Baker Model 18M User Manual
Contents
1. i 5 VA j Place left hand on center E Place right carriage cross member to hand on move carriage forward push pull and backward handle To STOP Processing Step 1 Disengage the belt drive by moving the tensioning handle upward relieving pressure from the belt Figure 17A on page 17 Step 2 Reduce engine throttle to a minimum idling state then turn the key to the off position Note The band blade does not stop spinning automatically and will coast to a stop Note Consider de tensioning the blade if your machine is going to sit idle for a 24 hour period or longer Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 18 USE OF LUMBER SCALE Your Baker Model 18M is equipped with a lumber scale which simplifies the lumber dimensioning process The scale incorporates four separate scales with blade kerf factored in for each increment Our 1 1 4 x 0 035 Lennox blades have 0 080 inch kerf SCALE RESULTING THICKNESS 1 thick boards 4 4 HWD hardwood 1 1 8 thick boards 1 1 2 thick boards 8 4 2 thick boards Actual inches row Standard ruler scale 1 1 2 1 4 1 8 and 1 16 graduations 4 4 Scale Row 1 lumber 4 4 HWD Scale Row 1 1 6 lumber 6 4 Scale Row 1 1 2 lumber 8 4 Scale Row 2 lumber Mana Line shows actual blade height as measured from the top of l2. a gi pem m 4 Ellington Industrial Supply Inc P O Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker online com Phone 573 663 7711 Fax 573 663 2787 i i dl Products TABLE OF CONTENTS SECTION AND SUB SECTION TITLE PAGE t 1 INTRODUCTION 8 Machine Purpose 3 Machine Function 0 OS 3 Definition of Terms o 4 Manual Contents Notice 5 Machine Specifications and Requirements 5 Warranty 6 __ DefectiveParts 7 ServicePoliey 7 2 RULESFORSAFEOPERATION Safety Expectations for Operating Power Equipment 8 Control of Hazardous Energy Lockout Tagout 9 Machine Safety Decals 410 3 INSTALLATION Receiving and Inspection Unpacking pA MachineMovng 1 Track and Machine Positioning 1112 4 SET UP AND OPERATION 13 Operator Training 1 13 BladeTensioning 114 Blade Tracking Blade Tracking Adjustment 15 Getting Started 116 Making the Cut USE OF LUMBER SCALE MAINTENANCE MAINTENANCE General Clean up Inspection and Preventative Maintenance 22 26 GUIDES PARTS AND SERVICE 28 Serial Number Location 29 Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 2 INTRODUCTION Th
3. Production Rate Varies according to type of material thickness of cut and rate of speed material is cut Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 5 Warranty Ellington Industrial Supply Inc machinery is warranted against defects in material or workmanship starting from the date of shipment from the manufacturing plant This warranty is given solely to the original purchaser of the equipment and is in no way to be expressed or implied that it is transferable to any other parties without the written consent and approval from the CEO or Sales Manager of Baker Products Our one 1 year warranty period covers all items built at our manufacturing facilities including structural frame cowlings doors shafting dust chutes trailer axle and guards We honor six 6 months of warranty coverage for miscellaneous vendor purchased supplied items including bearings chain sprockets hydraulic componenis etc Ninety 90 days of warranty coverage is provided on all electrical parts All electrical components and wiring has been installed in accordance with the National Electrical Code NEC of the United States of America Ellington Industrial Supply Inc does not warranty this machine to meet any other requirements or jurisdiction of any electrical or safety Codes of any other state municipality other country or jurisdiction The purchaser assumes all risk and liability whatsoever resulting from the use thereof whether
4. level and even with the horizontal blade surface then re tighten the jamb nuts LI Adjust the left moveable guide to the required cutting width for your material and tighten the t handle Doing so will now result in a small amount of down pressure on the blade LJ Down pressure also occurs when the opposite side guide post bolt is tightened LJ Ensure any remaining bolts nuts and jam nuts associated with the left and right roller guide assemblies including the guide arms are tight prior to resuming operations Moveable guide T handle Loosen to adjust roller guide tilt leveling Loosen to adjust edge of roller guide alignment to back of Loosen to adjust roller guide tilt leveling Left side moveable guide assembly Right side stationary guide assembly Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 27 PARTS AND SERVICE Part Picture Description Part Picture Description 111112 111135 B 56 BELT B 90 BELT 133406 133408 i de 40A45 x 3 4 SPROCKET 40B9 x 5 8 SPROCKET 133409 40810 x 3 4 SPROCKET 40812 x 1 SPROCKET 50BB13H x 12 IDLER SPROCKET 40A15 x 5 8 SPROCKET 101380 1 7 16 2 BOLT FLANGE 603 1 4V THRUST BEARING mld BEARING 101120 4 5 1 PILLOW BLOCK E A 1 2 BOLT FLANGE 17 32 BEARING BOLT HOLE BEARING 50 CHAIN ROLLER 50 CHAIN CONNECTOR LINK 121004 edi 40 CHAIN CONNECTOR FR LINK 141449 40 C
5. lieu of all other warranties expressed or implied including a warranty of merchantability or fitness for a particular purpose This warranty is void if any part of the unit has been tampered with modified altered or operated with parts other than supplied or recommended by Ellington Industrial Supply Inc In no event shall Ellington Industrial Supply Inc be liable for special indirect incidental or consequential damages however arising including but not limited to the loss of earnings or the cost of downtime Service Policy In the event that you have any problems call us at 573 663 7711 any time between 8 00 AM and 5 00 PM CST Monday through Friday A member of our trained staff will answer any guestions you may have We charge nothing for this service The only charge is for replacement parts not covered by warranty or after our inspection we deem that the problem is due to operator error or lack of proper maintenance or neglect If it is necessary for a member of our service department to visit your plant at your reguest there will be a charge for this service Call our service department for current prices Retain this Information for your Records Model Number aa Serial Number a Date of Purchase REE ENE Engine Make and Model aaa Ellington Industrial Supply Inc P O Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker
6. online com Phone 573 663 7711 Fax 573 663 2787 Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 7 RULES FOR SAFE OPERATION The purpose of safety symbols and signage is to draw your attention to real or possible hazardous conditions that may exist when operating this equipment Please remember that safety symbols and signage alone do not eliminate danger and are not substitute for proper training and education regarding operational hazards ne or This symbol and warning indicates a potentially hazardous A DANGER situation which if not avoided will result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This warning provides notice and instruction regarding a potentially hazardous situation which if not avoided will result in serious injury or death SAFETY EXPECTATIONS FOR OPERATING POWER EQUIPMENT ALWAYS e ENSURE THAT TRAINED PERSONNEL OPERATE MAINTAIN AND REPAIR THIS EQUIPMENT TURN POWER OFF AND LOCKOUT TAGOUT PRIOR TO PERFORMING MAINTENANCE KEEP WORK AREA CLEAN AND WELL LIGHTED TO MINIMIZE OR ELIMINATE HAZARDS KEEP CHILDREN AND VISITIORS AWAY FROM OPERATING EQUIPMENT OPERATE THE EQUIPMENT AT THE RATE IT WAS DESIGNED FOR KEEP GUARDS IN PLACE WHEN OPERATING EQU
7. than circular saw blades thus resulting in greater lumber recovery accuracy and smooth finish Wany Waning or diminished in some parts not of uniform size throughout sawed boards or timber that is tapered or uneven from being cut too near the outside of the log bark To generate a return for effort an amount produced Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 4 Manual Contents Notice This manual is not totally comprehensive It does not and cannot convey every possible safety and operational problem that may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial environment All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to such regulations Machine Specifications and Requirements Power 20 hp gasoline engine with 12 volt battery and electric start Band Wheels 18 inch diameter Band Blade 13 feet 5 inches long by 1 1 4 inch wide Blade Thickness 0 035 inch Blade Kerf 0 080 inch Guides Roller blade guide system for higher production accuracy and extended blade life Track Length 16 feet standard 20 feet optional Machine Width 74 inches Machine Height 51 inches with trailer axle removed Combined Weight Standard track length and saw head approximately 800 pounds
8. HAIN ROLLER CARRIAGE V WHEEL RIGHT or LEFT ROLLER GUIDE ASSEMBLY 2 1190 OSD 362D x 1 TORQUE LIMITER 13 5 x 1 1 4 LENNOX BAND BLADES Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 28 Service Contact Information In the event that you have any problems call us at 573 663 7711 any time between 8 00 AM and 5 00 PM CST Monday through Friday Serial Number Location The model and serial number are located on the top left corner of the machine Please refer to your serial number and model number when speaking to a service technician or ordering replacement parts Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 29
9. IPMENT REMOVE TOOLS BEFORE RESUMING OPERATION USE PROPER EXTENSION CORD WEAR PROPER APPAREL AND AVOID CLOTHING AND ACCESSORIES THAT COULD GET CAUGHT IN MOVING PARTS e ALWAYS WEAR SAFETY GLASSES AND HEARING PROTECTION e AVOID KICK BACK BY KNOWING WHAT CONDITIONS CAN CREATE IT e CHECK DAMAGED PARTS AND REPAIR OR REPLACE THEM IMMEDIATELY NEVER e LEAVE TOOL RUNNING OR UNATTENDED ALWAYS TURN POWER OFF e OPERATE EQUIPMENT WHEN TIRED FATIGUED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL e ALLOW UNTRAINED PERSONNEL TO OPERATE MAINTAIN OR REPAIR THIS EQUIPMENT No list of safety expectations can ever be complete as every work environment is as different as the people operating it Always keep safety as your highest priority and always use this machine with caution and respect Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 8 Control of Hazardous Energy Lockout Tagout Lockout Tagout LOTO refers to specific practices and procedures to safeguard employees from the unexpected energy startup of machinery eguipment or the release of hazardous energy during service or maintenance activities This requires that a designated individual turn off and disconnect the machinery eguipment from its energy source s before performing service or maintenance and that the authorized employee s lock and tag the energy isolating device s to prevent the release of hazardous energy and take steps to verify that the energy has b
10. OTE Pictured is a Model 18HP with an electric motor power source Same belt tensioning principle applies whether power source is electric gasoline or diesel NOTE If belts are slipping during start up that may be a sign of loose belts SAFETY REMINDER RETURN ALL GUARDS AND COVERS PRIOR TO RESUMING OPERATION Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 26 GUIDES Setting and Adjusting the Roller Guides When properly set and utilized your band blade guides will provide better blade control and longer blade life LJ To adjust or re align the left moveable roller guide loosen the t handle holding the guide arm in place If adjusting the stationary right side guide proceed to the next step LJ Loosen the bolts A holding the roller guide in its vertical and horizontal position These bolts serve as a roller guide tilting and or leveling function LJ Loosen the bolts B that hold the roller guide back raised edge against the back of the blade LJ Set the roller guides by ensuring the back raised edge of the guide is spaced 1 8 inch behind the back of the blade Re tighten the bolts B after adjustment and alignment is complete LJ The roller guide should rest evenly on the blade with no down force pressure applied initially If a tilt adjustment is required and you havent already done so loosen the top and bottom tilting bolts and adjust accordingly until you are satisfied the roller guides are
11. V Machine All of these together make up the safety system v Guards Failure of any one of these factors will increase Y Devices accident potential V Instructions Note Prior to start up and then again after two weeks check that all nuts and bolts are tight Then follow the instruction and schedule outlined in the Inspection and Preventative Maintenance section FREE TRAINING ON PROPER SET UP AND OPERATION IS AVAILABLE ON SITE AT THE MANUFACTURER S FACILITY Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 13 Back of band blade should be flush with back of band wheels Blade Tensioning LJ Your mill is shipped to you with minimal blade tension to help avoid the development of flat spots that could cause the blade to track improperly on the band wheels DANGER Note For the Honda 20 hp engine this reguires the key to be removed from the ignition and a do not operate tag attached to the engine L Open and remove the two 2 cowling doors LJ Verify that the back of the blade is flush with the back of each band wheel Figure 14 LJ To tension the blade turn the t handled all thread bolt clockwise until the factory set tension marks align Figure 14 14C LJ Carefully rotate the band wheel counter clockwise to ensure blade tracks properly o See next section Blade Tracking if an adjustment is necessary Q Once proper tension and tracking is achieved return and secure the cowling doors LI If n
12. ank you and congratulations on the purchase of your new Baker Model 18M It has been designed to be durable productive and easy to use When properly used and maintained it will provide you with many years of profitable operation For safety reasons and for your own best use of the Baker Model 18M we must insist that you read this manual fully and constantly review and refer back to it as necessary No one should attempt to operate or perform maintenance on this equipment until they have been trained and taken the time to read and understand the information contained in this manual Machine Purpose The Baker Model 18M is the economical choice for turning timber into valuable boards and sguares eh all Mi cn RE 5 4 7 2 Machine Function The Baker Model 18M utilizes a 20 hp gasoline engine to turn the 18 inch band wheels that allow you to cut logs up to 30 inches in diameter Utilizing Baker s exclusive roller style guide system ensures the thin kerf blade easily pushes through a variety of log species And making blade height adjustments are easy and simple too Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 3 Definition of Terms The outer most protective layer of a tree composed of dead cork and other elements saw consisting of a continuous piece of flexible steel with teeth on one side A form of measurement where one board foot equals the volume of a board 1 inch Board Foot or B
13. applicable codes and standards with regards to Ventilation and monitoring of work area for excessive accumulation of hazardous vapors Wearing personal protective equipment for handling materials Using proper procedure for disposing of all waste materials Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 22 Important Notice Improper lubrication will void warranty Inspection and Preventative Maintenance Follow proper Lockout Tagout procedures prior to performing any maintenance or repair on the machine DANGER Note For the Honda 20 hp engine this reguires the key to be removed from the ignition and a do not operate tag attached to the engine Freguency Recommendation around the machine and along the track the side of the respective tanks Figure 24 8 24A page 24 Daily LJ Clean the idler and pull wheels by using an air hose brush or by wiping them down with a rag or shop towel freeing them of dust and debris UI Grease the roller guides We recommend JT 6 grease no more than 3 pumps Figure 24B amp 24C page 24 Daily UI Clean 8 inspect the roller guides Damaged or excessively worn roller guides should be replaced Figure 24B 8 24C page 24 a ES ALNI 666666 Weekly LJ Check idler and pull wheel bearings for wear Signs of wear include excessive heat sgueaking sound or looseness Figure 25 8 254 page 25 Weekly LI Grease the idler and pull wheel bearings We recommend JT 6 gre
14. ase no more than 5 pumps Figure 25 8 25A page 25 Weekly LJ Grease the raise lower shaft bearings We recommend JT 6 grease no more than 5 pumps Figure 25B page 25 a Monthly U Check drive belts for wear and ensure belt tension is taut with no more than 1 2 deflection when engaged Figure 26 page 26 RETURN ALL GUARDS AND COVERS PRIOR TO RESUMING OPERATION Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 23 Inspection and Preventative Maintenance continued Daily LI Check engine fuel and blade lubricant level by inspecting the fluid level on the side of the respective tanks Engine Keep a gas tank minimum of 1 2 full LJ Grease the roller guides We recommend JT 6 grease no more than 3 pumps daily Grease Fitting Grease Fitting LI Clean 8 inspect the roller guides Damaged or excessively worn roller guides should be replaced Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 24 Figure 25 F gt Figure 25A Figure 25B Baker Model 18M Rev 1 05 07 pdluelts Inspection and Preventative Maintenance continued Monthly LJ Check drive belts for wear and ensure belt tension is taut with no more than 1 2 deflection when engaged elts for wear dl Belt tension should be taut with no more than 1 2 of deflection when engaged N
15. ecessary refer to Setting and Adjusting the Roller Guides page 25 Blade tension adjusting t handle De tensioned blade marks not aligned Pre set factory blade tension mark Marking aligned proper tension Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 14 Blade Tracking LJ The blade tracking is set at the factory prior to shipment but it may periodically have to be adjusted or reset Most band blades will vary on how they track due to blade material DANGER Note For the Honda 20 hp engine this reguires the key to be removed from the ignition and a do not operate tag attached to the engine Blade Tracking Adjustment Note f the blade is tracking out just a little after running for a few minutes don t be alarmed most blades do this as they self adjust to the contour of the wheels LJ Open and remove the two 2 cowling doors LJ If the blade is running out or in more than 1 32 you should try three or more blades or another box of blades before making any tracking adjustments This will help you determine whether it s the blade s or something else that is affecting tracking LJ If the blade is tracking outward and you want to move blade tracking inward adjust the top and bottom band wheel tracking bolts by loosening the center jamb nut and then tighten the bolts via the bolt head one 1 revolution to the right Figure 15 and 15A LI Next make the sa
16. een isolated effectively List of Related Terms Employee equipment on which service or maintenance is being performed Authorized person who locks or implements a tagout system procedure on machines or Employee equipment to perform the service or maintenance on that machine or equipment An authorized employee and an affected employee may be the same person when the affected employee s duties also include performing service or maintenance Energy Any source of electrical mechanical hydraulic pneumatic chemical thermal Source or other energy Lockout The placement of a lockout device such as a lock on an energy isolating device in accordance with an established procedure that ensures the device and the eguipment cannot be operated until the lockout device is removed Servicing Workplace activities such as constructing installing setting up adjusting and or inspecting modifying and maintaining and or servicing machines or Maintenance equipment These activities include lubrication cleaning or un jamming of machines or eguipment and making adjustments or tool changes where the employee may be exposed to the unexpected energy start up of eguipment or release of hazardous energy The placement of a tagout device such as a tag on an energy isolating device in accordance with an established procedure that ensures the device and the eguipment may not be operated until the tagout device is removed The Fatal Five Ma
17. ew of t handle securing moveable guide of the blade Failure to do so will result in blade damage Log clamp arms Raised fence Making the Cut To START Processing Step 1 Prior to starting the engine complete a visual inspection to ensure all guards and covers are in place and secure Step 2 Loosen the t handle securing the moveable guide and slide it in or out until it is slightly no more than 2 inches wider than the maximum width of the log Tighten the t handle after proper adjustment has been made Figure 15B amp 15C Note As you cut slabs and boards or sguares from your log you will want to bring your guides in closer to ensure the best performance and quality cuts i 7 i Mi 4 Guides properly o positioned for quality cut m o Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 16 Making the Cut continued Step 3 Start the engine and let it idle and warm up for at least 2 minutes Maximize engine throttle when ready to cut Engine choke Pull out to choke for starting and warm up s Push in for normal operation Engine throttle Turn key to Turtle slow right to start Rabbit Fast engine Step 4 Engage drive belt by pulling down on belt tension arm handle Figure 17A Release tension by pushing up on handle Step 5 Adjust blade height so you will only remove the top barky portion of the log
18. in Causes of Lockout Tagout Injuries Failure to stop equipment Failure to disconnect from a power source Failure to dissipate bleed neutralize residual energy Accidental re starting of equipment Failure to clear work areas before re starting Q NA OR Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 9 Machine Safety Decals Adhere to ALL Safety Warnings Safety First ts Always allow all moving parts to stop completely before changing blade or servicing machine gt Never operate machine without guards and doors in place us Always wear eye and ear protection when operating machine ie Never wear loose clothing when operating this machine 5 Always keep fingers and hands away from blade while operating machine CAUTION Do Not Operate Without Guards BAKER Products Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 10 INSTALLATION Receiving and Inspection LJ Upon receipt and prior to signing carrier s documents conduct a walk around and visual inspection of your new equipment Note any damage in writing upon the carrier s bill of lading and contact Baker Products immediately Failure to do so could reverse damage charges back to receiving party Note A new equipment is assembled and thoroughly tested prior to shipment however damage may occur during transit which could cause the machine to not operate correctly during start up Pictured is the 18HP electric a
19. me adjustments on the opposite wheel by loosening the center jamb nut and then tighten the bolts via the bolt head one 1 revolution to the right Q After tracking bolts have been adjusted rotate the idler wheel several rotations counter clockwise and look at the blade gullet in relation to the front face of the wheel to ensure tracking is consistent Continue to adjust and fine tune as necessary LJ If the blade is tracking inward and you want to move blade tracking outward loosen the center jamb nut and then loosen the tracking adjustment bolts one 1 revolution via the bolt head Repeat the same steps for the opposite side wheel LJ Once proper blade tracking has been achieved re tighten the jamb nuts 2 per side for both the pull and idler wheel LJ Return and fasten the cowling doors Bolt Jamb Tracking Head Nut Adjustment Bolts Located behind each band wheel Two 2 per band wheel Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 15 Getting Started Log loading options for this mill include the use of two 4 x 4 or 4 x 6 timbers or the use of a forklift or front end loader After loading a log onto the track roll it against the raised fence arms and secure it into position with the log clamp by turning the handle clockwise and screwing the clamp into the log ANGER Note Ensure top of fence arms and log clamp are positioned safely below the height Backside vi
20. nd hydraulic powered mill that operates on the same frame as the 18M Unpacking LJ If machine was delivered via flatbed trailer remove straps or chains securing it in place LJ If machine was delivered by crate carefully remove upper crating materials from the base skid mania LJ Remove lag screws strapping etc that attaches the machine to the skid Machine Moving LJ If required lift machine at the indicated lift points only o Use a safety strap to avoid tip over Lift points center the saw head over LJ Otherwise use the trailer tow hitch provided the axle and egually space forks under LJ Transport machine to the operation site the carriage frame for a balanced lift Track and Machine Positioning Placement Leveling Alignment LI For best performance choose a solid level foundation that is free of environmental elements such as rain or snow that could cause mechanical or slip hazards A level cement pad works best but sguare timbers also work well under the leveling legs LJ We recommend an open or well ventilated area that will exhaust engine emissions LJ Provide a minimum of 4 feet of clear workspace around the entire perimeter of the track L Remove trailer axle and store in a dry location LJ Assemble the track so that the log clamps are on the same side of the mill that the operator will work from LJ Bolt the sections of track together with the nuts and bolts provided ensuring the
21. oard Feet thick by 12 inches wide and 12 inches long 1 x 12 x 12 z 1 board foot The 3 or 4 sided timber left over from a log normally the center or core of the log Cant Hook A device used for rolling cants or logs A framework on wheels that allows movement of the saw back and forth past the log A sawmill machine used to remove wany edges from flitches after they come off the sawmill squaring the edges and ripping the flitch into lumber Fence Arm A straight guide used to keep a log cant or board a set distance from a blade or cutter Flitch ooo A longitudinal section of a log with wany edges Saw head or The principle support structures on a sawmill that carries the engine wheels and Head Saw band blade used for the initial breakdown of a log The groove or thickness of the path cut by the saw teeth the total amount of sawdust removed during a single cut Log Bunk A cross support that a log is loaded onto Lumber board A longitudinal section of a log after the wany edges have been removed normally a 4 sided rectangular shaped piece Production Rate A produced or processed quantity measure with respect to another measured guantity of time for example number of boards per minute board feet per hour per day per week etc The exterior portion of a log removed by the saw having one flat and one rounded portion of a log Thin Kerf A relative term typically referencing band saw blades which are usually thinner
22. og bunks Ti and is used for scaling Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 19 k j 5 4 4 hi n E 1 i emi ka Figure 20 Figure 20A Baker Model 18M Rev 1 05 07 SECURING THE MILL FOR TRANSPORT LJ The mill requires a 2 trailer hitch ball on the tow vehicle to properly fit the trailer coupler LJ Ensure tires are properly inflated to the correct pressure as stated on the sidewall LJ Position carriage over the axel and secured in place by aligning the holes of the hinged frame bracket to those on the carriage head frame and inserting two 2 bolts through the aligned holes Tighten firmly with lock washers and nuts Figure 21 LJ Ensure the additional section of track fits sguarely on the main frame is secured in place via the front leveling legs per the illustration below Figure 21A LJ Ensure all fences and clamp arms are raised and secured in place LJ Ensure trailer hitch is properly fastened with cotter pin in place on the hitch latch and the two safety chains and brake activation pull cable are securely tastened to the tow vehicle LJ Rotate trailer jack to the horizontal position and secure in place with the locking pin LJ Verify that the brake lights and turn signals work properly prior to towing NOTE Baker Products will not be held responsible for any injury or damage resulting from failure to follow all safety precautions associated wi
23. th vehicle towing It is the customer s responsibility to ensure that the mill meets all laws associated with towed equipment in their respective state or local Insurance coverage is not provided by the manufacturer but should be covered by the tow vehicle being used for transport Ensure the additional section of track fits sguarely on the main frame and is secured in place via the front leveling legs la BAKER in de ji ER FI 1 18M Hinged bracket located behind tire Align bracket holes with carriage head frame holes and insert bolts and secure with washers and lock nuts Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 21 MAINTENANCE General Clean Up DANGER Follow proper Lockout Tagout procedures prior to performing any maintenance or repair on the machine LJ ona daily basis use an air hose to blow off the dust and wood chips that accumulate in and around the machine If air is not available a soft brush will work as well LJ Machine operator is closer to operating mechanism of the machine during maintenance clean up more than during production extra care should be taken LJ During daily clean up and daily maintenance of the machinery it is advised that the operator complete a visual inspection of the equipment to look for anything that may have been damaged or become loose during normal use LJ DO NOT clean with flammable or combustible materials LJ Follow
24. to create a slab Note Typically you want to remove enough of a slab to open up a 4 inch face on the log Therefore on the next cut you will produce at least a 4 inch wide flitch to be edged into a 4 wide board This is a recommendation only Depth and width of cut is subject to your desired finished product dimensions Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 17 Making the Cut continued Step 6 Place your left hand on the center carriage cross member and your right hand on the push pull handle Figure 18 and move the head forward in the direction of the back of the log Allow the carriage to move forward and the blade to begin making its cut Listen to the engine and if it begins to bog down slow your advancement into and through the log Step 7 Once you ve completed your cut remove the slab and raise the saw head enough to clear the log and return the head carriage to the front of the log to make your next cut Step 8 Adjust saw head height to desired board thickness then make cut and remove flitch Step 9 Raise the saw head and return carriage to the front of the log and idle the engine Step 10 Release the log clamps and use a cant hook to turn the log 1 4 turn to the right so the flat edge is against the fence arms Ensure the fence arms and log clamps are well below the height of the passing blade before tightening Step 11 Repeat Step 6 through 10 until you ve cut your log into the desired lumber sizes pa
25. track is flush where the ends are bolted together LJ Level the track front to back and side to side For optimal results the Model 18M must be level and free of crowns or dips for the length of the adjoined tracks Consider the use of a string line to check for straightness along the track length LJ Raise the head a minimum of 3 inches and roll from end to end to verify the track is aligned properly for smooth operation Adjust or re level as necessary Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 11 To remove the detachable section of track loosen the leveling legs 2 per side and set it aside while you remove the trailer axle After the trailer axle has been removed and the frame is positioned on a solid work surface place the detachable section of track over the trailer hitch and align the holes and tighten via the bolts and nuts provided Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 12 SET UP AND OPERATION Operator Training Q According to many OSHA ANSI STATE and LOCAL CODES it is the EMPLOYER S RESPONSIBILITY to gt Permit only trained and authorized employees to operate and maintain eguipment gt Inspect and maintain guards safety devices and start stop controls gt Instruct train and supervise the safe method of work LJ Be sure personnel are properly trained and safety rules are clearly understood before operating or performing maintenance v Operator
26. used singularly or in conjunction with other machinery or apparatus including but not limited to all matters resulting from sawdust generation Note No warranty is provided on any electrical components or parts if eguipment is powered or connected to a roto phase electrical converter in order to create a three phase power supply for operational current from a single phase source Any change in materials design or performance intended to improve any product of Ellington Industrial Supply Inc shall not obligate Ellington Industrial Supply Inc to modify any previously manutactured eguipment This manual may contain details that if not properly followed can affect the performance of your eguipment You are responsible for proper use and maintenance of your eguipment and we reserve the right to deny warranty work if deemed to be caused by a lack of proper maintenance or negligence by the owner or any of their employees or other persons allowed to use the eguipment Baker Model 18M Rev 1 05 07 WWW BAKER ONLINE COM 6 Defective Parts Parts claimed defective must be returned freight prepaid to our plant in Ellington Missouri Any part determined defective due to faulty workmanship or materials will be replaced or repaired at our option free of charge F O B our plant This warranty does not cover expendable items i e drive belts band wheels blades cutters guides etc Except as expressly provided herein this warranty is in
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