Home

User Manual UM EN CF 1000

1. 1 3 For your safety WARNING The front door is installed for the safety of the operator Under no circumstances must it be modified removed or bypassed using attachments WARNING Only operate the CF 1000 when the front door is closed Disconnect the mains plug and the compressed air plug prior to all work that requires opening the front door e g retrofitting remedial action Switch off the CF 1000 and disconnect the device from the compressed air during a break or when the device is not in use Do not pull on the compressed air hose to disconnect the compressed air Make sure that there are no foreign objects inside the housing WARNING e Only use filtered compressed air with a maximum pressure of 6 bar For safety reasons the CF 1000 automatically switches itself off if the compressed air is disconnected WARNING e Before opening the housing disconnect the mains plug and disconnect the device from the compressed air PHOENIX CONTACT 102648 en 02 Description of the CF 1000 2 Description of the CF 1000 2 1 Scope of supply Basic device Feeder bowl Mains cable Hexagonal wrench Sleeve receiver Reversing base sleeve Cord centering funnel Waste box User manual Covering hood Separation plate The components have the same color code as the ferrules according to DIN color range O ON OFF WN Table 2 1 Scope of supply Device Scope of supply CF 1000 1 5 and CF 1
2. 2 IN lt gt N TN ALAS Sr D NE 7 7 SS CN K GER E of An a I Changing the sleeve receiver The sleeve receiver must be changed every time the cross section is changed e Remove the reversing base sleeve see page 5 1 e Pull the sleeve receiver 1 upwards remove from the holder and insert into the transport holder 2 e Insert the sleeve receiver into the holder using the desired cross section 3 and push downwards 4 4 Q NOTE Check for correct lock in position e Install reversing base sleeve Changing the cord centering funnel CF 1000 1 5 The cord centering funnels must be changed during a 0 5 gt 0 75 1 0 1 5 gt 2 5 cross section change CF 1000 10 The cord centering funnels must be changed every time the cross section is changed e Remove the reversing base sleeve and sleeve receiver see above e Slide the slide 1 upwards and pull the holder 2 forwards e Remove the second holder in the same way e Remove both cord centering funnels 3 e Attach the cord centering funnels onto the driving pins 5 with the desired cross section 4 e Attach the holders 6 and press the slide 7 downwards e Install the sleeve receiver and reversing base sleeve Changing the stripping knife and crimping jaws CF 1000 1 5 No change CF 1000 10 The crimping jaws and stripping blade must be altered during a cross section change e
3. 1212654 1212655 1206971 x 1206955 x 1206968 x 1212656 1212658 1207035 1206984 1206997 1207006 1207019 1207022 1207048 1212659 1212660 1207080 1207064 1207051 1207077 1207093 1212661 1212662 1205215 1212663 1212664 1212665 1212666 1212667 1207145 1207158 1207161 1212668 1212669 1212670 1212671 Mains fuse T2A 250V 20 x 5 mm A Spare parts for CF 1000 0 5 2 5 mm 8mm 0 5 2 5 mm 10 mm 4 0 mm 10 mm 0 25 34 mm 6 mm 0 25 34 mm 8 mm 0 5 1 5 mm 6 mm 0 5 2 5 mm 8mm 0 5 2 5 mm 10 mm 4 0 mm 10 mm B Spare parts for CF 1000 10 CF 1000 ST 8 2 5 CF 1000 ST 10 2 5 CF 1000 ST 10 4 CF 1000 HAS 6 0 34 CF 1000 HAS 8 0 34 CF 1000 HAS 6 1 5 CF 1000 HAS 8 2 5 CF 1000 HAS 10 2 5 CF 1000 HAS 10 4 CF 1000 ADW FUSE SB 2 0A 250V 1212675 1212676 1212677 1212678 1212679 1212680 1212681 1212682 1212683 1212684 1212685 x x 102648 en 02
4. 3 e Close the front door 4 Checking the level of condensation WARNING Risk of injury Disconnect the mains plug and the compressed air before opening the drain valve e Check the water level in the water separator 1 If water is in the water separator e Switch off the CF 1000 at the mains switch 2 e Disconnect the mains plug 3 e Disconnect the compressed air connection 4 e Store the container 5 e Open the drain valve 6 e Drain the water e Close the drain valve 7 e Plug in the mains plug e Connect the compressed air connection 102648 en_02 102648 en 02 Maintenance 4 2 Adjusting and changing the stripping blade Removing the stripping blade WARNING Risk of injury Disconnect the mains plug and the compressed air before you open the front door e Pull the release lever 1 forwards e Remove the reversing base sleeve 2 downwards e Pull the sleeve receiver 1 upwards remove from the holder 2 e Slide the slide upwards and pull the holder 2 forwards e Remove the second holder in the same way e Remove the cord centering funnels 3 to the left and right WARNING Risk of injury The stripping blades are sharp Be careful not to injure yourself e Take out both the left and right stripping blades 4 e Worn out or damaged blades must be replaced e If the blades are still in working order the malfunction can be rectified by correc
5. The steps for removing the cord centering funnels are mentioned above e Take out both of the stripping blades 1 2 e Slide the cassette 3 upwards e Take out both of the crimping jaws 4 5 e Attach in the reverse order Q NOTE Check for correct lock in position 102648_en_02 102648 en 02 Retrofitting Changing the separation plates CF 1000 1 5 The separation plates must be changed during a 0 5 0 75 1 0 1 5 lt gt 2 5 cross section change CF 1000 10 The separation plate must be changed during a 4 gt 6 10 cross section change e Unscrew the separation plate 1 using the hexagonal wrench and remove 2 e Remove the separation plate from the retrofit kit with the desired cross section and attach in place of the previous separation plate 5 2 Changing the crimping length CF 1000 10 Changing the crimping length CF 1000 1 5 When changing the crimping length from 65 86 10 mm the start bolts crimping jaws and stop plates must also be changed CF 1000 10 The crimping length 10 or 12 mm at 4 mm is changed using a rotary dial CF 1000 1 5 Changing the start bolts e Followthe steps mentioned above to remove the stripping knife and crimping jaws see page 5 2 e The start bolt is attached with a slide Slide this downwards 1 e Unscrew the start bolt 2 and replace CF 1000 1 5 Changing the stop plate The stop plate is located above the start bolt A special
6. e Pull the release lever 1 forwards e Remove the reversing base sleeve 2 downwards e Check that the sleeve receiver 3 is positioned correctly and is snapped into place in the ball latch e Install sleeve receiver e Close front door 6 3 Conductor insulation is not removed completely Check cross section If the conductor isn t properly stripped first check that the CF 1000 is fitted with the correct retrofit kit Adjust the retrofit kit to suit the selected conductor cross section See page 5 1 Also check the conductor cross section If the the malfunction continues despite having the correct retrofit kit check the stripping blade see page 4 2 PHOENIX CONTACT 6 2 CF 1000 6 4 Ferrule in feed is disrupted Ya Ce Z gil AV ED far ES Q 6 3 PHOENIX CONTACT Check the feeder bowl e Check if the winged screw 1 is loose if necessary re tighten e Tuck the ferrules into the transport grooves e Change the speed of the feeder bowl Check the baffles e Switch off the CF 1000 at the mains switch e Unscrew the baffle covering with the hexagonal wrench e Remove the defect ferrules Check the sleeve feeding WARNING Risk of injury Disconnect the mains plug and the compressed air before you open the front door e Unscrew the separation plate 1 using the hexagonal wrench e Remove the reversing base sleeve 2 e Push the cable through the fee
7. regulator 102648_en_02 PHOENIX CONTACT 2 3 CF 1000 2 4 Control panel Table 2 3 Button functions Button Display Button function Select operating mode Strip only For testing the incision depth of the knife The LED on the button lights up Strip and crimp The LED on the button lights up Changing the speed of the feeder bowl Increases the speed of filling the feeder bowl if new ferrules have been filled Display shows 100 The speed of the feeder bowl can be changed using the arrow buttons The speed is shown in percent in the display Setting the counter to zero Pressing the set reset button for two seconds resets the counter to zero Changing the counting direction Pressing the set rest button for five seconds changes the counting direction The counting direction is shown in the display a Forwards 1 2 3 w Backwards 3 2 1 When counting backwards a checkered flag appears at O items The device can no longer be started Turn the CF 1000 off and on again The CF 1000 changes to forwards mode sat Changing the counter reading with backwards o counting reset Press the set reset button briefly to change the counter reading The selected number flashes v00647 The selected number can be changed using the plus or T minus button Another position within the five digit number can be selected using the arrow buttons To save press the set reset button again 2 4 PHOENIX CONT
8. 000 10 Basic device Mains cable Waste box Covering hood Hexagonal wrench 4 5 32 Only CF 1000 1 5 Feeder bowl 0 5 1 5 mm Separation plate 0 5 1 5 mm Cord centering funnel 0 5 0 75 mm und 0 75 1 5 mm Reversing base sleeve 0 5 1 5 mm Sleeve receiver 0 5 0 75 1 0 1 5 mm 4 items Crimping jaws 0 5 2 5 mm 8 mm crimping jaws Stripping knife with knife holder 102648 en 02 PHOENIX CONTACT 2 1 CF 1000 2 2 Suitable ferrules and retrofit kits With the CF 1000 you can either strip conductors automatically or strip conductors automatically and crimp with ferrules Flexible conductors of class 2 5 and 6 standard according to DIN VDE 0295 and ferrules as loose products according to DIN 46228 4 are processed The following loose ferrules can be processed with the CF 1000 Table 2 2 Suitable ferrules Basic device Cross section Sleeve length DIN color Comment Order No mm mm range CF 1000 1 5 0 25 0 34 yellow CF 1000 TOOLKIT 0 34 6 1208212 0 25 0 34 turquoise CF 1000 TOOLKIT 0 34 8 1208225 6 included in ek N white CF 1000 1 5 6 8 121 For stripping sleeve lengths of 6 10 or J 12 mm the start bolts crimping jaws and stop plates have to be retrofitted 10 red 12 6 8 101 black 12 CF 1000 10 CF 1000 10 TOOLKIT 4 10 12 1212458 12 10 00 red CF 1000 10 TOOLKIT 10 12 1212460 1 Inthe basic device CF 1000 1 5 start bolts cr
9. ACT 102648_en_02 Starting up and operating 3 Starting up and operating 3 1 Selecting the installation site Q NOTE The device must be set up on a level and horizontal surface NOTE For operation and storage avoid the following humid or dusty places and locations exposed to high levels of heat direct sunlight or low temperatures operating range 15 C 35 C NOTE If the machine is moved from a cold location to a warm location condensation can form e Before using the CF 1000 open the front door and allow condensation to evaporate NOTE e Do not spill liquids on the CF 1000 e Do not expose the CF 1000 to strong vibrations or shocks NOTE e Protect the compressed air hoses from heat oil and sharp edges 3 2 Determine the cross section OO Check that the CF 1000 is equipped for the desired cross section If necessary upgrade the ee u hes 0 5 0 75 075 15 25 0 5 1 5 al CF 1000 TOOLKIT 2 5 8 Figure 3 1 Example of CF 1000 1 5 value in mm 102648 en 02 PHOENIX CONTACT 3 1 CF 1000 3 3 Stripping and crimping With the CF 1000 you can either Strip conductors automatically or Strip conductors automatically and crimp with ferrules Checking the sleeve receiver WARNING Risk of injury Disconnect the mains plug and the compressed air before you open the front door e Switch off the CF 1000 with the mains switch e Disconn
10. CLIPLINE UM EN CF 1000 2888042 EN User Manual CF 1000 1 5 CF 1000 10 o dD 0 0 ED EdD o dD 000 conta INSPIRING INNOVATIONS CLIPLINE User Manual Automatic stripping and crimping machine CF 1000 Designation UM EN CF 1000 Revision 02 Order No 2888042 This user manual is valid for Designation From serial number CF 1000 1 5 SN 160417 CF 1000 10 SN 160417 102648_en_02 2011 08 24 Order No 1208199 1212456 PHOENIX CONTACT Internet Subsidiaries Published by PHOENIX CONTACT Please observe the following notes User group of this manual The use of products described in this user manual is oriented exclusively to qualified elec tricians or persons instructed by them who are familiar with applicable standards and other regulations regarding electrical engineering and in particular the relevant safety concepts Explanation of symbols used and signal words hazards Obey all safety measures that follow this symbol to avoid possible This is the safety alert symbol It is used to alert you to potential personal injury injury or death There are three different categories of personal injury that are indicated with a signal word DANGER This indicates a hazardous situation which if not avoided will result in death or serious injury WARNING This indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION This indicates a hazard
11. EO RR ARES RO DS rel 1 1 1 2 WOK SE aus A prado sa AE o Cro dad OG aaa Rato Ega ee Rand E adres 1 2 1 3 FOR VOUS ATCIY esses sas sandes sense alan seen 1 2 2 WEScripllonmor the Gr 1000 sa asaendaaaas sas ss dali een 2 1 2 1 SCOPE Ol SUD PLY aus EREE I E RE E 2 1 2 2 Suitable ferrules and retrofit kits cccceceecccssseeeeeeeseeeeeeeeeeeeesseeeeeesseeeeeesaaeeees 2 2 2 3 Overview of the operating components usuussnssneneenennnnnnnnennnnennnnnnnn nennen 2 3 2 4 Glolgiigo o sigo Peereeeceeaet epee tern ever crenkercbn e OIE ere ETEA 2 4 3 olamin up dnd Sperallng rnit 3 1 3 1 Selecting the installation site 44444444044n0nnnnnnennnnnnnnnnnnnnnnnnnne nn nnnnnnnnnnn 3 1 3 2 Determine the cross Section 3 1 3 3 Stripping ANG CriMDING essea ia oE iaaa 3 2 4 Maintenance a a Nike nase 4 1 4 1 DANY CONG esse o ira ga Lessa aba 4 1 4 2 Adjusting and changing the stripping blade nn nennen 4 2 5 HEIHONTING aiii aaa Ca DSR e a LEA dA a A eet 5 1 5 1 Changing the cross section neo BEe andas 5 1 5 2 Changing the Crimping length nenn non nnnnnnnnnnnnnnnnnnnnne nennen 5 3 O RROUDIESNOOUNG ser ee ee a een DE a 6 1 6 1 CF 1000 does not run after being switched On i nenn 6 1 6 2 Start process is not being initiated rear 6 2 6 3 Conductor insulation is not removed Completely e 6 2 6 4 Ferrulein teed isdist upted eusnsssi
12. ING All persons responsible for commissioning operating and maintenance of the CF 1000 must be appropriately qualified and adhere strictly to this user manual With the CF 1000 you can either Strip conductors automatically or Strip conductors automatically and crimp with ferrules Flexible conductors of class 2 5 and 6 standard according to DIN VDE 0295 and ferrules as loose products according to DIN 46228 4 are processed NOTE Use only ferrules and spare parts from Phoenix Contact see Spare parts on page B 2 Permitted operators Only authorized and instructed operators may work with the CF 1000 The operator is responsible for all other persons within the workspace The owner must make the user manual available to the operator and ensure that the operator has read and understood it PHOENIX CONTACT 1 1 CF 1000 1 2 1 2 Work sites NOTE For operation and storage avoid the following humid or dusty places and locations exposed to high levels of heat direct sunlight or low temperatures operating range 15 C to 35 C e Before using the CF 1000 open the front door and allow condensation to evaporate NOTE e Do not spill liquids on the CF 1000 e Do not expose the CF 1000 to strong vibrations or shocks NOTE e Protect the compressed air hoses from heat oil and sharp edges NOTE Q If the machine is moved from a cold location to a warm location condensation can form
13. Niederspannungsrichtlinie only to be entered on the low voltage directive Diese Erkl rung gilt auch f r die im Anhang aufgelisteten Produkte wenn angekreuzt This declaration also applies for the products listed in the annex if marked with a cross Diese Erkl rung bescheinigt die bereinstimmung mit den wesentlichen Anforderungen der genannten Richtlinia n enth lt jedoch keine Zusicherung von Eigenschaften Die Sicherheits und Einbauhinweise der mitgelieferten Produktdokumentation sind zu beachten This declaration certifies the conformity with the essential requirements of the indicated directive s it does not however covenant any characteristics The instructions for safety and installation of the enclosed product documentation have fabe observed S kKlecke Sandra Klocke Dirk G rlitzer Business Unit Industrial Connection Technology Busin nit Industrial Connection Technology Head of Development Marking System amp Service ice President Head of the Business Unit Ansprechpartner contact person Zeichnungsberechtigter authorized signatory Blomberg 2010 03 22 Formblattersteller Form establisher Corporate Technology Blatt Page 1 von of2 Formblatterstelldatum 2009 11 10 ES ARISDOS 0 08 Date of form establishment 10 041 10 00 01 doe Declaration of conformity PHCENIX CONTACT 10 041 10 00 01 Anhang zur EG Konformitatserklarung Annex on EC Declaration of Conformity vom dated 22 03 2010 Pr
14. TE The fuse holder should snap into place Check the air pressure e Disconnect the compressed air connection 1 e Check the air pressure at the manometer 2 CF 1000 1 5 5 bar CF 1000 10 5 5 bar No pressure present e Check whether the compressed air connection is connected to the compressed air supply e Check whether the compressed air supply is O K Pressure is not 5 bar 5 5 bar e Pull the air pressure regulator 3 upwards e Set the air pressure by turning 4 to the right or left e Then press the regulator 5 downwards 102648 en_02 102648 en 02 Troubleshooting 6 2 Start process is not being initiated If the conductor is inserted the CF 1000 will not start Check the front door e Check that the front door 1 is completely closed and locked Check the air pressure e Check air pressure at the manometer 1 CF 1000 1 5 5 bar CF 1000 10 5 5 bar No pressure present e Check whether the compressed air connection is connected to the compressed air supply e Check whether the compressed air supply is O K Pressure is not 5 bar 5 5 bar e Disconnect the compressed air connection e Pull the air pressure regulator 2 upwards e Set the air pressure by turning 3 to the right or left e Then press the regulator 4 downwards Check sleeve receiver WARNING Risk of injury Disconnect the mains plug and the compressed air before you open the front door
15. applies to any technical changes that serve the purpose of technical progress The receipt of technical documentation in particular user documentation does not constitute any further duty on the part of Phoenix Contact to furnish information on alterations to products and or technical documentation You are responsible for checking the suitability and intended use of the products in your specific application in particular with regard to observing the applicable standards and regulations All information made available in the technical data is supplied without any accompanying guarantee whether expressly mentioned implied or tacitly assumed In general the provisions of the current standard Terms and Conditions of Phoenix Contact apply exclusively in particular as concerns any warranty liability This manual including all illustrations contained herein is copyright protected Any changes to the contents or the publication of extracts of this document is prohibited Phoenix Contact reserves the right to register its own intellectual property rights for the product identifications of Phoenix Contact products that are used here Registration of such intellectual property rights by third parties is prohibited Other product identifications may be legally protected even where they may not be indicated as such PHOENIX CONTACT CF 1000 Table of contents Ty TEAS MMT OMIA OMe sed ens ee einen 1 1 1 1 Mtended use RR RO RREO DME DR q RO OR RR
16. der 3 and if necessary remove the crimped ferrules Check the reversing base sleeve e Unscrew allen screw 1 on the reversing base sleeve using a hexagonal wrench and open the reversing base sleeve e Remove the crimped ferrules e Clean the feeder channel 2 and air pressure channel 3 102648 en 02 A Technical appendix Technical data Mains connection Power consumption Compressed air connection CF 1000 1 5 CF 1000 10 Compressed air consumption Cycle time CF 1000 1 5 CF 1000 10 Workspace CF 1000 1 5 CF 1000 10 Ferrules Crimping Conductor Control Counter Dimensions W x H x D Weight 102648_en_02 Technical appendix Technical data 120 V 60 Hz 230 V 50 Hz 50 VA At least 4 5 bar maximum 6 bar 1 4 plug in nipple inner thread Euro standard At least 5 bar maximum 6 bar 1 2 I cycle 1 38 1 58 0 25 mm 4 mm 4 mm 10 mm Loose according to DIN 46228 4 Trapezoidal square on request Class 2 5 and 6 according to DIN VDE 0295 Electrical pneumatic 5 digit can be reset 240 mm x 390 mm x 490 mm 28 kg PHOENIX CONTACT A 1 CF 1000 A2 E PHCENIX CONTACT 10 04110 00 01 EG Konformit tserkl rung EC Declaration of Conformity PHOENIX CONTACT GMBH amp CO KG Flachsmarktstra e 8 D 32825 Blomberg Germany Hersteller Manufacturer Anschrift Address Produktbezeichnung Product description CF 1000 1 5 230V Artikelbezeichnung Article d
17. ect the mains plug e Disconnect the compressed air connection e Open the front door 1 A Stripping e Check thatthe sleeve receiver and litz wire centering funnel are compliant for the conductor cross section Modify if necessary See page 5 1 e Check whether sleeve receiver 2 is free from ferrules B Stripping and crimping e Check for the correct cross section setting Modify if necessary See page 5 1 e Fill ferrules into the feeder bowl max 500 pieces CF 1000 1 5 max 200 pieces CF 1000 10 e Close front door Aligning the conductor e The conductor has to be aligned as straight as possible before processing a Bend is OK maximum 2 3 mm at 6 mm length b Bend too large Cutting the conductor e Cut the conductor off in a clean and straight motion for example with the CUTFOX 35 cable cutter Order No 1206638 from Phoenix Contact a Proper cut Cut surface angled c Cut surface squeezed single conductors pulled out Cut surface squeezed 3 2 PHOENIX CONTACT 102648 en 02 Starting up and operating Connecting CF 1000 CF 1000 1 5 4 5 bar 6 bar of filtered air CF 1000 10 5 bar 6 bar of filtered air e Connect compressed air connection 1 to the compressed air supply e Check air pressure at manometer 2 operating pressure 5 bar at least 4 5 bar CF 1000 1 5 operating pressure 5 5 bar at least 5 bar CF 1000 10 e Setair pressure if necessary Pull the air
18. i iption Artikel Nr Article a RN 1208199 Das vorstehend bezeichnete Produkt stimmt mit den wesentlichen Anforderungen der nachfolgenden Richtlinie n und deren Anderungsrichtlinien berein The above mentioned product is in line with the essential requirements of the below directive s and their modification directive s EMV Richtlinie Elektromagnetische Vertr glichkeit Electromagnetic Compatibility Directive EMC Maschinenrichtlinie Machinery Directive Niederspannungs Richtlinie NSR Low Voltage Directive LVD 2004 108 EC 2006 42 EC 2006 95 EC F r die Beurteilung der bereinstimmung wurden folgende einschl gige Normen herangezogen For evaluation of the conformity following relevant standards were consulted EN ISO 13857 2008 EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN 349 1993 A1 EN 60204 1 2006 EN 61000 6 3 2007 EN 61000 6 2 2005 Weitere Informationen z B Dokumente Pr fberichte Einschr nkungen etc zur Konformit tsbewertung Additional information for example documents test reports restrictions etc of the conformity assessment Zertifikate einer benannten Stelle Certificates by a notified body Anschrift Address Referenz Reference Anschrift Address Referenz Reference Die letzten beiden Ziffern des Jahres in dem die CE Kennzeichnung angebracht wurde The last two figures of the year in which the CE marking was applied 9 nur einzutragen bei der
19. imping jaws and stop plates for a crimping length of 8 mm are installed The CF 1000 retrofit kit TOOLKIT is a case that contains Feeder bowl Reversing base sleeve Cord centering funnel Sleeve receiver Separation plate Stripping blade only for CF 1000 10 TOOLKIT Crimping jaws only for CF 1000 10 TOOLKIT 2 2 PHOENIX CONTACT 102648 en 02 Description of the CF 1000 2 3 Overview of the operating components Figure 2 1 Operating components 1 Control See page 2 4 for description 7 Manometer Display of the air pressure set using the panel air pressure regulator 2 Feeder Storage holder for ferrules 8 Water Container for condensation bowl separator 3 Doorlock Locks the front door The front door is 9 Drainvalve For draining the water separator opened by pressing the lower segment and is closed by pressing on the upper segment 4 Insertion The conductor is inserted through the 10 Mains Device connection for the power cable funnel insertion funnel in the CF 1000 connection with integrated micro fuse and switch wide range power supply unit 120 240 V 5 Frontdoor Protects the operator from moving partsin 11 Compressed Device connection to the compressed the CF 1000 The CF 1000 only works when air air supply the front door is closed connection 6 Air Setting the air pressure pressure Set the air pressure by pulling the regulator upwards and turning to the right or left
20. ng Changing the cross section Preparing the modification WARNING Risk of injury Disconnect the mains plug and the compressed air before you open the front door e Switch off the CF 1000 with the mains switch 1 e Disconnect the mains plug 2 e Disconnect the compressed air connection 3 e Open the front door Retrofit kits see page 2 2 Changing the feeder bowl CF 1000 1 5 Change the feeder bowl during a cross section change from 0 5 0 75 1 0 1 5 gt 2 5 CF 1000 10 Change the feeder bowl every time the cross section is changed e Unscrew the winged screw 1 e Move the feeder bowl to the side 2 pull upwards 3 and empty NOTE Ensure that all ferrules are removed especially from the slot under the baffle e Attach the feeder bowl in such a way that it slides into the centering pins and tighten the winged screw Changing the reversing base sleeve CF 1000 1 5 Change the reversing base sleeve during across section change from 0 5 0 75 1 0 1 5 gt 2 5 CF 1000 10 Change the reversing base sleeve every time the cross section is changed e Pull the release lever 1 forwards e Remove the reversing base sleeve 2 downwards e Hold the release lever in the forward position and attach the reversing base sleeve with the desired cross section e Lock the release lever into place PHOENIX CONTACT 5 1 CF 1000 EN VIX ACE t SS 5 2 PHOENIX CONTACT 2
21. oduktbezeichnung Product description CF 1000 1 5 230V Artikelbezeichnung Article description 1208199 Artikel Nr Article no Die Konformit t mit den wesentlichen Anforderungen der Richtlinie n wird auch f r folgende Produkte bescheinigt The conformity with the essential requirements of the directive s is also certified by the declaration for following products Artikel Nr Article no Artikelbezeichnung Article description 1208209 CF 1000 1 5 120V 1212456 CF 1000 10 1212457 CF 1000 10 120V 10 04110 00 01 doc Blatt Page 2 von of 2 PHOENIX CONTACT GmbH amp Co KG FlachsmarktstraBe 8 D 32825 Blomberg Germany CF 1000 1 5 CF 1000 10 The products are in conformity with significant standards of the following directives and their amending directives 2004 108 EC 2006 42 EC 2006 95 EC EMC Directive Electromagnetic Compatibility Machinery Directive Low Voltage Directive LVD The following pertinent standards were consulted for evaluating the conformity EN ISO 12100 1 2003 EN349 1993 A1 EN 61000 6 2 2005 A 2 PHOENIX CONTACT EN ISO 13857 2008 EN 61000 6 3 2007 EN ISO 12100 2_2003 EN 60204 1 2006 102648 en 02 B Ordering data B 1 Description Automatic stripping and crimping machine for insulated ferrules according to DIN 46228 4 Ordering data Automatic stripping and crimping machine for cross section range 0 5 mm 4 0 mm with retrofit kit fo
22. ous situation which if not avoided could result in minor or moderate injury This symbol together with the signal word NOTE and the accompanying text alert the reader to a situation which may cause damage or malfunction to the device hardware software or surrounding property This symbol and the accompanying text provide the reader with additional information or refer to detailed sources of information jO How to contact us Up to date information on Phoenix Contact products and our Terms and and Conditions can be found online at www phoenixcontact com Make sure you always use the latest documentation It can be downloaded at www phoenixcontact net catalog If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary contact information is available at www phoenixcontact com PHOENIX CONTACT GmbH amp Co KG Flachsmarktstrasse 8 32825 Blomberg GERMANY Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send your comments to tecdoc phoenixcontact com General terms and conditions of use for technical documentation Phoenix Contact reserves the right to alter correct and or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving prior notice insofar as this is reasonable for the user The same
23. pressure regulator 3 upwards set the air pressure by turning 4 to the right or left and then press the regulator 5 downwards e Connect the mains plug to the CF 1000 mains connection and the shock proof plug to the mains socket Stripping conductors A Stripping Press the Strip button B Stripping and crimping o Press the Strip and crimp button Set the speed of the feeder bowl Wait until the ferrule is visible at the separation plate 1 AandB e Insert the conductor straight into the insertion funnel until it stops As soon as the CF 1000 starts hold the conductor with slight tension The conductor is automatically stripped e When the CF 1000 has stopped pull the conductor out In the event of a malfunction or improper stripping see page 6 1 Shutting down e f necessary read the counter and reset to zero e Switch off the CF 1000 with the mains switch 102648 en 02 PHOENIX CONTACT 3 3 CF 1000 4 Maintenance 4 1 J A g o aK 2 N co ER W TK gt gt f 4 1 PHOENIX CONTACT Daily care Cleaning CF 1000 WARNING Risk of injury Disconnect the mains plug and the compressed air before you open the front door e Switch off the CF 1000 with the mains switch e Disconnect the mains plug e Disconnect the compressed air connection e Open the front door 1 e Empty the drawer 2 e Clean the inside e Replace the drawer
24. r 0 5 0 75 1 0 1 5 mm crimping length 8 mm Automatic stripping and crimping machine for insulated ferrules according to DIN 46228 4 without retrofit kit TOOLKIT prepared for the cross sections 4 mm 6 mm und 10 mm B2 Description CF 1000 1 5 Designation Order No CF 1000 1 5 1208199 CF 1000 10 1212456 Retrofit kits Designation Order No Retrofit kits for insulated ferrules according to DIN 46228 4 for cross sectional area 0 25 mm 0 34 mm crimping length 6 mm 0 25 mm 0 34 mm crimping length 8 mm 2 5 mm crimping length 8 mm 4 mm crimping length 10 mm CF 1000 10 CF 1000 TOOLKIT 0 34 6 1208212 CF 1000 TOOLKIT 0 34 8 1208225 CF 1000 TOOLKIT 2 5 8 1208241 CF 1000 TOOLKIT 4 0 10 1208270 Retrofit kits for insulated ferrules according to DIN 46228 4 for cross sectional area 4 mm crimping length 10 and 12 mm 6 mm crimping length 12 mm 10 mm crimping length 12 mm 102648_en_02 CF 1000 10 TOOLKIT 4 10 12 1212458 CF 1000 10 TOOLKIT 6 12 1212459 CF 1000 10 TOOLKIT 10 12 1212460 PHOENIX CONTACT B 1 CF 1000 B3 Spare parts No Feeder bowl 0 25 0 34 mm CF 1000 SORT0 34 1206890 0 5 1 5 mm CF 1000 SORT1 5 1204326 2 5 mm CF 1000 SORT2 5 1206874 No Start bolts 0 25 0 34 mm 6 mm CF 1000 ST 6 0 34 1212672 AP 0 25 0 34 mm 8 mm CF 1000 ST 8 0 34 1212673 S 0 5 1 5 mm 6mm CF 1000 ST 6 1 5 1212674 Reversing base
25. sai a 6 3 A Technica appendix use ee ee ee A 1 A 1 MSC MMC Al Catt ga se RA ep eo eo ae a RE RR CER RR RS E A 1 A2 Declaration Of cohformiy nu aE Ra A 2 B Ordering GALA esse sale B 1 B 1 Automatic stripping and crimping machine eres B 1 B2 Betiolicklles u un se uneneseernlaeueennunsrar B 1 B3 opare Balls Aalen B 2 PHOENIX CONTACT 102648 en 02 Basic information 1 Basic information 102648 en 02 For greater clarity only the order designation CF 1000 is used throughout this document For safe handling and trouble free operation of the CF 1000 you must be familiar with and observe the safety notes 1 1 Intended use WARNING The CF 1000 is intended solely for stripping and crimping In doing so the conductor and ferrules with cross section or sleeve length according to Suitable ferrules and retrofit kits on page 2 2 are to be used Only the PVC insulated conductors may be inserted into the insertion funnel on the CF 1000 for processing Under no circumstances should solid metal parts or other similar objects be inserted This damages the stripping blade Unauthorized conversions that exceed the scope of modification and changes to the CF 1000 are not permitted for safety reasons NOTE Correct usage includes observing all notes and complying with the predefined operating conditions WARNING The CF 1000 may only be used asintended and when in safe and fault free condition WARN
26. screwdriver 3 is necessary for changing the stop plate It is included in the retrofit kit e Unscrew the stop plate and exchange CF 1000 1 5 Changing the pressing jaws e Insert new crimping jaws e Re atiach individual paris CF 1000 10 Changing the rotary dial e Follow the steps mentioned above to remove the stripping knife and crimping jaws see page 5 2 e Insert the rotary dial 1 at the desired crimping length using a screwdriver The selected value is shown via the red marker 2 e Re attach individual parts PHOENIX CONTACT 5 3 CF 1000 6 Troubleshooting 6 1 PHOENIX CONTACT CF 1000 does not run after being switched on Check the mains indicator Mains indicator 1 is not lit e Check air pressure Mains indicator 1 is not lit e Check whether the mains plug is connected to the CF 1000 mains connection and the shock proof plug is connected to the mains socket e Check whether the power supply at the mains socket is O K e If O K check the mains fuse Check the mains fuse WARNING Risk of injury In order to check the mains fuse the mains connection has to be open Disconnect the mains plug first e Switch off the CF 1000 with the mains switch 1 e Disconnect the mains plug 2 e Pull out the fuse holder 3 e Checking the mains fuse 4 e Replace the defect mains fuse with the backup fuse Retrofit the backup fuse e Insert the fuse holder Q NO
27. sleeve Cord centering funnel Crimping jaws Vad B 2 4 0 mm 6 0 mm 10 mm 0 25 0 34 mm 0 5 1 5mm 2 5 mm 4 0 mm 6 0 mm 10 mm 0 25 0 34 mm 0 5 1 5mm 2 5 4 0 mm 6 0 mm 10 mm 0 25 0 34 mm 0 5 mm 0 75 mm 1 0 mm 1 5 mm 2 5 mm 4 0 mm 6 0 mm 10 mm 0 25 0 34 mm 0 5 0 75 mm 0 5 1 5 mm 2 5 mm 4 0 mm 6 0 mm 10 mm 0 25 2 5 mm 4 0 mm 6 0 mm 10 mm 0 25 0 34 mm 6mm 0 25 0 34 mm 8mm 0 5 2 5 mm 6 mm 0 5 2 5 mm 8 mm 0 5 2 5 mm 10 mm 4 0 mm 10 mm 4 0 mm 12 mm 6 0 mm 12 mm 10 mm 12 mm PHOENIX CONTACT CF 1000 SORT4 0 CF 1000 10 SORT6 0 CF 1000 10 SORT10 CF 1000 VEPO 34 CF 1000 VEP1 5 CF 1000 VEP2 5 CF 1000 VEP4 0 CF 1000 10 VEP6 0 CF 1000 10 VEP10 CF 1000 HWBO 34 CF 1000 HWB1 5 CF 1000 HWB4 0 CF 1000 10 HWB6 0 CF 1000 10 HWB10 CF 1000 HA0 34 CF 1000 HAO 5 CF 1000 HAO 75 CF 1000 HA1 0 CF 1000 HA1 5 CF 1000 HA2 5 CF 1000 HA4 0 CF 1000 10 HA6 0 CF 1000 10 HA10 CF 1000 LZT0 34 CF 1000 LZT0 75 CF 1000 LZT1 5 CF 1000 LZT2 5 CF 1000 LZT4 0 CF 1000 10 LZT6 0 CF 1000 10 LZT10 CF 1000 EM CF 1000 EM4 0 CF 1000 10 EM6 0 CF 1000 10 EM10 0 CF 1000 PB 6 0 34 CF 1000 PB 8 0 34 CF 1000 PB 6 2 5 CF 1000 PB 8 2 5 CF 1000 PB 10 2 5 CF 1000 PB 4 10 CF 1000 10 PB 4 12 CF 1000 10 PB 6 12 CF 1000 10 PB 10 12 1206887 1212652 1212653 1206939 1206900 1206926 1206942
28. ting the incision depth on the right side blade PHOENIX CONTACT 4 2 CF 1000 CF 1000 1 5 Changing the stripping blade WARNING Risk of injury The stripping blades are sharp Be careful not to injure yourself Left knife e Unscrew the Allen screw 1 and take out the old knife 2 e Insert the new knife on pins 3 so that the angled surfaces 4 face upwards e Tighten the Allen screw 1 Right knife e Unscrew the Allen screw 1 and take out the old knife 2 e Insert the new knife so that the flat surface 3 faces upwards e Gently tighten the Allen screw 1 e Loosen the Allen screw 4 e Attach tappet over the groove 5 at the correct incision depth O initial position e Press the knife against the tappet and tighten both Allen screws 1 and 4 CF 1000 10 Changing the stripping blade WARNING Risk of injury The stripping blades are sharp Be careful not to injure yourself e Unscrew the Allen screw 1 and take out the old knife 2 e Attach the new knife to the guiding pin 3 e Adjust the incision depth of the stripping blade to the conductor CF 1000 10 to be processed Adjusting the knife changes the incision depth by 0 25 mm e Tighten Allen screw 1 e Check incision depth by stripping a conductor The copper strands must not be cut by the stripping blade 4 3 PHOENIX CONTACT 102648 en 02 5 Retrofitting 102648 en 02 Ta OY Retrofitti

User Manual UM EN CF 1000

Contents

Download Pdf Manuals

Related Search

Related Contents