Pka_uk_042014 - Oriental Motor
Contents
1. l To USB port Lai ee eee ee ee ee l iad G aa aa a iat Ga iat aat da dai gai A aa aa ai A aa aa da l k a o aa a ai a a A D a a C a ee a PKA Series 24 VDC Power Supply 1 Programmable Controller Sensor Accessories Sold separately Motor Mounting Flexible 4 RS 485 Communication Bracket 4 Coupling Cable gt Page 11 foe Name Overview Pago Control Module Cable This is a cable that connects a control module or data setting software communication cable to the PKA series 0 1 m 10 Control Module Various data can be edited monitored and operated Communication cable 5 m included 10 Data Setting Software Communication Cable Motor Mounting Bracket This is a dedicated mounting bracket for the motor 4 Flexible Coupling This is a coupling that connects the motor shaft to the driven shaft 4 This communication cable is used for connecting a computer and motor 10 AS 485 Communication This cable is used for daisy chain connection of PKA series equipment There are also cables for connecting PKA series equipment and a network converter or PKA series equipment and other 11 Cable RS 485 compatible products E A User s Manual that explains how to operate this product is available For details please contact the nearest Oriental Motor sales office or download the manual from the Oriental Motor website http www orientalmot2. 0 075 A lm Permissible Overhung Load and Permissible Thrust Load Frame Size Product Name Distance from Shaft End mm E Rs 0 0 42 mm PKA544KD 20 25 34 50 60 mm PKA566KD 63 75 95 130 190 WW Dimensions Unit mm Motor Frame Size 42 mm Product Name Mass kg PKA544KD 0 37 4xM3x4 5 Deep 60 220 033 h7 55959 1 230 MOLEX 43045 0400 MOLEX Frame Size 60 mm Product Name Mass kg PKA566KD 0 89 107 241 4x4 5 Thru 59959 1230 MOLEX 43045 0400 MOLEX Connection Cable Included 600 20 Unit N Permissible Thrust Load Motor Self Weight max Connection and Operation Names and Function of Parts ol Power Source amp 1 0 Signal Connector CN1 RS 485 Communication Connector CN2 3 Control Module Connector CN4 A Baud Rate Setting Switch SW3 w Model Setting Switch SW2 Function Switch SW1 Signal Monitor Display 1 Signal Monitor Display OLED Indicator Indication Color Function Lighting Condition PWR Green Power Supply Indication When the power supply is input Red ALM Alarm Indication When protective function is activated blinking DAT Green Communication Indicator When
3. HOMES 8 IN3 Control Input 3 initial value STOP In Control Output 0 initial value ALM n sd Control Output 1 initial value READY Assigned functions are set by means of the parameter settings The above is the initial value For details refer to the User s Manual The following input signals can be assigned to input terminals INO 3 Input Signal 0 Not used 8 MSO 18 STOP 36 R4 44 R12 52 M4 1 FWD 9 MS1 24 ALM RST 37 R5 45 R13 53 M5 2 RVS 10 MS2 25 P PRESET 38 R6 46 R14 60 LS 3 HOME 11 MS3 27 HMI 39 R7 47 R15 61 LS 4 START 12 MS4 32 RO 40 R8 48 MO 62 HOMES 5 SSTART 13 MS5 33 R1 41 R9 49 M1 63 SLIT 6 JOG 16 FREE 34 R2 42 R10 50 M2 7 JOG 17 AWO 35 R3 43 R11 51 M3 The following output signals can be assigned to output terminal OUTO 1 Output Signal 0 Not used 9 MS1_R 33 R1 42 R10 51 M3_R 67 READY 1 FWD_R 10 MS2_R 34 R2 43 R11 52 M4_R 68 MOVE 2 RVS_R 11 MS3_R 35 R3 44 R12 53 M5_R 70 HOME P 3 HOME_R 12 MS4_R 36 R4 45 R13 60 LS_R 72 TIM 4 START_R 13 MS5_R 37 R5 46 R14 61 LS_R 73 AREA1 5 SSTART_R 16 FREE_R 38 R6 47 R15 62 HOMES_R 74 AREA2 6 JOG_R 17 AWO_R 39 R7 48 MO_R 63 SLIT_R 75 AREAS 7 JOG_R 18 STOP_R 40 R8 49 M1_R 65 ALM 80 S BSY 8 MSO_R 32 RO 41 R9 50 M2_R 66 WNG Connection Diagram Connection to Programmable Controller Example of Connection with Current Sink Output Circuit PNP specification Controller
4. Control Circuit 6 6 kQ IN1 IN2 L a a o es IN3 6 6 KQ ee FEE IN COM A 10 mA max Example of Connection with Current Sink Output Circuit NPN specification Controller Control Circuit FAK IN1 OO nel o EEES IN2 A a PSE IN3 A oe es og IN COM A 10 mA max OUTO KX gt Y ED Please use 24 VDC for the input signal Please use 24 VDC 10 mA max for the input signal When the current value exceeds 10 mA connect the external resistor R to keep the current 10 mA max lf noise generated by the power supply cable causes a problem with the specific wiring or layout shield the cable or use ferrite cores Accessories Sold separately These accessories are needed to change parameter settings data settings etc in the PKA Series Data Setting Software MEXEO2 2 Control Module OPX 2A a USB Cable 0 5 m eee O wafe or to Als T EEPE Lede gata es sn ee 1 Control Module Cable CCOOIIF CA 3 Communication Cable for Data q FL Setting Software 1 Computer CCOSIF USB CN4 Not supplied Connected to contro module cable 0m e 1 Control Module Cable PC Interface Gable 5m A dedicated driver must be installed to connect to a computer This is a cable that connects an OPX 2A or data setting software communication cable to the PKA
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6. 50 Resolution 10 0 25 50 75 Resolution 10 Pulse Speed kHz Pulse Speed kHz Depending on the driving conditions a considerable amount of heat may be generated by the motor Be sure to keep the motor case temperature at 75 C max Control Circuit Specifications No of Positioning Data Sets 64 Operation functions Positioning Operation Return To Home Operation Continuous Operation JOG Operation Test Operation Control Circuit RS 485 Communication Specification Protocol Modbus protocol Modbus RTU mode EIA 485 compliance Twisted pair wire TIA EIA 568B CAT5e or greater recommended is used up to a total extension length of 50 m Transmission Reception Mode Half duplex communication Electrical Characteristics Baud Rate 9600 bps 19200 bps 38400 bps 57600 bps 115200 bps Physical Layer Asynchronous mode data 8 bit stop bit 1 bit 2 bit parity none odd even Connection Type Up to 31 units can be connected to one programmable controller master equipment E General Specifications Specifications Motor Heat Resistant Class 130 B The measured value is 100 MQ min when a 500 VDC megger is applied as follows under normal ambient temperature and humidity FG terminal and motor case Between power input terminals No abnormality is judged with the following application for 1 minute under normal ambient temperature and humidity Insulation Resistance Eocene FG terminal and motor ca
7. Orientalmotor Driver Integrated 5 Phase Stepping Motor PKA Series CFLEX Built in Controller Type This is an all in one DC power supply input 5 phase stepping motor in which the driver and motor are integrated This contributes to space saving and a reduction in the size of the customer s equipment This is a DC input 5 phase stepping motor in which the driver and motor are integrated No wiring is needed between the driver and motor contributing to space saving and a reduction in the size of the customer s equipment It also reduces man hours required for wiring There are three methods of control that can be selected including EtherCAT control What is CFLEX FLEX FLEX is a generic name of the products which support Industrial Network control via I O Modbus RTU control and network converter FLEX products enable easy connection easy control and reduce the complexity of system configuration Contributes to Space Saving and Reduced Wiring in the Equipment The driver and the motor are integrated Also since there is a built in positioning function there is no need for a pulse generator The system is simplified contributing to space saving and a reduction in the size of the customer s equipment It also requires less wiring Motor Driver Contributes to a Shorter Equipment Startup Time Since no wiring is needed between the motor and driver or driver and pulse generator wiring time is reduced T
8. Series Product Line E Dimensions Product Name CCOOIIF CA 2 Control Module Changes can be made to parameter settings data settings etc It can te also be used for speed and I O monitoring teaching etc Th EA j 4 Product Line lt Enlarged view gt Product Name OPX 2A l E Dimensions unit mm Specifications Control Module Installation Hole Mass 0 25 kg Dimensions Indication LED 91 8 Installation Plate Thickness 1 3 mm Cable Length 5m Operating Ambient Temperature 0 40 C non freezing 21 5 96 6 1 a o aaj x 92 4 i Panel Cut Out Dimensions Zz Cable 4 7 5000 m 33 3 Communication Cable for Data Setting Software This communication cable is used for connecting a computer and motor H Product Line f Product Name CCOS5IF USB E Data Setting Software MEXEO2 Data setting software can be downloaded from the Oriental Motor website http www orientalmotor eu A CD ROM is also distributed For details please go to the Oriental Motor website or contact the nearest Oriental Motor sales office Operating Environment Operating System OS e Microsoft Windows 2000 Professional Service Pack 4 Be sure to use the Rollup1 provided by Microsoft Corporation Check Program Additions and Deletions to see if Rollup1 is used The following OS are only compatible with 32 bit x86 and 64 bit x64 versions e Microsoft Win
9. data is being received and sent ERR Red Communication Error Indicator When communication data is abnormal Function Switch SW1 Indication No Function This sets the terminating resistance for RS 485 communication 120 O factory setting OFF 1 2 OFF No terminating resistance SWw1 ON Terminating resistance 3 This sets the model number in combination with the model setting switch SW2 factory setting OFF 4 This sets the protocol for RS 485 communication factory setting OFF lt gt RS 485 Communication Protocol Setting Network Converter Connection OFF Modbus RTU Mode Model Setting Switch SW2 Function This is set during use with RS 485 communication It sets the model number factory setting 0 Indication SW2 4 Baud Rate Setting Switch SW3 Indication SW3 Function This is set during use with RS 485 communication It sets the baud rate factory setting 7 lt RS 485 Baud Rate Setting No Baud Rate bps 9600 19200 38400 57600 115200 Not used 625000 Network Converter Connection Not used By wy mp Power Source amp I O Signal Connector CN1 Indication Pin No Signal Name Content 1 FG Frame Ground 2 GND Power Supply GND 3 IN COM Input Common 4 24 VDC 24 VDC Power Supply Input 5 INO Control Input 0 initial value LS CNI 6 IN1 Control Input 1 initial value LS 7 IN2 Control Input 2 initial value
10. dows XP Home Edition Service Pack 3 e Microsoft Windows XP Professional Service Pack 2 e Microsoft Windows XP Professional Service Pack 3 1 e Microsoft Windows Vista Home Basic Service Pack 2 e Microsoft Windows Vista Home Premium Service Pack 2 e Microsoft Windows Vista Business Service Pack 2 e Microsoft Windows Vista Ultimate Service Pack 2 e Microsoft Windows Vista Enterprise Service Pack 2 e Microsoft Windows 7 Starter Service Pack 1 e Microsoft Windows 7 Home Premium Service Pack 1 e Microsoft Windows 7 Professional Service Pack 1 e Microsoft Windows 7 Ultimate Service Pack 1 e Microsoft Windows 7 Enterprise Service Pack 1 e Microsoft Windows 8 1 32 bit x86 version only RS 485 Communication Cable This is an RS 485 communication cable E Product Line PC Recommended CPU 2 Intel Core processor 2 GHz min Compatible with OS Video Adapter and Monitor with Resolution of XGA Display 1024 x 768 min 32 bit version x86 1 GB min 2 Recommended Memory 64 bit version x64 2 GB min Hard Disk Free disk space of 30 MB min USB Port USB 1 1 1 Port Disk Device CD ROM Drive Used for installation 32 The operating conditions of the OS must be met 3 MEXEO2 requires Microsoft NET Framework 4 Client Profile It will be automatically installed if it is not already installed so 1 5 GB max of free space may be required Depending on the system environment used by the customer the requir
11. ed memory and hard disk space may vary Windows and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries QO CC020 RS4A e T T CCO20 RS4A This cable is used for daisy chain connection of PKA Series equipment 2 E Dimensions CC020 RS4A 43025 0400 MOLEX 43025 0400 MOLEX 2 DS N a 14 lg 26 2000 80 Connection Example CCO20 RS4A 11 This product is manufactured at a plant certified with the international standards ISO 9001 for quality assurance and ISO 14001 for systems of environmental management Orientalmotor ORIENTAL MOTOR EUROPA GmbH www orientalmotor de European Headquarters and Dusseldorf Office SchiessstraBe 74 40549 Dusseldorf Germany Tel 0211 5206700 Fax 0211 52067099 Munich Office Carl von Linde StraBe 42 85716 Unterschlei heim Germany Tel 089 318122500 Fax 089 318122525 Hamburg Office Meckelfelder Weg 2 21079 Hamburg Germany Tel 040 76910443 Fax 040 76910445 Jena Office WildenbruchstraBe 15 07745 Jena Germany Tel 03641 675280 Fax 03641 675288 Frankfurt Office KruppstraBe 105 60388 Frankfurt Germany Tel 069 40149780 Fax 069 40149782 Stuttgart Office Tel 07335 924853 Fax 07335 924854 ORIENTAL MOTOR UK LTD www orie
12. his also decreases the number of problems caused by wiring All of this contributes to a shorter startup time for the customer s equipment Motor Driver Pulse Generator Driver Pulse Generator Programmable o Controller Equipment Control Box PKA Series Programmable Controller Equipment Control Box Three Control Method Options Data Setting Software 1 MEXEO2 Control Module OPX 2A Sold separately e Computer Not supplied x1 Data Setting Software MEXEO2 Operating data settings parameter changes and monitoring are done on a computer Compatible software can be downloaded from the Oriental Motor website http www orientalmotor eu Operating Status Waveform Monitoring RS 485 tl communication MOO EOE OE RS 485 communication E a OOOO Oo The function of a pulse generator is built in letting you build an operation system by connecting directly to a programmable controller Since no pulse generator is required space is saved and the system is simplified Programmable Controller Computer Operating data parameter settings or operation commands can be input via RS 485 communication A maximum of 31 motors can be connected to one programmable controller Multi axis simultaneous starting is also possible The protocol is compatible with Modbus RTU and can be easily connected via a programmable controller etc Programmable Cont
13. ntal motor co uk UK Headquarters Unit 5 Faraday Office Park Rankine Road Basingstoke Hampshire RG24 8AH U K Tel 01256 347090 Fax 01256 347099 Birmingham Office Suite 45 Plato Close Tachbrook Park Leamington Spa CV34 6WE U K Tel 01926 671220 Fax 01256 347099 ORIENTAL MOTOR FRANCE SARL www orientalmotor fr France Headquarters 56 Rue des Hautes Patures 9200 Nanterre Cedex France Tel 01 47 86 97 50 Fax 01 47 82 45 16 Lyon Office 10 All e des Sorbiers 69673 Bron Cedex France Tel 04 78 411502 Fax 04 78 41 15 90 Specifications are subject to change without notice This catalogue was published in April 2014 ORIENTAL MOTOR ITALIA s r l www orientalmotor it Italy Headquarters Via A De Gasperi 85 20017 Mazzo di Rho Ml Italy Tel 02 93906346 Fax 02 93906348 Bologna Office Via mori 6 40054 Prunaro di Budrio BO Italy Tel 051 6931249 Fax 051 6929266 Verona Office Piazza Roma 3A 37066 Sommacampagna VR Italy Tel 045 8961049 Fax 045 8971978 ORIENTAL MOTOR CO LTD www orientalmotor co jp Headquarters 4 8 1 Higashiueno Taito ku Tokyo 110 8536 Japan Tel 03 6744 0361 Fax 03 5826 2576 Fo more information please contact n S A Copyright Oriental Motor Europa GmbH 2014 This printed material uses ECF Elementary Chlorine Free paper and vegetable oil inks This combination is environmentally friendly Printed in Europe UK 0420
14. or eu 1 Not supplied 2 This is required for driving I O control Sold Separately 3 Compatible software can be downloaded from the Oriental Motor website PKA Series Motor Flexible A CD ROM is also distributed Installation Bracket Coupling 4 For details please contact the nearest Oriental Motor sales office ___PAL2P 5 MCV190808 System Configuration Example The system configuration shown above is an example Other combinations are also available E Product Line Product Name PKA544KD PKA566KD Specifications CE Product Name PKA544KD PKA566KD Max Holding Torque N m 0 18 0 83 Holding Torque at Motor Standstill N m 0 09 0 41 Rotor Inertia J kg m2 54x107 280x107 Rated Current A Phase 0 75 1 4 Basic Step Angle 0 72 Power Supply Input 24VDC 10 1 4A 24VDC 10 2 5A Excitation Mode Microstep MSpeed E Torque Characteristics fs Max starting frequency PKA544KD PKA566KD Current 0 75 A phase Step angle 0 72 step Current 1 4 A phase Step angle 0 72 step ji External load inertia JL 0 kg m2 ja External load inertia JL 0 kg m2 1 0 0 8 E E Pullout Torque 27 2 g 0 6 aie 5 a 51 a 5 t Curre 5 2 0 2 Driver Input Current e 0 0 0 500 1000 1500 2000 2500 j 0 200 400 600 800 1000 1200 Speed r min Speed r min 0 5 10 15 Resolution 1 0 2 5 5 7 5 Resolution 1 0 50 100 1
15. roller By using a network controller 1 sold separately EtherCAT CC Link or MECHATROLINK communication is possible Operating data parameter settings or operation commands can be input via various types of communication 1 The network controller is a device that converts from various network protocols to Oriental Motor s own RS 485 communication protocol Network Converter Programmable Controller NETCO1 ECT sold separately NETCO 1 CC sold separately NETCO 1 M2 sold separately NETCO 1 M3 sold separately Reduces the Load on High Order Programmable Controllers A positioning function is built in ensuring that the traveling amount speed and other operating data is retained in the motor It is also equipped with a variety of other operation functions in addition to the positioning operation such as continuous operation and a return to home operation This contributes to a reduced load on the programmable controller and a simplified program Positioning Operation The motor s operating speed and traveling amount are set in the operating data and operations are performed in accordance with the selected operating data Linked Operation If the operating data is set to linked continuous positioning with the following data number is possible with one START signal Linked operation lf data No 01 is selected and START input linked driving from data No 01 to No 03 is performed without the motor s
16. se Between power input terminals 500 VAC 50 Hz or 60 Hz i cai 0 50 C non freezing Operating perature environment Ambient Humid 85 max non condensing In operation ity Atmosphere Use in an area without corrosive gases and dust The product should not be exposed to water oil or other liquids Degree of Protection IP20 Temperature Rise Winding temperature rise is 80 C max measured by the resistance change method at the rated current at standstill and 5 phases energized Stop Position Accuracy 3 arc minutes 0 05 Shaft Runout 0 05 T R mm Radial Play 0 025 mm max of 5 N Axial Play 9 0 075 mm max of 10 N Concentricity of Installing Pilot to TA y 9 0 075 T I R mm 4 Perpendicularity of Installation ee to the Shaft 0 075 T R mm 1 This value is for full step under no load The value changes with the size of the load 0 075 A 2 Radial Play Displacement in shaft position in the radial direction when a 5 N load is applied in the vertical direction to the tip of the motor shaft A 0 05 3 Axial Play Displacement in shaft position in the axial direction when a 10 N load is applied to the motor shaft in the axial direction 4 T 1 R Total Indicator Reading The total dial gauge reading when the measurement section is rotated one revolution centered on the reference axis center A
17. topping Data Data Data No 01 No 02 No 03 Linked operation 2 CW rotation Dwell time If data No 01 is selected and START input the a data No 01 operation is executed After that it 7 is stopped for only the set dwell time and then the operations from data No 02 to No 03 are executed Operating data with a different rotation direction can also be linked Data Data No 02 No 03 Dwell time is the wait time until the next positioning operation starts lt gt Sequential Operation If the operating data is set to sequential positioning positioning of the next data number is performed in sequence every time a START signal is input Speed Control Operation The motor operates continuously while a FWD signal or RVS signal is input Because it operates at the speed of the operating data set beforehand multistep soeed change operation is possible by changing the data number Direction Motor operation Direction ON FWD Input OFF ON RVS Input OFF M0 M5 Input gy Return To Home Operation It is equipped with a return to home operation so return to home can be done easily by wiring a sensor WE System Configuration Accessories Sold separately E een See Eee ace ei Data Setting Software Control Module Cable 2 Control Module Data Setting Software MEXE02 gt Page 10 gt Page 10 Communication Cable 2 ae Page 10 l l l
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