operations and maintenance manual winch operators panel baker
Contents
1. AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 42 of 51 36220 FM 1093 P O Box 850 en Lets Phone 1 346 4300 Wireline 25 4 64301 enchmarkwireline com Products benchmarkwireli 8 0 CCL MODIFICATION PROCEDURE MODIFICATION AMS4A813 TO AMS4A040 PANEL Modification adds the CCL Detector and depth display The panel will now detect and display the depth where a collar was detected The CCL signal is provided from the Perforating Panel output PARTS REQUIRED AMS4A686 FUSE CCL BOARD AMS4A812 CABLE ASSEMBLY AMS4P693 AT27C512R EPROM AMS4P862 AT17LV256 10PU EEPROM AMS4P787 TIE WRAP Installation instructions for the new CCL FUSE board in the 40 panel 1 Remove the rear connector panel 2 Do a continuity check between J2 Pin 13 SIG IN connector back panel and R39 on 40 board goes through connector P11 pin 12 J2 Pin 25 SIG IN connector on back panel and R38 on 40 board goes through P11 pin 11 and J2 Pin 23 and TP1 on the 40 board goes through P11 pin 1 All should be approximately 0 ohms Refer to figures 1 and 2 Rear Panel CCL Fuse Board 40 Board J2 P2 01 P2 Pil Pin 3 Black Pin 1 Pin L s Gray Pin 1 lt gt Pin 4 Green Gray Pin 12 Pin 5 Blue Gray Pin 2 lt gt Pin 5 Brown B2. In the event of a jumper change software change panel lock up or other malfunction the processor in the panel can be rebooted by turning off the panel depressing the T ZERO and T TEST buttons simultaneously then turn the power back on while the buttons are depressed When the panel is rebooted all the menu settings will be returned to the default settings RESET should be displayed on the tension display during re boot if 3K or 5K is selected AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 4 of 51 36220 FM 1093 n P O Box 850 Seg Mee cS eli Phone 1 346 430 Wireline EH 4 64301 Products benchmarkwireline com 2 2 OPERATING INSTRUCTIONS 2 1 Power up panel and verify it is working properly 2 2 Verify the panel is configured to match the system head type Acquisition System encoder etc Refer to section 2 1 for jumper settings 2 3 Setline size to match cable size installed in head refer to menu settings 2 4 Set Tension Alarm and the Tension Shutdown values 25 Setup acquisition system 2 6 Set depth adjust value 2 7 Install cable in measuring head and lay it slack on the ground 2 8 Zero the tension value by pressing T Zero Verify that panel tension reads 0 Verify tension is recorded on acquisition system 2 9 Press T Test and verify that panel tension reads 5000 3k mode or 10000 bk or FOCUS mode Verify tension is being properly recorded on acquisition system 2 10 Pull t
3. will be displayed on the DEPTH display and either UP or DN value will be displayed on the TENSION display Default value is UP 6 11 ENG MET UNITS The depth and tension values will be displayed in the units selected Procedure Use switch to set the MEASUREMENT UNITS setting Indication UNITS will be displayed on the DEPTH display The selection can be toggled through any combination of English or Metric units The selection will be displayed on the TENSION display The ENGLISH green LED display will be lit when FT LBS is selected and the METRIC red LED will be lit when in any of the other modes Selection FT LBS FT KG MT LBS MT KG Default value is FT KG AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 27 of 51 36220 FM 1093 n P O Box 850 ees cS eli Phone 1 346 430 Wireline 25 4 64301 Products benchmarkwireline com 6 12 HEAD TYPE Two options are available 5 AM5K and OTHER If OTHER is selected two additional options are available LCA and WHLCIR LCA Load Cell Angle This setting allows for the use of a sheave mounted load cell The angle of the cable exiting the sheave should be entered Typically for a load cell mounted above the top sheave the LCA would be 0 For a load cell mounted to the bottom sheave the LCA would be 90 90 degrees Default value is O WHLCIR Wheel Circumference This value is set to the circumference of the measuring wheel to ensure the
4. CONGA RXD ay LAC OT o b 3 9 2 2 UART_OES UART 063 Y CON3 TXD CONS 1238 26031 QUT PHASE A OUT PHASE GND OUT PHASE OUT PHASE B OUT PHASE B APRCH SRFCLED 856 374 ohm OUT PHASE BEEPER i EXCTENLED i SCALE ADJ LED APRCH SRFC sere BEEPER EXC TEN LED SCL LEO Page 31 of 51 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 B 36220 FM 1093 n P O Box 850 e 281 3 Wireline 5813464301 Products benchmarkwireline com 7 1 3 LOAD PIN AND TENSION I O e z sW viva wa S2 WO Wo vd Vive ANnHS T 2 x R zz 58 23 8 As Ta x FE 85 R gt ug 89 FL PE WM Kuwa ia W je orl 1 o Ave n ae 5 7133 ol 2 4 8i T33 avo 0 mawuasual vel uo AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 32 of 51 36220 FM 1093 n P O Box 850 eet an one 1 3 Wireline 581 346 4301 Products benchmarkwireline com 7 1 4 JUMPERS BUTTONS 5 1 19510 10735109 0078510 0 959 2 gt gt gt gt gt i e e j 13 3 us rete Sarwaasransragrererren AMS4A040 PANEL
5. CABLE will be displayed on the DEPTH display and the selections will be displayed on the LINE TENSION display Cable Size Values available 7 32 9 32 5 16 Default setting 3 8 5 7 DEPTH ALARM When Alarm depth value is reached the alarm will sound and LED will flash Pressing the LED will turn off alarm but the light will continue to flash Procedure Use switch to set the depth alarm value Indication DALARM will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Default value is 100 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 19 of 51 36220 FM 1093 P O Box 850 Seg Mee cS eli Phone 1 346 430 Wireline EH 4 6 4301 enchmarkwireline com Products benchmarkwireli 5 8 CCL When selected two other options will be available CCL OFFSET and CCL LOG 5 8 1 CCL OFFSET The CCL depth will be displayed on the MMD CCL display This makes it easier to monitor CCL depth in addition to bottom of tool depth Procedure Use switch to set the CCL offset depth Indication will be displayed the DEPTH display and the value will be displayed on the TENSION display as it is being set Use switch to set the CCL offset 5 8 2 CCL LOG When CCL LOG is selected the panel will log collars When a casing collar signal is input the current depth will be displayed on the CCL display NOTE The CCL gain pot located on the PCB mounted to the
6. MODE 3 3 1 8 MAGNETIC MARK RESET Pressing the MMD reset button clears the last mark setting The next mark detected will be used to set the window for any subsequent marks AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 6 of 51 36220 FM 1093 P O Box 850 reap Mee cS eli Phone 1 346 430 Wireline EH 34 6 4301 enchmarkwireline com Products benchmarkwireli 3 1 9 ZERO DEPTH Pressing this button will reset the depth to 0 Depressing the button again will reset the depth to the previous setting The Zero Depth button will only work when the line speed is zero i e winch not moving 3 1 10 MENU Pressing this button will activate the menu software The software feature to be set will be displayed on the DEPTH display The features can be toggled through by pressing the menu button until the desired feature is displayed 3 1 11 SWITCH This switch is used for different functions It is used to change the depth setting in either an up or down direction The winch must be stopped before the depth can be set In menu mode see section 3 0 the switch is used to set menu parameters 3 1 12 RESET SWITCH AND LED This LED is lit and an audible alarm is sounded when the depth is less than 100 30 m This is a warning to the hoist operator that they are approaching surface and should take care to get the equipment safely out of the well When the LED is depressed the alarm will stop but the LED will continue to blink
7. The end button increments the parameter down After the parameter is set press the parameter button again to store it The addresses should be set as follows Line Tension 1 Line Speed 2 Depth 3 MMD 4 Set Baud Rate to 9600 Set Brightness to 15 BACK PANEL CONNECTOR PINOUT 2 24 VDC IN ENCODER1 PWR FUSED ENCODER1 PWR FUSED ENCODER 1A ENCODER INPUT J26 J27 228 39 2210 J2 11 212 WEAK MARKIN 2WIRES J2 13 J2 14 J2 15 J2 16 J2 17 J2 18 J2 19 J2 20 42 21 LOADPINGROUND ACM J222 LOADPINSIGNAL J2 23 J2 24 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 40 of 51 36220 FM 1093 n P O Box 850 Simonton Texas 77476 A Phone 281 346 4300 Wireline 281 346 4301 Products benchmarkwireline com J2 25 STRONG MARK STRONG MARK IN CTS IN Pe CTS IN Yo s RS485RX RS485 RX 2 WIRES RS485RX RS485 RX 2 WIRES RTS IN pue RTS IN 3521420 7 RS485 TX RS485 TX 2 WIRES RS485 RS485 TX 2 WIRES w 41 CTS OUT 0 2 CTS OUT 7 3 GND JjRS485GND 2WIRES 4 6 RTS OUT 4 7 RTS OUT 0 0 f __ 45 2 QUADRATURE OUT PHASE A PHASE 1B QUADRATURE OUT PHASE B 4 to 20 MA OUT 4 TO 20 MA TO SYSTEM 0 2V OUT TENSION TENSION OUT TO SYSTEM J5 1
8. value you want to select is displayed press the MENU button ACCEPT will then be displayed Press for yes for no In AM5K mode the panel is configured to work with the AM5K measuring head and the Baker Atlas CASE acquisition system Jumper J3 and J5 must both be removed to put the system in this mode refer to section 2 1 Following is a listing of all the available settings 4 1 TENSION ALARM When preset tension value is reached alarm sounds and tension display flashes value Procedure Use switch to set the tension alarm setting Indication will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected see menu option 2 can be adjusted Default Values 7 32 1500 9 32 2400 5 16 2400 3 8 2400 7 16 2400 15 32 2400 SLAM 2400 S SLAM 2400 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 9 of 51 36220 FM 1093 n P O Box 850 Mee S eli Phone 1 346 430 Wireline EH 34 64301 Products benchmarkwireline com 4 2 DELTA TENSION ALARM When the delta tension setting is reached the alarm sounds In incremental mode you must periodically press meter reset or this alarm will sound when the tension reaches the set value In differential mode the meter will reset itself and the alarm will only sound on a quick change of
9. 4 STRETCH CORRECTION Use switch to toggle between ON or OFF When STRCOR is on the panel will automatically correct depth to compensate for cable stretch Stretch in the wireline is compensated in the following manner As the tool is lowered into the well the depth traveled is measured using the optical encoders 10 times a second The tension is used to back out the stretch on the wireline for that segment and a non stretched depth is calculated by keeping a tally of all of the segments This summed value is used in the following manner to calculate the depth If the tension is less than the calculated line weight the tool is assumed to be floating or supported in some other manner The tension is due to the line weight so the stretch added is summed depth tension Ks 1 2 where Ks is the stretch coefficient If the tension is greater than the line weight the stretch due to the line weight is calculated as above and all other weight is assumed to be acting over the entire length of the cable or sum depth line weight 1 2 tension line weight Ks 4 8 ENCODER The value selected will automatically be used as the encoder input pulses per revolution PPR setting Procedure Use switch to set the ENCODER Pulse Per Revolution setting Indication ENCODR will be displayed on the DEPTH display and the value will be displayed on the TENSION display Default value is 512 Note This setting does not change the en
10. Once the depth reading is greater than 100 30 m both the alarm and the LED will turn off The button is also used to reset the hoist shutdown relay in the event of a shutdown Note On earlier models of this panel this switch is labeled APPROACHING SURFACE 3 1 13 ENGLISH METRIC UNITS These LEDs will indicate if the panel is in English or metric mode If the depth is set to English the English LED will be lit If the depth is set to Metric the Metric LED will be lit The tension can be set to English LBS or Metric KG but it will not light the LED AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 7 of 51 36220 FM 1093 P O Box 850 ees cS eli Phone 1 346 430 Wireline 25 34 64301 enchmarkwireline com Products benchmarkwireli 3 1 14 T ZERO SWITCH Use this switch to set the tension to 0 at the start of a logging run This will zero out the tension circuit The line should be slack through the head at this time 3 1 15 T TEST SWITCH Press T TEST and verify that the panel tension reads 10000 Ibs 5K or FOCUS or 5000 Ibs 3K Verify tension is being properly recorded on acquisition system 3 2 REAR PANEL 3 2 1 12 24 VDC This connector supplies dc power for the panel operation 9 VDG min 30 VDC max The panel can operate on either 12 or 24 vdc 12 vdc is U S truck standard voltage 24vdc is European truck standard voltage Pin A is positive pin B is negative 3 2 2 OVER TENSION CONTACT T
11. Phone Wireline 4813464301 ai ine com Products benchmarkwireli 2 0 STARTUP AND SYSTEM OPERATING INSTRUCTIONS 2 1 JUMPER SETTINGS A row of jumpers are located on the internal processor board These jumpers are used to set the panel in different configurations The software that runs this system is stored in an EPROM located as shown below To update the software replace this EPROM with one containing the latest version of software The current version at the writing of this document is 4001 23 EPROM NS u e e 4 ANO Fe me RANA Xa et m T 1 lear 7 ne u 7 a AW QUON we zen 4 44 7 9 669 6 PE aa Aan we ous tert es e b y z 22 4 835 3959232899229 p e a j AG E ni 999999999929669906 9 eee r 165506 Beeeee een Besses 4 LA LJ haic J1 on DEPTH IN METERS J1 off DEPTH IN FEET J2 on TENSION IN KG J2 off TENSION IN POUNDS J3 on AM3K CASE OR HOIST J4 off Rev D or earlier PC board J4 on Rev E PC board J5 on AM5K FOCUS mode J3 J5 off AM5K CASE stoto
12. alarm will sound when the tension reaches the set value In differential mode the meter will reset itself and the alarm will only sound on a quick change of tension Procedure Use switch to set the Delta Tension setting Indication DTALRM will be displayed on the DEPTH display and the value being set will be displayed on the TENSION display as itis being adjusted AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 17 of 51 36220 FM 1093 n P O Box 850 Phone 1 346 430 Wireline 25 34 64301 Products benchmarkwireline com 5 3 TENSION SHUTDOWN This value is added to the DTALRM or the TENALM settings to determine when the shutdown relay is activated Example If the TENALM is set to 4000 and the TENSDN is set to 500 the ALARM will sound when tension reaches 4000lbs and the OT contacts will close when tension reaches 4500lbs If the Tension Alarm is set to 2000 and the Shutdown is set to 150 then the winch shutdown will occur at 2150 Ibs Procedure Use switch to set tension shutdown setting Indication TSHTDN will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected can be adjusted Note The RESET or Approaching Surface button needs to be depressed before the winch shutdown relay will de energize 5 4 DEP
13. arrow on the connector to the length needed and splice to the wires that were cut coming from the rear panel J2 SIG IN pins 23 and 13 Solder the wires together and install with heat shrink over the solder connection 9 Cut the wire coming from the rear panel J2 SIG IN pin 25 at a convenient distance from J2 SIG IN so that another wire can be spliced to it Splice the gray wire that is inserted into the new cable assembly AMS4A812 P2 pin 2 that will plug into the new CCL fuse board to the wire that was cut going to J2 pin 25 on the rear panel AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 45 of 51 36220 FM 1093 n P O Box 850 Phone 1 346 430 Wireline 25 34 64301 Products benchmarkwireline com 10 Cut to the length needed and splice the black 22 awg wire that is connected to the new cable assembly P2 pin 3 that will plug into the new CCL fuse board to the wire that was cut going to P11 1 on the 40 PC board 11 Cut to the length needed and splice the gray 22 awg wire connected to the new cable assembly P2 pin 4 that will plug into the new CCL fuse board to the wire that was cut going to P11 12 on the 40 PC board 12 Cut to the length needed and splice the blue 22 awg wire connected to the new cable assembly P2 pin 5 that will plug into the new CCL fuse board to the wire that was cut going to P11 11 on the 40 PC board 13 Remove the old EPROM U2 from the 40 PC board and insert the new one provide
14. depth is measured correctly Default value is 2 0 ft To use a Baker 3086 measuring head set the wheel size to 2 517 ft 6 13 DELTA TENSION SCALE This option allows the Delta Tension scale to be set to either 500 or 1000 lbs or kgs The meter has two scales the outer scale is 500 and the inner scale is 1000 Procedure Use switch to set the Delta Tension Scale setting Indication DTSCLE will be displayed the DEPTH display and either 500 or 1000 will be displayed on the TENSION display Default value is 1000 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 28 of 51 36220 FM 1093 n P O Box 850 Phone 1 3 Wireline Phone 2813164301 Products benchmarkwireline com 7 0 DRAWINGS AND PARTS LISTS 7 1 Main Processor Board 2 IUE AMS4A040 PANEL USER MANUAL Rev L Nov 2007 ABP 2 Page 29 of 51 36220 FM 1093 n P O Box 850 ge es one 281 3 Wireline pay 5813464301 Products benchmarkwireline com 7 1 1 ENCODER AND MMD INPUTS aN va AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 30 of 51 ood 9855 TONS KITT g 9995 goo Odds Mr 0000 20 coo oben 558 5655 5 c S Products ENCODER OUTPUT AND COM PORT I O Wireline BenchMark 7 1 2 COM1_RxXD COM3B_RXO COMTO COMZ 12 GNO COM RXD 10 COM TXO 9 GNO COM3_RXD 85232 7 2_
15. following conditions are complied with by the end user The electrical supply to the apparatus shall be within the manufacturer s specified limits 12 24VDC 10 b The apparatus when installed in industrial locations shall be supplied from a power supply that offers suitable protection from voltage surges This requirement is not required for use within a controlled EM environment has determined by EN 61326 or when the application for which the apparatus is being utilised does not require such protection Epsilon Compliance Drury Lane Drury Buckley Flintshire UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 USA toll free 1 888 467 1861 email info epsilon itd com Website www epsilon Itd com Page 2 of 2 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 51 of 51
16. is 2 0 ft If the Baker 3086 DWMD is used set this value to 2 5167 4 6 DEPTH ALARM When Alarm depth value is reached the alarm will sound and LED will flash Pressing the LED will turn off alarm but the light will continue to flash Procedure Use switch to set the depth alarm value Indication DALARM will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Default value is 100 47 CCL MMD When is selected the following menu options are available 4 7 1 MMDCOR Correction Use switch to toggle between ON or OFF 4 7 1 1 MMD CORRECTION ON SPACNG Use switch to toggle between 100 25 M 50 M WINDOW The MMD window determines when the next mark can be detected The cable must travel at least the distance of the setting before a mark can be detected Marks can only be detected if they occur within this window If the window is set for 2 the mark must occur within 2 feet of the mark spacing i e if spacing is set to 100 then the mark must occur within 98 102 feet Procedure Use switch to change MMD window value AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 12 of 51 36220 FM 1093 P O Box 850 1 346 430 Wireline EH 34 6 4301 enchmarkwireline com Products benchmarkwireli Indication will be displayed on the DEPTH display and the window value will be displayed on the TENSION dis
17. signal to automatically stop the winch Procedure Use switch to set tension shutdown setting Indication DTSTDN will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Note This parameter is derived from the reading on the analog meter If the DTSHDN value is set to 500 then whenever the tension reading on the meter is greater than 500 the winch shutdown relay will be activated Note The RESET or Approaching Surface button needs to be depressed before the winch shutdown relay will de energize AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 25 of 51 36220 FM 1093 P O Box 850 ees cS eli Phone 1 346 430 Wireline 25 4 6 4301 enchmarkwireline com Products benchmarkwireli 6 6 DEPTH ADJUST The amount selected will automatically be added or subtracted from the depth input Procedure Use switch to set the shim setting Indication DP ADJ will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set The values are feet hundred Default value is O 67 DEPTH ALARM When Alarm depth value is reached the alarm will sound and LED will flash Pressing the LED will turn off alarm but the light will continue to flash Procedure Use switch to set the depth alarm value Indication DALARM will be displayed on the DEPTH display and the value will be displayed on the TENSION display as i
18. tension Procedure Use switch to set the Delta Tension setting Indication X DTALRM will be displayed on the DEPTH display and the value being set will be displayed on the TENSION display as itis being adjusted 4 3 TENSION SHUTDOWN This value is added to the DTALRM or the TENALM settings to determine when the shutdown relay is activated Example If the TENALM is set to 4000 and the TENSDN is set to 500 the ALARM will sound when tension reaches 4000lbs and the OT contacts will close when tension reaches 4500lbs If the Tension Alarm is set to 2000 and the Shutdown is set to 150 then the winch shutdown will occur at 2150 Ibs Procedure Use switch to set tension shutdown setting Indication TSHTDN will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected can be adjusted Note The RESET or Approaching Surface button needs to be depressed before the winch shutdown relay will de energize AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 10 of 51 36220 FM 1093 n P O Box 850 ees cS eli Phone 1 346 430 Wireline 25 4 64301 Products benchmarkwireline com 4 4 DEPTH ADJUST The depth adjustment amount selected will automatically be added to or subtracted from the depth input Procedure Use switch to set the shim set
19. 0 MARK OUT WEAK MARK IN 2 WIRES J5 13 ENCODER GROUND DCM ENCODER GROUND J5 14 IPHASE1A 7 _ OUT PHASE J5 15 PHASE 1B QUADRATURE OUT PHASE B J5 21 TENSION OUT COMMON OUT TO SYSTEM ACM J5 22 MARK OUT WEAK MARK IN 2 WIRES J6A TENSION CONTACT RELAY COMMON N O AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 41 of 51 36220 FM 1093 n P O Box 850 oa 77476 Phone 1 346 4300 Wireline Phone 2813464301 Products benchmarkwireline com 7 6 SPARE PARTS LIST Part No Description Qty Reference 1 TAMS4PI34E BOARD AMS40 REV W ZxRS232 1x485 1 MOTHER BOARD METER ANALOG DIFF TENSION 1000 a MEE LBS 4 54 120 DISPLAY LED 5 SERIAL 2 X3 5 4 D2 6 LED RED DIALIGAT 5V 7 1 11 SONALERT SC628D MALLORY 1 ALARM 5 54 020 Swi 1060 ALCO LOCKI rows onor 10 JAMS4P018 ITCH MPA 106F ALCO PUSH MOM MENU T ZERO T TEST D ZERO METER RESET AMS4P044 SWITCH TOGGLE DPDT MOM OFF MOM AMS4P021 ITCH CAPS ALCO C 22 BLACK T ZERO D ZERO Soe RESET 13 57 017 SWITCH ALCO 22 RED ONN MS3102E 14S 9P RECEPT Se ee CONN MS3102E 14S 9S RECEPT CONNECTOR 1 Rs485 CONNECTOR DES 1 85485 our 40 54 041 SWITCH PUSHBUTTON LIGHTED SPST 1 APPROACHING SURF LENS RED C amp K SWITCH Rep tens
20. 15 J2 20 P1312 LOAD PIN 15 J2 8 J3 RS485 IN DB9 P DB9 MALE CTS ORN J3 2 CTS BRN 13 6 RTS J4 6 J3 7 RTS GRY J4 7 J4 RS485 OUT DB9 S DB9 FEMALE J2 EXTERNAL SIGNALS IN J5 OUTPUT TO SYSTEM J1 12V POWER IN J A 12VPOWERIN RED SW1 NO 12V POWER TO PANEL AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 38 of 51 36220 FM 1093 n P O Box 850 en Phone 1 346 430 Wireline Phone 2813164301 Products benchmarkwireline com 7 3 FUSE BOARD AND POWER WIRING Refer to 5 2 for wirelist FROM AMS 40 BRD FROM REAR PANEL 87589 2 FS sws OFF CN Sw 17 M A 25 TA 5 2 1 4 5 F2 mess 5 Fil 1 1 18 21 12 A F4 T 4 F6 11 7 P13 ece a SAS 42 2 ENCD_ PWR 1 42 5 ENCOR PWR 2 52 8 35 LOAD FUSED PWR 42 20 15V LDAD PIN FUSED PWR 42 13 15 FUSED POWER AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 39 of 51 7 4 7 5 36220 FM 1093 n P O Box 850 Simonton Texas 77476 6 430 i A Phone 281 346 0 Wireline 281 346 4301 Products benchmarkwireline com DIGITAL DISPLAY SETUP The four digital displays can be set for address baud rate and brightness The button nearest the connector selects the parameter address baud rate brightness The center button increments the parameter up
21. AY GND P8 QUADRATURE OUT INDICATORS 16 PIN P8 1 METRIC LED BRN METRIC LED KATHODE Pg 2 ORN METRIC LED ANODE amp 6 8VZKat 6 8VZKathode 6 8VZAnode to 1 ENGLISH LED EXCESSIVE Poe GRAY DS1 LED EXCESSIVE EA E LED WHITE DS 1 LED EXCESSIVE GRN 59 TENSION ALM 2 Beeper 1 98 P8 6 ES EO E YEL ALM1 Beeper TENSION ALM AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 36 of 51 36220 FM 1093 n P O Box 850 reap Mee 77476 Wireline Phone 281 326 1300 Fax Products benchmarkwireline com APPROACHING gus m P8 9 SURFACE LED VIO SW 10 1 inline with silver plate APPROACHING SEL P8 10 SURFACE LED BLU SW 10 1 opposite silver plate 8 11 PHASE 1B YEL J5 15 Quadrature Out PHASE B P8 12 PHASE 1B BLU J5 3 Quadrature Out PHASE B P8 13 PHASE 1A RED J5 14 Quadrature Out PHASE A P8 16 PHASE 1A ORA J5 2 Quadrature Out PHASE A P9 ENCODER 1 12 PIN P9 1 DCM BLK J2 14 Encoder Ground P9 2 DCM BLK J5 13 Encoder Ground NO ENCODER PWR P9 5 TO FUSE YEL d dci P9 8 ENCODER 1B BLU J2 4 Encoder input 9 9 ENCODER 1 J2 16 Encoder input P911 ENCODER 1A ORA J2 3 Encoder input P9 12 ENCODER 1A RED J2 15 Encoder input P10 ENCODER 2 12 PIN P10 1 DCM BLK J2 17 Encoder Gr
22. B h M 20220 11009 e NC Simonton Teras pesta Phone 1 3 Wireline fax 3194509 Products OPERATIONS AND MAINTENANCE MANUAL WINCH OPERATORS PANEL BAKER ATLAS 5715XA PANEL F140529000 Kerr p n AMS4A040 TABLE OF CONTENTS SECTION DESCRIPTION 1 0 GENERAL DESCRIPTION 2 0 STARTUP AND OPERATING INSTRUCTIONS 3 0 DETAILED DESCRIPTION OF FEATURES 4 0 MENU SETTINGS AM5K MODE 5 0 MENU SETTINGS AM3K MODE 6 0 MENU SETTINGS FOCUS MODE 7 0 DRAWINGS SETUP PROCEDURES AND PARTS LISTS 8 0 CCL MODIFICATION PROCEDURE 9 0 INSTALLING NEW SOFTWARE 10 0 CABLE DRAWINGS 11 0 CE TEST CERTIFICATES AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 1 of 51 36220 FM 1093 n P O Box 850 sha Phone 1 346 430 Wireline 25 4 64301 Products benchmarkwireline com 1 0 INTRODUCTION 11 GENERAL DESCRIPTION This panel is designed to acquire and display depth tension and magnetic mark data from a wireline logging winch unit The panel provides the operator a means to set and make adjustments to the data as necessary Depth is displayed from data provided from an encoder mounted on a measuring device The encoder quadrature pulses are passed through to the acquisition system The tension data is provided by a load pin and is also passed through to the acquisition system The panel can be set in either open hole logging or cased hole logging modes It can also work with the Baker 3086 measuring head or t
23. Correct will send out encoder pulses to the acquisition system that include all the corrections that the panel applies such as Depth Adjust shim MMD Correction Wheel Size etc Procedure Use switch to switch between Direct DIRECT or Corrected CORRECT pulses Indication DIRECT or CORECT will be displayed on the DEPTH display AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 16 of 51 36220 FM 1093 n P O Box 850 Wireline Phone 2813164301 Products benchmarkwireline com 5 0 MENU COMMANDS AM3K MODE In this mode cased hole the panel is configured to work with the AM3K measuring head and the Baker Atlas CASE and HOIST acquisition systems Jumper J3 must be installed to put the system in this mode refer to section 2 3 5 1 5 2 TENSION ALARM When preset tension value is reached alarm sounds and tension display flashes value Procedure Use switch to set the tension alarm setting Indication will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected see menu option 2 can be adjusted Default Values 7 32 1500 9 32 2400 5 16 2400 3 8 2400 DELTA TENSION ALARM When the delta tension setting is reached the alarm sounds In incremental mode you must periodically press meter reset or this
24. LU N O P4 10 ZERO DEPTH VIO SW9 DEPTH ADJ SW7 4 11 DOWN BLU DN Dn Contact of SW7 P4 12 DEPTH ADJ UP ORA 2 N O Up Contact of SW7 P5 SPARE 12 PIN P5 1 5V RED D1 4 DISPLAY POWER P5 2 MENU YEL SW8 MENU SELECT P5 3 DIFF INC GRN SW 3 P5 6 MMD RESET VIO SW 2 P6 ANALOG IN OUT 16 PIN LOAD PIN POWER P1 10 P6 1 RED FUS BRD LOAD PIN 15V poo i AREN POWER Big PT9 FUS LOAD PIN 15V P6 3 LOAD PIN SIG ORA J2 10 LOAD PIN SIG AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 35 of 51 36220 FM 1093 P O Box 850 eap es Phone 1 346 4300 Wireline fax 2813464301 Products benchmarkwireline com P6 4 LOAD PIN SIG BLK J2 22 LOAD PIN SIG SHUNT CAL P6 7 ENABLE GRN J29 SHUNT CAL 6 8 BLK J2 21 GROUND 6 9 4to200UT BRN J5 12 4 to 20 mA to system P6 10 ACM BLK 45 21 TENSION OUT TO SYSTEM 0 2V OUT P6 11 TENSION GRAY J5 9 TENSION OUT TO SYSTEM DIFF TENSION P6 15 METER YEL M1 DIFF TENSION P6 16 METER BLU M1 P7 COMMUNICATIONS 12 PIN J3 8 J4 Pe Teena GRAY RS485 TX 2 WIRES P7 2 RS485 TX BLK 539 85485 TX 2 WIRES P7 3 5485 GRN 535 RS485 RX 2 WIRES P7 4 RS485RX BLU 75 J S485 RX 2 WIRES P7 7 COM2TXD ORG D1 5 D2 DISPLAY DATA FOUR 5 D3 5 WIRES CONNECTED D4 5 TOGETHER P7 9 GND BLK A J4 RS485 GND 2 WIRES 7 12 GND BLK D1 1 DISPL
25. TH ADJUST The depth adjustment amount selected will automatically be added to or subtracted from the depth input Procedure Use switch to set the shim setting Indication DP ADJ will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set The values are feet thousand Default value is O 5 5 LOGGING SYSTEM TYPE This setting determines the encoder pulse rate that will be output to the acquisition system The tension scale will also be determined by this setting AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 18 of 51 36220 FM 1093 n P O Box 850 Phone 1 346 430 Wireline 251 ES 64301 Products benchmarkwireline com Procedure Use switch to select Logging System type Indication LOGSYS will be displayed on the DEPTH display and either CASE or HOIST will be displayed on the TENSION display CASE Encoder output 256 pulses per foot Tension 1 5vdc 20 000 Ibs HOIST Encoder output 600 pulses per foot Tension 5vdc 10 000 Ibs Note Use the 4 20ma output signal for tension to the HOIST system Install a 250 ohm resistor across the 4 20ma output to get the 0 5vdc voltage drop required 5 6 CABLE SIZE Cable size selection automatically sets load pin angle setting for the selected cable size Wheel size is also automatically set for the selected cable size Procedure Use switch to select cable size Indication
26. USER MANUAL Rev L Nov 2007 Page 33 of 51 36220 FM 1093 n P O Box 850 Debe es hone 281 3 Wireline Phone 2813484309 Products benchmarkwireline com 7 1 5 POWER SUPPLIES 2 g ij 5 9 5 z 3 e 3 2 25 58 lt lt lt 8 8 Zs 2 i5 E 55 ELS gt 8g 5 s 5 5 z t i 58 3 TMd 9NI nov 4n 8100 11v8 woo 1no 20 20 s1 Ad 130 MS 9 S Q6EESNT ta z 4 anza 232 ASS woo ast AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 34 of 51 Wireline Phone 2 Products com 36220 FM 1093 n P O Box 850 gooien Men 1 346 4300 46 4301 7 2 Wire List AMS 4A040 WIRING LIST REV L P2 Screw Terminal Block P1 7 P2 1 BATT RED FUSE SWITCHED POWER BRD P2 2 BATT J1B CONTACT Tension Contact Closure Back Pee CLOSUREN o GRN B Panel CONTACT Rees CLOSURENC 77 CONTACT Tension Contact Closure Back aD CLosuRECom BRN A J6B Panel P4 USER SWITCHES 12 One side of SW2 SW3 SW4 P4 2 DCM BLK BLK SW5 SW6 SW7 SW8 SW9 ENGLISH SW 10 ZERO DIFF P4 6 TENSION GRY SWA P4 7 TEN TEST SW5 N O P4 8 ZERO CAL BRN SW6 CANCEL DEPTH SW10 P4 9 ALARM B
27. cation Selection Use switch to set tension shutdown setting TSHTDN will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected can be adjusted Default Values 7 32 2000 9 32 3000 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 24 of 51 36220 FM 1093 P O Box 850 1 346 430 Wireline EH 4 6 4301 enchmarkwireline com Products benchmarkwireli 5 16 3500 3 8 3500 7 16 3500 15 32 3500 SLAM 3500 S SLAM 3500 Note The RESET or Approaching Surface button needs to be depressed before the winch shutdown relay will de energize 6 4 DELTA TENSION ALARM When the delta tension setting is reached the alarm sounds In incremental mode you must periodically press meter reset or this alarm will sound when the tension reaches the set value In differential mode the meter will reset itself and the alarm will only sound on a quick change of tension Procedure Use switch to set the Delta Tension setting Indication X DTALRM will be displayed on the DEPTH display and the value being set will be displayed on the TENSION display as itis being adjusted 6 5 DELTA TENSION SHUTDOWN When value is reached alarm sounds tension display flashes value and tension contact closure switch is closed This can be used to provide a
28. coder out setting The encoder out setting is always set to 256 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 15 of 51 36220 FM 1093 P O Box 850 Seg Mee cS eli Phone 1 346 430 Wireline EH 34 6 4301 enchmarkwireline com Products benchmarkwireli 4 9 ENCODER DIRECTION The value selected will toggle the encoder direction between UP and Down Procedure Use switch to set the ENCODER direction setting Indication will be displayed on the DEPTH display and either UP or DN value will be displayed on the TENSION display Default value is UP 4 10 ENCODER SELECT This function allows the user to change encoders by selecting a different encoder connected to the panel Procedure Use switch to select which encoder input on the rear panel will be used Indication ENCSEL will be displayed on the DEPTH display and the encoder selected appears on the Depth display a ENC 1 b ENC2 Note Encoder 1 will always turn the opposite direction from encoder 2 In direct mode see section 3 11 the encoder output will be in the same direction as encoder 1 4 11 ENCODER OUT This setting determines which encoder pulses that will be output to the acquisition system Two options are available Direct or Corrected pulses Direct will send out encoder pulses identical to the uncorrected pulses coming from encoder 1 None of the corrections applied by the panel will be sent to the acquisition system
29. d 14 Remove U17 and insert the new one provided 15 To test the operation of the panel adjust R3 on the CCL Fuse board to receive satisfactory collars if needed The boards were set to a threshold value of approximately 1 5V input to the CCL circuit during testing Setting the input to 1 5V would be a good starting point to set up the circuit before installing the panel in a unit CCW adjustments of R3 will raise the threshold voltage required to acquire a CCL mark less sensitive Example If CCL marks are constant as the tools go down hole adjust R3 CCW until CCL marks are on depth Example 2 If no CCL marks are found turn R3 clockwise An oscilloscope across CCL Fuse board P2 pin 2 signal and 40 board TP1 ground will allow you to see the input signal as you make your adjustments Refer to Figures 2 and 4 16 Use ty wraps to hold wires together as needed AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 46 of 51 36220 FM 1093 n P O Box 850 2 n Phone 1 3 Wireline Phone 2813464309 Products benchmarkwireline com 9 0 INSTALLING NEW SOFTWARE The software that controls this panel is stored in an EPROM Integrated Circuit located at U2 see drawing below To upgrade the software to a new version simply remove the eprom I C and install a new eprom 1 be careful not to bend the legs during installation In the event of a jumper change software change panel lock up or other malfunction the processor in t
30. eeds to be entered This value is based on the bend angle of the cable over the tension wheel This value is empirically derived and must be furnished by the measuring head manufacturer Procedure Use switch to select cable size Indication CABLE will be displayed on the DEPTH display and the selections will be displayed on the LINE TENSION display Cable Size Values available 7 32 9 32 5 16 3 8 7 16 15 32 SLAM S SLAM Default value is 7 16 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 23 of 51 BenchMark Products Wireline fax 36220 FM 1093 P O Box 850 Phone 345 4301 com 6 2 ALARM When preset tension value is reached alarm sounds and tension display flashes value Procedure Indication Selection Use switch to set the tension alarm setting TALARM will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected see menu option 1 can be adjusted Default Values 7 32 9 32 5 16 3 8 7 16 15 32 SLAM 1500 2400 2400 2400 2400 2400 2400 S SLAM 2400 6 3 TENSION SHUTDOWN When value is reached alarm sounds tension display flashes value and tension contact closure switch is closed This can be used to provide a signal to automatically stop the winch Procedure Indi
31. he Kerr or AM5K measuring heads This is done by setting jumpers on the main processor board refer to section 2 1 517 g Y BBBBEHE V AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 2 of 51 1 2 36220 FM 1093 P O Box 850 een Lets 6 4300 Phone 1 3 Wireline Phone 2813464309 Products benchmarkwireline com FEATURES AND SPECIFICATIONS Digital displays for depth line speed tension and magnetic marks or CCL offset Analog incremental tension meter 4 inch 108 mm dia 270 degree Differential or Incremental tension zero push button switch Excessive tension alarm setting allows operator to set tension alarm to a predetermined value Contact closure is provided for winch shutdown Zero Depth button sets depth to 0 Depressing button again resets depth to previous setting Only works when line speed is zero Approaching surface alarm Depth adjust up or down switches Only works when winch is stopped Load cell zero amp calibrate controls Only works when there is no load on cable Depth amp tension saved in non volatile memory at power loss Outputs for Magnetic Marks Tension and Encoder to interface to an acquisition system RS485 Interface for additional control and data outputs Can be set to display either English or Metric units AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 3 of 51 36220 FM 1093 Box 850 Phone 261 34 Kenia
32. he panel can be rebooted by turning off the panel depressing the T ZERO and T TEST buttons simultaneously then turn the power back on while the buttons are depressed When the panel is rebooted all the menu settings will be returned to the default settings RESET should be displayed on the tension display during re boot if 3K or 5K is selected On power up the revision of the software is displayed on the depth display except for FOCUS mode The current version at the writing of this document is 4001 21 EPROM 1 1 060556 Beeese III 2 4 eee c m a 2 AA ELTE E 7 E ee m 11 P 409688254986 L is s ANSE 41920099900 m sj m 999909909923900020900903 gt 595906 CPU SWITCHES JUMPERS To operate from the EPROM instead of the Micro Controllers internal memory set the switches on the CPU piggy back PCB if installed as follows 1 TOWARD CPU 2 TOWARD CPU TOWARD CPU The latest version of the Xlinx code is Rev B Verify that the small plug in IC located as shown above is Rev B If not replace it with a Rev B I C This code will improve the line speed output The Rev A code will still w
33. his connector provides a connection to the overtension circuit relay When an overtension condition is active the two pins are connected together In normal position the two pins are open This feature can be used to interface to the winch unit control system to provide automatic hoist shutdown at an overtension condition 3 2 8 SIGNAL INPUT Encoder tension and magnetic mark signals and power are passed through this connector to from the sensors on the measuring head 3 2 4 SIGNAL OUTPUT Encoder tension and magnetic mark signals processed and some unprocessed are passed through this connector to the acquisition system 3 2 5 R8485 SERIAL INTERFACE This connector provides an RS485 interface from the panel to the acquisition system Connectors are provided for both RS485 in and out AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 8 of 51 36220 FM 1093 P O Box 850 Phone 1 346 430 Wireline 25 34 6 4301 enchmarkwireline com Products benchmarkwireli 4 0 MENU COMMANDS AM5K MODE This panel has internal software which allows it to be set for various configurations To change the settings press the MENU button The feature to be set will be displayed on the DEPTH display Press the MENU button again until the feature you want to set is displayed The parameters for each feature will be displayed on the LINE TENSION display Press the switch to cycle through all the available parameters When the
34. his starts from the last mark detected Pressing depth 0 will clear all the stored marks 4 7 2 CCL OFFSET The CCL depth will be displayed on the MMD CCL display This makes it easier to monitor CCL depth in addition to bottom of tool depth Procedure Use switch to set the CCL offset depth Indication will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Use switch to set the CCL offset 4 7 3 CCLLOG When CCL LOG is selected the panel will log collars When a casing collar signal is input the current depth will be displayed on the CCL display NOTE The CCL gain pot located on the PCB mounted to the inside rear of the panel may need to be adjusted to detect collars properly The following menu options are available 47 31 LOG CCL Displays latest 100 collars Will overwrite the oldest collar after 100 Press the switch and you will be able to see the depth at which each casing collar was detected The MMD CCL display will display the depth of each collar when the switch is pressed AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 14 of 51 36220 FM 1093 P O Box 850 Phone 1 346 430 Wireline 251 34 6 4301 enchmarkwireline com Products benchmarkwireli 47 32 CCL DLY Use switch to set delay from 1 0 to 0 1 Adds or subtracts to detected collar depth 4 7 3 3 BP Turns detected CCL audio on or off 4 7
35. inside rear of the panel may need to be adjusted to detect collars properly The following menu options are available LOG CCL Displays latest 100 collars Will overwrite the oldest collar after 100 Press the switch and you will be able to see the depth at which each casing collar was detected The MMD CCL display will display the depth of each collar when the switch is pressed CCL DLY Use switch to set delay from 1 0 to 0 1 Adds or subtracts to detected collar depth CCL BP Turns detected CCL audio on or off AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 20 of 51 36220 FM 1093 P O Box 850 ees cS eli Phone 1 346 430 Wireline 25 34 6 4301 enchmarkwireline com Products benchmarkwireli 5 9 STRETCH CORRECTION Use switch to toggle between ON or OFF When STRCOR is on the panel will automatically correct depth to compensate for cable stretch The following information will then be requested Stretch in the wireline is compensated in the following manner As the tool is lowered into the well the depth traveled is measured using the optical encoders 10 times a second The tension is used to back out the stretch on the wireline for that segment and a non stretched depth is calculated by keeping a tally of all of the segments This summed value is used in the following manner to calculate the depth If the tension is less than the calculated line weight the tool is assumed to be floating o
36. lu Pin tI Fig 1 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 43 of 51 36220 FM 1093 n P O Box 850 Simonton Phone 3 Wireline Phone 2813164301 Products benchmarkwireline com 11 LINO AZ O OGASL 1 SNOYLS L AAV ONOYLSt POWER SUPPLY Fig 2 3 Remove connector P1 from fuse board noting orientation of wires in plug in relationship to the large fuse F5 Refer to figure 3 4 Remove old fuse board Refer to figure 3 Fig 3 old fuse board P1 connector orientation AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 44 of 51 36220 FM 1093 n P O Box 850 Seg Mee cS eli Phone 1 346 430 Wireline Phone 2813464309 Products benchmarkwireline com 5 Install new fuse board ensuring orientation of wires in P1 are the same orientation to large fuse F5 as original installation Install new cable assembly 54 812 to location P2 on the fuse board noting the location of pin 1 on the board as shown in figure 4 as well as on the connector itself o z Fig 4 New fuse board R3 location CCW arrow 6 Cut the wire coming from J2 23 at a convenient distance from J2 so that another wire can be spliced to it 7 Cut the wire coming from J2 pin 13 at a convenient distance from J2 SIG IN so that another wire can be spliced to it 8 Cut the wire in the new cable assembly AMS4A812 going to the new connector P2 Pin 1 designated by the
37. ncoder pulses identical to the uncorrected pulses coming from encoder 1 None of the corrections applied by the panel will be sent to the acquisition system Correct will send out encoder pulses to the acquisition system that include all the corrections that the panel applies such as Depth Adjust shim MMD Correction Wheel Size etc Procedure Use switch to switch between Direct DIRECT or Corrected CORRECT pulses Note The encoder output is fixed regardless of this setting or the encoder PPR setting CASE 256 pulses per foot HOIST 600 pulses per foot AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 22 of 51 36220 FM 1093 n P O Box 850 Phone 1 346 430 Wireline 25 34 64301 Products benchmarkwireline com 6 0 MENU COMMANDS FOCUS MODE In this mode open hole the panel is configured to work with the AM5K measuring head and the Baker Atlas FOCUS acquisition system In this mode the panel becomes a slave to the FOCUS system Any changes to settings made in the panel will only change the panel displays and will not be output to the computer system The FOCUS system updates the panel by means of the RS485 serial ports on the rear of the panel Jumper J3 must be removed and J5 installed to put the system in this mode refer to section 2 1 6 1 CABLE SIZE Cable size selection automatically sets load pin angle setting for the selected cable size If other is selected the LCA value n
38. ool to depth O position Press D Zero and verify that panel depth reads 0 Set acquisition system depth to 0 at this time AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 5 of 51 36220 FM 1093 n P O Box 850 1 346 430 Wireline EH 34 64301 Products benchmarkwireline com 3 0 DETAILED DESCRIPTION OF FEATURES 3 1 FRONT PANEL 3 1 1 ANALOG TENSION METER This meter displays either differential or incremental tension This provides a more visual display of tension change 3 1 2 INCREMENTAL TOTAL TENSION SWITCH This switch will change the analog meter from Incremental tension to Differential tension Incremental tension provides a high resolution tension scale It must be periodically reset as tension increases or decreases to keep it from pegging out Differential tension provides a delta tension reading The meter will slowly reset itself to 0 so the reset switch is not necessary 3 1 3 METER RESET SWITCH This switch will reset the meter to the 0 center position 3 1 4 DEPTH DISPLAY This meter provides a digital display of depth 3 1 5 LINE TENSION DISPLAY This meter provides a digital display of total line tension 3 1 6 LINE SPEED DISPLAY This meter provides a digital display of line speed 3 1 7 MAGNETIC MARK DISPLAY This meter provides a digital display of the depth where the last mark was detected It is also used as a CCL offset display when the panel is configured for cased hole operations
39. ork but it is recommended to install the Rev B code when possible AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 47 of 51 36220 FM 1093 n P O Box 850 Simonton Db pista Phone 3 Wireline Phone 2813464301 Products benchmarkwireline com 10 0 CABLE DIAGRAMS 10 1 AMS7A022 CABLE ASSEMBLY DC POWER IN gt T Kerr p n Description Qty 5 FT AMS7P061 CABLE 16 2 SJ CORD BELDEN 8472 AMS7P044 CONN 53106 145 95 1 EA AMS7P063 BUSHING 9779 513 6 AMPHENOL 1 EA AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 48 of 51 36220 FM 1093 n P O Box 850 Phone 28134 5 Phone Wireline pak O 2813464301 Products benchmarkwireline com 10 2 LOGGING UNIT INTERFACE CABLE HARNESS AMS4A187 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 49 of 51 B 36220 FM 1093 enc ar Box 850 3 cane hone Wireline Phone 2813164301 Products benchmarkwireline com 11 0 CE TEST CERTIFICATE Test Certificate In accordance with European Directive 89 336 EEC as Amended by European Directive 93 68 EEC EMC Directive Date 17 September 2002 Certificate Number Epsilon 02TEST1170 ECS Project Number 50548 ECS Report Number RETS0548 A 1 Manufacturer Kerr Measuring Systems Inc 6415 Reading Road Rosenberg Texas USA TX 77471 Epsilon hereby declares that the products AMS4A040 and AMS4A041 Winch Operators Panels Are in Compliance with the requirements of the listed directives Eq
40. ound NO Bios ENCODER Ver CONNEC FUSE BOARD P1 6 TO FUSE T P10 8 ENCODER 2B BLU J2 7 Encoder input P10 9 ENCODER 2B GRN J2 19 Encoder input P10 11 ENCODER 2A ORA J2 6 Encoder input P10 12 ENCODER 2A HED J2 18 Encoder input P11 15 VDC 12 PIN P11 1 DIG GND BLK J2 23 MMD POWER COMMON 5V ENCODER P1 2 1 P11 3 PWR TOFUSE YEL 6 fuse eu s sane T6 BOARD board P11 8 WEAK MARK WHT 75 99 WEAK MARK IN 2 WIRES P11 9 WEAK MARK VIO Ms 12 J5 WEAK MARK IN 2 WIRES 11 10 MMDPOWER RED Aus FUS MMD POWER P11 11 STRONG MARK BLU J2 25 STRONG MARK IN P11 12 STRONG MARK GRAY J2 13 STRONG MARK IN AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 37 of 51 BenchMark Wireline Phone 281 Products benchmarkwireline com 36220 FM 1093 P O Box 850 es pik 346 4301 D1 DISPLAY MMD DEPTH 10 PIN D1 2 GND BLK D2 1 GND OUT D1 6 45V OUT RED D24 POWER OUT D2 DISPLAY DEPTH 10 PIN D2 2 GND BLK D3 1 GND OUT D2 6 45V OUT RED D3 4 POWER OUT D3 DISPLAY LINE TENSION 10 PIN D3 2 GND BLK D4 1 GND OUT D3 6 5V OUT RED D3 4 POWER OUT D4 DISPLAY LINE SPEED FUSE BOARD SW1 ON OFF 12V Swi zd BATT RED COM ENCODER PWR 1 4 5 J2 2 MMD PWR 15 1 5 2 RED J2 11 ENCODER2 PWR P1 8 stil J2 5 1 11 LOAD PIN
41. play as it is being set Pressing the MMD reset button clears the last mark setting MMD LOG The depth of the first 25 detected marks is stored in memory and can be displayed Procedure Use switch to toggle through all of the marks that have been detected This starts from the last mark detected Pressing depth 0 will clear all the stored marks Indication MMD DP will be displayed on the DEPTH display and the mark depth will be displayed on the TENSION display TOOLWT The weight of the tool string at the end of the cable Default value is 1000 Ibs FLUIDW The fluid weight of the well bore fluids Default value is 8 3 16 4 7 1 2 MMD CORRECTION OFF SPACNG Procedure Use switch to toggle between 100 25M 50M WINDOW The MMD window determines when the next mark can be detected The cable must travel at least the distance of the setting before a mark can be detected Marks can only be detected if they occur within this window If the window is set for 5 the cable must travel 5 from the last mark before a new mark can be detected AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 13 of 51 36220 FM 1093 P O Box 850 reap Mee cS eli Phone 1 346 430 Wireline fax EH 34 6 4301 enchmarkwireline com Products benchmarkwireli MMD LOG The depth of the first 25 detected marks is stored in memory and can be displayed Procedure Use switch to toggle through all of the marks that have been detected T
42. r supported in some other manner The tension is due to the line weight so the stretch added is summed depth tension Ks 1 2 where Ks is the stretch coefficient If the tension is greater than the line weight the stretch due to the line weight is calculated as above and all other weight is assumed to be acting over the entire length of the cable or sum depth line weight 1 2 tension line weight Ks 5 10 ENCODER The value selected will automatically be used as the encoder input pulses per revolution PPR setting Procedure Use switch to set the ENCODER Pulse Per Revolution setting Indication ENCODR will be displayed on the DEPTH display and the value will be displayed on the TENSION display Default value is 1200 5 11 ENCODER DIRECTION The value selected will toggle the encoder direction between UP and Down Procedure Use switch to set the ENCODER direction setting AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 21 of 51 36220 FM 1093 P O Box 850 Seg Mee cS eli Phone 1 346 430 Wireline EH 4 6 4301 enchmarkwireline com Products benchmarkwireli Indication ENCDIR will be displayed on the DEPTH display and either UP or DN value will be displayed on the TENSION display Default value is UP 5 12 ENCODER OUT This setting determines which encoder pulses that will be output to the acquisition system Two options are available Direct or Corrected pulses Direct will send out e
43. t is being set Default value is 100 6 8 MMD The MMD window determines when the next mark can be detected The cable must travel at least the distance of the value set before a mark can be detected Marks can only be detected if they occur within this window I E If the window is set for 95 the cable must travel 95 from the last mark before a new mark can be detected Procedure Use switch to change MMD window value Indication MMD will be displayed on the DEPTH display and the window value will be displayed on the TENSION display as it is being set Pressing the MMD reset button clears the last mark setting Default value is 5 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 26 of 51 36220 FM 1093 P O Box 850 Seg Mee cS eli Phone 1 346 430 Wireline EH 4 6 4301 enchmarkwireline com Products benchmarkwireli 6 9 ENCODER The value selected will automatically be used as the encoder input pulses per revolution PPR setting Procedure Use switch to set the ENCODER Pulse Per Revolution setting Indication ENCODR will be displayed on the DEPTH display and the value will be displayed on the TENSION display Selection 1200 600 ppf or 1968 ppm 780 390 ppf or 1280 ppm Default Value 512 256 ppf or 1680 ppm 6 10 ENCODER DIRECTION The value selected will toggle the encoder direction between UP and Down Procedure Use switch to set the ENCODER direction setting Indication
44. ting Indication DP ADJ will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set The values are feet thousand Default value is O 45 CABLE SIZE Cable size selection automatically sets load pin angle setting for the selected cable size Wheel size is also automatically set for the selected cable size Procedure Use switch to select cable size Indication CABLE will be displayed on the DEPTH display and the selections will be displayed on the LINE TENSION display Cable Size Values available 7 32 9 32 5 16 3 8 7 16 15 32 15 32 HT deep grooved High Tension wheel SLAM 472 SLAMHT S SLAM 484 U SLAM 490 OTHER If OTHER is selected two additional options are available LCA and WHLCIR LCA Load Cell Angle This setting allows for the use of a sheave mounted load cell The angle of the cable exiting the sheave should be entered Typically for a load cell mounted above the top sheave the LCA would be 0 For a load cell mounted to the bottom sheave the LCA would be 90 90 degrees Default value is O AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 11 of 51 36220 FM 1093 P O Box 850 1 346 430 Wireline EH ES 6 4301 enchmarkwireline com Products benchmarkwireli WHLCIR Wheel Circumference This value is set to the circumference of the measuring wheel to ensure the depth is measured correctly Default value
45. uipment Specification The full product specifications are listed in report number 50548 1 The following Harmonised European Standards been applied EN 61326 1997 Amendments 1 1998 Electrical equipment for measurement control and laboratory use EMC Directive EN 61000 4 2 1995 EN 61000 4 3 1998 EN 61000 4 4 1995 EN 61000 4 5 1995 EN 61000 4 6 1996 This Certificate May Only Be Used In Its Entirety and Without Change On Behalf of Epsilon Certification Service Stephen L D Henin Certification Manager Epsilon Certification Service Annex Lis a part of this declaration Epsilon Compliance Drury Lane Drury Buckley Flintshire UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 USA toll free 1 888 467 1861 email info epsilon Itd com Website www epsilon Itd com Page of2 AMS4A040 PANEL USER MANUAL Rev L Nov 2007 Page 50 of 51 B 36220 FM 1093 n C 850 e bed hone Wireline 2813164301 Products benchmarkwireline com Test Certificate Annex I In accordance with European Directive 89 336 EEC as Amended by European Directive 93 68 EEC EMC Directive Date 17 September 2002 Certificate Number Epsilon 02 5 170 ECS Project Number 50548 ECS Report Number 80548 1 The equipment has been assessed and type tested against the relevant harmonised European Standard and has been found to be compliant provided that the
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