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1. Once wind generator voltage is lower than battery voltage controller starts boost module automatically Wind generator voltage is increased to the charging voltage and it is boost charging When wind generator voltage is higher than battery voltage in order to acquire max power buck module of controller will be started the generator is buck charging Loads lower the revolution speed of wind generator when it is breeze That decreases the output power of wind generator Through max current tracking MCT and max power point tracking MPPT output of wind generator is stabilized at the max balance of wind energy utilization Combine with boost and buck function wind energy utilization 1s increased BOOST function If do not buy Boost Wind Solar Controller there is no this function Once wind generator voltage 1s lower than battery voltage controller starts boost module automatically to charge to battery BUCK function If do not buy Buck Wind Solar Controller there is no this function SE Once wind generator voltage is higher than battery voltage controller starts buck module automatically to charge to battery 1 1 2 Optional Function The following functions are available for purchase USB function Record controller s working data by USB stick Users can analyze the data on PC RS232interface By serial interface communication you could monitor the whole system storage and analyze data Program could be upgraded by
2. serial interface Connect PC and controller by serial interface You could set the parameters on PC and controller simultaneously Software 1s free easy to operate and no need to be installed gt RS485 interface gt Anemometer function Wind speed could be displayed on LCD easy to observe 1 2 Figurel 1 Appearance description A friendly human computer interaction interface Running data and LCD display panel configuration parameters are displayed in the LCD screen Parameters could be set by keys on the panel m Terminal block Connect wind generator pv panel battery and load panel EMEN Disconnect battery current LOA L4 Wind brake swich Turn on ON or tum off OFP wind braking 5 USB Storage data If don t purchase no USB interface 6 RS485 interface Communication interface If don t purchase no this interface 8 _ Resistance cooling fan This fan rotates when wind generator braking cooling the resistances _ 9 System cooling fan This fan rotates when charging current is too high cooling the system _ 1 3 Dimensions 423 400 Figurel 2 Dimensions of controller 3 2 1 2 2 1 gt gt PEBBLE 22 2 Installation and Electrical Connection Installation Mounting Notes Read through this entire section first before beginning installation All mounting work must only be performed by professional personnel Disconnect all sources of power to the controll
3. Energy clears to 0 1 System Info RLow V 4 9 gt RLow battery over discharge limit recovery voltage 1 System Info RFull V RFull battery over charge limit recovery voltage 6 9 1 System Info Out NV 8 9 Out over load limit voltage This controller has no output 3 5 Wind Information Main Menu 2 Wind Info gt Wind Info wind information 2 Wind Info Rota R 2 9 E Rota maximum rotate speed of wind generator 2 Wind Info Brake ON 4 9 gt Brake manual braking switch ON turn on OFF turn off 12 1 System Info Batt aAh 1 9 Batt battery capacity 1 System Info Low V 3 9 gt Low battery over discharge limit voltage 1 System Info Ful V 5 9 gt Full battery over charge limit voltage 1 System Info Flo V 7 9 Flot floating voltage 1 System Info ROut V 9 9 ROut over load limit recovery voltage This controller has no output 2 Wind Info MPPT ON 1 9 gt MPPT wind MPPT function switch ON turn on OFF turn off If do not purchase the function of Boost Buck Boost amp Buck it would display NONE 2 Wind Info Pol D 3 9 Pole wind generator pole logarithm 2 Wind Info M SW ON 5 9 M SW wind charging manual switch ON turn on OFF turn off 2 Wind Info Vmax V 6 9 gt Vmax Maximum voltage of wind generator 2 Wind Info Time min 8 9 p G Time braking time 3 6 Sola
4. Wind amp Solar Hybrid Controller User Manuel Ver 2 0 201307 Thank you for purchasing our product s The manual is provided to people who need to install and operate the controller Read this manual before any work with controller and keep it carefully The contents of this manual will be periodically updated or revised if necessary However discrepancies cannot be excluded Please refer to the actual product s Symbols The following symbols are used throughout this manual to indicate potentially dangerous conditions or mark important safety instructions N WARNING Indicates a potentially dangerous condition Use extreme caution when performing this task ps INDICATION Indicates a procedure or function that is important NOTE Indicates a specific description for content General Safety Information Before receive the product check it carefully Make sure whether the product is damaged during transport If it 1s damaged contact the shipping company or our company immediately All installation and electrical work must only be performed by professional personnel Without any professional guidance do not disassemble or attempt to repair the controller Do not use the controller without batteries Do not cut off the connection of controller and batteries when controller is working normally Keep children away from controller Do not allow water to enter the controller Confirm that power connections are tighte
5. dless connection of wind generator and controller would be safer and better Only when controller is 1n the state of start up high speed rotate wind generator could be connected 2 3 4 Confirm Wiring Double check the wiring Make sure each connection is correct Secure no loose and resistive connections 3 Operation 3 1 Description of Buttons Enter into sub screen or confirm the command Switch between sibling menu or decrease the setting value Press more than two seconds change the setting value quickly Switch between sibling menu or increase the setting value Press more than two seconds change the setting value quickly Return to parent screen or cancel the command 3 2 Overview of LCD Menu oju JE OS nua uie EEANN 6 6 Axx UND p oju pulM c 6 8 Uum eu OjU pulM c 6 7 V Xeuv p 0Ju putM c 6 9 A XEUA p oju pulM c 6 5 NO MS W gt OjU PUINA c q 6 7 NO JeIg p OjU PUIM c Q6 E Q4 8lod p OjU PUIM c Uxx F OY p oju putM c oju pulM c nuayy ure ELEME 4 6 6 Nex NOY p oJu W JS 6e Namo p oju W JS 4 6 c aav A6sou p oju Ulejs S db wl M S d 9p09JJ4 8 OxxlBWON AL Osx IFUJON d 7 H Na A B49U3 e10 9 MaM MeS Mex J9MOq U G Val Meid J MOd PUIM t Veel Ase UUH PUM E Th EE 1 Overview of LCD menu Figure3 The gray shaded parameters could be set manually by user
6. er before installing or adjusting Do not allow water and snows enter the controller Install in locations where is dustless airy and avoid direct sunlight If install controller in a cabinet make sure there is enough space for controller heat dissipating Keep controller away from corrosive gas and intense electromagnetic interference Locate the product in where easy to install electrical connection and service Mounting Steps 1 Choose mounting location Please refer to installation notes Check for clearance around the location make sure there is enough space for connecting cables Prepare tools for installation Place the controller to the mounting location 5 Check that the controller is securely mounted 2 2 Electrical Connection 2 3 1 Overview of Electrical Connection Controller Computer te met mt 2219 AB 0000 Us A K DALE Se g AZ oF LI 7 MN Wind AN mo Battery REE Solar Figure2 1 Overview of electrical connection 2 3 2 Wiring Notes A Improper operation during the wiring process can cause fatal injury to the operator or unrecoverable controller damage Only qualified personnel can perform the wiring work N All cables must be undamaged properly insulated and adequately dimensioned N Make sure that all cables are firmly attached Unsecured cables create loose and resistive connections which may lead to excessive heating and or fire N For mobile appl
7. ge is higher than Vmax generator brakes W5 wind generator current is greater than Amax generator brakes W6 brake module short circuit fault W wind charging module short circuit fault W8 wind charging module open circuit fault W9 wind input voltage is high 10 T1 MOS fet detection module fault T2 MOS fet over temperature protection T5 controller device detection module fault T6 controller device over temperature protection 0 work normal 3 3 8 USB This is optional function if not purchase there is no the following display Al WEGE _ OK OK ch USB KK e FEE o K A kikk kkk Year Month Dayo Values could be set in 3 9 on page 16 USB USB state USB interface has the following states USBOK USB well connected USBNC USB not connected USBdErr USB conversion module damaged or not connected USBFULL USB stick is full nie sori 9288 Hour Minute Second Values could be set in 3 9 on page 16 3 3 9 RS485 This is optional function if not purchase there is no the following display A2 Device Addr Device Addr Device address for Modbus communication 3 3 1 Anemometer This 1s optional function if not purchase there is no the following display A3 Wind Speed xK M S Wind Speed Wind speed 11 3 4 System Information Main Menu System Info system information 1 System Info 1 System Info Energy ADD 2 9 b Energy ADD Energy cumulates CLEAR
8. ications be sure to secure all wiring avoid loose connections 2 3 3 Wiring Steps Follow the bellow suggestions and steps to connect 2 3 2 1 Battery Wiring ERE EE RC RUN ee p fe pe Solarinput Hattery Connect battery positive and negative wires to controller as shown in figure2 2 Figure2 2 Battery wiring N Be careful of avoiding short circuit when wiring the battery N Before wiring the battery keep the battery switch of controller BATTERY on OFF Do not switch it to ON untill you confirm the wiring is correct and safe I Although controller has the protection of battery anti reverse but anti connecting of positive and negative 1s forbidden 2 3 2 2 Solar Wiring 2 5 595 7 Fs gt pty ty Figure2 3 Solar wiring Connect solar positive and negative wires to controller as shown in figure2 3 N The solar PV array may produce high voltages in sunlight Be careful of electric shock when wiring Iy Although controller has the protection of solar anti reverse but anti connecting of positive and negative 1s forbidden 6 2 3 2 3 Wind Generator Wiring Wind 24 ts fo fz oy ty yy p f f Wind input_ Figure2 4 Wind generator wiring Connect wind generator wires to controller as shown in figure2 4 N The wind generator could produce high voltages Be careful of electric shock N When it 1s breeze or win
9. ned to avoid excessive heating from a loose connection Make sure cables are suitable for system Contents 1 ProductintroQucllOn oor ooo meae dssoe Ea ed pepta soto Midas ne ace tL Ies dM dorso e UC DC M pII daei a 1 LELE iP nctions and Features cosctetur ta petenda die montado tm coinage ean ic proni Lu atn eating DU LODS assent 1 I2 JAppedrante ete epo eet eu bt Uds te to teria ue M quM E Le Pa Ee E 3 1 3 DIMENSIONS creases ec a ete aes eee a qm E Ani ELS te emi me E Me MC 3 2 Installation and Electrical Connection eiiis tre ER Str Res ORIS RR era BEER ERR PRA EY VEI SUMAR Kor R Ua SR RE ERA M RRa RH EA Aa 4 LE CI unme x M 4 2 2 Electrical Connection nove oc os sce y eo tn ic vic PPM n Nove ded een ta vn dana a Tn Ru Sula su uode see dei vuoi duces URNA 5 34 DESCrIDTION OF BUTEONS moo mmo c 7 32 OVERVICW Routeur 8 3 3 Parameters BrOWSIDB ceret ED Cbr m uir ss uui ina E NEN 9 34 System Informaltiloli oui Hose ut Real isca vent a ie atu oru oscosstes a uii pia tole a uE o cocta N 12 3 5 WVIMGIATONMNACION ee ERN 12 SE MEME RTT 13 3 7 Optional Function 1 Date and Time Setting seeessssssssseeeeeeneeeeeeeee nennen nennen sinn nnns 13 A SOW eee en i bentes ee estia ap T aunt eee re eee Te vt M rM erent ee 14 So Wanane E E TT 14 1 Product Introduction This kind of wind and solar hybrid controller is special design for off grid
10. r Information Main Menu 3 Solar Info b CE Solar Info solar information 3 7 Date and Time Setting 2 Wind Info Amax A 7 9 Amax Maximum current of wind generator 2 Wind Info Cun V 9 9 GE CutIn wind start charging voltage If do not purchase the function of Boost or Boost amp Buck it would display NONE 3 Solar Info M SW ON IJ M SW wind charging manual switch ON turn on OFF turn off CIf don t purchase the USB function there is no the following display Main Menu Al Date Time Date Time date and time ww A 2012 03 22 2 MONTH 10 44 52 GE 2 MONTH month setting A 2012 03 22 4 HOUR 10 44 52 CA 4 HOUR hour setting A 2012 03 22 6 SEC 10 44 52 E 6 SEC second setting A 2012 03 22 3 DAY 10 44 52 GE 3 DAY day setting A 2012 03 22 5 MIN 10 44 52 S MIN minute setting 13 4 Software Browsing interface on PC The software is easy to operate need not to be installed You can browse and set parameters on PC through the software Users could ask the software from sellers Network Monitor amp rt File Setting Help QD Network Monitor Control Center P T figure P T figure U T figure U T figure 0 0 EE wi Normal 9 0 0 EE Wind Rotate Speed ETE EXE N i oo BR wb output 10 20 Disconnect Contents displayed on browsing interface Battery voltage charging current power powe
11. r obtained generated energy obtained Solar voltage charging current charging power generated energy Wind turbine voltage charging current charging power generated energy Output load voltage current power output energy Software using method could reference to the instruction of software compressed file 5 Warranty The product is warranted for one year from the date of shipment to the original end user During warranty period if failure occurs when the product normal using our company will repair or replace the failure product Out of warranty period we supply repair service but for charges This warranty is only provided to buyers who have bought the product and signed the CI with us and the warranty 1s nontransferable Our company reserves the right to change products and without notice when products update This warranty does not apply under the following conditions Damage by not operating in accordance with user manual Damage by accident negligence abuse or improper use Unauthorized product modification or attempted repair Damage occurring during shipment 14
12. s Parameter setting steps 1 Press Menu to enter the setting state setting value would flash 2 Press lt to decrease the setting value Press to increase the setting value 3 After step 2 press Menu to save the setting press Esc to back out 3 3 Parameters Browsing 3 3 1 Battery l EE Low V V I A 4 Percentage of battery power Right corner have below displays Low Battery over discharge protecting Normal Battery is normal Full Battery over charge protecting Float Floating Ft s Countdown of exiting float Ccountdown start from 30s PRI V Battery voltage I Battery charging current 3 3 2 Solar 2 Solar V FEV I A V Solar voltage I Solar charging current 3 3 3 Wind 3 Wind R min V V oI A R min rotating speed of wind generator Normal working state is this display Other displays W1 Brake wind generator is manually braked W2 S when battery voltage 1s greater than Full generator is braking Exit braking Time countdown W3 S when rotate speed of wind generator is greater than Rota generator is braking Exit braking Time countdown W4 S when wind generator voltage is greater than Vmax generator is braking Exit braking Time countdown W5 S when wind generator current is greater than Amax generator is braking Exit braking Time countdown W Sta
13. wind solar hybrid generation system Appearance is elegant operations are easy It also makes the course wind generator and solar panels charge to batteries safely and efficiently 1 1 1 1 1 Functions and Features Basic Functions Wind Turbine and Load Adaptive Impedance Matching maximize energy utilization There is internal resistance in Wind generators batteries and loads According to impedance matching principle only when input impedance equals to output impedance power utilization is maximal get the maximum power Protect wind generator from over revolution speed over voltage and over current Max revolution speed max voltage and max current of wind generator could be set Once the actual revolution speed voltage or current over the set ones PWM intelligent unloading will start automatically That protect wind generator Intelligent limiting of batteries max current Batteries maximum capacity could be set through this controller According to the set maximum capacity controller could calculate the maximum charging current Then batteries will be protected Function of manual brake Wind charging manual switch On the controller you can manually set whether using wind charge to battery Solar charging manual switch On the controller you can manually set whether using solar charge to battery BOOST and BUCK function in one If do not buy Boost amp Buck Wind Solar Controller there is no this function
14. y Exit braking Time countdown finish wind generator still stay brake IF Full could be set in 5 9 of 3 4 on page 12 Rota could be set in 2 9 of 3 5 on page 12 Vmax could be set in 6 9 of 3 5 on page 13 Amax could be set in 7 9 of 3 5 on page 13 Time could be set in 8 9 of 3 5 on page 13 V wind output voltage I wind charging current 4 Wind Power P W I A V wind output power I wind output current 3 3 4 Input 5 In Power W S W W W In Power total input power S solar input power W wind input power 3 3 5 Total Generated Energy 6 Total Energy xW e h Total Energy total generated energy This value is cumulative If want to start from 0 set in 2 9 of 3 4 on page 12 3 3 6 Temperature Protection 7 TP Normal C TM Normal C TP controller device working temperature TL MOS fet temperature Normal temperature is normal Error temperature detection module is error OTP over temperature protection C Celsius degree 3 3 7 Error Code 8 ErrCode B S W T B1 battery over discharge B2 battery over charge 1 solar input voltage is high S2 solar charging module short circuit fault S3 solar charging module open circuit fault W1 wind generator is manually braked W2 battery voltage is greater than Full wind generator brakes W3 wind generator rotate speed is greater than Rota generator brakes W4 wind generator volta
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