Cabo 10000 User Manual
Contents
1. 27 60 0 P34 63 0 RUN HIGH 2 15 0 Hote On flush startup Pearson pump ma come lf so us SERVICE REBLE STER POS STER HE REGVBLEAWHT BUZZ POS BLEYRED BUZ BLE BOOST PINS 2212 RED BOOST PUMP MUST BE JUMPED F33 48 0 RUN LOW 4 15 0 DEFAULT PSG 15 0 keypad to speed down to 0 0 FLUSH 42 5 0 WATERMAHKHERAO rf SPECTRA 03 26 13 Cable Assignment amp WFD Sittings 20 2 27 Boost Pump Speed control DATE APPROVED DESCRIPTION F ower 1 46 AD none SPECTRA WATERMAKERS 12 2613 Cabo 10K Boost Pump Control gt fewer defi rf 28 Specifications Electrical Input 240 volt systems 208 240 volts single or three phase 50 60 Hz 19 5 amps max includes boost pump Power consumption will vary depending on feed water conditions and motor RPM Do Not Exceed Factory Recommended values Feed Water Supply Minimum Pressure after filters 10 psi 7 bar Maximum Pressure after filters 20 psi 1 4 bar Flow Rate 20gpm 76 L min Total Dissolved solids 0 45 000 mg L pH range 4 11 Continuous free chlorine 0 ppm Temperature 0210 45 Turbidity 1 max Silt Density Index 1 max after pre filtration Product Rejection 99 5 Flow 6 5 7 2 24 5 27 25 lpm Lubricant O rings and seals Dow Cor2. SPECTRA WATERMAKERS CABO 10 000 With SP 20 Pearson Pump Technology Installation 8 Operating Instructions SPECTRA En Spectra Watermakers Inc 20 Mariposa Road San Rafael CA 94901 Phone 415 526 2780 Fax 415 526 2787 E mail spectra spectrawatermakers com www spectrawatermakers com June 2013 Table of Contents Installation Instructions Page Getting Started 5 Introduction 6 8 Installation and Setup Plumbing and Controls 9 Plumbing Schematic sss 10 Electrical Connections ss 12 Operation Initial Start up 12 Normal Operation 2 4 15 Monitoring the System 2 20 17 Care and Maintenance Maintenance ia 18 OilChanges 2 222222 2 01 19 Long Term Storage ss 20 Winterizing C C O a 21 Membranes 2 0002 22 Clean in Place Procedures 23 Troubleshooting sss 72222222 2 24 Reference Wiring Diagrama 2222 42 42 26 Specifications ssa 29 Pump ii 30 SPECTRA w WATERMAKERS Getting Started Thank you for trusting Spectra Watermakers for your water purification needs The Spectra Cabo 10 000 comes equipped with the revolutionary Spectra Pearson Pump a unique high pressure pump with integrated en ergy recovery that allows users to purify up to 420 gallons of seawater hour on as little as 3 Kilowatts If properly installed and cared for your system will provide you with years of high quality potable fresh water P
3. pending on the level of fouling present contact Tech Support for advise on cleaning Turn both the service valves to the off position vertical 74 EMERGENCY 4 y 7 Leave the pressure relief knob open The prefilter housings should be drained and new filters installed Leave the pressure relief knob open The watermaker can now be stored for up to six months If the machine has not been used for six months the preservative proce dure should be repeated SPECTRA WN watermaxers 23 TROUBLESHOOTING Symptom Cause Resolution Pump Knocks Loudly Incorrect Boost Pressure Increase or Decrease boost pressure as appropriate Check Pre filtration for blockages Inadequate Feed Water Check Supply Pump for Supply proper operation and ade quate flow through pre filtration system Suction on brine discharge vacuum break air gap a small restriction on the brine discharge 2 5 psi can reduce knocking Belt Skipping Teeth on Belt Too Loose Tighten Belt Gear End Motor Turning Wrong Direc Run motor in reverse direc tion tion by swapping T1 and T2 on VFD Output terminals AC Systems Only Permeate Flow Decreasing Permeate Flow Meter Not Calibrate permeate flow Calibrated meter Worn High Pressure Seals Replace seals Worn Damper Piston Seal Replace Damper Piston and Seal Worn Piston Seals Replace Pistons and Seals High Membrane Pressure Check membrane pressure against n
4. the Auto Store button to initiate the fresh water flush sequence Note Periodically Check all plumbing connections for leaks including the oil pump and filter assembly If the gauge on the outlet of the optional charcoal filter reaches 15psi during op eration this filter has been fouled and should be replaced Ps SPECTRA 15 Start Up Using the Stop Button If the system contains preservative or cleaning chemicals follow the directions for New System Startup or Membrane damage will occur Normal Start Up Turn on the Power supply Check the feed brine and product water connections Close the pressure relief valve Press the Stop button The Stop button is actually a Start Stop button Pressing the Stop button will cause the system to start up and run indefinitely All safety features are functional in this mode unless bypassed Normal Shut Down Press the Stop button Press the Auto Store button The flush water pump will activate and the display will read FRESH WATER FLUSH with a countdown timer The Spectra Pearson Pump will start and the system will flush for the pre programmed time Note the Fluch cycle uses about 140 gallons of water so you must run the watermaker for at lease 20 minutes to make enough water to flush it For optimum performance run the system as long as possible at one time Never let the system sit with salt water in it Never allow air leaks i
5. will only shut down if both sets of terminals are closed You can start the watermaker by pressing the Autorun button or the Stop but ton which s a Start Stop button and it will shut off automatically and do a flush when the tank is full DO NOT press and hold the Auto Run button as this will en ter the Auto Fill Mode and the watermaker will not function properly It is possible to use the Autofill feature with 2 tanks A double throw electrical switch must be installed in a convenient location If only the single tank full switch is installed in each tank connect the wire From the Float Switch 1 terminal 1 to the common on the switch and run separate wires from the switch to each tank switch The second wires can both be run to the Float Switch 1 terminal 2 If you are using two switches each tank you will need a double pole double throw switch See wiring schematics beginning on pg 35 for detailed drawings MOR WALD POSTTHIN THOT SLOWS TAMK FULL REVERSE FOR LOW SWITCH WIRE PAM POH La SW PP SPECTRA 11 New System Startup and Testing Purging storage chemicals Use this procedure when starting a new desalinator for the first time when the last known state of the system is unknown or whenever the system contains Preserva tive or cleaning chemicals Warning Damage will occur the purge sequence is bypassed and the membrane is pressurized with storage ch
6. Brine Discharge 3 4 Product water Control Box The molded FRP watertight box contains the brains of the Cabo 10 000 which control the run and flush cycles activates the auto store mode and houses all of the necessary electronics to run the system This module should be kept away from any water source or where it could get sprayed or wet Do not oper ate the machine with the control box open Should the need arise to open the electrical box after installation use caution as there 15 live in the box amp 7 FFF A EMERGENCY SHUT OFF 4 F a SPECTRA WN watermaxers 7 Installation and Setup Mounting and Service access Your Spectra Cabo 10 000 system 15 designed to be mounted on a level surface and properly fixed in place There are cleats supplied with the system for mounting or holes can be drilled through the frame to bolt it into place Be sure to allow for service access to the unit we recommend e minimum of 40 1m to the right of the unit so membranes can be changed e A minimum of 24 60cm on the front and above the unit Cables and Hoses Route all hoses and power cables in the most direct route possi ble and do not allow hoses to kink or make excessive bends Hoses should be sup ported to take any load off the fittings to reduce leaks caused by vibration Protect all cables and hoses against chafing and size all wiring according to industry s
7. all wiring Check VFD for error codes 9422 121 cx 0 Qu EL 718 a OF AIL oe E AD 0 HARE 3 105011141 26 Connector Positionire Color oo hh h E Connector Pin Locations and speed control settings Location REY DESCRIPTION DATE APPROVED WHTYBLE PRESSURE IN NEG BLE 4 BLE FLUSH WLW Li Lon Pressure WHT PRESSURE IN SIG SenserCable WHT RED FLUSH L2 USE 416 WIRE WHT RED PRESSURE IN POS RED SRN FLUSH GN ORG BLK PRESSURE OUT NEG ee OP Sune igh Pressure E FACS ORG PRESSURE OUT 516 i sensor Cable GRA BM VLY GND USE 16 WIRE ORG RED PRESSURE OUT POS ED x ROTOFLO POS PEARSON PUMP 48 04 WHT D WL L1 CLS AC TECH VED SETTINGS BOOST P4s 04 44 25 PASSWORD 44 25 PASSWORD BLUSH T ROTOFLO 51 5 ROTOFLO HEG FIN 2 B GRABLK PIN 1 B 1 PUMP BLU 34 DL MIC HE _ FLOAT Sit GRAAWHTYBLE FLOAT Si ALUSRED FLOAT Sif BLU BLE FLOAT Sif Pod 03 POS 02 P10 04 P14 04 Piz 04 P19 5 0 P20 5 0 P24 70 0 PO4 03 POS 035 19 lt 5 0 20 lt 5 0 24 70 0 60 0 P31 60 0
8. ave the pressure relief knob open The watermaker can now be stored for up to six months If the machine has not been used for six months the preservative proce dure should be repeated PP SPECTRA 7 WATERMAKERS 20 Storing with Antifreeze Winterizing You will need approximately 16 US gal 60L of Propylene Glycol potable water anti freeze The system must have been fresh water flushed thoroughly Open the Pressure Relief Knob on the Pearson Pump Attach the service hoses place the open ends of the hoses in the bucket and turn both the service valves to SERVICE valves in picture shown in run position Use the Service toggle switch on the front of the control panel to run the pump Circulate the antifreeze for 20 minutes Turn both the service valves to the off position vertical Leave the pressure relief knob open 2455 7777 The prefilter housings should be drained and new filters installed USE THE MOST CONCENTRATED FORMULA PROPYLENE GLYCOL AVAILABLE 100 MULA OR HIGHER CONCENTRATION We recommend a sign be placed on the frame above the feedwater inlet and the brine discharge connections so the next per son knows what 15 required to restart the watermaker PP SPECTRA watermaxers 21 MAINTENANCE cont The Membranes e Membranes need to be cleaned only when feed pressures have risen 10 or pro duction has dropped 10 due to fouling or the product quality degra
9. des Causes of fouling are Biological growth that occurs when the system is left unused without flushing or pickling and mineral scaling if the feed water contains carbonates sul fates silicates or other sparingly soluble salts Colloidal particles can also clog the membrane Monitor the product salinity and feed pressure for higher than normal readings for the conditions Look for all other causes before cleaning the mem brane i e feed water temperature and salinity pump speed hose restrictions membrane life can be shortened by unnecessary cleaning e There are two types of cleaners acid and alkaline The acid cleaner SC 3 will re move mineral scaling The alkaline cleaner SC 2 is used to remove biological by products oil and dirt particles that get past the prefilters The acid cleaner should be used first If the membrane fails to respond to both cleanings this is an indica tion of another problem with the system or that it is time to replace the membrane Contact Spectra Watermakers before removing a membrane Membrane Cleaning For normal cleaning the SC 3 Acid Cleaning Compound is used first then the SC 2 Alkaline Cleaning Compound if necessary If known bio fouling is present the SC 2 may be used first Using warm water if possible up to 120 F 50 C is recommended as it greatly enhances the ability of the cleaners to do their jobs Note Procedures are the same for the SC 2 and SC 3 cleaners Warning The press
10. e with oil follow the marks on the dipstick Check oil condition and level frequently The Filter and Pump assembly should be replaced every 5000 hours or when milky or annually whichever comes first Milky oil indicates seal failure so replace seals if this happens The Pearson Pump comes mounted on an oil lubricated CAT crankcase This system is designed for easy maintenance with long intervals between required oil changes Inspect the oil level and condition often Oil Fill Cap Oil Return Line Dipstick Drain Button Changing the Oil 1 Turn the watermaker off if running with the stop button the display should be on 2 Remove the oil return line from the fitting on the top of the crankcase You will need to un wrap the protective spiral wrap so you can place the end of the hose in a 1 gallon container The Spectra Pearson Pump crankcase holds 3 quarts 3 Push and hold the drain button and allow the oil to completely drain into the con tainer 4 Using a small funnel fill the crankcase with oil until the level reaches the marked line on the dipstick about 3 quarts PP SPECTRA WN watermaxers 19 Long Term Storage lf the machine will not be used for more than seven days it should be placed in Auto store mode or treated with preservative Spectra Watermakers SC 1 powdered pre servative may be used if there is no danger of freezing Do not use other brands of preservative they will damage the equipment If there i
11. emical in it Note Remove the tape over the Crankcase vent hole and check the oil level be fore operating the watermaker Check the dip stick to confirm the oil level is correct in the crankcase Spectra recommends 76 Super Synthetic Blend SAE 5W 30 ILSAC GF 5 Caution Never operate the system with the belt guard removed or the control boxes open as serious injury could occur 1 First Check That e Feed water is available the Feed Water Inlet see page 7 Confirm both service valves are in the run position see picture at right e Brine discharge is connected and there are no restrictions on the line The brine discharge will contain a small amount of propylene glycol potable antifreeze until the purge cycle is completed e Manual Auto Service Switch is in Auto Position e The crankcase oil level has been checked e Pressure Relief Valve is OPEN one full turn e Power is supplied to the control box 2 Turn on main power switch breaker on control box 3 The display will prompt you to OPEN PRESSURE RELIEF VALVE NOW so check that the pressure relief valve is open unscrewed 1 full turn 4 Start the watermaker using Auto Run Button the boost pump should start and the Pearson Pump will run slowly for the first 30 seconds then speed up Bleed air from filters during startup The display will say PURGEING Check the brine discharge for water flow There should be no bubbles anywhere in the intake hos
12. er Fresh Fresh water tank Water Pump PP SPECTRA 10 Optional components Tank Switch Installation and Operation lf your system is ordered with this option there are control wires external to the control box with a laminated tag for connecting float switches For automatic fill and stop the unit is wired with both tank full and tank empty switchs Enter AutoFill Mode by pushing and holding the Auto Run button on the MPC 5000 display for 5 seconds In this mode the system will start whenever one or both tank switches are open When the tank fills up and both the tank switches have remained closed for two minutes the watermaker will shut down and flush itself The water maker will start back up when the water level drops below the tank empty switch and both remains open for 2 minutes so this configuration allows for completely auto matic operation If the watermaker does not need to start up within five days it can be programmed to automatically do a fresh water flush Contact factory for details Auto Fill mode can be ended by pushing the stop button or the Autoflush button If the wa termaker is in Autorun mode it can be put into Autofill mode without stopping it by holding down the Autorun button for 5 seconds For manual start and automatic stop only the tank full switch is used Jump the low lever tank switch wires together to enable the high level switch to operate inde pendently because the watermaker
13. es and the Pear son Pump should run smoothly after priming some knocking during start up is normal If the pump continues to sound rough find the reason before continuing Inspect the system for leaks If the sys tem alarms Service Prefilters check to make sure that the boost pump is primed and that water is flowing through the system Air may need to be bled from the filter housings in order to keep the er ror from recurring SPECTRA lt 12 New System Startup and Testing cont 5 lf the system alarms System Stalled clear the alarm by pressing the Alarm Display button and start it again with the Auto Run button Check that air is purged from filters buttons on top of filter housings Confirm there is water flowing from the brine discharge and Carefully inspect for leaks over the entire system Shut down the system and repair any leaks you find Allow the system to complete the 20 minute purge cycle to insure all chemicals are eliminated from system After the purge cycle is complete close the pressure relief valve and start the sys tem by pressing Auto Run 10 Scroll through the settings on the MPC using the display button Run Mode high Product flow rate should be about 7gpm Salinity less than 748 water will divert to the storage tank Membrane Pressure should be around 800 psi depending on salinity Pre Filters the number on the left is boost pressure which should be ab
14. gged prior to shipping see picture at right Prior to installation plug all connectors into the nearest receptacle the harness is tied together so it is easy to determine what goes where Electrical Cables The unit is shipped with a length of SO cable to connect to the power source All units use 24v DC for the control circuits and a power supply is included in the box Optional equipment Depending on the configuration ordered the system may have an additional control for relays or speed controls Initial power up sure the toggle switch is in the RUN AUTO position and the main breaker is off When power is applied to the unit and the main breaker Emergency Shut Off is in the on position the display light up and go through a start up sequence The system will sound an alarm and the red light will flash press the ALARM DISPLAY button to silence the alarm The display will read OPEN PRESSURE RELIEF VALVE NOW which is part of the standard start up procedure sequence Power the unit off and confirm all plumb ing connections are complete SPECTRA WN watermakers 9 Simplified Plumbing Layout Feed Filter Flush Pearson Energy Water Array Valve Recovery Pump Flow Gauge Boost Optional OS Pump Media filter Feed Water Inlet High Pressure to High Pressure Membranes Return J Pressurized Fresh water from tank Product water to tank Membrane Array Charcoal filt
15. in place includes the Spectra Pearson Pump Motor and Belt drive system coupled to three 8 x 40 seawater membranes All high pressure connections between the mem branes and the pump come pre assembled and tested The high pressure hoses use 1 JIC 37 deg flare fittings 20 Prefilter Housings should be plumbed in Paral lel so water flows into both 20 micron filter housings then through the two 5 micron filter housings The filter housing lids have a spring loaded purge button to released air from the filters Do not install the fil ters above any electrical devices as some water will be spilled when changing the filters or purging air 20 Carbon Block filter housing is used to remove chlorine from the flush water as chlorine will cause permanent damage to the membranes Boost Pump assembly is to be in stalled below the water line The pump will fail if there is any suction on the inlet so be sure the pump is completely flooded at all times PP SPECTRA WN watermaxers 6 Introduction to your System cont The Control Panel for the Cabo 10 000 see front view has a feedwater flow gauge and valves mounted for easy service access to system All system parameters are shown on the 5000 control panel Front View Right Side View 1 Feed Service port valve 1 Brine Service port valve Feed Water flow gauge 3 4 Pressurized Fresh water in 1 1 4 Feed water from filters 1
16. lease take a moment to review this manual before operating the machine and if you have any questions Contact techsupport spectrawatermakers com Parts List Cabo 10 000 watermaker 20 and 5 Micron Prefilter Housing Assemblies Carbon block filter for flush water Service Hose Kit Any shipping damage must be reported to the carrier within 24 hours of receipt so please inspect the contents of your shipment to ensure that all parts have ar rived undamaged lt is the responsibility of the receiver to report any missing or damaged parts to Spectra within one week of taking delivery Spectra is not re sponsible for claims made outside this one week window SPECTRA 5 Introduction to your System The Spectra Cabo 10 000 watermaker is designed for use in seagoing vessels or plat forms Feed water be supplied to the system a minimum or 20 gpm 76lpm at 30psi 2 Bar pressure machine separates the feed water into two streams product and brine The brine stream contains the dissolved solids removed from the product water Brine flow may be as high as 13 gpm 50L min and should be discharged above the waterline The system requires a small amount of back pressure on the brine stream so plumb the discharge accordingly Long runs in solid tubing will require a vacuum break so as to not create any suction at the brine discharge Cabo 10 000 frame 15 constructed of 304 stainless steel and must be positively fixed
17. n the intake these can damage the Spectra Pearson Pump Log Book It is highly recommended you keep an accurate daily log of the operating conditions lf any of the parameters change it may indicate that chemical treatments or mechanical repairs are required This is one of the best tools available for troubleshooting any problems in the future An increase in membrane pressure may indicate membrane fouling A decrease in product water quality higher ppm may indicate membrane damage A decrease in product water production may indicate Pearson pump damage or wear PP SPECTRA 16 Monitoring the System Pressing the Alarm Display button will scroll through the system data readouts Product Flow LB 1800 Will produce 74 76 GPH 280 293LPH LB 2800 Will produce 115 117 GPH 435 443 LPH NOTE To toggle between US standard and Metric Salinity Salinity reads in parts per million System rejects water higher than 750 PPM Anything below 500 15 excellent Membrane Pressure Membrane pressure will vary depending on feed water conditions Sea Water operation will see pressures be tween 600 and 800 psi If the membrane pressure ex ceeds 900psi 60 the high pressure pump will slow down to Run Low Mode lf the pressure 15 still too high the controls will shut down the system and alarm High Pressure lf necessary membrane pressure be reduced by reducing feed pump rpm using the s
18. ning Silicon Lubricant Giant Pump 5W 30 or equivalent synthetic motor oil 29 30
19. ominal system pa rameters Recovery Ratio Increasing Worn Pistons Replace Pistons and seals Permeate Flow Meter Not Calibrate permeate flow Calibrated meter SPECTRA 24 TROUBLESHOOTING Symptom High Power Consumption Decreased Energy Efficiency Pump will not run from control inputs Alarms Check Pre Filter Alarms Check Pre Filter Cannot properly adjust Clean Pressure setting Pump Run Cause High Membrane Pres sure Low Boost Pressure Motor Problems Water in crankcase No Power to Control Box Speed control fault Bad Switch Broken Wire Clogged Pre Filters Clean Pressure on setting incorrect Insufficient Boost Pressure Motor Problem VFD Problem SPECTRA w WATERMAKERS Resolution Check membrane pressure against nominal system pa rameters Check Supply Pump for proper operation and ade quate flow through pre filtration system Test motor replace if neces sary Change oil Check All Breakers and Con firm Voltage at MPC board Speed control display should change when running Replace Switch and Re terminate wires Replace Filters Adjust Clean Pressure set ing on MPC see Program ming from Display Adjust Boost Pump Pressure and address any pressure drop in intake line Check AcTech VFD for error codes display should change if manual run or service switch is used Check
20. out 20psi 1 4bar and the graph will show filter status Hours on system 11 Allow the system to run for an hour or so and check for leaks SPECTRA 13 MPC Display Functions Product Flow Cabo 10 000 will be about 7gpm 26 lpm NOTE To toggle between US standard and Metric Units access the program mode as described in sec tion 2 of this manual A 3000 Salinity Salinity reads in parts per million System rejects water higher than 750 PPM Anything below 500 15 excellent Membrane Pressure Membrane pressure will vary depending on feed water conditions Normal operation will see pressures be tween 600 and 800 psi when desalinating seawater At no time should membrane pressure exceed 900psI Filter Condition PREFILTER warns that filters are getting dirty Clean filters as soon as convenient If the graph reaches full scale the machine will automatically slow down to Run Low speed If it reaches full scale again it will alarm service Prefilters and shut off the watermaker The number in the top right corner represents Boost Pres sure from the Boost Pump As boost pressure drops more boxes will fill in indicating clogged filters SPECTRA watermaxers 14 Normal Start Up Using the Auto Run Button If system contains preservative or cleaning chemicals follow the directions for New System Startup or Membrane damage will occur Normal Run Press Auto Run b
21. peed control po tentiometer inside the control box Contact the factory for detailed instructions Filter Condition PREFILTER warns that filters are getting dirty Clean filters as soon as convenient If the graph reaches full scale the machine will automatically slow down to Run Low speed If it reaches full scale again it will alarm Service Prefilters and shut off the desalinator The number in the top right corner represents Boost Pres sure from the Boost Pump As boost pressure drops more boxes will fill in indicating clogged filters SPECTRA WN watermaxers 17 Maintenance General Periodically inspect the entire system for leaks and chafe on the tubing and hoses Repair any leaks as soon as possible Check for corrosion around the fittings If any rust appears remove clean and reassemble the fitting Rust is a sign of crevice corrosion inside the fitting and must be dealt with promptly some salt crystal formation around the Spectra Pearson Pump mating surfaces is nor mal Wash down any salt encrusted areas with a damp cloth Keep the watermaker clean dry and salt free The Spectra Pearson Pump should have the plunger seals replaced annually every 2 000 hours of operation or when leaks are present whichever comes first The 20 and 5 Micron Filters A clogged filter will cause the controls to shut down the watermaker Avoid letting the filters get so dirty the unit shuts down automatically and check the P
22. refilter screen fre quently during operation After a filter change it may be necessary to expel the air from the feed line using the purge buttons located on top of the filter housings When the system is put into storage remove rinse and re install new dry filters to im pede corrosion and fouling Check frequently during operation The filters must be properly maintained to protect the Spectra Pearson Pump Use only Spectra approved filters Use silicone grease on the o ring to ensure a proper seal between the filter bowl and lid Do not use a petroleum based product such as petroleum jelly or mineral oil as it will permanently damage the filter housing bowl The Crankcase Change the crankcase oil every 5000 hours or if it begins to darken in color or become milky Milky oil indicates seal failure so replace seals if this happens Use high qual ity synthetic motor oil SAE 5W 30 or equivalent is recommended in most climates Belt Tension The belt alignment and tension have been pre set at the factory prior to shipping Check both tension and alignment weekly for signs of wear or slipping You should just be able to twist the belt 90 degrees when it is properly tensioned Replace the belt immediately if it looks worn or damaged or if it cannot be properly tensioned SPECTRA 18 MAINTENANCE GEARCASE LUBE OIL Use only 5W 30 synthetic oil in Pearson Pump crankcase Do not overfill the crank cas
23. s danger of freezing Propyl ene Glycol potable water antifreeze should be used instead of Spectra Watermakers SC 1 The Pressure Relief Knob on the Spectra Pearson Pump must be open while preservatives or cleaning compounds are present If SC 1 chemical is to be used You will need 1 bag of SC 1 5 gal 381 of chlorine free water and the system must have already been thoroughly flushed with fresh wa ter The feed water supply must be shut off Mix the bag of SC 1 storage chemical into a bucket of the unchlorinated water stir until well dissolved Attach the service hoses place the open ends of the hoses in the bucket and turn both the service valves to SERVICE valves in picture shown in run position Use the Service switch on the control panel to run the pump and the preservative will begin to circu late Circulate the solution for about 20 minutes Turn the Service switch to off remove the brine hose from the bucket and put it to a drain Turn the Service switch to on again and pump the remaining solution out of the bucket to the drain Turn off the Service switch before the bucket Is drained Z EMERGENCY 4 4 SHUT OFF 4 Ves ras Turn both service valves to off vertical so no wa ter will circulate through the system These valves will need to be turned to the Run position so the system 15 ready go through the Purge Cycle see New System Start up when it is time to use the watermaker again Le
24. tandards and local regulations CAUTION Undersized or improperly terminated cabling can result in serious jury or death Always follow best industry practices when sizing terminating and routing cables and hoses Feed Water Boost Pump The boost pump must be installed below the water line When the outlet of the boost pump disconnected water should flow out of it Make sure that the pump is installed in accordance with local regulations and the manufacturers specifications The Feed Water Pump is controlled by an AcTech speed control located in the box on the left side of the unit Confirm the boost pump is connected properly and the pump is flooded with wa ter before operating With pump outlet disconnected water should flow out of the pump if it is properly installed There can be no air traps or vertical loops in the suction hose from the thru hull or water box to the boost pump The boost pump has no suction capability and will be damaged if there is a vacuum on the inlet side when the pump 15 running Note that this should also be tested while the vessel is running at top speed if water will not flow through the pump when the outlet is disconnected then there is suction on line and pump damage will occur SPECTRA 8 INSTALLATION Control System MPC 5000 Controls all units To protect the microprocessor contro during transport all the connections to the board are un plu
25. ure relief valve on the Spectra Pearson Pump must be open for this procedure or membrane damage may result Spectra Cleaning Compounds SC 2 or SC 3 must be mixed with unchlorinated fresh water at a ratio of 1 bag of compound to 10 gallons 45L of water to have the proper solution An LB 10 000 system will use 1 full bag of compound SC 2 and SC 3 are never mixed together Do not use them for storage pickling solu tion PP SPECTRA 22 MAINTENANCE cont Cleaning Procedure You will need 10 gal 38 L of chlorine free water and the system must have already been thoroughly flushed Mix the bag of Spectra Watermakers cleaning chemical into the water and stir until well dissolved Some chemical may remain out of solution in the bucket this is normal Open the Pressure Relief Valve on the Pearson Pump You will need 1 bag of the cleaning chemical to be used 10 gal 38L of chlorine free water and the system must have already been thoroughly flushed The feed water supply must be shut off Mix the bag of Spectra Watermakers cleaning chemical into a bucket of the unchlori nated water stir until well dissolved Attach the service hoses place the open ends of the hoses in the bucket and turn both the service valves to SERVICE valves in picture shown in run position Use the Service toggle switch on the front of the control panel to run the pump Circulate cleaning chemicals for up to 6 hours de
26. utton once and the system will prime and run for 1 hour The dis play reads AUTO RUN MODE 1 01 then STARTING with a 10 second priming countdown Each time you tap the Auto Run button an hour of run time is added up to a total of 12 hours An additional hour can be added at any time dur ing the run cycle Pressing the Alarm Display button will scroll through the system data When the run timer reaches the end of its sequence the system will automatically fresh water flush for the amount of time programmed default is 30 minutes Pressing the Stop button stops the system regardless of mode of operation at any time with no flushes The system can be re started from any mode by pressing the Auto Run button and the sequence above will start all over again For optimum performance run the system as long as possible at one time using the Auto Run feature Never let the system sit with salt water in it Never allow air leaks in the intake these can damage the Spectra Pearson Pump Normal Shut Down lf the system was started using the Auto Run button the system will shut off on its own when the selected run time is over and will automatically fresh water flush and go into the Auto Store cycle which will default to flushing every 5 days Pressing the Stop button at any time will shut off the system with no automated flush lf the Auto Run Cycle was stopped before the timer ran out then immediately press
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