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Aicure UV Curing System LED Spot Type UJ20 Series User`s Manual

Contents

1. instead of stored is received it indicates that the command has not been processed correctly Check the communication error code stored in the response to identify the error E Control commands Name Character ASCII Descriptions Header lt 3CH Beginning of the message Command 23H Command message Response Normal 24H Normal response message Response Error 21H Error response message Terminator Cn ODH End of the message B Block check code BCC H L Two digit hexadecimal number 00 to FF ASCII BCC are codes used for horizontal parity check to detect errors for improvement of the transmission data reliability BCC are made up of two ASCII characters converted from eight bit data of XOR from the header lt to the last character of the text lt 01 RD D 05010 05010 4C CR NI Header Text BCC 2 characters 4O B U B BR BE NN External control B Error codes Two digit hexadecimal number 00 to FF ASCII When an error occurs the codes are sent to identify the error Error code Error name Descriptions and troubleshooting The command data caused a BCC error 40H BCC error Troubleshooting Check the BCC code and resend the data For example the transmission format of the command 41H Format error data is not correct or the address does not exist Troubleshooting Correct the forma
2. start all irradiation On when On when alarm d completes Auto screen READY BUSY1 BUSY _BusYs BUSY4 ERROR La fes Time chart of ALL STATUS mode batch irradiation in status start mode START 2 to 4 do not operate itching f EV soft to or glarts Switching to off Switching from off to irradiation during irradiation on starts irradiatio START1 l B Setting to on during 1 irradiabon causes emergency stop MAIN UNIT EMISSION SW STOP1 READY BUSY1 BUSY2 BUSY3 BUSY4 ERROR 34 Operation modes B MULTI irradiation mode individual irradiation Requirements for the READY signal to be on 1 The program of the channel selected for the target product type must be ready for irradiation The STEP 01 time of the program of the channel selected for the target product type must not be set to O sec The controller must be in AUTO mode power on default mode 3 An LED head must be connected to at least one channel selected for the target product type The target channel must not be in the midst of the irradiation process The BUSY signal of the target channel must be off 5 The interlock must be functioning INPUT connectors 11 and 12 When all the above requirements are met irradiation is possible and the READY signal is on Irradiation start When the READY signal is on press EMISSION to have all ready LEDs start irradiation
3. C amp Displays the data of the flashing channel 2 Make an emergency stop 2 Press EMISSION again during irradiation To immediately stop irradiation of all channels Error code E01 Irradiation uncompleted Operation modes 2 How to start irradiation by an external signal input Irradiation can be started by turning on the start signal input through INPUT terminals START 1 to 4 on the rear panel of the controller 1 Start irradiation 1 Turn on the start signal Irradiation will start under the conditions shown below INPUT terminal Mode j Start mode STARTI START2 STARTS START4 PULSE O 3 E npe STATUS e E E z PULSE o o o o MULTI STATUS e e e e O Irradiation starts when the start signal is turned on Irradiation starts when the start signal is turned on and stops when turned off No error is issued for incomplete irradiation ALL mode All channels selected for the product type start irradiation simultaneously when the START1 signal is turned on MULTI mode The channel selected for the program starts irradiation when the START signal with a number corresponding to the channel number is turned on 2 Make an emergency stop 2 Turn on the STOP signal during irradiation To immediately stop irradiation Error code E01 Irradiation uncompleted will be issued Pressing EMISSION on the controller also immediately stops irradiation
4. 9 t Stays on while the LED head is connected e Flashes during irradiation S When a warning is issued flashes during Q irradiation and stays on after the irradiation stops Turned on when an error occurs inti n Aicure Abbreviation for power uo sror tyre Turned on when the power mode is turned on Abbreviation for program Stays on during program setting Auto mode Set by default when the power is turned on Abbreviation for manual Stays on in manual mode Top of the setting mode Flashes when an external signal switches the mode to manual Stays on in the batch irradiation mode The channels selected for the program start irradiation simultaneously Stays on in the individual irradiation mode An external start signal starts irradiation through the channels individually selected for the program Pressing EMISSION on the controller starts simultaneous irradiation Stays on in pulse start mode Irradiation starts at the leading edge of the start signal Stays on in status start mode Irradiation starts at the leading edge of the start signal and stops at the trailing edge of the start signal input during irradiation Stays on while the product type is displayed Stays on while the program step is displayed Stays on while the UV intensity level is displayed Stays on while the irradiation time is displayed During AUTO radiation Counting down During MNL radiation Counting up Stay
5. Flashes during irradiation changing the flashing speed depending on the detected temperature of the LED head Flashing speed LED head temperature Off No irradiation Slow Standard Mid Standard lt Temp lt Warning level Quick Warning level lt Temp lt Abnormal ERROR Lit when an error occurs PWR Stays on while the power mode is on Display 2 digits Displays the product type no TYPEO0 to 15 and the step no STEP 01 to 10 Display 3 digits Displays the UV intensity level 0 to 100 LED head temperature 0 to 999 and irradiation time 0 to 99 9 100 to 999 sec Stays on while the 3 digit display indicates O a the UV intensity level Stays on while the 3 digit display indicates PPP the irradiation time x100hrs Lit when the total irradiation time reaches the warning point CH1 to 4 Lit when the channel is selected to Lit to indicate that the channel is selected for switches on e the product type Flashes while the 3 digit display indicates the STEP 1 data 19 Operation modes E Status check 1 How to display the channel data You can check the program STEP 1 settings and LED head temperature of the lit or flashing channel 1 Switch the display 1 The three digit display indicates the settings or LED head temperature of the flashing channel 2 If the channel indicator stays on press it It will flash and
6. While the LED is lit protect your eyes and skin from direct exposure to the light and any strong reflections Failure to do so may result in inflammation of the eyes or skin This product uses a Class 3B LED source Wear protective the UV goggles and other protective gear during operation Failure to do so may result in inflammation of the eyes or skin The wavelengths of some UV rays generated by this product are 365 nm Therefore make sure to wear UV filtering goggles Never disassemble repair or modify this product in any way other than specified in this User Manual Such actions may result in an accident or injury A WARNING Q Mandatory Make sure to disconnect the power plug from the outlet after use of this product Insulation deterioration may result in electrical shock or fire Pull the plug not the cord to unplug this product A short circuit may result in electrical shock or fire Do not use any input power supply outside the specified range Such actions may result in fire Prohibited If the power cord or plug is damaged or if contact between the plug and receptacle is loose do not use the product Such actions may result in electrical shock short circuit or fire Do not use this product in a place where temperatures vary widely or dew condensation occurs Such actions may result in product malfunction Do not use this product in a place wher
7. a warning indicator needs to be provided in a visible location around the LED head Use 5V 23 and GND 24 on the rear of the controller as outputs for the indicator They output signals when the key switch is turned ON Warranty This product will be repaired free of charge if it malfunctions under normal use conditions within one year of delivery Note that however the warranty does not apply to malfunctions attributable to your company consumables and or unavoidable problems resulting from such occurrences as natural disasters The warranty for the LED head is valid for one year from delivery or 5 000 hours of total irradiations whichever comes first Compensation for Production We will not compensate the user for losses due to production shutdowns and or defects caused by any malfunction of this product Contents 1 Features of the ANUJ5024 Aicure 1 2 Product components sese 3 3 Part names and functions sssse 4 Switch panel eene 5 Simple mode setting ssssss 6 Operation flowchart 4 Installation eric ecce 11 4 1 Installation conditions 11 4 2 General guide for irradiation distance and UV intensity eesseesceeeneene 12 5 Getting started sssseee 14 5 1 Hooking up the connectio
8. eee 40 Error codes wl Command response format 41 Utility software for control from a PC 42 8 Warning displays 0 0 0 eee eee eee eeeneeeeees 43 Temperature warning 43 Time warning eene 43 Error codes ececceeeseeceeeeeeeeeeaeeeeeeeeeeeeeeeesaaees 44 9 Safety measures ssseseeeee 45 9 1 Safety circuit eeren 45 10 Specifications esseeee Overall specification 11 Dimensi ns inira 48 12 Options and spare parts list 49 12 1 Product numbers for placing orders 49 12 2 How to replace the lens 50 13 Troubleshooting esses 51 Manual revision history eese 52 vii 1 Features of the UJ20 Aicure UV intensity The UJ20 Aicure is an UV curing system that quickly hardens UV resins inks adhesives and coatings via irradiation with UV light from an LED light source Focused irradiation of UV resins coated on minute surfaces 2 to 3 mm dia such as the lenses of CD MD and DVD players and the LCD panels of notebook PCs and the like with UV radiation enables precise adhesion ll High power irradiation 8 000 mW cm When the Power Mode is on and an ANUJ61523 head is used Higher intensity and wider range of irradiation reduces the production cycle time E Long LED
9. status will be displayed Startup screen UJ 20 V NN Version number 17 6 Operation modes Mode displays een s wows gH fe wows zo E vows iuo T PS EN EEEBEH frofcofea pepe peer Toms wn essa 7 apeperpopoprteo jon peo en ao o eo foro reo eo ooo Je co ro s e eo Kk o pH HOHH3 EHD HONH3 01 6 2H2 YOYNI e LHO YOUN 40 o 9 PHOS EC NN E a D i EZM L AQV3W NOISSIMW3 Buas epoui Javod Bum s wesbog l Buryoyms pue Humas ed jonpoJgd uorgique Buunseaw Aysuayur AN unies awn wawasejdas aai Sum s jeubis vas OLN Bugjes uogeipeur OLN apow 1v nNVW Sumas pue Guuresow Arua AN epow orfurs Bumes weosd pow ajdwis Kejdsip awn jejoy apow OLNY 18 Operation modes 6 1 Auto mode Set by default when the power is turned on Bi Status check CHi CH2 CHS Displays in AUTO mode Display Descriptions EMISSION switch Pressing it will start irradiation Stays on during irradiation READY Indicates that irradiation is ready to start Stays on while irradiation is ready to start Stays off during irradiation CH1 to 4 C CH1 CH4 Indicates the channel connection irradiation operation and temperature warning Green Indicates that the head is connected Orange Indicates a temperature warning Red flashing Indicates that irradiation is in progress
10. 1 Switch to the calibration mode 1 Connect the UV sensor 2 Hold down SET The two digit display will flash 3 Press V and A to select the target TYPE number 4 Press SET To accept the TYPE number and go to the STEP setting screen 5 Press V and A to select the target STEP number 6 Press SET To accept the STEP number and go to the UV intensity setting screen 7 Press V and A to select the target UV intensity W cm2 8 Press SET The target UV intensity setting will be accepted and the display will stay on 9 Press the channel switch for the LED head to be calibrated 2 Start calibration 10 Press EMISSION Irradiation will automatically start and stop after completion om cnz Cus CH4 The measured intensity W cm2 and the intensity level are displayed alternately during calibration When calibration has completed the measured intensity after calibration W cm2 will be displayed Pressing UV PWR will alternately display the target UV intensity W cm2 and the intensity level after calibration 96 Pressing EMISSION again during irradiation will stop irradiation issuing error EO7 3 End calibration 11 Press SET To accept and set the calibrated value for the program You can continue to calibrate the intensity for the other TYPE number Hold down SET to save the calibrated value in memory and return to the UV intensity measurement calibration W cm2 mode Press MODE
11. Cuts CH4 ERROR EGG 9 Safety Measures 9 1 Safety circuit Aicure UJ20 is equipped with a safety circuit which functions as follows in case of a malfunction or accident 1 fthe cable between the LED head and the controller is broken an error signal will be output and an error screen displayed 2 If the LED head is short circuited an error signal will be output and an error screen displayed 3 If the LED head temperature becomes excessively high a warning signal will be output with a warning screen displayed 4 If 5 V and GND are shorted by mistake during external terminal connections the 5 V circuit will stop operation When the short circuit is removed the controller will automatically recover Note however that if the short circuited state lasts for an extended period this product may be damaged 45 46 10 Specifications Bi Overall specification Head specification Part No Head alone ANUJ6150 High power head Spot dia mm 3 94 6 8 10 Applicable lens Part No ANUJ ANUJ ANUJ ANUJ ANUJ lens alone 6423 6424 6426 6428 6420 8 ieadlens set part No ANUJ ANUJ ANUJ ANUJ ANUJ zT 61523 61524 61526 61528 61520 o 5 Head block part No Lens lens cable set ANUS ane ANGS ANTY ee S 61523C 61524C 61526C 61528C 61520C a Irradiation Intensity mW cm 1 3000 5 6850 3 EEA 2 Ag 2 i 2 mW cm mW cm mW cm mW cm mW cm
12. life 20 000 hours LED life Total irradiation time before the UV intensity becomes 70 of the initial value This LED life is over six times that of our conventional lamp model and reduces the running cost E UV curing without temperature increases A single 365 nm LED UV light source is used which does not include infrared radiation This eliminates the risk of heat damage to the workpiece Bi Stable UV intensity UV intensity is kept constant even if the ambient or LED temperature changes E Easy to install LED head At 12 mm dia x 50 mm len the LED is easy to mount on a jig Mounting the LED head in place reduces overheating and increases UV intensity Bi No cooling fan construction allows the use in a clean room There is no need to deal with exhaust E Programmable UV irradiation with four individually controlled heads Each LED head can be independently controlled The heads can also be controlled all together or in combination Up to 16 different operation programs can be stored for each channel including one program for the constant intensity irradiation and 15 programs composed of up to 10 steps each Program examples Lamp type Four units need to be UJ20 One controller handles 1 installed separately for processes 1 to 4 Simple mode Up to 15 programs can be set processes 1 to 4 Program 1 Program 15 i Pio FTT ES E iber Constant b Ls s 1 10m 2m 7m 10m intensi Li 5 in
13. plug shape that fits the receptable used in each countrv 11 12 Installation 4 2 General guide for irradiation distance and UV intensity Mount the LED head on the jig so that the irradiation distance is in accordance with the size of the area to be irradiated irradiation diameter and the required UV intensity Below is a general guide for irradiation distance WD and UV intensity B UV intensity data Typical characteristics High power head ANUJ6150 Power mode Feedback mode Irradiation distance vs 1 1 ANUJ61528 Power mode New ANUJ61523 NEW ANUJ61523 intensity and area ane a wmr 000 If an irradiation area of 6 mm diameter eo eno is irradiated at an intensity of 500 we mo T me mW cm or higher draw lines on the z vee 5 f S graph at 3 mm and 500 mW cm Find 1 z m z e her 1 gue um t the irradiation distance line that covers zo apt the area surrounded by the drawn lines 5 Se a my a er In this example the ANUJ61528 head E s g sw 2 xo can maintain an intensity of 500 2 m Z swel gt me mW cm or higher for a 6 mm diameter a a2 3911734 5 wool 2 100 area in the power mode by setting the Irradiation ot 7 irradiation distance to 40 mm area mm 4324 Oo B45 4326 123 465 Irradiation area mm Irradiation area mm NEW ANUJ61524 NEW ANUJ61524 T d UV intensity mW cm oS EEREE SE UV intensity mwic
14. simultaneously Input the following external signal to have the LEDs start irradiation individually Channels whose STEP 01 time is set to O sec will not start irradiation 1 PULSE pulse start mode The LED heads connected to the channels selected for the target product type individually start irradiation at the leading edge of each external signal START 1 2 3 4 100 ms or more 2 STATUS status start mode The LED heads connected to the channels selected for the target product type individually start irradiation when each external signal START 1 2 3 4 is turned on When it is turned off the corresponding channel stops irradiation Emergency stop Stop during irradiation Turn off open the external signal interlock and turn on the emergency stop signal or control the external signal as shown below to immediately stop irradiation 1 PULSE pulse start mode Press EMISSION during irradiation to make an emergency stop 2 STATUS status start mode When external START signal for the irradiating LED is turned off irradiation will be stopped with no error issued Press EMISSION during irradiation to make an emergency stop 35 Operation modes Time chart of MULTI PULSE mode individual irradiation in pulse start mode The channels individually start irradiation by turning on START 1 to 4 respectively Rise causes irradiation s Con l rgency Setting Stop of irradiating Sat M upan LED to
15. the switches down to accelerate the increment decrement speed Press SET To accept the UV intensity level and go to the irradiation time setting screen Press v and A Juni the value to be set is displayed Hold the switches down to accelerate the increment decrement speed Press ser To accept the irradiation time and go back to the setting mode You can hold down SET skipping the step that requires pressing it Hold down SET To save the UV intensity level and the irradiation time in memory and go back to AUTO mode Part names and functions 3 How to switch the irradiation channel e g From CH1 to CH2 Q Switch to setting mode CH1 PWR PROG m MNL CH3 CH4 ALL STATUS Select CH2 Set the UV intensity level of CH2 Q Set the irradiation time of CH2 8 Press v and Press Press Ly and Hold down se The AUTO mode display switches to the TYPEOO setting mode display Press ove Press the target channel switch The indicator of the channel selected for the program will be turned on Press ser To accept the selection of CH2 and go to the UV intensity level setting screen If you hold down SET rather than press it only the channel change will be saved in memory and the controller will go back to AUTO mode The other settings will not be changed until the value to be set is displayed Hold the
16. the three digit display will indicate the settings and LED head temperature 3 Press UV PWR to display the UV intensity level for STEP 1 and press it again to display the LED head temperature 4 Press TIME to display the irradiation time for STEP 1 You can switch the display even during irradiation The displayed values are saved in memory even after power off and the latest displayed value will appear again after power on Note that nothing will be displayed unless a channel is selected Displayed unit Displayed value z 96 UV intensity level CS Displays the data of the flashing channel Pk irradiation ime None LED head temperature When a temperature is displayed no unit symbol indicator is lit However when a temperature warning is issued x100hrs is turned on 2 How to display and set the total irradiation time x100hrs You can check and clear change the total irradiation time of each channel CS READY is off while the total irradiation time is displayed 1 Switch the display to the total irradiation time screen 1 Hold down TIME To indicate the total irradiation time of CH1 on the three digit display 2 Press the target channel switch The total irradiation time of the channel will be indicated on the three digit display with the channel indicator lit CHI CH2 CHS CH4 Go to the next step to clear change the time Press MODE to go back to AUTO mode with
17. to 99 9 100 to 999 sec Stays on while the 3 digit display indicates o R the UV intensity level uc Stays on while the 3 digit display indicates i the irradiation time x100hrs Lit when the total irradiation time reaches the warning point a n 4 Lit when the channel is selected pl amp ed You can select the channels with an LED m o head connected 23 Operation modes E Operation 1 How to display the channel data You can check channel data with an LED head connected UV intensity level irradiation time and LED head temperature 1 Switch to MNL mode 1 Hold down MODE 2 Switch the displayed channel The MNL indicator will be turned on 2 Press the target channel switch with an LED head connected The channel switch indicator will flash and the three digit display will indicate the channel data MNL 3 Press UV PWR iD g is The UV intensity level and the LED head temperature will be displayed een es gs CH4 4 Press TIME The irradiation time will be displayed The displayed irradiation time is the manual irradiation time Switch the mode or power off the controller to turn off the time display The latest setting of the UV intensity level is saved in e memory You can select the channels with an LED You can switch the display even during irradiation The cg head connected displayed values are saved in memory even after power off and the latest d
18. to cancel all data and return to the UV intensity measurement calibration W cm2 mode 30 Operation modes 6 7 Product type TYPE switching mode Press MODE five times in MNL mode to go to the product type TYPE switching screen Then press SET to display the current product type and channel selections In this mode you can switch the product type and channel selections 1 Switch TYPE 9 td CH3 CH4 B0 EIEEE 1 Press SET To display the current type and channel selections 2 Press V and A to select the target product type The two digit display and channel switch will flash 3 Select the target channel switch Press the lit or flashing channel switch to cancel the selection 4 Press SET To accept the product type and channel selections You can change the channel selection by pressing the target channel switch Press SET to accept the channel selection change Hold down SET to save the selection in memory and return to the product type switching screen Press MODE to cancel the change and return to the product type switching screen 6 8 Program PROG setting mode Press MODE six times in MNL mode to go to the program PROG setting screen Then press SET to display the current product type and channel selections In this mode you can set up to ten AUTO irradiation program steps STEP 1 to 10 for each channel for each product type Only STEP 1 can be set for TYPE 00 1 Sele
19. to the next step and go back to the top of the program setting screen For example when only STEP 1 and 2 need to be programmed set the irradiation time for STEP 3 to 0 sec With this setting AUTO irradiation will end after completing STEP 2 If you hold down SET during the program setting all entered data will be accepted and saved in memory simultaneously Program table STEP1 STEP2 STEP3 STEP4 STEP5 STEP6 STEP7 STEP8 STEP9 STEP10 96 sec sec sec sec sec sec 96 sec sec sec sec 00 as d 1 can be set for TYPE 00 moe AG ee See CH1 CH2 CH3 CH4 TYPE 01 CH1 CH2 CH3 CH4 31 Operation modes 6 9 Power PWR mode Press MODE seven times in MNL mode to go to power PWR mode setting screen Then press SET to display the current setting Power mode can be turned on off in AUTO or MNL mode 1 Switch the setting 1 Press SET To switch between PWR ON and OFF The three digit display indicates ON when power mode is turned on OFF when power mode is turned off om gel CH3 CH4 PWA 00 888 EIEEE 6 10 Setting lock function You can lock the settings by holding down W and A simultaneously in AUTO mode power on default mode While the settings are locked the LOCK indicator stays Panasonic gam on 7 o lt
20. turns on the irradiation warning indicator on the front panel of the controller If the LED connection cable is longer than 2 m or if the controller unit is installed in an invisible part of the equipment another warning indicator needs to be provided in a visible location around the LED head OUTPUT terminals 5V 23 and GND 24 on the rear of the controller output signals when the key switch is turned ON Stays on during irradiation The emitting channel number flashes Li isnt FE teu i OUTPUT E Emergency reset If an error occurs eliminate the cause and then hold down SET for one or two seconds to clear the error Or hold down SET for five seconds or more to forcibly clear the error Safety features for LED products Labels The LED irradiation warning labels shown below specified by JIS C6802 are attached to the LED heads before this product is shipped from the factory Warning labels in Chinese that comply with GB standards and those in English that comply with IEC EN standards are also included E Warning labels in Japanese JIS a or fs gol TON em AS Crees prre e 2243B LED URRUTSAR eee Eom HOY ES Emission hole location Description Warning mark indication label E Label locations Description and mark label N Pd Emission hole location indication label Emission hole LED head E Warning labels in Chinese GB standards If this product is
21. used in China attach the labels shown below over the Japanese labels URRT URLEOSAN B x mm iz 5 Tae ERLE t 2001 E 7 BIR 7 BLED LEDAN YV E Warning labels in English IEC EN standards If this product is used outside Japan or China attach the labels shown below over the Japanese labels VISIBLE AND INVISIBLE LED RADIATION AVOID EXPOSURE TO BEAM A Der at See ECEN BOB T A2 2001 Aperture label xi LI p 1A EMO VISIBLE CLASS 38 LED PRODUCT WELE bu Y Safety precautions The purpose of the following caution indications is to ensure the safe and correct use of this product in order to protect users from injury and prevent property damage The caution indications to prevent possible human injury and property damage caused by incorrect use are classified into DANGER and WARNING depending on their degree and severity All caution indications are critical for ensuring safety and must be strictly observed N DANGER WARNING Failure to observe the instructions can result in death or serious injury Failure to observe the instructions can result in injury or property damage Symbol examples O This symbol denotes a Prohibited action The left hand example denotes Do not disassemble This symbol denotes a Mandatory action or an Instruction The left hand example denotes Mandatory N DANGER Prohibited e Mandatory e Do not disassemble
22. 6801 bracket mu nri M4 LED setting screw gt 7 M4 Depth 6 Bari 3 M6 Depth7 i Hr Aluminum 12 Options and spare parts list 12 1 Product numbers for placing orders Main units Item Specification Product No Controller UJ20 Controller with AC adapter ANUJ5024 With 3 mm dia lens ANUJ61523C With 4 mm dia lens ANUJ61524C With 6 mm dia lens ANUJ61526C With 8 mm dia lens ANUJ61528C Head unit With 10 mm dia lens ANUJ61520C Head lens and 1 7 m cable With 3 mm dia lens ANUJ61423C E With 4 mm dia lens ANUJ61424C g With 6 mm dia lens ANUJ61426C amp With 8 mm dia lens ANUJ61428C With 10 mm dia lens ANUJ61420C Options Item Specification Product No UV sensor UV sensor for UJ20 only ANUJ6100 Goggles UV protective goggles ANUP5001SG Mounting bracket Head mounting bracket ANUJ6801 Special lens made to order Item Specification Product No Cylindrical lens Cylindrical R5 ANUJ6450S Cylindrical R7 5 ANUJ6475S Rod lens 4 mm dia R7 L 43 mm ANUJ6447L 6 mm dia R7 L 43 mm ANUJ6467L Spare parts unit components Item Specification Product No With 3 mm dia lens ANUJ61523 2 With 4 mm dia lens ANUJ61524 amp With 6 mm dia lens ANUJ61526 With 8 mm dia lens ANUJ61528 Hedd with ienis T With 10 mm dia lens ANU
23. 88 835855 gt 43 gt Width direction Installation Feedback mode Length direction Width direction 1400 wo 5 g T oues wo m 5 z we E E 2 zw 2 2 5 we E E gt m 20 2105236 a2424 3295104145 4325002234 Irradiation area mm Irradiation area mm Irradiation area mm ANUJ6475S E 400 DI wo I Ew I wo 3 moms T v0 fwon E a wong n 5 twos 5 wo m gt Z we wel 1 t t E E f z ow gt wl E i a g w g w Ez E 28 29s 5 5 ft xe me ch 52602322394 EEKEREN 4324458 234 Irradiation area mm Irradiation area mm E Rod lens data Typical characteristics High power head ANUJ6150 Power mode UV intensity mwcm 68886 8 2 amp UV intensity mW cm 49207 0323 465 Irradiation area mm ANUJ6447L oSSR E88 288 4 341 91 Irradiation area mm 2346 Cylindrical lens Rod lens Feedback mode UV intensity mW cm o 88886 amp UV intensity mw cm SSeeEREE ANUJ6467L if 4434300 1 23 Irradiation area mm ANUJ6447L 48 f 0 1 woe I wo i Wo 15 wo eel o 432701 223 Irradiation area mm B Irradiation area mm 5 Getting started After connecting the necessary cords lastly plug in the power cord This section describes the steps up to turning on the power 5 1 Hooking up the connection cable Remove t
24. GND 5 V DC ground GD The ON time of the input signal pulses must be 100 ms or more 37 38 External control B Product type switch table All off Controller operation has priority When an external signal is on the product type set by the external signal has priority 00 off off off off 01 off off off on 02 off off on off 03 off off on on 04 off on off off 05 off on off on 06 off on on off 07 off on on on 08 on off off off 09 on off off on 10 on off on off 11 on off on on 12 on on off off 13 on on off on E Control by external signals Input specifications w20 x It Open collector Tr or no voltage SIG input such as a relay Output specifications oee aO gt SVDC JE s Rated operation voltage 5 to 24 V DC Output capacity 100 mA max COM Contact input u32 Foot switch d so 0 39 1 como With external power supply COM 1 j COMO i o 24VDC Non contact input 20 Tr output from PLC siG 1 313 com 0 1 9 With internal power supply PLC Output specifications Rated load voltage 5 V DC to 24 V DC Maximum allowable load current 100 mA per output When using the internal 5 V power supply the maximum allowable load current is 250 mA in total Maximum voltage drop in ON state 0 9 V External control 7 2 Seria
25. Irradiation distance mm 10mm 12mm 20mm 25mm 30mm LED lamp Max output 330 mW Wavelength 365 5 nm Class 3B LED system Part No Head alone ANUJ6140 Standard head Spot dia mm 3 94 6 8 10 Applicable lens Part No ANUJ ANUJ ANUJ ANUJ ANUJ lens alone 6423 6424 6426 6428 6420 S Headllens set part No ANUJ ANUJ ANUJ ANUJ ANUJ 2 61423 61424 61426 61428 61420 5 Head block part No Lens lens cable set dine du ANOS ANYS e 5 61423C 61424C 61426C 61428C 61420C i Irradiation Intensity mW cm 1 1900 2 de 2 1930 2 eet 2 ae 2 mW cm mW cm mW cm mW cm mW cm Irradiation distance mm 10mm 12mm 20mm 25mm 30mm LED lamp Max output 150 mW Wavelength 365 5 nm Class 3B LED system High power Standard Estimated LED lamp life 20 000 hours LED head temp at 65 C max Operation temp humid range Controller 5 to 35 C max 85 no condensation Storage temp humid range Controller 10 to 60 C max 85 no condensation 1 In power mode Specifications Controller UJ20 controller product No ANUJ5024 with AC adapter Connectable heads 1 to 4 heads Connectable UV sensor 1 sensor ANUJ6100 optional dedicated UV sensor UV irradiation One program for Simple Mode and up to 15 user definable programs up to 10 steps each The heads are collectively individually controllable Type switching Up to 16 irradiation programs can be st
26. J61520 With 3 mm dia lens ANUJ61423 9 With 4 mm dia lens ANUJ61424 With 6 mm dia lens ANUJ61426 s With 8 mm dia lens ANUJ61428 A With 10 mm dia lens ANUJ61420 Head only High power head ANUJ6150 Standard head ANUJ6140 3 mm dia lens ANUJ6423 4 mm dia lens ANUJ6424 Lens unit 6 mm dia lens ANUJ6426 8 mm dia lens ANUJ6428 10 mm dia lens ANUJ6420 1 7m Cable diameter 5 5 mm ANUJ6220 3 0 m made to order Cable diameter 5 5 mm ANUJ6230 Connection cable 5 0 m made to order Cable diameter 7 6 mm ANUJ6250 7 0 m made to order Cable diameter 7 6 mm ANUJ6270 10 0 m made to order Cable diameter 7 6 mm ANUJ6200 AC adapter Adapter for UJ20 only 100 to 240 V AC ANUJ6802 49 50 Options and spare parts list 12 2 How to replace the lens Flexible cable Guide slit for installation Unit mm 1 2 Remove the lens unit 3 Attach the new lens unit 4 Attach the label Remove the label QD After removing the lens unit prevent dust or other foreign substances from entering the new lens unit until it is attached 13 Troubleshooting Symptoms Checks Remedies LED does not irradiate Did you select the target channel for the product type When selected the channel switch is lit or flashing gt Select the target channel when setting the product type If the target channel is selected but does not irradiate check if the UV intensity level is set to 0 for the cha
27. MODE to switch to the setting mode Press EMISSION and all selected channels will start irradiation simultaneously The EMISSION indicator stays on during irradiation Press EMISSION during irradiation and all channels will stop irradiation 1 Switch to MNL mode 1 Hold down MODE 2 Select the channel 2 Press the channel switch 8 Set the UV intensity level 3 Press V and A to adjust the intensity level 4 Press SET 4 Start irradiation 5 Press EMISSION All lit channels will start irradiation and the EMISSION indicator will stay on during irradiation CHI o CH3 CH4 Displays the data of the flashing d 5b Stop irradiation 6 Press EMISSION during irradiation All channels will stop irradiation While a temperature warning is issued x100hrs stays on While one or more channels are in the midst of the irradiation process you can start irradiation of the other channels with an LED connected that is not in irradiation process by turning on the switch of the channel In this case the irradiation time display is cleared and newly counted every time irradiation starts Irradiation by individuals channels can be stopped by pressing the flashing channel switch again whose data is displayed When all channels stop irradiation the EMISSION indicator is turned off Operation modes 2 How to start MNL irradiation by an external signal input Irradiation can be started by turning on the start si
28. Operation modes 6 2 Manual MNL mode Hold down MODE to switch to the setting mode Hold down MODE again to return to AUTO mode You can also switch the mode to MNL by turning on the external MNL ON signal while the controller is in AUTO mode When the mode is switched by the external signal the MNL indicator will flash een ig eu CH4 C8 Displays the data of the flashing channel Displays in MNL mode Display Descriptions EMISSION switch Pressing it will start irradiation Stays on during irradiation READY Indicates that irradiation is ready to start Stays on while irradiation is ready to start Stays off during irradiation CH1 to 4 C CH1 CH4 Indicates the channel connection irradiation operation and temperature warning Green Indicates that the head is connected Orange Indicates a temperature warning Red flashing Indicates that irradiation is in progress Flashes during irradiation changing the flashing speed depending on the detected temperature of the LED head Flashing speed LED head temperature Off No irradiation Slow Standard Mid Standard lt Temp lt Warning level Quick Warning level lt Temp lt Abnormal ERROR Lit when an error occurs PWR Stays on while the power mode is on Display 3 digits Displays the UV intensity level 0 to 100 LED head temperature 0 to 999 and irradiation time 0
29. Panasonic Aicure UV Curing System LED Spot Type UJ20 Series User s Manual Thank you for your purchase of the Aicure LED spot UV curing system W n order to use the system correctly please read this User s Manual carefully before use After you have read it store it in a secure location and refer back to it if you have any uncertainties LED product safety precautions LED Product Classification The light source of the LED head connected to this product is classified as 3B under the JIS C6802 Safety of laser products Max output 330mW Wavelength 365 5nm Class 3B LED Product JIS C6802 2005 N DANGER Controlling or calibrating this product by other than the procedures stipulated here could cause exposure to dangerous LED radiation Do not look directly at LED UV light or at LED UV light reflected in a mirror or other reflective surface Doing so could cause eye damage Install the main unit so that humans are not exposed to LED UV light Exposure could injure the skin or cause other injury Always turn off the key switch before cleaning the LED head Cleaning the head while the switch is on could cause eye damage or injury to the skin Never disassemble this product Disassembling this product could cause exposure to LED UV light causing eye damage or injury to the skin If there is a risk of the LED UV light being exposed to UV reflective light place the product inside a cover with prop
30. ation time reached the replacement point The total irradiation time of the LED reached the preset LED replacement point Or it is possible that the LED replacement point was set ahead the total irradiation time Reset the error status replace the LED head and then clear the total irradiation time Or go to the mode setting screen and correctly set the LED replacement point LED calibration error Calibration uncompleted Calibration was stopped before completion Or the calibration was not successful It is possible that the setting is too high or there is a problem in the dedicated UV sensor option Reset the error status check the connection of the UV sensor review the setting and then retry calibration 51 Manual revision history Manual No Issued Revision Details Jan 2007 Initial version Although our manuals are prepared with great care if you should spot any errors please let us know at the address below Matsushita Electric Works Ltd Automation Control Device Division 1048 Kadoma Kadoma City Osaka 571 8686 Japan TEL 81 6 6903 5129 main switchboard
31. ct TYPE CHi CH2 CH3 CH4 oo gapmas LOA 2 Select the channel 3 Set a program 1 Press SET To display the current type and channel selections 2 Press V and A to select the target product type The two digit display will flash 3 Press the switch of the channel to be programmed When selecting two or more channels press two or more channel switches simultaneously 4 Press SET To accept the type and channel selections and go to the STEP setting screen 5 Press V and A to set the UV intensity level The three digit display will flash 6 Press SET To accept the UV intensity level for STEP 01 and go to the irradiation time setting screen 7 Press W and A to set the irradiation time The three digit display will flash 8 Press SET To accept the irradiation time for STEP 01 and go to the STEP 02 setting screen Operation modes When you finish programming STEP 01 to 10 by following 5 to 8 above program setting for the other channels will be available Start from the channel selection step and follow the same procedures Hold down SET to save all entered programs in memory Press MODE to cancel the changes without saving them in memory and return to the program setting screen If AUTO irradiation does not require all ten program steps set the irradiation time for the next step of the last required step to 0 sec to end the program setting without going
32. diation when the START signal with a number corresponding to the channel number is turned on ALL cg Pressing the EMISSION switch on the controller will always start ALL mode irradiation in PULSE start mode 26 Operation modes 6 4 Start signal mode PULSE STATUS Press MODE twice in MNL mode to go to the start signal mode setting screen The current mode indicator will be turned on E Setting 1 Switch the mode 1 Press SET To switch between PULSE and STATUS Available in AUTO mode PULSE mode Irradiation starts when the start signal mas is turned on Pulse width 100 ms or more IJ m IUU CH 4 CH3 CH4 STATUS mode Irradiation starts when the start signal is turned on and stops when turned off E Pressing the EMISSION switch on the controller will always start ALL mode irradiation in PULSE start mode 6 5 LED replacement time x100hrs setting mode Press MODE three times in MNL mode to go to the LED replacement time setting screen Then press SET to display the current replacement time setting B Setting 1 Set the LED replacement time 1 Press SET The LED replacement time setting will be displayed 2 Press V and A to change the setting eu Peed phe rey The display flashes during the changing operation 3 Press SET The setting will be accepted and the display will stay on 4 Hold down SET To save the setting in memory clear the display and Ca
33. e The Irradiation was stopped before completion An emergency stop was made during irradiation in AUTO mode Resolve the problem and then restart irradiation Connection error The LED was disconnected during irradiation LED wire broken LED circuit opening was detected during irradiation It is possible that the connection cable or LED head was broken gt Reset the error status check the connection of the cable and LED head with the channel in question and replace them if necessary The current detection was stopped during irradiation in AUTO mode It is possible that the connection cable or LED head was broken Reset the error status check the connection of the connection cable and LED head with the channel in question and replace them if necessary LED short circuited LED short circuiting was detected during irradiation An overcurrent was detected during irradiation in AUTO mode It is possible that the connection cable or LED head was short circuited gt Reset the error status check the connection of the cable and LED head with the channel in question and replace them if necessary LED temperature error The LED temperature reached an abnormal temperature The LED temperature exceeded the upper limit 2 Set the UV intensity level lower or improve the heat radiation performance of the LED head to keep the temperature lower than the warning level LED time error The total irradi
34. e a large vibration or impact can be applied Such actions may result in product malfunction Do not hold the controller by hand during use This is not a hand held type Such actions may result in electrical shock vi Precautions for use 1 Do not connect this product to any power supply outside the power supply voltage and frequency range indicated on the main unit and in this User s Manual Otherwise this product may be damaged The power cable supplied with this product is a 100 V cable for use in Japan only When using this product outside Japan use a power cable that has been certified by applicable standards and has a plug shape that fits the receptacle used in each country 2 Use this product under the following operating conditions otherwise the product life may be shortened Ambient temperature Controller 0 to 35 C Head 5 to 35 C Relative humidity 8596 or lower with no condensation Operation environment Use this product in a location with minimum dirt dust or oil mist under no extreme temperature changes severe vibrations or shock Storage temperature 10 to 60 C at 85 or lower relative humidity with no condensation 3 Do not place anything on the controller or block the air vents around this product to prevent the occurrence of burns due to overheating 4 When using more than one controller do not bundle the supplied AC adapters together The AC adapters may overheat and damage t
35. e turned on Temperature warning When the measured LED head temperature reaches the warning level the channel connection indicator will stay on and remain orange When the temperature reaches an abnormal level error code E05 will be displayed with a beeping sound and external output signal ERROR will be turned on The warning indicator will change to green when the temperature has decreased to the level where the warning is cleared If the color does not change to green after waiting for a while it Is possible that there is a problem with the LED temperature E HH 5 detection line such as a short circuit Remove the LED head and the connection cable from the connector and check the wiring rl cne Cus CH4 rl One ad CH4 B Time warning When the total irradiation time reaches the warning point during irradiation in MNL or AUTO mode unit indicator x100hrs will be turned on and the external output signal ALARM will be turned on After the time warning is issued x100hrs always stays on until the total irradiation time is reset in AUTO or MNL mode Time warning When the total irradiation time of the LED head reaches 30 hours before the LED replacement point x100hrs will be turned on When the time reaches the LED replacement point error code E06 will be displayed with a beeping sound and the external output signal ERROR will be turned on Holding down SET will forcibly reset the error and turn off the external output sig
36. er reflectance and heat characteristics to block that reflective light When operating the controller set up the system so that the path of the LED UV light is not at eye level It is strongly recommended that a protective barrier be placed around the product so that people cannot approach it while it is operating Always wear the UV protective goggles when using this product Never operate this product in a manner not described in this manual Doing so risks exposure to LED UV light Safety Precautions for Users JIS C6802 stipulates user guidelines pertaining to safety precautions to be taken by users and management standards In the case of this product please implement safety precautions for a class 3B LED product See JIS C6802 Safety of laser products for details In the abroad see the standard according each country Safety features for LED products Safety features This product is equipped with the following safety features based on JIS C6802 Safety of laser products Bl Remote interlock UV radiation can be stopped by opening INPUT terminal EMER 11 on the rear of the controller It is shorted with a shorting bar as a factory default E Control by a key switch The controller unit of this product is started via a key switch Ensure that the key is removed while this product is not in use OFF E LED radiation warning Turning ON the key switch enables the irradiation of LED UV light which
37. es me n nl Unavailable operations Mode switching MNL mode operation mode start mode LED replacement time setting UV CHK mode TYPE setting PROG setting and PWR mode setting Total irradiation time changing Available operations Total irradiation time display TYPE switching by an external signal input NNL operation by an external signal input All operations by communications with a PC Hold down VW and A simultaneously again to release the lock lo OU BM BR BR BRBENNNNNNNNN Operation modes 6 11 Irradiation mode setting B ALL irradiation mode batch irradiation Requirements for the READY signal to be on 1 The programs of all channels selected for the target product type must be ready for irradiation The STEP 01 time of the programs of all channels selected for the target product type must not be set to O sec The controller must be in AUTO mode power on default mode 3 LED heads must be connected to all channels selected for the target product type The target channels must not be in the midst of the irradiation process The BUSY signals of the target channels must be off 5 The interlock must be functioning INPUT connectors 11 and 12 When all of the above requirements are met irradiation is possible and the READY signal will be on Irradiation start When the READY signal is on press EMISSION or input the following exter
38. flashing U External manual MNL mode External start on the rear panel Cannot be switched to another mode while MNL is flashing ALL MULTI Irradiation mode MNL mode One press of MODE switch PULSE STATUS Start signal mode MNL mode Two presses of MODE switch X100hs LED replacement time setting mode MNL mode Three presses of MODE switch W cm UV intensity measurement calibration mode MNL mode Four presses of MODE switch TYPE Product type setting switch mode MNL mode Five presses of MODE switch PROG Program setting mode MNL mode Six presses of MODE switch PWR Power mode ON OFF switch mode MNL mode Seven presses of MODE switch In manual mode EMISSION start it is possible to externally start irradiation by turning on the external signal to MNL ON MNL indicator will be turned on In external manual mode external start it is possible to start irradiation by pressing EMISSION on the controller MNL indicator will flash Flowchart Power on Mode name AUTO mode AUTO Page 19 y 4 ae MNL bz wir AN hode MI ALL MULTI Irradiation mode PULSE STATUS i X100hrs i W cm2 i TYPE i PROG PWR External MNL ON Page 26 Page 27 time setting mode gt measurement calibration mode i Page 28 switch mode Page 30 f mode Page 30 ON OFF switch m
39. gnal input through INPUT terminals START 1 to 4 on the rear panel of the controller 1 Switch to external MNL mode 1 Turn on the signal input to INPUT terminal MNL ON on the rear panel of the controller The MNL indicator will flash 2 Start irradiation 2 Turn on the signal input to the START terminal with the number corresponding to the target channel number Irradiation will start The EMISSION indicator on the controller stays on during irradiation 3 Stop irradiation 3 Turn off the signal to the START terminal for the irradiating channel Irradiation will stop While a temperature warning is issued x100hrs stays on Switching to the external MNL mode is only available from the AUTO or MNL mode When the MNL ON signal is turned off the controller will return to the previous mode AUTO or MNL When the MNL ON signal is turned on in AUTO mode to switch to external MNL mode the MNL indicator will flash 6 3 Irradiation mode ALL MULTI Press MODE once in MNL mode to go to the irradiation mode setting screen The current mode indicator will be turned on E Setting 1 Switch the mode 1 Press SET To switch between ALL and MULTI Available in AUTO mode CH1 2 CH3 CH4 ALL mode All channels are selected simultaneously eT 1 T for the product type start irradiation when the START1 signal is turned on inn MULTI mode The channel selected for the program IUU starts irra
40. greater by increasing the size of the cooling device and or cooling the LED head If the LED head is not mounted on a jig the LED head can become hot during irradiation For this reason do not touch it directly with your hands during irradiation 15 16 Getting started 5 3 Connecting the external control signals The external control connectors on the back of the main unit two banks of 12 pins are removable External control connectors 12 pins x 2 MINI COMBICON Plug 12P Phoenix Contact MC 1 5 12 ST 3 5 o LE be ew T h Compatible wire stranded Rot bromas fi ek bet rn Size Conductor section area F AWG 24 to 16 0 2 to 1 25 mm 6 to 7 mm Tightening torque 0 22 N m to 0 25 N m Getting started 5 4 Connection of the AC adapter Plug the connector of the supplied AC adapter into the power socket on the rear panel After installing the controller connect the power plug to a receptacle Qu The supplied power cable is a 100 V AC cable for use in Japan only When using this product outside Japan use a power cable that has been certificated by applicable standards and has a plug shape that fits the receptable use in each country 5 5 Power on operation Insert the supplied power key into the power switch and turn it to the right When the power is turned on the startup screen will be displayed with a beeping sound and then the AUTO mode screen initial setting
41. he caps on the connection cable terminals and hook up the cables LED1 White LED2 Red LED3 Blue LED4 Green Note Cable labels are affixed to the main unit Please use them if you want to identify the cables ES X e C A gt 57 Plug the female side of the connection cable into the main unit Plugging in the wrong side the male connector could bend the connector pins or cause other issues aD 5 2 Connecting the LED Connecting the head LED head Connector patati MN 011 Lens protector cap Connection cable Main unit side LED side NN Connector Connector Getting started Rear panel Procedure Connector Protective cap 1 Remove the protective cap on the main unit 2 Plugin the connection cable 3 Plug the connection cable into the LED head 4 Remove the protective cap on the LED head IL Set the LED jig in place Reference Cooling device aluminum 100 output 15 sec ON 15 sec OFF 20 pizti A No inner burrs Qu Note The LED head is made of aluminum Care is required because if you tighten it directly with set screws using too much strength when it is secured in a jig you may cause it to deform 2 M4 6mm D amp 3 M6 7mm D Qu Note LED can be used with a light modulation ratio of 10096 or
42. he products 5 When handling the LED head do not touch the lens or LED with bare hands If a foreign substance adheres to the lens or LED it can cause the UV intensity to decrease and the curing performance to degrade If bare hands touch the lens or LED wipe it clean with alcohol 6 Be careful not to drop or apply shock to the LED head Doing so may damage this product 7 Do not repeatedly bend the LED head or the connection cable as this may result in breakage If any part of the LED head is broken the whole LED head must be replaced 8 Setthe rubber feet of this product on a flat horizontal surface Do not tilt this product or put it on its side or upside down during use The product may overheat and be damaged 9 Noise superimposed on the power supply may cause the LED head or control power supply to malfunction In such cases install an insulating transformer or a noise filter 10 Do not share a power supply with an motor dielectric machinery or equipment that consumes high power 11 Do not use any cable other than the supplied connection cable to connect the LED head to the controller 12 Ensure that the connection cable approx 80 mm from the connector is kept free from flexing stress and the joint between the connector and the cable is kept free from tension Otherwise the cable may be broken 13 If the LED connection cable is longer than 2 m or if the controller unit is installed in an invisible part of the equipment
43. he selection of CH1 and go to the UV intensity level setting screen 4 Press v and Aunti the value to be set is displayed To accept the UV intensity level and go to the irradiation time setting screen 5 Press ser To accept the UV intensity level and go to the irradiation time setting screen 6 Press Ly and Aunti the value to be set is displayed 7 Press ser To accept the CH1 irradiation time and go back to the setting mode 8 Press oua 9 Press se To accept the selection of CH2 and go to the UV intensity level setting screen 10 Press Ly and A unti the value to be set is displayed 11 Press ser To accept the UV intensity level and go to the irradiation time setting screen 12 Press Ly and A Junti the value to be set is displayed 13 Press ser To accept the CH2 irradiation time and go back to the setting mode 14 While holding down press ora The CH1 LED will be turned on and the CH2 LED indicator will flash 15 Hold down se To save the selections of CH1 and CH2 the UV intensity level and the irradiation time in memory and go back to AUTO mode Part names and functions 6 How to measure the UV intensity e g CH1 You can check the UV intensity of the simple mode program by using the optional UV sensor Prepare for the measurement 1 Connect the sensor to UV CHK I I 2 Align the center of the LED head with the center of the light receivi
44. isplayed value will appear again after power on Note that nothing will be displayed unless a channel is selected Displayed unit Displayed value 96 UV intensity level sec Irradiation time None LED head temperature When a temperature is displayed no unit symbol GD indicator is lit However when a temperature warning is issued x100hrs is turned on 2 How to change channel data with an LED head connected You can change the channel data with an LED head connected 1 Switch to MNL mode 1 Hold down MODE 2 Select the channel 2 Press the target channel switch with an LED head connected The channel will be selected with its indicator flashing and the three digit display will indicate the channel data CHi Irae CHS CH4 24 Operation modes 8 Clear the channel selection 3 Press the flashing channel switch The channel selection will be cleared and the channel switch indicator will be turned off 4 Set the UV intensity level 4 Press UV PWR to go to the UV intensity level screen with the 96 indicator lit 5 Press W and A to adjust the intensity level The displayed UV intensity level will flash 6 Press SET The UV intensity level setting will be accepted and the display will stay on You can change the intensity level even during irradiation B irradiation in MNL mode 1 How to start irradiation by pressing EMISSION on the controller Hold down
45. l communication control RS232C terminal sp ecifications RS232C TO D Sub 9 pin D Sub 9 pin male connector DELC J9PAF 10L9E made by JAE Connection cable specifications Use a D Sub 9 pin female connector Straight cable Signal Abbr Pin No Not assigned a Send data SD Receive data RD Not assigned s Signal ground SG Not assigned Not assigned Not assigned Not assigned joon 1 OjO1 o Pp B Communication specifications Interface RS232C Communication method Half duplex Synchronization Asynchronous communication method Transmission medium 3 core shielded wire Transmission distance 15 m max Transmission speed 38400bps Transmission code ASCII Data length 8 bits Transmission format Parity check None Stop bit 1 bit External control B Commands and responses Instructions sent to the controller are called commands Messages returned from the controller are called responses The communications are two way When a command is sent a response is always returned Datais sent in ASCII format When a response is not received this indicates that the transmission format is wrong the command has not yet reached its destination or the controller is not in operation Check the communication specifications such as the transmission speed data lengths and parity When a response with
46. m o 8 8 8 8 433 20 335245 E Te EE EE S EE EE E SE E Irradiation area mm Irradiation area mm NEW ANUJ61526 NEW ANUJ61526 Moo we 3200 xe T me E awe kl 5 z we z 0 E t E sa j gt ed gt axo m 2 1206 E uo gt o gt 2 i am oi C n re n a D 4924 0123665 44324 0123465 Irradiation area mm Irradiation area mm Y NEW ANUJ61528 NEW ANUJ61528 1200 E Ike I a Cc owe 5 wee Eee j gum ewe 2 mm i gt S5 e i ze 43810129456 951034a220122232245 Irradiation area mm NEW ANUJ61520 NEW Los c Too xo S 5 we E we we EL 2 ao D D 5m we E gt 24 f zi wolf Y 100 lt j 0 S L 4543210123458 4424331581 2323454 Irradiation area mm Irradiation area mm UV intensity level 100 Room temperature 25 C With a cooling device attached See page 15 for the dimensions of the cooling device B Cylindrical lens data Typical characteristics High power head ANUJ6150 Power mode Length direction ANUJ6450S 160 oum S owe B z w E 5 we t l gt 4 5 wo xo wos wn LJ w4 42432525 148899 Irradiation area mm sco ANUJ6475S E wo 3 oue so s 9 so z San z owe i 9 we gt 5 xo w 4 4 4 4 9 4 Irradiation area mm UV intensity mW cm ES SR ERE UV intensity mw cm 3
47. m otherwise they may break due to vibration After connection do not apply stress to the cable Because of the terminal structure if the wire is tightened by a counterclockwise rotation the connection will fail In such cases pull out the wire check the terminal hole and then connect it again B Input Output terminal table INPUT Pin No Signal name Descriptions 1 START 1 CH1 or batch irradiation start signal 2 START 2 CH2 irradiation start signal 3 START 3 CH3 irradiation start signal 4 START 4 CH4 irradiation start signal 5 TYPE Chg1 Product type switching signal 6 TYPE Chg2 Product type switching signal 7 TYPE Chg4 Product type switching signal 8 TYPE Chg8 Product type switching signal 9 STOP Emergency irradiation stop signal 10 MNL ON Manual mode switch signal External MNL mode 11 EMER Interlock normally ON 12 COM Common terminal for input output signals OUTPUT Pin No Signal name Descriptions 13 READY ON when irradiation is ready to start 14 BUSY 1 ON during CH1 irradiation 15 BUSY 2 ON during CH2 irradiation 16 BUSY 3 ON during CH3 irradiation 17 BUSY 4 ON during CH4 irradiation 18 ERROR Error signal 19 ALARM Warning signal temperature time warning 20 COM Common terminal for input output signals 21 COM Common terminal for input output signals 22 FG Frame ground 23 5V 5 V DC output for display or output signals 24
48. n cable 14 5 2 Connecting the LED 14 5 3 Connecting the external control signals 16 5 4 Connection of the AC adapter 17 5 5 Power on operation eese 17 6 Operation modes ssseeee 18 6 1 Auto mode Set by default when the power is turried ori rante tient eren 6 2 Manual MNL mode eee 6 3 Irradiation mode ALL MULTI 6 4 Start signal mode PULSE STATUS PULSE STATUS seen 27 6 5 LED replacement time x100hrs setting mode 27 6 6 UV intensity W cm measurement calibration mode eese 28 6 7 Product type TYPE switching mode 30 6 8 Program PROG setting mode 30 6 9 Power PWR mode esee 32 6 10 Setting lock function seeen 32 6 11 Irradiation mode setting 33 ALL irradiation mode batch irradiation 33 MULTI irradiation mode individual irradiation 35 7 External Control cccccsceseseeeeeeeeeeeeeeeeeeeeeeeeeeee 37 7 1 External input output control 37 7 2 Serial communication control 39 RS232C terminal specifications 39 Communication specifications 39 Commands and responses 40 Control commands
49. n to accelerate the increment decrement speed When two or more channels are selected the display shows the setting for the flashing channel In this condition the displayed setting can be changed and applied to all selected channels Press SET To accept the UV intensity level and go to the irradiation time setting screen f you hold down SET rather than press it the selections of the channels and the UV intensity level setting will be saved in memory and the controller will go back to AUTO mode until the value to be set is displayed Hold the switches down to accelerate the increment decrement speed Press ser To accept the irradiation time and go back to the setting mode You can hold down SET skipping the step that requires pressing it to save the UV intensity level and irradiation time settings in memory and go back to AUTO mode Hold down ser To save the UV intensity level and the irradiation time in memory and go back to AUTO mode Part names and functions How to make different settings for two or more channels e g Make different settings for CH1 and CH2 Switch to setting mode Select CH1 Q Set the UV intensity level Q Set irradiation time Select CH2 Q Set the UV intensity level Set irradiation time Q Select CH1 and CH2 Save the settings in memory and end the setting mode 1 Hold down ser 2 Press on 3 Press se To accept t
50. nal ERROR with a beeping sound However the ERROR indicator will still stay on The indicator will be turned off when E m 5 the total irradiation time is reset after the LED head u replacement If irradiation continues while the ERROR indicator stays on radar error code E06 will be displayed again with a beeping sound You can check which channels are under the time warning by switching the display to the total irradiation time x100hrs screen If x100hrs indicator is flashing the channel is under the time warning CHI CH2 Ga wu CH1 CH2 CH3 mn dd Eel rl e Cus prog 43 44 Warning Displays B Error codes When an error occurs the three digit display will indicate the error code Display Error name Descriptions The interlock contact was opened during E00 Interlock emergency stop irradiation ee The irradiation was stopped before E01 Irradiation incomplete completion E02 Connection error Disconnected during irradiation E03 LED wire broken LED circuit opening was detected during irradiation MEA LED short circuiting was detected during E04 LED short circuited irradiation E05 LED temperature error The LED SEPEREN iii an abnormal The total irradiation time reached the E06 LED time error replacement point The UV intensity did not reach the set E07 Calibration error intensity E08 E09 E10 E11 E12 E13 E14 E15 rp One
51. nal signal to start irradiation 1 PULSE pulse start mode The LED heads connected to all channels selected for the target product type start irradiation at the leading edge of external signal START 1 100 ms or more simultaneously 2 STATUS status start mode The LED heads connected to all channels selected for the target product type start irradiation when external signal START 1 is turned on and stop irradiation when the signal is turned off Emergency stop Stop during irradiation Turn off open the external signal interlock and turn on the emergency stop signal or control the external signal as shown below to immediately stop irradiation 1 PULSE pulse start mode Press EMISSION during irradiation to make an emergency stop The ON OFF status of other start signals START 2 3 and 4 is ignored 2 STATUS status start mode When START 1 is turned off during irradiation irradiation will be stopped with no error issued Press EMISSION during irradiation to make an emergency stop The ON OFF status of other start signals START 2 3 and 4 is ignored 33 Operation modes Time chart of ALL PULSE mode batch irradiation in pulse start mode START 2 to 4 do not operate Rise causes Rise causes irradiation irradiation start start START1 Setting to on to on during irradiation po ae STOP1 Causes emergency stop causes emergency stop Rise causes MAIN UNIT irradiation EMISSION SW
52. nd the READY indicator is lit Press UV PWR to display the UV intensity level and press it again to display the LED head temperature Press TIME to display the irradiation time 4 Press EMISSION A beep will sound and irradiation will start The EMISSION indicator stays on during irradiation When completed irradiation stops with a beeping sound and the READY indicator is turned on 2 How to change the default settings Note The setting change will be cancelled if the panel is left untouched during the setting change operation Note Press MODE to cancel the setting change and go back to AUTO mode Note The display flashes during the setting change operation Note Hold down SET during setting to save accepted settings in memory and go back to AUTO mode Switch to setting mode ERROR MEBERROR PWR AUTO ALL STEP Select CH1 Set the UV intensity level of CH1 Q Set the irradiation time of CH1 CH1 CH2 z CH3 PULSE MNL MULTI STATUS 6 Hold down ser The AUTO mode display switches to the TYPEOO setting mode display Press the target channel switch The indicator of the channel selected for the program will be turned on You don t need to select the channel because has already been selected by default Press se To accept the selection of CH1 and go to the UV intensity level setting screen Press v and A Junii the value to be set is displayed Hold
53. ng section of the UV sensor y 3 Hold down ser The AUTO mode display switches to the TYPEOO setting mode display 4 Press e Q Switch to setting mode 5 Press ser The selection of CH1 will be accepted and irradiation will be ready Select CH1 if the sensor is connected 6 Press UV irradiation will start and the measured value will be indicated on the display Q Measure the UV intensity CHI CH2 CH3 CH4 Cel End the measurement rds Irradiation will stop f4 How to manually calibrate the UV intensity e g CH1 You can calibrate the UV intensity set for the simple mode program based on the measured intensity Measure the UV intensity and 1 Follow procedures 6 1 to 4 to measure the UV intensity and calibrate it then calibrate it by pressing and The calibrated UV intensity will be displayed End the calibration 2 Press ser To accept the calibrated UV intensity level and stop irradiation 3 Hold down ser To save the UV intensity level of CH1 in memory and go back to AUTO mode 10 Part names and functions E Operation flowchart Mode switching operation table Controller panel display Mode name How to switch from AUTO mode AUTO AUTO mode Set by default when the power is turned on MNL 0 Manual MNL mode EMISSION start Hold down MODE switch Turn on the signal to INPUT terminal MNL ON MNL
54. nnel program for the target product type gt If so set the UV intensity level to 1 or higher When a warning message is displayed Temperature warning The channel connection indicator changes to orange mixture of green and red when the LED head temperature has reached the warning level If you continue the operation in this condition the product life will be significantly shortened and the temperature may exceed the upper limit causing an emergency stop gt Set the UV intensity level 95 lower or improve the heat radiation performance of the LED head to keep the temperature lower than the warning level Time warning When the total irradiation time of the LED reaches the point 30 hours before the preset LED replacement point the time warning is issued and x100hrs will be lit When the time reaches the LED replacement point the irradiation process will make an emergency stop 2 Prepare a new LED head After replacement clear the total irradiation time When an error occurs Interlock emergency stop The interlock contact was opened during irradiation The emergency stop contact was opened during irradiation in AUTO mode Check the emergency stop contact or the external input terminal block Close the contact and then restart irradiation If the emergency stop contact is open normal resetting is not available Hold down SET to forcibly reset the interlock Irradiation incomplet
55. ode i Start signal mode g LED replacement Page 27 UV intensity Product type setting Program setting Power mode Page 32 j External manual MNL mode Page 26 4 Installation Install the ANUJ5024 Aicure under the conditions below 4 1 Installation conditions a gt The power cable supplied with this Ambient temp Main unit 0 to 35 C Head 5 C to 35 C Relative humidity No greater than 85 with no condensation Make sure the rubber legs are set horizontally parallel In order to avoid damage due to overheating do not use if the area around the system is blocked The dimensions of the main unit are 80 mm L x 130 mm H x 145 mm D but you should take into account the state of the unit with an LED head attached The minimum allowable bending radius for the LED head cord is 33 mm Using the cord with a curve radius of less than 33 mm could damage it Do not place items on top of the main unit or block its air vents Excessive heat could damage the unit due to overheating Secure enough space above and on the sides of the controller i When using more than one controller do not bundle the supplied AC adapters together The AC adapters may overheat and damage the products product is a 100VAC cable for use in Japan only When using this product outside Japan use a power cable that has been certificated by applicable standards and has a
56. on during irradiation STOP irradiating LED on again causes emergency stop Rise causes batch RET On when alarm released irradiation start EMISSION SW land Auto 7 Off when all irradiation starts READY BUSY1 BUSY2 BUSY3 BUSY4 ERROR Time chart of MULTI STATUS mode individual irradiation in status start mode The channels individually start irradiation by turning on START 1 to 4 respectively Switching from off to Switching to off 3 on starts irradiation during irradiation Switching from otf to S irradiation on starts irradiation Setting STOP of irradiating LED to on during irradiation STOP1 causes emergency stop On when alarm Rise causes batch MAIN UNIT released and irradiation start EMISSION SW Auto screen ont when all irradiation starts READY On when there are irradiation j BUSY1 ep during BUSY2 BUSY3 BUSY4 ERROR 36 7 External control 7 1 External input output control E External control connectors 12 pins x 2 MINI COMBICON Plug 12P Phoenix Contact MC 1 5 12 ST 3 5 Compatible wire stranded Size Cover stripping lenath Conductor section RIS 6 7mm AWG 24 to 16 0 2 to 1 25 mm GD Tightening torque 0 22 N m to 0 25 N m Precautions for wiring Carefully strip the cover so as not to damage the core wires Connect the core wires without twisting them Connect the core wires without soldering the
57. ored and switched by external signals Intensity irradiation control Digital intensity and irradiation control 999 sec Calibration function using the optional sensor for UJ20 only Manual timer control 0 1 to Setting by the operation switches Setting Operation Power key switch Displa Large color switching LED display pay Large seven segment LED display Ports RS232C parallel I O Individual irradiation input emergency stop input interlock External External input control full irradiation input manual irradiation switching and product type switching External output READY signal error signal warning output BUSY output each head separately and 5 V output for indicators Operating voltage Supplied AC adapter 100 to 240 V AC 10 50 60 Hz 60 VA at 100 V AC Ambient temperature humidity range Controller 0 to 35 C 85 max No condensation Storage temperature humidity Controller 10 to 60 C 85 max No condensation 47 11 Dimensions Controller Weight 1 0 kg ANUJ5024 Standard lens lens LED hea head Connector os T Rc Openign EJ 35 diameter g3 200 Connection cable enters connector Connector UV sensor ANUJ6100 NA 18 j 48 Unit mm Excluding the projecting parts Normal lens Cylindrical lens Rod lens ANUJ6467L ST ar ANUJ6447L Head mounting ANUJ
58. out clearing changing the time 2 Switch the channel 20 m Operation modes 3 Clear the time 3 Press SET while the total irradiation time is displayed When replacing the LED head The total irradiation time display flashes 4 Press V and A simultaneously to reset the value to zero ve Lbs Lx ha 5 Bou another value by using W and A Jl J Press se To accept the changed value Follow steps 1 to 5 above to clear change the total irradiation time of the other channels 6 Hold down or MODE To save the total irradiation time settings in memory and go back to AUTO mode Press MODE to cancel the change without saving it in memory and go back to AUTO mode You can simultaneously accept the entered setting and save it in memory by holding down SET When connecting an LED head that has been used in other equipment you can enter its total irradiation time for LED life management Bi Irradiation in AUTO mode 1 How to start irradiation by pressing EMISSION on the controller Pressing the EMISSION switch will start ALL mode irradiation in PULSE start mode regardless of the selected irradiation modes 1 Start irradiation 1 Press EMISSION All lit channels will start irradiation and the EMISSION indicator will stay on during irradiation rradiation will stop when all channels have completed their Eod ped d Er irradiation steps While a temperature warning is issued x100hrs stays on
59. pins Connector for the supplied AC adapter 6 V DC DC output indicator LED x 100 VAC power cable for use in Japan only Switch panel No 1 2 3 4 0 Oo O en oo 11 12 13 14 15 20 21 22 23 24 25 26 27 Name EMISSION MODE SET CH1 4 UV PWR TIME READY CH1 4 PULSE STATUS TYPE STEP 96 sec X100hrs W cm2 Display 3 digits Display 2 digits Switch Indicator O OOOO Red Green Green Green l 1 Red Orange i Red Green reen G Green Green Green Green l Green i Part names and functions Description Starts stops MNL irradiation and starts emergency stops AUTO irradiation The indicator stays on during irradiation When held down switches between the setting and AUTO modes Cancels the entry When held down switches to the TYPEOO setting mode Accepts the entry When held down in setting mode saves the accepted settings in memory Switches the display and selects the channel o Flashes in the AUTO mode or setting mode o Lit when the program selection is accepted Decreases the setting value Increases the setting value Switches to the UV intensity level display Q Switches to the UV irradiation time display D When held down switches to the total time display Da Stays on while AUTO irradiation is ready
60. rsal power supply The supplied AC adapter is a universal type for 100 to 240 V AC 10 The supplied AC adapter power cable is a 100 V AC cable for use in Japan only 2 Product components Please check the contents of your package Basic package Controller AC adapter 100 240VAC 100 V AC power cable for use in Japan only When using this outside Japan use a power cable that has been certificated by applicable standards and has a plug shape that fits the receptacle in each country User s Manual Optional components Cable labels attached to the connection cable F INBINN LED1 LED 1 LED 1 LED 1 r LED2 LED2 LED2 LED2 LED3 LED3 LED3 LED3 LED4 LED 4 LED4 LED4 LED head with lens cr Lac Connection cable 3 Part names and functions Front of the controller BASHA pt a CH1 CH2 CH3 CH4 Key lock indicator EMISSION switch READY indicator Status indicator Operation setting indicator Data display 7 segments CH selector indicator Setting switches Key operated power switch UV sensor connection port UV sensor Option Rear of the controller Supplied AC adapter LED connection cable connector Input connector Pin Nos 1 to 12 Output connector Pin Nos 13 to 24 Interlock line Pin Nos 11 and 12 Communication connector RS232C 9
61. s on while the total irradiation time is displayed and during the process of setting the LED replacement time Stays on after the time warning is issued in AUTO mode Stays on while the maximum UV intensity is displayed 0 100 0 0 1 99 9 100 999 sec 0 00 9 99 10 0 99 9 100 999 X100hrs 000 0 0 01 9 99 W cm2 On OFF during PWR mode setting Product type 00 to 15 Speed of flashing during irradiation Temp Standard temp Slow Standard temp S Temp lt Warning level temp Mid Warning level temp S Temp lt Abnormal temp Quick Part names and functions E Simple mode setting 1 Irradiation with default settings Connection The factory default settings are shown below CH1 CH ERROR EE ERROR ME PWR ALL PROG MNL gt STATUS xf00hrs Configuration Controller AC adapter LED head Lens Connection cable Default settings Type TYPEOO0 Program for irradiation at constant intensity Number of heads 1 CH1 STEP 1 is set UV intensity level 100 Irradiation time 10 0 sec Irradiation mode ALL Batch irradiation Start mode PULSE Pulse signal start Rear pane 1 Connect the LED head to CH1 2 Connect the AC adapter 3 Insert the key into the key switch and turn it to the right to power on the controller After the startup display appears a beep sounds a
62. switches down to accelerate the increment decrement speed To accept the UV intensity level and go to the irradiation time setting screen until the value to be set is displayed Hold the switches down to accelerate the increment decrement speed Press ser To accept the irradiation time and go back to the setting mode You can hold down SET skipping the step that requires pressing it Hold down ser To save the UV intensity level and the irradiation time in memory and go back to AUTO mode How to make the same settings for two or more channels e g Make the same settings for CH1 and CH2 Switch to setting mode Select CH1 and CH2 Set the UV intensity level CH1 PWR PROG A CH MNL CH3 CH4 ALL STATUS sec x100hrs Q Set irradiation time 1 Press Press and Hold down ser The AUTO mode display switches to the TYPEOO setting mode display While holding down cht press exe While holding down one CH switch press the other switches for channels to be selected one by one Press ser To accept the selections of CH1 and CH2 and go to the UV intensity level Setting screen f you hold down SET rather than press it only the channel change will be saved in memory and the controller will go back to AUTO mode The other settings will not be changed Lv and 4 Junii the value to be set is displayed Hold the switches dow
63. t or command The sent address was outside the range 9H DOSE PDF Troubleshooting Check the address m Command response format 1 Command or Text BCC Cn Response Reading Command Initial nin 5 Characters Final andress 5 characters x100 x10 x10 x10 f x100 x10 x10 x10 x16 xte Read data initial x16 x18 x16 xte Read data final x16 x16 x16 x16 xte x16 SSS Lower Higher Lower Higher Error response 1 O Error code BCC Cy x16 xt amp x16 x16 41 42 External control Writing Command ERA Initial address 5 Characters Final address 5 characters x10 x10 x10 x10 x10 x10 x10 x10 x10 x10 Write data final 4 characters BCC Cr x16 x16 x16 x16 x16 xte Lower Higher Lower Higher Write data initial 4 characters Normal response Error code BCC Cn x16 x16 x16 x16 E Utility software for control from a PC Download the software from our website The software is compatible with Windows XP 8 Warning Displays In the event of an error during irradiation the AUTO or MNL mode screen will display a warning B Temperature warning When the LED head temperature reaches the warning level during irradiation in MNL or AUTO mode the channel connection indicator will change to orange mixture of green and red and the external output signal ALARM will b
64. tensity t E y i i i i i i i Time Process 1 Process2 Process 3 Process 4 Process 1 Process 2 Process 3 Process 4 Features of the ANUJ5024 Aicure E Universal design for easy operation Easy operation has been achieved by the product s universal design including the large sized color LED display with a high level of visibility and the operation switches located at optimal locations In simple mode UV irradiation can be started simply by setting the UV power and irradiation time and then pressing EMISSION SII mot 2S9 mco mcm Sal on 150 prc 1 Press SET choose TYPE 00 simple mode and press CH1 the target head E Multiple safety features 2 Set the irradiation intensity by pressing V and A switches and press SET 3 Set the irradiation time by pressing V and A switches hold down SET and press EMISSION to start UV irradiation This product has a function to detect breaks and short circuiting of the LED head The LED is automatically turned off if it overheats due to ambient temperature rise or other conditions UV irradiation can be brought to an emergency stop by opening INPUT terminal EMER 11 and short circuiting STOP 9 and COM 12 on the rear of the controller during irradiation E Detachable terminal blocks for external connection The detachable terminal blocks facilitate connections with external equipment E Unive
65. ts CH2 CHI cate return to the top of the setting screen nn Press MODE to cancel the change without saving it in c OU we memory and return to the top of the setting screen You can simultaneously accept the entered setting and save it in memory by holding down SET rather than pressing it in step 3 above 28 Operation modes 6 6 UV intensity W cm measurement calibration mode Press MODE four times in MNL mode to go to the UV intensity measurement calibration mode setting screen In this mode you can check the UV intensity of the LED heads connected to the controller channels and calibrate the intensity programmed for each TYPE or STEP This mode requires a dedicated optional UV sensor B Setting 1 How to measure the UV intensity 1 Connect the UV sensor 1 Press SET Without the sensor connected 000 will flash and with it connected 0 will be displayed om cne Cus CHS Uu UV Sensor Were 2 Measure the UV intensity 2 Connect the target LED head 3 Press the channel switch for the target LED head 4 Press EMISSION UV irradiation will start and the measured value will be indicated on the three digit display 5 Press EMISSION during irradiation Irradiation will stop Press V and A during irradiation to change the intensity level Pressing UV PWR switches between the displays in W cm and alternately Operation modes 2 How to calibrate the UV intensity

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