more Elite°
Contents
1. 1 00 STIILID SAA ie II 11 MAL L LL AN i SAA TI i A EEE PEEL EEE BEFORE ASSEMBLY OKA S ey KG ti KKT 33577 415003 BEFORE ASSEMBLY LULU UUT M ROI A E A TA ees EII EUT2. i E TEU HAI A V A HI HAAA 20 33577 41500319 ASSEMBLY CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES Tools Required Adjustable wrench not provided 2 and 3 Philips Screwdriver not provided The following hardware is provided in blister pack for convenient use M4X10 Screws M4X12 Screws Qty 2 pes Qty 2 pes M6X13 Screws Black Qty 10 pes 33577 41500319 21 Left Side Shelf Assembly o Hang shelf onto brackets on left side of firebox A 0 Attach shelf to firebox from inside with 2 M6x13 screws B O Attach shelf to firebox from outside with 3 M6x13 screws and 1 M4x12 screw C M6X13 screws Qty 5 pcs M4X12 screws Qty 1 pc 22 33577 41
3. Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Spider Alert and Cleaning the Burner Assembly sections of this Use amp Care Guide Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease tray and other surfaces See instructions on control panel and in Use and Care section Make sure valves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn off knobs and disconnect coupling nut from LP cylinder Reconnect and retry Turn the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use fools Replace electrode s Main Burners Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary Clean wire and or electrode with rubbing alco
4. p This Product contains chemicals including lead and Safety Symbols Parts Diagram 8 lead compounds known to the State of California to Before Assembly 18 21 cause cancer birth defects or other reproductive harm Assembly main Wash your hands after using this product Troubleshooting 34 38 Repair Protection Agreements Congratulations on making a smart purchase Your new Kenmore product is designed and manufactured for years of dependable operation But like all products it may require repair from time to time That s when having a Repair Protection Agreement can save you money and aggravation Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense Here s what the Repair Protection Agreement includes WI Expert service by our 10 000 professional repair specialists WI Unlimited service and no charge for parts and labor on all covered repairs WI Product replacement up to 1500 if your covered product can t be fixed WI Discount of 25 from regular price of service and related installed parts not covered by the agreement also 25 off regular price of preventive maintenance check dl Fast help by phone we call it Rapid Resolution phone support from a Sears representative Think of us as a talking owner s manual Once you purchase the Repair Protection Agreement a simple phone call is all that it takes for you to schedule ser
5. Juices should run clear and flesh should not be pink Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F e NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot WARNING To ensure that it is safe to eat food must be cooked to the minimum internal temperatures listed in the table below USDA Recommended Safe Minimum Internal Temperatures Beef Veal Lamb and Pork Whole Cuts Beef Veal Lamb and Pork Ground Egg Dishes Turkey Chicken amp Duck Whole Pieces amp Ground United States Department of Agriculture Allow meat to rest three minutes before carving or consuming Natural Gas Conversion Kit To purchase Natural Gas Conversion Parts call sears at 1 800 4 MY HOME Natural gas conversion kit Manufacturer Part NO 30800339 Your grill can be converted to natural gas with this conversion kit by a qualified gas technician only In order to convert this grill the technician will need this conversion kit Natural gas 12 hose If converting the grill to natural gas the technician in most cases will need this 12 extension hose with 1 2 ID inn
6. cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator as specified in the parts list of this Use amp Care Guide General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or Side burner Match Lighting specially formulated cleaner Use nonabrasive scouring powder 1 Open side burner lid for stubborn stains Turn on gas at LP cylinder Painted surfaces Wash with mild detergent or nonabrasive 2 Place lit match near burner cleaner and warm soapy water Wipe dry with a soft 3 Turn side burner knob to HI nonabrasive cloth Aa Be sure burner lights and stays lit Stainless steel surfaces To maintai
7. grease tray until grill has completely cooled Use grill only in well ventilated space NEVER use Clean grill often preferably after each cookout Ita bristle brush is in enclosed space such as carport garage porch used to clean any of the grill cooking surfaces ensure no loose covered patio or under an overhead structure of bristles remain on cooking surtaces prior to grilling It is not any kind recommended to clean cooking surfaces while grill is hot For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill gt gt gt gt gt gt A if you notice grease or other hot material dripping from grill determine the cause correct it then clean and inspect valve Keep ventilation openings in cylinder enclosure grill cart free and clear Use grill at least 3 ft from any wall or surface of debris Maintain 10 ft clearance to objects that can catch A Donot store objects or materials inside the grill cart enclosure that fire or to sources of ignition such as pilot lights on would block the flow of combustion air to the underside of either water heaters live electrical appliances etc the control panel or the firebox bowl i A Theregulator may make a humming or whistling noise during operation This will not affect satety or use of grill A If you have a grill problem s
8. is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department A Do not use household cleaning agents Damage to the gas train components valve hose regulator can result Connecting Regulator To The LP Tank 1 LP tank must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop 4 Remove the protective cap from LP tank valve Always use cap and strap supplied with valve OPD Hand Wheel Type 1 outlet with thread on outside Strap and Cap _ Do not insert a POL transport plug plastic part with external threads into the type 1 valve outlet It will defeat the Safety Relief Valve feature 5 Hold regulator and insert nipple into LP tank valve Hand tighten the coupling nut holding regulator in a straight line
9. the product record information below Model Number Serial Number See rating label on grill for serial number Date Purchased For saa di use kaa Do not use es ME cooking Installation Safety Precautions Please read this User s Manval in its entirety before using the grill Failure to follow the provided instruction can result in seriously bodily injury and or property damage Some parts ofthis grill may have sharp edges Please wear suitable protective gloves Use grill as purchased only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard IMPORTANT This grill is intended for outd
10. valve stem L Replace side burner grate M Connect the round igniter wire tip to the pin on the white electrode protruding from the bottom of the side burner shelf N Il III II YU Te v IIVI III III MINI II III III MI A E v U JU 33577 41500319 25 Tank Baffle Assembly Cl a 4 Insert tank baffle bar tip with oval hole over oval tab on underside of grease tray bracket A Turn bar to right to lock tip in place B Secure other tip of bar to grill bottom shelf with 1 M4x10 screw C Repeat above steps for other ta
11. 500319 Right Side Shelf Assembly O Hang shelf onto brackets on right side of firebox A 0 Attach shelf to firebox from inside with 2 M6x13 screws B O Attach shelf to firebox from outside with 3 M6x13 screws and 1 M4x12 screw C M6X13 screws Qty 5 pcs M4X12 screws Qty 1 pc 33577 41500319 23 O O 2 E O 24 33577 41500319 Left Side burner Remove plastic packaging from side burner valve Remove side burner grate from within side burner shelf Connect flat igniter wire tip to the igniter pin on the side burner valve A amp B Remove the 2 pre installed screws from the valve control stem and set them aside C Loosen the side burner to insert gas valve To loosen remove the two screws on front bracket and loosen the rear bracket screws halfway D amp E Insert the gas valve into the side burner F and insert the valve control stem through the hole in shelf fascia 1 Replace side burner front bracket and tighten in place with 2 previously removed screws G Tighten screws on back bracket H Install previously removed 2 screws Note Do not tighten these 2 screws until the bezel is attached to fascia and valve face 1 Attach bezel to facial and valve face with the installed screws First attach one side key hole of bezel to the screw then attach the other one to the other screw Make sure the black mark faces up J Tighten the 2 screws K Push control knob onto side burner
12. Use 8 Care Guide Manual de Uso y Cuidado English Espafiol Models Modelos Items Articulos P N 41500319A Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www kenmore com WWW Sears com www kmart com Kenmore 146 33577 410 Maroon Granate PR A Ae NINE ie Yi nu 146 33578410 Carbon Grey Metallic Carbono gris met lico 146 33579410 Stainless Steel Acero inoxidable 146 30210510 Blue Metallic Azul met lico 640 06201779 3 Maroon Granate 640 06201792 6 Carbon Grey Metallic Carbono gris met lico 640 06201815 5 Stainless Steel Acero inoxidable 640 03165404 9 Blue Metallic Azul met lico Dear New Kenmore Owner Congratulations on the purchase your new Kenmore Elite 600 Series Gas Grill Kenmore Elite Series Grills have been designed and engineered from the bottom up with focus on even the smallest detail This grill has been designed to provide you with even cooking results fast performance and precise control so you have complete confidence every time you grill The Kenmore brand has over a 100 year history of providing innovative solutions that enable our members and customers to get more out of their lives During this time the Kenmore brand has evolved through technology style and the specif
13. afety cap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP tank inside a vehicle which may become overheated by the sun Do not store an LP tank in an area where children play 6 33577 41500319 LP Cylinder The LP cylinder used with your grill must meet the following requirements e Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg Capacity maximum e LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection a n Device OPD This OPD safety OPD Hand Wheel feature is identified by a unigue triangular hand wheel Use only LP cylinders eguipped with this type of valve e LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage LP cylinder in upright position tor vapor withdrawal LP Liguefied Petroleum Gas e IP gas is nontoxic odorless and colorless when
14. and connectors are oriented correctly with end up and end down Replace battery with new AA size alkaline battery making sure threads are aligned and engaged fully Replace spark module assembly Remove and reconnect all output connections at module and electrodes Remove and reconnect all output connections at module and electrodes If sparks are observed other than from burner s wire insulation may be damaged Replace wires Replace battery with a new AA size alkaline battery Use paper towel to remove moisture Replace cracked or broken electrodes Your Home For troubleshooting product manuals and expert advice www managemylife com For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada WWW seals com WWW sears Ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts 8 Repair Service Center 1 800 488 1222 4 SA 1 800 469 4663 Canada www sears com iIWW Sears ca To purchase a prot
15. buse misuse or use for other than its intended purpose 7 Damage to or failure of this appliance including discoloration or surface rust caused by the use of detergents cleaners chemicals or utensils other than those recommended in all instructions supplied with the product Damage to or failure of this appliance resulting from natural or other catastrophe such as flood fire or storm Damage to or failure of parts or systems resulting from unauthorized modifications made to this appliance 10 Service to an appliance if the model and serial plate is missing altered or cannot easily be determined to have the appropriate certification logo 0 amp Disclaimer of implied warranties limitation of remedies Customer s sole and exclusive remedy under this limited warranty shall be product repair or replacement as provided herein Implied warranties including warranties of merchantability or fitness for a particular purpose are limited to two years on the appliance five years on heat diffusers fifteen years on burners and twenty five years on sidewalls lid shroud and grates or the shortest period allowed by law Seller shall not be liable for incidental or consequential damages Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or limitation on the duration of implied warranties of merchantability or fitness so these exclusions or limitations may not apply to you This warranty app
16. ctures on this and the following two pages If any parts are missing or damaged call 1 888 287 0735 18 33577 41500319 PL TY
17. d is for use with LP gas only The factory supplied regulator and hose must be used with a 20 Ib LP gas tank Natural Gas If your grill is for Natural Gas it is set for a 7 in water column WC and is for use with Natural Gas only Gas pressure is affected by gas line size and the length of gas line run from house gas line Follow the recommendations in the chart below INN From House to Grill Tubing Size Up to 25 ft 3 8 in diameter 1 2 in diameter 2 3 of the run 3 4 in diameter 1 3 of the run 1 2 in diameter PARTS LIST Description jonna p komma E J en IN hee 41500202 Right Side Panel Maroon 1 41500221 Right Side Panel Carbon Grey Metallic 1 41500024 34 3 Right Side Panel Stainless Steel 2 41500220 34 4 Right Side Panel Blue Metallic 30800244 34 5 Rig ht Side Panel Espresso Metallic jaos ps sway 2 rbe Je benen 0773 ooe Jofre a hoon CI TP CT 14 Gas Valve Main Burner Battery Module 1 41500223 s jansa snare Poor TA perma en ope lt Regulator Retention Bracket ORN Match Holder W Regulator Hose Hanger Clip 173 Right Door Carbon Grey Metallic 41500222 my Door Stainless Steel 23 Bezel Control Knob 5 40900036 45 4 Right Door Blue Metallic pres Lf 45 5 Right Door Espresso Metallic 26 Top Magnet Box a a Door Carbon Grey Metallic a Magnet Box KI 46 3 Left Door Stainless Steel p TE an 464 hef Door Be Me
18. ection agreement on a product serviced by Sears _ 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparacion a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 Www sears co Au Canada pour service en francais 1 800 LE FOYER 1 800 533 6937 www sears ca Registered Trademark i Trademark of KCD IP LLC in the United States or Sears Brands LLC in other countries Marca Registrada Marca de Fabrica de KCD IP LLC en Estados Unidos o Sears Brands LLC in otros paises MC Marque de commerce VP Marque d pos e de Sears Brands LLC
19. ee the Troubleshooting Section A If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Do not use charcoal or ceramic briguets in a gas grill CAUTION Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your A Do not lean over grill while lighting apartment complex If allowed use outside on the Open lid during lighting M ground floor with a three 3 foot clearance from O F KE ao E A K 3 Push and turn any Main Burner control knob to 5 Hi walls or rails Do not use on or under balconies and hold in You will hear a clicking sound from the NEVER attempt to light burner with lid closed A Alsciredesot all bomers buildup of non ignited gas inside a closed grill is 4 If ignition does not occur in 5 seconds turn the burner controls hazardous OFF wait 5 minutes and repeat the lighting procedi Never operate grill wit
20. er diameter which is included in the natural gas conversion kit i AI 3357 7 41500319 13 For Natural Gas Connection Preparing 1 Turn off gas supply and then remove cap on gas Supply side 2 Recommended Install a shut off valve on gas supply side before installing the socket 3 Socket should be installed by an authorized technician in accordance with the national fuel gas code NFPA 54 ANSI223 1 4 Before inserting plug turn on gas supply and leak test all connections including the stem of the shut off valve and the opening of the socket For best results use and ammonia free soap amp water solution Operating Instructions 1 To connect push back socket sleeve eenen ene ee Sa ES pe P RI as 2 Insert plug and release sleeve 3 Push plug until sleeve snaps forward Gas will flow automatically Failure to connect plug properly to socket will inhibit gas flow to the appliance To disconnect 1 Pull Sleeve back Pull plug out socket Gas is automatically shut off 2 Close shut off valve and replace dust caps on socket and plug 14 33577 41500319 Gas Requirements LP Gas If your grill is for LP Gas the regulator supplied is set for an 11 in Water column WC an
21. h LP cylinder out of correct 5 To ignite any other Main Burner repeat step 3 position specified in assembly instructions 6 To ignite the Side Burner follow steps 2 4 using the Side Always close LP cylinder valve and remove Burner knob coupling nut before moving LP cylinder from specified operation position Main Burner Igniter Lighting If igniter does not work follow Match Lighting instructions 33577 41500319 9 Burner Flame Check Remove cooking grates and heat diffusers Light burners turn knobs from HI to LO You should see a smaller flame in LO position than seen on HI Perform burner flame check on sideburner also Always check flame prior to each use If only low flame is seen refer to Sudden flame drop or low flame in the Troubleshooting Section HI nds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could ignite with risk of injury LO Turning Grill Off Turn all knobs to OFF position Turn LP cylinder off by turning Igniter Check Match Lighting Turn gas off at LP cylinder Press and hold electronic igniter button Clicking should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP
22. hol and clean swab Reconnect wires or replace electrode wire assembly Replace igniter wire electrode assembly Replace with a new AA size alkaline battery Troubleshooting continued Problem Possible Cause ELECTRONIC IGNITION Burner s will not light No spark no ignition noise using igniter See Electronic Ignition t Troubleshooting also No spark some ignition noise Sparks but not at electrode or at full strength See GAS ISSUES on previous page Match will not reach Improper method of match lighting Burner s will not match light e Out of gas Sudden drop in gas flow or low flame Excess flow valve tripped Vapor lock at coupling nut LP cylinder connection Flames blow out High or gusting winds Low on LP gas Excess flow valve tripped Grease buildup Excessive fat in meat Excessive cooking temperature Flare up Persistent grease fire Grease trapped by food buildup around burner system Flashback fire in burner tube 5 Burner and or burner tubes are blocked Some dealers have older fill nozzles with worn threads Unable to fill LP cylinder One burner does not light from other burnerls Grease buildup or food particles in end s of carryover tube s Check for The worn nozzles don t have enough bite Prevention Solution See Secti
23. ic needs of every generation Yet one constant remains all Kenmore products offer keys to more living such as greater convenience better performance and time saved Your new Kenmore Elite gas grill is another example of this great Kenmore legacy Of course if you should have any issues with your new grill please contact us at 1 800 4 MY HOME or through Sears com We also hope you will share your grill recipes and stories with us and others You can do this by visiting the Kenmore cookmore com or grillingishappiness com websites Thank you for allowing us to make this amazing product a part of your life We hope you enjoy many great meals with your family and friends creating many happy memories thanks If you smell gas flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas 2 33577 41500319 2014 Sears Brands LLC Call Grill Service Center For Help And Parts If you have questions or need assistance during assembly please call 1 888 287 0735 You will be speaking to a representative of the grill manufacturer and not a Sears employee To order new parts call Sears at 1 800 4 MY HOME Product Record IMPORTANT Fill out
24. kage Grease fire or continuous excessive flames above cooking surface Too much grease buildup in burner area Troubleshooting Problem _ GAS ISSUES Burner s will not light Trying to light wrong burner using igniter See Electronic Ignition Troubleshooting also Burner not engaged with control valve Obstruction in burner Continued on next page No gas flow Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected e Wires are shorting sparking between igniter and electrode Dead battery 36 33577 41500319 Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If the hose is cracked or cut but not burned simply replace valve hose regulator If the hose is burned the cause could be other than a faulty valve hose regulator Discontinue use of grill until a plumber or gas technician has investigated and corrected the problem Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder
25. le into battery box G Make sure that battery module switch is turned to ON H 7 SESS See A 33577 41500319 33 Note lf the lamps on the inside rear of the firebox do not work follow the steps below to replace them AU Remove the screw and nuts Loosen the lamp from lamp seat Press the button to remove the lamp glass Remove the rejected lamp bulb Replace the new lamp bulb 34 33577 41500319 Install the lamp glass back Install the lamp back to lamp seat Install the screw and nut back 33577 41500319 35 Problem Possible Cause W mn dro TE cracked cut burned hose Damaged hose Mechanical failure due to rusting or Gas leaking from LP mishandling cylinder Failure of cylinder valve from mishandling or mechanical failure Gas leaking from LP cylinder vaive Gas leaking between LA Improper installation connection not cylinder and regulator tight failure of rubber seal connection Fire coming through control panel Fire in burner tube section of burner due to bloc
26. lies only while this appliance is used in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Brands Management Corporation Hoffman Estates IL 60179 33577 41500319 5 NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full If the information in the two points above is not followed exactly a fire causing death or serious injury may occur An overfilled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death If you see smell or hear gas escaping immediately get away from the LP cylinder and appliance and call your fire department LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP Tank Valve 7 Y Safety Cap am Retainer Strap A disconnected LP tank in storage or being transported must have a s
27. ll LP gas supplier or your fire department 8 33577 41500319 Leak Testing Valves Hose and Regulator 1Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding by calling Sears for replacement parts at 1 800 4 MY HOME 4 Brush soapy solution onto areas where bubbles are shown in picture below A Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts at 1 800 4 MY HOME 6 Always close LP tank valve after performing leak test by turning hand wheel clockwise Safety Tips Before opening LP cylinder valve check the coupling nut for tightness p When grill is not in use turn off all control knobs and LP cylinder valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for sideburner and side shelf is 10 lbs The grease tray must be inserted into grill and emptied after each N UE use Do not remove
28. low of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned 1 before use whenever the grill has been idle for an extended period Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer once available Store grill indoors ONLY if LP cylinder is turned off and Disconnected remove from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Asembly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 Remove cooking grates and heat diffusers 3 Remove cotter pin from rear of burners 4 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube se
29. ly Place LP tank onto fuel gauge with tank collar opening facing to the left as shown First hang tank collar opening over hook in face of gauge Then rotate gauge latch down over collar and tighten wing nut to secure collar in place Connect the regulator and hose to the tank as shown Make sure that hose is clipped to underside of fuel gauge N N SN CG e M put ard eee UTIO OSS 610 val TILOISSA VIVI Failure to install tank correctly may allow gas hose to be damaged in operation 30 33577 41500319 Safety Notice Lock Caster Brakes 0 When the grill in the desired location lock the caster brakes this will help the grill stay in place for safe operation 33577 41500319 31 Battery Unscrew the igniter cap from the left panel as shown below A BJ LJ Insert 1 AA battery into battery slot with positive facing outward Screw igniter cap back onto panel C D TU AAA MI OO HII i t a UI TAA 32 33577 41500319 Control Panel LED Light Battery Assembly O Lift battery module out of battery box on inside of left cart panel A Disconnect plug between wires to free the module for battery insertion B 9 Remove battery module cover C Insert 4 AA batteries into battery slots in orientation as shown D Replace module cover E 0 Reconnect plug between wires F Replace battery modu
30. n or surtace rusting which are either expendable parts that can wear out from normal use within the warranty period or are conditions that can be the result of normal use accident or improper maintenance All warranty coverage applies is void if this appliance is ever used for other than private household purposes This warranty covers ONLY defects in material and workmanship and will NOT pay for 1 Expendable items that can wear out from normal use within the warranty period including but not limited to batteries screw in base light bulbs and surface coatings or finishes 2 A service technician to clean or maintain this appliance or to instruct the user in correct appliance installation operation and maintenance 3 Service calls to correct appliance installation not performed by Sears authorized service agents or to repair problems with house fuses circuit breakers house wiring and plumbing or gas supply systems resulting from such installation 4 Damage to or failure of this appliance resulting from installation not performed by Sears authorized service agents including installation that was not in accord with electrical gas or plumbing codes 5 Damage to or failure of this appliance including discoloration or surface rust if it is not correctly operated and maintained according to all supplied instructions 6 Damage to or failure of this appliance including discoloration or surface rust resulting from accident alteration a
31. n your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A Do not lean over grill while lighting 1 Open lid during lighting 2 Place match into match holder hanging on back of left door Light match place into lighting hole on left side of firebox 3 Turn right knob to HI position Be sure burner lights and stay lit 4 Light other burners follow with step 3 10 33577 41500319 aaa aaa IMPORTANT Always ensure that the venturi burner tubes are clean A venturi burner tube has a narrow area in which spiders tend to build nests If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s reed 1 07 POMO OO ed le 3 pl m MAA tt La e o Spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tubels obstructing the f
32. nk baffle bar D M4X10 screws Qty 2 pcs 26 33577 41500319 Grease Tray and Grease Box From front of grill slide grease tray onto grease tray brackets underneath firebox A Make sure grease drainage hole is on left side B o Slide grease box into grease box bracket as shown C D C D Failure to install grease box will cause hot grease to drip from bottom of grill with risk of fire or property damage 3357 7 41500319 27 Heat Diffusers Cooking Grate and Warming Rack o Place heat diffusers over burners The heat diffusers will fit in firebox in either direction Fit tabs in firebox front through slots in diffuser tips Fit diffuser tips inside tabs in firebox rear A O Place cooking grates onto grate rests B O Insert warming rack into brackets at top of firebox as shown 6 gter kt W A MN x AGA KATAT ETAK EIN K K K SK A i E SS v Ti 28 33577 41500319 Door Adjustment Left door shown O Remove the screw cover from the upper and lower hinges to expose the adjustment screws A a To adjust the gap between the doors turn the outer screws counterclockwise to increase the gap and clockwise to decrease the gap A amp B O To adjust the gap between the door and the cart loosen the inner screws then move the door to the desired position and retighten the screws C 33577 41500319 29 Gas Tank Installation 0 o CA LP tank is sold separate
33. on of Electronic Ignition System See Section ll of Electronic Ignition System See Section Ill of Electronic Ignition System e Use long stem match fireplace match See Match Lighting section of Use and Care gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refill LP cylinder Refer to Sudden drop in gas flow above Clean burners and inside of arill firebox Trim fat from meat before grilling Adjust lower temperature accordingly Turn knobs to OFF Turn gas off at LP cylinder Leave lid in position and let fire burn out After grill cools remove and clean all parts Turn knobs to OFF Clean burner and or burner tubes See burner cleaning section of Use and Care fo engage the valve Try a second LP dealer Clean carry over tube s with wire brush 33577 41500319 37 Troubleshooting Electronic Ignition Problem SECTION No sparks appear at any electrodes when Dead battery control knob turned to HI no noise can be heard from spark mod
34. oor use only and is not intended to be installed in or on recreational vehicles or boats NOTE TO INSTALLER Leave this User s Manual with the customer after delivery and or installation NOTE TO CONSUMER Leave this User s Manual in a convenient place for future reference Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indi cates an imminently hazardous situation which if not avoided will result in death or serious injury WARNI NG Indicates an potentially hazardous situation which if not avoided could result i in ld or serious s injury ENUS sat mmm a or unsate kal wien if not avoided may result in minor or moderate injury 33577 41500319 3 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A call 1 800 4 MY HOME For Your Safety Grill Service Center Product Record Information Installation Safety Precautions 12 L CALIFORNIA PROPOSITION 65 Kenmore Grill Warranty 1 Combustion by products produced when using this AA NE product contain chemicals known to the State of Use and Care 014 California to cause cancer birth defects and other Parts List 15 16 p reproductive harm
35. produced For Your Safety P gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature e A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Tank Exchange Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test new and exchanged LP tanks BEFORE connecting to grill LP Tank Leak Test For your safety Leak test must be repeated each time LP tank
36. ructions Always cook with the lid closed Due to weather conditions cooking times may vary During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperature Place food over over unlit burner s 2 Burner Cooking Great indirect cooking on low Produces slow even heating Ideal for slow roasting and baking 12 33577 41500319 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F
37. talia 2 30800238 46 5 LeftDoor Espresso Metallic NOTE Some grill parts shown i in the assembly steps r may differ slightly i in appearance or Those on your particular grill model However the method of assembly remains the same 33577 41500319 15 LIST ae de ie ii A EN a Rubber E 2 80800233 1 J isoooso p2 lid Rubber Bumper Back Left Side Panel Espresso Metallic 1 41500050 E p temperature Gauge E Pan js ks EN CM p para ps e jr fas jane KN taa E jan fo e ee hme jaon 1777 lid Carbon Carbon Grey Metallic Main Burner Electrode 1420 jon po Ses Seal pmm eee Jo poison EN a NE fo msn jam p jo ja 1 41500203 90 Basa Box m Not Pictured If you are missing hardware or have 41500330 damaged parts after unpacking grill o call 1 888 287 0735 for replacement To order replacement parts after using grill call 1 800 4 MY HOME NOTE Some grill parts shown i in the assembly steps r may differ slightly i in appearance from Those on your particular grill model However the method of assembly remains the same 16 33577 41500319 DIAGRAM E 8 2 SRT e 6 VSEEB ae amp eee 008 6 amp e 0060 60 33577 41500319 17 BEFORE ASSEMBLY NOTICE Once you have unpacked the grill according to the STOP SHEET instructions check all grill parts against the pi
38. ule SECTIO control knob turned to HI noise can be heard from spark module SECTION III Sparks are present but not at all electrodes and or not at full strength 38 33577 41500319 Possible Cause Battery not installed properly Button assembly not installed properly Faulty spark module stout lead No sparks appear at Ou putiea any electrodes when connections not connected Output lead connections not connected Electrical arc between output wires and grill frame Weak battery Electrodes are wet Electrode s cracked or broken sparks appear where cracked Check Item Prevention Solution Check battery orientation Has battery been used previously Check to insure threads are Unscrew button cap assembly and reinstall should travel up and down properly engaged Button without binding If no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and arill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Install battery make sure that
39. veral times B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 5 Wire brush entire outer surface of burner to remove food residue and dirt 6 Clean any blocked ports with a stiff wire such as an open paper clip 7 Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations below 8 Carefully replace burners 9 Attach burners to brackets with cotter pin 10 Replace heat diffusers and cooking grates 33577 41500319 11 Indirect Cooking Poultry and large cuts of meat cook slowly to pertection on the grill by indirect heat Place food over unlit burner s the heat from lit burners circulates gently throughout the grill cooking meat or poultry without the touch of a direct flame This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking 1 Burner Cooking Cook with direct or indirect heat Best for smaller meals or foods Consumes less fuel Indirect Cooking Inst
40. vice You can call anytime day or night or schedule a service appointment online The Repair Protection Agreement is a risk free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information in the U S A call 1 800 827 6655 4 33577 41500319 KENMORE ELITE LIMITED WARRANTY WITH PROOF OF SALE the following warranty coverage applies when this appliance is correctly installed operated and maintained according to all supplied instructions To arrange for in home warranty service call 1 800 4 MY HOME 1 800 469 4663 FOR TWO YEARS from the date of sale this appliance is warranted against defects in material or workmanship A defective appliance will receive free repair or replacement at option of seller For the time periods from the sale date listed below the named part will be replaced free of charge if it rusts through or burns through After the second year from the sale date you are responsible for the labor cost of part installation TWO YEARS Heat Diffusers THREE YEARS Cooking Grates FIFTEEN YEARS Burners TWENTY FIVE YEARS Firebox Cast Aluminum Sidewalls or Lid Porcelain Coated Shroud All warranty coverage excludes ignitor batteries and grill part paint loss discoloratio
41. with LP tank valve so as not to crossth thread the connection Nipple has to be centered into the LP tank va ve 33577 41500319 7 Hold coupling nut and regulator as shown for proper connection to LP tank valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP tank valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 It you are still unable to complete the connection do not use this regulator Call 1 800 4 MY HOME for an identical replacement part Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed inor ona boat Outdoor gas appliance is not intended to be installed inoronan RV Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LP cylinder valve and ca
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