Home

Flexco - Nibora

Contents

1. 2222222222222 2 22 51 Sola oa SIE 51 KCODVOVOLSDOB senadora een NEN baa E Rd MCI RUN rd 51 e STM safe tranfer module ae er ren he 52 STAU BIETE ee nee LEE 54 CPTOOUCUSEJDIILD 0777707177 77 7 a cae 55 NOISe TEQUCHOMN san an nee er ee EE en P TTE qu 55 STFOQOUGESILICIOS uu yan maa od ada adda oa x osa CRAS TEE 56 q 9356055770 0 0 A SPINE 58 Side guides for Crates uu ca 500 00700000 ERA ved 60 e Required data for chain calculation 61 e Required data for belt calculation 62 63 SC OEIICIEMLOLITICEION es a4 anne ERAS dae tia podes 66 e Parameters causing Wear tae p yh X RUE a de ad ar n 67 FORCES OD the chai ranas 68 Forces in TS R 5077212727 000 1202070 er rnEeE 69 dl P 69 MAINTENANCE T B G e gae doit P 7 7 7 1 77 qa ws du 71 LUBRICACI N java seed aslandan dur seeder mala al d budu ET 71 a A IT 72 e Cleaning plastic CHAINS even near Ons G ne Re REP REGE RE PI VR ESTEE FIR 73 C leaning aa ud paros de MARRE cx WAHR SER RR dao ee aa ears 74 Cleaning a oque R toes 228 tad PUER ee P Gd ad Rza ira
2. x EA VEA VA NN UN E EN 10 Fastener Sets Fastener Sets Required For A Complete Joint u y C Bucket Fastener Size 100 Fastener Sets Bottom Plates Pre Assembled 2 1 2 amp 3 45 Ordering Number MegAlloy MegAlloy Top Plates Top amp Bottom Plates Steel Balance Steel Bolts amp Nuts E E vum umm NT A NA A pe Packaged in Cartons Oo IN IN IN VAJATA PRO PR IN IN N Im re Q IN PX C M Is Im IAIN IN N IHN Aa O o t IN Io fe Q A Io M Im NTR 11169 IN NOTE Stainless and Everdur fastener sets are also available in C buckets e Extra Piloted Bolts 100 per Box eli To maximize fastener p scm ce li Ordering Number 1 service e see page 3 For Fastener E E select the fastener meta Number 3 Everdur Extra Nuts 100 per Box for your application E rderin umber IA eng 7 ar RPI 20598 20397 Pee ME a ae 1 140 190 20377 20381 20387 amp RPI 12172 2 20378 20382 20388 2 1 4 amp RP2 2U2 amp 5 20379 Flexco Bolt Solid Plate Installation Tools and Supplies Bo ri ng Wrench Bit The only tools needed for Bolt Solid Plate fastener installation are a templet and portable hand or power tools such as wrenches and belt punches Impact wrench driven power tools are recommended since they can speed installation time by at least 50 Hand Install
3. 36 A o A eko ax boyas Leere Cond eed de MEM 37 E o EL o IIS II 38 TOF TAB CAOS cas wet ere ara ee ica o aa 38 TIOFDevVel DANS siestas en ae rau Na PR RUE RC dis ata 38 for chains with roller ciuilis cvs vraie 0000000 in a ee 39 LBP CAINS aNG oes a rara nero yan ee a on do ea 39 for multiflex chains ANO ice obesa afar d 39 TOF dq o PEE norma 39 pstallatiOrisss4 59959999994 1007007077 7777777777 771 LIGNES TNT PES PPS RI 39 CSILIIODE LACKS 7 39 2 ENGINEERING MANUAL E M Edition 14 06 2006 APPLICATIONS coma dar seen 7 7 bey actor 7 7 7 de RR d 40 e Inclined and declined conveyors 40 DAVE CONSUUCHON PRIME 40 Curve construction in combination with inclines declines 41 e Accumulation of products na qu sm 45 70 lr ae dons 279 971 379 97 A ds ses 41 e Pressureless combiner 42 SUI abite Cats Dell 4 420 wee eene vade 7777 42 Optimised 43 e HB pins for extended vvearife 44 00 0 45 Create ola Ul qo 2000000000 0 0070077107 47 e Gripper chain applications 4 ann neue een bd 48 PRODUCT
4. SYSTEM PLAST CONVEYOR COMPONENTS Disinfection Is necessary to prevent alternating contamination of chains belts and product means disinfection agent and user manual of the supplier brush pressure cleaner f possible let the conveyor run Disinfects it from all sides Make sure that all surface are convered with disinfection solution Sprockets idlers Upper chain belts guides Guides in the return part regards the recommended exposure time of the disinfection agent Rinsing means cold warm water up to 60 C regard recommendations of the cleaning agent supplier brush hose pressure cleaner up to 80 bar f possible let the conveyor run Rinse it from all sides Sprockets idlers Upper chain belts guides Guides in the return part Drying blowing off Die to the fact that it most cases drying the conveyor completely is not possible it is recommended to remove at least big water residues Inspection Check the cleaning result carefully all components and repeat the procedure if necessary Before re starting the conveyor make sure that all cleaning means were removed Other components This cleaning procedure is also applicable to other components of a conveyor which are not in direct conact with chains belts Basic construction pads pods clamps Product guides guide rails side brackets traverses clamps Drives supports sensors casing regard spec
5. ENGINEERING MANUAL 17 xo SYSTEM PLAST CONVEYOR COMPOMENTS Selection of wear strip material Guideline Wear strip Steel chains Plastic chains amp belts material dr lubricated lubricated UHMWPE recommended recommended satisfactory for recommended 60 m min NOLUS recommended not necessary Polyamide satisfactory not recommended Stainless steel not recommended not recommended recommended recommended Carbon steel not recommended not recommended satisfactory not recommended Temperature limits of wear strip materials must be considered UHMWPE to be used in non abrasive conditions gt temperature limit 60 C gt thermal expansion to be considered NOLU S gt UHMWPE with built in dry lubricant offers even lower coefficent of friction and less noise emission than standard UHMWPE basic material properties are similar to UHMWPE Polyamide to be used in non abrasive slightly abrasive conditions gt temperature limit 120 C absorption of humidity to be considered Stainless steel recommended for abrasive conditions hardness of 25 30 HRC is recommended roughness of max 1 6um is recommended 18 ENGINEERING MANUAL E M Edition 14 06 2006 Return part construction Rotating rollers Guide shoes Wear strips Free rotation required Radius gt 200 mm UHMWPE recommended Big diam
6. ADVANTAGES Steel and Plastic chains can be used in the same curves which means simpler conveyor construction reduced inventories and ultimately lower costs Stainless Steel sideflexing magnetic retained chain has the same hinge width as the 815 series straight running chain and therefore uses the identical sprockets to the 815 series Easier maintenance construction Magnetic retained System chains to not incorporate the use of tab or bevel shoes which allows that the chain can be removed from the curve without dismantaling the chain Maintenance is therefore quicker and simpler which reduces downtime The system which is patent pending sets new performance standards in magnet curve technology due to the inclusion of a unique metal strip mounted in the inside bearing face of the top section This area is constantly under load due to the pressure speed factor Main advantages Extreme dissipation of heat significantly reduces wear Under Test conditions lowest noise decibel levels were recorded Extra curves are strongly recommended with plastic chains only 32 ENGINEERING MANUAL E M Edition 14 06 2006 MATERIAL The standard upper section of the Dual Magnetic System curve is produced from 1200 grade UHMW PE ultra high molecular weight polyethylene with the molecular weight exceeding 7 3 million g mol which ensures optimum wear life The standard colour is waterblue but is also availabl
7. Cuts bulk hinge pin cable quickly and easily Provides a i clean cut with no frayed ends Hinge Pin Retaining Washers Retaining washers prevent migration of nylon covered For Fastener cable hinge pins Check hinge pins frequently during NE the first few hours of operation to determine whether migration is a problem in your application Doo Ordering Number Hinge Pin Bender For use with steel spring wire pin bends hinge pin end to Ordering Number prevent pin migration Roush Top Belt Skiver Durable hand operated tool for quick and clean removal of rough top from light and medium duty conveyor belting Permits lower fastener installation to minimize splice profile Ready Set Staple Guide Blocks It is easy to convert the standard C187 Alligator staple Includes cam lever spring installation tool to Alligator Ready Set staples Simply replace standard guide blocks with the ST5 5 staple guide block s Alligator Belt Lacing Fastener System For easy economical installation and an exceptionally smooth joint choose the Alligator Belt Lacing Fastener System Steel or stainless steel lacing is available in continuous lengths to fit any belt width One piece design provides uniform tension across the full belt width Also helps ensure that no loose pieces work themselves out of the belt and into conveyed product Easy to install Alligator Belt Lacing installation requir
8. 84 ENGINEERING MANUAL E M Edition 14 06 2006 wem oem om 0 5 HORNE 8 2 SODUMHIDRONNE ee 0 Potassium HDROXINE 0 AMMONA 0 eR eee 0 ISUPHURCAQD 080 INTNCAdD 080 IHYDROCHORCAGD 0 IATICACD 0 0 MATIC 0 2 Ydmcado O 80 PO SS H DROGEN PEROXIDE 6 12 er ALCOHOL er FOOD STABILIZERS eee ce FOODOLS 9 87 e COSMETIC PRODUCTS po tee eek EEE Te Shore Seale A Shore ScaleD te o ct EMULSIFIED WATER 70 EE es ES 7 POLYGLICOL Lc E MINERAL OIL 7h 23 C 24 h 670 C OIL 7 h 23 C 24 h 670 C ee oUm m TOLUENE 1h 223 C we je os Data shown in the table was taken from laboratory Leganda tests performed on unstained samples and are INSUFFICIENT RESISTANCE merely indicative Chemical resistance under normal working conditions can depend on various factors such as stress and temperature concentration of the chemical agent and duration of iss effects LIMITED GOOD EXELLENT ENGINEERING MANUAL 85 CX SYSTEM PLAST CONVEYOR COMPONENTE APPLICATION TEMPERATURES Carbon Steel Ferritic Stainless Steel Standard Extra Stainless Steel Extra Extra Plus Stainless Steel Extra Plus Austenitic Stainless Steel Austic Acetal Resin Low
9. EE s E D TS 75 HE JB Ee q 7 wi a ta coc 60 o o DER A EDICIONES 4 Ve Ea 5 DES A sm l B lil 527 sme o ll 6 oli 7 5 0055 em on 3 J B em NE E cineca o a i A 580 5 ux y z wo Ha d x x Sn oe EC b ea 2 ih ll DA 475 m A 5 n o HE He E A BE OOV er 3 E a DA vc 1x om BA Ee oceanie O O Ok b Triethanolamin _ e e RA ANN B cx BM AR c 66 1 OON D 255 0 s 05 S o lll gt bed 777 ol AE 7 E s HE E Nee 77777 ol AE 7 om ee 3 EI NEM 5 4 DA MH 3 3 DR gt 7 9E 4 hops SS HE Je E A 2 sm s Data shown in the table was taken from laboratory tests performed on unstrained I ABBREVIATION 6 Good resistance samples and are merely indicative Chemical resistance under normal working concentration L liquid O Fairly good resistance depending on use conditions Insufficient resistance not recommended SA saturated 5 solution Blank spaces No tests performed conditions can depend on various factors such as stress and temperature concentration of the chemical agent and duration of its effects
10. effective thickness of the belt smaller fasteners may be used in applications employing smaller pulley diameters Flexco Bolt Solid Plate Additional Splice Patterns Rip Repair Use standard Flexco Bolt Solid Plate fasteners to repair conveyor Rip Repair Fasteners belt edge tears and holes On Box Quy Steel For jagged lengthwise conveyor belt tears standard Bolt Solid T Plate fasteners can be combined with the three bolt Rip Plate fasteners 1C Fach is installed alternately across the entire length of the rip as 2E 2C displayed in the photo at right Rip Repair Uu Three bolt Rip Plate fasteners can 2 1 4C also be used to bridge soft spots Selection Information GENES Three bolt Rip Plate fasteners Belt in the belt before they become rips Thickness ml in Dre RP R Wedlok High Tension Splice RPIES 25 are extra long and should be installed crosswise to the 2 1 4ES 25 longitudinal rip Two bolts should be attached to the Everdur 2 1 4EF Tap side of the belt tear RP2ES 25 Wedlok splices cost substantially less than a vulcanized escription Numb splice take considerably less installation time and can be scd installed by your own maintenance crews on belts with 5 ENS mechanical fastener ratings up to 123 kN m 700 PIN The Wedlok splice requires standard No 2 Bolt Solid Plate fasteners and the Wedlok Kit consisting of a special tip chevron and
11. 16 Selection of wear strip material suse acero rad unseren 18 e Return part CODSUIFUCHORL Eraser ant ratero klas AERE CER Sa ie l 19 Sprockets and idler vvheels 20 e SPOCK DOSIUION 45 ue es ile Cue Tasa E 20 Wears tiD DOSICION ease a o o RP PERI nee an be ond 77 20 san 7777 7 21 e Shaft tolerances for chain sprockets 21 e Shaft tolerances for belts sprockets 21 e Sprocket position Tor belt 0 ie un ap teh ewes eens a a once 22 Belt WIEN 95 6056222077 07 3 0 tada 25 e Location of DOSItIOBGP us m aaa uba bene 25 Belt assembly Instl UCLtlOTis cosa kgs a neuen sun nn ew ee ea ae rn rer 26 AAA o 0 0 00 0 00000 0 27 PSSCINOLY scan ee en a EN FE 0 AS 00 28 Belt with transfer wing 31 Side guides for belt s cess eod au Oo e640 sd n9 a an dara O3 V ERE OR Re RE eg 31 e Dual magnetic corner Ede KS sites dE db E mb Ad dri ded ui Od dp da bd Rd dades 32 Josembplv INStrUCtIONS s esae wu T ERO narrar epa YER ado T QUIE odas 34 Extra dual magnetic corner track 35 Self cleaning SC dual magnetic corner track 36 Comparison of corner track holding systems
12. For applications where metal belt fasteners cant be used the Alligator Plastic Rivet Fastener System 1s a long lasting easy to install solution for light duty applications Our sturdy non metallic fastener is also a low cost alternative to the time and expense associated with vulcanization Low protile design Fastener plate leading edges are beveled to ensure a smooth low profile splice Design permits use on applications with minimum pulley diameters as small as 38 mm 1 1 2 and on belts 0 8 mm to 3 22 mm 1 32 to 1 8 thick Easy to maintain The one piece cover mounted fastener features an integrated design with rivets molded right into the fastener top plate Fast belt replacement means reduced downtime and increased productivity Plus the smooth flat surface is easy to clean Countersunk Rivets Once set rivets are countersunk into pre formed pockets to prevent wear or damage from idlers pulleys or slider beds Beveled leading edges help prevent hang up and interference with cleaners plows or diverters 14 Choice of materials Choose the material that matches your application UV resistant black delivers extended life in outdoor applications FDA accepted white plastic is suitable for food and pharmaceutical processing applications and resists weak acids alkali hydrocarbons ester solvents and alcohols Both materials can be used in applications from 29 C to 82 C 20
13. LBP chains belts General conditions ENGINEERING MANUAL 95 INSUVIAR CAUESS Lexetcd SS With Unpacker m Mass conveyor SPC 815 881 MO K325 sassasuasesessssd For critical bottles use K330 Pre ssu e less SPS 815 K325 K330 if there is a curve in the in or out feed use 881 Combiner MO K325 K330 Conditions 259 riyib sy In the Single lane Conveyor SLC section between PC and the inspector speed is high and driving sections are short SPC 815 881 MO K325 with HB pins are strongly recommended Same conditions are found here 4 SPC 815 881 MO K325 with HB pin Approx two driving sections in front of the out feed PD still going in SLC conditions SPS 815 881 MO K325 are recommended Directly after the PD in the straight section SPS 815 K325 HB Note Never use K330 for sloped PDs Often there is an angle of 12 With K330 chains there is no place to install guide flanges in the return part and due to different chains speeds crashes might happen M M At the out feed of the out feed PD a multi track mass conveyor New glass begins Our SPC 815 881 MO K325 is recommended for critical bottles K330 If the customer prefers a just enough solution we can offer for the clean area after the new glass depalletiser the SS 812 881 MO K325 This solution is good for line speeds up to 40
14. Chain belt is elongated e g due to wear or Replace chain belt and sprocket overloading Check other components as well Wrong sprocket type Install correct sprocket Misaligned sprocket Check and adjust Improper sprocket position Check and adjust position Slip stick operation Slip stick Use lubrication Reduce chain belt tension by shortening the conveyor Return roller diameter too small Install larger rollers Chain belt catches the conveyor Remove obstructions Check return part as well Damaged chain hinges Possible ca Overloading m Replace chain belt Check sprockets and other components as vvell Blocking and obstructions Check the complete conveyor Exceeding the minimum backflex radius Check conveyor construction Elongation Overloading Replace chain belt Check sprockets and other components as well Wear from dirt in hinges Improve cleaning Rapid curve wear Possible cause Remedy Use EXTRA curve Embedded abrasives Replacement Chain drifts sideways on sprocket shaft sprocket alignment Adjust or use collars Conveyors is not level Adjust 80 ENGINEERING MANUAL E M Edition 14 06 2006 Cracked hinge eyes Stress corrosion caused by incompatible mi Replacement chemicals Check chemicals Chains for Magnetic System come out of curve Possible causes xy Improper chamfering of the infeed Check and adjust rework Or other obstructions
15. NACI amp 1 macis NC 18 PA A O O E O E LIE A PM DM SIAM ES SA ES ON NAC 24 1 NAC 24 NCS 24 1 NCS 24 261 NAC26 NC26 AC 30 1 AC 30 ACS 30 1 ACS30 NAC 30 1 NAC30 NC 30 1 NC30 NCS30 1 NCS 30 KORE Fre A Fre NC36 NCS 36 1 NCS 36 1050 ACS 42 1 ACS42 NAC42 1 NAC 42 NCS 42 1 NCS42 AC 48 1 48 ACS 48 1 ACS 48 NAC 48 1 NAC 48 NC 48 1 NC 48 NCS 48 1 NCS 48 acs41 ACS541 Acs 54 NAC 54 1 NC 54 1 NC54 NCS 54 1 NCS 54 uu m aa SS aes NC 60 NCS 60 1 NCS 60 300 Series IN IA PU ju le 20 Hinge Pin Selection Charts Continued For R2 and R5 Ordering Number SC 6 mm dia SSC 6 mm dia Bare Steel Cable Bare Stainless Cable Ordering Number SC932 7 mm dia SSC932 7 mm dia Bare Steel Cable Bare Stainless Cable Each Each Package One Pin One Pin Ten Pins Each One Pin 450 18 7 En Le ES 300 Series EEE 2 1 LE INESSE UNES ELE One Pin Ten Pins Ten Pins A SSC 42 SSC 24 1 SSC 30 1 SSC 36 1 SC 36 1 SC 36 SSC 42 1 SSC 48 SSC 54 SSC 60 SSC 48 1 SSC 54 1 SSC 60 1 SSC 72 1 SC 48 1 SC 48 SC 60 Dem I For R5 1 2 R6 RARGLP Ordering Number AC6 10 mm dia SC6 9 mm dia Bare Armored Steel Cable Bare Steel Cable One Pin Ten Pins One Pin Ten Pins Cacema ace AC 301 A
16. 2 500 rpm Cuts the belt instead of burning it so gummy residue is eliminated 18 More Light Duty Solutions from Flexco The Wire Hook System Double staggered grip pattern gives wire hooks substantial holding power without degrading the belt carcass integrity Choose from a wide selection of wire diameters leg and point lengths strip lengths and styles For a complete Wire Hook catalog contact your local distributor Flexco Customer Service or log on to www flexco com Unibar Fasteners Wire hooks are welded to a common bar and feature our patented Safety Strip which covers hook point to protect users fingers Holds hook legs parallel to ease the meshing of belt ends and simplify hinge pin insertion Carded Hooks Individual hooks secured on carding paper for easier handling Works with any application including bias splices and troughed belt applications ClipMark Series Fasteners Designed for mono multifilament conveyor belting and filter media up to 4 mm 5 32 thick and for pulleys as small as 24 mm 15 16 High width to height ratio gives ClipMark superior mass and strength for increased reliability Tatch A Cleat Belt Cleats Easy to install Choice of specialized Flexco Heavy Duty Fastener Systems Hinged and solid plate fasteners for applications up to compounds make them ideal for wide 263 kN m 1500 PIW variety of applications Belt C
17. F to 180 F Alligator Plastic Rivet Fasteners Selection Chart LEM For Belts with Mechanical Belt Thickness Recommended Minimum Fastener Ratings to Range Pulley Diameter Hinge Pin Diameter A A errem ES oer Aero Fasteners Bulk Fasteners Hinge Pins Includes fasteners and hinge pin to make one splice Re closeable plastic pail Hasar Length Ordering 1 500 fasteners no hinge pins 5 Belt Size Meter Foot Number Width Description Ordering uma Eo Dies 100 White APF100W 100 48 Black APF100B 100 White APF150W 50 White APF150W 100 APF150B 100 Ordering Number APF100W 500 APF100B 500 APF150W 500 APF150B 500 S Description Plastic Rivet Lube 3 Specially formulated to enhance free rivet rotation and Ordering Number reduce component wear PRL4 15 Alligator Plastic Rivet Fastener System Installation Tools Alligator Spin Set Installation Tool Portable tool simplifies plastic rivet Does not include comb assembly m templet belt punch curling bit or installation anywhere In your facility plastic rivet lube Purchase separately Weighs only 14 kg 30 lbs aligns en 4 fasteners automatically and holds them i Number firmly in place while rivet heads are spin 220V 50 cycle MDT220 1 set into countersunk pockets Comb Assembly Comb Assembly accommodates both fastener sizes and comes with a gauge pin mm in Number PCA7 300
18. NGG 2250 K330 FGP2 2250 M K330 Inspector 4 Through the inspector again with NGG 2250 K330 FGP2 Shrink j z l y Packer 1A BH du s n Y Packer The cans are twisted back in the upright position Single lane conv with NGG 2250 K330 FGP2 2250 M K330 Remarks regarding twister see above For Buffer tables we recommend NGG 2250 FTP2 If there is a right angle in and out feed installed then use our transfer wing belt NGG 2250 FTTP2 Buffer sections can be achieved by multi track mass conveyors Use NGG 2250 FGP2 2250 M K330 Transfer wing belts NGG 2250 FTTP2 for rectangular connections Two buffer systems are known tables and multi track conveyors For both solutions above mentioned chains belts are suitable without any restrictions Note Critical curve sections for single lane conv can be solved with EXTRA version for magnetic also for TAB series EXTRA is a problem solver for mass conv too Nolu S can be used as well Wear strip in harder stainless steel versions for dry running and UHMW PE for lubricated sections Return rollers in formula one design FG is recommended because Alu oxid is very abrasive and the 40 open belt is easily cleanable 8 ENG NEER NG MANUAL Alfred Nobel Str 4 68519 Viernheim E M Edition 14 06 2006 Plastic chain material Lr AP NG Standard light brown also Standard dark grey Standard green for light grey and w
19. O FLEXO IN SYSTEM PLAST gt r 4 P E gt N E gt n e f P June 2006 English Version Issue 1 0 PLAST ENTS CONVEYOR ENGINEERING MANUAL cx SYSTEM PLAST CONVEYOR COMPONENTS us SO fi U any SYSTEM PLAST AAA AAA CONVEYOR COMPONENTS CONTENTS INTRODUCTION 4l SELECTION GUIDE I Rol Vera acc Rubel ed 5 General selection guilde fies ossa d bis are ar OP e ee ER eR REP ae 7 5 Application related selection guide 6 Plastic chain ils tellafsa ee a en u EORR VS AERE RER ad d r 9 Steel chal Materials soe vs v adir duos PO CERE AAA TE ODER Re AU NUEVA RR IUE ae re 9 NOM CIE T 10 WIN OU os wee he ee a 6 aa PO ENEMIES 11 Material instruction leaflets 12 CONSTRUCTION DETAILS 14 e Driv CONSTITUCI N acesso raton rene 7 7 0 7 rennen ee 14 Wrap around RA 14 A o 2 2 04 Dy A 14 QJui irciead TRITT 15 RONCT AIMONS EE t 15 Dgo EET 7 ren E E 16 COST O ea rr ers ER EEE AS ERA 7
20. Silicone oil amp grease cust 100 212 gt Fluor hydrocarbons cust 60 140 Washing up liquid dil 70 158 Hydraulic liquids cust 60 140 Toilette cleaning liquid dil RT AT Kaliumchlorides aqueous 10 60 140 Water 60 140 Kaliumhydroxide aqueous 1 RT AT Water 70 158 vtos Natriumhydroxide aqueous 1 RT AT Citric acid aqueous 10 RT AT Natriumhypochloride aqu 10 RT AT Juice cust RT AT gt resistant 9 not resistant Natriumhypochloride aqu 10 60 140 only short contact duration permitted 12 ENGINEERING MANUAL E M Edition 14 06 2006 SYSTEM PLAST FLEXON SYSTEM PLAST Attention Contact between this product made of Polyacetal and liquids with a pH value below 4 5 or above 9 0 is not recommended in order to avoid chemical attack Take care with strong cleaning agents especially when they contain chlorine ammonia or phosphoric acid Achtung Bitte vermeiden Sie den Kontakt zwischen diesem Produkt aus Polyazetal und Fl ssigkeiten mit einem pH Wert unter 4 5 oder ber 9 0 um einen chemischen Angriff vorzubeugen Vorsicht bei Verwendung von aggressiven Reinigungsmitteln vor allem wenn diese Chlor Ammoniak oder Phosphors ure enthal ten Attenzione Al fine di evitare aggressioni chimiche durante l impiego s informa che il contatto tra questo prodotto realizzato in resine Poliacetaliche e liquidi con valore pH inferiore a 4 5 o superiore a 9 0 assolutamente sconsigl
21. The strength of this fastener is derived from the compression No 3 our largest for belts of the plates mounted above and below the belts with high tensile strength bolts The bolts compress top and bottom plates to distribute splice tension evenly across the entire width of each fastener plate For added strength and pull out resistance specially formed teeth penetrate deep into the belt carcass without damaging the carcass fibers No 1 our smallest for belts Easy installation from 5 mm 3 16 to A 11 mm 7 16 thick Specially designed templets punches and boring tools make it easy to quickly and accurately punch holes into belts Fasteners can then be installed on site using portable hand or power tools The exclusive Flexco piloted bolt speeds installation The piloted bolt tip cradles nuts securely in place and simplifies installation by automatically aligning the bolt and nut threads New Quick Fit Pre Assemblies for Fast Installation Twin mounting bolts built into each bottom plate simplify handling and positioning beneath the belt for faster installation Additional features include Piloted bolt tips for easier nut placement Deeper leading edge coining for improved cleaner and diverter compatibility e Sharper gripping teeth for superior belt cover penetration Flexco Bolt Solid Plate Fastener Selection Guide Recommended Minimum Belt Thickness Lor N
22. Wear strips Sprockets dlers Return rollers e Shaft alignment Conveyor construction Choice of chain belt suitability of selected chain belt for the application Catenary design Tensioner Sprocket construction Tooth geometry Pitch line clearance Number of teeth polygon effect Return part construction Smooth feed in Sliding rolling Mounting of wear strips e Flatness Chamfers Raised portions Extension compensation gaps Lubrication system Cleaning system Changed modified conditions Changed operating conditions Modification of conveyor or it s parts components Maintenance Overhaul ENGINEERING MANUAL Z E M Edition 14 06 2006 es SYSTEM PLAST mu m m mu ni CONVEYOR COMPONENTS Forces on the chain Start up Tension 5 51 m Time Working cycle Tension Force on chain link Tension 68 ENGINEERING MANUAL Time E M Edition 14 06 2006 es Forces in the curve F2 F1 e Ha F4 1001 gt PV a 80 PV pressure x velocity a 60 2 PV W P N mm xv m s 40 P f F1 F2 A A contact surface 20 PV is a material property and indicates the wear resistance AE A 1 00 V 0 172 0 104 0 07 0 085 01 The higher the PV the higher the PV generated heat the higher the wear being a function of the heat Different pressure and different velocities lead t
23. for belt ends of slightly different joined using a No RS125 hinge thickness as long as the pin Minimum pulley diameter minimum pulley diameter for for RS187 must be met and belt the RS125 is met the RS62 rating must not exceed 28 kN m hinge pin is used and belt rating 160 PIW does not exceed 17 kN m 100 PLW ey y Duo 3 ad gt Ws we RS125 AS v 3 4 Y 1 T e v b A 3 Y Z Eo 4 No RS187 For belts 4 8 mm 3 16 to 6 4 mm 1 4 thick Operates on a minimum pulley diameter of 100 mm 4 e For use on belts with mechanical fastener ratings up to 35 kN m 200 PIW e Available in steel Type 316 stainless steel and MegAlloy RSI87 125 MegAlloy Steel Standard fastener material is suitable for most applications Plated for MegAlloy Superior resistance to wear and abrasion providing several times rust and corrosion resistance the service life of steel Not recommended where subject to impact or corrosion Stainless Steel Type 316 provides extra resistance to abrasion magnetic attraction and corrosion from acids and chemicals Also excellent for high sanitary requirements Alligator Ready Set Stap e Fastener System Selection Charts Fasteners Belt Width Ordering Number Belt Width Ordering Number With Nylon With Steel With Stainless With Nylon Covered Steel Spring Wire Spring Wire Covered Stainless Cable Pins
24. oll e Ku _ 10 80 es e n xU olu oNE e Ammonium chloride S 10 S 10 O S es SA e O m oom B nmn HR ol EH 0 8 EH 7 gt E 3 BE e o o e Benzene e 20 O Aaa 4 ey p TN m 6 A Ne s ae o E 29 DA DEA E om ASS AS AO DD o Butter e o Q o o oe o lt o Ds a U R n 5 De O a A s de TIEN o BET l MEE T oeM a E L o E conic m0 A a mme 6 Je R Jm 4 fle kn un BiER A A 4 3 65 m T H b S N s d as 7 eee E o B mi MA s wa BU ae OVEM SER E A Hezi o Bie ll E EIU NEN 5 LE a 7 m 788585 FB BB MB D Ps tee ae MR DA DU ik oo R DA it _ s ou Be lBBD JE E vic ui Ti ll lt A a NE a A mee 5 50 a E a sm ol 5 a E 518 uu Bii A eee mr wu mu 97 HE 5 B1T SS 7 E 7 ME oll Jl 9 nl w S s ae 5 ii BB m A S o BM e p aes gt EN o H l sm DA om or lt el olm JE 6 Suc R e Je S HE ol JI E 57 o 4 sM 1 a s aa _ mm A E 4 3 o Ti em lt A 5 Mom v e
25. s d41 je 40 p uan Buljquiassesip Huljquuasse dij 104 suononasuj gt is z 9 1138 uvINGOW E LM 9 R Belt assembiy instructions E M Edition 14 06 2006 Transfer For side transfers a gap that is as small as possible is recommended to prevent adjacent chains or belts to climb on each other e g in case of temperature elongation The gap should cover the tolerances of the chain or belt guides K330 83 8mm wide chains belts already offer reduced side gaps For dead plate transfers our 2120 2121 belt series is recommended because the gap between the adjacent belts is reduced to a minimum Example Standard dead plate modular roller dead plate Stainless steel rollers Low friction version with rollers supported in ball bearings ENGINEERING MANUAL 27 SYSTEM PLAST Bm m m m mu CONVEYOR COMPONENTS Assembly 6 6 L 2 Combinations 2 Rows of rollers 1 3 Rows of rollers 1232 Head to tail transfer with two modules 5 Rows of rollers 28 ENGINEERING MANUAL E M Edition 14 06 2006 TREES Sprockets 2 29 1114 LS 1 3 5 a Lo LS t2 113 5 a alala kalkal a olein t sili 12 815 800 802 805 8157 344 569 616 746 403 583 628 758 463 61 64 77 522 638 65 1 78 1 582 664 66 2 792 42 689 672 802 7
26. 000 bph z Irene 310 SG WS Bot i e Wast lel RV BV Also after the BW it is possible to use SS Series but for standardisation purposes the SPC 815 881 MO K325 or K330 is the preferred recommendation for the mass conveyors too Two sections in front of the PC use SPS 815 881 MO K325 HB again Note K325 due to sloped section 12 M hl Single lane conv after PC through the EBI leading to the Filler Directly after the inspector we find a multi track pusher section to separate defective bottles Use SPS 815 881 MO K330 with HB pin For single lane conveyor sections K325 359 10 Filler The three machines are mostly built in block design you see only one big machine housing For the very short straight high speed Capper sections our SPS 815 K325 with HB pin is necessary Curve ps sections in the machine block are avoided reason is the high speed and the resulting centrifugal forces Si SAGAD SG Note Two aspects should be considered 1 standardisation reduction of parts variety which is a well accepted aspect for big filling companies and 2 just enough solutions which lead to adequate chains for each application Depending on the it is important to chose the right way to attract customers interest Labeller Inspector Single lane conv With full bottles go through the FBI Recommendation SPC 815 881 MO
27. 000 rivets are also available in reusable plastic buckets Rivets Self Setting Pre Assembled Rivet Selection Chart With Pilot Nails Belt Thickness Range Ordering Number B 1 8 7 32 Type 430 mm R Box 100 Rivets IL xa 68 4 A AE suem SRA Q0 11 SRB 100 o ESTI Box 250 Rivets SRAA S SRC D SRC D S SRD S SRE S SRF SRF S SRG SRG S Bucket 2000 Rivets RA 2M SRA S 2M SRB 2M SRB S 2M SRC 2M SRC S 2M SRC D 2M SRC D S 2M SRD 2M SRD S 2M S 11 32 7 16 13 32 7116 SRC D snes 5 16 13 32 RS 1 2 CIONES amp 7116 17132 RARGLP 1 2 19 32 9 16 21 32 5 8 23 32 11 32 7 16 SRC D 13 32 1 2 R 15 32 9 16 17 32 5 8 19 32 11 16 13 32 7116 SRC D 13 32 1 2 RARS 15 32 9 16 3 6 BE 10 6 8 7132 5116 9132 318 8 9 17 32 5 8 SRE 2M SRE S 2M 19 32 11 16 SRE 2M SRE S 2M Applies to RARGLP only SRG 2M SRG S 2M 19 Flexco SR Scalloped Edge Hinge Pin Selection Charts A wide selection makes it easy to match pins to the needs of the application Selection ranges from bare steel cable to nylon covered armored cable Use the brief descriptions and the chart below to identify which hinge pins are available for each fastener type Hinge pin material selection AC Bare Armored Cable NAC Nylon Covered Armored NC Nylon Covered Steel Cable SC Bare Steel Cable Heavy duty long wearing pin Cable Combines a durable Nylon covering prevents pin Re
28. 14 06 2006 BELT with Transfer Wing For rectangular transfer our BELT Transfer Wing system is recommended Transfer Wing belts are available for all BELT series 1 nsr VV nQ Positioner Example 2250 K330 single track belt vvith 2 Positioners suitable for standard chain guid rails EN 5 20 85 i 42 1 727 W 83 8 Side guides for BELT The clearance should be considered for asmooth run of the belt 1 mm for belt width lt 500mm 2 500 to 1500 mm 3 1500 to 3000 mm 4 3000 mm Clearence Clearence ggg ENGINEERING MANUAL 31 SYSTEM PLAST s CONVEYOR COMPONENTS Dual Magnetic Corner Tracks CHARACTERISTIC The Dual Magnetic System Curves are a new development made under license as per patented Magnetic Curve System The Dual Magnetic System Curves are used in conjunction with stainless steel or plastic chains The chains are retained in the system by the magnetic field created by the magnets that are located into the curve The Dual Magnetic System chains and curves compared to the older tab or bevel system offer the user grea ter flexibility and improved efficiency as the design allows for easy removal of the chains from the curve for cleaning and maintenance purposes NEW MAGNETIC SYSTEM WITH METAL STRIP Flexon System Plast has recently developed a new magnetic corner retention system for dry running applications
29. 170 mm 3 6 imperial belt sizes parallel 100 300 mm chevron herringbone In combination with chains the pitch depends on the chain type Examples Beginning straight section 16 ENGINEERING MANUAL E M Edition 14 06 2006 For chains wider than 7 5 it is recommended to install 2 wear strips on each side of the chain 1 close to the hinge plus 1 at the end of the plate For belts which are side guided with wear strips Z cross section a clearance between the edge of the belt and the side guide wear strip is recommended in order to cover possible heat elongation of the belt width For belts with Positioners wear strips are arranged according to the location of the Positioners Wear strip shoes are recommended for smooth transfer of the chain onto the wear strip 14077N LA TRAVEL qanunun p 19063V 14079N E me
30. 2 1 4 14 Curved Templets The curved templet is required to ensure accurate placement of punched or drilled holes Exclusive concave cut made with Flexco Bolt Hinged templets provides uniform tension across full belt end and reduces the potential for splice edge failure Templets are available in all standard belt widths uu Ordering Number mm m 35X 559 30 m sso so aso 14 ame NOTE All templets up to and including 1800 mm 72 are curved For belt widths over 1800 mm 72 straight templet supplied Alligator 400 Series Curved Belt Cutter For even tension distribution across the entire width of the belt belt cuts must be made in a concave shape The Alligator Curved Belt Cutter is used to cut belts for Flexco Hinged Fasteners and makes it easy to cut the precise curve necessary to equalize belt tension Ordering Description 1 Nes NOTE Belt widths over 1800 mm 72 require straight cutters Cutter Complete 15 Flexco SR Scalloped Edge Fastener System Lower fastener profile extends splice life and improves performance The Flexco SR Scalloped Edge fastener features a low profile that significantly reduces the fastener s exposure to cleaner blades skirt rubber and return idlers Reduced wear and tear on the fastener extends the life of the splice to maximize belt availability and to help keep productivity on a roll Design
31. 500NCS 4 RS187 24 600NC RS187S 24 600NCS 0 RS187 30 750NC RS1878 30 750NCS 900 6 RS187 36 900NC RS1875J36 900NCS 1050 RS187J42NC RS187SJ42NCS RS1878148NCS 1200 RS187J48NC RS187 60NC 60 RS187SJ60SS 10 sets per box MesAlloy Fasteners N 300 350 400 450 500 600 750 900 1050 1200 1500 AJA RS125J16 400SP RS125J18 450SP RS125J20 500SP RS125J24 600SP RS125J30 750SP RS125J36 900SP RS125J42SP 00 NIN e H HN Qo 100 250 10 300 12 350 14 400 16 450 18 500 20 600 24 750 30 900 36 ON 42 48 60 1050 co AN RY AR N EN 100 300 400 450 50 Q So N 00 RS187 18 450SP RS187 20 500SP RS187 24 600SP RS187 30 750SP RS187 36 900SP RS187 42SP RS187 48SP RS187 60SP 1 1 1 2 24 SION Alo No 100 300 2 400 6 450 8 500 0 600 750 0 900 6 3 3 SN N 1050 1200 1500 co Includes sixteen 150 mm 6 fastener strips vvith staples Hinge pins not included Ordering Number 125MA 187MA Note When ordering MegAlloy fasteners or bulk ordering lacing with special staple lengths you must use a green guide block ST4 5 50240 with your installation tool When using loose staples you can order a staple dispenser to speed up your installation of this product Hinge Pin Selection Chart Wide selection makes it easy to match the correct hinge pin to the needs of your Nylon C
32. 6Ohm 10000000hm The resistance of the grounding must be checked by the assembly fitters prior to installing the chains During assembly installation of the chains sparks must be avoied Appropriate tools must be used Chain pin must be installed completely and carefully After the chais pin installation the chain links must be checked and in case of any damage be replaced Swarf and any other metallic or sparking objects must be removed from the conveyor prior to start up The total chain length of a grounding section must not exceed 333 chain links 54 ENGINEERING MANUAL E M Edition 14 06 2006 Product stability A product stands stabile even in case of large speed variation if C gt R Critical coefficient C B H Real coefficient R real friction coefficient measured for the application in question Raised edges however have to be avoided With the following formula the maximum admissible speed variation can be calculated Max admis speed variation MSV SQR 2 g SQR H2 B2 H SQR square root g gavitational acceleration H height of centre gravity B base radius G centre of gravity MSV indicates e g the max admissible speed of a bottle being conveyed onto a dead plate without tilting Noise reduction Measures Usecurves instead of dead plate transfer Install flow control devices like frequency controlled drives to adjust the conveyor speed according to actual require
33. 75 Critical sections of a conveyor line which need special attention regarding cleanness 77 INSPECTION procedure 78 Installation 0 1076 o 30 7700 0 7577777747 79 lt Trouble shooting odas d kadra hayda eyd deca e dad p p dique qe oma dea een 80 e Replacement sil 57215 0 070 82 Chemical TesiSteriCe 83 Application temperatures 86 EXPan sion lalol S esae cen 0705777777 7 7 7 P7 TI5 ra I I I 86 e Conversion factors SI sad caes ie nia coordinada arde NM PT RES 86 CALCULATION ux 025e12 1939 P TESI 07 0700097 7777 X adde VUE RE QS M 777 61 ENGINEERING MANUAL 3 SYSTEM PLAST AAA AAA m iene een eee eee eee aed CONVEYOR COMPONENTS INTRODUCTION This Engineering Manual has been developed to assist you with specific engineering information when a new conveyor is designed as well as when a conveyor is going to be modified All guidelines in this Engineering Manual are given to our best knowledge and are believed to be reliable based on experience In case that you are not sure if the information given applies to your situation or when you need more information about a specific subject please contact us We cannot take responsibility for imperfections damage or injuries due to wrong conveyor desi
34. K325 HB Pusher K330 see above Packer As close as possible to the FBI multi track mass conv starts to get a big Eli buffer in front of the packer SPC 815 881 MO K325 critical bottles K330 Flexon System Plast GmbH Technical Suppc Alfred Nobel Str 4 49 6204 9673 242 68519 Viernheim Germany 6 ENGINEERING MANUAL E M Edition 14 06 2006 Application related selection guide E 3 j b Air conveyor Air conveyor always single lane feeding directly into the Rinser Filler 2111111011 If there is a single lane conveyor then use NG 828 880 M K325 Rinser t Filler Y Because of hygienic aspects Rinser Filler Cappers are mostly built in block design Capper Approx 30 higher speed than at the exit of the capper with single lane conveyor Reason For the air blower device the bottles must have a bigger pitch in order to dry them before they reach the labeller Recommendation Air blower NG 828 880 M K325 The highest speed section is in front of the labeller the speed is approx 50 higher than in the air blower 60 70 m min are possible Our NG 828 Labeller 880 M K325 helps achieving a very high grade of line efficiency On the single lane conv the bottles have a pitch which is necessary for the following inspector and divider conveyor We recommend our NG 828 880 Inspector M K330 The bottles run stabile with the K330 what contributes to high
35. No controlled start up Install frequency inverter drives Curve not mounted level Check and adjust Rusted steel chain ssible cause temed Incompatible combination of chain material and Use only compatible chemicals chemicals Consider higher graded material May occur even with stainless steel Excessive chain belt wear ossib uses Improve cleaning Contact lubricant supplier Obstructions Check all sections Debris in return part Cleaning Install roller with larger diameter Sprockets don t slide on shaft when belt extends due to temperature increase rq ibl nus nemed Pollution Improve cleaninc Axial fixing incorrect Re adjust axial fixing according to temperature situation Rapid wear on sprockets Abrasive conditions Improve cleaning Use steel sprockets Please help us completing that list by informing us of your experiences ENGINEERING MANUAL 81 x2 SYSTEM PLAST m ed CONVEYOR COMPONENTS Replacement criteria Chains must be replaced when gt Pitch is elongated more than 3 gt Thickness of the plate is reduced to less than 50 The surface becomes very unflat uneven or rough dependant on application Side of sideflexing chains is worn to such an extent that the pin is exposed Chain jumps on the sprocket Chains of inliners pressureless combiners should be changed all at once Belts must be replaced when Thickness of the plate is reduced by 1 mm from the top an
36. Positioner K330 Closed surface 2121 FTP2 Low friction K325 Excellent stiffness 1 2 pitch Small transfer radius 42 ENGINEERING MANUAL E M Edition 14 06 2006 Optimised steel chains For maximum product stability e g PET bottles designer bottles and for critical applications e g inliners and pressureless combiners we offer the following chains For sideflexing applications Stainless stell chains for Magnetic System SPC 881 MO SPS 881 MO Design Features Optimized plate in terms of Flat and smooth surface O Defined convex shape of plate Cn um Maximum closed plate surface azm For straight running applications Standard stainless stell chains Our staight running stainless stell chains offer design features as mentioned above in standard execution TRAVEL G gap 1 5 mm minimum For side transfer applications Stainless stell chains as described above in K330 83 8 mm width for 85mm track distance The gap between adjacent tracks is reduced by approx 5096 compared to K325 82 5 mm chains to a minimum in order to avoid toppling products ENGINEERING MANUAL 43 exo SYSTEM PLAST Ls CONVEYOR COMPOMENTS HB pins for extended wear life standard pins Generally both are Chemical suitable Resistant Regular applications e Clean environment proper cleaning e Abrasive environment dir
37. S curves Standard TAB curves Special curves Bevel curves Curves to customer drawing Magnetic corner tracks T series Tab Carry way Tab Return way T series LE a Height L NOLU S PRODUCTS Machined products Curves for chain Valu Guide profiles Chain tracks Side guides E M Edition 14 06 2006 Nolu S versus Nylatron Nolu S reduces chainp ull and avoids problems of overload in curves Other advantages of Nolu S Noise reduction Reduction chainpull Longer chainlife Reduction chainpull Reduced energy consumption Reduced stick slip FDA approved base material and additives Suitable for running dry at higher speed tested at 130M min Nolu S curve Chainpull 500N Coefficient of friction Acetal Nolu S 0 075 Increasing pressure of chain sliding against inside curve 9 PV limit pressure velocity limit is exceded Melting point materials UHMW 135 C Acetal 170 C With Nolu S chainpull becomes Chainpull 600N 25 less UHMW curve Chainpull 500N Coefficient of friction Acetal UHMW 0 10 Increasing pressure of chain sliding against inside curve At overload the curve starts melting Melting point materials UHMW 135 C Acetal 170 C PV limit pressure velocity limit is exceded Chainpull 650N Nyl
38. Templets Easy to use For APF100 Fasteners For APF150 Fasteners templets ensure Ordering Ordering mm in Number mm Number as correct fastener 1001 900 1501 900 alignment Belt Punch Specially designed to drill precisely sized Fastener Ordering Size Number APF100 A100P Slugs eject automatically to the side holes without tearing or burning the belt Curling bit Heats compresses and molds plate stud Size Number into a properly curved rivet to optimize bold P y P APF100 S100B d Olur APF150 S150B 16 Belt Maintenance Products Clipper 845LD Belt Cutter Lo i 4 m For straight clean and safe cuts on Belt Widths Ordering belts up to 12 mm 1 2 thick The z y Enn Description aber shielded double edged safety blade can ae je 36 Belt Cutter 845836LD be chain driven from either end of the 1200 48 48 Belt Cutter 845848LD cutter Removable clamp bars hold 5 5 72 Belt Cutter 845872LD belts securely Can be hinged and lifted eplacement Parts from either end to simp lify routine Wrench Assembly handle 820 840WA operation and maintenance Cutter Blade Kit 845 CBK Optional Squaring Device 840SD Alligator 300 Series Belt Cutter For belts of any width up to 28 mm 1 1 8 thick the Belt Width Ordering mm Alligator 300 Series belt cutter delivers clean straight Number cuts quickly and safely The double edge
39. belt Lubrication Wearstrip material material Stainless steel Return Extra not Water amp soap applicable oil 020 020 1019 LF Acetal D W ol 0010 010 010 XPG Acetal ol 0 010 010 00 foo Coefficient of friction between chain and product Chain belt Lubrication Product material material Paper Metal Plastics aluminium New glass cartoon steel incl PET ceramics Stainless 0 35 steel 0 30 0 15 steel Speed Line 0 29 0 24 0 13 LF Acetal 0 20 D W 0 15 0 12 0 15 0 13 NG PBT VG 06 033 oso Joso 1050 66 ENGINEERING MANUAL XPG Acetal Water amp soap 0 40 0 35 0 30 0 30 0 10 Parameters causing wear Operating conditions Load Speed Number of starts per hour Starts with without load Soft start frequency inverter controlled drive Product accumulation Conveyor control system PLC Lubrication Water quality Concentration of chlorines Water hardness Contaminations Capacity of water supply Lubricant Suitability performance Dosing Efficiency of nozzles Cleaning Cleaning agent Frequency Intensity Rinsing Chemical attack Environment gt Temperature gt Humidity gt Wear increasing media abrasives gt Corrosion gt Cleanness Soil e g from construction work Conveyor components gt Material quality gt Construction gt Dimensional accuracy of
40. corresponds to your belts width Flexco R2 Two fastener strips per package Rivets Required For One Belt Ordering Number Width Stainless 7 900 36 ezsewo0 Rassen so Flexco Scalloped Edge R5 1 2 Two fastener strips per package Width Required RustAlloy Co Sedi dms 57 Flexco Scalloped Edge RARS Iwo fastener strips per package Belt Ordering Number Width RustAlloy mm 400 Series SS 1200 RAR8 SE 48 1200 R5 MegAlloy fasteners are supplied as 4 plate strips and are packaged 10 strips per box Enough fasteners to splice a 900 mm 36 belt To maximize fastener service life see page 3 to select the fastener metal for your application Flexco Scallo ed Ed e R5 Two fastener strips per package P ps per packag Width Required Stainless RustAlloy Cum 2 300 Seis dies Co scan esse o ea e 10 1500 R5 SE 60 1500 55 5 60 1500 RARS SE 60 1500 Flexco Scalloped Edge R6 and RAR6LP Low Profile Two fastener strips per package Width Required RustAlloy RustAlloy Low For One Comfia se jin Css ssss m l o H 72 Flexco R5 MegAlloy Ordering Number R5MA SE 18 Rivet Selection Charts Rivets Rivets are available in either steel or stainless steel Rivets are packaged 250 rivets per box SRAA SRA SRB and SRC rivets are also available in 100 count packages Bulk packs of 2
41. flights and wear strips of the formula to the second section and mulliply the result by the angle factor relative to the second section if there is a curve or divide if the pull is negative E Repeat step for all other sections untill the sprocket which is the maximum point pull The pull obtained is to e considered as Ihe total pull on the pair of chains that form the elevating conveyor with continuous operation and 2 times higher with frequent stars and stops Anyway the correct coefficient of friction between rubber and product in mos cases a precautionary value of 0 25 can be used Kg mesh load factor of the rubber pad on a particular product With Ha 0 25 KG 4 12 SECTION 6 MOTOR AN SECTION 1 SECTION 5 7 SECTION 4 SECTION 2 2 5 3 choice of the motor depends also on its kind 77 dir hydraulic and the type of transmission friction reducer ENGINEERING MANUAL 65 SYSTEM PLAST CONVEYOR COMPONENTS Coefficients of friction Below listed coefficients can be used as a guideline Dependent on environmental and application requirements temperatures lubricant material combinations dirt debris product and chain belt surfaces etc the coefficients are subject to variation Coefficients of friction are subject to permanent tests in our laboratories Coefficient of friction between chain and wearstrip Chain
42. in case conveying High mechanical wear EXTRA PLUS HB 100 100 EXTRA PLUS 50 80 Classic chains 30 60 40 20 0 E EXTRA PLUS HB MEXTRAPLUS CLASSIC CHAIN e Chemical influence EXTRA PLUS HB 100 100 EXTRA PLUS 70 30 Classic chains 30 60 40 20 0 EXTRA PLUS HB MEXTRA PLUS CLASSIC CHAIN 46 ENGINEERING MANUAL E M Edition 14 06 2006 Crate conveying Usually single track stainless steel chains 71 2 wide are used for that purpose Two track 3 4 stainless steel chains installation is also possible Special plastic chains are available for conveying of heavy crates boxes and kegs especially in dirty environment under rough conditions PE M r Q TRAVEL TRAVEL El ID mmu CC600 CC1400 For straight sections ferritic stainless steel profiles with a surface finish of max 1 6 um and a hardness of 25 HRC are recommended All edges should be chamfered To ensure proper operation and long wear life the CC chain should not be tensioned in the return part Lubrication is not recommended and in most cases not required anyway Curve constructions should enable easy removement of debris Open design is recommended The chain should be removable out of the curve for cleaning purposes Inside guides can be made of plastic however stainless steel is recommended to avoid imbe
43. m E laa NEM E Hi gt EE II E 6 HE 2 5 ui T ao I AR M z 5F57 D oii ok om e JE s S m 4 Hd BB BEER ENGINEERING MANUAL 83 SO SYSTEM PLAST CONVEYOR COMPONENTS DEI POLYAMIDE POLYPROPYLENE ACETAL RESIN POLYETHYLENE BRASS RUBBER STAINLESS STEEL PA PP POM PE NBR CHEMICAL OT NI VITON AISI 304 AGENT E C E C E C Note 23 C Note 23 C Note 23 C Note 23 C Note 23 C Note 23 C Note 23 C Note 23 C Magnesium chloride 5 10 e 1 1 1l 25 es o Methyl acetate 100 6 P o 311 AIADU A D Methylacohol 000 00 el N E Mahdi m l o e o E a u A 1 o J _ em ola e Mineral oil e o e 177 Ulu m x a B Aa 5 75 NE 5 x Wo ea 5 x 3 if o ee B o om Ee JB s EE 0 eli B E 4 3 7 EB 2 E B os oli 56 LE a HE D ereo e eo o lili A BE a ABS om m BM 25 Mee BAR N l Hi A e Zot ao Pull a 2 AA BB 9 v ME a a NN o ES A MM se h mu 7 FL Sk oia or e CAMS o A lt E 577 47 4 ccm E 7 uu m E coc 0 DD O i o oliii Sb u E oa nena EH 2 5
44. meter hour 0 3048 foot hour meter minute 0 3048 foot minute meter second m s 0 00508 foot minute meter minute 18 288 foot second meter second m s 0 3048 foot second newton N 9 80665 kilogram force newton N 9 80665 kilopound newton N 0 27801 ounce force newton N 4 44822 pound force newton meter N m 175 1268 pound inch newton meter N m 14 5939 pound foot 86 ENGINEERING MANUAL E M Edition 14 06 2006 NOTES ENGINEERING MANUAL 87 EF115M Alligator Fastener Systems for Light Duty Applications Welcome to Flexco From product distribution centers to food processing plants companies rely on Flexco for belt conveyor fasteners and maintenance solutions that help maximize uptime productivity and safety We offer the most comprehensive selection of quality products in the industry And we back customers with unsurpassed product and application support The support you need www flexco com whenever and wherever For up to the minute information on you aed t products applications and distributors M as well as late breaking news and product bulletins visit our Web site Flexco products are only available through a select Youll find links to e Products network of qualified belting and industrial supply Specification Guidelines e On line Catalog e Technical Support e Application Stories e Frequently Asked Questions distributors This worldwide distributor net
45. products made of N under your specific application conditions please contact our technical support department We are not able to accept warranty claims if at least one of the following limitations were applicable or if limitations according to our written technical advice were not complied with MECHANICAL PROPPERTIES OF N PERMISSIBLE OPERATING TEMPERATURESOF CHAINS MADE OF N For breaking loads of chains uz please refer to the bz FLEXON SYSTEM PLAST chain catalogue FX F permanent approx 40 to approx 120 C 248 F up to approx 60 C 140 F in humid environment peak dry 120 248 to max 140 C 284 F 0 Catalogue data are valid for green standard material at ambient temperature Other colours and higher temperatures may result in a reduction especially of the mechanical properties ln such cases we recommend tests under operating conditions ASSEMBLING PRODUCTS MADE OF N The assembly has to be done according to applicable technical standards in an appropriate way Suitable tools have to be used RESISTANCE OF Nr N Distinguishes itself compared to other common plastic materials through excellent chemical resistance At ambient temperature it is according to our experience not affected by the following chemicals common cleaning agents and solvents customary oil and grease alcohol petrol water aqueous neutral and sour salt solutions diluted acids Additionally it is more resistant against UV and hi
46. series 225116 ps 637 7012016045 1824 6266 1n e es series 2251 LBP 65 2910462457235643570750279 802 67573458545 843 669553358535 Sprockets Z 16 Sprockets 7 18 Sprockets Z 19 H Mu us hali sas e64 728 848628 70 76a B4 678 736 80 CHAIN BELT TYPES series 2250M FT 2250M FG series 2251M FT 2251N FG 926 ENGINEERING MANUAL 29 2x3 SYSTEM PLAST m mu ng CONVEYOR COMPONENTS Assembly with two modules of Assembly with two modules Assembly with two modules of three rows of rollers One module with three rows of rollers five rows of rollers One module with five rows of rollers HEAD TO TAIL TRANSFER Examples of assembly Head to tail transfer with two Head to tail transfer two with modules Head to tail transfer with two modules of three rows of rollers One module of three rows of rollers modules of five rows of rollers Assembly with stainless steel or One module of five rows of rollers plastic resin flat top chains Assembly with stainless steel Top plate thickness from Assembly with stainless steel or plastic resin flat top chains 3 mm to 4 8 mm or plastic resin flat top chains Top plate thickness from Top plate thickness from 3 mm to 4 8 mm 3 mm to 4 8 mm 30 ENGINEERING MANUAL E M Edition
47. steel straight 130 Stainless steel Magnet System 130 Plastic chains straight 80 1100 1180 Plastic chains sideflexing Magnet System 4 180 Plastic belts straight 180 Under abrasive conditions the maximum speed is reduced ENGINEERING MANUAL 91 XS SYSTEM JPLAST nn e a CONVEYOR COMPONENTS STM Safe Transfer Module S T Module Safe Transfer Module Sicherer Transfer Modul Features Merkmale v Safe and smooth Transfer v Sicherer und sanfter Transfer of instable products instabiler Produkte v Compact design one solid v Kompakte Ausf hrung einteilig piece no edges keine Kanten berg nge v Easy installation v Einfache Installation 52 ENGINEERING MANUAL E M Edition 14 06 2006 Application Example Anwendungs Beispiel Construction Konstruktion Oberteil Upper part Universal Unterteil Return part ENGINEERING MANUAL 53 SYSTEM 8 CONVEYOR COMPOMENTS PLAST Static electricity AS material has the following properties Surface resistivity 10 Ohm According to IEC60093 test method Volume resistivity 10 Ohm m General instructions recommendations v V NN ON V NN ON V NON VV ON VVVV VV ON gt Caution Already during transportation of the chains electric charge can be generated what can cause sparks Before carrying the
48. technical support department ENGINEERING MANUAL 61 CX SYSTEM PLAST CONVEYOR COMPONENTS Required data for belt calculation Belt and material specification Bettye 7 Belt vvidth Material straight upper part Material straight return part Product material Product details and conveyor specification Products hour a Product weight Belt speed lubrication 0 00 Diameter product mm Height difference Watt Centre drive yes no Section __ Length Accumulation Occupation _ Temperature 200 Required operation data Please add a sketch of the conveyor layout Please describe operation conditions e g abrasive conditions environmental conditions special operation requirements in detail Please describe product features in detail add drawings sketches Replacement of chain belts Which chain belt was used before Did it work satisfactory or did problems occur Please contact your Flexon System Plast partner or our technical support department li SysCalc 62 ENGINEERING MANUAL Conveyor calculation E M Edition 14 06 2006 If you do not have our calculation programme installed the following calculation guide will help you to design calculate your conveyor Chain pull calculation straight running conveyors This formula applies to strai ght running inclined straight running and straight running with a
49. the plastic material of chain and curve becomes more and more soft and abrasive wear takes place The stainless steel insert removes the heat much better out of the system and friction is reduced significantly Applications EXTRA curves are suitable for dry run applications with plastic chains Advantages Wear at chain and temperature are reduced significantly Wear at curve is reduced dramatically almost zero gt Noise level is reduced significantly Chain load capacity is increased E M Edition 14 06 2006 Stainless steel insert LUI f 3 5 0 20 0 0 lt 12 0 C gt 29 0 C Bild 4 Thermographieaufnahme einer Magnetkurvenf hrung Temperature i curve outfeed ncreases towards the ENGINEERING MANUAL 35 SYSTEM PLAST 8 CONVEYOR COMPOMENTS Self Cleaning SC Dual Magnetic Corner Track This curve based on standard Magnetic Corner Tracks is prepared for installation of cleaning nozzles Comparison of corner track holding systems Bevel Magnetic Chains hold firmly Support in return part Chains can be lifted for cleaning Jamming of broken pieces Yes 36 ENGINEERING MANUAL E M Edition 14 06 2006 Installation SCrew Single track Multi track Cross bar support is recommended for curves wider than 6 tracks For trouble free infeed of chains Return Guide Shoes are recomm
50. typical catenary sag Recommended dimensions O Chain Belt C mm B mm A mm D mm A 8 c Chains 500 900 400 550 150 125 LBP chains 600 900 400 550 450 600 50 150 belts 600 900 500 700 500 700 50 125 Speed start up frequency and drive control must be considered for the design of catenary sags Catenary sag should be checked and adjusted regularly due to chain elongation In any case the length of the catenary sag C must be longer than dimensions A and B 14 ENGINEERING MANUAL E M Edition 14 06 2006 Tensioner If no proper catenary sag construction is possible e g in case of insufficient space tensioners are used End drive Centre drive N o Y AS Q O O Nm LF AS Bi directional centre drive Roller dimensions In order to reduce the size of transfer plates the following roller dimensions are recommended Roller type Chain mm Belt mm Idler roller gt 25 gt 50 Backflex roller 300 gt 80 ENGINEERING MANUAL 15 CX SYSTEM PLAST AAA m m m mu s CONVEYOR COMPOMENTS Wear strips Construction P Parallel wear strips chains amp belts S SN More suitable for bi directional applications m Suitable for belts vvith Positioner q Chevron herringbone vvear strips belts Advantage even belt vvear P pitch betvveen vvear strips W gt 40mm recommended Recommended pitch for belts 85
51. 0 15 1 15 1 03 1 04 1 06 1 07 1 08 1 10 1 12 30 1 15 1 05 1 08 1 10 1 14 1 17 1 20 1 21 45 1 15 1 08 1 13 1 17 1 22 1 28 1 32 1 37 60 1 15 1 11 1 17 1 23 1 30 1 37 1 44 1 51 75 1 15 1 14 1 22 1 30 1 39 1 48 1 58 1 69 90 1 15 1 17 1 27 1 37 1 48 1 80 1 73 1 88 120 1 15 1 23 1 37 1 51 1 59 1 87 2 08 2 28 150 1 15 1 30 1 48 1 69 1 92 2 19 2 50 2 86 180 1 15 1 37 1 60 1 87 2 19 2 56 3 00 3 50 Note that K angle Se is Ihe same either for vertical or hori zonlal curves as you will end of an inclined conveyor ind at the beginning and at the For the example shown in the picture below you must use the ves formula for sideflexing even if in plan the conveyor has no cur Note that in the return section of an inclined conveyor it is pos sible to verify a negative pull that means that the chain moves due to gravity In this case instead of multiplying by the angle factor you must divide by it If the conveyor is not inclined part 3 of the formula will be equal to zero If the conveyor does not have the accumulation section part 2 of the formula will be equal to zero 64 ENGINEERING MANUAL Chain pull calculation elevators Elevating conveyors consist of two chains with rubber pads parallel running and assembled symmetrically one in front of the other The product does not lay on a horizontal plane but is held belween the pads The formula shown above allows the calculation of the pull
52. 0 1 CBV L fine tuned to the belt at installa CBV 72 tion and eliminate unit vibration CBV 84 T 2400 mm CBV 96 e Can also be positioned directly AN Use next larger size for belt widths between ranges behind the head pulley to dump debris right at the transfer point Deflector Diagonal Plow e Installed on a 45 angle across Belt Width Ordering the belt to discharge debris to one Number side of the belt DER T e Blade is installed in a fixed position 5 eliminating bouncing problems associated with some floating Use next larger size for belt widths between ranges style plows Deflector Heavy Duty Reversing Diagonal Plow e Twin bladed plow designed to clean Belt Width Ordering belt in both directions of travel Description Number e Discharges material to either side 450 750 CBR S 900 1050 36 42 CBR M of the belt edium 900 1050 36 42 e Installs securely to conveyor CBR 72 structure and will work on conveyors CBR 84 with severe belt vibration 2400 mm 2400 CBR 96 Use next larger size for belt widths between ranges 26 Flex Lok Conveyor Skirt Clamps Our versatile skirt clamp design makes it easy to eliminate loading point spillage on any conveyor loading site even in severe heavy loading applications Flex Lok is ideal on perpendicular or vertical skirt boards The unique design ensures that once properly installed the skirt rubber will not
53. 02 713 682 812 762 736 692 82 Teese Psp lolo eo e apapa 746 403583 628 758 463 61 64 77 5220638 651 781 582 664 21822 881MO 8857M 8857TAB 512515 148716211644 7741567 65 7 658 78 81638 601 673180317231723 1686 16 NN B 1874 KB eee mgn PO 20498 am eo as ro or ben Jn 2A ma p pe B 58 577 24 754 t7 593 82 T6 7 67 649 779 536 644 6 79 b si ilin fes e96 602 12 762 674 Ina o2 776 743 702 832 a 358 581 s sa 41 7 305 64 1 72 1 2 22 63 783 536 649 a ro so 675 676 aos 656 70 686 fer 62 724 97 22 rr 048 07 132 09 206 574 629 59 247 2 1 mra pez ee s 782 3276 663 793 368 622 673 903 405 o3 3 3 8 408 653 705 835 468 55 72 85 5291664173518651589712 749 879 65 paa oa 71 pea ms ms 188 21 41556 609 739 255 368 619 749 295579 63 76 1335 59 ao moo vs 60 49179146 61 ares 1873 11608 657 787 471 627 67 80 1535 ess n2 o2 592 682 o4 o4 sa 708 e mia a rz za se nz 857 BISUG SOSUGBIS7VG wither 374573 621 75133 887 633 763 63 614 645 775 552 642 656 786 61 2668 67 797 672 63 677 07 732 72 687 81 92 74 697 827 Big 368 5741 751 447 saa 634 764 507 61 5 646 776 566 642 7 r7 eae 668 o roo ene 693 rs leog ro2 217 69 82 806 741 o 13 18736 449 501 635 765 5091627 64 777 57 654 658 788 63 619 663 o3 o1 4 era na 71 me ees mami 15 leos 828 m 503 627 643 773 562 53 654 784622 679 664 194681 3 ens oos mea 726 eu majo
54. A ie ees NCS 16 AC1 amp acas NACi8 NC isii NC 8 NCS 18 159 x 1 O O A C UNES NCS 20 NAC241 NAC24 NC241 NC24 NCS241 NCS 24 AC261 acas NAC261 NaC26 NC26 NCS 36 1 NCS 36 NC NCS 8 NCS 48 1 548 1350 54 acs41 ACSS41 ACSS4 NAC 54 1 NAC 4 NC541 NC54 NCS541 NCS 54 1500 60 Acoor ACS601 ACS60 NAC 60 1 NAC 60 NC 6 1 NC 60 NCS601 NCS 60 300 Series NC 30 NCS 30 1 NCS 30 Hinge pin Feine Pise For 375X and 550 material selection ER SEE Width SC 6 mm dia SSC 6 mm dia NB 6 mm dia x AC Bare Armored NC Nylon Covered Bare Steel Cable Bare Stainless Cable Nylon Covered Bronze Cable Cable Heavy duty Steel Cable Nylon Fach Package Fach Package Fach Package long wearing pin covering prevents One Pin Ten Pins One Pin Ten Pins One Pin Ten Pins popular in underground pin migration Not Hp A PS AN 1 57 15 Maok me NENNEN SSC 30 1 55 NB301 ACS Bare Armored Stainless Steel Cable Se e Sa n EE MA Stainless Steel Cable For greater corrosion ssc42 1 ssca NB421 5 QUAM Cre eT NR ARES corrosion resistance applications 300 Seri eries NAC Nylon Covered SC Bare Steel Armored Cable Cable Recommended Combines a durable for abrasive or armored steel wrap with gritty material iS a nylon covering for conveyance smooth op
55. C 30 11 1 806 461 5646 su socer soen 1000 1050 1100 1200 1350 1500 300 Series C932 18 1 C932 24 1 C932 30 1 C932 36 1 C932 38 1 C932 40 1 C932 42 1 C932 44 1 C932 46 1 C932 48 1 C932 54 1 C932 60 1 1800 C932 72 1 Ten Pins PAN Ca SC932 44 SC932 46 SSC932 18 1 SSC932 24 1 SSC932 30 1 SSC932 36 1 SSC932 38 1 SSC932 40 1 SSC932 42 1 SSC932 44 1 SSC932 46 1 SSC932 48 1 SSC932 54 1 SSC932 60 1 55C932 72 1 SC932 48 SC932 54 C932 60 For R5 1 2 R6 RARGLP RARS For R6 RARGLP Ordering Number ACS6 10 mm dia Bare Armored Stainless Cable Each Package One Pin Ten Pins ACS6 36 900 1 ACS6 36 900 u ACS6 52 ACS6 54 1 ACS6 60 1 ACS6 72 1 ACS6 84 1 300 Series Al Ordering Number NAC6 10 mm dia Nylon Covered Armored Cable One Pin Ten Pins 55 932 30 55 932 36 55 932 38 55 932 40 SSC932 42 SSC932 44 SSC932 46 SSC932 48 SSC932 54 SSC932 60 Flexco SR Scalloped Edge Installation Tools MSRT MSRT8 Multiple Rivet Driving Tools Simplifies multiple rivet driving by MSRT Applicator z holding belt ip and Complet A gia pa Applicator amp RARG er only n securely in place Drives five rivets omplete simultaneously and installs four Installs R6 RARG amp Lv rdering Number RARS fasteners only fastener plates before reloading E I Incl
56. D Pulley Diameter Fastener Mechanical Fastener i 5 Si Range Rusinos Up To Operating Tension uE 5 57 75 100 of Belt Rating Ka a AN MESE In Eee nezns NEM 40 gt ees en su yenil s r memel o m wn wee s w m wm ones w ml m sil xu s s x a vas umw amp ee no s lm 90 splice for standard bulk conveyors The conventional 90 splice is the most commonly used splice pattern for standard troughing and non troughing bulk conveyors It requires the fewest fasteners and is the easiest and quickest to install Whenever pulley diameters allow this is the preferred splice pattern 45 splice for use with smaller pulleys A 45 splice can be installed in situations where conveyor pulley diameters are as much as 25 smaller than the recommended size for 90 splices This angled splice distributes tension over a greater belt area The 45 splice passes more smoothly over pulleys and under cleaners Cleaner blade life can be extended even more by skiving the 45 splice Recessed Bolt Solid Plate When belt top covers are 4 8 mm 3 16 or more we recommend countersinking or recessing fastener plates Countersinking permits deeper penetration of fastener teeth into the carcass This reduces plate exposure and extends splice life Countersinking also contributes to reduced noise on return idlers And because countersinking reduces the
57. EMFI10A Fastener Systems for Heavy Duty Applications Welcome to Flexco Companies from coal mines to distribution centers turn to Flexco for belt conveyor fasteners and maintenance solutions that help maximize uptime productivity and safety We offer the most comprehensive selection of quality products in the industry And we back customers with product and application support second to no one The support you need www flexco com when and where you need it For up to the minute information on products applications and distributors as well as late breaking news and Flexco products are available through a select A network of qualified belting and industrial supply You ll find links to distributors This worldwide distributor network Products means we can back our customers with product e Specification Guidelines On line Catalog and application support from locations around e Technical Support p E 2 On E o E Q Y Y gt U Y A Y p LL the globe Application Stories l l l e Frequently Asked Questions From fastener selection and installation to FAQs troubleshooting our distributors are equipped DD and trained to respond to both your day to day Global Sales amp and emergency needs Rely on Flexco and Distribution Facilities Flexco distributors for a broad range of belt conveyor maintenance solutions and unsurpassed az helpful
58. Friction Acetal Resin Extra Performance New Generation Anti Static Acetal Resin High Temperature Resistance Splecial Chemical Resistance steel chains roller chains steel chains steel chains steel chains steel chains roller chains plastic chains plastic chains plastic chains plastic chains plastic chains plastic chains plastic chains N B R Rubber NBR 40 110 rubber pad gripper E P D M Rubber EPDM rubber pad gripper Polyamide PA 10 80 sprockets idler wheels Reinforced Polyamide PA FV 20 120 sprockets idler wheels Polypropylene PP 5 100 sprockets idler wheels Reinforced Polypropylene PP FV 10 110 sprockets idler wheels Polyethylene PE 40 80 sprockets idler wheels Expansion factors D LF XPG AR Acetal NG New Generation AS antistatic Acetal CR Polypropylene Approximate values 0 12 mm m C 0 18 mm m C 0 13 mm m C 0 15 mm m C Calculation Expected expansion mm width mm 1000 operation temperature C 21 C expansion factor CONVERSION FACTORS SI LENGTH meter 0 3048 foot centimeter 30 48 foot millimeter 304 8 foot meter 0 0254 inch centimeter 2 54 inch millimeter 25 4 inch meter 1609 34 mile kilometer 1 60934 mile meter 0 9144 yard gram g 28 3495 ounce avoirdupoids kilogram kg 0 0283495 ounce avoirdupoids kilogram kg 0 45359 pound avoirdupoids meter minute 0 00508 foot hour
59. M K330 is recommended Regarding standardisation NGG is suitable as well In the blocked three machines there are only straight conveyors because the speed is too high considering centrifugal forces No lubrication in the machines NGG 2250 K330 FGP2 is a safe solution After the inspector single lane conveying continues to the can twister Still without lubrication The twister needs a certain pressure in order to push the cans through LFG 2250 K330 FGP2 is basically recommended for higher pressure CR is the alternative Regard the reduced load capacity of CR chains Approx two sections in front of the PD starts the lubricated area That is an important issue in terms of line efficiency LFG 2250 K330 FGP2 is recommended Two sections behind the PD begins the dry area This is 100 mass conveying where our NGG material can be considered as a problem solver NGG 2250 FGP2 2250 M K330 In front of the pasteuriser it is important to have enough buffer The in and out feed of the pasteuriser mostly is connected by means of rectangular conveyors no curves For this application our transfer wing belt NGG 2250 FGTP2 offers best suitability This product works to the complete satisfaction of the customer and offers the best possible grade of line efficiency In principal the same criteria as with the PD are also applicable for the PC The blow off station removes the rest of water from the can bottom standing upside down Recommendation
60. NC Pins SP Pins SS Cable Pins NCS RS62 Steel RS62 Stainless Type 316 RS62J12 300NC RS62 12 300SP 3 RS625 12 300SS RS62 16 400NC 400 RS62 18 450NC RS62 18 450SP 450 RS62 20 500NC RS62 20 500SP 500 RS62 24 600NC RS62 24 600SP 600 RS62 30 750NC RS62 30 750SP 75 RS62 36 900NC RS62 36 900SP 900 RS62 42NC RS62 42 P 1050 RS62 48NC RS62 48SP 1200 RS62 60NC RS62 60SP 1500 N B RS62S 12 300NCS fado CON 00 RS625 18 450SS RS625 20 500SS RS625 24 600SS RS625 30 750SS RS625 36 900SS RS62S 42SS RS625 48SS RS62S 60SS RS62SJ18 450NCS N CON RS62SJ24 600NCS RS62SJ30 750NCS RS62SJ36 900NCS M Mn Q NO ON 42 48 60 1050 1200 1500 RS62SJ48NCS RS62SJ60NCS N co RS125 Steel RS125 Stainless Iype 316 z RS125J4NC RS125J10NC RS125J12 300NC RS125J14NC RS125 16 400NC RS125 18 450NC RS125 20 500NC RS125 24 600NC RS125 30 750NC RS125 36 900NC RS125 42NC N A m Rsizssjioncs RS125SJ12 300SS RS125SJ12 300NCS RS125SJ14SS RS125SJ14NCS RS125SJ16 400NCS RS125SJ18 450NCS RS1258 20 500NCS RS1258 24 600NCS RS125S 30 750NCS RS1258 36 900NCS RS1255 22NC5 RS125J48NC RS125 48SP 1200 RS125SJ48NCS R 125 60NC RS125 60SP 1500 RS125SJ6ONCS RS187 Steel RS187 Stainless Type 316 RS187J4NC e 1 sm RS187 12 300NC RS187 16 400NC RS187SJ16 400SS RS1878 16 400NCS RS187 18 450NC RS1878 18 450NCS RS187 20 500NC RS187S 20
61. Positioners are available for all BELT series Location of Positioners Example 2250 FT P1 standard execution Example 2250 FT P2 standard execution Example 2250 FT P2 B Example 2250 FT P2 BD Other locations of Positioners are available on request Please contact our engineering department for detailed information ENGINEERING MANUAL 25 WOD SUIRYIASJ OJu WOI IsEIKWEISAS MMM 2961719 6Z9 674 Xe4 0 S1 95 67S 67 191 HAWD 3se d ul 3s4 jujasyamsno 1buipaqun il l uaydoiqgab inpoyy O g iK o1erpauuuui padejdas suaz og s p bup7 9YIS DY usbbjysula 1421 dil O di sap a5D 7 v sib4 aq Isnw s lnpoul u yolg uid 6uo4M jui sdil 1600 104 OG uonisod Duo 8 2 PI13 4n3 1d 9 S 173 Jauaizuaqnb4u2s uiaulapy puby uoa abpJuoW uu dil s p aBpJuowag g g Japo di sap uaxonJpuls g JOAUPMOADS 64 5 e YIM suazjog s p bup7 a3 ja410y pa quasse puey 10 dij sap 1 2 pe quuessesip aq ue sdi 5 u16us uid 1224140 ul pa210J aq ue SdI uonisod dip 1224110 y PI g o1n3 olq O P 9 94NI3d Z pllg sn3 ld Pllg an ld IND d005 R 5 je z E uabun ynysny aj b any 613 n6 1 2 1n uabunsiamuy z s119q 1ejnpouu
62. SH Corrugated Hinge Pins 300 Series Packages of 10 pins Belt Ordering Number Width for Fastener Number mm im 99 1e7 is 20 zs zl 3 4 l l wesnz osarsini RESTE H Corrugated solu uarmisl ssns ssmis 1 soo 24 m s acsi 155124 xsHoi saos ssn 50 s asso issio oso ssorsimol ssin isin e onsiioo tarsirso nsu 3 7 for ordering information Transmission Belt Lacing emet me Hi Mis 1 Lt Hs T r y LESTE B mM X iat qpilli gin Each box contains fastener sets indicated in the chart below a steel rocker 2 n a hinge pin and one gauge pin Fasteners Rocker Hinge Pins LT 300 mm 12 strip lengths 20 Package Sudales pe 316 Ordering Sets Ordering Sets Number Box Number Box 00 00S 1AS Ordering Number RH Rocker RR Two piece pin provides rocking action to reduce vvear and friction on loops and lacing Furnished vvith transmission belt lacing sizes 15 through 65 Available in steel RH or stainless steel SRH Corrugated pins are furnished with the three smallest transmission sizes E 31 E mama _ ge P UNE E EC RH Rocker 6 6 4 4 4 4 4 4 150 mm 6 strip m with corrugated hinge pins I3 com E AL mE C CENSO A za Tu Alligator Plastic Rivet Fastener System
63. SP2 30 750 552 30 750 3 2 N mae nn S Lue 4 sms sos mw ol ss 6 2 8 Alligator Ready Set Staple Fastener System Installation Tools and Supplies Alligator RSC187 Installation Tool For sizes No 62 No 125 and Holds fasteners securely in proper alignment and e O guides staples as they are driven Installs two staples simultaneously for fast and simple splicing Also provides a solid anvil surface for initial staple clinching RSC187 100 RSC187 4 The RSC187 comes complete with guide blocks and RSC187 6 driver Standard tool can be used to install all three RSC187 12 4 187 24 fastener sizes Also available in sizes to match a variety 24 RSCI67 of belt widths Wider tools are available for production lacing and fabrication shop requirements Alligator Ready Set Tool Kit Everything needed to install Alligator Ready Set Fastener Systems in a lightweight easy to carry toolbox Includes the RSC187 installation tool staple set plate hand skiver belt nippers and 0 45 kg 1 Ib hammer r Ordering 150mm 6 Installation Kit RSTK4 6 300mm 12 Installation Kit RSTK4 12 Staple Setting Plate Use the Alligator staple setting plate to achieve a smooth Ordering Number finished splice Heat treated steel plate puts the finishing set on staples Features countersunk bolt holes for easy mounting Alligator Hinge Pin Cutter
64. ace influences the maximum angles negatively Drive construction Declines CM tan critical angle coefficient of friction chain belt against product considering pollution 28 Soft start stop is reccomended HY 8 Soft start stop is recommended Dynamic tensioner is in both cases recommended Inclines Drive is normally located at the upper end Soft start stop is recommended Integrated gt transfer Pr separate gt e transfer 9 e g with dead plate Hold down guide resp TAB chain 40 ENGINEERING MANUAL E M Edition 14 06 2006 Curve construction in combination with inclines declines Sideflexing chains for Magnetic System can be used in inclined declined conveyors only under the following restrictions Incline is possible before a curve Decline is possible after a curve Otherwise the chain could be lifted out Example Recommendation install a separate drive for curving sections that are located between inclined declined sections sour and alcaline benzine fuel aqueous solutions oll and High friction inserts of our chains have a abrassion Shore A hardness of 70 4 Applicable temperature range 40 to 80 C Accumulation of products most of the applications Accumulation of products results in increased load on the chain as well as in increased wear on chain belt and product LBP Low Back Pressure chains belts are recommende
65. ation Tools Power Installation Tools Dee For Fastener Ordering Number Number ie BH Punch 1 140 190 amp RP1 1 1 2 2 2 1 4 amp RP2 212 amp 3 PP Das For Fastener Ordering r Number Number Povver Punch 1 140 190 amp RPI 25 2 2 1 4 amp RP2 ET Be Quick Change Chuck Power Boring Bit 1 140 190 amp RP1 2 1 2 amp 3 1 140 19080 RPI PIP 12 2 2 1 4 amp RP2 POP Boring Bit 1 140 190 amp RPI BED EM 11 2 2 2 1 4 amp RP2 B2B m 2 1 2 amp 3 Ku E Power Wrench VETEREM A 1 1 2 2 2 1 4 amp RP2 7 N Chuck Punch Bolt Breaker Description For Fastener Ordering 5 Number Number p R Bolt Breaker 1 140 190 amp RP1 Iwo Per Package 1 1 2 2 2 1 4 amp RP2 112 Flexco Lok Tape Bolt Breaker Flexco Lok Tape is a rigid nylon tape that helps ERE Ordering Size Number FL7C belting so belts run smoothly over pulleys and UR under cleaners Also helps seal the splice against 2 amp 2 1 4 seepage of fines and moisture Belt Tape 30 m 100 per Carton eliminate belt ripple on plied or solid woven e e Flexco Cracking Chisel With a hammer and cracking chisel worn top t siz plates can be easily replaced without resorting to s hum 1 140 z 190 CIC replacement of the entire splice 1 1 2 2 C2C 90 and 45 Templets Templets for Bolt Solid Plate fasten
66. atron curve Chainpull 500N Coefficient of friction Acetal Nylatron 0 15 Increasing pressure of chain sliding against At overload the curve starts melting inside curve Melting point materials UHMW 135 C Acetal 170 C Nylatron 260 C PV limit pressure velocity limit is exceded Risk of chain melting down Chainpull 975N ENGINEERING MANUAL 11 iex SYSTEM PLAST CONVEYOR COMPONENTS Material instuction leaflets Included in every chain package for costumer information instruction Directions for use of our products made of he material FLEXON SYSTEM PLAST for use in conveyors Compared to other common plastic materials it distinguishes itself through excellent suitability for dry run applications Offers the following prominent and advantageous features he Low coefficient of friction resulting in excellent suitability for dry run applications Reduced noise squeaking through reduced slip stick effect Improved wear resistance under normal operating conditions without influence of abrasives Improved chemical resistance up to approx 60 a1C 140 alF Temperature capacity in dry environment up to approx 120 a1C 248 aTF in humid environment up to ca 60 a1C 140 a1F Nh New GENERATION is a modern High Performance plastic material based on PBT It was exclusively developed for 0 In case of any questions regarding usage of our
67. being clamped by the gripper chains they cause damage It is e g recommended to set the speed of the feeding conveyor a little slower than the speed of the gripper conveyor This ensures a gap between the products which is necessary Summary of recommendations Continuous operations no start stop e Run the gripper elevator empty before a line stop Use frequency controlled drivers with soft start stops e f lubrication is necessary PermaLub devices are preferred grease lubrication is not recommended because the grease binds dirt and creates wear Continuous inspection is strongly recommended e Avoid Too tight adjustment of the tracks Misaligned tracks and or sprockets wheels Touching products Collision points with parts of the conveyor construction ENGINEERING MANUAL E M Edition 14 06 2006 Orientation of gripper ribs Elevator Crate turner ENGINEERING MANUAL 49 SYSTEM PLAST m e m m mu nn CONVEYOR COMPOHENTS Gripper chain assembly instruction SIDEFLEXING PLASTIC PLATE TOP CHAINS WITH GRIPPERN SNAP ON BASE ROLLER CHAIN 19 05 mm 3 4 inch pich side bow type Instruction for the assembling disassembling of the plate and the rubber GSI for light applications GS2 for heavy applications GS3 for special applications Picture 1 Connecting of two assembled Picture 2 Assembling of the plastic plate chains with a connecting
68. bris must be removed by cleaning to avoid increase of coefficient of friction and wear on all components of the conveyor ENGINEERING MANUAL 71 SYSTEM PLAST CONVEYOR COMPONENTS Cleaning Cleaning is most important in order to achieve Hygienic system Clean products Reduction of friction and wear gt Removal of abrasives Removal of remaining cleaning agents with flush water is recommended Cleaning dry running conveyors With dry running conveyors there is no continuous cleaning like with lubricated conveying All products beer or lemonade spilled on the chain belt will result in pollution of the containers increasing the friction and the risk of products toppling over Therefore dry running conveyors should be cleaned even more frequently than lubricated chains How often depends very much on the circumstances e g when liqueurs are bottled and spilled it might be necessary to clean every time the line stops for a few hours Cleaning stainless steel chains This type of chain will be lubricated in most cases Dirt etc is flushed away continuously Normally it is recommended to clean the chain regularly with hot water max 80 C or cold water with a cleaning agent to stop and remove any form of bacteria growth There are often positions where product beer or soft drinks is spilled on the chain In these positions the lubrication will not function optimally and a more frequent cleaning
69. can only be done by the plant operator according to the special requirements and circumstances of his production unit We are only able to give general recommendation based on our experience In any case our recommendation must be checked carefully by the plant operator reading applicability Pre cleaning gt Stop conveyor remove debris e g broken glass wrapping piecies cords wood piecies Also in the return part means cold warm water up to 60 C brush hose pressure cleaner up to 80 bar f possible let the conveyor run Clean it from all sides driet dirt germ sticky dirt Sprockets idlers Upper chain belts guides Guides in the return part Cleaning means cleaning solution and user manual of cleaning agent supplier brush perssure cleaner to apply the cleaning solution gt If possible let the conveyor run Clean it from all sides Make sure that all surface with cleaning solution Sprockets idlers Upper chains belts guides Guides in the return part regards the recommended exposure time of the cleaning agent Rinsing means cold warm water up to 60 C regard recommendations of the cleaning agent supplier brush hose pressure cleaner up to 80 bar f possible let the conveyor run Rinse it from all sides Sprockets idlers Upper chain belts guides Guides in the return part Repeat these steps until the favoured cleaning result is reached ENGINEERING MANUAL 75
70. chains into an explosion hazardous area any electric charge must be dissipated from the chain Disharging can be done for example by brushing the chains with a grounded and conductive wire brush The chains must be grounded respectively included in the potentialequalisation of the plant It must be assured on site that the electric charge is dissipeted to the ground preventing any damage Grounding of the chains can be achieved by appropriate wear strips and by appropriate sprockets and idler wheels By means of conductive and grounded wire brushes electric charge can be removed directly from the surface of the chains Wear strips must be conductive and grounded Damage at chains wear caused by wear strips must not exceed the admissible limits Caution Wear at chains must not lead to lay open the metallic pin which might scratch over other metallic surfaces and generate sparks Sliding properties of wear strips must admit save operation of the chains Chain breakages must be avoided Caution Chains breakages can cause impact sparks Construction layout and control system of the conveyors must permit a save operation of the chains The chain speed must not exeed 1 m s Sprockets and idler wheels must be conductive and grounded In case a system of rollers is used for the return of chain the same is applicable for the return rollers as for sprockets and idler wheels see 16 The resistance of the grounding must not exeed 1MOhm 210
71. commended for abrasive or gritty popular in underground mining armored steel wrap with a nylon migration Not recommended in material conveyance applications Armor wrapping covering for smooth operation and wet abrasive applications For R2 SSC Bare 300 Series Stainless protects interior wires long service life Nylon covering and R5 only Steel Cable For conditions where ACS Bare Armored Stainless NCS Nylon Covered Stainless corrosion attacks steel pins For R2 recommended in wet abrasive Steel Cable The same advantages licati Steel Cable For greater corrosion and R5 only as bare armored cable plus corrosion resistance Not recommended in wet resistance abrasive applications For R2 and R5 only TNR e YO oo 55 E e e L Zo o O 22 As Sy Jr e 2 Ja E Uu e z For R2 and R5 Ordering Number Belt AC 6 mm dia ACS 7 mm dia NAC 6 mm dia NC 6 mm dia NCS 6 mm dia Width Bare Armored Nylon Covered Nylon Covered Nylon Covered Bare Armored Cable Stainless Cable Armored Cable Steel Cable Stainless Cable Each Package Each Package Each Package Each Package Each Package One Pin Ten Pins One Pin Ten Pins One Pin Ten Pins One Pin Ten Pins One Pin Ten Pins Oo 109 A ic Sal REI LA nom 0 a ee AAA aere qp o Inch NAC8 NC48 12 aes e em 14 16 acisi acas 1
72. could be required e g once every week t could be necessary to use a brush in addition to the hot water or cleaning agent to remove e g broken grass etc 72 ENGINEERING MANUAL E M Edition 14 06 2006 Cleaning plastic chains For lubricated plastic chains almost the same counts as for stainless steel chains But when using cleaning agent attention should be given to its compatibility with the chain material With respect to cleaning it is obvious that the Magnet System offers great advantages because the chain can be taken out of the curve and cleaning takes less time than with conventional curve systems Cleaning plastic belts Basically cleaning of plastic belts is not different from cleaning plastic chains Again the chemical resistance of the materials against the cleaning agents must be checked beforehand Flat Top belts have to be cleaned from the top and underside Flush Grid belts can be cleaned very effectively due to the open area Water can be sprayed through the belt to clean it Inspection A good condition of the line can be maintained when people recognise initial signs of wear failure and react accordingly Generally all components of a conveyor should be checked at once Check the condition of the chain belt regularly and replace links modules which are damaged Important in this matter is to try to find the cause of the damaged links modules Wear patterns or damage on a chain or belt can
73. d blade cuts in either direction An extra long blade can also be special ordered for belts up to 39 mm 1 9 16 thick Far Pul Light Duty Belt Clamps Specially designed steel clamps draw both belt ends Ord 7 r ering together and hold them in perfect alignment to Number simplify splicing Each rod accommodates up ae e to 550 mm 22 of adjustment Can be easily operated by one person For belts under 30 m 100 ft on center 17 Belt Maintenance Products Flexco Belt Groover Easily cuts groove into the belt surface allowing leading Ordering Number edge of the belt splice to nest below the belt surface for reduced splice profile Can also cut a series of grooves to countersink entire splices Card Cutter Heavy duty utility knife with easy grip handle amur nun Roush Top Belt Skiver Durable hand operated tool for quick and clean removal of rough top from light and medium duty conveyor belting ati Permits lower fastener installation to minimize splice profile Alligator Hinge Pin Cutter Cuts bulk hinge pin cable quickly and easily Provides a clean cut with no frayed ends Belt N Ippers Simple tool notches belt ends to eliminate fraying and avoid Ordering Number splice hang up Belt Grinder The quick clean way to countersink Alligator lacing and Ordering Number staple fasteners Requires only a 10 mm 3 8 electric or pneumatic drill
74. d from the underside The surface becomes very unflat uneven or rough dependant on application Belt jumps on the sprocket Asa guideline 396 elongation is tolerable When replacing chains belts it is recommended to replace wearstrips and sprockets idlers as well Replacement of Dual Magnetic Corner Tracks In case of multitrack curves check all tracks Curve is worn when the edge o the chain plate reaches the inner side of the curve Sprockets and idlers must be replaced when gt Teeth show hooked shape and chain releases not well gt Teeth are damaged Chain jumps on sprocket Bore of idlers is worn out and idler starts oscillating Hub or keaway are damaged New chain is installed Wearstrips must be replaced when gt Thickness is reduced to less than 50 gt Dirt or debris is embedded Fixing bolts protrude 82 ENGINEERING MANUAL E M Edition 14 06 2006 ENT ACETAL RESIN POLYETHYLENE BRASS RUBBER STAINLESS STEEL CHEMICAL PA PP POM PE OT NI NBR VITON AISI 304 AGENT C C C IC E C Note 23C Note 23 C Note 23 C Note 23 C Note 23 C Note 23 C Note 23 C Note 23 C Aceticacd G 5 10 MO x Der N oM xL 20 x NO e Acetone 100 e e O e 25 m o D DD A R A BT P EE a EA x loll I E BE AT E m D s AA 9 E x BB x AU ula 0 ea 6 DE l HB
75. d to avoid these effects With low noise accumulation rollers the friction and other negative resulting effects are reduced to a minimum For the return part construction flat surfaces or guide shoes are recommended Roller or serpentine wearstrips are not possible Frequent and thorough cleaning of LBP chains belts is recommended to make sure that the accumulation rollers run free Otherwise the advantages of this construction get lost Example ENGINEERING MANUAL 41 CX SYSTEM JPLAST CONVEYOR COMPONENTS Pressureless combiner K330 83 8mm width is recommended because the gap between adjacent chains belts is reduced to the minimum Production tolerances as well as temperature elongation must be considered Suitable chains belts K325 82 5 width is necessary for sloped Usually pressureless combiners have a track pitch of 85 mm pressure less combiners Characteristics Suitable for Stainless steel chains Extremely close Glass tolerances in terms of PET Flatness surface finish SPEED LINE no sharp edges Plastic chains LF XPG NG Low friction K330 2250 FT FTP2 With Positioner FG series 2250 FG FGP2 Closed or open surface PET Cans 2250 M FT Low friction FT series 2250 M FG Excellent stiffness Glass PET K330 1 pitch 2251 FTP2 With Positioner K330 Closed surface 2252 FTP2 Heavy duty design K325 Low friction Excellent stiffness 1 pitch 2120 FTP2 With
76. dding of dirt in the guides that would reduce the wear life of the chain Transfers Slave drive dead plate staggered conveyors ENGINEERING MANUAL 47 20 A A AAA ime mi CONVEYOR COMPONENTS SYSTEM PLAST Gripper chains applications General instruction recommendations as Chains tracks must parallel before installing the chains The tolerance for the parallel adjustment of the tracks is lt 2mm Incorrect adjustment can lead to overloading and rapid wear It is very important to regard the orientation of the gripper ribs They must be bent backwards relative to the running direction of the chain The control system of the conveyor must assure that no backline pressure is created Backline pressure damages gripper chains The clearance between the chain tracks must be adjustable The gripping forces must be adjustment according to the product general rule as tight as the product can still be removed manually This is usually 5 to 10 mm less than the product width diameter It must be avoied that grippers touch each other e g by too tight adjustment Touching grippers loose their elasticity what can result in damage as weel as production stand still A tensioning system is strongly recommended Overstressing the chain by too strong tension must be avoided It is of major importance to avoid touching products If products touch each other while
77. e adjusting Double side adjusting 58 ENGINEERING MANUAL E M Edition 14 06 2006 Adjustable splicing clamp Required for adjustable curve product guides 190214 13500392 SpeedSet ENGINEERING MANUAL 59 60 A x z 1 1 JU EM ID A S 2 P Em PA uf D ENGINEERING MANUAL Roller side guides are recommended for shrink packs and carton packs They avoid scratches and other damage at the packs and at the same time they reduce backline pressure E M Edition 14 06 2006 ze CALCULATION Required data for chain calculation Chain and material specification Chain type Curve material Material straight upper part Material straight return part Productmaterial Product details and conveyor specification Products hour S tsi Lubrication Number of tracks Height difference Power consumption Watt Conveyor layout from idler to drive LE S X DUM 10 Required operation data Please add a sketch of the conveyor layout Please describe operation conditions e g abrasive conditions environmental conditions special operation requirements in detail Please describe product features in detail add drawings sketches ipai Replacement of chain belts pl Which chain belt was used before Did it work satisfactory or did problems occur SysCalc Please contact your Flexon System Plast partner or our
78. e in different colours subject to minimum order quantity The upper part of the Dual Magnetic System is available on request for special high speed or extremely abrasive applications The return track is available in standard regenerated 1000 grade UHMW PE with a ultra high molecular polyethylene weight excending 4 million g mol This ensures a cost saving advantage for the end user as the wear on the return track is normally less significant than the top section Full materials are anhydroms which prevents curve swelling and distortion when exposed to water or moisture for lubrication purposes MAGNETIC PACKS Flexon System Plast has developed special magnetic packs for the Dual Magnetic System curves These unique magnet holders are located into slots machined in the upper section of the curve DESIGN AND FUNCTIONALITY Dual Magnetic System curves have the magnets positioned on the outside of the centre line radius of each track which results in a more effective counteracting through the curve The positioning of the magnets in the Dual Magnetic System does not increase the chain load or friction unlike other similar systems ENGINEERING MANUAL 33 WoOd suleyrdds ojul uoo se duge1s S MMM 9 L LS 67S 67 Xe4 O SL 9S 6ZSE 677 T L HQUID ISe d ul 3s4S uoxo J nDQUI3 U2DN n 193JV U0113341p 6uiuuny u bul qnzup sbupbul 1311nO snpq
79. e on most worn AE belt surfaces a tt Flexco Belt Groover For nesting splice leading edges at or Ordering Number below the belt surface to reduce splice profile Can also be used to cut a series of grooves to countersink entire splice Card Cutter Heavy duty utility knife with easy grip handle Flexco Silicone Lubricant Reduces friction on metal tools and rubber Ordering Number or fabric belt surfaces to simplify cutting ee or punching Non flammable Does not hs contain fluorocarbons 24 Persuader Conveyor Belt Positioner The Persuader Conveyor Belt Positioner is a dependable field proven solution for the lost production time and repair costs associated with off center loading and belt mistracking The simple easy to install solution for belt mistracking The Persuader features an innovative design rollers make smooth contact with the return belts bottom cover centering it into the correct path and holding it there This centering action at the critical loading point solves many top side tracking problems In fact most top side tracking problems can be solved with a single Persuader at the tail pulley TM Persuader Heavy Duty XI Persuader for wider higher tension belts For thicker higher tension steel cable belts and belts between 1800 mm 72 and 2400 mm 96 wide choose the Heavy Duty XL Persuader It combines the d
80. eaning cycles it is recommended to blow off particularly the curve guides in short intervals EXTRA curve guides with metal wear recommended anyway ENGINEERING MANUAL 77 Gx5JI SYSTEM CONVEYOR COMPONENTS PLAST Inspection procedure 00 NA Ah Uy a N N Uu Inspect chains for unusual wear patterns nicks or damage Look for excessive gaps between chain flights Check conveying surface for flatness bent or broken flights Inspect hold down tabs or beveled sliding surfaces for excessive wear Review chain catenary sag for proper amount If take ups are used check that take up tension is not excessive Do not preload chain Check all idlers rollers turn discs and sprockets for freedom of rotation Examine sprockets for excessive wear Look for debris build up in sprocket tooth pockets Check for excessive guide ring wear Check all wear strips and fasteners for excessive wear Check all transfer points dead plates turn tables turn discs and sprockets for proper elevation and alignment Review function of lubrication system Inspect general cleanliness of conveyor system 78 ENGINEERING MANUAL E M Edition 14 06 2006 Installation procedure Check all sprockets idlers turn discs and rollers for proper elevation and alignment with regard to the conveyor tracks Check all wear strips carrying and return dead plates dividers and transfers mechani
81. ed for rubber plied and PVC solid woven belting and for worn belts unfit for vulcanized splices the Flexco SR fastener features a patented Scalloped Edge design The scalloped design contributes to improved fastener profile resulting in increased compatibility with belt cleaners and improved cleaner tip wear The staggered rivet pattern also provides maximum holding ability by allowing the rivets to pass between the carcass fibers without damaging them A built in viewport see photo at right simplifies fastener positioning And self setting rivets are installed from the top side of the belt for faster installation Viewport Lower fastener profile extends belt splice life Less effort required for installation Reduces maintenance costs How SR Scalloped E dge Viewport assures proper installation alignment Fasteners Work The SR Self Setting Rivet Fastener utilizes staggered pattern multiple rivet attachments that pass between carcass fibers without severing them The specially shaped head of each pilot nail works in conjunction with the installation tool anvil plate to set the rivets The same hammer blows that set the rivets also compress the fastener plates into the belt covers This provides maximum holding ability and distributes splice tension evenly across the width of the belt 16 Flexco SR Scalloped Edge Fastener Selection Guide Recommended Minimum Pulley Diameter Operating Tens
82. ended to be mounted to the infeed of the return part of the curve Always check returnpart for protruding bolts that could obstruct the chain ENGINEERING MANUAL 37 SYSTEM PLAST AAA m m m mu s CONVEYOR COMPOMENTS Corner tracks For detailed information please refer to the Conveyor Chains Catalogue for TAB chains steel plastic Example steel plastic Example 38 ENGINEERING MANUAL E M Edition 14 06 2006 for chains with roller chain steel plastic Example for LBP chains and for Multiflex chains and for CC chains Please refer to detailed information and technical data in the Conveyor Chains catalogue Installation Installation guidelines are similar to Magnetic Corner Tracks Usually Return Guide Shoes are not required Straight Tracks Are available as well Please refer to detailed information and technical data in the Conveyor Chains catalogue Installation guidelines are similar to Corner Tracks ENGINEERING MANUAL 39 OOJ SYSTEM JPLAST CONVEYOR COMPONENTS APPLICATIONS Inclined and declined conveyors Maximum angles Chain type 5 Plastic chain belt High friction chains steel plastic 1215 15 207 Dry run with steel chains is generally not recommendable Pollution on the chain as well as on the product surf
83. ent hardness 25 HRC as well as smooth surface is recommended For chains usually round shafts are used for belts round or square shafts Shaft tolerances for chain sprockets Sprocket Tolerance Remark 0 Split sprocket round bore key seat Fedseat o Sprocket round bore key seat H7 Fixed to slightly movable seat Split idler wheel round bore 0 2 0 4 Idler wheel round bore 0 2 0 4 F7 Split Sprocket round bore stainless steel hub Movable Key seat DIN 6885 Shaft tolerances for belt sprockets Sprocket Terme Remark 0 Split sprocket round bore key set P Finest Sprocket square bore 0 3 0 5 Sprocket for series 2120 round bore key seat H7 Fixed to slightly movable seat idler wheels 0 3 0 5 Key seat DIN 6885 ENGINEERING MANUAL 21 Sprocket position for BELT SYSTEM PLAST CONVEYOR COMPONENTS Recommendation gt Use identical sprockets for the drive end as well as for the idler end gt Use identical number of sprockets for drive and idler end gt Maximum distance between sprockets is 170 mm 6 gt Sprockets should be located symmetrically to the middle axis of the belt gt Only centre sprocket should be fixed using collars The rest of the sprockets should be able to move sideways on the shaft in order to compensate temperature elongation of the belt For all belt types 2120 2121 2250 2251 2252 the recommended number of sprocket
84. er installation are required for 90 or 45 splice applications Templets simplify installation by providing an accurate guide for precise placement of bolt holes Lengths for all standard belt widths are available 90 Templets Ordering Number 2 Tuz en Ts ume ml T ER Too 3 ie Dass 93 P 3 a 1 Too ie 39 99 9 n se 3 T 3 1 19020 ns aa Te aja er e ura xeu joa aj a TT 9 ae ar ro m 0 m m rm s 3mm TO ues ox Ts zi n e Ina a me zm s 1 I nm an an nan s 45 Templets m T Ordering Number 775 Pakete ee Ce s pues e pues 600 24 12445 1402445 1902445 LU22445 22445 hee e Dens mas anes 205 Lum amp i45 1085 10045 ies Flexco Bolt Hinged Fastener System For belts operating over smaller pulleys such as in construction equipment and road machinery Flexco Bolt Hinged fasteners are strong dependable and easy to install Designed as a compression fastener Bolt Hinged is fastened to the belt ends with high tensile strength bolts l hese compress the plates in the belt cover Additional holding capability is provided by the fastener teeth that inbed in the belt without damage to the belt carcass So splice tension is distributed across t
85. eration and long service life Nylon covering prevents pin migration Not recommended in wet abrasive applications SSC Bare 300 Series Stainless Steel Cable For conditions where corrosion attacks steel pins NB Nylon Covered Bronze Cable Fully non magnetic hinge pin 19 Flexco Bolt Hinged Installation Tools and Supplies The only tools needed for Bolt Hinged fastener installation are the hand and power tools described here and the Flexco Bolt Hinged Curved Templet Quick Change Wrench Chuck Power Wrench Punch Boring Bit Power Power Punch m Wrench 7 100 Wrench 100 Power Boring Bit Hand Installation Tools Power Installation Tools Number Number Wrench 375X amp 550 375X amp 550 Power Boring Bit 375X amp 550 HW Description For Fastener Ordering P Number Number Power Wiench 375X amp 550 For use with Steel No 375X or Steel No 550 nuts Quick Change 375X amp 550 5552 For use with Stainless No 375X or Stainless No 550 nuts Chuck For use with Steel No 375X or Steel No 550 nuts For use with Stainless No 375X or Stainless No 550 nuts Bolt Breaker Number Number Bolt Breaker 375X amp 550 110 Flexco Cracking Chisel With a hammer and cracking chisel worn top Nut Size Numb plates can be easily replaced without resorting to Dee 1 140 amp 190 CIC replacement of the entire splice 1 1 2 2 C2C amp
86. es no special tools only a hammer Note Alligator Belt Lacing machines are also available for production splicing Contact Flexco for additional information size to match every application Designed for belts from 0 8 mm 1 32 to 12 5 mm 1 2 Alligator Belt Lacing can operate over pulleys as small as 25 mm 1 in diameter or on belts with mechanical fastener ratings to 35 kN m 200 PIW Alligator Lacing teeth enter parallel to the length of the belt and embed clear through the belt carcass The design of the teeth ensures that once they are driven into the belt the vital longitudinal carcass fibers are not severed The connecting bar and one continuous piece design provides a strong vise like hold on the belt and evenly distributes belt tension across the entire belt width The one piece fastener strip ensures that no loose pieces will work out of the belt and into conveyed product The straight splice obtained with a continuous strip of lacing also helps with hinge pin insertion 10 Alligator Lacing Selection Chart For Bel i Fr Recommended Belt Thickness Range Minimum Pulley Diameter Fastener Ratings up to u da E O O nun om Na EEE gt C res TUTO ae i Approximate Corrugated Hinge Pin Diameter Lm Tus s s mens 7 a 28 Alligator Belt Lacing is available for both conveyor belts and transmission belts Both types are available in s
87. esign and performance advantages of the Persuader with CEMA E rollers and bearings Heavy Duty XL Persuader Persuader Conveyor Belt Positioner Persuader Conveyor Belt Positioner With Steel Rollers Belt Persuader Descripti Width Width Ordering escr puoni Min Max Min Max Number in Belt Persuader Descripti Width Width Ordering Min Max Min Max Number mm in Persuader comes standard with Exalon rollers Use next larger size for belt widths between ranges mm in Use next larger size for belt widths between ranges NOTE Idler Rollers on Sizes S M and L are 125 mm 5 diameter and NOTE Idler Rollers on Sizes S M and L are 125 mm 5 diameter pe 7 on the XL Size are 150 mm 6 and rated CEMA D Idler Rollers on the XL Size are 150 mm 6 diameter and rated CEMA E 25 Detlector Belt Plows Specially designed belt cleaners for the tail pulley Deflector Belt Plows feature an exclusive innovative blade design The blade s 20 leading edge spirals debris off the inside of the belt Compare this to ordinary flat blade plows and homemade devices that often just let debris roll under the blade Detlector V Plow Self adjusting unit eliminates Belt Width ides Description Min Max accommodate blade wear ER ECTS e Turnbuckle permits precise DEREN diustment so the pl b 1050 1200 CBV M men n en 1350 1500 54 6
88. eters recommended Reduced wear of chain belt Suitable for LBP chains belts Reduced noise Debris is ejected Debris is ejected Full support T Reduced noise with Low noise version available Even wear O rings rubber coating Improved grip with grooved rubber coating Improved wear resistance and further improved grip with urethane coating Machined versions for heavy duty and hygienic applications Chains belts with high friction surface ENGINEERING MANUAL 19 CONVEYOR COMPOMENTS x3 SYSTEM PLAST Sprockets and Idler wheels For detailed information please refer to Conveyor Chains Catalogue Sprockets and idler wheels are available in different executions gt gt gt gt gt gt Split Standard Moulded Machined Round bore Round bore with key seat DIN 6885 Square bore With guide rings With hub in stainless steel AISI 304 With low friction bushing Sprocket position Wearstrip position S distance centre of sprocket to top of wearstrip pitch diameter of sprocket outside diameter of sprocket DF bore diameter Distance centre of sprocket to end of wearstrip should be maximum 1 pitch 20 ENGINEERING MANUAL Examples H Pitch Diam C Outside Diam lt 1 pitch E M Edition 14 06 2006 Shafts Stainless steel is recommended in every case Suffici
89. ge of the belt which allows for smooth 90 transfers without deadplates resulting in a aself clearing construction the active transfer system is always equipped with the positioner which ensures an optimum tracking of the belt at the 90 transfer SPROCKETS We recommend making the returnshaft adjistable in X and Y direction within a range of some millimeters application of the specified belts please contact our Engineering Department op For further engineering information on e BELTS with TRANSFER WING BELTS SPROCKETS DIMENSIONS Ren metn N mbir oft sihZ Kim Sim Timm 16 28 2 2120 FTTP2 2120 FT 20 36 3 24 44 3 28 524 2250 FTTP2 16 28 2 or 2120 FT 20 36 3 2250 FGTP2 24 44 3 28 52 4 16 24 2 2251 FTTP2 2120 FT 20 57 24 40 3 28 48 4 2250 FTTP2 2250 FT 12 44 7 or or 16 60 7 2250 FGTP2 2250 FG E 68 8 20 76 8 2250 FT 12 40 7 2251 FTTP2 or 16 56 7 2250FG Ue 64 8 20 72 8 16 79 5 58 7 58 7 2251 FTTP2 2251 FT 18 80 2 66 7 66 7 20 80 5 74 8 74 8 21 814 78 9 78 9 The same dimensions are applicable for belts series 2121 and 2252 24 ENGINEERING MANUAL E M Edition 14 06 2006 BELT with Positioner Positioner belts are recommended for applications where forces occur from sideways on the belt side transfer infeed outfeed rectangular transfer inliner pressureless discharge combiner palletizer or accumulation table
90. gh energetic radiation than other common plastic materials N Is not resistant against alkaline concentrated oxidising acids i Permanent use in aqueous media at temperatures above 50 122 to 60 C 140 F is not recommended The following table is an outline of the resistance catalogue For further information please contact our technical support department Media Cn Temp C F Media Cn Temp C F Ammoniac aqueous 10 RT AT Natriumsalt aqueous 10 RT AT al Especially regular use of aqueous Ammoniac aqueous 10 60 140 Natriumsalt aqueous 10 60 140 vtos alkaline cleaning solvents that are Steam water gt 100 212 to Rust proofing oil cust 80 176 sprayed on with steam cleaners that Steam sterilisation 134 273 to Saltpetre acid aqueous 10 RT AT are not equipped with Disinfecting agents Saltpetre acid aqueous 10 60 140 Ptos 0777 757 7 l control limitation may have Alcohol RT AT Saltpetre acid aqueous 40 RT AT negative impact on the material Chlorine active dil RT AT Hydrochloric acid aqu 10 RT AT gt properties Formaldehyde a other dil RT AT gt Mould 30 86 Phenol and derivatives dil RT AT to Sulphuric acid aqueous 10 60 140 Amphoteric tensides dil RT AT Soap aqueous 5 60 140 Food grease and oil cust 60 140 Soap aqueous 5 80 176 Lubric oil w out additives cust 80 176
91. gn poor installation or improper use of our products made with or without reference to the information in this manual We appreciate your suggestions to improve this Engineering Manual For additional data and information about technical details of our products please refer to LEXON Conveyor Chains amp Belts catalogues FLEXOR A System Plast Group Company 2 Conveyor Components catalogues Calculation programme Ray gt or contact our Technical Support 49 0 6204 9673 242 4 i ENGINEERING MANUAL E M Edition 14 06 2006 SELECTION GUIDE General selection guidelines Product Application Options comments General conveying Flush Grid belt Best product handling Plastic chain Lubrication recommend General conveying Flat Top belt Lubrication recommend Steel chain Lubrication required General conveying Steel chain Lubrication required Flat Top Heavy Duty Lubrication recommend belt General conveying Flat Top belt Lubrication required Plastic chain Lubrication required Steel chain General conveying Belt Lubrication recommend Steel chain Lubrication required Horizontal CC chains If dry operation is required Steel chains Inclines amp declines High friction steel chains Accumulation CC chains If dry operation is required Steel chains Plastic chain General conditions Inclines amp declines General conditions chains belts Accumulation General conditions chains belts
92. he entire plate width and teeth secure the fastener to resist pull out Application versatility Hinged construction makes Bolt Hinged fasteners ideal for many types of machinery that use smaller pulleys but still require a high strength splice And for applications requiring frequent belt length alterations the joint can be separated simply by removing the hinge pin Easy installation On site installation requires only portable hand or power tools A specially designed templet and boring tool or belt punch quickly and accurately punches bolt holes into belts Installation is also simplified by our exclusive piloted bolt Tapered bolt tips cradle nuts securely in place and eliminate the need to twist nuts onto bolts by hand during installation set up Flexco Bolt Hinged Fastener Selection Guide Bl Recommended Minimum Pulley Diameter Operating Tension 75 100 of Belt Rating Belt Thickness Range Mechanical Fastener Ratings Up To Fastener Size dm um 10 Selection Charts jJ carton complete fastener joint Each J carton includes one complete belt joint for belt widths ranging m from 300 mm 12 to 1500 mm 60 Cartons include e 2 Fastener Strips e 1 Gauge Pin Hinge Pin e 2 Hinge Pin Washers e Filler Tubing Required Piloted Bolts Nuts Clips 315X Fasteners Ordering Number NC Steel Joint NCS Steel Joint SC Steel Joint SSC Stainless Joint NCS Stainless Joint NB Everdur J
93. hite Acetal POM with chains light grey for Acetal POM with additives additives Teflon belts also dark grey Standard material for PTFE for better e PBT plus additives beverage applications sliding properties e Recommended for FDA e Suitable for applications dry operation which require better Heat resistant up to sliding properties than LF 120 C dry 60 C wet e FDA UV resistant Low noise Other materials AS antistatic HT high temperature CR chemical resistant AR abrasion resistant Steel chain material Catalogue name Ca 11053 Exra 14589 Extra Plus 1 4589 P Extra Plus HB with hardened long life pin C45 is not corrosion resistant used in e g glass ceramics automotive packaging industry High hardness long wear life in abrasive applications high load capacity STANDARD is acceptable for most bottling applications where there is little risk of acid attack and abrasion e g mass bulk conveying in bottling lines 40 000bph Surface finish 0 6um EXTRA and EXTRA PLUS are generally recommended due to excellent strength and chemical as well as mechanical resistan ce e g bottling lines over 60 000bph pressure less combiners Surface finish 0 3um Super Finish 0 2um extreme flatness offers best product stability Additional alloy elements Mo Ni Ti HB version features longer wear life AUSTIC offers best corrosion and excellent wear resistance used in e g cold end gla
94. ial instructions about cleaning electric devices 76 ENGINEERING MANUAL E M Edition 14 06 2006 Critical sections of a conveying line which need special attention regarding cleaness This list considers standard layouts conveying lines In those sections the danger of high wear is significant For this reason cleanness is essential to increase service life of all components and to avoid malfuctions as well as product scrap Return boxes all the way to the de cases or washer Return boxes all the way to the washer One way and return bottles in high speed section e filler labeller One way and return bottles in side transfer sections and pressure less combiners One way and return bottles in accumulation tables and buffer section in front of machines e filler labeller pasteurizer Create conveying in the dry end Generally it must be noticed that dry sections must be inspected very carefully regarding clean conditions In such sections no permanent cleaning by means of lubrication spray devices is taking place As a consequence out of insufficent cleaning wear at the following components can be observed curve guides wear strips chains belts return components Only due to the higher friction in such sections the wear rate is already higher compared to lubricated section If cleaned properly the service life of components can be increased significantly Additionally to regular cl
95. iato Si raccomanda estrema attenzione all uso di potenti detergenti specialmente quando con tengono Ammoniaca Acido Fosforico o cloro He POM Hwxe 4 5 Y 9 0 BO B C n ENGINEERING MANUAL 13 SYSTEM PLAST M M M M CONVEYOR COMPOMENTS COSTRUCTION DETAILS Drive Construction End drive Usually used for one directional applications Preferred running direction of chain has to be considered Centre drive 140 10 Usually used for bi directional applications or when space for catenary sag or drive construction is limited Commonly used for accumulation tables Chains without preferred running direction are recommended Wrap around angle o Recommended angle on sprockets is 140 10 Too small angles result in chain belt jumping on the sprocket Too big angles result in chain belt sticking to the sprocket Catenary sag Discharges the chain load Releases chain properly from the sprocket
96. ifferent packer versions it is recommended to check it with the manufacturer because chain NG 828 K330 as well as Shrink belt NGG 2250 FTP2 are suitable solutions Leave the decision up to the manufacturer Both chain and belt are perfect products for this application Note For critical curve sections for single lane conv our EXTRA version for magnetic as well as for TAB series are recommended EXTRA curves are a problem solver for mass conv too Nolu S can be used as well Wear strips for high speed dry running chains or belts in a hardened and smooth stainless steel version provide excellent performance Return rollers in the formula one version contribute to low noise and lower wear Using K330 throughout the entire line is a good aspect in terms of standardization e E Alfred Nobel Str 4 T 49 6204 9673 242 68519 Viernheim Germany ENGINEERING MANUAL iZ CONVEYOR COMPONENTS Application related selection guide Conditions nspector u lp hinser Filler Capper E nspector Pressurelesss Divider FD m n m Pasteuriser anna Pressureless Combiner PC 3low off 3 4 driving sections before the inspector is the mass conveying changes to single lane conv NGG 2250 K330 FGP2 2250 M K330 FG The speed for 90 000 cph is in this area around 90 100 m min After the rinser lubrication is necessary on the single lane conv LFG2250 K330 FGP2 LFG 2250
97. in high temperatures SPECIFICATIONS HI TEMP MATERIAL MATERIAL PROFILE Tensile Strength ASTM D 1457 N mm 12 6 500 Deformation under load ASTM D 621 96 3 8 7 47 37 120 C Coefficient of thermal expansion ASTM D 696 mm mm Cx10 12 62 120 150 C 7 47 150 270 C Coefficient of friction ASTM D 1894 0 04 Continuous service temperature 270 C For applications such as high conveyor speeds heavy loads or abrasive conditions Nylatron can be used at continuous temperatures up to 93 C VERSION WITH NYLATRON INSERT Nylatron 56 ENGINEERING MANUAL E M Edition 14 06 2006 57 ENGINEERING MANUAL Heavy duty SIDE GU DE FOR LABELLING BOTTLE 13500250 Special product guides for labelled bottles avoiding scratches Installation example Adjusts to 3 container sizes SpeedSet brackets offer preset conveyor guide rail adjustability that is fast accurate without the need for tools A simple push on the end knob moves the pin clamp and guide rail Spacing blocks cut the length needed accurately hold the pin and guide rail in position Positioning Spacers Push Knob m m m S88 ae d ow Piston Rod Spring Rod Sleeve Brackets d M d 1 13500260 Range of travel Range of travel Largest container Smallest container Single sid
98. increase relative to a section of the conveyor only one way carrying or dun including one curve The calculation proceeds as follows A Divide the conveyor running both carrying and return in several sections consisting of a straight part and a allein part proceeding in direction of product flow Power absorption The following formula gives the power absorbed by the chain itself on continuous operation To chose the power of the E M Edition 14 06 2006 AT 9 81 M Kc 2W Lu Ki 1 mn Ma Lv 2W Lv The used symbols are AT chain pull increment in one section in newtons M conveyed product weight kilograms per metre o chain W chain weight kilegrams per metre B Number the sections starting from the motor gear in increasing order following the direction of product flow C Calculate the pull in point 1 using Ihe formula shown above multiply the result by Kc angle factor rolera to the first section see Table p or devide by K if the pull is negative D Add the pull of the previous section to the increment obtained from the application motor you should consider a starts and stops factor and transmission efficiency Generally a power of 1 5 times higher is needed kW T 4 N speed m min 60000 horizontal length of the section metres Ly vertical height of the section metres K coelicient of friction between chain
99. ion 75 100 of Belt Rating For Belts with Mechanical Fastener Ratings Up To Belt Thickness Fastener Unique two teeth two rivet combination offers highest efficiencies in strength and durability for medium duty applications or o EA OCO Qj Ideal for applications such as wood processing or construction equipment with smaller pulleys as well as for underground mining R5 1 2 Midsize R5 1 2 is ideal as an upgrade for R5 or in applications where pulley size prohibits the use of R6 17 OLG R6 Can be used in certain applications up to 210 kN m 1200 PIW with R6 RustAlloy and stainless steel rivets Contact Flexco Marketing Engineering department for details RARGLP Features lower fastener profile for improved compatibility with cleaner blades skirt rubber and return idlers RAR8 Eight rivet pattern designed for use on mainline and panel belts with mechanical fastener ratings up to 263 kN m 1500 PIW For questions regarding RAR8 and your application contact the Flexco Marketing or Engineering department Flexco SR Scalloped Edge Selection Charts u E gt ar 11 F j m a l lun R5 1 2 RG RARS Use the charts below to match the Flexco SR Scalloped Edge fasteners to your needs Find the fastener metal type required for your application Then choose the ordering number that
100. ions star ting from the motor gear in increasing order following the direction of product flow C Calculate the pull in point 1 using the formula shown above multiply the result by K jangle lados relative to the irs section see Table Add the pull of the pre AT 9 81 M W LA K M La K3 Ki MeL Ki M W LV 1 The used symbols are AT pull increment of the section of chain in newtons Ly horizontal length of the section in metres Ly vertical height of the section in metres vious section to the increment obtained from the application of the formula to the second section and multiply the result by the angle factorrelative to the second section if there is a curve E Repeat step D for all 2 M conveyed product weight kilograms per metre of chain W chain weight kilograms per metre K coefficient of friction between chain flights and wear strips other sections untill the sprocket which is SECTION 4 3 L length in metres of the _ accumulating section on the conveyor M accumulated product weight kiram per metre Ky coellicienl of friction between chain flights and accumulated product the maximum point pull SECTION 3 SECTION 1 H LH SECTION 2 TABLE p K ANGLE FACTOR TURNING WITH TURNING COEFFICIENT OF FRICTION AN CLE DISK Ky 0 1 K 0 15 Ki m 0 20 K 0 25 K 0 30 K 0 35 K4 0 4
101. ithin the recommended range of their capabilities 2 Measure belt thickness Choose a fastener size which corresponds to belt thickness in the skived area Measure after any belt top cover has been removed 3 Measure the diameter of the smallest pulley in your drive Minimum pulley diameters for individual fasteners are noted in the specification charts for individual fasteners 4 Choose the fastener size that is appropriate for your application Use specifications for individual fastener sizes to guide your selection Alligator Ready Set Staple Fastener System The Alligator Ready Set Staple Fastener System featuring one piece fastener strips with pre inserted staples reduces installation time by eliminating the need to handle and load individual staples The result is a strong splice that resists impact damage as well as a smooth unrippled joint that simplifies hinge pin insertion An extended plate design separates the point of staple penetration from the line of belt flexing This eliminates splice fatigue that can often result from sawing action at the point of attachment The Alias Ready SP m is ideal for light and medium duty conveyor applications including Alligator Ready Set staple fasteners are furnished in strips with a bridge between each fastener plate thus preventing individual parts from getting Cased goods Parts into conveyed product gt Food e Agricultural pr
102. leaning Products Flex Lag Pulley Lagging Complete selection of cleaning Minimize belt slippage with application solutions includes pre cleaners matched styles including conventional secondary cleaners and belt plows rubber and long wearing ceramic lagging 19 Companies that rely on conveyors also rely on Flexco for belt conveyor maintenance solutions that help maximize uptime productivity and safety We offer the most comprehensive selection of quality products in the industry And we back customers with product and application support second to no one For more information visit our Web site at www flexco com Or contact us at 1 630 971 0150 or via fax at 1 630 971 1180 FLEXIBLE STEEL LACING COMPANY ISO 9000 REGISTERED Flexible Steel Lacing Company 2525 Wisconsin Avenue Downers Grove IL 60515 4200 U S A Telephone 1 630 971 0150 Fax 1 630 971 1180 E mail advertising flexco com Visit our Web site at www flexco com Australia 61 2 9680 3322 England 44 1457 891000 Germany 49 7428 9406 0 Mexico 52 5 674 5326 New Zealand 64 9 415 4488 Republic of South Africa 27 11 974 2771 2001 Flexible Steel Lacing Company 11 01 10 Part X0784 Alligator Clipper Far Pul FlexcoS Flex Lag MegAlloy Tatch A Cleat and Unibar are registered trademarks and ClipMark Ready Set and Spin Set are trademarks of Flexible Steel Lacing Company
103. line l efficiency This is the most critical section of the line and so our chain recommendation is of major importance nn The label shrink tunnel is necessary if there is a sleeve labeller installed Sleeve is an endless flexible film tube which is cut to size for the bottle in the Label labeller The sleeve is shrinked on the bottle by means of hot air blowers Shrink This is still a single lane conveyor section with 1596 lower speed than in the Tunnel labeller and inspector Recommendation NG 828 880 M K325 After several single lane conveyor sections by means of the PD the bottles enter the mass conveying Our NG 828 880 M K330 is Pressure less recommended Divider PD The classic version of a mass conveyor are buffer tables They are installed mostly in line bypass solutions are also found Recommendation NGG 2250 FTP2 with K330 width for multi track systems Sometimes the bypass is connected with right angle in and out feed i In this case our transfer wing belt NGG 2250 FTTP2 is most suitable and Buffer Table contributes to high line efficiency Buffer sections can also be achieved with multi track mass conveyors The NG 828 880M K330 is recommended If there are right angle connections installed use our transfer wing belt NGG 2250 FTTP2 The great difference between the noted buffer systems with a table and e normal multi track conveyors is the required space Regarding the infeed of the d
104. link Step 1 heat to about 70 centigrade heating treatment time 20 sec Picture 3 Assembling of the plastic plate Picture 4 Disassembling of the rubber Step 2 Assembling in the show way Attention push out the pin in direction OUT Picture 5 Assambling of the rubber Picture 6 Cut the chain in the wished leght Attentionlassemble the pin in direction IN Attention use a compact base Lubrication You have to check the lubricationof the roller chain at regular intervals 50 ENGINEERING MANUAL E M Edition 14 06 2006 PRODUCT HANDLING anii ee Conveyor length depends on ength m Stainless steel straight Approx 15 7 re Stainless steel sideflexing Approx 12 Plastic chains straight Approx 9 12 gt Product gt Load Plastic chains sideflexing Approx 9 12 Etc Only valid for standard conditions For long conveyors it is recommended to place curves close to the idler end in order to reduce chain load resulting in longer wear life A phenomenon called slip stick effect occurs unpredictably It depends on speed load construction and lubrication Pulsating dynamic forces are the result and affect the service life of all components of a conveyor Long conveyors should be avoided in such cases Long conveyors result in high chain load which affects all components of the conveyor and reduces their wear life Conveyor speed Maximum m min Lubrication Type Dry Water amp soap Stainless
105. links to product support industry trade show sites Mechanical Fastener Solutions from Flexco The most respected name in belt conveyor solutions is Flexco And for a simple reason Flexco products set the industry s highest standards for design ease of installation and reliability Plus knowledgeable advice and proven solutions help our customers keep conveyor efficiency high and operation costs low Flexco fastener systems Lor heavy duty applications Bolt Solid Plate SR Rivet Hinged El Belt Conveyor Products Fastener System Fastener System Pages 25 27 Pages 4 9 Pages 16 22 Positioners Belt Plows Skirt Clamps Bolt Hinged Belt Maintenance Fastener System Products Pages 10 15 Pages 23 24 How to specity the right Flexco fastener 1 Determine belt tension Most conveyor belting has a mechanical fastener rating Care should be taken not to operate the belting or fasteners beyond their recommended ratings 2 Measure belt thickness If fasteners are to be countersunk measure the belt thickness after a portion of the belt cover has been removed Choose a fastener size which corresponds to belt thickness 3 Measure the diameter of the smallest pulley in your drive For tail or take up of the self cleaning wing type pulley 25 larger diameter dimensions are generally required Only consider pulleys over which the belt makes at least a 90 wrap 4 Choose the fastener size that is a
106. ments e g accumulation stop Cover guiderails with plastics Use plastic sprockets and idlers Use plastic wearstrips in combination with steel chains Usereturn part rollers with a larger diameter than 60 mm Apply lubrication Use Magnetic Corner Tracks in EXTRA execution with profiled stainless steel sheet metal insert or Nolu S material ENGINEERING MANUAL 939 c SYSTEM PLAST al CONVEYOR COMPONENTS Product guides The conical guide rail incorporates two outstanding materials stainless steel and UHMW The stainless steel sheath provides rigid streamlined support for heavy loads at any speed plus a solid connecting point for holding the rail in place with clamps and brackets The UHMW guiding surface is available in a wide selection of shapes The very low friction characteristics of UHMW allow containers to move at high speed with a minimum of drag container damage and noise Materials are approved by the FDA and accepted for use in USDA inspected facilities METAL PROFI LE Zinc plated steel Metal profile is typically in stainless steel AISI 304 AISI 316 on the request used for its excellent resistance to corrosion and long lasting attractive appearance Galvanized steel can be ordered as an economical alternative to stainless steel 304 Stainless steel STANDARD VERSION Natural UHMW The manufacturing process allows the use of UHMW without additives or other processing chemical
107. n accumulation sec tion If the conveyor is not incli ned part 3 of the formula will be equal to zero IF the conveyor does not have the accumulation sec tion part 2 of the formula will be equal to zero The used symbols are _ T chain pull al the sprocket in Newtons 4 M conveyed product weight kilograms per metre of chain W chain weight per metre Cy horizontal length of the gt conveyor running qnem o C vertical height of the conveyor running metres K coefficient of friction between chain flights and wear strips L length in metres of the accumulating section on the conveyor M accumulated product weight kilograms per metre Ky coefficient of friction between chain flights and accumulated product ENGINEERING MANUAL 63 2x3 SYSTEM PLAST m m m m mu CONVEYOR COMPOMENTS Chain pull calculation sideflexing conveyors In case of sideflexing with or without incline with or without accumulation section the calculation is more com lex Fhe formula shown above allows the calculation of the pull increase relative to a section of the conveyor onl one way carrying or lom including one curve The calculation proceeds as follows A Divide the conveyor run ning both carrying and return in several seclions consisting of a straight part and a side lexing part proceeding in direction of product flow B Number the sect
108. nd scissors slide Up to 1350 Up to 54 LSHD54 easily into place to adjust to a variety of 1 03 00 5 Up to 1800 LSHD72 belt vvidths Provides even tensioning across 5 entire belt width Extruded aluminum construction resists corrosion and seizing in nn Complete set includes four clamp bars and four clamp scissors with carry bag Come alongs not included 840 Series Belt Cutter Lightweight easy to use cutter for belts Belt Widths up to 2100 mm 84 wide Grips belts To TONNES securely and features shielded chain driven double edged safety blade for rubber or PVC belting up to 25 mm 1 thick 840872 2100 840884 For belts of any width up to 28 mm 1 1 8 thick the Belt i i Ord Alligator 300 Series belt cutter delivers clean straight Number cuts quickly and safely The double edged blade cuts in either direction An extra long blade can also be special ordered for belts up to 39 mm 1 9 16 thick 23 Belt Maintenance Products Flexco Belt Grips Pulls belts up to 16 mm 5 8 thick without damaging belt surface Sold in pairs 22 FSK Belt Skiver Portable lightweight skiver adjusts easily to various cutting depths Use on rubber covered belts with top covers of 4 5 mm 3 16 or more Depths from 1 5 mm 1 16 to 10 mm 3 8 in a single pass deeper with multiple passes Cutting depth gauged from bottom of belt surface for us
109. noon a LBP 821 20 3 163 1 56471 77 7 56 2 65 7 65 8 78 8 62 2 68 3 66 8 79 8 68 1 70 7 1679 1809 17411 73 168 8 1913 180 1 175 3 169 3 82 8 Co a nO co an co Ox Ip co or a gt po Ce No co Ko co e e co CIE alot joi tius virus its jr ala 8576 c E M E M 1 LBP 8257 4607 6741668 796 666 699 676 806 726 722 Rae pe B6f745 e5185 Bo MoO B78718 879 879TAB 879M x a a esla alenat NE NEN lh 880 880TAB 880M u D ee 81828 882 882TAB 882M asl e se eo sur 21 2222 DEM B 878TAB VG 879TAB VG 879M VG Fo Be Bc BC m BO HS 882M VG 882TAB VG os 00 DS mm LBP87BTAB LBP879M 596 61 71 66 1 791 655 654 672 802 715 68 683 813 775 706 694 4 35 73 o4 834 05 754 714 844 95 5 776 723 53 IBPARTAB LBPBBOM 607 674 6661 796 666 699 67 6 806 726 722 686 81 6 786 745 695 805 BELT TYPES Sprockets 7 3 H juu 42 8 Js uz 8 us JO LG 5 b Ja isi 1 LG us 1113 5 se es2120FT 211FT pe jsopss ia mabisin m l mosso 63 563 647 767 sies 21206 peesupses misimini jnoperos nes ea sts o no wie isssumisi malsilayin 4 she 6272 NN series 2250 FT 2250 FG 1561851603 667 787 5655 636 70 82 647 64 704 8241 sara snslealenalarzbrolens m la eges mro es peo nepus
110. o different wear rates The effect is amplified dynamic operating conditions as shown above ENGINEERING MANUAL 69 SYSTEM PLAST m m m mu CONVEYOR COMPONENTS Experimental results of wear tests NG against Acetal The diagrams show the wear rate in 0 00 over the test duration in h Test performed under dry run conditions Tested with 1 5 PET bottles Tested with 1 glass bottles 5 XP i m NG m LF dE i 4 1 0 00 d 1 5340 2 000 2 06 10 NK 100 u 00 z Ax Test station 70 ENGINEERING MANUAL XP NG LF E M Edition 14 06 2006 MAINTENANCE Lubrication Synthetic lubricants offer Concentration independent on water properties e g hardness Lessfoam gt No slippery factory floors Less bacteria growth Soap based lubricants offer gt Best possible lubrication because lubricant sticks to the chain Lubrication suppliers advice is strongly recommended Aspects of dry running conveyors Savings on investment lubrication system lubricant water treatment etc No packaging damage Increased coefficient of friction and therefore wear Extra cleaning required Slip stick effect possible Built up of electrostatic charges possible Higher noise level Notapplicable for high speed applications Dirt and de
111. oducts Easy installation Long lasting splice Simply fit the Ready Set fastener strip onto the belt ends and secure with the special installation tool for a strong dependable splice Designed for belts from 1 5 mm 1 16 to 6 4 mm 1 4 Alligator Ready Set installation requires only a hammer and a lightweight installation tool that can be easily carried to and from the job site installation tool described on page 8 How the Alligator Ready Set Fastening System Works Staples penetrate between carcass fibers without severing them Staples are hammer driven through the belt and then clinched crosswise to prevent belt tension from pulling against and unclinching the staples Operating Tension Belt Thickness Minimum Pulley Approximate Hinge Pin Diameter Fastener Size Range Range Diameter eed ee En AAA No RS62 No RS125 For belts 1 5 mm 1 16 to For belts 3 2 mm 1 8 to 3 2 mm 1 8 thick 4 8 mm 3 16 thick Operates on minimum pulley Operates on a minimum pulley diameter of 50 mm 2 diameter of 75 mm 3 For use on belts with mechanical For use on belts with mechanical fastener ratings up to 17 kN m fastener ratings up to 28 kN m 100 PIW 160 PIW e Available in steel Type 316 e Available in steel Type 316 stainless steel and Type 430 stainless steel Type 430 Magnetic Magnetic Stainless Stainless and MegAlloy Can be coupled with No RS125 No RS125 and RS187 can be
112. often lead to a problem area elsewhere in the conveyor It is very important to replace damaged modules in plastic belts and links in plastic chains as soon as possible since small damage could lead to bigger damage if it is not repaired If any damage is found such as pieces of plastic broken off or a wear pattern at the side of the belt the cause of the problem should be located ENGINEERING MANUAL 73 SYSTEM PLAST CONVEYOR COMPONENTS Cleaning instructions General remarks Cleaning of chains and belts is necessary for the following reasons Minimization of dirt debris Minimization of germ formation Minimization of product scarp Maximization of production stability continuity Clean operating conditions substantially improve Service life of chains and belts Service life of components e g wear strips and return part components Prevention of crashes caused e g by glass debris and wrapping debris Prevention of malfunctions caused e g by sticky residues Careful cleaning includes all components of a conveyor All components which are in direct contact with chains belts All components which affect indirectly the service life of chains belts such as return shafts Upper side of chains belts Opposite side of chains belts Wear strips rollers in the return part Wear strips in the upper part Sprockets and idler Shafts of return rollers and idle
113. oint with Nylon Covered with Nylon Covered with Bare with Bare with Nylon Covered with Nylon Covered Steel Cable Stainless Cable Steel Cable Stainless Cable Stainless Cable Bronze Cable ELI EI SmXH NC E ee SSS a SSXBNC 1 00 a Se vp SS SO A S SX oNC ons sz xs ossc 375XEJSONB sSXONC Bons 35XSMSC s XSMINCS 37XEMONB 1200 Ordering Number NC Steel Joint NCS Steel Joint SC Steel Joint SSC Steel Joint NAC Steel Joint NCS Stainless Joint MA MegAlloy with Nylon Covered with Nylon Covered with Bare with Bare with Nylon Covered with Nylon Covered Joint with Bare Steel Cable Stainless Cable Steel Cable Stainless Cable Armored Cable Stainless Cable Stainless Cable sume S50S8NCS SSOMAJISSSC ANO E aa E A 600 650 26 ssoponc 750 900 1050 1200 1350 ssesnac 2 J CARTON Continuous Strip w Steel Nuts Bolts I CARTON Continuous Strip w Stainless Nuts Bolts I CARTON Individual Plates w Steel Nuts Bolts To maximize fastener service life see page 3 to select the fastener metal for your application Flexco Bolt Hinged Selection Charts Bulk fasteners Bulk cartons include individual fastener plates piloted bolts and nuts Choose cartons containing 50 sets of single bolt fasteners Steel 25 set
114. overed Steel Cable NC Nylon covering reduces corrosion and simplifies hinge pin insertion application Nylon Covered Stainless Steel Cable NCS For greater corrosion resistance Steel Spring Wire SP For flat belt conveyors carrying abrasive or gritty materials Stainless Steel Spring Wire SS For use with stainless steel fasteners Hinge Pins Extra For 62 For 62 Coil Length Ordering Number Belt Width Ordering Number Packages of 10 Pins NC62 Nylon Covered NCS62 Nylon Covered SP62 Steel Spring 00 ECOL Steel Cable Stainless Cable Wire Pins GUESS e onis Wire Pins i x9 1 wo i 50 is 500 20 a BEZ 50 30 x BE NES 20 4s i350 54 1500 60 For 125 For 125 Coil Length Ordering Number Width Ordering Number Packages of 10 Pins NC1 Nylon Covered NCSI Nylon Covered SP1 Steel Spring 00 Steel Cable Stainless Cable VVire Pins 2 Wire Pins NCSI X 400 SP1 16 400 SS1 16 400 NEC 50 ero SP1 18 450 51 18 450 551 20 p e SS1 24 600 SS1 301750 SS1 361900 SEE 1200 SET 1500 551 00 For 187 For 187 Coil Length Ordering Number Belt Width Ordering Number Packages of 10 Pins NC187 Nylon Covered NCS187 Nylon Covered SP2 Steel Spring 5 00 pare Steel Cable Stainless Cable Wire Pins 452 Wire Pins NC187 X NCS187 X 18 SP2 18 450 SS2 18 450 NCIS C 20 Sp20 500 600 750 900 1050 3 4 4 16 18 20 24 30 6 2 8 60 SP2 24 600 SS2 24 600 30
115. p plates so hands are free to adjust skirt rubber New expanded belt thickness range standard 8 mm 25 mm 2 5 16 1 mini 8 mm 16 mm 5 16 5 8 From coal mines to grocery StOTES companies that rely on conveyors also rely on Flexco for belt conveyor maintenance solutions that help maximize uptime productivity and safety We offer the most comprehensive selection of quality products in the industry And we back customers with product and application support second to no one To request a catalog use the order form found on our Web site at www flexco com Or contact us at 1 630 971 0150 or via fax at 1 630 971 1180 FLEXIBLE STEEL LACING COMPANY ISO 9000 REGISTERED Flexible Steel Lacing Company 2525 Wisconsin Avenue Downers Grove IL 60515 4200 U S A Telephone 1 630 971 0150 Fax 1 630 971 1180 E mail advertising flexco com Visit our Web site at www flexco com Australia 61 2 9680 3322 England 44 1457 891000 Germany 49 7428 9406 0 Mexico 52 55 56 74 53 26 New Zealand 64 9 415 4488 Republic of South Africa 27 11 974 2771 2002 Flexible Steel Lacing Company 5 02 10 Part X0795 Alligator Far Pul Flexco Flexco Lok HD MegAlloy RustAlloy and Wedlok are registered trademarks and Deflector Flex Lok FSK Persuader Positioner Quick Fit Scalloped Edge and SR are trademarks of Flexible Steel Lacing Company Solus 2 Y A System Plast Group Company
116. ppropriate for your specifications Consult individual Flexco application catalogs to guide your selection 5 Hinged or solid plate When either style is appropriate solid plate styles are preferred for longer life and to prevent sifting Hinged fasteners are preferred on portable conveyors and on conveyors with smaller pulley diameters Fastener metals Steel For most applications plated steel helps combat mild corrosion RustAlloy Resists corrosion due to mine water exposure or other chemical attack Stainless Steel Type 316 stainless steel for resistance to abrasion magnetic attraction and corrosion Everdur Spark free copper and silicon alloy for use in grain elevators and other potentially explosive environments 9 MegAlloy Superior resistance to wear and abrasion Provides several times the service life of steel Promal Heat treated malleable castings for superior abrasion resistance in corrosive environments Flexco Bolt Solid Plate Fastener System Flexco Bolt Solid Plate fasteners are engineered to meet the demands of the toughest material handling applications They can be applied to belts mechanically rated up to 105 kN m 620 PI W and are commonly used for highly abrasive materials such as sand gravel and crushed stone as well as coal cement and salt Superior strength Bolt Solid Plate fasteners provide a strong sift free splice with superior holding ability
117. r Return guide shoes Cleaning schedules depend on Production requirements Actual cleanness of chains belts Any case a conveyor should be cleaned before the first start up in order to remove all dirt debris residues from the assembly The same should be done when a conveyor is restarted after a longer period out of order We recommend permanent inspection of the actual cleanness of conveyors and chains belts If extraordinary cleaning is required this should be done without delay Regarding the choice of cleaning agents the followuing must be considered Chemical resistance of the chain belt materials Example pH 7 neutral is recommended recommended pH range4 10 Chlorine warm Ammoniac warm should only be used in very low concentrations 796 Only short contact time is allowed Strongly caustic agents e g phosphoric acid warm salt acid formic acid sulphuric acid warm saltpetre acid potassium hydroxide sodium hydroxide hydrogen peroxide warm and solvents like Acetone should be avoided with plastic chains belts Using cleaning agents the following should be considered gt In the actual catalogues gt On our internet site www systemplast com documenti chemicalpg htm gt In the Engineering Manual In case of doubts question don t hesistate calling us 74 ENGINEERING MANUAL E M Edition 14 06 2006 Cleaning process Selection of the best suitable cleaning process
118. rub on the belt causing premature wear or gouge marks on the belts Easy installation and quick adjustment The captive wedge in the m i clamp pin insures that 00 mera Flex Lok utilizes a unique Flex Lok Skirt Clamp One 1 8 meter skirt clamp includes one 1 8 m 6 clamp gt 4 clamp plates 4 clamp pins and one 1 8 m 6 restraining bar clamp pin and wedge lock assembly so the assembly can be locked in any Ordering position 360 around the Skirt Clamp Complete FLSC I pin The remaining parts interlock too allowing one person to reposition or replace skirt rubber The clamp plates and pins can be placed in various positions along the clamp runners even in the most restrictive environments Flex Lok comes in standard 1 8 m 6 lengths and can be easily modified for shorter length requirements Mini Flex Lok for confined space applications With an overall height of just 135 mm 5 1 2 the Mini Flex Lok is the ideal remedy for loading Mini Flex Lok Skirt Clamp One 1 8 meter mini skirt clamp includes one 1 8 m 6 clamp t mini damp plates 3 clamp pins and one 1 8 m 6 restraining bar point spillage in restricted Ordering space applications Mini Skirt Clamp Complete FLSCM I 21 parts get lost Clamp plate secures skirt rubber in proper position to insure no damage is caused to the belt Restraining bar is held in place by clam
119. s The result is a material that resists abrasion better is more color stable less prone to yellowing and of uni Polyethylene form consistency Available in two colors black and white SELF LUBRICATED VERSION Nolu S UHMW Battleship grey color A lubricant system is added to our standard UHMW during processing to give it reduced friction while maintaining all other physical properties The coefficient of friction Nolu S Polyethylene material is ca 35 lower as standard The PV limit for chain is at least 2 times 5 the standard value for UHMVV VERSION WITH IMPROVED ELECTROSTATIC CONDUCTIVITY Static Dissipating UHMW Special formulation retains the low friction and Polyethylene wear characteristics of UHMW while effectively reducing problems caused by static Color black Antistatic Polythylene Specific electrical resistance 108 10 10 10 107 10 10 105 10 107 10 10 Ohm x cm E A PA Metals Pure compressed Conductive Antistatic Plastic Carbon black Compounds Compounds Standard UHMW VERSION FOR HIGH TEMPERATURE High temperature Special developed material to operate under high tempera Y tures The HT profiles are designed to operate under a continuous temperatu re of maximum 270 C Typical applications for HT profiles are Ovens cookers hot fill area steam chambers furnace discharge retorts fryers shrink tunnels pasturizers and steam boxes For use
120. s is identical Nominal belt width Series 2120 2121 2250 2251 2252 3 76 2 mm 6 152 4 mm 9 228 6 mm 12 304 8 mm 15 381 mm 18 457 2 mm 21 533 4 mm 24 609 6mm 27 685 8 mm 30 762 mm 33 838 2 mm 36 914 4 mm 39 990 6 mm 42 1066 8 mm 45 1143 mm 8 1219 2 mm 1295 4 mm E 1371 6 mm 57 1447 8 mm 60 1524 mm 22 ENGINEERING MANUAL Recommended number of drive number sprockets N O O O O S A Bo Maximum possible idler of drive idler sprockets O1 Co E M Edition 14 06 2006 Schematic sprocket location IT IL recommended sprocket location 85 OD 170 Tr TT1 355 coco 240 EE EB 25 Ci IIT L L il 510 LI TT ilT ITI 595 580 AA 76s AH 850 AAA 035 5 A E pe 1020 EE il 111 11 1105 LI TI T L T L YPIS IPIS TLT Tl 1190 STT ib rij 1275 Li 31313 IT TEA TJT OE GEL A L1 i 1360 LI ilI ii 11 110110 1108 10 111 1445 LE TP TI 110 T L TT piv Div TTi T 1530 LI iT SIE TE STT ilf iJi TT 111 1615 Ci III II II II T3T ilt 11 1 1 1700 ENGINEERING MANUAL 23 Gx5 I SYSTEM PLAST CONVEYOR COMPONENTS Active transfer wing K 6 Gap 0 5 min with two positioners This is a system of integrated taper ed flights at the ed
121. s of two bolt fasteners or o Ela Bos Three Plate Fastener 375X 3STS 18 sets of three bolt fasteners Single Plate Fastener 550 1STS Three Plate Fastener 550 3STS Note When ordering bulk fastener Stainless 300 Series sets hinge pins and plastic filler Two Plate Fastener 375XS 2STS tubing must be ordered separately Three Plate Fastener 375XS 3STS Single Plate Fastener 550S 1STS MegAlloy Single Plate Fastener With Bolts e Nuts Extra piloted bolts and nuts Replacement piloted bolts and nuts are packaged separately 100 per box s MIA ik Extra Piloted Bolts Extra Nuts For Fastener Stainless For Fastener a Slotted Nuts Plastic tiller tubing reduces sitting 7 Description uanti furnished in all J cartons and E See Number keeps sifting of fine materials through the hinged joint to a minimum It is included with every J carton and is sold by the 30 m 100 foot reel 12 Extra Hinge Pins Extra Hinge Pins For 375X and 550 Ordering Number AC 6 mm dia ACS 7 mm dia NAC 6 mm dia NC 6 mm dia NCS 6 mm dia Bare Armored Cable Bare Armored Stainless Cable Nylon Covered Armored Cable Nylon Covered Steel Cable Nylon Covered Stainless Cable Each Package Each Package Each Package Each Package Each Package One Pin Ten Pins One Pin Ten Pins One Pin Ten Pins One Pin Ten Pins One Pin Ten Pins AE OO ral ner NCS A A E Se Ss Se NCS 14 HE
122. sm for proper location elevation spacing and flatness Check all fasteners for proper tightness torque Fasteners used on wear strips and dead plates must have recessed heads Check all conveyor splice points for proper elevation alignment and fastening Inspect conveyor system for obstructions by pulling a short section of chain 1 metre trought the entire conveyor Check lubrication system if present Install conveyor chain assuring that the following has been done A Check for correct direction of chain travel B Assemble chain in 3 meters sections and avoied twisting or damaging the chain C Connect chain sections on the conveyor Insure that all pins and top plates are flush and propely secure D Adjust chain catenary sag to the proper elevation Note Readjustment is usually necessary following operation under loading conditions Although not to overload the chain Insure that lubricant is evenly dispersed through conveyor system See lubrication section for more information Start up conveyor by jogging and or using short running periods before loading the system Be alert to unusual noises or actions If problem should occur refer to the trouble shooting guide ENGINEERING MANUAL 79 cx SYSTEM PLAST CONVEYOR COMPONENTS Trouble shooting Chain belt jumps on sprocket or does not release well Improper catenary sag Check dimensions and adjust Replace sprocket
123. sn 2 oz wm m 2m sm e ae a ae ee ee pene L9 s m rv lm lm l re 3 e oe ue z isa 2042 2542 mu su s se E Es 11 6 1 Any lengths over 1500 mm 60 are sold by the set Fasteners 316 Stainless Lacing with 300 Series Stainless Corrugated Hinge Pins m iw os is 75 iss zs 258 zs sss sss sss e os se issiz ase ase zs sul snl T ase 734 iss 2o14 ssa su sul 4e e Dosis 1516 7516 15516 20816 25806 27616 ass soo esa 192 7520 15520 20820 25920 27620 ssa Lu e ose ise se se ase sse ose ose Fans bet Je JE 3 5m co ose so s ise ase sse an sn 12 Extra Hinge Pins Steel H Corrugated Hinge Pins Packages of 10 pins Ordering Number H Corrugated for Fastener Number Furnished with all cartons of mm in 00 1or7 15 20 z5ez 35 4 Lu 18 m m se 1 O E Available in steel H or 40 18 coms isms 15H18 20H18 z sernisl ssms stainless steel SH Additional ee a 750 so oomso t amp 7H30 15H30 20130 ssz H ol ssu Su ee yon covered stainless steel cable is bibr d conveyor belt lacing See page standard conveyor belt lacing Stainless
124. ss lines highly corrosive applications where there is massive acid attack Surface finish 0 3um ENGINEERING MANUAL O 10 22 c CONVEYOR COMPONENTS SYSTEM PLAST Nolu Clean A new antimicrobial material for improved hygiene for a range of plastic chains belts and conveyor components Hygiene has become an important issue in a number of areas in filling and packaging lines To support the effectiveness of your cleaning efforts System Plast offers the possibility to use Nolu Clean with chains and a range of components Features Listed for industrial use in e Inhibits growth of Provides odor control and Australia Philippines Bacteria hygiene maintenance Canada USA Molds Dark China Japan Yeast Europe Growth inhibition test Bacterial growth test 20000000 15000000 Standard material 10000000 5000000 0 E Nolu Clean CFU er ES antimicrobial material 2 X we oo wr Plastic chains Modular belts Flange bearings Brackets Other products on request Ask your System Plast contact for availability ENGINEERING MANUAL Nolu S WHAT IS NOLU S Nolu S material is a unique compound of UHMW and a solid lubricant Drastically reduces the coefficient of friction whilst maintaining the characteristics of UHMW Nolu S has a better thermal conductivity compared with UHMW UHMV Solid lubricant Nolu
125. t like crate and lubrication conveyors return bottles e Low speed and load e High speed and short conveyor like Regular cleaning with aggressive in filler area chemicals e High speed and load Low speed high load like in accumulation areas and full crate transport 44 ENGINEERING MANUAL Life time expectancy Mass conveying High mechanical wear EXTRA PLUS HB EXTRA PLUS Classic chains e Chemical influence EXTRA PLUS HB EXTRA PLUS Classic chains Pressureless inlining High mechanical wear EXTRA PLUS HB EXTRA PLUS Classic chains e Chemical influence EXTRA PLUS HB EXTRA PLUS Classic chains 100 30 100 80 30 E M Edition 14 06 2006 100 80 60 40 20 0 my IM EXTRA PLUS HB W EXTRA PLUS CLASSIC CHAIN M EXTRA PLUS HB EXTRA PLUS CLASSIC CHAIN M EXTRA PLUS HB HE EXTRA PLUS CLASSIC CHAIN E EXTRA PLUS HB EXTRA PLUS CLASSIC CHAIN ENGINEERING MANUAL 45 xc SYSTEM PLAST m m m m mu nn COHVEYOR COMPOMENTS Have duty single line conveying High mechanical wear EXTRA PLUS HB 100 EXTRA PLUS 50 Classic chains 20 E EXTRA PLUS HB MEXTRA PLUS CLASSIC CHAIN e Chemical influence EXTRA PLUS HB 100 EXTRA PLUS 70 Classic chains 20 E EXTRA PLUS HB MEXTRA PLUS CLASSIC CHAIN gt Life expectancy
126. tail fasteners A set of three Wedlok Stainless Top Plates Balance Steel templets is also required 90 Splice for Bucket Elevator Belts The standard 90 splice is recommended for most elevator belts Bolt Solid Plate fasteners provide a smooth underside on the belt protecting pulley bearings and lagging from the pounding resulting from bolted over lap splices The splice delivers tensile strength equal to that of a lap joint And it can be made in confined spaces For extremely heavy jobs 35 greater strength than a lap joint can be obtained by adding a splice pad constructed from all nylon conveyor belt carcass material Refer to page 7 for ordering standard Flexco fasteners Selection Charts One E box contains 25 complete fastener sets set consists of a top plate a bottom plate A set ts of a top plate a bottom plat Fasteners two nuts two bolts and an assembly clip E Box 25 Fastener Sets Ordering Number MegAlloy 300 Series 3 mm Rubber Steel Top amp Bottom Stainless E i MOD Moor Stainless Covered 2 verdur ates Top Plates Plates Steel 300 Series Balance Sted Di Top Plates Top Plates Bolts amp Nuts Balance Steel Balance Steel m gt gt gt gt 102 1 1405 1408 1402 oMa I4EST 1 1902 I90MAP s mo omma IS90EST I90ERCT 2 1 42 2 4 2485 za 2U4EMA 2 GESTO 2 V 4ERCT Haa u
127. teel or Type 316 stainless steel Steel Standard fastener material is suitable for most applications 00 1 and 7 lacing is plated for rust and corrosion resistance Stainless Steel Type 316 provides extra resistance to abrasion magnetic attraction and corrosion from acids and chemicals Also excellent for high sanitary requirements Conveyor belt lacing Transmission belt lacing Features a radius check For flat power transmission reference point to aid in belts up to 300 mm 12 wide trimming strips for narrower Lacing is scored so it can belt widths Ideal for belts break away to fit belts from 300 mm 12 to narrower than packaged size 1500 mm 60 wide and from 0 8 mm 1 32 to 13 mm 1 2 thick yl Smallest Size 400 Alligator Lacing mm i i i 1 f i i Largest Size 65 Alligator Lacing Alligator Belt Lacing Fastener System Selection Charts lin Conveyor Belt Lacing Cartons E Carton includes everything needed for four complete joints four sets joints of lacing four corrugated hinge pins and one installation gauge pin with clips Fasteners Steel Lacing with Steel Corrugated Hinge Pins a im mA 7 os 9 eo ma zu ste oe s mu ose sul ui in 3 ote mae 746 ss 2036 s mu sae 836 sie so o e uem 72 sm 9m 2520 x 3520 em 520
128. udes two SR700 guide blocks Ordering Number two SR759 drive rods canvas 1200 48 MSRT8 48 bag lubricant and two 1 8 kgs a a 4 lb hammers SRTA Single Rivet Driving Tool Used for single rivet driving the SRTA tool holds and Ordering positions the rivet to ensure safer rivet driving Includes anvil plate surface and SR 50 driver Order the SRTA according to belt width R2T Tool Lightweight and portable the R2T installs up Tool Size Order ing to 300 mm 12 of R2 fasteners in one pass Number T Use with standard SR self setting rivets and 0 9 kgs EA l 300 12 ROT 2 lb hammer MSRT or SRTA tools can also be used for R2 installation by using the R5 setting Power Driver Fast and easy installation of Flexco rivet fasteners Requires Ordering Number 4 1 5 8 bars 60 85 psig air source with a recommended setting of 5 1 bars 75 psig that delivers a minimum of 8 SCFM Air source must be connected by no more than 6 m 20 of hose and fittings 22 Belt Maintenance Products Far Pul HD Belt Clamps Fasy to use lightweight belt clamp specially engineered for heavy duty Number Ne to 750 LSHD30 applications Load capacity to 2 7 metric 4 h d with Up to 900 Up to 36 LSHD36 tons 3 imperial tons when used with two Up to 1050 TNT 1 1 2 ton come alongs Securely grips belts Up to 1200 Up to 48 LSHD48 up to 25 mm 1 thick a
129. ui3 sap puaJupM abp1u sjnp ul3 Jap 2607 y JO 19 U y Ye uonej e1sut buunp paljdde aq auunj 19 UI v JO UOIJISO4 uias ANZ JYJasyUas ssnw abpju sjnp ul3 AIG DILHDIM oJenbs aq pinous ade epis n 193JV LNVLHOdMI 10A u ll ypubql lulbu s jn 310 99 AN bunsynjuaasny SUIPUD IA pueqie s 103 apinb anin gt AIN 9SISMUIYNDQUIJ 92IApe U0138 e35U aebp1u sjnp ul3 uqo 1214800 190 4 u181sKS uoxoa 4 Jap bupjuun4aJal 9uuny 3 lul ynoyy m Jed addny 9AJn2 1se d ule1s S uoxo J Jo do s Ajddns Assembly instructions ENGINEERING MANUAL CONVEYOR COMPONENTS No matter which chain material is going to be used whether it is stainless steel or plastic the Dual Magnetic system is recommended The chains are held down in the curves by means of magnetic force instead of TABs or Bevels This eliminates problems with chain tilting and thus eliminates height differences This is of vital importance when tottering bottles e g PET are to be avoided EXTRA Dual Magnetic Corner Track Design Stainless steel sheet metal insert is mounted to the inner side of the track Surface of insert is structured in order to reduce friction between insert and chain Effect Usually temperature increase in the contact area between chain and curve occurs proportionally to chain load and speed As aresult
130. work means we can back our customers with product and application support second to no one From fastener selection and installation to FAQs troubleshooting each distributor is equipped e Product Literature e Global Sales and trained to respond to both your day to day 1stribution Facilities and emergency needs They carry comprehensive p E 2 ON E o E Q Y Y gt U Y o A Y p LL inventories of fastener products Plus they are Youll also find helpful links to industry trade experts in all facets of belt conveyor maintenance and support show sites Mechanical Fastener Solutions from Flexco The most respected name in belt conveyor solutions is Flexco And for a simple reason Flexco products set the industry s highest standards for design ease of installation and reliability Plus knowledgeable advice and proven solutions help our customers keep conveyor efficiency high and operation costs low Flexco fastener systems for lisht duty applications Alligator Ready Set Staple Alligator Plastic Rivet Fastener System Pages 4 9 Fastener System Pages 14 16 Belt Maintenance Products Pages 17 18 Alligator Belt Lacing Fastener System Pages 10 13 How to specify the right Flexco fastener 1 Determine belt tension Most conveyor belting has a mechanical fastener rating Exercise care to ensure belting or fasteners are operated w

Download Pdf Manuals

Related Search

Related Contents

Flash info - avril 2011  Followspot 1200 QSG - Chauvet Professional  getting to know your telstra pre-paid 4g my pocket wi-fi plus  Manual de instrucciones  CLivres pour Enfants Collection Histoire Juniors  Combur10 Test® UX PDF-X3-Druckdaten  User manual  Clorotron ES.docx - Renovables Online  User manual PSI 9000 series 6kW 80/300V 50/200A - eps  Untitled  

Copyright © All rights reserved. Failed to retrieve file