HPK-IN001 - Rockwell Automation
Contents
1. Axial load force U The tables below represent an Li9 bearing fatigue life of 10 000 hours This 10 000 hour life does not account for possible application specific life reduction that may occur due to bearing grease contamination from external sources Maximum operating speed is limited by motor winding Radial Load force Ratings Zero Axial Load Motor Series 850 rpm 1150 rpm 1750 rpm 2500 rpm HPK kg Ib kg Ib kg Ib kg Ib B E1307 320 704 290 638 250 550 220 485 B E1308 320 704 290 638 250 550 220 485 B E1310 320 704 290 638 250 550 220 485 B E1609 500 1100 450 890 390 858 350 770 B E1611 500 1100 450 890 390 858 350 770 B E1613 500 1100 450 890 390 858 350 770 B E1815 530 1166 530 1166 530 1166 450 890 B E2010 660 1452 660 1452 660 1452 580 1276 B2212 730 1609 690 1521 600 1323 530 1169 B2510 670 1503 610 1369 550 1234 490 1077 Publication HPK INO01C EN P June 2010 28 HPK Series Asynchronous Servo Motors Axial Load force Ratings Zero Radial Load Motor Series 850 rpm 1150 rpm 1750 rpm 2500 rpm HPK kg Ib kg Ib kg Ib kg Ib B E1307 260 572 240 528 210 462 180 396 B E1308 260 572 240 528 210 462 180 396 B E1310 260 572 240 528 210 462 180 396 B E1609 32. Motor Series A AB AC B BA BD C D HPK B mm in mm in mm in mm in mm in mm in mm in mm in 2212 356 445 476 806 864 588 156 60 14 0 17 5 18 7 31 7 34 0 23 1 6 13 2 36 2510 406 497 533 715 838 695 162 16 0 19 6 21 0 30 5 33 0 27 4 6 4 Motor Series E EA F G GA H HB HC HPK B mm in mm in mm in mm in mm in mm in mm in mm in 2212 140 254 18 53 64 738 71 447 5 5 10 0 0 7 2 0 2 5 29 0 2 8 17 6 2510 351 812 90 502 13 8 32 0 3 5 19 8 Motor Series HD J1 K L HPK B mm in mm in mm in mm in 2212 225 526 19 1278 8 8 20 7 0 75 50 3 2510 254 583 21 1327 10 0 22 9 0 81 52 3 Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 25 HPK Series Motor Brake Dimensions HPK B2212C HPK B2212C SB44BA is shown He Airflow Clearance Required Encoder b 1 2 in Conduit 12 5 mm LD Connector y Junction box rotates in 90 increments F1 mount left side location is shown F2 mount right side is available HPK Series Motor Brake Dimensions HPK B2212C Motor Series AD AE H L LD HPK B E mm in mm in mm in mm in mm in 2212 521 396 816 1372 383 20 5 15 6 32 1
3. mm in mm in 307 187 95 0 91 0 300 89 0 57 0 48 0 110 7 36 3 74 3 58 1 8 3 50 2 24 1 89 4 33 308 226 338 8 90 3 3 310 257 369 10 1 45 609 225 95 0 130 321 108 82 0 55 0 110 8 86 3 74 5 12 2 6 4 25 3 23 2 16 4 33 611 276 372 10 8 46 613 327 125 423 12 8 4 92 6 6 Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 17 HPK Series Motor Non brake Dimensions HPK B E13xx and HPK B E16xx Motor Series EA F G GA H HB HC HD HPK B E mm in mm in mm in mm in mm in mm in mm in mm in 307 52 0 13 9 42 4 51 3 366 53 0 262 132 2 05 0 55 1 67 2 02 14 4 2 09 10 3 5 20 308 310 609 52 0 16 0 48 5 58 7 444 62 0 316 160 2 05 0 63 1 91 2 31 17 4 2 44 12 4 6 30 611 450 17 7 613 Motor Series K L LA M N P s T HPK B E mm in mm in mm in mm in mm in mm in mm in mm in 307 12 0 806 17 0 300 250 350 18 5 5 0 0 47 31 7 0 67 11 8 9 84 13 7 0 73 0 20 308 845 33 2 310 876 34 4 609 14 0 886 21 0 350 300 400 18 5 5 0 0 55 34 8 0 83 13 7 11 8 15 7 0 73 0 20 611 937 36 8 613 987 38 8 1 Tolerance for this dimension is 0 52 0 0 mm 40 02 0 0 in Publication HPK IN001C EN P June 2010 18 HPK Series Asynchronous Servo Motors HPK Se
4. e Brakes on these servo motors are holding brakes The brakes are spring set and release when voltage is applied to the brake coil A separate power source is required to disengage the brake This power source may be applied by a servo motor controller in addition to manual operator control If system main power fails holding brakes can withstand occasional use as stopping brakes However this creates rotational mechanical backlash that is potentially damaging to the machine increases brake wear and reduces brake life IMPORTANT Holding brakes are not designed to stop rotation of the motor shaft nor are they intended to be used as a safety device They are designed to hold a motor shaft at 0 rpm for up to the rated brake holding torque The recommended method of preventing motor shaft rotation is a four step process first command the servo drive to 0 rpm second verify the motor is at 0 rpm third engage the brake and fourth disable the drive Disabling the drive removes the potential for brake wear caused by a badly tuned servo system oscillating the shaft Mechanical Connections Mechanical connections to the motor shaft such as couplings and pulleys require a torsionally rigid coupling or a reinforced timing belt The high dynamic performance of servo motors can cause couplings pulleys or belts to loosen or slip over time A loose or slipping connection will cause system instability and may damage the motor shaft Al
5. 54 0 15 0 Publication HPK INO01C EN P June 2010 26 HPK Series Asynchronous Servo Motors Motor Connectors The tables below contains connector and terminal block descriptions for the feedback connector and the combined HPK Series power and brake connector Feedback Power Pin 2000 Line Encoder High Resolution Encoder Signal Siga o Terminal Description 1 Sine Sin P1 Thermostat Lead 2 Sin Sin P2 Thermostat Lead 3 Coss Cos U R 1 Line 1 4 Cos Cos vs l Line 2 5 Data Data W T 1 Line 3 6 Data Data Ground 7 Reserved Reserved 8 9 45V DC Brake 0 Common Signal Description 1 Reserved 9V DC BR Brake 2 Common BR 3 TS TS 4 TS TS 5 Reserved Reserved 6 7 6 Vo O C NBI W 0 50 Na Intercontec P I AKUA034MR04120035000 1 U V and W power phases may be labelled as R S and T respectively Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 27 Load Force Capacities This section contains the radial and axial motor load force ratings for HPK Series motors These motors are capable of operating with the maximum radial or maximum axial shaft loads listed in the following tables Radial loads listed are applied in the middle of the shaft extension Shaft Loading HPK Series Motor Load Forces e O Cy O Q Radial load force applied at center of shaft extension
6. 2 in s Corrosion Extreme 1 50 65 C Heavy Shock Heavy Dirt 8 24 58 149 F Vibration Abrasives greater than 0 44 Corrosion in s 1 Extreme service conditions are rare in actual practice correspond caution In addition it is advisable to check with Rockwel 2 Specially designed motors are required for operation in ambient 13 104 F Normal Operating Speed Lubrication Interval in Months ing lubrication cycles should therefore be applied with Automation for special instructions emperatures outside the range of 25 40 C Max rpm Standard Service Severe Service Extreme Service 3450 and higher 9 4 1 2400 3449 24 9 3 1700 2399 36 12 3 800 1399 36 24 8 500 799 48 36 12 499 and lower 48 36 12 Publication HPK INO01C EN P June 2010 32 HPK Series Asynchronous Servo Motors Shaft Key Removal and Installation Shaft keys are dimensioned for an interference fit slightly larger than the opening An interference fit provides a secure and rigid mating connection ATTENTION Do not strike the shaft key couplings or pulleys with tools A during installation or removal Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys or a shaft key Damage to the feedback device also may result by applying leverage from the faceplate to remove devices mount
7. all cable shields Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 11 Installing an HPK Motor Observe the following when installing an HPK Series motor ATTENTION Do not strike the shaft couplings or pulleys with tools during installation or removal Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys Failure to observe these procedures could result in damage to the motor and its components 1 Rotate the wiring junction box and position the motor so the junction box may be accessed for initial wiring and occasional verification of and maintenance to the wiring connections Refer to Cable Orientation for Drip Loop on page 6 for a visual reference of correct motor and cable positioning 2 Properly mount the motor Refer to the motor outline drawings for dimensions If necessary shim the motor to achieve proper alignment of the shaft 3 Align the motor shaft on the index pulse The index pulse occurs on a single turn encoder when the shaft key is aligned with the top of the motor Refer to the motor outline drawings for a visual reference of this alignment 4 Forma drip loop in the cables directly before each cable enters the motor A drip loop lets liquids gather and drip off the cable rather than flow along the cable to an electrical connection or the motor Refer to Cable Orien
8. connected Disconnect and lockout all ungrounded conductors of the ac power line before attempting any to connect or disconnect power wiring at the motor Failure to observe these precautions could result in severe bodily injury or loss of life Proper grounding of power cable shielding is essential for error free operation Refer to the instruction manual of your drive for recommended grounding techniques 10 Connect blower leads to the three phase 380 460V ac power source as outlined in the table below and shown in the Blower Wiring Diagrams on page 14 AC Input to Blower 380 460V Connect Input with Wire Color to Terminal Line 1 Black U Line 2 Blue V Line 3 Brown W Ground Green Yellow GND Publication HPK INO01C EN P June 2010 14 HPK Series Asynchronous Servo Motors Blower Wiring Diagrams DELTA STAR T6 T4 T5 T6 T4 35 e o o Ti T2 T3 T1 T2 T3 e L1 lis lis Li L2 Ex Low Volts Line High Volts Line w2 U2 v2 w2 U2 v2 e eoe o U1 Vi wi Ui VI wi L1 L2 13 L1 L2 L3 Low Volts Line High Volts Line U1 Black VI Blue W1 Brown U2 Green V2 White W2 Yellow 11 Attach the feedback cable to the motor as follows ATTENTION Keyed connectors must be properly aligned and hand tightened the recommended number of turns Improper connector alignment is indicated by the need for excessive force such as the use of tools to fully seat connectors Failure to observe
9. ie 7 BA CI E gt EA e L Shaft Diameter Tolerance F Shaft Key HPK B1815 HPK E1815 motors E y HPK B E1815 14 x 9 x 80 70 007 70 033 2 7562 2 7572 ST l D HPK B E2010 16 x 10 x 90 HPK B2010 HPK E2010 motors i 9 80 007 80 033 3 1500 3 1507 HPK B E2010C x42BA is shown Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 21 HPK Series Motor Non brake Dimensions HPK B E1815 and HPK B E2010 Motor Series A AB AC B BA BB BC BD HPK B E mm in mm in mm in mm in mm in mm in mm in mm in 1815 279 350 382 622 670 420 174 476 10 9 13 8 15 1 24 5 26 4 16 5 6 85 18 7 2010 318 397 403 654 705 420 203 450 12 5 15 6 15 9 25 7 27 7 16 5 8 0 17 7 Motor Series C1 D E EA F G GA H HPK B E mm in mm in mm in mm in mm in mm in mm in mm in 1815 133 70 140 52 0 19 9 62 5 74 5 514 5 24 2 76 5 51 2 05 0 78 2 4 2 9 20 2 2010 146 80 170 52 0 22 0 71 0 85 691 5 75 3 15 6 69 2 05 0 86 2 8 3 3 27 2 Motor Series HB HC HD J1 J3 K L HPK B E mm in mm in mm in mm in mm in mm in mm in 1815 69 360 180 15 1116 2 72 16 18 7 09 0 59 43 9 2010 69 400 200 366 123 19 1153 2 72 15 74 7 87 14 4 4 8 0 75 45 4 Publication HPK IN001C EN P J
10. of servo drives or other electrical power sources e Ground all equipment using a single point parallel ground system that employs ground bus bars or large straps If necessary use additional electrical noise reduction techniques to reduce EMI ina noisy environment Publication HPK INO01C EN P June 2010 10 HPK Series Asynchronous Servo Motors Power Cable Shielding HPK Series motors with brakes integrate the brake signals BR and BR with the 380 460V power at the terminal block The separate shield surrounding the brake signals must be grounded to the overall system ground To properly ground the brake ground shield or any separately shielded signal follow these wiring guidelines Verify each cable shield connects to the overall chassis ground by routing as shown in diagram Clamp all shields together at the power cable chassis ground connection on the drive ATTENTION High voltage can be present on the shields of a power cable if the shields are not grounded Verify that there is a connection to ground for each shield in the power cable Failure to observe these safety procedures could result in personal injury or damage to equipment Power Cable Shielding Cable as Supplied x 5 a Two Shielded Signal Wires within Cable Overall Cable Shield Cable Field Modified Signal Shield one of two Customer loops to contact Overall Cable Shield x Attach to Cable Ground Clamp on Drive Clamp must contact
11. these safety procedures could result in damage to the motor cables and connector components Carcfully align the feedback cable connector with the respective motor connector b The flat surface with logo on each connector should align Do not apply excessive force when mating the cable and motor connectors If the connectors do not go together with light hand force realign and try again c Fully seat the feedback connector by hand tightening the knurled collar five to six turns until resistance is felt 12 Perform the Troubleshooting and Maintenance procedures listed below that are appropriate to your installation e Bearing Inspection e Periodic Lubrication e Grease and Repack Bearings e Shaft Key Removal and Installation Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 15 Product Dimensions The figures show dimension symbols for the HPK Series motors and these dimensions are provided in tables TIP Motors are designed to metric dimensions Inch dimensions are approximate conversions from millimeters Dimensions without tolerances are for reference HPK Series Motor Non brake Dimensions HPK B E13xx and HPK B E16xx Airflow Junction box rotates in 90 increments Clearance F3 mount top location is shown Required Encoder O O d o 4 2 E LT uU E LA Con
12. 60 796 330 726 290 638 250 550 B E1611 360 796 330 726 290 638 250 550 B E1613 360 796 330 726 290 638 250 550 B E1815 440 970 380 838 310 682 260 572 B E2010 530 1166 460 1012 370 814 310 682 B2212 800 1764 730 1609 630 1389 560 1235 B2510 670 1504 610 1369 530 1189 470 1055 Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 29 Troubleshooting and Maintenance Standard troubleshooting and maintenance of this motor requires completion of these tasks Bearing inspection Bearing greasing and repacking Periodic lubrication of a motor Shaft key removal and installation BURN HAZARD Outer surfaces of the motor can reach high temperatures during motor operation Take precautions to prevent accidental contact with hot surfaces Consider motor surface temperature when selecting motor mating cable connections Failure to observe these safety procedures could result in personal injury or damage to equipment Bearing Inspection Frequent bearing checks are recommended If bearing or motor temperatures become excessive investigate the cause Total bearing temperatures should not exceed 90 C 194 F Causes of high bearing temperature are typically due to these conditions Contaminated grease Insufficient or excessive amount of grease Incorrect grease Excessive load or thrust due to misalignment or motor overload Loos
13. Installation Instructions Allen Bradley HPK Series Asynchronous Servo Motors Catalog Numbers HPK B1307 HPK E1307 HPK B1308 HPK E1308 HPK B1310 HPK E1310 HPK B1609 HPK E1609 HPK B1611 HPK E1611 HPK B1613 HPK E1613 HPK B1815 HPK E1815 HPK B2010 HPK E2010 HPK B2212C HPK E2212C HPK B2510C Topic Page mportant User Information 2 otor Catalog Number Identification a Before Vou Begin 4 nstallation and Maintenance Guidelines 4 nstalling an HPK Motor li Product Dimensions 15 otor Connectors 26 Load Force Capacities 27 Troubleshooting and Maintenance 29 Shaft Key Removal and Installation a2 Motor Cables and Accessory Kits 2 Specifications 33 Additional Resources 34 About This Publication This publication provides installation instructions for the HPK Series asynchronous motors with a frame size of 1307 mm 51 5 in 1600 mm 63 0 in 1815 mm 71 5 in 2010 mm 79 1 in 2212 mm 86 7 in or 2510 mm 98 8 in Use this document if you are responsible for installing these Allen Bradley motors Please read all instructions before installing this motor Rockwell Allen Bradley Rockwell Software Automation 2 HPK Series Asynchronous Servo Motors Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State C
14. The diagram below depicts the threaded access ports on the HPK x13xx and HPK x16xx motors and the connector block or terminal strip connections ATTENTION Unshielded power connections should not extend beyond the terminal block body Failure to observe these safety procedures could result in damage to the motor cables and connector components HPK x13xx and HPK x16xx Power Cable Access and Wiring External View of Junction Box Showing Access Port Locations Er Ground and Shield d Connect to Lug wl To HPK Motor Internal View of Junction Box Showing Terminal Blocks Terminal Block Wiring Max Width of Wire Terminal a tol LINE 1 LINE2 LINE3 From Input Power Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 13 7 Connect the power cable leads U T1 V T2 and W T3 to the power terminals 8 Connect the ground and shield connect to the ground lug AC Input to Motor Connect Input with Wire Color to Terminal M8 Clamping Bolt Torque Line 1 Black U T1 14 Nem 1 6 Ib in Line 2 Blue V T2 Line 3 Brown W T3 Ground Green Yellow GND Shield Yellow Green M6 Cover Threaded Bolt Torque 8 Nem 0 9 Ib in 9 Connect the other end of the power cable to the three phase 380 460V AC power outputs on the controller as described in the instruction manual for that device ATTENTION The motor is at line voltage when ac power is
15. d to achieve an International Protection IP rating of IP54 for the motor 4 Drain plugs T drains and breathers must be removed or opened to permit breathing Motors located in a moist environment must have space heaters to protect against condensation when motor is not operating Publication HPK INO01C EN P June 2010 34 HPK Series Asynchronous Servo Motors Additional Resources For additional information about motors and compatible Rockwell Automation drives refer to these publications Resource Description HPK Series Motor Encoder Replacement How to replace the encoder on an HPK motor Installation Instructions publication HPK IN002 Kinetix 7000 Drive Installation Instructions How to install set up and troubleshoot a servo drive publication 2099 IN003 system Kinetix 7000 Drive User Manual publication 2099 UM001 Allen Bradley Industrial Automation Glossary glossary of industrial automation terms and publication AG 7 1 abbreviations System Design for Control of Electrical Noise Information examples and techniques designed to Reference Manual publication GMC RMOO1 minimize system failures caused by electrical noise Kinetix Motion Control Selection Guide Specifications motor servo drive system combinations publication GMC SG001 and accessories for Kinetix motion control products These publications are available from your local Rockwell Automation office At the website http www rockwellaut
16. dily injury Lubrication Procedure Follow these steps to lubricate the motor 1 Locate the grease inlet at the top of the bearing hub and clean the area 2 Ifthe motor is not equipped with a grease fitting replace the pipe plug with a grease fitting 3 Remove the grease drain plug opposite the grease inlet Grease Port Locations Back Grease Port or Fitting Front Grease Port or Fitting BN a R C Usinga manual grease gun pump in the recommended amount of grease 5 Replace any temporary grease fittings that were installed and then wipe away any excess grease at the grease drain or relief 6 Replace the drain plugs Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 31 Lubrication Amounts and Intervals The tables below list the recommended amount and interval for lubrication of HPK Series motors Chevron SRI 2 or equivalent grease is recommended unless the motor nameplate specifies a special grease Catalog Number Volume Weight HPK B or HPK E Cubic Cubic Inches Grams Ounces Centimeter 1307 1815 Lubricated for life 2010 2212 or 2510 32 2 0 28 1 0 Service Condition Ambient Bearing Load Atmosphere Operating Temperature 2 Hours per Day Standard 18 40 C Steady Clean 8 0 4 104 F Severe 30 50 C edium Shock Medium Dirt 8 24 22 122 F Vibration Abrasives less than 0
17. e bearings Bearing failure Excessive ambient temperature Grease and Repack Bearings Follow this procedure when packing new bearings or repacking bearings after servicing a motor 1 Apply one continuous bead of grease around the inboard side of the bearing between the bearing and the inner cap Apply one continuous bead of grease around the outboard side of the bearing between the bearing and the inner cap 3 Verify that the grease applied in steps 1 and 2 adheres to the balls or rollers Completely fill the grease inlet and outlet passage holes with grease Fill the outboard bearing cavity 60 90 full of grease Publication HPK INO01C EN P June 2010 30 HPK Series Asynchronous Servo Motors 6 If possible manually rotate the shaft at least three revolutions to distribute grease within the bearings before starting the motor Periodic Lubrication of HPK x1815 HPK x2510 Motors The HPK x1815 HPK x2010 HPK x2012 HPK x2212 and HPK x2510 motor design has a positive lubrication system for routing new grease directly into the bearing The tables below show lubrication periods and amounts for varying service conditions speeds bearing types and operating hours ATTENTION Lubrication with the shaft stationary and a warm motor is recommended If lubrication must be performed with the motor running stay clear of rotating parts and electrical circuits Failure to observe these precautions could result in bo
18. ed on the motor shaft Apply a constant pressure with a wheel puller to the user end of the shaft to remove from the motor shaft any friction fit or stuck device Failure to observe these safety procedures could result in damage to the motor and its components To Hemove a Shaft Key Lift the key by grasping it with a plier or similar tool or lever the key with a flat blade screwdriver inserted between the key and the slot To Install a Shaft Key l Verify the replacement key matches the keyway in the shaft and the mating mechanical connection for example a coupling or pulley before proceeding 2 Support the motor and shaft to prevent movement 3 Align the front of the key with the front of the shaft This prevents the radiused end of cut at the motor end of the keyway from interfering with seating of the key Shaft Key Alignment Radiused Cut for Keyway a Key Alignment Shaft 4 Applya constant force across the exposed surface of the key with a controlled press device for example a screw clamp to push the key into the shaft 5 Visually inspect the motor and the key to verify the key is fully seated and aligned Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 33 6 Verify the motor shaft faceplate bearing bore wear sleeve and keyway are free of nicks burrs grooves or spiral machine ma
19. el 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication HPK INOO1C EN P June 2010 PN 80103 Supersedes Publication HPK INO01B EN P June 2006 Copyright 2010 Rockwell Automation Inc All rights reserved Printed in the U S A
20. ep other heat producing devices away from the motor IMPORTANT Sufficient clearance must be provided on all inlet and outlet openings to provide for unrestricted flow of air Allow at least 152 mm 6 0 in of clearance between the blower exhaust opening and adjacent walls or floor Recommended mounting bolts and the torque values are listed below Motor Hole Bolt Size Recommended Torque Diameter ao Bolt Grade 8 8 Bolt Grade 12 9 HPK B and HPK E mm in Nem Ibs Nem Ibs 307 12 0 47 M10 1 5 8 8 78 12 9 114 308 M10 1 5 50 442 72 637 310 15 0 60 2 175 126 1115 158 1398 609 M10 1 75 611 19 0 75 16 25 238 2106 337 2983 613 M16 25 420 3717 596 5275 815 24 0 95 22 25 658 5823 934 8266 2010 M22 2 5 2212 19 0 75 16 25 420 3717 596 5275 2510 21 0 81 20 25 495 4381 920 8142 Refer to Load Force Capacities to determine the radial and axial shaft load limitations of your motor Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 9 Interconnect Cables Knowledgeable cable routing improves system electromagnetic compatibility EMC Refer to Grounding of Signal Wire Shields Within a Cable for suggested cable trim lengths and for cable shield grounding at the motor frame IMPORTANT The recommended wire size is based on motor current requirements and terminal block sizing Consul
21. ilot for aligning the motor on a machine The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility and safety ATTENTION Unmounted motors disconnected mechanical couplings loose shaft keys and disconnected cables are dangerous if power is applied Disassembled equipment should be appropriately identified tagged out and access to electrical power restricted locked out Before applying power to the motor remove the shaft key and other mechanical couplings that could be thrown from the shaft Failure to observe these safety procedures could result in personal injury e The motor shaft and the load shaft must be parallel and pulleys aligned e Pulleys gears and similar devices should be mounted as close as practical to the front motor bearing to minimize bearing load e Flexible couplings may be used between the motor shaft and a load shaft The motor shaft and load shaft must be aligned to values recommended for the specific coupling before coupling is connected e Stainless steel fasteners are preferred for mounting the motor Publication HPK INO01C EN P June 2010 8 HPK Series Asynchronous Servo Motors Allow sufficient clearances in the area of the motor for it to stay within its specified operating temperature range Refer to Specifications for the operating range Do not install the motor in an area with restricted airflow Ke
22. l connections between the machine and the motor shaft must be rigid to achieve acceptable system response Periodically inspect connections to verify their rigidity Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 7 When mounting couplings or pulleys to the shaft verify that the connections are properly aligned and that axial and radial loads are within the motor specifications ATTENTION Do not strike the shaft key couplings or pulleys with tools during installation or removal Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys or a shaft key Damage to the feedback device also may result by applying leverage from the faceplate to remove devices mounted on the motor shaft To remove a friction fit or stuck device apply a constant pressure to the user end of the shaft with a wheel puller Failure to observe these procedures could result in damage to the motor and its components A shaft key provides a rigid mechanical connection with the potential for self alignment but the key must be properly installed in the keyway The Product Dimensions section provides sizing information on the key and shaft keyway Refer to the Shaft Key Removal and Installation section for recommendations on how to remove and install a shaft key Requirements for Mounting HPK Series asynchronous motors have a mounting p
23. n High Resolution Encoder RATED SPEED rpm C 1500 E 3000 FRAME SIZE mm 307 308 310 609 611 613 815 2010 2212 2510 VOLTAGE RATING B 460V ac E 400V ac BULLETIN HPK Asynchronous Servo Publication HPK INO01C EN P June 2010 4 HPK Series Asynchronous Servo Motors Before You Begin Before unpacking the product inspect the shipping carton for damage If damage is visible immediately contact the shipper and request assistance Otherwise proceed with unpacking Remove the motor carefully from its shipping container and visually inspect the motor for any damage Carefully examine the motor frame front output shaft and mounting pilot for any defects Motors are shipped with wooden blocking to prevent axial movement of the shaft during shipment Remove the blocking and bolts securing it and verify that the motor shaft turns freely If motor is to be shipped or placed in long term storage blocking of the bearing is recommended Keep the original packing material in case you need to return the product for repair or to transport it to another location Use both the inner and outer packing cartons to provide adequate protection for a unit returned for service ATTENTION Do not attempt to open and modify the motor Modifications that can be performed in the field are described in this manual other changes should not be attempted Only a qualified Allen Bradley employee can service this type of motor Failure to
24. n Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the United States nn phone number above to obtain one to your distributor to complete the return process Please contact your local Rockwell Automation representative for the return Outside United States procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DUO02 available at http www rockwellautomation com literature Allen Bradley Kinetix Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A S Kar Plaza Merkezi E Blok Kat 6 34752 erenk y istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europc Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium T
25. nector Q p T E l t PTT N BD pe BE gt I kl M BA sl BB sle Bc C1 K EA B E Sox N in B2 L gt Shaft Diameter Tolerances F Shaft Key HPK B E 1307 1308 1310 R F Y Y HPK B E 1307 1308 f 48 003 48 016 1 8899 1 8904 C D 1310 14 X 9 X 80 HPK B E 1608 1611 1613 i ACE HPK B E 1609 1611 55 011 55 030 2 1658 2 1665 1613 16 X 10 X 90 mn S Diameter of Holes H M Diameter of Bolt Circle La HC Pilot Diameter Tolerances HD HPK B E 1307 1308 1310 249 99 250 02 9 842 9 844 E a HPK B E 1609 1611 1613 299 99 300 02 11 809 11 811 Publication HPK IN001C EN P June 2010 16 HPK Series Asynchronous Servo Motors HPK Series Motor Non brake Dimensions HPK B E13xx and HPK B E16xx Motor Series A AA AB AC B B1 B2 BA HPK B E mm in mm in mm in mm in mm in mm in mm in mm in 307 216 108 260 279 333 365 390 154 8 50 4 25 10 2 10 9 13 1 14 3 15 3 6 06 308 371 403 428 14 6 15 8 16 8 310 403 435 462 15 8 17 1 18 1 609 254 127 313 332 N A 414 452 170 10 0 5 0 12 3 13 0 16 3 17 8 6 69 611 N A 464 502 18 2 19 7 613 N A 515 548 20 2 21 5 Motor Series BB BC BD BE C C1 D E HPK B E mm in mm in mm in mm in mm in mm in
26. observe these safety procedures could result in personal injury or damage to equipment Installation and Maintenance Guidelines The guidelines in this section provide you with information about installing servo motor so it provides safe and reliable service Handling Exercise care when lifting the motor Always lift in the direction intended in the design of the lifting mechanism and lift using all of the eyebolts or lifting lugs provided ATTENTION Eyebolts or lifting lugs are intended for lifting only the motor and factory mounted accessories Do not mount additional equipment before lifting and securing the motor Failure to observe this precaution could result in bodily injury The angle of lift formed by a lifting rope or chain must be greater than 45 degrees from horizontal Diagrams are provided that show proper rigging and lift practices Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 5 Take precautions during a lift to prevent hazardous overload due to deceleration acceleration or shock forces caused by abrupt raising or lowering or swinging and twisting of a suspended motor ATTENTION Eyebolts may unscrew during lifting Prior to lifting check the eyebolts to verify that they are tight and attach lifting equipment to restrict turning during the lift Alternatively lift the unit on a platform or with a sling Failure to observe this precaution could result in bodily injur
27. omation com literature you may download an electronic version of these publications Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 35 Notes Publication HPK INO01C EN P June 2010 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States or Canada 1 440 646 3434 Use the Worldwide Locator at Outside United States or Canada http www rockwellautomation com support americas phone en html or contact your local Rockwell Automation representative New Product Satisfactio
28. ontrols publication SGl 1 1 is available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature It describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardo
29. ries Motor Brake Dimensions HPK B E13xx and HPK B E16xx Airflow Clearance Required Encoder Connector tik AD 3 AE Junction box rotates in 90 increments F1 mount left side aie J2 location is shown F2 mount right side i is available l Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 19 HPK Series Motor Brake Dimensions HPK B E13xx and HPK B E16xx Motor Series HPK B E 1307 1308 1310 1609 1611 1613 AD mm in 247 9 72 285 11 2 AE mm in 236 9 29 236 9 29 AF mm in 195 7 68 225 8 86 BE mm in 298 1 7 336 3 2 368 4 5 328 2 9 379 4 9 430 6 9 H mm in 588 23 1 670 26 3 J1 mm in 190 7 48 224 8 82 J2 mm in 196 7 72 228 8 98 mm in 888 34 9 926 36 4 957 37 7 967 38 0 1018 40 1 1069 42 1 LD mm in 336 13 2 332 13 0 Publication HPK INO01C EN P June 2010 20 HPK Series Asynchronous Servo Motors HPK Series Motor Non brake Dimensions HPK B E1815 and HPK B E2010 Arlon 4 Junction box rotates in 90 increments Clearance kie gt F3 mount top location is shown r Required Encoder Connector ot gt
30. rks IMPORTANT Check the motor shaft and surrounding surfaces Remove any nicks burrs or surface damage Motor Cables and Accessory Kits Accessories available from the factory include motor feedback cables Motor Cables Factory manufactured feedback cables are available in standard cable lengths They provide the sealing necessary to achieve environmental ratings and the required shield termination For a complete listing of available cables contact your nearest Rockwell Automation sales office or refer to the Kinetix Motion Control Selection Guide Specifications Always store a motor in a clean and dry location within these environmental conditions Appropriate mounting cabling and a shaft seal may be required to attain a specific IP rating Attribute Value Temperature Operating 0 40 C 32 104 F Temperature Storage 1 30 70 C 22 158 F Relative Humidity 5 60 noncondensing 4 Atmosphere noncorrosive Shock 10 g peak 6 ms duration Vibration 2 5 g 30 2000 Hz Ingress Protection Code 2 1p54 3 Dust protected splashing water Shaft Material 1040 1045 steel Encoder Up to 2 million counts per revolution 1 Always store a motor in a clean and dry location within these environmental conditions 2 Ingress Protection IP ratings are determined by using Rockwell Automation cables to connect to the motor 3 Environmentally sealed connectors and cables are require
31. t your local electrical code before selecting wire gauge for your application To install the cables e Keep wire lengths as short as physically possible e Route signal cables away from motor and power wiring Typical signal cables transmit encoder serial or analog data at low voltages e Separate cables by 0 3 m 1 ft minimum for every 9 m 30 ft of parallel run e Ground both ends of the cable shield and twist the signal wire pairs to prevent electromagnetic interference from other equipment ATTENTION High voltage can be present on power cable shielding if the shielding is not grounded Verify there is a connection to ground for all power cable shielding Failure to observe these safety procedures could result in personal injury or damage to equipment Electrical Noise Electromagnetic interference EMI commonly called noise may adversely impact motor performance by inducing stray signals Effective techniques to counter EMI include filtering the ac power shielding and separating signal carrying lines and practicing good grounding techniques Effective ac power filtering can be achieved by using isolated ac power transformers or properly installed ac line filters The effect of EMI on motor signals can be minimized by two installation practices e Physically separate signal lines from motor cabling and power wiring Do not route signal wires with motor and power wires and do not route signal wires over the vent openings
32. tation for Drip Loop on page 6 for a visual example ATTENTION Be sure that feedback cable is installed and restrained to prevent uneven tension or flexing at the cable connector Excessive and uneven lateral force at the feedback connector may result in the connector s environmental seal opening and closing as the cable flexes Failure to observe these safety procedures could result in damage to the motor and its components 5 Remove the access cover on the junction box and rotate the box in 90 increments to improve cable access Publication HPK INO01C EN P June 2010 12 HPK Series Asynchronous Servo Motors 6 Route power cables into the junction box IMPORTANT The recommended wire size is based on motor current requirements and terminal block sizing Consult your local electrical code before selecting wire gauge for your application The table lists the access hole diameters for the junction box and the maximum width of the wire terminal inside the junction box Motor Catalog No Dia A Max Dia B Max Wire Terminal Max Width mm in mm in mm in HPK x1307 HPK x1308 HPK x1310 35 1 4 21 0 84 19 0 75 HPK x1609 HPK x1611 HPK x1613 45 1 8 20 0 825 HPK x1815 HPK x2010 HPK x2212 Blank access plate 63 5 2 5 spacing of HPK B2510 U copper bus bars 1 Wire selection and access port sizing are determined and performed by the end user as they are application dependent
33. une 2010 22 HPK Series Asynchronous Servo Motors HPK Series Motor Brake Dimensions HPK B E2010 LD 1 2 in Conduit Airflow Clearance Required Encoder Connector vit HPK x2010x x44BA is shown le AD 9 AE Junction box rotates in 90 increments F1 mount left side location is shown F2 mount right side is available SSE L HPK Series Motor Brake Dimensions HPK B E2010 Motor Series AD AE H L LD HPK B E mm in mm in mm in mm in mm in 2010 484 360 725 1245 330 19 0 14 2 28 5 49 0 13 0 Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 23 HPK Series Motor Non brake Dimensions HPK B2212C and HPK B2510C a Junction box rotates in 90 increments F3 mount top location is shown Encoder Connecter C Airflow Clearance Required ke B bs BA Ci E EA 1 4 L gt Shaft Diameter Tolerance Shaft Key HPK B2212 motor Fe y HPK B2212 18 x 11x 110 60 010 60 030 2 3626 2 3624 KT D HPK B2510 16 x 10 x 90 HPK B2510 motor oo 80 007 80 033 3 1500 3 1507 HPK B2212C SB44BA shown Publication HPK INO01C EN P June 2010 24 HPK Series Asynchronous Servo Motors HPK Series Motor Non brake Dimensions HPK B2212C and HPK B2510C
34. us environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you to identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD Labels may be located on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present PPPP BURN HAZARD labels may be located on or inside the equipment for example a drive or motor to alert people that surfaces mav be dangerous temperatures IMPORTANT Identifies information that is critical for successful application and understanding of the product Publication HPK IN001C EN P June 2010 HPK Series Asynchronous Servo Motors 3 Motor Catalog Number Identification HPK B 1307 C SA4ZAA E EU DESIGNATED OPTIONS Standard MOUNTING TYPE SHAFT KEY A EC Metric Free Mounting Holes Type FF Foot and Flange Mount Keyed Shaft B EC Metric Free Mounting Holes Type FF Foot Mount Only Keyed Shaft BRAKE 2 No Brake 4 380 460V ac Brake CONNECTORS 4 Right angle Rotatable BLOWER JUNCTION BOX A Inline Blower F3 Jx Box B Top mount Blower F1 Jx Box C Top mount Blower F2 Jx Box FEEDBACK M Multi turn High Resolution Encoder S Single tur
35. y Lifting Guidelines o pee 6 Gr LN EE For unusual conditions such as side wall and ceiling mounting of horizontal motors and installation of vertical motors shipped in a horizontal position special precautions must be taken We recommend that an experienced rigger be employed To Prolong Motor Life Thoughtful design and proper maintenance can increase the life ofa servo motor The following are guidelines to maximize the life of a servo motor e Always provide a drip loop in a cable to reduce the potential for moisture related problems A drip loop is a downward bend in the cable that lets water gather and drip off the cable rather than continue to flow along the cable e Avoid installing the motor with the shaft pointing upward This orientation increases the risk of contaminant ingress e Environmentally sealed connectors and cables are required to achieve an International Protection IP rating of IP54 for the motor Publication HPK INO01C EN P June 2010 6 HPK Series Asynchronous Servo Motors Cable Orientation for Drip Loop Cables enter from below Cables enter from above A drip loop is formed in each cable Drip loops are not formed 9 amp 9 N A
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