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1. Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Benchtest type Press ENTER to display the DIAGNOSTICS MENU current Benchtest type Benchtest type Use the or keys to select UK French Benchtest type German Swedish Dutch Belgium or to UK Custom the bench test procedure Press ENTER to select the required type 2 7 Selection of tachograph type Before using the Programmer the model of tachograph being calibrated must be selected from the Main Menu When the Programmer is switched on the first item displayed on the MAIN MENU is TACHO SELECT From elsewhere in the MAIN MENU press the or keys until TACHO SELECT is displayed Press ENTER and the TACHO TYPE menu will be displayed Press ENTER again and then use the lt or gt keys to select the appropriate tachograph type Stoneridge VR2400 8400 8300 1400 SE5000 series Kienzle 1324 1319 1318 1314 DTCO Motometer EGK 100 and e gt VR2400 MAIN MENU TACHO SELECT TACHO TYPE 2400 Series Actia Smartach Press ENTER to make the selection and then MENU to return to the MAIN MENU 2 8 Selection of Pulser type Stoneridge VR8300 1400 For Stoneridge VR8300 or VR1400 series tachographs the pulser type to be used must also be selected This is to ensure that any calibration factor determined is correct With the Programmer at the MAIN MENU and displaying PULSER
2. gt Select K factor 8000 Pul km Auto Duty Off GAS Check tacho settings Connect drive lead to tacho Switch on at correct voltage Check clock is stepping OK Check bulbs are illuminated Check clock for accuracy Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 For other tachographs a separate clock tester will be required Press ENTER to confirm that the accuracy has been tested or exit the Benchtest Press MENU to perform the clock test procedure Perform the task displayed Press ENTER on completion Close the tachograph as appropriate for the type of tachograph and press ENTER The speed will now be 170 km h speed 1 in Table 16 for 5 seconds the time will count down to zero and then an audible beep will be heard The speed will now increase to 180 km h speed 2 in Table 16 for 10 seconds the time will count down to zero and then an audible beep will be heard The speed will drop to 0 km h Speed 3 in Table 16 An audible beep will be heard after 10 seconds the time will count down to zero Check that the time on the chart corresponds with the time indicated on the clock then press ENTER on completion Move the chart on 3 minutes by advancing the clock Press ENTER For the VR2400 K1319 amp K1324 the clock cannot be advanced manually and the instruction is WAIT for the time to count down to zero
3. In the case of lack of signal from the tachograph caused by such as a faulty EGK100 MAIN MENU CLOCK TEST Testing clock Clock Accuracy 0 2s day ERROR No signal Press lt ENTER gt connection to the tachograph the Programmer will display an error message 4 7 2 Clock Test Stoneridge VR8400 8300 Series and Kienzle 1314 1318 1319 Connections Clock Tester to Programmer socket C Set both duty knobs to Rest Ensure that the tachograph is powered and the speed pointer is at rest Hold the adapter against the tachograph face and move it around until it makes a regular clicking sound this is the correct location Please note that the correct location is not necessarily near the clock face as the Tester detects the clock motor this is why the duty knobs must be at Rest and the pointer at zero otherwise the Tester may detect the chart motor instead of the clock motor Similarly the Tester must not be within 12 inches of a mains transformer Procedure Select CLOCK TEST from the Main Menu and follow the instructions displayed in the step by step details of the procedure that follow From the MAIN MENU select CLOCK TEST shortcut key 4 using the and gt keys Hold the Tester at the correct location on the Tachograph face as described above Press ENTER to start the test KZ1314 MAIN MENU CLOCK TEST The Programmer will display the message Testing clock and will make a regular clicking sound
4. Once the new information has been entered into the programmer it must be sent to the tachograph to replace the old settings Select SEND ALL DATA shortcut key 9 from VR2400 MAIN MENU the main menu and press ENTER SEND ALL DATA 5 3 Programming Kienzle 1324 Series tachographs Parameters which may be programmed e Odometer reading e Time offset e install date e Output shaft factor e Current time e W factor e Current date e K factor Connections Table 13 Kienzle 1324 Programming connections Tachograph Harness Connection e VIN e CANBus Type e Service delay e L Factor KZ1324 Series W DIN plug to socket C on Programmer and D shaped connector to socket on front of tachograph Procedure Select READ ALL DATA shortcut key 7 from KZ1324 MAINMENU the main menu and press ENTER READ ALL DATA 44 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Select MODIFY DATA shortcut key 8 from the main menu and press ENTER Use the lt and keys to select the parameter you wish to alter Odometer reading Press ENTER and key in the required new odometer reading Bear in mind that the last digit entered is the tenths digit thus a required reading of 100 0km should be entered as 1000 Install date Press ENTER and a cursor will flash Key in the date of installation of the tachograph and press E
5. Table 17 Speeds for Dutch Bench Test Scale 100 km h 125 km h 140 km h 160 km h 180 km h Speeds 1 90 km h 120 km h 120 km h 140 km h 160 km h 2 0 km h 0 km h 0 km h 0 km h 0 km h 3 0 km h 0 km h 0 km h 0 km h 0 km h 4 30 km h 40 km h 40 km h 60 km h 40 km h 5 60 km h 80 km h 80 km h 100 km h 100 km h 6 90 km h 120 km h 120 km h 140 km h 160 km h 7 100 km h 125 km h 140 km h 160 km h 180 km h 8 90 km h 120 km h 120 km h 140 km h 160 km h 9 60 km h 80 km h 80 km h 100 km h 100 km h 10 30 km h 40 km h 40 km h 60 km h 140 km h 11 90 km h 120 km h 120 km h 140 km h 160 km h 12 0 km h 0 km h 0 km h 0 km h 0 km h From the MAIN MENU select BENCH TEST VR2400 MAINMENU using the and keys and press ENTER BENCH TEST Select the Tachograph scale required i e Select the scale 125 km h 140 km h 180 km h 100 km h or 125 km h 3 160 km h Set the tachograph to a K factor of 8000 Select K factor remember to note the original setting first or 8000 Pul km press delete and enter the K factor required The display and the setting method will vary according to the type of tachograph selected Press ENTER on completion 82 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Select whether the change of Duty is to be automatically changed or manually changed Press ENTER to accept current settings or the lt and keys
6. The unit will record duty for 120 seconds the time will count down to zero After that time a beep is heard Set both duty knobs to active 4 and press ENTER on completion The unit will record duty time for 120 seconds the time will count down to zero After that time a beep is heard Look at the odometer reading and compare it to the start to check that it has increased by 10km 81 June 2006 Revision 2 3 Speed 125 km h Time 10s Speed 0 km h Time 10s Close the tachograph Speed 125 km h Time 10s Speed 50 km h Time 490 s Speed 100 km h Time 90 s Speed 125 km h Time 10s Driver Rest Crew Rest Recording duty Time 120s Driver Passive Crew Passive Recording duty Time 120s Driver Active Crew Active Recording duty Time 120s Check odometer added 10 km Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Open the tachograph remove the charts and Check chart check the recordings are as they should be recordings Switch off the tachograph SWITCH OFF POWER SUPPLY Program now returns automatically to the VR2400 MAIN MENU MAIN MENU BENCH TEST e Dutch Bench Test Before performing the Bench Test check that the Dutch Bench Test is selected in the Diagnostics menu see section 2 6 The speeds registered during the test will depend on the Tachograph scale selected at Step 2 The relevant speeds for each scale are listed below
7. If the connections are made the programmer Reading Data will read the DTCs data from the Tacho and messages will be displayed to indicate this Please Wait 34 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 2400 and 1324 tachographs DTC A423 Cnt 1 A typical DTC screen will then be displayed 14 42 10 07 2003 Use the T and J 7 and 4 keys to check all the other DTCs stored Press the DELETE key to delete individual DTCs stored Note this function VR2400 only SE5000 DTCO tachograph 002004 Cnt 1 14 42 03 02 2005 A typical DTC screen will then be displayed Use the T and J 7 and 4 keys to check all the other DTCs stored Press the DELETE key to delete individual DTCs stored Smartach tachograph DTC 00200708 A typical DTC screen will then be displayed Use the T and J 7 and 4 keys to check all the other DTCs stored Press the MENU key to display the message Press lt ENTER gt shown to clear DTCs Press the ENTER key to delete all stored DTCs or the MENU key to return to the Main Menu without deleting any of the DTCs 4 12 K Factor Test This provides a simple way of determining the K factor currently set on a tachograph The test is applicable to Stoneridge VR8400 and Kienzle 1314 1318 and 1319 ranges of tachograph Note with VR2400 SE5000 DTCO 1324 and Smartach tachographs the K factor can be read directly u
8. From the MAIN MENU select ENTER PIN SE5000 MAIN MENU using the and gt keys Press ENTER ENTER PIN The programmer should request the code to Enter PIN be entered Enter the correct Code for the workshop card and Press Return 4 2 W factor Vehicle Characteristic Coefficient Determination The MKII Tachograph Programmer can use three different methods of determining the W factor for a vehicle namely Rolling Road Fixed Distance 1 and Fixed Distance 2 In each case the W factor revs km for a 2 pulse sender or pulses km for other senders is determined and displayed Where appropriate the correct setting of the tachograph DIL switches is indicated The choice of the method to be used will depend on the other facilities available However the connections between Programmer and tachograph or sender are the same for all three of the calibration methods used 17 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Table 2 W factor Test connections Tachograph Harness Connection Stoneridge VR2400 Uor Connect to front of tachograph or directly to the Series D vehicle sender Stoneridge VR8400 G Jack plug of harness G to socket inside front of 8300 Series clip J Tachograph or D only DIN plug of harness G to Programmer socket A Use Crocodile clip J to make required ground connection to a suitable point on the vehicle Stoneridge VR1400 K DIN pl
9. toneridge Tachograph Programmer User Manual 1 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Tt INTRODUCTION aleet 4 1 1 What does the Tachograph Programmer do 4 1 2 With which Tachograph Types can the Programmer be used Vi 4 1 3 How do I use Haeren enee EEN 4 1 4 What version of Tachograph Programmer Software does this Manual Support 5 2 PREPARA HONOR Eege 6 2 1 Power Eege eene ee 6 2 1 1 BRACING E 6 2 2 EIER ege Eege eege E ee 6 2 3 EELER eer anes de Caan es Seren Guess e eege 8 2 4 F nctions EE 8 2 5 SATE Ee GE 8 2 6 Nie ter MERU is d cen E 9 2 6 1 Diagnostics Menu Function Descriptions ctcccceeeeeeeenntteeeeeeeeeeesennneeeees 9 2 6 2 Diagnostics Menu Operation Of Eunchons 10 2 7 Selection of tachograph type ke 12 2 8 Selection of Pulser type Stoneridge VR8300 1 4001 12 2 9 Selection of SENDER TYPE Stoneridge VPRZA0O0 13 3 PROGRAMMER FUNCTIONS aiaaeieieisoisoiirsorrirrirrrererrereren 14 4 FUNCTION DESCRIPTIONS gees cr ancvngecessivesantOeivenss 17 4 1 Enter RN tee Dee mae de etd aah eae 17 4 2 W factor Vehicle Characteristic Coefficient Determination ceeeee 17 4 2 1 Rolling Road Hartridge Or similar ee 19 4 2 2 Fixed Distance Method NO 1 EE 20 4 2 3 Fixed Distance Method NO 2 ssssssssnnnsesnnnnnnnnnennrrnnnnnnnnnnnnnnnnnnnneennnnnnnnnne 23 4 3 Bench Test Connections scgas 5 ia
10. After 15 seconds the time will count down to zero there will again be an audible beep The speed will then go up to the speed shown in Table 16 speed 8 After 15 seconds the time will count down to zero there will again be an audible beep The speed will then go up to maximum speed 9 as shown in Table 16 After 5 seconds the time will count down to zero there will again be an audible beep The speed will then go down to the speed shown in Table 16 speed 10 After 15 seconds the time will count down to zero there will again be an audible beep The speed will then go down to the speed shown in Table 16 speed 11 After 15 seconds the time will count down to zero there will again be an audible beep The speed will then go down to the speed shown in Table 16 speed 12 After 15 seconds the time will count down to zero there will again be an audible beep and the speed will return to 0 km h Open the tachograph and move the chart on 3 minutes by advancing the clock Close the tachograph again and press ENTER If no keys are pressed the time count down to zero and then move on to the next stage automatically The speed will then go up to the speed shown in Table 16 speed 13 After 5 seconds the time will count down to zero there will again be a beep and the speed will return to 0 km h 77 June 2006 Revision 2 3 Advance chart Time 180 s Speed 40 km h Time 15 s
11. Bench test or the Speed simulator test using a jack plug The signal coming through the sender cable is a square waveform and therefore oscillates between two states high and low If at the time of performing a Bench test the sender signal is in its low state then this grounds the circuitry in the tachograph and gives the appearance that the tachograph is inactive There are two ways in which this can be overcome Either disconnect the sender or move the vehicle slightly forward The table below recommends which method to apply with which test Table 14 Kienzle 1314 1318 1319 Speed Pulse Method Bench Test K Factor Test Speed Test Disconnect Sender Yes Yes No Move Vehicle slightly forward No Yes Yes e When carrying out either the K factor test or the Speed test with the tachograph still mounted in the cab of the vehicle the more practical solution would be to roll the vehicle slightly forward until the tachograph speed pointer moves up to the correct speed being sent by the Programmer then stop the vehicle 63 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs ANNEX A TEST HARNESSES FOR USE WITH THE TACHOGRAPH PROGRAMMER Yellow Socket A of Programmer C S SE Tachograph oes Drive Lead 7780 981 lt gt 6 pin DIN plug SS To Socket B Tachograph Socket A of Programmer D
12. Close the tachograph as appropriate for the type of tachograph and press ENTER Note This screen does not appear for the K1319 The speed will now be speed 4 as shown in Table 16 for 5 seconds the time will count down to zero and then a beep will be heard The speed will now go to the maximum for the selected scale speed 5 as shown in Table 16 and will be held for 120 seconds the time will count down to zero To move on to the next test before the end of the normal time press ENTER At the end of the 2 minute test there will be an audible beep 76 June 2006 Revision 2 3 Prepare and insert 2 charts Close the tachograph Speed 170 km h Time 5s Speed 180 km h Time 10s Speed 0 km h Time 10s Check clock to chart time Advance chart Time 180 s Close the tachograph Speed 115 km h Time 5s Speed 125 km h Time 120 s Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Open the tachograph and move the chart on 3 minutes by advancing the clock Close the tachograph again and press ENTER If no keys are pressed the time count down to zero and then move on to the next stage automatically The speed will then go to the speed shown in Table 16 speed 6 After 15 seconds the time will count down to zero there will be an audible beep The speed will then go up to the speed shown in Table 16 speed 7
13. Press ENTER and use the and keys to select ON or OFF Press ENTER to confirm the selection Overspeed Press ENTER and a cursor will flash Key in the required over speed value and press ENTER Current time Press ENTER and a cursor will flash Key in the current time and press ENTER The time can also be set via the keys on the fascia of the 2400 tachograph Current date Press ENTER and a cursor will flash Key in the current date and press ENTER The date can also be set via the keys on the fascia of the 2400 tachograph Time offset Press ENTER and use the up down arrow keys to choose a time offset between 23 00 and 23 00 hours Output shaft factor It is not necessary to change this value 4 Chart Trace Press ENTER and use the lt and keys to select ON or OFF Press ENTER to confirm the selection CANBus enabled Press ENTER and use the and keys to select ON or OFF Press ENTER to confirm the selection Customer Type Press ENTER and use the lt and gt keys to select the Customer type required Press ENTER to confirm the selection Options are ISO Renault Scania MAN DC Ford VW DAF Volvo Bus and Volvo AH Dual axle Press ENTER and use the the and keys to select ON or OFF Press ENTER to confirm the selection 42 June 2006 Revision 2 3 Odo leading Os Off lt gt Overspeed flash Off lt 7 DTCs enabled Off lt 7 Overspeed 100 km h Curren
14. Press ENTER on completion The unit will record active 4 duty time for 180 seconds after which time a beep will be heard Perform the task displayed Press ENTER on completion The unit will record passive 1 duty time for 180 seconds after which time a beep will be heard Perform the task displayed Press ENTER on completion The unit will record rest 2 for 180 seconds after which time a beep will be heard Remove the two charts and check the traces speed duty and distance on chart 1 duty on chart 2 Press ENTER Reset the K factor of the tachograph to the correct value for the vehicle as noted at Step 3 Press ENTER Switch off the power and disconnect the tachograph Press the ENTER or MENU key to return to the MAIN MENU 79 Speed 80 km h Time 120 s Speed 40 km h Time 120 s Driver Active Crew Active Recording duty Time 180 s Driver Passive Crew Passive Recording duty Time 180 s Driver Rest Crew Rest Recording duty Time 180 s Check chart recordings Set K exact for vehicle SWITCH OFF POWER SUPPLY VR2400 MAINMENU BENCH TEST Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Swedish Bench Test Before performing the Bench Test check that the Swedish Bench Test is selected in the Diagnostics menu see section 2 6 From the MAIN MENU select BENCH TEST us
15. Speed 80 km h Time 15 s Speed 120 km h Time 15 s Speed 125 km h Time 5s Speed 120 km h Time 15 s Speed 80 km h Time 15 s Speed 40 km h Time 15 s Advance chart Time 180 s Speed 40 km h Time 5 s Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Open the tachograph and move the chart on 3 minutes by advancing the clock Close the tachograph again and press ENTER If no keys are pressed the time will count down to zero and then move on to the next stage automatically The speed will then go up to the speed shown in Table 16 speed 14 After 10 seconds the time will count down to zero there will again be a beep and the speed will return to 0 km h Open the tachograph and move the chart on 3 minutes by advancing the clock Close the tachograph again and press ENTER If no keys are pressed the time will count down to zero and then go to the next stage automatically The speed will then go up to the speed shown in Table 16 speed 15 After 10 seconds the time will count down to zero there will again be a beep and the speed will return to 0 km h The speed will then go up to the speed shown in Table 16 speed 16 After 10 seconds the time will count down to zero there will again be a beep Open the tachograph and move the chart on 3 minutes by advancing the clock Close the tachograph again and press ENTER If
16. Stoneridge VR2400 SE5000 Kienzle 1324 DTCO and Actia Smartach When checking one of the above tachograph types the accuracy of the internal clock may be checked as described in this Section It is also very important with the 2400 to check that the chart is in synch with the internal clock once the clock has been checked Connections Table 5 Clock Test Connections 2400 SE5000 1324 DTCO EGK100 and Smartach Tachograph Harness Connection Stoneridge VR2400 Series U DIN plug to socket C on the Programmer and the D shaped connector to the socket inside the front of the tachograph Kienzle 1324 W DIN plug to socket C on the Programmer and the D shaped connector to the socket on the front of the tachograph Motometer EGK 100 N One end to socket C on Programmer and other end to Socket on tachograph SE5000 DTCO Z DIN plug to programmer socket C Other end to D Smartach shaped socket on front of tachograph Procedure Select CLOCK TEST from the Main Menu and follow the instructions displayed in the step by step details of the procedure that follow 30 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs From the MAIN MENU select CLOCK TEST shortcut key 4 using the lt and gt keys Press ENTER to start the test The Programmer will display the message Testing clock After a few moments the clock accuracy in seconds per day will be displayed
17. To socket A on K Canbus tachograph Z 8 pin DIN plug W 1324 te Calibration 7780 952 va programming D shaped connector X 2400 serial data lead 7780 955 ean ie brown 4mm socket Digital Z tachograph interface cable 7945 013 X 8 pin DIN plug D shaped connector Socket C of programmer SE Clock 7955 938 ea cae 8 pin DIN plug SE Clock Tester Socket A of programmer Battery 7780 946 IC SE 5 pin DIN plug 67 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Part Number Harness Diagrams Application Flat Cable 7780 949 Assembly for 6 pin female connector 6 pin male connector Bench Test VR2400 only To Socket D of To PC Serial Port Field programmer Download Cable Assy 7780 953 Note Used for Programmer RJ11 6 WAY Software Upgrades Only See section 1 4 for more details Flexi switch is used with the Fixed Distance 2 feature providing a very simple accurate method of vehicle To socket B on calibration Programmer 7955 777 Please note that all of the cables listed in Annex A are supplied as part of a standard Hand held programmer Kit EXCEPT the Flexi Switch 7955 777
18. Vehicle Sender Connection 7780 982 Lead 6 pin DIN plug To Socket C Tachograph E st PPR Engine rev Calibration 7780 983 Lead 5 pin DIN plug W terminal Alternator Brown F Serial Data Out 8 To Socket Adapter Lead 7780 986 Tachograp 4 mm Socket Black 0 volts Socket A of programmer G ve Jack Socket Connection 7780 984 ES Lead 3 Jack Plug to 5 pin DIN plug Tachograph Red Socket B of programmer f H To Serial Socket next Serial Data to DIL Switches Connection 7780 989 Lead 4 pin DIN plug Black 0 volts 64 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Socket A of programmer I UK 7955 778 s Battery EURO 779 5 pin DIN plug Charger To Mains Supply J To be pushed on Black plugs 2714 377 S on harnesses SE i Gor H Crocodile Clip White Ze To socket Z se Km h MPH L KZ1314 Drive EE Lead W factor 7780 988 ocket A of programmer Lead 5 pin DIN plug To sender No
19. Active Active Time 120 s Driver Passive Crew Passive Passive Time 120s Driver Rest Crew Rest Rest Time 120s Check odometer 26 705km Check chart recordings VR2400 MAINMENU BENCH TEST Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 9 Programming of a Custom Bench Test Custom Bench Tests may be programmed from the DIAGNOSTICS MENU To access the Diagnostics menu hold down the ENTER key while switching the Programmer on To prevent unintentional use of the Diagnostic functions a pass code will be requested Type in 8642 and press ENTER Select Benchtest Type using the arrow keys lt and press ENTER Select bench test type Custom using the arrow keys then press ENTER A series of 15 screens similar to that shown opposite are then presented in turn Each defines one stage of the speed test To move to the definition of the next stage press to move to the previous stage press lt to change the definition of that stage press ENTER Having pressed ENTER enter the required speed for that stage of the test If the entered speed is lower than the 10km h then it will automatically reset to Okm h Terminate the entry by pressing ENTER Then enter the required time for the stage in seconds again terminating the entry with ENTER Thereafter press to move on to the next stage Setting the test time to zero will cause the unit to skip on
20. Key in the Speed authorised value IIlumination Input Press ENTER and use the lt and keys to select one of the following options OFF CAN ONLY A2 ONLY Revs Input C3 CAN Press ENTER and use the and keys to choose between the following options CAN ENABLED C3 ENABLED Preferred Language Press ENTER and the cursor will flash Enter the correct code for the required language and press ENTER to accept it CANBus type Press ENTER and type the CANbus type This can be up to 2 digits long Press ENTER to confirm the selection D7 pin function Press ENTER and use the lt and keys to select DISABLE or ENABLE Serial Data Out Press ENTER and use the lt and gt keys to select one of the following options DISABLE ENABLE SRE ENABLE 2400 Backlight Select Press ENTER and use the lt and gt keys to select one of the following options Colour 1 Colour 2 No Colour Illumination Lvl Press ENTER and type the Illumination Lvl This can be up to 3 digits long Press ENTER to confirm the selection IIlumination Off Press ENTER and type the Illumination Off This can be up to 3 digits 54 June 2006 Revision 2 3 Veh Reg Nation 7123 VRN 1234567890ABC Speed Authorised 7125 km h Illum Input OFF Revs Inp C3 CAN CAN ENABLED Pref Language en CANBus type 124 D7 pin function DISABLE Serial Data Out ENABLE SRE Backlight Select Colour 1 Illumination Lvl
21. MAIN MENU BENCH TEST Select the scale 125km h 73 gt Select K factor 8000 Pul km Auto Duty Off Len Check bulbs are illuminated Check clock for accuracy Prepare and insert 2 charts Note odometer reading Driver Active Crew Active Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 The speed will now be maximum speed for the selected scale for 10 seconds e g 125km h and the time will count down to zero and then an audible beep will be heard The speed displayed will then go to Okm h for 10 seconds the time will count down to zero and an audible beep will be heard again Close the tachograph as appropriate for the type of tachograph and press ENTER The speed displayed will then go to 125km h for 10 seconds the time will count down to zero and a beep will be heard The speed will then go to 50km h for 490 seconds the time will count down to zero and a beep will be heard The speed will go up to 100 km h for 90 seconds the time will count down to zero and a beep will be heard The speed will go up to 125km h for 10 seconds the time will count down to zero and a beep will be heard Set both duty knobs to Rest 2 and press ENTER on completion The unit will record duty time for 120 seconds the time will count down to zero After that time a beep is heard Set both duty knobs to Passive 1 and press ENTER on completion
22. PAIR SENDER Press ENTER to send the instruction to the tachograph In the case of Reset Defaults the programmer CONTROL MENU will cause the tachograph to simulate a Power Reset Defaults Off On Condition In the case of pair sender press ENTER and Sending data the sender will pair automatically within 60 Data transfer OK seconds Note When paired to the encrypted sender the tachograph recognises only that sender The signal from the sender becomes unique to that tachograph 4 10 Identify Tacho Stoneridge VR2400 SE5000 Series Kienzle 1324 DTCO and Actia Smartach This function interrogates Stoneridge VR2400 SE5000 Kienzle 1324 DTCO or Actia Smartach tachographs via the K line Parameters that can be determined are the System supplier Manufacture date Serial number and Hardware version all tachograph types and Software number Software version and System name all VR2400 SE5000 only Connections Connect either Cable U between the Programmer and VR2400 Tachograph front connector or Cable W between the Programmer and the 1324 Tachograph front connector or Cable Z between the Programmer and the SE5000 DTCO Smartach Tachograph front connector Procedure Select IDENTIFY TACHO from the Main Menu and follow the instructions displayed that follow From the VR2400 MAIN MENU use the lt and VR2400 MAIN MENU 33 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufactu
23. Pref Language CANBus type D7 pin function Serial Data Out Backlight Select Illumination Lvl Illumination Off RPM Factor CAN Termination Add Event Rec 51 Eng Speed Rec VRESD Veh Speed Rec VRVSD D5 pin function CAN trip reset Pre Overspeed Pre NextCalib Display Function Max Warranty War Valid Time Warranty Time No writes WT Activation Time W factor Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Connections Table 13 Stoneridge SE5000 Programming connections Tachograph SE5000 Series Z Procedure Harness Connection DIN plug to socket C on Programmer and D shaped connector to socket on front of tachograph Document No 6957 193 Select READ ALL DATA from the main menu and press ENTER Select MODIFY DATA from the main menu and press ENTER Use the lt and gt to select the parameter you wish to alter K factor Press ENTER and type in the new value Press enter again to confirm the value Odometer reading Press ENTER and key in the required new odometer reading Bear in mind that the last digit entered is the tenths digit thus a required reading of 100 0km should be entered as 1000 Current time Press ENTER and a cursor will flash Key in the current time and press ENTER Note the time should be set to UTC time Current date Press ENTER and a cursor will flash Key in the current
24. SELECT press ENTER and PULSER TYPE will be displayed Use the lt or keys to select the appropriate pulser type Press ENTER to make the selection and then MENU to return to the MAIN MENU VR1400 MAIN MENU PULSER SELECT PULSER TYPE 8 Pulses Rev gt Note The 2 pulse rev option should only be selected when the tachograph is fitted with a Stoneridge Veeder Root 2 pulse sender The 8 pulse rev option must be selected for all other pulsers regardless of the actual number of pulses per rev from the sender 12 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 2 9 Selection of SENDER TYPE Stoneridge VR2400 For Stoneridge VR2400 series tachographs the sender type VR2400 MAIN MENU may be selected PULSER SELECT SENDER TYPE Encrypted e gt With the Programmer at the VR2400 MAIN MENU and displaying PULSER SELECT connect a Cable U between the Programmers Socket C and the 2400 Tachograph and then press ENTER Use the lt or keys to scroll through the options until the preferred sender type is displayed Press ENTER and again to confirm the selection The four choices available for sender Type are Encrypted 4 Wire 3 Wire and Magnetic Please note that for all other Tachograph types no sender type is selectable 13 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers o
25. Testing clock Document No 6957 193 After a short time the clock accuracy in seconds per day will be displayed In the case of loss of signal or inconsistent signal from the tachograph usually caused by movement of the Tester away from the clock motor the Programmer will display an error message 31 June 2006 Revision 2 3 Clock Accuracy 0 2s day ERROR No signal Press lt ENTER gt Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 4 8 Pair Test Tacho This function allows several functions in the tachograph to be tested such as Display Test LCD negative Printer Test Hardware Test Card Reader Button Test This function also allows the Sender to be paired Select PAIR TEST from the main menu and press ENTER Use the and to select the test you wish to perform and press ENTER to start the test Note The tachograph has to be in calibration mode or non activated If the tachograph is unable to perform a test for some reason the programmer will respond with Transfer FAIL The programmer will monitor the progress of the test At the end of the test the Data Transfer OK SE5000 MAIN MENU PAIR TEST PAIR TEST Display Test Sending Data Sending Data message should be displayed 4 9 Tacho Control For the Stoneridge VR8400 series this menu option can be used to initiate the Self Test or Extended Test modes of the tachograph It can also
26. be used to reset the tachograph memory to the default state Data Transfer OK For the Stoneridge VR2400 this can be used to reset the tachograph or pair the sender For the Kienzle 1324 Series this can be used to pair the sender Connections Table 8 Tacho control Connections Tachograph Stoneridge VR2400 Series Stoneridge VR8400 Series Kienzle 1324 Document No 6957 193 Harness U June 2006 Revision 2 3 Connection 8 pin DIN to socket C on the programmer and the D shaped connector to the socket inside the front of the tachograph 5 pin DIN plug to socket A on the Programmer Connect the jack plug to the jack socket inside the front of the tachograph A ground connection is also needed to the harness black wire Clip J may be used to aid connection to a suitable vehicle ground point The 8 pin DIN plug to socket C on the Programmer and the D shaped connector to the socket on the front of the tachograph 32 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Procedure Select TACHO CONTROL from the Main Menu and follow the instructions displayed in the step by step details of the procedure that follow Select TACHO CONTROL on the MAIN VR 2400 MAIN MENU MENU by using the and gt keys and press CONTROL MENU ENTER From the CONTROL MENU make the CONTROL MENU required selection using the arrow keys Pair Sender and to select Reset Tacho or
27. changed and will be the selected Bench Test type If a pre programmed bench test type is subsequently selected the details of the entered Custom test sequence will remain in the Programmer memory h Digtial Tachograph Bench Test Document No 6957 193 From the MAIN MENU select BENCH TEST using the and gt keys and press ENTER Set the tachograph to a K factor of 8000 remember to note the original setting first or press delete and enter K factor required The display and the setting method will vary according to the type of tachograph selected The speed will then go up to 40km h After 10 seconds the time will count down to zero there will again be an audible beep To move on to the next test before the end of the normal time press ENTER The speed will then go up to 80km h After 10 seconds the time will count down to zero there will again be an audible beep To move on to the next test before the end of the normal time press ENTER The speed will then go up to 180km h After 60 seconds the time will count down to zero there will again be an audible beep To move on to the next test before the end of the normal time press ENTER Set both duty knobs to Work and press ENTER on completion The unit will record duty time for 120 seconds the time will count down to zero After that time a beep is heard 91 June 2006 Revision 2 3 SE5000 MAINMENU BENCH TEST Select K factor 8000 Pul km Speed 40k
28. data stored can be read by suitable electronic devices The MKII Tachograph Programmer has a smartcard slot which may be utilised in the future for a variety of uses including security 6 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs FIGURE 1 MKII TACHOGRAPH PROGRAMMER OUTLINE 2 3 Connection Harnesses A range of different connection harnesses is supplied in the Programmer kit to allow many different connections to tachograph systems according to the functions required These are illustrated and described in Annex A and are referred to as appropriate throughout this manual 2 4 Functions of the Keys MENU Press to return to the MAIN MENU ENTER Either selects a setting to be changed or terminates an entry e gt Cycles through the options available for a particular setting Press either of these keys as appropriate to move to the required function and then press ENTER to select SEND Sends parameter information to the attached tachograph DELETE Allows deletion of the entered value 0 9 Numeric keys for entry of numeric values They also have the secondary function as shortcut keys see below and the tertiary function of inputting letters Td The 1 and 4 keys have an additional function and are used to alter the speed in a speed test ON OFF Used for turning the instrument on and off Note that if the unit is
29. during the test will depend on the Tachograph scale selected at Step 2 below Document No 6957 193 From the MAIN MENU select BENCH TEST using the and keys and press ENTER Select the Tachograph scale required i e 125 km h 140 km h 180 km h 100 km h or 160 km h Set the tachograph to a K factor of 8000 remember to note the original setting first or press delete and enter the K factor required The display and the setting method will vary according to the type of tachograph selected Press ENTER on completion Select whether the change of Duty is to be automatically changed or manually changed Press ENTER to accept current settings or the lt and keys to change Note Auto Duty can only be programmed via the front connector Perform the task displayed Press ENTER on completion Connect the drive lead The precise lead required will vary according to the type of tachograph After connection press ENTER Set the power supply to 12 or 24V to match the tachograph and turn on the supply Press ENTER on completion Only for tachographs with a second hand or a clock tell tale check that the clock is stepping Press ENTER on completion Perform the task displayed Press ENTER on completion Perform the task displayed Press ENTER on completion Close the tachograph as appropriate for the type of tachograph and press ENTER 86 June 2006 Revision 2 3 VR2400 MAINMENU BENCH TEST Selec
30. end to Smartach D shaped socket on front of tachograph All tachographs Fixed Flexi switch Connect to Programmer socket B and mount Distance 2 test flexi switch on vehicle chassis Where a suitable connection is not available on the front of the tachograph to read pulses from the sender it is necessary to make a connection direct to the sender using Harnesses D Stoneridge VR8300 8400 2400 SE5000 series Kienzle 1319 1324 DTCO Series and Actia Smartach K Stoneridge VR1400 series and L Kienzle 1314 The tachograph is bypassed completely when using these harnesses and a separate ground connection is not required 4 2 1 Rolling Road Hartridge or similar This method uses the Tachograph Programmer in conjunction with a rolling road The vehicle to be calibrated is positioned with its driving wheels on the rollers of the rolling road and is then driven at a constant speed of 50km h The Tachograph Programmer will then determine the W factor 19 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Procedure Select ROLLING ROAD from the Main Menu and follow the instructions as displayed below From the MAIN MENU select ROLLING VR2400 MAIN MENU ROAD shortcut key 1 using the and ROLLING ROAD keys Press ENTER Increase the speed of the vehicle as indicated Hold at 50km h by the rolling road equipment until it is steady ENTER to Start at 50km
31. entered as 1000 60 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Current time Press ENTER and a cursor will flash Key in the current time and press ENTER Note the time should be set to UTC time Current date Press ENTER and a cursor will flash Key in the current date and press ENTER Note the time should be set to UTC time Time offset Press ENTER and use the up down arrow keys to choose a time offset between 23 00 and 23 00 hours and 59 and 59 minutes VIN Press ENTER and type the Vehicle Identification Number This can be up to 17 characters long Press ENTER to confirm the selection L Factor Press ENTER and a cursor will flash Key in the L Factor value Tyre Size Press ENTER and type the Tyre Size This can be up to 15 characters long Press ENTER to confirm the selection Next Calib Date Press ENTER and a cursor will flash Key in the next calibration date and press ENTER Vehicle Registration Nation Press ENTER and type the Vehicle Registration Nation This can be up to 3 characters long Press ENTER to confirm the selection The Vehicle Registration Nation can also be referred to as Registering Member State VRN Press ENTER and type the VRN This can be up to 13 characters long Press ENTER to confirm the selection Speed Authorised Press ENTER and a cursor
32. increase or reduce the speed indicated by the speed pointer on the cluster until it is exactly maximum speed e g 125km h Press ENTER to continue The final speed selected will be shown and after 120 seconds the time will count down to zero there will be an audible beep To move on to the next test before the end of the normal time press ENTER The speed 101 0km h will then be displayed on the Programmer Press ENTER to continue Use the T and J 7 and 4 keys to increase or reduce the speed indicated by the speed pointer on the cluster until it is exactly 100km h Press ENTER to continue The final speed selected will be shown and after 120 seconds the time will count down to zero there will be an audible beep To move on to the next test before the end of the normal time press ENTER The speed 61 0km h will then be displayed on the Programmer Press ENTER to continue Use the T and J 7 and 4 keys to increase or reduce the speed indicated by the speed pointer on the cluster until it is exactly 60km h Press ENTER to continue 88 June 2006 Revision 2 3 TLPointer to 80 79 0 km h Speed80 0km h Time 120 s Speed124 0km h Press lt ENTER gt TLPointer to 125 124 0 km h Speed125 0km h Time 120 s Speed101 0km h Press lt ENTER gt TLPointer to 100 101 0 km h Speed100 0km h Time 120 s Speed61 0km h Press lt ENTER gt TLPointer to 60 61 0 km h Copyright Stoneridge Electro
33. no keys are pressed the time will count down to zero and then move on to the next stage automatically The speed will move down to the speed shown in Table 16 speed 17 for a further 2 minutes the time will count down to zero At the end of the time there will be a further beep The speed will then go up to the maximum speed as shown in Table 16 speed 18 After 10 seconds the time will count down to zero there will again be a beep The speed will move down to the speed shown in Table 16 speed 19 for a further 2 minutes the time will count down to zero At the end of this time there will be a beep 78 June 2006 Revision 2 3 Advance chart Time 180 s Speed 80 km h Time 10 s Advance chart Time 180 s Speed 110 km h Time 5s Speed 120 km h Time 10 s Advance chart Time 180 s Speed 115 km h Time 5s Speed 125 km h Time 10 s Speed 120 km h Time 120 s Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs The speed will move down to the speed shown in Table 16 speed 20 for a further 2 minutes the time will count down to zero At the end of this time there will again be a beep The speed will move down to the speed shown in Table 16 speed 21 for a further 2 minutes the time will count down to zero At the end of the time there will be a further beep and the speed will return to 0 km h Perform the task displayed
34. string and terminate the entry 47 Document No 6957 193 June 2006 Revision 2 3 KZ1319 MAIN MENU READ ALL DATA KZ1319 MAIN MENU MODIFY DATA K Factor 52356 Odometer 0001234 5 Over Speed 100km h Speed units km h Calib Ident SE 1234 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Calibration Date key in the calibration date Calib Date in numeric format e g for 25 September 2001 25 09 01 enter 250901 Installation Date key in the calibration date Install Date in numeric format e g for 24 September 2001 24 09 01 enter 240901 Tachograph Clock Speed Press ENTER Clock speed and lt gt will appear on the display Using the Normal lt and keys select either Normal or Fast clock speed Fast clock speed increases the rate of rotation of the chart for test purposes Note Ensure that the clock speed is returned to normal at the end of the test and before sealing the tachograph Having entered the values to be programmed KZ1319 MAIN MENU into the tachograph return to the MAIN MENU SEND ALL DATA by pressing menu button and now select SEND ALL DATA shortcut key 9 48 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 5 5 Programming MotoMeter EGK 100 tachographs Parameters which may be programmed e K factor e Engine speed recording bands e Pulses p
35. to 100 km h for a further 3 minutes time will count down to zero At the end of the time there will be a further beep and the speed will return to zero Perform the task displayed Press ENTER on completion The unit will record Active 4 duty for 2 minutes the time will count down to zero After that time an audible beep will be heard Perform the task displayed Press ENTER on completion The unit will record Passive 1duty for 2 minutes the time will count down to zero and then beep Perform the task displayed Press ENTER on completion The unit will record Rest 2 for 2 minutes the time will count down to zero and then beep Compare the new odometer reading with that noted above a difference of 10km is expected The display will then show as opposite Check that the time on the chart corresponds with the time indicated on the clock then press ENTER 70 June 2006 Revision 2 3 Speed 0 km h Time 10s Note odometer reading Speed 40 km h Time 150 s Speed 80 km h Time 150 s Speed 100 km h Time 180 s Driver Active Crew Active Recording duty Time 120 s Driver Passive Crew Passive Recording duty Time 120 s Driver Rest Crew Rest Recording duty Time 120 s Check odometer added 10 km Check clock to chart time Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs b Remove the two chart s trace s speed duty and distance on chart
36. to the next test before the end of the normal time press ENTER The speed will then go up to speed 7 shown in Table 17 After 120 seconds the time will count down to zero there will again be an audible beep To move on to the next test before the end of the normal time press ENTER The speed will then go down to speed 8 shown in Table 17 After 120 seconds the time will count down to zero there will again be an audible beep To move on to the next test before the end of the normal time press ENTER The speed will then go down to speed 9 shown in Table 17 After 120 seconds the time will count down to zero there will again be an audible beep To move on to the next test before the end of the normal time press ENTER 84 June 2006 Revision 2 3 Check clock to chart time Speed 0 km h Time 120 s Speed 40 km h Time 120 s Speed 80 km h Time 120 s Speed 120 km h Time 120 s Speed 125 km h Time 120 s Speed 120 km h Time 120 s Speed 80 km h Time 120 s Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 The speed will then go down to speed 10 shown in Table 17 After 120 seconds the time will count down to zero there will again be an audible beep To move on to the next test before the end of the normal time press ENTER The speed will then go up to speed 11 shown in Table 17 After 120 seconds the time w
37. which must be purchased separately 68 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs ANNEX B a UK Bench Test DETAILS OF BENCH TEST ROUTINES Before performing the Bench Test go to the Diagnostics menu and check that the UK Bench Test is selected see Section 2 6 At the end of the Benchtest perform the Clock Test see section 4 7 for details Document No 6957 193 From the MAIN MENU select BENCH TEST using the and keys and press ENTER Select the Tachograph scale 125 km h 140 km h 180 km h 100 km h or 160 km h using the lt and gt keys and press ENTER Set the tachograph to a K factor of 8000 remember to note the original setting first or press delete and enter K factor required The display and the setting method will vary according to the type of tachograph selected Press ENTER For a VR2400 tachograph benchtest it is easier to read in the K factor first and use this value in the benchtest Select whether the change of Duty is to be automatically changed or manually changed Press ENTER to accept current settings or the lt and keys to change Note Auto Duty can only be programmed via the front connector Perform the task displayed Press ENTER on completion N B Some VR2400 tachographs may not have a display in which case this check can be omitted Perform the task displayed Press ENTER on c
38. will flash Key in the Speed authorised value W Factor Press ENTER and a cursor will flash Key in the W Factor value 61 June 2006 Revision 2 3 Current time 10 35 Current date 19 10 2003 Time offset 1 00 VIN 1234567890ABCDEFG L Factor 1234 mm Tyre Size 1234567890ABCDE Next Calib Date 19 10 2005 Veh Reg Nation 7123 VRN 1234567890ABC Speed Authorised 7125 km h W Factor 8000 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Having entered the values to be programmed S TACH MAIN MENU into the tachograph return to the MAIN MENU SEND ALL DATA by pressing Menu button and now select SEND ALL DATA shortcut key 9 by pressing the arrow keys As instructed on the display press ENTER to Sending Data send the data On completion of the data Data Transfer OK transfer the Programmer will indicate Data Transfer OK In the event of a problem the message Transfer FAILURE Transfer FAILURE will be displayed In that event check the harness connection 62 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 5 8 Reading of speed pulses from the front of Kienzle 1314 1318 and 1319 When using a Tachograph Programmer with 1314 1318 and 1319 tachographs a minor inconsistency occurs when using the front sockets This has some effect when carrying out either the K Factor test
39. 0 1255 Illumination Off Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 long Press ENTER to confirm the selection RPM Factor Press ENTER and type the RPM Factor This can be up to 5 digits long Press ENTER to confirm the selection CAN Termination Press ENTER and use the and keys to select DISABLE or ENABLE Add Event Rec Press ENTER and use the lt and keys to select DISABLE or ENABLE Eng Speed Rec Press ENTER and use the lt and keys to select DISABLE or ENABLE VRESD Vu Ranges Engine Speed Data Press ENTER and type the VRESD This can be up to 7 digits long Press ENTER to confirm the selection Veh Speed Rec Press ENTER and use the lt and keys to select DISABLE or ENABLE VRVSD Vu Ranges Vehicle Speed Data Press ENTER and type the VRVSD This can be up to 3 digits long Press ENTER to confirm the selection D5 pin function Press ENTER and use the lt and gt keys to select DISABLE or ENABLE CAN trip reset Press ENTER and use the and keys to select ISO or MAN Pre Overspeed Press ENTER and type the Pre Overspeed This can be up to 2 digits long Press ENTER to confirm the selection Once done a new screen will appear requesting the input for TCO1 WARNING use the and gt keys to select DISABLE or ENABLE Pre NextCalib Press ENTER and type the Pre NextCalib This can be up to
40. 1 Set K for veh duty on chart 2 Press ENTER Press the ENTER or MENU key to return to VR2400 MAINMENU the MAIN MENU French Bench Test and check the Check chart rec BENCH TEST Before performing the Bench Test check that the French Bench Test is selected from the Diagnostics menu see Section 2 6 The speeds registered during the test will depend on the Tachograph scale selected at Step 2 The relevant speeds for each scale and the total distance covered are listed below Table 15 Speeds for French Bench Test Scale Step 13 Step 20 Step 22 Step 23 Step 24 Step 29 125 km h 125 km h 125 km h 40 km h 70 km h 100 km h 16 75km 140 km h 180 km h 140 km h 180 km h 140 km h 180 km h 40 km h 40 km h 80 km h 100 km h 120 km h 160 km h 19 km 24 km From the MAIN MENU select BENCH TEST VR2400 MAINMENU using the and gt keys an d press ENTER BENCH TEST Select the scale of the tachograph 125 km h Select scale 140 km h 180 km h only in lt and keys and press E France using the 125 km h e gt NTER Set the tachograph to a K factor of 8000 Set K factor remember to make a note of the original 8000 Pul km setting or press delete and enter K factor required The display and the setting method will vary according to the type of tachograph selected Press ENTER Select whether the change of Duty is to be Auto Duty automatically cha
41. 1000 Current time Press ENTER and a cursor will Current time 57 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 flash ENTER Key in the current time and press Note the time should be set to UTC time Current date Press ENTER and a cursor will flash Key in the current date and press ENTER Note the time should be set to UTC time Time offset Press ENTER and use the up down arrow keys to choose a time offset between 23 00 and 23 00 hours and 59 and 59 minutes Output shaft factor It is not necessary to change this value VIN Press ENTER and type the Vehicle Identification Number This can be up to 17 characters long Press ENTER to confirm the selection L Factor Press ENTER and a cursor will flash Key in the L Factor value Tyre Size Press ENTER and type the Tyre Size This can be up to 15 characters long Press ENTER to confirm the selection Next Calib Date Press ENTER and a cursor will flash Key in the next calibration date and press ENTER Vehicle Registration Nation Press ENTER and type the Vehicle Registration Nation This can be up to 3 characters long Press ENTER to confirm the selection The Vehicle Registration Nation can also be referred to as Registering Member State VRN Press ENTER and type the VRN This can be up to 13 characters long Press ENTER to c
42. 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Tachograph Harness Connection Stoneridge Ga DIN plug to Programmer socket A VR8400 Series Jack plug to socket inside front of tachograph Crocodile clip to make required ground connection to a suitable point on the vehicle or to the negative connection of the tachograph power supply From the MAIN MENU select PROGRAM TACHO and press ENTER Pulses per Rev Press ENTER and the cursor will appear on the display Use the numeric keys to enter the required value This is usually 8 pulses per rev Engine Speed Recording Select each of the engine speed recording bands Low Power Economy and Poor Economy in turn Press ENTER and characters lt will appear Use the lt and keys to select the required value and terminate by pressing ENTER Note that the Programmer will not allow entry of inconsistent engine speed bands For example the user may not set a minimum speed for the Economy band which is lower than the speed defined for the Low Power band Ignition On Record Press ENTER and will appear on the display Use the lt or gt OFF keys to select ON or OFF and press ENTER to terminate the selection Overspeed Press ENTER and a cursor will Overspeed flash Key in the required overspeed value 80 km h and terminate the entry by pressing ENTER Select SEND ALL DATA shortcut key 9 from the
43. 3 digits long Press ENTER to confirm the selection 55 June 2006 Revision 2 3 RPM Factor 12 CAN Termination ENABLE Add Event Rec ENABLE Eng Speed Rec ENABLE VRESD Rng1 7999 875 Veh Speed Rec ENABLE VRVSD Rng1 111 D5 pin function DISABLE CAN trip reset MAN Pre Overspeed d TCO1 WARNING ENABLE Pre NextCalib 111 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Display Function Press ENTER and use the and gt keys to select DISABLE or ENABLE Max Warranty This parameter is READ ONLY War Valid Time This parameter is READ ONLY Warranty Time Press ENTER and type the Warranty Time This can be up to 2 digits long Press ENTER to confirm the selection No writes WT This parameter is READ ONLY Activation Time This parameter is READ ONLY W Factor Press ENTER and a cursor will flash Key in the W Factor value Having entered the values to be programmed into the tachograph return to the MAIN MENU by pressing Menu button and now select SEND ALL DATA shortcut key 9 by pressing the arrow keys As instructed on the display press ENTER to send the data On completion of the data transfer the Programmer will indicate Data Transfer OK In the event of a problem the message Transfer FAILURE will be displayed In that event check the harness connection 56 June 2006 Revision 2 3 D
44. ANCE 1 on the MAIN VR8400 MAIN MENU MENU shortcut key 2 using the and FIXED DIST 1 keys and press ENTER 21 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Move the vehicle to the beginning of the 20m track position A such that the pointer is over the marker at the beginning of the track and then press ENTER Move the vehicle slowly forward until an audible beep is heard indicating that a pulse has been received Stop the vehicle and press ENTER Measure in mm the distance just moved by the vehicle from point A Key this distance into the Programmer as Distance 1 and press ENTER to terminate the entry Move the vehicle to the end of the 20m track position B again so that the pointer is over the marker and press ENTER Low pitched clicks will be heard as the pulses are received Move the vehicle slowly forward again until a louder audible beep is heard indicating that a pulse has been received Stop the vehicle and press ENTER Measure in mm the distance just moved by the vehicle from point B Key this distance into the Programmer as Distance 2 and press ENTER to terminate the entry The W factor measured for run 1 will be displayed Press ENTER Repeat steps 2 to 7 this time moving back from point B to point A Repeat steps 2 to 7 once more in each direction giving a total of two runs in each direction The measured
45. EEDER ROOT Tachographs press the correct key when prompted When the test is successfully completed the message Keyboard OK will appear briefly on the screen Display Test Press ENTER to start the test procedure The default contrast is 25 but this may be changed using keys 1 or 4 Press ENTER and the test runs automatically ROM Test Press ENTER to start the test procedure a brief The Checksum will after interval appear Press the MENU key once to return to the Diagnostics Menu Note that the actual checksum value will depend on the version of software in the Programmer Battery Detect Press ENTER to start the test procedure The battery voltage will appear after a brief interval Press the MENU key once to return to the Diagnostics Menu Frequency Test This test is to be applied by the manufacturer only Set _calib no Press ENTER to view the current calibration number Press ENTER a second time to change the calibration number if necessary Once the number has been changed press ENTER a third time to confirm the new values Press the MENU key to DIAGNOSTICS MENU return to the 11 Keyboard Test DIAGNOSTICS MENU Display Test Adjust contrast 125 DIAGNOSTICS MENU ROM Test c 2006 Rev 2 03 Checksum XXXX DIAGNOSTICS MENU Battery Detect Battery OK 111 239V DIAGNOSTICS MENU Frequency Test DIAGNOSTICS MENU Set calib no Set calib no SE 1234
46. EEKS left until compulsory recalibration of the tachograph and press ENTER L Factor Press ENTER and a cursor will flash Key in the circumference of the vehicle wheel in mm and press ENTER Send all data Once the new information has been entered into the programmer it must be sent to the 5 4 tachograph to replace the old settings Select SEND ALL DATA shortcut key 9 from the main menu and press ENTER Programming Kienzle 1319 Series tachographs Parameters which may be programmed K factor Odometer reading Over speed limit Speed units km h or mph Calibration station Identifier Calibration date Installation date Tachograph clock speed Connections Select harness P Connect the 8 pin DIN plug to the Programmer socket C Remove the seal and the cover over the connector on the front of the tachograph Connect the other end of the harness to the pair of connectors on the front of the tachograph 46 Document No 6957 193 June 2006 Revision 2 3 Service delay 104 weeks L Factor 3000 mm KZ1324 MAINMENU SEND ALL DATA Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Procedure Read the current tachograph setting prior to making changes From the MAIN MENU select using arrow keys READ ALL DATA shortcut key 7 and then press ENTER to read data from the tachograph When the Programmer indicates that the data has been received return to the MAIN MENU and this t
47. Fascia communications Y Power interruption Y Drawer catch failure Yy Speed rack motor or opto failure Duty rack motor or opto failure Cam motor or opto failure Chart table motor or opto failure Encrypted data errors Encrypted communications errors encrypted sender or complimentary signal failure 4 wire sender or sender disconnection Monitoring of V Pulse output Key jammed or held for excessive period Requires configuration Speed pulses detected with drawer open driver chart missing or chart recording complete Drawer closed with no driver chart present Drawer closed with no crew chart present HIT yy Ty 93 June 2006 Revision 2 3 VR2400 SERIES TACHOGRAPH DIAGNOSTIC TROUBLE CODES DTC Suggested Action Reset tachograph and re test Check fascia functions keypress display etc Check power supply and connections Check drawer function Check charts inserted correctly Reset tachograph and re test Check charts inserted correctly Reset tachograph and retest Check charts inserted correctly Reset tachograph and retest Check charts inserted correctly Reset tachograph and retest Re pair tachograph to Sender Check wiring to B socket Check tachograph settings Sender Type Re pair sender if necessary Check wiring to B socket Disconnect all V pulse supported equipment Retest tachograpn If DTC does not reappear susp
48. NTER Current time Press ENTER and type in the time in the format shown Press ENTER to confirm Current date Press ENTER and type in the date in the format shown Press ENTER to confirm Time offset Press ENTER and use arrow keys to set the time offset The range is 23 to 23 hours Press ENTER to confirm Output shaft factor Press ENTER and type in the required number Bear in mind that the last three digits are thousandths and that the number 65 500 must be typed in as 65500 Press ENTER to confirm W factor Press ENTER and type in the number Press ENTER to confirm K factor This is Read Only and cannot be modified with the MKII Programmer VIN Press ENTER and type the Vehicle Identification Number This can be up to 17 characters long Press ENTER to confirm the selection CANBus Type Press ENTER Enter the 2 digit code that corresponds to the tachograph type 00 OFF 01 50ms 02 10ms or 03 20ms 45 June 2006 Revision 2 3 KZ1324 MAIN MENU MODIFY DATA Odometer 100 0 Install date 19 09 2001 Current time 13 45 Current date 25 09 2001 Time offset 1 00 O P shaft factor 165 525 W factor 78345 K factor 78000 Pul km VIN 1234567890ABCDEFG CANBus Type 01 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Press ENTER to confirm the selection Service delay Press ENTER and a cursor will flash Key in the number of W
49. Transfer OK In the event of a problem the message Transfer FAILURE will be displayed In that event check the harness connection 59 June 2006 Revision 2 3 8000 Install date 19 09 2001 Pulses per Rev 4 000 CANBus type 01 DTCO MAIN MENU SEND ALL DATA Sending Data Data Transfer OK Transfer FAILURE Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 5 8 Programming Smartach Series tachographs Parameters which may be programmed e VIN e Current time e Current date e Time Offset e Odometer e K factor e L factor e W factor e Tyre Size e Next Calibration date e Speed Authorised e Vehicle Reg Nation e VRN Connections Table 13 Smartach Programming connections Tachograph Harness Connection Smartach Z DIN plug to socket C on Programmer and D shaped connector to Series socket on front of tachograph Procedure Select READ ALL DATA from the main menu S TACH MAIN MENU and press ENTER READ ALL DATA Select MODIFY DATA from the main menu S TACH MAIN MENU and press ENTER MODIFY DATA Use the and gt to select the parameter you wish to alter K factor Press ENTER and type in the new K factor value Press enter again to confirm the value 8000 Odometer reading Press ENTER and key in Odometer the required new odometer reading 21 055 406 0 Bear in mind that the last digit entered is the tenths digit thus a required reading of 100 0km should be
50. W factor will be displayed at the end of each run After keying in the last distance and pressing ENTER the W factor for the last run will be displayed Press ENTER again and the average of the measured W factors for the four runs will be displayed as well as the K factor Drive to point A Press lt ENTER gt lt ENTER gt when new pulse received Enter Distance 1 mm lt ENTER gt when at position B lt ENTER gt when new pulse received Enter Distance 2 mm End of run 1 W factor 8005 W 8000 K 8000 DIL 23 9 The required W factor will be retained in the Programmer until the Programmer is turned off ready for later programming of the tachograph 22 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs If appropriate for the selected tachograph type the required DIL switch setting will also be displayed For Stoneridge VR2400 SE5000 Series Kienzle 1319 DTCO MotoMeter and Actia Smartach tachographs the required W factor will be retained in the Programmer until the Programmer is turned off ready for later programming of the tachograph Note For best accuracy two runs should be carried out in each direction rather than four in one direction since this will take account of any slight gradient of the track 4 2 3 Fixed Distance Method No 2 This method typically uses the 20m measured distance often available at tachograph fitting s
51. actor is determined 20 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Notes 1 This method is only suitable for use where the pulser on the vehicle continues to produce pulses even when the vehicle is moving very slowly 2 It is not suitable for use with many proximity senders 3 It is not suitable for use with 80mph scale tachographs 4 If testing a Kienzle 1319 tachograph ensure that the km h scale is selected see Section 5 4 for details Procedure CC H seess Pointer To use Fixed Distance Method No 1 reliably a method is needed of indicating accurately when the vehicle is at the beginning and end of the measured distance For the duration of the test some form of pointer should be attached to the vehicle with its pointing end close to the ground The vehicle is driven such that the pointer passes directly over the marks at either end of the measured distance It is then much easier to measure the distance between each mark and the point at which the next pulse occurs When attaching the pointer to the vehicle it is preferable to fix it to a point rigidly attached to the chassis e g the end of the front bumper and not to the cab which is often sprung Select FIXED DISTANCE 1 from the Main Menu and follow the instructions displayed in the step by step details of the procedure that follow Select FIXED DIST
52. alculates the DIL switch settings for any valid K factor Can be used as a Tachograph speed simulator Determines the appropriate pulses per engine revolution PPR setting for a vehicle Allows Tachograph internal parameters to be Read and Checked and Reprogrammed if required Note Stoneridge VR8400 2400 SE5000 Kienzle 1319 1324 DTCO Motometer EGK100 and Actia Smartach tachographs only Allows the initiation self test modes Allows the resetting of the memory to default values Can carry out a Tachograph Clock Test Can analyse the Diagnostic Trouble Codes DTC stored internally in the Stoneridge Ges Kienzle 1324 DTCO and Actia Smartach Tachographs see Annex C for a full Includes internal diagnostics routines to confirm that the Programmer is functioning correctly With which Tachograph Types can the Programmer be used The Tachograph Programmer can be used with all available types of electronic tachographs i e Stoneridge VR1400 8300 8400 2400 SE5000 Kienzle 1314 1318 1319 1324 DTCO MotoMeter EGK 100 and Actia Smartach How do I use This Manual This manual describes in detail all the functions performed by the Tachograph Programmer The Tachograph Programmer can be used with all electronic tachographs many of which require slightly different procedures To make it easier to find the information you require the manual is structured as follows Chapter 2 PREPARATION FOR USE Basic instructions for starting to use the P
53. anquage Select Press ENTER and the DIAGNOSTICS MENU current language and the characters will Language Select be displayed on the right of display Press the required key lt or until the required language is shown and then press ENTER again to make the selection permanent The language selected will then be used for all SELECT LANGUAGE the operating menus until a different language English G is selected Press MENU once to return to the DIAGNOSTICS MENU Set time amp date Press ENTER and type in DIAGNOSTICS MENU the time in the format shown on the screen Set time amp date Press ENTER after setting the time to set the Time HHmm date in the format shown on the screen 09 45 When the time and date have been set press Date ddMMyyyy ENTER to confirm the settings 01 07 2003 Note The time entered should be UTC time Fixed Dist leng Press ENTER to display the DIAGNOSTICS MENU Fixed Distance Length Fixed Dist leng Press ENTER to change the distance Note Enter distance Range is 20 to 1000m Enter the distance 20 m required and press the ENTER key to accept Press MENU to return to the Diagnostic Menu Hardware Test This test is to be applied by DIAGNOSTICS MENU the manufacturer only Hardware Test Keyboard Test Press ENTER and then DIAGNOSTICS MENU 10 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of V
54. ate and press 19 10 2003 ENTER Time offset Press ENTER and use the Time offset up down arrow keys to choose a time offset 1 00 between 23 00 and 23 00 hours and 59 and 59 minutes Press the Send key to send the data to the Sending data tachograph 5 PROGRAMMING A TACHOGRAPH The method of programming a tachograph varies according to the type of tachograph For earlier types of electronic tachograph programming is generally carried out using internal DIL switches Later types require an external Programmer to set some or all of the required parameters Of the types requiring an external Programmer the MKII Tachograph Programmer supports programming of the Stoneridge VR8400 2400 SE5000 series Kienzle 1319 1324 DTCO series MotoMeter EGK 100 and Actia Smartach tachographs Note that in all cases the instructions suggest that once settings have been altered the SEND ALL DATA shortcut key 9 command be used to transfer all the information at the end It is however possible to send each individual setting after alteration by pressing the SEND key except Kienzle 1319 EGK 100 and Smartach 5 1 Programming Stoneridge VR8400 Series tachographs Parameters which may be programmed e Pulses Per engine Revolution PPR setting e Ignition on recording e Low power Band e Overspeed e Economy band e Poor Economy Connections Table 11 VR8400 series Programming connections 38 Document No 6957 193 June
55. bes the application of the Tests available in the MKII Tachograph Programmer gives details of the connections required for each and provides a step by step instruction guide for each function for the inexperienced user Enter PIN Code In order to read or inject pulses or to write data via the front programming connector of a digital tachograph the tachograph must be put into calibration mode Calibration mode consists of a valid workshop card being inserted into the tachograph and a PIN code entered In the case of the SE5000 the PIN code can be entered either through the tachographs keypad or via the programmer A PIN code function is available through the Main Menu but the programmer may also prompt for a PIN code if a function is attempted while the tachograph is not in calibration mode Entering a PIN through the programmer operates in a similar manner to SMS messaging Continually pressing a key will cycle through a list of characters under that key Pressing a new key or waiting for approx 5 seconds will move to the next character Pressing Enter will ask the tachograph to authenticate the PIN If too many characters are entered use the arrow and delete keys to correct The list of characters under each key is detailed in Annex D In the case of the DTCO the PIN code can only be entered through the tachograph keypad Insert the workshop card into the tachograph and insert the front connector from the programmer into the Tachograph
56. ctions During a bench test the Programmer simulates the output from a vehicle speed distance sender The harness suitable for connection to the sender input of the tachograph should therefore be selected Table 3 Bench Test connections Tachograph Harness Connection Stoneridge VR2400 C DIN plug to Socket A of Programmer other end VR8300 Series of harness to appropriate connector on rear of tachograph 25 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Stoneridge VR8400 CorG S J As above or Series and Kienzle 1318 Series Jack plug of harness G to socket of harness S and jack plug of S to socket inside tachograph DIN plug of harness G to Programmer socket A Use Crocodile clip J to make required ground connection to a suitable point on the vehicle Kienzle 1319 Series Cor G O J As above or Jack plug of harness G to socket of harness O and 8 way connector to socket on tachograph DIN plug of harness G to Programmer socket A Use Crocodile clip J to make required ground connection to a suitable point on the vehicle Stoneridge VR1400 K DIN plug to Socket A of Programmer other end Series of harness to appropriate connector on rear of tachograph and to vehicle sender Kienzle 1314 Series Lor G T J DIN plug to Socket A of Programmer other end of harness to appropriate connector on rear of tachograph and to vehicle sender Or Jack plug o
57. d again 83 June 2006 Revision 2 3 Auto Duty Off OCs Check tacho settings Connect drive lead to tacho Switch on at correct voltage Check clock is stepping OK Check bulbs are illuminated Check clock for accuracy Prepare and insert 2 charts Close the tachograph Driver Rest Crew Rest Speed 120 km h Time 10s Speed 0 km h Time 10s Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 The display will then show as opposite Check that the time on the chart corresponds with the time indicated on the clock then press ENTER The speed will remain at 0 km h for 2 minutes 120 seconds the time will count down to zero and then an audible beep will be heard To move on to the next test before the end of the normal time press ENTER The speed will then go up to speed 4 shown in Table 17 After 120 seconds the time will count down to zero there will again be an audible beep To move on to the next test before the end of the normal time press ENTER The speed will then go up to speed 5 shown in Table 17 After 120 seconds the time will count down to zero there will again be an audible beep To move on to the next test before the end of the normal time press ENTER The speed will then go up to speed 6 shown in Table 17 After 120 seconds the time will count down to zero there will again be an audible beep To move on
58. date and press ENTER Note the time should be set to UTC time Time offset Press ENTER and use the up down arrow keys to choose a time offset between 23 00 and 23 00 hours and 59 and 59 minutes O P shaft factor Press ENTER and a cursor will flash Key in the required value and press ENTER 52 June 2006 Revision 2 3 SE5000 MAIN MENU READ ALL DATA SE5000 MAIN MENU MODIFY DATA K factor 8000 Odometer 21 055 406 0 Current time 10 35 Current date 19 10 2003 Time offset 7 1 00 O P shaft factor 10 000 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 CANBus enabled Press ENTER and use the and gt keys to select ON or OFF Press ENTER to confirm the selection Speedo OP factor Press ENTER and a cursor will flash Key in the required value and press ENTER D6 pin function Press ENTER and use the lt and gt keys to select OFF Revs warning or Speedometer VIN Press ENTER and type the Vehicle Identification Number This can be up to 17 characters long Press ENTER to confirm the selection Service delay Read Only Install date Press ENTER and a cursor will flash Key in the date of installation of the tachograph and press ENTER Reset Heartbeat Press ENTER and use the lt and keys to select ON or OFF Press ENTER to confirm the selection Note when set to ON the vehicle cluster pres
59. dicated by the speed pointer on the cluster until it is exactly 40km h Press ENTER to continue The final speed selected will be shown and after 120 seconds the time will count down to zero there will be an audible beep To move on to the next test before the end of the normal time press ENTER The speed 79 0km h will then be displayed on the Programmer Press ENTER to continue 87 June 2006 Revision 2 3 Driver Active Crew Active Speed 60 km h Time 10s Speed 0 km h Time 10s Open the tachograph Check clock to chart time Close the tachograph Note odometer reading Driver Active Crew Active Record time on Tacho Speed39 0km h Press lt ENTER gt TLPointer to 40 39 0 km h Speed40 0km h Time 120 s Speed79 0km h Press lt ENTER gt Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Use the T and J 7 and 4 keys to increase or reduce the speed indicated by the speed pointer on the cluster until it is exactly 80km h Press ENTER to continue The final speed selected will be shown and after 120 seconds the time will count down to zero there will be an audible beep To move on to the next test before the end of the normal time press ENTER The maximum speed minus 1 km h for the currently selected scale e g 124 0km h will then be displayed on the Programmer Press ENTER to continue Use the T and J 7 and 4 keys to
60. display is functioning correctly This function can be used to check the Programmer s internal read only memory ROM and display the result This is used to check the Voltage of the Programmer s internal battery pack If within tolerance message Battery OK should be displayed If not then the battery needs recharging Used during conformance testing to calibrate the accuracy of the clock within the Tachograph Programmer This function is for use by SE personnel only This enables a user to enter a default identification string for a particular tachograph fitting station Generally this is the identification issued by the approvals authority This allows the selection of the appropriate bench test for any given country Standard bench tests are pre programmed for several countries selecting the Custom bench test option allows a user to define a different test sequence See Annex B for details of the Bench Tests available and instructions for programming a custom bench test 9 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 2 6 2 Diagnostics Menu Operation of Functions With the Programmer OFF press and hold the Enter PIN ENTER key and switch the device ON 8642 To prevent unintentional use of the Diagnostic functions a pass code will be requested Type in 8642 and press ENTER By pressing the lt or keys the required function may then be displayed L
61. e Engine Speed Recording e Dual Axle Ratio e Current date e CANBus RPM e Speedo OP factor e Time Offset e RPM display e D6 pin function e Output shaft factor e Odo leading Os e Serial comms e 4 chart trace e Overspeed flash e Ign On Record e Service Delay e DTCs enabled e Crew auto duty e Install date e Overspeed e 7 day eject PIN e Reset Heartbeat e Current time e VIN e Analogue Revs 2400 Programming Connections Table 12 2400 series Programming connections Tachograph Harness Connection 40 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 2400 Procedure Select READ ALL DATA shortcut key 7 from the main menu and press ENTER Select MODIFY DATA shortcut key 8 from Connect DIN plug to socket C on the Programmer and the D shaped connector to the socket inside the front of the tachograph VR2400 MAIN MENU READ ALL DATA VR2400 MAIN MENU the main menu and press ENTER MODIFY DATA Use the lt and gt to select the parameter you wish to alter K factor Press ENTER and type in the new K factor value Press enter again to confirm the value 8000 Odometer reading Press ENTER and key in Odometer the required new odometer reading Bear in 0001235 0 mind that the last digit entered is the tenths digit thus a required reading of 100 0km should be entered as 1000 Pulses Per engine Revolution Press ENTER and a cursor w
62. e accuracy 0 displayed to 1 27 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 4 5 Speed Simulator The speed simulator function is used to inject speed pulses into the tachograph This can be used to check the accuracy of the tachograph speed pointer or speed stylus position The final distance displayed also enables the tachograph odometer to be checked When the tachograph is still fitted in the vehicle the speed simulator function is also useful for verifying the operation of speed or distance related ancillaries such as the Road Speed Limiter Connections These are the same as for the connections for the Bench test see Table 3 in section 4 2 Additionally the pulses can be injected into the front of tachographs still fitted in the vehicle but only if the engine is switched off connections in this case are the same as for the K factor Test see Table 10 in section 4 12 Procedure Select SPEED SIMULATOR from the Main Menu and follow the instructions displayed in the step by step details of the procedure that follow Select SPEED SIMULATOR from the MAIN VR2400 MAIN MENU MENU and press ENTER SPEED SIMULATOR Find the K factor that the tachograph is Select K factor currently set to Press the DELETE key and key this value into the Programmer Then 8000 Pul km press ENTER Instructions for determining the K factor are given
63. ect V pulse driven equipment Check all keys buttons on tachograph Retest tachograph Check tachograph settings Install Date and Service Delay Retest tachograph The service delay applies to tachographs fitted with battery backed clock only DC Renault MAN Ensure driver chart present and drawer properly closed Insert driver chart Insert crew chart if required Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs ANNEX D Character Map Under certain functions various characters can be entered by continually pressing the numeric keys on the programmer The mapping for the characters against each key is listed below O 8 1 4 2ABCabc gt 3DEFdef 4AGHIghl _ 5JKLjkI 6MNOmno 7PQRSpaqrs 8TUVtuv 9WXYZwxyz lt ANNEX E Language codes for preferred language Here is the list of the character codes for the preferred language that can be used in the MKII programmer each code is a 2 digit character that references to a language Code Language Code Language en English it Italian sv Swedish lv Latvian fr French It Lithuanian nl Dutch hu Hungarian de German mt Maltese English es Spanish pl Polish cs Czech ot Portuguese da Danish sk Slovakian et Est
64. ence is confirmed by the tachograph D4 pin function Press ENTER and use the lt and keys to select DTC Warning Chart Change Dynafleet Low speed Functions or Off Low Speed Limit Press ENTER and a cursor will flash Key in the Low Speed Limit value L Factor Press ENTER and a cursor will flash Key in the L Factor value Tyre Size Press ENTER and type the Tyre Size This can be up to 15 characters long Press ENTER to confirm the selection Next Calib Date Press ENTER and a cursor will flash Key in the next calibration date and press ENTER 53 June 2006 Revision 2 3 CANBus enabled On Speedo OP factor 4971 D6 pin function OFF VIN 1234567890ABCDEFG Service delay 104 weeks Install date 19 09 2001 Reset Heartbeat Off Ge D4 pin function Off gt Low Speed Limit 9 km h L Factor 1234 mm Tyre Size 1234567890ABCDE Next Calib Date 19 10 2005 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Vehicle Registration Nation Press ENTER and type the Vehicle Registration Nation This can be up to 3 characters long Press ENTER to confirm the selection The Vehicle Registration Nation can also be referred to as Registering Member State VRN Press ENTER and type the VRN This can be up to 13 characters long Press ENTER to confirm the selection Speed Authorised Press ENTER and a cursor will flash
65. er arrangement is to mount the switch centrally on the front of the vehicle and arrange the markers such that the vehicle passes directly over them Select FIXED DISTANCE 2 from the Main Menu and follow the instructions displayed in the step by step details of the procedure that follow Select FIXED DISTANCE 2 on the MAIN KZ1319 MAIN MENU MENU shortcut key 3 using the lt and FIXED DIST 2 keys and press ENTER Move the vehicle to a position a short distance Drive to point A before the beginning of the 20m track position Press lt ENTER gt A such that the flexi switch lever is in line with the marker at the beginning of the track and then press ENTER Drive the vehicle at a reasonably constant Drive to point B speed past markers at points A and B A low Reading pulses pitched click will be heard as each pulse is received and at the same frequency as the Drive to point B clicks a visual indicator will be displayed as Reading pulses shown When a marker is passed a louder audible beep will be heard Drive to point B Reading pulses After the second marker has been passed the End of run 1 Programmer will display the measured W W factor 8000 factor for that run Stop the vehicle and press ENTER 24 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Repeat steps 2 and 3 this time moving back Drive
66. er engine revolution Connections Select harness N Connect one end of the harness to socket C on the Programmer Connect the other end to the 8 pin connector on the front of the tachograph Procedure If appropriate read the current tachograph EGK100 MAIN MENU setting prior to making changes READ ALL DATA From the MAIN MENU select READ ALL DATA shortcut key 7 using the arrow keys and then press ENTER to read data from the tachograph When the Programmer indicates that the data EGK100 MAIN MENU has been received return to the MAIN MENU MODIFY DATA and this time select MODIFY DATA shortcut key 8 the arrow keys and press ENTER Select the parameters to be changed Press EGK100 MAIN MENU the lt or keys to move between the READ ALL DATA parameters to be entered K factor Again press ENTER to change the K factor current value and enter the new value that was 8000 stored during the W factor measurement Pulses per engine revolution Press Pulses per Rev ENTER and key in the new value For the 20 8 MotoMeter tachograph values between 20 0 and 30 0 are valid A 3 digit number should be entered and on completion of the entry press ENTER the Programmer will insert a decimal point between the last two digits 49 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Engine speed recording ba
67. es tachographs sssssseessseseserrnrresserrrrrrnersserrrrrnn 51 5 7 Programming DTCO Series tachographs ANNE 57 5 8 Programming Smartach Series tachographs ccccecceeeceeeeeeeeeeeeeeeeesetneeeeeeees 60 5 8 Reading of speed pulses from the front of Kienzle 1314 1318 and 1319 63 ANNEX A TEST HARNESSES FOR USE WITH THE TACHOGRAPH PROGRAMMER 64 ANNEX B DETAILS OF BENCH TEST ROUTINES rererere naait kiarina a i 69 a UK Bench KC 69 b French Bench TeStsecccetctecsses ae a ves need a hawdatcetaante sel veel cranes aaa aaa 71 c German Bench Test 74 d swedish Bench Testimi teoriini ii ne enon aaah lane dae 80 e Dutch Bench Testeiro steht euer ees 82 ft Belgian Bench Lest ET 86 g Programming of a Custom Bench Test 90 h Digtial Tachograph Bench Test 91 ANNEX C VR2400 SERIES TACHOGRAPH DIAGNOSTIC TROUBLE CODES DTC 93 ANNEX D CHARACTER MAP getest ege Zeie EE a Aenea ei 94 ANNEX E LANGUAGE CODES FOR PREFERRED LANGUAGE ne 94 3 Le Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Manufacturers of VEEDER ROOT Tachographs aml wh 1 2 1 3 INTRODUCTION What does the Tachograph Programmer do Determines the characteristic coefficient W factor of a vehicle using a rolling road or either of two different fixed distance methods Carries out bench tests of Tachographs semi automatically Checks the K factor setting of Tachographs C
68. f VEEDER ROOT Tachographs 3 PROGRAMMER FUNCTIONS This Chapter briefly describes all the MKII Programmer functions and lists the required harnesses in Table 1 A full description of each function is included in Chapter 4 Tacho Select this function allows the operator to specify the tachograph type that is to be calibrated or tested by the Programmer see section 2 7 for more details Pulser Select Stoneridge VR8300 1400 and Kienzle 1314 this function allows the operator to specify the pulser type or sender type for VR2400 that is being used with the current tachograph see sections 2 8 and 2 9 for more details Rolling Road Test all this function finds the W factor of the vehicle using the Hartridge or similar Rolling Road see section 4 1 1 for more details Fixed Distance 1 Test all this function finds the W factor of the vehicle using the Physical method 20m track see section 4 1 2 for more details Fixed Distance 2 Test all this function finds the W factor of the vehicle using the Physical method 20m track with Flexi Switch see section 4 1 3 for more details Bench Test all this semi automatic function assists the fitter to bench test the tachograph using a series of commands displayed on the screen see section 4 2 for details of Bench Test connections and Annex B for full details of all Bench Test Routines Speed Simulator Test this function injects speed pulses into the tacho
69. f harness G to socket of harness Tand jack plug of S to socket inside tachograph DIN plug of harness G to Programmer socket A Use J to make a suitable ground connection Kienzle1324 Series Oorc DIN plug to socket A of Programmer other end of harness to appropriate connector on rear of tachograph and to vehicle sender Or DIN plug to Socket A of Programmer other end of harness to appropriate connector on rear of tachograph Motometer EGK100 Ros DIN plug of harness C to Socket A of adapter Mor Programmer other end to appropriate connector N on rear of tachograph through adapter M Or one end of N to socket C on Programmer and other end to Socket on Tachograph SE5000 DTCO Z DIN plug to programmer socket C Other end to Smartach D shaped socket on front of tachograph 26 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Procedure The Bench Test routines in the MKII Tachograph Programmer are designed to lead the operator through the test without reference to other documents and wherever possible to automate the tasks The Bench Test is carried out with the tachograph removed from or in the vehicle Standard UK French German Swedish Dutch Belgian tests or a Custom test are available A Bench Test Type can be selected via the Diagnostics Menu see Section 2 6 for details Note that the bench test procedure used for the digital tachographs varies f
70. formation on programmer software upgrades please contact Stoneridge via E mail at sales elc stoneridge com A Programmer upgrade is done using a Standard PC running a dedicated installation Program which is available on a Programmer Upgrade CD The PC Serial Communications Port is connected to the Programmer Socket D on Figure 1 via a Field Download Cable Part Number 7780 953 5 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 2 PREPARATION FOR USE 2 1 Power Supply 2 ke The Tachograph Programmer is powered from an internal rechargeable nickel metal hydride battery pack The voltage of the Battery Pack may be checked at any time by selecting Battery Detect from the Diagnostics Menu see section 2 6 Diagnostics Menu Battery Detect for details The 9 6V Battery Pack has a capacity of 600mA hr The idle current of the programmer is approximately 30mA rising to a maximum of 78mA when in normal use Standard use of the communications features results in a current consumption of around 45mA The OFF state current consumption is around 35yA which maintains the function of the Programmers internal temperature compensated real time clock Based on these figures a fully charged battery pack should give a continuous power on time of approximately 13 hours Assuming a badly degraded battery the programmer should have an expected worst case po
71. graph for checking of tachograph speed pointer overspeed warning or stylus positions on chart see section 4 3 for more details RPM Pulse Test Stoneridge VR2400 8400 8300 Kienzle1318 Motometer EGK100 4 stylus tachographs only this function is used to find the Pulse Per Engine Rev from the W terminal on the alternator or a revs sender see section 4 4 for more details Clock Test this function checks the accuracy of the tachograph clock The function is automatic for Motometer EGK100 tachograph Stoneridge WVR2400 SE5000 Kienzle 1324 DTCO and Actia Smartach but uses an optional external clock tester for other tachographs see section 4 5 for more details Tacho Control Stoneridge VR8400 2400 and Kienzle 1324 this function is used to put the tachograph into either the Self Test or the Extended Test mode to Reset the tachograph memory to the Default state or to pair a tachograph with a sender 2400 1324 only see section 4 8 for more details Identify Tacho Stoneridge VR2400 SE5000 Kienzle 1324 DTCO and Actia Smartach this function interrogates the tachograph via the K line and determines the System supplier Manufacture date Serial number Hardware version Software number Software version and System name see section 4 9 for more details Read Erase DTCs Stoneridge VR2400 SE5000 Kienzle 1324 DTCO and Actia Smartach enables the Diagnostic Trouble Codes in the tachograph to be displa
72. h Press ENTER and the Programmer will start Hold at 50 km h counting pulses The pulses will be audible as Reading pulses low pitched clicks After about 15 seconds it will emit an audible W 8000 K 8000 beep and the measured W factor will be displayed If appropriate for the selected DIL 23 9 tachograph type the measured K factor and the required DIL switch setting will be displayed For Stoneridge VR2400 SE5000 Kienzle 1319 DTCO MotoMeter EGK 100 and Actia Smartach tachographs the required W factor will be retained in the Programmer until the Programmer is turned off ready for later programming of the tachograph as described in Chapter 5 Note In the case of the message ERROR ERROR CHECK CHECK CONNECTIONS being displayed CONNECTIONS ensure that the ground connection is made correctly Otherwise check the other connections 4 2 2 Fixed Distance Method No 1 This method typically uses the 20m measured distance often available at tachograph fitting stations but it is possible to set to any distance from 20 to 1000m as required The Fixed Distance Length can be adjusted via the Diagnostics Menu see Section 2 6 Care must be taken to ensure that the Fixed Distance Length set and the actual track length are the same otherwise the W Factor determined will be incorrect The vehicle is driven along the measured track and measurements made at either end of the track are fed into the Programmer from which the W f
73. harnesses Tachograph VR240 VR840 VR830 VR140 K1324 K1319 K1318 K1314 Moto SE500 DTCO Smar 0 0 0 0 Meter 0 tach Function EGK10 0 Rolling UorD G tJor G Jor K WorD G O J G Jor G Jor N ZorD ZoD ZorD Road D D D L Fixed Dist UorD G Jor G Jor K WorD G O J G Jor G Jor N ZorD ZoD ZorD 1 D D D L Fixed Dist UorD G tJor G Jor K WorD G O J G Jor G Jor N ZorD ZoD ZorD 2 D D D L Bench Test C G S J C K CorO G O J G S J G T J C M Z Z Z orC orc or C or L orN Speed UorC G St C K Wor G O J G S J G T J C M Z Z Z Simulator orC orc or C or L or N RPM Pulse E E E W E N Test Clock Test U Clock Clock W Clock Clock Clock N Z Z Z Tester Tester Tester Tester Tester Tacho U G J WorC N Control Identify U W Z Z Z Tacho Read Erase U WwW Z Z Z DTCs Table 1 Available functions and required harnesses continued Tachograp VR240 VR840 VR830 VR140 K1324 K1319 K1318 K1314 Moto SE500 DTCO Smar h 0 0 0 0 Meter 0 tach EGK1 Function 00 15 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Notes 1 Fixed Distance 2 also requires the Flexi Switch 2 DIL Calculate and Tacho Select and Pulser Select do not require any connections 16 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 4 FUNCTION DESCRIPTIONS 4 wh This chapter descri
74. he type of tachograph and press ENTER Note the odometer reading 72 June 2006 Revision 2 3 Check tacho settings Connect drive lead to tacho Switch on at correct voltage Check clock is stepping OK Check bulbs are illuminated Prepare and insert 2 charts Close the tachograph Driver Rest Crew Rest Speed 125km h Time 10s Speed 0km h Time 10s Check clock to chart time Close the tachograph Note odometer reading Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Set Driver 2 to Active 4 then press ENTER Note the time displayed on the Tachograph clock The speed will go to maximum and will be held for 3 minutes 180 seconds the time will count down to zero At the end of the 3 minute test there will be an audible beep The speed will return to Okm h for a further 3 minutes 180 seconds the time will count down to zero after which there will be an audible beep The speed will increase to the value shown in Table 15 After 180 seconds the time will count down to zero there will again be an audible beep The speed will increase to the value shown in Table 15 After 180 seconds the time will count down to zero there will again be an audible beep The speed will then will increase to the value shown in Table 15 After 180 seconds the time will count down to zero there will again be an audible beep Set both d
75. hographs Document No 6957 193 From the MAIN MENU select BENCH TEST using the and gt keys and press ENTER Select the Tachograph scale 125 km h 140 km h 180 km h 100 km h or 160 km h Set the tachograph to a K factor of 8000 remember to note the original setting first or press delete and enter K factor required The display and the setting method will vary according to the type of tachograph selected Press ENTER Select whether the change of Duty is to be automatically changed or manually changed Press ENTER to accept current settings or the lt and keys to change Note Auto Duty can only be programmed via the front connector Perform the task displayed Press ENTER on completion Connect the drive lead The precise lead required will vary according to the type of tachograph After connection press ENTER Set the power supply to 12 or 24V to match the tachograph and turn on the supply Press ENTER For tachographs with a second hand or a clock tell tale check that the clock is stepping Press ENTER on completion Perform the task displayed Press ENTER on completion The Programmer provides a specific clock check facility incorporating a clock tester for the VR2400 K1324 and MotoMeter EGK 100 tachographs The clock test should be carried out at the end of the benchtest for these tachographs 75 June 2006 Revision 2 3 VR2400 MAINMENU BENCH TEST Select the scale 125 km h
76. iceeride th ose ee arpacs eau hnect ydeuedes peaanauteeseieeadenmmens 25 4 4 DIStANGE ET 27 4 5 Speed SIMU ALON earren haben deet 28 4 6 Revs per minute pulse test ccccieiueeictecetetetas geet ee peed ee 29 4 7 Ee TOS 6 eene eeneg 30 4 7 1 Clock Test Motometer Stoneridge VR2400 SE5000 Kienzle 1324 DTCO and Actia Smartach EE 30 4 7 2 Clock Test Stoneridge VR8400 8300 Series and Kienzle 1314 1318 1319 31 4 8 Pall est PAC O oes Meee cease er ae Ne E eas Nee ae gs rae aa 32 4 9 Macho Controli ee ee ee ER 2 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 4 10 Identify Tacho Stoneridge VR2400 SE5000 Series Kienzle 1324 DTCO and Acta SINAN ACH EE 33 4 11 Read Erase DTCs Stoneridge VR2400 SE5000 Series Kienzle 1324 DTCO and e Run EE 34 412 K Factor Testi ge eege eege Ee EE de tulad SSES SE Eden 35 D KE Dle eer EE 37 Ail Time Derek ENEE ES Ee 37 5 PROGRAMMING A TACHOGRAPH aaaannnnnnaannnnnnannnnnnsnnnnrrsseennne 38 5 1 Programming Stoneridge VR8400 Series Lochographe 38 5 2 Programming Stoneridge VR2400 Series Lochographe 40 5 3 Programming Kienzle 1324 Series tachographs ssssssseeeeeesssserrrrrnrersserrrrrrrne 44 5 4 Programming Kienzle 1319 Series tachographs ssssssseereeesssssererrrrrrsssrrrrrrre 46 5 5 Programming MotoMeter EGK 100 tachographS ssssssseeeeeesssessrrrrrrersserrrrrrrn 49 5 6 Programming SE5000 Seri
77. ill count down to zero there will again be an audible beep To move on to the next test before the end of the normal time press ENTER The speed will now go to 0 km h and will be held for 2 minutes 120 seconds the time will count down to zero To move on to the next test before the end of the normal time press ENTER At the end of the 2 minute test there will be an audible beep Set both duty knobs to active 4 and press ENTER on completion The unit will record duty time for 120 seconds the time will count down to zero After that time a beep is heard Remove the two charts and check the traces speed duty and distance on chart 1 duty on chart 2 Press ENTER Reset the K factor of the tachograph to the correct value for the vehicle as noted at Step 3 Press ENTER Switch off the power and disconnect the tachograph Press the ENTER or MENU key to return to the MAIN MENU 85 June 2006 Revision 2 3 Speed 40 km h Time 120 s Speed 120 km h Time 120 s Speed 0 km h Time 120 s Driver Active Crew Active Recording duty Time 120 s Check chart recordings Set K exact for vehicle SWITCH OFF POWER SUPPLY VR2400 MAINMENU BENCH TEST Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs f Belgian Bench Test Before performing the Bench Test check that the Belgian Bench Test is selected in the Diagnostics menu see section 2 6 The maximum speed registered
78. ill flash Key in the required PPR value and press ENTER Bear in mind that the last three digits are thousandths and the number 19 000 must be typed in as 19000 Engine Speed Recording Select each of the engine speed recording bands Low Power Economy and Poor Economy in turn Press ENTER and characters lt will appear Use the lt and keys to select the required value and terminate by pressing ENTER Note that the Programmer will not allow entry of inconsistent engine speed bands For example the user may not set a minimum speed for the Economy band which is lower than the speed defined for the Low Power band Pulses per Rev 719 000 Low Power band 700 Revs min Economy band 900 Revs min Poor Economy 71100 Revs min CANBus RPM Press ENTER and use the CANBus RPM and keys to select ON or OFF Press Off lt ENTER to confirm the selection RPM display Press ENTER and use the RPM display and keys to select ON or OFF Press Off lt ENTER to confirm the selection 41 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Odo leading Os Press ENTER and use the lt and keys to select ON or OFF Press ENTER to confirm the selection Overspeed flash Press ENTER and use the lt and keys to select ON or OFF Press ENTER to confirm the selection DTCs enabled
79. ime select MODIFY DATA shortcut key 8 using the lt arrow keys Press ENTER Select the parameters to be changed Press the lt or keys to move between the parameters to be entered K factor Again press ENTER to change the current value and enter the new value which was stored during the W factor measurement described in Section 4 1 For Kienzle 1319 tachographs the K factor is remembered until the Programmer is switched off or the K factor is changed Odometer reading Press ENTER and key in the required new odometer reading Bear in mind that the last digit entered is the tenths digit thus a required reading of 100 0km should be entered as 1000 Over speed Press ENTER and key in the required new overspeed limit Speed Units Press ENTER and the characters lt gt will appear Select km h or mph using the lt and keys and then press ENTER Calibration station Identifier This is an alphanumeric string identifying the station carrying out the calibration Press ENTER and a cursor will flash indicating which character is being changed Press the key with the required letter a number of times to get the character Use the arrow keys to move between characters Terminate the entry by pressing ENTER Note that a default Calib Ident string may be programmed into the Programmer After selecting Calib Ident and pressing ENTER thus causing the cursor to flash pressing DELETE will enter the default
80. in section 4 12 Key in the speed required and press ENTER Enter speed Note that there is a minimum detectable speed for each tachograph type which km h depends on the K factor but may be up to 20km h Below this the speed will reset to Okm h The Programmer will now inject speed pulses K 8000 Pul km into the tachograph Speed 50 km h Use the T and J 7 and 4 keys to increase or K 8000 Pul km reduce speed Speed 51 km h When done press ENTER The unit will now Distance 1090 m display the total distance covered in metres Press lt ENTER gt Press ENTER to key in a new speed or MENU VR2400 MAIN MENU to return to the MAIN MENU SPEED SIMULATOR 28 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 4 6 Revs per minute pulse test When fitting a tachograph which records engine speed i e 4 stylus or EVENT tachograph it is necessary to determine the number of pulses received by the tachograph for each revolution of the engine The tachograph can then be programmed accordingly Connections Table 4 RPM Pulse Test connections Tachograph Harness Connection Stoneridge and Kienzle E DIN plug to Socket A of Programmer remove the 4 stylus models existing plug from socket C on the tachograph and connect it to the harness socket remove the grey seal for VR8300 and VR8400 Connect the red harness plug to socket C on rear mode
81. ing road A B C C 20 metre track Flexi Switch End of track Markers 23 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Procedure Fixed Distance Method No 2 requires the vehicle to be driven such that a flexi switch attached to the vehicle strikes a marker at either end of the fixed track To maintain the measurement accuracy the flexi switch should be attached to a part of the vehicle rigidly attached to the chassis such as the front bumper Ideally the flexi switch should be mounted with its operating lever pointing vertically downwards and the markers should be placed on the ground Alternatively the flexi switch may be mounted with its operating level pointing horizontally to strike against vertical posts The markers at either end of the track are best implemented using wooden or concrete blocks ideally about 1m long with sides 100 to 150mm Steel joist material is particularly suitable The requirement is to have a marker which will have a well defined point of contact with the flexi switch and which will not move during the test Although it is perfectly acceptable to mount the flexi switch on the side of the vehicle with the markers to the side of the vehicle some difficulty may be experienced in ensuring that the switch hits the markers repeatedly A bett
82. ing the and gt keys and press ENTER Select the required Tachograph scale i e 125 km h 140 km h 180 km h or 100 km h Set the tachograph to a K factor of 8000 remember to note the original setting first or press delete and enter K factor required The display and the setting method will vary according to the type of tachograph selected Press ENTER Select whether the change of Duty is to be automatically changed or manually changed Press ENTER to accept current settings or the lt and keys to change Note Auto Duty can only be programmed via the front connector Perform the task displayed Press ENTER on completion The Programmer provides a specific clock check facility incorporating a clock tester for the VR2400 K1324 and MotoMeter EGK 100 tachographs The clock test should be carried out at the end of the benchtest for these tachographs For other tachographs a separate clock tester will be required Press ENTER to confirm that the accuracy has been tested or exit the Benchtest Press MENU to perform the clock test procedure Perform the task displayed Press ENTER on completion Note the current odometer reading on the tachograph This will be required later to check the accuracy of the odometer Press ENTER Set both duty knobs to Active 4 and press ENTER on completion Note when testing VR1400 tachographs the driver knob should be set to Drive 80 June 2006 Revision 2 3 VR2400
83. isplay Function ENABLE Max Warranty 36 MONTHS War Valid Time 00 00 0000 Warranty Time 30 MONTHS No writes WT 0 Activation Time UNACTIVATED W Factor 8000 SE5000 MAIN MENU SEND ALL DATA Sending Data Data Transfer OK Transfer FAILURE Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 5 7 Programming DTCO Series tachographs Parameters which may be programmed e K Factor e Time Offset e Tyre Size e Odometer e Output shaft factor e Next Calibration Date e Current time e VIN e Vehicle Reg Nation e Current date e L Factor e W Factor e Pulses Per Rev e Speed Authorised e Install Date e CANBus type e VRN Connections Table 13 DTCO Programming connections Tachograph Harness Connection DTCO Series Z DIN plug to socket C on Programmer and D shaped connector to socket on front of tachograph Procedure Select READ ALL DATA from the main menu DTCO MAIN MENU and press ENTER READ ALL DATA Select MODIFY DATA from the main menu DTCO MAIN MENU and press ENTER MODIFY DATA Use the and gt to select the parameter you wish to alter K factor Press ENTER and type in the new K factor value Press enter again to confirm the value 8000 Odometer reading Press ENTER and key in Odometer the required new odometer reading 21 055 406 0 Bear in mind that the last digit entered is the tenths digit thus a required reading of 100 0km should be entered as
84. left for 10 Shortcut keys 2 5 Switching On minutes without any keys being pressed then the unit will turn off automatically except in bench test mode to facilitate faster and easier use of the Programmer the number keys also have shortcut key functions the shortcut keys are only active if the Tachograph type selected supports the function The shortcuts are as follows 1 Rolling Road test 2 Fixed Distance 1 test 3 Fixed Distance 2 test 4 Clock test 5 R P M Pulse test 6 K Factor test 7 Read All Data 8 Modify Data 9 Send All Data To switch ON the Tachograph Programmer press the ON OFF button on the keyboard The unit will first display a copyright message and the software version and then after an audible beep will display the MAIN MENU From this menu the required functions may be selected If the ENTER key is held down while switching ON the Programmer will request a Pass code type 8642 and press ENTER the Programmer will then enter the Diagnostics Menu Please note that the use of the Pass code is only to prevent unwanted entry to the Diagnostics Menu The Diagnostics functions are described in Section 2 6 8 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 2 6 Diagnostics Menu Within the Tachograph Programmer there are a number of additional functions provided which carry out various self tes
85. ls of tachograph Kienzle 1324 Series W DIN plug to socket C on Programmer D shaped connector to socket on front of tachograph Motometer EGK100 G DIN plug of harness G to Socket A of Programmer adapter Q jack to socket D on rear of tachograph through adapter Q Note that the tachograph is not in the clip J circuit Use Crocodile clip J to make required ground connection to a suitable point on the vehicle Procedure Select RPM PULSE TEST from the Main Menu and follow the instructions displayed in the step by step details of the procedure that follow From the MAIN MENU select RPM PULSE VR8400 MAIN MENU TEST shortcut key 5 RPM PULSE TEST Start the vehicle engine and run it at 1000 Hold 1000 RPM rpm ENTER to start Whilst holding 1000rpm press ENTER on the Hold 1000 RPM Programmer The unit will indicate Reading Reading pulses pulses 29 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs At the end of the test the measured PPR value End of RPM test will be displayed Press ENTER or MENU to return to the MAIN VR8400 MAIN MENU MENU RPM PULSE TEST 4 7 Clock Test Most Benchtest procedures include the requirement to check the accuracy of the internal clock There are two different methods of determining the clock accuracy of Tachographs and these two methods are described as follows 4 7 1 Clock Test Motometer
86. m h Time 10 s Speed 80km h Time 10 s Speed 180km h Time 60 s Driver Work Crew Work Recording duty Time 120 s Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Set both duty knobs to Rest and press Driver Rest ENTER on completion Crew Rest The unit will record duty time for 120 seconds Recording duty the time will count down to zero After that Time 120s time a beep is heard Set both duty knobs to Passive and press Driver Passive ENTER on completion Crew Passive The unit will record duty time for 120 seconds Recording duty the time will count down to zero After that Time 120s time a beep is heard 92 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs ANNEX C DTC A00C 9010 A400 9060 9061 9062 9063 9064 A822 A423 9430 900F A00E A050 9051 9052 LERLE ELEEEELE Description Internal Error LCD Error Tachograph Power Supply Drawer Error Speed Rack Error Duty Rack Error Cam Error Chart Table Error Sender Tachograph Key Serial Number Mismatch Sender Tachograph Communications Problem V pulse Output Error Keyboard Error Calibration Error Driving without Chart No Driver Chart Present No Crew Chart Present Document No 6957 193 Store Remarks d Y N Y Internal device error Y
87. main menu and press ENTER Procedure for Standard and Engine Speed RPM Recording Versions VR8400 MAIN MENU PROGRAM TACHO Pulses per Rev 8 Low Power band 700 Revs min Economy band 900 Revs min Poor Economy 71100 Revs min Ign On Record VR8400 MAIN MENU SEND ALL DATA Send All Data When programming the tachograph the values may be entered in turn and then all sent to the tachograph at once 39 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs From the MAIN MENU select SEND ALL VR8400 MAIN MENU DATA shortcut key 9 and press ENTER SEND ALL DATA Press ENTER to confirm that you wish to Are you sure reprogram the tachograph or MENU to ENTER to program cancel Select the required scale type and press Select the scale Enter Options are 125km h 140km h 80mph 125km h amp gt 160km h On completion of the data transfer the Sending data Programmer will emit an audible beep and will Data transfer OK indicate Data Transfer OK 5 2 Programming Stoneridge VR2400 Series tachographs Parameters which may be programmed Please note to select the SENDER TYPE option in the VR2400 MAIN MENU select the PULSER SELECT option see section 2 9 for details e K factor e CANBus enabled e Pin D4 Function e Odometer reading e Customer Type e Low Speed Limit e Pulses per engine Revolution e Dual Axle e Kline Speedo
88. n Bench Test Before performing the Bench Test check that the German Bench Test is selected in the Diagnostics menu see section 2 6 The speeds registered during the test will depend on the Tachograph scale selected at Step 2 The relevant speeds for each scale are listed below Table 16 Speeds for German Bench Test Scale 100kmh 125kmh 140kmh 160kmh 180km h Speeds 1 170 km h 170 km h 170 km h 170 km h 170 km h 2 180 km h 180 km h 180 km h 180 km h 180 km h 3 0 km h 0 km h 0 km h 0 km h 0 km h 4 90 km h 115 km h 130 km h 150 km h 170 km h 5 100 km h 125 km h 140km h 160 km h 180 km h 6 30 km h 40 km h 40 km h 60 km h 40 km h 7 60 km h 80 km h 80 km h 100 km h 100 km h 8 90 km h 120 km h 120 km h 140 km h 160 km h 9 100 km h 125 km h 140 km h 160 km h 180 km h 10 90 km h 120 km h 120 km h 140 km h 160 km h 11 60 km h 80 km h 80 km h 100 km h 100 km h 12 30 km h 40 km h 40 km h 60 km h 40 km h 13 30 km h 40 km h 40 km h 60 km h 40 km h 14 60 km h 80 km h 80 km h 100 km h 100 km h 15 80 km h 110 km h 110 km h 110 km h 150 km h 16 90 km h 120 km h 120 km h 140 km h 160 km h 17 90 km h 115 km h 130 km h 150 km h 170 km h 18 100 km h 125 km h 140 km h 160 km h 180 km h 19 90 km h 120 km h 120 km h 140 km h 160 km h 20 60 km h 80 km h 80 km h 100 km h 100 km h 21 30 km h 40 km h 40 km h 60 km h 40 km h 74 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tac
89. n this menu option is not available Connections No connections are required whilst calculating the appropriate DIL switch settings Procedure Select DIL CALCULATE from the Main Menu and follow the instructions displayed in the step by step details of the procedure that follow From the MAIN MENU select DIL VR8400 MAIN MENU CALCULATE using arrow keys lt and DIL CALCULATE press ENTER With the unit display as shown press ENTER W 8000 K 8000 DIL 23 H The W factor of the vehicle may then be Enter W factor entered using the numeric keys terminate the entry by pressing ENTER again Note W factor determination functions are described in section 4 1 The exact K factor setting will be displayed W 5000 K 5002 together with the required settings of the DIL switches DIL 12_ 6 89 4 14 Time Date This function allows the time and date to be set in the tachograph but outside the normal calibration procedure This test is applicable for the SE5000 DTCO and Smartach tachographs only 37 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Select TIME DATE from the main menu and SE5000 MAIN MENU press ENTER TIME DATE Current time Press ENTER and a cursor will Current time flash Key in the current time and press 10 35 ENTER Current date Press ENTER and a cursor will Current date flash Key in the current d
90. nd gt keys Press ENTER The Programmer will first display Sending pulses please wait After a few moments the Programmer will beep and then display the K factor setting of the tachograph If the K factor is different from the previous test then the Programmer will beep and display lt gt Step 3 will then repeat until the MENU or ENTER button is pressed Three repetitions are recommended If a significantly different K factor gt 10 pulses km difference is displayed this usually indicates a cable fault or bad connection It may also be due to a faulty tachograph Note In the case of the message ERROR CHECK CONNECTIONS being displayed 36 Document No 6957 193 June 2006 Revision 2 3 VR 8400 MAIN MENU K FACTOR TEST Sending pulses Please wait Sending pulses K 8000 Sending pulses K 8000 ERROR CHECK Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs ensure that the ground connection is made CONNECTIONS correctly Otherwise check the other connections 4 13 DIL Calculate For the Stoneridge VR8400 8300 1400 and Kienzle 1318 tachographs the K factor is set using a bank of 10 DIL switches except the VR1400 which has 8 The DIL Calculate function determines the appropriate combination of switches for any K factor thus avoiding the need to use calibration tables If a tachograph type has been selected which does not use DIL switches for calibration the
91. nds In each case press ENTER to change the current value and enter the new value Note the Programmer will not allow the user to enter inconsistent engine speed bands For example the minimum speed for the Economy band must be higher than the speed defined for the Low Power band Having entered the values to be programmed into the tachograph return to the MAIN MENU by pressing Menu button and now select SEND ALL DATA shortcut key 9 by pressing the arrow keys As instructed on the display press ENTER to send the data On completion of the data transfer the Programmer will indicate Data Transfer OK In the event of a problem the message Transfer FAILURE will be displayed In that event check the harness connection 50 June 2006 Revision 2 3 Low Power band 900 Economy band 71400 Poor Economy 71600 EGK100 MAIN MENU SEND ALL DATA Sending Data Data Transfer OK Transfer FAILURE Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Programming SE5000 Series tachographs e K Factor e Odometer e Current time e Current date e Time Offset e Output Shaft Factor e CANBus enabled e Speedo O P Factor e D6 pin function e VIN e Service delay e Install Date e Reset Heartbeat e D4 pin function e Low Speed Limit e L Factor Parameters which may be programmed Tyre Size Next Calib Date Veh Reg Nation VRN Speed Authorised Illum Input Revs Inp C3 CAN
92. nged or manually changed Off Press ENTER to accept curr lt and keys to change Document No 6957 193 ent settings or the 71 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Note Auto Duty can only be programmed via the front connector Check the tachograph settings Press ENTER Connect the drive lead The precise lead required will vary according to the type of tachograph After connection press ENTER Set the power supply to 12 or 24V to match the tachograph and turn on the supply Press ENTER For tachographs with a second hand or a clock tell tale check that the clock is stepping Perform the task displayed Press ENTER on completion Perform the task displayed Press ENTER on completion Close the tachograph as appropriate for the type of tachograph and press ENTER Set both Driver 1 duty and Driver 2 duty to Rest 2 then press ENTER The speed will now be maximum speed for the selected scale for 10 seconds e g 125km h and the time will count down to zero and then an audible beep will be heard The speed displayed will then go to Okm h for 10 seconds the time will count down to zero and an audible beep will be heard again The display will then show as opposite Check that the time on the chart corresponds with the time indicated on the clock then press ENTER Close the tachograph as appropriate for t
93. nics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 The final speed selected will be shown and after 120 seconds the time will count down to zero there will be an audible beep To move on to the next test before the end of the normal time press ENTER Set both duty knobs to active 4 and press ENTER on completion The unit will record duty time for 120 seconds the time will count down to zero After that time a beep is heard To move on to the next test before the end of the normal time press ENTER Set both duty knobs to Passive 1 and press ENTER on completion The unit will record duty for 120 seconds the time will count down to zero After that time a beep is heard To move on to the next test before the end of the normal time press ENTER Set both duty knobs to Rest 2 and press ENTER on completion The unit will record duty time for 120 seconds the time will count down to zero After that time a beep is heard Check that the odometer reading has increased over that noted previously by the amount shown Note this will vary for each scale type selected and also depending on how long it takes to adjust each speed setting up or down Remove the two charts and check the traces speed duty and distance on chart 1 duty on chart 2 Press ENTER Press the ENTER or MENU key to return to the MAIN MENU 89 June 2006 Revision 2 3 Speed60 0km h Time 120 s Driver Active Crew
94. ompletion Note For dual driver 2 charts have to be inserted For a single driver only 1 chart has to be inserted Perform the task displayed Press ENTER on completion The speed will now be maximum speed for the selected scale for 10 seconds e g 125km h and the time will count down to zero and then an audible beep will be heard 69 June 2006 Revision 2 3 VR2400 MAINMENU BENCH TEST Select the scale 125 km h gt Select K factor 78000 Pul km Auto Duty Off ea Check backlight illuminated Prepare and insert chart s Driver Active Crew Active Speed 125 km h Time 10s Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 The speed displayed will then go to Okm h for 10 seconds the time will count down to zero and an audible beep will be heard again Note the current odometer reading on the tachograph This will be required later to check the accuracy of the odometer Press ENTER The speed will now go to 40km h and will be held for 2 2 minutes 150 seconds the time will count down to zero To move on to the next test before the end of the normal time press ENTER At the end of the 2 minute test there will be an audible beep The speed will then go up to 80 km h After a further 21 2 minutes the time will count down to zero there will again be an audible beep indicating the end of that test The speed will move up
95. onfirm the selection Speed Authorised Press ENTER and a cursor will flash Key in the Speed authorised value CANBus type Press ENTER and type the CANbus type This can be up to 2 digits long Press ENTER to confirm the selection W Factor Press ENTER and a cursor will 58 June 2006 Revision 2 3 10 35 Current date 19 10 2003 Time offset 7 1 00 O P shaft factor 78 140 VIN 71234567890 ABCDEFG L Factor 1234 mm Tyre Size 1234567890ABCDE Next Calib Date 19 10 2005 Veh Reg Nation 7123 VRN 1234567890ABC Speed Authorised 7125 km h CANBus type 124 W Factor Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 flash Key in the W Factor value Install date Press ENTER and a cursor will flash Key in the date of installation of the tachograph and press ENTER Pulses per Rev Press ENTER and a curser will flash Enter the number required and press ENTER again to accept CANBus Type Press the ENTER key This will cause a flashing cursor to appear Enter the required number 99 and press ENTER to confirm Having entered the values to be programmed into the tachograph return to the MAIN MENU by pressing Menu button and now select SEND ALL DATA shortcut key 9 by pressing the arrow keys As instructed on the display press ENTER to send the data On completion of the data transfer the Programmer will indicate Data
96. onian sl Slovenian el Greek fi Finnish ga lrish English no Norwegian is Icelandic Please note that if an invalid code is entered e g zk then the language will be automatically set to English 94 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs
97. rers of VEEDER ROOT Tachographs keys to select IDENTIFY TACHO IDENTIFY TACHO Press ENTER and the Programmer interrogates the VR2400 tachograph Use the lt and gt keys to scroll through the available options 4 11 Read Erase DTCs Stoneridge VR2400 SE5000 Series Kienzle 1324 DTCO and Actia Smartach This function enables the Diagnostic Trouble Codes in the tachograph to be displayed on the Programmer and then erased from the Tachographs memory if required For a full list of VR2400 Tachograph DTCs please see Annex C Connections Table 9 Read Erase DTCs Connections Tachograph Harness Connection Stoneridge VR2400 Series U 8 pin DIN to socket C on the programmer and the D shaped connector to the socket inside the front of the tachograph Kienzle 1324 WwW The 8 pin DIN plug to socket C on the Programmer and the D shaped connector to the socket on the front of the tachograph SE5000 DTCO Smartach Z The 8 pin DIN plug to socket C on the Programmer and the D shaped connector to the socket on the front of the tachograph Procedure Select Read Erase DTCs from the Main Menu and follow the instructions displayed in the step by step details of the procedure that follow Select READ ERASE DTCS on the MAIN VR 2400 MAIN MENU MENU by using the lt and gt keys and press READ ERASE DTCS ENTER If no connection is made an error Message TRANSFER FAILURE will be displayed before returning to the Main Menu
98. rogrammer including checking and charging the battery and how to select the Tachograph type to be programmed 4 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs 1 4 Chapter 3 MAIN MENU PROGRAMMER FUNCTIONS Briefly describes the functions performed by the Programmer A quick reference Table Table 1 lists the functions available for each Tachograph type and the harnesses that are required for each Programmer function Chapter 4 FUNCTION DESCRIPTIONS AND DETAILS OF TEST PROCEDURES This gives a more detailed description of the different functions available in the Tachograph Programmer and provides Step by step procedures for carrying out the various Tachograph tests and functions Chapter 5 PROGRAMMING A TACHOGRAPH Once the various Tachograph parameters have been determined using the Tests described previously the values determined must be sent to the Tachograph so that it can be updated with the correct parameter values What version of Tachograph Programmer Software does this Manual Support This manual covers the Tachograph Programmer functionality for Software version Rev2 03 The determination of the current Software Version in a Tachograph Programmer is described in section 2 6 Diagnostics Menu ROM Test A Tachograph Programmer with an older version of Software can be upgraded to the current version Le version Rev2 03 For further in
99. rom other tachograph types For step by step details of the different Bench test procedures see Annex B 4 4 Distance Test The Distance Test function is used to test the accuracy of the distance recording by injecting pulses simulating a distance travelled of 1000m The distance test is specific to the SE5000 DTCO and Smartach tachographs Select Distance Test from the MAIN MENU SE5000 MAIN MENU and press ENTER DISTANCE TEST At the beginning of the test the odometer Reading data High Resolution Total Vehicle Distance of the tachograph is read and stored in the programmer Find the K factor that the tachograph is Select K factor currently set to Press the DELETE key and key this value into the Programmer Then 8000 Pul km press ENTER The programmer sends a message to allow Sending data speed pulses to be output through the front of the tachograph If the Tachograph is already in Calibration Mode or if it is non activated the PIN will NOT be requested If the Programmer is not in Calibration mode the workshop card should be inserted into the tachograph and the PIN code entered Speed pulses are output to simulate 50km h Speed 50 km h for 72 seconds Time 72s At the end of the test the odometer High Reading data Resolution Total Vehicle Distance of the tachograph is read and stored in the programmer The total distance the tachograph has Distance 1000m recorded is then calculated and th
100. rsor will flash Key in the date of installation of the tachograph and press ENTER Reset Heartbeat Press ENTER and use the lt and keys to select ON or OFF Press ENTER to confirm the selection Note when set to ON the vehicle cluster presence is confirmed by the tachograph Analogue Revs Press ENTER and use the lt and keys to select ON or OFF Press ENTER to confirm the selection 43 June 2006 Revision 2 3 Dual axle ratio 71 3750 Speedo OP factor 4971 D6 pin function OFF Serial comms Standard data Ign On Record Off lt gt Crew auto duty Off lt gt 7 day eject PIN 0000 VIN 71234567890 ABCDEFG Service delay 104 weeks Install date 25 09 2001 Reset Heartbeat Off Ge Analogue Revs On e gt Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Pin D4 Function Press ENTER and use the Pin D4 Function lt and keys to select the Pin D4 function Off lt gt required Press ENTER to confirm the selection from Off Dynafleet Low Speed Functions DTC Warning and Chart Change Low Speed Limit Press ENTER and a Low Speed Limit cursor will flash Key in the required low speed 5 km h value and press ENTER Kline Speedo Press ENTER and use the Kline Speedo and keys to select the Kline Speedo On lt function required Press ENTER to confirm the selection Options are Off or On Send all data
101. sing Read All Data see Section 5 for details Connections Table 10 K factor Test Connections Tachograph Harness Connection Stoneridge VR8400 G Jack plug of harness G to socket inside front of Series Kienzle 1318 clip J Tachograph DIN plug of harness G to Programmer socket A Use Crocodile clip J to make required ground 35 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Tachograph ee Kienzle 1314 Kienzle 1319 Procedure Select K FACTOR TEST from the Main Menu and follow the instructions displayed in the step by step details of the procedure that follow Harness G clip J clip J Connection connection to a suitable point on the vehicle Jack plug of harness G to socket inside front of Tachograph DIN plug of harness G to Programmer socket A Use Crocodile clip J to make required ground connection to a suitable point on the vehicle 4 pin rectangular connector of harness O to socket inside front of Tachograph other end to harness G The 4 pin connector will fit either way up but only one orientation is correct this is indicated as a small cross marked on the connector When inserting the adapter the cross should face upwards DIN plug of harness G to Programmer socket A Use Crocodile clip J to make required ground connection From the MAIN MENU select K FACTOR TEST shortcut key 6 using the a
102. t functions and which allow setting of various default values To gain access to the internal utilities first ensure that the Tachograph Programmer is turned off Press and hold the ENTER key and then turn on the unit by pressing the ON key As the unit turns on it will emit a beep as usual but in this case will request a Pass code type 8642 and press ENTER the Programmer will then enter the DIAGNOSTICS MENU 2 6 1 Diagnostics Menu Language Select Set Time and Date Fixed Distance Length Hardware Test Keyboard Test Display Test ROM Test Battery Detect Frequency Test Set calib no Bench test type Document No 6957 193 Function Descriptions The MKII Tachograph Programmer may be operated in a number of different languages The available languages are dependant on the Tachograph Programmer type This is used to set the time 24 hour clock and date ddMMyyyy format used by the Programmer This allows the Length of the Fixed Distance Track used in Programmer Fixed Distance Tests to be altered between 20 and 1000m previously this was fixed at 20m permanently This function is used in conjunction with an external test jig for conformance testing It is for use by SE personnel only This enables the user to check that the keyboard is fully functional by pressing each key in turn This causes the unit to display a visual routine so that the user can check that the
103. t the scale 125 km h gt Select K factor 8000 Pul km Auto Duty Off SERS Check tacho settings Connect drive lead to tacho Switch on at correct voltage Check clock is stepping OK Check bulbs are illuminated Prepare and insert 2 charts Close the tachograph Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Set both duty knobs to active 4 and press ENTER on completion The speed displayed will then go to 60km h for 10 seconds the time will count down to zero and then an audible beep will be again The speed displayed will then go to Okm h for 10 seconds the time will count down to zero and an audible beep will be heard again Open the tachograph as appropriate for the type of tachograph and press ENTER The display will then show as opposite Check that the time on the chart corresponds with the time indicated on the clock then press ENTER Close the tachograph as appropriate for the type of tachograph and press ENTER Note the current odometer reading on the tachograph This will be required later to check the accuracy of the odometer Press ENTER Set both duty knobs to active 4 and press ENTER on completion Note the time displayed on the Tachograph clock The speed 39 0km h will then be displayed on the Programmer Press ENTER to continue Use the T and J 7 and 4 keys to increase or reduce the speed in
104. t time 10 35 Current date 19 10 2000 Time offset 1 00 O P shaft factor 78 140 4th chart trace Off gt CANBus enabled Off lt 7 Customer type ISO lt gt Dual axle Off Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Document No 6957 193 Dual Axle Ratio Press ENTER and type the value of the Dual Axle Ratio required Press ENTER to confirm the selection Speedo OP factor Press ENTER and a cursor will flash Key in the required value and press ENTER D6 pin function Press ENTER and use the lt and gt keys to select OFF Revs warning or Speedometer Serial comms Press ENTER and use the and keys to select Standard data or Extended data Ignition on Record Press ENTER and use the the lt and keys to select ON or OFF Press ENTER to confirm the selection Crew auto duty Press ENTER and use the the and gt keys to select ON or OFF Press ENTER to confirm the selection 7 day eject PIN Press ENTER and type the PIN This must be 4 digits long Press ENTER to confirm the selection for non EU use only VIN Press ENTER and type the Vehicle Identification Number This can be up to 17 characters long Press ENTER to confirm the selection Service delay Press ENTER and a cursor will flash Key in the number of WEEKS left until compulsory recalibration of the tachograph and press ENTER Install date Press ENTER and a cu
105. tations but it is possible to set to any distance from 20 to 1000m as required The Fixed Distance Length can be adjusted via the Diagnostics Menu see Section 2 6 Care must be taken to ensure that the Fixed Distance Length set and the actual track length are the same otherwise the W Factor determined will be incorrect The vehicle is driven along the measured track but all measurements are automatically carried out by the Programmer which then automatically determines the W factor To simplify the measurements at each end of the measured distance a flexi switch is used which makes contact with a marker at each end of the track There is then no requirement for any operator intervention the only requirement is to drive the vehicle the length of the track at a reasonably constant speed roughly walking pace such that the flexi switch hits the markers at either end of the track Note this method is not suitable for use with 80mph scale tachographs If testing a Kienzle 1319 tachograph ensure that the km h scale is selected see Section 5 4 for details Benefits of Fixed Distance Method No 2 Easy to use No manual intervention required Works with all types of pulser including those which stop generating pulses at low speeds Cheap to use avoids the need to invest in a rolling road Very accurate The measurement accuracy is significantly greater than that of a rolling road This method can thus be used to check the accuracy of a roll
106. te 3 wire plug Yellow M MotoMeter bench test lead 7780 974 m adapter To Motometer Minitimer pulser pulser socket connector Socket C of programmer N Beie MotoMeter programming 7780 980 8 pin DIN plug 8 pin DIN plug lead 4mm Jack O socket Es Eechen Kienzle 1319 to Tacho K factor lead 7780 979 65 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Part Number EECH Tacho P ocket C of programmer Kienzle 1319 ES programming 7780 973 lead 8 pin DIN plug To D Socket Violet Q 7780 975 MotoMeter Revs Adapter Lead Jack socket MotoMeter R Power Adapter Lead 7780 976 To Motometer Minitimer Power power socket connector Flexible extension for S use with 7780 978 KZ1318 VR8400 Flexible extension for T use with 4mm Jack 4mm socket harness G 7780 977 KZ1314 only 8 pin DIN plug dE U VR2400 Re Calibration 7780 954 ve programming 6 pin D shaped connector 66 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Connector to Manufacturers of VEEDER ROOT Tachographs V VR2400 VR8900 7780 956 ei S 5000
107. to change Note Auto Duty can only be programmed via the front connector Perform the task displayed Press ENTER on completion Connect the drive lead The precise lead required will vary according to the type of tachograph After connection press ENTER Set the power supply to 12 or 24V to match the tachograph and turn on the supply Press ENTER on completion Only for tachographs with a second hand or a clock tell tale check that the clock is stepping Press ENTER on completion Perform the task displayed Press ENTER on completion The Programmer provides a specific clock check facility incorporating a clock tester for the VR2400 K1324 and MotoMeter EGK 100 tachographs The clock test should be carried out at the end of the benchtest for these tachographs For other tachographs a separate clock tester will be required Press ENTER to confirm that the accuracy has been tested or exit the Benchtest Press MENU to perform the clock test procedure Perform the task displayed Press ENTER on completion Close the tachograph as appropriate for the type of tachograph and press ENTER Set both duty knobs to Rest 2 and press ENTER on completion The speed will now be speed 1 as shown in Table 17 for 10 seconds the time will count down to zero and then an audible beep will be heard The speed displayed will then go to Okm h for 10 seconds the time will count down to zero and an audible beep will be hear
108. to point B from position B to position A Press ENTER Repeat steps 2 and 3 once more in each End of run 4 direction giving a total of two runs in each W factor 8000 direction After passing the last marker the W factor for the last run will be displayed Press ENTER again and the average of the W 8000 K 8000 measured W factors for the four runs will be displayed as well as the K Factor If DIL 23 9 appropriate for the selected tachograph type the required DIL switch setting will also be displayed Note For best accuracy two runs should be carried out in each direction rather than four in one direction since this will take account of any slight gradient of the track The repeatability of the Fixed Distance Calibration No 2 method is such that the effect of a slight gradient of the fixed track is easily measurable By taking the average of runs in opposite directions the effect of the gradient is removed 4 3 Bench Test Connections Before installation and during recalibration it is necessary to carry out a bench test of the tachograph This requires the unit to be run at different speeds for different periods of time and with different driver duty modes selected The Tachograph Programmer provides a test signal simulating the pulser output which gives the required speed outputs for the required times The only operator intervention is then to set the duty switches at the appropriate times as indicated by the Programmer Conne
109. to the next stage having a time greater than zero Stages 16 to 20 allow definition of test stages where different duty modes are recorded this must be carried out without speed since automatic tachographs would otherwise record Drive To move to the definition of the next stage press to move to the previous stage press lt to change the definition of that stage press ENTER The Programmer will then display a screen similar to the one shown Use the and gt arrow keys to select the required duty mode for both Driver 1 and Driver 2 then press ENTER 90 Enter Code 78642 DIAGNOSTICS MENU Benchtest type Benchtest Type Custom lt gt 1 Time 250s Speed 80 km h Enter speed km h Enter time s 16 Time 120 s Duty Active Select duty Active lt gt Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Again enter the required test time and terminate the entry by pressing ENTER As before enter zero time to cause that stage to be skipped After stage 20 has been completed stage 1 appears on the screen again Press the MENU key once to return to the Enter time s 1 Time 250 s Speed 80 km h DIAGNOSTICS MENU DIAGNOSTICS MENU Benchtest type On completion of the required bench test definition press MENU twice to return to the MAIN MENU The test sequence just entered will be memorised until it is next
110. ug of harness K to Programmer socket A Series connect appropriate black plug into socket on back of tachograph connect other black plug directly to vehicle sender Kienzle 1314 G J or L only As 8400 or DIN plug of harness L to Programmer socket A Connect appropriate white plug into socket on back of tachograph Connect other white plug directly to vehicle sender Kienzle 1318 C or G J Jack plug of harness G to socket inside tachograph DIN plug of harness G to Programmer socket A Use Crocodile clip J to make required ground connection to a suitable point on the vehicle Or DIN plug of harness C to socket A on Programmer and other end to socket B of tachograph 18 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Kienzle 1319 C or G O J Jack plug of harness G to socket on harness O and 8 way connector of O to socket inside tachograph DIN plug of harness G to Programmer socket A Use Crocodile clip J to make required ground connection to a suitable point on the vehicle Or DIN plug of harness C to socket A on Programmer and other end to socket B of tachograph Kienzle1324 WwW DIN plug to Programmer socket C Other end to D shaped socket on front of tachograph MotoMeter EGK 100 N One DIN plug of harness N to Programmer socket A Other DIN plug to MotoMeter programming socket SE5000 DTCO Z DIN plug to Programmer socket C Other
111. uty knobs to the passive position both 1 then press ENTER The unit will time 180s the time will count down to zero of the duty after which there will again be an audible beep Set Driver 1 duty Active 4 Driver 2 duty Rest 2 then press ENTER The unit will time another 180s the time will count down to zero After 180 seconds there will again be an audible beep indicating completion of the test Check that the odometer reading has increased over that noted previously by 16 75km for 125 km h scale or 19km for 140km h scale or 24km for 180km h scale selected 73 June 2006 Revision 2 3 Driver Rest Crew Active Record time on Tacho Speed 125km h Time 180s Speed 0km h Time 180s Speed 40km h Time 180s Speed 70km h Time 180s Speed 100km h Time 180s Driver Passive Crew Passive Speed 0km h Time 180s Driver Active Crew Rest Speed 0km h Time 180s Check odometer 16 75km Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs Remove the two charts and check the traces Check chart speed duty and distance on chart 1 duty on recordings chart 2 Press ENTER Reset the K factor of the tachograph to the Set K exact correct value for the vehicle as noted at Step for vehicle 3 Press ENTER Switch off the power and disconnect the SWITCH OFF tachograph POWER SUPPLY Press the ENTER or MENU key to return to the MAIN MENU c Germa
112. wer ON time of around 7 hours before recharge is required 1 Battery Charging The battery is recharged using the AC charger supplied in the Programmer kit illustrated as Harness in ANNEX A When fully discharged the battery will take approximately 14 hours to recharge The unit will then operate for at least 8 hours before requiring recharging To conserve battery charge the unit will switch off automatically after 10 minutes of non use except when in a bench test mode or if the Voltage drops below 8V the Critical voltage below which tests can become inaccurate The Programmer should NOT be continuously connected to the charger after an overnight charge This can greatly reduce the Batteries performance and in extreme cases destroy the Battery 2 2 Connectors The Tachograph Programmer has three connectors on the end of the unit above the display and two others on the side and on the bottom as shown on Figure 1 see below 6 pin DIN socket for connection of battery charging unit bench test leads pulser leads for rolling road or fixed distance calibration and Stoneridge VR8400 programming leads 4 pin DIN socket for connection of flexi switch 8 pin DIN socket for connection of Stoneridge VR2400 SE5000 Kienzle 1319 1324 DTCO MotoMeter and Actia Smartach tachographs RJ11 Socket used for upgrading the Programmer Software version Smartcard Connector Smartcards are capable of storing digital information so that the
113. yed on the Programmer and then erased if required see section 4 10 for more details Read all data Modify data Send all data Stoneridge VR2400 SE5000 Kienzle 1319 1324 DTCO EGK100 and Actia Smartach these functions interrogate the tachograph via the K line to allow the fitter to change the various settings on the tacho and program all the data set up in the Programmer in a single operation see Chapter 5 for more details 14 Document No 6957 193 June 2006 Revision 2 3 Copyright Stoneridge Electronics Ltd Manufacturers of VEEDER ROOT Tachographs e Program Tacho Stoneridge VR8400 this function can be used to select various settings such as Ignition Recording On and Overspeed Setting see section 5 1 for more details e K factor Test Stoneridge VR8400 and Kienzle 1319 1318 1314 this function measures the K factor currently set on the tachographs see section 4 11 for more details e DIL calculate Stoneridge VR8400 8300 1400 Kienzle1318 this function eliminates the need to look up calibration tables see section 4 12 for more details e Time Date Stoneridge SE5000 Kienzle DTCO Actia Smartach this function allows the time date and time offset in the tachograph to be read and modified e Pair Test Stoneride SE5000 Kienzle DTCO this function can be used to pair the sender and allow a number of tests to be carried out on the tachograph Table 1 Available functions and required

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