Operation and Installation Manual EFOY Pro Series
Contents
1. 1 data line 2 interface adapter 3 PC COM interface 8 2 Data Interface Functionality The EFOY Pro data interface enables the connection of Computer or Modem with the Interface adapter IA1 Fuel cartridge sensor FS1 Cluster Controller CC1 DuoCartSwitch Important the data interface cannot be connected directly to a computer the interface adapter is required for this Pin configuration of data interface Pin 1 Output reserved Pin 2 RS232 RxD Receive Pin 3 RS232 TxD Transmit Pin 4 Ground Pin 5 Battery voltage Pin 6 Input fuel cartridge sensor FS1 Pin 7 Input Remote on contact CC1 Pin 8 Master slave parallel operation control CC1 Computer Interface Adapter With a computer it is possible to communicate with the EFOY Pro via a serial COM interface By using a modem this can also be done remotely This enables to check the current system status change parameter or remote control the EFOY Pro For a detailed description please see the computer interface adapter user manual The Interface Adapter IA1 is used to connect the EFOY Pro to a computer COM interface The USB Adapter is used to connect the interface adapter to a computer USB interface if no COM interface is available 44 8 Data Interface and Accessories 8 3 GSM Modem GSM 2 SMS The optional GSM modem allows to control and configure the EFOY Pro remotely It is recommended to2. 1 Connect the M28 fuel cartridge Connect the EFOY Pro fuel cartridge connector 1 with the M28 adaptor 2 m Screw the M28 adaptor 2 onto the M28 fuel cartridge 3 32 5 Operation 5 6 Automatic Operation Automatic Charging mode Automatic Start phase Automatic Standby Automatic Please change fuel cartridge CAUTION Before connecting to the electrical system make sure the unit has been positioned properly and that the electrical system is protected by fuses as described in Chapter 4 6 As soon as you connect the unit to the battery and after every reset the unit will start the automatic operation mode The unit monitors the battery voltage and starts charging as soon as the battery voltage drops bellow a defined threshold It will stop charging as soon as the battery voltage exceeds the defined switch off threshold The thresholds for automatic charging can be modified with a computer see Computer interface user manual Please note that the device interrupts power generation briefly several times an hour during normal operation and a charging power of 0 0 Ais displayed then The second line of the display will indicate charging mode as long as the unit is providing voltage to the electrical system The device goes through a cold start phase of about 20 minutes before reaching its full rated output If the battery is sufficiently
3. 4 to fuel cartridge sensor Automatic R Charging mode Cluster Controller CC1 The cluster controller CC1 provides 3 functions m Interface splitter provide 2 sockets Parallel operation of up to 5 EFOY Pro s m Remote control of one EFOY Pro remote on pin Interface splitter The cluster controller splits the data interface and provides two sockets to connect the interface adapter A1 and the fuel cartridge sensor FS1 together Parallel operation It is possible to parallel up to 5 EFOY Pro s to provide a higher power output The cluster controller C1 is used to synchronize the units so that they switch on and off together and act like one bigger fuel cell Units running in parallel must all be in the same operating mode For a detailed description please see the cluster controller user manual A P for Parallel will appear in the first line when the unit is operating in parallel 46 8 Data Interface and Accessories Automatic R Charging mode Automatic R Charging mode 8 6 Remote control remote on The EFOY Pro can be activated via a switching contact at the CC1 which means that the charging mode can be activated The same function can be activated via the computer interface An R for remote will appear in the first line when the unit is operating in remote mode You can lock or unlock the unit s software from
4. Shutting down will appear in the display Leave the fuel cartridge and the battery connected during this time Please note that the fuel cell will not charge the battery automatically if it is switched off The unit needs to be switched on manually and can only start up if it is connected to an intact battery and full fuel cartridge 34 5 Operation 5 9 Automatic Antifreeze Feature Off Antifreeze mode This unit features an intelligent antifreeze feature If the temperature drops close to the freezing point then the EFOY Pro starts automatically the charging mode to prevent freezing As soon as the unit has warmed up enough it stops the antifreeze mode The antifreeze mode works also if the unit is switched off If the unit is in antifreeze mode the message Antifreeze mode will appear on the second line The first line will indicate the current operating mode for example Off The antifreeze function works only as long as a fuel cartridge and a sufficiently intact battery are connected Please observe the following maintenance tips for storage and winter operation If despite precautions the unit does freeze let it thaw in a warm place for approximately 24 hours before operating Please note that the unit s performance may diminish if it freezes repeatedly Running in straight antifreeze mode the unit will consume approximately 10 liters of methanol in the course of a five month Central
5. a remote location by pressing auto and gt gt simultaneously This will deactivate the function and the unit cannot be started by a remote signal If you have locked the software a padlock a will appear in the first line of the display EFOY ProCube The EFOY ProCube is a modular plug amp play solution for outdoor operation of the EFOY Pro The unit includes preinstalled electronics air ventilation and all mounting materials The integrated solar charge controller allows the easy combination with solar panels The EFOY ProCube allows the installation of 1x EFOY Pro 600 1200 1600 1x Fuel cartridge M5 M10 or M28 1x Battery 40 60 or 90 Ah 1x Fuel cartridge sensor FS1 1x GSM modem GSM 2 47 9 Appendix 9 1 Accessories and Spare Parts WARNING Use only original equipment Use of unauthorized parts compromise safety and void the warranty For a full accessories and spare parts list please visit www efoy com 48 10 Appendix U Output Current A Output Current A Output Current A l and U P characteristic as per CE test EFOY 600 U I and U P Characteristic 30 Output Power 25 a i aaa Output Current 20 15 10 05 oo 110 15 120 125 130 135 140 145 150 Output Voltage V EFOY 1200 U I and U P Characteristic Output Power Output Current 110 15 120 1
6. appendix System exhaust may contain harmful components Avoid inhaling exhaust directly or for prolonged periods of time Use the exhaust hose to conduct exhaust gases to the exterior Improper use or improper connection to other electrical devices may result in damage WARNING In addition to these safety instructions please observe the passages in bold type Otherwise you may endanger yourself and others 2 Introduction 2 3 2 4 Safety notice for methanol cartridges WARNING You are given the methanol in the form of safe tested fuel cartridges that protect you from coming into direct contact with the contents if used correctly We are required by law to print the following notice Methanol is easily flammable Methanol is toxic if inhaled ingested or if it comes into contact with skin In the event of an accident or if nausea occurs consult a physician immediately Be sure to bring the fuel cartridge label or the methanol material safety data sheet to the consultation Storage and transport of methanol may be subject to statutory regulations More information is provided in the methanol safety data sheet on our website www efoy com downloads or by SFC directly Normal Operation The EFOY Pro fuel cells are automatic charging devices for 12V and 24V lead batteries The unit may be used only to charge lead batteries that conform to the specifications in Chapter 3 3 The unit can be used ac
7. ventilation within the installation space Sink the screws for the off heat flange into the holes provided Use the bow to conduct warm air to the side If you do not need the off heat bow you can connect the off heat tube directly to the flange Then pass the off heat tube to the exterior You will need an opening with a 100 mm diameter Make sure the off heat tube has no kinks Pass the off heat tube through the opening any excess may be shortened It may be necessary to use an external face plate to protect the outlet Use a suitable sealant to prevent moisture from penetrating into the body or into the interior 4 Installation 4 4 Connecting the Exhaust Hose Within the fuel cell methanol and oxygen are converted into water and carbon dioxide This chemical reaction generates off heat which needs to be conducted together with water vapour and carbon dioxide to the outside WARNING Connect the included exhaust hose and conduct the exhaust to the outside Exhaust gasses contain moisture and may exceed 60 C causing scalding Exhaust by products may contain injurious substances Avoid inhaling exhaust directly or for long periods of time It is possible to collect the generated water in a separate water cartridge But make sure that there is a hose that allows the gasses including the carbon dioxide to evaporate from the water cartridge to the outside mM Remove the cap from the exh
8. 25 13 0 135 140 145 150 Output Voltage V EFOY 1600 U l and U P Characteristic Output Power Output Currer 110 5 120 125 130 135 140 145 150 Output Voltage V 49 Output Power W Output Power W Output Power W 10 Appendix Output Current A 10 0 p 9 0 EFOY 2200 U I and U P Characteristic i i rM 8 0 Output Power M 100 0 90 0 7 0 80 0 6 0 70 0 5 0 Output Current A 60 0 50 0 4 0 3 0 40 0 2 0 30 0 20 0 0 0 A ce EE AE BES S Yo OT PE EEE EE Pr TOE ey Yi oe AEN cr ES COR E EPEE EE EN E Ural ey OY ed E B S 10 0 11 0 11 5 12 0 12 5 13 0 13 5 14 0 14 5 15 0 15 5 Output Voltage V 50 0 0 16 0 Output Power W 0 Appendix 51
9. Case of Claim Always notify the EFOY service center in writing in case of malfunction Please describe the defect in detail Please also Indicate serial number and include the original invoice The purchaser must bring or send the unit to the manufacturer at his own risk so that the manufacturer can determine whether the defect is covered by the warranty The unit must be sent to the factory as freight If the defect is covered by the warranty the factory shall assume the transportation costs Should the defect not be covered by warranty the manufacturer shall notify the customer informing the customer of what repair costs the manufacturer shall not assume The customer shall bear the cost of transportation in this case The manufacturer s address is SFC Smart Fuel Cell AG Eugen Saenger Ring 4 D 85649 Brunnthal Tel 49 89 673 59 20 Free Call 00800 73 27 62 78 Fax 49 89 673 592 369 sales efoy com www efoy com The toll free number is available in the following countries Germany Austria Belgium Denmark France Great Britain Italy the Netherlands Norway Spain Sweden and Switzerland 2 Introduction Packaging Fuel Cartridges Old Units 2 8 Disposal Packaging protects your unit during shipping All materials used are environmentally compatible and recyclable We recommend saving the packaging for eventual winter storage Should you nevertheless wish to dispose of the packaging pleas
10. Connect a charged battery to start device Short circuit fuse tripped Check polarity of charge line Turn off unit check reason for short circuit overload or wrong polarity and correct If problem recurs Contact the hotline at Freecall 00800 732 762 78 Hotline 49 89 673 5920 hotline efoy com www efoy com 42 7 Troubleshooting 7 4 Replacing Service Fluid If service fluid is low the yellow light will turn on at the EFOY Pro and the message Please refill service fluid will appear at the control panel display There is no need to add service fluid prior to the initial start up Use EFOY brand service fluid only Switch off the unit before refilling fluid Unplug the charge line Always keep the device s service fluid nozzle clean M Use a clean pair of scissors to cut off the tip of the cap The service fluid bottle is for one time use only E Remove the exhaust hose from the device s service fluid nozzle Insert the tip into nozzle and gently squeeze the entire contents into the nozzle Never refill more than one bottle of Service Fluid at a time mM Wipe off any spilled service fluid with a cloth E Replace the exhaust hose M Reconnect the charge line M Order a spare bottle service fluid at your local dealer 43 8 Data Interface and Accessories
11. EFOY ENERGY FOR You Operation and Installation Manual CEN 1 Table of Contents User Manual 1 Table of Contents 2 Introduction 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 Foreword Safety Information Safety notice for methanol Normal Operation Declaration of Conformity Seals of Approval Warranty Disposal 3 Configuration 3 1 3 2 3 3 Standard Equipment System Overview Specifications 4 Installation 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 Installation Space Requirements Mounting of the Fuel Cell Connecting the Off Heat Duct Connecting the Exhaust Hose Installing the Fuel Cartridge Holder Electrical Connection to the Battery Combination with other energy sources Connecting the Remote Control 5 Operation 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 Integrated user interface Remote Control Select Language Remote Control with Computer Connecting the Fuel Cartridge Automatic Operation Switching On manually Switching Off manually Automatic Antifreeze Feature 5 10 Storage 0 WOO NIN OR KR N ee m O N NN N N NNa a nann m oa a gt OWON AO KR BR OWWWW WwW wWWON DN NY Ba Or KR WRK TOW CO ON N 1 Table of Contents Maintenance 6 1 6 2 Service Cleaning Troubleshooting 7 1 7 2 7 3 7 4 Safety Problems and Solution Problems without Error Messages Replacing Service Fluid Data Interface and Accessories 8 1 8 2 8 3 8 4 8 5 8 6 Data Int
12. European winter 35 5 Operation 5 10 Storage Off Antifreeze mode Press on the remote control to switch off the unit Wait until the unit has shut down and the display has disappeared approx 30 min Unplug the charging line and the data line for the remote control Store the plugs and lines in a cool dry place WARNING Do not smoke when handling unit and fuel cartridge Keep away from open flame CAUTION Unscrew the fuel cartridge and close it with a cap Keep all elements clean WARNING Keep unit and fuel cartridges even empty or partially empty cartridges away from children Remove the exhaust hose Keep it clean and place a cap over the exhaust outlet Remove the off heat tube and the off heat bow if necessary and remove the EFOY Pro from the mounting plate CAUTION Store unit in a cool place however the temperature should exceed 1 C because the automatic antifreeze feature will only work if a fuel cartridge is attached along with a sufficiently charged battery See Chapter 5 9 CAUTION If the device is exposed to temperatures below 0 C without connected batteries and sufficiently filled fuel cartridges frost protection it must be thawed out for approximately 24 hours at room temperature before commencing operation 36 5 Operation mM Use a proper box such as the original carton to ship the unit Use padding to prevent shocks Transport the unit in a
13. Y Pro 1200 EFOY Pro 1600 Eo j EFOY Pro 2200 Max charging power per day 600 Wh day 1200 Wh day 1560 Wh day 1560 Wh day 2160 Wh day Nominal power 25 W 50 W 65 W 65 W 90 W Nominal voltage 12V 24V 12V 24V 12V 24V 12V 24V 12V 24V Nominal charging current at 12 V 24V 2 1A 1 05A 4 2A 2 1A 5 4A 2 7A 5 4A 2 7A 7 5A 3 75A Recommended at12V 10 to 100 Ah 20 to 200 Ah 25to 250 Ah 25to 250 Ah 25 to 350 Ah battery capacity at 24 V 5 to 50 Ah 10 to 100 Ah 12to 120 Ah 12to120 Ah 12to 175 Ah TER 7 8 kg 8 2 kg 8 4 kg 8 5kg 8 8 kg 17 2 lbs 18 1 lbs 18 5 lbs 18 7 lbs 19 4 lbs Switching threshold for automatic battery charging at 12 V 24 V On 12 3 V lt 24 6 V Off gt 14 2V gt 28 4 V Required start up voltage at 12 V 24 V 10 5 V gt 21 0 V Noise level at 1m 7m distance 39 23 dB A Nominal consumption 0 9 kWh Quiescent current draw 15 mA Operating temperature 20 C to 45 C 4 F to 113 F Start up temperature 5 C to 45 C 41 F to 113 F Storing temperature 1 C to 45 C 34 F to 113 F Recommended altitude Up to 1500 m 4920 ft Dimensions Lx Wx D 433 x 188 x 278 mm 17 x 8 x 11 in Inclination along the roll axis Permanent max 35 temporary lt 10 min max 45 Inclination along the lateral axis Permanent max 20 User Interface At the unit or via Remote Control with text display Dat
14. a Interface RJ 45 plug for accessories e g Interface adapter Electrical Interface MNL plug 4 pins e g Tyco Electronics Universal Mate N Lok Nr 350779 Depends on battery type and application bigger batteries possible if charging current sufficient e g solar battery Factory Setting can be modified with Interface Adapter and PC Effective consumption depends on operating conditions Fuel Cartridges M5 M10 M28 requires M28 adapter Volume 5 1 1 32 gallons 10 L 2 64 gallons 28 L 7 4 gallons Weight 4 3 kg 9 5 lbs 8 4 kg 18 5 lbs 22 kg 48 5 lbs Nominal capacity 5 9 kWh 11 1 kWh 31 1 kWh Dimensions Lx WxH 190 x 145 x 283 mm 230 x 193 x 318 mm 420 x 280 x 360 mm 13 4 Installation 4 1 Installation Space Requirements 445 C t 20 C WARNING Securely fasten unit and fuel cartridges when using on board motor vehicles Do not operate unit if there is danger of explosion Unit is not watertight Make sure that no water can enter Keep unit and fuel cartridges away from children temperatures in excess of 45 C and direct sunlight Make sure when choosing an installation space that the temperature ranges between 20 C and 45 C The unit requires air from the outside and generates off heat that needs to be conducted to the outside Please take this into account when considering
15. aust port Retain the cap for winter storage or for possible returns m Attach the exhaust hose included to the exhaust port mM Route the hose to the exterior and use a Suitable sealant to seal the opening The hose may be shortened as needed The opening must be 10 mm in diameter E Make sure the exhaust hose has no kinks or blockage and that exhaust can escape freely 4 Installation Routing the exhaust hose At no time may siphoning occur in the hose Make sure that the hose is neither clogged nor blocked The exhaust hose may not be longer than 50 cm in order to prevent freezing in winter The hose may be up to 150 cm long for summer operation and during transitional seasons Up Down Avoid siphoning 4 Installation 4 5 COOLING AIR WARM AIR i pr rw ELECTRICAL CONNECTION Installing the Fuel Cartridge Holder WARNING Keep fuel cartridge and all reserve cartridges away from children Keep cartridges away from heat and out of direct sunshine Secure fuel cartridge and all reserve cartridges so that they can not shift Make sure that the fuel cartridge connecting hose is neither crushed nor kinked Do not place fuel cartridges or reserve cartridges in front of the air intake or outlet Do not place objects such as reserve fuel cartridges in front of the air intake or outlet Place fuel cartridges next to or in fro
16. charged and the unit is not providing Input the unit will remain in the standby mode Should the device detect a malfunction such as an empty fuel cartridge it will shut down and advise you how to correct the situation Please change fuel cartridge Resume automatic operation using the reset button after the error has been corrected See Chapter 7 33 Operation 5 7 On Charging mode 5 8 Off Shutting down Switching On manually If desired you can switch on the unit manually regard less of the battery voltage The unit will then be in the charging mode This function is only possible when the battery voltage is below 13 2V 26 4 V Press on the control panel once if the unit has been switched off and twice if it is operating in automatic mode The unit will start up regardless of the battery voltage and will continue charging until it reaches the switch off point The device will then switch to automatic mode by itself and will only charge if the battery or the demand for power requires it Switching Off manually Press on the remote control to switch off the device The unit will gradually shut down performing various function checks as it does so To protect components the unit must run at least 30 minutes before shutting down If the unit is shut off beforehand it will continue running until 30 minutes have elapsed The message
17. cording the specification in Chapter 3 3 for stationary and mobile operation in vehicles Operate only with original equipment EFOY fuel cartridges The unit is not intended for emergency medical power generation or for powering life sustaining or agricultural devices The parallel operation of units to increase the charging current is possible 2 Introduction 2 5 C 2 6 The serial operation of units to increase the voltage output is not permitted Do not operate unit if housing is damaged Declaration of Conformity SFC Smart Fuel Cell AG Eugen Saenger Ring 4 85649 Brunnthal Nord declares that the EFOY Pro 600 EFOY Pro 1200 EFOY Pro 1600 EFOY Pro 1600 LongLife and the EFOY Pro 2200 conform to the European Community s 89 336 EWG guidelines for electro magnetic compatibility The following norms apply DIN EN 61000 6 1 DIN EN 61000 6 3 Seals of Approval These units have been tested in accordance with ECE Regulation No 10 for electro magnetic compatibility Operation in motor vehicles is permitted Approval number E24 10R 020234 These units have undergone voluntary testing by TUV SUD for conformity with the basic requirements of IEC 62282 5 and have been awarded the seal of approval for product safety 2 Introduction 2 7 Warranty 1 Warranty Terms of warranty for EFOY Pro 600 1200 1600 and 2200 SFC provides a 24 month warranty from the time of sale for up to 3 000 hou
18. e DL data line included Then insert the plug into the left socket on the unit marked Remote Control If the DL 1 data line is not long enough you can replace it with a commercially available network line that is longer or shorter Category 5 patch cable 26 5 Operation 5 1 Integrated user interface KUON Remote Control Interface Data LOOOA Ge fone L Push button Green LED Yellow LED Red LED The LED s indicate the EFOY Pro system status The push button is used to control the unit Push button action Result Starting state Resulting state Push shortly lt 0 5s Reset On Off or Automatic Automatic Push longer gt 3s Switch On off On or Automatic Off Off On LED state Green LED Yellow LED Red LED On Ready Add service fluid Error Blinking Shutting down Fuel empty Interruption Off Off or error No error No error 27 5 Operation 5 2 Automatic Please change fuel cartridge Automatic Voltage 13 6 V Remote Control The optional remote control displays the current status and is used to control the EFOY Pro Remote control connection Connect the remote control with the included data line DL1 Then insert the plug into the left socket on the EFOY Pro marked Remote Contr
19. e do so properly Your dealer or your local recycling center can provide information about proper disposal WARNING Danger of Suffocation Keep packaging away from children Plastic wrapping and cartons may cause suffocation Sort empty fuel cartridges with plastics Dispose of partly filled fuel cartridges in the same manner as solvents or paint Old units are still valuable Proper disposal can yield valuable raw materials while protecting the environment Your supplier can advise you about returning old units 3 Configuration 3 1 Standard Equipment The following is included in the standard delivery package m EFOY Pro fuel cell Remote control with data line Fuel cartridge holder with belt Mounting plate for EFOY Pro Exhaust hose Charge line Service Fluid User manual A basic set is also available on demand m EFOY Pro fuel cell m Service Fluid m User manual 3 2 Overview Charge line connection Remote control connection Data interface Push button LEDs Connection for EH 1 exhaust hose and nozzle for service fluid Fuel cartridge connection Cooling inlet reverse 9 Warm air outlet and connection for off heat duct od A AUN N 00 thin mini annin UUU 3 Configuration 3 3 Specifications Fuel Cells EFOY Pro 600 EFO
20. ength m min cross section lt 5m 2 5 mm 5 10 m 4 mm 10 15m 6 mm Accessories Extension sense line 8 m Art No 151 906 005 Extension Power line 8 m Art No 151 906 006 Notes mM The EFOY Pro is charging the connected battery and the battery supplies the power for the application m The EFOY Pro can only be used to charge lead batteries which conform to the technical specification see chapter 3 3 mM The EFOY Pro can charge 12 V and 24 V batteries and automatically detects the voltage of the connected battery mM The charging parameters for the automatic mode can be adjusted with a standard PC see user manual of computer interface adapter M To protect the battery against deep discharging it is recommended to install a low voltage load disconnector that disconnects the load from the battery 22 4 Installation Connection diagram EFOY fuel cartridge EFOY Pro Series Battery Load FUSE 2A FUSE 15A EFOY Pro Series connecting line to fuel cell extension sense line optional battery fuse2A battery extension power line optional battery fuse in power line 15A NGO OF WN 23 4 Installation 4 7 Combination with other energy sources The EFOY Pro can be combined with other energy sources which then load the battery together A widely used combination is together with solar cells In this case it is recommended to adjust the charging paramete
21. erface Functionality Computer Interface Adapter GSM Modem GSM 2 SMS Fuel Level Sensor FS1 Cluster Controller CC1 EFOY ProCube Appendix 9 1 Accessories and Spare Parts 9 2 Output characteristic 38 38 38 39 39 40 42 43 44 44 44 45 46 46 47 48 48 49 2 Introduction 2 1 Foreword Thank you for purchasing an EFOY product We hope that you will enjoy your new unit Please read these instructions first before using and follow the installation instructions Please contact our sales partner where you have bought the product in case you have questions about installation or operation Manufacturer s address SFC Smart Fuel Cell AG Eugen Sanger Ring 4 D 85649 Brunnthal Nord Phone 49 89 673 5920 Fax 49 89 673 592 369 Email hotline efoy com web www efoy com UM EN 090901 User Manual EFOY Pro Copyright by SFC Smart Fuel Cell AG 2008 Subject to change without notice 2 Introduction 2 N D OOOO Y Safety Information Read the instructions before operating and keep them nearby Be sure to follow all directions in the manual Do not open unit or fuel cartridges Do not use force to open cartridges and do not refill them Any modifications to the unit may affect safe operation will lead to a loss of license and will void the warranty Use only original EFOY equipment Do not store unit and fuel cartridges at temperatures above 45 C Do not operate at temperat
22. g gt gt again If you have connected the optional cartridge sensor to your unit a fuel cartridge A will appear in the display as soon as a predetermined amount is reached Always keep a reserve fuel cartridge at the ready The cartridge need only be changed when the message Please change cartridge appears in the display 29 Operation 5 3 Select Language E Press gt gt on the control panel for two seconds The control panel will display the language currently selected The following languages are available Deutsch i German factory setting English French Italian Dutch Spanish E Continue pressing gt gt until the desired language appears E Then hold gt gt 2 more seconds in order to set your language choice 5 4 Remote Control with Computer It is also possible to remote control the EFOY Pro with a computer By using a modem this can also be done remotely The computer interface enables the same functions as the remote control see chapter 8 30 5 Operation 5 5 Connecting the Fuel Cartridge WARNING For safety s sake use only original EFOY fuel cartridges Do not smoke while changing the cartridge and avoid open flames Do not expose fuel cartridges to temperatures above 45 C Do not place the fuel cartridge in front of the air intake or outlet Original equipment EFOY fuel cartridges con
23. n upright position only 37 6 Maintenance 6 1 6 2 Service WARNING Do not open unit Unauthorized tampering may jeopardize safe operation and void any warranty The unit does not contain any components that you can service or repair yourself The unit is maintenance free under normal operating conditions Please check on a regular basis at least once a year if software updates are available Cleaning WARNING Switch off device before cleaning and unplug the battery charging cable CAUTION The device is not watertight Make sure that moisture cannot get inside Clean only with a soft cloth dampened with a mild detergent Reconnect the battery charging cable after cleaning so that the antifreeze feature remains activated See Chapter 5 9 38 7 Troubleshooting 7 1 Safety WARNING Do not open unit It contains no components that you can repair yourself Please contact our sales partner where you have bought the product if you are unable to fix a malfunction by using these instructions Manufacturer s address SFC Smart Fuel Cell AG Eugen Sanger Ring 4 D 85649 Brunnthal Nord Phone 49 89 673 5920 Fax 49 89 673 592 369 Email hotline efoy com Web www efoy com 39 7 Troubleshooting 7 2 Message Problems and Solution At the EFOY Pro and at the remote control the red and yellow light indicate a system error The remote control additionally sho
24. nt of the unit as illustrated Secure the fuel cartridge holder with four suitable screws and dowels if necessary so that it will not shake loose in the case of an accident 20 4 Installation 4 6 JAN SENSE LEAD Electrical Connection to the Battery WARNING All work should be carried out by qualified technicians in accordance with technical regulations Improper connections or the use of wrong gauge wires could result in fire All wires must be properly insulated and have adequate voltage rating All connections must be tight The use of uninsulated wires and contacts is not permitted Use the wire harness included to connect the unit The circuit connecting the battery must contain a fuse Check the polarity see illustration before connecting the unit Both sensor and power lines must always be connected Always use separate lines for charging power and for voltage metering sensor to the battery Otherwise the flow of current will cause false readings The charging lines consists of four leads that must be connected to the battery as follows Power lead This lead carries current from the fuel cell to the battery Sense lead This lead measures battery voltage 21 4 Installation To minimize current loss in the leads the following cross section is recommended should the battery charging cable be insufficient L
25. ol If the included data line DL1 is not long enough you can replace it with a commercially available network cable Cat 5 patch cable 1 Display 2 Information button and language selection button gt gt 3 On Off button 4 Button for automatic operation auto 5 Yellow warning light Please change fuel cartridge 6 Red error warning light 7 Reset button reset The first line indicates the operating mode selected such as Automatic The second line of the display provides information about normal operation errors or malfunctions see Chapter 7 Troubleshooting Press gt gt to obtain the following information E Battery voltage 28 5 Operation Automatic Current 4 6A Automatic V03 9 06112V 24V QB Automatic 100200 0808 0002 Automatic Operating hours 500 h Automatic Standby Automatic nj Charging mode Charging current Please note that the device interrupts power generation briefly several times an hour during normal operation and a charging power of 0 0 A is displayed then Firmware version Please check on a regular basis at least once a year if software updates are available Serial number Total operating hours Standard display The standard display will be restored after about 30 seconds Alternatively you can return to the standard display by pressin
26. oting Message Solution Please check fuel cartridge connector Error 72 Check fuel cartridge connection and screw cartridge on tightly Check cartridge hose for kinks Check hose and connection for dirt Please refill service fluid Error 30 31 Add service fluid see Chapter 7 4 Check that exhaust can escape and that ambient temperature is below 45 C Please check battery voltage Error 50 51 52 53 Error 50 Battery voltage is too low sense line Error 51 Battery voltage is too high sense line Error 52 Battery voltage is too low power line Error 53 Battery voltage is too high power line Check connections Check whether the battery is the proper type Check battery voltage If too low use an external battery charger to recharge Check other charging devices such as generators or regulators for defects Automatic restart Error 63 65 Unit is restarting automatically please wait 41 7 Troubleshooting 7 3 Cause Problems without Error Messages Please check the following if the device doesn t respond and nothing is displayed on the remote control If problem recurs please contact the SFC partner where you have bought the product Solution Remote control has no or wrong connection Check remote control connection No battery connected wrong battery or undercharged Check contacts polarity cables and battery fuses
27. possible locations 1 Air intake for installation space 2 Air intake for heat exchange and for stack 3 Off heat from heat exchanger see chapter 4 3 4 Exhaust from stack see chapter 4 4 5 Off heat from installation space 4 Installation munn HN max 70 cm lt 2 gl The installation space should have a minimum size of 510 x 350 x 300 mm L x W x H In closed chambers please provide an opening with an opening cross section of at least 10 cm or 40 cm for the air intake at structured openings fine grid narrow gap accordingly more Use the off heat duct to conduct the off heat out of the installation space The air openings of the installation space need to be protected against the penetration of water and particles A forced ventilation of the installation space is required to prevent heat accumulation This can be done with additional openings or an additional temperature controlled ventilator Install only in upright position Make sure that the device does not exceed the maximum inclination Inclination along the direct axis 35 temporary 45 Inclination along the quadrature axis 20 max All electrical connections the fill opening for service fluid and the fuel cartridge should be easily accessible Make sure that the fuel cartridge is located within reach of the connecting hose 70 cm and that the hose is neithe
28. r kinked nor crushed The fuel cartridge hose and the exhaust hose may not be damaged Do not substitute another hose for either of the two Use only original equipment EFOY hoses 4 Installation 4 2 Mounting of the Fuel Cell Select a suitable location as described in Chapter 4 1 paying attention to the dimensions in Chapter 3 3 1 Secure the mounting plate tightly to the desired location Use proper screws and dowels if necessary so that the mounting plate cannot shake loose in case of an accident 2 Place the unit onto the mounting plate It is possible to mount the unit in 2 possible directions 3 Put the mounting bar at the screws of the mounting plate 4 Move the mounting bar to the fuel cell and then to the right hand side Adjust the mounting bar in this position with the two mounting nuts 4 Installation 4 3 SWU UTS COOLING AIR E 40 cm min T EXHAUST WARM AIR R 40 cm min Connecting the Off Heat Duct The off heat duct included extracts warm air so that the unit can also be operated in close quarters The off heat of the heat exchanger needs to be conducted to the outside with a 100 mm duct The cross section of the opening should be at least 35 cm at structured openings fine grid narrow gap accordingly more The air intake side must not be guided by a duct to enable forced
29. r of the EFOY Pro so that it only switches on if solar alone can not provide enough energy e g in winter times Connection diagram Load EFOY fuel cartridge EFOY Pro Series 24 4 Installation 4 8 Flush mounting 1 2 3 4 remote control opening frame screws Surface mounting 1 2 3 4 remote control surface mount frame screws Connecting the Remote Control The remote control 1 displays the current status and is used to control the device Mount the panel where it is easily accessible Flush mounting If installing the panel flush with the surface of the unit make sure that there is a sufficient opening for the electronic components behind the opening Use templates for drilling and sawing when flush or surface mounting 2 Use a drill to start the opening and then cut out the rest of the opening with a keyhole or compass saw Connect the remote control with the DL 1 data line included Then secure the control panel 1 with four suitable screws 4 and place the frame 3 over the control panel Surface mounting Secure the surface mount with two screws Connect the remote control with the DL 1 data line included Then secure the control panel 1 with four suitable screws 4 and place the frame 3 over the control panel 25 4 Installation Connect the remote control with th
30. rs of operation for the EFOY Pro 600 1200 1600 und 2200 Terms of warranty for EFOY Pro 1600 Longlife FC provides a 30 month warranty from the time of sale for up to 5 000 hours of operation for the EFOY Pro 1600 Longlife The warranty does not extend to improper use of the unit or operation that is not in accordance with the user manual in particular E f fuel cartridges other than original EFOY fuel cartridges are used E Inappropriate handling Em Water damage E Improper transportation E f the unit has been opened 2 Extent of the warranty The warranty covers defects see 1 Warranty from the time of sale The manufacturer shall remedy such defects by either repair or replacement updated model where applicable as he deems appropriate Should the manufacturer provide a warranty the warranty period with regard to repair or replacement parts shall not recommence from the time of service Instead the warranty from time of sale will remain in force Any other claims in particular claims for damages on the part of the purchaser or a third party are invalid The provisions of the product liability law remain in effect as well as any claims against the manufacturer pertaining to warrantees remain in force as provide by law The warranty does not extend to any extra costs associated with mounting or dismounting the unit such as disassembling furniture or parts of a motor vehicle 9 2 Introduction 3 In
31. tain EFOY approved methanol Even slight impurities in commercially available methanol may cause permanent damage to the unit and may void the warranty Please pay attention to the Safety notice for methanol cartridges chapter 2 3 Note When the cartridge is empty Please change fuel cartridge will appear on the remote control and the yellow light at the EFOY Pro and the remote control will blink The cartridge may be changed while the system is running m Unscrew the empty fuel cartridge and remove M Close each cartridge tightly with the cap after use m EFOY fuel cartridges are intended for one way use only They may not be refilled Sort empty fuel cartridges with plastics Dispose of partly filled fuel cartridges in the same manner as solvents or paint 31 5 Operation m Place a new Sealed original equipment EFOY fuel cartridge in the system 1 E Make sure the cartridge is fixed properly for mobile applications 2 E Only remove the childproof cap when the new fuel cartridge has been placed into the fuel cartridge holder 3 mM Screw the connector onto the new fuel cartridge Em Press reset on the control panel to extinguish the yellow warning light and the maintenance message Notes E For mobile applications the fuel cartridge needs to be properly fixed with a fuel cartridge holder E The optional M28 adaptor is required to connect the M28 cartridge to the EFOY Pro
32. ures above 45 C Keep away from heat and direct sunlight Store the unit where there is no danger of freezing or use the automatic antifreeze feature see Chapter 5 9 Do not smoke when handling the unit or the fuel cartridges Keep away from heat and open flame There is a danger of fire if methanol leaks out i e following an accident or if the unit or the fuel cartridge has been damaged Keep away from open fire and make sure area is well ventilated Small amounts of methanol which may leak out will evaporate without leaving any residue Keep unit and fuel cartridges including empty or partially filled cartridges out of children s reach Operate the unit only in accordance with instructions and keep operating area well ventilated Do not block exhaust Avoid inhaling exhaust fumes directly or for prolonged periods of time 2 Introduction There is no risk of coming into contact with methanol provided that you handle the unit and fuel cartridges In accordance with instructions We are required by law to print the following notice Methanol is toxic if inhaled ingested or if it comes into contact with skin Irreparable damage may occur if inhaled ingested or if it comes into contact with skin In the event of an accident or if nausea occurs consult a physician immediately Be sure to bring the fuel cartridge label or these instructions to the consultation A caution concerning methanol can be found in the
33. use such a solution if the EFOY Pro is installed remotely TO Functions Notification if errors occur Notification if fuel cartridge goes low with optional fuel cartridge sensor FS1 al E Remote diagnostics E Remote control E Remote programming For further details see GSM modem user manual 8 4 Fuel Level Sensor FS1 The EFOY Pro by default does not supervise the fuel cartridge level The EFOY Pro will go in an error as soon as the fuel cartridge is empty The optional fuel cartridge sensor FS1 monitors the level of the fuel cartridge and indicates if the fuel level drops below the position where the fuel cartridge sensor is positioned at the fuel cartridge This early warning gives the user time to change the cartridge before it is completely empty and the fuel cell stops This sensor should be combined with a remote management system e g the GSM modem GSM 2 SMS The FS1 is mounted with two screws at the fuel cartridge holder There are two different levels available to mount the FS1 The FS1 sensor is connected to the EFOY Pro data interface 45 8 Data Interface and Accessories 8 5 E cI Q if Control Interface bose od 1 cluster controller 2 interface adapter 3 computer connection
34. ws a detailed error message The messages will assist you in solving the problem quickly and easily Press the button on the control panel AFTER the problem has been solved Solution Check connection or Check battery Check remote control connection proper socket on the EFOY Pro is marked Remote Control Check battery voltage If under 10 5 V use an external battery charger to recharge Interruption Please defrost device slowly Error 40 The unit is frozen Let stand at room temperature for approx 24 hours before operating Interruption Surroundings too warm Error 32 41 Ambient temperature is too high The unit starts again as soon as it has cooled down Please contact service Error 1 10 13 14 15 17 70 73 75 76 80 83 84 System periphery error Please contact the SFC partner where you have bought the product if the problem remains after a restart Please check exhaust hose Error 11 12 18 Stack does not reach expected voltage Check that the exhaust hose has been properly connected and arrange it so that condensation cannot form Check for kinks Clean hose if necessary and keep opening clear Please change fuel cartridge Error 20 21 22 23 Insert a new fuel cartridge as described in Chapter 5 5 Check connection and screw cartridge on tightly Check cartridge hose for kinks Check hose and connection for dirt 40 7 Troublesho
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