USER`S MANUAL - Livermore Scientific, Inc.
Contents
1. i 91 3 4 w 8 GALLON Lera 61 1 2 Y r Y m_i 18 3 4 18 3 4 STS 3 with 4 GALLON CAS P Ns 54900 STS 6 and 1 CAS and 54900N 4 GALLON CAS P Ns 54910 and 54910N 8 GALLON CAS P Ns 54920 and 54920N Figure 2 STS 3 and STS 6 with Stainless CAS Configuration Dimensions PIPE FLOW SCHEMATIC Figure 3 shows the overall functional flow of STS systems with a CAS tank Inlet and outlet connections to the tank is made at the top of the tank This arrangement provides flexibility in installation makes maintenance easier and adds to overall tank efficiency DRAIN GASILIQUIDS FROM SOLIDS AE VACUUM OPERATORY E J RELIEF VALVE PRESET TO 10 InHg GAS VACUUM GAUGE Ta CHECK HOSE CLAMP A VALVE END FITTING 2 ll FLOAT HIGH WATER LEVEL VALVE 3 METAL PIPE EXHAUST TO OUTSIDE SEPARATOR TANK VENT a Oe OE LIQUIDS 1 CHECK VALVE v lt a pF SEWER DRAIN Figure 3 STS with Stainless 8 Gallon CAS Functional Flow Diagram INSTALLATION Figure 4 shows the typical setup of a stacked STS system g 230 VOLT NEMA 6 15R SEE NOTES FOR EXHAUS NNECT T 1 1 2 pape ps NOTES 1 MODELS WITH HEAT EXCHANGER USE s SCHEDULE 40 PIPE FOR EXHAUST CONNECT TO OUTSIDE VENT 2 MODELS WITH N2. gt s amp J CAS Outlet Removal 3 8 inch Tubing SLY to Pump Water Supply Vacuum Captive Knob amp Connection Gauge CAS Cover Tank Clamp Figure 8 Stainless CAS Washout Port Detail Yearly Maintenance Procedure Tank Interior Inspection 1 Turn off the power to the CAS 2 Loosen the 3 captive knobs holding the cover to the tank 3 Carefully remove the cover ensuring that the gasket remains firmly attached to the tank flange 4 Inspect tank interior for buildup at the base drain and or any evidence that liquids have reached the float assembly 5 Prior to replacing the cover inspect the gasket to ensure a clean smooth surface 6 Install cover and finger tighten the 3 captive knobs Do not over tighten knobs 7 Verify all hoses are securely connected 8 Perform the daily maintenance Tank Washout procedure as necessary 16 Operatory System Clean Task Log MAINTENANCE Note Make copies of the maintained logs as necessary to insure avail ability to record completion of maintenance task 5 8 gt o oc QA aA 5 ESE Q gt o vlw Qi oO 5 8 Q gt o vl Qi oO 5 8 Q gt o oe QA aA 5 8 Q gt o vl Qi O 5 8 Q gt y Q 5 8 Q gt o vl Qi oO 5 8 Q gt o vlw QIQ 5 ESE Q gt o vlw QA aA 17 MAINTENANCE Over or under adjustment of the Vacuum Relief Valve can degr
3. Evacuator HVE J Adapters PN 57644 and 2 Liter PN ED598 stay together Dispenser once attached as shown ae Position PN ED597 Note Postion adapters into insertion 1 Liter hole connectors located on the dispenser bottlecap as shown Dispenser Position PN ED597 Small Saliva Ejector qe Daily Maintenance Procedure Tank Washout Refer to Figure 8 and perform the procedures to remove any solids trapped in the CAS tank Turn OFF the power to the STS Remove the plug from the wash out port fitting on the top cover of the CAS tank Connect the 3 8 inch tubing from the water supply to the CAS wash out port fitting Turn the water on and run the water through the CAS for approximately 2 minutes Turn off the water making sure to completely close the water valve Prior to restarting the STS do one of the following a Leave the 3 8 inch tubing connected to the wash out port fitting Make sure water valve is completely closed b Disconnect 3 8 inch tubing from the wash out port fitting and making sure to replace plug a Pi d Wash out Port Vacuum Relief Captive Knob amp Y dl N Fitting Valve Tank Clamp I Bes l 1 PO ON Suction Vacuum Connection Line from Operatories ita Wash out Port i y N Check Fitting with NS oul Vy a eee Valve Plug Inserted SA lt gt S ye AS NS Pl Se y Wash out Port Lf ee d Captive Knob amp gt Fitting Plug Tank Clamp
4. Fea eM OU 5 E cat nace ace aha acta et Gt RR NS 8 Single STS STS 3 PVC Hose Installation o o o ooooooooooo 9 Dual STS STS 6 Hose Installation 0 0 0 0 00 ee es 10 Electrical Box Parts Identification 0 0 0 cc eee 12 Electrical GOnMECIONS rada eed eo ae hal ee eae ae AA Ra SE Rees 12 Mante Nau cata tra dt tains sees AN ae ie ee eee ae 14 WWOUDIE SNOOUNG cp eo dada hE eee Pee bee hee ewes eed 19 ACCESSOMESIO PIO S ers Sone da dead Ro BG eae BG GE a a eee ee iaa 19 InstallatonvACCESSOMN KIS 22icnetnins iia da 20 CONGRATULATIONS Congratulations on the purchase of your new STS Dual Stage Dry Vacuum System Super Turbine Suction The STS is a dry vacuum pump that produces high volume air flow with multiple users online The STS is a medical dry vacuum pump which is designed for use in a dental facility The CAS Cyclonic Action Separator tank will ensure that no liquids or foams enter the vacuum pump The relief valve is easily accessible on the CAS The patented vacuum relief valve maintains a constant uniform vacuum The powerful permanent split capacitor motor with a highly reliable contactor and powerful transformer can be depended upon to start every time Your STS vacuum system and CAS separator tank are easily installed and maintained This manual provides operation installation and maintenance instructions for the support of the STS Dual Stage Dry Vacuum System with or without a heat exchang
5. P N 54400 used to connect two STS pumps together either side by side or stacked Connection Procedure Installation of the dual STS model configuration consists of making connections between a single 4 or 8 gallon CAS tank P N 54300 and two STS pumps P N 54180 Refer to Figure 5 and perform the following procedure The tank and associated pumps can be stacked or installed side by side depending on the size of the installation site When stacking the CAS tank and two STS pumps refer to Figures 6 and showing the method to secure the tank and pumps In any case the hose connections between the suction line and CAS tank the CAS tank and drain line and pump to the facility vent line are identical as shown by Figure 5 Use the STS Dual Manifold Accessory Kit P N 54400 to connect the two STS pumps together for connection to the CAS tank as shown by Figure 8 Refer to Figures 5 through 8 and perform the following procedure Note Each STS pump is shipped with an inlet manifold which must be removed when used in a dual configuration 1 Install check valves supplied in Dual Manifold Accessory Kit P N 54400 on both pumps as shown by Figure 8 2 Refer to Figure 2 and determine the installation footprint dimension and connection requirements Place the CAS tank and STS pumps in position 3 If installing side by side configuration proceed to step 6 If stacking perform step 4 4 Stack the two STS pumps as shown by Figure 7 and secure the
6. pumps together using supplied hardware 5 Refer to Figure 6 and stack the CAS tank onto the two STS pumps Secure the tank to the top pump using supplied hardware 6 Measure and record distance between each connection point as shown in the corresponding Pipe Connection Diagram Figures 5 and 8 7 Cut the supplied hose to the length required for each connection 8 Using industry standard techniques install pipe to hose adapters as shown in the corresponding Pipe Connection Diagram Figures 5 and 8 9 Install hoses and secure with associated clamps 10 INSTALLATION Y A 1 4 20 X 1 3 4 CAS INCH HEX BOLT DRIP SHIELD 5 1 4 INCH LOCK WASHER 1 4 INCH FLAT WASHER 1 4 20 HEX NUT Figure 6 Stacking the CAS on Top of a STS Pump Hardware Detail pr 1 4 20 X 2 3 4 INCH N HEX BOLT NS 1 4 INCH i boa LOCK 3 WASHER FLAT WASHER 1 4 20 HEX NUT CHECK VALVE ASSEMBLY SS N gt Check Valve Assembly o ETS 8 Gallon CAS_ Figure 8 Pump Combining Using Accessory Kit P N 54400 11 ELECTRICAL BOX PARTS IDENTIFICATION LOW VOLTAGE DRY VACUUM TRANSFORMER ENCLOSURE 230VAC TO 24 VAC P N 54623 See N
7. 22 5 8 in 18 3 4 in 46 in INSTALLATION INFORMATION Grounding reliability can only be achieved when the equipment is connected to a receptacle marked HOSPITAL ONLY or HOSPITAL GRADE For new installations it is recommended to follow the following guidelines NW Suction line from the operatories to be a minimum of 1 1 2 diameter and must be sloped 1 4 minimum for every 10 toward the separation tank The suction line should not have any sharp right angle bends The suction line should be connected to the CAS separation tank with a short run of 1 1 2 diameter flexible tubing STS systems can replace water ring pumps with smaller diameter piping in existing installations The drain on the base of the separation tank must be connected to an open floor drain capable of handling 10 gallons in 30 seconds Drain pipe size 1 1 2 schedule 40 The drain line should be a short run with a minimum slope of Y for every 10 toward the drain avoid any sharp right angle bends i 1 Models with heat exchanger use schedule 40 pipe for connection to vent 2 Models with no heat exchanger use black pipe galvanized pipe or copper pipe type M metal pipe for vent connection m The vent line should be 2 diameter pipe for a single STS and 3 diameter pipe for a dual system The vent should be sloped 1 4 per 10 towards the pump Vent line must be capable of handling vapors and liquids The outside vent must be
8. 7850 a y Procedure Prepare the cleaning solution and clean the system daily by performing the following steps Note The Clean Stream Dispenser can hold a maximum of 2 liters of solution for cleaning up to 2 operatories Mix solution quantity as necessary 1 Fill the Clean Stream dispenser with tap water as applicable a to the line marked 1 L for 1 operatory b to the line marked 2 L for 2 operatories 2 Using the 20ml measuring line in the Clean Stream Cleaner bottlecap add the Clean Stream Cleaner concentrate to the dispenser as applicable a for 1 operatory add 20ml of Clean Stream concentrate to the 1 liter of water b for 2 operatories add 40ml of Clean Stream concentrate to the 2 liters of water 3 As shown below the interior of the Clean Stream dispenser bottlecap is configured with three holes for the insertion of HVEs and SEs via provided adapters as follows a attach saliva ejector to smallest atomizing adapter b attach 1 or 2 high volume ejectors to respective adapter s 4 Refer to illustrations below and place dispenser in the 2 liter vertical position or the 1 liter horizontal position as necessary 5 With the vacuum pump on and handpiece valves open aspirate the Clean Stream solution from dispenser 6 After each cleansing procedure disconnect the handpieces and rinse the dispenser 7 Record task completion on Operatory System Task Log provided on page 16 15 MAINTENANCE PN 57644 PN ED598 High Volume
9. CESSORY KITS STS Dual Manifold Accessory Kit P N 54400 Contents Part No Component Description 94129 94128 95222 94118 9 169 31454 30958 30920 30049 Check Valve 1 1 4 Inch to 1 1 2 Inch Modified Includes Connector Adapter 54234 PVC Pipe Length 54291 Barbed P Connector Adapter 57253 PVC Tee PCONN 1 1 2 Inch FNPT All Sides D Includes Barbed P Connector Adapter 57253 PVC P Connector Adapter 1 1 2 Inch MNPT X 1 1 2 Inch SPG 1 1 2 Diameter Black Grey PVC Hose Hose Clamp 1 31 2 25 Inch Diameter 1 4 20 X 2 3 4 Inch HEX Head Bolt Grade 5 Plated 1 4 Inch Flat Washer 18 8 ST 1 4 Inch Split Lock Washer 18 8 ST 1 4 20 Plated HEX Nut 2 6 FT al 2 Quantity B NY edad wee CC NOTES 22 23 NOTES Air Techniques and ALLPRO Imaging are leading manufacturers of fine dental medical and veterinary equipment from air and vacuum systems and X ray film processors to an impressive line of new products incorporating the most recent technological advances These new products vital components of the innovative professional practice include intraoral cameras digital imaging systems which utilizes phosphor plate technology and most recently an intraoral digital X ray system using sensor technology Air Techniques and ALLPRO Imaging have been manufacturing quality products tor the dental medical and veterinary professional since 1962 Air Techniques
10. D S a JLOWJY OL NINO HOLIMS LAN LAN Ave OL NOILOANNOO MIM JAIM S NN A A AAA A AN AS E AN e e a en A 22 woven A o N dl aS ES SN E A ESA LHM V9 pl m X e AA i Na V9 81 O Wo HAVOS WT EA ae xog O zi A ZL 19419313 lt O 118 VO 81 O AA ride 4 18 Se 4 YOLOW O D A o E A SENKEN we 5 Ea 3 wC R A 2 56 oe AR S 3 TAA V9 81 O vy e Omz K LHM V9 1 ou fe 3 TSA NaD 13A N Y9 1d V 8b OV A0EZ AJOS 3NI 13 MAINTENANCE Warning Cleaning agents that contain bleach or foam should not to be used in this system These cleaners will leech mercury from amalgam and pollute our environment Please use non foaming non leeching and biodegradable Clean Stream pn 57850 for proper cleaning Initial Maintenance After installation clean the vacuum lines with Clean Stream Cleaner This is especially necessary when a new system is being installed into existing dental system piping Using Clean Stream Cleaner helps the STS system to remove any built up deposits in the piping system Perform the initial cleaning by performing the daily maintenance procedure provided below Maintenance Free STS Pumps All STS pumps are designed for maintenance free operation The pump features a powerful permanent split capacitor motor with a highly reliable contactor and powerful transformer The motor is completely water and oil free and provides a dependable operatio
11. N ACCESSORY KITS STS Pump Accessory Pack P N 54160 Contents used on STS 3 STS 6 Pumps with heat exchanger installed Part No Component Description Quantity 57253 Barbed Adapter 1 1 2 Inch MNPT by 1 1 1 2 Inch 56057 2 1 4 Inch Diameter Hose 17 Inch 1 Long 1 Inch Wide Cuff 89324 Hose Clamp 1 9 16 2 1 2 Inch 2 Maximum by 1 2 Inch 57234 1 1 2 Inch Street Elbow 1 1 1 2 Inches NPT 57169 1 31 to 2 25 Inch Diameter Hose Clamp 1 54430 STS 3 and STS 6 User s Manual Dz STS Pump Accessory Pack P N 54160N Contents used on STS 3 amp STS 6 Pumps with no heat exchanger installed Part No Component Description Quantity 57253 Barbed Adapter 1 1 2 Inch MNPT by 1 1 1 2 Inch 54184 2 1 4 Inch Diameter Hose 36 Inch 1 Long 1 Inch Wide Cuff 89324 Hose Clamp 1 9 16 2 1 2 Inch 2 Maximum by 1 2 Inch 57234 1 1 2 Inch Street Elbow 1 1 1 2 Inches NPT 57169 1 31 to 2 25 Inch Diameter Hose Clamp 1 54430 STS User s Manual 1 CAS Tank Accessory Pack P N 54120 Contents Part No Component Description Quantity Wir 54118 1 1 2 Diameter Black Grey PVC Hose 10 FT m 57169 1 31 to 2 25 Inch Diameter Hose Clamp 5 CG AS 57253 Barbed Adapter 1 1 2 Inch MNPT X 1 4 K 1 2 Inch fi 57234 1 1 2 Inch Street Elbow 1 1 2 NPT 1 31453 1 4 20 X 1 3 4 Inch HEX Head Bolt 4 Grade 5 30610 1 4 Inch Plated Flat Washer 8 30222 1 4 Inch Plated Split Lock Washer 4 30049 1 4 20 Plated HEX Nut 4 20 INSTALLATION AC
12. O HEAT EXCHANGER USE BLACK PIPE GALVANIZED PIPE OR COPPER PIPE TYPE M METAL PIPE FOR EXHAUST CONNECT TO OUTSIDE VENT DRAIN TUBE OUTSIDE VENT 7 FLOOR SINK Figure 4 Typical STS 3 with Stainless 4 Gallon CAS Stacked Completed Installation Shown with heat exchanger installed 8 INSTALLATION SINGLE STS STS 3 PVC HOSE INSTALLATION Note Each kit provides the required hoses clamps and adapters No schedule 40 PVC pipe is included Refer to page 18 for the contents of each kit If more than 10 feet of hose is needed order P N 54118 order by the foot Installation Accessory Packs Figure 5 shows the pipe and hose connections required for all STS configuration installations using accessory packs as follows CAS Tank Accessory Pack P N 54120 used to make the following connections Between the suction line and CAS tank Item 1 on associated figure Between the CAS tank and STS pump Item 2 on associated figure Between the CAS tank and drain line Item 3 on associated figure STS Pump Accessory Pack P N 54160 for unit with heat exchanger or 54160N for unit without heat exchanger supplied with associated STS pump used to connect each pump to the facility vent line item 4 on figure 5 Connection Procedure Installation of a single STS model configurations consist of mak ing connections between a single 4 or 8 gallon CAS tank P N 54300 and a STS pump P N 54180 Refer to Figure 5 for the connection diagram a
13. STS SUPER TURBINE SUCTION DUAL STAGE DRY VACUUM SYSTEM WITH THE CYCLONIC ACTION SEPARATOR GAS Heat Exchanger Installed No Heat Exchanger Installed STS 3 with 4 Gallon CAS P N 54900 STS 3 with 4 Gallon CAS P N 54900N STS 6 with 4 Gallon CAS P N 54910 STS 6 with 4 Gallon CAS P N 54910N STS 6 with 8 Gallon CAS P N 54920 STS 6 with 8 Gallon CAS P N 54920N STS 3 with 8 Gallon CAS P N 54930 STS 3 with 8 Gallon CAS P N 54930N USER S MANUAL iso 93001 AIR S0 12455 TECHNIQUES TABLE OF CONTENTS Description Page COngratulatlOAS oras dead eb eee eee Ease oe esses 2 Ac A o Beta een ew tees Gt Bee Sea ann Sa a ans Bee Sear eGo tes 3 On Line Warranty Registration 0 0 0 0 0 0 0c cette 3 Saletly INSWUCIIONS 4 24044 uda bsh04080 doo 4e ads detenta nbedesea de 3 SIZING MEDo 2 2 4 Gura ndash Got eae 3 be ema aeed bt ee st ee emeh eet kee aes 4 Key Parts lOGHINCaUlONi ct anc4ecateiecdeseeeededs deme tered eee ee eee cede 4 SPECCHIO S renere r arts ara St ek OF Sb a eee Sed ee 5 SIE REQUIEM dad AAA a Beale ea a 5 Proquct SPECIICAIONS x seria A ee CE a 5 DIMENSIONS 4 4 5 hoes RS eh ee hhh bee EES babe REE Baas 5 Installation INTOFMAlON 4 4 04 s aaa arre Dae BS aw eS AA Aia 6 Operating Information 0 0 0 0 ee eee eens 6 STS System CONMNGQUIANIONS 4 2 2 42ced e ee bate kee edad ase het eee aes 7 PIDE FOW SCHEMAUGC sci yeasts 25d EA Ste OG ae we ee ares a alba e 8 WTS
14. ade overall system operation Adjustments should only be made to keep the suction level at the factory set 10 InHg level which is adequate to provide optimum operation Vacuum Relief Valve Adjustment The STS system vacuum level is factory set at 10 InHg inches of Mercury as shown by the Vacuum Gauge This suction level is more than adequate to provide a properly sized system service for a multiple user dental facility Whenever the suction level varies above or below the factory set point adjustments can be made as necessary via the Vacuum Relief Valve Refer to Figure 9 and adjust the system suction level by performing the following 1 Access Vacuum Relief Valve by removing Vacuum Relief Valve Cap from the Vacuum Connection Assembly 2 Hold Adjusting Nut with a 7 16 inch open end wrench 3 Using a flat screwdriver adjust suction level as follows a Increase suction by turning adjusting screw clockwise in no more than 1 4 increments b Decrease suction by turning adjusting screw counterclockwise in no more than 1 4 increments Vacuum Relief Valve Cleaning A dirty or clogged Vacuum Relief Valve degrades the STS system suction level Clean the Vacuum Relief Valve by removing Vacuum Relief Valve Cap and carefully pulling the valve from the Vacuum Connection Assembly Blow out accumulated solid deposits using clean low pressure compressed air s s Nt s A Vacuum _ ae Ta ON ae Relief Valve s a E Adjusting y oe SATA j Vd
15. and ALLPRO Imaging products are distributed only through authorized dealers Reter to www airtechniques com or www allproimaging com to find a dealer in your area Accent Intraoral Digital X ray Image System Acclaim Intraoral Digital Video Camera System Acclaim USB Only Intraoral Digital Video Camera System AirStar A T 2000 XR AIR Guardian Amalgam Collector TECHNIQUES Peri Pr R 1 800 AIR TECH Sia 1 800 247 8324 www Provecta Q airtechniques com Rinsendo Root Canal Disintection System Scanx STS VacStar 100 Plus 2010 Provecta V ScanX 12 ScanX DVM ScanX NDT ScanX 12 EV ScanX 14 Portable 2 ScanX NDT Portable lt Z ALLPRO MAGING ScanX 14 In Counter aa www allproimaging com C y STS and CAS are a registered trademark of Air Techniques Inc Copyright 2005 Air Techniques Inc P N 54430 Rev J DOLDDEDEDOO OUUU U U D O O OU UC
16. e 12AWG Qty 2 or 8AWG Qty 1 Receptacle NEMA 6 15 R NEMA 6 15 R Qty 2 PLUMBING SINGLE STS 3 DUAL STS 6 Exhaust Vent Pipe with Heat Exchanger 2 Inch Schedule 40 Pipe 3 Inch Schedule 40 Pipe Exhaust Vent Pipe without Heat Exchanger 2 Inch Metal Pipe One 3 Inch or Note 1 two 2 Inch Metal Pipe Suction Line Riser Diameter ID 1 2 Inch 1 2 Inch Branch Line Diameter ID Minimum Note 2 End Fitting at STS Wash Out Line NOTES 1 Recommended pipe includes wrought iron pipe black and galvanized and copper pipe type M 2 When installing more than one operatory on a Branch use corresponding Main Line diameter pipe PRODUCT SPECIFICATIONS CAS SPECIFICATIONS 4 or 8 Gallons plus adequate 4 or 8 Gallons plus adequate Working Liquid Capacity capacity tor foam capacity for foam Tank Material 304 Stainless Steel 304 Stainless Steel ENVIRONMENTAL CONDITIONS OTS IEC601 1 CLASSIFICATION Class 1 Type B Transportable Continuous Operation Equipment not suitable for use in thr presence of flammable anaesthetic mixture s Protection against ingress of liquids Ordinary DIMENSIONS SINGLE STS 3 DUAL Two STS 6 Pumps Stacked Weight Width Depth Height Weight Width Depth Height 110 Lbs 20 1 2 in 16 3 4 in 23 1 2 in 220 Lbs 20 1 2 in 16 3 4 in 46 1 2 in 22 5 8 in 18 3 4 in 39 3 4 in 30 Lbs 22 5 8 in 18 3 4 in 39 3 4 in 8 Gallon CASTM 40 Lbs 22 5 8 in 18 3 4 in 46 in 40 Lbs
17. e Then go to the Air Techniques web site www airtechniques com click the warranty registration link and complete the registration form This on line registration ensures a record for the warranty period and helps Air Techniques keep you informed of product updates and other valuable information SAFETY INSTRUCTIONS Use of the STS not in conformance with the instructions specified in this manual may result in permanent failure of the unit WARNING To prevent fire or electrical shock do not expose this appliance to rain in or moisture All user serviceable items are described in the maintenance section Manufacturing date code on serial number label is in the format Month YYYY ATTENTION USERS Alerts users to important Operating Indicates type B equipment in accordance and Maintenance instructions Read with IEC 601 1 carefully to avoid any problems Warns users of hot surfaces There is a danger Warns users that uninsulated voltage of burns Work near these surfaces only after F within the unit may be of sufficient they have cooled down magnitude to cause electric shock ON SSA O OFF Indicates the ON and OFF position for S U a the Equipment power switch CUE L US S Indicates protective Earth Ground for the MEDICAL ELECTRICAL EQUIPMENT Equipment power switch WITH RESPECT TO ELECTRICAL SHOCK FIRE MECHANICAL AND OTHER SPECIFIED HAZARDS ONLY IN ACCORDANCE WITH UL 60601 1 CAN CSA C22 2 NO 601 1 66CA SIZING GUIDE Ch
18. er Review and follow the guidelines included in this User Manual to ensure that the system provides the highest level of service WARRANTY The STS and CAS are warranted to be free from defects in material and workmanship from the date of installation for a period as follows m Standard Warranty 3 years 36 months on complete unit m Extended Warranty 2 years 24 months all pumps motors and housings E Total 5 year Warranty on all pumps motors and housings Any item returned to our factory through an authorized distributor will be repaired or replaced at our option at no charge provided that our inspection shall indicate it to have been defective Dealer labor shipping and handling charges are not covered by this warranty This warranty does not apply to damage due to shipping misuse careless handling or repairs by other than authorized service personnel Warranty is void if equipment is installed or serviced by other than dealer service personnel authorized by Air Techniques Air Techniques Inc is not liable for indirect or consequential damages or loss of any nature in connection with this equipment This warranty is in lieu of all other warranties expressed or implied No representative or person is authorized to assume for us any liability in connection with the sale of our equipment ON LINE WARRANTY REGISTRATION Quickly and easily register your new STS on line Just have your product model and serial numbers availabl
19. herence to the daily maintenance procedure is required If problems are found during tank inspection perform the daily maintenance Tank Washout procedure as necessary to remove buildup at the base drain Reinspect to verify proper tank drainage 14 MAINTENANCE Warning The following steps must be performed while wearing skin and eye protection designed for handling typical Haz Mat material Use care at all times to prevent spillage Caution Use only Clean Stream Cleaner to maintain the system vacuum lines Do not use chlorine bleach or solutions of sodium hypochlorite to disinfect the STS system These materials may result in damage or destruction of equipment or loss of system performance Daily Maintenance Clean Vacuum Lines Clean all vacuum lines in the vacuum system with Clean Stream Cleaner daily as part of the overall preventive maintenance program This helps to maintain the cleanliness of the CAS tank as well as the vacuum lines and tubing throughout the system Using the 2 5 liter bottle of Clean Stream Cleaner PN 57850 and the Clean Stream dispenser system PN 57665 Required Not Supplied Description 57850 2 5 Liter Bottle Clean Stream Cleaner 125 applications gt 57665 Clean Stream Dispenser System X 1 Bottle with o rings and caps gt 1 Saliver Ejector Adapter a 1 High Volume Actuator Adapter 1 Small Suction Hose Adapter SEARS 5i e ean Stream Dispenser System 1 Large Suction Hose Adapter Part No 5
20. n requiring no scheduled maintenance Preventive Maintenance Whenever a service technician fulfills a repair call at the customer site routine checks should also be performed to detect general overall wear and replacement of parts should be made if necessary before a failure causes a prolonged shut down This preventive maintenance program will aid in dependable equipment operation and help reduce breakdown Scheduled Maintenance Since a well organized maintenance program aids dependable equipment operation and reduces breakdown to a minimum it is essential that the maintenance instructions be followed completely The routine cleaning will remove any built up deposits in the piping system and the tank inspection will verify proper drainage before a failure causes a prolonged shut down Daily 1 Clean drain lines from the operatory to the Buffer tanks with Clean Stream Cleaner by performing the daily maintenance procedure provided next page 2 Rinse out each tank with water via the wash out fitting on the tank top cover Yearly Inspection will verify proper drainage before a failure causes a prolonged shut down Perform yearly maintenance procedure provided below to inspect tank interior a Check buildup at the base of the tank entering the drain b Check for any evidence that liquids have reached the float assembly Important Evidence of buildup at the base drain or liquids reaching the float assembly most likely means that a stricter ad
21. nd perform the following procedure 1 Refer to Figure 2 and determine the installation footprint dimensions and connec tion requirements Place the CAS tank and STS pump in position 2 If installing side by side configuration proceed to step 4 If stacking perform step 3 3 When stacking the CAS tank on top of a STS pump refer to Figure 6 and secure the tank to pump using supplied hardware Make sure to bolt or secure installation to the floor or wall when stacking any STS system Measure and record distance between each connection point Cut the supplied hose to the length required for each connection Using industry standard techniques install pipe to hose adapters as shown in Pipe Connection Diagram Figure 5 7 Install hoses and secure with associated clamps OOT 4 See Notes for exhaust connection LEGEND 4 requirements to outside vent Included in supplied ELBOWS HOSE A accesso acks ADAPTERS 1 1 2 NPT PES 2 Ls X 1 1 2 BARB Cf Not Included amp HOSE CLAMPS ee gk io a 2 DIA HOSE 1 1 2 HOSE T Aa HOSE CLAMP REQUIRED CONNECTIONS 1 r 8 Bm ba K CAS tank suction input ie Se ati ADAPTERS 1 1 2 NPT X 1 1 2 BARB lt i to facility suction line CAS tank pump outlet to 40 PIPE 8 HOSE CLAMPS i I STS pump inlet 1 1 2 HOSE CAS ta
22. nk drain to facility 3 i in li 1B me drain line apo mec 1 1 2 DRAIN LINE ee S NOTES 1 Models with heat exchanger use schedule vent line SCHEDULE 40 poo 4 1 2 NPT X 1 1 2 BARB 40 pipe for exhaust connect to outside vent 2 Models with no heat exchanger use black pipe for exhaust connect to outside vent FLOOR DRAIN 3 The CAS tank can be located up to 25 feet from the STS Pump Figure 5 STS Pump and CAS Tank Pipe Connection Diagram 7 INSTALLATION DUAL STS STS 6 PVC HOSE INSTALLATION Note Each kit provides the required hoses clamps and adapters No schedule 40 PVC pipe is included Refer to page 18 for the contents of each kit If more than 10 feet of hose is needed order P N 54118 order by the foot Installation Accessory Packs Figure 5 shows the pipe and hose connections required for a dual STS configuration installation using accessory packs as follows CAS Tank Accessory Pack P N 54120 used to make the following connections Between the suction line and CAS tank Item 1 on associated figure Between the CAS tank and drain line Item 2 on associated figure Between the CAS tank and combined STS pumps Item 3 on associated figure STS Pump Accessory Pack P N 54160 for unit with heat exchanger or 54160N for unit without heat exchanger supplied with associated STS pump used to connect each pump to the facility vent line item 4 on figure 5 STS Dual Manifold Accessory Kit
23. oosing the correct size STS to meet practice depends on the number of air users and the anticipated air demand To assure optimum operation the demands should not exceed the number of air handpiece users shown below Each chart lists the number of simultaneous High Volume Evacuators HVEs and Saliva Ejectors SEs that can be used in specific STS systems STS 6 SYSTEM Two STS 3s Connected Together with 1 CAS STS 3 SYSTEM with 1 CAS HVE s MOE E E ES KEY PARTS IDENTIFICATION VACUUM CAS OUTLET RELIEF VALVE SUCTION LINE FROM TO PUMP OPERATORIES SS SEPARATION WASH OUT PORT TANK COVER AND VACUUM GAUGE j 3 CAPTIVE KNOBS CCC oan nn BS s sa lt CASTM Cyclonic L Action Separator SEPARATION r Pa SS TANK I 1 DRAIN WITH i I CHECK VALVE 1 3 I DRIP SHIELD I L sTS e TT Ss COOLING SHROUD a dE CONNECTION ELECTRICAL BOX L EXHAUST 8 p HEAT CONNECTION 5 EXCHANGER 24V REMOTE WIRING Detail of Exhaust Connection for Models ON OFF SWITCH WITH without Heat Exchanger Installed Meee ee Al CIRCUIT BREAKER 24V CONTROL CIRCUIT CURRENT PROTECTOR Figure 1 STS 3 with 4 Gallon CAS Main Parts Location 4 SPECIFICATIONS SITE REQUIREMENTS ELECTRICAL SINGLE STS 3 DUAL STS 6 Minimum Circuit Breaker Rating 20A 20A Qty 2 Recommended or 40 A Qty 1 Wire Size AWG Minimum Gaug
24. ote LOW VOLTAGE 1 4 AMP CIRCUIT BREAKER P N 117690 CAPACITOR CLAMP P N 80178 4P 15 AMP ON OFF 230VAC 2 5 diameter CAPACITOR CIRCUIT BREAKER CONTACTOR 50 MFD 480 VAC P N 54247 P N 55407 P N 54323 Note 24 VAC wire for remote connections is located in own enclosure per UL Requirement Run external wiring into low voltage enclosure through strain relief Figure 9 STS 3 Electrical Box Parts Location ELECTRICAL CONNECTIONS ing within the electrical box Contacting high Remove all power to the system prior to work voltage can cause serious injury or even death All systems must be wired directly from an electrical box that complies with local electrical codes Figures 9 and 10 show the parts identification and associated schematic of the electrical box used in STS 3 system pumps Refer to the figures when making electrical connections or replacing a defective component isolated as a result of performing troubleshooting procedures Please note that a Boost Buck Transformer must be installed if the facility power is below the minimum 200V required prime input power ELECTRICAL CONNECTIONS SJ POWN 9 SLS PUBE SLS 104 IHPUISYIS XOg 291199913 OL ainbl4 3311384 NIV41S U3I0dIA0OYA ASN Xog TIVOI4 193713 AHL OL TWNYALNI GAaLOANNOO 38 GINOHS SIYHIM HOLIMS Atz TANVd LOWY 11V LON di V399 LINDO pas HOLIMS 41d V VL NYO Y NYG A z qq VAC JANVd TOYLNO
25. pos Screw 4 y oS IK MOS sS i A 1 E 4 I J I a I acuum Vacuum Relief Connection Valve Cap Assembly Pig s L s 7 16 Inch e Vacuum Relief a Adjusting Nut Valve Ca gt ae g AS i TROUBLESHOOTING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTIONS 1 No suction a Pump not turned on Turn pump on b Pump not running Call your authorized Air Techniques dealer for repair service c CAS separator tank full Shut unit OFF for 10 seconds then turn back ON d CAS hooked up backwards Connect hose from STS to swivel tee fitting on CAS e f Drain check valve clogged Call your authorized Air Techniques dealer for repair service Clogged drain Call your local plumber g Kinked or collapsed suction hose Check the suction line from the unit to the separation tank and the separation tank to the operatory line If clogged collapsed or kinked call your authorized Air Techniques dealer for repair service Separator tank is full and will not Tank must be hooked up to an open drain If hooked to an drain open drain and tank won t drain call your authorized Air Techniques dealer for repair service 2 Poor or low suction a Restricted air exhaust Check air exhaust pipe to make sure it conforms to specifica tions Check and clear possible restrictions in exhaust line Restricted air suction Check the suction line from the unit to the separation tank and the separa
26. protected from rain and animals A flexible air exhaust hose is provided to connect to the 2 diameter vent pipe and heat exchanger Hose clamps are provided to secure hose to heat exchanger and pipe Wash out water supplied via 1 2 copper tubing terminated with a 1 2 FNPT shut off valve providing water pressure between 20 and 100 psi Wash out port on the CAS cover is a 3 8 push to connect elbow that connects to the water supply via supplied 10 foot 3 8 Poly tubing and 1 2 x 3 8 push to connect adapter Refer to pages 9 through 11 for mounting and securing instructions Any time the power to the STS is turned OFF the CAS tank will auto matically drain OPERATING INFORMATION Mm The STS may be turned ON OFF from a single convenient location within the dental office using a Remote Control Panel Remote wiring must be done by a licensed electrician in accordance with local codes Mm The vacuum level is factory preset at 10 in Hg inches of mercury This is the reading on the gauge when all HVE s and SE s are CLOSED If this setting needs to be adjusted contact your dealer to readjust the setting m The unit is capable of running continuously To conserve electricity the system may be turned off when not in use m The CAS tank has been designed to collect the fluids evacuated during a normal operating day If an excessive amount of fluids are collected in the CAS the protective mechanism in the CAS will interrupt the vac
27. tion tank to the operatory line If clogged collapsed or kinked call your authorized Air Techniques dealer for repair service Call your authorized Air Techniques dealer for repair service Call your authorized Air Techniques dealer for repair service Turn ON the site circuit breaker Pump circuit breaker is OFF Turn ON the pump circuit breaker Low voltage circuit breaker is open lf the white section of the circuit breaker is visible it is tripped Flip this section back in to reset breaker Low voltage remote switch turned Make sure remote switch is turned ON or if not using OFF or not connected properly remote switch yellow and orange wires twisted together Electrical problem Call your authorized Air Techniques dealer for repair service ACCESSORIES OPTIONS Accessories Equipment Options The following lists the ordering number and descrip tion for accessory components available to maintain the STS product family Contact an authorized Air Techniques dealer for information Part No Description 54400 Installation Kit Dual System 54075 Kit CAS Replacement Cover 54061 Kit Washout Connector 56200 Vacuum Equalizer A1048 Guardian for existing CAS separation tank 94199 Kit Remote Vacuum Relief Valve Assembly 54360 Pre Installation Guide STS and CAS with Heat Exchanger Installed 54514 Pre Installation Guide STS and CAS No Heat Exchanger 19 INSTALLATIO
28. uum flow in order for the tank to automatically drain This process takes approximately 30 seconds To restore the vacuum to full operation turn OFF the power to the STS for a minimum of 10 seconds and then turn back ON Perform the daily maintenance procedures to Clean Vacuum Lines and Washout Tank Turn the power OFF at the end of the day This will drain collected liquids in the CAS separation tank STS SYSTEM CONFIGURATIONS STS 3 STS 6 Configuration Dimensions Figure 2 shows the space requirements for STS 3 and STS 6 model configuration installations The unit dimensions are identical with or without a heat exchanger Please note that all CAS heights can be increased by 4 inches and decreased by 6 inches using the adjusting holes in the 4 rail support assembly Always bolt or secure installation to the floor or wall when stacking the CAS onto dual STS pumps l Ta 39 3 4 Holes WI z T 20 1 2 16 3 4 4 GALLON CAS P N 54800 STS 3 P Ns 54600 and 54600N 2 STS 3 Pumps Stacked Together Used for STS 3 and STS 6 Used in STS 6 Configurations
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