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NCS-PT105Ⅱ Series Smart Pressure Transmitter User Manual
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1. IC PRESSURE SENSOR O RING Type code for O ring between sensor diafhragm and process connection MATERIAL SENSOR SERIAL Sensor serial number NUMBER SENSOR TYPE Sensor type SENSOR UNIT Sensor original data unit SENSOR VALUE Sensor original data value TEMPERATURE Sensor temperature value chi m o JMicrocyber Microcyber Inc TEMPERATURE UNI T Sensor temperature value unit now it is Celsius TRIMMED VALUE Pressure valus after calibration PROFIBUS Cycle Data Communication Confuguration PROFIBUS DP cycle data communication means Class 1 master station and slave station exchang input and output data in the polling method The method is unconnected In each cycle period Class 1 master station sends data exchange request and slave station responses the request Cycle data communication is mainly used for configuration between slave station and PLC master station due to the cycle data communication master station PLC gets input data from slave station real time or transfer the output data to the slave station PA smart transmitter cycle data communication configurationis the same as PROFIBUS DP slave we only need to add a coupler or a linker between PA BUS and DP BUS PA smart transmitter cyber data comes from Al function block parameter in the device There are 5 bytes in total including 4 bytes
2. PRIMARY VALUE T YPE Transmitter measurement value type code as following 0 Pressure 1 Flow 2 Level 3 Volume 4 127 Reversed gt 128 Manufacturer specific By now it only supports 0 and 1 PRIMARY_VALUE_U NIT Transmitter measurement value engineering unit code PROCESS_ CONNECTION_MAT ERIAL Process connection material code PROCESS_ Process connection material type code CONNECTION_TYPE SCALE_IN Sensor input range the unit is decided by SECONDARY_VALUE_1_UNIT SCALE_OUT Sensor output range the unit is decided by SECONDARY_VALUE_1_UNIT SECONDARY_VALU EI This parameter contains the Pressure value and status available to the Function Block Measurement value and status after modification and unit exchange are available to AI function block SECONDARY VALU E 1 UNIT SECONDARY VALUE 1 engineering code SECONDARY VALU E2 Percentage value after input range exchange is available to AI function block SECONDARY VALU E 2 UNIT SECONDARY VALUE 2 engineering code SENSOR DIAPHRAG M MATERIAL Sensor diaphragm type code SENSOR FILL FLUI D Sensor fill liquid type code SENSOR HI LIM Sensor physical upper range SENSOR LO LIM Sensor physical lower range SENSOR MAX STAT Sensor maxmimum static pressure
3. Siemens Step7 S7BIN Add Microcyber Inc Microcyber Inc Microcyber Inc 0x016C Open SIMATIC PDM Lifelist Software select Start Scan DP bus from Scan list shown as Figure 7 8 ee em Dja Aa L sime m Figure 7 8 Start LifeList After the bus is scanned the slave devices in DP bus will be listed at the same time the device ID and some diagnose info will be shown shown as Figure 7 9 a zwe amp p af Ties tte aeons Figure 7 9 Scan DP bus list PA devices Click PA device twice will start SIMATIC PDM software According to this software you can write read parameter and diagnose PA device At the popup box for PA instrument type choose Device Catalog to aff GSD file If it s NCS PT105 II PA transmitter you may choose Microcyber IncNCS PT105II shownas figure 7 10 43 cpi rt int J Mic ocyber Microcyber Inc Figure 7 10 Select device type When device type is selected click OK now you have finished the configuration According to the functions of download and upload of PDM software you can complete writing and reading parameters shownas figure 7 11 Figure 7 11 Use PDM software to manage device 7 4 Jump pin Configuration PA smart transmitter has three hardware jumpers at present you can use two of them shown as Figure 7 12 J3 is non used RST Jumper Reset jumper will reset the transmitter data back to factory It is the same as the operation f
4. Measurement Figure 4 2 Image for adjusting function Value Display NORM M Lower Limit M Upper Limit s Electric Damping M Ne mr e M No rd M LOWER UPPER DAMP PVLRV PVURV Primary Variable M Transfer M Measurement M Physical Unit M Zero Point Function Value Display UNIT ZERO FUNCT Source DISP In the status of switch mode the digital display will display function code i e Fun 03 The digital display will display function description as above i e LOWER It is not necessary to confirm the mode 10 11 12 After adjustment it is saved at the same time 4 2 1 Measurement value display In the function of measurement value display it will display configuration info of DSP display blocks 4 2 2 Error Display In the course of local operation the following error info may occur Display Explanation NumEr Number Error FNErr Mode Number Error Lock The jump pin is set as configuration protection 14 JMicrocyber 4 2 3 Operation steps for setting lower limit Mode 03 Microcyber Inc The present pressure value is used to set the lower limit of primary value Please confirm that the value input to lower limit of smart transmitter is stable You shall set the lower limit of primary value according to the following steps Select Mode 03 the current value and unit of primary value will be disp
5. Customized I SENSOR SN Visible Str SENSOR CAL METHOD Factory trim standard calibrat Enum Ul SENSOR CAL LOC Visible Str SENSOR CAL DATE 0000 00 00 00 00 00 DateTime SENSOR CAL WHO Visible Str SENSOR ISOLATOR MTL UINT 2 B GI SENSOR FILL FLUID 1 UINT 26 3 SECONDARY VALUE IT S 0x03e9 _ len Disable Curve IG LIN CURVE X len Disable Curve ju LIN CURVE Y en Enable Curve x Jen Zero Trim len Span Trim en Sensor Zero Trim TI COMPENSATION w l lF Figure 6 3 ENABLE_LIN_CURVE configuration Lower range limit configurationAdd operationing pressure value at lower range limit to transmitter set as Zero Trim via transducer block calibration parameter ENABLE_LIN_CURVE to finish lower range limit calibration set present sensor output as primary variable lower limit read the XD_SCALE of AI function block it should be the same as the present output 33 chi till it JMicrocyber Microcyber Inc Upper range limit configuration Add operationing pressure value at higher range limit to transmitter set as Span Trim via transducer block calibration parameter ENABLE LIN CURVE to finish full range calibration set present sensor output as primary variable upper limit read the XD SCALE of AI function block it should be the same as the present output Secondary linearity adjusting User can achive instrument second linearization calibration all by himself via transducer block parameters LIN CURVE
6. PT4R7H h4 TKANSDDCER NLOCK 1 PCD n j ss aja Aute Update 52 Seconds Isgut Output Alarm Tune Cestomi ced Nowe Value vee 81 SEMCOR TYP3 Capacitance 0015 Ewan VINT 3 SENSOR RANGE lt a lt SEMSUR_CAL_SETIOS factory trie standard calibratic Esas VINT m SENSOR CAL LOC Visible Stri lt SENSOR CAL DATE 0000 09 00 00 00 00 DateTine u SENSOR CAL fW Visible Stri a E 8 SECONBART VALUE lt SRDONDARY VALVE WIT D0000 Ew VINT lt a WAKE LIN CURVE lan Dicable Carve 0x00 Eves VINT lt 2 LIN CVEVE 1 m LIN CUBVE X 10 200000 Flest a LIN CIGVE 3 20 S500000 Float a LIN CUBVE 3 30 400000 Float lt a LIP CUVE 1 0 000000 Float E Ss m LIB CURVE x o 000000 s cs LIN CURVE T Figure 6 5 LIN CURVE X configuration 3 User sets the transducer block parameter ENABLE LIN CURVE as Enable Curve to enmake sure the smart transmitter works in normal after the calibration LCD display configuration In default smart transmitter displays transducer block PRIMARY VALUE from the first channel shown as Figure 6 6 If the user would liketo display other parameter info of function block they can configure the parameter according to the following the steps X means 1 2 3 4 There are 4 groups of parameters in total each group can be configured separately The smart transmitter will display the info of 4 groups cyclely If there is aconfigura
7. Select mode 03 LCD will display the value and unit of current lower limit of primary variable Adjust the lower limit of primary variable via 1 or Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 2 7 Operation steps for upper limit of passive range Mode 07 Passive range replacement sets upper limit of primary variable You shall set the upper limit of primary variable according to the following steps Select mode 04 LCD will display the value and unit of current upper limit of primary variable Adjust the upper limit of primary variable via 1 or Press Enter to set If the setting is successful it will show OK otherwise it will show Err 15 ch m o JMicrocyber Microcyber Inc Use MJ to do mode switch 4 2 8 Operation steps for zero point of primary value Mode 08 Present pressure value is used for setting zero point of primary value When the transmitter is installed already and ready to operate the outer effect such as installation location surrounding temperature and allowable pressure related to installation i e pressure column leading to pressure pipe of pressure transmitter may cause the initial zero point to displace You shall calibrate zero point according to the following steps Create a pressure scale Set mode 08 Press Enter to set If the setting is successful it
8. chi m o M icrocyber Microcyber Inc Input the reference value starting from this point via 1 or Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 4 12 Operation steps for upper limit of input range Mode 19 In this mode you shall set the upper limit of input range You shall do implement the calibration of upper limit of input range according to the following steps Select mode 19 LCD will display the calibrated process value last time and related unit Input the reference value starting from this point via 1 or Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 4 13 Operation steps for lower limit of output range Mode 20 In this mode you shall set the lower limit of input range You shall do implement the calibration of lower limit of input range according to the following steps Select mode 20 LCD will display the calibrated process value last time and related unit Input the reference value starting from this point via T or Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 4 14 Operation steps for upper limit of output range Mode 21 In this mode you shall set the upper limit of input range You shall do implement the
9. I eee Kenakan anak 10 Chapter 4 Adjusting in Workplace dex 1 eei ertet aa ete Enn ee nb ee ne e ee nn ennt 12 4 1 Operation Instruction for Magnetic Sticks ooooooooooWooWoo WWW 12 4 2 Adjusting for HART Smart Transmitter oooo ooo oom Woman 13 4 3 Adjusting for FF Smart Transmitter esee nennen 17 4 4 Adjusting for PA Smart Transmitter oooooWooo oom 19 4 5 Return instrument data to factory data ooooWo oooWoWooooWoW Wa 25 Chapter 5 Configuration of HART Smart Transmitter eese eren 21 S E Topologie Connection s ood re SE C ER NN BNN RN 27 5 2 Function Configuration siese dte ied deed tei dee eee orbe an ae raS Ane 28 5 9 Jump pin Configuration 54 esee e ace i ise tit e ata 30 Chapter 6 Configuration of FF Smart Transmitter eese nennen 32 6 1 Topologic Connect Om zi e E RETE nana 32 6 2 Function Blocks tert hr er re o P eroe 32 6 3 Function Configuration ianooii ER SEO RC ee Reit re et 33 6 4 Jumper pin Configurations ssa neisiou iini irais iea Sae Dee irasi aae 36 72 Function Block sii RURALES ER Et 36 Chapter 7 Configuration of PA Smart Transmittter ooooWooWoWm alan 37 RE Topology Connect on sissies bana NN Na neha 37 T 3 bunctiom Configuration 2 ba aa bana ee ente dee nt dere 38 FA JUMp Pin Configuration c eei et Le C RC DE RC TRO
10. Re Re and 44 Chapter 8 Maintatn 2 uote RR RR HH ER e e RR e Ie ee ERR ee Ee ee BG eee ee Ree e 46 Chapter 9 Technical Specifications in ketan nun EN CR LR Cep COR Ete epe ran 47 9 T Basic Para Meters kerena en ede NN AN SS 47 9 2 Performance Indek ensia n eed dettes CR UR nana aan gn nang 48 9 3 Physical Properties bei media hana dette ia hana Ahmadi Ba anne 48 Appendix 1 Smart Transmitter Selection ooooooooooo maan 50 Appendix 2 Optional Components oooooomoooWo oma 51 JMicrocyber Chapter 1 Introduction Microcyber Inc NCS PT105 II series Smart Pressure Transmitter with advanced mature reliable 3151 capacitance sensors has been designed meticulously by combining advanced microprocessor technology and digital capacitance measurement technology The powerful functions and high speed computing capability of the microprocessor make it have excellent gualifications such as smart high precision high reliability stable zero and so on Its LCD can display many physical parameters e g pressure temperature current and so on It can realize the functions such as zero adjustment range settings by key press operation and it is easy for field testing NCS PT105 II series Smart Pressure Transmitter supports HART FF and PA protocol and can measure pressure differential pressure liquid level flow and other industrial parameters It can be widely used in the petroleum c
11. X and LIN_CURVE_Y The steps shown as following 1 The intelligent transmitter supports 6 calibration points input they are parameters of transducer block For LIN_CURVE_Y array user should write pressure value to calibrate into array and select the unit sequencely For example for 3 points calibration user should choose 10Kpa 20Kpa 30Kpa as the calibration points and then write them to LIN CURVE Y array shown as Figure 6 4 KK Prag s KIE kato Update S Secanda 754 PT TKANSDOCER BLOCK Pcp AL front Oetput Alua Tune Custanised Sue Value Im lt n SENSOR EKANGE p SERSOR CAL METHIE factery trim standard calibratia Hana UTNT lt SENSOR CAL LOC Visible Stri Gi SENSOR CAL DATE 0000 00 00 00 0o 00 DateTime lt m SENSOR CAL KHO Vizible Stri lt TE 8 SECONDAET VALUE m SIKUMBANI VALUE UNIT T0000 lt ESARLE LIY CURVE aniPi tabla Curve LIN CY 1 20 Madan m LIN CERE 1 30 000000 lt LIN CWWyE 000000 lt LIN CYEVE 1 0 o00000 A LIN CYEVE Y o 000000 Figure 6 4 LIN CURVE Y configuration 2 Input standard pressure via pressure source and open related transducer block in configuration software read separately PRIMARY VALUE and write the data to LIN CURVE X array For example if write the read data 10 2 20 5 30 4 to LIN CURVE X array shown as Figure 6 5 all the calibration is finished 94 chi t o JMicrocyber Microcyber Inc 1 BC
12. calibration curve Time constant and the unit is Electronic Fun05 05 Ascending Decreasing second damping DAMP Setting range 0 0 to32 0 17 JMicrocyber Microcyber Inc Mode Button Function Function Display Function F M t H Enter Display description Manual setting of Lower limit Pre setting Pre setting Fun06 lower limit of of passive 06 Implementation decreasing ascending PVLRV primary value range range Manual setting of Upper limit Pre setting Pre setting Fun07 upper limit of of passive 07 Implementation decreasing ascending PVURV primary value range range Set zero point of Zero point of Implementation Fun08 primary value primary 08 of the ZERO with current value calibration value Transfer Fun10 Set linear or 10 Decreasing Ascending Implementation function FUNCT sguare root Display the Measurement Select from varieties of Fun11 expected the value display 11 possibilities DISP measurement source result Fun12 Physical unit 12 Select Physical unit UNIT When the user is doing adjusting in workplace press MJ for long it can be switched among the Measurement E Primary Variable M Lower Limit M Upper Limit Value ems n Zero Point LOWER UPPER NORM ZERO Figure 4 3 Image for adjusting function functions above 4 3 1 Measurement value display In the function
13. for pressure value floating point data and 1 byte status data There are 2 standard function blocks AI and TOT as well as a vacant function block If there is only one function block is necessary you should configure the vacant function block For example is only AI function block is necessary you should configure AI function block and the vacant function block For cyber communication transmiitter supports many identifiers For Al there are long and short identifiers For TOT there are Total Mode Total and Set Total identifiers shown as following AI Short 0x94 Long 0x42 0x84 0x08 0x05 Total 0x41 0x84 0x85 TOT Total Mode Total 0xC1 0x80 0x84 0x85 Total Mode Total Set Total 0xC1 0x81 0x84 0x85 User may use SIEMENS Step7 for PROFIBUS PA configuration cycle data communication Open SIMATIC Manager select PLC master station and create a new project shown asFigure 7 4 coo m Double click to configure hardware Figure 7 4 Select PLC master station and create new project Click hardware twice to open Hardware Configuration in HW Configuration Software On the menu of Option select Install GSD in Option list shown as Figure 7 5 4 Microcyber Inc 255 3 wid wlan eim uiui Ruso pede one n A Figure 7 5 Install GSD file When GSD files is successfully installed at the right side of HW Configuration software you can see the device we have just installed fr
14. full range and also further Microcyber s leading position in the field of fieldbus technology Microcyber is the FF member the HART member and the Profibus National Organization PNO member Microcyber passes the Authentication of ISO 9001 Quality System and has an outstanding innovative R amp D team plentiful practical experiences of design of the Automatic engineering a leading product series a huge market network a strict quality management system and an excellent enterprise culture All these further a solid foundation of entrepreneurship and sustainable development for Microcyber Microcyber Inc is looking forward to the long term smooth and close cooperation with you Content Chapter T Introduction e e RA RERE NE NN un anu 1 Chapter 2 InStallatiON65 2 Ane Ferrer reor und Pee Hala tere rh Fe e Hima Tama kana 4 2 1 Transmitter Installation Sverris e EN aa Naa ie deis 4 2 2 Inlet Pressure Pipe Installation eese eerte eterne nennen nennen eterne eterne ees 4 2 3 WAT Gis seas ure qe De ve i T e ar e tu rei ota Neb re ge ru NN ne yaa 6 2A Re Calibration Tesing eerte eter tete Daan bs nasa 6 2 5 Installation of Explosion proof Type Transmitters oooWo ooWooooW 7 Chapter 3 Working Principle and Structure ooooWoooWooWoWoooWoW anal 9 3 1 Introduction for Working Principle essent ener 9 3 2 Construction IntrodUctioD be ee reve irr NS i Ere
15. internal inductor 0 11 mH Certification number GYB071520X Maximum input voltage 28V DC Explosion Proof Mark Ex ia IIC T4 Maximum input current 93mA Environment temperature 30 450 C Maximum input power 0 66 W Measurable media temperature 40 470 C Maximum internal capacity About 0 Maximum internal inductor 0 11 mH Notes 1 The housing of smart transmitter must be grounded well 2 As for the circuit of the smart transmitter user could not disassemble or replace components chi ug o JMicrocyber Microcyber Inc 3 The calculation of maximum distributed parameter of signal wire must be referred to the parameter of safety barrier and parameter of explosion proof selected 4 The cable of smart transmitters signal must be isolated from other cable and shielded by steel pipe or trunkings 5 The shielded layer of smart transmitters signal wire must be single point grounded or float grounded 6 The safety barrier must be installed on the frame at the outlet of safety area SWicrocy icro Microcyber Inc Chapter 3 Working Principle and Structure The measurement principle of smart transmitter based on the 3151 capacitive pressure sensor using advanced micro controller technology sensor digital measurement technology and high accuracy algorithm to ensure the high precision pressure measurement The advanced HART FF H1 and PROFIBUS PA Fieldbus technologies are used respectively by the communication interface of smart transmitter The logi
16. of 20 JMicrocyber Microcyber Inc Mode Button Function Function Display Function AN M t ul Enter Display description characteristic curve Lower limit of No source input range Pre setting Pre setting Fun18 setting the 18 Implementation a ascending decreasing IN 0 lower limit of input range Upper limit of No source input range Pre setting Pre setting Fun19 setting the 19 Implementation ue ascending decreasing IN 100 upper limit of input range Lower limit of No source output range Pre setting Pre setting Fun20 setting the 20 i Implementation uu ascending decreasing OUT 0 lower limit of output range Upper limit of No source output range Pre setting Pre setting Fun20 setting the 21 Implementation ascending decreasing OUT100 upper limit of output range Press M for long it can be switched among the functions above Measurement Value Display NORM DAMP BIS UNIT ADDR DECPT ZERO M Measurement vatue M i M M R M Primary Variable Electric Damping Display Source Physical Unit Bus Address Decimal Zero Boint M Lower Limit MI Upper Limit M Input Lower Limit M Input Upper Limit IM ougu Lower Limit Mi Bon LOWER UPPER IN 0 IN 100 OUT 09 QUT 10096 Figure 4 4 Image for adjusting function 4 4 1 Measurement value display I
17. steps above if there is RAT jump pin it will return to factory data without RST When the process is not 100 if you get the two magnetic bars out it may cancel the operation of returning instrument data to factory data 26 cc put JMicrocyber Microcyber Inc Chapter 5 Configuration of HART Smart Transmitter 5 1 Topologic Connection The connection of the HART smart transmitter includes Point to Point connection and Multi Point connection Point to Point Figure 5 1 HART interface device Analog Instrument digital communication refresh 2 3 times one second f First host device control system or power other host application Transmitter Hand Device Figure 5 1 Point to Point Connection Feature 1 Can be connected to the control system above through common AI input module and HART communication device 2 Mixed use of the analog and digital communication 3 The device address is 0 Multi Point Figure 5 2 control system or other host Hand Device TYIXTTILNTT input output system Le HART Field device Figure 5 2 Multi Point Connection Feature 1 Canbeconnected to the control system above through HART communication device 2 Only use HART system digital function and the fixed current on wire is 4mA 3 Support 15 devices in short address mode 27 ch m o JMicrocyber Microcyber Inc 5 2 Function Configuration Smart transmitter can be configured by
18. steps for setting point Mode 14 The measurement value can display the precision of 5 bits You shall set the point position according to the following steps Set mode 14 The present point format will be displayed in measurement value display area Select the expected display format via 1 or 1 93 chi m o JMicrocyber Microcyber Inc 8 88888 88 8888 888 888 8888 88 88888 8 888888 Use M to do mode switch 4 4 8 Operation steps for zero point of primary value Mode 15 When the transmitter is installed already and ready to operate the outer effect such as installation location surrounding temperature and allowable pressure related to installation i e pressure column leading to pressure pipe of pressure transmitter may cause the primary zero point to displace You shall calibrate zero point according to the following steps Create a pressure scale Set mode 15 Press Enter to set If the setting is successful it will show OK otherwise it will show Err The calibration is successful it will return to display mode of measurement value 0 will be in display area 4 4 9 Operation steps for lower limit of range Mode 16 In this mode you shall modify the slope of characteristic curve The characteristic curve is rolling around the high setting point which replaces the zero point calibration Mode 08 You shall implement the calibration of lower limit according to the following steps Se
19. the HART configuration software including three functions 1 Basic information configuration configure the basic information of device online including tag address date assemble number and so on 2 Configurable information configuration configure the configurable information of device online includingprimary variable range damp and so on 3 Current calibration Can calibrate 4 20mA current using two point calibration 4mA and 20mA and user can set fixed current output mode to test current accuracy Configuration environment 1 PC with serial the OS is Windows 2000 or Windows XP 2 HART Modem and serial wire 3 Matching resistance 250 550 ohm 4 Standard pressure source Basic information configuration Through the dialog of basic information the basic information of the smart transmitter can be read or modified including device address message description date assemble number alarm write protection manufacturer ID device type device ID long address and version info Figure 5 3 After information modification click the Apply button to download it into device If not send successfully the information of the device will be not modified If give up modification select the exit button to exit basic information operation 1 The maximum length of the tag is 8 characters 2 The maximum length of the description is 16 characters 3 Message can be input 32 characters at most 4 The address selection range
20. will show OK otherwise it will show Err Use MJ to do mode switch Switch to pressure value display mode 0 will be in display area 4 2 9 Operation steps for setting transfer function Mode 10 Setting current output mode Linear output for pressure measurement or sguare root output for flow measurement You shall set transfer function according to the following steps Select mode 10 LCD will display type of current transfer function Select the type of transfer function via 1 or 1 Use M to do mode switch 4 2 10 Operation steps for setting measurement value display type Mode 11 In this mode you shall select the value to be displayed You shall select the source of measurement value according to the following steps Select mode 11 LCD will display value and description of present display source Select the display source of measurement value via 1 or Use M to do mode switch Following is display source of supported measurement value Measurement value display type LCD display description 0 Primary variable value output PV 1 Second variable value output SV 2 Primary variable current output CU 3 Primary variable percentage output PN 4 Primary variable and current circle output LOOP 4 2 11 Operation steps for primary variable unit Mode 12 In this mode you shall modify the primary variable unit You shall select the source of measu
21. Microcyber at random but it can t be longer than 16 bytes Microcyber Inc 5 DECI PNT NUMB X This parameter defines display value precision For example you should define the value as 3 if you would like to display the last 3 bits after the decimal 6 ACTIVE X This parameter value is as FALSE or TRUE after finish setting other parameters set this parameter to TURE to activation all configuration Write it as TRUE when other parameters are confifured already therefore you can active all the configured parameters and the transmitter will display all the related parameter info in the group MC PT 15F8E9 PT DSP DSP i i 15 x eee mel w E T Auto Update 522 Seconds All Input Output Alarm Tune Customized lt TAG DESC x STRATEGY lt ALERT KEY x MODE BLK lt BLOCK ERR lt BLOCK TAG 1 lt RELATIVE INDEX 1 c SUB INDEX 1 lt MNEMONIC_1 lt INC DEC 1 lt DECI PNT NUMB 1 lt ACCESS 1 lt ALPHA NUMB 1 m ACTIVE 1 lt BLOCK TAG 2 c RELATIVE INDEX 2 PT TRANSDUCER BLOCK 1 2 OUT 0 000000 2 en Monitoring 0 en Alpha 0 len True 1 PT TRANSDUCER BLOCK 2 m Octet String UINT 2 Bytes UINT 1 Byte 16 Bit Enum Visible String UINT 2 Bytes UINT 1 Byte Octet String Float UINT 1 Byte Enum UINT 8 Enum UINT 8 Enum UINT 8 Visible String UINT 2 Bytes Figure 6 6 the display parameter configurati
22. NCS PT105 II Series Smart Pressure Transmitter User Manual Microcyber Inc Add No 19 Feiyun Road Hunnan New District Shenyang China 110179 Tel 86 24 83602051 Fax 86 24 83602985 Http www microcyber cn Company Introduction Microcyber Inc established as a high tech enterprise by the Shenyang Institute of Automation Chinese Academy of Sciences mainly engages in advanced industrial control systems eguipments instruments and chips for industrial process automation control solutions in the research development production and application Microcyber undertakes a number of national scientific and technical key task and 863 project and has Liaoning Province networked control systems engineering research center The company successfully developed the FF H1 fieldbus protocol stack which is number one to be approved internationally in China and the Industrial Ethernet Protocol HSE which is number one to be approved in China and the domestic first fieldbus instrument which has a function of national level intrinsically safe explosion proof and safety barrier Also Microcyber participated in the drafting of the domestic first Ethernet based industrial automation protocol standards Ethernet for Plant Automation EPA As a result serial products are composed of configuration control software embedded software control system instrument chip to the OEM board and make Microcyber be an industrial automation products provider in
23. ame height when isolating gas is used 8 When injection system is used the system should be as close as possible to the pressure port of flow pipe And the purifying liquid should get through from the pipes of the same size length of pipes to the transmitter Also the injection liquid through transmitter should be avoided For differential type Microcy icrocyber Microcyber Inc 2 3 Wiring The power and signal of Smart Transmitter are sharing one pair of cables Bus Cable The ordinary cables can be selected by HART smart transmitter but FF PA Smart Transmitter is suggested to use specific Fieldbus cable the IEC61158 2 recommended The terminal is at the rear cover the terminal wiring board could be seen after screwing the rear cover indicated FIELD TERMINAL Figure 2 7 FF PA Smart Transmitter wiring Figure 2 8 HART Smart Transmitter wiring The left terminal of the terminal wiring board is signal terminal the right terminal is testing c6 99 co 99 terminal and the middle terminal is signal and testing terminal sharing Power supply is provided to smart transmitter with signal wire The testing terminal is only used in HART smart transmitter to connect the testing instrument Signal wires should be holed to wire terminal through the wiring hole And signal wire should be ce 99 co 05 connected to the signal terminal left the signal wire should be connected to the signal terminal middle F
24. cal structure of smart transmitter which is the same can be divided into five parts sensor instrument card communication card LCD card and port card as Figure 1 2 and Figure 3 1 shows The FF PA Smart Transmitters are identical in terms of hardware due to the same physical layer specification the communication card and port card of the FF PA Smart Transmitters are different from those of Hart but other parts are the same A Instrument Communication pipers j card mr card z LCD card Bus cable 4 Port card Figure 3 1 Structure 3 1 Introduction for Working Principle The widely used 3151 capacitive pressure sensors which were developed by Rosemount initially in USA have been produced on a large scale in China The core of its sensor is differential capacitive membrane as Figure 3 2 shows There are two measurement capacitances CH and CL distributed in differential capacitive membrane The two measurement capacitances are almost equal to two plate capacitances because of their mechanical structure The two measurement capacitances share one polar plate which is a measure membrane in the center And the other polar plate is fixed on the two sides When the pressures of two sides are equal the measure membrane is in the center the capacitances of two sides are equal too But when the pressure of high pressure side is higher than that of low pressure side the guide pressure liquid fi
25. calibration of upper limit of input range according to the following steps Select mode 21 LCD will display the calibrated process value last time and related unit Input the reference value starting from this point via 1 or Ll Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 5 Return instrument data to factory data Returning instrument data to factory data is a special operation there is no function code After the operation all the configured data will disappear and will return to factory data Please pay more attention when you do like this You may return instrument data to factory data according to the following steps Turn off the power supply with instrument Insert two magnetic bars into Zero and Span holes at the same time Turn on the power supply for instrument the LCD will display RST f you would like to return instrument data to factory data get the two magnetic bars out and then insert two magnetic bars when the process is 10046 get the two magnetic bars out again the LCD will display R OK which means the return is successful If you wouldn t like to return instrument data to factory data get the two magnetic bars out and wait for 5 seconds it will back to normal 25 chi lg o JMicrocyber Microcyber Inc Notes For FF smart transmitter or PA smart transmitter following the
26. ccording to different functions the four virtual key buttons are defined as Mode M Input adjusting ITL L and Confirmation Enter amp Mode M It can be switched in all operational modes Input adjusting 1 Increment operation Input adjusting Degression operation gt Confirmation Enter Confirmation operation The detailed info for operations of M 1 and Enter are shown as following Mode Input adjusting Confirmation M 1 It Enter Insert the magnetic Insert Zero and sticks into Zero and Zero Span Span for 2s get Span at the same 2 them ou time Notes 1 Insert Get out the magnetic sticks in Mode M and Input adjusting is considered as 1 ND button operation once also inserting the magnetic sticks for long can be considered as long operation In a button operation it is suggested that user should insert the magnetic sticks for 1s and then get it out Otherwise the operation can t be tested The long operation is carried out automatically every two seconds 2 In order to avoid the collision between Confirmation and Mode when user is carrying out the confirmation operation when the process is 100 it means that the magnetic sticks are inserted for 2s and then get the two magnetic sticks out to make sure the confirmation operation When the process is 10046 the magnetic sticks are not gotten within 3s which means t
27. d the two calibration points highest and lowest are not too close together The unit is decided by SENSOR UNIT When the calibration is at the highest point it will transfer the pressure signal at the CAL POINT HI highest point to sensor and the sensor will write the value to parameter as the highest value at the calibration point The unit is decided by SENSOR UNIT When the calibration is at the lowest point it will transfer the pressure signal at the CAL POINT LO lowest point to sensor and the sensor will write the value to parameter as the lowest value at the calibration point The unit is decided by SENSOR UNIT FLOW LIN SQRT P Flow calculation coefficient OINT LIN TYPE Linearization type LOW FLOW CUT O Little signal cut value FF MAX SENSOR VAL UE Sensor maximum pressure value and unit is decided by SENSOR_UNIT MIN_SENSOR_VALU E Sensor minimum pressure value and unit is decided by SENSOR UNIT MAX TEMPERATUR B Sensor maximum temperature value the unit is Celsius It holds the minimum temperature Sensor minimum temperature value the unit is MIN TEMPERATURE T elsius PRIMARY VALUE Transmitter measurement value and status are available to AI function block The unit is decided by PRIMARY VALUE UNIT 39 JMicrocyber Microcyber Inc
28. e PV filtering and alarm output tracking etc Analog input function block is used to achieve transducer block input data and transfer AI to other function blocks has the function of range conversion square root cut mantissa etc LLAG LLAG function block is used for feedforward control RA RA function block is used to control the proportion between inputs 6 3 Function Configuration Smart transmitter supports FF Configuration Software and NCS4000 Configuration Software from Microcyber NI FBUS Configurator from NI DeltaV from Rosemont and other general FF Configuration Software for configuration The following example which uses the Microcyber s FF HMI explains the configuration of the Smart transmitter Take FF Configuration Software as an example to explain the configuration method Configuration environment 1 PC with Windows2000 or Windows XP 2 NCS3000 gateway device H1 bus power H1 terminator 3 FF Configuration Software 4 Standard pressure source Primary variable zero configurationAdd operationing pressure value at zero point to transmitter set as Sensor Zero Trim shown as Figure 6 3 via transducer block calibration parameter ENABLE LIN CURVE to finish the sensor zero calibration Read the PRIMARY VALUE of transducer block it would be zero MC PT 46BFB1 PT TRANSDUCER BLOCK 1 PCD mmn h tm a Bs Talia i a zt EM Auto Update 52d Seconds All Input Output Alarm Tune
29. ent of smart transmitters re calibration includes function testing and pressure testing Please refer to the following chapter about the methods in detail 2 5 Installation of Explosion proof Type Transmitters HART Smart Transmitter has passed the national level intrinsically safe explosion proof certification and this type includes IC in its product type name The description of this section is just about this type Smart transmitter must be connected to safety barrier when used in dangerous places where the explosive mixtures could be in it The selection about the type and parameter of safety barrier must be referred to the table below Suffixes X of Explosion proof certification number indicates that this product must be composed of the intrinsically safe explosion proof system with isolated safety barrier or every ground point of the intrinsically safe explosion proof system where this product is exactly in must kept in egual potential balance National Supervision and Inspection Center for Explosion Protection and Safety of Instrumentation NEPSI certified parameter of smart transmitter as following Certification number GYB071520X Maximum input voltage 30V DC Explosion Proof Mark Ex ia IIC T4 Maximum input current 100 mA Environment temperature 30 460 C Maximum input power 0 8 W Measurable medium temperature 40 4110 C Maximum internal capacity About 0 Maximum
30. ess steel O ring fluororubber Filled liquid silicon oil or fluorocarbon oil Structural materials Bolt zinc plating carbon steel the material above should be selected at order if has other requirement please report in advance Housing low copper of albronze Coating dion epoxy resin Display type 3 5kg No display type 3 3kg 49 ch 1 18 RG JMicrocyber Microcyber Inc Appendix 1 Smart Transmitter Selection e supply onot supply NCS PT105II SR Remote differential pressure transmitter NCS PT105II SG Gauge pressure transmitter NCS PT105 IISA Absolute pressure transmitter NCS PTIOSIISD Differential pressure transmitter NCS PTIOSIISH Differential pressure transmitter for high line 0 03kPa 1 5kPa 3 0 075kPa 7 5kPa o e o e o 4 0 374kPa 37 4kPa o e e e e 5 1 86kPa 186 8kPa o e e e 6 6 9kPa 690kPa o e e e 7 20 68kPa 2068kPa o e e e 8 68 9kPa 6890kPa o e e e o 9 206 8kPa 20680kPa o e o o o 0 413 7kPa 41370kPa o e o o o Code Type of communication SR SG SA SD SH Isolated Filled Membrane liquid 316 316 a 316 stainless Silicon stainless stainless steel oil steal steel sm sa sa wo ss LCD display Transition connector 316 stainless steel number 20 Ex d IIC T6 Ex ia IIC T4 NCS PT105 II SG4H 22M D IC Selection example Notes The component is not listed please reference to the table of optional 50 JMicrocyber A
31. formed as Figure 3 3 shows pouring sealant Extract cables of Instrument Cards Instrument Cards Capacitive Polar PEE Sensitive e 5 Jel si ep Device three capacitor Flange through center Figure 3 3 Sensor and Instrument Board Figure 3 4 Sensor and Instrument Board The instrument board is installed in the sensitive device of the smart transmitter The capacitance polar 10 cibi i JMicrocyber Microcyber Inc of the sensitive device is welded on the interface of the measurement capacitance in the instrument board The pouring sealant which has effects of insulation and conduction fixes the instrument board in the cavity reserved by the sensitive device And the four core cable of instrument board is reserved outside which can be used to connect the communication board Three capacitance through center with thread are wringed in the hole of the housing one polar is extended to the cavity of instrument and connected to the terminal board and the other one is weld on the three terminals on the terminal block separately The bus signal is supplied to the terminal board through capacitance through center as Figure 3 4 shows The terminal board is fixed on the bottom layer of the housing in the cavity of the instrumentand welded capacitance through center The communication board is inserted in the terminal board and fixed by the bolts The Four core cable of the instrument board is extended into the ca
32. g 1138 mbar 1148 inH O 68 C 1158 mmHg 0 C 1139 torr 1149 mmH O Volume Unit Code Unit Code Unit Code Unit 1034 m3 1041 hL 1048 GAL 1035 dm3 1042 IN3 1049 ImGAL 1036 cm3 1043 FT3 1050 BUSHL 1037 mm3 1044 Yd3 1051 bbl 1038 L 1045 mile3 1052 bblli 1039 cL 1046 Pint 1040 mL 1047 Quart Weight Unit Code Unit Code Unit Code Unit 1088 KG 1091 Mg 1094 Ib 1089 G 1092 T 1095 STon 1090 mg 1093 OZ 1096 LTon Weight Flow Unit Code Unit Code Unit Code Unit 1318 G S 1326 T S 1334 ST S 1319 G min 1327 T min 1335 ST m 1320 G h 1328 T h 1336 ST h 1321 G d 1329 T d 1337 ST d 1322 KG s 1330 Ib S 1338 LT S 1323 KG m 1331 Ib m 1339 LT m 1324 KG h 1332 Ib h 1340 LT h 1325 KG d 1333 Ib d 1341 LT d Volume Flow Unit Code Unit Code Unit Code Unit 1347 m3 S 1354 L d 1363 GPM 1348 m3 m 1355 ML d 1364 GAL h 1349 m3 h 1356 CFS 1365 GAL d 1350 m3 d 1357 CFM 1371 bbl S 1351 L S 1358 CFH 1372 bbl m 1352 L min 1359 CFD 1373 bbl h 1353 L h 1362 GAL S 1374 bbl d 4 4 6 Operation steps for setting bus address Mode 13 In mode 13 you shall set the user address of the device in PROFIBUS The admitted range is from 0 to 126 You shall set the PROFIBUS address according to the following steps Set mode 13 The present user address will be displayed in measurement value display area Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 4 7 Operation
33. hemicals electricity and metallurgical industries etc According to the type of measurable pressure Model Pressure type NCS PT105 II SR Micro differential pressure transmitter NCS PT105 II SG Gauge pressure transmitter NCS PT105 II SA Absolute pressure transmitter NCS PT105 II SD Differential pressure transmitter NCS PT105 II SH Differential pressure transmitter for high static pressure According to the protocol Model Communication Protocol type NCS PT105 II H HART NCS PT105 II F FF H1 NCS PT105 II P PROFIBUS PA As a transitional communication protocol in fuildbus HART protocol achieves digital transmission on the existing analog transmission lines and is compatible with existing analog signal control system Either FF Hlor PROFIBUS PA is a new generation of digital communication protocol used in field connection and linking field devices International Standard IEC61158 2 is used in physical layer Therefore either FF Hlor PROFIBUS PA is fieldbus actually As following Smart Transmitter with HART protocol is named as HART Smart Transmitter Smart Transmitter with FF H1 protocol is named as FF Smart Transmitter Smart Transmitter with PROFIBUS PA protocol is named as PA Smart Transmitter All of these Transmitters with the three types of fieldbus protocol are named as Smart Pressure Transmitters or Smart Transmitters In addition HART Smart Transmitter has passed explosion p
34. igure 2 7 Signal wires shielded layer can be floating ground is also available for single point grounding at any point in the signal circuit When the testing instrument is connected to test the analog signal of the HART smart transmitter thread method is also in the same way of the signal wire but the test wire should be connected to the right terminal of the terminal wiring board in HART smart transmitter and the test wire should be connected to the middle terminal Figure 2 8 Caution When connecting the HART smart transmitter do not connect the signal wire to the testing terminal It will damage the diodes But when the diodes are burnt the emergency response is to short the circuit of the two testing terminal The Bus Cable of smart transmitter should not share the line pipe or trunkings with other device and should be away from high power device 2 4 Re Calibration Tesing Before smart transmitter is used re calibration testing should be done in lab or in the field Figure 2 9 shows the operation procedure JMicrocy Microcyber Inc repair Set Install on spot check Calibration Intestin Engineering Unit Pressure Meet technical j start ng Measure range icem eet ecanica Luar P qun room OUBU edo esting index install on spot PEDE Confirm configuration Damping time asam Figure 2 9 Calibration Procedure The cont
35. is 0 15 5 Assemble number is 6 characters at most Configurable information configuration Through the dialog of configuration information the configuration information of smart transmitter can be read or modified including the value and unit of the primary variable and second variable pressure and temperature current value percentage output info of the primary variable damp value unit upper limit of the range range lower limit output transfer function sensor info serial number upper limit lower limit minimum range unit and so on Figure 5 4 Primary variable unit configuration The vary of the primary variable has a direct influence on the variable related to unit such as the upper lower limit of range the upper lower limit of sensor and minimum span When you modify the unit you can t modify the value of the upper lower limit of primary variable range at the same time Damp configuration The range is 0 15 s Calibrate the lower limit of range Make the measurement primary variable value as the lower limit of range and the range should be not changed the upper limit of range is modified accordingly If the adjustment of the upper limit of range exceeds the upper limit of sensor range make the upper limit of sensor as the adjusted upper limit of range and then the range is changed sequencely Calibrate the upper limit of range Make the measurement primary variable value as the upper limit of range and the lower lim
36. it of range should not be changed so the range is changed if the adjustment of the upper limit of range exceeds the upper limit of sensor range make the upper limit of sensor as the adjusted 28 cp Ft jt JMicrocyber Microcyber Inc upper limit of range Calibrate the zero of the primary variable Calibrate the zero displacement of primary variable due to installation location Configuration Information Output Variable Value Set Range Value PY 9 374 Set PV Upper Range Value Unit Set PY Lower Range Value Temperature value 20 875 Set Primary Variable Zero Current Value 3 900 Set Range Value Percentage 5 038 PV Output Information Sensor Information Damping Value 0 0 5 0 15 Serial Number 000000 Unit kPa o Upper Range Value 186 000 Upper Range Value 186 000 Lower Range Value 186 000 Lower Range Value 0 000 Minimal Span 1 860 Transfer Function linear Unit Exit Figure 5 4 Dialog of configuration information6 Calibrate the range After the displacement you should calibrate the upper lower limit of range following are the steps CD Add standard pressure of the range lower limit to transmitter when the pressure is stable select the calibration point lower range as Figure 5 5 shows And then click the button get current value the calibration data is displayed in adjustment value Complete the calibration by clicking the button download Nowthe prac
37. ity lt 0 16 cm3 58psi 400kPa 218psi 1500kPa 435psi 3000kPa AT JU cz x a o icro Microcyber Inc 9 2 Performance Index For range 2 0 1 of Span is for 0 5 URLzSpan lt URL 0 05 0 025 x CURL Span of Span is for Span 0 5 URL Precision For other ranges 0 075 of Span is for 0 1 URLzSpan lt URL 0 025 0 005 x CURL Span of Span is for Span 0 1 URL Total effects per 28 C 50 F change For range 2 0 05 URL 0 25 Span Temperature effect P For other ranges Span20 1 URL 0 019 URL 0 125 Span Span lt 0 1 URL 0 025 URL 0 125 Span Long time stability In 12 months 0 1 of maximum range For range 2 1 13 8MPa For range 3 Static pressure effect 0 540 13 8Mpa For other ranges 0 25 13 8MPa Location installed The maximum of the zero point movement is 0 24kPa effect Elecronaonetic Meet GB T 17626 1998 IEC 61326 1 1997 compatibility 9 3 Physical Properties Range 2 5 distance of center is 2 122 inch 53 9mm Drawing pressure Range 6 distance of center is 2 176 inch 55 3mm connector Range 7 distance of center is 2 197 inch 55 8mm Microcy Microcyber Inc Range 8 distance of center is 2 236 inch 56 8mm Range 9 distance of center is 2 260 inch 57 4mm Range 0 distance of center is 2 291 inch 58 2mm Isolated Membrane and exhaust outlet valve 316 stainless steel Flange and connector 316 stainl
38. lation The correct installation of pipeline depends on the measurment medium Smart transmitter can measure liquid steam or other gases The pressure port smart transmitter and related position of flow pipe are different according to different measurment medium Liquid The pressure port must be selected on side of the flow pipe to avoid slag deposition Smart transmitter should be installed under the pressure port so that the gas can be drained into flow pipe As shown in Figure 2 4 Stream The Inlet pressure pipe must be installed on the side of the flow pipe and smart transmitter must be installed under the pressure port The inlet pressure pipe should be filled with water to prevent the direct contaction between smart transmitter and stream Smart transmitter should not exceed the working temperature limit when stream or other high temperature medium is measured As shown in Figure 2 5 Gas The pressure port should be installed on the top or on the side of the flow pipe Smart transmitter eeu CR Ft 18 sc JMicrocyber Microcyber Inc should be installed on the top of the pressure port so that the liguid can be drained into flow pipe As shown in Figure 2 6 flow flow D direction f direction T pipe withplug for liquid filling in NN measuring stream long enough for cooling kA cut valve three valve high H highC HD YA 5 three valve X low L LA Tu exha
39. layed on LCD Special symbol area will display the downward arrow indicating that it is in the lower limit currently Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 2 4 Operation steps for setting upper limit Mode 04 The present pressure value is used to set the upper limit of primary value Please confirm that the value input to upper limit of smart transmitter is stable You shall set the upper limit of primary value according to the following steps Select Mode 04 the current value and unit of primary value will be displayed on LCD Special symbol area will display the upward arrow indicating that it is in the upper limit currently Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 2 5 Operation steps for setting electronic damping Mode 05 Setting the time constant of electronic damping the range is from 0 to 32s You shall set the electronic damping according to the following steps Set mode 05 Select damping via 1 or 1 Use M to do mode switch The damping only affects the output of analog input function block 4 2 6 Operation steps for lower limit of passive range Mode 06 Passive range replacement sets lower limit of primary variable You shall set the lower limit of primary variable according to the following steps
40. lect mode 16 LCD will display the calibrated process value last time and related unit f you just would like to check the info press M to do mode switch Otherwise you may use the reference pressure Input the reference pressure value starting from this point via 1 or Ll Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 4 10 Operation steps for upper limit of range Mode 17 In this mode you shall modify the slope of characteristic curve The characteristic curve is rolling around the low setting point You shall implement the calibration of upper limit according to the following steps Select mode 17 LCD will display the calibrated process value last time and related unit If you just would like to check the info press M to do mode switch Otherwise you may use the reference pressure Input the reference pressure value starting from this point via 1 or Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 4 11 Operation steps for lower limit of input range Mode 18 In this mode you shall set the lower limit of input range You shall do implement the calibration of lower limit of input range according to the following steps Select mode 18 LCD will display the calibrated process value last time and related unit 24
41. lled in the membrane guides the differential pressure so that the measure membrane moves to low pressure side As a result the capacitance of high pressure side is lower than that of the low pressure side when Pi P2 the position of measure membrane when P1 gt P2 the position of measure membrane fixed capacity polar plate Figure 3 2 Sensor Capacitance Membrane When the displacement of the Measure Membrane is shorter than the thickness of its own there will 9 JU PFEF icrocyber Microcyber Inc be a linear relationship between the displacement and the differential pressure Ad K AP 3 1 The capacitance of the plate capacitor has a reciprocal relationship with the distance of the polar that is a nonlinear relationship However when the differential capacitance structure is used the distance has a linear relationship with the radio of the difference between the measure capacitance and the sum of the measure capacitance CL CH CL CH AdK 2 3 2 Take the 3 1 into 3 2 CL CH CL CH KIK2Ap K1K2 is the constant determined by the membrane structure Therefore the result isthat there is a linear relationship between the differential pressure Ap and the radio of the difference between the measure capacitance and the sum of the measure capacitors CL CH CL CH is obtained If the radio is got the differential pressure can be got The instrument board of smart transmitter is responsible f
42. lue needed to calibrate when the output current is stable and input the practical value of current the value of the ammeter to the edit adjustment value and then click the button apply Note whether the output current is satiafied to the requirements if not follow the steps above to adjust again Fixed current output In Figure 5 7 input the value of the current thesmart transmitter will be fixed on to fixed current value and click the button enter exit fixed current mode to enter or exit the mode of fixed current output The text of the button can display exit fixed current mode and enter fixed current mode in turn to tell users what to do Set Current Fixed Output Fixed Current Enter Exit Fixed Current Mode Set Current Value Adjustment Value Figure 5 7Calibrate current Saturable fixed output Set by manufacturer do not calibrate In the run of the HART smart transmitter compare the value of the primary variable and range upper lower limit of the of the primary variable continuously When the value of the primary variable exceeds the range of the primary variable the smart transmitter will output fixed current to indicate that the value of the primary variable is exceeded When it is over the upper limit the smart transmitter output fixed current 20 8mA When it is less than the lower limit output 3 9mA 5 3 Jump pin Configuration HART smart transmitter has two hardwa
43. me and related unit If you just would like to check the info press M to do mode switch Otherwise you may use the reference pressure Input the reference pressure value starting from this point via 1 or Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 3 5 Operation steps for upper limit of range Mode 17 In this mode you shall modify the slope of characteristic curve The characteristic curve is rolling around the low setting point You shall implement the calibration of upper limit according to the following steps Select mode 17 LCD will display the calibrated process value last time and related unit If you just would like to check the info press M to do mode switch Otherwise you may use the reference pressure Input the reference pressure value starting from this point via 1 or Press Enter to set If the setting is successful it will show OK otherwise it will show Err Use M to do mode switch 4 4 Adjusting for PA Smart Transmitter In this section we describe the adjusting steps of PA smart transmitter By adjusting in the workplace you can regulate bus address display variable type point position zero point unit the upper limit and lower limit of the transmitters etc The functions and operation are shown as following in detail pee Mode Button Function da Di
44. n failure it display will display the reason Set the lower Implementation Fun03 Lower limit 03 limit of primary of the calibration LOWER value range Set the upper o Implementation Fun04 au Upper limit 04 ERES limit of primary of the calibration UPPERPER value range Time constant and the unit is Electronic Fun05 05 Ascending Decreasing second damping DAMP f Setting range 0 0 to32 0 Manual setting Lower limit of Pre setting Pre setting Fun06 of lower limit of 06 Implementation passive range decreasing ascending PVLRV primary value range 13 JMicrocyber Microcyber Inc Mode Button Function Function Display Function SEO M t ul Enter Display description Manual setting Upper limit of Pre setting Pre setting Fun07 of upper limit of 07 Implementation passive range decreasing ascending PVURV primary value range Set zero point Zero point of da Implementation Fun08 of primary primary value of the calibration ZERO value with current value Fun10 Set linear or Transfer function 10 Decreasing Ascending Implementation FUNCT sguare root Display the Measurement Select from varieties of Funll expected the value display 11 m possibilities DISP measurement source result Fun12 Physical unit 12 Select Physical unit UNIT When the user is doing adjusting in workplace press MJ for long it can be switched among the functions above
45. n the function of measurement value display it will display the measurement value selected in Mode 11 The physical unit is set in Mode 12 Point position is set in Mode 14 4 4 2 Error Display In the course of local operation the following error info may occur Display Explanation NumEr Number Error FNErr Mode Number Error UNErr Unit doesn t match Lock The jump pin is setting as configuration protection 92 JMicrocyber 4 4 3 Operation steps for setting electronic damping Mode 05 Microcyber Inc It is about setting time constant of electrical damping the range is from 0 to 32s You shall set electrical damping according to the following steps Set mode 05 Select damping via 1 or 1 Use M to do mode switch The damping only affects the output of input function block of analog parameters 4 4 4 Operation steps for setting measurement value display source Mode 11 In this mode you may select the value to be displayed In SIMATIC PDM it is the parameter of Transmitter Type You shall select the display source of measurement value according to the following steps Set mode 11 Select the display source of measurement value via 1 or 1 Use MJ to do mode switch In Mode 12 the distributed physical unit depends on the display source of measurement value Following is the supportive measurement value display source Display source of mea
46. nnection of FF instrument is shown in Figure 6 2 in order to ensure the bus signal quality the terminal matching resistances should be connected to the 2 ends of the bus The bus maximum length is 1900m with a repeater the length can be extended to 10 kilometers er n Fieldbus I O Mast Data Transfer Switch FF Bus Paint To Point Rus With Rranch daisy chain Tree Figure 6 1 the Topology of FF Bus Power Supply For Fieldbus THE LOCALE OF FF DEVICE MASTER CONTROLLER Figure 6 2 FF Bus Connection 6 2 Function Block FF smart transmitters carries out the FF standard function blocks shown was the table below Please refer to related FF protocol document for detailed info about configutaion methods of function blocks Function Block name Description Resource block is used to describe the device identity in the field such as device name RES manufacture serial number There is no input or output parameter in the resource block Generally there is only one resource block for each device Transducer block is used to read sensor hardware data or write the data in the field to TRD related hardware Transducer block includes the info such as range sensor type linearization I O data etc DSP DSP block is used to configure display info in LCD PID PID function block has the function of PID control and setting point adjustment process 32 JMicrocyber Microcyber Inc valu
47. o carry out switch operation When the process is not 100 user shall get the magnetic sticks out without operation 19 JMicrocyber 4 1 1 General Adjusting Method Microcyber Inc Following is the general adjusting method please refer to specific description for info in detail In the measurement value display mode press Mode MJ to do mode switch When it is displayed in mode needs to be adjusted get out the two magnetic sticks the present value to be adjusted will be displayed in the LCD Press 1 or to adjust after that press Enter to confirm Press M switch to measurement value display mode Notes 1 It is not necessary to confirm for some functions After adjustment it is saved at the same time 2 If there is no button operation within 1 min There is no magnetic sticks inserted in the two holes it will return to normal display mode 4 2 Adjusting for HART Smart Transmitter In this section we describe the adjusting steps of HART smart transmitter By adjusting in the workplace you can regulate zero point unit the upper limit and lower limit of the transmitters The functions and operation are shown as following in detail Mode Button Function Function Display Function D M t ul Enter Display description Display the Measurement measurement value value selected display in display mode 11 Failure When the transmitter Failure M is i
48. of measurement value display it will display configuration info of DSP display blocks 4 3 2 Error Display In the course of local operation the following error info may occur Display Explanation NumEr Number Error FNErr Mode Number Error Lock The jump pin is setting as configuration protection 4 3 3 Operation steps for zero point of primary value Mode 15 When the transmitter is installed already and ready to operate the outer effect such as installation location surrounding temperature and allowable pressure related to installation i e pressure column 18 JMicrocyber leading to pressure pipe of pressure transmitter may cause the initial zero point to displace Microcyber Inc You shall calibrate zero point according to the following steps Create a pressure scale Set mode 15 Press Enter to set If the setting is successful it will show OK otherwise it will show Err The calibration is successful return to the measurement value display mode 0 will be in display area 4 3 4 Operation steps for lower limit of range Mode 16 In this mode you shall modify the slope of characteristic curve The characteristic curve is rolling around the high setting point which replaces the zero point calibration Mode 08 You shall implement the calibration of lower limit according to the following steps Select mode 16 LCD will display the calibrated process value last ti
49. om PROFIBUS PA Using your mouse to select and drag it to PROFIBS DP BUS shown as Figure 7 6 rsen rm installing GSD file PA instrument is shown in catalog ar 1 X TUN Ter Mae Medie mt L Figure 7 6 Drag PA device to the PROFIBUS DP Bus Select Download configuration information to PLC master station in the PLC list It is the last step for the communicarion configuration between PA instrument and master station cyber data shown as Figure 7 7 Tar Woe oa pe ni e Late anton Let a oer sg omm tM mant rc Masa ones imr BR imn tmm Drag PA instrument into the fieldbus of PROFIBUS DP Figure 7 7 Download the configuration to PLC PROFIBUS non cycle data communication configuration PROFIBUS DP non cycle data communication meansfacing linking data communication between 42 cb et i JMicrocyber Microcyber Inc Class 2 master station and slave station It is under the circumstance without affection cyber data communication and in the non cycle period Non cycle data is mainly PA function block parameter recognization and diagnoseinfo etc Non cycle data communication is mainly applied in PA device management diagnose recognization calibration maintenance etc User may use SIEMENS device management software SIMATIC PDM for non cycle data communication configuration of PROFIBUS PA transmitters Here is an example Before the configuration please add manufacture info Find manufacturer csv file in
50. on 6 4 Jumper pin Configuration There are 3 hardware jumpers in FF smart transmitter shown as Figure 6 7 SIM Jumper Simulattion jumper can achieve simulation function WP Jumper Write protection jumper can refuse any write operation for FF smart transmitter which can avoid the vicious modification for instrument data RST Jumper Reset jumper will reset the transmitter data back to factory Please make the transmitter powered off insert the jumper to RST and then power the transmitter on the data will be back to factory data ure 7 2 PROFIBUS PA BUS CONNECTIONS 7 2 Function Block PA Smart Transmitter realizes the PA standard function block as the table shown as the table below Please refer to PROFIBUS PA specification for function block configuration methods Physical block PB describes the information of device specific hardware info Physical Block fs i i recognization info and diagnose info including device bit number software version 36 CP Ft s oc JMicrocyber Microcyber Inc hardware version installation date etc Transducer Block Transducer block separates the function block from instrument input output characteristic It carries out the function of input output data calibration and linearization etc and transfer the data to AI function block via inner channel Figure 6 7 FF Smart transmitters jumper Chapter 7 Configuration of PA Smart Transmit
51. or data back to factory with magnetic bars shown as Chapter 5 4 Please make the transmitter powered off insert the jumper to RST and then power the transmitter on the data will be back to factory data shown as Figure 7 13 44 cpi i jn Mici ocyber Microcyber Inc Attention After the operation for data back to factory with RST jumper please turn off instrument power again pull out the RST jumper then use the instrument normally Otherwise if you keep RST jumper like this when next time you restart the instrument all data will be back to factory the configuration info before power off will be lost Figure 7 12 PA smart transmitter hardware jumpers Figure 7 13 PA smart transmitter data back to factory WP Jumper Write protection jumper can refuse any write operation for FF smart transmitter which can avoid the vicious modification for instrument data 45 chi lg in JMicrocyber Chapter 8 Maintain Simple maintain Microcyber Inc Number Display Reason Methods i Output current value a power failure a modify power is 0 b wire cutting b check wire HART transmitter Failure connection between the 2 oh Check the connection current value exceeds sensor and the circuit board limit HART transmitter current a instrument in multi point a modify slaves address in single mode 3 fixed on mode b check the connection of ga
52. or measuring the radio referred above The instrument board using digital technology translates the change of the capacitance of the two measure capacitors into the change of the counting value firstly and then calculates the radio NL NH NL NH The instrument board is also responsible for real time temperature acquisition and uploads it with radio to the communication board The communication board are not only responsible for the communication between the smart transmitter and the Protocol Fieldbus but also upload the differential pressure which is calculated using the data supplied by the instrument and the calibration parameter to the device in the upper layer via separate protocol The communication board of HART smart transmitter can control the output of D A according to the differential pressure calculated to carry out the control of analog current signals The communication board can control LCD board to carry out present condition and measurement pressure value of the smart transmitter Terminal board supplies a simple signal interface for the communication board 3 2 Construction Introduction The differential capacitance membrane is encapsulated in the sensor and through three capacitance polar cables which are extracted The capacitance polar are welded on the measurement membrane and fixed polar separately And the Flange is tightly ferruled on the both sides of the sensitive device by four bolts As a result the sensor is
53. ppendix 2 Optional Components Microcyber Inc Optional components list of NCS PT105 II serials e supply onot supply Optional components Model B Pipe mounting bracket angle type Plate mounting bracket angle type Pipe mounting bracket flat type On top of the Flange side On bottom of the Flange side Ea D BREER De mesmesset mera efe fals fa 1 2 14NPT pressing sleeve seal nickel plating carbon steel 1 2 14NPT pressing sleeve seal stainless steel 1 2 14NPT welded seal nickel plating carbon steel 1 2 14NPT welded seal stainless steel Ttype M20 welded seal stainless steel Ca Ms LCD model e e e e DA Ex d IIC T6 e e e e IA Ex ia IIC T6 e e e e IB Ex ia IIC TS e e e e IC Ex ia IIC T4 o e e e Maa of Ong Esc sa sa so ss Butadience arylonitrile rubber Ethylene propylene 1Cr18Ni9 0Cr17Ni4Cu4Nb 42CrMo Three valves SR SG Carbon steel Stainless steel Note If the range is not noted the range is the maximum range 5l
54. r Inc The measurement accuracy of the smart transmitter depends largely on the correct installation of the smart pressure transmitter and the pressure inlet tube In particular the measurement of the flow mainly relates to the correct installation of a measurement device 2 1 Transmitter Installation For transmitter installation three types of bracket are provided pipe mounting flat bracket pipe mounting angle bracket and plate mounting angle bracket Accordingly there are three installation methods as the following The installation of pipe mounting flat bracket the typical installation as Figure 2 1 shows Fix transmitter in flat bracket using four bolts provided and then fix the flat bracket on the vertical pipe of 50mm around with the U shape bolt provided The installation of pipe mounting angle bracket the typical installation as Figure 2 2 shows Fix transmitter in angle bracket using four bolts provided and then fix the angle bracket on the horizontal pipe of amp 50mm around with the U shape bolt provided The installation of plat mounting angle bracket the typical installation as Figure 2 3 shows Fix transmitter in angle bracket using four bolts provided and then fix the angle bracket on the plate with the M10 bolt Figure 2 1 The installation of pipe Figure 2 2 The installation of pipe Figure 2 3 The installation of platmounting flat bracket mounting angle bracket mounting angle bracket 2 2 Inlet Pressure Pipe Instal
55. re jumpers as Figure 5 8 shows The threepoints on bottom are failure alarm current setting jumpers and the top three points are calibration protection setting jumpers 30 cp xs al jut JMicrocyber Microcyber Inc Failure Alarm Current Jumper HART smart transmitter has self diagnosis function When a failure is tested out the transmitter will output alarm current automatically The alarm current mode depends on failure alarm current jumper setting on the right side of the communication board When the jumpers are in the two points marke with Hi it will be the high level alarm 221 75mA When the jumpers are in the two points marke with Lo it will be the low level alarm 3 75mA Calibration Protection Setting Jumper HART smart transmitter supplies the calibration protection jumper setting or not shown asFigure 5 8 When the jumper is at the right side of two points marked with WRD it will be the calibration protection And in that time the HART smart transmitter does not allow any operation about modifying device configuration When the jumper is at the right side the HART smart transmitter allows the operation about modifying device configuration Figure 5 8 HART Smart Transmitters Hardware Jumpers 31 ch m o M icrocyber Microcyber Inc Chapter 6 Configuration of FF Smart Transmitter 6 1 Topologic Connection FF transmitter supports many net topologies shown as Figure 6 1 shows the bus co
56. rement value according to the following steps Select mode 12 LCD will display present unit identifier and the corresponding unit descriptions 16 JU chr di i icro Microcyber Inc Select a unit via 1 or Ll Use M to do mode switch 4 3 Adjusting for FF Smart Transmitter In this section we describe the adjusting steps of FF smart transmitter By adjusting in the workplace you can regulate zero point unit the upper limit and lower limit of the transmitters The functions and operation are shown as following in detail Mode Button Function Function Display M t H Enter Display description Function Display the Measurement configuration value info displayed by display DSP display block Failure When Fail the transmitter is ailure displ in failure it will isplay display the reason For pressure differential pressure flow The liguid level transmitter Zero point of Implementation discharges to Fun15 primary 15 of the vacuum the n ZERO value calibration absolute pressure transmitter is in vacuum The unit for measured value is pressure unit Set the lower Implementation Pre setting Pre setting Fun16 limit of Lower limit 16 of the ascending decreasing LOWER characteristic calibration curve Set the upper Implementation Pre setting Pre setting Fun17 limit of Upper limit 17 of the ascending decreasing UPPERPER characteristic
57. roof certification from National Supervision and Inspection Center for Explosion Protection and Safety of Instrumentation NEPSI Smart Transmitters Size shown as Figure 1 1 ze pK cu To 7 C3 N ge Ws GS Figure 1 1 Smart Transmitter Size Unit mm Smart Transmitter Structure shown as Figure 1 2 Microcyber Inc no drawing pressure on L for SG SA Figure 1 2 Smart Transmitter Structure 1 Front 2 O ring 3 Display card 4 LCD cover hosing card 5 Location 6 Communication 7 Wiring hole 8 Name plate Column board screw 9 Name plate 10 Z S hole 11 Electric 12 Pin board housing 13 Rear cover 14 Lock screw 15 Brand plate 16 Brand screw plate 17 Screw 18 Terminal board 19 Exhaust outlet 20 Bolt ch m o JMicrocyber Microcyber Inc valve 21 Flange 22 Transition joint 23 Bolt 24 O ring 25 Vent flange 26 Sensor 21 O ring 28 Screw adapter 29 Instrument card wire Note The terminal board and communication board for FF Smart Transmitter are identical to those of PA Smart Transmitter but the components are different from the components of HART Smart Transmitters The size is the same as that of HART as well as the installation except for the fixed screw position of terminal cards Therefore there is no structure shown for FF Smart Transmitter and PA Smart Transmitter JMicrocyber Chapter 2 Installation Microcybe
58. s pipe 4mA add pressure b leakage the output no change Smart transmitter bera a connection failure a check the wire loop 4 communication b multi mode b check net failure Daily maintenance Only clean Failingrepair Please return it back 46 JU cx ai o icro Microcyber Inc Chapter 9 Technical Specifications 9 1 Basic Parameter Measure object liquid gas stream 9 32V DC FEPA 9 32V dc FF PA Explosion proof instrument 11 9 42 V DC HART 11 9 30 V DC HART Explosion proof instrument Analog 2 wire 4 20mA Output Digital HART FF and PA signal 0 1500ohm common Load resistant 250 550ohm with HART Input and output insulating voltage 500Vrms 707VDC Display Optional 6 bits digital number or 5 bits characters LCD display Work temperature 40 85 C No display 30 70 C display Temperature scale 30 60 C Explosion proof Store temperature 40 100 C No display 40 85 C display 110 C Type name include IC 149 C silicone oil 204 C sylthlem800 204 C inert liquid 104 C others Allowed media temperature measured Humidity scale 5 100 RH Start time S5 seconds Refresh time 0 2 seconds Dump adjusting Time constant 0 15 seconds Range 2 1000psi 6 89MPa Range 3 8 2000psi 13 8MPa Range 3 8 2000psi 13 8MPa Static pressure limit SG Range 9 4500psi 31 0MPa Range 0 7500psi 51 7MPa Change of cav
59. splay M t ul Enter Display description Display the Measurement measurement value value display displayed in Mode 11 Failure Failure When display the transmitter 19 PFT 18 od JMicrocyber Microcyber Inc Mode Button Function Function Display M 1 H Enter Display description Function is in failure it will display the reason Time constant and the unit is Electronic Fun05 05 Ascending Decreasing second damping DAMP Setting range 0 0 to32 0 Display the Measurement Select from various of Funll expected the value display 11 possibilities DISP measurement source result Fun12 Physical unit 12 Select Physical unit UNIT User address Fun13 from ADDR PROFIBUS 0 126 Bus address 13 Ascending Decreasing Implementation Fun14 Point position DECPT in display area Point 14 Modify For pressure differential pressure flow The liguid level transmitter discharges to Zero point of Implementation Fun08 vacuum the primary value of the calibration ZERO absolute pressure transmitter is in vacuum The unit for measured value is pressure unit Setting the Lower limit of Pre setting Pre setting Fun16 lower limit of 16 Implementation range ascending decreasing LOWER characteristic curve Upper limit of Pre setting Pre setting Fun17 Setting the 17 Implementation range ascending decreasing UPPER upper limit
60. surement value Auxiliary info of LCD O Primary value output of pressure transducer block PRIM 1 Second value output of pressure transducer block SECI 2 AI function block output AIOUT 3 Sensor original value of pressure transducer block SENS 4 Sensor temperature value of pressure transducer block TEMP 5 TOT function block output TOTAL 4 4 5 Operation steps for setting physical unit Mode 12 The physical unit can be set by selecting in the list The selected unit depends on the display source of measurement value Mode 11 You shall set the physical unit according to the following steps Set mode 12 When the mark of present value appears in the display area the related text will be in the unit display area Select the a unit via 1 or 1 Use M to do mode switch Following is a list about physical unit can be used in every measurement type Pressure Unit Code Unit Code Unit Code Unit 1130 Pa 1140 atm 1150 mmH O 4 C 1131 GPa 1141 psi 1151 mmH O 68 C 1132 MPa 1142 psia 1152 ftH O 1133 KPa 1143 psig 1153 ftH O 4 C 1134 mPa 1144 g cm2 1154 ftH O 68 C 1135 uPa 1145 kg cm2 1155 inHg 22 chi x di od JMicrocyber Microcyber Inc Code Unit Code Unit Code Unit 1136 hPa 1146 inH O 1156 inHg 0 C 1137 bar 1147 inH O 4 C 1157 mmH
61. ter 7 1 Topology Connection Transmitter topology connection A PROFIBUS PA transmitter supports many net topologies shown as Figure 7 1 shows the bus connection of PA instrument is shown in Figure 7 2 in order to ensure the bus signal guality the terminal matching resistances should be connected to the 2 ends of the bus The bus maximum length is 1900m with a repeater the length can be extended to 10 kilometers PLC Main station Parameter configuration tool PROFIBUS DP BUS junction box P to p Lateral of BUS Crossed wired Tree style Figure 7 1 PROFIBUS PA Network Topology 37 cR EHH ou JMicrocyber Microcyber Inc tax 19008 PA Bus PA Bus E hl l n in Fieldbus power oina Field PA Device Fig Analog Input Analog input block achieves analog process value via inner channel and process the value Block and then provides the right measurement value to master device via bus communication Totalizer block achieves flow instantaneous value via inner channel and cumulates value Totalizer Block ne and then provides the cumulated value to master device via bus communication 7 3 Function Configuration Please refer to 4 2 Adjusting for PA Smart Transmitter for detailed info about range setting zero setting bus address and data recovery of PA smart transmitter Environment Settings 1 PC with Windows 2000 or Windows XP 2 SIEMENS Step7 configura
62. tical pressure value is the pressure value of range lower limit and the current output is 4mA Set Range Value Set Point ee Get Current Value Adjustment Value Download Figure 5 5 Calibration of rangelower limit Add practical pressure of the up limit of the range on the Transmitter select the calibration point of up limit of range Add standard pressure of the range upper limit to transmitter when the pressure is stable select the calibration point upper range as Figure 5 6 shows And then click the button get current value the calibration data is displayed in adjustment value Complete the calibration by clicking the button download Nowthe practical pressure value is the pressure value of range upper limit and the current output is 4mA 29 cp ep i JMicrocyber Microcyber Inc Set Range Value Set Point UE Get Current Value Adjustment Value Download Figure 5 6 Calibration of rangeupper limit Current calibration and fixed current output User can calibrate the analog output current 4mA and 20mA and output fixed current In the operation the rolling address of the smart transmitter must be 0 And other rolling addresses will prompt error message in multi point mode In addition an ammeter with the 5 1 2 digit precision should be series wounded in the output loop of the smart transmitter Calibrate 4mA and 20mA current In Figure 5 7 select the current va
63. tion error the smart transmitter will only display CONFIG ERR Write the display function block status as OOS before right configuration and write as AUTO after configuration which makes the configuration is effective 1 BLOCK TAG X This parameter defines function blocksname which to display For example user would like to display a certain PT AII parameterhe should configure the BLOCK TAG X at first define parameter value as PT AI1 Notes It must be 32 bytes otherwise padded the space align 32 byte For example if wants to input PT AI1 the following should be wrote in HMI PT AI1 BLOCK TAG X requires input is 32 bytes If it is less than 32 bytes it shall be added For example you should write PT AI1 in configuration software for the PT AI1 mention above 2 RELATIVE INDEX X This parameter defines display function block parameter index For example if the user would like to display PT AII output value define the parameter as 8 The index of PT AII s OUT parameter is 8 More information can be referred to in the part of FF fieldbus functions block protocol 3 SUB INDEX X This parameter defines display function block parameter index if exist For example if the user would like to display PT AII output value define the parameter as 8 and define SUB INDEX X as 2 The sub index of OUT parameter value is 2 4 MNEMONIC X This parameter is used to display parameter name it can be input by user 35 J
64. tion software SIEMENS PDM device management software 3 DP PA coupler or connector 4 Class 1 master station such as PLC Class 2 master station such as CP5611 board 5 PA Terminal matcher 6 Standard pressure source Transducer block parameter configuration The transmitter block separates the function block sensor and special I O device it relys on device manufacture to access or control I O device Through the access to I O device the transducer block can achieve input data or set output data Generally the transducer block has the function of linearization specialization temperature compensation control and exchange data etc The structure is shown as Figure 7 3 38 JU chis oc ici ocyber Microcyber Inc Sensor Value imi Pressure Secondary Value Unit 1 i Sensor HI Limit Scale in 100 1001 Al Channel Secondary Value 2 Scale In 0 0 Al Channel Secondary Value 1 Senaor Lo Limit No Linearisation 100 Scale Out 100 Al Channel Linsarisation Tabl Primary Value E Scale Out 100 Scale Out vs Scale Out 0 0 Scale Out 0 Scale Out Lin Type Primary Value Unit Temperature Sensor z re Temperature Temperature Unit C F K Figure 7 3 Transducer Block Structure Parameter description as following Parameter Description The allowable minimum calibration span is necessary to ensure that calibration is CAL MIN SPAN done well an
65. ust outlet valve optional W ezhaust outlet plug valve optional Figure 2 4 Installation for liguid medium connection Figure 2 5 Installation for stream medium connection exhaust outlet valve optional high C H Dang PAE oe Pp Net E r TS low CL MAMAS few NCP f j Pai 7 direction AL L f n M y 6 LA Ls st Ld E sS 4 Lt Dt Ng x L A AH prs TX bl f x three valve Lat ma Ssi d m gt Ps three valve ana f low CL if o D flow exhaust outlet M Fi A S direction NE valve optional l 1 d wN plug op NG Py 3 2 i Figure 2 6 Installation for gas medium connection Notes 1 The inlet pressure pipe should be as short as possible in the case of meeting the needs 2 Corrosive or overheated medium should not be contacted with the transmitter directly 3 The inlet pressure pipe should be installed in the place where the temperature gradient is low and fluctuation is small 4 Working temperature limit must be paid attention to when high temperature medium is to measure 5 For differential pressure transmitter the two inlet pressure pipes should be kept at the same temperature and the hydraulic height should be kept balance For differential type 6 The inlet pressure pipe should use large diameter pipe as far as possible in case of the friction effect 7 For differential pressure transmitter the liquid level of the two inlet pressure pipes should be kept at the s
66. vity of the instrument and inserted in the communication board as the Figure 3 5 shows Card Lead Wire of the Instrument Card Figure 3 5 The connection of the Instrument Board Figure 3 6 The Finished Product After the LCD board is fixed on the communication board the cover of the instrument can be screwed on to form a finished product as Figure 3 6 shows As the core of the smart transmitter the communication board connects the terminal board instrument board and LCD board The communication board is fixed in the housing behind the terminal board And the LCD board which can be rotated in four angles is fixed on the communication board as Figure 3 6 shows Figure 3 7 the structure of the Meter 1 chi m o JMicrocyber Microcyber Inc Chapter 4 Adjusting in Workplace 4 1 Operation Instruction for Magnetic Sticks The adjusting in workplace can be realized by inserting magnetic sticks into the holes named as SPAN or ZERO which are on the top of the transmitter housing shown as figure 4 1 Special Mark Number Display ZERO SPAN Oo Figure 4 1 Location of magnetic sticks inserted holes and full scale LCD Text Display TIMURI Ze Percentage Display The following will show how to utilize different combinations of magnetic sticks inserting to simulate four virtual key buttons which is good for description of adjusting in workplace A
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