ESD Test System
Contents
1. _ Discharge Network DN Relay Module RM Sv mL ee Sharp Tip for contact discharge CD Rounded Tip for air discharge AD 30 mm Tip Electrode for AD V gt 16 kV Generator Specifications ESD3000 Discharge risetime depending on module type Air discharge 0 2 up to 30kV depending on module type _ Contact discharge 0 08 up to 30kV depending on module type Voltage increment resolution 100 volt steps Contact discharge repetition interval 0 05 to 30s Discharge detection every pulse or real discharges only Discharge counter 1 to 29999 Discharge polarity positive negative and alternating Holding time 5s Programmable parameter ramps voltage polarity Discharge trigger manual automatic or remote Test report data from TRA2000 soft sequence number of discharges voltage ware polarity Power supply 10 x UM 3 AA batteries Weight including batteries 870g 1 Note The repetition rates are applicable to IEC61 000 4 2 only For all other modules or applications consult the relevant DM Discharge Module or DN Discharge Network specific instruction sheets e Immunity Tests ESD Test System Modules Standard Modules Modules Standards ESD3000DM1 IEC 61000 4 2 ITU T K20 ISO TR10605 PSA Peugeot Citro n B21 7110 MIL STD 883 GR78 CORE RTCA DO 160 IEC 61340 3 1 JEDEC 22 A114 MIL STD 750D IEC 61340 3 2 JEDEC 22 A115 IEC 60571 EN 50155 0 7ns up to 1ns and lt 400ps IEC 62. Individually calibrated discharge modules and networks Standard 0 7nS 1nS or Fast ESD ca 300pS events ESD3000 is powered by regular or recharge Remote control and software upgrade through standard interface Raani Wide range of accessories 2 year warranty User Benefits The technical excellence and many unique features of ESD3000 translate directly into benefits for the user Cost effective solution to meet many test requirements Low cost and rapid extension to 30kV Save unnecessary development time no overtest As standard egvipment risetimeswitohingon ESD events realised exactly as in standard 30kV modules Increase quality of test object Always calibrated ALL high voltage elements are in the module Realtime parameter change Ideal development tool Save operator time with the automated test routines and test report facility No operator fatigue due to ergonomic design and light weight Unparalleled reliability and system up time The ergonomic design allows easy parameter Increase reliability of test object EUT change during operation with one hand and without fatigue Immunity Tests ESD Test System 5 Component Parts of the ESD3000 ESD3000 16kV version Discharge Module DM D ESD3000 _ DED 2 o o 1 4 Sharp Tip for contact discharge CD Rounded Tip for air discharge AD 30 mm Tip Electrode for AD V gt 16 kV ESD3000 30kV version
3. ESD Test EMC PARTNER system Brief Overview of Phenomena Applicable Standards Test System Overview ESD3000 System Generator Specifications Accessories and Options Software s s n EMC PARTNER s Product Range ah P O O G Q A ND N Brief Overview of Phenomena What causes electrostatic discharges Humans become electrostatically charged by walking over an insulating floor surface The body s capacitance can be charged to several kilovolts A discharge occurs when contact is made to an electronic unit or system These are visible as a spark and in many cases can be felt by the person who receives a shock These discharges are harmless to humans but not to sensitive modern electronic equipment The result ing current can cause interference in electronic equipment or even cause an entire system crash ESD has been known to the electrical industry for over 30 years but only recently has increased in significance with the advent of sensitive micro electronic devices The cost of damage caused by ESD is difficult to assess but amounts to billions of dollars worldwide Most affected are manufacturers of integrated circuits the chemical industry where explosions or fires can occur manufacturers where process controllers and electronic equipment can be dis rupted automotive manufacturers military users International Electro
4. Oohm 150pF 1500hm 400pF 1500hm 500pF Oohm Voltage range CD Contact Discharge 2kV up to 30kV 2kV up to 30kV 2kV up to 30kV 2kV up tp 30kV 2kV up to 30kV Further information for all modules is available on the individual instruction sheets Refer to EMC PARTNER or your local representative DM1 module for IEC 61000 4 2 IEC 61000 4 2 Ed 2 New test method and tolerances for impulse evaluation ESD3000 with DM1 fulfills BOTH Ed 1 and Ed 2 Immunity Tests ESD Test System Voltage range AD Air Discharge 0 2kV up to 16kV 0 2kV up to 16kV 0 2kV up to 16kV 1kV up to 30kV no AD no AD 0 2kV up to 16kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 2kV up to 30kV 2kV up to 30kV Voltage range AD Air Discharge 2kV up to 30kV 2kV up to 30kV 2kV up to 30kV 2kV up to 30kV 2kV up to 30kV TRA3000 TRA2Z004 TRA2006 ESD specifications of TRA3000 TRA2Z000IN4 and TRA20O00IN6 Discharge risetime 0 7 1 0nS Air discharge 2 0 up to 16kV Contact discharge 2 0 up to 10kV Voltage increment resolution 1 volt steps Contact discharge repetition interval 0 05 to 30s Discharge detection Every pulse or real discharges only Discharge counter 1 to 29999 Discharge polarity Positive Negative and Alternating Holding time oS Programmable parameter ramps Voltage Po
5. the specified circuits of a new application Each new module fitted to the ESD3000 is automatically identified and the corresponding program displayed Modules can be ESD3000 EMC PARTNER s battery operated configured to meet requirements for Special component values but also so that the portable 30 kV ESD generator waveshape is correct using the defined calibration method The modules contain all the high voltage circuits making ESD3000 the ONLY ESD system capable of fully conforming to different calibration requirements Unique in it s class ESD3000 is powered by a rechargable battery pack up to 30kV for approximately 8 hours 1Hz discharge repetition Regular AA batteries can also be used Electronic polarity reversal including alternating polarity is provided as standard in all ESD3000 models Available as a basic 16 kV unit ESD3000 is easily expandable to 30kV by simply add ing a Relay Module RM Remote control of ESD3000 test system is possible using the EMC PARTNER TEMA software package Long duration testing is made easier by fitting ESD3000 to a tripod mount fitted with standard photo type mount In combination with the TEMA software test reports can be generated As standard accessories ESD3000 is equipped with one set of UM 3 AA size NiMH rechargable batteries a power adapter for recharging 2 m Earth cable serial link cable to update the software via EMC PARTNER s website user manual with verification
6. 1000 4 2 RTCA DO 160 PSA Peugeot Citro n B21 7110 GMW 3100 ISO TR10605 SAEJSSI IS FORD AB AC GMW 3097 ISO TR10605 SAEJSSI IS FORD AB AC GMW 3097 STANAG 4239 ISO 14304 MIL STD 1512 MIL STD 331C MIL DTL 23659D STANAG 4239 ISO TR10605 ESD3000DM2 ESD3000DM4 ESD3000DM5 ESD3000DM6 ESD3000DM7 ESD3000DM8 ESD3000RM32 ESD3000DN1 ESD3000DN2 ESD3000DN3 ESD3000DN4 ESD3000DN5 ESD3000DN6 Cap Res 150pF 3300hm 330pF 20000hm 100pF 15000hm 150pF 3300hm 100pF 15000hm 200pF Oohm rise time lt 0 05us duration 0 1us 150pF 3300hm 330pF 20000hm 150pF 20000hm SOOpF 50000hm 500pF 5000hm 330pF 3300hm Voltage range CD Contact Discharge 0 2kV up to 10kV 0 2kV up to 10kV 0 2kV up to 10kV no CD 0 2kV up to 8kV 0 1kV up to 2kV 0 2kV up to 10kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 1kV up to 30kV 2kV up to 30kV 2kV up to 30kV 1 Generates Waveform B Can be used together with TRA3000 TRA2004 or TRA2006 and NW TRA RAIL to complete Waveform A requirements Modules for Special Applications Modules Standards ESD3000DN32 CAR1 ESD3000DN32 CAR5S JASO D 001 94 Renault 32 10 001 D ESD3000DN32 IND1 IEC801 2 ESD3000DN32 MIL2 Special Military ESD3000DN32 MIL3 MIL STD 1576 1 module integrated into ESD3000RM32 relay module Cap Res 150pF 5000hm 330pF
7. 61000 4 2 A2 2009 Ed 2 Part 4 2 Testing and measurement techniques Elec trostatic discharge immunity test American National Standards Institute ANSI C63 16 American National Standard for Electrostatic Discharge Test Methodologies and Criteria for Electronic Equipment Telcordia Bellcore GR 78 CORE September 1997 Generic Requirements for the Physical Design and Manufacture of Telecommunications products and Equipment Bellcore GR 1089 CORE 4 June 2006 Electromagnetic Compatibility and Electrical Safety Generic Criteria for Network Telecommunications Equipment Electronic Industry Association JEDEC EIA JESD22 A114 B June 2000 ESD Sensitivity Testing Human Body Model EIA JESD22 A115 A October 1997 ESD Sensitivity Testing Machine Model Society of Automotive Engineers SAE SAE J551 15 July 2002 Vehicle Electromagnetic Immunity Electrostatic Discharge ESD CENELEC ANSI we Telcordia Technologies Peformance from Eyni JEDEC a a Immunity Tests ESD Test System a Test System Overview ESD3000 ESD3000 is a light weight hand held battery operated tester The modular construc tion enables many different test standards to be performed by simply changing the module A broad range of accessories enable testing to many applications for contact discharge air discharge and indirect discharge The easily interchangeable discharge modules DM quickly adapt ESD3000 to
8. are simplify interfacing with the EUT PS3 programmable source is an EMC hardened supply for frequencies form 16 7Hz to 400Hz Frequency variation tests can be made using the PS3 SOFT EXT Complies with IEC EN 61000 4 28 PS3 programmable source ideal for EMC applications Immunity Tests ESD Test System For further information please do not hesitate to contact EMC PARTNERS representa tive in your region You will find a complete list of our representatives and a lot of other useful information on our website www em lt ec partner com The Headquarters in Switzerland EMC PARTNER AG Baselstrasse 160 CH 4242 Laufen Switzerland Phone 41 61 775 20 30 Fax 41 61 775 20 59 Email sales emc partner ch Web Site www emc partner com Your local representative Version 3 June 2010 Subject to change without notice
9. ight design with fixed discharge network to meet the IEC EN 61000 4 2 requirement 150pF 3300hm Immunity Tests ESD Test System a ESD3000 OPTOLINK iy USB RS232 Adapter TEMA Software Example of sequence for automotive tests ESD3000 OTPOLINK For remote control of ESD3000 the ESD3000 OPTOLINK and one of the following software packages is needed E3LOADER downloaded free of charge from the EMC PARTNER Website Using the serial interface firmware can be updated TEMA Software Comfortable control of ESD3000 from a PC Includes also control for EMC PARTNER Transient Test System and MIG2000 generators USB RS232 Adapter ESD3000 can be controlled from TEMA software using computers with USB interfaces and the USB RS232 adapter TEMA Software Start testing faster with pre loaded standard routines Supervise the test process us ing Loop continue or stop functions linked into EUT responses Customise the test report format and content automatically generating a document for export to Word or Excel AY Test Managet tesd iso 10605 seq File Edit Action Protocol Options Help mel aj olk Sequence Log Rep2 Rep3 Rep 4 Rep 6 Automotive Test according to ISO TR 10605 10 4101 04 05 EMC PARTNER AG E Operator J Bloggs Unit Servo Motor Hotes Remarks Serial Nbr 001 10 41 01 04 05 10 41 4 In vehicle tests AIR discharge 22222222L 10 44 10 44 3 104
10. larity Discharge trigger Manual or Automatic Accessories and Options ESD TARGET2 ESD VCP50 Vertical Coupling Plate ESD TARGET2 DN ESD TARGET2 50 ESD TARGET2 500 ESD TARGET2 2ohm target with SMA connector upper limit gt 4GHz 20dB attenuator and 1m coaxial cable Calibration target attenuator cable chain Application ESD calibration and comparison ESD VERI V 20GOhm divider for high voltage measurement on the ESD3000 up to 25kV Ratio is determined by the 1MOhm input of the oscilloscope Ratio approx 20 000 Application ESD voltage verification ESD VCP50 Vertical Coupling Plate Mechanical dimension 0 5m x 0 5m Application indirect ESD discharge with contact tip Includes 2m cable with 2 x 470kOhm resistors ESD TARGET2 DN 2ohm target with SMA connector upper limit gt 4GHz Calibrated target attenuator cable chain for up to 30kV Application ESD calibration and comparison ESD TARGET2 50 50 Ohm target with SMA connector Calibrated target attenuator cable chain according to IEC61340 3 1 and 2 ESD TARGET2 500 500 Ohm target with SMA connector Calibrated target attenuator cable chain accord ing to EC61340 3 1 and 2 a Immunity Tests ESD Test System ESD3000 only ESD3000 SAFETY S Under certain circumstances it is desirable to remove all charge from the ESD genera tor discharge tip before connecting a test object Particularly in applications i
11. nd power induction FCC part 68 for telecom equipment testing MIG2000 6 a flexible solution for military and avionic applications Component Tests Modular impulse generators MIG for transient component testing on varistors gas discharge tubes GDT surge protective devices SPD X Y capacitors circuit breakers watt hour meters protection relays insulation material suppressor diodes connectors chokes fuses resistors emc gaskets cables etc Manual or fully automated solutions are available up to 100kA 8 20us and 144kV 1 2 50us MIG1212CAP an automatic 8 bank capacitor test system Emission Measurements One unit performs all measurements on the power supplies of electronic equipment and products for the CE Mark HAR1000 uses a novel techniques to deliver clean power source for the EUT in a compact and lightweight form The system includes all hardware and software including line impedance networks control and evaluation software A basic 1 phase system can be easily extended to 3 phase by adding 2 further phases HARCS Immunity software further expands the system by addidng interharmonic tests voltage variation and ripple on DC tests Complies with IEC EN 61000 3 2 3 IEC EN 61000 4 13 14 HAR1000 3P and HARCS software a complete test system System Automation As addition to the basic generators a range of accessories are available to enhance capability Test cabinets test pistols adapters and softw
12. nvolving explosive devices airbags foil initiators etc where unexpected activation may en danger operating personnel In addition semiconductor devices can be damaged by a test finger holding residual charge ESD3000 Safety switch used in conjunction with ESD3000DM and ESD3000DN ena ESD3000 SAFETY S bles testing in a controlled environment that provides maximum safety for operating personnel and minimum risk of damage to Semiconductors ESD3000DM EXT ESD3000DM EXT This extension allows the separation of control and discharge module It can be used for DM and RM DN CNH12 CNH12 The CNH12 can be used for proximity magnetic field susceptibility tests ESD STAND Ed2 ESD STAND Ed2 Non metallic stand for ESD2000 3000 in accordance with IEC 61000 4 2 Ed 2 Height adjustable from 0 4m up to 1 75m Application long term tests in contact and air discharge mode TC MIG24 ED for explosive devices Testing of EUTs that could spontaneously explode or rapidly change state such as airbags or munition fuses can be accomplished with minimum risk to testing personnel by separating the ESD3000 control unit and the discharge module ESD3000DM EXT enables a separation of up to 1m ESD3000 with remote DM for testing explosive devices Use of a test cabinet from EMC PARTNER further increases safety by containing fly ing debris TRA2000 TRA2004 TRA2006 only ESD2000 ESD2000 ESD2000 is a lightwe
13. pro tocol conformity declaration and software package All delivered in a smart case TRA2004 TRA2006 ESD2000 is an accessory to EMC PARTNERS Transient Test System Power supplies and control of ESD2000 are incorporated into Transient Test System generators Connecting ESD2000 to TRA2004 or TRA2006 offers the possibilities of unlimited stor age places and immediate protocol printing in the same protocol as surge EFT etc TRA2006 with ESD2000 As standard accessories ESD2000 is equipped with 2m earth cable air and contact test tips and a safety crocodile clip for connecting earth cable to a ground reference plane TRA3000 EXT TRA3000 E is an accessory to EMC PARTNER s TRA3000 test system Power and High Voltage are fully contained in EXT TRA3000 E Programming and control is via the TRA3000 front panel menu A test report is available from the TRA3000 Web Server TRA3000 with EXT TRA3000 E ZA Immunity Tests ESD Test System ESD3000 System ESD3000 Features ESD3000 has many unique and outstanding Features 30kV contact discharge level Single impulse mode Simple operation KK J Parameter change during operation using and keys Internal program memory Backlit LCD display Electronic polarity change Light weight Battery operation Compact design Fulfills ALL standard requirements Wide range of discharge modules DM and discharge networks DN
14. technical Committee IEC IEC 61000 4 2 Ed2 2008 Testing and measurement techniques Electrostatic dis charge immunity test IEC 61340 3 1 Electrostatics Electrostatic discharge simulation Human body model HBM Component testing IEC 61340 3 2 Electrostatics Electrostatic discharge simulation Machine model MM Component testing International Telecommunications Union ITU T K 20 February 2000 Resistibility of Telecommunications Equipment installed in a telecommunications centre to overvoltages and overcurrents International Standards Organisation ISO IS0O10605 Road vehicle Test methods for electrical disturbance from electrostatic discharges 2 Immunity Tests ESD Test System Japanese Automobile Standards Organisation JASO D001 94 31 March 1994 General Rules of Environmental Testing Methods for Auto motive Eelctronic Equipment EUROCAE ED 14 RTCA DO 160 Environmental Conditions and Test Procedure for Airborne Equipment Section 25 Electrostatic Discharge Military Procurement Standards MIL MIL STD 883 18 June 2004 ESD classification testing of devices MIL STD 331 5 January 2005 Fuse and Fuse components MIL STD 750 28 February 1995 Test method standard semiconductor devices MIL STD 464 18 March 1997 Electromagnetic Environmental Effects MIL STD 1541 30 December 1987 Electromagnetic Compatibility Requirements for space systems European Standard EN EN
15. x Discharge Mode Trigger Mode Nbr of Pulses B 4 lamp C None Balai C Level Change After 3 5 p Load Setup saelvl4 DMS 180 TRT UBS 150pF20000hm Result Test not run F Active Block 3 6 Elapsed Time 12sec Status Sequence running LOG 3 10 37 10 37 pass 40 Immunity Tests ESD Test System EMC PARTNER s Product Range The Largest Range of Impulse Test Equipment up to 100kA and 100kV Immunity Tests Transient Test System can be used to performs all EMC tests on electronic equipment ESD EFT surge AC dips AC magnetic field surge magnetic field common mode damped oscillatory and DC dips tests are available as stand alone or combined test instruments A large range of accessories for different applications is available three phase couplers up to 690V 100A telecom and data line couplers verification sets magnetic field coils Immunity test systems fulfills IEC and EN 61000 4 2 4 5 8 9 11 12 16 18 29 TRA3000 and ESD3000 ideal for CE testing Easily extended to meet other applications Lightning Tests A range of test equipment and accessories for aircraft military and telecom applica tions Complete solutions including all hardware and software to meet the require ments of RTCA EUROCAE DO160 ED14 for indirect lighting on aircraft systems MIL STD 461 tests CS106 CS115 CS116 for military vehicles ITU T K44 basic and enhanced tests for impulse power contact a
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