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Quickpanel Installation - Platforma Internetowa ASTOR.
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1. E jas 2 3 5 3 2 2 E E 4 I 13 k E an I 1 TOTCPDEVICE J DATA HIGHWAY 1 5 TO TCP DEVICE 6 HMI CAB C55 8 11 TO PLC PORT ul 2 2 a TOPLCPORT d 3 3 2 x ef 2 um Ko 4 4 2 z 5 6 lt 7 5 QU TO TCP DEVICE rm DEVICE 8 HMI CAB C58 TO PLC PORT 3 2 a p ch 4 2 gt 9 4 4 ds p Lo Il z 5 5 dE E 07 a o TO TCP DEVICE TO PLC PORT 9 TO i 16 12 Jb _ F u lt I 10 13 fr 6 N 2 a 7 7 Ss or E S 18 14 23 N 5 DEVICE TO GE SERIES SNP 19 PROGRAM PORT 15 10r x HMI CAB C82 11 11 DEVICE 21 1 SHIELD 22 TO PLC PORT NOTE The HMI CAB C83 A Cable drawing is proprietary information and is provided for reference ONLY You are not authorized to construct this cable e 8 PIN MODULAR 4 aw 7 45 TO TCP DEVICE PHONE RJ 45 5 SHIELD 1 Dreh RJ45 w 18 3115 7 bie TOP all SA 19 16 N brown b qp TO SLC
2. um Hardware Reference e 65 A B Remote Operation The Remote I O module is supplied with a screw terminal connector block The terminal block is a standard Remote I O wiring connector The RIO network must be connected in daisy chain fashion This is done by connecting devices in a serial manner from one device to the next This method requires that you never attach more than two cables to any one device Special connectors are required to connect each device LINE 1 BLUE HIELD LINE 2 CLEAR There are no restrictions governing the spacing between each device as long as the maximum cable distance is not exceeded The maximum cable distance is dependent on the Baud Rate of the network 57 6KBaud 3050 meters 10 000 ft 150 ohm 115 2KBaud 1525 meters 5000 ft 150 ohm 230 4KBaud 750 meters 2500 ft 82 ohm Remote I O wiring requires termination at each end of the cable between the BLUE Line 1 and CLEAR Line 2 wires The shield wire must be connected to chassis ground only at the scanner end of the RIO network Refer to Allen Bradley documentation for details 66 e Hardware Reference Quickpanel Installation A B Data Highway Plus Module A B Data Highway Plus Module for the QUICKPANEL jr The A B Data Highway Plus M
3. Quickpanel Installation CANopen Module on a QUICKPANEL The CANopen Module is shown below The address and baud rate switches are located on the edge of the module The legends for the connector and the switches are printed on the top of the module TOTAL CONTROL PRODUCTS INC l 2001 N JANICE AVE MELROSE PARK IL 60160 Model QPI COS 201 Serial No XXXXXX N 2 Elec Rating 145 mA 9 5 VDC Mfg Date XX XX d Li 2 lt 3AVTS IH 5 aivuanva ott PEE z Lu N gt a p G Y S ex z X z o 1 Module Configuration The module can be configured by selecting the address and baudrate in the Protocol setup for Quick Designer When the project is downloaded to the QuickPanel the module and the QuickPanel both become configured The module also supports Node Address and Baudrate setting via the rotary switches on the module CANOPEN s a BUS 8 a PWR S u ff Address The address setting is selected by two rotary switches marked Address High and Address Low Node Address Address High Address Low 0 0 0 1 0 1 2 0 2 61 6 1 62 6 2 63 6 3 Quickpanel Installation Hardware Reference e 71 Baud Rate The Baud rate is selectable from 10 Kbps to 1 Mbps by the rotary switch marked Ba
4. a j DeviceNet Module Configuration The module can be configured by selecting the address and baudrate in the Protocol setup for Quick Designer When the project is downloaded to the QuickPanel the module and the QuickPanel are both configured To use this feature set all the DIP switches to the ON position The module also supports node address and Baudrate setting via the DIP switch on the module The address setting on the DIP switch is binary coded with LSB to the right See the DIP switch drawing in this section Address Set DIP 3 8 0 000000 1 000001 2 000010 61 111101 62 111110 63 111111 Quickpanel Installation Hardware Reference e 73 There are three different baudrates for DeviceNet 125k 250k 500kbits s Choose one of them by setting the DIP switch before configuring When the DIP switch is in the ON position it is a logical 1 See the DIP switch drawing in this section Set the switches to the ON position for software configuration Baudrate bit s Set DIP 1 2 125k 00 250k 01 500k 10 Reserved 11 There are three LEDs on the module to indicate module status See the drawing below for the location of the LEDs The three LEDs are ADDRESS Red OFF Address DIP switch is valid ON DIP swtich not valid STATUS Red Green Red flashing Recoverable fault Red solid Critical module fault Green flashing On line but not connected Green solid On line li
5. 7 265 gt 7 562 7 062 9 m I DRILL 7 32 HOLE FOR 10 32 el THREADED STUD 6 PLACES BRACKET CLAMP STUDS x 6 32 X 75 NUTS ARE INCLUDED D O 5 975 0 2 204 O FACEPLATE CUTOUT HOLD DOWN GASKET HOLE FOR LED M Y 500 Q 000 S oo Quickpanel Installation Hardware Reference e 59 HMI BEZ 205 Bezel for 12 1 Displays Use the following bezel drawing ONLY for the following displays QPL 21100 C2P lt 14 750 gt 13 250 12 750 Q 12 550 H el e ll ll ll lll fo e A a 1 DRILL 7 32 HOLE FOR 10 32 pe THREADED STUD 12 PLACES 8 750 BRACKET CLAMP STUDS 6 32 X 75 NUTS ARE INCLUDED B HMI BEZ 205 E FACEPLATE HB 4 500 C CUTOUT O HOLD DOWN BRACKET GASKET HOLE FORIEED e e 300 1000 076 700 Y 500 O 300 1000 075 D 000 cC CX o z S ER T LO 60 Hardware Reference Quickpanel Installation Assembly Procedure Place the bezel face down on a non abrasive surface Place the display against the gasket and m
6. Powerup Sequence for the 9 EL Display The powerup sequence is a series of operations initiated by the internal electronic circuits when power becomes stable The information displayed after power becomes stable depends on several variables Factory units display a message indicating a device executable must be downloaded Units that may have been setup by a distributor might indicate a PLC protocol has been loaded Follow the procedures in the QUICKDESIGNER user manual for downloading application and device executable files 18 e Hardware Reference Quickpanel Installation QUICKPANEL jr Dimensions The following drawings show the overall dimensions of the 5 and 6 QUICKPANEL jr displays QuickPanel jr 5 Display QPJ 2xxxx Lxx QPJ 2xxxx Sxx CUTOUT 6 22 158 5mm N QUICKPANEL lll CUTOUT 4 45 113 le 6 75 172mm DC POWER ONLY _ Tm mmm LLI D z z n s www o i ss 2 125 54mm a 497 5mm QuickPanel jr 6 Display QPK 2xxxx Lxx QPK 2xxxx Sxx CUTOUT 6 10 155mm 5 QUICKPANEL M q e r 5E 9 i b 4 6 71 170 5mm 1 25mm DC POWER ONLY p TEM gt a o tz mcd Q Nx
7. For more information about the operation of the GE GENIUS module see the Communications User manual Quickpanel Installation Hardware Reference e 85 Interbus S Module Network Operations Network for devices on INTERBUS S network are automatically determined by their physical position in the network This eliminates the need for manually setting device addresses The INTERBUS S controller board performs an identification cycle ID to determine the addresses After the ID cycle is completed the host control verifies the network configuration Once verified the network is ready for operation The INTERBUS S controller board connects to many types of PLC or computer based host controllers The controller board performs all network functions independent of the host controller Advanced features of the INTERBUS S controller board include peer to peer communications event processing and logical addressing Connectors Cable assemblies cable and connectors can be obtained from several manufacturers To avoid intermittent communications on the network always connect DO and DO via the same twisted pair Likewise always connect DI and DI via the same twisted pair In addition always connect both ends of the cable shielding to their prespective connector housings or shield connection A connection of 24 volts to data lines will permanently damage the module Remote Out PIN 5 D
8. 2 B 9 P 98s Z HO as sayse y Z LL yo SU ON PLSS S NIL13S SSsauqqav YOLVOIGNI Sid SNAGOW LOc dg8A IdO SW HOLO3NNOO smd yojauog DO NOT connect disconnect equipment unless area is known to be nonhazardous Port is for system set up and diagnostics WARNING EXPLOSION HAZARD Co J N TON 3 4 HEHEHE Lex Se eel Modbus Plus Operation Modbus Plus is a local area network system designed for industrial control applications A network is a group of nodes on a signal path that is accessed by the passing of a token A token is a group of bits that is passed in sequence from one device to another on a single network to grant access for sending messages While holding the token a node initiates message transactions with other nodes Each message contains routing fields that define its source and destination A node is any device that is physically connected to the Modbus Plus cable Up to 32 devices can connect directly to the network cable over a length of 1500 feet Each node is identified by a unique address assign
9. Push Bustos Himalajaj Switch Simulated Foni Seien Simulaled Humence Data Eniiy The first operation is to select which Function key will be assigned to the simulated panel operator Click the down arrow in the Key list box then click an unassigned Function key Next select one of the operators to simulate by clicking a button in the Key Assignment area When you click one of the simulate keys the rest of the buttons will be grayed out In the following example Function key F3 has been assigned to a Simulated Push Button dut Armyn GET Samulaind Puch Futen Den Poel od Pal Baitan Pugh hwrrh bined Piri boner Nuwi Cote Entre Click the Attributes button to open the settings dialog for the selected item In this example clicking the Attributes button will open the Push Button settings dialog Enter the tag information and click the OK button Now when you press the F3 Function key a Push Button operation is simulated Viewing Keypad Assignments To view the keypad assignments go to the View menu and click the Object Key Display The keypad tag display is similar to the object tag display BUTTON OFF The keypad tag is displayed in the bottom left corner of the operator and provides a quick visual check to see which panel operators have Function keys assigned Quickpanel Installation Hardware Refer
10. SN31NVX31 SQVdA3M L33SV9O INH L33MSV9 S3NLIE8 L33SV9 udaanu 5 19915 SS3TNIV1S v0 TITATTTITI IT UT SIA IT TJAATTTTTTIJITTTITITIT TUTUUTJITJ TTITTTITITIT A TT UJU T TUTTITITAUTTT AUT UJUJA JU UIT IT JU JU JA AUT UJU JA JU JU CT IT IA IT UU IT JU JA 0 JU A IT JA IT IU TTTTTTITTAJTTTITITIT AMIT JU JU JA JA JU JU MT JA JA A MT MAAA JA JT IT JA TIT MIM IT IT JU MIT IT MU TT IT IT FT FT JU TT SIT 72 7117 AUATTUNMUTJUUTTI JU TT JU IT FT IT YT TT SM TOIT IU IT IT JA JA JA JA T JU T U JU JA TT JA ST IT OIA IT IU JU A MT JA UA A MT JU JA JT JU JU JAJAJAJA JA T JA JA JA MUIT UUT UT MTT MUT U A MIA UUT AT U JU JT TU LT IM TOIT IU T JA A MA Moderate Resistance Unacceptable Resistance Acceptable Resistance Not Tested KEY A M U T nitric acid ethyl perchlorethylene trichlorethylene alcohol ethyl alcohol isop
11. z z 5511 254 lt G S BRA io 5 a lt gt Q Em 9 TO TCP DEVICE TO PLC PORT 5 5 11 a E 18 22 9 HMI CAB C93 e 19 23 21 1 SHIELD 22 15 3 Wf 11 4 lt aS de 16 1 _ d 12 wfo 2 2 o H z 9 fr a 3 a 18 50 X eo fal N TM 19 O TO TCP DEVICE TO PLC PORT 21 7b g o 22 8 HMI CAB C94 4 5 30 e Hardware Reference Quickpanel Installation gt 16 TXB d 2 10 gt Z 4 2 x a 5 k 89 SG 8 N a 218 9 DEVICE TOSHIBA 5 19 EX100 M20 40 5 15 RxB F E 11 RXA HMI CAB C96 21 Jumper RXA to TRM for EX100 PLC 22 For MX 20 40 jumper SHIELD 1 120 ohm 16 11 jab de uj lt 10 3 gt 9 d J Gee a RD all N x 2 5057 7023 SPON fore m8 1595 B hg JEER TO TCP DEVICE TO TOSHIBA T2 o ae ID 15 10 z e 11 2 HMI CAB C97 21 12 22 13 SHIELD 1 11 TXA send data ul RXA dat E z TXB send data 1 _ 1 10 data 0 i z 4 __ 2 ie send data
12. 1 or z I m lt S E rec data 0 L 16 RXB rec data 2 9 g 3 339 a eS 5 2 TO TCP DEVICE TO B amp R F 18 e F ES 19 T HMI CAB C98 22 1 1 ul bs 2 2 E 2 E x 2 O 4 4 z a ae J gt m 5 5 m ie z 6 6 z N a DEVICE TO PRINTER fx VE FE 8 8 FE HMI CAB C99 9 9 11 11 14 14 24 Quickpanel Installation Hardware Reference 31 w 10 3 T u ul 11 9 amp s gt dapi 2 2 zZ ui MB 8 m mum Et FE d A dm z 5 TCP DEVICE TO PLC PORT o 18 19 HMI CAB C100 21 1 SHIELD 1 LE a ul iii z 6 2 2 2 s z af 4h 5 5 6 q T EAT 5 TO TCP DEVICE TO PLC PORT CEP o 8 HMI CAB C101 8 PIN MODULAR WH 41 TO TCP DEVICE PHONE RJ 45 SHIELD gt gt lt T RJ 45 z LJ TOP J 7 7 TO MODICON MICRO PLC 414 HMI CAB C102 A 5 25 PIN MALE cx 4 PIN MODULAR SHIELD 1 ao TOTCPDEVICE
13. Hardware Reference e 103 Voltage Power consumption Ratings Operating temperature Storage temperature Operating humidity Storage humidity Dimensions Weight Cooling Installation Display type Pixel resolution Colors Viewing area Touch panel type Touch panel resolution Printer Port Memory Alarms Supported 104 e Hardware Reference 6 Mini LCD Monochrome QPM 2D100 L2P 20 4 27 6 VDC 12 Watts max NEMA 12 4 self certified CE and UL 1950 Approved 0 to 50 C 20 to 60 C 30 to 85 RH non condensing 5 to 8596 RH non condensing 6 299 H x 8 267 W x 2 28 D 160mmH 210mmW 58mmD 1 65 Ibs 700g Natural convection Front Mount LCD 240H x 320W White Black flash 5 W x 4 H 6 diagonal Resistive 15 Wx11H Yes Serial 5 Panels None Quickpanel Installation QPH Specifications Voltage 20 4 27 6 VDC 12W max typ 10W Power consumption Power failure immunity Withstand Voltage Insulation Noise immunity NEMA rating Operating temperature Storage temperature Operating humidity Vibration Dimensions Weight Cooling Rating Installation Display type Pixel resolution Colors Viewing area Touch panel type Touch panel resolution Printer Port Alarms Supported Quickpanel Installation 15 Watts max 20 ms max 1500 VAC 10ma max 1 min 10 500 VDC 1000 V p p 1 us pulse 4X 12 0 to 40 C 20 to 60 C 20 to 85 RH non condensing 10 to
14. Installing an Option Module on a QUICKPANEL jr Modules are installed by aligning the option module connector on the option module to the connector on the display and pressing the two units together firmly The option module is secured by four screws D B NOTE Make sure you connect the ground wire from the module to the ground connection on the power terminal Quickpanel Installation Hardware Reference e 63 Installing an Option Module on a QUICKPANEL Remove the option module cover plate Insert the option module tabs into the mating slots in the display chassis Align the option module connector with the mating connector on the display Press the module firmly into the display chassis and tighten the screws y 77 T 64 e Hardware Reference Quickpanel Installation A B Remote Module A B Remote I O Module for the QUICKPANEL jr The Remote I O interface module for the QUICKPANEL jr is shown below M b 4 C 4 find M 28 2001 N Janice Avenue 5 83222 Malrose Pork OL 60180 USA 22 z 52 asse E Transmit Indicator TX Blinking On Transmitting to data link m Receive I
15. Align the option module connector with the mating connector on the display Attach the power wires to the terminal block on the display Press the module firmly into the display chassis and tighten the screws Plug the power connector into the module The option module is shown below SLAVE lt 6 00 P lt 144 P e SD 4 20 A AAN v x S 24 vDC Quickpanel Installation Hardware Reference e 81 Profibus Module for the QUICKPANEL The Profibus module is shown below The module contains a terminator switch marked TERM Move the switch to the ON position to enable the terminator resistors Use the two rotary switches to set the NODE ID address TOTAL CONTROL PRODUCTS INC 2001 JANICE AVE MELROSE PARK IL 60160 Model QPI PBS 202 Serial No XXXXXX N Elec Rating 145 mA 5 VDC Mfg Date XX XX PWR DIA ProfoBus TERM ERR NODEID 4 The three LEDs indicate power status PWR diagnostics DIA and error condition ERR ERR OFF Normal Operation ON Bus is OFF or has an error DIA Not used POWER ON Power On OFF Power OFF NODE ID The rotary switch on the left is the x10 digit and the switch on the right is the x1 digit Therefore is the left switch is se
16. Hardware Reference Guide QUICKPANEL FAMILY QUICKPANELII QUICKPANEL lll QUICKPANEL FAMILY Hardware Reference Guide S00 1000 123 A Quickpanel Installation Hardware Reference e i This manual was produced by Total Control Products Inc Melrose Park Illinois Copyright 1994 Total Control Products Inc All rights reserved Manual design and implementation by Glenn Rodgers The following are trademarks of Total Control Products Inc QUICKPANEL QUICKPANEL jr Information in this document is subject to change without notice and does not represent a commitment on the part of Total Control Products Inc The software described in this document is provided under a license agreement The software may be used or copied only under the terms of the agreement Only one copy of the software may be made for a backup Total Control Products Inc makes no warranty either expressed or implied including but not limited to any implied warranties of merchantability or fitness for a particular purpose regarding these materials and makes such materials available solely on an as is basis In no event shall Total Control Products Inc be liable to anyone for special collateral incidental or consequential damages in connection with or arising out of purchase or use of these materials The sole and exclusive liability to Total Control Products Inc regardless of the form of action shall not exceed the pu
17. PHONE CONNECTOR 7 524 a S T N gt green 4 C Es 3 an black 3 TOP LL S SN white 2 NN PLC DIRECT 5 M ed DL 305 4 HMI CAB C103 A 25 PIN MALE ul wj i 2 4 z Hm 3 7 amp 7 5 aE 1 TO TCP DEVICE TO PLC PORT 5 HMI CAB C106 TO TCP DEVICE TO PLC PORT 32 e Hardware Reference Quickpanel Installation 4n m4 1 SHIELD _ x S 54 B 5 4 18 16 2 TXD OUT a S 19 7 7 GND Tl a 21 10 14 TXD OUT TCP DEVICE TO PLC PORT 22 11 16 RXD IN HMI CAB C107 A TO TCP DEVICE TO PLC PORT t 1 21110 5 uuu Os aj gt 9116 9 gt j 9 2 H5 6 z j H S ae amp 9 gt gt 18 im qr lt Pd o ng TO TCP DEVICE TO PLC PORT 21 22 HMI CAB C108 4 F 5 du 2 3 kE x 2 s ss gt z ic z 7 5 by ae S 4 7 amp qr 7 TCP DEVICE TO PLC PORT E 5
18. Touch Screen Covers The touch screen is made of a tough flexible material that can withstand many chemicals and hard use After repeated use the overlay may get scratched or damaged You can protect the touch screen from abnormal use by adding a thin film over the touch screen When the film is worn out simply peel it off and add a new one The part number for screen covers for the 12 1 display is HMI COV 205 Quickpanel Installation Hardware Reference e 95 Agency Approvals The chart below shows the family of QUICKPANEL product types agency approvals and suitable enclosures QUICKPANEL QuickPanel QPM 2D100 L2P CE amp UL CUL 1950 File 4X 12 Self Mini 171486 Certified 5 Monochrome QPJ 2D100 L2P UL CUL 1604 CL 1 DV 2 UL AX 12 File E177256 GP270 LG21 24VP CE IP65 5 STN Color QPJ 2D100 S2P UL CUL 1604 CL 1 DV 2 UL 4X 12 File E177256 GP270 SC21 24VP CE IP65 6 QPK 2D100 L2P UL CUL 1604 CL 1 DV 2 UL 4 12 Monochrome File E177256 GP370 LG21 24VP CE IP65 6 STN Color QPK 2D100 S2P UL CUL 1604 CL 1 DV 2 UL 4X 12 File E177256 GP370 SC21 24VP CE IP65 QPI 21100 E2P None 4X 12 Self Certified QPI 2D100 E2P UL CUL 1604 CL 1 DV 2 UL AX 12 File 177256 GP470 EG21 24VP CE Monochrome 1 DV 2 File E177256 10 5 STN QPI 21100 S2P 4X 12 Self Color Certified QPI 2D100 S2P UL CUL 1604 CL 1 DV 2 UL 4X 12 File E177256 GP570 SC21 24VP 10 5 TFT QPI 21100 C2P 4X 12 Self Color Certified QP
19. gt 10 735 10 235 O O 9 985 UU A 7 DRILL 7 32 HOLE FOR 10 32 Z THREADED STUD 10 PLACES P4 BRACKET CLAMP STUDS 36 32 X 75 NUTS ARE INCLUDED 5 367 HMI BEZ 202 2 9 235 FACEPLATE crore HOLD DOWN BRACKET GASKET lt 730 Y 500 O O 000 ooo co ow NN Quickpanel Installation Hardware Reference e 57 HMI BEZ 203 Bezel for 10 5 Color Displays Use the following bezel drawing ONLY for the following displays QPI 2xxxx Sxx QPI 2xxxx Cxx le 13 225 11 790 11 290 C O O Q 9 423 Z st z e e A DRILL 7 32 HOLE FOR 10 32 THREADED STUD 10 PLACES zt BRACKET CLAMP STUDS 46 32 X 75 NUTS ARE INCLUDED 5 895 O HMI BEZ 203 2 10 295 FACEPLATE cuTouT HOLD DOWN BRACKET GASKET HOLE FOR ANS M Y 500 O O 2 000 CO 09 83 S wo s Yt 58 e Hardware Reference Quickpanel Installation HMI BEZ 204 Bezel for 6 Displays Use the following bezel drawing ONLY for the following displays QPK 2xxxx xxx
20. gu le 497 5mm 24 57mm e 1 25mm Quickpanel Installation Hardware Reference e 19 Panel Installation The QUICKPANEL jr display is secured to the panel with pressure clamps on the top and bottom of the display Make the panel cutout as shown in the drawing The O ring gasket is secured to the display body by pressing it into the slot provided The following drawing shows how the gasket is secured to the display O RING d FRONT Insert the display through the panel opening and install the panel clamps The clamp screws are turned clockwise to tighten the display to the panel The fastening torque necessary for waterproofing is 0 5 0 6Nm PANEL e Install the gasket in a slot in the faceplate O RING o or FLAT O FRONT Torque 0 5 0 6Nm e Insert the display through the panel opening Insert the panel clamps into the slots in the display body Turn screw clockwise to tighten 20 e Hardware Reference Quickpanel Installation Rear View The following drawing shows a rear view of the QUICKPANEL jr Please note the model and serial number printed on the product label The terminal strip provides quick power and ground connections to the unit Observe the polarity for the 24VDC supply lines e The serial interface port connects the QUICKPANEL jr to your PLC download port connects the QUICKPANEL
21. 16 424v 17 24V 18 24V 19 SD RS232C 20 RD RS232C 21 ER RS232C 22 SG 23 24 RDB RS422 25 SDB RS422 26 CSB RS422 27 ERB RS422 28 DOUT1GND DOUT1 29 DOUTOGND DOUTO 30 OP GND OP Operator Switch 31 BUZZ GND 1 j 19 32 EMG B B E Stop 33 NG 34 OV OV 35 OV OV 36 OV OV Connector HONDA PCR E36FS 36 PIN Shell HONDA PCS E36LA Cable MHOTRONICS FURUKAWA OAW C SB 18P Quickpanel Installation Hardware Reference e 43 Project Setup Setup begins with selecting the QuickPanel HandHeld in the Project Setup menu under Display Device The new selections will be shown as QUICKPANEL 6 HandHeld Color QUICKPANEL 6 HandHeld Monochrome Selecting a Hand Held unit will cause some changes in various dialog boxes Below is the Touch Screen Configuration dialog box Note the Keyboard attached selection is permanently checked and grayed out Husk aral puch L arian F cdd imion wich UIT rss Note the addition of a new checkbox labeled Operation Switch Off The Hand Held is equipped with an OP operation keypad on the front of the unit and a finger switch sometimes known as dead man switch located on the back under the left hand grip Pressing either switch will enable the touch screen Checking the Operation Switch Off will disable the switch function and the touch screen will always be enabled Function Keypads A 6 QuickPanel can be used wi
22. 2 16 TX d 4 DEVICE TO HITACHI S10 5 5 o 18 E 115 iS 21 22 SHIELD 1 34 e Hardware Reference Quickpanel Installation ul af 4 5 N a i i PIN 6 2 u s H PIN amp 15 TCP DEVICE TO PLC PORT 16 PIN 1 HMI CAB C116 4 TSX TER AUX PORT 5 8 PIN MALE MINI DIN TO TCP DEVICE TO PLC PORT uu 2 2 4 11 S j s 5 10 RED To Terminal X gt 18 15 N 19 46 BLK To Terminal A TO TCP DEVICE TO AIC 21 7 GRN To Terminal COM 22 1 SHL Terminal SHIELD Quickpanel Installation HMI CAB C117 TO TCP DEVICE TO AIC PORT Hardware Reference e 35 Cable Chart PLC Catalog Manufacturer PLC Type Description Number Allen Bradley DH 485 Program port one SLC to HMI CAB C83 one QuickPanel no simultaneous program port DH 485 program port one SLC to one QuickPanel with simultaneous SLC500 SLC5 01 SLC5 02 SLC5 03 HMI CAB C84 SLC5 03 SLC5 04 PLC5 PLC2 MicroLogix AIC Advanced Interface Cnvtr program port 6 foot max DH 485 link via 1447 AIC module multiple QuickPanels to multiple SLC s 6 foot max Channel 0 9 pin RS 232 Channel 0 25 pin RS 232 DF1 RS 422 KF2 module 2
23. 2 2 fi o 3 5 0465 at gt k z 2 Jg 2 7 aba a J gt lt 1 9 TO TCP DEVICE TO PLC PORT 4 e eJ HMI CAB C88 15 2 u 11 1 lt lt i 16 6 z 2 110 5 a a 118 3 5 DEVICE PLC2 9 i PROGRAM PORT a 21 4 a 22 7 90 5 4 TO PLC PORT 5 Quickpanel Installation Hardware Reference e 29 8 7 GND 7 10 RXA 3 TX TX wos TOPLCPORT te u 11 2 RX z N S g H5US z 6 16 E a ER l Beg 9 DEVICE lt A 19 0188 7 e 21 CTSA 5 DTRA 4 O HMI CAB C91 B 22 1 sHeLD 20 21 10 1 11 5 u sm 0 15 8 N oez 16 7 n s Tt 2 gt gt 19 N Om D o TO TCP DEVICE TO PLC PORT l 92 4 5 7 7 216 9 25 2 JO 2198 Ol EET lt 115 J 5 Os 13 2 c L J Ll J lt
24. Fc L N amp p ppp CP Powerup Sequence for the 12 1 Color Display The powerup sequence is a series of operations initiated by the internal electronic circuits when power becomes stable The information displayed after power becomes stable depends on several variables Factory units display a message indicating a device executable must be downloaded Units that may have been setup by a distributor might indicate a PLC protocol has been loaded Follow the procedures in the QUICKDESIGNER user manual for downloading application and device executable files Quickpanel Installation Hardware Reference e 11 10 5 QUICKPANEL COLOR LCD Dimensions for 10 5 QUICKPANEL Color LCD Displays The dimensions shown below are for the following displays QPI 2xxxx Sxx QPI 2xxxx Cxx and QPI 2xxxx Lxx The following drawing illustrates the overall dimensions of the QUICKPANEL 10 5 Color LCD display CUTOUT 11 89 302 0 5mm QUICKPANELII D E E N lt CUTOUT 8 98 228 0 5mm 3 05 12 480 in 317mm 77 5 mm gt 3 7 5 mm 12 e Hardware Reference Quickpanel Installation Panel Installation for 10 5 QUICKPANEL Color LCD Units To install the color LCD unit cut a hole in your panel as shown in the dimension drawing Install the gasket to the edge of the display
25. Insert the display in the panel and install the four clamps in the display body Tighten the clamps to compress the gasket and secure the unit to the panel The panel cutout for the QUICKPANEL Color LCD display is shown below Panel thickness is 1 6mm 10mm 11 88 302 0 5 mm 8 97 228 0 5 mm CUTOUT FOR COLOR The O ring gasket is secured to the display body by pressing it into the slot provided The following drawing shows how the gasket is secured to the display O RING ys Wy FRONT Insert the display through the panel opening and install the panel clamps The panel clamps are inserted into the openings in the top and bottom of the panel body The clamp screw is turned clockwise to tighten the display to the panel Torque 0 5 0 6Nm e Insert the display through the panel opening Insert the panel clamps into the slots in the display body Turn screw clockwise to tighten Quickpanel Installation Hardware Reference e 13 Rear View of the 10 5 Color LCD Unit The download port is used to download files from your computer to the target display The port is also used for printing only alarm messages e N 78 0 Z OPTION MODULE M Z t 77 i 7 1 SERIAL PORT POWER TERMINALS PARALLEL PORT DOWNLOAD PORT Installing AC Power to the 10 5 Color Display This section describes installing p
26. 2 1 GENIUS gt 1 J 4 200 4 200 For QUICKPANEL Be 464 6 865 O jc S gt al Q 0200000000000000000000 000 000 4 610 84 e Hardware Reference Quickpanel Installation Cable Connection Connect the devices as described below w Piao oe oSoox ss ooox SHIELD OUT o m m 5 z bo k SERIAL 1 QUICKPANEL GE Fanuc QUICKPANEL jr GE Fanuc Series 90 30 CAUTION The bus shield wires are not insulated do not permit them to touch other wires or terminals Spaghetti tubing should be used to cover these wires Connect Serial 1 terminals of adjacent devices and the Serial 2 terminals of adjacent devices Connect Shield In to the Shield Out terminal of the previous device For the first device on the bus Shield In is not connected Connect Shield Out to the Shield In terminal of the next device For the last device on the bus Shield Out is not connected FIRST LAST DEVICE DEVICE SERIAL SERIAL SERIAL SERIAL 1 1 lt 1 2 SERIAL SERIAL SERIAL SERIAL lt oR R lt 1 2 2 2 2 T SHIELD SHIELD SHIELD SHIELD IN IN IN IN SHIELD SHIELD SHIELD SHIELD OUT OUT OUT OUT
27. 25 Hz 2G on each of X Y Z30 min 6 81 H x 9 33 W x 2 68 D 173mmH 237mmW 68mmD 1 9 Ibs 870g Natural convection IP63 Front Mount Passive STN LCD Color 240 H x 320 W 8 solid 8 flash 5 W x 4 H 6 4 diagonal Analog Resistive 115 W x 86 Yes Serial 512 2 256 alarm files Hardware Reference e 105 QPV Specifications QPV 2100 C2P Voltage 85 to 132 VAC 50 60Hz Power consumption 50 VA max Power failure immunity 20 ms max Withstand Voltage Insulation Noise immunity Ratings Operating temperature Storage temperature Operating humidity Vibration Dimensions Weight Cooling Installation Display type Pixel resolution Colors Viewing area Touch panel type Touch panel resolution Printer port Memory Video Inputs 1500 VAC 20ma max 1 min 10 MQ 500 VDC 1200 V p p 1 us pulse Suitable for IP65F NEMA 250 Type 4X 12 Self Certified 0 to 45 C 10 to 60 C 30 to 85 RH non condensing 10 to 25 Hz 2G on each of X Y Z 30 min 9 57 H x 12 48 W x 3 05 D 243mmH 317mmW 85mmD 6 6 lbs 3 kg option module Natural convection Front Mount 10 5 Color TFT 640 W x 480 H 8 solid 8 flash 8 48 W x 6 32 H 10 5 diag 212mm x 158mm Analog Resistive 32 Wx 24H Yes Serial Parallel 1Mb 3 NTSC BNC 106 e Hardware Reference Quickpanel Installation 12 1 Color TFT QPI 31100 C2P Voltage Power consumption Power failure immunity Wit
28. 500 21 PROGRAM PORT 22 11 HMI CAB C83 A 28 e Hardware Reference Quickpanel Installation NOTE The HMI CAB C84 A Cable drawing is proprietary information and is provided for reference ONLY The RS232 to RS422 circuit board is contained in the 25 pin D shell The circuit also provides network control The cable is licensed from Allen Bradley and cannot be modified usn 8 PIN MODULAR PHONE MALE green E CABLE LENGTH 6 z shield 6 TOP a s bue 5 RJ 45 white 4 z 9 99232 brown 3 8 PIN MODULAR 2 9 TO black 2 PHONE PLUG QUU 8 PIN MODULAR PHONE FEMALE RS422 iH amp CIRCUIT orange 3 T r green Q BOARD Shield 6 blue 5 8 PIN MODULAR 84 L black 2 PHONE JACK ONE JAC I red 1 CABLE LENGTH 1 T 6 PIN MODULAR SHIELD 1 b L 19 TCP DEVICE PHONE 3 orange 4 Modular Phone g S PE 3 z x 4 black 1 IOP a b Z 2 i e a a 7 TO KOYO DL240 5 PROGRAM PORT 7 HMI CAB C86 B AE EEMALE
29. Box is mounted to a panel using 0 5 standoff fasteners The Junction Box dimensions and terminal locations are shown in the following drawing 5 200 i 4 700 oO x Tek TO QUICKPANEL PC BOARD FASTENER 0 5 LONG 0 143 THRU HOLE 3 200 2 700 H 2 a N O 1 1 1 L lt m O IG H i 20 NOM OUS m B26 24 VDC Power Use the 510 1000 004 24VDC 1 3A Power Supply or equivalent Connect the leads to the screw terminals on the Junction Box Power is supplied to the Hand Held QuickPanel through the HMI CAB AQ0 Interface Cable PLC Cable Connect a standard Total Control PLC interface cable to the 25 pin female connector on the Junction Box These cables can be identified by their HMI CAB xxxx part number printed on the cable The cable ends are marked to indicate which end goes to the PLC and which goes to the QuickPanel 40 e Hardware Reference Quickpanel Installation Beeper Connection The screen beeper can be tied to an external beeper or other sound device Remember that the beeper is enabled or disabled by the setting in the Touch Screen dialog box When the beeper is enabled touching the screen will activate the external signal This is an open collector output See the sample beeper connection in the next drawing DG
30. DCM DL330 330P with use of D3 232 DCU DL350 Port 2 DL450 Port A DL340 DL250 Port 1 DL350 Port 1 DL240 Port 2 Automate program port R net gateway S5 family program port 3964R 928B TTY Sub Module 3964R 928B RS232 Sub Module S7 200 305 with use a RS 232 DCU 405 500 series 25 pin prog port 500 series 9 pin prog port 500 series 9 pin RS 422 TI545 1102 prog port Symax model 100 and greater Symax model 50 via link adptr T2 MX EX Toyopuc PC1 Toyopuc PC2F TSX37 Series Quickpanel Installation 25 pin RS 232 25 pin RS 232 4 pin Modular Phone RS 232 6 pin Modular Phone RS 232 6 pin Modular Phone RS 232 25 pin RS 232 15 pin current loop 25 pin Male Current Loop 25 pin RS 232 9 pin male 25 pin RS 232 25 pin RS 232 25 pin RS 232 9 pin female RS 232 9 pin male RS 422 9 pin female RS 422 9 pin male RS 422 25 pin RS 232 15 pin male RS422 4 plated wires RS 422 3 plated wires RS 422 Half Duplex 4 spade lug RS 422 Half Duplex 8 pin male mini DIN HMI CAB C53 HMI CAB C53 HMI CAB C103 HMI CAB C86 HMI CAB C86 HMI CAB C53 HMI CAB C76 HMI CAB C104 HMI CAB C53 HMI CAB C110 HMI CAB C53 HMI CAB C53 HMI CAB C53 HMI CAB C101 HMI CAB C92 HMI CAB C100 HMI CAB C94 HMI CAB C53 HMI CAB C97 HMI CAB C96 HMI CAB C1 13 HMI CAB C1 14 116 Hardware Reference 37 Hand Held QuickPanel The Hand Held QuickPanel combines a Passive STN LCD Color or Monochrome LCD flat
31. EN55022 Class 94 Quickpanel Installation Voltage Power consumption Power failure immunity Withstand Voltage Insulation Noise immunity Ratings Operating temperature Storage temperature Operating humidity Storage humidity Vibration Dimensions Weight Cooling Installation Display type Pixel resolution Colors Viewing area Touch panel type Touch panel resolution Printer port Memory Alarms Supported Quickpanel Installation 10 5 Monochrome LCD QPI 2D100 L2P QPI 2D200 L2P 20 4 27 6 VDC 50 Watts max 20 ms max 1500 VAC 20ma max 1 min 10 MQ 500 VDC 1200 V p p 1 us pulse Suitable for IP65F NEMA 250 Type 4X 12 0 to 45 C 10 to 60 C 30 to 85 RH non condensing 5 to 85 RH non condensing 10 to 25 Hz 2G on each of X Y Z 30 min 9 57 H x 12 48 W x 3 05 D 243mmH 317mmW 85mmD 6 6 Ibs 3 kg option module Natural convection Front Mount LCD Monochrome 640 W x 480H White Black Flash 8 48 W x 6 32 H 10 5 diag 212mm x 158mm Resistive 32 W x24 H Yes Serial Parallel 1 Mb 768 3 256 alarm files Hardware Reference e 101 5 LCD Monochrome 5 STN Color QPJ 2D100 L2P QPJ 2D100 S2P Voltage 20 4 27 6 VDC 20 4 27 6 VDC Power consumption 12 Watts max 15 Watts max Power failure immunity 20 ms 20 ms max Withstand Voltage Insulation Noise immunity NEMA rating Operating temperature Storage temperature Operating humidity St
32. HMI CAB C109 10 u FA 3 uj u 7 5 T z gt gt j 2 8 E 16 a gn TO TCP DEVICE TO PLC PORT 5 18 HMI CAB C110 19 21 22 Jx 2 3 k z he s 3 2 5 P a 4 8 o DEVICE PLC PORT gt Shield HMI CAB C111 Quickpanel Installation Hardware Reference e 33 6 PIN MODULAR TCP DEVICE PHONE RJ 11 a E o a o T Trop 7 Q 25 HMI CAB C112 16 TXB L1 15 Oe ean 10 TXA 11 RXA L1 dn 7 GND ov N S 183 k DEVICE TOYOPUC a 19H 5 41 E a O L HMI CAB C113 8 22 SHIELD 1 7 Lo ov Lj ss 9 LO BLACK lt ENG 10 k mm 111 11 95 15 474 LO WHITE N a L 9l DEVICE TOYOPUC2 fg u LOG PE 21 SHIELD HMI CAB C114 22 9 a3 EE 10 TXH i 11 RXH 1 2W 100 Ohm i 15 RXL Qum
33. IT TAMT T TMU TUINIT T T IT 7107 A T MUJ U A TU JU JA JA UA A MT IT JA MUITJUTTIMAMTITITUIT ATTUUTJITJUTJTTITUUIM TIIMT TT JA TT UT IT OIA IT OUT SOIT SIT TTTTTTUTTUTTUITI AUTUUTITUTMTTUUT A U JA U JU T JU JA JA IT TUUT TT IT IT FT JT JU TT JA IT OUT SOIT AU JA U JU T JU JA JA JM UT AU JA JU JA JA IT TIT IT JU JA IT JU WU JA IT OT SIT IT TU JA JA JU Moderate Resistance Unacceptable Resistance Acceptable Resistance Not Tested KEY A M U T 1 1 1 trichlorethane acetaldehyde acid 10 acetic acid 10 hydrochloric acid 10 nitric acid 10 sulfuric acid concentrated acetic acid concentrated hydrochloric U T U T U M U T A U T T acid concentrated sulfuric acid potassium alcohol benzyl aliphatic hydrocarbons ammonia 10 concentrated ammonium hydroxide aromatic hydrocarbons brake fluid carbon tetrachloride ethylene chloride halogenated hydrocarbons kerosene lacquer thinner methanol Hardware Reference e 109 Quickpanel Installation N33Y0S HONOL LS dO SNISNOH 2115 1 15 dO 3NVH8IN3W 15 dO aNnOdINOO 9SNITV3S ALY SAVTH3AO H31S3A lOd S1HVd Q31VOO H31S3A lOd LNIVd 3NV 10d SONIY O
34. On line link okay connected POWER Green ON Power On OFF Power OFF 123456 7 8 ON ADDRESS BAUD ADDRESS STATUS RATE POWER Fieldbus Connector The CAN connector 5 a standard 5 Pin removable connector that conforms to the standard DeviceNet pinout The connector and wire connections are shown below 12345 V RED CANH WHITE SHIELD BARE CANL BLUE V BLACK EDS File The DeviceNet specification defines an Electronic Data Sheet EDS which is a simple file format that allows product specific information to be made available by vendors for all other vendors This makes possible user friendly configuration tools that can be easily updated without having to constantly revise the configuration software tool The EDS file is sent on diskette with each DeviceNet module The diskette part number is 510 1000 054 76 e Hardware Reference Quickpanel Installation Modbus Plus Adapter Module Modbus Plus Adapter Module QUICKPANEL jr The following drawing illustrates the Modbus Plus Adapter for QUICKPANEL jr display N aw P ap EY N y gt l t 7 Modar QPJ MBP 201 N oz 2001 N Janic
35. Operating humidity 30 to 85 RH non condensing Vibration 10 to 25 Hz 2G on each of X Y Z 30 min Dimensions 10 70 H x 13 62 W x 3 19 D 272mmH 346mmW 81mmD Weight 8 4 lbs 3 8 kg option module Cooling Natural convection Installation Front Mount Display type QPL 21100 C2P TFT COLOR Pixel resolution 800 W x 600 HColors 8 QPx 2 64 QPx 3 Viewing area 9 69 W x 7 26 H 246mm x 184 5mm Touch panel type Resistive Touch panel resolution 40 W x 30H Printer port Yes Serial Parallel Memory 2 Mb Alarms Supported 768 3 256 alarm files QPL 2D200 C2P Voltage 20 4 27 6 VDC GP675 TC41 24VP Quickpanel Installation Hardware Reference e 99 9 EL QPI 21100 E2P 10 5 Color STN TFT QPI 21100 S2P C2P QPI 31200 E2P QPI 31200 S2P C2P Voltage 85 to 132 VAC 50 60Hz 85 to 132 VAC 50 60Hz Power consumption 50 VA max 50 VA max Power failure immunity 20 ms max 20 ms max Withstand Voltage Insulation Noise immunity Ratings Operating temperature Storage temperature Operating humidity Storage humidity Vibration Dimensions Weight Cooling Installation Display type Pixel resolution Colors Viewing area Touch panel type Touch panel resolution Printer port 1500 VAC 20ma max 1 min 10 MQ 500 VDC 1200 V p p 1 us pulse Suitable for IP65F NEMA 250 Type 4X 12 Self Certified 0 to 50 C 10 to 60 C 20 to 85 RH non condensing 5 to 8596 RH non condensing 10 to 25 Hz 2G on each of X Y Z 30 min 8
36. degradation will occur that will not impair the performance of the material An Unacceptable Resistance rating means that the chemical will degrade the performance of the exposed material to such a degree that the material no longer performs as designed A Not Tested rating simply means that the exposed material has not been tested for resistance to a particular chemical QUICK PANEL QUICK PANEL JR 304 STAINLESS STEEL 4X only GASKET B41NES GASKET QPJ GASKET HMI POLYESTER OVERLAY QP 4X MEMBRANE 4X only QP PLASTIC HOUSING QP TOUCH SCREEN RTV SEALING COMPOUND 108 e Hardware Reference Quickpanel Installation N33Y0S HONOL LS dO 2115 1 15 dO 3NVH8IN3W 15 dO aNnOdINOO ONIIVAS ALY SAVTH3AO YALSSA1Od S1HVd GAlLVOO0 YALSSA1Od LNIVd 3NV 10d SONIY O SN31NVX31 SQVdA3M L33SV9 INH L33MSV9 5 133SV9 udaanu 5 19915 SS3TNIV1S 06 A MT UMA TMT IT JA JU T TA UT MAUT JA MM UT AU JA U MM UT T JA MM T TA JU MU MUTTA WU IT 0 UT A JU JU U MU IT JA UIT IA IT U TIT JA UT UT YT YT iT JA IT OST SIT TIT T M MIT JA JU UT JA IT TIT JA M MJT UUTTIT AT UT MUI MT TA T UT UT MUIT MITU IM iT IT
37. panel display with a resistive touch panel 11 programmable function keys and a Push Lock switch into a compact package The unit is housed in an ultra thin body with a wrist strap for a firm grip and hold An operator keypad on the front OP or a switch under the hand grip will enable the touch screen and keypads The unit is compatible with Quick Designer Advanced Software providing support for over 25 PLC drivers The Hand Held QuickPanel connects to a Junction Box through the HMI CAB AQ Interface Cable The Junction Box HMI JBX 201 has terminal blocks for 24V DC Push Lock switch contacts a buzzer and other control signals Standard PLC cables connect to the Junction Box 25 pin female connector for easy connection to your PLC M T INTERFACE 24VD Pup S TERMINALS PLC Cable f V V Ny d 2 3 97 Ne CES Y Os OE OF em y Standard TCP 2 HMI JBX 201 Communications Cable INTERFACE JUNCTION CABLE BOX HMI CAB Cxxx OFID OFDD Z Installation Before starting the installation process make sure you have the following parts QPH 2D100 L2P 6 Monochrome LCD Hand Held QuickPanel or QPH 2D100 S2P 6 Color STN LCD Hand Held QuickPanel HMI CAB A02 Cable HMI JBX 201 Junction Box 510 1000 004 24VDC 1 3A Power Supply or equivalent 38 e Hardware Reference Quic
38. shown below el gt 3 lo oma UNIT ACTIVE Uoo J Ple 00 AUX TOOL B y Ua UNIT ACTIVE FLASH 5 Attach the 24VDC leads to the display Apply power and verify the LED UNIT ACTIVE on the keyboard encoder is blinking To download a file to the QuickPanel connect the download cable to the AUX TOOL PORT on the keypad encoder Do not press any keypads while downloading files You can also disconnect the short cable from the QuickPanel tool port and connect the download cable to the tool port This method ensures no interruptions to the download operation See the Quick Designer Panel Editor user manual part number 800 1000 081 for instructions on assigning keypads to touch screen operators Quickpanel Installation Hardware Reference e 93 Maintenance Procedures Replacing the Backlight Lamp The backlight is a small florescent tube mounted near the top of the display screen The part numbers for the backlight tubes are 10 5 Color STN QPI 2xxxx Sxx or TFT QPI 2xxxx Cxx HMI CCT 201 5 Color or Monochrome QPJ 2xxxx xxx HMI CCT 202 6 Color or Monochrome QPK 2xxxx xxx HMI CCT 203 12 1 Color QPL 21100 C2P HMI CCT 205 0 CAUTION Use caution when opening this unit Make sure the power has been tur
39. vary from 90 to 380 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required Quickpanel Installation Hardware Reference e 107 Exposed Material Chemical Resistance Chart The following charts list the materials used in the construction of TCP products and rates their resistance or susceptibility to chemicals commonly encountered in industry The information contained in the charts is based upon data supplied by the manufacturers of the various materials and 5 believed to be accurate The temperature concentration or combination with other chemicals can affect the way a particular chemical reacts with a given material Thus the charts contained herein should only be used as a general guide and not as an unqualified authority All of the material resistance s or susceptibilities listed assume normal equipment operating temperatures Additionally one must be aware that if a protective coating on a particular material is damaged the substrate may be adversely affected by an otherwise non reactive chemical An Acceptable Resistance rating means that the chemical may remain in contact with the exposed material indefinitely with no appreciable degradation of the exposed material A Marginal Resistance rating means that the chemical will not cause any appreciable degradation of the exposed material on an intermittent basis or that only minor
40. 5 pin RS 232 KE module Program Port 15 pin RS 422 DF1 Protocol DH485 Port 3 HMI CAB C84 HMI CAB C52 HMI CAB C53 HMI CAB C107 HMI CAB C51 HMI CAB C55 HMI CAB C90 HIM CAB C106 HMI CAB C117 Aromat Aromat FP1 MEWNET 9 pin Male RS 232 HMI CAB C1 11 2 plated wires RS 422 B amp R General Electric SNP protocol Mininet 90 30 90 70 CMM Module Program Port 15 pin RS422 25 pin RS 232 25 pin RS 422 HMI CAB C98 HMI CAB C82 HMI CAB C53 HMI CAB C93 Hitachi Hitachi S Serial Protocol 4 plated wires RS 422 HMI CAB C115 Micro 1 FA via link adapter Micro 3 Keyence KV L2 KV 10R Keyence KV L2 Koyo see PLC Direct Micrologix Mitsubishi Keyence Series A1S Series A Modicon 984 A B X 984 Slot and compact 984 micro C20H CQM1 36 e Hardware Reference 25 pin RS 232 9 pin male RJ11 RS 232 Program 25 pin RS 232 Port 1 see PLC Direct 8 pin DIN 9 RS 232 for A1SJ71C24 R2 25 pin RS 232 25 pin RS 422 25 pin RS 422 via an adapter 25 pin RS 232 9 pin RS 232 RJ45 headset connector RS 232 25 pin RS 232 25 pin RS 422 9 pin RS 232 HMI CAB C53 HMI CAB C109 HMI CAB 112 HMI CAB C53 HMI CAB C106 HMI CAB C88 HMI CAB C53 HMI CAB C91 HMI CAB C91 HMI CAB C53 HMI CAB C58 HMI CAB C102 HMI CAB C53 HMI CAB C108 HMI CAB C67 Quickpanel Installation PLC Direct Reliance Siemens Simatic TI Square D Toshiba Toyopuc Uni Telway DL430 440 Port 2 D4
41. 50 H x 10 79 W x 1 93 D 216mmH 274mmW 56 5mmD 4 4 lbs 2 kg option module Natural convection Front Mount Electroluminescent 640 W x 400H Amber flash amber 7 68 W x 4 8 H 9 diag 192mm x 120mm Resistive 32 x20H Yes Serial Parallel 1500 VAC 20ma max 1 min 10 MQ 500 VDC 1200 V p p 1 us pulse Suitable for IP65F NEMA 250 Type 4X 12 Self Certified 0 to 45 C 10 to 60 C 30 to 85 RH non condensing 5 to 85 RH non condensing 10 to 25 Hz 2G on each of X Y Z 30 min 9 57 H x 12 48 W x 3 05 D 243mmH 317mmW 85mmD 6 6 lbs 3 kg option module Natural convection Front Mount QPIXXXXXS2P STN QPIXXXXXC2P TFT 640 W x 480 H 8 solid 8 flash 8 48 W x 6 32 H 10 5 diag 212mm x 158mm Resistive 32 Wx 24H Yes Serial Parallel Memory 1Mb QPI 2 2Mb QPI 3 1Mb QPI 2 2Mb QPI 3 Alarms Supported 768 3 256 alarm files 768 3 256 alarm files QPI 2D100 E2P QPI 2D100 S2P C2P QPI 3D200 E2P QPI 3D200 S2P C2P Voltage 20 4 27 6 VDC 20 4 27 6 VDC Power Consumption Ratings Voltage Power Consumption Ratings Approvals 100 e Hardware Reference 50 Watts max NEMA Type 4X 12 IP65 GP470 EG21 24VP 20 4 27 6 VDC 50 Watts max NEMA Type 4X 12 IP65 CE Marked EN50082 2 1995 EN55022 Class 94 50 Watts max NEMA Type 4X 12 IP65 GP570 SC21 24VP GP570 TC21 24VP 20 4 27 6 VDC 50 Watts max NEMA Type 4X 12 IP65 CE Marked EN50082 2 1995
42. 8JL IND CONT EQ for HAZ LOC Quickpanel Installation Hardware Reference e 87 Installing a Interbus S Module on a QUICKPANEL jr Align the option module connector with the mating connector on the display Press the module firmly into the display chassis and tighten the screws Attach the power wires to the terminal block on the display The option module is shown below SLAVE l lt 6 00 gt lt 1 44 gt ay a A K 4 20 28 AN NA IR a RED _ GRN Z BLK 88 e Hardware Reference Quickpanel Installation Keypad Option This section references the HMI KPN 201 keypad assembly This section describes the installation of the Keypad option The keypad assembly consists of a faceplate with keypads keyboard encoder two mounting bars with screws and a short interconnect cable The faceplate is shown below 5 7 20 Gre Bi r 125 11 30 Quickpanel Installation Hardware Reference e 89 Installation Procedure JU2 BEEP ON NO BEEP OFF A rear view of the keypad assembly is shown below The keypad encoder cover is shown removed 702 jumper is used to enable disable the keypad beeper The factory installs the jumper to enable the beeper The mask is designed to a
43. I 2D100 C2P UL CUL 1604 CL 1 DV 2 UL 4X 12 File E177256 GP570 TC21 24VP 10 5 TFT QPI 211V0 C2P None DIE Self Color Video Certified 96 e Hardware Reference Quickpanel Installation Color Certified Monochrome Color Modules 1 DV 2 File E177256 Modules L DV 2 File E177256 Modules File E177256 Modbus File amp E177256 QPx DVN 202 Investigating approvals QPx IBS 201 Investigating approvals UL CUL 1950 Listing refers to Electrical Safety of information equipment UL CUL 1604 Listing refers to Electrical Equipment that meets the Underwriter Laboratory s 1604 requirements for Class 1 Group A B C and D Division II installations and are clearly marked with a label stating Listed Industrial Control Equipment For Hazardous Locations UL 1604 supersedes UL1950 QUICKPANELs will have both UL and CUL listing CUL listed products have been tested with standards that meet the Standard Council of Canada requirements Both Underwriters Laboratories UL and CSA have been accredited by the Standard Council of Canada Therefore CUL listing is equivalent to the CSA marking Class 1 Division II Group A B C D environment refers to a location in which flammable gas may be present During normal operation these gases are not present If an accident occurs allowing gas leakage products listed for Class 1 Division 2 operation can continue to operate without danger of igniting the fla
44. NEL jr General Electric Genius I O QUICKPANEL Interbus S Slave QUICKPANEL Modicon Modbus Plus QUICKPANEL Profibus DP Slave QUICKPANEL jr A B 1771Remote I O QUICKPANEL jr A B Data Highway Plus QUICKPANEL jr General Electric Genius I O QUICKPANEL jr Modicon Modbus Plus The product label contains the model number and serial number Option modules for the QUICKPANEL will have a separate product label Total Control Products Inc QPI11100S2P SERIES B 2001 N Janice Avenue Melrose Pk IL 60160 USA Serial No 98765 Mfg Date 0 1 99 Installation Hints NOTE CAUTION e 8 e Hardware Reference Mounting brackets are packed inside the carton In order to protect the unit to provide accessibility in operation and to improve ventilation please ensure that there is adequate space around the unit The recommended clearance is 4 from other structures Ensure that this unit is located as far away as possible from electromagnetic circuits circuit breakers and other equipment that causes arcing This unit is held in place by metal clamps The panel thickness should be 062 1 6mm to 3937 10mm Forced air cooling is required if this unit is to be used in a surrounding temperature which is greater than 50 C Route all signal lines in a separate duct away from power circuits Use shielded cable and tie the shield to the Frame Ground contact point This unit must be installed verticall
45. O DCO DG1 DC1 Ht 4 5 24V 0 1 0 3A Operator Button Connection Pressing the OP button on the front of the display or pressing the operator switch under the hand grip will activate the Operator signal This is an open collector output See the sample operator button connection in the next drawing a o ESA ESB OPC OPG 5 24V 0 1 0 3A Quickpanel Installation Hardware Reference e 41 Emergency Button The emergency button is a normally closed contact switch located on the front of the unit Pressing the button will lock it in the open contact position Rotate the switch knob to reset it to the normal position The contact terminals and sample wiring are shown below M OPG ESA L ESB DC30V 0 3A 42 Hardware Reference Quickpanel Installation Custom Cables The following drawing shows the cable connector and pin assignments for the Hand Held Quick Panel Use this cable drawing when you need to create custom cable sets 1 RS RS232C 2 CS RS232C 18 3 CD RS232C a36 4 VCC 5V 0 1A 5 TRMX RS422 6 RDA RS422 7 SDA RS422 8 CSA RS422 9 ERA RS422 10 DOUT1C DOUT1 11 DOUTOC DOUTO 12 OP C OP Operator Switch 13 BUZZ OUT 14 EMG A E Stop 15
46. O z DO DI DI US J COM PIN 9 PIN 6 Male D Sub Connector Solder Side Housing REMOTE OUT Remote Connector Female D Sub Housing Solder Side REMOTE IN 86 e Hardware Reference Quickpanel Installation PLC Comm Errors In the event of a communication problem error messages are displayed on a status line at the bottom of the display Error Displayed Definition PLC COMM ERROR 02 FF A0 Error initializing Anybus module PLC COMM ERROR 02 FF 01 Incorrect Anybus module ID PLC COMM ERROR 02 FF 02 Anybus module watchdog time out module lockup PLC COMM ERROR 02 FF 03 Network Error Network not connected Installing a Interbus S Module on a QUICKPANEL Remove the option module cover plate Insert the option module tabs into the mating slots in the display chassis Align the option module connector with the mating connector on the display Press the module firmly into the display chassis and tighten the screws Z E N NY Interbus S Module Options The Interbus S module is shown below WARNING EXPLOSION HAZARD DONOT o unless area is known N Euer n tke s e stem set u wa phi iagnostics se TOTAL CONTROL PRODUCTS INC Ry 2001 JANICE AVE MELROSE PARK IL 60160 Model QPI DEV 202 Serial No XXXXXX Elec Rating 145 mA 5 VDC ale XX XX Class Groups A B C and D Divi LISTED 5
47. a l 713 X1 Joeoipur pios uo uo Bupiug uo Gupiug 0 uoto uuoo oN yuy uo AYO yur eyep ol anje 10 BUUM oou 000000080000000000808880 Co v Gx amp DOD OO IB 4 N A x TX C RX FLT i 2 4 M u Lg Ez Quickpanel Installation Hardware Reference e 67 A B Data Highway Plus Module Operation The QUICKPANEL can communicate on the Data Highway Plus Local Area Network LAN through a serial port connection to an external Data Highway Plus Module or through a Data Highway Plus Module attached to the QUICKPANEL The following drawing illustrates a Data Highway Plus connection between a QUICKPANEL equipped with an optional Data Highway Plus Module and a PLC 5 p QUICKPANEL uuu Esse HO DATA PLUS HIGHWAY MODULE B A B PLC 5 FAMILY PCL PORT The following drawing illustrates a Data Highway Plus connection between a QUICKPANEL a 1770 KF2 B and a PLC 5 The QUICKPANEL utilizes a serial connection to an A B 1770 KF2 Interface Module Som
48. ake sure the LED on the faceplate aligns with the hole in the gasket and bezel Make sure the LED on the display aligns with the hole in the bezel Place the clamp bracket over the display and install the nuts on the studs Finger tighten the nuts Check the alignment of the LED hole then tighten the nuts Make sure the clamp bracket is positioned as shown in the drawing Insert the bezel assembly into the panel cutout and install the 10 32 nuts PANEL QUICKPANEL jr Quickpanel Installation Hardware Reference e 61 Color EL Panel Adapter The HMI ADP 001 Panel Adapter allows using an EL Unit in the Color Unit panel cutout The front adapter plate slips into the panel cutout made for a color unit The rear adapter plate is then bolted to the front adapter plate The hole in the adapter plates will exactly fit the EL unit CUSTOMER PANEL GASKET CUSTOMER PANEL REAR 2 _ FRONT PANEL A wS 7 LOCK NUTS PANEL CUTOUT 62 Hardware Reference Quickpanel Installation Communication Options
49. atterns Six flashes per This node is working normally Receiving and passing the token All second nodes should be flashing this pattern Flash every 1 sec Monitor Link Operation This node is in the MONITOR OFFLINE state where it must monitor the link for 5 seconds and it is not allowed to transmit any packets out onto the link 2 flashes off 2secs Never Getting Token This node is permanently in the MAC IDLE This node hears other nodes on the link pass the token to themselves but the Quickpanel Installation Hardware Reference e 79 73i token is never passed to this node This node may have a bad transmitter 3 flashes off 1 7 Sole Station This node is not hearing any other nodes so it is secs periodically claiming and winning the token and then finds there is no other node to pass it to This node may have a bad receiver 4 flashes off 1 4 Duplicate Station This node has heard a valid packet that was duplicate secs node address sent from another node on the link that is using the same link address as this node This node is now in the DUPLICATE OFFLINE state where it will remain passively monitoring the link until the duplicate node is not heard from for 5 seconds Station Address Switches Station Address Switch Position Note add one to switch setting for desired address Switch down ON 0 80 Hardware Reference Quickpanel Installation Profibus Module Profibus Module for the QUICKPANEL jr
50. ction Some cable assemblies have a circuit board in the connector housing to provide for specific voltage levels and protocols Those cable assemblies that have a circuit board are NOT included The following cable assemblies contain a circuit board and are NOT included in the cable drawings HMI CAB C49 HMI CAB C105 PRINTER CABLE 76 HMI CAB C104 SIEMENS 3964R 2 3 ul a ay p qd a 3 2 lt QN Z 4 4 z HE 5 5 A NOS la 7 7 a ae X 1 sHELD 6 DEVICE PORT TO DEVICE 8 HMI CAB C51 20 TO PLC PORT 2 2 sb 3 3 Fall n amp 4 4 J mi 5 6 z f x FZz 7 gt ae lt f m 1 sHELD 7 TO TCP DEVICE TO PLC PORT TO TCP DEVICE 8 HMI CAB C52 Ir TO PLC PORT 2 3 yg k y 2 2 X eX 4 4 i n D x a X ar amp 1 SHIELD 6 TO TCP DEVICE TO PLC PORT TO TCP DEVICE 8 HMI CAB C53 A 20 TO PLC PORT Quickpanel Installation Hardware Reference e 27
51. d Click the Legend button to display the following dialog box Legend Plate Settings The background and outline sections are shown in the next drawing VIDEO DISPLAY 0 me Bm UTLINE LOR BACKGROUND COLOR BUTTON 0 10 BUTTON 1 50 e Hardware Reference Quickpanel Installation Titles Click the Titles button to display the Title Settings dialog box The number of buttons selected will determine the number of legend plates In the next drawing two buttons have been selected Pressing button 0 will display legend plate 0 and button 1 will display legend plate 1 You can customize the title for each legend plate VIDEO DISPLAY 0 OUTLINE COLOR N BACKGROUND COLOR TITLE BUTTON 0 BUTTON 1 Buttons Click Buttons to display the Control Button Settings dialog This dialog is used to setup the buttons that appear below the video display The buttons select which video source channel is being displayed You can customize the buttons for your application a Size Las karir Feat UU OS Cele The Buttons information box displays the assigned button number The Channel No list box selects the video source for the assigned button Each button can select from or CH2 Although the spin controls allow selec
52. e Avenue f os p AN IICA Serial No Mfg Dale 2 Melrose Park IL 60160 USA 82 ass LED 3 NY 8 MODBUS PLUS INDICATOR amp z Operation Indicator Pattern Status lt Normal Link 6 Flashes sec Normal operating state z 19 Monitor Link 1 Flash sec Building active node table 2 E i ADDRESS sss Never Getting Token 2 Flashes sec then off 2 sec Open circuit or defective s D termination SE SWITCH NA Sole Station 3 Flashes sec then off 1 7 sec Open circuit or defective 8 termination gt Duplicate Station 4 Flashes sec then off 1 4 sec Change device address ug og NODE ADDRESS SETTINGS Z 8 Address Switch Position i 123456 58 Notes 1 000000 MODBUS PLUS zs MODBUS 1 xamples of switch setting CONNECTOR 58 for node addresses 0 2 100000 AS MBKT 085 2 PLUS position is toward printed ile Gonnestor 8 7 circuit card Add one to the 26 100110 evo ee oh E L binary value switch for the E inary value swit m Poss Terminating Connector Quickpanel Installation Hardware Reference e 77 Modbus Plus Adapter Module QUICKPANEL The following drawing illustrates the Modbus Plus Adapter for a QUICKPANEL display uoneig exeojdna uoyo1 YSN 09109 1 Sseppy
53. e models of the PLC 5 such as the PLC 5 30 have a DF1 port that can be used for direct connection to the QUICKPANEL Use HMI CAB C51 cable to connect the QUICKPANEL to the 1770 KF2 Module QUICKPANEL A B PLC 5 FAMILY HMI CAB C51 8 Y A B 1770 KF2 B d 68 e Hardware Reference PCL PORT Quickpanel Installation The following drawing illustrates a connection between a QUICKPANEL a 1785 KE Module and a Data Highway Plus link Use an HMI CAB C55 cable to connect the QUICKPANEL to the 1785 KE Module QUICKPANEL HMI CAB C55 ncc 1 DATA HIGHWAY PLUS A B MODULE PLC 5 Y xoa FAMILY HIGHWAY PLUS PCL mnnn O J c Quickpanel Installation Hardware Reference e 69 CANopen Module CANopen Module on a QUICKPANEL jr Attach the power wires to the terminal block on the display Align the option module connector with the mating connector on the display Press the module firmly into the display chassis and tighten the screws The option module is shown below 6 00 4 20 70 e Hardware Reference SLAVE 1 44 gt
54. e video will be seen only when an object of the selected color is in front of the video display the object must be placed in the foreground For example if you create a push button with a red legend plate and the selected color is red then the video will only be shown on the legend plate The video will not appear on parts of the push button that have a different color In the Objects of this color appear through video mode any object of the selected color will appear on the video display For example if you create a push button with a green bezel and the selected color is green then the bezel part of the button will be seen on the video display NOTE In order for objects to work with transparency they must be placed in the foreground or in front of the video display Number of Buttons Select the number of buttons that will appear in the video display legend The buttons are located below the video display and will size as the legend plate is sized The video display will always remain 300x200 pixels The buttons select different video sources Each button has its own legend plate with title No Title Click on the No Title checkbox to remove the title from the legend plate Touch Input Off Click on Touch Input Off to turn off the touch screen in front of the video display This does not effect objects around the video display window Legend Plate Settings You can change the background and outline colors of the video display legen
55. ed by the user 78 e Hardware Reference Quickpanel Installation The network bus consists of twisted pair shielded cable run in a direct path between successive nodes The minimum cable length between any pair of nodes must be at least 10 feet The maximum cable length between two nodes is the same as the maximum section length of 1500 feet The node at each end of a section uses a terminating connector which provides resistive termination to prevent signal reflections on the network bus Terminating connectors have molded shell that is light gray in color The other nodes use an inline connector which is dark gray Network cables are NOT supplied by Total Control Products Inc Order the following cables from your Modbus Plus distributor Inline Connector AS MBKT 085 Terminating Connector AS MBKT 185 Modbus Plus Network Each node has an LED indicator that flashes patterns to show its status on the network A simple network consists of two or more nodes connected to a single section 10 feet min 25 10 feet min B 10 feet NODE 10 NODE 5 NODE 30 NODE 2 984 385 785 QUICKPANEL 984 385 785 984 385 785 PROGRAMMABLE OPERATOR PROGRAMMABLE PROGRAMMABLE CONTROLLER INTERFACE CONTROLLER CONTROLLER TERMINATING CONNECTOR INLINE CONNECTOR Diagnostic LED The LED is controlled by the on board processor and displays node status by flashing repetitive p
56. ence e 47 Video QuickPanel The Video display QuickPanel is a special member of the QuickPanel family Real time video display can be added to control panels for another view into your control process The Video QuickPanel is a standard 10 5 TFT Active Color display with resistive touch screen The video display can be selected to cover all panel objects to display in objects of selected color or have selected colors appear through the video Installation The installation of the 10 5 display is the same as other 10 5 Color displays except for the addition of the video input signals In the Setup dialog box select the QuickPanel 10 5 Color Video This selection automatically adds the video icon to the tools menu Video Inputs The Video QuickPanel has the standard serial printer and tool ports It also has three NTSC BNC video inputs The following drawing shows the location of the ports and input connectors SERIAL PRINTER TOOL PORT PORT PORT CHO VIDEO VIDEO VIDEO The video source must be NTSC The video output from a camcorder or VCR is usually an RCA phono plug type connector An easy way to connect these video sources is by adding an RF adapter to the Video QuickPanel A typical phono plug to BNC connector can be found at a local Radio Shack under the part number 278 254 Also many computer stores sell BNC cables for use in networks These cables can be used to connect video signals that require BNC
57. ezel assembly to the panel PANEL GASKET S NEMA 4X MT HERPES M BEZEL BEZEL CLAMP BRACKET S Panel Cutout Use the following dimension drawings to layout and cut the opening in your panel The dashed line in the drawing is the panel cutout Mark and drill the 7 32 holes for securing the bezel to the panel Note that the hold down bracket fits inside the cutout Quickpanel Installation Hardware Reference e 55 HMI BEZ 201 Bezel for 5 Displays Use the following bezel drawing ONLY for the following displays QPJ 2xxxx xxx lt 7 40 7 125 6 625 c 2 O 6 3875 noco e e DRILL 7 32 HOLE FOR 10 32 THREADED STUD 6 PLACES BRACKET CLAMP STUDS 36 32 X 75 NUTS ARE INCLUDED HMI BEZ 201 ui FACEPLATE CUTOUT HOLD DOWN BRACKET HOLE PORTED 7375 ne hh a We a qa ror aC ee Wu EE XE Y 500 000 tO tO wo e 56 Hardware Reference Quickpanel Installation HMI BEZ 202 Bezel for 9 Monochrome EL Use the following bezel drawing ONLY for the following display QPI 2xxxx Exx lt 11 527
58. ference e 111 Quickpanel Installation Product Enclosure Ratings The following table lists the various TCP operator interface products and their associated enclosure type ratings Please note that a product listed as DESIGNED to enclosure type rating means that the enclosure was designed to meet the requirements of a specified enclosure rating but never was formally tested by an independent party to certify its rating A product listed as TESTED to enclosure type rating means that an independent party has certified the enclosure rating The enclosure ratings for any given product are only valid when correctly mounted in an appropriate control panel TYPE 1 For indoor use primarily to provide a degree of protection against limited amounts of falling dirt TYPE 4 For indoor or outdoor use primarily to provide a degree of protection against windblown dust and rain splashing water hose directed water and damage from external ice formation TYPE 4X For indoor or outdoor use primarily to provide a degree of protection against corrosion windblown dust and rain splashing water hose directed water and damage from external ice formation Indoor use only may be stipulated TYPE 12 For indoor use primarily to provide a degree of protection against circulating dust falling debris and dripping noncorrosive liquids TYPE 13 For indoor use primarily to provide a degree of protection against dust spraying of water oil a
59. he display through the panel opening and install the panel clamps The clamp screws are turned clockwise to tighten the display to the panel The fastening torque necessary for waterproofing is 0 5 0 6Nm Z PANEL Torque 0 5 0 6Nm Quickpanel Installation e Insert the display through the panel opening Insert the panel clamps into the slots in the display body Turn screw clockwise to tighten Hardware Reference e 17 Rear View of the 9 EL Unit The download port is used to download files from your computer to the target display The port is also used for printing only alarm messages e V OPTION MODULE AC100V 50VA 50 60Hz r ra L N AUX SIO PRINTER TOOL fv CN 5 ly c 5 T M 1 7 m AC TERMINALS SERIAL PORT DOWNLOAD PORT Installing AC Power for the 9 EL Display Remove the protective cover on the AC terminal strip Remove approximately 1 4 of insulation from the supply wires and insert them under the terminal clamps Tighten the clamp screws to secure the wires Replace the protective cover on the AC terminal strip AC100V 50VA 50 60Hz r ra L N
60. hstand Voltage Insulation Noise immunity Ratings Operating temperature Storage temperature Operating humidity Vibration Dimensions Weight Cooling Installation Display type Colors Pixel resolution Viewing area Touch panel type Clock Accuracy Touch panel resolution Printer port Back Light Brightness Memory Alarms Supported Communications 85 to 132 VAC 50 60Hz 50 VA max 20 ms max 1500 VAC 20ma max 1 min 10 MQ 500 VDC 1200 V p p 1 us pulse Suitable for IP65F NEMA 250 Type 4X 13 Self Certified 0 to 40 C 10 to 60 C 30 to 85 RH non condensing 10 to 25 Hz 2G on each of X Y Z 30 min 9 48 H x 12 36 W x 3 32 D 243mmH 317mmW 85mmD 7 71 Ibs 3 5 kg option module Natural convection Front Mount LCD TFT COLOR 64 RGB 4 Levels 640W x 480H 8 35 W x 6 28 H 214mm x 161mm Resistive 65 seconds month at room temp Note 1 32Wx24H Yes Serial Asynchronous TTL Parallel Centronix Standards HP LaserJet PCL4 compatible NEC PR Series EPSON ESC P24 or equivalent CFL lifespan 40 000 hrs 4 levels 2 Mb Flash EPROM approx 640 screens 3 2Kb screen 768 3 256 alarm files 115 2 Kbps Note 1 The internal clock has a slight error At normal operating temperatures and conditions with the unit operation from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to
61. jr to your computer for downloading application files e The product label contains the model number and serial number of the unit JM 1 OPTION MODULE CONNECTOR H POWER TERMINALS SERIAL INTERFACE DOWNLOAD PORT Quickpanel Installation Hardware Reference e 21 Installing 24VDC Power Remove approximately 1 4 of insulation from the supply wire and insert it under the terminal clamp Tighten the terminal clamp screw to secure the wire Add a frame ground wire to the terminal marked FG Replace the cover E avoc D NOTE Power source must be able to deliver 12 Watts 500 ma 24V for Monochrome units and 15 Watts 625 ma 24V for Color units Powerup Sequence The powerup sequence is a series of operations initiated by the internal electronic circuits when power becomes stable When the power is applied the internal circuit waits for power to stabilize then start a powerup sequence New units do not have any projects loaded into them and may display a startup message To operate the unit you must download a PLC protocol and one or more panels contained in a project file To download a file see the QUICKCOURIER section of the user manual If you received a demo unit from a dealer or distributor it may already have a project installed If the protocol does not match your PLC protoco
62. kpanel Installation Interface Cable The Interface Cable connects the Hand Held QuickPanel to the Junction Box All of the interface signals power and control signals are contained in the interface cable Remove the access cover from the back of the display _ OPERATOR ACCESS COVER SWITCH Locate the connector marked CN1 The connector marked CN2 is the download port A Al N S I Connect one end of the HMI CAB A02 cable to the Route the cable under the gasket and along the molded cable channel Replace the access cover The other end of the cable will be connected to the 36 pin connector on the HMI JBX 201 Junction Box You can leave the cover off temporarily if you intend to use the CN2 download port for loading an application Keep the access cover in place to provide cable strain relief Quickpanel Installation Hardware Reference e 39 Junction Box The junction box provides a signal connection system between the Hand Held QuickPanel and the PLC It provides mating connectors for the cable from the Hand Held QuickPanel and a 25 pin female connector for all standard Total Control PLC cables The Junction Box also has terminal connections for control signals and power input for the Hand Held QuickPanel Connect the HMI CAB A02 Cable to the 36 pin connector on the HMI JBX 201 Junction Box The Junction
63. l including overlaying objects Each panel does have a limit to the number of objects that can be placed on each panel Only 128 object functions can be placed on a panel at one time To check the number of functions currently on the panel click the check doctor bag icon This feature is not supported when panel objects are grouped The following dialog box appears indicating the number of resource objects on the panel Panel Designer No problems found active panel Resource count 10 If the object function limitation is exceeded a message will appear during the compile stage of the download The compiler will stop on the panel that has exceeded the maximum panel count The download will be aborted until the panel in error is corrected The object function count for each object is listed below Pushbutton 3 Illuminated PB 4 Pilot Pilot 1 Numeric Display 1 Numeric Entry 3 Legend plate 0 Static Text 0 Message Display 2 GoTo button 3 Bitmap O Selector switch 4 54 e Hardware Reference Quickpanel Installation NEMA 4X Bezels Bezel Assembly Overview The following diagram shows the basic elements of a bezel assembly The basic assembly is the same for all displays The display is clamped to the stainless steel bezel by means of a clamp bracket A full size gasket seals the display to the bezel The bezel is secured to the panel by 10 32 x 50 threaded studs and nuts The gasket also seals the b
64. l you MUST download a new display device executable file containing the correct PLC protocol To download a new protocol see the QUICKCOURIER section of the user manual 22 Hardware Reference Quickpanel Installation QuickPanel Mini DC Power QPM 2Dxxx xxx Deady MAKE SURE THE POWER IS OFF e e Remove the protective cover on the DC terminal strip Remove 1 4 of insulation from the supply wires and insert them under the terminal m clamps Tighten the clamp screws to secure the wires Replace the l protective cover QUICKPANEL mini Dimensions F gt QUICKPANEL mini W m 5 5 E aS a Q OPTION MODULE O LLI CONNECTOR E l EE m B Eu SSS te 3 ERES VY 2 S yN S P L P A gt SERIAL TOOL C gt INTERFACE PORT QPM 2xxxx L2P 8 267 6 299 2 28 197 5 59 7 56 210mm 160mm 58mm 5mm 142mm 192mm Quickpanel Installation Hardware Reference e 23 Communications Serial Interface Port The serial interface port connects the QUICKPANEL to your PLC Refer to the cable section to determine the correct cable to use with your PLC Factory cables are cut to approximately 12 which is suitable for most applications Some cables are available in longe
65. llow for differences in screen sizes between the 5 display and the 6 display The mask is left in place for 5 displays and removed for 6 displays To remove the mask simply lift an edge and break the mask off at the perforation line Remove the two mounting bars and screws N MOUNTING BAR MASK FOR 5 DISPLAY MOUNTING BAR Use the panel clamps supplied with the QuickPanel to attach the mounting bars to the top and bottom of the QuickPanel Make sure the mounting bars fit snug against the QuickPanel case Finger tighten the panel clamps e 0 m t t 40 The the assembly will cover the touch screen so touch screen and back of the overlay must be cleaned before assembly If you are installing a 6 display make sure the mask is removed so that the entire screen is visible 90 e Hardware Reference Quickpanel Installation Insert the QuickPanel with mounting bars onto the back of the keypad assembly Make sure the top of the display is located at the top of the keypad assembly Install the mounting bar screws Finger tighten the screws Verify the QuickPanel is centered in the keypad assembly Tighten the panel clamp screws first then
66. mmable gas while the situation that created the leak is repaired These products are clearly marked for operation in this type of environment The table below shows the Group letter and defines the type of gas that is in each group Group Material A Acetylene B Hydrogen C Ethylene Methyl Ether Acetaldehyde D Acetone Gasoline Methanol Propane Quickpanel Installation Hardware Reference e 97 CE The European Union has created standards for key product sectors to eliminate differing national requirements The CE mark an abbreviation for the Conformite European allows products to flow freely across those countries of the European Union These Quick Panels meet EN50082 2 1995 and EN55022 Class A 1994 requirements CE mark is needed on goods including control equipment entering a majority of the European Countries As of January 1 1996 all control equipment needed to conform to the EMC directive 89 336 EEC and amended 92 31 EEC that included EN 50082 2 1995 and EN55022 Class A 1994 requirements 98 e Hardware Reference Quickpanel Installation Specifications 12 1 Color TFT QPL 21100 C2P Voltage 85 to 132 VAC 50 60Hz Power consumption 50 VA max Power failure immunity 20 ms max Withstand Voltage 1500 VAC 10ma max 1 min Insulation 10 MQ 500 VDC Noise immunity 1200 V p p 1 us pulse Ratings Suitable for IP65F NEMA 250 Type 4X 12 Self Certified Operating temperature 0 to 40 C Storage temperature 10 to 60 C
67. nd noncorrosive liquids KEY D DESIGNED to enclosure type rating T TESTED to enclosure type rating TYPE 4X TYPE TYPE INDOOR 12 13 ONLY QUICKPANEL D D D QUICKPANELIR D D D D note 1 only when equipped with optional stainless steel bezel and 4X membrane 112 e Hardware Reference Quickpanel Installation
68. ndicator RX Blinking On Activity on the data link 2 E rs5sg E Fault Indicator FLT Red On solid No connection to data link 5 E E Transmit and Check wiring PLC RIO not Os d Receive Off configured or hardware failure x S Og TX a Got Red Solid No connection to data link a5 3 E RX Receive blinking Check wiring configuration ose r5 baud rate lt 8 g FLT ey 3 88 eH Red Blinking Bad messages on the data link E 9 a Transmit or Stations powered off Incorrect Sr 4 station addresses network not 55 al TA blinkingOn terminated 23 d 1 M 8 S U q X J Z mmm Lu J k A B Remote Module for the QUICKPANEL S oq SEE 2 22 mE 223 Ce 8 E ales E B E 183 ca Co z 5 5 22 c3 amp 5 ose 918 E g g 328 S 9 co 5 ca g zeep i 2895 588 i Ez 523 B 5 eis 438 313 2 zz 8 8 5 ess 58 m 228 23 573 815 gi 889 85 RRE jas g 258 28 5 8285 zz 88 E z sog C3 85 g 883 gaz i 8 ei Z WARNING EXPLOSION HAZARD CI DO NOT connect disconnect equipment unless area is known J to be nonhazardous Port is for system set up and diagnostics E a DO N Ew NAQA 5 E Quickpanel Installation
69. ned OFF Allow the unit to cool before removing the backlight lamp High voltages are present when the power is ON 1 Place the unit face down on a surface that will not scratch the front face Use a small screwdriver to unfasten the two screws at the upper rear sides of the unit 2 Slowly pivot the rear panel open It will support itself in the nearly vertical position 3 Disconnect the lamp connector Remove the clamp screw from the left side of the lamp and remove the lamp The lamp is press fit and may require some small force to remove it 4 Insert the new lamp and reconnect the connector 5 Replace the rear cover and tighten the screws Be careful not to get any wiring caught between the front of the unit and the back cover 94 e Hardware Reference Quickpanel Installation Replacing the Touch Screen Overlay The touch screen is made of a tough flexible material that can withstand many chemicals and hard use After repeated use the overlay may get scratched or damaged It can be replaced by simply peeling off the old overlay and carefully installing a new one Contact the factory for part numbers and prices 1 Locate the starter hole in the lower left corner 2 Peel up the corner of the overlay using a small pick 3 Carefully peel the overlay from the unit 4 Remove the backing material from the new overlay 5 Align the overlay making sure the LED hole is placed over the LED 6 Press the overlay in place
70. nk okay connected POWER Green ON Power On OFF Power OFF 12345678 ON ADDRESS BAUD ADDRESS STATUS RATE POWER DeviceNet Module for the QUICKPANEL Remove the option module cover plate Insert the option module tabs into the mating slots in the display chassis Align the option module connector with the mating connector on the display Press the module firmly into the display chassis and tighten the screws fas Y 74 Hardware Reference Quickpanel Installation DeviceNet Module Options The DeviceNet Module is shown below The address and baud rate DIP switches are located on the edge of the module The legends for the connector and the DIP switches are printed on the top of the module nw TOY N ap WARNING EXPLOSION HAZARI DO NOT connect disconnect equipment unless area is known 5 k to be nonhazardous Port is for system set up and diagnostics A D 8 Q Q lt SE lt lt iC oe cr Bou apu Es cas 7 5 gos on A H NYO TOTAL CONTROL PRODUCTS INC quis imi YY 2001 N JANICE AVE MELROSE PARK IL 60160 Model QPI DEV 202 Serial No XXXXXX ENV Elec Rating 145mA 5VDC Mfg Date XX XX A _ i Class Gr
71. not appear on the touch screen Keypad Layout The diagram below shows the physical layout of the keypads The keypads are marked F1 through F11 The keypad marked OP is the Operator keypad which works the same as the switch under the hand grip o V V RI m o EU A a Assigning Keypads You can assign a keypad to a button by clicking the Advanced button in the settings dialog Clicking the Advanced button displays the Advanced Settings dialog box Tag Action o E Cmon teen Style ae Standard M Toggle Bezel Legend In the following example a button was assigned to Function key F1 Once a button is given a Key Assignment the Touch disabled checkbox becomes active A button object can be connected to the touch screen and a Function key simultaneously If you click the Touch disabled checkbox the touch screen will be disabled for the button and the button will only work with the assigned Function key A list of all Function key assignments can be displayed by going to the Tools menu and selecting Keypad Assignments cmn _ The Illuminated Push Button Selector Switch Goto Panel Button and the Word Button work the same way Quickpanel Installation Hardware Reference e 45 Function Keys and Alarms When an alarm 5 triggered the alarm message appears on the panel in an alarm window The operator t
72. oad port signals are TTL Most serial printers require RS232 Use the HMI CAB 105 cable to connect a serial printer to the download port im sm s 8 PIN CIRCULAR DIN HMI CAB C49 9 PIN FEMALE D SUB To tcp pevice TO BM AT 9 PIN HMI CAB C49 Pini DCD Pin5 GND Pin2 RXD Pin6 DSR Pin3 TXD Pin7 RTS Pin4 DTR Pin8 CTS Quickpanel Installation Hardware Reference e 25 Cables A typical cable assembly is shown in the following drawing label is placed on each end of the cable to indicate which device should be connected to that end One of the labels will also indicate the cable part number so you can quickly verify you are using the right cable for your application wal 25 PIN MALE D SUB 8 PIN CIRCULAR DIN NOTE a A NE pos HMI CAB C53 A TO PLC PORT TO TCP DEVICE J 25 PIN MALE D SUB HMI CAB C53 A HMI CAB C49 TO TCP DEVICE TO IBM AT 9 PIN 9 PIN FEMALE D SUB HMI CAB C49 Not all cables are shown in the cable drawings section Cables that contain circuit boards are not shown because they cannot be fabricated in the field The cable drawings are provided for those users that wish to fabricate their own cable assemblies 26 e Hardware Reference Quickpanel Installation Cable Drawings This section includes a drawing of the cable and the wiring diagram Not all cables are included in this se
73. odule is shown below SNINHVA L N 274 f Tiel Conin QPJ ABD 201 sg 2001 Janice 25 lt Dal Eg Melrose Park IL 60160 USA 99 QS Transmit Indicator TX Blinking On Transmitting to data link Tag Receive Indicator RX Blinking On Activity on the data link 3 28 58 Fault Indicator FLT Red On Solid No connection to data link Check wiring or hardware failure Hee Og 1 5 Zest Red On Solid i 22 On Soli Incorrect network connection Transmit or Check wiring configuration g 3a Receive blinking baud rate 258 8 Red Blinking Bad messages on the data link z 88 Transmit and Stations powered off Incorrect L5 Recive station addresses network not 2 blinking On terminated A ag a k Nay A B Data Highway Plus Module for the QUICKPANEL The A B Data Highway Plus Module is shown below 2 NZ qr awa 2 Pg 220 Edo 589 9 a S aa z E o gt 2888 Eg 8 o Eka 8 528 9 aig g ess 83 5 3 EX 8 8 88 2 e WARNING EXPLOSION HAZARD DO NOT connect disconnect equipment unless area is known 1o be nonhazardous Port is for system set up and diagnostics
74. on 6 LCD Monochrome 6 STN Color QPK 2D100 L2P QPK 2D100 S2P Voltage 20 4 27 6 VDC 20 4 27 6 VDC Power consumption 12 Watts max 15 Watts max Power failure immunity 20 ms max 20 ms max Withstand Voltage Insulation Noise immunity NEMA rating Operating temperature Storage temperature Operating humidity Storage humidity Vibration Dimensions Weight Cooling Installation Display type Pixel resolution Colors Viewing area Touch panel type Touch panel resolution Printer Port Memory Alarms Supported Quickpanel Installation 1500 VAC 10ma max 1 min 10 MQ 500 VDC 1000 V p p 1 us pulse 4x 12 0 to 50 C 20 to 60 C 20 to 85 RH non condensing 5 to 85 RH non condensing 10 to 25 Hz 2G on each of X Y Z 30 min 5 43 H x 6 71 W x 2 24 D 138mmH 170 5mmW 57mmD 1 54 16 700g Natural convection Front Mount LCD 240H x 320W White Black flash 5 W x 4 H 6 diagonal Resistive 15 WxlIH Yes Serial 1Mb 512 2 256 alarm files 1500 VAC 10ma max 1 min 10 MQ 500 VDC 1000 V p p 1 us pulse 4x 12 0 to 45 C 20 to 60 C 20 to 85 RH non condensing 5 to 85 RH non condensing 10 to 25 Hz 2G on each of X Y Z 30 min 5 43 H x 6 71 W x 2 24 D 138mmH 170 5mmW 57mmD 1 54 Ibs 700g Natural convection Front Mount Passive STN LCD 240H x 320W 8 solid 8 flash 5 W x 4 H 6 diagonal Resistive 15 Yes Serial 1 Mb 512 2 256 alarm files
75. orage humidity Vibration Dimensions Weight Cooling Installation Display type Pixel resolution Colors Viewing area Touch panel type Touch panel resolution Printer Port Memory Alarms Supported Voltage Power Consumption Ratings Approvals 102 e Hardware Reference 1500 VAC 10ma max 1 min 10 MQ 500 VDC 1000 V p p 1 us pulse 4 12 0 to 50 20 to 60 C 20 to 85 RH non condensing 5 to 85 RH non condensing 10 to 25 Hz 2G on each of X Y Z 30 min 5 00 H x 6 75 W x 2 125 D 127mmH 172mmW 54mmD 1 54 Ibs 700g Natural convection Front Mount LCD 240H x 320W White Black flash 4 W x 3 H 5 diagonal Resistive ISWxllH Yes Serial 256K 512 2 256 alarm files GP270 LG21 24VP 20 4 27 6 VDC 12 Watts max NEMA Type 4X 12 IP65 CE Marked EN50082 2 1995 EN55022 Class A 94 1500 VAC 10ma max 1 min 10 MQ 500 VDC 1000 V p p 1 us pulse 4 12 0 to 45 20 to 60 20 to 85 non condensing 5 to 85 RH non condensing 10 to 25 Hz 2G on each of X Y Z 30 min 5 00 H x 6 75 W x 2 125 D 127mmH 172mmW 54mmD 1 54 Ibs 700g Natural convection Front Mount Passive STN LCD 240H x 320W 8 solid 8 flash 4 W x 3 H 5 diagonal Resistive 15 Yes Serial 256K 512 2 256 alarm files GP270 SC21 24VP 20 4 27 6 VDC 12 Watts max NEMA Type 4X 12 IP65 CE Marked EN50082 2 1995 EN55022 Class 94 Quickpanel Installati
76. ouches the window area to activate the alarm management page If you assign a Function key to an Alarm window the alarm management page will have an additional row showing Function key assignments The alarm management page function keys Up Down Ack etc will now have permanent Function key assignments Up is F1 Del is F3 and so on The touch screen and the Function keys work in parallel If the touch screen is disabled only the Function keys will operate the alarm page functions ACTIVE ALARMS 09 19 13 28 ALARM TEXT MESSAGE 1 09 19 13 40 ALARM TEXT MESSAGE 2 Ack Del Up Down Ack Del All MODE DONE Fo Fi F2 F4 F5 F6 F7 Simulating Panel Objects with Function Keys You can assign a Function key to simulate a panel object even though there is no panel object visible on the screen You can assign one of the Function keys to simulate the following panel operators Push Button Goto Panel Button Print Screen Button Word Button Selector Switch Numeric Data Entry To create a simulated panel object go to the TOOLS menu and select Keypad Assignments Parts Drawing v Select Keypad Assignments 46 e Hardware Reference Quickpanel Installation The keypad key assignment dialog box appears Atiu Kap Accignment Simulated oio Pasel Samuilaid
77. oups A B C and D Division 2 ao AN ATN 7 L Q LISTED 58L Q IND CONT EQ for HAZ LOC NU a4 J u The module can be configured by selecting the address and baudrate in the Protocol setup for Quick Designer When the project is downloaded to the QuickPanel the module and the QuickPanel are both configured To use this feature set all the DIP switches to the ON position The module also supports node address and Baudrate setting via the DIP switch on the module The address setting on the DIP switch is binary coded with LSB to the right See the DIP switch drawing in this section Address Set DIP 3 8 0 000000 1 000001 2 000010 61 111101 62 111110 63 111111 There are three different baudrates for DeviceNet 125k 250k 500kbits s Choose one of them by setting the DIP switch before configuring When the DIP switch is in the ON position it is a logical 1 See the DIP switch drawing in this section Set the switches to the ON position for software configuration Baudrate bit s Set DIP 1 2 125k 00 250k 01 500k 10 Reserved 11 There are three LEDs on the module to indicate module status See the drawing below for the location of the LEDs The three LEDs are Quickpanel Installation Hardware Reference e 75 ADDRESS Red OFF Address DIP switch is valid ON DIP swtich not valid STATUS Red Green Red flashing Recoverable fault Red solid Critical module fault Green flashing On line but not connected Green solid
78. ower to the following displays QPI 21100 S2P and QPI 21100 C2P Remove the protective cover on the AC terminal strip Remove approximately 1 4 of insulation from the supply wires and insert them under the terminal clamps Tighten the clamp screws to secure the wires Replace the protective cover on the AC terminal strip AC100V 50VA 50 60Hz ra L N p pap EO CP 14 e Hardware Reference Quickpanel Installation Installing DC Power to the 10 5 LCD Display This section describes installing power to the following displays QPI 2D100 L2P Remove the protective cover on the DC terminal strip Remove approximately 1 4 of insulation from the supply wires and insert them under the terminal clamps Tighten the clamp screws to secure the wires Replace the protective cover on the DC terminal strip DC24V 50W FG amp p p KD RD CP Powerup Sequence for the 10 5 Color LCD Display The powerup sequence is a series of operations initiated by the internal electronic circuits when power becomes stable The information displayed after power becomes stable depends on several variables Factory units display a message indicating a device executable must be downloaded Units that may have been setup by a distributor might indicate a PLC
79. protocol has been loaded Follow the procedures in the QUICKDESIGNER user manual for downloading application and device executable files Quickpanel Installation Hardware Reference e 15 QUICKPANEL EL Dimensions for the 9 EL Display The dimensions shown below are for the following displays QPI 21100 E2P QPI 2D100 E2P The following drawing illustrates the overall dimensions of the 9 QUICKPANEL Electroluminescent EL display CUTOUT 10 20in 259 1mm QUICKPANEL Il E amp EE 8 z 3 Fm E 5 e 5 a gt E o 5 B 2 P EE v lt 10 79 274 mm gt k Comm gt lt lt 3 7 5 mm 1 25 82 mm Panel Installation for 9 EL Units To install the EL unit cut a hole in your panel as shown in the dimension drawing Install the O ring gasket in the slot around the edge of the display Insert the display in the panel and install four clamps to the display body Tighten the clamps to compress the gasket and secure the unit to the panel The panel cutout for the QUICKPANEL EL display is shown below 10 196 259 1 mm 7 91 201 1 mm CUTOUT FOR EL 16 Hardware Reference Quickpanel Installation The O ring gasket is secured to the display body by pressing it into the slot provided The following drawing shows how the gasket is secured to the display Insert t
80. r Even Data Transmission Speed 300 to 38 4Kbps Depends on the Protocol Printer Port Conforms to Centronix standards HP LaserJet PCL4 compatible NEC PR series EPSON ESC P24 or equivalent can be connected 24 e Hardware Reference Quickpanel Installation Download Port This port has several names depending on how it is used To simplify the reference the port is generally called the download port This port is used to download application files from a computer to the QUICKPANEL or print alarm messages to a printer The download files are created by QUICKDESIGNER software running in Windows on your computer The download port uses TTL signal levels and requires conversion to RS232 RS485 or other communication standard The HMI CAB C49 cable is used to convert the TTL signals to RS232 The download port connector is an 8 pin mini DIN style The port pin configuration and pin assignments are shown in the following drawing Data Transmission Speed 2400 to 38 4Kbps QPI 3 to 115 2Kbps 3 RDY OUT TARST OUT 7 DSR IN N 8 5 RTY OUT 4 RX IN 2 GND Download Cable HMI CAB C49 The primary use of the HMI CAB C49 cable is to download QUICKDESIGNER files from your computer to a QUICKPANEL display This cable contains a TTL to RS232 converter and should not be modified Do NOT attempt to connect a serial printer directly to the download port because the downl
81. r lengths on special order from Total Control Products Inc or you can fabricate your own Use the cable diagrams found in the cable section for correct wiring Remember that RS232 cables are reliable up to approximately 50 The serial interface pin assignments are shown in the following drawing NOTE Some cables such as the HMI CAB C84 are designed for use on proprietary networks These cable assemblies contain active network interface circuits Because these cables are licensed from other manufacturers there are no cable diagrams or circuit drawings PN 1 FG Frame Ground N Li 14 Reserved VCC max 0 25 2 TXD Transmit Data A zs M 15 TXB ing Data 3 RXD Receive Data ees OX 2 sending de 4 RTS Request to Send Le Y 16 RXB Receiving Data NE 17 No Connection 5 CTS Clear to Send 7 MES 18 CTSB Clear to Send 6 Reserved pere 19 DTRB Request to Send 7 GND Signal Ground HG 8 CD Carrier Detect 2 20 DTR Data Terminal Ready 9 TRMX Terminator for Fu Lo 03 22 10 Receiving Data Y i eines D 23 Reserved BUZZGND 11 TXA Sending Data TR oAR d 12 No Connection cra ee dis 25R BUZZ 13 No Connection E gt Reserved BUZZOC Ea Serial Interface Port Specs Transmission Asynchronous RS232C RS422 Data Length 7 or 8 data bits Stop Bit 1 or 2 Parity None Odd o
82. rchase price of the materials described herein No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or information storage and retrieval systems for any purpose other than the purchaser s personal use without the express written permission of Total Control Products Inc The following logo is registered to Total Control Products Inc Total Control Products 2001 N Janice Ave Melrose Park IL 60160 USA Phone 708 345 5500 FAX 708 345 5670 ii e Hardware Reference Quickpanel Installation Contents QUICKPANEL FAMILY 7 Quickpanel Installation Hardware Reference CODMDUDICAUIOBS I uu u aulia suqus dee re 24 Serial Interface Ports 24 Serial Interface Port Specs Re gia eee 24 iv e Hardware Reference Quickpanel Installation A B Remote I O Module nere erret rer ect e eve nece ctr repe e vec 65 A B Remote I O Module for the QUICKPANEL jr eee 65 A B Remote I O Module for the QUICKPANEL Hardware Reference e v Replacing the Backlight LAMP asss niei 94 Replacing the Touch Screen Overlay 1 95 Touch Screen COVES iiie en voee tke vie so rk eset bb vn ioe 95 vi e Hardware Reference Quickpanel Installation QUICKPANEL FAMILY Product Identification Below is a list of c
83. ropyl butyl cellosolve caustic soda 1096 caustic soda 4096 chlorinated solvents cyclohexane ethyl acetate gylcol antifreeze methyl chloride methyl ethyl ketone methylene chloride oil animal Quickpanel Installation 110 e Hardware Reference N33Y0S HONOL LS dO SNISNOH 2115 1 15 dO 3NVH8IN3W 15 dO aNnOdINOO ONIIVAS ALY SAVTd3AO H31S3A lOd S1HVd Q31VOO H31S3A lOd LNIVd 3NV 10d SONIY O SN31NVX31 SIVdA3M L33SV9 INH L33MS V9 5 L33SV9 udaanu 5 19915 SS3TNIV1S v0 JA U JA JA JA JA JA JA JA JA JA JA JA JA MA JA AUTUUAJTUTIJITATUUT Acceptable Resistance Moderate Resistance Unacceptable Resistance Not Tested KEY A M U T oil diesel oil hydraulic oil motor oil petroleum oil silicone oil vegetable salt spray 596 soap solution Hardware Re
84. style connectors 48 e Hardware Reference Quickpanel Installation Video Display To add a video operator to a panel select the video icon from the floating tools menu Move the cursor to the panel area where the video will appear and click the mouse The video will be displayed in a 300W x 200H area along with operator buttons and legend data sample video display with two buttons is shown below VIDEO DISPLAY 0 BUTTON O J BUTTON 1 The following Video Display Settings dialog is displayed Timige Modes H of Buttons dos fr Wider cowers all abjscts Cancel Wala show only in abjecit of ihiz 7 2 a ra EEEN Transparency Modes Three modes are available for displaying the video The options allow for a wide range of display options and panel design functionality In the Video covers all objects mode the video appears over all objects You can hide a button behind the display When you select Objects of this color appear through video or Video shows only in objects of this color mode the Video Display Settings dialog changes to show a color selection option E Mishu akanan in objecta ihiz 2 Objects of thir coler appear though valh M Quickpanel Installation Hardware Reference e 49 In the Video shows only in objects of this color mode th
85. t into the slot provided The following drawing shows how the gasket is secured to the display The replacement gasket part number is HMI ORG 205 O RING lt FRONT Insert the display through the panel opening and install the panel clamps The panel clamps are inserted into the openings in the top and bottom of the panel body The clamp screw is turned clockwise to tighten the display to the panel Z PANEL Torque 0 5 0 6Nm e Insert the display through the panel opening Insert the panel clamps into the slots in the display body Turn screw clockwise to tighten 10 e Hardware Reference Quickpanel Installation Rear View of the 12 1 Color Unit The download port is used to download files from your computer to the target display The port is also used for printing only alarm messages N IN Z OPTION MODULE 2 SERIAL PORT POWER d TERMINALS PARALLEL PORT DOWNLOAD PORT Installing AC Power to the 12 1 Color Display This section describes installing power to the following displays QPL 21100 C2P Remove the protective cover on the AC terminal strip Remove approximately 1 4 of insulation from the supply wires and insert them under the terminal clamps Tighten the clamp screws to secure the wires Replace the protective cover on the AC terminal strip AC100V 50VA 50 60Hz
86. t to 5 and the right switch is set to 3 then the address is 53 82 e Hardware Reference Quickpanel Installation GE Genius Adapter Module GE Genius Adapter Module QUICKPANEL jr The following drawing illustrates the GE Genius Adapter for QUICKPANEL jr display eu 4 F4 UO VU oil Coni Pradets Due veis QPJ GEG 201 2001 Janice Avenue else Park L60160 054 WARNING EXPLOSION HAZARD COM OK DO NOT connect disconnect equipment unless area is known to be nonhazardous Port is for system set up and diagnostics GENI OK SHIELD OUT 4 Em SHIELD IN 3 3 E SERIAL 2 2 2 SERIAL 1 1 1 LA E m Uy 4 m PE QD Q 2 GE Genius Adapter Module QUICKPANEL The following drawing illustrates the GE Genius Adapter for a QUICKPANEL display seven L 11935 IWIYAS NI Q I3lIHS Ino Q13lHS QHVZVH NOISO IdX3 SNINHVM Quickpanel Installation Hardware Reference e 83 GE Genius Module Dimensions For QUICKPANEL jr o e 9 N M S 000 000 GENIOK uw 4 3
87. th the optional keypad assembly to enhance the operation of the QuickPanel You must check the Keyboard attached checkbox in the Touch Screen Configuration dialog box to enable the Advanced button in several operator dialog boxes The Advanced button allows simulating operators and assigning keypads to screen operators The Hand Held unit also has keypads called Function keys around the display but when you select it as the display device the Keyboard attached checkbox is permanently checked The Function keys are used in place of the touch screen or along with the touch screen For example instead of touching the QuickPanel screen to activate a Push Button you can press a Function key You can also assign a Function key to simulate a push button selector switch goto panel button numeric data entry print screen button or word button Simulating operators saves screen space The following panel operators ones with a bezel can be assigned to Function keys Push Button Illuminated Push Button Numeric Data Entry with external numeric keypad Selector Switch Word Button Goto Panel Button Print Screen Alarms The addition of Function keys to the standard touch screen allows several options For example a Push Button can 44 e Hardware Reference Quickpanel Installation work normally without using a Function key be assigned to a Function key work normally and with a Function key be simulated by a Function key but
88. tighten the mounting bar screws o o e e o CONNECT TO TOOL PORT UNIT ACTIVE O AUX TOOL gt e You MUST use the panel clamps to secure the QuickPanel to the mounting bars CAUTION H ailure to use the clamps will cause premature failure of the overlay and the keypads Quickpanel Installation Hardware Reference e 91 Use the cutout pattern to layout and cut the panel opening and screw holes Install the keypad assembly into the cutout lt 9 55 242 57 gt lt 8 53 216 7 4 4 35 110 5 3 0 1 BETON NE D 25 9 4 8 Nal O O Vx R 0 13 3 3 e 2 CUTOUT DIMENSIONS IN INCHES MILLIMETERS md d v Jw ke 521 1323 gt 92 e Hardware Reference Quickpanel Installation A short cable is used to connect the keypad encoder to the QuickPanel One end of the cable is 9 pin and the other is 8 pin The 9 pin connector is inserted into the down facing jack labeled CONNECT TO QP TOOL PORT while the 8 pin connector is inserted into the QuickPanel tool port The 8 pin connector on the keypad encoder labeled AUX TOOL PORT is used to connect a download cable or printer Install the short cable between the keypad encoder and the QuickPanel tool port as
89. tion of CH3 it is not used in this product Color Adjustments Adjust the contrast brightness and color balance by going into setup mode Setup mode can be entered in the power up condition or during the RUN condition Quickpanel Installation Hardware Reference e 51 Power up the unit and press and hold the upper corners of the display The unit will enter the setup mode with the MAIN MENU displayed Press button 1 INITIALIZE then button 1 SYSTEM ENVIRONMENT SETUP Select button 6 VIDEO DISPLAY ADJUSTMENT Select the INPUT CHANNEL at the bottom of the screen by pressing one of the channel numbers The video will appear on the left side of the screen Set the brightness contrast and color or simply press the default button When done press the SET button to exit the adjustment setup Press MAIN MENU then press RUN The unit will now go into normal RUN mode While the unit is in RUN mode press the bottom corners and the upper right corner at the same time This is often called the three finger reset Press the OFFLINE button on the bottom of the screen The unit will enter the setup mode with the MAIN MENU displayed Press button 1 INITIALIZE then button 1 SYSTEM ENVIRONMENT SETUP Select button 6 VIDEO DISPLAY ADJUSTMENT Select the INPUT CHANNEL at the bottom of the screen by pressing one of the channel numbers The video will appear on the left side of the screen Set the brightness contrast and color or simply press the default but
90. ton When done press the SET button to exit the adjustment setup Press MAIN MENU then press RUN The unit will now go into normal RUN mode DO NOT CHANGE ANY OTHER SETTINGS IN THE SETUP MODE 52 e Hardware Reference Quickpanel Installation QuickPanel Mini The QuickPanel Mini is a 6 LCD monochrome touchscreen product The QuickPanel Mini provides limited panel functionality with full PLC communications capabilities To select the QuickPanel Mini as the target display device choose Setup and select QuickPanel Mini 6 Monochrome as the Model Project QuickPanel Mini Display Device Model QUICKPANEL Mini 6 Monochrome Ra Initial Screen Display ses Touch BD Print PLC amp Protocols 510 gt PLC lt No Protocol gt zi Pott Protocol System Panel Operators The QuickPanel Mini has a limited set of tools in the Toolbox The operators that are available for this product are the Pushbutton Illuminated Pushbutton Pilot Light Local Message Display Selector Switch Bitmap Legend Plate Text Numeric Entry Numeric Display and GoTo Panel rs Pointer Text Bitmap Hae Buin Ph En Light 89 Switch Pare Quickpanel Installation Hardware Reference e 53 Application Memory The QuickPanel Mini provides a total of 5 panels to be used for an application Objects can be placed anywhere on a pane
91. ud Rate Baud Rate Rotary Switch N A 0 10K 1 20K 2 50 3 125K 4 250K 5 500K 6 800K 7 IM 8 N A 9 LEDs There are three LEDs on the module to indicate module status See the drawing below for the location of the LEDs The three LEDs are STATUS Red Green Red flashing Recoverable fault Red solid Critical module fault Green flashing On line but not connected Green solid On line link okay connected BUS Red OFF Address DIP switch is valid ON DIP switch not valid POWER Green ON Power On OFF Power OFF Connector Diagram 9 pin D sub Signal Description 1 reserved 2 CAN_L CAN_L bus line low 3 CAN_GND ground 4 reserved 5 CAN_SHLD CAN shield optional 6 GND Optional ground 7 CAN_H CAN_H bus line high 8 reserved 9 CAN_V Optional CAN external power supply If this is the last unit on the network the network must be terminated with a 124 Ohm resistor between Pins 2 and 7 72 e Hardware Reference Quickpanel Installation DeviceNet Module DeviceNet Module for the QUICKPANEL jr Attach the power wires to the terminal block on the display Align the option module connector with the mating connector on the display Press the module firmly into the display chassis and tighten the screws The option module is shown below SLAVE lt 6 00 1 44 gt 4 20
92. urrently available QUICKPANEL family models and option modules QUICKPANEL jr QPJ 2D100 L2P QPJ 2D100 S2P QPK 2D100 L2P QPK 2D100 S2P QPM 2D100 L2P QUICKPANEL QPI 21100 E2P 1 QPI 31200 E2P QPI 21100 S2P 1 QPI 31200 S2P QPI 21100 C2P 1 QPI 31200 C2P QPI 2D100 L2P 1 QPI 2D200 L2P QPI 2D100 E2P 1 QPI 3D200 E2P QPI 2D100 S2P 1 QPI 3D200 S2P QPI 2D100 C2P 1 QPI 3D200 C2P QPL 21100 C2P QPL 2D200 C2P Display Type 5 Monochrome LCD 5 STN Color LCD 6 Monochrome LCD 6 STN Color LCD 6 Monochrome LCD Mini Display Type 9 Monochrome EL 120V AC Replaces QPI 21100 E2 10 5 STN Color LCD 120VAC Replaces QPI 21100 S2P 10 5 TFT Color 120VAC Replaces QPI 21100 C2P 10 5 Monochrome LCD 24VDC Replaces QPI 2D100 L2P 9 Monochrome EL 24V DC Replaces QPI 2D100 E2P 10 5 Color STN 24V DC Replaces QPI 2D100 S2P 10 5 TFT Color 24VDC Replaces QPI 2d100 C2P 12 1 TFT Color 120VAC 12 1 TFT Color 24VDC Note 1 QPI 3xxxx Series supports 64 Colors 2Mbyte application memory twice the brightness of QPI 2xxxx series and 100MHz processor Quickpanel Installation Hardware Reference e 7 Option Module QPI ABR 201 QPI ABD 201 QPI COS 201 QPI DVN 202 QPI GEG 201 QPI IBS 201 QPI MBP 201 QPI PBS 202 QPJ ABR 201 QPJ ABD 201 QPJ GEG 201 QPJ MBP 201 Protocol Selection QUICKPANEL A B 1771Remote I O QUICKPANEL A B Data Highway Plus QUICKPANEL CANopen QUICKPANEL Device Net Slave QUICKPA
93. y for natural air cooling Please ensure that heat from other equipment does not add heat to this unit Do not hit the touch panel with a hard or heavy object or press the touch panel with too much force Do not use paint thinner or organic solvents to clean the unit or display Quickpanel Installation 12 1 QUICKPANEL COLOR Dimensions for 12 1 QUICKPANEL Color Display The dimensions shown below are for the following displays QPL 21100 C2P The following drawing illustrates the overall dimensions of the 12 1 QUICKPANEL Color display CUTOUT 13 07 in 332 1mm QUICKPANELII CUTOUT 10 16 in 258 1mm 10 70 in 272mm OPTION MODULE lt 10 12 in 257mm lt 13 62 in 346mm p gt 2 90 73 5 mm gt 4 gt 3 7 5 mm 1 25 32 mm Quickpanel Installation Hardware Reference e 9 Panel Installation for 12 1 QUICKPANEL Color Units To install the color unit cut a hole in your panel as shown in the dimension drawing Install the gasket to the edge of the display Insert the display in the panel and install the four clamps in the display body Tighten the clamps to compress the gasket and secure the unit to the panel The panel cutout for the 12 1 QUICKPANEL Color display is shown below Panel thickness is 1 6mm 10mm CUTOUT 13 07 in 332 1mm CUTOUT 10 16 in 258 1mm The O ring gasket is secured to the display body by pressing i
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