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ENGRAVER EG1400/EN-400A

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3. IX3N OLMS 8MS 6MS LdWOYd 7201 aalidWoud DOA Qa 1H3MOd EGAIA 08A33 90206 YOUMS eueJquie N Jaueg 12 16 EG1400 UM 251 9730 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 2 16 X Home Sensor Section PR290706 E N XHO X5V TH TH GND TH PXH TH X HOME SENSOR PR290706 EG1400 UM 251 9730 12 17
4. Aa IZ S Center of the Y motor Lh 165 mm Y belt Pull the Y belt at this position Tension pulley Move the Y slider to this end Y slider 3 Pull the Y belt 3 mm from the Y rail at a distance of approx 165 mm from the Y motor shaft using a force gauge with a wire The pull force should be 90 g to 110 g Adjust the Y belt tension using the two M3L20 binding head Screws 4 Move the Y slider throughout the entire area then make sure the Y belt edge does not touch the tension pulley flange Adjust the two M3L20 binding head screws attaching the idler pulley shaft to align the Y belt to the idler pulley Idler pulley shaft head screw 5 Make sure that there are no strange sounds made when the Y slider is moving The Y belt edge must not touch the pulley flange Spread a suitable quantity of Screwlock adhesive 1401B on the two M3L20 binding head screws that hold the idler pulley shaft Y Belt EG1400 UM 251 9370 7 13 7 DISASSEMBLY AND REASSEMBLY 6 Spread a suitable quantity of Screwlock adhesive 1401B on the two M3L20 binding head screws that hold the idler pulle
5. No Part No Description Q ty Remarks 1 618244001 Control Cover Assy for EG1400 1 EG1400 Cobalt color 618244301 Control Cover Assy for EN 400A 1 EN 400A Yellow color 1 1 621154500 Emblem CE2K 1 2 798240704 LCD Assy 1 GMD2020B 3 691824130 LCD Control Flexible Cable 1 FPC08243 4 798240702 Control Panel Relay Board 1 5 691824050 Control Panel Switch Sheet 1 PR290705 6 618244060 Right Corner Cover for EG1400 2 EG1400 Cobalt color 618244320 Right Corner Cover for EN 400A 2 EN 400A Yellow color 7 618244120 Left Corner Cover for EG1400 2 EG1400 Cobalt color 618244330 Left Corner Cover for EN 400A 2 EN 400A Yellow color 8 618242050 Right X Tension Plate 1 9 618242031 Right X Tension Bracket 1 10 394000080 Bush MSRB6 02 2 11 622190130 X Tension Pulley 2 12 618242071 Front Right X Rail Bracket 1 13 691824140 Control Flexible Cable 1 FPC08244 14 618244031 Right X Rail Cover 1 15 691824110 X Flexible Cable 2 FPCO08241 16 618240010 Flexible Cable Stopper 1 17 304511008 Rubber Stopper 4 18 618242110 X Belt 2 19 618002180 X Belt Stopper 4 20 618242081 Front Left amp Rear Right X Rail Bracket 2 21 618244011 Rear Under Bracket 1 22 618244050 Rear Cover Assy for EG1400 1 EG1400 Cobalt color 618244310 Rear Cover Assy for EN 400A 1 EN 400A Yellow color 23 618244020 Top Cover 1 24 393530170 Spacer AS 317 4 25 500051585 Power Supply Board 1 26 61
6. Filters the compressed air supplied to the engraver Remove this air filter when replacing the element Air inlet Connects to the air supply tube 26 x E USB interface n Y bar m CF slot 4 Control panel Power switch e Air filter Air inlet fe a d Py J Power connector i id I Pen carriage a N Z Pen holder EG1400 UM 251 9370 2 1 3 OPERATIONS 3 OPERATIONS 3 1 Control Panel NEXT LOCAL ENTER Q O O Indicator Lamps POWER The POWER lamp remains lit while the power is LOCAL lamp The LOCAL lamp lights when the LOCAL key is pressed The lamp turns off when the LOCAL key is pressed again PROMPT lamp The PROMPT lamp lights when the engraver receives data that will cause the pen carriage to move outside the effective engraving area POSITION Keys These POSITION keys function differently according to the engraver s operating status They are used to
7. 10 mm or less about 3 mm using the height adjustment board 4 Set the DIP switch to the adjustment mode as shown below SW1 SW4 SW5 SW6 to OFF 12345678 EG1400 UM 251 9370 8 5 8 ELECTRICAL ADJUSTMENTS 5 Turn on the power to the engraver 6 The PEN PRESS ADJUST menu appears PEN PRESS ADJUST PRESS ENTER KEY 7 Press the ENTER key to display the menu shown below PEN PRESS SETTING 24 g 8 Press the ENTER key to display the menu shown below 9 The pen is lowered If you have replaced the moving coil and or the pen block assembly use the force gauge to measure the actual force If you have only replaced the main board input the adjustment values that were recorded Use the F1 key to F4 key to change the force setting The number on the LCD will increase or decrease If you have replace the moving coil and or the pen block assembly measure the actual pen force again If you replaced the moving coil and or the pen block assembly adjust the 24g pen force If the measured value is within the specification range 20g to 30g or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 10 Adjust the 210g pen force If the measured value is within the specification range 190g to 230 or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears
8. 4 1 41 DalyMait8halqeuu ll 4 1 42 REPLACING CONSUMABLE SUPPLIES nn 4 1 424 Changing the Suction Cups Securing the Engraver I n 4 1 42 1 Changing the Filter Element for the Air Supply a 4 2 5 RECOMMENDED PARTS LIST 5 1 b LIST OF TOOLS 6 COMBO m 6 1 62 Greasing And Gluing Points I I U 6 1 OW RT 6 1 EG1400 UM 251 9370 7 DISASSEMBLY AND REASSEMBLY 7 1 kl ar 7 1 7 1 1 How to Replace the Top 7 1 7 1 2 Howto Replace the Corner Covers W 7 2 143 Howto Replace the Rear Covers 7 3 1 14 How to Replace the Right X rail Cover mmm m m w m x xm xwxh1mmmmmmmmmmmmmmwwm 7 4 7 4 5 How to Replace the Left X Rail Cover I a 7 4 7 4 6 How to Replace the Control Panel Cover I 7 5 7 1 7 Howto Replace the Y bar Cover a 7 6 7 4 8 Howto Replace the Y motor Ko EEE 7 7 7 1 9 How to Replace the Y bar End m 7 8 7 2 Mechanical Parts I n w 7 9 7 2 1 How to Replace the Pen 7 9 7 2 2 Howto Replace the 7 10 123 How to Adjust the Y belt Tension and Alignment
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10. EG1400 UM 251 9730 4 1 4 DAILY MAINTENANCE 4 2 1 Changing the Filter Element for the Air Supply This engraver has a filter for the supplied air After prolonged use the element in the filter deteriorates and must be replaced The amount of contamination and length of time depend on the type of the compressor condition of the compressed air and environment Use the following procedure to change the element A WARNING Before replacing the element be sure to stop the compressed air supply and disconnect the air supply tube to equalize the inner pressure of the filter If this is not done the filter cover may be ejected by the force of the compressed air This is dangerous Be sure to stop the compressed air supply before proceeding The filter is located next to the air inlet on the back of the engraver 1 Hold the transparent cover of the filter and turn it counterclockwise about 45 until it stops In this position withdraw the transparent cover The element can then be replaced 2 With the transparent cover removed hold the element white part and pull it out to remove it Remove dust from inside the transparent cover using an air blower 3 Install a new element 4 Replace the O ring attached to the transparent cover with a new one Since the O ring is made of rubber it will stretch like a rubber band Hold and pull it to remove If the O ring is severely deteriorated the rub
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15. 7 13 P4 Hove Replace the FOO 7 15 7 2 5 How to Replace the Y motor Belt aa 7 16 7 2 6 How to Replace the Y flexible Cable I 7 17 7 2 7 Howto Replace the tered eects 7 20 128 How to Adjust the X belt Tension and 7 21 123 How to Replace the 0 L Sawa a k 7 23 7 2 10 How to Adjust the X motor Belt Tension nnnnunm vv nn 7 25 7 2 11 How to Replace the Control Panel Flexible Cable FPC08244 7 26 7 2 12 How to Replace the X flexible Cables Ha 7 29 7 2 13 How to Confirm the Engraving Area and Adjust the Area 7 33 Toe l aa 7 34 7 3 4 How to Replace the Power Supply nil prre 7 34 7 3 2 Howto Replace the Main Board 7 35 8 ELECTRICAL 5 8 1 EE ETE ET uu silane 0 1 82 List of Items Requiring 0 2 83 Default Values of the Main Board Settings 0 2 84 Confirming the Power Supply Line on the Main Board 0 3 56 Me Peli POIGB 8 5 87 Adjusting the Dist
16. EG1400 UM 251 9370 Dedicated Graphtec commands Note Only data received through the Windows driver supplied as a standard accessory is guaranteed 35 to 75 non condensing 10 C to 35 C 1 1 1 INTRODUCTION 1 2 External Dimensions EG1400 EN 400A H 5 v 550 lt HE 7 Units mm Dimensional accuracy 5 mm EG1400 UM 251 9370 1 2 2 PARTS NAMES and FUNCTIONS 2 PARTS NAMES and FUNCTIONS 2 1 Parts Names and Functions Pen carriage Drives the engraving blade back and forth Pen holder Holds the engraving blade and drives it up down Holds the moves left right Control panel Used to operate and set the engraver s various functions USB interface Used to connect a computer to the engraver via a USB interface CF This slot is used by the flash hereinafter referred to as CF card when operating the engraver off line Power connector Connector for the power cable Power switch Used to switch the engraver power on Air filter
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20. W ENGRAVER EG1400 EN 400A SERVICE MANUAL GRAPHTEC HISTORY OF REVISIONS EG1400 UM 251 9370 i CONTENTS 1 INTRODUCTION 1 1 14 Main Specifications 1 1 12 External Dimensions nna mmm w 1 2 2 PARTS NAMES and FUNCTIONS 2 1 21 Parts Names and Functions a nennen 2 1 3 3 1 Tr 3 1 22 me EN 3 2 3 2 1 Menu list When the memory card is inserted mmn n 3 2 3 2 2 Menu list When the memory card is not 3 2 3 3 Engraving Blade and Plunger n 3 2 30 1 Engraving a 3 2 3 3 2 Nomenclature of Engraving Pen sss 3 2 3 9 Replacing th Engraving Blade uy 3 3 3 3 4 Adjusting the Blade D d at ebat 34 3 3 5 Adjusting the Height of the Engraving and Pen Carriage 34 24 5 Engraving Blade kd e 3 6 3 4 Printing a List of the Currently Selected Conditions 3 7 4 Daily
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22. 11 Adjust the 400g pen force If the measured value is within the specification range 380g to 4209 or if you have input the recorded value press the ENTER key to store the setting 12 When the adjustment is complete turn off the power to the engraver 13 Return the DIP switch setting to normal mode as shown below SW1 to OFF Un ERI BER 12345678 Specification of the actual pen force Specified pen force Actual force range 24g 20 to 30g 210g 190 to 230g 400g 380 to 420g EG1400 UM 251 9370 8 6 8 ELECTRICAL ADJUSTMENTS 8 7 Adjusting the Distance Accuracy This adjustment will set the distance accuracy If you replace the main board or clear the Non Volatile RAM use the following procedure to input the recorded adjustment values How to adjust the distance accuracy 1 Mount a Ceramic pen 0 2 mm tip size in the holder 2 Load a sheet of A3 size paper or B4 size paper in the engraver 3 Setthe DIP switch to the adjustment mode as shown below SW1 and SW4 SW5 SW6 to OFF 123456 7 8 4 Turn on the power to the engraver 5 The PEN PRESS ADJUST menu appears PEN PRESS ADJUST PRESS ENTER KEY 6 Press the NEXT key three times to display the menu shown below DISTANCE ADJUST PRESS ENTER KEY 7 Press the ENTER key to display the menu shown below ORIGINAL CLEAR ADJ DRAW INPUT F1 key ORIGINAL Draw the test pattern without distance adjustment F2 key A
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24. 4 Detach the power supply unit see Subsection 7 3 1 5 Detach the main board see Subsection 7 3 2 6 Remove the two M3L6 binding head screws attaching the flexible cable stopper SEEN e Flexible cable stopper M3L6 binding head screw Control panel flexible cable 7 Detach the control panel cover see Subsection 7 1 6 8 Disconnect the control panel flexible cable from connector J1 on the control panel relay board Control panel relay board GND plate p m Control panel flexible cable EG1400 UM 251 9370 7 26 7 DISASSEMBLY AND REASSEMBLY How to reinstall the control panel flexible cable 1 Prepare five isosceles triangle shaped pieces of double sided adhesive tape and one rectangular piece of double sided adhesive tape as shown below Prepare one rectangular piece of Teflon tape as shown below Size of the tapes Prepare five isosceles triangle shaped pieces of double sided adhesive tape g 18 mm 18 18 triangle shape double sided adhesive 18 Prepare one rectangular piece of double sided adhesive tape Z 30 x 20 mm double sided adhesive tape 30 W x 100 L x 0 18 t mm teflon tape 2 Affix pieces of double sided adhesive tape to the control panel flexible cable and then fold it as shown below Affixing and folding positions of the double sided adhesive tape Terminal side Front side Fold the control panel fl
25. 1 310062400 Bearing Roller 5 62422 2 M3L6 TP Head Screw 2 3 M3L6 Cap Screw 1 4 618243220 Slider Tension Arm Plate 1 5 Washer D3 1 6 M3L10 Pan Head Screw 5 7 618243202 Y Slider 2907 1 Y Slider 11 9 Y Slider Bottom Casing No Part No Description Q ty Remarks 1 M3L6 Binding Head Screw 8 2 618243391 Wiper Holder 4 3 618243240 Wiper 4 4 618243260 Right Wiper Bracket 1 5 618243250 Left Wiper Bracket 1 Y Slider Bottom Casing EG1400 UM 251 9370 11 10 Pen Block 11 PARTS LIST Part No Description Q ty Remarks 618243400 Moving Coil Base Bush PT 2002 Fiber Washer D2 Washer D2 M2L3 Binding Head Screw 618243450 Bottom Plate M2L5 Binding Head Screw 340804012 O ring S 4 M3 Nut Brass 10 617363351 Pen Encoder Strip 11 095704040 Insulating Sheet Yoke 13 618243510 Pen Holder 2907 14 622192220 Triangle Label 15 621113590 Thumb Screw L10 16 622192022 Cutter Holder B 17 618243500 Pen Holder Bracket 18 095704101 Moving Coil PM1008A 19 Pen Arm Assy Pen Arm 2907 LB4Y x 2 20 M3L8 Binding Head Screw 21 Bush 3 x 6 22 380205381 Spring E 538 23 M3L6 Binding Head Screw Brass 24 021500650 Slide Shaft 25 Bush 4 x 4 5 26 617363390 Guide Shaft M3L3 Set Sc
26. 12345678 NOV RAM Clear SW1 and SW4 SW8 to OFF PEU PRU 12345678 Adjustment mode SW1 and SW4 SW5 SW6 to OFF 12345678 LED lamp test mode All switches to OFF EUER 12345678 Operation key test mode SW1 and SW2 SW3 SW4 SW8 to OFF 12345678 EG1400 UM 251 9370 8 1 8 ELECTRICAL ADJUSTMENTS 8 ELECTRICAL ADJUSTMENTS 8 2 List of Items Requiring Readjustment If you replaced one of the units listed in the table below or altered their sensor positions be sure to readjust the corresponding items e ss Main board Pen Block X Y Motor X Y belt supply sensor board drive belt NovRAMder M JPP J force adjustment M JM pp O Distance adjustment 1 M pp j j j Right angle adjustment M pp O M Menu seting PNP Firmware update 1 N JM pp 4 Belt tension adjustment M pp pp Engraving area confirming pp 2 M M M Output voltage of power supply pp J No mark Unnecessary M Must always be adjusted N To be adjusted as necessary Note The main board must have the latest version of firmware unless otherwise specified 8 3 Default Values of the Main Board Settings Default factory settings The default factory settings are recorded in the location shown below PEN PRESS ADJ 24g 210g 400g DISTANCE ADJ X Y PERPENDICULARITY ADJ You c
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28. ANGLE 30 OFF 0 00x MODE OVERCUTI I 0 0mm 0 0mm 0 0 0 0 5 0 0mm ENABLED 7550 DISABLED DISABLED INIT 1 01 00000000 3 7 MIRROR 0 00 mm PEN SORT W COMMAND COND PRIORITY BLADE CTRL CARICE CHECK OFF OFF OVERCUT2 0 0 0 0mm 0 0mm MARK TYPE MARK DIST 0 ADJ PEN UP MANUAL 2mm BELOW DISABLED 00000000 4 DAILY MAINTENANCE 4 Daily Maintenance 4 1 Daily Maintenance During the course of daily engraving operation be sure to observe the following precautions 1 Never lubricate the mechanisms of the engraver 2 Ifthe engraver s casing becomes dirty wipe the soiled areas using a dry cloth or a cloth that has been moistened in a neutral detergent diluted with water 4 2 REPLACING CONSUMABLE SUPPLIES 4 2 1 Changing the Suction Cups Securing the Engraver The suction cups that secure the engraver must be replaced periodically since the rubber deteriorates over time Use the following procedure to change the suction cups 1 Remove the three M3 hexagonal screws from the suction cup using the supplied M3 Allen wrench and remove the suction cup 2 Attach a new suction cup in the reverse order of the removal procedure Be sure to use all three screws to tightly secure the suction cup Missing or loose screw s may cause air in the suction cup to leak making the engraver unstable 9 M3 hexagonal EC Screws
29. Press the NEXT key twice to display the menu shown below OPTION1 OPTION2 SPECIAL 4 Press the F3 key to display the menu shown below DIST ADJ TEST 5 Press the F4 key to display the menu shown below SELF TEST COND PAT DUMP 6 Press the F1 key 7 Press the ENTER key while pressing the F1 key to display the menu shown below MARK EXP CARCHK M MARK MON SEIZOU 8 Press the NEXT key three times to display the menu shown below USB EG 9 Press the F1 key to display the menu shown below EG SELECT FOR USB TYPE EG1400 10 Select the model name using the UP ARROW X position key or the DOWN ARROW X position keys The default model name is EG1400 EG1400 CE3000 FC5100 gt FC3600 gt EN400A gt EG1400 11 When the setting is complete turn off the power to the engraver EG1400 UM 251 9370 8 9 8 ELECTRICAL ADJUSTMENTS 8 9 Updating the System Firmware To update the system firmware you need to have the following files In addition you need to use a computer and USB cable en4av100x firmware OPS651 N USB Driver software for engraver EN 400 OPS651 UAL USB Driver software for engraver EG1400 SEND EXE Utility to transfer files using Windows How to update the system firmware 1 2 3 4 5 9 7 Connect the computer and the engraver via the USB Turn on the power while pressing the RIGHT ARROW position key and the LEF
30. Section PR290700 en tc tds en 12 17 EG1400 UM 251 9370 V 1 INTRODUCTION 1 INTRODUCTION 1 1 Main Specifications Model Configuration Drive system Fixing method Compressed air specification Suction cup method Suction by compressed air Ensures 5 horizontal specification Up and down adjustable range Adjustable between 0 to 10 mm max of engraving mechanism Size of medium Maximum speed Engraving method Blade s impact force Engraving depth When suction cups are used 350 mm x 390 mm or more A4 size or less 210 mm x 297 mm max 100 mm s Dot engraving method using engraving blade Flow rate 20 min or more Pressure 0 5 to 0 7 Mpa The engraving blade is secured to the plunger The engraving blade is exchangeable 600 g max Maximum impact in static state 0 to 0 2 mm Note The engraving depth depends on the material Mechanical step size Application OS mage resolution mage gradation Repeatability Distance accuracy Perpendicularity Mountable pen tip Material of engraving blade Buffer capacity 0 005 mm One Dedicated plunger for engraving blade Supersteel On line USB Ver 1 1 Off line Memory card system For CF card only Guaranteed manufacturer SanDisk 32 MB 64 MB 2MB Data format CD Rated power supply voltage ower consumption Operating temperature range Guaranteed precision range Dimensions approximate
31. Tube 6 150 mm 1 24 Air Tube 6 240 mm 1 25 771824570 X Motor 1 UGFMD B5LGRA5 26 618242021 Left X Bracket 1 27 618242200 Right X Rail 1 28 628242210 Left X Rail 1 X Drive Assy EG1400 UM 251 9370 11 3 Left X Slider Assy 11 PARTS LIST No Part No Description Q ty Remarks 1 054212151 Wiper Stopper 2 2 M3L6 Binding Head Screw 3 3 054212140 Wiper 2 4 618242310 Roller Bearing S 2 5 618242240 Roller Bearing L 1 6 618242231 Left X Slider 1 7 035132220_ Anti Static Brush 1 8 M4L8 TP Head Screw 3 9 M3L6 TP Head Screw 3 10 618242260 Pressure Arm Plate 1 Left X Slider Assy 11 4 Right X Slider Assy No Part No Description Remarks 1 054212151 Wiper Stopper 2 M3L6 Binding Head Screw 3 054212140 Wiper 4 618242310 Roller Bearing S 5 618242240 Roller Bearing L 6 M4L8 TP Head Screw 7 618242270 X Flexible Cable Bracket 8 M3L6 TP Head Screw 9 618242260 Pressure Arm Plate 10 618242280 X Sensor Plate 11 618242290 Horizontal Pressure Arm Plate 12 618242221 Right X Slider 13 618242340 X Flexible Cable Stopper Right X Slider Assy EG1400 UM 251 9370 11 5 Y bar Assy 11 PARTS LIST 14 618243000 Y Motor Bracket 15 618243320 Y Sensor Plate
32. cover 1 Reattach the Y motor cover in the reverse order in which it was detached A CAUTION Make sure that the Y flexible cable does not get caught in the Y motor cover when attaching the cover EG1400 UM 251 9370 7 7 7 DISASSEMBLY AND REASSEMBLY 7 1 9 How to Replace the Y bar End Cover How to detach the Y bar end cover 1 Detach the Y bar cover see Subsection 7 1 7 2 Remove the M4L10 self tapping screw attaching the Y bar end cover 9 Detach the Y bar end cover M3L6 binding Y bar end cover head screw 12 binding head screw Y motor cover TN 12 binding AC gt p cons S head screw y ee M4L 12 binding head screw M4L10 self tapping screw Y bar right side plate S N M4L12 WM head screw Right X rail cover How to install the Y bar end cover 1 Reattach the Y bar end cover in the reverse order in which it was detached EG1400 UM 251 9370 7 8 7 DISASSEMBLY AND REASSEMBLY 7 2 Mechanical Parts 7 2 1 How to Replace the Pen Block How to detach the pen block 1 Detach the Y bar cover see Subsection 7 1 7 2 Remove the two M3L6 binding head screws attaching the flexible cable cover 3 Remove the flexible cable cover 4 Remove the M2L5 binding head screw attaching the pen block cover 5 Remove the pen block cover 6 Disconnect the flexible cable from connector J2 on the Y relay board Y relay board M2L5 binding head sc
33. key on the control panel the status will change as shown below The status of the LCD Key Status ofthe LCD 00000008 00000400 00000004 00008000 00000001 00000002 00000100 00000200 00001000 00000010 When testing is completed turn off the power to the engraver Return the DIP switch setting to normal mode as shown below SW1 to OFF 12345678 EG1400 UM 251 9370 9 3 10 TROUBLESHOOTING 10 TROUBLESHOOTING 10 1 The Engraver Doesn t Operate After It is Turned On The control panel s LED 1 Is the engraver being supplied Check that the power cord lamp does not light or with power is securely connected to the the LCD does not display engraver s AC line inlet anything Yes Verify item 2 2 Is the FPC08244 flexible cable Connect the flexible cable securely connected to the main securely board and the control panel Yes Verify item 3 3 Is the FPC08244 flexible cable Verify item 4 broken Yes Replace the FPC08244 flexible cable 4 Is the AC line electrical output No Change the AC line correct Verify item 5 Does the power supply unit have No Replace the supply unit a correct output Replace the main board The POWER LED lamp 1 The ROM and RAM are defective the main board lights but the LCD does not display anything The POWER LED lamp lights and the LCD displays a sum check error EG1400 UM 25
34. little longer be a little shorter Blade tip angle The diameter of the engraved The diameter of the engraved hole hole increases The image decreases The image becomes becomes brighter than the darker than the standard engraved standard engraved image image EG1400 UM 251 9730 3 6 3 OPERATIONS 3 4 Printing a List of the Currently Selected Conditions Use this function to print out a list of the engraver s currently selected conditions A sample printout is shown below Mount a plotting pen at the engraver s pen holder and then set the FORCE SPEED and QUALITY to 1 2 3 4 9 6 7 suit the pen mounted Load paper of at least A4 size in the engraving area Turn the power on while pressing the Y key Press the LOCAL key Press the NEXT key twice Press the F3 key SPECIAL Press the F4 key PRINT CONDITIONS to initiate printing of a list of the engraver s currently selected conditions 1400 CONDITIONS CONDITION FORCE 15 2 28 3 32 4 18 COMMAND PEN UP SPEED OFFSET FORCE ROTATE DISTANCE ADJUST DISPLAY UNIT CONDITION THICK DFF 2 OFF 3 OFF 4 OFF MARK MODE MARk SIZE MARK OFFSET 1 1 COMMAND MODEL EMULATED J SP COMMAND PEN UP MOVE ROM VERSION DOWNCOUNT EG1400 UM 251 9730 SPEED PEN TYPE 10 EGB332 10 EGB332 10 ECB332 10 EGB332 HP GL AUTO HP GL ORIGIN STEP PASS 0 OFFSET ACCEL PEN No 0 2 0 2 0 2 0 2 LOWER LEFT 4 OFFSET
35. of the X motor shaft and the X motor pulley X motor bracket 3 Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the X motor pulley EG1400 UM 251 9370 7 23 7 DISASSEMBLY AND REASSEMBLY 4 Attach the X motor to the X motor bracket X motor bracket X Mounting direction between the X motor and X motor bracket X motor 5 Perform the X motor belt tension adjustment see Section 7 2 10 6 Reattach the other parts in the reverse order in which they were detached EG1400 UM 251 9370 7 24 7 DISASSEMBLY AND REASSEMBLY 7 2 10 How to Adjust the X motor Belt Tension 1 Loosen the two M3L6 cap screws attaching the X motor about one turn 2 Hang the wire on the X motor within 10 mm from the X motor edge Nr 10 mm Hang the wire in this area 3 Use the force gauge to pull the X motor with a 1 4 kg to 1 6 kg force M3L6 cap screw 4 Tighten the two M3L6 cap screws that hold the X motor 5 Spread a suitable quantity of screwlock adhesive 1401B on the two M3L6 cap screws that hold the X motor EG1400 UM 251 9370 7 25 7 DISASSEMBLY AND REASSEMBLY 7 2 11 How to Replace the Control Panel Flexible Cable FPC08244 How to detach the control panel flexible cable 1 Detach the top cover see Subsection 7 1 1 2 Detach the right corner cover and rear right corner cover see Subsection 7 1 2 3 Detach the right X rail cover see Subsection 7 1 4
36. pr Terminal side Front side The front side is X flexible cable 2 and the reverse side is X flexible cable 1 I NN Affix this double sided adhesive tape to the reverse side of X flexible cable 1 2 EG1400 UM 251 9370 7 31 7 DISASSEMBLY AND REASSEMBLY 4 Insertthe X flexible cable from the bottom chassis as shown below Control panel flexible cable Insert the control panel flexible cable into this slit 5 Reattach the other parts in the reverse order in which they were detached EG1400 UM 251 9370 7 32 7 DISASSEMBLY AND REASSEMBLY 7 2 13 How to Confirm the Engraving Area and Adjust the Area This engraver has a 210 mm x 297 mm engraving area How to confirm the engraving area 1 Load an A3 size aheet of paper in the engraver and mount a ceramic pen in the holder 2 Send a 210 mm x 297 mm rectangular plot data file to the engraver and then confirm the plotted size 3 If the engraver is not able to plot a 210 mm x 297 mm rectangle adjust the X home sensor plate position or Y home sensor plate position 67 2 1 297 59 1 Home position M3 binding head screw X home sensor plate 297 mm Engraving area Y home sensor plate 26 mm M3 binding head screw v gt EG1400 UM 251 9370 7 33 7 DISASSEMBLY AND REASSEMBLY 7 3 Electrical Parts 7 3 1 How to Replace the Power Sup
37. the blade length so that the blade tip is visible 3 to 4 mm from the plunger 3104 mm EG1400 UM 251 9730 3 3 3 OPERATIONS 3 3 4 Adjusting the Blade Length 1 Adjusting the blade length by turning the blade length adjustment dial To extend the blade turn the knob in the A direction To retract the blade turn it in the B direction B A 2 Turn the power on When the initialization is complete place the supplied height adjustment board on the surface of the medium Then adjust the engraving pen with the pen holder using the adjustment dial until its tip touches to the height adjustment board i e the tip will be 3 mm from the medium Height adjustment board for engraving blade surface E v 3 3 5 Adjusting the Height of the Engraving Pen and Pen Carriage For a Large Medium Blade length adjustment dial Y bar Height adjustment board 3 mm i 1 Place the supplied 3 mm height adjustment board for the engraving blade on the material to be engraved Then adjust the distance between the engraving blade tip and the material to about 3 mm using the height adjustment board and the blade length adjustment dial A CAUTION If the visible tip of the engraving blade is too short the blade length adjustment dial may fall off Ensure that 3 to 4 mm of the engraving blade is visible from
38. the plunger EG1400 UM 251 9730 3 4 3 OPERATIONS For a small medium The factory setting of the pen carriage is the lowest position To go beyond the range allowed by the blade length adjustment dial perform the following steps Switch the power of the engraver off Then loosen the screws shown in the illustration below using the supplied M4 Allen wrench Adjust the distance between the medium and the blade tip to about 3 mm using the height adjustment board Pen carriage height adjustment screws with M4 hexagonal hole 1 Prepare a flat surface such as a table larger than the area of the engraver s suction cups 2 Place the material to be engraved on it Secure the material with double sided tape Do not use too much tape it may be difficult to peel off afterwards A piece of 2 cm x 2 cm double sided tape on each corner should be sufficient Y bar Pen carriage Height adjustment board F 10 mm or less A CAUTION For a medium smaller than the area of the engraver s suction cups this engraver is designed to engrave on a thickness of 10 mm or less Be sure to use a medium with a thickness of 10 mm or less 3 As in the procedure for a large medium adjust the distance between the medium and the blade tip to about 3 mm using the height adjustment board A CAUTION If the visible tip of t
39. tip of the engraving blade Yes Replace the push roller sensor No Replace the engraving blade with a new one Is the distance between the No Adjust the distance to mm using engraving blade and the material the supplied height adjustment even board EG1400 UM 251 9370 10 2 10 3 Error Displays Error Display Verification item X POSITION ALARM Y POSITION ALARM EG1400 UM 251 9370 Does the X slider move pes 3 Is the X flexible cable securely connected 4 Is the X home sensor plate position correct 5 Is the X home sensor position correct 6 Does the X motor move smoothly 1 Was the pen carriage lever set to LOCK 2 Does the Y slider move smoothly 3 Is the Y flexible cable securely connected 4 Is the Y home sensor plate position correct 5 Is the Y home sensor position correct 6 Does the Y motor move smoothly 10 3 10 TROUBLESHOOTING tension and X motor belt tension Verify item 3 Connect it securely Replace the X flexible cable if it was defective Check and adjust the X home sensor plate position Verify item 5 Check and adjust the X home sensor position Replace the X home sensor if it was defective Replace the X motor if it was defective Replace the main board if it was defective tension and Y motor belt tension es Verify item 3 Connect it se
40. top cover see Subsection 7 1 1 Detach the right corner cover and rear right corner cover see Subsection 7 1 2 Detach the right X rail cover see Subsection 7 1 4 Detach the motor cover see Subsection 7 1 8 Detach the Y bar cover see Subsection 7 1 7 Disconnect the cable from connectors J2 and J3 on the X relay board Disconnect the flexible cable from connectors J4 and J5 on the X relay board Remove the two M3L6 binding head screws attaching the flexible cable stopper see Subsection 7 2 11 Disconnect the flexible cable from connectors J6 and J7 on the main board How to reinstall the X flexible cables 1 Prepare twenty one isosceles triangle shaped pieces of double sided adhesive tape and one rectangular piece of double sided adhesive tape as shown below Size of the double sided adhesive tape Prepare twenty one isosceles triangle shaped pieces of double sided adhesive tape N 19mm 19 mm Prepare one rectangular piece of double sided adhesive tape 19 mm N 30 mm EG1400 UM 251 9370 7 29 7 DISASSEMBLY AND REASSEMBLY 2 Affix pieces of double sided adhesive tape to X flexible cable 1 and X flexible cable 2 and then fold those flexible cables as shown below Affixing and folding positions of the double sided adhesive tape for X flexible cable 1 Affix the double sided adhesive tape to the reverse side of the X flexible cable Terminal side Front side Fold the X flexible cable t
41. 02 o gdVS 6SS ZAWOHZ s r PE A sb VN3Nd sp AS PE i L D sb s AND SL D Sr 1 AND z ZAWOHA sP EEE AZL SN3A VN3A ETE AND AS OND WA AND e pf WA rs WA 165 4 1 DOA INA WA ceo Ae eS dv 9 1l ANJA AS o O 1 699 3 r TOW bi ZSINOHA SN3Nd VN3Nd AS AZV H NV QNO TNVd Lr ON s 10 CO OD Aejey x Z02067Hd 12 13 EG1400 UM 251 9730 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 2 13 Control Panel Relay Board Section PR290703 MS OL 0171 68029 gq 0L9Z 680Z9S 9ga Sud vga amp 290 caa 98a 9 4 oaa 5 3 a ZNWMW ZNWMH _ 5 SU _ 091 0 091 SU i 29 752581 LLNOOM er 27 Le 5 AaJFTILdWNOYd TT G371W201 gr Zoo S8A33 SdOrlL 26SS ESA S8A3M 8A33 OLNOOM LLNOOM 0813
42. 1 9370 10 1 10 TROUBLESHOOTING 10 2 During Engraving Operations Symptom Verification item Solution The data in the CF card 1 Was the data saved using the Yes Verify item 2 specified driver No Create the data using the OPS651 driver Yes Replace the CF card with a new one No Insert the CF card securely Was the drive for the CF card Yes Verify item 2 specified No Refer to the user s manual Windows XP 2000 Creating Data for Engraving For CF 2 Was the engraver in on line No Save the data in on line mode mode when saving the data The engraving image 1 Was the paper setting specified No Refer to the user s manual from the CF card or correctly in the print setting Creating Data for Engraving For through the USB is procedure CF and Engraving in the partially missing about Online Mode through the USB 3 4 Windows 2000 The data cannot be 1 Is the connector properly Yes Verify item 2 transferred through the connected No Insert the connector as deep as it USB will go 2 Is the driver installed No Install the driver Yes Verify item 3 3 Is the engraver off line Yes Change the mode to on line The engraved results are 1 Is the MATERIAL setting suitable Yes Verify item 2 for the material type being used No Select the suitable material in the MATERIAL setting Is the
43. 11 eo LOCALZ 9 e Loca z DB5 12 m o bid 4 i 13 N 1 PROMPTLED DB7 14 H o j 2 POWERLED o 3 4 o 4 a sv T j i O 1 3 LCD CONT E 7 LCD CONT 5 gt Rs m 8 Rs 5 LU RIWZ m RIWZ z N POWERLEd6 5 E 2 0 E gt X pas O LOCALLED 8 DB5 2 DBS H N PROMPTLED 9 DB6 zdl 5 DBS KEYB2 10 DB7 2d a DB7 LLI GND 11 GND 28 5 GND T GND bd e GND coNro is KEYBS 14 5597 15 5597 15 SND 1 1 GND Q velz er A 3 MC GND 4 n GND lt MC E MC lt jx wc s S 6 MC On S m s Ku m O 5 GND m GND 1 N PNENAfioj O fhf PNENA 2 FAN L 2 U nere N Ed GND 3 z GND Z Q la E GND lt OF E ow 5 Q o ZHOMEA 14 ha i 2 R 12V e R CN h GND lt 99 o 5 7 c 208 s HH 59 ls 5597 15CPB 597 15CPB B o a 8 SJ END 2 o PNENB o d Aa GND 1 1 GND o SE a vue 2 2 h TE 5 s u 1 5 Z YME alene MC 2 GND 4 4 GND n MC
44. 3 wis zx E YM GND 4 ve es amp YM ZHOMEZ 5 ZHOMEZ GND 7 8 7 GND 3 5v s Ku gt veNaho Q YENA yene n H n vene 12v 12 E MN y 8 3 GND 13 IE GND Z 8 Ni YHOMEZ 14 ha GND 15 as GND i z i O B B4B PH K l l a 8 a xn ol 5 5 9 Peso E u x E u s 2 xena s lt s xews BL gt amp 5 Q xewe 4 4 xEnB lt 8 L G 4P S3T2 E O g CA 08248 4 Lisv x E 2 ewo al 3 xENA Ez 4 xENB 5 L G 2P S3T2 F CA 08247 ios jo 2 H sRE ad i ERES 1511 X iO A n lt x TERRE lt VL Mere 9 2668 1 2515 z 2 sa gol SHIR EE o6 LES S I O amp PERI O i i 8 l lt 08242 IN l CA 08241 mms 300 e u ma c x LIN 24065 9 S a 29 oz lt o D EG1400 UM 251 9730 12 1 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS it Diagrams IrcCul 12 2 C 12 2 1 Main Board Top Section PR290701B
45. 70 11 10 11 13 Cables 11 PARTS LIST No Part No Description Remarks 691824011 CA 08241A Inlet to switch brown 691824021 CA 08242A Inlet to switch blue 691824031 CA 08243B Switch to power supply 691824041 CA 08244A Inlet to GND ION I gt 691824050 CA 08245 Power supply to main board 36 V 52044 0845 PEN BLOCK MC COIL MC ENCODER FPC601103A EEE T SIE 5 Jz EG1400 EN 400A WIRING CONNECTION EG1400 UM 251 9370 11 11 CONTROL BOX CA 08245 SWITCHING CA 08243 XM gt gt olo SIR 313 2 8815 CS Y 1 52089 2610 52089 2610 5 m Lco CONT 3 T 1 GN
46. 8244071 Stopper Holder 1 27 771824500 Main Board 1 28 618242340 X Slider Flexible Cable Stopper 1 29 618242091 Rear Left X Rail Bracket 1 30 618244140 Y Motor Cover 1 31 618244081 Y bar Cover 1 32 691824120 Y Flexible Cable 1 FPC08242 33 618244130 Y End Cover 1 34 618244041 Left X Rail Cover 1 35 618244090 Pen Block Cover 1 36 618243330 Flexible Cable Guide 1 37 618242060 Left X Tension Plate 1 38 618242041 Left X Tension Bracket 1 39 618240060 Side beam 1 EG1400 UM 251 9370 11 PARTS LIST Main Frame S OY NG EG1400 UM 251 9370 11 2 11 2 X Drive Assy 11 PARTS LIST No Part No Description Q ty Remarks 1 Air Tube 6 590 mm 1 2 Air Tube 100 mm 2 3 305602007 Joint PY 6M 3 4 M4L8 Binding Head Screw 11 5 Spacer ASB 450 4 6 M4L3 Set Screw 6 7 618242021 Right X Bracket 1 8 798240701 X Home Sensor Board 1 9 M3L6 Binding Head Screw 2 10 618243011 Bearing 3 F688ZZ 11 39400009 MSRB6 05 2 12 622190151 X Pulley 2 13 618242330 X Lining Plate 8 14 618242100 X Drive Shaft 1 15 Air Tube 50 mm 2 16 618242021 X Drive Pulley 1 17 378011091 Belt 1 12082m220UG 18 M3L6 TP Head Screw 4 19 618242000 X Motor Bracket 1 20 054112100 X Motor Pulley 1 21 Air Tube 90 mm 1 22 305602008 Vacuum Ejector 1 ZU07 23 Air
47. ASSEMBLY 7 1 2 How to Replace the Corner Covers How to detach the corner covers 1 Loosen the M3 cap screws do not remove these screws from the corner of the left X rail cover s hole or the right X rail cover s hole 2 Detach the corner covers M3L8 binding head screw Rear left corner cover Left X rail cover M3L6 binding head screw Rear right corner cover Left corner cover Right comer cover M3 cap screw hole How to reinstall the corner covers 1 Reattach the corner covers in the reverse order in which they were detached EG1400 UM 251 9370 7 2 7 DISASSEMBLY AND REASSEMBLY 7 1 3 How to Replace the Rear Covers How to detach the rear corner covers 1 Detach the top cover see Subsection 7 1 1 2 Remove the two M4L8 binding head screws from the top of the rear cover and then remove the two M3L6 binding head screws from the bottom of the rear cover 3 Detach the rear cover M3L8 binding head screw Rear left corner cover Left X rail cover M3L6 binding head screw How to reinstall the rear cover 1 Reattach the rear cover in the reverse order in which it was detached EG1400 UM 251 9370 7 3 7 DISASSEMBLY AND REASSEMBLY 7 1 4 How to Replace the Right X rail Cover How to detach the right X rail cover 1 Detach the right corner cover and rear right corner cover see Subsection 7 1 2 2 Remove the four M4L12 binding head screws from the right X rail co
48. D o rane KEYED 2 e RWz s 5 KEYB1 3 ever ng Q KEYB2 4 4 KEYB2 OR 8 08 av HET 8 a E oats lt KEYBA 7 7 3 O KEYBS 5 8 KEvB5 2 LOCALZ 9 LOCALZ ws MO Loca qo ho oGALLED T p provenen u PRowenED DB 14 Q PowerLeD f izl POwerLED zo 5 T N falkon d en E n spe G Tocaz z gt S co 17 17 LCD CONT Ein eva gt RS m hal Rs xevess RMZ m N POWERLE 6 5 Y E 20 20 E Em m o TOCALLED s DBS 22 22 pas HG PROMPTLED 9 3 g Kevezhoja DET 24 al per GND 25 25 GND I GND 25 28 cup KEYBs 14 i 5597 15CPB 5597 15 A 2 2 MC A 3 a em Mr 5 me lt amp EL o l O GND N N s ss 9 s E O m af G 5 2 2 ES ao i x FANL 2 2 FAN z N H Prene N lt en 3 3 eso cuba 12 enn Q ms T enn o ena 13 en lt Y I 5 s esp 4 ra nove zoe rav 6 A suv N GND fasl 15 GND lt ES 5 psv T o e tY 59 em mm SA mee of Pens E O 1 l S 5 n H
49. DJ DRAW Draw the test pattern with distance adjustment F3 key CLEAR Clear the distance adjustment value F4 key INPUT Move to the distance adjustment value setting menu 8 Press the F1 key to start the test The engraver immediately plots the test pattern and the following menu appears DISTANCE ADJUST X 0 Y 0 X 200 mm Y 200 mm 9 Remove the paper and measure the X axis distance Y axis distance and the diagonal distance If you have replaced the main board only use the recorded values EG1400 UM 251 9370 8 7 8 ELECTRICAL ADJUSTMENTS 10 Input the axis adjustment values using the F1 to F4 keys Press the F1 or F2 key to change the X axis adjustment value Press the F3 or F4 key to change the Y axis adjustment value The formula of the input value is as follows Input value for X axis or Y axis 200 mm measured distance x 10 For example If you measured 199 7 mm for the X axis then input 3 for the adjustment value 0 1 mm steps 11 Press the ENTER key to display the menu shown below 0 1 X Y LENG 0 1 0 01 L 282 84 0 01 F1 key 0 1 Increase the diagonal distance value in 0 1 mm steps F2 key 0 01 Increase the diagonal distance value in 0 01 mm steps F3 key 0 1 Decrease the diagonal distance value in 0 1 mm steps F4 key 0 01 Decrease the diagonal distance value in 0 01 mm steps 12 Input the diagonal adjustment values using the F1 to F4 keys The displayed L valu
50. EXE E 1 EG1400 6 EGP B30 3 Plunger for engraving 1 7 EGP 332U 60K Engraving blade 1 Packing Boxes No Part No Description Q ty Remarks 1 618249300 Packing 1 2 618249320 Packing material for Y bar right 1 3 618249330 Packing material for Y bar left 1 EG1400 UM 251 9370 11 12 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 BLOCK DIAGRAM AND CIRCUIT DIAGRAMS 12 1 Block Diagram 8 m 5 2 2089 2610 52089 2610 5 LCD 3 GND 1 GND Q RS 4 z KEYBO 2 kEYBO e e 5 KEYB1 3 3 kEYB1 A S 6 8 a KEYB2 4 fa KEYB2 O S KEYB3 5 Keyes 4 Q e pB1 amp GND 6 6 8 DB2 o KEYBA 7 7 KEYBS 8 keves o
51. IDDXI 0 9114 AY 3 3 9113 t020 9 0 5 165 4 29 62v v z janax L UND AS NZOLLIDOXA 614 vr 3 DION 1O3NNOO gL0Z06ZHd 12 3 EG1400 UM 251 9730 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 2 3 Main Board Connector 1 Block Section PR290701B UN s o 9lgqo1 0192 68029 20113909 3 grid i 98091 nzoL1390Xx3 Irid S8G31 gq NZ0L1399X3 0213 T8021 F 4 98d sad 6213 8021 Ed vad 3 nz0L1399X3 8814 78021 555 4 5 NZOLLIDOXI 213 18021 p Eli 091 DON NZOLLI50X3 08091 pr LINODY TZ011355x3 Exm OLNOOM 43 TH4MOd 9 0 E 71501 C 201 zwooi OLD 8A3M 9 0 3905152 LEAM T 9315 50 OSA3M spin NZOLLIDDX3I veld 4 TT EETA avin pr e 3909194 3
52. No Part No Description Q ty Remarks 1 618243050 Y Tension Bracket 1 2 Bush x 3 2 3 618243080 Y Tension Pulley assy 1 4 618243041 Y Tension Base 1 5 618243050 Y Belt Stopper 1 6 618243092 Y Belt 1 7 618243310 Y Lining Plate 4 8 304511008 Rubber Stopper 2 9 M3L6 Cap Screw 2 10 Spacer BSB 310 1 11 618243011 Y Right Side Plate 1 12 618243020 Y Drive Pulley Assy 1 13 378007041 Y Drive Belt 1 100S2M140UG 4 1 1 1 1 16 O ring 17 M3 Square Nut 18 618243301 Y Rail Y bar Assy EG1400 UM 251 9370 11 6 Y Motor Assy 11 PARTS LIST No Part No Description Q ty Remarks 1 394000004 Spacer BSB 310 3 2 M3L4 Set Screw 2 3 M3L6 TP Head Screw 3 4 M3L6 Binding Head Screw 1 5 618243030 Y Motor Pulley 18212 1 6 509000041 Y Motor 1 UGFMED B5TGRA4 7 798240705 X Relay Board 1 Y Motor Assy 11 7 Y Slider Base No Part No Description Q ty Remarks 1 798240703 Y Relay Board 1 2 035132220 Anti electrostatic Brush 1 3 618243270 Stopper Shaft A2 1 4 380101311 Stopper Spring 1 5 618243290 Stopper Shaft C 1 6 618243230 Y Slider Under Cover 1 7 618243211 Y Slider Base 1 8 Bush 3 x 2 5 2 Y Slider Base EG1400 UM 251 9370 11 8 Y Slider 11 PARTS LIST No Part No Description Q ty Remarks
53. T ARROW position key to display the menu shown below USB Press the ENTER key to display the menu shown below PLEASE SEND PRG Send firmware to the engraver from the computer Drag and drop the firmware file onto the SEND EXE icon when using Windows The following menu is displayed while data is being received RECEIVING PROGRAM KB COMPLETE If the engraver could not receive the data Check the following 1 Printer driver output port 2 The selected firmware file name 3 USB cable connection The engraver will start the initialization routine when all the data has been received The firmware version is displayed during the initialization routine Check the firmware version that you updated Turn off the power EG1400 UM 251 9370 8 10 9 SERVICE MODES 9 SERVICE MODES 9 1 Test Print Mode This mode print the conditions list the self test pattern and the data dump list How to selest the test print modes 1 Load an A4 Letter or larger size sheet of paper in the engraver 2 Turn on the power while pressing the DOWN ARROW key to display the menu shown below SEL DATA GRANITE CHK AREA 9 Press the LOCAL key 4 Press the NEXT key until the following menu is displayed OPTION1 OPTION2 SPECIAL 5 Press the F3 key to display the menu shown below DIST ADJ TEST 6 Press the F4 key to display the menu shown below SELF TEST PAT DUMP F2 key Prints the conditions l
54. VHS ZHSVO yaaa 25 ZSA Avdiy ZISA Dod zqu _ n ZASn8 ZASn8 AN asn zanen 853 ndo dM m ZASng ZVQHOM 1 ZASNE AN Z1NI SN 138340d ZNIQNVO 22 Z13934 zsoasn 2814 753 lt gt 13931 4 ziasay ZYMOI 20 ZHYM LOXY ZAYOI ZSONYYAN 0AXY ZTM 7934 353 zm Zsoquvo ZsoWvus 771382 ZSoWOH 715 6 zuvwod m locia ZHSVO ZZSA 0 ZISA 199 zsvu g asn ASONIN auvood 19 DOA dol 910206 12 2 EG1400 UM 251 9730 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 99991 4699 AND ZAWOHZ AZT AND Se zo 92 99 V68LSLNS vend T ar Wow dow DA ficoLL300X3 1213 21714 239057174 arin 239057174 12 2 2 Main Board Connector Block Section PR290701B Nm 3 DOA WWA dWA fiz0L1390X3 L 99 8113 NZOLLIDOXA vY 02V LEVE V68 S NS NZOLL
55. alignment see Section 7 2 8 4 Reattach the other parts in the reverse order in which they were detached EG1400 UM 251 9370 7 20 7 DISASSEMBLY AND REASSEMBLY 7 2 8 How to Adjust the X belt Tension and Alignment 1 Loosen the M3L6 binding head screws attaching the X tension bracket about one turn 2 Move the Y bar to the end of the control panel side 3 Pull the X belt 5 mm from the X rail in the center of the X belt using a force gauge with a wire p The pull force should be 90 g to 110 g eof 415 M4L6 binding screw used to lock belt tension and alignment Two M3L10 binding screws used for belt tension and alignment 5 Move the Y bar though the entire area and make sure that the X belt edge does not touch the X pulley flange on the X drive pulley Adjust the two M3L10 binding head screws attaching the X idler pulley shaft to align the X belt to the X idler pulley Make a gap between the X belt and the pulley flange LONE X dri Il H H rive pulley te p Spread suitable quantity of X belt screwlock adhesive 1401B on n the M4L6 binding head screw a that holds the X belt tension bracket X tension pulley m mM Spread suitable quantity of screwlock adhe
56. an input the same values when you have replaced the main board without making any adjustments If you have changed any values by making adjustments record those values for the next maintenance check EG1400 UM 251 9370 8 2 8 ELECTRICAL ADJUSTMENTS 8 4 Confirming the Power Supply Line on the Main Board When you replace the main board confirm the power supply line on the main board using the test pins and the ohm tester Check that there are no shorted lines between the test pins TP4 GND to TP2 36V TP4 GND to TP3 5V TP4 GND to U2 3 3 3V TP3 5V to TP2 36V TP3 5V to U2 3 3 3V TP2 36V to U2 3 3 3V Location of the test pins TP4 GND TP2 36V TP3 5V U2 3 EG1400 UM 251 9370 8 3 8 ELECTRICAL ADJUSTMENTS 8 5 Clearing the Non Volatile RAM When you replace the main board you must clear the Non Volatile RAM NOV RAM If you clear the Non Volatile RAM you will lose the setup parameters for each adjustment Input the adjustment values to the main board after you clear the Non Volatile RAM How to clear the Non Volatile RAM 1 4 Set the DIP switch to the NOV RAM clear mode as shown below SW1 and SW4 SW8 to OFF nOn ERR 12345678 Turn on the power to the engraver The NOVRAM INIT menu appears The engraver immediately starts to clear the parameters on NOV RAM and then sets the default values NOVRAM INIT 0 CLEAR When the prog
57. ance 8 7 88 _ Setting the Model 8 9 EG1400 UM 251 9370 iii 8 9 Updating the System 8 10 9 SERVICE MODES 9 1 EE i 9 1 92 CED Lamp Test MOG EE 9 2 9 3 Control Panel Membrane Switch Test Mode 9 3 10 TROUBLESHOOTING 10 1 10 1 The Engraver Doesn t Operate After It is Turned On 10 1 10 2 During Engraving Operations nenne 10 2 12 10 3 11 PARTS 2 uuu u 11 1 Main PaM mE a 11 1 TL2 EE 11 3 11 3 Left X Slider 11 4 114 Right Seen 11 4 11 5 Yabar 11 5 Ur MEC i p c RE 11 6 17 C li 11 6 Y BI oro 11 7 11 9 Y Slider Bottom ege evene te tn 11 7 VPA 11 8 TLITI Froni M 11 9 VER Roat FE ul 11 10 T 11 11 11214 QUIBE P anite EE 11 12 12 BLOCK DIAGRAM AND CIRCUIT DIAGRAMS 12 1 Block DET ects 12 1 Diagra
58. ber becomes hard and may be cracked or cut In that case remove the old O ring completely from the cover before installing a new O ring 5 Install a new O ring in the reverse order of the removal procedure A WARNING When the transparent cover is simply pushed back in it is not locked After inserting be sure to turn the cover clockwise 45 and confirm it is locked Also after an element replacement be sure to confirm the transparent cover is locked before compressed air is supplied If not the filter cover may be ejected by the force of the compressed air This is dangerous Be sure to confirm that the transparent cover is locked before compressed air is supplied For information about purchasing the consumable supplies suction cups element O ring contact SMC Corporation http www smcworld com Suction cups ZPAOHE Element O ring 1 345 EG1400 UM 251 9730 4 2 5 RECOMMENDED PARTS LIST 5 RECOMMENDED PARTS LIST No Part No Description Q ty Remarks 1 771824500 Main Board PR290701 1 2 500051585 Power Supply 1 3 618242110 X Belt 2 4 771824570 X Motor Assy 1 UGFMED B5LGRAS5 5 618243092 Y Belt 1 6 771824580 Y Motor Assy 1 UGFMED B5TGRA5 7 618243240 Wiper 4 8 618243240 Bearing 624ZZ 7 X drive shaft 9 798240703 Y Relay Board PR290707 1 10 692123330 _ Wiper X slider 6 11 618242240 Slider Roller Bearing L 3 12 618242310 Slider Rol
59. ble cable into the rear corner of the Y rail Y flexible cable 5 Secure the Y flexible cable onto the flexible cable guide of the Y rail using double sided adhesive tape 6 Connect the Y flexible cable to connector J1 on the Y relay board EG1400 UM 251 9370 7 18 7 DISASSEMBLY AND REASSEMBLY 7 Connect the Y flexible cable to connector J1 on the X relay board 8 Reattach the other parts in the reverse order in which they were detached EG1400 UM 251 9370 7 19 7 DISASSEMBLY AND REASSEMBLY 7 2 7 How to Replace the X belt How to detach the X belt 1 Detach the corner covers see Subsection 7 1 2 2 Detach the Y motor cover see Subsection 7 1 8 9 Detach the Y end cover see Subsection 7 1 9 4 Detach the X rail covers see Subsection 7 1 4 Subsection 7 1 5 5 Loosen the M4L6 binding head screw attaching the X tension bracket about one turn X belt stopper plate M3L6 cap screw 4 6 binding head screw M3L10 binding head screw 6 Loosen the two M3L 10 binding head screws adjusting the X belt tension and alignment 7 Remove the two M3L6 cap screws attaching the X belt stopper plate 8 Detach the X belt How to reinstall the X belt 1 Attach the X belt to the X slider so that all the notches of the X belt stopper are aligned with the X belt notches 2 Reattach the X belt in the reverse order in which it was detached 3 Perform the X belt tension adjustment and
60. change a setting on a displayed menu during the Local mode and are used to move the pen carriage at all other times When a key is pressed the pen carriage first moves slowly When you continue to hold down the key the pen carriage starts moving more quickly Function Keys ET Press the F1 key to select a function in Local mode or to select data in Ready mode when a CF card is inserted I uus Press the F2 key to select a function in Local mode or to select a material in Ready mode I Press the key to select function Local mode F4 Press the F4 key to select a function in Local mode or to check the engraving area in Ready mode when a CF card is inserted NEXT Press this key in Local mode to proceed to the next menu page LOCAL Press this key to switch the engraver from Ready mode to Local mode When this key is first pressed the engraver goes into Local mode and the LOCAL lamp green lights on the right of the control panel When this key is pressed again the engraver goes into Ready mode and the LOCAL lamp turns off If this key is pressed during engraving the engraver goes into Local mode after engraving is complete To set a function press this key to switch to Local mode If data is received after this key is pressed it is tentatively stored in the data buffer ENTER Press this key to save each setting EG1400 UM 251 9730 3 1 3 OPERATIONS 3 2 Menu List The menus of this en
61. curely Replace the Y flexible cable if it was defective Check and adjust the Y home sensor plate position Verify item 5 Check and adjust the Y home sensor position Replace the Y home sensor or Y relay board if it was defective Replace the Y motor if it was defective Replace the main board if it was defective 10 TROUBLESHOOTING Error Display Verification item ERROR 1 1 Did the engraver receive an No Verify item 1 Command Error unrecognizable command Yes Send correct data to engraver 2 Is there any noise on the line Verify item 2 Yes Check the USB cable or move the engraver to another place 3 Was the correct model name set No Set the correct model name for the engraver Configure your software application menu to permit Graphtec engraver control Re specify the software application s interface conditions ERROR 4 The numeric parameter of an input _ Configure your software application menu Parameter Overflow command exceeds its permissible to permit Graphtec engraver control range Re specify the software application s An error related to the receipt of data ihterface conditions occurred within the interface Set the correct model name if it was incorrect EG1400 UM 251 9370 10 4 11 PARTS LIST 11 1 Main Frame 11 PARTS LIST
62. e is the diagonal distance If the measured value is within the displayed L value of the specification range 0 1 mm or if you have input the recorded value press the ENTER key to store the setting 13 The following menu appears ORIGINAL CLEAR ADJ DRAW INPUT 14 If you have changed the diagonal distance value confirm the axis distance Load a new sheet of paper and press the F4 key to draw the adjusted test pattern Measure each distance If the measured value is within the specification range press the ENTER key to store the setting Specification range for the X and Y distances 200 mm 0 2 mm Specification range for the diagonal distance within 0 1 mm from the displayed L value If the measured value is out of the specification range adjust again from step 7 15 When the adjustment is complete turn off the power to the engraver 16 Return the DIP switch setting to normal mode as shown below SW1 to OFF 12345678 EG1400 UM 251 9370 8 8 8 ELECTRICAL ADJUSTMENTS 8 8 Setting the Model Name This will set the model name for the engraver If you replace the main board or clear the Non Volatile RAM use the following procedure to input the model name If you do not set the model name the engraver will not communicate via the USB port 1 Turn on the power while pressing the DOWN ARROW position key to display the menu shown below SEL DATA GRANITE CHK AREA 2 Press the LOCAL key 9
63. exible cable to the front the teflon tape here and fold the teflon tape back Fold the control panel flexible cable back Terminal side Front side A je B 68 mm 95 mm 320 mm j 347 mm 723 mm j 750 mm 9 1210 mm EG1400 UM 251 9370 7 27 7 DISASSEMBLY AND REASSEMBLY 3 Affix pieces of double sided adhesive tape after folding the control panel flexible cable as shown below Affixing position of the double sided adhesive tape after folding the flexible cable 85 mm 30 x 20 mm size of double sided adhesive tape Affix the double sided adhesive tape here X Terminal side Front side Terminal side Front side KK 4 Insert the control panel flexible cable from the bottom chassis as shown below Control panel flexible cable Insert the control panel flexible cable into this slit 5 Fit the control panel flexible cable edge to the half punched pins and then affix the control panel flexible cable to the bottom chassis as shown below Bottom chassis Control panel flexible cable Fit the control panel flexible cable to these pins 6 Reattach the other parts in the reverse order in which they were detached EG1400 UM 251 9370 7 28 7 DISASSEMBLY AND REASSEMBLY 7 2 12 How to Replace the X flexible Cables How to detach the X flexible cable 1 2 3 4 5 9 7 8 9 Detach the
64. graver are displayed in English Alphabet by the factory setting If necessary change the English display to Japanese Kata kana display using the following procedure Turn the power on while pressing the 1 key Display in Japanese Kata kana Turn the power on while pressing the F3 key Display in English Alphabet 3 2 1 Menu list When the memory card is inserted Ready mode SEL DATA MATERIAL CHK AREA Local mode CLEAR BUFFER PEN U D OTHER MATERIALS 3 2 2 Menu list When the memory card is not inserted Ready mode USB L MATERIAL Local mode CLEAR BUFFER PEN U D OTHER MATERIALS 3 3 Engraving Blade and Plunger 3 3 1 Engraving blade Model name EGB 332U K60 3 3 2 Nomenclature of Engraving Pen Model name EGP B30 3 The blade is mounted into the plunger for use Engraving blade Plunger Blade length adjustment dial EG1400 UM 251 9730 3 2 3 OPERATIONS 3 3 3 Replacing the Engraving Blade Blade length adjustment dial Engraving blade oreet e lt Plunger Procedure Turn the blade length adjustment dial in the counterclockwise direction to unscrew it from the plunger 1 2 Remove the blade inside the plunger 3 Take a new blade and insert it into the opening in the plunger 4 Turn the blade length adjustment dial in the clockwise direction to attach it to the plunger 5 Adjust
65. he engraving blade is too short the blade length adjustment dial may fall off Ensure that 3 to 4 mm of the engraving blade is visible from the plunger EG1400 UM 251 9730 3 5 3 OPERATIONS 3 3 6 Engraving Blade Conditions 1 Impact force default Depending on the material the impact force is set as follows Impact force STONE 30 About 265 g GRANITE 28 About 230 g METAL 32 About 310 g OTHER 18 About 90 g The maximum impact force is 48 about 600 g 2 Relationships between values and impact forces The g values are approximate Impact force 130g 1750 265 g 380 g 500 600 3 Condition setting points Larger Smaler Impact Force The diameter of the engraved The diameter of the engraved hole hole increases The image decreases The image becomes becomes brighter than the darker than the standard engraved standard engraved image image Blade tip wear level The diameter of the engraved The diameter of the engraved hole hole increases The image decreases The image becomes becomes brighter than the darker than the standard engraved standard engraved image When image the blade tip becomes very worn the image quality deteriorates Distance from the medium Same as when the impact force Same as when the impact force is is greater the image becomes less the image becomes darker brighter Also the engraving time Also the engraving time tends to tends to be a
66. ist of the engraver F3 key Prints the self test pattern until the power is turned off F4 key Prints the data dump list when data is received 7 Turn off the power to the engraver to end this mode EG1400 UM 251 9370 9 1 9 SERVICE MODES 9 2 LED Lamp Test Mode This mode checks the LED lamp status 1 Setthe DIP switch to the LED lamp test mode as shown below All switches to OFF o 12345678 2 Turn on the power to the engraver 3 If the LED lamp status is good the corresponding LED lamp lights as shown below POWER LED lamp Lights green LOCAL LED lamp Green light blinks alternately with the PROMPT LED lamp PROMPT LED lamp Green light blinks alternately with the LOCAL LED lamp 4 Turn off the power to the engraver to end this mode 5 Return the DIP switch setting to normal mode as shown below SW1 to OFF 12345678 EG1400 UM 251 9370 9 2 9 SERVICE MODES 9 3 Control Panel Membrane Switch Test Mode This mode checks the control panel membrane switch status If there is a bad switch you may have trouble with the control panel membrane switch panel or the control panel relay board How to test the control panel membrane switches 1 2 9 Set the DIP switch to the operation key test mode as shown below SW1 and SW2 SW3 SW4 SW8 to OFF ddd A 12345678 Turn on the power to the engraver to display the status shown below 00000000 Press each
67. le from connector J1 on the Y relay board Disconnect the Y flexible cable from connector J1 on the X relay board Remove the Y flexible cable that is attached with double sided adhesive tape to the Y rail Y flexible cable EG1400 UM 251 9370 7 17 7 DISASSEMBLY AND REASSEMBLY How reinstall the Y flexible cable 1 Clean the surface of the Y rail with alcohol where the Y flexible cable was attached 2 Affix two pieces of double sided adhesive tape to the reverse side of the Y flexible cable the terminal side is the front side as shown below Size of the double sided adhesive tape 21 f 20 mm Affixing and folding positions of the double sided adhesive tape Terminal side Front side Fold the Y flexible cable to the front Affix the double sided adhesive tape to the reverse side of the Y flexible cable Terminal side Front side 30 mm 45 mm 170 mm 500 mm m Size of the double sided adhesive tape 20 mm wide 30 mm length of tape Nitto 500 Position of the first piece of tape 30 mm from the end of the Y flexible cable Position of the second piece of tape 170 mm from the end of the Y flexible cable 3 Fold the Y flexible cable to the front 45 mm from the end of the Y flexible cable 4 Fit the Y flexible cable into the Y rail as shown below Fit the folded corner of the Y flexible cable into the right end corner of the Y rail Fit the rear edge of the Y flexi
68. ler Bearing S 6 13 798240700 Pen Block Assy 1 14 305602005 Air Filter ZFB100 M6 1 15 618249010 Pen Height Adjustment Board 1 16 682123210 X Home Sensor Board 1 EG1400 UM 251 9730 5 1 6 LIST OF TOOLS 6 LIST OF TOOLS 6 1 Tools Distance adjustment 3 Pen block height adjustment Height Plate P N 618249010 5 Push pull gauge 2 kg No Grease or Glue Point Grease or Glue name Application quantity Screwlock adhesive 1401B Suitable quantity 5 5 uitable quantity 3 uitable quantity 4 5 Loctite 222 7 Y tension bracket M3 screws Screwlock adhesive 1401B __ Suitable quantity Y motor plate screws Screwlock adhesive 1401B Suitable quantity 10 11 X slider horizontal pressure arm screws Loctite 222 Whereused Subpart name 1 Control panel flexible cable Double sided adhesive tape Nitto 500 Teflon tape Teflon tape Nitto 973UL 2 Xflexible cable Double sided adhesive tape Nitto 500 3 Y flexible cable Double sided adhesive tape Nitto 500 EG1400 UM 251 9730 6 1 7 DISASSEMBLY AND REASSEMBLY 7 DISASSEMBLY AND REASSEMBLY 7 1 Exterior Parts 7 1 1 How to Replace the Top Cover How to detach the top cover 1 Remove the four M4L6 binding head screws from the top cover M4L6 binding head screw How to reinstall the top cover 1 Reattach the top cover in the reverse order in which it was detached EG1400 UM 251 9370 7 1 7 DISASSEMBLY AND RE
69. ms Q LLL IILI 12 2 12 2 1 Main Board Top Section 290701 12 2 1222 Main Board Connector Block Section 290701 12 3 12 2 3 Main Board Connector 1 Block Section PR290701B 124 1224 Main Board CPU Block Section 290701 12 5 EG1400 UM 251 9370 iv 12 2 5 Main Board DRAM Interface Section 2907018 12 6 1226 Main Board Driver Section PR2907014B irritat 12 7 1227 Main Board Gate Array Section PR290701B aa 12 8 12 2 8 Main Board UO Section PRZI00 TB a 12 9 12 2 9 Main Board Memory Block Section PR290701B a 12 10 122 10 Main Board Card Section 290701 a 12 11 12 2 11 Main Board USB Section PR290701B I I a 12 12 12 2 12 X Relay Board Section 12 19 12 2 13 Control Panel Relay Board Section PR290703 I a 12 14 12 2 14 Y Relay Board Section PR290704 wq 12 15 12 2 15 Control Panel Membrane Switch Panel Section 290705 12 16 12 2 16 X Home Sensor
70. n the three M3L6 TP head screws temporarily to attach the Y motor 7 Perform the Y belt tension adjustment and Y motor belt adjustment see Section 7 2 3 8 Reattach the other parts in the reverse order in which they were detached EG1400 UM 251 9370 7 15 7 DISASSEMBLY AND REASSEMBLY 7 2 5 How to Replace the Y motor Belt How to detach the Y motor belt 1 Detach the Y bar cover see Subsection 7 1 7 2 Detach the Y motor cover see Subsection 7 1 8 9 Disconnect the flexible cable from connectors J2 to J4 on the X relay board 4 Detach the Y belt see Subsection 7 2 2 5 Detach the Y motor see Subsection 7 2 4 6 Remove the two M3L6 binding head screws attaching the Y slider plate 7 Detach the motor belt from the Y drive pulley 6 binding head screw X relay board M3L6 TP head screw M3L6 binding head screw Y drive pulley Y right side plate Y motor How to reinstall the Y motor belt 1 Reattach the Y motor belt in the reverse order in which it was detached 2 Perform the Y belt tension adjustment and Y motor belt adjustment see Section 7 2 3 EG1400 UM 251 9370 7 16 7 DISASSEMBLY AND REASSEMBLY 7 2 6 How to Replace the Y flexible Cable How to detach the Y flexible cable 1 2 3 4 5 9 Detach the Y bar cover see Subsection 7 1 7 Detach the Y motor cover see Subsection 7 1 8 Detach the Y bar end cover see Subsection 7 1 9 Disconnect the Y flexible cab
71. o the front side Fold the X flexible cable to the reverse side Terminal side Front side 160 mm 540 583 L 586 mm 621 mm 716 E 737 810 Affixing and folding positions of the double sided adhesive tape for X flexible cable 2 Affix the double sided adhesive tape to the reverse side of the X flexible cable Fold the X flexible cable to the front side Fold the X flexible cable to the reverse side Terminal side Front side Terminal side Front side 170 mm l 540 mm 1 583 L 586 mm a B 621 mm 716 mm 5 737 z 810 mm EG1400 UM 251 9370 7 30 7 DISASSEMBLY AND REASSEMBLY 3 Affix pieces of double sided adhesive tape after folding the X flexible cables as shown below Affix X flexible cable 2 to X flexible cable 1 after affixing the double sided adhesive tapes to X flexible cable 1 Next affix pieces of double sided adhesive tape to X flexible cable 2 Affixing positions of the double sided adhesive tape for X flexible cable 1 Terminal side Front side Terminal side Front side Affix the double sided adhesive tape to the front side of X flexible cable 1 2 Affixing positions of the double sided adhesive tape after attaching X flexible cable 2 to X flexible cable 1 Terminal side Front side
72. omez A Yu 2 2 YM 20 eo hi ne 5 Z wr mcr 1 1 uc a en due 2 55 EL GND wJ amp sm l 14 zuouez amp T es 5 sv s gt sol a ho kami frat vena 1 q 8 ha enn I al Lele YHOME 14 _yrowed F COE hs GND z F BAB PH K qz er xh s ps al 5 S lt 9 Co Blew S gt 8 Fr 3 XENA xensfa 4 XENB 5 08248 nem 8 5 z ewo afena u gt a xene CA 08247 ri swan 3 fe 2 x gt TREE 28 K HER SIN 5 SINERE 9 6 Ln E 8 CA08242 Ji CA 08241 wes c 1 486 e ew ud me JA uis 2050 259 2 11 14 Other Parts Standard Accessories 11 PARTS LIST No Part No Description Q ty Remarks 1 618249010 Height adjustment board 1 2 302200020 Allen wrench 2 5 1 Side length 2 5 mm 3 305811004 Allen wrench M4 1 Side length 3 mm 4 618249110 User s manual EN400A UM 101 1 EN 400A 618249111 User s manual EG1400 UM 151 EG1400 5 618249220 Driver software OPS651 N 1 EN 400A Driver software OPS651 UAL 1 EG1400 308052002 NANIWA
73. ply Unit How to detach the power supply unit 1 Detach the top cover see Subsection 7 1 1 2 Disconnect the cables from connectors CN1 and CN2 on the power supply unit 7 Top cover MAL6 binding lt head screw Power supply unit z M3L6 binding head screw 3 Remove the four M3L6 binding head screws attaching the power supply unit 4 Detach the power supply unit How to reinstall the power supply unit 1 Reattach the power supply unit in the reverse order in which it was detached EG1400 UM 251 9370 7 34 7 DISASSEMBLY AND REASSEMBLY 7 3 2 How to Replace the Main Board How to detach the main board 1 Detach the top cover see Subsection 7 1 1 2 Detach the power supply unit see Subsection 7 3 1 9 Disconnect all the cables and flexible cables from their connectors on the main board 3 X motor 4 Detach the interface cable and CF card 5 Remove the four M3L6 binding head screws holding the main board Power supply unit Spacer M3L6 binding head screw Main board 6 Detach the main board from the chassis 7 Remove the two M3 TP head screws holding the spacers How to reinstall the main board 1 Reattach in the reverse order in which it was detached 2 Perform any adjustments required see Section 8 2 EG1400 UM 251 9370 7 35 8 ELECTRICAL ADJUSTMENTS 8 1 DIP Switch Settings Factory presets Normal Mode SW1 to OFF
74. ramming is complete the NOVRAM INIT COMPLETED menu appears NOVRAM INIT COMPLETED Turn off the power to the engraver Return the SW1 setting to normal mode as shown below SW1 to OFF Un ERI BER 12345678 EG1400 UM 251 9370 8 4 8 ELECTRICAL ADJUSTMENTS 8 6 Adjusting the Pen Force This adjustment will set the pen force If you replace the main board or clear the Non Volatile RAM use the following procedure to input the recorded adjustment values If you replace the moving coil and or the pen block assembly you must adjust the pen force using the following procedure How to adjust the pen force The factory setting of the pen carriage is the lowest position To go beyond the range allowed by the blade length adjustment dial perform the following steps Switch the power of the engraver off Then loosen the screws shown in the illustration below using the supplied M4 Allen wrench Adjust the distance between the medium and the blade tip to about 3 mm using the height adjustment board Pen carriage height adjustment screws with M4 hexagonal hole 1 Prepare a flat surface such as a table larger than the area of the engraver s suction cups 2 Place the material to be engraved on it Y bar Pen carriage Height adjustment board 3 mm TES N 3 As in the procedure for a large medium adjust the distance between the medium and the blade tip to
75. rew M3L10 Pan Head Screw 29 619003371 Offset Shaft S 30 310062400 Bearing Roller 683225 31 619003360 Bearing Roller Base M3L6 Binding Head Screw gt N gt N gt gt gt gt gt gt No I PIN gt 33 E ring D2 34 500050122 Pen Encoder Flexible Cable 35 M3L2 6 No 0 Screw 36 798240700 Pen block Assy Pen Block EG1400 UM 251 9370 11 8 DN 7 E s NON 11 PARTS LIST 11 11 Front Frame No Part No Description Q ty Remarks 1 M3L8 Cap Screw 8 2 308002255 Suction cup ZP40HE 2 3 618240020 Foot Base 2 4 618240051 Front Frame 1 5 305602007 Joint PHO6 6M 2 Front frame EG1400 UM 251 9370 11 9 11 12 Rear Frame 11 PARTS LIST No Part No Description Q ty Remarks 1 618240020 Foot Base 2 2 308002255 Suction cup ZP40HE 2 3 M3L8 Cap Screw 8 4 500051717 AC Power Switch 1 5 M3L8 pan head screw 2 6 500051725 Inlet 1 7 M3L6 binding head screw 3 8 618240002 Rear chassis 1 9 M4L30 binding head screw 1 10 305602005 Filter ZFB100 M6 1 11 618240031 Filter Bracket 1 12 305602007 Joint PHO6 6M 2 13 Washer D4 2 Rear frame EG1400 UM 251 93
76. rew Connector J2 amp v Move up the pen block cover and then pull it to the front M3L6 binding head screw Pen block cover 7 Remove the two M4L6 binding head screws attaching the pen block M4L6 binding head screw 8 Detach the pen block from the pen block base How to reinstall the pen block 1 Attach the pen block to the lower position of the pen block base 2 Fasten the two M4L6 binding head screws to attach the pen block 3 Reattach the other parts in the reverse order in which they were detached EG1400 UM 251 9370 7 9 7 DISASSEMBLY AND REASSEMBLY 7 2 2 How to Replace the Y belt How to detach the Y belt 1 2 3 4 9 6 7 Detach the Y bar cover see Subsection 7 1 7 Detach the Y motor cover see Subsection 7 1 8 Detach the Y end cover see Subsection 7 1 9 Detach the pen block see Subsection 7 2 1 Disconnect the flexible cable from connector J1 on the Y relay board Remove the two M4 cap screws attaching the pen block base M4 cap screw Pen block base Remove the three M3L6 binding head screws attaching the slider base Slider base 6 binding head screw EG1400 UM 251 9370 7 10 7 DISASSEMBLY AND REASSEMBLY 8 Remove the M3L6 binding head screws attaching the four wiper holders Y bar M3L6 binding head screw Left wiper bracket 9 Remove the four M3L6 binding head screws attaching
77. sive 1401B on the two M3L10 binding head Make a gap between the X belt and the pulley flange screws that adjust the X belt tension EG1400 UM 251 9370 7 21 7 DISASSEMBLY AND REASSEMBLY 5 Tighten the M4L6 binding head screw that holds the X belt tension bracket 6 Confirm the right angle by performing the distance adjustment operation see Section 8 7 7 Spread a suitable quantity of screwlock adhesive 1401B on the two M3L10 binding head screws and the M4L6 binding head screw that hold the X tension bracket 8 Reattach the other parts in the reverse order in which they were detached EG1400 UM 251 9370 7 22 7 DISASSEMBLY AND REASSEMBLY 7 2 9 How to Replace the X motor How to detach the X motor 1 Detach the top cover see Subsection 7 1 1 2 Disconnect the X motor cables from connector J4 on the main board 9 Disconnect the terminal cable from the X motor 4 Loosen the two M4L3 set screws holding the X motor pulley 5 Remove the two M3L6 TP head screws attaching the X motor X motor pulley X motor X motor bracket M4L3 set screw M3L6 TP head screw 6 Detach the X motor How to reinstall the X motor 1 Hang the X belt on the X motor pulley and then insert the X motor shaft into the X motor pulley 2 Align the ends of the X motor shaft and the X motor pulley when inserting them X motor X motor pulley X motor shaft Align the ends
78. tall the control panel cover 1 Reattach the control panel cover in the reverse order in which it was detached EG1400 UM 251 9370 7 5 7 DISASSEMBLY AND REASSEMBLY 7 1 7 How to Replace the Y bar Cover How to detach the Y bar cover 1 Remove the four M3L6 binding head screws attaching the Y bar cover 2 Detach the Y bar cover M3L6 binding Y bar end cover head screw Y bar cover A M4L12 binding head screw Y motor cover M4L12 binding 2 P gt d head screw BRN Sa lt Y bar end plate ey R M4L12 binding head screw M4L10 self gt Fs tapping screw gt 20 lt Y bar right side plate S Nu M4L 12 binding Ng head screw Right X rail cover How to install the Y bar cover 1 Reattach the Y bar cover in the reverse order in which it was detached EG1400 UM 251 9370 7 6 7 DISASSEMBLY AND REASSEMBLY 7 1 8 How to Replace the Y motor Cover 1 Detach the Y bar cover see Subsection 7 1 7 2 Remove the M4L10 self tapping screw attaching the Y motor cover 3 Detach the Y motor cover M3L6 binding Y bar end cover head screw Y bar cover J M4L12 binding Left X rail cover Sa 5 AN head screw Y motor cover 0 M4L12 binding plate VA NI Q gt 22 3 er head screw M4L12 binding head screw M4L10 self tapping screw Y bar right side plate M4L12 binding head screw Right X rail cover How to install the Y motor
79. the right wiper bracket and the left wiper bracket 10 Loosen the two M3L20 binding head screws attaching the Y idler pulley shaft Idler pulley shaft head screw EG1400 UM 251 9370 7 11 7 DISASSEMBLY AND REASSEMBLY 11 Remove the four M3L6 binding head screws attaching the two Y belt stopper brackets to the slider 3 stopper bracket M3L6 binding head screw 12 Detach the Y belt How to reinstall the Y belt 1 Hang the Y belt on both sides of the pulley 2 Attach both ends of the Y belt to the Y slider so that four notches of the Y belt fit into the Y slider then attach with the Y belt stopper plates Y slider ee H ol det Make sure that you can see the Y belt through this hole Y belt stopper Attach the Y belt to this notch Front Mount the Y belt to the rear edge of this area Rear 3 Perform the Y belt tension adjustment and Y motor belt adjustment see Section 7 2 3 4 Reattach the other parts in the reverse order in which they were detached EG1400 UM 251 9370 7 12 7 DISASSEMBLY AND REASSEMBLY 7 2 3 How to Adjust the Y belt Tension and Alignment 1 Loosen the three M3L6 TP head screws attaching the Y motor about one turn M3L6 TP head screw 2 Move the Y slider to the end of the tension pulley side
80. ver 3 Detach the right X rail cover M3L6 binding Y bar end cover head screw Y bar cover M4L12 binding head screw Y motor cover 12 binding sss head screw M4L12 binding head screw M4L10 self tapping screw A s Y bar right side a ON dm M4L12 binding i head screw Right X rail cover How reinstall the right X rail cover 1 Reattach the right X rail cover in the reverse order in which it was detached 7 1 5 How to Replace the Left X Rail Cover How to detach the left X rail cover 1 Detach the left corner cover and rear left corner cover see Subsection 7 1 2 2 Remove the four M4L12 binding head screws from the left X rail cover 3 Detach the left X rail cover How to reinstall the left X rail cover 1 Reattach the right X rail cover in the reverse order in which it was detached EG1400 UM 251 9370 7 4 7 DISASSEMBLY AND REASSEMBLY 7 1 6 How to Replace the Control Panel Cover How to detach the control panel cover 1 Detach the right corner cover and left cover see Subsection 7 1 2 8 binding head screw 3 Disconnect the control panel flexible cable from the control panel relay board J1 connector Control panel relay board GND plate p sa S panel flexible cable 4 Remove the M3L6 TP head screw attaching the GND plate near the right corner cover 5 Detach the control panel cover How to reins
81. y shaft 7 Hang the wire on the Y motor as shown below Use the force gauge to pull the Y motor with a 1 3 kg to 1 6 kg force 8 Use the force gauge to pull the Y motor with a 1 4 kg to 1 6 kg force 9 Tighten the three M3L6 TP head screws that hold the Y motor EG1400 UM 251 9370 7 14 7 DISASSEMBLY AND REASSEMBLY 7 2 4 How to Replace the Y motor How to detach the Y motor 1 Detach the Y bar cover see Subsection 7 1 7 2 Detach the Y motor cover see Subsection 7 1 8 9 Disconnect the flexible cable from connectors J2 to J4 on the X relay board 4 Disconnect the terminal cable from the Y motor 5 Remove the three M3L6 binding head screws attaching the Y motor X relay board Y motor M3L6 TP head screw Spacer 6 Remove the three spacers attaching the Y motor 7 Remove the two M3LAWP set screws attaching the Y motor pulley T 2 A Spacer BSB 324 Y motor pulley M3L4 set screw Y motor How to reinstall the Y motor 1 Attach the Y motor pulley to the Y motor as shown below Fasten the one set screw in this surface of the Y motor shaft D Y motor shaft e 0 5 0 1 mm 2 Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y motor pulley 3 Attach the three spacers to the Y motor Spacer Don t attach a spacer here 4 Hang the Y motor belt on the Y motor pulley 5 Attach the Y motor to the Y motor bracket 6 Faste

ENGRAVER EG1400/EN-400A

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