ProMix-S & C Polymer Blending System
Contents
1. 120VAC 60Hz 1 Phase 15 Amp Volume of Mixing Chamber AA NAKAKA KANAN 2 0 Gallons Maximum Chamber Pressure aaa 150 PSIG Normal Operating Pressure 50 PSIG or 65 PSIG Depends on Pump Selected Recommended Running Temperature 50 F to 100 F Water Connection SIZ 6 ee Ya FNPT Solution Discharge Connection Size A anne Ya FNPT ProMix Series S 4 C User Manual 4 ProMinent ProMix S amp C Polymer Feeder ProMix C Systems consist of the following skid models Peristaltic Pump Type Blue White A 100NV Series 7747054 ProMix C 60 0 24TA Blue White ATOONV 0 24 GPH 7747055 ProMix C 60X2 1 06TA Blue White ATOONV 1 06 GPH 7747056 ProMix C 180X2 1 06TA Blue White ATOONV 1 06 GPH 7747057 ProMix C 180X2 2 22TA Blue White ATOONV 2 22 GPH 7747058 ProMix C 300X2 2 22TA Blue White ATOONV 2 22 GPH 7747059 ProMix C 300X2 4 14TA Blue White ATOONV 4 14 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions ne eed on nnne 42 75 H x 20 W x 22 25 D Overall Weight of Skid see 107 Ibs Power Requirements 120VAC 60Hz 1 Phase 15 Amp Volume of Mixing 2 0 Gallons Maximum Chamber Pressure uam ee 150 PSIG Normal Operating Pressure2. 50 PSIG or 65 PSIG Depends on Pump Selected Recommended Running Temperature 50 F to 100 F Water Connection Size aussen Ya FNPT Solution Discharge Connection Size nenna Ya FNPT ProMix Series S 4 C User Manual 5 ProMinent ProMix S amp C Polymer Feeder Polymer Pumps used on S amp C Models A 100NV 7747012 A1NOOV 1T 14 0 012 0 24 65 A 100NV 7747013 A1N30V 1T 60 0 053 1 06 65 A 100NV 7747014 1 30 2 60 0 111 2 22 65 A 100NV 7747015 A1N20V 3T 45 0 207 4 14 50 Notes 1 Blue White Peristaltic Pumps 2 GPH Rating pumping Water not Polymer 3 Power Requirements 120VAC 60Hz Single Phase 0 35 Amp Amps 4 Suction Lift Capabilities 30ft Water 5 Tubing Tygothane ProMix Series S amp C User Manual 6 ProMinent ProMix S amp C Polymer Feeder 1 0 INSTALLATION amp QUICK START GUIDE 1 1 Safety Utilize appropriate protective safety gear when operating or maintaining this equipment Recommended safety gear is as follows Personal Protective Equipment PPE Hard Hats Where overhead hazards exist Safety Glasses with side shields PVC Apron PVC Gloves Safety Toed Work Boots 1 2 Delivery 4 Storage Checklist 1 2 Check packing list for completeness and note any missing items immediately Inspect equipment and shipping container for damages befor
3. Polymer Sizing Dosage RICH 42 Reference Documents 43 ProMix Series_S amp User Manual 2 ProMinent ProMix S amp C Polymer Feeder INTRODUCTION i Overview The ProMix S amp TA Series Polymer Feeder is a skid system designed to control feed water and polymer and combine them to produce a high quality solution The system is designed to receive liquid neat polymer while mixing it with feed water to produce and discharge a quality solution from the system Research in the science of polymer activation indicates that the activation energy must decrease as the polymeric chain is uncoiled to prevent rupture and hence decrease the performance of the product The mixing of the Polymer Feeder is accomplished D bauna mechanically with three distinct mixing zones separated KA a by baffles The first zone consists of a fast mixing blade Y a that delivers high shear at the precise point of polymer 7 7 injection creating and immediate dispersion before Bas agglomeration takes place The second zone mixing blade induces a vortex and draws solution down through 2 gt the center of the chamber from zone one and forces the solution outward to the sides and then down into zone 3 Finally the third zone mixing blade gently agitates blends the active polymer solution before
4. Polymer Feeder APPENDIX B Control Panel A Controls B 1 Controller Board Layout The controller consists of one circuit board It includes a 2 line x 16 character LCD display and a microcontroller module mA Pump OUT mAIN Interlock Pump Status AC Power NEUTRALS F1 F2 i 2 Run Water Mix S Line 1 2 3 SOS 72572 All field terminations are to be landed on terminals per Appendix Section 2 ProMix Series_S amp C User Manual 39 ProMinent ProMix S amp C Polymer Feeder B 2 Controller Wiling TA Series PIN 7746568 w Blue White Pump Reference Supplement Drawing 7746568 300 tor further wiring details 0 TB 26 a Sms ProMix Series S User Manual 40 ProMinent ProMix S amp C Polymer Feeder B 3 4 20 mA Input Scaling Feeding More Polymer when the 4 20mA Input Current Decreases If you set Scale lin 4mA to 4mA 100 and Scale lin 20mA to 20mA 0 the feeder will accommodate a logically inverted controlling 4 20mA current loop However the default lin Fail State is polymer pump OFF at 3 85mA If a current signal 4 0mA does not represent a control loop fault at your site you may wish to set the lin Fail State to Pump 100 Non Zero at 4 0mA amp 100 lt 20 To verify a non standard 4 20mA input scaling Set Scale lin 4mA to 4mA 20 and Scale lin 20mA to 12mA 100 For a controlling current loop is at each of the followin
5. X X X X X 120 BALL VALVE 34 PVC EPDM SCH 40 7746443 X X X X X X 130 STATIC MIXER 3 4 MNPT CLEAR SCH 40 6 7746301 X X X X 140 LAB COCK 1 4 FNPT PVC VITON 7746331 X X X X X X 150 BALL VALVE 1 2 PVC EPDM SCH 40 7746306 X X X X X X 160 UNION 1 2 SOCKET PVC VITON SCH 80 7744562 X X X X X 170 CALIBRATION COLUMN PVC 250mL 7500138 X X X CALIBRATION COLUMN PVC 500mL 7500139 X X 180 MALE CONNECTOR 3 8 O D TUBING X 1 4 MNPT PVDF 7744577 X X X X X X 190 MALE CONNECTOR 3 8 O D TUBING 1 2 MNPT PVDF 7744813 X X X X 200 TUBING 3 8 OD HDPE 7741514 X X X X ProMixSeries S amp C User 0111 33 ProMinent ProMix S amp C Polymer Feeder P N 7746589 Mixing Chamber Components s _ 120 ProMixSeries_S amp C User 0111 34 Yao NG 70 ProMinent ProMix S amp C Polymer Feeder 230 ProMix Series S amp C User 0111 35 ProMinent ProMix S amp C Polymer Feeder PROMIX S MIXING CHAMBER BILL OF MATERIALS P N 7746589 ITEM QTY PART DESCRIPTION PART NO 10 1 O RING CHAMBER VITON PROMIX S 7746516 20 6 ROD 31655 3 8 16 X 14 5 PROMIX U 7746494 30 6 NUT ACORN 18 8 3 8 16 PROMIX U 7746492 40 1 PLATE TOP PVC 1 75 PROMIX S 7746511 50 1 1 2 ST ST STREET 90
6. Off Auto Off Polymer Pump Mixer and Solenoid OFF Exits on Remote Start contacts closed or Manual Off Auto Off Flushing Mixer Solenoid amp Mixer ON Polymer pump OFF Exits on flush time expired or No flow or Manual Off Auto Off Flush Fail STOP No Flow measured while flushing Exits on flush time expired or flow measured or Manual Off Auto Off Polymer pump 4 20mA input controlled setpoint Auto RUN Exits on no flow control 096 flush Remote Start open or Manual Off Auto Off or Manual Polymer pump user setpoint Manual RUN Exits on no flow flush Remote Start open or Manual Off Auto Auto or Off Flushed Stopped Press to Run Flush ends Polymer Pump Mixer and Solenoid OFF Any key press restarts Sidebar Flow Check The flowswitch measures dilution water flow into the mixer chamber Filling Mixer The mixer chamber is filled once after every power ON If you drain the mixer switch the power OFF then ON to re fill the mixer chamber ProMix Series S 4 C User Manual 17 ProMinent ProMix S amp C Polymer Feeder 2 7 Calibrate 4 20mA Input Press ENTER 4 20 mA Input to calibrate the 4 20mA current loop input from the site s control system 4 20 mA Input may be calibrated at any time in Auto or Manual mode The present 4 20 mA Input is 38 7 Press ENTER to calibrate Key RIGHT to move the cursor amp UP or DOWN to change the digit Key EXI
7. exits a 1 Solution Exit the chamber through the bottom of the discharge tube ANS TEN AWA The ProMix Polymer Feeder can be enabled in local mode Simple On Off operation or remotely via a customer supplied dry contact which will Stop Start the ProMix S Polymer Feeder A H O A manual switch on the door of the controller permits the user to select the Manual mode by turning the switch to H the Auto mode by turning the switch to A or Off by selecting O Either mode can be turned on or off remotely via a customer permissive contact In Manual mode the H O A switch is placed into the H position on the controller door of the ProMix Polymer Feeder The neat polymer pump speed is then adjusted manually using the controller keypad to change the pump rate from O to 100 of the pump rated output The user must calculate the required pump speed based upon the polymer concentration desired after manually adjusting the primary and secondary rotameters for the desired dilution water flow The ProMix is designed for a maximum capacity of 0 5 polymer concentration In Auto mode the H O A switch is placed into the A position on the controller door of the ProMix Polymer Feeder This offers a remote control option In this mode the controller receives a remote customer supplied analog 4 20 mA signal to adjust the desired pump speed from O to 100 of the pump rated output This remote 4 20 mA signal can be scaled at the controller to enhance the
8. input current 4 SPM may be changed by adjusting the 4 20mA input scaling 2 14 Troubleshooting Guide Adjustment and bypass fixes to operational problems LCD Display Operational Problem No Control STOP Switch the Manual Off Auto to Manual while you figure out the problem with the 4 20mA current loop connected to mA In input terminals I amp Ground terminal If the ProMix S mA In 24V is powering the loop view Polymer Diagnostic to ensure 23VDC No Water STOP Flowswitch OK If a flowswitch differential pressure switch problem jumper controller Interlock input terminal FS to the adjacent Ground symbol terminal while you resolve Solenoid OK Verify that the solenoid has been actuated during the Filling Mixer and Flow Check states by cracking a downstream union Verify 120VAC between AC Power terminal S olenoid amp Neutrals terminals during the Filling Mixer and Flow Check states Fuse Fails If no AC solenoid power verify solenoid wiring amp coil not shorted amp replace the solenoid fuse It s the brown 2 5A fuse in the white socket above the Neutrals terminals www digikey com Part 7500413 Note that power to the mixer motor start relay coil shares the 2 5A solenoid fuse No Ext Run STOP If a Remote Start contact set problem jumper controller Interlock input terminal RC to the adjacent Ground symbol terminal Flush Fail STOP This state occurs if flow lost d
9. resolution of the pump output control and bias the pump response to the remote signal As in the Manual mode the user must calculate the required pump speed to attain the desired dosage The ProMix Polymer Feeder is equipped with all the necessary components for easy installation reliable performance and safe operation The design incorporates an electric solenoid valve water inlet flow meter switch manually adjustable rotameters for primary and secondary dilution flow peristaltic neat polymer pumps microprocessor based controller manual ball valves pump calibration column PVC piping and components and polymer mixing chamber mounted on a skid to facilitate proper mixing and delivery ProMix Series S amp C User Manual 3 ProMinent ProMix S amp C Polymer Feeder ii ProMix Systems ProMix S Systems consist of the following skid models Peristaltic Pump Type Blue White A 100NV Series 7747048 ProMix S 60 0 24TA Blue White ATOONV 0 24 GPH 7747049 ProMix S 60X2 1 06TA Blue White A100NV 1 06 GPH 7747050 ProMix S 180X2 1 06TA Blue White A100NV 1 06 GPH 7747051 ProMix S 180X2 2 22TA Blue White ATOONV 2 22 GPH 7747052 ProMix S 300X2 2 22TA Blue White ATOONV 2 22 GPH 7747053 ProMix S 300X2 4 14TA Blue White ATOONV 4 14 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions u 60 H x 30 W x 24 D Overall Weight of Skid nein 150 Ibs Power Requirements
10. skid mounted control panel 120VAC Single Phase 15 Amp 60 Hz Ensure panel is properly grounded Check electrical connections to be sure proper voltage is supplied to the system Power the unit using a dedicated separate breaker in the local lighting distribution panel Do not route the AC power in common conduit with variable frequency pump drives Do not put conduit entries in the top of the control panel Resulting conduit condensation and failure to seal may damage controller circuit boards 9 Setinitial Chamber Mixer Motor Overload at approximately 2 Amps above the mixer FLA Full Load Amps rating and adjust as needed during startup to prevent nuisance tripping 10 Connect Digital Remote Start Functions note wiring termination points in Appendix B for polymer tank level and remote start permissive Default jumpers should remain in place for any input not available 11 Refer to the Blue White A 100NV Installation amp Maintenance Manual regarding pump information pou NVVV ProMix Series S 4 C User Manual 8 ProMinent ProMix S amp C Polymer Feeder 1 5 Quick Start Guide 1 2 mugs 10 11 12 13 14 15 16 After the installation guidelines Section 1 4 of the manual Open ball valve on the suction of the pump to allow chemical to flow into the system by gravity If the application is suction lift then ensure liquid is present in pump suction Start up
11. the 4 20mA span is modified to correct loop gain Example Pump shows 52 and the ProMix S displays 50 ProMix Series S amp C User Manual 22 ProMinent ProMix S amp C Polymer Feeder 2 11 Adjust Pump Press ENTER amp UP Polymer Pump to view or modify the maximum pump stroke rate Ignore this page if you are controlling the pump using the feeder 4 20mA current output The present Polymer Pump is rated 240 SPM Press ENTER to modify Key RIGHT to move the cursor amp UP or DOWN to change the digit Key EXIT to abandon or ENTER to execute Displays new adjusted Polymer Pump maximum strokes per minute Press EXIT to return to main menu Any pump speed adjustment takes effect immediately modifying the flashing green frequency output rate Sidebar Adjust Pump Polymer Pump ON 38 10 1 a2 and 4 Adjust Pump lt H 240 SPM Edit amp ENTER 120 SPM gt 4 4 then gt Adjust Pump lt H 120 SPM Y The above only applies to custom ProMix S amp C systems equipped with optional diaphragm metering pumps utilizing frequency pulsing control Feeders using frequency controlled pumps can intentionally limit the pump polymer feed rate at the 10096 manual and auto setpoints by reducing the pump maximum SPM No effect on 4 20mA controlled Pumps Changing the pump maximum SPM has no effect on the 4 20mA current loop output ProMix Series S amp C User Manual 23 ProMinent
12. 2 1 AB TERMINAL RELAY 120VAC DPDT 8 AMP 7746522 1 AB TERMINAL RELAY SOCKET 120VAC DPDT 7746523 1 C3C 300 525N30D10 120V 1NO AUX CONT 7746346 1 C3C 320 B2D28 OVERLOAD 1 8 2 8AMP 7746665 1 C3C 3 POS NEMA SELECTOR SWITCH 7746403 2 C3C 22CB2NO CONTACT BLOCK 7746464 1 MOV ZA SERIES V180ZA1P NEWARK 58K7343 7745305 4 PHOENIX USLKG5 GROUND TERMINAL 7746750 14 PHOENIX UK5N SINGLE FEED THRU TERMINAL 7746748 7 PHOENIX UKK5N DUAL FEED THRU TERMINAL 7746744 2 PHOENIX MULTI LEVEL SPACER 7746746 5 PHOENIX E NS 35N END BARRIER 7746751 1 AUTO DIRECT DN F6 1X1 1 4 INCH FUSE TERM 7745052 1 FS FUSE 2A GLASS BODY TIME DELAY GDL2 7746094 1 PHOENIX 0819330 UC EMLP DEVICE LABEL 7500386 1 POWER CORD 12 14 3 SOW BLK W PLUG 7740819 4 SKINTOP FITTING PG11 BLACK SL11 W NUT 7744823 3 CONNECTOR PG9 BLACK 7735074 2 703885 3 PG 9 Nut 7500067 1 PROMIX S A CONTROL BOARD 7746655 1 PROMIX KEYPAD DISPLAY CONTROL A_ 7746682 1 TYCO 3 640440 3 PC BOARD RECEPTICLE 7746684 3 CONDUCTOR 22 AWG CABLE UNSHEILDED 7746685 12 CONDUCTOR 18AWG CABLE UNSHEILDED 7500201 1 REMEKE STRAIN RELIEF RSP 106 7735070 1 GALV ROMEX 1 2 NUT FOR STRAIN RELEIF 7735087 1 RR150PV 0250 ROUND ROD 250 PVC 7746532 1 1 2 SWIVEL FITTING FOR POLYTUFF II 7745763 1 1 2 CORD GRIP 2 HOLE X 0 24 7744578 1 LCD HEADER 7760569 1 Display 2X16 Char 7760286 2 TERMINAL ANGLE SUPPORT 7746458 1 DIGIKEY 16 PIN 16 RIBBON CABLE 7500422 ProMix Series_S amp C User Manual 38 ProMinent ProMix S amp C
13. ELBOW SCH 40 THREA 7741816 60 1 3 4 316SS STREET ELBOW FNPT X MNPT 150 7746520 70 4 STUD MTR 1 4 20X2 1 4 316SS PROMIX 7746585 80 1 FLANGE MOTOR PVC PROMIX S 7746504 90 1 MOTOR 1 8 HP 115VAC 1620RPM PROMIX S 7746517 100 1 SHAFT MIXER 316SS PROMIX S 7746510 110 2 SET SCREW MOTOR TO WORM 851405 120 1 INJECTION VALVE ASSEMBLY PROMIX U 7746471 130 1 PIPE DISCHARGE PVC 3 4 PROMIX U 7746490 140 3 ROD 31655 3 8 16 X 6 PROMIX S 7746588 150 3 SPACER BOTTOM BAFFLE PROMIX S 7746587 160 1 SEAL MECH SHAFT 304SS 1 2 PROMIX U 7746474 170 1 BLADE PRIMARY 316SS PROMIX S 7746508 180 4 SCREW SET 316SS 1 4 28 PROMIX U 7746476 190 1 BAFFLE TOP PVC 25 PROMIX S 7746513 200 3 SPACER TOP BAFFLE PROMIX S 7746586 210 1 BLADE SECONDARY 316SS PROMIX S 7746509 220 1 BAFFLE BOTTOM PVC 25 PROMIX S 7746514 230 1 PROP AGITATOR 316 SST PROMIX S 7746507 ProMix Series_S amp C User Manual 36 ProMinent ProMix S amp C Polymer Feeder P N 7746568 Control Panel A Controls ProMix Series_S amp C User Manual 37 ProMinent ProMix S amp C Polymer Feeder PROMIX S A Controls Bill of Material P N 7746568 QTY PART DESCRIPTION PART NO 1 FIBOX PN 501336 PROMIX TA ENCLOSURE 7746679 1 FIBOX 12X10 PAINTED STEEL SUB PANEL 7746226 1 CBI UL 489 Circuit Breaker 15 Amp 774622
14. MIX S Peristaltic A Control Panel Pump Manuals 80000 381_A100NV Blue White Pump Operating Manual Instructional Manuals 7746471 400 7746589 400 7747048 701 7747049 701 7747050 701 7747051 701 7747052 701 7747053 701 7747054 701 7747055 701 7747056 701 7747057 701 7747058 701 7747059 701 7746568 701 Injection Valve Cleaning Instructions Mixing Chamber Mechanical Seal Replacement Catalog Component Cut Sheets PROMIX S_60 0 24TA Skid System PROMIX S 60X2 1 06TA Skid System PROMIX S 180X2 1 06TA Skid System PROMIX S 180X2 2 22TA Skid System PROMIX S 300X2 2 22TA Skid System PROMIX S 300X2 4 14TA Skid System PROMIX C 60 0 24TA Skid System 60X2 1 06TA Skid System PROMIX C 180X2 1 06TA Skid System PROMIX C 180X2 2 22TA Skid System PROMIX C 300X2 2 22TA Skid System PROMIX C 300 2 4 14 Skid System PROMIX S Peristaltic A Control Panel Provided upon request Documents noted in this section are not in this manual ProMix Series S amp C User Manual 43
15. Manual 21 ProMinent ProMix S amp C Polymer Feeder 2 10 Calibrate 4 20mA Output Press ENTER amp DOWN Polymer Pump to calibrate the 4 20mA current loop output that controls the pump feed rate The present Polymer Pump control is 38 096 But the on pump display is 39 596 Press ENTER to calibrate Key RIGHT to move the cursor amp UP or DOWN to change the digit Key EXIT to abandon or ENTER to execute The ProMix S reduces the pump 4 20mA current So that the on pump display will measure 38 096 Press EXIT to return to main menu Any adjustment takes effect immediately and modifies both the 4 20mA output and the flashing green frequency output Sidebar Calibrate 4 20mA Out Polymer PUmp ON 38 10 1mA 45 and Calibrate lout 38 0 4 Edit amp ENTER 39 5 gt then Calibrate lout 38 0 Y Calibrate lout matches the display on the polymer feeder with the polymer feed pump s 96 display not all pump types display some display mA Note 50 will not display 12mA after calibration It will display the mA required for the pump to display 50 which could be 11mA to 13mA Refer to 4 3 for 4 20mA reset Correction 51096 blocked displays Advice 51096 Adj Error Press EXIT to clear Modifying Zero 496 At less than 496 the 4 20mA zero is modified to correct loop offset Example Pump shows 0 and the ProMix S displays 1 596 Modifying Span gt 6 At more than 6
16. Mixer ON time display is alternating with the Flush on ENTER display The polymer feed pump will turn OFF The Mixer amp water inlet solenoid will remain ON while the alternating Mixer display counts down the flush period At the end of the Flush period the ProMix S will return to the Auto RUN or Manual RUN state unless the user 1 Sets the Auto Manual OFF switch to OFF 2 Shuts off the feeder inlet water 3 Opens the Remote Start contacts Sidebar Flush Time Minimum 1 second Maximum 120 seconds Factory default 60 seconds ProMix Series_S amp C User Manual 16 Flush Mixer Mixer ON 49 1 Mins Alternates every second Mixer Flush on ENTER Mixer ON 50 8 Mins Alternates every second Mixer Flush 26sec ProMinent ProMix S amp C Polymer Feeder 2 6 Status Message Summary LCD Displays Feeder State Feeder powered Offline STOP Manual Off Auto switch at Off Lin lt 4mA Fault Manual Off Auto switch at Auto and 4 20mA input less than 4 mA Exits on 4 20MA gt 4 mA or Manual Off Auto Off or Manual Waits user set seconds for Flowswitch contact set closed Flow Check after Filling Mixer Exits on flowswitch closed or Manual Off Auto Off Exits on flowswitch closed No Water STOP or Manual Off Auto Off Inlet Solenoid ON amp Mixer OFF Filling Mixer Waits user set seconds to fill mixer No Ext Run STOP Exits on Manual
17. OID VALVE 3 4 FNPT BRASS 7746305 X X X X X X 50 CHECK VALVE 3 4 FNPT BRASS 7746527 X X X X 60 GLOBE VALVE 1 2 FNPT PVC EPDM 7740561 X X X X X X 70 FLOW METER 1 GPM 1 2 FNPT W SWITCH 7746672 X X FLOW METER 3 GPM 1 2 FNPT PVC WSWITCH 7746673 FLOW METER 5 GPM 3 4 FNPT WSWITCH 7746674 X X 80 FLOW METER 1 GPM 1 2 FNPT PVC 7746342 X FLOW METER 2 GPM 1 2 FNPT PVC 7746304 X X FLOW METER 5 GPM 1 2 FNPT PVC 7746343 X X 90 CHECK VALVE 1 2 FNPT BRASS 7746611 X X X X 100 PRESSURE GAUGE 316 SST 0 100PSI 7741084 X X X X X X 110 UNION 3 4 SOCKET PVC VITON SCH 80 774455 X X X X X X 120 UNION 3 4 FNPT PVC VITON SCH 80 7744556 X X X X X X 130 STATIC MIXER 3 4 MNPT CLEAR SCH 40 6 77463010 X X X X 140 LAB COCK 1 4 FNPT PVC VITON 7746331 X X X X 150 BALL VALVE 1 2 PVC VITON SCH 80 TYPE 21 7000309 X X X X 160 UNION 1 2 SOCKET PVC VITON SCH 80 7744562 X X X X X 170 CALIBRATION COLUMN PVC 250mL 7500138 X X X CALIBRATION COLUMN PVC 500mL 7500139 X X 180 MALE CONNECTOR 3 8 O D TUBING X 1 4 MNPT PVDF 7744577 X X X X 190 MALE CONNECTOR 3 8 O D TUBING 1 2 MNPT PVDF 7744813 X X X X 200 TUBING 3 8 OD HDPE 77441514 X X X X X X ProMixSeries S am
18. ProMinent ProMix S amp C Polymer Feeder Operating Instructions ProMinent ProMix S amp C Polymer Blending System Please completely read through these operating instructions first Do not discard The warranty shall be invalidated by damage caused by operating errors ProMix 5 OM docx 03 01 13 P N 7746719 Revision D ProMinent Fluid Controls Inc USA 136 Industry Drive Pittsburgh PA 15275 Tel 412 787 2484 www prominent us Fax 412 787 0704 ProMix Series S amp C User Manual 1 ProMinent Pro Minent ProMix S amp C Polymer Feeder TABLE OF CONTENTS Introduction i ee ee een an ee 3 ii Prol SUSEBITIS nennen AA Teer EA 4 iii ProMix Polymer Pump used on S amp C 2 400040 0 00000 6 1 0 Installation amp Quick Start Guide 1 1 SII T 7 1 2 Delivery amp Storage Checklist M 7 1 3 Installation 7 1 4 Installation 8 1 5 Quick ee ee 9 1 6 AA AA AA APA 10 2 0 Controller 2 1 Keypad NAVIQALION dm AA GAAN BAGA 11 22 EINER 12 23 AGUA AA AA ANA sashes 13 2 Modify TIMING m 14 2 55 T PUT 16 20 S
19. ProMix S amp C Polymer Feeder 2 12 Keypad Menu Overview Polymer 38 6 Auto RUN 21 ON 38 10 mA di Fill Time Edit amp Enter J 30 seconds 30 seconds Flush Time Edit amp Enter a Wait for Flow Edit amp Enter i e Diagnostics 23 9 vde J Serial Number Manual Setpoint Edit amp Enter Calibrate lout Edit amp Enter ei i Adjust Pump Edit amp Enter Mixer ON 49 1 Mins Mixer Flush on ENTER 24 v External Remote Setpoint 24 3 vdc 3896 10 mA A Mixer ON 49 1 Mins Mixer Flush 26 sec Watchdog resets Power OFF ONs Firmware Ver 41410 Remote Start ON 1 36 hrs Flowswitch ON 3 45 hrs e c gt c ft i P 2 1 PRWMS Calibrate in Edt amp Enter mh LUZ 36 29 di 36 29 Days hrs Powered Days hrs Reset lin amp lout ENTER resets 1 4 ProMix Series S amp C User 0111 24 4 20 mA Reset ProMinent ProMix S amp C Polymer Feeder 2 13 4 20mA amp Frequency Controls The flashing green Pump the pulse feed rate LED on the lower left top of the ProMix S circuit board flashes at The pulse feed rate is locked to the 4 20mA output level so any user activity that modifies or calibrates the 4 20mA output alters the pulse feed rate 0 defaults to 4 0mA and zero SPM 10096 defaults to 20mA and the maximum pump SPM The correspondence between 4 20mA
20. T to abandon or ENTER to execute Displays new adjusted Remote Setpoint Press EXIT to return to main menu If the Auto Manual switch is in the Auto position any adjustment takes effect immediately and modifies both the 4 20 output and the flashing green frequency output Sidebar Calibrate 4 20mA In Remote Setpoint 3890 10 1mA 4 Calibrate lin 38 7 Edit amp ENTER 36 9 gt then Calibrate lin 36 9 Y Calibrate lin matches the 96 display on the polymer feeder with the remote operator s display The underlying 4 20mA level is of less importance than having both of the 96 displays the feeder s amp the remote operator s match because the Polymer feed pump operates from OFF at 096 to maximum ON at 10096 It s simpler to calibrate on a instead of calibrating on a current and making a non intuitive 4 20mA loop to 0 10096 conversion So you don t need to know that a 32 496 feed corresponds to a current loop 9 18 mA The factory default scales the 4 20 mA input for 4mA 0 Pump to 20 mA 100 Pump See Section 2 2 if your site s 4 20 mA input is not scaled 4 20 mA 0 to 10096 ProMix Series S amp C User Manual 18 ProMinent ProMix S amp C Polymer Feeder 2 8 Scale the 4 20mA Input Press ENTER 4 20 mA Input to navigate the input current loop sub menu See the previous page for calibrating the 4 20 mA input loop Press DOWN to view the present 4 mA pump feed percentag
21. The system may have been jarred during shipping Check the tightness on all unions Hand tighten only no tools Unions incorporate an o ring seal Ensure that the o ring is seated properly prior to tightening 7 Piping External to the System Reference Appendix A for connection location gt Install piping so that connections properly meet system termination points Do not stretch field installed piping to meet system termination points Stressed piping will fail Piping should be at a minimum 32 to and from the piping on the system Avoid getting dirt and debris inside the piping during installation Plug ends of piping with rags if construction activities are underway All debris must be flushed from piping before system start up Connect to outlet piping FNPT from static mixer to associated customer application point Connect to make up water inlet piping 34 FNPT 5 GPM maximum at 100 psig maximum Connect to Neat Polymer pump inlet piping 72 FNPT Install 34 pressure regulator and 34 y strainer basket strainer on the clean make up water line if equipment is currently not installed Recommended Allow provisions for draining the system piping Skid components will require maintenance Ensure that chemicals can be evacuated from the skid piping and components for servicing 8 Electrical Supply Needed for the System Note Review local Electrical Code and follow accordingly gt Connect incoming power to
22. e The factory default is as displayed When the 4 20 mA input is at 4 0 mA the pump will be OFF Press DOWN to view the present 20 mA pump feed percentage The factory default is as displayed When the 4 20 mA input is at 20 0 mA the pump will be 100 Press DOWN to view the response when the input current loop is less than 4 0 mA The factory default is as displayed When the 4 20 mA input is less than 4 0 mA the pump will be OFF Press ENTER at any of the four sub menu displays to modify the present setting Press EXIT to leave unchanged Sidebar 4 20mA input sub Menu 4 20mA Input 38 10 1mA Calibrate lin 38 7 Y or Scale lin 4mA 4 0m 095 or Scale lin 20mMq 20 0mA 100 v 4 or amp lin Fail State Pump OFF Y Calibration of the 4 20 mA input ensures that the measured value of the 4 20 mA Input is displayed as the correct mA level Scaling the 4 20 mA input is required when you do not want 4 20 mA to correspond to a 0 10096 polymer feed rate Selecting a different response than Pump OFF on loss of the 4 20 mA input allows for a wider range of site operational configurations amp control loop reliability ProMix Series S amp C User Manual 19 ProMinent ProMix S amp C Polymer Feeder 2 8 Scale the 4 20mA Input continued Modify mA 100 ON Press ENTER 4 20mA Input 4 20 mA Input to calibrate the 4 20mA current loop input 38 10 1mA from the site s con
23. e accepting delivery Make note of the carrier s bill of lading the extent of the damage if any and notify the carrier Store the equipment on firm level surface in original packing container Do not store the equipment where it may be exposed to extreme temperatures precipitation humidity or dust Avoid direct sunlight that could overheat and damage equipment Ambient Conditions for storage and transport Temperature 14 F to 120 F Air Humidity lt 92 relative humidity non condensing 1 3 Installation Considerations Required Polymer System Voltage Available Water Pressure Injection Point Pressure Number of Injection Points Polymer Solution Discharge For example Length of Piping Run and Pipe Size Neat Polymer Suction Flooded or Lift Type of Application Dewatering Device Type of Polymer Emulsion Dispersion Solution ProMix Series_S amp C User Manual 7 ProMinent ProMix S amp C Polymer Feeder 1 4 Installation Unpack and position equipment on sturdy level surface Fasten to prevent movement Do not install equipment in areas of extreme heat cold dust or humidity Avoid areas where objects or fluids can drop from overhead Units are to be installed as close to the point of application as possible Inlet pressure is not to exceed 100 psig working pressure System pressure at the discharge is not to exceed 80 of inlet pressure Piping Internal to the System gt Inspect the piping for breakage
24. g values Greater than 12mA 10096 pump speed 4 0mA 20 pump speed 12 to 4mA 10096 2096 mA 4 12 4 20 Example At 10 4mA control current 80 x 10 5 4 8 20 85 pump speed e Correct Pump Response buy more Complex than needed If you also logically invert the 4 20mA pump response it may get confusing for you to verify the pump response to the 4 20mA input If you set Scale lin 4mA to 6mA 100 and Scale lin 20mA to 16mA 10 16 to 6mA 10965 10096 x mA 16 6 16 10 Example At 13 6mA control current 90 x 10 5 4 8 20 31 pump speed Few users will need to re scale more than one of the current or percentage parameters Many users will not have to re scale the 4 20mA input 4 20mA will be 0 100 pump speed e Dual Logical Inversion Be careful how you set the scaling currents and percentages The effect is not always obvious If you set Scale lin 4mA to 20mA 100 and Scale lin 20mA to 4mA 096 You ve logically inverted both the control current and the pump response you are then back to factory default span amp control response This is not a fault but could be confusing to other users Keying Error Response Be aware not to accidentally set both the 4mA and 20mA scaling to the same values For example if you set Scale lin 4mA to 10mA 100 and Scale lin 20mA to 10mA 0 the feeder forces a 0 1mA difference If you set Scale lin 4mA to 4mA 50 and Scale lin 20mA to 20 50
25. he Remote Start contacts must be closed for the polymer feeder to run Remote Start time resets to zero every time the contact set opens We re now back at the top of the main menu Sidebar Polymer 38 6 Auto RUN Polymer Pump ON 38 10 1mA Mixer lt H ON 49 1 Mins Alternates every second Mi xer Flush on ENTER Remote Setpoint 38 10 1m 4 Flowswitch ON 3 45 Hrs Remote Start ON 1 3608 4 Polymer 38 6 4 Auto RUN Press ENTER at Polymer to view and adjust feeder Fill Flush amp Wait for Flow timing Press ENTER amp UP at Polymer to view feeder Diagnostics Refer to 4 2 for Diagnostic displays Press ENTER amp UP at Polymer Pump to view modify the pump maximum SPM Applicable only for feeders NOT using a 4 20mA current loop controlled pump ProMix Series_S amp C User Manual 12 ProMinent ProMix S amp C Polymer Feeder 2 3 Adjust Setpoint Press ENTER Polymer Pump to view or adjust the Manual Setpoint Manual Setpoint may be adjusted at any time in Auto or Manual mode The present Manual Setpoint is 25 0 Press ENTER to adjust Key RIGHT to move the cursor amp UP or DOWN to change the digit Key EXIT to abandon or ENTER to execute Displays new adjusted Manual Setpoint Press EXIT to return to main menu If the Auto Manual switch is in the Manual position any adjustment takes effect immediately modifying the 4 20mA output Sidebar Manual Setpoin
26. her ProMinent controller hardware The top line of the main menu displays the UP amp DOWN to view options current feeder state on power ON or to EDIT numbers Press EXIT during any main menu display Moa PART A field when EDITing amp you ll return to the top of the menu amp the current feeder state ENTER to select an option amp to execute EDITing The other main menu displays show information EXIT to escape option you ll need to set amp adjust feed rate and to verify info display or EDITing flowswitch 4 20mAin 8 out EXIT goes to top of Main Menu ProMix Series S 4 C User Manual 11 ProMinent ProMix S amp C Polymer Feeder 2 2 Main Menu This is the power ON top of the menu display Press EXIT at any display to return here Displays the Polymer feed rate 0 100 and the current state of the feeder See 1 6 for complete state table Displays the Polymer Pump feed rate 0 100 and the controlling 4 20mA current level Press ENTER Polymer Pump to view adjust the Manual Setpoint amp Calibrate the 4 20mA controlling the pump Mixer ON time resets to zero every time the Mixer turns OFF Press ENTER during Auto RUN or Manual RUN to turn OFF the Polymer Pump and flush the mixer The Remote Setpoint 4 20mA current loop controls the Polymer Pump in Auto RUN mode Press ENTER to calibrate Flowswitch ON time resets to zero every time the Flowswitch turns OFF After 24 hours displays 51Day T
27. ion Tygothane Tube Assy Tygothane Tube Assy Tygothane Tube Assy Roller Assembly Tube Nuts 3 2 PVC Mixing Chamber Spare Parts P N Description 7746474 Seal Mech Shaft 1 2 ProMix U 7746471 Injection Valve Assembly ProMix U 7746470 O Ring Injection Valve Viton ProMix U 7746516 O Ring Chamber Viton ProMix S 3 3 Piping Components Spare Parts PIN 7741084 7741089 7037009 7741514 7744577 7744813 Description 0 100PSI Gauge SS 2 1 2 Bottom MTD 0 60PSI Gauge SS 2 1 2 Bottom MTD Tubing PVC 3 8 X 1 2 Calibration Column 3 8 OD Natural PE Tubing JACO 10 6 4 K PG 3 8 Male Adapter Pump Connection JACO 10 6 8 K PG 3 8 Male Adapter Injection Valve Connection 3 4 Control Panel Spare Parts P N Description 7746665 C3C Overload 1 8 2 8 Amps Adjustable 7746403 C3C 3 POS NEMA Selector Switch 7746222 CBI UL 489 Circuit Breaker 15 Amp 7500413 Littlefuse 2 5A 250V for Circuit Board ProMixSeries S amp C User 0111 28 For Unit s Notes 7747012 7747013 7747014 7747015 7747012 7747013 7747014 7747015 2 per pump ProMinent ProMix S amp C Polymer Feeder 3 5 Maintenance and Lubrication Schedule Visual inspection of unit Weekly Check dosing line fittings and valves for eve 5 Marias Approx 30 continuous tightness i operation No leaks in the piping or at Verify equipment is operating properly the weep hole or abnormal Weekly no
28. ion concentration 96 A 8 34 B 60 2000 Tons Hr dry sludge Tons Hr dry sludge C 8 34yD E Required dilution range The polymer concentration from the ProMix S C Polymer feeder is based upon the neat polymer pump rate divided by the total water flow through the primary and secondary rotameters For example if the neat polymer feed rate is 1 5 gph and the flow through the primary rotameter is 15 gpm and the flow through the secondary rotameter is 10 gpm then the polymer concentration is 1 5 gph 60 15 gpm 10 gpm 0 001 0 196 Further post dilution is possible with equipment by others ProMix Series S amp C User Manual 42 ProMinent ProMix S amp C Polymer Feeder APPENDIX D Reference Documents Mechanical General Arrangement Drawings ProMix S 7747048 200 7747049 200 7747050 200 7747051 200 7747052 200 7747053 200 7747054 200 7747055 200 7747056 200 7747057 200 7747058 200 7747059 200 PROMIX S_60 0 24TA Skid System PROMIX S_60X2 1 06TA Skid System PROMIX S_180X2 1 06TA Skid System PROMIX S 180X2 2 22TA Skid System PROMIX S 300X2 2 22TA Skid System PROMIX S 300X2 4 14TA Skid System Mechanical General Arrangement Drawings ProMix C PROMIX S_60 0 24TA Skid System PROMIX C 60X2 1 06TA Skid System PROMIX C 180X2 1 06TA Skid System PROMIX C 180X2 2 22TA Skid System PROMIX C 300X2 2 22TA Skid System PROMIX C 300X2 4 14TA Skid System Electrical Schematic Drawings 7746568 300 PRO
29. ises Check the electrical connections for integrity Quarterly Check process tubing for wear or cuts Weekly Check Mixing Chamber Motor amperage Monthly Check fan cover for obstruction or Dirt Check pump tubing for wear or cuts Weekly Short Term Flushing of Piping amp Chamber 24 Hour Shut Down Run 60 Second Flush 24 Hour or if large amount Run Water until piping is Long Term Flushing of Piping amp Chamber of polymer is dosed into 1 piping visibly clear in static mixer chamber w o water running 5 000 Hours of Service Ball Bearing Grease per Year or every three years Mixing Chamber Motor 1 8 Hp Standard Bearings ProMixSeries S amp C User 0111 29 ProMinent ProMix S amp C Polymer Feeder APPENDIX A TA Series Bill of Material Mechanical amp Electrical List General Mechanical Layout ProMix S PROMIX S CONTROL A ProMixSeries S amp C User 0111 30 ProMinent ProMix S amp C Polymer Feeder PROMIX S TA SERIES BILL OF MATERIAL 5 5 S 3 3 ITEM PART DESCRIPTION Pani 10 PUMP 0 24 BLUE WHITE A1NOOV 1T 7747012 X PUMP 1 06 GPH BLUE WHITE A1N30V 1T 7747013 X X PUMP 2 22 GPH BLUE WHITE A1N30V 2T 7747014 X X PUMP 4 14 GPH BLUE WHITE A1N20V 3T 7747015 X 20 CONTROL PANEL 7746568 X X X X X X 30 PROMIX S MIXING CHAMBER 7746589 X X X X 40 SOLEN
30. ntrol input may be powered by the site control system or by the ProMix S 24VDC power supply ProMix Series S 4 C User Manual 14 Y a4 ProMinent ProMix S amp C Polymer Feeder 2 4 Modify Timing continued Press ENTER Polymer to view or adjust the Fill Time Flush time or Wait for Flow time All three times are adjusted in the same way In this example we ll press ENTER Fill Time Key RIGHT to move the cursor amp UP or DOWN to change the digit Key EXIT to abandon or ENTER to execute Displays new adjusted Fill Time Press EXIT to return to main menu If you ENTER a time less than 1 second the Fill Time will be set to 1 second If you ENTER a time greater than 60 seconds the Fill Time will be set to 60 seconds Sidebar Fill Time Minimum 1 second Maximum 60 seconds Factory default 30 seconds Flush Time Minimum 1 second Maximum 120 seconds Factory default 60 seconds Wait for Flow Minimum 1 second Maximum 30 seconds Factory default 5 seconds ProMix Series_S amp C User Manual 15 Adjust Timing Polymer 38 7 Auto RUN Fill Time 30 Seconds Edit amp ENTER 45 Seconds gt then Fill Time 45 Seconds Low Limit response Fill Time 1 Seconds High Limit response Fill Time 60 Seconds Y Y ProMinent ProMix S amp C Polymer Feeder 2 5 Flush Mixer Press ENTER Mixer When the
31. p C User 0111 31 ProMinent ProMix S amp C Polymer Feeder General Mechanical Layout ProMix C PROMIX C CONTROL A ProMixSeries S amp C User 0111 ProMinent ProMix S amp C Polymer Feeder LO N co LO LO LO LO LO LO e e SERIES BILL OF MATERIAL F PART DESCRIPTION PART 10 PUMP 0 24 GPH BLUE WHITE 1 00 1 7747012 X PUMP 1 06 GPH BLUE WHITE A1N30V 1T 7747013 X X PUMP 2 22 GPH BLUE WHITE A1N30V 2T 7747014 X X PUMP 4 14 GPH BLUE WHITE A1N20V 3T 7747015 X 20 CONTROL PANEL 7746568 X X X X X X 30 PROMIX S MIXING CHAMBER 7746589 X X X X X X 40 SOLENOID VALVE 3 4 FNPT BRASS 7746305 X X X X X X 50 CHECK VALVE 3 4 FNPT BRASS 7746527 X X X X X X 60 NEEDLE VALVE 1 2 FNPT PVC 7746303 X X X X X X 70 FLOW METER 1 GPM 1 2 FNPT PVC WSWITCH 7746672 X X FLOW METER 3 GPM 1 2 FNPT PVC WSWITCH 7746673 X X FLOW METER 5 GPM 3 4 FNPT WSWITCH 7746674 X X 80 FLOW METER 1 GPM 1 2 FNPT PVC 7746342 X FLOW METER 2 GPM 1 2 FNPT PVC 7746304 X X FLOW METER 5 GPM 1 2 FNPT PVC 7746343 X X 90 CHECK VALVE 1 2 FNPT BRASS 7746611 X X X X 100 PRESSURE GAUGE 316 SST 0 100PSI 7746130 X X X X X X 110 UNION 3 4 SOCKET PVC VITON SCH 80 774455 X
32. pumps at 10096 stroke length and frequency to purge all air and prime the system To prime the pump press and hold the PRIME button on the keypad until chemical is visible in the suction line Verify motor rotation on Mixing Chamber motor Normal rotation is CCW Do not run the mixing chamber motor dry Damage to the mechanical seal could occur Close the Secondary flow control valve and adjust the Primary flow control valve to obtain the flow range required If additional dilution water is needed adjust the secondary accordingly SECONDARY DILUTION 0 5 GPM PVC FLOW METER PRIMARY DILUTION 0 5 GPM PVC FLOW METER WITH REED SWITCH Verify that the maximum polymer injection pump pressure is higher then the system pressure Perform pump calibration using drawdown calibration cylinder Check flow calibration and be sure pump meets or exceeds the rated flow capacity Check flows at 100 capacity In Manual Hand mode the neat polymer pump speed is adjusted manually using the controller keypad to change the pump rate from 0 to 100 of the pump rated output In Auto mode the controller receives a remote customer supplied analog 4 20 mA signal to adjust the desired pump speed from 0 to 100 of the pump rated output This remote 4 20 mA signal can be scaled at the controller to enhance the resolution of the pump output control and bias the pump response to the remote signal A remote start permissive is also needed If not available jumpe
33. r these connections Confirm proper operation of all instrumentation For example Gauge Rotometer switch etc Input functions checked and simulated remote start stop 4 20mA etc Output functions checked Test the operation of all remaining circuits Observe system to assure that nothing looks or sounds abnormal ProMix Series S 4 C User Manual 9 ProMinent ProMix S amp C Polymer Feeder 1 6 Servicing Guidelines Disconnect electrical power to the equipment prior to servicing Relieve all pressure from the unit prior to servicing Close all suction and discharge valves Verify dilution water is closed Drain chemical water from unit prior to disassembly Maintain protective covers over all moving parts Keep body parts hair and foreign objects from contact with moving parts Do not allow grease or oil to be used or stored around the feed equipment or chemicals Review the Material Safety Data Sheets of the Polymer utilized and observe appropriate safety measures Mineral Oil can be utilized to aid in the polymer cleaning process Ensure all operating 4 maintenance personnel are instructed regarding the contents of this manual ProMix Series S 4 C User Manual 10 ProMinent ProMix S amp C Polymer Feeder 2 0 CONTROLLER 2 1 Keypad Navigation The ProMinent ProMix S Polymer Feeder uses a fixed configuration to deliver the operation required to operate the feeder The main board is not interchangeable with ot
34. s It s saved to flash every hour so if powered OFF before an hour of ON time ON time is lost This is the elapsed ProMix S AC powered time amp meant to be compared to the previous Pump ON time It s saved to flash every hour so if powered OFF before an hour of ON time ON time is lost The 4 20mA current input is locked to the 4 20mA current output when Auto selected Both can be calibrated amp occasionally mis calibrated Press ENTER to return to the factory defaults amp a known state ProMixSeries S amp C User 0111 26 Diagnostics Diagnostics 23 9 VDC Serial Number U310PF001 Firmware Ver 40610 t Watchdog 5 0 Power OFF ONS 2 P R 5 ON ON ON ON 4 Pump ON 004 5 2Hrs 4 Powered 46Days 14 5 Reset ENTER li n amp lout resets ProMinent ProMix S amp C Polymer Feeder 2 16 Blue White A 100NV Pump Cabling 4 20mA Input BLUE to mA IN I BLACK to mA IN Ground Blue White 4 20mA has a 250 ohm loop resistance 4mA is nominally 600mV amp 12mA nominally 1750mV at ProMix S terminals Noted for users with mA measuring problems ProMixSeries S amp C User 0111 27 ProMinent ProMix S amp C Polymer Feeder 3 0 SPARE PARTS amp PREVENTIVE MAINTENANCE 3 1 BLUE WHITE A 100NV Pump Spare Parts P N 7747080 7747081 7747082 7747083 7747084 Manuf P N A 002N 1T A 002N 2T A 002N 3T 71000 350 C 330 6 Descript
35. sing loop current will cause a decreasing pump 90 ProMix Series S amp C User Manual 20 ProMinent ProMix S amp C Polymer Feeder 2 9 Response on Loss of 4 20 mA Input Press ENTER at 4 20Ma input Press UP or DOWN to lin Fail State Displays the factory default Pump OFF when 4 20mA Input less than 4mA Press ENTER to select a different response Press DOWN to select a user set pump speed on less than 4 mA Displays the factory default of 10 Press ENTER to select response amp modify value Press DOWN and ENTER to run the pump at the last input Value greater than 4 0mA when the measured current loop value falls below 4 0mA If you pressed ENTER Pump 10 You will be able to modify the 10 value Press RIGHT to move the underline cursor amp UP or DOWN to modify the value at the cursor Press EXIT to leave unchanged or ENTER To set the new value Sidebar View Modify response 4 20mA Input fail 4 20mA Input 38 10 1mA 3 and lin Fail State Pump OFF Y Pump OFF Pump Q 10 Pump 10 lt H Last good lin Y Last good lin Pump OFF Y ENTER Pump 10 lt Edit amp ENTER Pump 26 La then lip Fall State a Pum 26 i The feeder defines a failed 4 20mA input 1 which is nominally 3 85mA 4 0mA 0 01 x 16 0mA 3 84mA 3 85mA allows 4 0mA a valid pump control signal some headroom prior to a fault response ProMix Series S amp C User
36. t only controls the polymer pump when the Auto Manual switch is Manual Adjust Manual Setpoint Polymer Pump ON 38 10 1m Manual Setpoint 25 0 4 Edit amp ENTER 32 4 gt 5 4 then Manual Setpoint 32 4 If the Manual Setpoint is 25 and the Auto Manual switch is Manual the 4 20mA current output loop will be at 8mA 4mA 0 25 x 16mA 8mA ProMix Series_S amp C User Manual 13 ProMinent ProMix S amp C Polymer Feeder 2 4 Modify Timing View Timing Press ENTER Polymer Polymer 38 6 to view or adjust the feeder timing Auto RUN Fill Time may be adjusted to any time Fill Time from 1 to 60 seconds 30 Seconds Press ENTER to adjust Flush Time may be adjusted to any time Flush Time from 1 to 120 seconds 60 Seconds Press ENTER to adjust Wait for Flow Wait for Flow may be adjusted to any time from 1 to 30 seconds 5 Seconds Press ENTER to adjust BIO 4 or Diagnostics Diagnostics displays the input current loop power voltage 23 9 VDC Press ENTER to view diagnostic data set Refer to 4 2 for detail Sidebar Fill Time Water inlet solenoid open ON Mixer and Polymer Pump both OFF Factory default 30 seconds Flush Time Water inlet solenoid open ON and Mixer ON Polymer Pump OFF Factory default 60 seconds Wait for Flow Water inlet solenoid open ON Mixer and Polymer Pump both OFF Factory default 5 seconds The 4 20mA current loop co
37. tatus Message Summary nasse 17 2 7 Calibrate 4 20 MA 21 240 0 0000000 0000000000000000000000 18 2 8 Scale the 4 20 mA 19 2 9 Response on Loss of 4 20 mA 4 40440 20 21 2 10 Calibrate 4 20 mA Output 22 2 11 S dino clt nA 23 2 12 Keypad Menu een 24 2 13 4 20 mA amp Frequency Controls arena 25 2 14 Troubleshooting Guide 25 215 Diagnostic Display aa 26 2 16 Blue White A TOONV Pump aa aka 27 3 0 Spare Parts amp Preventive Maintenance 3 1 Blue White A 100NV Pump Spare Parts 28 3 2 PVC Mixing Chamber Spare ee a 28 3 3 Piping Components Spare Parts sss eren 28 3 4 Control Panel Spare 28 3 5 Maintenance and Lubrication Schedules eese enne nnne 29 Appendix A TA Series Bill of 30 B Control Panel A Controls B 1 Comroller Board Layout ee ee 39 B 2 Controller wiring TA Series P N 7746568 0 0044012 40 B 3 4 20 MA Input Scaling 41
38. the feeder forces a 196 difference Correct any keying error prior to operating the ProMix S ProMix Series S amp C User Manual 41 ProMinent ProMix S amp C Polymer Feeder APPENDIX C Polymer Sizing Dosage The ProMix S C H O A switch on the controller door enables the user to select either Manual or Auto operation In H or Manual the polymer pump speed is selectable from O 100 by using the controller keypad In A or Auto the polymer pump speed is controlled proportionally by a remote 4 20 mA signal representing 0 100 pump speed It is assumed the pump stroke length is maintained at 100 The desired polymer dosage must be considered prior to selecting the ProMix S C model and pump speed Typically the user will know how much polymer is required This information is from jar tests or from prior experience Otherwise the dosage can be derived from an initial manual calculation which must be adjusted based upon actual operation Below are typical guidelines to estimate polymer feed dosage 1 Fora Clarifier Filter application A MGD Plant Flow B ppm active polymer C desired solution concentration A By24 GPH active polymer GPH active polymer C Required dilution range 2 Fora Sludge Dewatering application User must have the following information to estimate GPH neat polymer A GPM sludge B solids concentration C Ibs polymer dry ton D percent active polymer E desired solut
39. trol system a Scale lin 020113 Press UP or DOWN to the Scale lin 20mA display 20 0mA 100 amp then press ENTER Edit amp ENTER Press RIGHT to move the underline cursor amp 09 5mA 100 P4 UP or DOWN to modify the value the cursor h Press EXIT to leave the present setting unchanged Edit amp Enter You can modify either or both ofthe mA level and the 09 5MA 45 p4 resulting pump feed Press ENTER when finished editing Scale lin Q20mA Displays new adjusted Scale lin 20mA 9 5 mA 45 v Press EXIT to return to main menu Edit either or both mA 8 Scale lin 4mA is modified in the same way Sidebar There s a lot of flexibility in the 4 20 mA input scaling amp the corresponding pump speed but most users will leave 4mA 0 and adjust the mA 100 to allow 0 100 pump operation over a narrower range of 4 20 mA input For example if you wish 0 15 of the 4 20 mA input to control the pump from 0 100 Edit Scale lin 20mA for 6 4mA 100 amp leave Scale lin 4 mA unchanged at 4 0mA 096 Setting the mA level below 4 0mA will set the mA level to 4 0mA Setting the mA level above 21 0mA will set the mA level to 21mA Setting the above 100 will set the to 100 The 96 level cannot be set below 0 Refer to Appendix A for notes on 4 20mA Input scaling If you set span to zero in error the pump will turn OFF Note that you could make the current loop response reverse acting so that an increa
40. uring flushing After flush time expires goes to No Water STOP Offline STOP It the Auto Manual OFF switch is not in the OFF position then there is either a lose connection the door mounted switch terminals or the red 3 wire connector below the keypad ribbon connector has been disconnected ProMixSeries S amp C User 0111 25 ProMinent ProMix S amp C Polymer Feeder 2 15 Diagnostic Display Press ENTER amp UP Polymer for Diagnostics When initially programmed the ProMix S serial number 17 letter is set to U Manufacturing sets the 15 letter to Firmware Ver is the software issue date In this example 4 06 10 An increasing number of Watchdog Resets indicates that the software is halting typically as a result of an external electrical fault Disconnect the Interlock RC inputs first followed by the mA In I amp common inputs next If the feeder runs continuously or the RC input is used to STOP the feeder there should be a low number of Power OFF ONs An unexplained high number usually indicates accidental shutdown or AC power wiring problems Relay ON OFF display in the same order as wired and labeled on the ProMix S circuit board Polymer enable Running Water Loss Mixer Solenoid P R 4 W are dry NO contacts M amp S are NO hot 120VAC This is the elapsed time on the Polymer enable contact set amp therefore tracks the time spent in the Auto RUN amp Manual RUN state
Download Pdf Manuals
Related Search