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User`s Manual - OMRON Industrial Automation

1. nm SS SS SS mm zT Brown 24 VDC 1 l l l l Test Input I Emitter I Main Circuit 4 White Not used l l e l Yellow Not used 5 I S D xe l l gt I 3 Blue 2 I iS LIII lI eee Em Em J 2 xe pissed a a i Brown 9 et T l Yellow RESET 2 circuit D ct l l Oo Muting input EN Pink MUTEB E circuit B Y c l l I Muting input A Gray MUTE A l circuit A Y l l l a gt an I I Receiver I Main Circuit 2 p She eee l l e l Load l E 1 I db Black OSSD 1 Receiver T Main Circuit 1 X Load l l l j I ae 15 Red AUX 5 NA Indicator I 7 Blue 0 VDC 4 LI e c e c c c C M BI F3SG R User s Manual 157 Input Output Circuit and Applications ii NPN Output 3n2415 3ndjnoandu ex ize po uuu R L Brown 24 VDC 1 A l l l l l Test Input O Black TEST I Circuit Y I Emitter I f l Main Circuit qnie Not used l l l Yellow Not used l l l l O Blue I Y i a I e a J p l 2 Brown l RESET Reset input e Yellow circuit S7 l l I Muting input d Pink MUTEB l circuit B M l l Load l Muting input A Gray MUTE A l circuit A N l l I Receiver poe I Main Circuit 2 d White OSSD 2 t X I I Load l t l l l l m l
2. Function Muting Fixed Blanking Warning Zone Muting Yes No Fixed Blanking Yes No No Warning Zone No No Yes Possible to configure No Not possible to configure F3SG R User s Manual Warning zone Muting zone Muting zone Fixed blanking zone Oo00000000000000 Oo Oo oW o op 00000000 Figure 3 Figure 4 C Q CHECK Even if a muting zone and a fixed blanking zone are configured as overlapped fixed blanking monitoring function is effective suonipuog Asu sefpy uoz Dunes c odeu F3SG R User s Manual 91 System Operation and Functions 2 19 Operating Range Selection F3SG RA Series X F3SG RE Series X 2 19 1 Overview The Operating Range Selection function can change the operating range by changing emission light intensity The following two modes in the table below are available for operating range Operating Range Mode Detection Capability Detection Capability 30 mm 14 mm Short Mode 0 3 m 7 0 m 0 3 m 3 0 m Long Mode 0 3 m 20 0 m 0 3 m 10 0 m B Example To set shorter operating range to prevent the F3SG R from affecting other photoelectric sensors To set shorter operating range to prevent mutual interference in a close area uonoojegs eHuey Buneiedo cC o9deu B F3SG R LED indicator status When the Operating Range Selection is configured as LONG Mo
3. F3SG R 1 88 User s Manual Appendix 7 1 1 Lockout State 7 1 1 1 Description If F3SG R detects any failure it keeps safety output OFF and transitions to lockout state Under lockout state the lockout indicators blink or are ON and other indicators blink based on the failure Solve the problems based on the table below Eliminate the cause of the problem Then turn the power ON again or reset the lockout state by providing a reset input to restart the F3SG R The lockout reset function is not available for the F3SG RE series Turn the power ON again to restart the F3SG RE Bunoouse qnoJ 1 9deuo F3SG R User s Manual 1 89 Appendix 7 1 1 2 Troubleshooting Identify an error according to the combination of the indicators when the error occurs See the following troubleshooting tables to take measures Blink Indicator status at lockout Receiver Combination of Indicators and Error Description Error Description Cap error Other sensor error Blanking monitoring error Cascading configuration error N LOCKOUT 4 External device monitoring error Blinking Once Internal error Safety output error Communication error DIP Switch setting error Safety output error due to power supply voltage or noise XN Pd LOCKOUT 7 COM 4 N Communication error due to power supply voltage or noise Blinking Twice Bunoouse qnoJ 1 9deuo
4. F3SG R User s Manual siapo Jo 15r FREES 15 sjepow jo 3511 REGET 16 Overview and Specifications Current N Response Time ms Consumption Model a IMA oca Beams mm OFF OFF Not kg ON OFF Synchronized synchronized Emitter Receiver ON ON F3SG LIRE1680L114 167 1680 13 65 165 110 95 6 7 F3SG LIRE1760L114 175 1760 13 65 165 115 95 6 9 F3SG LIRE1840L114 183 1840 13 65 165 115 95 7 1 F3SG LIRE1920L114 191 1920 15 75 175 110 100 7 3 F3SG ORE2000014 199 2000 15 75 175 115 100 7 4 F3SG ORE2080014 207 2080 15 75 175 115 105 8 0 The weight includes an emitter a receiver and included brackets in a product package F3SG LIRELILILILILI30 Current A Response Time ms Consumption Model s mA Wegt Beams mm OFF OFF Not kg ON OFF Synchronized synchronized Emitter Receiver ON ON F3SG LIRE0190L130 8 190 5 25 125 40 50 1 7 F3SG ORE0270030 12 270 5 25 125 45 50 1 9 F3SG ORE0350030 16 350 5 25 125 50 50 2 1 F3SG LIRE0430L130 20 430 5 25 125 55 55 2 6 F3SG LIRE0510L130 24 510 5 25 125 60 55 2 8 F3SG LIRE0590L130 28 590 7 35 135 50 55 3 0 F3SG LIRE0670L130 32 670 7 35 135 55 55 3 2 F3SG LIRE0750L130 36 750 7 35 135 60 60 3 8 F3SG LIRE0830L130 40 830 7 35 135 65 60 4 0 F3SG LIRE0910L130 44 910 7 35 135 65 60 4 2 F3SG LIRE0990L130 48 990 7 35 135 70 60 4
5. A A1 Muting sensor to be connected to muting input A Workpiece V B1 Muting sensor to be connected to muting input B Y v d1 Le A workpiece has passed F3SG RAs detection zone When the muting end wait time T4 1 s configurable passes after the F3SG RA is unblocked the muting state is released B Installation Distance Distances between muting sensors A1 B1 and F3SG RA must be configured based on speed of a workpiece Distance d1 between muting sensors A1 and B1 must satisfy Equations 1 and 2 Distance d2 between muting sensor A1 and F3SG RA must satisfy Equations 3 and 4 Time t1 s to turn muting sensors A1 and B1 in this order is t12d1 V Equation 1 d1 m Distance between muting sensors A1 and B1 V m s Approach speed of a workpiece Time t1 in Equation 1 for F3SG RA to enter muting state is within a range shown below Timin lt t1 lt T1max Equation 2 T1min s Muting input time limit value minimum T1max s Muting input time limit value maximum E The values of T1min and T1max can be changed by the Configuration Tool e CHECK Time t2 s for a workpiece to pass F3SG RAss detection zone after passing the muting sensor A1 is t2 d2 V Equation 3 d2 m Distance between muting sensor A1 and F3SG RA V m s Approach speed of a workpiece Time t2 in Equation 3 must satisfy followin
6. F3SG R User s Manual 57 Bunnw C 9deu System Operation and Functions B Wiring diagram PNP output NPN output Receiver Receiver F39 JGLIA D F39 JGLIA D MUTE A Gray MUTE B Pink 24 VDC Brown 24 VDC Brown MUTE A Gray MUTE B Pink 0 VDC Blue 0 VDC Blue 24 VDC 24 VDC Power supply 0 VDC Power supply 0 VDC 1 S2 Muting sensor 1 S2 Muting sensor B Installation Example of Exit Only Muting Mode This is an installation example of exit only muting mode When exit only muting mode is set install the muting sensor on the hazardous side of the workpiece exit This can be used if a workpiece has a certain length and the hazardous side of the workpiece exit has enough space around it 1 Before a workpiece passes through Hazardous zone A1 B1 F3SG RA a A1 Muting sensor to be connected to muting input A Workpiece V B1 Muting sensor to be connected to muting input B di d2 All muting sensors are turned OFF and the safety function of the F3SG RA is working F3SG R 58 User s Manual System Operation and Functions 2 The muting sensor is blocked and the safety function of the F3SG RA is disabled Hazardous zone A1 B1 F3SG RA T A1 Muting sensor to be connected to muting input A Workpiece v B1 Muting
7. F3SG R User s Manual Overview and Specifications Location Name of Indicator Color b DE Illuminated Blinking Series Series Synchronization between Lockout state due to 43 Cornm nicatin COM Glas x x Erer and receiver is Communication error or maintained error due to abnormal power supply or noise Batam bean The bottom beam is Muting Override state or 14 BTM Blue x x unblocked Lockout state due to DIP state Switch setting error 3 1 The EDM indicator is illuminated when the RESET input is in the ON state regardless of the use of the EDM function 2 Refer to the timing chart of Pre Reset mode in 2 9 Interlock for more information of blinking patterns 3 Muting Override and cascade connection are not available for the F3SG RE UA Refer to 7 3 Glossary for definitions of terms used in the table above wu m e CHECK TOP CFG LOCKOUT STB and ON OFF indicators are illuminated when the receiver of the F3SG RA is in Setting mode F3SG R User s Manual s1oyeoipu G37 REGGIE suoneoyioodg sbuney 91deu5 10 Overview and Specifications 1 5 Ratings Specifications The LILILILI in the model names indicate the protective heights in millimeters F3SG 4RADOOD 30 F3SG 2RALILILILI 30 F3SG ARALILILILI 14 F3SG 2RALILILILI 14 F3SG ARELILILILIE 14 F3SG 4REOOOOO30 F3SG 2RELILILILIEI14 F3SG 2RELILILIEIEI30
8. C1 Fixed Brackets C2 Fixed Brackets 0190 to 1230 2 1000 mm max 0160 to 1200 2 1000 mm max 1310 to 2270 3 1000 mm max 1280 to 2080 3 1000 mm max 2350 to 2510 4 1000 mm max UA 4 4 3 1 Mounting with Standard Fixed Brackets F39 LGF 5 Use the brackets of specified quantities and locations according to the dimensions The other brackets than described above may not meet the specified ratings and performance aeons When you use the sensor in a situation where the sensor is under a load increase the number of the brackets used F3SG R User s Manual 130 4 3 1 2 Side Mounting B F3SG RA Series 40 Standard Fixed Bracket F39 LGF Standard Fixed Bracket F39 LGF C2 Protective height for 14 mm C1 Protective height for 30 mm F3SG LIRALILILILI 30 Series Dimension A C1 18 Dimension C1 4 digit number of the type name Protective height Dimension D C1 50 Dimension P 20 150 max Wiring Installation 2 M5 or M6 150 max p 2 M5 or M6 150 max lt Screw M5 or M6 gt F3SG LIRALILILILI 14 Series Unit mm Dimension A C2 48 Dimension C2 4 digit number of the type name Protective height Dimension D C2 20 Dimension P 10 Protective height Number of Standard Dimension F Protective height Number
9. K10 SIH UOISIA9M 9deuo F3SG R 206 User s Manual Authorized Distributor
10. Current Response Time ms Consumption Model gs perc 1 mA MUS Beams mm OFF OFF Not kg 2 ON OFF 1 Synchronized synchronized Emitter Receiver ON ON F3SG 4RA0160 14 F3SG 2RA0160 14 15 160 8 40 140 40 75 1 8 F3SG 4RA0240 14 F3SG 2RA0240 14 23 240 8 40 140 45 75 2 0 F3SG 4RA0320 14 F3SG 2RA0320 14 31 320 8 40 140 55 75 2 2 F3SG 4RA0400 14 F3SG 2RA0400 14 39 400 8 40 140 60 80 2 7 F3SG 4RA0480 14 F3SG 2RA0480 14 47 480 13 65 165 50 80 2 9 F3SG 4RA0560 14 F3SG 2RA0560 14 55 560 13 65 165 55 80 3 1 F3SG 4RA0640 14 F3SG 2RA0640 14 63 640 13 65 165 60 85 3 3 F3SG 4RA0720 14 F3SG 2RA0720 14 71 720 13 65 165 65 85 3 9 F3SG 4RA0800 14 F3SG 2RA0800 14 79 800 13 65 165 65 90 4 1 F3SG 4RA0880 14 F3SG 2RA0880 14 87 880 13 65 165 70 90 4 3 F3SG 4RA0960 14 F3SG 2RA0960 14 95 960 13 65 165 75 90 4 5 F3SG 4RA1040 14 F3SG 2RA1040 14 103 1040 13 65 165 80 95 4 7 F3SG 4RA1120 14 F3SG 2RA1120 14 111 1120 13 65 165 85 95 4 8 F3SG 4RA1200 14 F3SG 2RA1200 14 119 1200 13 65 165 90 100 5 0 F3SG 4RA1280 14 F3SG 2RA1280 14 127 1280 13 65 165 95 100 5 2 F3SG 4RA1360 14 F3SG 2RA1360 14 135 1360 13 65 165 95 105 5 6 F3SG 4RA1440 14 F3SG 2RA1440 14 143 1440 18 90 190 85 105 5 8 F3SG 4RA1520 14 F3SG 2RA1520 14 151 1520 18 90 190 90 105 6 0 F3SG 4RA1600 14 F3SG 2RA1600 14 159 1600 18 90 190 90 110 6 6 F3SG 4RA1680 14 F3SG 2RA1680 14 167 1680 18 90 190 95 110 6 8 F3SG 4RA1760 14 F3SG 2RA1760 14
11. _ gt 5 2 5 Standard Muting Mode Exit Only Muting Mode with two E Muting Sensors using PNP Outputs 166 S 5 2 6 Standard Muting Mode Exit Only Muting Mode with two S Muting Sensors using NPN Outputs 167 o 5 2 7 Standard Muting Mode Exit Only Muting Mode with four Muting Sensors using PNP Outputs 168 5 2 8 Standard Muting Mode Exit Only Muting Mode with four Muting Sensors using NPN Outputs 169 5 2 9 Pre Resest Mode using PNP Output 170 5 2 10 Pre Resest Mode using NPN Output 171 5 2 11 Standalone F3SG RA with Y Joint Plug Socket Connector using PNP outputs 172 5 2 12 Standalone F3SG RA with Y Joint Plug Socket Connector using NPN outputs 173 5 2 13 F3SG RA with Y Joint Plug Socket Connector in Standard Muting Mode Exit Only Muting Mode using PNP outputs 174 F3SG R User s Manual 155 Gieideud 156 F3SG R User s Manual 175 175 176 5 3 Wiring Examples F3SG RE Series 5 3 1 Short Mode 5 3 2 Long Mode 5 3 3 Standalone F3SG RE with Y Joint Plug Socket Connector using PNP outputs 177 5 4 Connectable Safety Control Units 178 Input Output Circuit and Applications 5 1 Input Output Circuit 5 1 1 Entire Circuit Diagram The entire circuit diagram of the F3SG R is shown below The numbers in the circles indicate the connector s pin numbers 5 1 1 1 F3SG RA Series B PNP Output
12. i a Connectors Connected to Cable Connector Connected to Cable Socket and Plug on Cable Ends Socket on One Cable End XS5W DA21 L181 F XS5F D421 L180 F Receiver Cable is black 4 5 4 2 Extending Cable Length with Commercially Available Cable When you need to use a cable that is not specified by OMRON use a cable that satisfies the following specifications 1 Emitter 4 wire Receiver 4 wire 2 0 3 mm or larger conductor resistance 0 058 ohms m max 5 Do not use cables in the same conduit as high voltage or electric power lines e CHECK 4 5 4 3 Reduced Wiring Connector System Reduced wiring can be achieved by using the Y Joint Plug Socket Connector F39 GCNY1 sold separately Y Joint Plug Socket Connector F39 GCNY 1 sold separately 15 0 ES al 45 5 Model L m F39 GCNY1 0 5 Internal wiring diagram U 1 1 U eoe O0 2 2 o Oo e o 31 GV 4 4 Male Female U 1 o o 2 2 4 Female E F3SG R User s Manual 153 154 F3SG R User s Manual Wiring Installation 4 5 5 Functional Earth Connection When you connect the F3SG R with the functional earth connect the earth cables to the functional earth terminal as shown below The size of the screws of the terminals is M3 Make sure to use crimp terminals that fits the size Bottom view of F3SG RA Bottom view of
13. F39 JGLIA D N PRERESET Gray 24 VDC Brown S1 Lockout Interlock Reset Switch S2 Pre reset Switch 24 VDC Power supply 0 VDC NPN output Receiver RESET Yellow 0 VDC Blue F39 JGLIA D 24 VDC Brown PRERESET Gray S1 Lockout Interlock Reset Switch S2 Pre reset Switch The table below shows the relation between the ON OFF states and external lines External Connection Input PNP NPN ON Vs 3 V to Vs 0to3V OFF OV to 1 2 Vs or open 1 2 Vs to Vs or open Timing chart Start Interlock ON ON OFF OFF Unblocked Unblocked Blocked Blocked I I RESET ON RESET nd l OFF i OFF IEEE 53 300 ms or more l i Toff x 10 or less ON OSSD ON Big OSSD MEN OFF OFF 50 ms or less Start Interlock Enabled Start Interlock Disabled Restart Interlock ON ON OFF OFF Blocked Blocked ON ON RESET I RESET i OFF l OFF t 300 ms or more Toff x 5 or less 1 50 ms or less ON I OSSD aa Bial OSSD og u OFF OFF F3SG R User s Manual 34 Restart Interlock Enabled Restart Interlock Disabled Toff Response time ON to OFF System Operation and Functions Pre Reset mode ON Pre Reset SW OFF Unblocked Beam state i Blocked oN Reset SW
14. F39 JGLIA L TEST Black 2 BE Manual Reset Mode EDM enabled PNP output F39 JGLIA D Emitter 24 V Active 24 VDC Brown 0 VDC Blue RESET Yellow 1 MUTE A Gray MUTE B Pink AUX Red OSSD 1 Black 24 VDC Brown i S 8 OSSD2 White NA 5 24 VDC Power Supply S1 Test Switch EN Functional Earth S2 Lockout Interlock Reset Switch U KM1 KM2 Safety relay with forcibly guided contacts G7SA 0 VDC F3SG R User s Manual or magnetic contactor M 3 phase motor 1 Also used as EDM input line 2 Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP Switch Unblocked Beam state Blocked Test Switch S1 Reset Switch S2 OSSD FA 1 E3 Input Output Circuit and Applications 5 2 2 Standalone F3SG RA using NPN Outputs 3 S DIP Switch settings 2 oO i amp g Receiver E Manual Reset Mode F39 JGOA L F39 JGOA D EDM enabled NPN output z to eo g 8 E B m x x 23 Emitter 2 x e o 3 a E S cz ie ilc E 8 a a gt 9 a v m am 0 V Active 9 8 E c x af 4 al o Q 2 a O ww w w 0 a a S 2 z o0 8 8 5 5 x 8 Bl 2 2 2 BI a e E
15. a 5 If caps and Cascading Cables are not connected properly the F3SG RA enters lockout when power is turned ON e z CHECK uOIj29uuo2 opeose2 pioxteuo F3SG R User s Manual 127 uoIneuuo apeosey p oxdeu5 128 Wiring Installation 4 2 2 Connection Procedure 1 Remove the caps from the primary sensor Loosen the screw M3 cross shaped to remove the cap 2 Connect the the the primary sensor and the secondary sensor with the F39 JGR2W Cascading Cable sold separately When changing the connection distance between the cascaded segments connect the F39 JGLIB Double Ended Cable sold separately between the Cascading Cable and the power cable of the Secondary sensor Secondary sensor Emitter power cable j Receiver power cable Double Ended Cable F39 JGLIB 3 Double Ended Cable F39 JGO y End Cap Cascading Cable F39 JGR2W 8 Primary sensor Emitter power cable ta bo Receiver power cable M 3 When attaching a cable or cap securely fasten the screws M2 5 recommended torque 0 35 Nem Q Failure to do so may cause the cable cap to come loose leading to deterioration of the protective functions c Attaching detaching of the cap and the Cascading Cable may cause misalignment of rubber grommet in the connector assembly Press the grommet to the bottom of th
16. ud Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK UY Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual 85 System Operation and Functions 2 17 Warning Zone F3SG RA Series X F3SG RE Series 2 17 1 Overview Part of the detection zone can be set as a warning zone Example When a person enters indicator or buzzer should notify warning without stopping a machine When a warning zone is configured you must attach labels that indicate a border between normal detection zone and warning zone Otherwise the machine may not stop before a person reaches to the hazardous part resulting in serious injury A warning zone CANNOT be used for safety applications Always install your system so S euoz BuiuieM Ziaideuo that a detection zone should be passed before reaching a source of danger Detection Zone Hazard Warning Zone A warning zone must be configured based on a safety distance Safety distance S ier e Safety distance S e c 5 M 2 Detection Zone Warning Zone M Detection Zone Hazard Detection Hazard zoe Warning Zone r Z Refer to 4 1 2 Safety Distance
17. UA Refer to 1 6 1 List of Models Response Time Current Consumption Weight for total number of F3SG R beams Detection Warning zone zone loooooooooeeeecce Distance L from casing end to detection zone 4 1 2 2 Safety Distance Formulas according to ANSI B11 19 If a person approaches the detection zone of the F3SG R orthogonally calculate the safety distance as shown below S Kx Ts Tc Tr Tom Dpf S Safety distance K Approach speed to the detection zone the value recommended by OSHA standard is 1 600 mm s Approach speed K is not specified in the ANSI B 11 19 standard To determine the value of K to apply consider all factors including the operator s physical ability F3SG R User s Manual SUOI EIBPISUOD uonejejsu pieideu 121 Wiring Installation Ts Machine s stopping time s Tr Response time of the F3SG R from ON to OFF s Tc Machine control circuit s maximum response time required to activate its brake s Tbm Additional time s If a machine has a brake monitor Tbm Brake monitor setting time Ts Tc If it has no brake monitor we recommend using 20 or more of Ts Tc as additional time Dpf Additional distance According to ANSI s formula Dpf is calculated as shown below Dpf 3 4 x d 7 0 Where d is the detection capability or object resolution of the F3SG R unit mm Calculation example When K 1 600 mm s Ts Tc 0 06 s br
18. Fixed blanking zone 2 el J el J o Lower Lower Figure 1 Figure 2 Upper Upper Fixed blanking zone 1 r Lower 1 allowable beam Fixed blanking zone 1 o J e Fixed blanking zone 2 Fixed blanking zone 2 Upper 1 allowable beam 8 e o o Lower Lower Figure 3 Figure 4 O Normal detecting beam 6 Fixed blanking beam Allowable beam B Limitation for Combination with Other Functions You can use this function in combination with muting floating blanking and warning zone functions at the same time with the setting tool for F3SG R Settings for respective zone have limitations E F3SG R User s Manual 77 Bupjuejg pexi4 ASI 78 System Operation and Functions Ww Refer to 2 18 Setting Zone Adjacency Conditions for more information Refer to 2 1 Combination of Functions for more information on the use in conjunction with other functions Ww 2 14 2 Factory Default Setting The factory default setting is Fixed Blanking Disable 2 14 3 Setting with DIP Switch Configuring the blanking setting of the DIP switch as Fixed Blanking Enabled enables the fixed blanking function The fixed blanking monitoring function is configured as lockout aS Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the S Configuration Tool CHECK A Refer to Chapter 3 Setting with DIP Switch for more information on setting this function by the DIP Switch 2 14 4
19. Input circuit Test input gt 24 VDC v5V i Ji 3 Short circuit current Emitter Y i 3 MA Main Circuit pua t gt 0 VDC B NPN Output Input circuit Test input gt 24 VDC v5bV Emitter Main Circuit 3 oed 3 mA t gt 0 VDC 5 1 2 2 F3SG RE Series There are no inputs such as test reset and muting for F3SG RE series Short circuit current Input circuit Reset input Muting inputs A B gt gt 24 VDC Receiver Main Circuit i4 l Short circuit current t gt 0 VDC Input circuit Reset Muting inputs A B gt gt 24 VDC Receiver Main Circuit i4 Short circuit current t i gt 0 VDC Short circuit current 5mA Reset input 3mA Muting inputs A B F3SG R User s Manual 3n2415 3ndjno anduj exis hee 161 seues vaur oste4 seiduiexa Buy em Le 162 Input Output Circuit and Applications 5 2 Wiring Examples F3SG RA Series Examples of a motor control system using the F3SG RA are shown below This chapter shows examples equivalent to ISO 13849 1 PL e Category 4 5 2 1 Standalone F3SG RA using PNP Outputs Emitter Not used White Not used Yellow 0 VDC Blue DIP Switch settings 2 Receiver Receiver
20. Model Number of beams and detection capability Blanking disabled Setting 1 Setting 2 Setting 3 F3SG LIRALILILILI 14 14 mm 24 mm 34 mm 44 mm F3SG LIRALILILILI 30 30 mm 50 mm 70 mm 90 mm The number of interrupted 1 beam 2 beams 3 beams 4 beams beams that turns off the safety output B F3SG R LED indicator status When the Reduced Resolution is being enabled the Blanking indicator turns on UA Refer to 2 1 Combination of Functions for more information on the use in conjunction with other functions 2 16 2 Factory Default Setting The factory default setting is the Reduced Resolution Disable F3SG R User s Manual System Operation and Functions 2 16 3 Setting with DIP Switch The user cannot make any changes to this function by the DIP Switch 2 16 4 Setting with Configuration Tool Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before GD managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool i2 2 o LS A o c o o AZ 1 o 2 c o 3 Function Name Factory Default Setting Available Parameters Reduced Resolution Disable Enable Disable Number of beams 0 1 to 3 beams in 1 beam increments
21. e z CHECK 2 21 2 Factory Default Setting The factory default setting is Red as Disable Orange as Disable and Green as Muting Override information When the F3SG RA is under a muting or override state the Lamp blinks once at a 1 Hz inverval in green Refer to Output pattern chart below 2 21 3 Setting with DIP Switch The user cannot make any changes to this function by the DIP Switch 2 21 4 Setting with Configuration Tool Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before a managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury F3SG R User s Manual 95 dwe QC 9deu 96 System Operation and Functions The user can make changes to the settings by the Configuration Tool Lamp output Function Factory Default Setting Available Parameters Red Output operation mode None 1 Priority 1 Inverted signal output Disable Enable Disable Output pattern Solid ON Solid ON ON 1 time ON 2 times ON 3 times 2 Orange Output operation mode None 1 Priority 2 Inverted signal output Disable Enable Disable Output pattern Solid ON Solid ON ON 1 time ON 2 times ON 3 times 2 Green Output operation mode Muting Override information Priority 3 Inverted signal output Disable Enable Di
22. 4 5 3 1 Single Ended Cable 147 4 5 3 2 Double Ended Cable 148 4 5 3 3 Cascading Cable 150 4 5 3 4 Extending Cable Length with Commercially Available Cable 151 4 5 3 5 Reduced Wiring Connector System 151 4 5 4 Cable Connections F3SG RE Series 152 4 5 4 1 Recommended Cable 152 4 5 4 2 Extending Cable Length with Commercially Available Cable 153 4 5 4 3 Reduced Wiring Connector System 153 4 5 5 Functional Earth Connection 154 Wiring Installation 4 1 Installation Considerations 4 1 1 Detection Zone and Approach Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor s detection zone Install the sensors so that part of the per son is always present in the detection zone when working in a machine s hazardous zones If a person is able to step into the hazardous zone of a machine and remain behind the F3SG R s detection zone configure the system with Restart Interlock function Failure to do so may result in serious injury due to unexpected startup Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses a full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury To use the F3SG R in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriat
23. Also install the F3SG R and muting sensors so that each object passes through all muting sensors before the next object arrives at the first muting sensor Also install all F3SG Rs and muting sensors So that no person is able to accidentally enter the hazardous zone while the muting function is enabled If objects speeds can vary the allocation of muting sensors must be taken into consideration Install muting sensors so that they can distinguish between the object that is being allowed to be passed through the detection zone and a person F3SG R User s Manual System Operation and Functions B Installation example 1 of standard muting mode Using two muting sensors This is an example of two retro reflective type photoelectric sensors used as muting sensors installed in a cross pattern Use two sensors when the length L of the workpieces are not constant or are insufficient 1 Before a workpiece passes through Hazardous zone B1 F3SG RA Reflector RR 4 The crossover point of muting sensors Workpiece A1 and B1 must be located within the j hazardous zone A1 F3SG RA Reflector M 3 d1 D1 L Length of workpiece d1 Maximum distance required for the muting sensor to keep the muting function enabled D1 Minimum distance required for the muting sensor to keep the muting function enabled The output state of muting sensors A1 and B1 are both OFF and the safety function of the F3SG RA
24. CC Timin to T1max Muting input B ON 13 0 1 s max Muting sensor B1 OFF l l T2 max T3 0 1s max m l T5 max Enabled Muting state Disabled Blinking Auxiliary output uxiliary outpu OFF Beam state Unblocked i Blocked ee i OSSD OFF This timing chart shows the case in which the muting state was released under the condition of T4 1 s B Factory default setting Variable Variable name Value Description T1min Muting input time limit value 0 1s Minimum time difference between muting inputs A and B minimum If the time difference between muting inputs A and B is smaller than this value a muting sequence error occurs T1max Muting input time limit value 4 s Maximum time difference between muting inputs A and B maximum If the time difference between muting inputs A and B is larger than this value a muting sequence error occurs T2 Muting time limit 60s The duration time of the Muting function The Muting state is cancelled if it continues for longer than this time limit T3 Maximum allowable muting 0 1 s Maximum duration of a signal interruption allowed in muting signal interruption inputs A and B T4 Muting end wait time 1s Time difference from when the F3SG RA is unblocked until the Muting state is cancelled T5 Exit only muting delay time 4 s Time difference from when the signal of Muting input A or B is turned OFF until the Muting state is cancelled
25. OFF Toff x 12 or les NH OFF TEST Toff ON to OFF Response time F3SG R User s Manual yso JeuJo3x3 Zaideuo 29 System Operation and Functions 2 7 2 Factory Default Setting The factory default setting is 24 V Active 2 7 3 Setting with DIP Switch The user can select the setting from 24 V Active or 0 V Active by the DIP Switch UA Refer to Chapter 3 Setting with DIP Switch for more information on setting this function by the DIP Switch 2 7 4 Setting with Configuration Tool The user cannot make any changes to the External Test settings by the Configuration Tool S 1 JeuJ83x3 Ziaideua F3SG R 30 User s Manual System Operation and Functions 2 8 Lockout Reset F3SG RA Series X F3SG RE Series 2 8 1 Overview Q o When the cause of the lockout is removed you can release the Lockout state of the F3SG RA by using E either of the following methods N Cycle the power back ON 5 e Reset input t O S For the F3SG RE you can release the Lockout state by cycling the power back ON a lt Basic wiring diagram gt 4 PNP output NPN output Q Q D D o na F39 JGLIA D F39 JGLIA D RESET Yellow 24 VDC Brown RESET Yellow 24 VDC Brown o 2 a O e gt o 0 VDC Blue 24 VDC 24 VDC Power Supply Power Supply 0 VDC 0 VDC S2 Lockout Interlock Reset Switch S2 Lockout Interlock Res
26. Type of ESPE Type 4 F3SG 4RALILILILI 14 30 F3SG ARELILILILILI 14 30 IEC 61496 1 Type 2 F3SG 2RALILILILI 14 30 F3SG 2RELILILILILI14 30 Performance Object Resolution Opaque objects Detection Capability 14 mm dia 30 mm dia 14 mm dia 30 mm dia Beam Gap 10 mm 20 mm 10 mm 20 mm Number of Beams 15 to 207 8 to 124 15 to 207 8 to 124 Lens Size 5 2 x 8 4 W x H mm 7 mm dia 5 2 x 3 4 W x H mm 7 mm dia Protective Height 160 to 2080 mm 6 3 to 190 to 2510 mm 7 3to 160 to 2080 mm 6 3 to 190 to 2510 mm 7 3 to 81 9 inch 98 7 inch 81 9 inch 98 7 inch Long 0 3 to 10 0 m 1 to 32 ft 0 3 to 20 0 m 1 to 65 ft 0 3 to 10 0 m 1 to 32 ft 0 3 to 20 0 m 1 to 65 ft Operating Range Short 0 3 to 3 0 m 1 to 10 ft 0 3 to 7 0 m 1 to 23 ft 0 3 to 3 0 m 1 to 10 ft 0 3 to 7 0 m 1 to 23 ft Normal mode 8 to 18 ms 1 5 to 15 ms ON to OFF Slow mode 16 to 36 ms 1 2 OFF to ON 40 to 90 ms 1 25 to 75 ms Response Time 2 Selectable by Configuration Tool 1 Response time when used in one segment system or in cascaded connection UA Refer to 1 6 List of Models for more information Effective Aperture Type 4 2 5 max emitter and receiver at operating range of 3 m or greater Angle EAA IEC 61496 2 Type 2 5 0 max emitter and receiver at operating range of 3 m or greater Light Source I
27. 2 contacts is also available D S et 3 F3SG R 1 98 User s Manual Appendix Control Unit Appearance Model Output Remarks G9SA 301 P Safety output relay NO An XS5F D421 L180 F Round contact x 3 Water resistant Connector is Auxiliary output relay NC required contact x 1 An NPN type of F3SG R can be connected Control Unit Appearance Model Output Remarks G9SB 301 B Safety output relay NO An F39 JGLIA Single Ended contact x 3 Cable is required Auxiliary output relay NC An F3SG R with PNP output can contact x 1 be connected Auto reset Thickness of a type of three N O G9SB 301 D Safety output relay NO and one N C contacts is 22 5 contact x 3 mm Auxiliary output relay NC Thickness of a type of two N O contact x 1 contacts is 17 5 mm Manual reset G9SB 200 B Safety output relay NO contact x 2 Auto reset G9SB 200 D Safety output relay NO contact x 2 Manual reset Control Unit Appearance Model Output Remarks G9SX AD322 T15 Safety output solid state source output PNP x 3 instantaneous source output PNP x 2 OFF delayed Auxiliary output solid state source output PNP x 2 An F39 JGLIA Single Ended Cable is required An F3SG R with PNP output can be connected Off delay within 15 seconds can be set in 16 steps The off delay output can be used as instantaneous output by setting it to
28. F3SG LIRELILILILILI30 Series Dimension A C1 Dimension C1 4 digit number of the type name Protective height Wiring Installation F3SG LIRELILILILILI 14 Series Dimension A C2 30 8 2 M5 or M6 8 E SN Q Q 2 2 Kl ri B mmLco o E El E E o SI us o BB EE Q u EE j D EF E E alg A 3 8 aln l a aoo R i J 3 o al 2 o 8 92 2 M5 or M6 5 s 24 85 2485 8 8 i i T A I S ale Gi lt Screw M5 or M6 gt ep Unit mm fim Dimension C2 4 digit number of the type name Protective height Dimension D C1 50 Dimension D C2 20 Dimension P 20 Dimension P 10 Protective height Number of Standard Dimension F Protective height Number of Standard Dimension F C1 Adjustable Brackets C2 Adjustable Brackets 0190 to 1230 1000 mm max 0160 to 1200 2 1000 mm max 1310 to 2270 1000 mm max 1280 to 2080 3 1000 mm max 2350 to 2510 1000 mm max UA 4 4 3 2 Mounting with Standard Adjustable Brackets F39 LGA 5 Use the brackets of specified quantities and locations according to the dimensions The other brackets than described above may not meet the specified ratings and perfor
29. System Operation and Functions function ensures safety for an operator working in the hazardous zone by adding another reset switch pre reset switch in the hazardous zone If the Pre Reset function is enabled an operator can work in the hazardous zone and press the pre reset switch installed in the hazardous zone pass the light curtain and press the reset switch to restart the machine Shown below is overview of restarting the machine using the Pre Reset 1 Press the Pre Reset switch Input PRE RESET signal 2 Pass and interrupt F3SG RA 3 Press the Reset switch to restart the system Input RESET signal Hazardous area 420J 193U Q9 deu F3SG R BH Operator Reset Switch Pre reset Switch UA Refer to 2 1 Combination of Functions for more information on the use in conjunction with other functions Basic wiring diagram gt Auto or Manual Reset mode PNP output NPN output Receiver Receiver F39 JGLIA D F39 JGLIA D 0 VDC Blue RESET Yellow RESET Yellow 24 VDC Brown 0 VDC Blue 24 VDC 24 VDC Power supply 0 VDC Power supply 0 VDC S1 Lockout Interlock Reset Switch 1 Lockout Interlock Reset Switch F3SG R User s Manual 33 x20 193u c odeu System Operation and Functions Pre Reset mode PNP output Receiver 0 VDC Blue RESET Yellow 24 VDC Power supply 0 VDC
30. gl 8 89 gt 2T Q gt Q Q o OW z A o O oO A e e e ES IN1 iN2 Functional Earth Safety Controller Refer to 5 4 Connectable Safety Control Units for more information tate U blocked r1 j i o eam state Blocked Ju um eee ee OSSD E j F3SG R User s Manual seues JA SL4 seiduiex3 Buin FELLE 175 seues JA SL4 seiduiex3 Buin Coats 176 Input Output Circuit and Applications 5 3 2 Long Mode F3SG R User s Manual 5 9 o gt E T 3 a ra g o c E E igi i 8 2 z Y 5 x m g De S m 9 a T a Hz a o amp N Q 83 B3 8 gt as oj 4 gt o of qq co On z A o o o Q e e e 24 V OV Power Supply Functional Earth Refer to 5 4 Connectable Safety Control Units for more information Safety Controller Unblocked Beam state Blocked OSSD Input Output Circuit and Applications 5 3 3 Standalone F3SG RE with Y Joint Plug Socket Connector using PNP outputs F39 GCNY1 XS5W D42L1 L181 L1 XS5F D42LI L180 L OSSD2 White 24 VDC Brown 0 VDC Blue OSSD1 Black 24V DC Power supply OV 1 Refer to 5 4 Connectable Safety Control Units for more information 2 The safety controller and the F3SG RE must share the powe
31. 1 2 83 4 1 ESPE type 4 Type 4 2 Type 2 2 Protective height mm 3 Object resolution mm 4 L Emitter D Receiver blank Emitter and receiver s uauodwoyg waj sks j e1deu5 t a BI Emitter receiver F3SG LIRELILILILILILILI L Select a model name based on the required protective height and ESPE type The model name can be understood as follows F3SG LIRE hoe 1 2 3 1 ESPE type 4 Type 4 2 Type 2 2 Protective height mm 3 Output type P PNP output N NPN output 4 Object resolution mm 5 L Emitter D Receiver blank Emitter and receiver For emitter a hyphen is indicated instead of P or N L 4 5 MN To distinguish between the emitter and receiver find the labels attached to the front of the F3SG R The label on the e emitter reads EMITTER and the label on the receiver reads RECEIVER CHECK F3SG R User s Manual Overview and Specifications 1 2 2 Model Overview The F3SG R safety light curtain family is available in two ESPE types Type 4 and Type 2 according to EN 61496 1 identified as follows F3SG ARALILILILILILILI Type 4 ESPE F3SG 2RALILILILILILILI Type 2 ESPE These are also referred to as the F3SG RA The F3SG RA is multi functional and designed for various applications UA Refer to Chapter 2 System Operation and Functions for more information on
32. Blue o o0 o 2 Back 2 Black arcs Female 5 Yellow 5 Yellow Male Twisted pair wires are brown and blue and white and yellow Internal wiring diagram F39 JGLIB D Connected to Power Cable Connected to Single Ended Cable or or Double Ended Cable Double Ended cable oom XX rem Blue Blue 7 7 oo 5 Black 5 Black e0 o o 5 ise 7 XC Bee 699 a White 6 White o o Female 8 Red Red 8 Red Male 4 Pink 4 Pink Twisted pair wires are brown and blue black and white yellow and red and gray and pink If the length of the F39 JGLIA Single Ended Cable is insufficient use 1 or more F39 JGLIB Double Ended Cables to extend the length as required The total cable extension length of the power cable must be 100 m max Connection example Emitter Cable is gray Model F39 JGLIB L Gray Model F39 JGLIA L Gray L a Double Ended Cable Single Ended Sa LN un F39 JGOB Model F39 JGLI Im pe GC Receiver Cable is black Model F39 JGLIB D Black Model F39 JGLIA D Black F3SG R User s Manual 149 Wiring Installation 4 5 3 3 Cascading Cable Cascading Cable for Emitter F39 JGR2W L sold separately LI N d i A E j 200 23 4 40 7 M12 IP67 Connector E M2 5 screw o S 2 it
33. Self Test details The Self Test detects such error as described below Emitter Failure of emitter unit or circuit CPU failure Memory failure Failure of DIP Switch Receiver Abnormal external power supply voltage Failure of internal power supply circuit Failure of receiver unit or detection circuit CPU failure Memory failure Failure of safety output circuit Disconnected or short circuited cable Failure of DIP Switch The Self Test for the DIP Switch is not available for the F3SG RE as it does not have the DIP Switch F3SG R User s Manual 27 System Operation and Functions 2 6 1 2 Waveform of safety outputs When the safety outputs are in the ON state they are cyclically turned OFF as shown below to test the output circuit When this OFF signal is fed back the output circuit is diagnosed as normal If the output signal does not include an OFF pulse signal due to short circuit etc the receiver diagnoses a failure in the output circuit or wiring and it enters the Lockout state B F3SG RA Series Ie gt E Approx 90 to 240 ms o i 1 L N ON TEE Fr D ML 3 Hic c D EE E di dj A OFF i L i di o Lotto L 1 9 LJ LJ Approx la 45 to 120ms ON TT TT TT TT OSSD 2 TEE TEE OFF ZEN TEN 1 Approx 15 to 35 ms Approx 40 us 4 2 Signal when in 2 segment or 3 segment cascade 3 Signal when in 3 segment cascade 4 An OFF pulse sig
34. Setting with Configuration Tool Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool Setting is required for each sensor segment in case of a cascade connection Function Factory Default Setting Available Parameters Fixed Blanking Disable Enable Disable Bottom beam 1 1 to all beams Top beam 1 1 to all beams Fixed Blanking Monitoring Lockout Lockout Cancel blanking zone Disable monitoring Number of allowable beams 0 0 to 5 in 1 beam icrements xS ET Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK 5 3 Setting the Fixed Blanking Monitoring function to Disable Monitoring may create an undetectable area where a person can interrupt the F3SG RA without being detected and it is not compliant with IEC 61496 2 Conduct risk assessment TH analysis thoroughly before enabling this setting UA Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual System Opera
35. Synchronization is lost due to an error such as noise and ambient light 5 The sensor can maintain the synchronization in other cases than those described above and it is not necessary to keep the synchronization beam unblocked all the time CHECK F3SG R User s Manual System Operation and Functions 2 4 Scan Code Selection F3SG RA Series X F3SG RE Series 2 4 1 Overview The F3SG RA has two scan codes Code A and Code B Scan Code Selection allows for placement of systems in close proximity and in line with each other and minimize mutual interference 5 3 The Scan Code Selection is not available for the F3SG RE S CHECK UA Refer to 4 1 4 Mutual Interference Prevention for how to mitigate mutual interference 2 4 2 Factory Default Setting The factory default setting is Code A 5 Both the emitter and receiver units must be set to the same code e lt CHECK 2 4 3 Setting with DIP Switch The user can select the scan code from Code A or Code B by the DIP Switch we Refer to Chapter 3 Setting with DIP Switch for more information on setting this function by the DIP Switch 2 4 4 Setting with Configuration Tool The user cannot make any changes to the scan code by the Configuration Tool F3SG R User s Manual uonooejes opo ue s QC 9deu 25 uonoosjes NdN dNd c 9 deu 26 System Operation and Functions 2 5 PNP NPN Selection F3SG RA Ser
36. Yellow F39 JGLIA D 24 VDC Brown F3SG R User s Manual waa Buuojiuow 921A8g JeuJ9 X3 C9 deu 37 waa Buuojiuow 921A8g JeuJ93X3 C9 deu 38 System Operation and Functions Timing chart Unblocked Beam state Blocked ON Lockout OSSD p OFF T1 max T1 gt a ON EDM input OFF T1 Allowable delay time 2 10 2 Factory Default Setting The default setting is EDM Disable 2 10 3 Setting with DIP Switch The user can select the setting from EDM Enabled or Disabled by the DIP Switch When it is enabled the allowable delay time is set to 0 3 s 5 Make sure the Position 8 of the DIP Switch is set to DIP Switch Enabled to activate the setting by the DIP Switch e CHECK 5 X After making the setting make sure to perform the wiring so that the specified voltage is supplied into the Reset input of the receiver without passing through the N C contacts of the external relays and confirm the F3SG RA enters the Suc Lockout state UA Refer to Chapter 3 Setting with DIP Switch for more information on setting this function by the DIP Switch 2 10 4 Setting with Configuration Tool Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before managing and changing the settings Unintended changes to the settings may cau
37. gt S s of a PNP output m o o a a m e a i o HF B s Oo 2 2 S Oo Lh ou wu Sl 5 al 8 B 2 2 o0 gt o0 90 5E 5 x 9 9 gt Emitter o 2 2 BI o S ol l amp 24 V Active s1 s27 0 9 0 9 e 9 e Safety Controller 3 Muting A 24 VDC m M Sensor B1 Functional Earth PNP Power Supply il output 1 C 0 VDC Reflector S1 Test Switch S2 Lockout Interlock Reset Switch Override Switch or Override Cancel Switch ML Muting lamp A1 B1 Muting sensor 1 Also used as Override input line 2 Make sure to connect an override cancel switch to the Reset line when using the override function Otherwise the override state may not be released by the override cancel switch resulting in serious injury 3 Refer to 5 4 Connectable Safety Control Units for more information 4 Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP Switch seues vaur oste4 seiduiex3 Bum em ELO Unblocked Blocked Beam state Test Switch S1 Muting input A Muting input B OSSD F3SG R 1 66 User s Manual Input Output Circuit and Applications 5 2 6 Standard Muting Mode Exit Only Muting Mode with two Muting Sensors using NPN Outputs Emitter Receiver DIP Switch se
38. o ip ao BS n HJ z iso Eo o gb S STB Green 3 i ae f i E a g 5 E se di e J is B a4 BTM Blue A a L QL Fig 5 l Fig 6 5 The angle adjustment range of the Standard Adjustable Brackets is 15 CHECK 7 Securely tighten the Screw 1 to fix the Standard Adjustable Bracket to the housing of the F3SG R The recommended torque to tighten the Screw 1 is 2 0 Nem Fig 7 lt Backside mounting gt Screw 1 Hexagon socket head cap screw M3x15 Fig 7 5 Tightening screws with a torque that considerably exceeds the recommended torque may cause failure S F3SG R User s Manual 143 Wiring Installation 4 4 4 Beam Alignment Procedure 1 Verify the following points The optical surfaces of the emitter and receiver are clean There is no interrupting object in the detection zone of the F3SG R 2 Align the beams of the emitter and receiver Move the emitter from side to side to align it to a center position where the Stable state indicator STB green of the receiver is illuminated while checking the state of the top and bottom beams with the Top beam state indicator TOP blue and Bottom beam state indicator BTM blue of the receiver Next move the receiver from side to side to align it to a center position where the Stable state indicator STB green of the receiver is illuminated whil
39. table Limit switch1 N O Contact Limit switch 2 N C Contact 24Vor0V OFF To muting input A eeceocaooceesecoecesacsoeceesesoocensosooceeoecsosce d ON To muting input B eoeocseocsoecooocceocooeoosocoocononconocaoncaoocoooq The safety functions of the F3SG RA is activated with the limit switch 1 being in the OFF state and the limit switch 2 in the ON state F3SG R 64 User s Manual System Operation and Functions 2 Hazardous part of the machine is on the opposite side of a human body imal F3SG RA Guard fence Under normal operation Limit switch 1 N O Contact r imit switch 2 N C Contact pm 24V OFF gt ON To muting input A eoe ooecooccoocooecocoeccoocooecooccoocoococooocooq a gt ON To muting input B L Rotation of a robot arm sets the muting input A from OFF to ON Safety function of F3SG RA is enabled F3SG RA D Guard fence ge Lap V V During muting Limit switch 1 N O Contact Limit switch 2 N C Contact 24V ON To muting input A Input time difference between muting inputs A and B must be T1max or less ON gt OFF To muting input B initial setting is 4 s If the duration between when the muting input A is turned ON from the OFF state and when the muting input B is turned OFF from the ON state is within T1max s the safety function
40. 0 V line When using NPN output connect the load between the output and 24 VDC line Connecting between the output and a different power supply line from the above line will result in dangerous condition because the operation mode of safety output is reversed to Dark ON When using the PNP output do not ground 24 VDC line When using the NPN output do not ground 0 V line Otherwise a ground fault may turn the safety output ON resulting in a failure of stopping the machine Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SG R to a DC power supply higher than 24 VDC 20 Also do not connect it to an AC power supply Failure to do so may result in electric shock Make sure to perform wiring while the power supply is OFF e eeo eL PNP Output o 24 VDC 24 VDC Black White F3SG F3SG Receiver Receiver Black White 0 VDC 0 VDC NPN Output utput o 24 VDC o 24 VDC Black White F3SG F3SG Receiver Receiver Black White 0 VDC 0 VDC F3SG R User s Manual 145 Wiring Installation 4 5 2 Power Supply Unit For the F3SG R to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions Must be within the rated power voltage 24 V DC 20 Must have tolerance against the total rated current of devices if it is connected to m
41. 0 second Can be configured for partial control and total control Can be extended to connect a relay unit F3SG R User s Manual Ajo3euedes pjos seuuosse oy jeuondo 1e deu 199 Appendix Control Unit Appearance Model Output Remarks G9SP N10S Safety output solid state An F39 JGLIA Single Ended source output PNP x 4 Cable is required Test output solid state source An F3SG R with PNP output can output PNP x 4 be connected Standard output solid state source output PNP x4 G9SP N10D Safety output solid state source output PNP x 16 Test output solid state source output PNP x 6 G9SP N20S Safety output solid state source output PNP x 8 Test output solid state source output PNP x 6 Control Unit Appearance Model Application Specifications NX SIH400 Safety input solid state sink An F39 JGn Single Ended input PNP x 4 Cable is required Test output solid state source An F3SG R with PNP output can output PNP x 2 be connected NX SID800 Safety input solid state sink input PNP x 8 Test output solid state source output PNP x 2 Lamp Appearance Model Remarks F39 LP Used for the receiver Interface Unit for F3SG Safety Light Curtain Appearance Model Remarks F39 GIF A dedicated cable is also supplied Aje3euedes pjos seuuosse y jeuondo 1 amp deu
42. 1 2 o vA i z B Hi 8 Connector Insulated vinyl round cable dia 6 mm 5 wire Cross section of conductor 0 15 mm Insulator diameter dia 1 mm Cascading Cable for Receiver F39 JGR2W D sold separately LI N fi Y F j N X 200 23 4 40 7 M12 IP67 Connector F M2 5 screw o S o P4 o o Vd ifi z 7 IN 2 LA E Connector Insulated vinyl round cable dia 6 mm 8 wire Cross section of conductor 0 15 mm Insulator diameter dia 1 mm Set model name Emitter cable Gray Receiver cable Black L m F39 JGR2W F39 JGR2W L F39 JGR2W D 0 2 Connect the F39 JGLIB Double Ended Cable between the power cable of the F3SG RA and the F39 JGR2W Cascading Cable Total sum of cable lengths between sensors 10 m max Remove the cap Cable is gray Cable is gray F3SG RA Emitt F3SG RA Emitter Model F39 JGLIB L Gray t miter Double Ended Cable Cascading Cable Model F39 JGOB Model F39 JGR2W F3SG RA Receiver Model F39 JGLIB D Black V F3SG RA Recei Cable is black E TMA Receiver Gable is black Remove the cap F3SG R 150 User s Manual Wiring Installation 4 5 3 4 Extending Cable Length with Commercially Available Cable When you need to use a cable that is not specified by O
43. 12 ms Code A 13 ms Code B The number of beams of respective F3SG RA however must be 112 or less If an F3SG RA with 113 or more beams is included in the cascade connection its response time is 17 ms Code A 18 ms Code B xu The F3SG RE cannot be used in cascade connection 9 CHECK The diagram below summarizes the relation described above 3 segments cascaded 2 segments cascaded Total No of beams 140 beams 255 beams The number of beams of each segment in cascaded connection must be 112 or less N 2 4 Scan Code Selection D 4 2 Cascade Connection F3SG R User s Manual siapo Jo 3s FEES 17 Chapter List of Models User s Manual F3SG R 18 Chapter 2 System Operation and Functions 2 1 Combination of Functions 21 2 2 Operating States 22 2 2 1 Machine Run State 22 2 2 2 Machine Stop State 22 2 2 3 Interlock State 22 2 2 4 Lockout State 22 2 2 5 Teach in Mode 22 2 2 6 Setting State 23 2 3 Optical synchronization 24 2 4 Scan Code Selection 25 2 5 PNP NPN Selection 26 2 6 Self Test 27 2 7 External Test 29 2 8 Lockout Reset 31 2 9 Interlock 32 2 10 External Device Monitoring EDM 37 2 11 Auxiliary Output 40 2 12 Muting 44 2 13 Override 70 2 14 Fixed Blanking 75 2 15 Floating Blanking 79 2 16 Reduced Resolution 84 2 17 Warning Zone 86 2 18 Setting Zone Adjacency Conditions 90 2 19 Operating R
44. 175 1760 18 90 190 100 115 7 0 F3SG 4RA1840 14 F3SG 2RA1840 14 183 1840 18 90 190 100 115 7 2 F3SG 4RA1920 14 F3SG 2RA1920 14 191 1920 18 90 190 105 120 7 3 F3SG 4RA2000 14 F3SG 2RA2000 14 199 2000 18 90 190 105 120 7 5 F3SG 4RA2080 14 F3SG 2RA2080 14 207 2080 18 90 190 110 125 8 1 1 The response times are values when Scan Code is set at Code B The response times for Code A are 1 ms shorter than these values 2 The weight includes an emitter a receiver and included brackets in a product package F3SG ARALILILILI 30 F3SG 2RALILILIELI 30 Current Response Time ms Consumption Number Protective A mA Weight Model of Height m ka 2 Beame mi OFF OFF Not kg ON OFF 1 Synchronized synchronized Emitter Receiver ON ON F3SG 4RA0190 30 F3SG 2RA0190 30 8 190 8 40 140 35 75 1 8 F3SG 4RA0270 30 F3SG 2RA0270 30 12 270 8 40 140 35 75 2 0 F3SG 4RA0350 30 F3SG 2RA0350 30 16 350 8 40 140 40 75 2 2 F3SG 4RA0430 30 F3SG 2RA0430 30 20 430 8 40 140 45 75 2 7 F3SG 4RA0510 30 F3SG 2RA0510 30 24 510 8 40 140 50 75 2 9 F3SG 4RA0590 30 F3SG 2RA0590 30 28 590 8 40 140 50 75 3 1 F3SG 4RA0670 30 F3SG 2RA0670 30 32 670 8 40 140 55 75 3 3 F3SG 4RA0750 30 F3SG 2RA0750 30 36 750 8 40 140 60 80 3 9 F3SG 4RA0830 30 F3SG 2RA0830 30 40 830 8 40 140 65 80 4 0 F3SG 4RA0910 30 F3SG 2RA0910 30 44 910 13 65 165 50 80 4 2 F
45. 2 ol z KM1 KM2 KM1 H o o KM1 N KM2 N Kol 2A VDE S1 Test Switch E Functional Earth Power Supply S2 Lockout Interlock Reset Switch KM1 KM2 Safety relay with forcibly guided contacts G7SA 0 VDC or magnetic contactor M 3 phase motor 1 Also used as EDM input line 2 Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP Switch Unblocked Beam state Blocked Test Switch S1 Reset Switch S2 osso __ E m m seues vaur oste4 seiduiex3 Bui em ELO F3SG R User s Manual 1 63 Input Output Circuit and Applications 5 2 3 Standard Muting Mode Exit Only Muting Mode using PNP Outputs DIP Swith settings 5 Receiver Auto Reset Mode Emitter Receiver F39 JGOA L F39 JGOA D EDM disabled PNP output z i o A E 8 zz x x 2 Emitter o E o e 2 s amp ea 3 s z i E e ol m z 9 j 2 m sz m 24 V Active T 3 cB amp a af sf 8 B 2 o0 gt 8 of 5 5 x 9 9 gt o 2 2 BR o 2 s 23 o ol ML S2 v sip 2 e e 24 VDC Power Supply e e 0 VDC e S1 Test Switch IN1 IN2 S2 Lockout Interlock Reset Switch EN Muting a L3 Override Switch Functional Earth Actuator 4 Safety or Override C
46. 24 6 Muting Statistics Information 102 2 25 Operating Status Monitoring 108 225 40veriew 9103 2 25 2 Readout Information 103 2 26 Setting Recovery 104 226 10vemiew 9108 Chapter3 Setting with DIP Switch 105 3 1 List of Features Configurable by DIP Switch 106 32 DIPSwith 4107 3 2 1 DIP Switch on Receiver 108 3 22 DIPSwithonEmiter 109 3 2 3 Push Switch tg 3 3 Setting by Teach in 110 3 3 1 Setting Fixed Blanking by Teach in 110 3 3 2 Setting Floating Blanking by Teach in 3 Chapter4 Wiring Installation 117 4 1 Installation Considerations 119 4 1 1 Detection Zone and Approach 119 4 1 2 Safety Distance 120 4 1 2 1 Safety Distance Formulas according to ISO 13855 EN ISO 13855 120 4 1 2 2 Safety Distance Formulas accordingtoANSIB11 19 121 4 1 3 Distance from Reflective Surfaces 123 4 1 3 1 F3SG 4RLI Type 4 ESPE 123 4 1 3 2 F3SG 2R0O Type 2 ESPE 13 F3SG R xviii User s Manual 4 1 4 Mutual Interference Prevention 124 4 2 Cascade Connection 126 4 2 1 Overview 126 4 2 2 Connection Procedure 128 4 3 Dimensions 129 4 3 1 Mounted with Standard Fixed Brackets F39 LGF 129 4 3 1 1 Backside Mounting 129 4 3 1 2 Side Mounting 131 4 3 1 3 Standard Fixed Bracket 133 4 3 2 Mounted with Standard Adjustable Brackets F39 LGA 134 4 3 2 1 Backside Mounting 134 4 3 2 2 Side Mounting 136 4 3 2 3 Standard Adjustable Bracket 138
47. 4 F3SG LIRE1070L130 52 1070 7 35 135 75 60 4 5 F3SG LIRE1150L130 56 1150 7 35 135 80 65 4 7 F3SG LIRE1230L130 60 1230 7 35 135 85 65 4 9 F3SG LIRE1310L130 64 1310 7 35 135 85 65 5 1 F3SG LIRE1390L130 68 1390 9 45 145 75 65 5 5 F3SG LIRE1470L130 72 1470 9 45 145 80 65 5 7 F3SG LIRE1550L130 76 1550 9 45 145 80 70 5 9 F3SG LIRE1630L130 80 1630 9 45 145 85 70 6 4 F3SG LIRE1710L130 84 1710 9 45 145 85 70 6 6 F3SG LIRE1790L130 88 1790 9 45 145 90 70 6 8 F3SG LIRE1870L130 92 1870 9 45 145 95 75 7 0 F3SG LIRE1950L130 96 1950 9 45 145 95 75 7 2 F3SG LIRE2030L130 100 2030 9 45 145 100 75 7 3 F3SG LIRE2110L130 104 2110 9 45 145 100 75 7 9 F3SG LIRE2190L130 108 2190 11 55 155 90 75 8 1 F3SG LIRE2270L130 112 2270 11 55 155 95 80 8 2 F3SG LIRE2350L130 116 2350 11 55 155 95 80 8 7 F3SG LIRE2430L130 120 2430 11 55 155 95 80 8 8 F3SG LIRE2510L130 124 2510 11 55 155 100 80 9 0 The weight includes an emitter a receiver and included brackets in a product package 5 The maximum speed of movement of a test rod up to which the detection capability is maintained is 2 0 m s Q z CHECK F3SG R User s Manual 1 6 2 Calculation of Response Time of Cascaded Segments The F3SG RA can be used in cascade connection In case of a cascade connection a response time is determined by the total number of beams If the total number of beams of all F3SG RA in a cascade connection is 140 or less its response time is
48. 4 4 Mounting 139 4 4 1 Mounting Method 139 4 4 2 Number of Brackets Required 139 4 4 3 Mounting Procedure 140 4 4 3 1 Mounting with Standard Fixed Brackets F39 LGF 140 4 4 3 2 Mounting with Standard Adjustable Brackets F39 LGA 141 4 4 4 Beam Alignment Procedure 144 4 5 Wiring 145 4 5 1 Wiring Precautions 145 4 5 2 Power Supply Unit 146 4 5 3 Cable Connections F3SG RA Series 147 4 5 3 1 Single Ended Cable 147 4 5 3 2 Double Ended Cable 148 4 5 3 3 Cascading Cable 150 4 5 3 4 Extending Cable Length with Commercially Available Cable 151 4 5 3 5 Reduced Wiring Connector System 151 4 5 4 Cable Connections F3SG RE Series 152 4 5 4 1 Recommended Cable 152 4 5 4 2 Extending Cable Length with Commercially Available Cable 153 4 5 4 3 Reduced Wiring Connector System 153 4 5 5 Functional Earth Connection 154 Chapter5 Input Output Circuit and Applications 155 5 1 Input Output Circuit 157 5 1 1 Entire Circuit Diagram 157 5 1 1 1 F3SG RA Series 157 5 1 1 2 F3SG RE Series 159 5 1 2 Input Circuit Diagram by Function 161 F3SG R User s Manual xix 5 1 2 1 F3SG RA Series 161 5 1 2 2 F3SG RE Series 161 5 2 Wiring Examples F3SG RA Series 162 5 2 1 Standalone F3SG RA using PNP Outputs 162 5 2 2 Standalone F3SG RA using NPN Outputs 163 5 2 3 Standard Muting Mode Exit Only Muting Mode using PNP Outputs 164 5 2 4 Standard Muting Mode Exit Only Muting Mode using NPN Outputs 165 5 2
49. 5 Standard Muting Mode Exit Only Muting Mode with two Muting Sensors using PNP Outputs 166 5 2 6 Standard Muting Mode Exit Only Muting Mode with two Muting Sensors using NPN Outputs 167 5 2 7 Standard Muting Mode Exit Only Muting Mode with four Muting Sensors using PNP Outputs 168 5 2 8 Standard Muting Mode Exit Only Muting Mode with four Muting Sensors using NPN Outputs 169 5 2 9 Pre Resest Mode using PNP Output 170 5 2 10 Pre Resest Mode using NPN Output 171 5 2 11 Standalone F3SG RA with Y Joint Plug Socket Connector using PNP outputs 172 5 2 12 Standalone F3SG RA with Y Joint Plug Socket Connector using NPN outputs 173 5 2 13 F3SG RA with Y Joint Plug Socket Connector in Standard Muting Mode Exit Only Muting Mode using PNP outputs 174 5 3 Wiring Examples F3SG RE Series 175 5 3 1 Short Mode 175 5 3 2 Long Mode 176 5 3 3 Standalone F3SG RE with Y Joint Plug Socket Connector using PNP outputs 177 5 4 Connectable Safety Control Units 178 Chapter6 Checklists 179 CO G OE SS aa 6 1 Pre Operation Checklists 180 6 1 1 Checklists 180 6 1 1 1 Installation Condition Check 180 6 1 1 2 Wiring Check Before Power Is Turned ON 180 6 1 1 3 Operation Check While the Machine Is Stopped 181 6 1 1 4 Checking that Hazardous Parts Stop While the Machine Operates 182 6 2 Maintenance Checklists 183 6 2 1 Checklists 183 6 2 1 1 Inspection at Startup and When Changing Operators 183 6 2 1 2 Checking
50. A 1 A l f 1 000000000000000 ZHE oo0o00000000000 e Upper Lower Upper Lower Fig 4 Fig 5 All beams are warning zone f 2 e o o o o f oDe dp ooo amp H IBI Upper Fig 7 jo o o Detection Zone Warning Zone Detection Zone Oo 2 3 f i 1 o o Channel 2 o o oo ojo o fe ooo EHE All beams are 4 o secondary sensor detection zone o Upper Lower o o Fig 8 o All beams are warning zone o f 2 op 000000000000000 Upper Channel 1 Lower primary sensor Fig 6 When a warning zone is configured you must attach labels that indicate a border between normal detection zone and warning zone lt F3SG RA front surface Warning Normal beam beam O p i Warning Zone Label F3SG RA side surface I eee I MEET l Attach the Warning Zone Label l to the side surface of the F3SG RA I I I Warning Detection Zone Zone The Blanking indicator of the F3SG RA is illuminated when the Warning Zone is enabled Refer to 2 1 Combination of Functions for more information on the use in conjunction with other functions DJ F3SG R 88 User s Manual 2 17 2 Factory Default Setting The factory default setting is Warning Zone Disable 2 17 3 Setting with DIP Switch System Operation and Functions The user
51. All Zone Partial Zone Disabled Bunnw C 9deu Unblocked Beam state Blocked ON Zone Measurement OFF Tdyn 3 s 2 12 5 Factory Default Setting In the factory default setting the muting mode is set to Standard Muting Mode and the dynamic muting to Disable 2 12 6 Setting with DIP Switch If the pre reset function is enabled by the DIP Switch the muting function is disabled Otherwise the muting function is always being enabled UA Refer to Chapter 3 Setting with DIP Switch for more information on setting this function by the DIP Switch 2 12 7 Setting with Configuration Tool Z N WARNING Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before D managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool Function Factory Default Setting Available Parameters Muting function Enable Enable Disable Muting mode Standard muting mode Standard muting mode Exit only muting mode Position detection muting mode Statistics data recording Enable Enable Disable M ZA Refer to 2 24 6 Muting Statistics Information for more information F3SG R 68 User s Manual Standard Muting Mode System Operation and Functions Functio
52. Beam state l Blocked l l l l ON I l OSSD l l OFF lt Reference Preventing light interference of muting sensor gt When a photoelectric sensor is used as a muting sensor light interference may cause a muting error of F3SG RA The cause and measures for light interference are shown as follows Reflected light Direct light Light from other F3SG RA A1 B1rsse A B2 A2 A1 BirsseRA B2 A2 A1 Birsse RA B2 A2 1 Interference between muting sensors Use sensors with mutual interference prevention such as retro reflective E3Z RLILI series Use laser type sensors such as laser type E3Z LRLI series Take distance from a sensor causing the interference Displace beams for each other to prevent interference change installation height or place them crosswise Install a physical barrier Attach interference prevention filter provided for E3Z series as accessories Attach a slit to reduce light intensity provided for E3Z series as accessories Lower the sensitivity Reduce a distance between a workpiece and a muting sensor to prevent reflected light from a workpiece E F3SG R User s Manual 55 System Operation and Functions 2 Interference to a muting sensor from F3SG RA Take distance D from a sensor causing the interference Displace beams for each other to prevent interference change installation height or place them crosswise Install a ph
53. F3SG RE Power Cable CN Functional earth terminal M3 Connect the earth cables to these screws Do not loosen these screws Do not loosen these screws Select either of the terminals according to your environment V The F3SG R operates properly without functional earth connection in a general industrial environment If the F3SG R fails due to electrical noise connecting the F3SG R to the functional earth may work to prevent the noise It is ee recommended the functional earth terminal of the F3SG R be connected to functional earth cables Connection with protective earth cables may cause the F3SG R to fail due to a noise level of the environment Chapter5 Input Output Circuit and Applications 5 1 Input Output Circuit 157 5 1 1 Entire Circuit Diagram 157 5 1 1 1 F3SG RA Series 157 5 1 1 2 F3SG RE Series 159 5 1 2 Input Circuit Diagram by Function 161 SE A S UE DIE DLL MN N gt 5 1 2 1 F3SG RA Series 161 c IMG MECK C Z 5 1 2 2 F3SG RE Series 161 n 5 2 Wiring Examples F3SG RA Series 162 i c 5 2 1 Standalone F3SG RA using PNP Outputs 162 6 c 5 2 2 Standalone F3SG RA using NPN Outputs 163 g 5 2 3 Standard Muting Mode Exit Only Muting Mode using PNP Q Outputs 164 g 5 2 4 Standard Muting Mode Exit Only Muting Mode using NPN s Outputs 165 2 M M
54. Pollution Degree IEC 60664 1 Pollution Degree 3 Ie z Connections pe Type of M12 connectors 5 pin emitter and 8 pin receiver M12 connectors 4 pin IP67 rated when mated e Connection 567 rated when mated Cables prewired to the sensors Cables prewired to the sensors a dd of Emitter 5 Receiver 8 Emitter 4 Receiver 4 amp Power cable Cable 03m n Length o 8 perce Emm Minimum 8 Bending R5 mm Radius 9 Type of M12 connectors 5 pin emitter and 8 pin receiver d Connection b67 rated when mated red Emitter 5 Receiver 8 Cascading cable pen 0 2m Diameter mn Minimum Bending R5 mm Radius Type of M12 connectors 5 pin emitter and 8 pin receiver Use the XS50 D420 series cables Connection b67 rated when mated miber of Emitter 5 Receiver 8 Extension cable Single ended Gable Refer to 4 5 3 1 Single Ended Cable and cable Length 4 5 3 2 Double Ended Cable for cable Double ended lengths and twisted pair wires cable Dads 6 6 mm Minimum Bending R36 mm Radius Extension of Power Cable 100 m max Material Housing Aluminum Cap PBT Material Front window PMMA Cable Oil resistant PVC Mounting Bracket ZDC2 FE plate SUS Weight packaged UA Refer to 1 6 List of Models Included Accessories Safety Precautions Quick Installation Manual Standard Fixed Bracket 1 Troubleshooting Guide Sticker Warning Zone La
55. R Internal or communication error due to noise F3SG R User s Manual The internal circuitry may be defective due to noise Check the noise level in the environment Communication error may have occurred due to noise Check the noise level in the environment Appendix 7 1 2 Warning 7 1 2 1 Description If an error is detected that prevents the F3SG R to continue normal operation the STB or SEQ indicator blinks to notify warning information according to the error The F3SG R continues normal operation When the cause of the error is solved the F3SG R automatically recovers from the warning status 7 1 2 2 Troubleshooting Identify an error according to the combination of the indicators when the error occurs See the following troubleshooting tables to take measures B Blink g OFF Indicator status at warning Receiver Combination of Indicators and Error Description LOCKOUT E Warning Description STB Malfunction due to ambient light or vibration i SEQ gt Muting sequence error or Interlock sequence error 1 There are several illumination patterns to identify a faulty sequcence Indicator status at warning Emitter gt None Description Cause and measures Malfunction due to ambient light or An instantaneous beam misalignment may have occurred due to vibration or ambient light vibration Check the installation condition Take necessary measures against mut
56. R operates as intended Make sure to stop the machine until the test is complete Unintended settings may cause a person to go undetected resulting in serious injury or death F3SG RA Series X F3SG RE Series F3SG RA series has DIP Switches to configure functions To set DIP Switches turn the power of the F3SG RA off and open the cover as shown below When the setting the DIP Switch is complete close the cover and turn the power of the F3SG RA on Cascaded sensors is operated based on the DIP Switches setting of the primary sensor The DIP Switch setting of a secondary sensor does not affect the operation DIP Switch Receiver Emitter Cover is closed MO Factory Default Setting Screw M2 5 Push Switch Communication Port S 3 When attaching the cover tightly fasten the screws M2 5 recommended torque 0 35N m Failure to do so may cause the cover to come loose leading to deterioration of the protective functions CHECK For F3SG RA series the following functional settings are available by DIP Switches and Push Switch Receiver Position Function Emitter Position Function 1 Scan Code 1 Scan C
57. The user can make changes to the settings by the Configuration Tool Function Factory Default Setting Available Parameters Load switching frequency threhshold 100 000 times in 1 time increment 100 000 to 4 000 000 times in 1 time increments 2 24 6 Muting Statistics Information Calculates parameter data required for the muting system statistically based on the actual measurement Man hour required for muting system construction can be reduced by using parameters acquired from the statistical calculation F3SG R User s Manual System Operation and Functions 2 25 Operating Status Monitoring F3SG RA Series X F3SG RE Series 2 25 1 Overview l O information and the state of F3SG RA can be read out This function is only for F3SG RA Configuration Tool ET Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK UA Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool 2 25 2 Readout Information The user can view the following information related to a receiver Bunoyuow snes Burnededo g 9dey9 The information is displayed in a block in case of a cascade connection Information Name Description RESET input Linked to Reset External Device Monitori
58. and locations according to the dimensions The other brackets than described above may not meet the specified ratings and performance CHECK The angle adjustment range of the Standard Adjustable Brackets is 15 F3SG R User s Manual When you use the sensor in a situation where the sensor is under a load increase the number of the brackets used Wiring Installation B F3SG RE Series 8 8 48 6 35 35 S e T m p M 2 M5borM6 a To ro TT sei E E B 8 8 Standard Adjustable i NT 1 T Bracket F39 LGA EE EE xs L 58 ie EE BE HE u D L Ke o o za H l a lt 0 O hk La Standard Adjustable EIE A Bracket ala F39 LGA i za ex c _ a 8 o A9 i S RI Li Y S 7 aR a x W 2M5orM6 Q 9 2 E E D Q Q 42 35 2 2 a O S Se A LO oO F N O lt Screw M5 or M6 gt HE mug Unit mm F3SG LIRELILILILILI30 Series F3SG LIRELILILILILI14 Series Dimension A C1 Dimension A C2 30 Dimension C1 4 digit number of the type name Dimension C2 4 digit number of the type name Protective height Protective height Dimension D C1 50 Dimension
59. available features sjueuoduio wa sks J e1deu5 F3SG R User s Manual Overview and Specifications 1 3 List of Features 1 3 1 Model Overview The F3SG R safety light curtain family has two types F3SG RA and F3SG RE B F3SG RA Series The model name is represented as F3SG LIRALILILILI LILI The F3SG RA series is an advance model allowing you to configure the safety light curtain to fit your application Refer to the List of Features below for available features B F3SG RE Series The model name is represented as F3SG OREOOOOOOD The F3SG RE series is a limited function model easy to use with simple wiring emitter 4 wire receiver 4 wire Refer to the List of Features below for available features 1 3 2 List of Feature The F3SG R safety light curtain family has the following features For the F3SG RA some of the features are available or configurable by the DIP Switch on the body of the safety light curtain or the Configuration Tool via a PC SoJnjeo J Jo 3st e1deu5 V Setting with DIP Switch and Configuration Tool is not available for the F3SG RE Q CHECK F3SG RA Series Reale Snine by nun Factory default setting pies page DIP Switch Tool PNP NPN Selection X PNP output p 26 External Test X 24 V Active p 29 Interlock X X Auto Reset Mode p 32 Pre Reset X X Disabled p 37 EDM External Device Monitoring X X Disabled p 37 Auxiliary Output X Muting Overr
60. cannot make any changes to this function by the DIP Switch 2 17 4 Setting with Configuration Tool Make sure the Responsible Person conduct a thorough risk assessment analysis before Some settings of functions configurable with the Configuration Tool may increase risks o managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool Function Factory Default Setting Available Parameters Warning zone Disable Disable Enable from upper Enable from lower Number of beams 0 0 to all beams If you want to output the light unblocked blocked states of the warning zone configure the output operation mode of the auxiliary output or Lamp as warning zone information a Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK UA Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual euoz BuiuieM Zaideuo 89 suonipuo Koueoef py euoz Bunjes C9 deu 90 System Operation and Functions 2 18 Setting Zone Adjacency Conditions If any two functions of muting fixed blanking or warning zone functions of the F3SG RA are used at the same time the setti
61. credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not b
62. distributor Product Quantity F3SG LIRALILILILILILILI main unit Emitter x 1 Receiver x 1 pepniour s yeym FRCL Cc Standard Fixed Bracket The number of brackets included depends on protective height of the F3SG R Less than 1 280 mm 2 sets 1 280 mm or longer and up to 2 270 mm 3 sets 2 350 mm or longer and up to 2 510 mm 4 sets Warning Zone Label F3SG RA series 1 F3SG RE series Not included Troubleshooting Guide Sticker 1 Safety Precautions 4 Quick Installation Manual 1 F3SG R 2 User s Manual 1 2 System Components Overview and Specifications This section describes the system components and part names of the F3SG R system E F3SG RA Series Emitter DIP Switch Emitter l 3 c Beam center line mark Receiver Push Switch Power Cable Black Communication Port E F3SG RE Series Emitter Beam center line mark REN Indicator Receiver g Power Cable ae Black Extension cable F3SG R User s Manual sjueuoduio waj sks j e1deu5 Overview and Specifications 1 2 1 Basic Components Component Model name Description Emitter receiver F3SG LIRALILILILI LILI L Select a model name based on the required protective height and ESPE type The model name can be understood as follows F3SG ORA r r
63. enabled the reset input is turned ON PNP Connected to Vs 3 V Vs NPN Connected to 0 V 3 V When the external device monitoring function is disabled the reset input is turned OFF 5 Override state can be also released when the F3SG RA enters the Lockout state e z CHECK B Timing chart ina i ON Muting input A diua OFF Muting input B ON OFF Reset input ON OFF Override state Enabled Disabled Unblocked Beam state Blocked OSSD ON OFF F3SG R User s Manual T 9piJJ9AQ c 9 deu 72 System Operation and Functions B Factory default setting Variable Variable name Value Description T2 Override time limit 600 s The duration time of the Override function The Override state is cancelled if it continues for longer than this time limit B Wiring diagram When External Device Monitoring Enabled PNP output Receiver 0 VDC Blue RESET Yellow 1 MUTE A Gray MUTE B Pink 24 VDC Power supply 0 VDC F39 JGLIA D 24 VDC Brown S1 Lockout Interlock Reset Switch or Override Switch S2 Override Cancel Switch S8 S4 Muting sensor KM1 KM2 External device feedback 1 Also used as Override input line 2 Make sure to connect an override cancel switch to the Reset line when using the override function Otherwise the override state may not be released by the override can
64. fix the Standard Fixed Bracket to the housing of the F3SG R The recommended torque to tighten the hexagon socket head cap screw M3 x 15 is 2 0 Nem Fig 3 lt Backside mounting gt lt Side mounting gt S Securely IR J tighten this I Adjust the bracket to mounting position Fig 3 Adjust the bracket to mounting position 5 l1 Tightening screws with a torque that considerably exceeds the recommended torque may cause failure e lt EA CHECK F3SG R 140 User s Manual Wiring Installation 4 Securely tighten the screws to fix the Standard Fixed Bracket to the mounting position of the wall surface Fig 4 Backside mounting Side mounting Fix the Standard Fix the Standard Fixed Bracket to the D Fixed Bracket to the wall surface with screws W wall surface with screws Fig 4 5 1 Screws to mount the brackets to the wall are not included Q CHECK 4 4 3 2 Mounting with Standard Adjustable Brackets F39 LGA 1 Loosen the Screw 1 hexagon socket head cap screw M3 x 15 and change the angle of the Adjustable Bracket 1 according to its mounting direction Fig 1 2 Loosen the Screw 2 hexagon socket head cap screw M3 x 15 Fig 1 Screw 2 hexagon socket head cap screw M3 x 15 Adjustable Bracket 2 Adjusta
65. for more information on safety distance calculations for orthogonal and parallel approaches F3SG R 86 User s Manual You can specify beams you want to configure for warning zone Fig 4 amp 5 System Operation and Functions Configuration cannot be executed for cases shown below All beams are configured as a warning zone Fig 7 A warning zone is specified without including any of end beams Fig 8 When it is configured for the F3SG RA in cascade connection to have the detection zone it is possible for the other F3SG RA s to have the warning zone for the all beams Fig 6 5 For the application as shown in Fig 6 make sure the primary sensor has the detection zone and the secondary sensor has the warning zone CHECK Operation Example Safety output ON Warning zone output OFF Fig 1 Beam state Unblocked Warning zone only Blocked Beam state Unblocked Detection zone Blocked ON t Auxiliary output rDetection Zone JL Warning Zone Safety output ON Warning zone output ON Fig 2 Safety output OFF Warning zone output OFF Fig 3 warning zone OFF ON OSSD OFF F3SG R User s Manual euoz BuiuieM Ziaideuo 87 euoz BuiuieM Ziaideuo System Operation and Functions Warning Zone Warning Zone Upper 6 beams Detection Zone Detection Zone Lower 4 beams f
66. indicator and green ON OFF indicator of the receiver are blinking The Setting state does not allow the protected machine to operate The user can change settings of the functions monitor the operating states or view maintenance information with the Configuration Tool SD Manager 2 under this state 5 3 The F3SG RE does not have the Setting state e CHECK UA Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information sojejs Buneiedo QC o9deu F3SG R User s Manual 23 uoleziuoiyouAs Jeondo QC 9deu 24 System Operation and Functions 2 3 Optical synchronization F3SG RA Series X F3SG RE Series X 2 3 1 Overview Synchronization is required between an emitter and a receiver for normal operation of F3SG R F3SG R uses a specific beam for Synchronization The beam is hereinafter called synchronization beam Depending on sensor configuration the synchronization beam is either of the followings One segment system End beams Top or Bottom beam Cascaded system End beams Top or Bottom beam of the primary sensor The F3SG RE cannot be used in cascade connection For an emitter and a receiver to synchronize at least one synchronization beam must be unblocked The synchronization process is performed when 1 The power is turned on for an emitter and a receiver 2 All beams of the primary sensor are blocked and then unblocked 3
67. injury The user can make changes to the settings by the Configuration Tool Function Factory Default Setting Available Parameters Response Time Adjustment Normal mode Normal mode Slow mode The ON to OFF response time of the Slow mode is doubled compared to the Normal mode AER Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK Wn Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual System Operation and Functions 2 21 Lamp F3SG RA Series X F3SG RE Series 2 21 1 Overview A lamp sold separately can be connected to a receiver and turned ON based on the operation of F3SG RA The lamp can indicate red orange and green colors to which three different states can be assigned When there are several illumination conditions the priority of the colors to illuminate or blink is red gt orange gt green Usage Example Indicate that F3SG RA is in muting or override Indicate that F3SG RA is under lockout Indicate that a machine is stopped safety output is in the OFF state 5 Referto the instruction sheet of the Lamp for more information S z CHECK 5 M The lamp is not intended to be used for the emitter Do not connect the lamp to the emitter
68. is working In this example where two muting sensors are used the crossover point of muting sensors A1 and B1 is in the hazardous zone This configuration prevents the muting function from being enabled by a person passing through the crossover point 2 Muting state started Hazardous zone B1 F3SG RA Reflector kS I I I I Workpiece C I I I P I A1 Reflector When muting sensors A1 and B1 are turned ON in this order the F3SG R enters the muting state In this state the safety function of F3SG RA is disabled F3SG R User s Manual 49 Bunnw C 9deu 50 System Operation and Functions 3 Muting state is maintained Hazardous zone B1 F3SG RA Reflector N I Workpiece A1 Reflector The F3SG RA is blocked but the safety function is disabled due to the muting state and safety outputs 1 and 2 are turned ON 4 The muting state is released Hazardous zone B1 F3SG RA Reflector Workpiece A1 Reflector Muting sensor A1 is turned OFF the muting state is released and the safety function of the F3SG RA is enabled Installation distance The minimum distance D1 m required for muting sensors to keep the muting state enabled is D1 L Formula 1 L m Length of a workpiece The maximum distance d1 m required for muting sensors to keep the muting state enabled is VxT1min d1 VxT1max Formula 2 V m s Approach speed of a workpiece T1m
69. l d Black OSSD 1 Receiver T l Main Circuit 1 X l l l l l Er Red AUX ji l l 0 VDC i D Blue ee cc o c c c c C c BI F3SG R 158 User s Manual 5 1 1 2 F3SG RE Series B PNP Output Input Output Circuit and Applications SSS SS SS s a l l Indicator I 3 Brown l I I Operating Range Operating Range White Select Input Select Input circuit l Emitter l i Main Circuit Black Not connected l l l l l l l l Blue l U I I L J FT eg ge ee Ey TI TANT eet gee ee a 1 Receiver White OSSD 2 Main Circuit 2 Black OSSD 1 Receiver Main Circuit 1 Load Blue OV t 0 F3SG R User s Manual yno119 3ndjno anduj e i hee 159 3n2415 3ndjnoandu ex ize 160 Input Output Circuit and Applications i NPN Output F3SG R User s Manual Indicator White Operating Range Select Input Operating Range Select Input circuit I Emitter Main Circuit o Black Not connected Receiver Main Circuit 2 Black OSSD 1 Load Receiver Main Circuit 1 Blue OV Input Output Circuit and Applications 5 1 2 Input Circuit Diagram by Function The input circuit diagrams of by function are shown below 5 1 2 1 F3SG RA Series B PNP Output
70. lines Q CHECK 4 5 4 1 Recommended Cable Round Water resistant Connector Connector Connected to Cable Socket on One Cable End XS5F D421 L180 F sold separately Unit mm L Cable length 4 40 7 Terminal No Cable color of 6 dia core sheath 9 Brown 8 B White Specification Model L m XS5F D421 C80 F 1 XS5F D421 D80 F 2 Fire retardant Robot cable XS5F D421 E80 F 3 XS5F D421 G80 F 5 XS5F D421 J80 F 10 Round Water resistant Connector Connectors Connected to Cable Socket and Plug on Cable Ends XS5W D421 L181 F sold separately Unit mm Cable Color M12 Terminal No of core 6 dia sheath Q Brown 2 5 Q White Blue Black L 40 7 Miis 44 7 L Cable length Specification Model L m XS5W D421 C81 F 1 XS5W D421 D81 F 2 Fire retardant Robot cable XS5W D421 E81 F 3 XS5W D421 G81 F 5 XS5W D421 J81 F 10 F3SG R 152 User s Manual Wiring Installation If the length of the Connector Connected to Cable Socket on One Cable End XS5F D421 L180 F is insufficient use 1 or more Connectors Connected to Cable Socket and Plug on Cable Ends XS5W D421 L181 F to extend the length as required The total cable extension length of the power cable must be 100 m max Connection example Emitter Cable is gray
71. more beams are blocked Fig 1 If the number of floating beams is configured as 4 beams the safety outputs are not turned OFF if 4 or less beams are blocked Fig 2 If the monitoring function is being enabled and the number of allowable beams is configured as 1 beam lockout occurs when an interrupting object is lost or 2 or less beams are blocked Fig 3 When an interrupting object of the size that does not turn off the safety outputs interrupts multiple locations the safety outputs are not turned OFF Fig 4 5 or more beams are blocked 4 or fewer are blocked 44 mm dia 33 mm dia gt Safety output OFF Safety output ON Fig 1 Fig 2 F3SG R User s Manual 81 Burqyuejg BuneojJj C9 deu System Operation and Functions 2 or fewer are blocked More than one zone is blocked 1 30 mm dia gt 1 30 mm dia gt I 14 mm dia max Safety output OFF Lockout Fig 3 Fig 4 B Detection Capability Detection capability for F3SG RA differs based on the number of floating beams as shown below Detection capability and the number of interrupted beams that turns off the safety output Model Number of floating beams and detection capability Blanking disabled Setting 1 Setting 2 Setting 3 Setting n F3SG LIRALILILILI 14 14 mm 24 mm 34 mm 44 mm 14 10 x n mm F3SG LIRALILILILI 30 30 mm 50 mm 70 mm 90 mm 30 20 x n mm The number of int
72. of Standard Dimension F C1 Fixed Brackets C2 Fixed Brackets 0190 to 1230 2 1000 mm max 0160 to 1200 2 1000 mm max 1310 to 2270 3 1000 mm max 1280 to 2080 3 1000 mm max 2350 to 2510 4 1000 mm max Ww 4 4 3 1 Mounting with Standard Fixed Brackets F39 LGF 5 Use the brackets of specified quantities and locations according to the dimensions The other brackets than described above may not meet the specified ratings and performance CHECK c When you use the sensor in a situation where the sensor is under a load increase the number of the brackets used F3SG R User s Manual suolsuewig pieideu 131 Wiring Installation B F3SG RE Series 35 d x x E o 2 M5orM6 o re wo Standard Fixed EX nai ms Bracket Im F39 LGF aa i5 7 E E EE ig o9 88 Oo zz gt D OF O o o u uw os 99 m aga lt 7 99 i o o A Standard Fixed e e p Bracket aa i F39 LGF al l 5g g aolo Jel L z m 3 x o ry Oo gt Yo ao 2 M5 or M6 9 2 eo eo o 4235 2 Y lll x lt Screw M5 or M6 gt Unit mm F3SG LIRELILILILILI30 Series F3SG LIRELILILILILI 14 Series Dim
73. of cable lengths between cascaded segments Example Configuring an U shaped detection zone uoIneuuo apeosey p oxdeu5 The sensor segments in a cascade connection are called as follows Secondary sensor 2 Channel 3 Secondary sensor 1 Channel 2 Primary sensor Channel 1 5 The cascaded segments operate according to the DIP Switch settings of the primary sensor The DIP Switch settings of the primary sensor do not affect the operation z CHECK F3SG R 1 26 User s Manual Wiring Installation Properly connect an emitter to another emitter and a receiver to another receiver as shown below Do not series connect an emitter and receiver Do not face different models of emitters and They will enter lockout state receivers toward each other They will enter lockout state or will be unable to detect objects Secondary Secondary Secondary Secondary Primary Secondary sensor 1 gt sensor 1 sensor 1 gt sensor 1 sensor sensor 1 Emitter gt Receiver Emitter Receiver Emitter E Receiver MM I gt p ee T R y __ Primary Primary Primary Primary Secondary sensor L3 sensor sensor f sensor sensor 1 ia Prima Emitter L5 Receiver Receiver 3 Emitter Emitter Bii ge pe gt gt E Lc Receiver o
74. of the F3SG RA is disabled Safety outputs are kept ON even if F3SG RA is blocked Time t1 s for F3SG RA to enter muting state is within the range shown below t1 T1max Equation 5 T1max s Muting input time limit value maximum 5 The value of T1ma can be changed by the Configuration Tool Q z EA CHECK F3SG R User s Manual 65 Bunny g 91deyo 66 B Timing Chart F3SG R User s Manual Muting input A Limit switch1 Muting input B Limit switch2 Muting state Auxiliary output Beam state OSSD ON OFF ON OFF Enabled Disabled Blinking OFF Unblocked Blocked ON OFF T3 0 1 s max s Les el T3 oe l 80 ms max J P tama m 4 T2 max J I Blinking at 0 5 s 1 Hz I Loa E jn e System Operation and Functions 2 12 4 Dynamic Muting The Dynamic Muting function can configure a new muting zone while the muting state is enabled based on a result measuring a workpiece height for a certain period of time This materializes safer muting function with a limited muting zone adjusted according to a workpiece height B Usage Example This function cannot be used for an application in which a workpiece height gets larger after measuring the zone as shown below Applicable Example NOT Applicable Example Application Examples Position after Zone Application Examples Position after Zone Measu
75. of the blocking object For example when the F3SG RA at Channel 1 is blocked that F3SG RA only has the Fixed Blanking setting Upper Upper Upper Upper 11th beam 10th beam Fixed Blanking zone z 5th beam 4th beam Fixed Blanking zone 4th to 11th beams Allowable beam 2 lower beams 2 upper beams 4th amp 5th beams 10th amp 11th beams uir u28e8J Aq Dunes C1eideu 11th beam 10th beam Fixed Blanking zone 5th beam 4th beam Fixed Blanking zone 4th to 11th beams Allowable beam 2 lower beams 2 upper beams 4th amp 5th beams 10th amp 11th beams T aD 13th beam 12th beam 7th beam Fixed Blanking zone 6th beam Fixed Blanking zone 6th to 13th beams Allowable beam 2 lower beams 2 upper beams 6th amp 7th beams 12th amp 13th beams Fixed Blanking Disabled B i o z v g The teach in result for Fixed Blanking and Floating Blanking cannot be saved together When the Teach in is ferformed for Floating Blanking the result of the teach in for Fixed Blanking is cleared F3SG R 1 1 2 User s Manual Setting with DIP Switch 3 3 2 Setting Floating Blanking by Teach in B Overview You can teach in the floating blanking setting by interrupting with an object to monitor by floating blanking The teach in task is performed using the Push Switch After completion of teach in check that the configuration have been properly done a B Tea
76. override cancel switch to the Reset line when using the override function Otherwise the override state maynot be released by the override cancel switch resulting in serious injury 3 Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP Switch Beam state Unblocked Blocked Test Switch S1 Muting input A Muting input B OSSD F3SG R User s Manual seues vaur oste4 seidurex3 Bum em ELO 169 seues vaur oste4 seiduiexa Bum em ELO 170 Input Output Circuit and Applications 5 2 9 Pre Resest Mode using PNP Output m o 5 2 DIP Switch settings 2 a 9 Receiver Pre Reset Mode F39 JGOA L F39 JGOA D EDM disabled PNP output gt ia z B E Emitter 3 m 2 E a 2 3 24 V Active 2 z gt g o a S o a 4 amp en 3 gt Ww aa oO ea a g 3 Bez amp 8 9 2 z al 6 o a a E o xr 9 B a oO 2 2 pl s o o s X 9 9 S o o o o 2 2 BR o we 2 z of of amp O Oo S2 7 S37 d S1P e e e e 24 VDC Power Supply e 0 VDC S1 Test Switch S2 Lockout Interlock Reset Switch Functional Earth S3 Pre Reset Switch PLC Programmable controller Used for monitoring only NOT related to safety system Safety Control
77. s and T1max 4 s PNP setting Vs 3V to Vs NPN setting O to 3V Muting state can be enabled in up to 80 ms after the condition No 2 is satisfied If the condition No 1 is satisfied but the time requirement of the condition No 2 is not a muting error occurs and the Sequence error indicator on the receiver turns ON However when there is a muting error the F3SG RA continues the normal operation with the safety function enabled A For muting error indication see 7 1 2 3 Muting Sequence Error Indication Muting error can be released by any of following conditions 1 Correct muting initial condition continues for 0 1 s or longer 2 Power cycle when the muting inputs A and B are in the OFF state The correct initial muting condition is the state where the following two conditions are satisfied Safety outputs of the F3SG RA are turned ON Muting input A and B are turned OFF F3SG R 56 User s Manual System Operation and Functions B End conditions If any of the following condition is satisfied the muting state is released When a workpiece passes a muting sensor A or B and the exit only muting delay time 4 s passes When a workpiece passes F3SG R s detection zone and the muting end wait time 1 s configurable passes The duration of the muting state exceeds the muting time limit 60 s configurable B Timing chart T3 0 1 s max Muting input A ON Muting sensor A1 OFF NEN ENNN
78. safety output to turn off by an object moving in a detection zone With this function an object with a size of 1 to 3 beams can be ignored by changing a detection capability size Unless the number of interrupted continuous beams exceeds the setting 1 to 3 beams the total number of interrupted beams has no limit The difference from the Floating Blanking is that the Reduced Resolution keeps the safety outputs ON even when an object is present discontinuously Detection capability gets larger when the reduced resolution function is used When this function is used the safety distance calculation must be based on the increased detection capability for this function Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury If detection capability may get larger and a human body may pass a detection zone to reach a hazardous source additional safety protection equipment must be installed such as a safety fence The F3SG RA must be installed configured and incorporated into a machine control System by a sufficiently trained and qualified person Unqualified person may not be able to perform these operations properly resulting in failure of human body detection and heavy injury B Detection Capability Detection capability for F3SG RA differs based on the number of floating beams as shown below Detection capability and the number of interrupted beams that turns off the safety output
79. sensor to be connected n to muting input B d2 When muting sensors A1 and B1 are turned ON in this order and the muting state is enabled In this state the safety function of F3SG RA is disabled Hazardous zone A1 B1 F3SG RA 3 Muting sensor A1 is turned OFF T LI v A1 Muting sensor to be connected to muting input A Workpiece EA B1 Muting sensor to be connected to muting input B 1 d1 lt 82 The workpiece has completely passed the muting sensor A1 and the sensor starts turning OFF For standard muting system muting is released here For exit only muting F3SG RA s safety function is disabled for the exit only muting delay time T5 Hazardous zone A1 B1 F3SG RA O ae 1 Y 4 Muting sensor B1 is turned OFF A1 Muting sensor to be connected to muting input A Workpiece ED B1 Muting sensor to be connected to muting input B ra d1 gt E d2 The workpiece has completely passed the muting sensor B1 and the sensor is turned OFF F3SG RA disables its safety function if it is within the exit only muting delay time F3SG R User s Manual 59 Bunnw C 9deu 60 System Operation and Functions 9 The workpiece passed F3SG RAs detection zone Hazardous zone A1B1 F3SG RA
80. state if this time is exceeded Auto reset mode Mode that disables Start Interlock and Restart Interlock The Safety outputs are turned ON when no object is detected in the detection zone Auxiliary output Function to give output signal according to the settings This must not be used for safety applications B Blanking zone Area in the detection zone of the F3SG RA where the Fixed Blanking or the Floating Blanking is enabled C Configuration Tool Setting tool that allows the user to make settings to the F3SG RA with a PC D Designated beam output Function to signal the state of user designated beam s to the Auxiliary output or Lamp To use the function target beam s must be designated Designated beam output information Information on the beam state of user designated beam s to be signaled to the Auxiliary output or Lamp To signal the information the Designated beam output information must be assigned to an output destination Dynamic muting Function to configure a new muting zone after muting is enabled based on a result measuring a workpiece height for a certain period of time E Effective aperture angle EAA Range of angles in which the F3SG R can operate Excess power on time information Information to be signaled to the Auxiliary output or Lamp when the power on time exceeds the power on time threshold value To signal the information the Power On Time information must
81. that Hazardous Parts Stop While the Machine Operates 184 6 2 1 3 Items to Inspect Every 6 Months or When Machine Settings Are Changed 184 Chapter7 Appendix 187 bee a 7 1 Troubleshooting 188 F3SG R XX User s Manual 7 1 1 Lockout State 189 7 1 1 1 Description 189 7 1 1 2 Troubleshooting 190 7 1 2 Warning 193 7 1 2 1 Description 193 7 1 2 2 Troubleshooting 193 7 1 2 3 Muting Sequence Error Indication 194 7 1 2 4 Interlock Sequence Error Indication 195 7 2 Optional Accessories Sold Separately 196 7 3 Glossary 202 7 4 Revision History 206 F3SG R User s Manual xxi F3SG R XXII User s Manual Chapter 1 Overview and Specifications 1 1 What is Included 1 2 System Components 1 2 1 Basic Components suoineoiioeds pue MalAJ9AQ e1deu5 1 2 2 Model Overview 1 3 List of Features 1 3 1 Model Overview 1 3 2 List of Feature 1 4 LED Indicators 1 4 1 LED Indicator Status O ODI NI DI OD OD ao AJOJN 1 5 Ratings Specifications R 1 6 List of Models A 1 6 1 List of Models Response Time Current Consumption Weight N 1 6 2 Calculation of Response Time of Cascaded Segments F3SG R User s Manual Overview and Specifications 1 1 What is Included Before use confirm that the items below are included with the product If you find that an item is missing please contact your local branch office or
82. the F3SG RA is used and make sure of full compliance with them For the muting lamp use a Lamp sold separately or a commercially available external indicator The external indicator can be connected to the auxiliary output UA For settings of the auxiliary output see 2 11 Auxiliary Output UA For settings of the optional Lamp see 2 21 Lamp LED indicator statuses of F3SG RA Receiver Top beam state indicator Blinks during muting override Bottom beam state indicator Sequence error indicator Blinks during a muting sequence error Configuration indicator If the Dynamic Muting function is enabled the indicator flashes while measuring the workpiece height If the Dynamic Muting function is enabled the indicator turns on after the new muting zone is reflected Ww For muting error indication see 7 1 2 3 Muting Sequence Error Indication Ww For dynamic muting see 2 12 4 Dynamic Muting f Ww jl For the use in conjunction with other functions see 2 1 Combination of Functions F3SG R User s Manual 45 System Operation and Functions Muting range You can specify a detection zone to be muted within the detection zone of the F3SG RA Muting Range Description Full Zone Muted State Full area of the detection zone is muted factory default This disables the full detection zone and is used typically setting Partial Zone Muted A specified area in the detection
83. time Primary sensor only Fig 3 The teach in must be performed with at least 3 beams being blocked Fig 4 When the teach in is performed for more than one Fixed Blanking zones there must be at least 3 beams between the blocking objects Fig 5 Four or more areas have been configured as fixed blanking zones for one channel Upper Upper Upper Upper Upper Fig 1 Fig 2 Teach in setting is valid Teach in setting is invalid LED Indicator Status LED Indicator Status sEQ g OFF SEQ Blink BLANK 1 ON BLANK i OFF F3SG R User s Manual 1 1 1 Setting with DIP Switch Teach in setting is valid Teach in setting is invalid LED Indicator Status LED Indicator Status CFG mi Blink CFG mi Blink 5 Restart Press and hold the reset switch for 1 s or longer or power cycle the F3SG RA to enable and activate the setting Check if the Fixed Blanking zone is properly configured E Others When the teach in is performed with the all Fixed Blanking zone being unblocked the Fixed Blanking is configured as Disabled Teach in is available under cascade connection as well In such a case use the primary sensor s Push Switch to perform teach in with the similar steps When the F3SG RA is in the cascade connection the teach in setting is performed for each channel independently This allows different F3SG RA s to have different teach in settings depending on the position or size
84. vaur oste4 seidurex3 Bum em Le Reset Switch S1 OSSD LJ F3SG R User s Manual 172 Input Output Circuit and Applications 5 2 12 Standalone F3SG RA with Y Joint Plug Socket Connector using NPN outputs DIP Switch settings 3 Receiver Manual Reset Mode EDM enabled NPN output Emitter 0 V Active F39 GCNY2 F39 JGLIB L F39 JGLIA D 0 VDC Blue MUTE B Pink OSSD 1 Black OSSD2 White 24 VDC Brown AUX Red 24 VDC Power supply 0 VDC 1 Also used as EDM input line 2 When connecting to the PLC the output mode must be changed with the Configuration Tool 3 Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP Switch S1 Lockout Interlock Reset Switch KM1 KM2 External device feedback M 3 phase motor PLC Programmable controller Used for monitoring only NOT related to safety system Unblocked r Beam state Blocked Reset Switch S1 OSSD L1 seues vaur oste4 seiduiex3 Bui em ELO F3SG R User s Manual 173 seues vaur oste4 seiduiex3 Bum em ELO 174 Input Output Circuit and Applications 5 2 13 F3SG RA with Y Joint Plug Socket Connector in Standard F3SG R User s Manual Muting Mode Exit Only Muting Mode using PNP outputs DIP Switch settings 4 Receiver Auto Re
85. 1 s or longer 1 2 Power cycle when the muting inputs A and B are in the OFF state 1 The correct initial muting condition is the state where the following two conditions are satisfied Safety outputs of the F3SG RA are turned ON Muting input A is turned OFF and Muting input B is turned ON B End conditions If any of the following conditions is satisfied the muting state is released Muting input A is in the OFF state for T3 or longer 0 1 s or longer Muting input B is in the ON state for T3 or longer 0 1 s or longer The duration of the muting state exceeds the muting time limit of T2 60 s 5 Muting state is also released when the F3SG RA enters the Lockout state e z CHECK F3SG R User s Manual System Operation and Functions B Timing chart T3 0 1 s max L Muting input A ON Limit switch1 OFF e T3 0 1 S max l gt espe Muting input B ON l Limit switch2 OFF Auxiliary output Muting state T2 80 ms max R l Enabled I Disabled c l T2 max I Blinking at 0 5 s 1 Hz Blinking i OFF ee Unblocked l l Beam state O ET Blocked I l ON l OSSD Sa aS ease OFF Variable Variable name Value Description T1max Muting input time limit value 3s Maximum time difference between muting inputs A and B maximum If the time difference between muting inputs A and B is larger than this value a mutin
86. 16 1 Overview 84 2 16 2 Factory Default Setting 84 2 16 3 Setting with DIP Switch 85 2 16 4 Setting with Configuration Tool 85 2 17 Warning Zone 86 2 17 1 Overview 86 2 17 2 Factory Default Setting 89 2 17 3 Setting with DIP Switch 89 2 17 4 Setting with Configuration Tool 89 2 18 Setting Zone Adjacency Conditions 90 2 19 Operating Range Selection 92 2 19 1 Overview 92 2 19 2 Factory Default Setting 92 2 19 3 Setting with DIP Switch 92 2 19 4 Setting by Wiring 93 2 19 5 Setting with Configuration Tool 93 2 20 Response Time Adjustment 94 2 20 1 Overview 94 2 20 2 Factory Default Setting 94 2 20 3 Setting with DIP Switch 94 2 20 4 Setting with Configuration Tool 94 2 21 Lamp 95 2 21 1 Overview 95 2 21 2 Factory Default Setting 95 2 21 3 Setting with DIP Switch 95 2 21 4 Setting with Configuration Tool 95 2 22 Designated Beam Output 98 2 22 1 Overview 98 2 22 2 Factory Default Setting 98 2 22 3 Setting with DIP Switch 98 F3SG R User s Manual xvii 2 22 4 Setting with Configuration Tool 99 2 23 Light Level Monitoring 100 2 23 1 Incident Light Level Information 100 228 1 Overview gg 2 23 2 Ambient Light Level Information 100 2 23 2 1 Overview 100 2 24 Maintenance Information 0 0 101 2 24 1 Overview 101 2 24 2 Error Log 101 2 4 3WamingLlog doa 2 2444 Power ON Time ggg 2 24 5 Load Switching Frequency 102 2
87. 3SG R User s Manual Overview and Specifications Current Response Time ms Consumption Number Protective mA Weight Model of Height m kg 2 Beare m OFF OFF Not g ON OFF 1 Synchronized synchronized Emitter Receiver ON ON F3SG 4RA0990 30 F3SG 2RA0990 30 48 990 13 65 165 50 80 4 4 F3SG 4RA1070 30 F3SG 2RA1070 30 52 1070 13 65 165 55 80 4 6 F3SG 4RA1150 30 F3SG 2RA1150 30 56 1150 13 65 165 55 85 4 8 F3SG 4RA1230 30 F3SG 2RA1230 30 60 1230 13 65 165 55 85 4 9 F3SG 4RA1310 30 F3SG 2RA1310 30 64 1310 13 65 165 60 85 5 1 F3SG 4RA1390 30 F3SG 2RA1390 30 68 1390 13 65 165 60 85 5 6 F3SG 4RA1470 30 F3SG 2RA1470 30 72 1470 13 65 165 65 85 5 8 F3SG 4RA1550 30 F3SG 2RA1550 30 76 1550 13 65 165 65 90 6 0 F3SG 4RA1630 30 F3SG 2RA1630 30 80 1630 13 65 165 70 90 6 5 F3SG 4RA1710 30 F3SG 2RA1710 30 84 1710 13 65 165 70 90 6 7 F3SG 4RA1790 30 F3SG 2RA1790 30 88 1790 13 65 165 70 90 6 9 F3SG 4RA1870 30 F3SG 2RA1870 30 92 1870 13 65 165 75 90 7 1 F3SG 4RA1950 30 F3SG 2RA1950 30 96 1950 13 65 165 75 95 7 3 F3SG 4RA2030 30 F3SG 2RA2030 30 100 2030 13 65 165 80 95 7 4 F3SG 4RA2110 30 F3SG 2RA2110 30 104 2110 13 65 165 80 95 8 0 F3SG 4RA2190 30 F3SG 2RA2190 30 108 2190 13 65 165 85 95 8 2 F3SG 4RA2270 30 F3SG 2RA2270 30 112 2270 13 65 165 85 100 8 4 F3SG 4RA2350 30 F3SG 2RA2350 30 116 2350 13 65 165 85 100 8 8 F3SG 4RA2430 30 F3S
88. 3SG R User s Manual 115 uir u28e9J Aq Dunes C1eideu 116 PES cl a F3SG R User s Manual O I m a EN T1 EL 3 Blanked Beams 4 beams Blanked Beams 5 beams Floating Blanking Disabled Blanked Beams 5 beams Chapter 4 Wiring Installation 4 1 Installation Considerations 119 4 1 1 Detection Zone and Approach 119 4 1 2 Safety Distance 120 4 1 3 Distance from Reflective Surfaces 123 4 1 4 Mutual Interference Prevention 124 4 2 Cascade Connection 126 4 2 1 Overview 126 4 2 2 Connection Procedure 128 4 3 Dimensions 129 4 3 1 Mounted with Standard Fixed Brackets F39 LGF 129 4 3 1 1 Backside Mounting 129 4 3 1 2 Side Mounting 131 4 3 1 3 Standard Fixed Bracket 133 4 3 2 Mounted with Standard Adjustable Brackets F39 LGA 134 4 3 2 1 Backside Mounting 134 4 3 2 2 Side Mounting 136 4 3 2 3 Standard Adjustable Bracket 138 4 4 Mounting 139 4 4 1 Mounting Method 139 4 4 2 Number of Brackets Required 139 4 4 3 Mounting Procedure 140 4 4 3 1 Mounting with Standard Fixed Brackets F39 LGF 140 4 4 3 2 Mounting with Standard Adjustable Brackets F39 LGA 141 4 4 4 Beam Alignment Procedure 144 4 5 Wiring 145 4 5 1 Wiring Precautions 145 4 5 2 Power Supply Unit 146 F3SG R User s Manual uonejjejsuj BuLiiM ieideu 117 118 F3SG R User s Manual 4 5 3 Cable Connections F3SG RA Series 147
89. 4 VDC 2 Black TEST 3 Blue 0 VDC 4 White Not used Female Yellow 5 Yellow Not used Internal wiring diagram F39 JGLIA D Brown 24 VDC 0 VDC Female i2 gt v E A a 2 Q 4 5 3 2 Double Ended Cable Double Ended Cable for Emitter Cable for extension F39 JGLIB L sold separately Unit mm L dia 14 9 O dia 14 9 M12 IP67 n Insulated vinyl round cable dia 6 6 5 wire 2 pair 1 Cross section of conductor 0 38 mm insulator diameter dia 1 2 mm M12 IP67 connector Double Ended Cable for Receiver Cable for extension F39 JGLIB D sold separately L Unit mm dia 14 9 dia 14 9 M12 IP67 M12 IP67 connector Insulated vinyl round cable dia 6 6 8 wire 4 pair Cross section of conductor 0 38 mm insulator diameter dia 1 2 mm F3SG R 148 User s Manual Wiring Installation Emitter cable Gray Receiver cable Black L m F39 JGR5B L F39 JGR15B D 0 5 F39 JG1B L F39 JG1B D 1 F39 JG3B L F39 JG3B D 3 F39 JG5B L F39 JG5B D 5 F39 JG7B L F39 JG7B D 7 F39 JG10B L F39 JG10B D 10 F39 JG15B L F39 JG15B D 15 F39 JG20B L F39 JG20B D 20 Internal wiring diagram F39 JGLIB L Connected to Power Cable Connected to Single Ended Cable or or Double Ended Cable Double Ended cable OQ 3 Blue 3
90. 5 F3SG R 200 User s Manual Appendix Smart Muting Actuator Appearance Model Remarks F3W MAO0100P Applicable to PNP output devices Refer to Smart Muting Actuator F3W MA0300P F3W MA Series User s Manual for details Spatter Protection Cover two pieces per set common for emitter receiver Appearance Model Remarks F39 HGALILILILI For the F3SG R of the protective height of 2 000 mm or longer use two Spatter Protection Covers of different lengths The operating range of the F3SG R attached with the Spatter Protection Cover is 1096 shorter than the rating Ajo3euedes pjos seuuosse oy jeuondo 1 amp deu5 F3SG R User s Manual 201 Aiesso 5 1e deu 202 Appendix 7 3 Glossary Term Description A Accumulated load switching frequency Total number of operations of a load to be connected to the F3SG RA from when the F3SG RA is first energized until the present time Allowable Beams Dynamic Muting Area s or beam s to be added in a Dynamic Muting zone in order to prevent an accidental interruption of the F3SG RA due to vibration Fixed Floating Blanking Beam s in a Blanking zone that are not monitored by the Blanking Monitoring function Allowable delay time The allowable amount of time difference from when the state of the Safety outputs changes until the state of an external relay changes The F3SG R enters the Lockout
91. Cli ne Omnon amp INNOVATION Safety Light Curtain F3SG LIR Series User s Manual Cat No Z352 E1 03 EDU http www ia omron com f3sg r Original instructions Introduction Thank you for purchasing the F3SG LIR Series Safety Light Curtain hereinafter referred to as the F3SG R This is the instruction Manual describing the use of F3SG R Always heed the following points when using the F3SG R Be sure to have F3SG R be handled by a Responsible Person who is well aware of and familiar with the machine to be installed The term Responsible Person used in this Instruction Manual means the person qualified authorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine It is assumed that F3SG R will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product Keep this Manual at the place where the operator can refer to whenever necessary Legislation and Standards 1 The F3SG R does not receive type approval provided by Article 44 2 of the Industrial Safety and Health Act of Japan When using the F3SG R in Japan as a safety sys
92. D C2 20 Dimension P 20 Dimension P 10 Protective height Number of Standard Dimension F Protective height Number of Standard Dimension F C1 Adjustable Brackets C2 Adjustable Brackets 0190 to 1230 2 1000 mm max 0160 to 1200 2 1000 mm max 1310 to 2270 3 1000 mm max 1280 to 2080 3 1000 mm max 2350 to 2510 4 1000 mm max 4 4 3 2 Mounting with Standard Adjustable Brackets F39 LGA 5 Use the brackets of specified quantities and locations according to the dimensions The other brackets than described above may not meet the specified ratings and performance When you use the sensor in a situation where the sensor is under a load increase the number of the brackets used The angle adjustment range of the Standard Adjustable Brackets is 15 CHECK F3SG R User s Manual 137 suolsuewig ieidey 138 4 3 2 3 Standard Adjustable Bracket F3SG R User s Manual Unit mm Material ZDC2 Fluorochemical lubricant oil 4 4 Mounting 4 4 1 Mounting Method You can mount the F3SG R with Standard Fixed Brackets and Standard Adjustable Brackets Any of these mounting methods allows the user to use the same bracket for the backside mounting and side mounting 4 4 2 Number of Brackets Required The numbers of brackets required according to the protective heights of the sensor are as follows Mounting with Standard Fixed Brackets Protective height F3SG OROOOOOO30
93. DAIl lines are not connected to commercial power source LIF3SG R s power supply connector and series connection connector must not be attached upside F3SG R 1 80 User s Manual Checklists down L1Model of emitter and receiver must be the same LIWhen 2 or more F3SG R systems are used they are in cascade connection or prevented from mutual interference with each other OOn a secondary sensor farthest from its power supply either of the following is attached End Cap Lamp sold separately ONeither connector cap or bracket must be loose LlAuxiliary output must not be used as safety output OWhen using PNP output O V line of the power supply is grounded When using NPN output 24 VDC line of the power supply is grounded LIWiring must not be bent cracked nor damaged 6 1 1 3 Operation Check While the Machine Is Stopped OThe test rod is not deformed The object resolution may vary depending on the models of the F3SG R and settings of floating blanking function or reduced resolution function Use a test rod with an appropriate diameter for inspection A test rod is not included in the F3SG R product package OThe sensor can detect a test rod wherever it is in the detection zone In other words when a test rod is inserted into the detection zone the Stable state indicator turns OFF and the ON OFF turns red When fixed blanking function is used you must ensure that all blanked zones in the detection zone are covered by a
94. ES C NO YES C YES C YES C YES C EDM YES YES YES C YES YES YES C YES Interlock YES YES YES C YES NO YES C YES 1 This combination requires that the Floating Blanking zone covers the full detection zone and that the Muting Override function also covers the full detection zone 2 When the Fixed Blanking and Floating Blanking are selected the top or bottom beam must be included in the Fixed Blanking zone as shown in the left figure below It is not allowed to set the Fixed Blanking zone not to cover the top or bottom beam as shown in the right figure below Floating blanking zone gt Floating blanking zone Fixed blanking Fixed blanking zone zone oooo0o0o0o 000000000 ooo0000000000000 F3SG R User s Manual suoljoun jo uoneuliquio2 Ziaideuo 21 System Operation and Functions 2 2 Operating States The operating condition of a F3SG R system is described in terms of states The following operating states exist for a F3SG R system 2 2 1 Machine Run State The two receiver safety outputs are in the ON state the green ON OFF indicator is illuminated The protected machine is allowed to operate Pressing and releasing the reset switch has no effect 2 2 2 Machine Stop State The two receiver safety outputs are in the OFF state the red ON OFF indicator is illuminated The protected machine is not allowed to operate 2 2 3 Interlock St
95. F3SG OROOOO00014 Number of brackets 0190 to 1230 0160 to 1200 2 1310 to 2270 1280 to 2080 2350 to 2510 4 Mounting with Standard Adjustable Brackets Protective height F3SG OROOOOOO30 F3SG OROOOO00014 Number of brackets 0190 to 1230 0160 to 1200 2 1310 to 2270 1280 to 2080 2350 to 2510 4 Wiring Installation 5 Make sure that the F3SG R is securely mounted and its cables and connectors are properly connected e CHECK 5 M The required number of brackets is the same between F3SG RA and F3SG RE series e CHECK F3SG R User s Manual BuunoN 7919249 139 Wiring Installation 4 4 3 Mounting Procedure The mounting procedure is the same between F3SG RA and F3SG RE series 4 4 3 1 Mounting with Standard Fixed Brackets F39 LGF 1 Loosen the hexagon socket head cap screws M3 x 15 Fig 1 Hexagon socket head cap screw M3 x 15 Fixed Bracket Fig 1 2 Slide the hook of the Fixed Bracket 1 in the groove of the F3SG R housing Lightly tighten the hexagon socket head cap screw M3 x 15 Fig 2 Backside mounting Side mounting Optical surface Optical surface of F3SG R Slide the hook in the groove Fixed Bracket Bununo y pieideuo Fig 2 3 Adjust the Standard Fixed Bracket to the mounting position of the wall surface Securely tighten the hexagon socket head cap screw M3 x 15 to
96. G 2RA2430 30 120 2430 13 65 165 90 100 8 9 F3SG 4RA2510 30 F3SG 2RA2510 30 124 2510 13 65 165 90 100 9 1 1 The response times are values when Scan Code is set at Code B The response times for Code A are 1 ms shorter than these values 2 The weight includes an emitter a receiver and included brackets in a product package F3SG OREOOOOO14 Current Response Time ms Consumption Model E WA Wekeni Beams mm OFF OFF Not kg ON OFF Synchronized synchronized Emitter Receiver ON ON F3SG LIRE0160L114 15 160 5 25 125 45 50 1 7 F3SG LIRE0240L114 23 240 5 25 125 55 55 1 9 F3SG LIRE0320L114 31 320 7 35 135 55 55 2 1 F3SG LIRE0400L114 39 400 7 35 135 65 60 2 6 F3SG LIRE0480L114 47 480 7 35 135 70 60 2 8 F3SG LIRE0560L114 55 560 7 35 135 80 60 3 1 F3SG LIRE0640L114 63 640 7 35 135 85 65 3 3 F3SG LIRE0720L114 71 720 9 45 145 80 65 3 8 F3SG LIRE0800L114 79 800 9 45 145 85 70 4 0 F3SG LIRE0880L114 87 880 9 45 145 90 70 4 2 F3SG LIRE0960L114 95 960 9 45 145 95 75 4 4 F3SG LIRE1040L114 103 1040 9 45 145 100 75 4 6 F3SG LIRE1120L114 111 1120 11 55 155 90 75 4 7 F3SG LIRE1200L114 119 1200 11 55 155 95 80 4 9 F3SG LIRE1280L114 127 1280 11 55 155 100 80 5 1 F3SG LIRE1360L114 135 1360 11 55 155 105 85 5 6 F3SG LIRE1440L114 143 1440 11 55 155 110 85 5 7 F3SG LIRE1520L114 151 1520 13 65 165 100 90 5 9 F3SG LIRE1600L114 159 1600 13 65 165 105 90 6 5
97. Internal error due to power supply voltage or noise 5555 9959 9 99 494 INTERNAL Indicator status at lockout Emitter gt Combination of Indicators and Error Description Error Description DIP Switch setting error mm LONG E Operating range selection setting error LOCKOUT mi f No Other sensor error I rd hy I M Cascading configuration error Blinking Once POWER 7 Internal error NES Communication error i N LOCKOUT LT a POWER nternal or Comunication AES error due to noise Blinking Twice F3SG R 1 90 User s Manual Description Appendix Cause and measures Cap error A cap may be detached Attach the cap properly Other sensor error Other sensor being cascaded caused an error Check the indicator of the sensor Blanking monitoring error An error is detected by the fixed blanking monitoring function or the floating blanking monitoring function See Chapter 2 Fixed Blanking or Floating Blanking to solve th e problem UA 2 14 Fixed Blanking Ve il 2 15 Floating Blanking Ww Cascading configuration error The cascading cable may be short circuited broken or disconnected Check that the cascading cable should be tightly connected If the cascading cable is broken replace it The number of connected sensors or beams may have exceeded the maximum value due to cascading Check the configuration External device monitori
98. LILI 14 F3SG 2RALILILILI 14 TEST 24 V Active 9 V to Vs sink current 3 mA max 0 V Active 0 to 3 V source current 3 mA max MUTE A B PNP Vs to Vs 3 V sink current 3 mA max NPN 0 to 3 V source current 3 mA max RESET PNP Vs to Vs 3 V sink current 5 mA max NPN 0 to 3 V source current 5 mA max OFF Voltage TEST 24 V Active 0 to 1 5 V 0 V Active 9 to 24V or open MUTE A B RESET PNP 0 to 1 2 Vs or open NPN 1 2 Vs to Vs or open Overview and Specifications F3SG ARALILILILI 30 F3S8G A4RELILILILILI14 F3SG A4RELILILILIEI30 F3SG 2RALILILILI 30 F3S8G 2RELILILILILI14 F3SG 2RELILILILIEI30 Operating Range Select Input Long 9 V to Vs sink current 3 mA max Short 0 to 3 V source current 3 mA max The Vs indicates a supply voltage value in your environment Overvoltage Category IEC 60664 1 Indicators UA Refer to 1 4 1 LED Indicator Status Protective Circuit Output short protection Power supply reverse polarity protection Insulation Resistance 20 MQ or higher 500 VDC megger Dielectric Strength 1 000 VAC 50 60 Hz 1 min Functional Mutual Interference Prevention Scan Code This function prevents mutual interference in up to two F3SG RA systems UA 4 1 4 Mutual Interference Prevention Cascade Connection Number of cascaded segments 3 max Total number of beams 255 max Total sum of cable
99. M5 or M6 24 85 150 max 150 max zd wy cy lt Screw M5 or M6 gt 18 Unit mm F3SG LIRALILILILI 30 Series F3SG LIRALILILILI 14 Series Dimension A C1 18 Dimension A C2 48 Dimension C1 4 digit number of the type name Dimension C2 4 digit number of the type name Protective height Protective height Dimension D C1 50 Dimension D C2 20 Dimension P 20 Dimension P 10 Protective height Number of Standard Dimension F Protective height Number of Standard Dimension F C1 Adjustable Brackets C2 Adjustable Brackets 0190 to 1230 2 1000 mm max 0160 to 1200 2 1000 mm max 1310 to 2270 3 1000 mm max 1280 to 2080 3 1000 mm max 2350 to 2510 4 1000 mm max UA 4 4 3 2 Mounting with Standard Adjustable Brackets F39 LGA 5 Use the brackets of specified quantities and locations according to the dimensions The other brackets than described e above may not meet the specified ratings and performance ED When you use the sensor in a situation where the sensor is under a load increase the number of the brackets used The angle adjustment range of the Standard Adjustable Brackets is 15 F3SG R User s Manual 134 B F3SG RE Series Standard Adjustable Bracket F39 LGA Standard Adjustable Bracket F39 LGA
100. MRON use a cable that satisfies the following specifications 1 Emitter 5 wire Receiver 8 wire 2 0 3 mm or larger conductor resistance 0 058 ohms m max 3 Mute A and Mute B lines and 24 VDC and 0 VDC lines must be used as twisted pair lines 5 Do not use cables in the same conduit as high voltage or electric power lines S zw CHECK 4 5 3 5 Reduced Wiring Connector System Reduced wiring can be achieved by using the Y Joint Plug Socket Connector F39 GCNY2 sold separately Y Joint Plug Socket Connector F39 GCNY2 sold separately 15 0 ec 17 7 45 5 xn ES CN2 Se O e BuulM praideuo CN1 500 Model L m F39 GCNY2 0 5 Internal wiring diagram 1 1 U 2 2 U o0 3 3 0 609990 4 4 069 5 s o2 6 6 Male 7 7 Female 8 8 U 1 o o 2 3 4 Female F3SG R User s Manual 151 Wiring Installation 4 5 4 Cable Connections F3SG RE Series Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger There are no dedicated cables for the F3SG RE series You can use the cables that satisfy the following requirements 1 Emitter 4 wire Receiver 4 wire4 2 0 3 mm or larger conductor resistance 0 058 ohms m max S Y Do not use cables in the same conduit as high voltage or electric power
101. OFF 1 1 i f l I ON i Q OSSD E D D OFF N B I I I l I T ON MEE d Auxiliary Output i OFF 1 og BE NO T I l 1 t E HE ON L i 3 INT LK Indicator 1 i z OFF zZ o RA JEN EH E 12 i i x T1 Push time must be T1 gt 300 ms Flash Solid T2 Pre reset limit time between Pre reset and Reset twice on must be T2 lt 8 s Factory default setting T3 Push time must be T3 gt 300 ms When Auxiliary Output is set to Pre Reset Enabled by the Configuration Tool 2 9 2 Factory Default Setting The factory default setting is Auto Reset mode enabled Start Interlock Restart Interlock and Pre Reset mode disabled 2 9 3 Setting with DIP Switch The user can select the mode from Auto Reset Manual Reset or Pre Reset by the DIP Switch When configured to Manual Reset mode the Start Interlock and Restart Interlock are enabled When configured to Pre Reset mode the function is activated with the following conditions Maximum number of times the F3SG RA is blocked after input of PRE RESET signal Infinite The F3SG RA must be blocked at least once Maximum period of time from input of PRE RESET signal to input of RESET signal 8 s 5 Make sure the Position 8 of the DIP Switch is set to DIP Switch Enabled to activate the settings by the DIP Switch e z CHECK UA Refer to Chapter 3 Setting with DIP Switch for more information on setting this function by th
102. OOEL LO B LLO L LO OLL AA OL LLL LILLLOOOULLO A 0O LLOCC LUL LLLLLL LL OODe 1 1 What is Included 2 1 2 System Components 3 1 2 1 Basic Components 4 1 2 2 Model Overview 5 1 3 List of Features 6 1 3 1 Model Overview 6 1 3 2 List of Feature 6 1 4 LED Indicators 7 1 4 1 LED Indicator Status 8 1 5 Ratings Specifications 10 1 6 List of Models 14 1 6 1 List of Models Response Time Current Consumption Weight 14 1 6 2 Calculation of Response Time of Cascaded Segments 17 Chapter2 System Operation and Functions 19 2 1 Combination of Functions 21 2 2 OperatingStates t 2 22 MachneRunState 122 2 2 2 Machine Stop State 22 2 2 3 Interlock State 22 2 2 4 Lockout State 0 22 2 2 5 Teach in Mode 22 2 2 6 Setting State 23 2 3 Optical synchronization sss 2 3 4 Overview 24 2 4 Scan Code Selection 25 2 4 1 Overview 25 2 4 2 Factory Default Setting 00 5 2 4 3 Setting with DIP Switch 25 2 4 4 Setting with Configuration Tool 25 2 5 PNP NPN Selection 26 I3 F3SG R User s Manual XV 2 5 1 Overview 26 2 5 2 Factory Default Setting 26 2 5 3 Setting with DIP Switch 26 2 5 4 Setting with Configuration Tool 26 2 6 Self Test 27 2 6 1 Overview 27 2 6 1 1 Self Test details 27 2 6 1 2 Waveform of safety outputs 28 2 7 External Test 29 2 7 1 Overview 29 2 7 2 Factory Defaul
103. Otherwise the override state may not be released by the override cancel switch resulting in serious injury eco oec F3SG R User s Manual System Operation and Functions 2 13 1 Override at Normal Operation You can enable the override function under the normal operation E Override start conditions If all of the following conditions are satisfied the override state is enabled The override state can be enabled even when there is a muting error 1 Either muting input A or B is in the ON state One or more muting sensors are turned ON by a workpiece This does not apply to Exit Only Muting mode 2 The F3SG RA is blocked and the safety outputs are in the OFF state 3 An input signal of a special sequence is entered three times to the reset input when the conditions No 1 and 2 above are satisfied The signal must be entered within a range from 0 1 s to the override input time limit T1 1 s See the timing chart below 9pIJJ9AQ c 9deu 5 The F3SG RA does not enter Override state when the sensor is in Lockout state Q z CHECK B Override end conditions When any of the following conditions is satisfied the override state is released 1 A period of 600 s configurable passes in the override state 2 All muting sensors are turned OFF 3 The F3SG RA is unblocked during exit only muting mode 4 The following signal to cancel the override state is entered When the external device monitoring function is
104. R User s Manual i2 2 o LS a X o w t 3 Z 2 Q 75 System Operation and Functions B Fixed Blanking Monitoring Function For safety reasons F3SG RA transitions to lockout state if part of a fixed blanking zone is unblocked Factory default setting When the F3SG RA is set to Blanking Zone Cancelled the fixed blanking function is cancelled if part of a fixed blanking zone is unblocked In this case power cycle enables the fixed blanking function again with the same setting as previous one Turn off the power and on again while all fixed blanking zones are interrupted Setting to Monitoring disabled disables the blanking monitoring Allowable beams configured on both ends of fixed blanking zone are not monitored B Allowable Beam Allowable beam represents a beam out of the target of fixed blanking monitoring This should be configured for a fixed blanking beam that is irregularly blocked and unblocked due to an interrupting object s oscillation If a fixed blanking zone is configured by teach in the 2 upper and 2 lower beams of the fixed blanking zone are configured as allowable beams Bupjuejg pexi4 ASI See below for an example In this case 5th 6th and 10th beams are set as allowable beams These beams is repeatedly blocked and unblocked due to an interrupting object s oscillation But because these beams are not the target of the monitoring the F3SG RA keeps the safety outputs in t
105. To signal the information the Lockout information must be assigned to an output destination Lower beam s Beams located toward the Power Cable of the F3SG R Maintenance information Function to read the maintenance information of the F3SG RA and view it on a PC screen with the Configuration Tool Manual reset mode Function to enable the Start Interlock and Restart Interlock The Safety outputs are turned ON by applying a reset signal when there is no object in the detection zone Maximum allowable muting signal interruption Maximum duration of a signal interruption allowed in Muting inputs A and B Muting Function to temporarily disable the safety function of the F3SG RA and keep the Safety outputs in the ON state even if the F3SG RA is blocked Muting end wait time Time difference from when the F3SG RA is unblocked until the Muting state is cancelled Muting input time limit value maximum Maximum time difference between Muting inputs A and B Muting input time limit value minimum Minimum time difference between Muting inputs A and B Muting key cap Connector to be attached to the end cap of an emitter or receiver to use the Muting function Muting sensor Input device such as photoelectric sensor or proximity sensor to give an input signal for notifying the start and end of the Muting function Aiesso 5 1 amp deu5 Muting sequence error An error that occur
106. ake monitor setting time 0 1 s Tr 0 008 s and d 14 mm Tbm 0 1 0 06 0 04 s Dpf 3 4 x 14 7 0 23 8 mm S 1 600 x 0 06 0 008 0 04 23 8 199 8 mm suongJepisuo uonejejsu ieidey F3SG R 122 User s Manual Wiring Installation 4 1 3 Distance from Reflective Surfaces Install the sensor system so that it is not affected by reflective surfaces Failure to do so may hinder detection resulting in serious injury Install the sensor system at distance D or further from highly reflective surfaces such as metallic walls floors ceilings or workpieces as shown below 4 1 3 1 F3SG 4RD Type 4 ESPE Reflective ceiling Reflective surface NONCONOC NON CK NO ON M NEN SOR NOR NOW OX BO SRO NSW NC WO SO SR ON RRO Emitter fo Receiver T gus f Detection zone P L s E Re Ss RR RE SOK SOR SR NC OU NONE Ne NEU NEN S Reflective floor SUOI EIBPISUOD uonejejsu pieideu Distance between an emitter anda Allowable installation distance receiver operating range L D 0 3 to less than 3 m 0 13m 3 m or more L 2 x tan5 L x 0 044 m 4 1 3 2 F3SG 2RD Type 2 ESPE Reflective ceiling Reflective surface KACSA Rn i AE RAAT ROOK RR AGES i RO ORO ORO D Emitter Receiver Emiter Y yg D rf eiis poo Detection zone L L E See eee Oe NUN eee NNUS Reflective floor Distance between an emitter anda Allowable instal
107. an described e above may not meet the specified ratings and performance 7 When you use the sensor in a situation where the sensor is under a load increase the number of the brackets used CHECK F3SG R User s Manual suolsuewig pieideu 129 Wiring Installation B F3SG RE Series suolsuewig ieidey Standard Fixed Bracket F39 LGF H Standard Fixed Bracket F39 LGF LU F3SG LIRELILILILILI30 Series Dimension A C1 35 C2 Protective height for 14 mm C1 Protective height for 30 mm x oO e Ire li Md ols uu iO o _ 9 2 k 24 85 e Ire Dimension C1 4 digit number of the type name Protective height Dimension D C1 50 Dimension P 20 paint m Dimension A 2 M5 or M6 150 max ER 2 M5 or M6 24 85 150 max F3SG OREOOOOO 14 Series C2 30 lt Screw M5 or M6 gt Unit mm Dimension C2 4 digit number of the type name Protective height Dimension D C2 20 Dimension P 10 Protective height Number of Standard Dimension F Protective height Number of Standard Dimension F
108. an imminently hazardous situation which if not avoided is likely to result in VAN DYN C Wm serious injury or may result in death Additionally there may be severe property damage Indicates a potentially hazardous situation which if not avoided will result in minor or VAN VANS TERE moderate injury or may result in serious injury or death Additionally there may be significant property damage Meanimgs of Alert Symbols S Indicates prohibited actions Indicates mandatory actions AN Indicates the risk of electric shock Alert Statements in this Manual Make sure to test the operation of the F3SG R after setting with DIP Switch to verify that the F3SG R operates as intended Make sure to stop the machine until the test is complete Qo Unintended settings may cause a person to go undetected resulting in serious injury or death For users The F3SG R must be installed configured and incorporated into a machine control system by a sufficiently trained and qualified person An unqualified person may not be able to perform these D operations properly which may cause a person to go undetected resulting in serious injury F3SG R User s Manual For machines WARN Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses full rotation clutch Otherwise the machine may not stop before a person reaches t
109. anadian Standards Association CSA Z142 Z432 Z434 e SEMI Standards SEMI S2 Japan Ministry of Health Labour and Welfare Guidelines for Comprehensive Safety Standards of Machinery Standard Bureau s Notification No 0731001 dated July 31 2007 rms and Conditions Agreement Chinese National Standards GB17120 GB27607 F3SG R ii User s Manual Terms and Conditions Agreement Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right c Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or
110. ancel Switch Controller 3 ML Muting lamp 1 Also used as Override input line 2 Make sure to connect an override cancel switch to the Reset line when using the override function Otherwise the override state may not be released by the override cancel switch resulting in serious injury 3 Refer to 5 4 Connectable Safety Control Units for more information 4 Refer to Smart Muting Actuator F3W MA Series User s Manual for more information 5 Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP seues vaur oste4 seiduiexa Buy em Le Switch Beam state Unblocked l Blocked at t H h D 1 D L L L Test Switch S1 i 1 1 i i i i i Lu LU LU MutinginputA i i 1 1 ot D D D D H iy L L roto r bog Muting input B 1 1 1 1 j 1 tot do dd EE bog OSSD n rt F3SG R 1 64 User s Manual Input Output Circuit and Applications 5 2 4 Standard Muting Mode Exit Only Muting Mode using NPN Outputs g 9 DIP Switch settings 3 E Im Receiver m e Auto Reset Mode F39 JGLIA L F39 JGOA D EDM enabled NPN output gt Emitter o 8 s 2 a l x 2 AM 3 gt a S s l g ctive m o 9 m UN a i D EE 9 8 c E lt m we al o KM1 Oo e 7 a O ti ui i x N 9 a 2 o g
111. and where it cannot be activated from within the hazardous zone Install the pre reset switch always in the hazardous zone and where it cannot be activated from outside the hazardous zone The F3SG R cannot protect a person from a projectile exiting the hazardous zone Install protective cover s or fence s When the fixed blanking or floating blanking function is used observe the following Failure to do so may cause a person to go undetected resulting in serious injury Responsible Person must verify that a test rod is detected for all detection zones except the SSS OO blanked area When the fixed blanking function is used install a protective structure to cover the whole blanked area in order to prevent personnel approach to hazardous part of the machine through the blanked area Detection capability gets larger when fixed floating blanking or reduced resolution function is used When these functions are used the safety distance calculation must be based on the increased detection capability for these functions Otherwise the machine may not stop before a person reaches to the hazardous part resulting in serious injury F3SG R VI User s Manual A warning zone must not be used for safety applications Always install your system so that a detection zone should be passed before reaching a source of danger When a warning zone is configured you must attach labels that indicate a border between normal detectio
112. and Type 2 ESPE EN61496 1 Type 4 and Type 2 AOPD EN 61496 2 Certificate Type 4 and Type 2 ESPE EN61496 1 Type 4 and Type 2 AOPD EN61496 2 EN 61508 1 through 4 SIL 3 for Type 4 and SIL 1 for Type 2 EN ISO 13849 1 2008 PL e Category 4 for Type 4 and PL c Category 2 for Type 2 2 UL UL Listing Type 4 and Type 2 ESPE UL61496 1 Type 4 and Type 2 AOPD UL61496 2 UL508 UL1998 CAN CSA C22 2 No 14 CAN CSA C22 2 No 0 8 3 China National Casting and Forging Machines Quality Supervision and Inspection Center Certificate GB4584 Specification of active opto electronic protective devices for presses Type 4 F3SG R User s Manual 6 Other Standards The F3SG R is designed according to the standards listed below To make sure that the final system complies with the following standards and regulations you are asked to design and use it in accordance with all other related standards laws and regulations If you have any questions consult with specialized organizations such as the body responsible for prescribing and or enforcing machinery safety regulations in the location where the equipment is to be used European Standards EN415 4 EN691 1 EN692 EN693 IEC TS 62046 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 212 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 217 American National Standards ANSI B11 1 to B11 19 American National Standards ANSI RIA R15 06 e C
113. ange Selection 92 2 20 Response Time Adjustment 94 2 21 Lamp 95 F3SG R User s Manual suonounJ pue uonejodo uoejs S C o9deu 19 qe xeu 2 22 Designated Beam Output 98 2 23 Light Level Monitoring 100 2 24 Maintenance Information 101 2 25 Operating Status Monitoring 103 2 26 Setting Recovery 104 F3SG R 20 User s Manual System Operation and Functions 2 1 Combination of Functions Possible combinations of the F3SG R functions are shown in the table below The combinations in the table are available under certain conditions The other functions can be combined without any limitations 5 The functions listed in the table below are not available for the F3SG RE e CHECK we Refer to 2 18 Setting Zone Adjacency Conditions for further information wf The DIP Switch must be set so as to allow the F3SG R to be configurable by the Configuration Tool Refer to Chapter 3 Setting with DIP Switch for more information YES Combination available YES C Combination available by setting with Configuration Tool NO Combination unavailable Blenkng Blanking Recotston Overige PERE Zone EDM Interlock Fixed Blanking YES C 2 NO YES NO YES C YES YES Floating Blanking YES C NO YES NO YES C YES YES Reduced Resolution NO NO NO YES C NO YES C YES C Muting Override YES YES NO NO YES C YES YES Pre Reset NO NO YES C NO YES C YES NO Warning Zone YES C Y
114. ate The two receiver safety outputs are in the OFF state yellow Interlock indicator is illuminated The Interlock state does not allow the protected machine to operate until the detection zone is clear of obstructions and the reset switch is pressed and released sojejs Buneioedo cC o9deu 5 1 The F3SG RE does not have the Interlock state e CHECK UA Refer to 2 9 Interlock for more information 2 2 4 Lockout State The two receiver safety outputs are in the OFF state the red Lockout indicator is blinking and another indicator is blinking showing an error The Lockout state does not allow the protected machine to operate The primary difference between Lockout and Interlock states is that the F3SG R system will remain in the Lockout state until the cause of the error is corrected regardless of power cycling or an external reset switch press and release 2 2 5 Teach in Mode The two receiver safety outputs are in the OFF state the green Blanking indicator and the green Configuration indicator are blinking 5 The F3SG RE does not have the Teach in mode Q CHECK UA Refer to 3 3 Setting by Teach in for more information F3SG R 22 User s Manual System Operation and Functions 2 2 6 Setting State The two receiver safety outputs are in the OFF state the green Power indicator of the emitter is blinking The blue Top beam state indicator green Configuration indicator red Lockout indicator green Stable state
115. ate the settings by the Configuration Tool CHECK Z Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual Chapter 3 Setting with DIP Switch 3 1 List of Features Configurable by DIP Switch 106 3 2 DIP Switch 107 3 2 1 DIP Switch on Receiver 108 3 2 2 DIP Switch on Emitter 109 3 2 3 Push Switch 109 3 3 Setting by Teach in 110 3 3 1 Setting Fixed Blanking by Teach in 110 3 3 2 Setting Floating Blanking by Teach in 113 F3SG R User s Manual UMS did uim Bunjes uisi The 105 Setting with DIP Switch 3 1 List of Features Configurable by DIP Switch For the F3SG RA the following functions are configurable by the DIP Switch Feature page Scan Code Selection p 25 PNP NPN Selection p 26 External Test p 29 Interlock p 32 External Device Monitoring EDM p 37 Fixed Blanking p 75 Floating Blanking p 79 O Operating Range Selection p 92 S pe VV The F3SG RE does not have DIP Switch a P e C lt r CHECK 7 et o h qn o et c o o Q o 23 zh Q c Fa o Z o ion lt U o et o 5 F3SG R 1 06 User s Manual Setting with DIP Switch 3 2 DIP Switch Make sure to test the operation of the F3SG R after setting with DIP Switch to verify that the F3SG
116. be assigned to an output destination Exit only muting delay time Time difference from when the signal of Muting input A or B is turned OFF until the Muting state is cancelled Exit only muting mode Muting mode to be used for such an application where objects move from the inside to the outside of the hazardous zone External device monitoring function EDM Function to monitor the operation of an N C contacts of external relays or contactors that control the hazardous zone of a machine for any malfunctions such as welding External test Function that stops emission at a specified time to check that the Safety outputs are being properly turned OFF F Fixed blanking Function to disable part of the detection zone of the F3SG RA and keep the Safety outputs in the ON state even if an object blocks the disabled detection zone Fixed blanking monitoring function Function to bring the F3SG RA in the Lockout state when part of the Fixed Blanking zone is blocked Floating blanking Function to disable a specified number of beams in the detection zone of the F3SG RA and keep the Safety outputs in the ON state even if an object smaller than the dimension of the specified number of beams blocks the F3SG RA Floating blanking monitoring function Function to bring the F3SG RA in the Lockout state if the number of blocked beams is smaller than specified Interlock Information to be signaled to
117. be used for troubleshooting Muting sequence error Interlock sequence error Interference vibration information 2 24 4 Power ON Time The user can view the power on time of F3SG RA The power on time can be used to better understand when to schedule of F3SG RA It is possible to give an output signal to the auxiliary output or indicate with Lamp sold separately when the power on time threshold is exceeded The excess power on time information must be assigned to the output operation mode of the auxiliary output or Lamp UA 2 11 Auxiliary Output UA 2 21 Lamp F3SG R User s Manual 1 01 uoneunojJu eoueugjure u g 9deyo 102 System Operation and Functions The user can make changes to the settings by the Configuration Tool Function Factory Default Setting Available Parameters Power on time threshold 30 000 h 30 000 to 1 000 000 h in 1 h increments 2 24 5 Load Switching Frequency The user can view the number of operations of the load connected to F3SG RA The number of load operations can be used to understand the switching frequency of relays and contactors connected to F3SG RA It is possible to give an output signal to the auxiliary output or indicate with Lamp when the number of operations exceeds the switching frequency threshold The excess load switching frequency information must be assigned to the output operation mode of the auxiliary output or Lamp 2 11 Auxiliary Output SB 2 21 Lamp
118. bel 2 1 The quantity of Standard Fixed Brackets included varies depending on the protective height F3SG ORADOOD 14 F3SG OREOOO0014 Protective height of 0160 to 1200 2 sets Protective height of 1280 to 2080 3 sets F3SG ORADOOO 30 F3SG OREOOOO0030 Protective height of 0190 to 1230 2 sets Protective height of 1310 to 2270 3 sets Protective height of 2350 to 2510 4 sets 2 Included in the F3SG RA series F3SG R 12 User s Manual Conformity F3SG ARALILILILI 14 F3SG 2RALILILILI 14 F3SG ARALILILILI 30 FSSG 4RELILILILIEI14 F3SG 4REOOOO030 F3SG 2RALILILILI 30 F3SG 2RELILILILIEI14 F3SG 2RELILILIEIEI30 Overview and Specifications Conforming standards Wn Refer to Legislation and Standards Performance Level Type 4 PL e Category 4 EN ISO 13849 1 2008 PL Safety category Type 2 PL c Category 2 EN ISO 13849 1 2008 PFHd lt 9 9 x 108 IEC 61508 Proof test interval Tu Every 20 years IEC 61508 SFF 99 IEC 61508 HFT 1 IEC 61508 Classification Type B IEC 61508 2 F3SG R User s Manual suoleoyioeds sburjey taideu 13 siapo Jo 15r FREGI 14 Overview and Specifications 1 6 List of Models 1 6 1 List of Models Response Time Current Consumption Weight F3SG ARALILILILI 14 F3SG 2RALILILILI 14
119. ble Bracket 1 Screw 1 hexagon socket head cap screw M3 x 15 hook 2 Loosen this Adjustable Bracket 3 Fig 1 3 Slide the hooks of the Adjustable Bracket 1 and the Adjustable Bracket 2 in the grooves of the F3SG R housing Lightly tighten the Screw 2 Fig 2 lt Backside mounting gt lt Side mounting gt Optical surface Optical surface Screw 2 of F3SG R Adjustable Bec Bracket 2 Screw 1 Adjustable Bracket 1 Adjustable Adjustable Bracket 2 Adjustable Bracket 3 Bracket 1 Fig 2 F3SG R User s Manual Bununo y piaideuo 141 Bununo y pieideuo Wiring Installation 4 Adjust the Standard Adjustable Bracket to the mounting position of the wall surface Securely tighten the Screw 2 to fix the Standard Adjustable Bracket to the housing of the F3SG R The recommended torque to tighten the Screw 2 is 2 0 Nem Fig 3 lt Backside mounting gt Securely tighten this iN J Adjust the bracket to mounting position Fig 3 e CHECK Side mounting Securely tighten this Adjust the bracket to mounting position pu Tightening screws with a torque that considerably exceeds the recommended torque may cause failure 5 Securely tighten screws to fix the Standard Adjustable Bracket to the mounting position of the wall surfac
120. ce such as spring return key switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function Override time must be properly configured for its application by a sufficiently trained and qualified person Make sure to connect an override cancel switch to the Reset line when using the override function Otherwise the override state may not be released by the override cancel switch resulting in serious injury Install F3SG R so that it is not affected by reflective surfaces Failure to do so may hinder detection resulting in serious injury For an installation distance from reflective surfaces see 4 1 3 Distance from Reflective Surfaces When using more than 1 set of F3SG R in adjacent areas the emitter of one F3SG R may interfere with the receiver of the other causing the safety functions to stop working properly Install and configure them so that mutual interference does not occur ecoco occc0oocococococoo099o0o F3SG R User s Manual Vil Make sure that foreign material such as water oil or dust does not enter the F3SG R or the connector while the cap or the cover of the DIP Switch is removed To change the response time calculate the safety distance based on the setting Otherwise the machine may not stop before a person reaches the hazardous part resultin
121. cel switch resulting in serious injury F3SG R User s Manual NPN output Receiver F39 JGLIA D 24 VDC Brown MUTE A Gray RESET Yellow 1 MUTE B Pink 0 VDC Blue 24 VDC Power supply 0 VDC System Operation and Functions When Position Detection Muting and External Device Monitoring Disabled PNP output NPN output Receiver Receiver F39 JGLIA D F39 JGLIA D Ie 2 o E F E e 8 z B 8 g a z 9 j 2 S 9 j Q a duy ul 2 o fl wl m 8 E a o L e gt Ci o Lr gt Ww 2 2 gt w 2 2 a o X z z A o z z A 24 VDC env Power supply Power supply 0 VDC 0 VDC S1 Lockout Interlock Reset Switch Override Switch or Override Cancel Switch S2 S3 Muting sensor 1 Also used as Override input line 2 13 2 Override upon Startup You can enable the override state by entering a special sequence when the power is turned on This function is dedicated to exit only muting mode s Under the standard muting mode or the position detection muting mode a workpiece can be ejected using the override function under the normal operation as any of muting inputs always turns on even if the power is restarted while muting CHECK failed E Override start conditions When all of the following conditions are satisfied the override state is enabled The override state can b
122. ch In Steps Perform the teach in setting of floating blanking based on the following steps 1 Beam Adjustment 2 DIP Switch Setting 3 Transition to Teach in Mode 4 Result Check Process 5 Restart ui y9e 1 Aq Dunes C1eideu5 1 Beam Adjustment Adjust the beams of the emitter and receiver for synchronization For detailed beam adjustment steps see 4 4 4 Beam Alignment Procedure 5 Misalignment during teach in may result in an unintended setting or a failure of teach in e CHECK 2 DIP Switch Setting When the power of the F3SG RA is turned OFF set the Blanking setting Position 5 and 6 of the DIP Switch as Floating Blanking Enabled and the DIP Switch Configuration Tool Selection setting Position 8 as DIP Switch Enabled And then turn the power of the F3SG RA on Block the target Floating Blanking zone by an object Do not remove the object until the Step 4 is complete 5 The object must be no smaller than the object resolution S CHECK UY Rfer to 3 2 1 DIP Switch on Receiver for more information F3SG R User s Manual 1 1 3 Setting with DIP Switch 3 Transition to Teach in Mode Press and hold the Push Switch for 3 s or longer to make the F3SG RA transition to Teach in Mode Upon transition the scan is started for the blocked location Move the blocking object in parallel with the F3SG RA The object of the size of at least 3 beams must be moved Failure to do so wi
123. chine may not stop before a person reaches the hazardous part resulting in serious injury Responsible Person must ensure that a test rod should be detected in all zones where it should be detected after setting the fixed blanking function Failure to do so may result in serious injury If allowable beams are designated for fixed blanking detection capability gets larger near an aD F3SG RA Series F3SG RE Series 2 14 1 Overview E Fixed Blanking Function This function disables a part of F3SG RA detection zone The safety output stays in the ON state even if an object exists in the disabled zone One zone consists of continuous beams for the fixed blanking setting and the number of zones can be configured up to three zones from fixed blanking zone 1 to 3 Note that you cannot configure fixed blanking for all beams In addition fixed blanking cannot be configured for both beams of the ends synchronization beams of the primary sensor at the same time B Fixed Blanking Zone Setting A zone for fixed blanking zone must be configured It is possible to perform teaching and set the designated beams manually with the interrupting object placed in the appropriate position In this example shown below the 5th and 10th beams are set as bottom and top beams respectively TEES For details of the teach in setting see 3 3 1 Setting Fixed Blanking by Teach in Upper Upper 10th beam Fixed blanking zone 5th beam Lower Lower F3SG
124. cifications F39 JGR5B L 0 5m M12 connector 5 pin on both ends F39 JG1B L 1m F39 JG3B L 3m F39 JG5B L 5m Q F39 JG7B L 7m 5 F39 JG10B L 10m E D F39 JG15B L 15m N F39 JG20B L 20 m i pan S Double Ended Cable for receiver Appearance Model Cable length Specifications S F39 JGR5B D 0 5m M12 connector 8 pin on both ends o F39 JG1B D 1m S F39 JG3B D 3m a F39 JG5B D 5m o F39 JG7B D 7m F F39 JG10B D 10m F39 JG15B D 15m S F39 JG20B D 20 m D F3SG R 1 96 User s Manual Appendix Cascading Cable two cables per set for emitter and receiver Appearance Model Cable length Specifications F39 JGR2W 0 2m Emitter cable Cap 5 pin M12 connector 5 pin Receiver cable Cap 8 pin M12 connector 8 pin Round Water resistant Connector Connector Connected to Cable Socket on One Cable End Appearance Model Cable length Specifications XS5F D421 C80 F 1m M12 connector 4 pin 4 wires XS5F D421 D80 F 2m XS5F D421 E80 F 3m XS5F D421 G80 F 5m XS5F D421 J80 F 10m Round Water resistant Connector Connectors Connected to Cable Socket and Plug on Cable Ends Appearance Model Cable length Specifications XS5W D421 C81 F 1m M12 connector 4 pin on both ends XS5W D421 D81 F 2m XS5W D421 E81 F 3m XS5W D421 G81 F 5m XS5W D421 J81 F 10m Y Joint Plug Socket Connector Appearance Model Cable length Remar
125. cked I Blocked i i I I I l ON i i OSSD OOo i dE OFF F3SG R User s Manual 51 System Operation and Functions B installation example 2 of standard muting mode Using four muting sensors This installation example uses four through beam type photoelectric sensors as muting sensors The use of four muting sensors is useful when the length of the workpieces is constant or longer and the entrance and exit have enough space Muting can be performed from both directions in the arrangement as shown below 1 Before a workpiece passes through O D E D Hazardous zone N z A1 F3SG RA A2 c et Q Workpiece V twi Workpiece ic B1 B2 al t D3 d2 Maximum distances required for the muting sensor to keep the muting function enabled D3 Minimum distance required for the muting sensor to keep the muting function enabled All muting sensors are turned OFF and the safety function of the F3SG RA is working 2 The muting sensor is blocked and the safety function of the F3SG RA is disabled Hazardous zone A1 F3SG RA A2 p 4 Workpiece ka m m m m e a a a B B2 When muting sensors A1 and B1 are turned ON in this order the muting state is enabled In this state the safety function of F3SG RA is di
126. curtain with the size of workpieces taken into account Using four muting sensors ae Muting may have been released with muting input A and B remained ON after a workpiece passed through the light curtain Check that the workpiece still remains Check that the speed of the workpiece is too slow E Blinking Six times The next muting sequence may have started after muting was released but before the initial muting condition was established H Blinking Seven times Check that if a next workpiece has not entered before the current workpiece passes through oN the light curtain eCheck that if the interval between workpieces are too narrow F3SG R 194 User s Manual Appendix 7 1 2 4 Interlock Sequence Error Indication The following table is applied only when the pre reset function is being enabled Sequence error indicator Blinking Once Cause and measures The reset or pre reset switch may have been pressed before the light curtain receives light Check the reset input and pre reset input wiring The light curtain may have been interrupted or the pre reset switch may have been pressed before the pre reset switch is pressed Check the light curtain status and pre reset input wiring Blinking Twice After the pre reset switch was pressed the pre reset or reset switch may have been pressed before the light curtain is interrupted Check the installation environment of the light curtain Bli
127. de the LONG indicator turns on 2 19 2 Factory Default Setting B F3SG RA Series In the factory default setting the Operating Range Selection is configured as Short Mode The operating range for the short mode setting is from 0 3 to 7 m for 30 mm detection capability and from 0 3 m to 3 m for 14 mm detection capability B F3SG RE Series The factory default setting is only for the F3SG RA For the F3SG RE the operating range selection is possible by wiring 2 19 3 Setting with DIP Switch For the F3SG RA the user can select the mode of Operating Range Selection by the DIP Switch Un Refer to Chapter 3 Setting with DIP Switch for more information on setting this function by the DIP Switch F3SG R 92 User s Manual System Operation and Functions 2 19 4 Setting by Wiring For the F3SG RE the user can select the mode of Operating Range Selection by wiring lt Basic wiring diagram Short Mode Long Mode D D Ww Ww Q D F39 JGOA L F39 JGOA L E e i i o E E B E 8 S o S o D al B al amp a 5 S B 9 o ae a e 8 al e 8 2 gt ge 2 as x 5 o os A o os A 2 ae o 24 VDC 24 VDC e o Power supply Power supply 2 et 0 VDC 0 VDC 5 M The F3SG RE enters the Lockout state when the Operating Range Select Input line white is open e z CHECK 2 19 5 Setting with Configura
128. e PNP NPN mode indicator Green Response time indicator Green Sequence error indicator Yellow s1oyeoipu G37 REGGIE Blanking indicator Green Configuration indicator Green Interlock indicator Yellow External device monitoring indicator Green 9 Internal error indicator Red 10 Lockout indicator Red 11 Stable state indicator Green 12 ON OFF indicator Green Red 13 Communication indicator Green 14 Bottom beam state indicator Blue 1 Top beam state indicator Blue 9 Internal error indicator Red 10 Lockout indicator Red 11 Stable state indicator Green 12 ON OFF indicator Green Red 13 Communication indicator Green 14 Bottom beam state indicator Blue F3SG R User s Manual s10ye91pul G37 REGAT Overview and Specifications 1 4 1 LED Indicator Status Shown below are indication statuses of F3SG R LED indicators when you purchased Emitter Location Name of Indicator Color eas Poe Illuminated Blinking Series Series 4 Test TEST Gis n x 7 External Test is being performed Lockout state due to DIP Long range mode is Switch setting error or 2 Operating range LONG Green X X selected Operating range selection setting error 3 Power POWER Green X X Power is ON Error due to noise 4 Lockout LOCKOUT Red x x Lockout stat dug rere in emitter Receiver Loca
129. e Fig 4 Backside mounting Fix the Standard Adjustable Bracket to the wall surface with screws to the with screws Fig 4 5 Screws to mount the brackets to the wall are not included S CHECK F3SG R 142 User s Manual lt Side mounting gt or Fix the Standard Adjustable Bracket wall surface Wiring Installation 6 Power the F3SG R on to perform beam alignment Move the emitter from side to side Fig 5 to align it to a center position where the Stable state indicator STB green of the receiver is illuminated while checking the state of the top and bottom beams with the Top beam state indicator TOP blue and Bottom beam state indicator BTM blue of the receiver Fig 6 Next move the receiver from side to side to align it to a center position where the Stable state indicator STB green of the receiver is illuminated while checking the state of the top and bottom beams with the Top beam state indicator TOP blue and Bottom beam state indicator BTM blue of the receiver lt Emitter gt lt Receiver gt 5 5 Z i LY R _ ft TOP Blue go Ho BR a Bl ul e amp L a lE alo s B 3 BIB 8 ju i c4 xe li o o o 4 p rop A
130. e DIP Switch F3SG R User s Manual 35 x20 193u Ziaideuo 36 System Operation and Functions 2 9 4 Setting with Configuration Tool Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool Interlock function Function Factory Default Setting Available Parameters Start Interlock Disable Enable Disable Restart Interlock Disable Enable Disable Pre Reset function Function Factory Default Setting Available Parameters signal to input of RESET signal Pre Reset Disable Enable Disable Maximum number of times F3SG R is blocked infinite 1 to 9 times in 1 time increments or infinate Maximum period of time from input of PRE RESET 8s 1 to 60 s in 1 s increments The minimum number of times is fixed to 1 Note When the Pre Reset is enabled it precedes all other interlock functions and the parameters of Start Interlock and Restart Interlock are ignored AS Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK UA Refer to Safety Light Curtain Configuration Tool for M
131. e Example Indicate that F3SG RA is in muting or override state Indicate that a machine is stopped Safety outputs are in the OFF state Basic wiring diagram Sh own below are hard wirings for PNP and NPN types respectively 24 VDC Brown 24 VDC Brown 24 V 24 V F3SG R AUX Red F3SG R Receiver Receiver PNP NPN OV OV 0 VDC Blue 0 VDC Blue 5 The load current of the auxiliary output is 100 mA max CHECK F3SG R User s Manual System Operation and Functions 2 11 2 Factory Default Setting The factory default setting is Muting Override Information When F3SG RA is under a muting or override state the F3SG RA switches ON and OFF at 0 5 s 1 Hz ON Muting state OFF ON O Override state z OFF 3 Switching at every 0 5 s D Auxiliary output N OFF gt x 2 11 3 Setting with DIP Switch 5 When the Interlock is set to Pre Reset Enabled by the DIP Switch the auxiliary output is configured as Oo c a inverted signal of the safety output Other settings are configured as the same as the factory default 9 setting Beam state Unblocked Blocked Toff Ton ON OSSD OFF Auxili tout 2 uxiliary outpu ati OFF Ton Response time OFF to ON Toff Response time ON to OFF F3SG R User s Manual 41 System Operation and Functions 2 11 4 Setting with Configuration Tool Some settings of functions configurable with the Configuration Tool may increas
132. e Push Switch After completion of teach in check that the configuration have been properly done o B Teach In Steps Perform the teach in setting of fixed blanking based on the following steps 1 Beam Adjustment uir u28e8J Aq Dunes C1eideu 2 DIP Switch Setting 3 Transition to Teach in Mode 4 Teach In and Check Processes 5 Restart 1 Beam Adjustment Adjust the beams of the emitter and receiver for synchronization For detailed beam adjustment steps see 4 4 4 Beam Alignment Procedure 5 Misalignment during teach in may result in an unintended setting or a failure of teach in e z CHECK 2 DIP Switch Setting When the power of the F3SG RA is turned OFF set the Blanking setting Positions 5 and 6 of the DIP Switch as Fixed Blanking Enabled and the DIP Switch Configuration Tool Selection setting Position 8 as DIP Switch Enabled And then turn the power of the F3SG RA on Block the target Fixed Blanking zone by an object Do not remove the object until the Step 4 is complete UA Refer to 3 2 1 DIP Switch on Receiver for more information 3 Transition to Teach in Mode Press and hold the Push Switch for 3 s or longer to make the F3SG RA transition to Teach in Mode When the F3SG RA transitioned to Teach in Mode CFG and BLANK indicators blink The mode transition to Teach in Mode does not occur if the setting of the DIP Switch is configured as Fixed Blanking Disabled or Configurati
133. e achieved even when there is a muting error 1 F3SG RA is interrupted 2 An input signal of a special sequence is entered three times to the reset input within 2 to 5 s after power on The signal must be entered within a range from 0 1 s to the override input time limit T1 1 S See the timing chart below E Override end conditions When any one of the following conditions is satisfied the override state is released 1 A period of 600 s configurable passes in the override state 2 The F3SG R is unblocked 3 The following signal to cancel the override state is entered When the external device monitoring function is enabled the reset input is turned ON PNP Connected to Vs 3 V Vs NPN Connected to 0 V 3 V When the external device monitoring function is disabled the reset input is turned OFF 5 Override state can be also released when the F3SG RA enters the Lockout state d CHECK E F3SG R User s Manual 73 9piJJ9AQ c 9 deu System Operation and Functions B Timing chart gt 2to5s Power ON OFF T gt 1 s max ON Reset Input OFF Enabled Override State Disabled B iai Unblocked eam siate Blocked ON OSSD OFF 2 13 3 Setting with DIP Switch The user cannot make any changes to this function by the DIP Switch 2 13 4 Setting with Configuration Tool Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Respon
134. e checking the state of the top and bottom beams with the Top beam state indicator TOP blue and Bottom beam state indicator BTM blue of the receiver 2 1 4 LED Indicators 5 1 Perform beam alignment to the primary sensor first when using the F3SG R in a cascade conection e z CHECK 3 Verify that all the three indicators of the receiver Top beam state TOP blue Bottom beam state BTM blue and Stable state STB green indicators are illuminated Bununop pieideuo 4 Make sure to keep the beams aligned and tightly fasten all screws The table below shows the recommended tightening torques for the included screws Bones etel Nominal diameter x length of Tightening torque screw mm recommended Standard Fixed Bracket M3 x 15 2 0 Nem Standard Adjustable Bracket 5 If any of the Top beam state TOP blue Bottom beam state BTM blue and Stable state STB green indicators are not illuminated check if the emitter and receiver are mounted parallel and at the same height CHECK Tightening screws with a torque that considerably exceeds the recommended torque may cause failure F3SG R 144 User s Manual Wiring Installation 4 5 Wiring 4 5 1 Wiring Precautions Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock When using PNP output connect the load between the output and
135. e circuit between the F3SG R and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Install the reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Do not use the F3SG R in environments where flammable or explosive gases are pres ent Doing so may cause an explosion The F3SG R cannot protect a person from an object flying from a hazardous zone Install protective cover s or fence s SUOI EIBPISUOD uonejejsu ieideu Correct installation The hazardous zone of a machine can be reached While working a person is inside the sensor s only by passing through the sensor s detection zone detection zone ole E It is possible to reach the hazardous zone of a machine A person is between the sensor s detection zone without passing through the sensor s detection zone and the hazardous zone of a machine Mar Incorrect installation F3SG R User s Manual 1 19 Wiring Installation 4 1 2 Safety Distance The safety distance is the distance that must be set between the F3SG R and a machine s hazardous part to stop the hazardous part before a person or object reaches it The safety distance varies according to the standards of each country and the individual specifications of each machine Always refer to the relevant standard
136. e connector and attach the connector to the sensor again CHECK F3SG R User s Manual Wiring Installation 4 3 Dimensions 4 3 1 Mounted with Standard Fixed Brackets F39 LGF 4 3 1 1 Backside Mounting B F3SG RA Series EE NY x x S S pier NER E 2 M5 or M6 E a o 8 io io Standard Fixed SS gt Bracket F39 LGF mj ses t 8 E E 3 8 B B P Dp uw uw a g 9 9 0 9 B 9 9 B g Standard Fixed ao e Bracket e x F39 LGF Oj oO pc 2 M5 or M6 x 2485 x E E o o 2 2 eee a c 9 lt Screw M5 or M6 gt Unit mm F3SG LIRALILILILI 30 Series F3SG LIRALILILILI 14 Series Dimension A C2 48 4 digit number of the type name Protective height Dimension D C2 20 Dimension P 10 Dimension A C1 18 4 digit number of the type name Protective height Dimension D C1 50 Dimension P 20 Dimension C1 Dimension C2 Protective height Number of Standard Dimension F Protective height Number of Standard Dimension F C1 Fixed Brackets C2 Fixed Brackets 0190 to 1230 1000 mm max 0160 to 1200 2 1000 mm max 1310 to 2270 1000 mm max 1280 to 2080 3 1000 mm max 2350 to 2510 1000 mm max EN 4 4 3 1 Mounting with Standard Fixed Brackets F39 LGF 5 Use the brackets of specified quantities and locations according to the dimensions The other brackets th
137. e of F3SG R by mistake OWhen muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a hazardous zone of a machine LIWhen muting function is used muting state can be checked from where a worker operates or adjust the machine LIA muting sensor consists of 2 independent devices Olt is not used in flammable or explosive atmosphere SJS1 429u 2 uoneJedo aJd gieideys 6 1 1 2 Wiring Check Before Power Is Turned ON OPower supply unit must be dedicated to F3SG R and other devices for electrical detection protective function of F3SG R such as safety controller and muting sensor and must not be connected to other devices It must have tolerance against total rated current of devices if it is connected to multiple devices OThe power supply unit is a 24 VDC unit that conforms to the EMC Directive Low voltage Directive and output holding time specifications OThe power supply polarity is not connected in reverse LIEmitter receiver cables are properly connected to the respective emitters receivers ODouble insulation is used between I O lines and the hazard potential commercial power supplies etc OWhen using PNP output the outputs are not short circuited to 24 VDC line When using NPN output the outputs are not short circuited to 0 V line OWhen using PNP output loads are not connected to 24 VDC line When using NPN output loads are not connected to 0 V line
138. e responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM F3SG R User s Manual iv Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it t
139. e risks Make sure the Responsible Person conduct a thorough risk assessment analysis before managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool Output operation mode Information to be allocated to the auxiliary output Inverted signal output mode Auxiliary output gives a inverted signal of the safety output Output pattern Pattern to send an output signal from the auxiliary output jndino f eiixny QC 9deu The user can make changes to the settings by the Configuration Tool Function Factory Default Setting Available Parameters Output operation mode Muting Override information 1 Inverted signal output Disable Enable Disable Output pattern ON 1 time 2 Solid ON ON 1 time ON 2 times ON 3 times 2 1 Refer to the table of Information Output operation mode assigned to auxiliary output below 2 Output signal is sent according to the patterns as shown in the output pattern chart below UA Refer to 2 12 Muting for more information on settings of the muting E Output pattern chart s 1s R ON 1 time ON 2 times ON 3 times Solid ON r T T Information Output operation mode assigned to auxiliary output Information Name pecan Auxiliary output is turned ON u
140. ension A C1 Dimension A C2 30 Dimension C1 4 digit number of the type name Dimension C2 4 digit number of the type name Protective height Protective height Dimension D C1 50 Dimension D C2 20 Dimension P 20 Dimension P 10 Protective height Number of Standard Dimension F Protective height Number of Standard Dimension F C1 Fixed Brackets C2 Fixed Brackets 0190 to 1230 2 1000 mm max 0160 to 1200 2 1000 mm max 1310 to 2270 3 1000 mm max 1280 to 2080 3 1000 mm max 2350 to 2510 4 1000 mm max Ww 5 S Use the brackets of specified quantities and locations according to the dimensions The other brackets than described 4 4 3 1 Mounting with Standard Fixed Brackets F39 LGF above may not meet the specified ratings and performance CHEKI When you use the sensor in a situation where the sensor is under a load increase the number of the brackets used F3SG R User s Manual 132 4 3 1 3 Standard Fixed Bracket 32 1 Unit mm Material ZDC2 F3SG R User s Manual suolsuewig pieideu 133 Wiring Installation 4 3 2 Mounted with Standard Adjustable Brackets F39 LGA 4 3 2 1 Backside Mounting B F3SG RA Series 2 M5 or M6 150 max 150 max Standard Adjustable Bracket F39 LGA C2 Protective height for 14 mm C1 Protective height for 30 mm Standard Adjustable Bracket F39 LGA suolsuewig ieideu 9 9 i 2
141. er s Manual 3 2 2 DIP Switch on Emitter The following functional settings are available by DIP Switches on the emitter For functional details see respective chapter in the Functional Details column Setting with DIP Switch L1 Indicates a switch position 5 M f the power is turned on while the switch is configured as Setting Inhibited F3SG RA transitions to lockout e CHECK 3 2 3 Push Switch Position Function Setting Description Pon Scan Code A factory default 1O on ettin 2 4 1 Scan Code g i on Scan Code B 2 4 2 C ON Short Mode factory default setting 2 3L MIB on 2 ME on Setting Inhibited f 38 Operating Range 3L MM ON Selection 2 CI ON Setting Inhibited 3 Mon 2 Won Long Mode 3 MJ on 4 CO ON 24 V Active factory default setting 2 7 4 External Test OV Aci 4 LJ on m 2 7 The F3SG RA has a Push Switch between the two DIP Switches on the receiver There is no Push Switch on the emitter The Push Switch is used to make the settings to the Fixed Blanking and Floating Blanking by the Teach in UA Refer to 3 3 Setting by Teach in for more information F3SG R User s Manual YOUMS di iLiko 109 Setting with DIP Switch 3 3 Setting by Teach in 3 3 1 Setting Fixed Blanking by Teach in B Overview You can teach in the fixed blanking setting by interrupting the target area of the fixed blanking The teach in task is performed using th
142. errupted 1 beam 2 beams 3 beams 4 beams n 1 beams beams that turns off the safety output B F3SG R LED Indicator status When floating blanking is being enabled the Blanking indicator turns on A Refer to 2 1 Combination of Functions for more information on the use in conjunction with other functions 2 15 2 Factory Default Setting The factory default setting is the Floating Blanking Disabled 2 15 3 Setting with DIP Switch Configuring the blanking setting of the DIP switch as Floating Blanking Enabled enables the floating blanking function The floating blanking monitoring function is configured as lockout aul Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK UA Refer to Chapter 3 Setting with DIP Switch for more information on setting this function by the DIP Switch F3SG R 82 User s Manual System Operation and Functions 2 15 4 Setting with Configuration Tool Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury O gt D o The user can make changes to the settings by the Configuration Tool N u Setting is required for each se
143. es for muting input A muting state may occur due to a single failure of the muting sensor You must install F3SG RA muting sensor and physical barrier and configure time settings for muting so that an operator should not enter hazardous zone The Dynamic Muting function can configure a new muting zone after muting is enabled based on a result of workpiece height measurement for a certain period of time The function must be used after careful verification by a qualified person with sufficient training Apply additional safety measures if required eec B Using muting function Muting sensor The muting sensor is the sensor to trigger a signal to temporarily disable the safety functions of the F3SG R You can use a photoelectric switch of through beam type or reflective type proximity switch or limit switch Recommended OMRON E3Z series E2E series 3 wire type DAN series Use a 3 wire type transistor output which is the same as the output type of the F3SG RA or N O type contact Two wire type sensor must not be used 5 1 When the F3SG RA is in PNP settings use the muting sensor of the PNP transistor type Q When the F3SG RA is in NPN settings use the muting sensor of the NPN transistor type CHECK lt Muting lamp gt You may need a muting lamp depending on your application or as a result of a risk assessment analysis Before determining the use of the muting lamp check laws and regulations of the country or region where
144. et Switch Timing chart ON RESET 1 s or more OFF 1 s or more Lockout reset The table below shows the relation between the ON OFF states and external lines External Connection Input PNP NPN ON Vs 3 V to Vs 0to3V OFF 0 V to 1 2 Vs or open 1 2 Vs to Vs or open F3SG R User s Manual 31 x20 193u Zaideuo 32 System Operation and Functions 2 9 Interlock Install the reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Install the pre reset switch always in the hazardous zone and where it cannot be activated from outside the hazardous zone F3SG RA Series X F3SG RE Series 2 9 1 Over view The F3SG RA turns the safety outputs OFF when its power is turned on or the F3SG RA is blocked and holds this state until a reset signal is received This state is called interlock state The function to keep the Interlock state is called Interlock function The F3SG RA has two Interlock functions Start Interlock and Restart Interlock 5 The F3SG RE does not have the Interlock state and is only available with Auto Reset mode S CHECK Start Interlock The F3SG RA turns the safety output OFF at power on or recovery from power failure and keep this state until a reset signal is received This is useful if you want to keep the machine stopped until a pre operation c
145. ety function enabled A For muting error indication see 7 1 2 3 Muting Sequence Error Indication Muting error can be released by any of following conditions 1 Correct muting initial condition continues for 0 1 s or longer 2 Power cycle when muting inputs A and B are in the OFF state The correct initial muting condition is the state where the following two conditions are satisfied Safety outputs of the F3SG RA are turned ON Muting input A and B are turned OFF E End conditions If either of the following conditions is satisfied the muting state is released Muting input A or B turns OFF for the maximum allowable muting signal interruption of T3 at least 0 1 s configurable or longer The duration of the muting state exceeds the muting time limit of T2 at least 60 s configurable 5 Y Muting state is also released when the F3SG RA enters the Lockout state e R2 CHECK F3SG R 46 User s Manual System Operation and Functions B Timing chart T3 max ES le Muting input A ON uting inpu OEF Muting input B ON uting inpu zd OFF Muting state Enabled Disabled Blinking Auxiliary output SEE Beam state Unblocked Blocked ON OSSD OFF B Default settings Variable Variablename Value Description Ttmn Muting input time limit value 0 1s Minimum time difference between muting inputs AandB minimum If the time diffe
146. f common mode noise from the ground Separate the grounding point or use it as the exclusive ground Power supply voltage may be outside the rated range Connect the F3SG R to a 24 VDC 20 power supply voltage Voltage fluctuation may have occurred due to insufficient power supply capacity Replace the power supply with one that has a larger capacity Instantaneous break or instantaneous stop may have occurred due to power sharing with other devices Do not share the power supply with other devices Connect the F3SG R to a power supply that is dedicated to electro sensitive protective devices for electro sensitive protective equipment such as the F3SG R safety controller etc Communication error due to power supply voltage or noise Communication error may have occurred due to noise Check the noise level in the environment The power supply voltage may have dropped temporarily when the F3SG R is in operation Check for temporary power supply voltage drop by about 12 VDC by the influence of the inductive load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Internal error due to power supply voltage or noise The internal circuitry may be defective due to power supply voltage or noise Check the noise level in the environment Make sure that the power supply voltage is 24 VDC 2096 If the indicator still shows this error replace the F3SG
147. f the muting sensors are installed too close each other Check that if the speed of the workpiece is too fast 1 Factory default setting It may have taken T1max 4 s or longer for muting input B to be turned ON after muting E Blinking Twice input A was turned ON AUN Check that if the muting sensors are installed too far each other Check that if the speed of the workpiece is too slow 1 Factory default setting The light curtain may have been blocked after muting input A was turned ON but before muting input B was turned ON Check the condition of the light curtains The light curtain may have been blocked within 0 08 s after muting input A and B were normally turned ON Check that if the muting sensor and light curtain are installed too close each other pA Check that if the speed of the workpiece is too fast 9 Blinking Four times D Muting may have been released after the light curtain entered the muting state but before a E workpiece blocked the light curtain N eCheck that the workpiece still remains eCheck that the speed of the workpiece is too slow 3 The light curtain entered the muting state but muting may have then been released while a s workpiece passes through the light curtain o E Blinking Five times eCheck that the workpiece still remains 5 eCheck that if the speed of the workpiece is too slow 9 am Check that the muting sensors have been installed upstream and downstream of the light
148. face Unit F39 GIF is dedicated to the F3SG R series Do not use it for F3SJ A or F3SJ E B series Read and understand this document for DIP Switch setting The rated life of this product is 6 years F3SG R User s Manual XI Precautions for Correct Use Observe the precautions described below to prevent operation failure malfunctions or undesirable effects on product performance E Storage conditions and installation environment Do not install use or store the F3SG R for a long time at a temperature or humidity out of the specified range This is a class A product In residential areas it may cause radio interference in which case the Responsible Person may be required to take adequate measures to reduce interference B Wiring and installation Properly perform the wiring after confirming the signal names of all the terminals Be sure that there is nothing in the detection zone and the stable state indicator is turned ON after power is turned ON Do not operate the control system until 2 seconds or more after turning ON the power of the F3SG R When using a commercially available switching regulator power supply make sure to ground the PE terminal protective earth terminal Install the emitter and receiver to the same vertical direction Use brackets of specified quantities and locations according to the dimensions If the brackets described above are not used ratings and performance cannot be met Do not
149. g condition t2 T5 ae ERE Equation 4 T5 Exit only muting delay time 5 The value of T5 can be changed by the Configuration Tool e CHECK Sensors must be installed so that person s passing should not cause muting state F3SG R User s Manual System Operation and Functions Also muting sensors and F3SG RA must be installed so that muting state caused by a workpiece should be ended before the next workpiece arrives at the first muting sensor Hazardous zone Hazardous zone A1 B1 F3SG RA A1 B1 F3SG RA Workpiece v T Workpiece Workpiece Workpiece Py l Y di Em d2 B Timing Chart Muting input A Muting sensor A1 Muting input B Muting sensor B1 Muting state Auxiliary output Beam state OSSD Moving direction Moving direction Pe T3 0 1 s max OFF E pO 9 T min to Timax E I ON OFF Enabled Disabled Blinking OFF Unblocked Blocked ON OFF F3SG R User s Manual 61 Bunnw C 9deu 62 System Operation and Functions 2 12 3 Position Detection Muting Mode Muting state is enabled when muting input A turns ON from the OFF state and muting input B turns OFF from the ON state within the muting input time limit value T1max measured by a limit sw
150. g error occurs T2 Muting time limit 60s The duration time of the Muting function The Muting state is cancelled if it continues for longer than this time limit T3 Maximum muting input pulse 0 1s Maximum muting input time with allowable waveform cracks in duration muting input A and B F3SG R User s Manual 63 Bunnw C 9deu System Operation and Functions B Wiring diagram PNP output NPN output Receiver Receiver F39 JGLIA D F39 JGLIA D MUTE A Gray 24 VDC Brown MUTE B Pink MUTE A Gray 24 VDC Brown 0 VDC Blue MUTE B Pink 0 VDC Blue n N 24 VDC 24 VDC Power supply Power supply 0 VDC 0 VDC S1 S2 Muting sensor S1 S2 Muting sensor E Installation Example of Position Detection Muting Mode Shown below is an installation example of position detection muting mode This is an application that places a workpiece on a machine s turntable surrounded by guard fence When hazardous part of the machine is on the opposite side of a human body safety function of F3SG RA can be disabled so that an operator should be able to place a workpiece on the turntable 1 Hazardous part of the machine is on the same side of a human body rt F3SG RA E Guard fence eseoceccooosad OOsooccencososenocenocosescooscooccoe Worktable Under normal operation Robot arm
151. g in serious injury Do not use the sensor system with mirrors in a retro reflective configuration as shown below Doing so may hinder detection It is possible to use mirrors to alter the detection zone to a 90 degree angle oleo Reflector P ud bw Reflector Sedi Position with retro reflection Position with detection zone bent at 90 Perform an inspection for all F3SG R as described in Chapter 6 Checklists When using cascade connections perform inspections for every connected F3SG R For wiring EE Aaaa When using the PNP output connect the load between the output and 0 V line When using the NPN output connect the load between the output and 24 VDC line Connecting the load between the output and a different power supply line from the above will result in a dangerous condition because the operation mode of safety output is reversed to Dark ON When using the PNP output do not ground 24 VDC line When using the NPN output do not ground 0 V line Otherwise a ground fault may turn the safety output ON resulting in a failure of stopping the machine Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SG R to a DC power supply of higher than 24 VDC 20 Also do not connect it to an AC power supply Failure to do so may result in electric shock Make sure
152. gnal Information to be signaled to the Auxiliary output or Lamp when any one of a Muting Sequence Error Interference Vibration Information and Light Level Diagnosis Information signals is in the ON state To signal the information the Troubleshooting Support signal must be assigned to an output destination Upper beam s Beams located toward the terminal of the F3SG R Vs Power supply voltage value in your usage environment Warning zone function Function to configure part of the detection zone in which the Safety outputs are not affected by the beam state The blocked state of the Warning zone can be signaled to the Auxiliary output This function must not be used for safety applications Warning zone information Information to be signaled to the Auxiliary output or Lamp when the Warning zone is blocked To signal the information the Warning Zone information must be assigned to an output destination F3SG R User s Manual Aiesso 5 1e deu 205 Appendix 7 4 Revision History A manual revision code appears as a suffix to the manual number at the bottom of the front and back covers of this manual 2352 E1 03 Revision No Revision ve Revision date Revisions symbol 01 October 2014 First edition 02 December 2014 Added Lamp Added Setting Tool Minor corrections 03 January 2015 Added F3SG RE Added Spatter Protection Cover Minor corrections
153. guration Tool for the F3SG RA It allows the user to make settings to or monitor the operation of the F3SG RA when the F3SG RA is connected to the PC via the Interface Unit Secondary sensor Name used for other segments of F3SG RA s than the primary sensor when in cascade connection SELV Safety Extra Low Voltage An ungrounded circuit separated by double insulation or equivalent from hazardous voltage It does not generate voltage that exceeds ELV under normal conditions and under single fault conditions If the nominal voltage exceeds 25 VAC or 60 VDC protection against direct contact is required Setting recovery Function to restore the factory settings of the F3SG RA Setting state Status of the F3SG RA when settings are being performed with the Configuration Tool In this state the Safety outputs are in the OFF state Standard muting mode Muting mode to be used for such an application where a muting sensor is positioned on both sides of the F3SG RA The factory default setting is this mode Start interlock F3SG R User s Manual Function to turn the Safety outputs to the OFF state at power on or recovery from power failure and keep this state until a reset signal is received Term Appendix Description Teach in Function to configure target beams of the following functions by interrupting the beams Fixed Blanking Floating Blanking Troubleshooting support si
154. hard barrier guard and there must be no zone in the detection zone where the test rod goes undetected To check detection move the test rod as shown in the diagram below Q Start CO Stop AM i NS SJS1 J429u 2 uoneJedQo aJd gieideys LIWhen the external test function is used When 24 V Active is enabled by the DIP Switch the ON OFF state indicator turns red when the TEST line is short circuited to 9 V to Vs When 0 V Active is enabled by the DIP Switch the ON OFF indicator turns red when the TEST line is short circuited to 0 to 3 V LIWhen the external device monitoring function is used When the RESET line is open the ON OFF indicator remains red regardless of the beam state of the F3SG R OWhen the start interlock function is used When the F3SG R is turned ON and the F3SG RA is unblocked the ON OFF indicator remains red The RESET input turns the ON OFF indicator to green LIWhen the restart interlock function is used When the ON OFF indicator is green and the F3SG RA is blocked and then returned to unblocked E F3SG R User s Manual 1 81 Checklists state the ON OFF indicator remains red The RESET input turns the ON OFF indicator to green LIWhen muting function is used minimum muting time limit required must be set LIWhen muting function s operation mode is exit only muting mode minimum muting end wait time required must be set LIUnder muting state a s
155. he ON state Upper Upper 10th beam Fixed blanking zone 6th beam 5th beam Lower Lower Number of allowable beams available for fixed blanking beams Number of Fixed Blanking Beams Maximum Number of Allowable Beams 1 Setting not possible 2 1 3 2 4 3 n 1 When setting by Teach in the minimum zone is specified by 3 beams For detection capability on the border between the blanking zone and normal detection zone when allowable beam is configured see next table F3SG R 76 User s Manual System Operation and Functions Detection capability on the border between the blanking zone and normal detection zone when allowable beam is specified mm Allowable Beam on One End F3SG ORAOOOO 14 F3SG ORADOOD 30 Disable 14 same as nominal 30 Same as nominal 1 beam 24 50 2 beams 34 Ie 2 E F3SG R LED indicator status T When fixed blanking is being enabled the blanking indicator turns on z x B Constraint between Fixed Blanking Zones E More than one fixed blanking zone can be configured adjacently Figures 1 and 2 But allowable D beams cannot be set adjacently Figure 3 You cannot overlap fixed blanking zones Figure 4 z ae Upper Upper Fixed blanking zone 1 Fed blanking zone 1 Allowable beam 1 lower beam Fixed blanking zone 2 e
156. he hazardous part resulting in serious injury To use F3SG R in PSDI mode initiation of cycle operations by a presence sensing device you must configure an appropriate circuit between F3SG R and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations eo For installation EE IN NN Make sure Responsible Person tests the operation of the F3SG R after installation to verify that the F3SG R operates as intended Make sure to stop the machine until the test is complete Unintended installation wiring or function settings may cause a person to go undetected resulting in serious injury Make sure to install the F3SG R at the safe distance from the hazardous part of the equipment Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor s detection zone Install the sensors so that part of the person is always present in the detection zone when working in a machine s hazardous zones If a person is able to step into the hazardous zone of a machine and remain behind the F3SG R s detection zone configure the system with Restart Interlock function due to unexpected startup Failure to do so may result in serious injury Install the reset switch in a location that provides a clear view of the entire hazardous zone
157. heck is completed after the power is turned ON Restart Interlock The F3SG RA turns the safety output OFF when the F3SG R is blocked and keep this state until a reset signal is received Restart interlock is useful if you want to restart the machine being stopped upon interruption of the F3SG R only after the operator confirms a safe condition The F3SG RA offers three ways to reset the Interlock state Auto Reset Manual Reset and Pre Reset applicable to specific applications Auto Reset mode Auto Reset mode disables the Start Interlock and Restart Interlock When the interrupting object is removed from the detection zone the Interlock state is automatically released and the safety outputs are automatically turned ON Auto Reset is desirable for application where a worker is not able to enter the area between the detection zone and the hazardous part of the machine or you use a relay unit to activate Start Interlock and Restart Interlock Manual Reset mode Manual Reset mode enables the Start Interlock and Restart Interlock When a reset signal is given while no interrupting object exists in a detection zone the safety outputs are turned ON Pre Reset mode An operator may enter and work in the hazardous zone for maintenance Under such a circumstance another operator may press the resest switch to restart the machine without recognizing the operator working in the hazardous zone posing a danger The Pre Reset F3SG R User s Manual
158. her function e g fixed blanking warning zone the other function is prioritized in the overlapped zone B Floating Beam Setting of the number of floating beams allows setting of the number of beams that do not turn off the safety output Setting of the number of floating beams can be configured by specifying the number of beams manually or by moving an interrupting object in the detection zone For details of teach in setting see 3 3 2 Setting Floating Blanking by Teach in B Floating Blanking Monitoring Function F3SG RA monitors an interrupting object in a floating blanking zone If the object is removed or gets smaller human entry may not be detected by F3SG RA resulting in serious injury F3SG RA enters lockout when an interrupting object becomes smaller or removed Factory default setting It is possible to configure the blanking monitoring function to be disabled when an interrupting object is smaller or removed F3SG R User s Manual 2 gt 0 7 NO 1 o Q Q w o El x Q 79 Burqyuejg BuneojJj C9 deu 80 System Operation and Functions In case configured as Blanking Disable if an interrupting object gets smaller than the setting value the floating blanking function is canceled That is the entire detection zone of F3SG RA works as the normal detection zone If Temporalily Disable Monitoring by Wiring is configured the monitoring function can be temporarily disabled during o
159. i Settings Some settings of functions or the Setting Recovery function configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before managing and changing the settings Unintended changes to the settings may cause a person go to undetected resulting in serious injury After completion of teach in check that the configuration have been properly done eo Other Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly Do not use the F3SG R in environments where flammable or explosive gases are present Doing so may result in explosion O0 F3SG R User s Manual ix Otherwise the system may fail to work properly resulting in serious injury Perform daily and 6 month inspections for the F3SG R as described in Chapter 6 Checklists Q5 Do not use the F3SG R in environments where strong magnetic field may be produced Doing so may cause the safety functions to stop working properly S F3SG R x User s Manual Precautions for Safe Use Make sure to observe the following precautions that are necessary for ensuring safe use of the product Do not install use or store the F3SG R in the following types of environments Areas exposed to intense interference light such as direct sunlight Areas with high humidity where condensation is likely to occur Areas where oil mi
160. ice 2 C ON 2 LN ON Disabled factory default setting i Monitoring EDM External Device Monitoring EDM 2 ML on NENO ION Enabled 2 11 3 CO ON 3 CO ON Auto Reset factory default setting dd 4L EN on 4 LEN on ON is ieee 2 9 ALNENON 4 Con 3 4 Interlock Pre Reset 7 3 CON 3 Oon Pre Reset sa 4 MD on 4 MD on Auto Reset same as factory default 3B lon 3B oN setting 2 9 4 MJ on 4 Mon 5 CO ON 5 CA ON Rd Disabled factory default 6 CM on 6 C on mg 5 EN ON 5 EN ON Fixed Blanking Enabled T Fixed Blanking 6 LEN ON e LEN ON i Floating Blanking Floating Blanking Enabled 5 C on 5 LH on 2 16 6 MJ on 6 Mon Blanking Disabled SN on 5 ML on Same as Blanking Disabled 6 ML on 6 ML on factory default setting 7 CO ON 7 CH ON PNP factory default setting 2 5 7 PNP NPN Selection 7 ME on 7 Mon NPN 2 5 DIP Switch ON ON DIR Switch Enabled factory default See below Lm Lm setting 8 Configuration Tool Selection Configuration Tool Enabled 8 ML on 8 ML on See below You can configure the receiver s DIP Switch position 8 whether the setting of the DIP Switch or the Configuration Tool should be enabled If you want to use the Configuration Tool to change the setting configure the Position 8 setting as Configuration Tool Enabled This setting ignores the DIP Switch setting Note that Scan Code and PNP NPN Selection are not affected by the Position 8 but by the DIP Switch setting F3SG R Us
161. ide information p 40 Muting X Standard Muting mode p 44 Override X Enabled p 70 Fixed Blanking X X Disabled p 75 Floating Blanking X X Disabled p 79 Reduced Resolution X Disabled p 84 Warning Zone X Disabled p 86 Scan Code Selection X Code A p 25 Operating Range Selection X Short mode X p 92 Response Time Adjustment X Disabled p 94 F3SG R User s Manual 1 4 LED Indicators B F3SG RA Series lt Emitter gt ea SZ x co 1 Test indicator Green 2 Operating range indicator Green 3 Power indicator Green 4 Lockout indicator Red b LOCK OUT IFTE B F3SG RE Series lt Emitter gt c D Z D 63 nu E w i B3 2 Operating range indicator Green glo is 3 Power indicator Green Bo il 4 Lockout indicator Red fo i Bs 8 ZA e e Receiver f oO RECEIVER E i i i i Verdlon iO Yoar 2014 T39G 4RA0190 80 D SeralNo LOOO1ZI4A ommon SAFETY LIGHT CURTAIN E lt Receiver gt C3 SZ D Bo a W E uj o W a ay EN iz jo f slo f Elo z so i 8 g o Pom A OQ e Overview and Specifications Top beam state indicator Blu
162. ies X F3SG RE Series 2 5 1 Overview The F3SG RA offers PNP NPN selection for the user to select the polarity of the inputs and outputs of the receiver between PNP and NPN When the system is set to the NPN type the NPN indicator is illuminated 5 The PNP NPN Selection function is not available for the F3SG RE Select an F3SG RE of your preferred I O type e z CHECK 2 5 2 Factory Default Setting The factory default setting is PNP type 2 5 3 Setting with DIP Switch The user can select the type from PNP or NPN by the DIP Switch UA Refer to Chapter 3 Setting with DIP Switch for more information on setting this function by the DIP Switch 2 5 4 Setting with Configuration Tool The user cannot make any changes to the PNP NPN selection by the Configuration Tool F3SG R User s Manual System Operation and Functions 2 6 Self Test F3SG RA Series X F3SG RE Series X 2 6 1 Overview The F3SG R performs the Self Test when power is turned ON within 2 seconds to check for errors Also it regularly performs the Self Test within a response time while operating This function cannot be cancelled ON Power supply OFF ISOLHES PARLE 2 s max M s ON Self test OFF Subsequently performs periodic test If an error is found in the Self Test the F3SG R enters the Lockout state keeps the safety output in the OFF state and indicates the error at the same time 2 6 1 1
163. ignal that indicates muting state must be output from the Auxiliary Output LIWhen override function is used minimum override time limit required must be set OUnder override state a signal that indicates override state must be output from the Auxiliary Output 6 1 1 4 Checking that Hazardous Parts Stop While the Machine Operates OThe hazardous parts stop immediately when a test rod is inserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod OThe hazardous parts remain stopped as long as the test rod is in the detection zone OThe hazardous parts stop when the power of the F3SG R is turned OFF OThe actual response time of the whole machine is equal to or less than the calculated value SJS1 429u 2 uoneJedQo aJd gieideys F3SG R 1 82 User s Manual Checklists 6 2 Maintenance Checklists Perform daily and 6 month inspection for the F3SG R Otherwise the system may fail to work properly resulting in serious injury Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly e To ensure safety keep a record of the inspection results When the user is a different person from those who installed or designed the system he she must be properly trained for maintenance 6 2 1 Checklists 6 2 1 1 Inspection at Startup and When Cha
164. in s Muting input time limit value minimum It is set as 0 1 s T1max s Muting input time limit value maximum It is set as 4 s To enable the muting state D1 and d1 must satisfy formulas 1 and 2 respectively F3SG R User s Manual System Operation and Functions This distance must prevent the muting state from being enabled by a person passing through the muting sensors Also install the F3SG R and muting sensors so that each workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor PNP mode Wiring diagram PNP setting Using a photoelectric switch as a muting sensor Using an N O contact type switch as a muting sensor gt gt gt amp a C a lt x co lt em a a a a c c amp amp e 2 S E 5 5 5 5 z z A1 B1 N O contact type switch B1 Reflector bey IN A1 4 E A1 B1 Retro reflective he photoelectric switch 24 VDC wv S PNP Output Y E ON when Interrupted Power X vA ov supply A1 F3SG RA Reflector Note Two wire type muting sensor cannot be used lt Timing chart gt on T3 maxa pa Muting sensor A1 QEF T1min to T1 min to T1max l I on Malin mma or M NENNEN T2 max Muting sensor B1 l 80 ms max 4 Enabled l Muting state I Disabled Blinking at 0 5 s 1 Hz odi iut Blinking uxiliary outpu OFF l l l Beam state Unblo
165. install the F3SG R close to a device that generates high frequency noise Otherwise take sufficient blocking measures B Cleaning Do not use thinner benzene or acetone for cleaning They affect the product s resin parts and paint on the housing Bi Object detection The F3SG R cannot detect transparent and or translucent objects B Settings e Do not operate the DIP Switch during normal operation of the F3SG R Otherwise the F3SG R enters the Lockout state Do not operate the DIP Switch and Push Switch with tools that may damage the product Be sure that the F3SG R is in the Setting mode when making a change to the setting F3SG R XII User s Manual Visual Aids The following symbols appear in this document to help you locate different types of information wr Q Indicates important information or advice on a function or operation of the product z CHECK f A Indicates page numbers or chapter title of related information F3SG R User s Manual xiii F3SG R xiv User s Manual Table of Contents Legislation and Standards i Terms and Conditions Agreement iii Safety Precautions a N Precautions for Safe Use xi Precautions for Correct Use xii Visual Aids SG Chapter1 Overview and Specifications o EEEEEEIMIIIINIIIGIEIIIILUIIIIIIIUILCLILULHLULIUUULLL IDLD URLIGLLLO ALL Ob 0A1AO L LdLL OLA OoOs ppAaAA AA IoeUL O ALA AULuLLL LUDLL LL LLOAeLL
166. invalid The number of blanked beams is configured as one 1 or nine 9 or more The number of allowable beams is configured as three 3 or more The number of blanked beams is the same as that of sensor beams Number of allowable beams gt Number of blanked beams Teach in is started when an object does not exist Beam blocked state is detected discontinuously in the teach in process The blocking object is removed until the steps 3 to 4 are completed 5 Restart Pressing and holding the reset switch for 1 s or longer or restarting the power enables and activates the setting Check if the setting has been properly configured ur u28e9J Aq Dunes C1eideu B Others Be sure to perform the teach in setting of floating blanking while moving the interrupting object If teach in is performed with all areas receiving light floating blanking is configured as invalid Teach in is available under cascade connection as well In such a case use the primary sensor s Push Switch to perform teach in with the similar steps If teach in is performed with a cascade connection teach in setting is configured for each channel independently If sizes of blocking objects are different settings are configured differently for sensors as well For example if only the Channel 1 sensor is interrupted the blanking setting is configured for the Channel 1 only Other sensors than the Channel 1 work as normal detection zone F
167. iption Protected Extra Low Voltage A grounded circuit separated by double insulation or equivalent from hazardous voltage It does not generate voltage that exceeds ELV under normal conditions and under single fault conditions Normally protection against direct contact is required PNP NPN Selection Function to select the safety output type between PNP and NPN Position detection muting mode Mode that enables the Muting function according to the position of a hazardous Source such as a robot arm using heterogeneous redundant inputs Power on time Function to display the period of time when the F3SG RA is energized starting from when the power on time was last reset until the present time Power on time reset Function to reset the power on time of the F3SG RA to 0 In the case of cascade connection the power on time can be reset for each cascaded segment of the F3SG RA Power on time threshold value When the power on time exceeds this value an output is signaled to the Auxiliary output or Lamp To signal the information the Power On Time information must be assigned to an output destination Pre Reset One of the Interlock reset functions Interlock state can be released only in the sequence that the operator operates the Pre reset switch installed in the hazardous zone and leave the hazardous zone and then operates the Reset Switch outside the hazardous zone Pre Reset state The F3SG RA unde
168. itch etc Muting inputs must be heterogeneous redundant inputs such as the combination of N O contact and N C contact types When using photoelectric sensors of PNP output use one for Light ON operation while the other for Dark ON This mode can be used for such a case that the F3SG RA should be temporarily disabled while a worker puts objects at a loading station B Start conditions If both of the following 2 conditions are satisfied the muting state is enalbed 1 No interrupting object is found in the F3SG RA s detection zone and the safety outputs are ON 2 The duration between when the muting input A is turned ON from the OFF state and when the muting input B is turned OFF from the ON state is within the range between the muting input time limit values T1min 0 1 s and T1max 4 s Order of muting inputs A and B is irrelevant PNP setting Vs 3V to Vs NPN setting O to 3V Muting state can be enabled in up to 80 ms after the condition No 2 is satisfied If the condition No 1 is satisfied but the time requirement of the condition No 2 is not a muting error occurs and the Sequence error indicator on the receiver turns ON However when there is a muting error the F3SG RA continues the normal operation with the safety function enabled UA For muting error indication see 7 1 2 3 Muting Sequence Error Indication Muting error can be released by any of following conditions 1 Correct muting initial condition continues for 0
169. ividual Cascaded Sensor Output Channel 3 When Safety output of the 2nd Secondary sensor in cascade connection is the ON state Lo Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK Ww Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual 97 jndjno wesg pojeuBiseg c 9 deu 98 System Operation and Functions 2 22 Designated Beam Output F3SG RA Series X F3SG RE Series 2 22 1 Overview This function allows information on unblocked blocked states of a given beam to be output Example To turn a Lamp ON when a specified beam of F3SG RA is blocked To output from the auxiliary output a signal of information on a specified beam being unblocked If one or more specified beams are blocked or unblocked the information on the beam state can be provided as an auxiliary output or indication of Lamp Operation Example Designated beam state Dark ON Designated beam Designated C beam Safety output ON Safety output OFF Safety output OFF Designated beam output OFF Designated beam output ON Designated beam output OFF Figure 1 Figure 2 Figure 3 Beam state Unblocked Designated beam Blocked eS 23 EENEEEEEIN Beam state Unblocked t l O
170. ks F39 GCNY1 0 5m M12 connectors F39 GCNY2 Used for reduced wiring F39 GCNY1 for F3SG RE F39 GCNY2 for F3SG RA End Cap Appearance Model Remarks F39 CNM Housing color Black For both F3SG RA emitter and receiver Attached to the F3SG RA The End Cap can be purchased if lost Ajayeredag pjos seiuuosse o y jeuondo 1e deu F3SG R User s Manual 197 Appendix Standard Fixed Bracket Appearance Model Application Remarks F39 LGF Bracket to mount the 2 brackets per set F3SG R Side mounting and backside mounting possible Included in the F3SG R product package Standard Adjustable Bracket Appearance Model Application Remarks F39 LGA Bracket to mount the 2 brackets per set F3SG R Beam alignment after mounting possible Side mounting and backside mounting possible Test Rod Appearance Model Diameter F39 TRD14 14 mm dia F39 TRD30 30 mm dia o gt D gel r 7 N MA o To check operation before use purchase and use the test rod amp CHECK o 2 2 gt Q Control Unit o a Appearance Model Output Remarks S G9SA 301 Safety output relay NO An F39 JGLIA Single Ended p contact x 3 Cable is required T Auxiliary output relay NC An F3SG R with PNP output can 2 contact x 1 be connected o Atype of 5 N O and 1 N C
171. lation distance receiver operating range L D 0 3 to less than 3 m 0 26 m 3 m or more L 2 x tan10 L x 0 089 m E F3SG R User s Manual 1 23 Wiring Installation 4 1 4 Mutual Interference Prevention Do not use the sensor system with mirrors in a retro reflective configuration Doing so may hinder detection It is possible to use mirrors to alter the detection zone to a 90 degree angle may interfere with the receiver of the other causing the safety functions to stop working When using more than 1 set of F3SG R in adjacent areas the emitter of one F3SG R a properly Install and configure them so that mutual interference does not occur When two or more F3SG RA or F3SG RE systems are mounted in close proximity to each other precautions should be taken to avoid one system interfering with another such as by beam alignment Q back to back configuration physical barrier Scan Code Selection for F3SG RA only or Operating D E Range Selection A B Example 5 PREFERRED INSTALLATION 1 PREFERRED INSTALLATION 2 4 2 amp ct o o o o 2 gt 2 2 Oo a a a o E Li Machine 1 Machine 2 Machine 1 Machine 2 m m Code A Code A Code A Code A o Back to back configuration Physical barrier between systems 2 7 NOT RECOMMENDED INSTALLATION Receiver Receiver Machine 1 Machine 2 Code A Code A The scan code feature of the F3SG RA system allows for placement of systems in cl
172. lection setting error The setting of the operating range selection may be incorrect F3SG RA Check if the Operating Range Selection of the DIP Switch is properly set F3SG RE Check if the Operating Range Select Input line is properly wired F3SG R User s Manual Bunoouse qnoJ 1 9deuo 191 Bunoouse qnoJ 9deuo 192 Appendix Description Safety output error due to power supply voltage or noise Cause and measures The power supply voltage may have dropped temporarily when the F3SG R is in operation Check for temporary power supply voltage drop by about 12 VDC by the influence of the inductive load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Effect of noise may be excessive If other devices using the same power supply generate noise do not share the same power supply with other devices and use a separate power supply exclusively for the safety components The inductive noise tends to be induced especially if the power supply line of the machine guarded and the power supply line of the F3SG R are arranged in parallel Arrange the exclusive power supply near the F3SG R or lay the power supply line of the F3SG R away from the power supply line of the machine guarded If the power supply for the F3SG R is located near the power supply of the machine guarded and it uses the same ground it is subject to the influence o
173. lengths between sensors 10 m max Test Function Self test at power on and during operation S External test light emission stop function by test input elf test at power on and during operation Safety Related Functions Interlock External device monitoring EDM Pre reset i Fixed blanking Floating blanking Reduced resolution Muting Override Scan code selection PNP NPN selection Response time adjustment UA Chapter 2 System Operation and Functions Ww Chapter 3 Setting with DIP Switch Environmental Ambient Operating 10 to 55 C 14 to 131 F non icing Temperature Storage 25to 70 C 13 to 158 F Ambient Operating 35 to 85 non condensing Humidity Storage 35 to 95 Ambient llluminance Incandescent lamp 3 000 Ix max on receiver surface Sunlight 10 000 Ix max on receiver surface Degree of Protection IEC 60529 IP65 IP67 Vibration Resistance IEC 61496 1 10 to 55 Hz Multiple amplitude of 0 7 mm 20 sweeps for all 3 axes Shock Resistance IEC 61496 1 100 m s 1000 shocks for all 3 axes F3SG R User s Manual i2 ey v a Az a 2 Q o o o o r o t o gt o 11 Overview and Specifications F3SG 4RADOOD 14 F3SG 4RALILILILI 30 F3SG ARELILILILIEI14 F3SG 4RELILILIEIEI30 F3SG 2RALILILILI 14 F3SG 2RALILILILI 30 F38G 2RELILILILIEI14 F3SG 2RELILILIEIEI30
174. ler 1 1 Refer to 5 4 Connectable Safety Control Units for more information 2 Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP Switch Pre Reset Switch S3 Unblocked Blocked Beam state Reset Switch S2 OSSD T1 T3 T1 Push time mustbe T1 300ms T2 Pre reset limit time between Pre reset and Reset must be T2 lt 60s T3 Push time must be T3 gt 300ms F3SG R User s Manual Input Output Circuit and Applications 5 2 10 Pre Resest Mode using NPN Output D S DIP Switch settings E 8 Receiver m c Pre Resest Mode F39 JGDAL F39 JGEIA D EDM enabled NPN output gt Emitter z e 2 z l x x 9 0 V Active o z o M c 5 Ez 2 s gt 5 2 9 3 Ll o amp S o a RH i GS m a iy vo a en mee ke o m IU H 5 oO Ee o Ges ER Oo 2 2 a 9 Oo E LZ x a a Q o o o o 2 2 BD a o z 2 4 ol of X KM2 X 9 O e e e 24 VDC S2 7 S3F7 Power Supply 81 twj 0 VDC X1 KM1 KM2 X e S1 Test Switch IN S2 Lockout Interlock Reset Switch PLC EN S3 Pre Reset Switch Functional Earth KM1 KM2 External device feedback M 3 phase motor PLC Programmable controller Used for monitoring only NOT related to safe
175. ll result in a failure of allowable beam setting When transitioned to Teach in Mode CFG and BLANK indicators blink The mode transition to Teach in Mode does not occur if the setting of the DIP Switch is configured as Floating Blanking Disabled or Configuration Tool Enabled uir u28e8J Aq Dunes C1eideu LED Indicator Status SEQ i OFF BLANK Blink CFG Blink 4 Result Check Process Press the Push Switch for within 1 s automatically configures the floating blanking setting based on the scan result The determined setting is processed for valid invalid judgment process in the sensor If the setting is valid BLANK indicator stays on If the setting is invalid 2 SEQ indicator blinks In this case try the steps again from 3 Teach in setting is valid Teach in setting is invalid LED Indicator Status LED Indicator Status SEQ E OFF SEQ Blink BLANK T on BLANK E OFF CFG Blink CFG Blink F3SG R 1 14 User s Manual Setting with DIP Switch 1 The number of blanked beams is configured with the maximum number of interrupted beams in the teach in process steps 3 to 4 Allowable beams are is configured with Maximum interrupted beams Minimum interrupted beams in the teach in process The blanking monitoring function is configured as lockout 2 f the setting value is not an allowable one the setting is invalid The following cases are judged as
176. mance CHECK When you use the sensor in a situation where the sensor is under a load increase the number of the brackets used The angle adjustment range of the Standard Adjustable Brackets is 15 F3SG R User s Manual 135 suolsuewig ieidey 136 Wiring Installation 4 3 2 2 Side Mounting B F3SG RA Series Standard Adjustable Bracket F39 LGA Standard Adjustable Bracket F39 LGA F3SG LIRALILILILI 30 Series C1 Protective height for 30mm A C2 Protective height for 14mm 35 150 max 2 M5 or M6 o 2 M5 or M6 150 max 150 max lt Screw M5 or M6 gt F3SG LIRALILILILI 14 Series Unit mm Dimension A C1 18 Dimension C1 4 digit number of the type name Protective height Dimension A C2 48 Dimension C2 4 digit number of the type name Protective height Dimension D C1 50 Dimension D C2 20 Dimension P 20 Dimension P 10 Protective height Number of Standard Dimension F Protective height Number of Standard Dimension F C1 Adjustable Brackets C2 Adjustable Brackets 0190 to 1230 1000 mm max 0160 to 1200 2 1000 mm max 1000 mm max 1280 to 2080 3 1000 mm max 1310 to 2270 2350 to 2510 Ww 1000 mm max UA 4 4 3 2 Mounting with Standard Adjustable Brackets F39 L GA V Use the brackets of specified quantities
177. maximum value of an input time difference between muting input A B Configured as 4 s T2 Monitoring Temporarily Disabled Time Limit A time limit to disable blanking monitoring When this time period passed the blanking monitoring function is enabled and lockout occurs if the blanked beam is unblocked The factory default setting is 10 s configurable T3 Maximum allowable muting signal interruption fixed to 0 1 s Maximum duration of a signal interruption allowed in Muting inputs A and B This is set at 0 1 s F3SG R User s Manual System Operation and Functions Case PNP Setting 24 V Limit Switch 1 N O MUTEA T MUTE B Limit Switch 2 N C Ie Case NPN Setting 2 Limit Switch 1 E N O MUTE A N MUTE B J m Limit Switch 2 o N C E E ae OV w 5 5 The muting is not enabled when the Temporalily Disable Monitoring by External Wiring is enabled x e amp CHECK B Number of Allowable Beams Number of beams in the Floating Blanking zone that are not monitored by the Floating Blanking Monitoring function When the Floating Blanking Monitoring function is enabled and the number of blocked beams becomes less than the number of Floating beams the number of allowable beam s the F3SG RA enters the Lockout state Setting Example the F3SG RA with 14 mm detection capability When the number of floating beams is configured as 4 beams the safety output is turned OFF if 5 or
178. n Factory Default Setting Available Parameters Muting zone All beams 1 to all beams in 1 beam increments T min Muting input time limit value minimum 0 1s 0 1 to 3 9 s in 0 1 s increments T1max Muting input time limit value maximum 4s 0 2 to 60 s in 0 1 s increments or infinite T2 Muting time limit 60s 1 to 600 s in 1 s increments or infinite T3 Maximum allowable muting signal interruption 0 1 s 0 1 to 20 s in 0 1 s increments Exit Only Muting Mode Function Factory Default Setting Available Parameters Muting zone All beams 1 to all beams in 1 beam increments T1min Muting input time limit value minimum 0 1s 0 1 to 3 9 s in 0 1 s increments T1max Muting input time limit value maximum 4s 0 2 to 60 s in 0 1 s increments or infinite T2 Muting time limit 60s 1 to 600 s in 1 s increments or infinite T3 Maximum allowable muting signal interruption 0 1 s 0 1 to 4 s in 0 1 s increments T4 Muting end wait time 1s 0 1 to 20 s in 0 1 s increments T5 Exit only muting delay time 4s 4 to 20 s in 0 1 s increments Position Detection Muting Mode Function Factory Default Setting Available Parameters Dynamic Muting Muting zone All beams 1 to all beams in 1 beam increments T1max Muting input time limit value maximum 4s 0 2 to 60 s in 0 1 s increments or infinite T2 Muting time limit 60s 1 to 600 s in 1 s increments or infinite T3 Maximum allowable muting signal interrupti
179. n to go undetected resulting in serious injury After installation the highest level administrator must use the following checklist to verify the operation placing a check mark in each of the boxes 6 1 1 Checklists 6 1 1 1 Installation Condition Check OThe machine itself does not prevent the operation of safety functions such as stopping LIThe hazardous part of a machine cannot be reached without passing through the detection zone of the F3SG R OThe system is configured so that the F3SG R can always detect a worker who is working in the hazardous zone OThe interlock reset switch is installed in a location that provides a clear view of the entire hazardous zone and it cannot be activated from within the hazardous zone OThe pre reset switch is installed in a location inside the hazardous zone and where it cannot be operated from outside the hazardous zone OSafety distance has been calculated Calculated distance S mm OSafety distance has been calculated with larger object resolution when floating blanking or reduced resolution function is used Calculated distance S mm OThe actual distance is equal to or greater than the calculated distance Actual distance mm OReflective surfaces are not installed in prohibited zones LINot installed in a retro reflective configuration LIWhen muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a detection zon
180. n zone and warning zone Otherwise the machine may not stop before a person reaches to the hazardous part resulting in serious injury A warning zone must be configured based on a safety distance The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating Install muting sensors so that they can distinguish between the object that is being allowed to pass through the detection zone and a person If the muting function is activated by the detection of a person the machine may not stop operating resulting in serious injury Muting lamps that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions Use 2 independent input devices for muting inputs Failure to do so may result in a muting status due to a single muting sensor s failure You must install F3SG R muting sensor and physical barrier and configure time settings for muting so that an operator should not enter hazardous zone The Dynamic Muting function can configure a new muting zone after muting is enabled based on a result measuring a workpiece height for a certain period of time The function must be completely verified by a trained and qualified person before being used Take additional safety measures if necessary Install the switch that activates the override and that uses hold to run devi
181. nal of safety output may extend to about 100 us due to the effect of the connected load mostly capacitive load B F3SG RE Series P Approx 200 ms gt ON OSSD 1 OFF la Approx 100 ms ON OSSD2 OFF Approx 40 us An OFF pulse signal of safety output may extend to about 100 us due to the effect of the connected load mostly capacitive load F3SG R 28 User s Manual System Operation and Functions 2 7 External Test F3SG RA Series X F3SG RE Series 2 7 1 Overview This function stops the emission using an external signal It can be used to verify that a safety system should properly stop safety output turns OFF when F3SG RA is interrupted To stop the emission apply the following voltage to the emitter s TEST input line according to the DIP Switch settings of the emitter 5 1 When muting safety output is kept ON even if the emission is stoped S CHECK DIP Switch settings 24 V Act 0 V Act Position 4 on Emitter RS RE Input voltage 9V to Vs 0to3V Basic wiring diagram 24 V Active 0 V Active Emitter Emitter F39 JGLIA L F39 JGLIA L o x Se c 9 z amp a 9 m a a O a a vs a p oO a 6 gt Ww a o a o gt a E x 2 x e e N 24 VDC 24 VDC Power Supply Power Supply 0 VDC 0 VDC S1 Test Switch S1 Test Switch Timing chart ON
182. nder the following condition Safety output information When Safety output is in the ON state Reset input information When Reset EDM Override input is in the ON state Interlock information Under Interlock state Pre reset Information Under Pre reset state Lockout information Under error Lockout state Excess power on time When power on time exceeds power on time threshold information F3SG R 42 User s Manual Information Name System Operation and Functions Description Auxiliary output is turned ON under the following condition Excess load switching frequency information When load switching frequency exceeds load switching frequency threshold Light level diagnosis information When the F3SG R is unblocked and light intensity is within a range from 100 to 170 of ON threshold for 10 s or longer Blanking Warning zone information When Fixed Blanking Floating Blanking Reduced Resolution or Warning Zone function is enabled Muting information Under Muting state Override information Under Override state Muting Override information Under either Muting or Override state Sequence error information Under Muting sequence error state or Interlock sequence error state Warning Zone Information When warning zone is interrupted Blanking bream unblocked information When Fixed Blanking or Floating Blanking beams are unblocked Designated beam output information When a designa
183. nfrared LEDs Wavelength 870 nm Startup Waiting Time 2s max Electrical Power Supply Voltage Vs SELV PELV 24 VDC 20 ripple p p 10 max Current Consumption Ww Refer to 1 6 List of Models Safety Outputs OSSD Two PNP or NPN transistor outputs PNP or NPN is selectable by DIP Switch F3SG LIRELILILILIPLILI Two PNP transistor outputs F3SG LIRELILILILINLIEI Two NPN transistor outputs Load current of 300 mA max Residual voltage of 2 V max except for voltage drop due to cable extension Capacitive load of 1 uF max Inductive load of 2 2 H max 1 Leakage current of 1 mA max PNP 2 mA max NPN 2 1 The load inductance is the maximum value when the safety output frequently repeats ON and OFF When you use the safety output at 4 Hz or less the usable load inductance becomes larger 2 These values must be taken into consideration when connecting elements including a capacitive load such as a capacitor Auxiliary Output One PNP or NPN transistor output PNP or NPN is selectable by DIP Switch Load current of 100 mA max Residual voltage of 2 V max Safet d Light ON Safety output is enabled when the receiver receives an emitting signal Output Operation Output Mode Auxiliary Muting or Override output default Configurable Output by Configuration Tool F3SG R User s Manual ON Voltage Input Voltage F3SG ARALILI
184. ng EDM Override Input Muting A Pre Reset Input Linked to Muting A Pre Reset Input Muting B Input Linked to Muting B Input Safety output 1 Linked to safety output 1 Safety output 2 Linked to safety output 2 Auxiliary output Linked to auxiliary output Source voltage Indicates supplied source voltage Interlock information Linked to Interlock state Muting information Linked to Muting state Sequence error information Linked to Muting sequence error state or Interlock sequence error state Override information Linked to override state Blanking bream unblocked information Linked to the state where the blanking beam is unblocked DIP SW input information Linked to the input signal of DIP Switch Push SW input information Linked to the input signal of Push Switch F3SG R User s Manual 1 03 fK 9 02803 Dunes qo deu 104 System Operation and Functions 2 26 Setting Recovery The Setting Recovery function configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before managing and e changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury F3SG RA Series X F3SG RE Series 2 26 1 Overview You can use the Configuration Tool to recover the F3SG RA setting to the default factory setting SES Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activ
185. ng error Relay may be welded Replace the relay The relay and the Reset line may not be properly wired Check the wiring with the relay UA Chapter 4 Wiring Installation The relay response time may be exceeding the allowable delay time Change the allowable delay time or replace the relay with one that has an appropriate response time eZ 2 10 External Device Monitoring EDM Ww Chapter 4 Wiring Installation Internal error An error may have occurred in the internal circuit Replace the F3SG R Safety output error Safety output lines may be short circuited to each other or another signal line may be short circuited to the safety output line Wire the safety output lines properly UA Chapter 4 Wiring Installation Communication error The communication line or other wiring may be broken or short circuited Check the Cascading or extension cables If the wiring is extended with cables other than specified the cables used for extension may not have performance equivalent or greater than the specified cables Use cables with the same performance or more than the specified cables LA Chapter 4 Wiring Installation DIP Switch setting error A DIP Switch setting may have been changed during operation Check if a DIP Switch setting was changed or not Settings of two DIP Switches of a receiver may be unmatched Check if two DIP Switches of a receiver are matched Operating range se
186. ng range indicator Green External device monitoring indicator Green i i i Version 1 0 Year 2014 Version 1 0__ Year 2014 9 Internal error indicator Red 10 Lockout indicator Red 11 Stable state indicator Green 12 ON OFF indicator Green Red POWER LONG TEST 3 Power indicator Green 4 Lockout indicator Red LOCK OUT LOCK INTER NAL o STB o IF85G 4RAO190 30 1 SAFETY LIGHT CURTAIN OUT o IR85G 4RAO190 90 DD sereNo L0001ZI4A SAFETY LIGHT CURTAIN ON OFF o i Blo i 13 Communication indicator Green Eo 8 14 Bottom beam state indicator Blue D e az EB RENE B F3SG RE Series lt Emitter gt lt Receiver gt co c Oo NA 1 Top beam state indicator Blue Bunoouse qnoJ 1 9deuo Sm EMITTER RECEIVER 2 Operating range indicator Green Serial No LOOO1ZI4A Version 1 0 Year 2014 POWER LONG 3 Power indicator Green 4 Lockout indicator Red 9 Internal error indicator Red 10 Lockout indicator Red LOCK OUT 11 Stable state indicator Green 12 ON OFF indicator Green Red F3SG 4REO1SOP30 D SAFETY LIGHT CURTAIN 13 Communication indicator Green 14 Bottom beam state indicator Blue 30
187. ng zones have limitations This section describes the limitations for following points 1 Zone adjacent condition If zones for multiple functions are configured adjacently 2 Zone overlap condition If zones for multiple functions are configured as overlapped 5 3 The muting fixed blanking and warning zone functions are not available for the F3SG RE Q CHECK 1 Zone Adjacency Condition The table below describes the conditions to configure setting zones for adjacent beams Except for some conditions setting zones for these 3 functions can be located adjacently The user can make the setting by the Configuration Tool Zone Adjacency Condition Function Muting Fixed Blanking Warning Zone Muting Yes Yes Fixed Blanking Yes Yes Warning Zone Yes Yes Yes Possible to configure For details about setting adjacent fixed blanking zones IA Refer to Constraint between Fixed Blanking Zones under 2 14 Fixed Blanking 2 Zone Overlap Condition The table below describes the conditions to configure setting zones for overlapping beams Except for combination of muting zone and fixed blanking zone figure 3 setting zones of these 3 functions cannot be overlapped Figure 4 The user can make the setting by the Configuration Tool 5 ur Setting zones of Muting and Floating functions can be overlapped only if each zone covers the full detection zone Q z CHECK Zone overlap condition
188. nging Operators OThere is no approach route other than through the detection zone of the F3SG R LIPart of the operator s body always remains in the detection zone of the F3SG R when working around the machine s hazardous part OThe actual safety distance is equal to or greater than the calculated value OThere must be no dirt on or damage to the optical surface or spatter protection cover F39 HGA sold separately of the F3SG R OWhen 24 V Active is enabled by the DIP Switch ON OFF indicator turns red when the TEST line is short circuited to 9 V to Vs When 0 V Active is enabled by the DIP Switch ON OFF indicator turns red when the TEST line is short circuited to 0 to 3 V LIWhen muting function is used muting lamp must not be clear due to dirt or degradation OThe test rod is not deformed OWhen the start interlock function is used When the F3SG RA is turned ON and the F3SG RA is unblocked the ON OFF indicator remains red The RESET input turns the ON OFF indicator to green LIWhen the restart interlock function is used When the ON OFF indicator is green and the F3SG RA is blocked and then returned to unblocked state the ON OFF indicator remains red The RESET input turns the ON OFF indicator to green LIWhen the power of the F3SG RA is turned ON while nothing is in the detection zone it must operate as follows If start interlock is not used The Power indicator and ON OFF indicator turn green within 2 seconds after the F3SG RA is t
189. ning zone information When Fixed Blanking Floating Blanking Reduced Resolution or Warning Zone function is enabled Muting information Under Muting state Override information Under Override state Muting Override information Under either Muting or Override state Sequence error information Under Muting sequence error state or Interlock sequence error state Warning Zone Information When warning zone is interrupted Blanking bream unblocked information F3SG R User s Manual When Fixed Blanking or Floating Blanking beams are unblocked Information Name System Operation and Functions Description Lamp is turned ON under the following condition Designated beam output information When a designated beam is blocked or unblocked Interference vibration information When the F3SG R system stops accidentally due to interference or vibration In case of cascade connection when any of cascaded segments comes under this condition Troubleshooting support signal When one of the signals of Muting sequence error Interference vibration information and Light level diagnosis information is in the ON state Individual cascaded sensor output Channel 1 When Safety output of Primary sensor in cascade connection is the ON state Individual Cascaded Sensor Output Channel 2 When Safety output of 1st Secondary sensor in cascade connection is the ON state Ind
190. nking Three times After the pre reset switch was pressed and the light curtain was interrupted the pre reset switch may have been pressed before the reset switch is pressed Check the pre reset input wiring After the pre reset switch was pressed a time period from interruption of the light curtain to the reset switch being pressed may have exceeded the allowable time Check the installation environment of the light curtain as well as pre reset and reset switches The number of interruptions of the light curtain may have exceeded the allowable value after the pre reset switch was pressed and before the reset switch is pressed Check the installation environment of the light curtain F3SG R User s Manual Bunoouse qnoJ 19deuo 195 Appendix 7 2 Optional Accessories Sold Separately Single Ended Connector Cable for emitter Appearance Model Cable length Specifications F39 JG3A L 3m M12 connector 5 pin 5 wires F39 JG7A L 7m F39 JG10A L 10m F39 JG15A L 15m F39 JG20A L 20m Single Ended Connector Cable for receiver Appearance Model Cable length Specifications F39 JG3A D 3m M12 connector 8 pin 8 wires F39 JG7A D 7m F39 JG10A D 10m F39 JG15A D 15m F39 JG20A D 20m Double Ended Cable for emitter Appearance Model Cable length Spe
191. ns 5 2 7 Standard Muting Mode Exit Only Muting Mode with four Muting Sensors using PNP Outputs Io E E D ul a F39 JGEIA L F39 JGCIA D DIP Switch settings 4 Receiver Auto Reset Mode 2 z 5 x o S EDM disabled o 9 x o S S gt S Og S 3 Of a amp PNP output m o o e E m B ES ki Ht no a E 8 d8 s B gm mu amp S gli isa g 2 o0 gt 6 6 E E x 9 S Emitter o 2 2 B amp o amp S s 2 o A 24V Active o o D sip oo o o e e Safety Controller 3 Functinal Earth B1 2 B2 Reflector L II II il 24 VDC Power Supply Muting O Sensor ay D A2 e 0 VDC PNP Fe output TN JN S1 Test Switch S2 Lockout Interlock Reset Switch Override Switch or Override Cancel Switch ML Muting lamp hd A1 A2 B1 B2 Muting sensor seues vaur oste4 seiduiex3 Bum em ELO 1 Also used as Override input line 2 Make sure to connect an override cancel switch to the Reset line when using the override function Otherwise the override state may not be released by the override cancel switch resulting in serious injury 3 Refer to 5 4 Connectable Safety Control Units for more information 4 Refer to Chapter 3 Setting with DIP Switch for more information on
192. nsor segment in case of a cascade connection 9 et Function Factory Default Setting Available Parameters a Floating Blanking Disable Enable Disable W Q Number of floating beams 1 1 to 15 1 beam increments z Number of allowable beams 0 0 to 5 1 beam increments a Floating Blanking Monitoring Lockout Lockout Cancel blanking zone Temporarily disable monitoring Disable monitoring Monitoring temporarily disabled 10s 1 to 200 s 1 s increments or infinite time limit The Temporarily Disable Monitoring function is only available when the F3SG R is used as a standalone system d Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK 5 u Setting the Floating Blanking Monitoring function to Disable Monitoring may create an undetectable area where a person can interrupt the F3SG RA without being detected and it is not compliant with IEC 61496 2 Conduct risk assessment TES analysis thoroughly before enabling this setting Ww Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual 83 uonnjoses peonpsy Ztaideua 84 System Operation and Functions 2 16 Reduced Resolution F3SG RA Series X F3SG RE Series 2 16 1 Overview The reduced resolution function prevents the
193. o actual application requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions F3SG R User s Manual Safety Precautions Indications and Meanings for Safe Use The precautions listed in this document indicated by alert symbols and statements must be followed for the safe use of the F3SG R Failure to follow all precautions and alerts may result in an unsafe use or operation Thoroughly read this manual and understand the installation procedures operation check procedures and maintenance procedures before using F3SG R The following word and symbols are used in this document Meaning of Signal Word Indicates
194. ode 2 External Device Monitoring EDM 2 Operating Range Selection 3 Interlock Pre Reset 3 4 4 External Test 5 Fixed Blanking Floating Blanking 6 7 PNP NPN Selection 8 DIP Switch Configuration Tool Selection 5 Operate the DIP Switch before turning the power of the F3SG RA on If the DIP Switch is operated during operation of the F3SG RA the F3SG RA transitions to lockout TU A change of the DIP Switch setting is activated upon power on or lockout reset Note that do not use any tool which may damage F3SG RA s body when operating the DIP Switch For lockout reset function see 2 8 Lockout Reset Ww F3SG R User s Manual YOUMS did iLiko 107 YOUMS dIa iLiko 108 Setting with DIP Switch 3 2 1 DIP Switch on Receiver The following functional settings are available by DIP Switches on the receiver A receiver has two DIP Switches both of which must be configured based on the table below For functional details see respective chapter in the Functional Details column 5 M If the settings of two DIP Switches are different when the power is turned on F3SG RA transitions to lockout e CHECK O Indicates a switch position Settin i Position Function 3 Description Functional DIP SW1 DIP SW2 Details Scan Code A factory default 1 C ON DEIEON Setting 2 4 1 Scan Code 1 CJ on UNION pees 2 4 External Device Monitoring EDM r External Dev
195. odel F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual System Operation and Functions 2 10 External Device Monitoring EDM F3SG RA Series X F3SG RE Series 2 10 1 Overview This function monitors if external relays or contactors operate normally to detect malfunctions such as welding in the external relays When the N C contact of the external relays is open before the safety outputs switch from OFF to ON the safety outputs remain in the OFF state When the N C contact is not open within the allowable delay time after the safety outputs switch from OFF to ON the F3SG RA enters the Lockout state Wiring Perform wiring so that the specified voltage is applied to the RESET input line via the N C contact of the extenal relays Refer to the table below for the specified voltage The external relays or contactors must have the direct opening mechanism or be force guided ones PNP NPN Voltage PNP Vs 3 V to Vs NPN 0Vto3V Basic wiring diagram PNP output F39 JGLIA D w o o O o a RESET Yellow 24 VDC Brown 0 VDC Blue 24 VDC Power supply 0 VDC 1 Lockout Interlock Reset Switch KM1 KM2 External device Also used as EDM input line 24 VDC Power supply 0 VDC 0 VDC Blue NPN output Receiver RESET
196. on 0 1 s 0 1 to 4 s in 0 1 s increments Function Dynamic muting Factory Default Setting Disable Available Parameters Enable Disable Dynamic muting measurement time 3s 0 1 to 20 s in 0 1 s increments Number of dynamic muting allowable beams 1 0 to 5 in 1 beam increments NET Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK 1 MU Setting the muting time limit to infinite may cause a failure of the muting sensors to go undetected resulting in the F3SG RA in an unintended muting state Conduct risk assessment analysis thoroughly before enabling this setting lt CHECK ae Setting the muting input time limit value maximum to infinite may cause a failure of the muting sensors to go undetected resulting in a failure of disabling the muting state Conduct risk assessment analysis thoroughly before z CHECK 2 enabling this setting wu A CHECK Ww information on setting this function by the Configuration Tool Dynamic Muting can be used in conjunction with any of Standard Exit only and Position detection muting modes Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more F3SG R User s Manual 69 9piJJ9AQ QC 9deu 70 System Operation and Functions 2 13 Override F3SG RA Se
197. on Tool Enabled LED Indicator Status SEQ E OFF BLANK Blink CFG Blink F3SG R 1 1 0 User s Manual Setting with DIP Switch 4 Teach In and Check Processes When it is ensured that the F3SG RA is in the Teach in Mode press the Push Switch for within 1 s to activate the scanning of the blocked area and automatically configure the setting related to the Fixed Blanking The F3SG RA judges if the setting is valid or not If the setting is valid BLANK indicator changes to solid ON state If the setting is invalid 2 SEQ indicator blinks In this case try the steps again from 3 1 The Fixed Blanking zone is configured to include one additional beam outside the actually blocked beams Two beams on both ends are configured as allowable beams Upper Upper 11th beam 10th beam FAllowable beam 10th and 11th beams Fixed Blanking zone 4th to 11th beams 5th beam 4th beam F Allowable beam 4th and 5the beams i2 zx o E Co o 7 amp 2 Q o lt I4 o o ey 3 2 If the setting value is not an allowable one the setting is invalid The following cases are judged as invalid All beams have been configured as a fixed blanking zone including allowable beams Fig 1 All beams except the beams at both ends have been configured as a fixed blanking zone Fig 2 Both beams of the ends have been configured as a fixed blanking zone at the same
198. ool Enabled to activate the settings by the Configuration Tool CHECK UA Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual System Operation and Functions 2 24 Maintenance Information Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before managing and ng changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury F3SG RA Series X F3SG RE Series 2 24 1 Overview You can use the Configuration Tool to read the maintenance information of F3SG RA to view on a PC screen The maintenance information indicates the following information Error Log Warning Log Power On Time Load Switching Frequency Muting Statistics Information uoneulnojJu eoueugjuire g c odeu UY Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool 2 24 2 Error Log The user can view details of errors occurred in the past The displayed information can be used for troubleshooting 2 24 3 Warning Log The user can view details of the following warnings occurred in the past The displayed information can
199. ormula 2 If the result 100 mm use S 100 mm If the result exceeds 500 mm use the following expression where K 1 600 mm s 21 600 mm s x Tm Ts 8 x d 14 mm Formula 3 If the result of this formula 3 lt 500 mm use S 500 mm F3SG R 1 20 User s Manual Wiring Installation Detection Zone Parallel to Direction of Approach Use K 1 600 mm s and C 1200 0 4 x H in formula 1 for calculation Note that C must not be less than 850 mm S 1 600 mm s x Tm Ts 1200 0 4 x H S Safety distance mm Tm Machine s response time s Ts Response time of F3SG R from ON to OFF s e H Installation height mm Note that H must satisfy 1000 gt H gt 15 d 50 mm Safety distance S o Also you must include a hazardous condition under which a person may go through under a detection zone if H exceeds 300 mm 200 mm for other purpose than industrial use into risk assessment Calculation example When Tm 0 05 s Ts 0 08 s and d 14 mm S 1 600 mm s x 0 05 s 0 08 s 1200 0 4 x 500 mm 1092 8 mm When a warning zone is configured as in the figure you must calculate L a distance from an end of casing to a detection zone using a formula below L Total number of F3SG R beams number of warning zone beams 1 x P 10 P Beam Gap mm F3SG ORADOOD 14 10 mm F3SG LIRALILILIEI 30 20 mm Safety Hazard distance S
200. ose proximity and in line with each other The distinctive coding of the beams provide for unique operation of a system while in view of another system with a different scan code Two unique codes are available on the F3SG RA Receiver Receiver Machine 1 Machine 2 Code A Code B Scan code setting when two or more systems are mounted The emitter and receiver units must be set to the same scan code for the receiver to enter the Machine Run state The scan code is selectable by the DIP Switch on the emitter and receiver units The scan code feature is not available for the F3SG RE series F3SG R 124 User s Manual V es Refer to 2 4 Scan Code Selection for more information on the scan code feature Refer to 3 2 DIP Switch for more information on setting the scan code by the DIP Switch F3SG R User s Manual SUOI EIBPISUOD uonejejsu pieideu 125 Wiring Installation 4 2 Cascade Connection F3SG RA Series X F3SG RE Series 5 The F3SG RE cannot be used in cascade connection Q CHECK 4 2 1 Overview Up to 3 sets of F3SG RA can be series connected Cascade connection allows them to be used as a a safety light curtain requiring only 1 set to be wired to a controller and preventing mutual interference If any 1 set of series connected F3SG RA is blocked both of the safety outputs turn OFF Number of connections Up to 3 sets Total number of beams Up to 255 beams Total sum
201. oueugjure u g1eideu 6 2 1 2 Checking that Hazardous Parts Stop While the Machine Operates LIThe hazardous parts are movable when nothing is in the detection zone OThe hazardous parts stop immediately when a test rod is inserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod OThe hazardous parts remain stopped as long as the test rod is in the detection zone OThe hazardous parts stop when the power of the F3SG R is turned OFF while nothing is in the detection zone 6 2 1 3 Items to Inspect Every 6 Months or When Machine Settings Are Changed In addition to inspection item at operation start following items must also be verified OThe outputs of the F3SG R and the machine are properly wired OThe total number of times that the control relays contactors have switched is significantly lower than their design lives LIThere is no ambient light OSafety distance has been calculated with changed object resolution when the setting of the floating blanking or reduced resolution function is changed Calculated distance S mm LIWhen muting function setting is changed a muting sensor must be installed so that muting state should not occur when a human body enters a detection zone of F3SG RA by mistake F3SG R 1 84 User s Manual Checklists LIWhen muting function setting is changed a muting sensor mu
202. peration by hard wiring of muting input A and muting input B For details see below 5 MO f Temporalily Disable Monitoring by Wiring is configured muting function cannot be used e T CHECK Temporalily Disable Monitoring by External Wiring If Temporalily Disable Monitoring by Wiring is configured the floating blanking monitoring function can be temporarily disabled during operation by hard wiring of muting input A and muting input B of a receiver The blanking monitoring function is disabled for a period of T2 by turning muting input A from OFF to ON and muting input B from ON to OFF within an input time difference T1 4s using a limit switch etc Inputs of muting input A and muting input B must be redundant inputs of different kinds such as a combination of N O contact and N C contact types In case of a PNP output photoelectric sensor use one output as Light ON and the other as Dark ON operation The user can use this function only when the F3SG RA is used as a one segment system and the function is enabled by the Configuration Tool The function cannot be enabled when the F3SG RA is in the cascade connection T3 0 1 s or less es Muting input A ON OFF T1 4 s ji less T3 0 1 s or less I ON md cares I Muting input B SER OFF p T2 or less Blanking Monitoring Disabled Function Enabled Z3gJNNNNNNNNS CS Beam state Disabled Enabled OSSD on OFF T1 Muting input limit fixed to 4 s The
203. r supply or be connected to the common terminal of the power supply Safety Controller 1 2 Unblocked M Beam state Blocked M L 1 1 osso seues JA SL4 seiduiex3 Bun Coates F3SG R User s Manual 177 sun J043u02 Ayayes ajqeyoouU0D Giaideuo 178 Input Output Circuit and Applications 5 4 Connectable Safety Control Units The F3SG RA or F3SG RE with PNP output can be connected to the safety control units listed in the table below Connectable Safety Control Units PNP output G9SA 301 G9SA 321 G9SA 501 G9SB 200 B G9SB 200 D G9SB 301 B G9SB 301 D G9SX AD322 T G9SX ADA222 T G9SX BC202 G9SX GS226 T15 G9SP N10S G9SP N10D G9SP N20S NEOA SCPUO1 NE1A SCPUO1 NE1A SCPUO2 DST1 ID12SL DST1 MD16SL DST1 MRDO8SL NX SIH400 NX SID800 F3SP T01 The F3SG R with NPN output can be connected to the safety control unit listed in the table below G9SA 301 P F3SG R User s Manual Connectable Safety Control Units NPN output Chapter 6 Checklists 6 1 Pre Operation Checklists 180 6 2 Maintenance Checklists 183 91eideu F3SG R User s Manual 179 Checklists 6 1 Pre Operation Checklists Make sure Responsible Person tests the operation of the F3SG R after installation to verify that the F3SG R operates as intended Make sure to stop the machine until the test is complete CD Unintended function settings may cause a perso
204. r this state is allowed to be blocked after the input of the Pre Reset signal is ensured When the number of times the F3SG RA is blocked is set to infinite the F3SG RA stays in this state until the Reset input signal is received Primary sensor Name used for the F3SG RA to be connected nearest the power supply when in cascade connection Reduced resolution Function to change the size of the object resolution so that an object of the size between 1 and 3 beams has no effect Reset Function to release the Interlock state or Lockout state Response time adjustment Function to change the response time so that the Safety outputs can hardly be turned OFF due to accidental interruption by an environmental factor Response time from ON to OFF Period of time from when the F3SG R is blocked until the Safety outputs are turned from ON to OFF Restart interlock Function to turn the Safety outputs to the OFF state when the F3SG RA is blocked and keep this state until a reset signal is received Safety output OSSD Output to be turned to the ON state when safety is ensured This can be used for safety applications Safety output information Information to be signaled to the Auxiliary output or Lamp when the Safety outputs are in the ON state To signal the information the Safety output information must be assigned to an output destination SD Manager 2 Setting software that is used as the Confi
205. rement Measurement gal i j 7 INN a a i n fnew zone TN ala z nes ZoH8 New zone EH cll a HH x x E i k mE New zone tes zone B Zone Measurement Start Condition After the muting start condition is satisfied and the full detection zone is muted interruption of a part of the F3SG RA causes the Zone Measurement to start B B Zone Measurement The Zone Measurement monitors the highest and lowest parts of a passing workpiece during the dynamic muting measurement time Tdyn 3 s Void spaces in workpiece s are ignored B Zone Determination A zone enclosed by the highest and the lowest parts of the workpiece is set as a new muting zone Configuring a dynamic muting allowable beam allows the muting zone to be expanded by the number of allowable beams Configuring a dynamic muting allowable beam prevents unintended line stop due to swing of a workpiece etc The factory default setting of the dynamic muting allowable beam is 1 F3SG R User s Manual 67 System Operation and Functions B Dynamic Muting Allowable Beam The dynamic muting allowable beam allows the muting zone measured by the Zone Measurement to be expanded by the number of additional beam s specified as allowable beam B Timing chart ON Muting Input A OFF ON OFF Enabled Muting State
206. rence between muting inputs A and B is smaller than this value a muting sequence error occurs T1max Muting input time limit value 4s Maximum time difference between muting inputs A and B maximum If the time difference between muting inputs A and B is larger than this value a muting sequence error occurs T2 Muting time limit 60s The duration time of the Muting function The Muting state is cancelled if it continues for longer than this time limit T3 Maximum allowable muting 0 1s Maximum duration of a signal interruption allowed in muting signal interruption inputs A and B F3SG R User s Manual 47 Bunnw C 9deu 48 System Operation and Functions B Wiring diagram PNP output NPN output Receiver Receiver F39 JGLIA D F39 JGLIA D MUTE A Gray 24 VDC Brown MUTE B Pink MUTE A Gray 24 VDC Brown 0 VDC Blue MUTE B Pink 0 VDC Blue 24 VDC 24 VDC Power supply Power supply 0 VDC 0 VDC 1 S2 Muting sensor 1 S2 Muting sensor B Installation standard for muting sensors Set the muting sensors so that they can detect all of the passing detection palettes automobiles etc Do not install the muting sensor in a position so that only the front or rear end of the objects is detected Set the muting sensors so that they detect the objects even when they are loaded on palettes or other transport devices
207. ries X F3SG RE Series The override function turns the safety outputs ON when the muting start condition is not satisfied If a workpiece stops while passing through the F3SG RA as shown below causing a muting error the normal state cannot be recovered unless the workpiece is removed from the muting sensors and the detection field of the F3SG RA However the override function will mute the safety outputs of the F3SG RA so that the conveyor only can be restarted to move the workpiece out of the muting sensors and detection zone B1 F3SG RA Reflector Workpiece A1 F3SG RA Reflector The override function can be enabled for up to 600 s Receiver s top beam state indicator and bottom beam state indicator blink during override Z WARNING The muting and override functions disable the safety function of the device You must ensure safety using other method when these functions are operating Install the switch that uses hold to run device such as a spring return key switch Install the switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function Override time must be properly configured for its application by a sufficiently trained and qualified person Make sure to connect an override cancel switch to the Reset line when using the override function
208. s Make sure to secure the safety distance S between the F3SG R and the hazardous part Otherwise the machine may not stop before a person reaches the hazardous part result ing in serious injury n The response time of a machine is the time period from when the machine receives a stop signal to when the machine s X hazardous part stops Measure the response time on the actual system Also periodically check that the response time CHECK of the machine has not changed 4 1 2 1 Safety Distance Formulas according to ISO 13855 EN ISO 13855 Detection Zone Orthogonal to Direction of Approach S KxT C Formula 1 eS Safety distance K Approach speed to the detection zone T Total response time of the machine and F3SG R C Additional distance calculated by the detection capability or object resolution of the F3SG R Safety distance S Hazard Calculation Example for Systems with a Resolution of lt 30 mm Use K 2 000 mm s and C 8 x d 14 mm in formula 1 for the calculation S 2 000 mm s x Tm Ts 8 x d 14 mm eS Safety distance mm Tm Machine s response time s Ts Response time of the F3SG R from ON to OFF s ed Detection capability or object resolution of the F3SG R mm suoneJepisuo uonejejsu ieideu Calculation example When Tm 0 05 s Ts 0 08 s and d 14 mm S 2 000 mm s x 0 05 s 0 08 s 8 x 14 mm 14 mm 116 mm F
209. s when muting signal is not received in the correct order The Safety outputs keep in the ON state unless the F3SG RA is blocked Muting time limit The duration time of the Muting function The Muting state is cancelled if it continues for longer than this time limit Number of floating beams Number of beams to be configured in the Floating Blanking zone for which the F3SG RA does not transition to the Lockout state or Machine Stop state Safety output OFF even when blocked Object resolution Detection capability Minimum size of an object that can be detected in the protective height of the F3SG R Operating range selection Function to change the operating range by changing the emission light level of the F3SG R Operating status monitoring Function to read out the I O data and status of functions of the F3SG RA Output operation mode Information to be signaled to an output part Safety output Auxiliary output Override Function that forcibly turns the Safety outputs ON when the Muting is not working Override input time limit maximum Input time limit maximum value of the special sequence to activate the Override function Override time limit The duration time of the Override function The Override state is cancelled if it continues for longer than this time limit 203 F3SG R User s Manual Aiesso 5 1e deu 204 Appendix Term PELV Descr
210. sable Output pattern ON 1 time 2 Solid ON ON 1 time ON 2 times ON 3 times 2 1 Refer to the table of Information Output operation mode assigned to Lamp below 2 The Lamp illuminates according to the patterns as shown in the output pattern chart below UA Refer to 2 12 Muting for more information on settings of the muting ON 1 time ON 2 times ON 3 times Solid ON E Output pattern chart la 1s gt plI U M M9 9 M _ mmm EEE B B information Output operation mode assigned to Lamp Information Name Description Lamp is turned ON under the following condition Safety output information When Safety output is in the ON state Reset input information When Reset EDM Override input is in the ON state Interlock information Under Interlock state Pre reset Information Under Pre reset state Lockout information Under error Lockout state Excess power on time information When power on time exceeds power on time threshold Excess load switching frequency information When load switching frequency exceeds load switching frequency threshold Light level diagnosis information When the F3SG R is unblocked and light intensity is within a range from 100 to 170 of ON threshold for 10 s or longer Blanking War
211. sabled F3SG R 52 User s Manual System Operation and Functions 3 The muting sensor is blocked and the safety function of the F3SG RA is disabled Hazardous zone A1 F3SG RA A2 Mab Workpiece d B1 B2 Muting sensors A1 and B1 are turned OFF but A2 and B2 are ON so the muting state is still maintained Safety outputs 1 and 2 are turned ON The muting state is released Hazardous zone A1 F3SG RA A2 Workpiece B1 B2 Muting sensor B2 is turned OFF the muting state is released and the safety function of the F38G RA is enabled Installation distance The minimum distance D3 m required for muting sensors to keep the muting state enabled is D3 L Formula 3 L m Length of a workpiece The maximum distance d2 m required for muting sensors to keep the muting state enabled is VxTimin lt d2 lt VxT1max Formula 4 V m s Approach speed of a workpiece T1min s Muting input time limit value minimum It is set as 0 1 s configurable T1max s Muting input time limit value maximum It is set as 4 s configurable F3SG R User s Manual 53 System Operation and Functions To enable the muting state D3 and d2 must satisfy formulas 3 and 4 respectively This distance must prevent
212. se a person to go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool Function Factory Default Setting Available Parameters EDM Disable Enable Disable Allowable delay time 0 3s 0 1 to 4 s in 0 1 s increments Ed Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK F3SG R User s Manual E After you make any change to the setting verify that the F38G RA goes to the Lockout state when the F3SG RA is wired in such a way that the specified voltage is applied directly to the RESET input of the receiver without the N C contact of an external device CHECK Z Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual waa amp uuojiuoqy 921A9g eu191X3 C 9deu 39 jndino f eiixny c 9deu 40 System Operation and Functions 2 11 Auxiliary Output Do not use the auxiliary output for safety applications Failure to do so may result in serious injury when the F3SG RA fails S F3SG RA Series X F3SG RE Series 2 11 1 Overview The auxiliary output is used to monitor the status of F3SG RA This output can be connected to a device such as an indication lamp programmable controller etc Usag
213. set Mode EDM disabled PNP output Emitter 24 V Active F39 GCNY2 N F39 JGLIB L F39 JGLIA D 24 VDC Brown RESET Yellow 1 MUTE A Gray MUTE B Pink OSSD1 Black OSSD2 White 0 VDC Blue AUX Red 24V DC Power supply ov S1 Lockout Interlock Reset Switch Override Switch or Override Cancel Switch ML Muting Lamp 3 Controller 1 Also used as EDM input line 2 Make sure to connect an override cancel switch to the Reset line when using the override function Otherwise the override state may not be released by the override cancel switch resulting in serious injury 3 Refer to 5 4 Connectable Safety Control Units for more information 4 Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP Switch Unblocked i i 3 Beam state Blocked Muting input A Muting input B OSSD Input Output Circuit and Applications 5 3 Wiring Examples F3SG RE Series Examples of a motor control system using the F3SG RE are shown below This chapter shows examples equivalent to ISO 13849 1 PL e Category 4 5 3 1 Short Mode Emitter Receiver 24 V OV Power Supply g oc c ez z 2 E S o Ez g rs 5 ra am rs 3 z a Oo N o 28 A
214. setting the functions by the DIP Switch Unblocked Blocked Beam state Test Switch S1 Muting input A Muting input B OSSD F3SG R 1 68 User s Manual Input Output Circuit and Applications 5 2 8 Standard Muting Mode Exit Only Muting Mode with four Muting Sensors using NPN Outputs Muting Sensor NPN output g S E 9 m F39 JGOA L F39 JGOA D DIP Switch settings 3 Receiver Auto Reset Mode 2 2 E al cx amp 2 EDM enabled o x o o amp E o 2 S gt S m 2 9 al 3 a NPN output Oo 2 2 s Q m W w e a a a aj 2 o gt al o 5 5 x 9 9 gt Emitter o o e zz Fl amp o e S S Xx of of amp 0 V Active EB O 69 amp O O e e S1P ES S3 e 4 e x km Vc 7 kM1 KM2 M 7 KM2 e w e B2 Functional Earth Reflector E HE 24 VDC Power Supply O Al ip A2 S1 Test Switch He S2 Override Cancel Switch S3 Lockout Interlock Reset Switch or Override Switch Z TN KM1 KM2 Safety relay with forcibly guided contacts G7SA or magnetic contactor M 3 phase motor ML Muting lamp e A1 A2 B1 B2 Muting sensor e 1 Also used as Override input line 2 Make sure to connect an
215. sible Person conduct a thorough risk assessment analysis before managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool Function name Factory Default Setting Available Parameters Override Enable Enable Disable Override time limit 600 s 1 to 600 s in 1 s increments or infinite V Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the e Configuration Tool CHECK 5 Setting the override time limit to infinite may cause a failure of disabling the override state when there is a failure of the override input signal Conduct risk assessment analysis thoroughly before enabling this setting 2 CHECK Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool Ww F3SG R 74 User s Manual System Operation and Functions 2 14 Fixed Blanking Install protective structure for all zones of disabled zone so that a worker should not be able to approach hazardous zone of a machine without passing through zones disabled by the fixed blanking function Otherwise it may result in serious injury object that interrupts beams Calculate a safety distance based on the setting Otherwise the ma
216. st be installed so that muting state should not occur when a human body enters a hazardous zone of a machine LIWhen muting function setting is changed a muting sensor must consist of 2 independent devices LIWhen the configuration of the cascade connection is changed either of the following is attached on a secondary sensor farthest from its power supply End Cap Lamp sold separately OWhen using PNP output O V line of the power supply is grounded When using NPN output 24 VDC line of the power supply is grounded OWiring must not be bent cracked nor damaged SJSI 429u 2 eoueugjure u g1eideu5 F3SG R User s Manual 185 Chapter O Maintenance Checklists User s Manual F3SG R 186 Chapter 7 Appendix 7 1 Troubleshooting 188 7 1 1 Lockout State 189 7 1 2 Warning 193 7 2 Optional Accessories Sold Separately 196 7 3 Glossary 202 7 4 Revision History 206 s 2 o xo i m F3SG R User s Manual 187 Appendix 7 1 Troubleshooting B F3SG RA Series lt Emitter gt lt Receiver gt e c 5 SZ z Top beam state indicator Blue PNP NPN mode indicator Green Response time indicator Green Sequence error indicator Yellow RECEIVER Blanking indicator Green Configuration indicator Green 1 Test indicator Green Interlock indicator Yellow EDM INT LK CFG BLANK SEQ SLOW NPN TOP 7 o DO fF WD 2 Operati
217. st or corrosive gases are present Areas exposed to vibration or shock levels higher than in the specification provisions Areas where the product may come into contact with water Areas where the pollution degree is harsher than 3 such as outdoor environment Areas where the product may get wet with oil that can solve adhesive Loads must satisfy both of the following conditions Not short circuited Not used with a current that is higher than the rating Do not drop the product Dispose of the product in accordance with the relevant rules and regulations of the country or area where the product is used Make sure that the F3SG R is securely mounted and its cables and connectors are properly secured based on the torque recommended in this document Bending radii of cables must be equal to or higher than specified minimum values When replacing the cable connectors with other types of connectors use connectors that provide a protection grade of IP54 or higher Be sure to route the input output lines for the F3SG R separate from high potential power lines or through an exclusive conduit To extend a cable length with a cable other than the dedicated cable use a cable with the same or superior specifictions UA Refer to 4 5 3 4 Extending Cable Length with Commercially Available Cable n environments where foreign material such as spatter adheres to the F3SG R attach a cover to protect the F3SG R from the spatter Inter
218. t 77 E E x D o gt 2 o o W lt gt LLI 2 5 o oO 7 o z z e A o x z Ed O a KM2 D o KM1 62 6 oo 24 VDC 3 Power Supply S1 a ss iN m e 0 VDC KM1 N KM2 X S1 Test Switch S2 Override Cancel Switch FEN Functional Earth S3 Lockout Interlock Reset Switch or Override Switch S4 S5 Muting sensor KM1 KM2 Safety relay with forcibly guided contacts G7SA or magnetic contactor M 3 phase motor ML Muting lamp 1 Also used as Override input line 2 Make sure to connect an override cancel switch to the Reset line when using the override function Otherwise the override state may not be released by the override cancel switch resulting in serious injury 3 Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP Switch Unblocked Beam state Blocked Test Switch S1 seues vaur oste4 seiduiex3 Bum em ELO Muting input A Muting input B OSSD F3SG R User s Manual 165 Input Output Circuit and Applications 5 2 5 Standard Muting Mode Exit Only Muting Mode with two Muting Sensors using PNP Outputs O i DIP Switch settings 4 paeen F39 JGOA L F39 JGOA D g gs eceiver Auto Reset Mode 2 t E gt x x 2 S EDM disabled 2
219. t Setting 30 2 7 3 Setting with DIP Switch 30 2 7 4 Setting with Configuration Tool 30 2 8 Lockout Reset 31 2 8 1 Overview 31 2 9 Interlock 32 2 9 1 Over view 32 2 9 2 Factory Default Setting 35 2 9 3 Setting with DIP Switch 35 2 9 4 Setting with Configuration Tool 36 2 10 External Device Monitoring EDM 37 2 10 1 Overview 37 2 10 2 Factory Default Setting 38 2 10 3 Setting with DIP Switch 38 2 10 4 Setting with Configuration Tool 38 2 11 Auxiliary Output 40 2 11 1 Overview 40 2 11 2 Factory Default Setting 41 2 11 3 Setting with DIP Switch 41 2 11 4 Setting with Configuration Tool 42 2 12 Muting 44 2 12 1 Standard Muting Mode 46 2 12 2 Exit Only Muting Mode 56 2 12 3 Position Detection Muting Mode 62 2 12 4 Dynamic Muting 67 2 12 5 Factory Default Setting 68 2 12 6 Setting with DIP Switch 68 2 12 7 Setting with Configuration Tool 68 2 13 Override 70 2 13 1 Override at Normal Operation 71 2 13 2 Override upon Startup 73 2 13 3 Setting with DIP Switch 74 F3SG R User s Manual 2 13 4 Setting with Configuration Tool 74 2 14 Fixed Blanking 75 2 14 1 Overview 75 2 14 2 Factory Default Setting 78 2 14 3 Setting with DIP Switch 78 2 14 4 Setting with Configuration Tool 78 2 15 Floating Blanking 79 2 15 1 Overview 79 2 15 2 Factory Default Setting 82 2 15 3 Setting with DIP Switch 82 2 15 4 Setting with Configuration Tool 83 2 16 Reduced Resolution 84 2
220. ted beam is blocked or unblocked Interference vibration information When the F3SG R system stops accidentally due to interference or vibration In case of cascade connection when any of cascaded segments comes under this condition Troubleshooting support signal When one of the signals of Sequence error information Interference vibration information and Light level diagnosis information is in the ON state Individual cascaded sensor output Channel 1 When Safety output of Primary sensor in cascade connection is the ON state Individual Cascaded Sensor Output Channel 2 When Safety output of 1st Secondary sensor in cascade connection is the ON state Individual Cascaded Sensor Output Channel 3 When Safety output of the 2nd Secondary sensor in cascade connection is the ON state NEN Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK UA Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this function by the Configuration Tool F3SG R User s Manual jndino fueiixny QC o9deu 43 Bunnw qc o9deu 44 System Operation and Functions 2 12 Muting F3SG RA Series X F3SG RE Series Muting function temporarily disables safety function of the F3SG RA keeping safety output ON even if beams are in
221. tem for pressing or shearing machines prescribed in Article 42 of that law the machine control system must receive type approval 2 The F3SG R is electro sensitive protective equipment ESPE in accordance with European Union EU Machinery Directive Index Annex V Item 2 3 EC EU Declaration of Conformity OMRON declares that the F3SG R is in conformity with the requirements of the following EC EU Directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC 2014 30 EU 4 Conforming Standards 1 European standards EN61496 1 Type 4 and Type 2 ESPE EN 61496 2 Type 4 and Type 2 AOPD EN61508 1 through 4 SIL 3 for Type 4 and SIL 1 for Type 2 EN ISO 13849 1 2008 PL e Category 4 for Type 4 and PL c Category 2 for Type 2 2 International standards IEC61496 1 Type 4 and Type 2 ESPE IEC61496 2 Type 4 and Type 2 AOPD IEC61508 1 through 4 SIL 3 for Type 4 and SIL 1 for Type 2 ISO 13849 1 2006 PL e Category 4 for Type 4 and PL c Category 2 for Type 2 3 JIS standards JIS B 9704 1 Type 4 and Type 2 ESPE JIS B 9704 2 Type 4 and Type 2 AOPD 4 North American standards UL61496 1 Type 4 and Type 2 ESPE UL61496 2 Type 4 and Type 2 AOPD UL508 UL 1998 CAN CSA C22 2 No 14 CAN CSA C22 2 No 0 8 5 Chinese standards GB4584 Specification of active opto electronic protective devices for presses 5 Third Party Certifications 1 T V S D EC Type Examination certificate EU Machinery Directive Type 4
222. terrupted This makes it possible to install safety light curtains for AGV passage enabling both safety and productivity When muting the top beam state indicator TOP bottom beam state indicator BTM and external indicator if wired connected to the auxiliary output blink to notify people in the surrounding zone that the safety functions are disabled The following three operation modes are available for the muting function 1 Standard Muting Mode factory default setting 2 Exit Only Muting Mode 3 Position Detection Muting Mode UA Refer to 2 1 Combination of Functions for more information on the use in conjunction with other functions The following settings are available for a beam range to be the muting state All Range Disabled Setting Partially Disabled Setting Dynamic Muting Setting The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating passed through the detection zone and a person Install muting sensors so that they can distinguish between the object that is being allowed to be aD If the muting function is activated by the detection of a person it may result in serious injury All muting lamps that indicate state of muting function must be installed where workers can see them from all the operating positions F3SG R User s Manual System Operation and Functions Use 2 independent input devic
223. the Auxiliary output or Lamp when the F3SG R is in the Interlock is state To signal the information the Interlock information must be assigned to an output destination Interlock Information Provides output through auxiliary output if interlock input is ON Note that interlock information must be assigned to the destination F3SG R User s Manual Term Appendix Description Interlock reset Cancels the Interlock state Inverted signal output mode In this mode the logic of the Auxiliary output signal is reversed Light level diagnosis information Information to be signaled to the Auxiliary output or Lamp when the Safety output is in the ON state and when the incident light level is from 10096 to 17096 of the ON threshold value for 10 seconds or more To signal the information the Light Level Diagnosis information must be assigned to an output destination Light level monitoring Function to read out the light level of incident light or ambient light on the F3SG RA Load switching frequency Function to display the number of operations of a load to be connected to the F3SG RA The number is counted from when the number was last reset until the present time Lockout Function to keep the Safety outputs in the OFF state when an error is detected by the F3SG R Lockout information Information to be signaled to the Auxiliary output or Lamp when an error or lockout occurs
224. the muting state from being enabled by a person passing through the muting sensors Also install the F3SG RA and muting sensors so that each workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor Workpiece Workpiece Workpiece Workpiece Bunny QC o9deu Moving direcion Moving direction lt Wiring diagram PNP setting gt Using a photoelectric switch as a muting sensor Using an N O contact type switch as a muting sensor PNP mode Muting input B Pink Muting input A Gray Muting input B Pink Muting input A Gray A1 A2 B1 B2 e N O contact type switch A1 B1 A2 B2 Through beam type photoelectric switch 24 VDC PNP Output ON when Interrupted Power ov supply Note Two wire type muting sensor cannot be used F3SG R 54 User s Manual System Operation and Functions Timing chart T3 0 1 s max e ON Muting sensor A1 OFF T min to T1max Ti E DA T3 0 1 s max ON Muting sensor B1 OFF I T3 0 1 s ma L ON I Muting sensor B2 I OFF l T3 0 1 s max ec ON l Muting sensor A2 OFF T2 max 80 ms max J p3 Enabled Muting state l Disabled Blinking at 0 5 s 1 Hz Auxiliary output Blinking OFF E Ya a L e Unblocked
225. ther than designated beam Blocked a a Q9 ON Designated b tput esignated beam outpu GEE ON m OSSD OFF 2 22 2 Factory Default Setting The factory default setting is Designated Beam Output as Disable 2 22 3 Setting with DIP Switch The user cannot make any changes to this function by the DIP Switch F3SG R User s Manual System Operation and Functions 2 22 4 Setting with Configuration Tool Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before ay managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool Function Factory Default Setting Available Parameters Designated beam zone None Any beam Designated beam state Light ON Light ON Dark ON If you want to output the light unblocked blocked states of a designated beam configure the output operation mode of auxiliary output or Lamp as designated beam output information jndjno wesg pojeuBisog Tisideys A Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Configuration Tool CHECK Ww Refer to Safety Light Curtain Configuration Tool for Model F3SG SD Manager 2 User s Manual for more information on setting this f
226. tion Name of Indicator Color Porn FURORE Illuminated Blinking Series Series Muting Override state or 4 Top beam state TOP Blue x x The top beam is Lockout state due to Cap unblocked error or Other sensor error 3 2 PNP NPN mode NPN Green X Hh modes selected By DIP Switch 3 Response time SLOW Green X Response Time P Adjustment is enabled 4 Sequence error SEQ Yellow X Sequence emot M ting or Pre reset mode Blanking Warning Zone Teach in mode or 5 Blanking BLANK Green X or Reduced Resolution is Blanking Monitoring error enabled Teach in mode zone measurement beng performed by Dynamic 6 Configuration CFG Green X Muting or Lockout state due to Parameter error or Cascading Configuration error 7 Interlock INT LK Yellow X Interlock state Pre reset mode 2 8 External device EDM Gen x RESET input is in ON Lockout state due to EDM monitoring state 1 error Lockout state due to 9 Internal error INTERNAL Red x x Tennant or Srrordue to abnormal power supply or noise 10 Lockout LOCKOUT Red x x LookOut SIG due ternal in receiver Incident light level is Safety output is 170 or higher of ON instantaneously turned TI ipotgblesiate SIE LL X threshold OFF due to ambient light or vibration Green Safety output is in ON state 12 ON OFF ON OFF X X Safety output is in OFF Lockout state due to Red state or the sensor is in Safety Output error or Setting state error due to abnormal power supply or noise
227. tion Tool The user cannot make any changes to this function by the Configuration Tool F3SG R User s Manual 93 jueunsn py eur esuodseyM QC 9deu 94 System Operation and Functions 2 20 Response Time Adjustment F3SG RA Series X F3SG RE Series 2 20 1 Overview The Response Time Adjustment function allows the user to select the longer response time in order to reduce the chance the safety outputs are turned OFF by an accidental block of the F3SG R due to an environmental factor Environmental factors include noise smoke dust and bugs To change the response time calculate the safety distance based on the setting Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury 2 20 2 Factory Default Setting In the factory default setting the response time is configured to the normal mode UA For the response time of factory default setting see 1 6 1 List of Models Response Time Current Consumption Weight 2 20 3 Setting with DIP Switch The user cannot make any changes to this function by the DIP Switch 2 20 4 Setting with Configuration Tool Some settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before ng managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious
228. tion and Functions 2 15 Floating Blanking Detection capability gets larger when the floating blanking function is used When this function is used the safety distance calculation must be based on the increased detection capability for this function Otherwise the machine may not stop before a person reaches to the hazardous part resulting in serious injury Responsible person must ensure that the system works as you intended after configuring floating blanking Failure to do so may result in serious injury hazardous source additional safety protection equipment must be installed such as a safety fence The F3SG RA must be installed configured and incorporated into a machine control system by a sufficiently trained and qualified person Unqualified person may not be able to perform these operations properly which may cause a person to go undetected resulting in serious injury If detection capability may get larger and a human body may pass a detection zone to reach a QD F3SG RA Series X F3SG RE Series 2 15 1 Overview B Floating Blanking Function This function allows a specified number of beams in the detection zone of the F3SG RA to move freely while keeping the Safety outputs in the ON state Un Refer to 2 1 Combination of Functions for more information on the use in conjunction with other functions B Floating Blanking Zone All beams are configured as a floating blanking zone If the zone overlapped with that of ot
229. to perform wiring while the power supply is OFF SEIS S F3SG R VIII User s Manual Do not use the auxiliary output for safety applications Failure to do so may result in serious injury when the F3SG R fails For the F3SG R to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions Must be within the rated power voltage 24 VDC x 20 Must have tolerance against the total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or reinforced insulation must be applied between the primary and secondary circuits eo Automatic recovery of overcurrent protection characteristics Output holding time must be 20ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Refer to 4 5 2 Power Supply Unit Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SG R is used For example in EU the power supply must comply with the EMC Directive and the Low Voltage Directive Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger e
230. ttings 3 Receiver Auto Reset Mode EDM enabled NPN output F39 JGLIA L F39 JGLIA D Emitter 0 V Active 0 VDC Blue Not used White Not used Yellow TEST Black 24 VDC Brown 0 VDC Blue RESET Yellow 1 MUTE A Gray MUTE B Pink OSSD 1 Black OSSD 2 White 24 VDC Brown AUX Red V km H e KM2 X w 24 VDC En seues vaur oste4 seiduiex3 Bui em ELO Muting p4 Sensor B4 Power Supply Functional Earth NPN 0 VDC T output 1 Reflector S1 Test Switch 1 Also used as Override input line S2 Override Cancel Switch 2 Make sure to connect an override cancel switch to the Reset line S3 Lockout Interlock Reset Switch or Override Switch when using the override function Otherwise the override state KM1 KM2 Safety relay with forcibly guided contacts G7SA may not be released by the override cancel switch resulting in or magnetic contactor serious injury M 3 phase motor 3 Refer to Chapter 3 Setting with DIP Switch for more information ML Muting lamp on setting the functions by the DIP Switch A1 B1 Muting sensor Unblocked Beam state Blocked Test Switch S1 Muting input A Muting input B OSSD F3SG R User s Manual 167 Input Output Circuit and Applicatio
231. ty system Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP Switch Pre Reset Switch S3 Unblocked t Beam state Blocked __ I l Reset Switch S2 LT T D D OSSD l 1 l 1 Ti T3 T2 T1 Push time must be T1 gt 300ms T2 Pre reset limit time between Pre reset and Reset must be T2 lt 60s T3 Push time must be T3 gt 300ms F3SG R User s Manual seues vaur oste4 seiduiex3 Bum em ELO 171 Input Output Circuit and Applications 5 2 11 Standalone F3SG RA with Y Joint Plug Socket Connector using PNP outputs F39 GCNY2 F39 JGLIB L 0 VDC Blue MUTE B Pink AUX Red S1 Lockout Interlock Reset Switch KM1 KM2 External device feedback M 3 phase motor PLC Programmable controller Used for monitoring only NOT related to safety system F39 JGLIA D DIP Switch settings 3 Receiver Manual Reset Mode EDM enabled PNP output Emitter 24 V Active OSSD1 Black OSSD2 White 24 VDC Brown 24 VDC Power supply 0 VDC 1 Also used as EDM input line 2 When connecting to the PLC the output mode must be changed with the Configuration Tool 3 Refer to Chapter 3 Setting with DIP Switch for more information on setting the functions by the DIP Switch Unblocked Beam state Blocked seues
232. ual interference according to 4 1 4 Mutual Interference Prevention UA 4 1 4 Mutual Interference Prevention Muting sequence error Muting input may have been applied in the incorrect order Check the pattern of illumination of the LED indicator to identify the cause UA 7 1 2 3 Muting Sequence Error Indication Interlock sequence error An input related to interlock may have been applied in an incorrect sequence Check the pattern of illumination of the LED indicator to identify the cause UA 7 1 2 4 Interlock Sequence Error Indication F3SG R User s Manual Bunoouse qnoJ 19deuo 193 Appendix 7 1 2 3 Muting Sequence Error Indication Sequence error indicator Cause and measures Power supply may have been turned ON with muting input A or B being ON Check the condition of the muting sensors and light curtains muting input B may have been turned ON before muting input A was turned ON Check the condition of the muting sensors E Blifikig Ones muting input A and B may have been turned ON at the same time Check the arrangement of the muting sensors Check if the wiring of muting input A and B is short circuited Either muting input A or B may have been turned ON with the light curtain being blocked or in Interlock State Check the condition of the light curtains muting input B may have been turned ON within T1min 0 1 s after muting input A was turned ON Check that i
233. ultiple devices Must comply with EMC directives industrial environment Double or reinforced insulation must be applied between the primary and secondary circuits Automatic recovery of overcurrent protection characteristics Output holding time must be 20ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Refer to Note below Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SG R is used For example in EU the power supply must comply with the EMC Directive and the Low Voltage Directive Note To prevent a fire the secondary circuit of the power supply must satisfy either of the following conditions in accordance with UL 508 As with secondary winding of isolation transformer there must be a limited current voltage circuit to which isolated power supply provides power and the current is limited to 8 A max including short circuit or circuit protection such as a fuse is used to limit the current which has a rating of 4 2A max 24 VDC power supply Recommended power supply OMRON S8VS 30 W or 60 W or S8VK G 15W 30W or 60W These products are UL Listed UL508 class 2 power supply CE marking compatible EMC Low Voltage Directive Class 2 power supply unit complying with UL 1310 or a circuit using 2 transformers complying with UL 1585 as a power suppl
234. unction by the Configuration Tool F3SG R User s Manual 99 Bunoypuow 9 9 34817 qc 9deu 100 System Operation and Functions 2 23 Light Level Monitoring F3SG RA Series X F3SG RE Series 2 23 1 Incident Light Level Information 2 23 1 1 Overview The user can use the Configuration Tool to read incident light level of the F3SG RA and view on a PC screen This function allows beam adjustment while checking receiving light intensity 2 23 1 2 Setting with Configuration Tool The user can enable this function to retrieve incident light level information Making any changes to the function is not possible When the F3SG RA is in the cascade connection incident light level of each segment can be retrieved 2 23 2 Ambient Light Level Information 2 23 2 1 Overview The user can use the Configuration Tool to read incident light level of ambient light from a photoelectric sensor or another F3SG RA unit in a close area and view it on a PC screen This function allows the user to identify a photoelectric sensor radiating ambient light or beams being affected by the light 2 23 2 2 Setting with Configuration Tool The user can enable this function to retrieve ambient light level information Making any changes to the function is not possible When the F3SG RA is in the cascade connection ambient light level of each segment can be retrieved MS Make sure the Position 8 of the DIP Switch is set to Configuration T
235. urned ON If start interlock is used The Power indicator turns green and the ON OFF indicator turns red within 2 seconds after the F3SG RA is turned ON ONothing should exist in the detection zone and the Stable state indicator must turn ON at power on F3SG R User s Manual SJSI 429u eoueugjure u g1eideu5 183 Checklists OThe test rod is detected when it is moved around in the detection zone as shown in the diagram below In other words when a test rod is inserted into the detection zone the Stable state indicator turns OFF and the ON OFF indicator turns red When fixed blanking function is used you must ensure that all blanked zones in the detection zone are covered by a hard barrier guard and there must be no zone in the detection zone where the test rod goes undetected The object resolution may vary depending on the models of the F3SG R and settings of floating blanking function or reduced resolution function Use a test rod with an appropriate diameter for inspection A test rod is not included in the F3SG R product package Confirm that hazardous parts should stop while the machine is operating as shown below LIWhen muting function is used installation condition of muting sensor must not be changed LIWhen muting function is used muting status can be checked from where a worker operates or adjust the machine ONeither connector cap or bracket must be loose SJSI 429u e
236. y F3SG R 146 User s Manual 4 5 3 Cable Connections F3SG RA Series Wiring Installation Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger Perform wiring according to the following procedure Q 1 Connect an emitter cable F39 JGLI L gray sold separately to the emitter side power cable gray Connect a receiver cable F39 JGLI D black sold separately to the receiver side power cable black 4 5 3 1 Single Ended Cable Single Ended Cable for Emitter F39 JGLIA L sold separately dia 14 9 B Single Ended Cable for Receiver F39 JGLIA D sold separately dia 14 9 O M12 IP67 connector M12 IP67 connector Insulated vinyl round cable dia 6 6 5 wire Cross section of conductor 0 38 mm insulator diameter dia 1 2 mm a EXAEEECTO Unit mm Unit mm Insulated vinyl round cable dia 6 6 8 wire Cross section of conductor 0 38 mm insulator diameter dia 1 2 mm Emitter cable Gray Receiver cable Black L m F39 JG3A L F39 JG3A D 3 F39 JG7A L F39 JG7A D 7 F39 JG10A L F39 JG10A D 10 F39 JG15A L F39 JG15A D 15 F39 JG20A L F39 JG20A D 20 F3SG R User s Manual 147 Wiring Installation Internal wiring diagram F39 JGLIA L Connect to Power Cable or Double Ended Cable U 1 Brown 2
237. ysical barrier Arrange sensors in alternation Lower the sensitivity 3 Interference to F3SG RA from a muting sensor Use a red LED type sensor such as retro reflective E3Z RLILI series Use laser type sensors such as laser type E3Z LRLI series Take distance D from a sensor causing the interference Displace beams for each other to prevent interference change installation height or place them Bunnw C 9deu crosswise Install a physical barrier Arrange sensors in alternation Attach a slit to reduce light intensity provided for E3Z series as accessories Mutual interference between a muting sensor and F3SG RA in 2 and 3 above can be prevented by configuring D satisfying a formula shown below elf L 0 3 to 3 m D 0 26 m or larger elf L 3 m or larger D L x tan5 L x 0 088 m or larger L Distance between an emitter and a receiver of the F38G RA D Distance between a muting sensor and a F3SG RA 2 12 2 Exit Only Muting Mode Turning muting inputs A and B ON with time difference enables muting state Difference from standard mode exists in muting completion condition B Start conditions If both of the following 2 conditions are satisfied the muting state is enalbed 1 No interrupting object is found in the F3SG RA s detection zone and the safety outputs are ON 2 After muting input A is turned ON muting input B is turned ON within the range between the muting input time limit values T1min 0 1
238. zone configured by the Configuration Tool is muted State This can be used if you want to disable only a specific area of the detection zone 9 Specifying the full zone results in the Full Zone Setting State 5 Dynamic Muting This can be used by enabling the Dynamic Muting function oO The full detection zone is disabled for a certain time period from the start of the muting then a partial N zone is muted depending on the detected workpiece size Nz E UA 2 12 4 Dynamic Muting gt Q 2 12 1 Standard Muting Mode The factory default setting is set to this mode Turning muting inputs A and B ON with time difference enables muting state B Start Conditions If both of the following two conditions are satisfied the muting state is enalbed 1 No interrupting object is found in the F3SG RA s detection zone and safety outputs are ON 2 After muting input A is turned ON muting input B is turned ON within the range between the muting input time limit values T1min 0 1 s and T1max 4 s PNP setting Vs 3V to Vs NPN setting O to 3V Muting state can be enabled in up to 80ms after the condition No 2 is satisfied When the condition No 1 is satisfied but the time requirement of the condition No 2 is not a muting sequence error occurs and the Sequence error indicator on the receiver blinks However when there is a muting sequence error the F3SG RA does not enter the Muting state but it continues the normal operation with the saf

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