In-Sight Micro Vision System Installation Manual
Contents
1. COENEX je Li COSIMEX hd el GCOGNEX e e COGNEX e w e Figure 2 5 Connected to VisionView Specifications General Specifications The following sections list general specifications for the In Sight Micro vision systems Table 3 1 In Sight Micro Vision System Specifications Specification In Sight 1020 1050 In Sight 1100 1110 In Sight 1400 1410 In Sight 1403 1413 Performance Class NN Minimum Firmware Requirement In Sight version 4 1 0 Memory Job Program 64MB non volatile flash memory unlimited storage via remote network device Image 128NB Processing Image Sensor 1 3 inch CCD 1 1 8 inch CCD Sensor 5 92mm diagonal 7 4 x 7 4um sq pixels 8 8mm diagonal 4 4 x 4 4um sq Properties pixels Resolution 640 x 480 1600 x 1200 pixels Electronic 16us to 1000ms 27us to 1000ms Shutter Speed Acquisition Rapid reset progressive scan full frame integration 256 grey levels 8 bits pixel Gain Offset controlled by software 60 full frames per second 14 full frames per second Lens Type CS mount and C mount with 5mm extension included Image 0 127mm 0 005in both x and y from lens C mount axis to center of imager Repeatability VO Trigger 1 opto isolated acquisition trigger input Remote software commands via Ethernet Discrete Inputs Eight inputs available when using the optional CIO WENET 750 341 Ethernet I O expa2. Cleaning the Sensor Housing To clean the outside of the sensor housing use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth Do not pour the cleaner directly onto the sensor housing Note Do not attempt to clean any In Sight product with harsh or corrosive solvents including Lye methyl ethyl ketone MEK or gasoline Cleaning the CCD Window To remove dust from the outside of the CCD window use a pressurized air duster The air must be free of oil moisture or other contaminants that could remain on the glass and possibly degrade the image Do not touch the glass window If oil smudges still remain clean the window with a cotton bud using ethyl alcohol Do not pour the alcohol directly on the window 25 COGNEX 597 0109 01 Made in the U S A
3. 2 Expected repeatability between sensors This equates to 17 pixels on a 640 x 480 resolution sensor and 29 pixels on a 1600 x 1200 resolution sensor Specifications NE I O Specifications Cable and connector specifications and connection examples for the Acquisition Trigger input and the high speed outputs are provided in the following sections Acquisition Trigger Input Table 3 2 Acquisition Trigger Input Specifications Specification Description Voltage ON 20 to 28V 24V nominal OFF 0 to 3V 12V nominal threshold Current ON 2 2 to 3 3 mA OFF lt 308uA Resistance 9 000 Ohms Delay In Sight Micro 1020 1050 1100 62us maximum latency between leading edge of trigger and start of acquisition Input pulse should be minimum of 1 ms wide 1110 1400 amp 1410 In Sight Micro 1403 amp 1413 80us maximum latency between leading edge of trigger and start of acquisition Input pulse should be minimum of 1 ms wide COGNEX The acquisition trigger input on the sensor is opto isolated To trigger from an NPN pull down type photo detector or PLC output connect pin 2 TRG to 24V and connect pin 3 TRG to the output of the detector When the output turns ON it pulls TRG down to OV turning the opto coupler ON To trigger from a PNP pull up photo detector or PLC output connect pin 2 TRG to the output of the detector and connect pin 3 TRG to OV When the output turns ON it pulls TR
4. install In Sight sensors where they are directly exposed to environmental hazards such as excessive heat dust moisture humidity impact vibration corrosive substances flammable substances or static electricity Do not expose the CCD to laser light CCDs can be damaged by direct or reflected laser light If your application requires the use of laser light that may strike the CCD a lens filter at the corresponding laser s wavelength is recommended Contact your local integrator or application engineer for suggestions The In Sight sensor does not contain user serviceable parts Do not make electrical or mechanical modifications to In Sight sensor components Unauthorized modifications may void your warranty Changes or modifications not expressly approved by the party responsible for regulatory compliance could void the user s authority to operate the equipment COGNEX Table of Contents Introduction In Sight Micro Vision System Overview ooonooniccconnnoncccnnnancccno narnia 1 In Sight Support 1 In Sight Micro Vision System Standard Components sssssssssssssssseeeneneene nennen ener eser enne endete nennen enn 2 Installing the Sensor Connecting the In Sight Micro Vision System ssssssssssseseeeeene eene nnnm neret nene rrr enne rrt nennen nennen rne enne 3 cR as 4 Connect the VO Cable Optional
5. separately Installing the Sensor Connecting the In Sight Micro Vision System This section describes the connection of the sensor to its standard and optional components For a complete list of options and accessories contact your Cognex sales representative Table 2 1 Sensor Connectors and Indicators Connector Indicator 1 0 Connector Function Connects the I O cable which provides connections to the acquisition trigger input and high speed outputs Refer to Table 3 5 on page 19 PoE Connector Connects the sensor to a network The PoE connector provides power to the sensor and the Ethernet connection to external network devices Refer to Table 3 4 on page 18 LED1 Green when active User configurable using Discrete Output Line 4 Line 10 when using the CIO WENET 750 341 Ethernet I O Expansion Module LED2 Red when active User configurable using Discrete Output Line 5 Line 11 when using the CIO WENET 750 341 Ethernet I O Expansion Module ENET 100 BaseT Red when the sensor is receiving power during startup momentarily switches to green when a network connection is established and then blinks green when network traffic is detected If a network connection cannot be established the LED remains red 10 BaseT Red when the sensor is receiving power during startup momentarily switches to green when a network connection is established The LED is solid g
6. to greater than 21V I O Cable E 1 SIDD SQQ 22 HsOUTO Brown omm HS OUT 1 White PNP PLC PNP Compatible Input GND GND 24VDC 24VDC Figure 3 6 High Speed Output Connection Example 3 COGNEX PoE Cable Specifications The PoE cable provides the Ethernet connection for network communications and supplies power to the sensor Table 3 4 PoE Cable Pin Out 1 6 Mi C 2 4 P2 Signal Name P1 Pin P2 Pin Wire Color TPO 48V Mode A 6 1 White Orange TPO 48V Mode A 4 2 Orange TPI 48V RTN Mode A 5 3 White Green 48V Mode B 7 4 Blue 48V Mode B 1 5 White Blue TPI 48V RTN Mode A 8 6 Green 48V RTN Mode B 2 7 White Brown 48V RTN Mode B 3 8 Brown Note The sensor s standard components do not include a PoE cable it must be purchased separately Specifications I O Cable Specifications The I O cable provides access to trigger and high speed outputs Table 3 5 I O Cable Pin Out 2 4 1 5 OG a z ODANN zoooo ZOOCC O mMm M zuo Pink Signal Name Wire Color 1 HS OUT O Brown 2 HS OUT 1 White 3 TRIGGER Blue 4 TRIGGER Black 5 COMMON Gray The sensor s standard components do not include an I O cable it must be purchased separate
7. 60 0 2 36 OPTICAL 30 0 1 18 AXS li 70 1 2 76 12 53 493 OPTICAL AXIS OPTICAL AXIS COGNE 30 0 1 18 38 2 1 50 23 21 91 d ii 21 91 I E J 19 7 78 e a 132 52 6 4 25 THRU 1 4 20 UNC 28 O f Y 12 70 50 OPTICAL ww RA AXIS OPICA 3X M6X1 0 6H 2 53 100 4 Y 12 0 0 47 279 1 10 a 22 0 87 9 0 35 OLED2 OENer 19 0 75 ALL DIMENSIONS ARE FOR REFERENCE PURPOSES ONLY ALL SPECIFICATIONS MAY BE CHANGED WITHOUT NOTICE Figure 3 8 In Sight Micro Vision System Dimensions with Mounting Block COGNEX Appendix A Installing the Mounting Block The sensor s standard components include a mounting block to secure the sensor to a mounting surface Figure 4 1 Mounting Block Installation Diagram 1 Align the mounting block with the mounting holes on the sensor 2 Insert the M3x6 quantity 4 screws into the mounting holes and tighten the screws maximum torque 8 ft Ib using a 2 5mm Allen wrench 3 Connect the I O cable optional and PoE cable to the sensor 23 COGNEX Appendix B Cleaning Maintenance
8. G up to 24V turning the opto coupler ON 3 3V TRG TRG 28V Max Across input pins Transition approx 12V Min Figure 3 1 Acquisition Trigger Input Schematic Specifications High Speed Outputs The In Sight sensor features two built in high speed outputs Table 3 3 High Speed Output Specifications Specification Description Voltage 28V maximum through external load Current 100mA maximum sink current OFF state leakage current 1004A maximum External load resistance 240 Ohms to 10K Ohms Each line rated at a maximum 100mA protected against over current short circuit and transients from switching inductive loads High current inductive loads require external protection diode The high speed outputs can be used as either NPN pull down or PNP pull up lines For NPN lines the external load should be connected between the output and the positive supply voltage lt 28V The outputs pull down to less than 3V when ON which causes current to flow through the load When the outputs are OFF no current flows through the load Controller Opto isolators NPN OUT OUT COMMON Figure 3 2 NPN High Speed Output Schematic COGNEX For PNP lines the external load should be connected between the output and the negative supply voltage 0V When connected to a 24VDC power supply the outputs pull up to greater than 21V when ON and current flows through the load When the out
9. SS Sit Micro In Sight Micro Vision System Installation Manual Legal Notices The software described in this document is furnished under license and may be used or copied only in accordance with the terms of such license and with the inclusion of the copyright notice shown on this page Neither the software this document nor any copies thereof may be provided to or otherwise made available to anyone other than the licensee Title to and ownership of this software remains with Cognex Corporation or its licensor Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation Cognex Corporation makes no warranties either express or implied regarding the described software its merchantability non infringement or its fitness for any particular purpose The information in this document is subject to change without notice and should not be construed as a commitment by Cognex Corporation Cognex Corporation is not responsible for any errors that may be present in either this document or the associated software Companies names and data used in examples herein are fictitious unless otherwise noted No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Cognex P N 597 0109 01 C
10. ing of the sensor s operation during runtime These sensors may also be controlled remotely to change settings and retrieve results This manual describes how to install the In Sight Micro vision system In Sight Support Many information resources are available to assist you in using the sensor In SightP Explorer Help an online HTML Help file provided on the In Sight CD ROM for In Sight Explorer software n Sight computer based tutorials provided on CD ROM with selected In Sight starter accessories kits The In Sight online support http cognexsensors com In Sight COGNEX In Sight Micro Vision System Standard Components In Sight Micro vision systems are shipped with the standard components listed in Table 1 1 Table 1 1 In Sight Micro Vision System Standard Components Component Vision Sensor 1020 1050 P N or Type 821 0002 1R 1100 1110 P N or Type 821 0002 1R 1400 1410 P N or Type 821 0002 1R 1403 1413 P N or Type 821 0003 1R Description Provides image acquisition vision processing job storage Ethernet connectivity and discrete I O Mounting Screw Kit Includes M3 screws for mounting the sensor quantity 4 Mounting Block Optional block for securing the sensor to a mounting surface Extension Ring A 5mm extension ring for use with C mount lenses Note The standard components do not include a Power over Ethernet PoE cable or I O cable these cables must be purchased
11. ly nz Unused bare wires can be clipped short or tied back using a tie made of non conductive material COGNEX In Sight Dimensional Drawings Note All dimensions are in millimeters inches 60 0 2 36 OPTICAL AXIS 30 0 1 18 H amp amp 70 1 2 76 12 53 493 OPTICAL 9 0 35 AXIS OPTICAL i 212 83 15 0 59 pee i 10 01 39 e L 47 3 1 86 19 01 75 1 5 06 TOO Te 1 of 43 M E o OL ant ue 22 01 87 i _ ennon 19 0 75 1 ALL DIMENSIONS ARE FOR OPTICAL ZN Me REFERENCE PURPOSES ONLY AXIS p t5 2 ALL SPECIFICATIONS MAY BE 2 53 100 wird coqnen com c 94 CHANGED WITHOUT NOTICE OPTICAL 2X M3 Y 4 5 18 AXIS 2X M3 1 3 0 12 Figure 3 7 In Sight Micro Vision System Dimensions Specifications In Sight Mount Dimensions Note All dimensions are in millimeters inches Refer to Appendix A for installation instructions
12. nsion module Discrete 2 built in high speed outputs Outputs Eight outputs available when using the optional CIO WENET 750 341 Ethernet I O expansion module Status LEDs Network 2 user configurable Communications Network 1 Ethernet port 10 100 BaseT MIDI X Supports DHCP factory default static and link local IP address configuration COGNEX Table 3 1 In Sight Micro Vision System Specifications Cont Specification In Sight 1020 1050 In Sight 1100 1110 In Sight 1400 1410 In Sight 1403 1413 Power Class Class 2 Power over Ethernet PoE device Type A and B Mechanical Material Die cast zinc housing Finish Painted Mounting Four M3 threaded mounting holes 1 4 20 and M6 mounting holes also available on mounting block Dimensions 30mm 1 18in x 30mm 1 18in x 60mm 2 36in Weight 121g 4 270z without mounting block 146g 5 150z with mounting block Environmental Temperature 0 C 32 F to 45 C 113 F Operating 30 C 22 F to 80 C 176 F Storage Humidity 90 non condensing Operating and Storage Protection IP51 with cables and lens attached Shock 80 G shock with 50 gram lens attached per IEC 68 2 27 Vibration 10 G from 10 500 Hz with 50 gram lens attached per IEC 68 2 6 Regulatory Compliance CE FCC TUV SUD NRTL RoHS 1 Maximum frames per second is job dependent and based on the minimum exposure for a full image frame capture
13. opyright 2008 Cognex Corporation All Rights Reserved The hardware and portions of the software described in this document may be covered by one or more of the following U S patents other U S and foreign patents are pending Hardware 4 972 359 5 526 050 5 657 403 5 793 899 Vision Tools 5 495 537 5 548 326 5 583 954 5 602 937 5 640 200 5 717 785 5 742 037 5 751 853 5 768 443 5 796 868 5 818 443 5 825 483 5 825 913 5 845 007 5 859 466 5 872 870 5 909 504 Cognex Cognex Vision for Industry the In Sight crosshair logo and In Sight are registered trademarks of Cognex Corporation VisionView and the Cognex logo are trademarks of Cognex Corporation COGNEX Regulations Conformity Manufacturer Declaration of Conformity Cognex Corporation One Vision Drive Natick MA 01760 USA Declares this C E markea Machine Vision System Product Product Number In Sight Micro 1020 1050 P N or Type 821 0002 1R In Sight Micro 1100 1110 P N or Type 821 0002 1R In Sight Micro 1400 1410 P N or Type 821 0002 1R In Sight Micro 1403 1413 P N or Type 821 0003 1R Complies With 2004 108 EC Electromagnetic Compatibility Directive Compliance Standards EN 55022 2006 Class A EN 61000 6 2 2005 European Representative Cognex France Immeuble le Patio 104 avenue Albert 1er 92563 Rueil Malmaison France Safety and Regulatory FCC FCC Part 15 Class A Thi
14. plies power to the sensor Note The In Sight sensor standard components do not include a PoE cable this cable must be purchased separately 1 Attach the M12 connector of the PoE cable to the sensor s PoE connector Figure 2 3 Connect the PoE Cable Installing the Sensor Option 1 Connecting to a Local PC an Existing Network or an Ethernet I O Expansion Module In this configuration the PoE injector supplies power to the sensor 1 Connect the RJ 45 connector of the PoE cable to the PoE injector s POE OUT port 2 Connect an RJ 45 cable from the PoE injector s ETH IN port to the PC switch router or Ethernet I O expansion module as applicable 3 Connect the 24VDC power supply to the PoE injector 4 Supply power to the 24VDC power supply OOj OOOO Figure 2 4 Connected to a Local PC an Existing Network or an Ethernet I O Expansion Module COGNEX Option 2 Connecting to a Cognex VisionViewTM In this configuration the VisionView supplies power to the sensor 1 Connect the RJ 45 connector of the PoE cable to one of the VisionView Vision Sensor ports 2 Connect the 24VDC power supply to the VisionView 3 Supply power to the VisionView Note For more information refer to the VisionView User Manual S5555
15. puts are OFF no current flows through the load Controller Opto isolators OUT COMMON PNP OUT Figure 3 3 PNP High Speed Output Schematic Specifications Example 1 To connect the high speed outputs to a relay LED or similar load connect the negative side of the load to the output and the positive side to 24V When the output switches on the negative side of the load is pulled down to less than 3V and 24V appears across the load Use a protection diode for a large inductive load with the anode connected to the output and the cathode connected to 24V I O Cable o ZIZz Oz zoo 20 ee HS OUT 0 Brown D D Za HS OUT 1 White e e e eoe i Load Y Coil Relay Pilot Light etc 24VDC NOT TO EXCEED 100mA Figure 3 4 High Speed Output Connection Example 1 COGNEX Example 2 To connect to an NPN compatible PLC input connect Output 0 or Output 1 directly to the PLC input When enabled the output pulls the PLC input down to less than 3V I O Cable am 1 I 9 zuo 88 22 HSOUTO Brown 9 355 1d HSOUT 1 White gua NPN PLC NPN Compatible Input GND GND 24VDC 24VDC Figure 3 5 High Speed Output Connection Example 2 Specifications Example 3 To connect to a PNP compatible PLC input connect Output 0 or Output 1 directly to the PLC input When enabled the output pulls the PLC input up
16. reen with red blinking when network traffic is detected If a network connection cannot be established the LED remains red 3 COGNEX Install the Lens Installing a lens allows you to see the sensor acquire live video images The exact lens focal length needed depends on the working distance and the field of view required for your machine vision application 1 Attach a CS Mount or C Mount with 5mm extension ring lens to the sensor Figure 2 1 Figure 2 1 Install the Lens Installing the Sensor Connect the I O Cable Optional The I O connector supplies connections for the acquisition trigger and high speed inputs and outputs The In Sight sensor standard components do not include an I O cable this cable must be purchased separately Notes Refer to the In Sight Explorer Help file for details on configuring the discrete input and output lines Unused bare wires can be clipped short or tied back using a tie made of non conductive material 1 Attach the M8 connector of the I O cable to the sensor s I O connector 2 Connect the trigger and high speed I O wires to an appropriate device for example a PLC trigger sensor strobe light etc DA ny UY oy 115 2255 200 ORE Zara IS n F Op z Cu zu x9OcCZOG TALE gt Figure 2 2 Connect the I O Cable COGNEX Connect the PoE Cable The PoE connector provides the Ethernet connection for network communications and sup
17. s device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense NRTL TUV SUD AM SCC NRTL OSHA Scheme for UL CAN 60950 1 CB TUV SUD AM IEC EN 60950 1 Nor For the most up to date regulations and conformity information please refer to the In Sight online support site http cognexsensors com In Sight COGNEX Precautions Observe these precautions when installing the sensor to reduce the risk of injury or equipment damage In Sight Micro vision systems are intended to be supplied by a standard Class 2 Power over Ethernet PoE power supply Any other voltage creates a risk of fire or shock and can damage the sensor components To reduce the risk of damage or malfunction due to over voltage line noise electrostatic discharge ESD power surges or other irregularities in the power supply route all cables and wires away from high voltage power sources Do not
18. ur ieh eh 5 Connect the PoE Cable ot E a e id 6 Specifications General Specifications 9 MOSS DeCIICAMONS s A AA M MM M 11 Acquisition Trigger put tddi 11 High Speed MO Vo cH 13 PoE Cable Specifications ciere efe rede eta ende de eda dai Puede al dened 18 VO Cable SpechiCatlons T 19 IrieSight Dimensional Drawings c 2 eet rea A inne 20 InsSight Mount DIMENSIONS aars eoe 22 ai AA did id ba Me P Edo und 21 Appendix A Installing the Mounting BlOCK 24 5 tritt trit O dE vata d Ra du voe laste 23 Appendix B Cleaning Malritenarice icio eR a v e a ee t v bt vet u ug v e ve A vv pb edv d d vvv ee Dav a vv pde 25 Cleaning the Sensor Housing ssssssssssseseenen eene nemen nennen eee innen nene ee eee i nennen sedente enne 25 Cleaning the COD Window or ae d en ie naar kenne 25 vii COGNEX Introduction In Sight Micro Vision System Overview In Sight Micro vision systems are compact network ready machine vision sensors for automated inspection measurement identification and robot guidance applications on the factory floor For a list of all available sensors refer to Table 1 1 on page 2 All models are configured remotely over a network using an intuitive user interface This interface allows remote monitor
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