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FUS CV/ 3CV Commissioning instructions

1. Do not touch heat generating components such as heat sink and braking resistor The inverter can drive the motor running from low speed to high speed Verify the allowable capacities range of the motor and the mechanism Note the settings related to the braking reactor Do not check signals on circuit boards while the inverter is running It is after 5 minutes that disassembling or checking the components could be performed as power supply OFF and the indicator turned off 1 1 5 During Maintenance The inverter should be used in a non condensed environment with temperature from 10 to 40 and relative humidity of 95 non condense A Caution When the nverter top cover has removed t can be used n a non condensed environment with temperature from 10 to 50 and relative humidity of 95 but the environment should be free from water and metal dust 1 3 Chapter 2 Description of models Chapter 2 Definition of model MODEL JNTHBCBAOOOILAC UF Inverter model I P AC 1 PH Input voltage 200 240V 50 60Hz O P AC 3PH 0 264V Output specifications 1 2 KVA 3 1 A TECO ELECTRIC amp MACHINERY CO LTD JNTH BC BA 0001 AC U F Series Keypad Panel Horsepower UL Approval BC LED R500 0 5 HP U Yes Noise Filter BG LCD 0001 1 0 HP None 0002 2 0 HP Power supply AC Single phase 220V 0003 3 0 HP l BC Three phase 220V Enclosure 0005 5 0 HP
2. One inverter is driving several motors the total current of all motors running simultaneously must be less than the rated current of the inverter and each motor has to be equipped with a proper thermal relay Do not add capacitive component such as a phase capacitor LC or RC between the inverter and the motor 3 5 Chapter 3 Ambient Environment and Installation 3 3 3 Precautions for peripheral applications Power supply Make sure the voltage applied is correct to avoid damaging the inverter A molded case circuit breaker must be installed between the AC source and the inverter Molded case circuit breaker fess Use a molded case circuit breaker that conforms to Molded case SI the rated voltage and current of the inverter to circuit breaker ia a control the power ON OFF and protect the inverter Do not use the inverter as the switch for run stop switch Leakage breaker Install a leakage breaker to prevent error operation REAS i Ne Magnetic caused by electric leakage and to protect operators contactor a Setting current should be 200mA or above and the Ar operating time at 0 1 second or longer to prevent malfunction Magnetic contactor AC reactor Ca Normal Operations do not need a magnetic contactor for power N Buta contactor has to be installed in primiary side improvement mle when performing functions such as external control and auto restart after powe
3. 615 50 110 4 pcs 535 50 110 4 pcs 535 50 110 4 pcs 615 50 110 4 pcs Chapter 6 Peripherals Components 6 4 Digital operator and extension cable A Remote Cable Kit B Content O Inverter LED JNSDOP LED or LCD JNSDOP LCD Keypad REMOTE Cable for Keypad C Operation procedure Warning Turn OFF the power supply The following procedures should be performed after there is no display on the keypad 1 Remove the keypad from the Inverter 2 Please refer to Diagram before mounting the keypad to your machine or Panel 3 Connect the inverter and the keypad with the remote cable in accordance with the above Diagram Supply the power to operate ONLY after all elements are securely fixed Chapter 6 Peripherals Components LED Keypad JNSDOP LED Mounting Dimensions Unit mm LCD Keypad JNSDOP LCD Mounting Dimensions Unit mm 6 4 Chapter 6 Peripherals Components 6 5 EMC Filter The inverter adopts rapid switching components to improve the efficiency of the motor and to reduce the motor noise Using the EMC Filter allows the EMI Electromagnetic Interference and RFI Radio Frequency interference to be controlled within certain range EMC Directives The inverter with optional filter complies with the EMC directives 89 336 EEC limiting the environmental EMI and RFI Independent tests have demonstrated compliance to the following standards when the optional filters are used EMI radio standa
4. Common point for NPN Multifunction input terminal Frequency setting device T O FM Frequency indicator iti 0 10VDC Speed control Install Magnetic fast fuse SHO L1 R og gt Burst absorber Q l l O Q l l O Q l O I O AR I I 1 i t Power SO LXS input sO L3 T u Ae Chapter 3 Ambient Environment and Installation Braking DC reactor N te 2 Note 2 R NGS 2 Induction wh Power T2VvyO T3 WO PE 1 200V Class 3 ground 400V Special ground CON 2 RS485 RS232 Option Card Digital control Memory Card panel JNSDOP CONI TM2 O O Q RIB Q Multifunctional output terminals 250VAC IA B0OVDC IA NPN SW2 AIN 0 10V 0 20mA selective SWI SW3 AI2 0 10V 0 20mA selective or 2 10V 4 20mA after Ver2 3 I POSITION 0 20mA signal V POSITION 0 10V signal SW1 NPN PNP selective PNP Note 1 Please refer to description of main circuit terminals Pl BR and specification of braking resistor for value selection Note 2 Above wiring diagram refers for 2 2 7 5K W at 220V and 2 2 11KW at 440V only 3 14 Chapter 3 Ambient Environment and Installation 3 6 Description of terminals of troubleshooting inverter Descriptions of main circuit terminals Symbol R L1 L I2 Main power input Single phase L N Three phase L1 L2 L3 Braking resistor or connecting te
5. oe 0 0 2 0 0 5 Ride Thru Time Seconds Auto Restart Delay Ti 2 02 Delay of Restart O Nestar e ay Ime 0 0 800 0 0 0 Seconds Number of Auto Restart 2 03 Num of Restart 0 10 0 Attempts 0000 Enable Speed Search 2 04 Auto Restart Auto Restart Method 0000 0001 Normal Start 0000 Enable Direct running after l l l power up 2 05 Direct Start Sel Direct Running After Power Up l 0000 0001 Disable Direct running after power up 2 06 Delay on Timer Delay ON Timer Seconds 0 0 300 0 0 0 0000 Enable Reset Only when Run 2 07 Reset Mode Sel Reset Mode Setti ann 0000 in nm nn 0001 Enable Reset when Run Command is On or Off Kinetic Energy Back up 0 0 Disable 2 08 KEB Decel Time 0 0 Deceleration Time 0 1 25 0 KEB Deceleration Time 4 11 3 Operating Parameters Chapter 4 Software Index Function LCD oo Factory Description Range Code l Remarks Code No Display Setting o 50 00 3 00 Freq Upper Limit Frequency Upper Limit Hz 0 01 650 00 60 00 4 3 01 Freq Lower Limit Frequency Lower Limit Hz 0 00 650 00 0 00 Acceleration Time 1 3 02 Accel Time 1 STATOR IME 0 1 3600 0 10 0 Seconds Deceleration Time 1 3 03 Decel Time 1 0 1 3600 0 10 0 l Seconds 3 04 S Curve 1 S Curve Acc Dec 1 Seconds 0 0 4 0 0 2 3 05 S Curve 2 S Curve Acc Dec 2 Seconds 0 0
6. 10 7 Vmid 10 9 Vmin 10 8 10 6 10 4 650 4 53 Chapter 4 Software Index 10 0 0 17 V F Pattern Refer to following list o 2 4 54 Chapter 4 Software Index 10 0 eB 1 0 60 1 40 0 5 1 3 The inverter will output the value that B C voltage refer to 10 0 plus 10 1 V F pattern setting And the start torque will be raised X Note 10 1 0 Torque boost function is invalid 4 When the induction motor is in running there must be slip due to the load It is necessary to boost to improve the precision of the speed Output Current 10 2 Note 0 02 motor rated current Slip frequency boost 5 __ ___ _ x 10 3 0 02 10 2 10 2 motor no load current 10 3 rough value Motor synchronization speed Rated speed Motor synchronization speed tL Marked on the motor nameplate 120 Motor synchronization speed RPM x Motor rated frequency 50Hz or 60Hz Motor Poles _ 120 eg 4 Poles 60Hzinduction motor synchronization speed x 60 1800 RPM Note Motor no load current 10 2 differs with the inverter capacities 15 0 Refer to 0 02 note It should be regulated according to the actual condition 4 55 Chapter 4 Software Index Parameter group 11 PID operation mode 11 0 PID Operation Selection 0000 PID disable 0001 PID enable Deviation is D controlled 0002 PID Feedback D contr
7. 0001 Stop Button Disable 1 03 0000 The STOP key is available for controlling the inverter to stop 1 04 Starting Method Selection 0000 Normal Start 0001 Enable Speed Search 1 1 04 0000 As starting the inverter accelerates from 0 to target frequency 1n the set time 2 1 04 0001 As starting the inverter accelerates to target frequency from the detected speed of motor 1 05 Stopping Method 0000 Controlled Deceleration to Stop with DC Injection Braking 4 24 Chapter 4 Software Index Rapid Stop 1 1 05 0000 the inverter will decelerate to 0Hz in preset deceleration time after receiving the stop command 2 1 05 0001 the inverter will stop output as receiving the stop command The motor will inertia free run to stop 1 06 Frequency Command Source Selection 0000 Set the Frequency with Keypad 0001 Potentiometer on Keypad 0002 External Analog Signal Input or Remote Potentiometer 0003 Up Down Frequency Control Using MFIT SI S6 0004 Communication Setting Frequency 0005 Impulse frequency S5 setting frequency ver2 3 1 1 06 0001 as one of the parameter in group 5 00 5 06is set 16 and multifunction terminal is OFF the frequency is set by the KNOB VR for principal speed on keypad While the multifunction is ON the frequency is set by analog signal auxiliary speed on terminal block TM2 2 1 06 0002 as one of the parameter n group 5 00 5 06 s set 16 and the multifuncti
8. BA Open chassis type 7R50 7 5 HP 0010 10 HP 2 1 Chapter 3 Ambient Environment and Installation Chapter 3 Ambient Environment and Installation 3 1 Environment The environment will directly affect the proper operation and the life span of the inverter so install the inverter in an environment complying with the following conditions Ambient temperature 10 C 40 C without cover 10 C 50 C Avoid exposure to rain or moisture Avoid direct sunlight Avoid oil mist and salinity Avoid erosive liquid and gas Avoid dust bats and small metal pieces Keep away from radioactive and flammable materials Avoid electromagnetic interference soldering machine power machine Avoid vibration punching machine Add a vibration proof pad if the situation cannot be avoided If several inverters are placed in the same control panel add extra heat sinks to keep the temperature below 40 C Air exchanging fan Air exchanging fan T T Inside the power Inside the lt OD OD fe distributor power BEN Distributor Inside the mi mi power ai distributor ay Ny gt e 2 Correct configuration Incorrect configuration Correct configuration Incorrect configuration Place the front side of the inverter onward and top upward to in
9. External switch terminal is OFF 1 00 01 determines the operation signal and frequency signal External switch terminal is ON Keypad controls the operation signal and frequency signal but not controlled by 1 00 01 10 5 00 06 12 Switch of the inverter controlling in communication External switch terminal is OFF in communication the master PC or PLC can control the inverter operation and frequency signal and allowably modify the parameters and the operation signals from Keypad and TM2 are idle Furthermore the keypad can only display the voltage current and frequency the parameters are readable and not writable and Emergency Stop is valid External switch terminal is ON in communication the inverter is controlled by the keypad regardless of the setting of 1 00 1 06 and master Under such circumstance the master still can read and write the inverter parameters 11 5 00 06 13 Disable acceleration and deceleration The acceleration and deceleration action is unavailable till the forbid acceleration and deceleration signals are released The action is illustrated in the graph below Operation S gnal i Disable ACC DEC u a TE E i i i i Note Operation Switch is OFF ae the command of disable Output Frequency 12 5 00 06 14 15 UP DOWN Function Actual ACC DEC time is base on the setting 1 Please set 1 06 3 f you w
10. LCD Display Description Range Code Setting Remarks 0000 Vector General Purpose 0001 Vector Variable T 0 00 Control Mode Control Mode ern 0000 3 0002 Volts Hz Refer to Parameter Group 10 Volts Hz Mode 0 01 Motor Rated Volt Motor Rated Voltage Vac if 2375 0 02 Motor Rated Amp Motor Rated Current Amp _if t375 0 03 Motor Rated KW Motor Rated Power kW 3 5 Motor Rated RPM Motor Rated Speed ee 0 04 ee RPM X100 7 0 05 Motor Rated Hz Motor Rated Frequency Hz _si CS 0000 Invalid 0 06 Auto Tuning Motor Parameter Auto Tuning 0000 0001 Valid 220V SERIES 170 0 264 0 0 07 AC Input Volt AC Line Input Voltage Vac gt 440V SERIES 323 0 528 0 0000 English 0001 German Only for 0 08 Select Language Language Selection 0002 French 0000 LCD 0003 Italian keypad 0004 Spanish 1 Start Stop and Frequency Control Modes Function Factory LCD Display Description Range Code Remarks Code No Setting 0000 Keypad 0001 External Run Stop Control 1 00 Run Source Run Command Source Selection See 1 01 0000 0002 Communication 0003 Built In PLC 0000 F d Stop R St Run Stop Forward Reverse nr 0001 Run Stop Forward Reverse 1 01 MFIT Run Mode Operation Mode with External 0000 l 0002 3 Wire Control Mode Terminals Run Stop er 0000 Enable Reverse Command 1 02 Reverse Oper Prohibition of Reverse operation l 0000 0001 Disable Reverse Command 1 03 K dStop K d Ston B
11. The input comparison value V3 AIN Input Value 4 The input comparison value V4 AI2 Input Value 5 The input comparison value V5 Keypad VR input Value 6 The input comparison value V6 Operation Current 7 The input comparison value V7 Torque Value Encoder input Comparing Instruction 1 Control Mode 1 Chapter 4 Software Index Description Encoder control mode 1 2 Use Il f8 to set counting up or counting down OFF counting up 0 1 2 3 4 ON counting down 3 2 1 0 Use Il f8 to Reset counting value Al Encoder Input Value Encoder dividing ratio A2 Setting comparing value C Encoder dividing ratio Encoder comparing output terminal H1 H4 Encoder Comparing Function Al C A2 Comparing Output 2 Control Mode 2 Encoder Comparing Function Al C A2 Comparing Output X Comparison Enable Disable of the Encoder input value is determined by the Ladder Program ON OFF Running Instruction 4 73 Chapter 4 Software Index Running mode could be set via I1 f8 OFF FWD ON REV Segment Speed could be set via I1 f8 OFF Operating at the frequency set on OOOO 2000 ON Operating at the frequency set on Acceleration Time 9 Decken im Setting Frequency Could be a constant or V3 V5 Segment Speed Could be a constant or V3 V5 Input under the Ladder Program Mode Sample akarom A ELCRURDLTLTETEELELTO h PPRPPFPRPR T rA pe
12. even the output voltage should be higher than 10V Multifunction output terminals control 8 02 RELAYI RIC RIB RIA terminal on TM2 8 03 RELAY2 R2C R2A terminal on TM2 0000 Run 0001 Frequency Reached Target Frequency Set Frequency 8 05 0002 Set Frequency 8 04 8 05 0003 Frequency Threshold Level gt 8 04 Frequency Reached 0004 Frequency Threshold Level lt 8 04 Frequency Reached 0005 Over torque Threshold Level 0006 Fault 0007 Auto restart 0008 Momentary AC Power Loss 0009 Rapid Stop Mode 0010 Coast to Stop Mode 0011 Motor Overload Protection 0012 Drive Overload Protection 0013 PID Feedback Signal Break 0014 PLC Operation 0015 Power On Chapter 4 Software Index 8 04 Frequency Reached Output Setting 0 650Hz 8 05 Frequency Output Detection Range 0 30Hz 4 46 Chapter 4 Software Index 8 02 03 01 The preset frequency is reached 8 05 Without input the operation signal and wlay doesn t work Operation Signal l O0 Setting Frequency 1 06 INY Output Frequency Setting Frequency 1 6 Relay Cutput Signal C Multifunction output terminal 402 8405 1 8 02 3 02 Arbitrary frequency consistency Fout 8 04 8 05 perstion Frequency Reached Arbitra Frequency 44 805 Operation conditions Without input the tion signal Al Input Fiequency Prequency Corrnrand 1O8 lt Frequency Theshold Levelt se ee eg EB Input Freque
13. 001 002 002 003 004 Raed Ou Curenicay 3 1 4 5 7 5 1051175126 as as es 80 96 130 Race Copaciveevay 12 1 7 29 80 er 9 9 fina fos zra 38 ar 54 Three Voltage 200 240V 10 15 50 60Hz 5 Three Voltage 0 240V z Three phases 380 480V model 0 a 0 a a 0 a C Hosspoweti i 2 3 5 7 5 10 15 20 25 30 40 50 60 75 Rated OupunCumena 23 3 8 5 2 18 8 13 0 17 5 25 32 40 as oa 80 96 128 C rcs a 28 40 6 7 oo fosfora at se os T32 In Three Voltage 380 480V 10 15 50 60H7z 5 Aah aia e else se time second NOTE1 DC Reactor is built in for 30hp above in 200V class series NOTE2 DC Reactor is built in for 40hp above in 400V class series 3 9 Chapter 3 Ambient Environment and Installation 3 4 2 General Specifications Speed Control Precision 0 5 Current Vector Setting resolution Digital 0 01Hz Note 1 Analog 0 06Hz 60Hz 1 Obits Keypad setting Set directly with A V keys or the VR on the keypad Four digital LED or 2x16 LCD and status indicator display frequency speed line speed DC voltage Output voltage Current Rotation direction Inverter parameter Trouble Log Program Version 1 External variable resistor 0 10V 0 20mA 10 0V 20 OmA 2 Performs up down controls speed control or automatic procedure control with multifunctional contacts on the terminal block TM2 Display Function Frequency Control Externa
14. 1 frequency refer to the VR analog signal on the Keypad 5 11 2 frequency refer to the VR analog signal on TM2 5 11 3 frequency refer to the frequency value which is calculated by Up Down on TM2 5 11 4 frequency refer to the input communication frequency 4 41 Chapter 4 Software Index Parameter Group 6 Jog and Preset MFIT Speed Setting on Keypad Jog and Preset MFIT Speed Setting on Keypad 6 00 08 Set Jog and preset speed by Keypad A 5 00 06 2 4 preset speed 1 3 The external multifunction terminal ON the inverter operates at preset speed The operation time of the 8 stages is base on the ON time of the terminal Please refer to the corresponding parameters list B 5 00 06 5 Jog terminal The external multifunction terminal ON the inverter operates in Jog acceleration time Jog decelerate time ON ee De Description Range Code 6 00 Keypad Freq Keypad Frequency Hz 0 00 650 00 6 01 Jog Freq Jog Frequency Hz 0 00 650 00 6 02 Preset Speed 1 Preset Speed 1 Hz 0 00 650 00 6 03 Preset Speed 2 Preset Speed 2 Hz 0 00 650 00 6 04 Preset Speed 3 Preset Speed 3 Hz 0 00 650 00 6 05 Preset Speed 4 Preset Speed 4 Hz 0 00 650 00 6 06 Preset Speed 5 Preset Speed 5 Hz 0 00 650 00 6 07 Preset Speed 6 Preset Speed 6 Hz 0 00 650 00 6 08 Preset Speed 7 Preset Speed 7 Hz 0 00 650 00 Priority in reading
15. 5 Troubleshooting and maintenance 5 1 2 Errors which can be recovered manually and automatically Display Error Cause Remedy the motor wind and a l inspect the motor Over current at enclosure short circuit tee ar OC S start the motor contacts and earth ee 3 replace the transistor module short circuit 3 the IGBT module ruined _ l Te time too short A Ne CAp Ay or lie 1 Set a longer acceleration time tor higher than th se ae i 2 Replace a inverter with the ircui it that of th OC A Over current at Short circuit between oe a ee eee ee motor acceleration the motor coil and the Shell Short circuit between motor wiring and earth IGBT module damaged 3 Check the motor 4 Check the wiring 5 Replace the IGBT module l Increase the capacity of the inverter Over current at 1 Transient load change Zu UL panel auto tuning Rx 0 06 1 fixed speed 2 Transient power change 3 Reduce stator resistance 14 0 if the above remedies are helpless 1 Set a longer deceleration time 2 Add a brake resistor or brake module 3 Add a reactor at the power input side 4 Increase inverter capacity Voltage too high Deceleration time setting too during operation short or large load inertia deceleration Power voltage varies widely Illegal interrupt aE DEREN ER EEE PO Send back to repair if it happens of CPU many times Over speed during 1 Moter load too big or Inverter 1 Increase acceleration
16. 60 00 Hz Setting Freq 060 00Hz 3 Runstor Output Freq 50 99 Hz 00 00 Vector CT Control Mode 00 06 Disabled 00 06 1 Auto Tuning 3 Enabled 4 5 Chapter 4 Software Index 4 1 5 Keypad Operating Example Example 1 Modify frequency m stopping Cr F ne G n a 6 0 70 0 Hz RPM 6 9 z ee 707 FWD FWD e e 5 99 0 5 99 0 second later E 9 I Hz SEPM ned os Q Example 2 Modify frequency m operating Ir SEKEEN nl 5 Keep y il FWT pressing Release the Zu button Be an X X X X re lt Hz EFM a Note XAXA shows the present output frequency The value ranges from 59 58 to 0 Hz depending on the length of time the key WY pressed 1 Example 3 Modify frequency m running ps FD 50 Ha RPM a RPM ade F l FWD e H Teen a H ey After 2 seconds os en Note HAAA shows the present output frequency Hz RPM 4 6 Chapter 4 Software Index Example4 Modify the Value of Parameter j 0 5 second later Example 5 Operation Control A x 6 00 Power On gt REV STOP REV stop IED Lit LED Flash O LED Go Out 4 7 Chapter 4 Software Index 4 2 Control Mode Selection 7300CV Series inverter has three control modes 1 General Vector Control Mode 2 VT Vector Control Mode Special for Blower Pump 3 V F Control Modes The user can choose these m
17. Card Model JNSIF 485 TM2 Terminal Block RS485 OPTION CARD com terminal of TM2 2 he red wire connect to 24V terminal of TM2 JNSIF 485 Wiring Diagram THREE PHASE POWER SUPPLY Note Please put on the cover of inverter to avoid the Interface Card disturbed by outside static electricity Please using isolated RS232 RS485 converter to link PC and interface card to avoid damage equipment 6 7 Chapter 6 Peripherals Components 6 6 2 RS 232 Interface Card Model JNSIF 232 JNSIF 232 Wiring Diagram THREE PHASE POWER SUPPLY 7300CV SERIES INVERTER RS 232 JNSIF 232 CON IZE lt _ 1 8m 6 8 Chapter 6 Peripherals Components 6 6 3 Program Copy Unit Model JNSIF MP JNSIF MP Wiring Diagram THREE PHASE POWER SUPPLY 7300CV SERIES INVERTER JNSIF MP CON2 12P 6 6 4 PDA Link HP iPAQ Pocket PC h2210 PDA PDA wire JNSWPDA RS 232 Interface Card JNSIF 232 Inverter OOOO 6 9 Appendix Appendix 1 7300CV Motor Internal Parameter List Factory Setting of the Motor Internal Parameters Parameter 14 0 14 1 14 2 14 3 14 4 Stator Rotor Equivalent Magnetization Iron Loss Model ww ED Inductance Current Conductance R500AC BC R500AC BC 200 0001AC BC 380 300 0001BE 0002AC BC 0002BE 0003AC BC ER 0005BC 7200 0 FIEBER R50BC 7RSOBE ae ale 0010BE JNTHBCBA 0015BC 0015BE 0020BC 0020
18. Description Range Code Setting Remarks 6 00 Keypad Freq Keypad Frequency Hz 0 00 650 00 5 00 6 01 Jog Freq Jog Frequency Hz 0 00 650 00 2 00 6 02 Preset Speed 1 Preset Speed 1 Hz 0 00 650 00 5 00 i 6 03 Preset Speed 2 Preset Speed 2 Hz 0 00 650 00 10 00 6 04 Preset Speed 3 Preset Speed 3 Hz 0 00 650 00 20 00 1 6 05 Preset Speed 4 Preset Speed 4 Hz 0 00 650 00 30 00 6 06 Preset Speed 5 Preset Speed 5 Hz 0 00 650 00 40 00 6 07 Preset Speed 6 Preset Speed 6 Hz 0 00 650 00 50 00 6 08 Preset Speed 7 Preset Speed 7 Hz 0 00 650 00 60 00 1 7 Analog Input Signal Operation Function LCD oo Factory Description Range Code Remarks Code No Display Setting 7 00 AIN Gain AIN Gain 0 200 100 7 01 AIN Offset AIN Bias 0 100 0 0000 Positi 7 02 AIN Bias AIN Bias Selection osi 0000 0001 Negative 0000 Positi 7 03 AIN Slope AIN Slope inn 0000 1 0001 Negative AIN Signal Verification Scan 7 04 AIN Scan Time Time AIN AP 1 100 50 mSec x 2 Chapter 4 Software Index 7 05 AI2 Gain AD Gain S6 0 200 100 X Notes Group 7 is available when 5 06 0023 AIN term Analog input 8 Multifunction Output Relays and Output Signal Operation Function LCD a Factory Description Range Code Remarks Code No
19. Disable Trip Prevention During Deceleration 4 16 Chapter 4 Software Index l Trip Prevention Level During 9 03 Trip DEC Level l 50 300 200 Deceleration 0000 Enable Trip Prevention in Run l Trip Prevention Selection in Mode 9 04 Trip RUN Sel l ee 0000 Run Mode 0001 Disable Trip Prevention in Run Mode Trip Prevention Level In Run 9 05 Trip Run Level 50 300 200 Mode 0000 Trip Prevention Deceleration l Trip Prevention Deceleration Time Set by 3 03 9 06 Dec Sel Trip RUN _ 0000 Time Selection in Run Mode 0001 Trip Prevention Deceleration Time Set by 9 07 Dec Time Trip Deceleration Time In Trip 9 07 i 0 1 3600 0 3 0 RUN Prevention Mode Seconds 0000 Enable Electronic Motor Electronic Motor Overload Overload Protection 9 08 Motor OL Sel 0000 Protection Operation Mode 0001 Disable Electronic Motor Overload Protection 0000 Electronic Motor Overload Protection Set for Non Inverter Duty Motor 9 09 Motor Type Motor type Selection l 0000 0001 Electronic Motor Overload Protection Set for Inverter Duty Motor 0000 Constant Torque OL 103 Motor Overload Protection 150 for 1 Minute 9 10 Motor OL1 Curve l 0000 Curve Selection 0001 Variable Torque OL 113 123 for 1 Minute 0000 Coast to Stop After Overload Protection is Activated Operation After Overload ms cae De j 9 11 Motor OL1 Operat ae l 0001 Drive Will Not Tr
20. Display Setting 0000 Output Frequency 0001 Frequency Setting s00 AO Mode Sel Analog Output Voltage Mode 10002 Output Voltage 0000 0 10 VDC Term FM 0003 DC Voltage 0004 Output Current 0005 PID Feedback 7 8 01 AO Gain Analog Output Gain 0 200 100 0000 Run 0001 Frequency Reached Frequency Command Set Frequency 8 05 0002 Set Frequency 8 04 8 05 9 09 Relay R1 Sel Output Relay R1 Operation 0003 Frequency Threshold Level gt 0006 Mode 8 04 Frequency Reached 0004 Frequency Threshold Level lt 8 04 Frequency Reached 0005 Over torque Threshold Level 0006 Fault 0007 Auto Restart 0008 Momentary AC Power Loss 0009 Rapid Stop Mode 0010 Coast to Stop Mode 8 03 Relay R2 Sel Output Relay R2 Operation 0011 mo Overload en 0000 Mode 0012 Drive Overload Protection 0013 PID Feedback Signal Loss 0014 PLC Operation 0015 Power On 7 8 04 joes rn 0 00 650 00 0 00 Refer to 8 02 0001 pos ee OO 66 30 06 2 00 Hz 9 Drive and Load Protection Modes Function LCD ER Factory Description Range Code Remarks Code No Display Setting 0000 Enable Trip Prevention During Trip Prevention Selection Acceleration 9 00 Trip ACC Sel l l l l 0000 During Acceleration 0001 Disable Trip Prevention During Acceleration or Aero 200 Acceleration 0000 Enable Trip Prevention During 9 09 Trip DEC Sel Trip Prevention Selection Deceleration 0000 During Deceleration 0001
21. Enable all Functions 0001 6 00 6 08 cannot be changed 0002 All Functions Except 6 00 6 08 cannot be changed 0003 Disable All Function 4 30 Chapter 4 Software Index 3 18 Copy Unit 0000 Disable 0001 Inverter to Copy Unit 0002 Copy Unit to Inverter 0003 Verify 1 3 18 0000 Inverter can not copy parameter 2 3 18 0001 Copy the inverter parameters to module 3 3 18 0002 Copy the module parameters to inverter 4 3 18 0003 Copy the parameters to inverter or module to mutually verify the parameters Note The copy function is available for the models with same capacity 3 19 Fan Running Controlling 0000 Auto Depend on temp 0001 Operate while in RUN Mode 0002 Always Run 0003 Always Stop 1 3 19 0000 The fan run as the inverter senses temperature rises Thusly extend the service period 2 3 19 0001 The fan runs while the inverter is running 3 3 19 0002 The fan is continuously running regardless of the action of the inverter 4 3 19 0003 The fan is always stopping regardless of the action of the inverter X Note Depend on the hardware the function is disable at 15HP above of 220V class and 20HP above of 440V class The fan is running after the inverter power on 3 20 Energy Saving Mode Operation 0000 Disabled 0001 Controlled by MFIT at Set Frequency 3 21 Energy saving operation gain 0 100 1 In terms of FAN PUMP or other heavy inertia loads wh
22. Motor Voltage Display 0001 Enable Motor Voltage Display 4 02 DC Bus Voltage Display Selection 0000 Disable Bus Voltage Display 0001 Enable Bus Voltage Display 4 03 PLC Status Display Selection 0000 Disable PLC Status Display 0001 Enable PLC Status Display The function is available for LCD operation keypad but not for LED one 4 04 Custom Units Line Speed Value 0 9999 The max preset line value of 4 04 is equal to the rated frequency 0 05 of the motor For instance given line speed 1800 is equal to display 900 when output is 30Hz while the operation frequency is 60Hz 4 05 Custom Units Line Speed Display Mode 0000 Drive Output Frequency is Displayed 0001 Line Speed is Displayed in Integer xxxx 0002 Line Speed is Displayed with One Decimal Place xxx x 0003 Line Speed is Displayed with Two Decimal Places xx xx 0004 Line Speed is Displayed with Three Decimal Places x xxx The preset frequency is displayed as the inverter stops while the operation line speed is displayed as the inverter is running 4 06 PID Feedback Display 0000 Disabled 0001 Enable Keypad displays PID feedback value Parameter 5 05 20 That is S6 is set as the PID feedback analog terminal refer to PID 11 0 1 PID is enabled and 4 06 1 Display S6 as PID analog feedback value 0 100 the formula as follow 4 33 Chapter 4 Software Index If feedback signal is O 10V 12 6 0000 keypad display value S6 10V 10
23. Note Under this Mode the counting preset value appeared will be greater than 20 unlike the Mode 1 in which the value is locked at 20 3 The counter Mode 3 is similar to the counter Mode 1 except that the former can memory the recorded value after the power is cut off and continued counting when the power is turned on at the next time 4 The counter Mode 4 is similar to the counter Mode 2 except that the former can memory the recorded value after the power is cut off and continued counting when the power is turned on at the next time LE ees eee G Meiga FL 2i2i tot tot Forti 2i 2 lt ee tee ee Input count pulse Power switch 4 67 Chapter 4 Software Index Symbol O Timing Mode 1 7 Timing unit 4 1 0 0 999 9 sec Timer 2 0 9999 sec s 3 0 9999 min Use Il f8 to RESET the timing value ON the counter is reset to zero and OFF OFF the counter continues to count Preset Timing Value Target setting Timing Values The code of the Timer T1 T8 total 8 groups 1 Timer Mode 1 ON Delay A Mode 3 Enable reset relay 4 Enable reset relay Current value 0 Current value 0 Timer starts operatin Timing enable relay OFF ON OFF t Timing up output T1 T8 2 2 a en t a time period set in the counter Chapter 4 Software Index Sample Input under the Ladder Program Mode essences i re rrr irri ee TS he When Il ON the fifth Timer starts oper
24. accelerate decelerate If 5 09 0 the operation is the same till the UP DOWN signal stops Please refer to the time diagram of 5 09 Operation 7 Ti PC UP DOWN poet E i 74 N Output 6 00 pE Frequenc 13 5 00 06 16 Principal Auxiliary speed toggle Multifunction terminal OFF the frequency is set by the VR Master Speed on the Keypad Whereas Multifunction terminal ON the frequency is set by the analog signal terminal Auxiliary Speed on the TM2 on terminal Block 14 5 00 06 17 PID Function Disable The PID Function Disable is ON PID is not controlled by 11 0 while OFF it is controlled by 11 0 15 5 00 06 18 Reset Command The Reset command is same as Reset Key on the panel is ON The command is OFF and the inverter does not response The factory set of 5 05 is Reset command 16 5 04 19 Encoder Input terminal The multifunction terminal S5 is set 19 means it is the input terminal for PLC program Encoder 17 5 05 20 PID feedback input terminal The multifunction terminal S6 20 means the PID feedback input terminal and 0 10V 0 20 mA or 2 10V 4 20mA is available by the setting of 11 0 18 5 05 21 22 Bias signal 1 2 input To regulate the Offset of the Keypad VR or AIN analog input only the signal of 0 10V O 20 mA or 2 10V 4 20mA is available 5 05 21 Function 5 05 22Function The value is 0 when AIN S6 5V lt 0 Hz Hz 4 38 Upper Frequency Upper
25. be set in these terminals B Function Description for 5 00 06 1 5 00 06 0 1 Forward Reverse Stop As forward command is ON the inverter runs while stops as OFF The 5 00 factory set is forward As reverse command is ON the inverter runs while stops as OFF The 5 Olfactory set is reverse 2 5 00 06 2 4 Preset speed 1 3 External multifunction input terminals are ON the inverter is operation at the preset time and the duration is determined by the time of the terminal ON The corresponding frequency parameter is illustrated below 4 35 Chapter 4 Software Index 3 5 00 06 5 Jog To select Jog operation as ON the external input terminals Now the inverter operates at the Jog acceleration and deceleration time The corresponding frequency parameter is illustrated below The priority order of frequency Jog Speed Preset Speed Keypad frequency or external frequency signal Multifunction Multifunction Multifunction terminal 1 Jog Command Output frequency terminal3 terminal 2 Preset value 02 terminal preset value Preset value 04 Preset value 03 Preset value 05 OCO A ee Se A y A EN DE BEE VE BE EEE ER EEE ER BE E E E o E ee REN ee Er eee 4 5 00 06 6 toggle acceleration and deceleration time On the external input terminal to select the acceleration 1 deceleration 1 S curve 1 or acceleration 2 deceleration 2 S curve 2 5 5 00 06 7 29 External Emergency Stop Contact A or B The inverte
26. damage of the Visual check No abnormalities of the inverter wrapping of the conducting wire Heat sink Heap of dust Visual check No abnormalities Clean up mingled trifles heaped dust Base metal or oil sludge Discolored Visual check No abnormalities replace the overheated or I circuit board burned parts Unusual vibration and Visual or hearing Replace the Cooling fan noise check cooling fan i Hap 0 ul Visual check Clean u mingled trifles j Heap of dust or l 7 Visual check No abnormalities Clean up mingled trifles Beaty Replace Check resistance No short circuit or P Measure with a 2 _ power between each broken circuit n l multi tester component or terminals three phase output inverter screwdriver No abnormalities Chapter 5 Troubleshooting and maintenance Any inflation or inverter protrusion 5 5 Maintenance and Inspection Inverter doesn t need daily inspection and maintenance To ensure long term reliability follow the instructions below to perform regular inspection Turn the power off and wait for the charge indicator LED101 to go out before inspection to avoid potential shock hazard possibly caused by charges resides in high capacity capacitors 1 Clean up the accumulation of muck inside the inverter 2 Check if there are any loose terminal screws and securing screws Tighten all loose screws 3 Insulation tests a Disconnect all leads connecting T VERTER with external ci
27. eae vonage Sano 00 100 0 50 0 7 6 0 10 8 Min frequency Minimum Frequency Hz 0 10 650 00 0 50 0 60 6 Mini F Volt 10 9 Min Voltage ed Sore 00 100 0 1 0 7 6 Ratio 11 PID Operation Mode Function LCD o Factory Description Range Code Remarks Code No Display Setting 0000 Disabled 0001 Bias D Control 0002 Feedback D Control 0003 Bias D Reversed Characteristics Control 0004 Feedback D Reversed Characteristics Control 0005 Frequency Command Bias D 11 0 PID Mode Sel Mode Selection Control 0000 0006 Frequency Command Feedback D Control 0007 Frequency Command Bias D Reversed Characteristics Control 0008 Frequency Command Feedback D Reversed Characteristics Control 11 1 Feedback Gain Feedback Gain 0 00 10 00 1 00 11 2 PID Gain Proportional Gain 0 0 10 0 1 0 11 3 PID I Time Integration Time Seconds 0 0 100 0 10 0 11 4 PID D Time Differentiation Time Seconds 10 00 10 00 0 00 0000 Positi 11 5 PID Offset PID Offset ee 0000 1 0001 Negative 11 6 PID Offset Adj PID Offset Adjust 0 109 0 4 18 Chapter 4 Software Index Output Lag Filter Time 11 7 Output Filter T 0 0 2 5 0 0 Seconds 12 PID Limits and Out of Range Mode Function LCD FR Factory Description Range Code Remarks Code No Display Setting 0000 Dis
28. favor of heat sink Install the inverter according to the following figures take the dustproof cover off in favor of heat sinking if it is installed in a box or the environment allows to do so 73000CV Installing direction k k y lt gt Scm Scm Scm Air convection 10 C 40 C a Front view b Side view 3 1 Chapter 3 Ambient Environment and Installation 3 2 Environmental precautions Do not use the inverter in an environment with the following conditions Strong vibration Alm ir Electromagnetic wave and ultra high wave Near an electric welding machine Inflammable materials Radioactive materials 3 2 Chapter 3 Ambient Environment and Installation 3 3 Inflammable materials 3 3 1 Notice for wiring A Screwdriver torque Wiring with a screwdriver or other tools and follow the torque listed below Securing torque Horsepower Nominal torque for TMI terminal 0 5 1 2 39 200 240V 0 59 0 08 7 10 8 20 172 380 480V LBS FT KG M LBS IN KG CM 2 1 3 5 7 5 10 200 240V 1 5 0 21 18 00 20 28 3 5 7 5 10 15 380 480V LBS FT KG M LBS IN KG CM 15 20 25 1 84 0 3 22 1 30 asno UBS KO C 30 40 4 42 0 66 53 1 66 40 50 60 75 LBS FT KG M LBS IN KG CM B Power wires Power wires are connecting to L1 L2 L3 T1 T2 T3 P BR and P1 Choose wires in accordance with the following criteria 1 Use copper wires only D
29. frequency for sleep start Unit HZ 12 8 Set the Time for sleep delay Unit sec When PID output frequency is less than the frequency for sleep start and the reaches the time of sleep delay the inverter will decelerate to 0 and enter PID sleep mode When PID output frequency is larger than the frequency for sleep start the inverter will be awaked and enter PID awake mode The time diagram is as follow INY sleep condition weak up sleep point internal run command point exten vun command NY ont frequence PID out frequence sleep level set from 14 7 wut is He 12 7 sleep level 12 6 sleep delay Parameter Group 13 Communication mode 13 0 Assigned Communication Station Number 1 254 13 0 to set the communication station codes which are suitable for driving more than one inverters situations 4 59 Chapter 4 Software Index Baud Rate setting bps 0000 4800 0001 9600 0002 19200 0003 38400 Stop Bit Selection 0000 1 stop bit 0001 2 stop bit Parity Selection 0000 no parity 0001 even parity 0002 odd parity Data Format Selection 0000 8 bit data 0001 7 bit data 1 RS 485 Communication 1 1 vs 1 Controlling to control one inverter by a PC or PLC or controller set 13 0 1 254 2 1 vs more Controlling to control more than one inverters by PC or PLC or Controller The max number of inverter could be 254 set 13 0 1 254 wh
30. output terminal is 0 10VDC below 2mA NIE RA EE Ri S i2 Ths B1 PB2 Ur Vr Wr 220V 25 40HP 440V 25 75HP AT ANAN ENIN IAN I Ie SAE FESS EE NEBI Ru Sa Ts I 2 ST 3 15 Chapter 3 Ambient Environment and Installation Symbol Function Description ost S2 Multifunction input terminals refer to 5 00 5 04 description S5 Encoder input terminal the Encoder voltage range 19 2V 24 7V S4 O 4 1 Multifunction input terminals Digital terminal H level gt 8V L level lt 2V PNP only or analog input terminal AI2 0 10Vdc 4 20mA refer to 5 05 description S6 2 The V2 9 version contains above the edition S6 only is the Multi function input terminal use AI2 have replaced S6 to take analog input use Above wiring diagram refers for 2 2 7 5KW at 220V and 2 2 11K W at 440V only Descriptions of SW function SW2 SW3 Type of external signal O 10VDC analog signal 1 External control is available as 1 06 0002 2 Factory setting is voltage input 0 20mA analog signal oe PNP SOURCE input Factory default 3 16 Chapter 3 Ambient Environment and Installation 3 7 Outline Dimensions 1 Framel Single phase JNTHBCBA AC R500 0001 Three phase JNTHBCBA _BC BE R500 0001 0002 2 Frame2 Single phase JNTHBCBA AC 0002 0003 Three phase JNTHBCBA__BC BE 0003 0005 Unit mm inch D 163 6 42 150 5 9 78 3 07 90 3 54 187 1 7 36 170 5
31. setting of figure 4 w rf ram rs ro 01 mon Tran 705 Hz Figure 3 Hz Figure 4 60Hz t gt u Upper Frequency Limit en Upper Frequency Limit _ 8 00 60 30Hz 30Hz S G 00 60 Bias Bias 0 00Hz V 0 0Hz V 50 2V 10V 50 u 20mA anne 4mA 20mA 20mA 4 43 100 Chapter 4 Software Index 3 The inverter reads the average value of A D signals once per 7 04x4ms Users can determine scan intervals according to noise in the environment Increase 7 04 n noisy environment but the respond time will increase accordingly 4 44 Chapter 4 Software Index Parameter Group 8 Multifunction output terminal and output signal operation mode Multifunction analog output control 8 00 Analog Output Voltage Mode 0000 Output frequency 0001 Frequency Setting 0002 Output voltage 0003 DC Bus Voltage 0004 Motor current 0005 FEEDBACK Signal of PID The multifunction analog output terminal of the terminal block TM2 is O 10Vdc analog output The output type is determined by the 8 01 The function of 8 01 1s when there is tolerance for the external voltage meter and peripheral equipment please regulate 8 00 The FEEDBACK value of PID That is the input voltage and current of S6 outputs analog value from FM terminal decide to parameter 4 06 The value is corresponding to the input signal 0 10V 0 20 mA or 2 10V 4 20mA Note The max output voltage is 10V due to the circuit
32. the condition of external switch FWD REV button Attention the start operation 1s irrelevant with 2 00 2 01 2 02 2 03 1 When 1 00 0000 the inverter will not automatically run after restart 2 When 1 00 0001 and the external switch FWD REV button is OFF the inverter will not run after restart 3 When 1 00 0001 the external switch FWD REV button is ON and 2 05 0000 the inverter will run automatically after restart Attention In the sake of safety please turn off the external switch FWD REV button after power loss to avoid underling damage to the machine and the human body after sudden regeneration of power To ensure the safety of people and machine please refer to the description and suggestion of 2 05 1 1 3 Before Operation Make sure the model and capacity are the same as those set by 15 0 The inverter will flash the power voltage set by 0 07 for 5 seconds when applying power 1 2 Chapte 1 Safety Precautions 1 1 4 During Operation Do not engage or disengage the motor during operation Otherwise the over current will cause the inverter to disconnect or the main circuit to burn To avoid electric shock do not take the front cover off during electrifying The motor will restart automatically after stop when auto restart function is on In this case do not get close to the machine Note The stop switch is different from the usage of the emergency stop switch It must be set first to be effective
33. 0 If feedback Signal is 4 20mA 12 6 0001 keypad display value S6 20mA 100 Note Please press DSP Key to switch between the output frequency and PID feedback value Note The inverter displays XX XF as Running while XXXr as Stop 4 34 Chapter 4 Software Index Parameter Group 5 Multifunction Input Terminals MFIT Multifunction input terminals TM2 S1 S6 AIN controlling 5 00 06 0000 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 0025 0026 0027 0028 0029 Forward Stop Command xl Reverse Stop Command x Preset Speed 1 6 02 Preset Speed 2 6 03 Preset Speed 3 6 05 x3 Jog Acc Dec time 2 Emergency Stop Contact A Base Block Speed Search Stop Energy Saving Control Signal Selection Communication Control Signal Selection Acc Dec Disabled Up Command Down Command Principal Auxiliary Speed PID Function Disabled Reset Encoder Input Terminal Terminal S5 PID Feedback Signal A12 Terminal S6 AR Bias Signal 1 Input Terminal S6 AR Bias Signal 2 Input Terminal S6 Analog Input Terminal AIN PLC Application Traverse Run Traverse Run Upper Deviation Traverse Run Lower Deviation Power Source Detect for KEB Function Emergency Stop Contact B A The terminals S1 AIN on terminal block TM2 are multifunction input terminals The above 30 functions can
34. 02 the inverter is communication controlled 4 1 00 0003 the inverter is built in PLC controlled and 1 06 preset value is invalid 1 01 Operation modes for external terminals 0000 Forward stop reverse stop 0001 Run stop forward reverse 0002 3 wire control mode run stop 1 When operation command 1 00 0001 external terminal 1 01 is valid 2 When operation command 1 00 0001 external terminal control the stop button for emergency is available Refer to 1 03 for detail description 3 That both forward and reverse commands are ON will be treated as STOP 1 01 0000 Control mode is as below 1 Input signal is NPN 2 Input signal is PNP A S1 forward S2 reverse lt COM 0V common S1 forward S2 reverse 24V common 1 01 0001 Control mode is as below 1 Input signal is NPN 2 Input signal is PNP S1 run S2 forward reverse COM 0Vcommon S1 run S2 forward reverse 4 23 Chapter 4 Software Index 1 01 0002 Control mode is as below 1 Input signal is NPN 2 Input signal is PNP S1 run S1 run S2 stop S2 stop S3 FWD REV S3 FWD REV COM 24V common oo ma 1 Ol l X Note 1 02 0001 the reverse command is unavailable 1 02 Prohibition of Reverse Operation 0000 Enable Reverse Command 0001 Disable Reverse Command 1 02 0001 the reverse command is invalid 1 03 Keypad Stop Button 0000 Stop Button Enable
35. 4 0 0 2 Acceleration Time 2 MFIT 3 06 Accel Time 2 0 1 3600 0 10 0 Seconds Deceleration Time 2 MFIT 3 07 Decel Time 2 0 1 3600 0 10 0 Seconds Jog Acceleration Ti MFIT 3 08 en fo ss 0 5 Seconds l Jog Deceleration Time MFIT 3 09 Jog Dec Time 0 1 25 5 0 5 el Seconds DC Injection Brake Start 3 10 DCInj Start Freq ee 0 1 10 0 1 5 Frequency Hz 3 11 DCInj Level DC Injection Brake Level 0 0 20 0 5 0 u DC Injection Brake Ti 3 13 DCInj Time mm 0 0 25 5 0 5 Seconds 3 13 Skip Freq 1 Skip Frequency 1 Hz 0 00 650 00 0 0 3 14 Skip Freq 2 Skip Frequency 2 Hz 0 00 650 00 0 0 3 15 Skip Freq 3 Skip Frequency 3 Hz 0 00 650 00 0 0 Skip F Bandwidth 3 16 Skip Bandwidth H N ae 0 00 30 00 0 0 Z 0000 Enable all Functions 0001 6 00 6 08 cannot be changed 3 17 Parameter Lock Parameter Lock 0002 All Functions Except 6 00 0000 6 08 cannot be changed 0003 Disable All Function 0000 Disable 0001 Inverter to Copy Unit 3 18 ROM Pack Operate Copy Unit m ee 0000 0002 Copy Unit to Inverter 0003 Verify 0000 Auto Depend on temp 0001 Operate while in RUN mod 3 19 Fan Control Fan Control E mm 0000 0002 Always Run 0003 Always Stop 0000 Disabled 3 20 Energy Save Mode Energy Saving Mode 0001 Controlled by MFIT at Set 0000 6 Frequency 3 21 Energy Save Gain Energy Saving Gain 0 100 80 6 3 22 Carrier Freq Carrier Frequ
36. 6 71 114 6 4 51 128 5 04 F MODEL Frame 1 147 5 79 141 5 55 Frame 2 148 5 83 142 1 5 59 Chapter 3 Ambient Environment and Installation 3 Frame3 Three phase JNTHBCBA BC 7R50 0010 JNTHBCBA _ BE 7R50 0010 0015 Unit mm inch D E F Frame 3 260 10 24 244 9 61 173 6 81 186 7 32 195 7 68 188 7 4 3 18 Chapter 3 Ambient Environment and Installation 4 Frame4 Three phase JNTHBCBB BC 0015 0020 0025 JNTHBCBB _ BE 0020 0025 0030 E a 5 Frame5 Three phase JNTHBCBA BC 0030 0040 JNTHBCBA _ BE 0040 0050 6 Frame6 Three phase JNTHBCBA _ BE 0060 0075 4 010 et a BE ioe AR ee NETTE N Open Chassis Type IPAP mm inch woo A BL p Ef F Frame5 553 21 8 1530 20 9 10 0 4 210 8 3 269 10 6 303 6 12 3 19 Chapter 3 Ambient Environment and Installation 3 20 Chapter 4 Software Index Chapter 4 Software Index 4 1 Keypad Description 4 1 1 Keypad Display and Operation Instruction SPEECON i ee 7300CV sea SR a Bd O RUN STOP ver FREQ SET READ EG y RESET ENTER 1 SEQ LED 1_00 1 2 3 LED Lit 2 FRQ LED 1_06 1 2 3 4 LED Lit 3 FWD LED Forward Direction LED action Flash in stop Keep Lit in operation 4 REV LED Reverse Direction LED action Flash in stop Keep Lit in operation 5 Four action of FUN Hz RPM VOLT AMP LED and display of four 7 segment display
37. Activation Delay Time s 0 0 25 0 The over torque is defined as the output torque is inside parameter 9 15 the voltage level the inverter rated torque is 100 is over 9 14 parameter 9 13 0000 If there is over torque the inverter can continue to run and flashes OL3 till the output torque is less than the 9 14 setting value 0001 If there is over torque the inverter coasts to stop and flashes OL3 it is necessary to press RESET or external terminal to continue to run Parameter8 02 03 Multifunction output terminal 05 the output terminal is output over torque signal gt Note Over torque output signal will be output as the parameter 9 12 0001or 0002 when the level and time are over the range Parameter Group 10 Volts Hz Pattern Operation Mode V F PATTERN Selection 10 0 V F PATTERN Selection Torque boost gain V F pattern modulation 0 0 30 0 Motor no load current Amps AC Motor rated slip compensation 0 0 100 0 Max output frequency HZ 0 20 650 0Hz Max output frequency voltage ratio 0 0 100 0 Medium frequency HZ 0 10 650 0Hz 4 52 Chapter 4 Software Index 10 7 Medium output frequency voltage ratio 0 0 100 0 10 8 Min output frequency HZ 0 10 650 0Hz 10 9 Min output frequency voltage ratio 0 0 100 0 1 10 0 18 set the V F pattern freely complying with 10 4 10 9 Refer to following diagram 10 5 Vmax
38. BE 0002 BE JNBR 150W400 0003 BE JNBR 260W250 0005 BE JNBR 400W 150 7R50 BE JNBR 600W 130 0010 BE JNBR 800W 100 0015 BE JNBR 1R6KW50 1600 N 0020 BE JNBR IRSKW40 0025 BE JNTBU 430 JNBR 4R8KW32 N JNVPHV 0060 l JNBR 4R8KW27R2 4800 JNTBU 430 JNBR 6KW20 6000 Formula for brake resistor W Vpnb Vpnb ED Rmin 1 W brake resistor consumption power 2 Vpnb brake voltage 220V 380VDC 440V 760VDC 3 ED braking effective period 4 Rmin allowable minimum brake resistor 5 Another choice 0050 BE JNTBU 430 JNBR 9R6KW32 x 2 0060 BE JNTBU 430 JNBR 4R8KW27R2 x 2 Above 25HP please add Braking Unit 200V JNTBU 230 400V JNTBU 430 400V JUVPHV 0060 About the detail information please contact with your supplier 3 0030 BE JNTBU 430 JNBR 4R8KW27R2 gt a N 0040 BE JNTBU 430 JNBR 6KW20 0050 BE JNVPHV 0060 1 1 1 2 0 1 2 3 5 7 1 1 1 2 1 3 Me JNBR 4RSKW32 3 3 0060 BE 75 2 cd 3 5 11 15 8 5 2 0 7 5 55 0075 BE 6 2 Resistor dimension L W H mm 10 108 251 28 60 251 28 60 251 28 60 mawo rs ss f fw 400 40 100 400 40 100 5 s as ms m ns fasses a Tan os anf assirnornn 0 l l l l 10 0 10 10 10 0 10 10 126 O 117 O 117 126 0 470 50 100 535 50 110 l 615 50 110 615 50 110 535 50 110 4 pcs 535 50 110 4 pcs
39. BE 0025BC 0025BE 0030BC 0030BE 4100 0040BC O040BE OOSOBE OO60BE 0075BE 1 The above motor internal parameters are idle under V F Control Mode These 160 X Note parameters are usable under vector control mode App 1 Appendix 2 The motor parameters 14 0 14 4 are not be modified when factory setting under vector mode The internal parameters will be maintained at the ones after auto tuning refer to Auto Tuning and Description on motor Internal Parameter 3 The motor parameters 14 0 14 4 will be modified to factory setting completely under whatever operation mode App 2 Appendix Appendix 2 7300CV parameter setting list Customer i Mode KC minh Ras LT Code Content Code Code Code Content oo A ae BE EZ oor 8S ot oon fT aa Tost Cow o EV e EZ EEE a Coa e A DCCs o s e ae O oo 80s Poon oe TE E ow Eo 8 Ss ooo f EEE d d 5 EEE e O aa o Oa e aa l a o o o e a ee ee ee ooa f a f ea EZ pos Tess ooo HE BEE y d o a poor fT oot es 20 HE BEE wa y BEZ Zu s O oa d ons oo s f oa y a o 203 o d es a o 2a o y es y d we y e 205 d oto a 206 os BE o e ott HE oloa te p 302 fe oa HET Eu o olas HE BE s d d oa BEE poe TT s tt o olos o d o d oa y a 306 Toes om oto e 308 oto BE HE a o o mnt s O po sto fT 7 tos tt pa fT ea tos G e PE ste App 3
40. Frequency Limit 3 00 Limit 3 00 0 eee 10 0 Chapter 4 Software Index 19 5 06 23 Analog input AIN The multifunction terminal AIN 23 The act on is provided for setting the frequency 20 5 00 06 24 PLC Application The multifunction terminal SI AIN 24 which means the terminal s for PLC application The terminal is provided for the PLC program input 21 5 00 06 25 Traverse Run 5 00 06 26 Upper Deviation Traverse 5 00 06 27 Lower deviation Traverse The motion description refers to 3 23 3 29 for detail description 22 5 00 06 28 Power Source Detect for KEB Function Please refer to the description of 2 08 Digital Analog input signal scan times 5 07 Multifunction terminal S1 S6 and AIN signal confirm the scan times mSec X 4 1 100 times 1 TM2 terminal used as scanning if there are same signals continuously input for N times Namely Scan times the inverter will treated the signal as normal During performing the signal if the scan times are less than N the signal will be as noise 2 Each scan period is 4ms 3 The user can specify the scan times interval duration according to the noise environment If the noise is serious upper modify the value of 5 07 but the response speed will be slow down 4 Note If the S6 and AIN is for digital signal the voltage level for digital signal above 8V is treated as ON below 2V is OFF Stop Mode Using MFIT 5 08 0000 When Up Down is used the preset
41. ID Feed Disp PID Feedback Display Selection 0000 0001 Enable PID Feedback Display 5 Multifunction Input Terminals MFIT Function LCD er Factory Code No Display Description Range Code Setting Remarks 4 13 Chapter 4 Software Index 5 00 MFIT S1 Sel Multifunction Input Term S1 5 01 MFIT S2 Sel Multifunction Input Term S2 5 02 MFIT S3 Sel Multifunction Input Term S3 5 03 MFIT S4 Sel Multifunction Input Term S4 5 04 MFIT S5 Sel Multifunction Input Term S5 5 05 MFIT S6 Sel Multifunction Input Term S6 5 06 MFIT AIN Sel Multifunction Input Term AIN 0000 Forward Stop Command 0001 Reverse Stop Command 0002 Preset Speed 1 6 02 0003 Preset Speed 2 6 03 0004 Preset Speed 3 6 05 0005 Jog 0006 Acc Dec 2 0007 Emergency Stop A Contact 0008 Base Block 0009 Speed Search 0010 Energy Saving 0011 Control Signal Selection 0012 Communication Selection 0013 Acc Dec Disabled 0014 Up Command 0015 Down Command 0016 Master Auxiliary Speed 0017 PID Function Disabled 0018 Reset 0019 Encoder input terminal terminal S5 0020 PID feedback signal A12 terminal S6 0021 AI2 Bias signal 1 input terminal S6 0022 AI2 Bias signal 2 input terminal S6 0023 Analog input terminal AIN 0024 PLC Application 0025 Traverse Run 0026 Traverse run upper deviation 0027 tra
42. PETERE OO electronic Frequency Inverter Serie CV 3CV 200 240V 380 480V 0 37 bis 55kW Tel 09189 4147 0 Fax 09189 4147 47 eMail mail peter electronic com Internet www peter electronic com PETER electronic GmbH amp Co KG Bruckacker 9 D 92348 Berg Quick Start Guide This guide is to assist in installing and running the inverter to verify that the drive and motor are working properly Starting stopping and speed control will be from the keypad If your application requires external control or special system programming consult the 7300CV Instruction Manual supplied with your inverter Step I Before Starting the Inverter Please review Preface and Safety Precautions page 0 1 through 1 3 of the 7300CV Instruction Manual Verify drive was installed in accordance with the procedures as described in 7300CV Ambient Environment and Installation on pages 3 1 through 3 8 If you feel this was abnormal do not start the drive until qualified personnel have corrected the situation Failure to do so could result in serious injury Check inverter and motor nameplates to determine that they have the same HP and voltage ratings Ensure that full load motor amps do not exceed that of the inverter Remove the terminal cover to expose the motor and power terminals a Verify that AC power is wired to L1 L2 and L3 pages 3 12 b Verify that Motor leads are connected to T1 T2 and T3 pages 3 12 The two leads may ne
43. SE FOR 7300CV 220V class 1 100 CONT Max RK5 Max CC or T Be Output AMPS A FUSE Rating A FUSE Rating A R500AC 3 1 10 20 0001AC 1 0 75 1 7 4 5 en Ps 80 sac De ee 220V class 3 l out AMPS A ae om i as lm e ease ps see omc ej e m ws BE BEL Per so sone re ee Te 0010BC T ep E 9 omc aop a f o ns es faee e f a 0030BC 22 0 41 0 0040BC OEE BC 0 TEE 440V class 3p SE a a ee ee ee ee ems fs ps E E E E c wo 2 ee o os 5 8 w m e a a A l a spe a TE A a 9 JS 2 Em os Do a a e e ooe Oeo ao wo e Os Tt oso Of 40 820 6 o iso f 200 Fuse ratings are based upon 300V fuses for 230V inverter and 500V for 460V inverters 3 4 Chapter 3 Ambient Environment and Installation Notice To avoid shock hazards do not touch any electrical component when the power is applied or just after five minutes the power plug is unplugged The other action should be performed after the charge indicator went off Do not perform wiring on the inverter while it is still electrified Disregard of this notice could cause serious injure or death to persons This product is designed to use in Pollution Degree 2 environment or equivalent environments 3 3 2 Applicable specification of magnetic contactor and wires Molded case circuit breaker magnetic contactor Teco bears no responsibility to service for failures caused by the following conditions 1 A molded case circui
44. The power is abnormal Short circuited wiring Bad wiring 7300CV fault The operation switch is set to RUN position 7300CV fault 7300CV fault YES voltage deviation between pairs are even if within 3 of the normal value without the motor connected Motor Motor faults Bad wiring 5 12 Chapter 5 Troubleshooting and maintenance The motor is overheated Reduce the load Increase capacities of s load or current exceeding the specified value NO YES 7300CV and the motor Is it running at low or speed for a long time NO Select the motor again Are voltage between U V V W W U correct 7300CV faults VEQ faxithin 204 af tha narmal vral a Is there any deterrence preventing cooling the motor YES Clear the deterrence NO Bad connection between YES Correct the bad connection 7300CV and the motor Motor runs unevenly Is the acceleration time correct YES NO Does it happen in decelerating Increase the acc dec time NO Reduce the load YES aa Increase capacities of 7300CV and the motor NO Are output voltages between U V V W W U balanced 7300CV faults VEQ funth n 204 af ratad mitmit valtana YES Reduce the load floating or add a flywheel Is the load floating NO Input the mechanical system Vibration degree in transmission parts such as gears S
45. Voltage and current detection circuit is abnormal When PLC is Running Perform factory setting 1 Set 3 18 1 2 without connecting copy unit 2 Copy unit failed Copy the parameter to inverter to verify the parameter is not match 5 5 1 Set 3 17 0000 2 Set 1 02 0000 1 The A or is available for modifying the parameter only when 1 06 0 2 Modify the parameter while STOP 1 Modify 3 13 3 15or 3 16 2 3 00 gt 3 01Set 1 00 0 1 06 0 during Auto tuning l Issue enable command before communication 2 Set the very parameter of the function before communication 1 Check hardwareand wiring 2 Check Function 13 1 13 4 If Reset inverter is not available please send the inverter back for repair Please perform factory setting before PLC stops 1 Modify 3 18 2 Replace copy unit l Rewrite again 2 Replace copy unit Chapter 5 Troubleshooting and maintenance 5 2 General troubleshooting Is power applied to LI L L2 and L3 N Is the power applied terminals is the charging indicator lit Turn the power OFF and then ON again Make sure the power voltage is correct Make sure screws are secured firmly Are there voltage across the output terminal T1 T2 and T3 Is overload causing the motor blocked Reduce the load to let the motor running Motor can Are there any abnormalities in the inverter not run See error descriptions to check wiring and Is forward or reverse running c
46. abled 0001 Enabled Drive Continues to 12 0 Fb Los Det Sel Feedback Loss Detection Mode Operate After Feedback Loss 0000 0002 Enabled Drive STOPS After Feedback Loss Feedback Loss Detection Level 12 1 Fb Los Det Lvl 0 100 0 12 2 Fb Los Det Time ee Ren 0 0 25 5 1 0 Time Seconds 12 3 PID I Limit Integration Limit Value 0 109 100 Integration Value Resets to Zero 0000 Disabled 12 4 I Time value Sel when Feedback Signal Equals 0001 1 Second 0000 the Intended Value 0030 30 Seconds Allowable Integration Error 12 5 I Error Margin Margin Units 0 100 0 1 Unit 1 8192 12 6 PID Comm Source PID Feedback signal a 0000 J 0001 2 10V or 4 20mA 12 7 Sleep Level Sleep Function Operation Level 0 00 650 00 0 0 12 8 Sleep Delay Time Sleep Function Delay Time 0 0 25 5 0 0 13 Communication Mode Function LCD u Factory Description Range Code Remarks Code No Display Setting 13 0 Serial Comm Adr sned Communication 1 254 23 Station Number 0000 4800 l l 0001 9600 13 1 Serial Baud Rate Baud Rate Setting bps 0002 19200 0003 is 0003 38400 0000 1 Stop Bit 13 2 Comm Stop Bit Stop Bit Selection 0001 2 Stop Bits 0000 2 0000 Without Parity 13 3 Comm Parity Sel Parity Selection 0001 With Even Parity 0000 i 0002 With Odd Parity 13 4 oes Data Format Selection silat ne 0000 t273 Format 0001 7 Bits Data 4 19 14 Motor Auto Tune Parameters C
47. ant to use the UP DOWN Function and the other frequency signals are useless 2 Set 5 08 0 and 5 09 0 the inverter accelerates to the preset value of 6 00 when the operation terminal is ON Then it maintains the certain speed As the inverter receives the UP DOWN command it will accelerate decelerate till the command is released The inverter runs at the certain speed The inverter will ramp stop or Free Fun stop which is determined by the 1 05 as long as the inverter receives the STOP command And the frequency of Stopping will be stored in 6 00 The UP DOWN KEY is invalid as the inverter stops It is necessary to use the Keypad to modify the preset parameter 4 37 Chapter 4 Software Index 3 Set 5 08 1 the inverter will operate from OHz when the operation terminal is ON The action of UP DOWN 1s as above description The inverter will ramp stop or free run stop which determined by1 05 setting when as it receiving the Stop Command and back to 0Hz The next operation will start at 0 Hz 4 That UP Down Signal Simultaneously act are invalid 5 5 09 0 the inverter will accelerate to the setting of 6 00 and maintain at the speed When the UP Down terminal is On setting frequency is present value 6 00 5 09 and the inverter will accelerate decelerate to frequency 6 00 The upper frequency limit and lower frequency limit also restrict the operation If the signal of UP DOWN is maintained over 2 seconds the inverter will begin to
48. ard light after flashes YES Set up frequency command s the frequency value Replace the control board displayed in operatio unit YES Are there voltage outputs in output terminals U V and W NO Replace the control board YES Connect the motor to run Is the control NO board working well after replacemen YES Is there any YES abnormal display NO Are output current of each phase Se even YES The inverter is OK The inverter faults Perform detailed check Chapter 5 Troubleshooting and maintenance Troubleshooting for OC OL error displays The inverter displays OC OL errors Is the main circuit NO 1 G B T working Replace I G B T Any abnormalities in Replace faulty circuit board Apply the power Any abnormal indications Input operation command Is FWD LED keeping lit after flash YES Input frequency command Is the output frequency of the Replac e control board operating unit displayed YES YES Is the current detector Replace control board Replace control board NO Replace the current controller Are there NO voltage output at U V and W output Replace control board terminals NO Is the inverter working well after replacement YES Connect the motor to run YES YES Any abnormal values displayed NO NO Any output current o each
49. ase set 0 04 to 17 0 1 The motor parameter auto tuning is the stationary auto tuning During motor auto tuning the motor does not rotate and the keypad display AT 2 During motor parameter auto tuning the input signal in control circuit is invalid 3 Before motor parameter auto tuning please confirm the stop state of the motor 4 The motor parameter auto tuning is only available for vector control mode 0 00 0000or 0 00 0001 0 07 AC Line Input Voltage Volts AC 220V series 170 0 264 0 440V series 323 0 528 0 To make sure the voltage level of inverter please input the actual on site voltage value 0 08 Language Selection 0000 English 0001 German 0002 French 0003 Italian 0004 Spanish 4 21 Chapter 4 Software Index The function is only available for the products with LCD operation keypad The operation is not necessary for the one with LED 4 22 Chapter 4 Software Index Parameter Group Start Stop and Frequency Control Modes 1 00 Run Command Source Selection 0000 Keypad 0001 External terminal control 0002 Communication control 0003 Built in PLC 1 1 00 0000 the inverter is controlled by the keypad 2 1 00 0001 the inverter is controlled by the external terminals and the Stop key for emergency does work Refer to 1 03 description Note 1 00 0001 please refer to parameter group 2 00 2 01 2 02 and 2 03 for detail description to make secure of persons and machines 3 1 00 00
50. ast MCCB contactor on fuse Note2 Note2 Note2 Induction O AC Power O SHO L2 S we aN OC L3 T T3 W 200V Class 3 ground PE f 400V Special ground source O et fo Burst absorber RS485 RS232 Option Card E Digital 7 Gni f Control ee z Forward stop or run stop O panel 2 3 Reverse stop or reverse forward O Si S _ 8 Speed control O E z Ll Common point for PNP input O i l Q B gt T Common point for NPN Reset Error recovery Multifunction input terminal Multifunctional output terminals fae 250VAC 1A 30VDC 1A Frequency indicator mas AIN device N T oa A V NPN SW2 AIN 0 10V 0 20mA selective Frequency indicator a sw 4 sw3 _ swi SW3 S6 AI2 0 10V 0 20mA selective 0 10VDC L or 2 10V 4 20mA after Ver 2 3 I PNP I POSITION 0 20mA signal V POSITION 0 10V signal SW 1 NPN PNP selective Note 1 Please refer to description of main circuit terminals Pl BR and specification of braking resistor for value selection Note 2 Above wiring diagram refers for 0 4 1 5K W at 220V and 0 75 1 5K W at 440V only 3 13 Wiring diagram II Molded case circuit breaker MCCB O AC _ Power source Forward stop or run stop Reverse stop or reverse forward Reset Error recovery Multifunction input terminal Common point for PNP input Multifunction input terminal
51. ating er run oer eee eee eee Serer ere ree reece reer rere r res r errr cre rrr rere rrr rer rrrre rie Meee cree reer cere eee ree seers ese see eee seers ese see eseseseeeseseseseresens ili kan ee ee i R When the time reaches to the target value 10 0 sec TS is ON Target setting value Current value in timer in timer l weesesosocosococosocoooosooooososocososososososocososososososooosos oososooooosocooosocoososooooosooooosooooo 2 Timer Mode 2 ON Delay B Mode 4 Enable reset relay i Enable reset relay Current value 0 Timer starts operating Current value 0 Trung enable relay CS t tl 2 Timing up output T1 TS 3 Enable reset relay UFF ON OFF t a time period set in the counter 4 69 Chapter 4 Software Index 3 Timer Mode 3 OFF Delay A Mode Enable reset relay 4 Enable reset relay Current value 0 een Current value 0 Timing enable relay OFF ON OFF Timing up output T1 TS oe ON o OFF 3 Enable reset relay OFF t atime period set in the counter Timing enable relay _UFF ON OFF Oh ON UFF Trung up output T1 Ts OFF sree ee Enable reset relay _UFF ON EF t a time period set im the counter 4 Timer Mode 4 OFF Delay B Mode Enable reset relay pi Timer starts operating Ft Enable reset relay Current value 0 Current value 0 Timing enable relay OFF ON OFF Tirmng up output T1 Ts OFF OM DFF A i Enable reset relay UFF t Target valu
52. ation 0000 Enable Trip Prevention During Deceleration 0001 Disable Trip Prevention During Deceleration Trip Prevention Level During Deceleration 50 300 Trip Prevention Selection in Run Mode 0000 Enable Trip Prevention in Run Mode 0001 Disable Trip Prevention in Run Mode Trip Prevention Level in Run Mode 50 300 Trip Prevention Deceleration Time Selection in Run Mode 0000 Trip Prevention Deceleration Time Set by 3 03 0001 Trip Prevention Deceleration Time Set by 9 07 Deceleration Time in Trip Prevention Mode sec 0 1 3600 0 l In acceleration the inverter will delay the acceleration time 1f the time is too short resulting in the over current in order to prevent the inverter trips 2 In deceleration the inverter will delay the acceleration time if the time is too short resulting in the over voltage of DC VUS n order to prevent the inverter trips with OV displayed 3 Some mechanical characteristics such as press or unusual breakdown seize due to insufficient lubrication uneven operation impurities of processed materials etc will cause the inverter to trip thus inconvenience users When the operating torque of the inverter exceeds the setting of 9 05 the inverter will lower the output frequency following the deceleration time set by 9 06 and return to the normal operation frequency after the torque get steady 9 08 Electronic Motor Overload Protection Operation Mode 0000 Enable E
53. counting down OFF counting up 0 1 2 3 4 ON counting down 3 2 1 0 ON the counter is initialized to zero and OFF OFF the counter continues to count Preset Counting Value Target Setting Value Code of the counter C1 C4 total 4 groups Use Il f8 to RESET the counting value sd So kr ie a re erlernen Pal Re ee Ea ae Sa Sha Aer en ee Sle eae ee wer ee l 2 2 i ih 10 a 19 119 20 120 120 0 120 120 3 2 ON 0 F F F F ON E L om fox on or 4 65 Chapter 4 Software Index Sample Input under the Ladder Program Mode ROH 2 The ON OFF of C3 input count pulse Il a 12 Zu C3 o WGA deere controlled by Tl and 12 C3 gt a QI UE taal dices NENNEN ES ENEE AAEE AE EE When the target ae is reached C3 ON The input point C3 n the ladder program should be ON Meee c crc cccccc reece ec ece eee ee eee ese eee eee ee reese esse me lR ee LE nennen nenne 3 ON the counter Target Setting value is reset to zero for the counter 4 66 Chapter 4 Software Index 2 Counter Mode 2 1 2 oo o o o o o o o o Input count pulse TO TI TM TOY oa OFF ON om on lon __orF X
54. creases while the DOWN terminal is ON the frequency decreases Refer to the following graph Increase decrease with ramp Output frequency UP it 4 ON I I I I U DOWN ORF 2 5 09 0 01 to 5 00 UP DOWN terminal ON that equivalent to increase decrease the frequency of 5 09 If the pressing is over 2second revive the original UP DOWN mode Please refer to the following diagram Ramp AR Encoder Impulse Ratio 5 10 Impulse input frequency time ratio When frequency source 1 06 be setting as 0005 the impulse signal frequency will be according to th s parameter to decide to the real inside frequency of inverter The inside calculate formula Frequency S5 impulse frequency 5 10 times ratio For example when S5 impulse is IKZ 1000 and 5 10 be setting as 1 50 times The inverter 4 40 Chapter 4 Software Index frequency command is 1000 1 5 1500 15 00HZ The frequency accuracy of S5 is by base of 100 1K 1000 present 10 00 HZ Reference Source 2 5 11 Auxiliary frequency source can be selected Ex When frequency source command setting as impulse command 1 06 5 If master speed operating 5 00 5 06 setting to 16 and the terminal 1s OFF frequency running as impulse frequency If auxiliary speed operating 5 00 5 06 setting to 16 and the terminal is ON frequency should be decided by 5 11 setting The action process as below 5 11 0 frequency refer to 6 00 5 11
55. e set in the timer 4 70 Chapter 4 Software Index 5 Timer Mode 5 Flash A Mode Enable reset relay een i Enable reset relay Current value 0 Current value 0 Tirns enable relay Tirring up output T1 TS t Target value set in the tuner 6 Timer Mode 6 Flash B Mode Enable reset relay eee Tame eters oncra te Enable reset relay Current value 0 Current value 0 Timms enable relay Timing up output T1 T8 Enable reset relay t a time period set in the counter 7 Timer Mode 7 Flash C Mode Enable reset relay een Enable reset relay Current value 0 Current value 0 Terms enable relay tl te Timing up output T1 T8 tl target value set in the first timer ON t2 target value set in the second timer OFF Chapter 4 Software Index Analog comparator Analog comparison mode 1 3 O 2 3 Selection of the input comparison value 4 6 Analog input value Setting reference comparison value upper limit s Setting reference comparison value lower limit Output terminals of analog comparator G1 G4 Analog Comparison Mode 1 3 1 Analog comparator mode 1 lt ON 2 Analog comparator mode 2 gt ON 3 Analog comparator mode 3 OQ lt lt ON Selection of the input comparison value V1 V7 1 The input comparison value V 1 Setting Frequency 2 The input comparison value V2 Operation Frequency 3
56. eciding diameters of wires should be based on rating working at 105 C 2 For rating voltage of wires the minimum voltage of 230VAC type is 300V and 460VAC type is 600V 3 For safety reason the power wires should be fixed by type terminal C Control wires Control wires are wires connecting to TM2 control terminal Choose the wire in accordance with the following criteria 1 Use copper wires only Deciding diameters of wires should be based on rating working at 105 C 2 For rating voltage of wires the minimum voltage of 230VAC type is 300V and 460VAC type is 600V 3 To avoid noise interference do not route the control wires n the same conduit with power wires and motor wires D Nominal electrical specifications of the terminals Block The following list is nominal values of TM1 2 1 3 5 7 5 10 15 380 480V ISA Note Nominal values of input and output signals TM2 follow the specifications of class 2 wiring 3 3 Chapter 3 Ambient Environment and Installation E Fuse types Drive input fuses are provided to disconnect the drive from power in the event that a component fails in the drive s power circuitry The drive s electronic protection circuitry is designed to clear drive output short circuits and ground faults without blowing the drive input fuses Below table shows the 7300CV input fuse ratings To protect the inverter most effectively use fuses with current limit function RK5 CC T TYPE FU
57. ed to be reversed if motor rotation is not correct SPEECON ECO 7300CV 1 SEQ LED 1 00 1 LED Lit 2 FRQ LED 1 01 1 2 3 4 LED Lit 3 FWD LED Forward Direction LED action Flash in stop Keep Lit in operation 4 REV LED Reverse Direction LED action Flash in stop Keep Lit in operation 5 Four action of FUN Hz RPM VOLT AMP LED and display of four 7 segment display refer to operation description of the keypad 6 LCD keypad without FUN Hz RPM VOLT AMP LED Step 2 Apply Power to the Drive Apply AC power to the Drive and observe Operator Four 7 segment Display should read Power Voltage for 3 5 seconds and then read Frequency Speed 05 00 Four 7 segment Display and FWD LED should be flashed all the time Step 3 Check Motor Rotation Without Load Press RUN key FWD LED should light Four 7 segment Display should run from 00 00 to 05 00 Check motor rotation If it is not correct Press STOP key Remove AC power Wait for LED charge lamp to extinguish Reverse motor leads T1 and T2 Restart the drive and check new rotation Press STOP key to stop the drive Ba 4 Check Full Speed at 50Hz 60Hz Frequency Speed can be changed by pressing the up or down Arrow keys To move right or left for next digit press SHIFT RESET key Press the READ ENTER key to set the speed Set frequency up to 50Hz 60Hz in accordance with the last rule Press RUN key Check drive acceleration to full speed Pres
58. eface To extend the performance of the product and ensure your safety please read this manual thoroughly before using the inverter Should there be any problem in using the product and can not be solved with the information provided in the manual contact your nearest Teco s distributor or our sales representatives who will be willing to help you Please keep using Teco s products in the future X Precautions The inverter is an electrical electronic product For your safety there are symbols such as Danger Caution in this manual to remind you to pay attention to safety instructions on handling installing operating and checking the inverter Be sure to follow the instructions for highest safety Indicates a potential hazard could cause death or serious personal injury H Danger ae if misused Indicates that the inverter or the mechanical system might be damaged Caution if misused Ki Danger Do not touch any circuit boards or components if the charging indicator is still lit after turned the power off Do not wire when the inverter is electrified Do not check parts and signals on circuit boards during the inverter operation Do not disassemble the inverter and modify internal wires circuits and parts Ground the ground terminal of the inverter properly As for 200V class ground to 100 Q or below 400v class ground to 10Q or below Do not perform a voltage test on parts inside the inverter High voltage will ea
59. en the inverter receives the communication station code 0 the communication controlling is acceptable regardless the setting value of 13 0 2 RS 232communication RS232 interface is required lvsl controlling to control one inverter by a PC or PLC or controller Set 13 0 1 254 X Note a The BAUD RATE 13 1 of PC or PLC or Controller and the one of the inverter should be set as the same Communication format 13 2 13 3 13 4 should be set as the same b The inverter will confirm the parameter efficient as PC modifies the parameter of the inverter c Please refer to the 7300CV Communication PROTOCOL Parameter Group 14 Auto Tuning Stator Resistance Ohms Gain Rotator Resistance Ohms Gain Equivalent Inductance mH Gain Magnetized Current Amps AC Gain Ferrit Loss Conduction gm Gain 4 60 Chapter 4 Software Index 1 If 0 00 0 or 1 vector mode is selected as power ON set 0 06 1 the motor will run as the inverter performs auto tuning As the motor stop it means that auto tuning finished The inverter will write the internal parameter of the motor to 14 0 14 4 and auto reset the 0 06 as 0 2 Auto tuning must be carried out as long as the motor changed If the internal parameters 1s known already they can be input to 14 0 14 4 directly 3 0 06 1 to perform auto tuning after finished 0 06 auto reset to 0 the Keypad displays END 4 The parameter group only affect the current vector Paramete
60. ency kHz 2 16 10 3 23 reserved 4 12 Chapter 4 Software Index 3 24 reserved 3 25 reserved 3 26 reserved 3 27 reserved 3 28 reserved 3 29 reserved X Notes 1 Energy Saving Mode is available only under Volts Hz Mode 0 00 0002 4 Digital Display Operation Mode Function LCD ee Factory Code No Display Description Range Code Setting Remarks 0000 Disable Motor Current Display 4 00 Motor Curr Disp Motor Current Display Selection 0000 0001 Enable Motor Current Display l 0000 Disable Motor Voltage Display 4 01 Motor Volt Disp Motor Voltage Display Selection 0000 0001 Enable Motor Voltage Display DC Bus Voltage Display 0000 Disable Bus Voltage Display 4 02 Bus Volt Disp 0000 Selection 0001 Enable Bus Voltage Display l 0000 Disable PLC Status Display 4 03 PLC Status Disp PLC Status Display Selection 0000 0001 Enable PLC Status Display Custom Units Line Speed 4 04 Display Scaling 0 9999 1800 Value 0000 Drive Output Frequency is Displayed 0001 Line Speed is Displayed in Integer xxxx Custom Units Line Speed 0002 Line Speed is Displayed with 4 05 Display Units 0000 Display Mode One Decimal Place xxx x 0003 Line Speed is Displayed with Two Decimal Places xx xx 0004 Line Speed is Displayed with Three Decimal Places x xxx 0000 Disable PID Feedback Display 4 06 P
61. for Special Register V1 Setting Frequency Range 0 1 650 0Hz V2 Operation Frequency Range 0 1 650 0Hz V3 AIN Input value Range 0 1000 V4 S6 Input Value Range 0 1000 V5 Keypad VR Input Value Range 0 1000 V6 Operation Current Range 0 1 999 9A V7 Torque Value Range 0 1 200 0 Fria ane ieren Other Iron Sm Differeniatinsiuction 0 J ao BE SET instmeon SSCS PRESET Instruction EZ Pinswein Dom Connecting left and r ght Components Connecting left r ght upper and lower Components Connecting left right and lower Components Connecting left right and upper Components 4 63 Chapter 4 Software Index 4 5 2 Function of Basic Instruction Function D d Command Sample 1 II D T QI OFF ON OFF PD FF Nn UO lt gt One complete scan period Q1 OFF on OFF Sample 2 il d QI1 OFF ON OFF Il 1s the reverse phase of 11 il ON OFF ON OFF _ ON OFF lt gt One complete scan period Q1 OFF ON OFF NORMAL Output I1 QI SET A Output Il AQI OFF ON OFF OFF ON RESET y Output Il yQl OFF ON OFF ON OFF P Output il PQI OFF ON OFF ON OFF JON OFF Il is the reverse phase of 11 o a ON OFF ON OFF 4 64 4 5 3 Application Instructions Counter 1 Counter Mode 1 Input count pulse Q i a Chapter 4 Software Index Counting Mode 1 4 Use Il f8 to set counting up or
62. frequency is hold as the inverter stops and the UP Down is idle 0001 When Up Down is used the preset frequency is reset to 0 Hz as the inverter stops 0002 When Up Down is used the preset frequency is hold as the inverter stops and the UP Down is available 1 Set 5 08 0 the inverter will accelerate to the speed of 6 00 as receiving the Run command and run at such certain speed The inverter begins to accelerate decelerate as the UP Down terminal is energized The inverter will hold the speed as the UP DOWN command released When the Run Signal releases the inverter will ramp stop or stop output determined by the 1 05 It will store the frequency when the operation signal disappeared UP DOWN keys are idle when the inverter is stop The keypad is available for you modify the preset frequency 6 00 If 5 08 0002 the UP Down is available as the inverter stops 4 39 Chapter 4 Software Index 2 Set 5 08 1 as the Run terminal is energized the inverter operates from 0 Hz the Function of UP DOWN is same as the above description When the Run Signal released the inverter will ramp stop or stop output determined by 1 05 And back to 0 Hz The following operation will always begin from 0 Hz Step of Up Down Function Hz 5 09 Up Down Hz 0 00 5 00 There are two modes covered below 1 5 09 0 00 the function is disable The operation is just as the original one As UP terminal is ON the frequency in
63. gh or bad ventilation 3 Improve ventilation conditions 5 3 Chapter 5 Troubleshooting and maintenance 5 1 4 Special conditions Display Error Description STPO Zero speed stop Happened when preset frequency lt 0 1Hz If the inverter is set as external terminal control mode 1 00 1 and direct start is disabled 2 04 0001 the inverter cannot be started and will flash STPI when operation switch turned to ON after applying power refer to descriptions of 2 04 Direct start is possible when 2 04 0001 1 Ifthe inverter is set as external control mode 1 00 0001 and Stop key is enabled 1 03 0000 the inverter will stop according to the setting of 1 05 when Stop key is pressed STP2 flashes after stop Turn the operation switch to OFF and then ON again to restart the Keypad van E ee l N 2 Ifthe inverter is in communication mode and Stop key is enabled 1 S 03 0000 the inverter will stop in the way set by 1 05 when Stop key is pressed during operation and then flashes STP2 The PC has to send a Stop command then a Run command to the inverter for it to be restarted 3 Stop key cannot perform emergency stop when 1 03 0001 The inverter will ramp stop and then flash E S when input external emergency stop signal via the multifunctional input terminal refer to descriptions of 5 00 5 06 External emergency stop The inverter stops immediately and then flashes b b when external base block is input through the multif
64. hapter 4 Software Index Function LCD ae Factory Description Range Code Remarks Code No Display Setting 14 0 Stator Resistor Stator Resistance Ohms _sf ge 14 Rotor Resistor Rotor Resistance Ohms _f 305 14 2 Equi Inductance Equivalent Inductance mH __ 33 M tizing C t A 14 3 Magnet Current a areca aes Zu Rs 35 AC 14 4 Ferrite Loss Ferrite Loss Conductance gm ee 15 Drive Status and Function Reset Function LCD Factory l Description Range Code Remarks Code No Display Setting 15 0 Drive Model Drive Horsepower Code See page 4 53 is 15 1 Software Version Software Version 42 wwe een 3 15 2 Fault Log Fault Jog Last 3 Faults See page 4 53 wee o A lated Operation Ti 153 Elapsed Hours OO 029999 3 Hours Accumulated Operation Time 15 4 Elapsed Hr 10000 Or wees 3 Hours X 10000 Accumulated Operation Time 0000 Time Under Power 15 5 Elapsed Time Sel 0000 3 Mode 0001 Run Mode Time Only 1110 Reset for 50 Hz Motor Operation 15 6 Reset Parameter Reset Drive to Factory Settings 1111 Reset for 60 Hz Motor 0000 4 Operation 1112 Reset PLC Program X Notes can be modified during operation 2 cannot be modified during communication 3 do not change while making factory setting 4 as parameter related to factory setting 5 the parameter will be changed by replaci
65. i E SER Total 8 Groups oem een ON OFF of Il controls the Run Stop ee _ EI i ud PER EEEE are lg 01 Input under the Function Program Mode 100 ers ie aa en ee MI When Inverter operating FI ON M2 10 0 n 60 00 ul input terminal of Fl in the ladder program n mode should be ON 30 00 4 74 Chapter 5 Troubleshooting and maintenance Chapter 5 Troubleshooting and maintenance 5 1 Error display and remedy 5 1 1 Errors which can not be recovered manually Connect a parallel RC burst Program absorber across the magnetizing External noise interference problem coil of the magnetic contactor that causes interference PETROM Faulty EEPROM Replace EEPROM problem Voltage too high Send the inverter back for during stop repairing Power voltage too low Check if the power voltage Restraining resistor or fuse was correct or not Voltage too low burnt out Replace the restraining during stop Detection circuit resistor or the fuse malfunctions Send the inverter back for repairing Detection circuit Send the inverter back for malfunctions repairing Ambient temperature too high 2 Improve ventilation or bad ventilation conditions CTER Current Sensor Current sensor error or circuit Send the inverter back detecting error malfunctions for repairing X Note the Failure contact does not function The inverter is overheated during stop 5 1 Chapter
66. ich need greater start torsion while in operation they need not so high torsion Consequently to decline the output voltage to saving energy by setting 3 20 is necessary 2 5 00 5 06 Multifunction input terminal set as10 to saving energy 4 31 Chapter 4 Software Index 3 3 20 0001 If the multifunction terminal is set as 10 energy saving control terminal the output voltage will gradually decline to original voltage 3 21 preset value as the terminal is ON The output voltage will rise to original voltage as the terminal is OFF Note 1 The declining and rising speeds of voltage for energy saving is same as the ones for SPEED SEARCH 2 Energy saving mode is only available under V F mode 0 00 0002 3 22 Carrier Frequency KHz 2 16 a Carrier Carrier Carrier 3 22 3 22 a no 2 Frequency Frequency 2KHz oe ii 2 9KHz gt 13KHz S x Note The external electronic components maybe interfered more serious even the motor vibration due to cutting of the high carrier frequency waveform although the inverter provides low noise environment in running Thusly it is necessary to regulate the carrier frequency 2 6 7 wi Ir 8 9 4 32 Chapter 4 Software Index Parameter Group 4 Digital Display Operation Mode 4 00 Motor Current Display Selection 0000 Disable Motor Current Display 0001 Enable Motor Current Display 4 01 Motor Voltage Display Selection 0000 Disable
67. in start to present target frequency 4 As the inverter is set in braking deceleration or DC braking it will not perform restart after accident 2 04 Start Method 0000 Enable Speed Search 0001 Normal Start 1 2 04 0000 the inverter will detect motor speed and accelerated the setting frequency as speed 4 26 Chapter 4 Software Index search enable 2 2 04 0001 the inverter will accelerated the motor speed from stop zero speed to setting frequency 2 05 Direct running after power up 0000 Enable Direct Running After Power Up 0001 Disable Direct Running After Power Up M danger 1 2 05 0000 and the inverter is set external terminal controlled 1 00 0001 if the run switch is ON as power is supplied the inverter will auto start It is recommend that to cut off the power switch and run switch in case of injury to persons or machine as power is supplied again 2 2 05 0001and the inverter is set external terminal controlled 1 00 0001 if the run switch is ON as power is supplied the inverter will not auto start and flash STP1 It is necessary to OFF the run switch and then ON to normally start 2 06 Delay ON Timer seconds 0 300 0 second As power on and 2 05 0000 the inverter will perform auto restart in the setting time for delay 2 07 Error reset mode setting 0000 Enable Reset Only when Run Command is Off 0001 Enable Reset when Run Command is On or Off 2 07 0000as the inver
68. ion Gain 0 00 10 00 11 2 Proportion gain for P control 11 3 Integrate Time s 0 0 100 0 11 3 Integrate time for I control 11 4 Differential Time s 0 00 10 00 11 4 Differential time for D control 4 56 Chapter 4 Software Index 11 5 PID Offset 0000 Positive Direction 0001 Negative Direction 11 6 PID Offset Adjust 109 109 11 5 11 6 PID the calculated result pluses 11 6 the sign of 11 6 is determined by 11 5 11 7 Output Lag Filter Time s 0 0 2 5 11 7 update time for output frequency Note PID Function is available for controlling the output flow external fan flow and temperature The controlling flow is as follow REGELGRENZWERTE UND SLEEP MODUS Temperatur Drucksensor Performing PID control set 5 05 23 AI2 S6 on TM2 as PID feedback signal The target value of above diagram is the 1 06 input frequency 3 There are two ways to see the PID feedback signal one is using the Keypad switch display 4 06 NO m must be setting as 1 the other is using analog output FM 8 00 must be setting as 5 4 57 Chapter 4 Software Index Parameter Group 12 PID Limits and Out of Range Mode 12 0 Feedback Loss Detection Mode 0000 Disable 0001 Enable Drive Continues to Operate After Feedback Loss 0002 Enable Drive STOPS After Feedback Loss 12 0 0 Disable 12 0 1 detect to run and display PDER 12 0 2 detect to s
69. ip when 0000 Protection is Activated Mae Overload Protection is Activated OL1 0000 Disable Over torque Operation 0001 Enable Over torque Operation Only if at Set Fre 9 12 Torq Det Sel Over torque Detection Selection wa een l 0000 0002 Enable Over torque Operation while the Drive is in Run Mode 0000 Drive will Continue to Operate After Over t i Operation After Over torque n un 9 13 Torq Det Operat SIR Activated 0000 Detection is Activated 0001 Coast to Stop After Over torque is Activated Over torque Threshold Level 9 14 Torq Det Level 30 200 160 Over torque Activation Delay 9 15 Torq Det Delay 0 0 25 0 0 1 Time Seconds 4 17 10 Volts Hz Operation Mode Chapter 4 Software Index Function LCD a Factory Description Range Code Remarks Code No Display Setting 10 0 V F Selection Volts Hz Patterns 0 18 0 9 4 6 Volts Hz Curve Modification 10 1 Torque Boost 0 30 0 0 0 1 6 Torque Boost Motor No Load C t 10 2 Motor noLoad Amp en i a a a S 6 10 3 Motor rated Slip Motor Slip Compensation 0 0 100 0 0 0 1 6 50 00 10 4 Max frequency Maximum Frequency Hz 0 20 650 00 60 00 4 6 Maximum Frequency Voltage 10 5 Max Voltage 0 0 100 0 100 0 6 Ratio l l 25 00 10 6 Mid frequency Mid Frequency Hz 0 10 650 00 30 00 7 4 6 Mid F Voltage Rati 10 7 Mid Voltage A
70. l signal setting Frequency Limit Function Respectively setting upper lower frequency limits and three stage prohibited frequencies Carrier frequency 2 16 kHz V F pattern 18 fixed patterns 1 programmable pattern Reaseconnel Two stage Acc Dec time 0 1 3 600 seconds and two stage S curves refer to descriptions on 3 05 Multifunctional analog 6 functions refer to description on 8 00 8 01 output Multifunctional input 30 functions refer to description on 5 00 5 06 Multifunctional output 16 functions refer to description on 8 02 8 03 Digital Input Signal NPN SINK PNP SOURCE toggle Momentary Power Loss Restart Speed Search Overload Detection 8 General Control preset speeds PLC use 16 preset speeds Acc Dec Switch 2 Stages S Curves 3 wire Control PID control torque boost Slip Other Function Compensation Frequency Upper Lower Limit Auto energy saving Modbus slave and PC PDA Link Auto Restart Built in Simple PLC Function 3 10 Chapter 3 Ambient Environment and Installation 7300CV TYPE Communication Control 1 Control by RS232 or RS485 2 One to one or One to more RS485 ONLY control 3 BAUD RATE STOP BIT PARITY bit can be set Braking Torque About 20 the model built in braking transistor and connected braking resistor is 100 Operation temperature 10 50 C note 2 Enclosure IPOO or IP20 NEMA 1 by external box attached Safety Level UL 508C The relays to protec
71. lectronic Motor Overload Protection 0001 Disable Electronic Motor Overload Protection 9 09 Motor Type Selection 0000 Electronic Motor Overload Protection Set for Non Inverter Duty Motor 0001 Electronic Motor Overload Protection Set for Inverter Duty Motor Motor Overload Protection Curve Selection 0000 Constant Torque OL 103 150 1 minute 0001 Variable Torque OL 113 123 1 minute 9 11 Operation After Overload Protection is Activated 4 50 Chapter 4 Software Index 0000 Coast to Stop After Overload Protection is Activated 0001 Drive Will not Trip when Overload Protection is Activated OL1 Description of the thermal relay function 1 9 10 0000 protect the general mechanical load the load is less than 103 rated current the motor continue to run The load is larger than 150 rated current the motor will run for 1 minute Refer to following curve 1 0001 protect HVAC load FAN PUMP so on the load is less than 113 rated current the motor continue to run The load is larger than 123 rated current the motor will run for minute 2 The heat sinking function will declining when the motor run at low speed So the thermal relay action level will decline at the same time The curve 1 will change to curve 2 3 9 09 0000 set 0 05 as the rated frequency of the serve motor 9 11 0000 the inverter coast to stop as the thermal relay acts and flash OL1 Press the reset or the e
72. mall 7300CV faults 5 13 Chapter 5 Troubleshooting and maintenance 5 4 Routine inspection and period inspection To ensure stable and safe operations check and maintain the inverter regularly and periodically The table below lists the items to be check to ensure stable and safe operations Check these items 5 minutes after the Charge indicator goes out to prevent service persons from being hurt by residual electric power Checking Items Details period Methods Criteria Remedies Daily 1Year Confirm the el wa Temperature thermometer and temperature and 10 40 C l a O hygrometer E Circumstances humidity around accorda T Humidity Below areas around the the machine 8 95 RH ar use installation notices circumstances Are there inflammables Visual check No foreign matters piled up around Any unusual vibration from the machine Installation 200V series below and grounding Measure the 1000 of the inverter Is the grounding resistance with a resistance correct f multi tester Visual hearing No foreign matters Secure screws 100 Voltage must conform with the specifications Is the voltage of the Measure the voltage main circuit correct with a multi tester Visual check internal Is the terminal base Check wih a In Secure or send back for repair O No abnormalities mounting damaged screws of the Obvious rust stains inverter Deformed or crooked Internal wiring Any
73. me 3 04 3 05 is set as 0 the S curve is useless Namely acceleration and deceleration is at line 6 When S curve time 3 04 3 05 is larger than 0 the acceleration and deceleration action is as following diagram 7 Regardless of the stall prevention period actual acceleration and deceleration time preset acceleration deceleration time S curve time For example acceleration time 3 03 3 04 4 29 Chapter 4 Software Index 8 During acceleration and deceleration process there might be residual error in acceleration and deceleration toggling Please set the S curve time as 0 3 04 3 05 if you need to toggle acceleration and deceleration time in acceleration deceleration process Time Output frequency 3 10 DC Injection Brake Start Frequency Hz 0 1 10 0 3 11 DC Injection Brake Level 0 0 20 0 3 12 DC Injection Brake Time second 0 0 25 5 3 12 3 10 is the action time and start frequency of DC braking as graph below The upper setting of 3 11 will be corrected 20 0 after manual V2 3 3 13 Skip Frequency 1 Hz 0 00 650 00 3 14 Skip Frequency 2 Hz 0 00 650 00 3 15 Skip Frequency 3 Hz 0 00 650 00 3 16 Skip Frequency Bandwidth Hz 0 00 30 00 Example as 3 131s set as 10 0Hz 3 14 as 20 0 Hz 3 15a s 30 0 Hz 3 16 as 2 0Hz 10Hz 2Hz 8 12Hz 20Hz 2Hz 18 22Hz skip frequency 30Hz 2Hz 28 32Hz 3 17 Parameter lock function 0000
74. meter complying with the following rules 1 As for the current sum the rated current of all motors 2 As for others input correct VF Pattern parameter 10 4 10 9 3 When the nameplate of the motor is unknown the inverter will set the internal parameter according to the standard TECO motor 4 8 Chapter 4 Software Index 4 When parameter 0 00 does set to 2 the keypad will display Err2 in performing Auto tuning 5 When VF control 0 01 0 05 max amp min value by the TECO standard motor specification limit one more amp one less level When VF control no district 4 3 7300CV Programmable Functions List Parameter Description Group No 0 Drive Operation Mode l Start Stop and Frequency Control Modes 2 Manual Automatic Restart Modes 3 Operating Parameters 4 Digital Display Operation Mode 5 Multifunction Input Terminals MFIT 6 Jog and Preset MFIT Speed Setting on Keypad 7 Analog Input Signal Operation 8 Multifunction Output Relays and Output Signal Operation 9 Drive and Load Protection Modes 10 Volts Hz Pattern Operation Mode 11 PID Operation Mode 12 PID Limits and Out of Range Mode 13 Communication Mode 14 Motor Auto Tuning Parameters 15 Drive Status and Function Reset 4 9 0 Drive Operation Mode Chapter 4 Software Index Function Factory Code No
75. ncy Detecting Level G44 lt Frequency Thieshold Level 05 and relay doesn t work j OpeminSizui en M HE VE setting Fepencyl 06 um Arbatscer Frequency RH _ Range 8 05 IN Output Frequency Avbitaay Frequency BACK Frequency l i Detection Range E40 j l l Relay Output Signal l C lultifunston output terminal GAR A 8 02 3 03 frequent detection Fout gt 8 04 4 47 Chapter 4 Software Index Operation Signal 1 00 Arb tesuy Feguency E0 INV Output Frequency urba tsunr Frequency itir n ee ee ha 1 i m m m m m a m m m 7 m m t l I l Relay Output Signal C Mulbfunchen output terrinal BA YA 5 8 02 3 04 frequent detection Fout lt 8 04 Without input the operation signal but relay still work Operation Signak1 00 Arbiter Frequency CH Pea poles INV Output Frequency urb tsunr Frequency 44 Bun Relay Output signal 8 02 3 05 over torque detection Output Current W145 Over Toque Output BOSS 4 48 Chapter 4 Software Index 4 49 Chapter 4 Software Index Parameter Group 9 Drive and Load Protection Modes Trip Prevention Selection During Acceleration 0000 Enable Trip Prevention During Acceleration 0001 Disable Trip Prevention During Acceleration Trip Prevention Level During Acceleration 50 300 Trip Prevention Selection During Deceler
76. ng model see descriptions of the POSTSCRIPT 1 6 only available in V F mode 7 only for version 2 3 and above 4 20 Chapter 4 Software Index 4 4 Parameter Function Description Parameter Group 0 Drive Operation Mode 0 00 Control Mode 0000 Vector mode General Mode 0001 Vector mode VT Mode 0002 V F mode To select the most suitable vector control mode or V F mode according to the load characteristics 1 Vector general mode is inclined to control the general load or rapidly changed torque load 2 Vector VT mode is suitable for Blower Pump and HVAC load The magnetic current of motor will be variable with the torque which will reduce the current to save the energy 3 As V F mode is selected please set the parameter group10 comply with the load features 0 01 Motor Rated Voltage Vac 0 02 Motor Rated Current A 0 03 Motor Rated Power kW 0 04 Motor Rated Speed RPM 0 05 Motor Rated Frequency Hz 0 06 Motor Parameter Auto Tuning 0000 Disabled 0001 Enabled It is necessary to input the data on nameplate and auto tuning as long as changing the motor as vector mode is selected Auto tuning firstly input the data to 0 01 0 05 according to the nameplate after power off then set 0 06 0001and perform auto tuning the motor will run It will stop as the inverter finishes auto tuning The detected internal data will auto be written to parameter group 14 ex If the motor rated speed is 1700 rpm ple
77. ntrol panel add extra heat sink to keep the temperature below 40 to avoid overheat or fire When removing or installing the operator turn OFF the power first and manipulate the operator following the instruction of the diagram to avoid operator error or no display caused by bad contact This is a product of the restricted sales distribution class according to IEC 61800 3 In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 1 1 Chapte 1 Safety Precautions 1 1 2 During Power ON Do not plug or unplug the connectors on the inverter when electrified to avoid the control panel damage resulting from erratic transition voltage surge due to contact bounce When momentary power loss is longer than 2 seconds the larger of horse power the longer of time the inverter does not have enough storage power to control the circuit Therefore when power is regenerated the operation of the inverter 1s based on the setup of 1 00 2 05 and the condition of external switch this is considered to be restarts in the following paragraphs When the momentary power loss is short the inverter still has enough storage power to control the circuit Therefore when power is regenerated the inverter will automatically restart depending on the setup of 2 00 2 01 When restart the inverter the operation of the inverter is based on the setup of 1 00 and 2 05 and
78. odes with the digital keypad according to the application characteristics The factory setting is general vector control mode Before operation please set the control mode and the relative parameters of the motor in accordance with the following flow chart The Vector control mode only suits for the inverter with same capacity comparing to the motor or a grade bigger or smaller one Setting procedure of control mode Vector Control Control mode V F Control Control mode selection O 00 2 Control mode selection 0 00 0 Set the following parameter 0 00 1 V F Pattern 10 0 Torque Boost 10 1 Motor no load current 10 2 lt 0 02 Motor Rated Slip 10 3 Max output frequency 10 4 Set the following parameter Motor rated voltage 0 01 Motor rated current 0 02 Motor power 0 03 M tput volt 10 5 Se eee ONE Motor rated Speed 0 04 Medi tput F 10 6 edium output Frequency Motor rated Frequency 0 05 Power Voltage Medium output voltage 10 7 Min output frequency 10 8 Min output voltage 10 9 Perform Auto tuning 0 06 1 Suitable motor capacity 0 02 OL1 reference index X Note 1 Use V F Control Mode 1 Use one inverter to drive several motors simultaneously 2 Motor s nameplate is unknown or motor s specifications are too special it will cause Auto tuning fault 3 Specification of inverter and motor differ more than 1 class 2 One inverter drives several motors Only V F mode available set the motor para
79. olled 0003 PID D Reverse characteristic controlled 0004 PID Feedback D characteristic controlled 0005 PID Frequency command D controlled 0006 PID Frequency command Feedback D controlled 0007 PID Frequency Command D reverse Characteristic controlled 0008 PID Frequency Command Feedback D reverse Characteristic controlled 11 0 1 D 1s the deviation of target value detected value in the unit time 11 4 2 D s the deviation of the detected values in unit time 11 4 3 D s the deviation of target value detected value in the unit time 11 4 If the deviation is positive the output frequency decreases vice versa 4 D 1s the deviation of detected value in unit time 11 4 When the deviation is positive the frequency decreases vice versa 5 D is equal to the deviation of target value detected value in unit time 11 4 Frequency command 6 D is equal to the deviation of detected values in unit time Frequency command 7 D is equal to the deviation of target value detected value in unit time Frequency command If the deviation is positive the output frequency decreases vice versa 8 D is equal to the deviation of detected values in unit time Frequency command When the deviation is positive the frequency decreases vice versa 11 1 Feedback Calibration Gain 0 00 10 00 11 1 is the calibration gain Deviation target value detected value x 11 1 11 2 Proport
80. ommand issued correct if necessary Turn the power OFF and then ON again Is analog frequency input signal wiring Has analog frequency signal been input correct Is voltage of frequency input correct Is operation mode setting correct Operate operations through the digital panel Are wiring for output terminals T1 T2 and T3 Wiring must match U V and W terminals Motor runs Cones of the motor inversely Are wiring for forward and reverse signals correct Are wiring for analog frequency inputs correct Check wiring are correct if necessary The motor speed can Orbe Is the setting of operation mode correct Check the operation mode of the operator regulated Is the load too heavy Redresihs load Are specifications of the motor poles Motor voltage correct running speed too Is the gear ratio correct Confirm the gear ratio high or too low Check wiring are correct if necessary Confirm the motor s specifications Is the setting of the highest output frequency correct Motor speed Is the load too heavy Reduce the load varies Confirm the highest output frequency Minimize the variation of the load unusually Does the load vary largely Increase capacities of the inverter and the motor 5 6 Chapter 5 Troubleshooting and maintenance Add an AC reactor at the power input side Is the input power lack of phase if u
81. on terminal is OFF he frequency is set by analog signal principal speed on terminal block TM2 While the multifunction is ON the frequency is set by the KNOB VR for auxiliary speed on keypad 3 Please refer to description of parameter group 5 00 5 06 multifunction input terminals for the function Up Down terminal 4 The priority in reading frequency is PLC frequency control gt traverse run gt Jog gt preset speed gt A V on keypad or Up Down or communication control 5 Impulse frequency command input source should be setting as S5 terminal and need to coordinate with 5 10 frequency exchange times ratio For example the input value S5 is 4KHZ 5 10 is 1 500 times and output frequency is 40 00 1 5 60 00HZ 5 04 S5 should be setting as 19 1 07 Keypad Operation with Up Down Keys in Run Mode 0000 Enter must be pressed after frequency change with Up Down Keys on keypad 0001 Frequency will be changed directly when Up Down Keys are Pressed 4 25 Chapter 4 Software Index Parameter Group 2 Manual Automatic Restart Modes 2 00 Momentary Power Loss and Restart 0000 Momentary Power Loss and Restart Disable 0001 Momentary Power Loss and Restart is Enable 0002 Momentary Power Loss and Restart Enable while CPU is Operating 2 01 Momentary Power Loss Ride Thru Time sec 0 0 2 0 second 1 As start of the other load of power supply results in lowering the voltage below the under voltage level the inverte
82. operating capacity too small deceleration time 3 02 3 03 Moter parameter error 2 Input correct motor vector mode Parameter The gain is too big during 3 Change stator Resistance gain vector mode operating and Rotator resistance gain The Current detect circuit 14 0 14 1 suggest that fault decrease 50 100 until 0 4 Send back to Teco 5 2 Chapter 5 Troubleshooting and maintenance 5 1 3 Errors which can be recovered manually but not auto matically Display Error Over current during stop Motor overload Inverter overload Over torque Voltage too low during operation Heats nk temperature too High during operation Cause Remedy Detection circuit malfunctions Bad connection for CT s gnal cable 1 Check the noise between Power line and motor line 2 Send the inverter back for repairing Heavy load 2 Inappropriate settings of 0 02 9 08 11 2 set 0 02 9 08 11 properly 1 Increase the motor capacity Heavy Load Increase the inverter capacity 1 Heavy Load 2 Insufficient settings of 9 14 9 15 set 9 14 9 15 properly Increase the inverter capacity Improve power quality or increase the value of 2 01 1 Power voltage too low Set a longer acceleration time 2 Power voltage varies widely Increase inverter capacitor Add a reactor at the power input side Check if there are any 1 Heavy load problems with the load 2 Ambient temperature too 2 Increase inverter capacity hi
83. pad 4 1 3 Operation Instruction of the LED Keypad 4 1 4 Operation Instruction of the LCD Keypad 4 1 5 Keypad Operating Example 4 2 Control Mode Selection 4 3 7300CV Programmable Functions List 4 4 Parameter Function Description 4 5 Specification Description on Built in PLC Function 4 5 1 Basic Instruction 4 5 2 Function of Basic Instruction 4 5 3 Application Instructions Chapter5 Troubleshooting and Maintenance 5 1 Error Display and Remedy 5 1 1 Error which can not be Recovered Manually 5 1 2 Error which can be recovered manually and automatically 5 1 3 Error which can be recovered manually but not auto matically 5 1 4 Special Conditions 5 1 5 Operation Errors 52 General Troubleshooting 5 3 Quick Troubleshooting 7300CV Series 5 4 Routine Inspection and Period Inspection ili W WW NO RR M OO CoO m l l K oe RB RB YD WN ND Fe m m m M Mld yp nN W U 5 5 5 6 5 7 5 13 35 Chapter 6 6 1 6 2 6 3 6 4 6 5 6 6 Appendix Appendixll Maintenance and Inspection Peripheral Components Reactor Specification at Input S de Reactor Specification at DC S de Braking Resistor Digital Operator and Extension Cable EMC Filter Interface Card 6 6 1 RS 485 Interface Card 6 6 2 RS 232 Interface Card 6 6 3 Program Copy Unit 6 6 4 PDA Link 7300CV Motor Internal Parameter List 7300CV Parameters Setting List 5 14 6 1 6 1 6 1 6 3 6 5 6 7 6 7 6 8 6 9 6 9 Appl App2 Chapter 0 Preface Chapter 0 Preface 0 1 Pr
84. phase even YES The inverter faults The inverter s output is OK Perform detailed check Chapter 5 Troubleshooting and maintenance Troubleshooting for OV LV error The inverter displays OV LV NO Replace the main circuit fuse Is the main circuit fuse Any abnormalities in appearances YES Replace the faulty circuit board NO Apply the power Any abnormal indications NO Input operation command Is FWD LED keeping lit after flash YES Input frequency commands Is the output frequency of the operating unit displayed YES Replace the control board Replace the control board Replace the control board YES Are there voltage output at T1 T2 T3 output terminals NO Replace the control board NO Is the inverter working well after replacement YES Connect the motor to run YES Any abnormal value YES NO Any current ofall NO phase even YES The inverter faults The inverter s output is OK Perform detailed check 5 11 Chapter 5 The motor can not run YES Is MCCB applied NO Can MCCB be NO applied YES within 10 of the normal value Are voltages NO between power terminals correct NO Is the operation switch NO in RUN position YES Are there outputs between NO U V W terminals of the motor Are outputs between NO U V W even Troubleshooting and maintenance
85. r Group 15 Operation Status and Function Reset 15 0 Drive Horsepower Code Inverter Model Inverter Model 2P5 R500AC BC 401 0001BE 201 0001 AC BC 402 0002BE 0002AC BC 0075BE 15 1 Software Version 15 2 Fault Jog Latest 3 times 1 When the inverter doesn t work normally the former fault log stored n2 xxxx will be transferred to 3 xxxx then the one in 1 xxxx to 2 xxxx The present fault will be stored in the blank 1 xxxx Thusly the fault stored in 3 xxxx is the earliest one of the three while the one 1 xxxx is the latest 2 Enter 15 2 the fault 1 xxxx will be displayed firstly press A you can read 2 xxx 3 xxx 1 xxx whereas the order is 3 xxx gt 2 xxx 1 Xxx gt 3 Xxx 3 Enter 15 2 the three fault log will be cleared as the reset key is pressed The log content will changed to 1 2 3 4 61 Chapter 4 Software Index 4 E g if the fault log content is 1 0CC which indicates the latest fault is OC C and so on 15 3 Accumulated Operation Time 1 Hours 0 9999 15 4 Accumulated Operation Time 2 Hours X 10000 0 27 15 5 Accumulated Operation Time Mode 0000 Power on time 0001 Operation time 1 When the operation time is to 9999 as the operation duration is set The next hour will be carried to operation duration 2 Meanwhile the recorded value will be cleared to 0000 and the record value of operation duration 2 will be 01 2 Descrip
86. r failure or when using brake controller Do not use the magnetic contactor as the run stop Install fast switch of the inverter action fuse AC reactor for power improvement SS When inverters below 200V 400V 15KW are supplied with high capacity above 600K VA power source or an AC reactor can be connected to Input noise u improve the power performance ee Install fast action fuse filter Le wu To ensure the safety of peripheral devices please install the fast action fuse Regarding the specification please refer to P3 4 Input noise filter A filter must be installed when there are inductive load around the inverter 7300CV inverter S eo Le Inverter asd Input power terminals L1 L2 and L3 can be used in any sequence regardless of phases Output terminals T1 T2 and T3 are connected to U V and W terminals of the motor If the motor is reversed while the inverter s forward just swap any two terminals of T1 T2 and T3 Ground Three phase SSR cage motor a j To avoid damaging the inverter do not connect the wW ke Cy input terminals T1 T2 and T3 to AC power SS gt Connect the ground terminal properly 200 V series od ee class 3 grounding lt 100Q 400 V series lt 10Q Ground Chapter 3 Ambient Environment and Installation Make external connections according to the following instruction Check connections after wiring to make sure all connections are correc
87. r other high voltage or current power lines to avoid noise interference To avoid error actions caused by noise interference shield the control circuit wiring with a twisted wire and connect the shielded wire to a ground terminal Refer to the figure below The wiring distance should not exceed 50 m To ground terminal Do not connect this end refer to instructions of filter wiring Wrapped with insulating C Ground the ground terminal of the inverter properly For 200V class ground 100Q or less for 400V class ground 10Q or less Ground wiring is based on the electrical equipment technical basis AWG The shorter the better Do not share the ground of the inverter to other high current loads welding machine high power motor Connect the terminals to ground respectively Do not make a loop when several inverters share a common ground point OO x lt a Good b Good c Bad D To ensure maximum safety use proper wire gauges AWG for the main power circuit and control circuit according to relative regulations E After wiring check that the wiring is correct wires are intact and terminal screws are secured 3 8 Chapter 3 Ambient Environment and Installation 3 4 Specifications 3 4 1 Products Individual Specifications Single phase 200 240V model Ma np Voge an Our Voles Allowable momentary power loss 1 0 1 0 2 0 2 0 time second Three phases 200 240V model 000 000 000 001
88. r will decelerate to stop and Flash E S as the emergency stop signal received regardless of 1 05 setting After such signal released OFF the operation switch then ON or Press Operation Key the inverter will restart from the start frequency If the emergency signal was released before the inverter stop completely the inverter still carries out emergency stop The 8 02 03 determines the action of the error terminal As 8 02 0 0 the error terminal does not act when the external emergency signal input While 8 02 03 9 the error terminal does act when emergency signal input 6 5 00 06 8 Base Block The inverter stop output as receiving STOP command and the motor Free Run stops 7 5 00 06 9 Speed Search Stop When starting the inverter detects the present speed of the motor firstly then the inverter accelerates from the present speed to preset speed 8 5 00 06 10 Energy saving operation In terms of FAN PUMP or other heavy inertia loads which need greater start torque while in operation they need not so high torsion Thusly to decline the output voltage is to saving energy The output voltage gradually declines as the multifunction terminal 1s ON It will gradually increase to the original voltage as the Multifunction terminal is OFF Note The acceleration and deceleration speed of energy saving operation is the same as the speed of SPEED SEARCH 4 36 Chapter 4 Software Index 9 5 00 06 11 Switch of the control signal
89. r will stop output at once If the power supply recovers in the 2 01 preset time it will spin start tracing from the trip frequency or the inverter will trip with LV C displayed 2 The allowable power loss time differs with the models The range is from 1second to 2 second 3 2 00 0000 as power lost the inverter will not start 4 2 00 0001 if the loss time is less than the value of 2 01 the inverter will Spin Start in 0 5 second as the power supplied and restart times are infinite 5 2 00 0002 the power lost for long time before the inverter lost the control power for the CPU the inverter will restart according to the 1 00 and 2 04 setting and status of external switch as the power resupplied Note 1 00 0001 2 04 0000 2 00 0001 or 0002 after power lost for a long time please OFF the power and power switches in case of injury to person and machine by the resupplied power 2 02 Auto restart Delay Time 0 800 0 second 2 03 Number of Auto restart Attempts 0 10 times 1 2 03 0 the inverter will not auto restart as trip for accident 2 2 03 gt 0 2 02 0 The inverter will conduct SPIN START in 0 5 second after trip for accident The motor will inertia run to frequency at the trip stop then according to setting accelerate or decelerate time to target frequency 3 2 03 gt 0 2 02 gt 0 The output will be stopped for a period which is determined by the 2 02 after accident trip Then sp
90. rcuit when performing insulation tests against external circuit b Internal insulation test should be performed against the main circuit of the T VERTER body only Use a high resistance DC 500V meter with insulating resistance higher than S5MQ Caution Do not perform this test against the control circuit LI L T1 V amp J a Power source D L ees ee a2 TNV ERTER TIV ge see d L3 N T3 V D ae mi i N L E Ground terminal DC 500V high resistance meter Chapter 6 Peripherals Components Chapter 6 Peripherals Components 6 1 Reactor specification at Input side Mode ne R500 AC BC Model AC AC inductance at input side at input side SE 0001 BE INTHXXBA 0010 BC 0 265 0030 BC 120 0 0 09 0040 BC 160 0 0015 BE 300 ee Te FE ae 6 2 Reactor specification at DC side Model DC inductance at input side Current A Inductance mH une as on sone ne osse s w 6 1 Chapter 6 Peripherals Components 6 3 Braking unit and braking resistor 7300CV series braking current calculation Suitable Motor Capacity Braking Unit Brake Resistor Suitable Brake resistor Motor Specification Number Inverter Model Capacity R500 AC BC 0001 AC BC 0002 AC BC 0003 AC BC 0005 BC 7R50 BC 0015 BC 0020 BC JNBR 3KW10 0025 BC JNTBU 230 JNBR 4R8KW8 Oo 0030 BC JNTBU 230 JNBR 4R8K W6R8 0040 BC JNTBU 230 ee JNBR 3KW10 ET ren 1s0w7s0 0001
91. rd EMS immunity standard EN 61800 3 1996 A11 2000 First Environment Unrestricted Distribution Class B EN 61800 3 1996 A11 2000 First Environment Restricted Distribution Filter Selection ruwasun Feten aE Restricted Distribution Unrestricted Distribution 0003AC UF FS 6146 27 07 RSOOAC U 1 gt 170 264V FS 6146 11 07 0001AC U 0002AC U 0003AC U R5S00BC U 3 6 170 264V FS 6147 8 9 07 0001BC U 0002BC U 0003BC U 3 6 170 264V 0005BC U 3 6 170 264V FS 6147 19 07 TRSOBC U 0010BC U 000SBE UF 3 6323 528 V FS 6149 10 07 0001BE UF 3 6 323 528 V FS 6149 4 6 07 0002BE UF 3 323 528 V FS 6149 4 6 07 oona 0OSBETE 3 323 528 V FS 6149 10 07 TRSOBE UF FS 6149 28 07 0010BE UF FS 6149 28 07 0015BE UF FS 6149 28 07 0001 BE U 0002BE U 0003BE U 0005BE U TRSOBE U 0010BE U 001 5BE U 0020BE U 0025BE U 0030BE U 0040BE U 0050BE U 0060BE U 0075BE U 6 5 Chapter 6 Peripherals Components 7300CV External Filter Size Inverter Mounting External Filter Size External Filter Mounting Dimensions C B W H D Dimensions E A FS 6146 11 07 FS 6147 8 9 07 78 150 91 192 28 FS 6149 4 6 07 FS 6146 27 07 FS 6147 19 07 114 6 170 5 128 215 37 FS 6149 10 07 FS 6147 39 07 amp a A FS 6149 28 07 173 244 188 289 42 165 278 ode wiwin H D d M KMF370A ee 6 6 Chapter 6 Peripherals Components 6 6 Interface Card 6 6 1 RS 485 Interface
92. refer to operation description of the keypad 6 LCD keypad without FUN Hz RPM VOLT AMP LED and FREQ SET knob To avoid impairing the keypad do not operate t with screwdriver or sharp and hard tool Remote Local Mode Local mode Operation Command by RUN STOP key on keypad 4 1 Chapter 4 Software Index Frequency Command by 4v key on keypad Remote mode Operating Command by 1 00 Frequency Command by 1 06 To Change the Remote Local mode you must Souci rte oad LeRESET key at the same time The Remote Local mode of change can used in STOP mode it can t used in Run mode 4 2 Chapter 4 Software Index 4 1 2 Operation Instruction of the keypad LED Light Flash Power Voltage 1 5 second later or Enter operation signal or Press DSP to modify frequency READ ENTER 2 DSP READ ENTER The inverter will flash the current setting of 0 07 power supply voltage after power up 2 2 4 04 4 05 determines the displaying of frequency speed or line speed 3 It is not necessary to press ENTER key when stopped for modification Refer to example 1 2 Chapter 4 Software Index 4 1 3 Operation Instruction of the LED keypad e LED Light Lit LED Light Flash 4 4 Chapter 4 Software Index 4 1 4 Operation Instruction of the LCD keypad Power Source 220 V 5 second later or Enter operation signal or Press DSP to modify frequency
93. rminal Used n cases where the inverter frequently disconnects due to large load inertia or short deceleration time refer to specifications of braking resistor P1 P DC reactor connecting terminals For 220V 0 5 10HP 440V 1 15HP B1 P DC power supply input B1 P B2 External braking resistor For 220V 15 20HP and 440V 20HP DC power supply input or External braking unit Check Chapter 6 3 For 220V 25 40HP and 440V 25 75HP Inverter outputs Descriptions of 7300CV control circuit terminals Symbol Multifunctional terminal Normal open rien GA l l Contact using description refer to 8 Multifunctional output terminals 02 8 03 10V Frequency knob VR power source terminal pin 3 Analog frequency signal input terminal or multifunction input terminals S7 H level gt 8V L level lt 2V PNP only refer t05 06 description Common contact for S1 S5 S6 S7 in PNP Source input Shift to PNP position refer to wiring diagram of SW1 when used PNP input 1 Common contact and analog input output signal for SI S5 in NPN Sink input Shift to NPN position refer to wiring diagram I of SW1 when used NPN input 2 AGND for AIN AI2 and FM analog input output signal amp 24G for S1 S6 digital input output signal in NPN Sink input Shift to NPN position refer to wiring diagram II of SW1 when used NPN input The positive analog output for multifunction refer to 8 00 description the signal for
94. s STOP key to stop drive and check deceleration Step 5 Other Operations For information see 7300CV Instruction Manual Please refer to the following pages SOLMCCE ee een ae p 4 11 SEL CC une cnteciescntececseveupaceesavicesesennteseadinutdensbaverncsc p 4 11 Set Max Speed 2u2220200020000000n00nnnonnunnnunnnunannn ann p 4 11 Set Min Speed 0 RBPRERRRFREENER ONE NEREEEEEE OREBEERENEESUREFTENELEEEREN p 4 11 Set Motor Rated Current 22220 20022002n00an0nan nn p 4 9 Set Control Mode Vector VIF uuz2u00200022000000 p 4 7 Table of Content Quick Start Guide Chapter 0 Preface 0 1 Preface 0 2 Products Inspection Chapter 1 Safety Precautions 1 1 Operation Precaution 1 1 1 Before Power ON 1 1 2 During Power ON 1 1 3 Before Operation 1 1 4 During Operation 1 1 5 During Maintenance Chapter2 Definition of Model Chapter3 Ambient Environment and Installation 3 1 Environment 32 Environmental Precautions 3 3 Inflammable Materials 3 3 1 Notice for Wiring 3 3 2 Applicable Specification of Magnetic Contactor and Wires 3 3 3 Precautions for Peripheral Applications 3 4 Specifications 3 4 1 Products Individual Specifications 3 4 2 General Specifications 3 5 Wiring Diagram 7300CV Series Inverter 3 6 Description of Terminals Troubleshooting Inverter 3 7 Outline Dimension Chapter 4 Software Index 4 1 Keypad Description 4 1 1 Keypad Display and Operation Instruction 4 1 2 Operation Instruction of the Key
95. sily destroy these semiconductor parts Do not connect T1 U T2 V and T3 W terminals of the inverter to AC power supply CMOS ICs on the inverter s main board are susceptible to static electricity Do not touch the main circuit board 0 2 Products Inspection Teco s inverters are all passed the function test before delivery Please check the followings when you received and unpacked the inverter The model and capacity of the inverter are the same as those specified in your purchase order Check where there are any damages caused by transportation Please do not apply the power and do contact Teco s sales representatives if any of the above problems happened 0 1 Chapte 1 Safety Precautions Chapter 1 Safety Precautions 1 1 Operation Precaution 1 1 1 Before Power ON The line voltage applied must comply with the inverter s specified input voltage Make sure the main circuit connections are correct L1 L L2 and L3 N are power input terminals and must not be mistaken for Tl T2 and T3 Otherwise the inverter might be damaged To avoid the front cover from disengaging do not pull the cover during handling for the heat sink should be fallen off Accident falling down will damage the inverter or injure to person which should be avoided To avoid the risk of fire do not install the inverter on a flammable object Install it on nonflammable object such as metal If several inverters are placed in the same co
96. sing single phase power Check wiring if using three phase power 5 7 Chapter 5 Troubleshooting and maintenance 5 3 Quick troubleshooting of 7300CV 7300CV INV Fault Is fault fully understood Any symptoms of burn out and damage YES Check burnt and damaged parts Symptoms other than burn gut damage or fuse meltdown jr Abnormal signal Is the main circuit DM intact NO Replace DM Check according to displayed abnormal messages YES NO Replace fuse YES Is the main circuit LGBT intact NO Replace I G B T Visually check controller and YES driver boards Any abnormalities in YES appearances Apply the power indicators of the operating unit working gormally YES Replace the burst absorber NO Replace the abnormal boards Any abnormal display YES Is the DC input voltage controlling the power Any abnormal display NO Check terminals and wiring Is 5V control PR Replace the driver board voltage correct What s the message 3 abnormal values in 15 2 Check 3 abnormal values of 15 2 with vkey The inverter faults Perform detailed check to next page 5 8 Chapter 5 Troubleshooting and maintenance to previous page Check parameters of inverter Perform parameter initializations Specify operation control mode FWD or REV LED Replace the control bo
97. t Do not use the control circuit buzzer to check connections The inverter uses dedicated power line A general noise filter may not provide rightful results Power source Ta Power soune n nov M z ae gt OM BOCNY N MICH Add a noise filter or separation transformer whenter General hi an olse E M shares the power line with other machines 4 I e l l filter the inverter shares the power line with other machines Power source meee m a Fae TOO MECE Teya Maie Mie Machine A Main circuit s wiring must separate from other high voltage or high current power line to avoid noise interference Refer to the figures below A noise filter in the output of the main circuit can suppress conductive noise To prevent radiative noise the wires should be put in a metal pipe and distance from signal lines of other control machines for more than 30 cm MCCB Metal Box Power Supply Noise _ 7300CV _ Noise er Filter Signal Wire 30cm Controller 3 Chapter 3 Ambient Environment and Installation When the connection between the inverter and the motor is too long consider the voltage drop of the circuit Phase to phase voltage drop V 4 3 xresistance of wire Q km xlength of line m xcurrentx 10 And the number of carriers must be adjusted based on the length of the line B The wiring of the control circuit must be separated and routed away from the main circuit control line o
98. t breaker is not installed or an improper or overrated breaker is used between the power source and the inverter 2 A magnetic contactor a phase capacitor or a burst absorber 1s connected between the inverter and the motor 7300CV model JINTHBCBA oO0OGAC JNTHBCBA 000BC Molded case ihe k TO 50E TO 50E TO 50E TO 50E TO 50E TO 50E TO 100S TO 100S TO 100S TO 225S TO 225S TO 225S circuit breaker 10A 20A 30A 30A 30A 50A 60A 100A 100A 150A 175A 175A made by Teco Magnetic contactor MC CN 11 CN 16 CN 18 CN 25 CN 50 CN 65 CN 80 CN 100 CN 125 made by Teco Main circuit terminals TMI S gnal terminals 2 TM2 Wire gauge 0 75mm 18 AWG JNTHBCBA0000BE 0001 0002 0003 0005 7R50 0010 0015 0020 0025 0030 0040 0050 0060 0075 Molded case circuit TO 50E TO 50E TO 50E TO 50E TO 100S TO 100S TO 100S TO 100S TO 125S TO 225S TO 225S breaker made by Teco 15A 20A 30A 50A 50A 754 100A 100A 125A 175A 175A M ti tact on CN 11 CN 16 CN 18 CN 25 CN 35 CN 50 CN 50 CN 65 CN 80 CN 100 CN 125 MC made by Teco Wire gauge Wire gauge Wire gauge 3 5mm 8mm 22mm Wire gauge Wire gauge Wire gauge 5 5 Wire gauge 2 0 mm 3 5 mm mm 22 mm 7300CV model Main circuit terminals 2 TMI Wire gauge 2 0mm 38mm 60mm Signal terminals TM2 Wire gauge 0 75mm 18 AWG terminal screw M3 Use three phase cage induction motor with capacity suitable for the inverter
99. t the motor the curve can be set and the inverter 150 Imin FUSE protection The motor stops after FUSE melt Over Voltage 200V class DC Voltage gt 410V 400V class DC Voltage gt 820V Under Voltage 200V class DC Voltage lt 190V 400V class DC Voltage lt 380V Momentary Power Stop for more than 1S5ms power loss can be restarted with spin start Loss Restart after momentary power loss in Max 2 sec Stall Prevention Stall prevention for Acceleration Deceleration Operation Short circuit output Electronic Circuit Protection terminal Grounding Fault Electronic Circuit Protection Protection for overheating of heat sink over torque detection error contact control reverse restriction restrictions for direct start after power up and error recovery parameter lock up Overload protection Protective Functions Other Function Note 1 The setting resolution of above 100Hz is 0 1Hz when controlled with operation keypad and 0 01 Hz when controlled using computer PC or programmable controller PLC Note 2 10 50 C in distributor without dustproof cover 10 40 C outside distributor with dustproof cover 3 11 Chapter 3 Ambient Environment and Installation Note 3 220V 15HP and above capacity are not CE complied Chapter 3 Ambient Environment and Installation 3 5 Wiring diagram 7300CV series inverter Wiring diagram I DC Braking i reactor I J Molded case circuit breaker Magnetic Install f
100. ter 4 Software Index Deceleration Time 1 second 0 1 3600 0 S Curve of First Acceleration Stage second 0 0 4 0 S Curve of Second Acceleration Stage second 0 0 4 0 Acceleration Time 2 second 0 1 3600 0 Deceleration Time 2 second 0 1 3600 0 Jog Acceleration Time second 0 1 25 5 Jog Deceleration Time second 0 1 25 5 1 Formula for calculating acceleration and deceleration time The denominator is base on the rated frequency of motor Preset frequency Preset frequency Acceleration time 3 02 or 3 06 x Deceleration time 3 03 or 3 07 x 0 05 0 05 2 When 5 00 5 06 is set 06 the second acceleration and deceleration time the first acceleration deceleration S curve or the second acceleration deceleration S curve will be set by ON the external input terminal 3 When 5 00 5 06 is set 05 Jog Jog run is controlled by external terminals The acceleration and deceleration action will be at Jog acceleration and deceleration time 4 When 5 00 5 06 is set as 05 Jog and O6 acceleration and deceleration time toggle to change the acceleration and deceleration time by ON the external terminals and the list setting ey Acc Dec time 1 3 02 3 03 Acc Dec time 2 3 06 3 07 JOG Acc Dec time 3 08 3 09 1 06 determines the output 1 06 determines the output On 5 00 5 05 04 5 When S curve ti
101. ter is detected the accident please cut off the Run switch to perform reset or restarting does not work 2 08 Kinetic Energy Back up Deceleration Time 0 00 25 00 second 2 08 0 KEB function disable 2 08 0 KEB function enable Ex 220V system 4 27 Chapter 4 Software Index Power on l l i l i i Extem power on i l Signal when i 5 O0 5 06 28 TM 51 50 Power off When 2 084 0 and FH Valtage below 1904 EEE function work Deceleration Time t by 2 08 X NOTE 1 When 2 08 0 the momentary power loss and Restart is disabled the inverter will do KEB Function 2 When power off CPU detect the DC Voltage KEB function enable when DC Voltage below than 190V 220V system or 380V 440V system 3 When KEB function enabled the inverter decelerate to zero by 2 08 and the inverter stop 4 IF the power on signal enabled during the KEB function the inverter accelerate to original frequency Parameter Group 3 Operating Parameters 3 00 Frequency Upper limit Hz 0 01 650 00 3 01 Frequency Lower limit Hz 0 01 650 00 gt oO 3 00 upper frequency limit E E 2 Br 3 01 lower frequency limit note Note When 3 01 0 Hz and frequency command is 0 Hz the inverter will stop at 0 speed When 3 01 gt 0 Hz and frequency command S3 01 the inverter will output 3 01 preset value 3 02 Acceleration Time 1 second 0 1 3600 0 4 28 Chap
102. the frequency Jog gt Preset speed gt Keypad frequency or external frequency signal Multifunction Multifunction Multifunction Jog Command Output terminal3 terminal 2 terminal 1 terminal frequency preset Preset value 04 Preset value 03 Preset value 02 Preset value 05 value 4 42 Chapter 4 Software Index Parameter Group 7 Analog input signal operation mode Analog Input Signal Operation Mode 7 00 AIN Gain 0 200 7 01 AIN Bias 0 100 7 02 AIN Bias Selection 0000 positive 0001 Negative 7 03 AIN Slope 0000 positive 0001 Negative 7 04 AIN signal verification Scan Time AIN AI2 1 100 x 4mSec 7 05 AR Gain S6 0 200 1 7 02 0 OV OmA corresponding to Lower Frequency Limit 10V 20mA corresponding to Upper Frequency Limit 2 7 02 1 10V 20mA corresponding to Lower Frequency Limit OV OmA corresponding to Upper Frequency Limit 3 12 6 0 0 10V 0 20mA F I 3 00 20 I gt 0 SW2 or F V 3 00 10 V gt 0 SW2 V 1 2 10V 4 20mA F 1 4 3 00 16 I gt 4 SW2 F 0 I lt 4 F V 2 3 00 8 V gt 2 SW2 V or F 0 V lt 2 The setting of figure 1 The setting of figure2 700 x01 7 08 705 fa oo we 0 0 100m Figure 1 i H Bias Z Bias Hz 100 60Hz 7 Upper Frequency 100 60Hz ROC 77 Upper Frequency Limit _ 3 00 60 50 H Ze 50 30Hz OHz V 0V sy 10V 27 V OmA 20mA V 5V 10V 0mA 20mA The setting of figure 3 The
103. tion of operation time selection Power on count the accumulated time Inverter operation count the accumulated operation time 15 6 Reset the factory setting 1110 Reset the 50Hz factory setting 1111 Reset the 60Hz factory setting 1112 Reset PLC program As 15 6 is set as L111 the parameter will be reset to factory setting The max output voltage will comply with the voltage and frequency 0 01 0 05 on the nameplate of the motor The output frequency 1s 60Hz if the upper frequency limit is not set X Note Motor parameters 14 0 14 4 will be modified under V F control mode when reset factory setting On the contrary motor parameters 14 0 14 4 will not be modified under vector control mode when reset factory setting 4 62 Chapter 4 Software Index 4 5 Specification Description on Built in PLC Function 7300CV has Built in simple PLC function user can download Ladder Diagram from PC Windows base software or PDA WinCE base software very friendly 4 5 1 Basic Instruction Input Instruction f Output nsmueion 19 a 1a 0 a 91209 ai a Auxiliary Instruction M M M M M m_ MI MF mi mF_ Special Register V1 V7 Counter Instruction _ I L C t e C1 C4 cl c4 I Timer Instruction t T1 T8 t1 t8 ar AU Analog Comparing inaruchon 6 I a g G1 G4 gl g4 Encoder Comparing Instruction H H f en Pee E DEN Operation Instruction F1 F8 f1 f8 HITIO Description
104. top and display PDER 12 1 Feedback Loss Detection Mode 0 100 12 lis the level for signal loss Deviation Command value Feedback value While the deviation is larger than the loss level the feedback signal is lost 12 2 Feedback Loss Detection Delay Time s 0 0 25 5 12 2 the action lay time as the feedback signal lost 12 3 Integrate Limit Value 0 109 12 3 the Limiter to prevent PID saturating 12 4 Integrator Reset to 0 when Feedback Signal Equals the Intended Value 0000 Disable 0001 1 second 0030 30 seconds 12 4 0 As PID feedback value reaches the command value the integrator will not be reset to 0 12 4 1 30 As PID feedback value reaches the target value reset to 0 in 1 30 seconds and inverter stops output The inverter will output again as the feedback value differs from the target value 12 5 Allowable Integration Error Margin Unit Value 1 Unit 1 8192 0 100 12 5 0 100 unit value restart the tolerance after the integrator reset to 0 12 6 PID Feedback Signal 0000 0 10V or 0 20mA 0001 2 10V or 4 20mA 12 6 Feedback signal selection 12 6 0 0 10V or 0 20mA signal V or decide to SW2 4 58 Chapter 4 Software Index 12 6 1 2 10V or 4 20mA signal V or decide to SW2 12 7 12 8 PID Sleep Mode PID SLEEP MODE 11 0 1 PID Enable 5 05 20 PID FEEDBACK Enable 1 06 PID setting frequency source Target Value 12 7 Set the
105. unctional input terminal refer to descriptions of 5 00 5 06 External base block l Motor data error resulting in for auto tuning failure 2 Stop the inverter emergently during Auto tuning Auto tuning faults PID feedback loss PID feedback loss detect 5 4 Chapter 5 Troubleshooting and maintenance 5 1 5 Operation errors Display ri Err2 Err Ei Err EI Err EI Err Ei EPr EPr 3 Error Parameter and frequency reverse already locked Key operation error Parameter setting error Modification of parameter is not available in communication Communication failed Parameter conflict Factory setting error Parameter setting error copy unit failed Parameter not match 1 Attempt to modify frequency parameter while 3 17 gt 0000 2 Attempt to reverse while 1 02 0001 1 Press A or V while 1 06 gt 0 or running at preset speed 2 Attempt to modify the parameter can not be modified during operation refer to the parameter list 1 3 Ol n the range of 3 13 3 16 or 3 14 3 16or 3 15 3 16 2 3 00 lt 3 01 3 The setting error as performing Auto tuning e g 1 00 0 1 06 0 l Issue a control command during communication disabled 2 Modify the function 13 1 13 4 during communication 1 Wiring error 2 Communication parameter setting error 3 Sum check error 4 Incorrect communication protocol 1 Attempt to modify the function 15 0 or 15 7 2
106. utt 0000 Stop Button Enabled 0000 eypad Sto eypad Stop Button a n s 0001 Stop Button Disabled l l 0000 Normal Start 1 04 Starting Method Starting Method Selection 0000 0001 Enable Speed Search 0000 Controlled Deceleration to St ith DC Inject 1 05 Stopping Method Stopping Method Selection aii en Braking Rapid Stop 0001 Free run Stop 4 10 Chapter 4 Software Index 0000 Keypad 0001 Potentiometer on Keypad 0002 External Analog Signal Input or Remote Potentiometer 0003 Up Down Frequency Frequency Command Source 1 06 Frequency Source Control Using MFIT S1 0000 Selection S6 0004 Communication setting frequency 0005 Impulse S5 setting frequency ver2 3 0000 Enter must be pressed after frequency change with K d Operati ith Up D Up D K k d 1 07 Keypad Up Down ype peration with Up Down p Down evs on keypa 0000 Keys in Run Mode 0001 Frequency will be changed directly when Up Down Keys are Pressed 2 Manual Automatic Restart Modes Function LCD an Factory Description Range Code Remarks Code No Display Setting 0000 Momentary power loss and restart disable 0001 Momentary power loss and l Momentary Power Loss and restart enable 2 00 PwrL Selection 0000 Restart 0002 Momentary power loss and restart enable while CPU is operating According to the capacity of DC power M tary P L 2 01 PwrLRidethru T
107. verse run lower deviation 0028 Power Source Detect for KEB Function 0029 Emergency Stop B Contact 7 0000 0001 0002 0003 0004 0018 0023 5 07 MFIT Scan Time Multifunction Input Term S1 S6 Signal Verification Scan Time mSec X 4 1 100 4 14 Chapter 4 Software Index 0000 When the MFITs are Programmed for Up Down Frequency Control the Set Frequency will remain when the Drive stops And when the Drive stops Up Down Function Disabled 0001 Up Down 1s used The preset 5 08 Stop Sel by MFIT Stop Mode Using MFIT frequency is reset to 0 Hz as 0000 the inverter stops 0002 When the MFITs are Programmed for Up Down Frequency Control the Set Frequency will remain when the Drive stops And when the Drive stops Up Down Function Enabled 7 5 09 Step Up Down Fun Step of Up Down Function Hz 10 00 5 00 0 00 5 10 Pulse Inp Mult Encoder Impulse Ratio 0 001 9 999 1 000 al 5 11 Ref Source Select the source of auxiliary 0 4 0 7 frequency command Notes 1 To switch to Run Stop with Function 1 01 0001 2 To switch to Forward Reverse with Function 1 01 0001 3 Preset Speed 3 is obtained by activating Terms S3 and S4 simultaneously 6 Jog and Preset MFIT Frequency Setting on Keypad Function LCD je Factory Code No Display
108. xternal reset terminal to continue to run 0001 the inverter continues to run as the thermal relay acts and flash OL1 Till the current decline to 103 or 113 determined by 9 10 OL1 will disappear Minute Minute 10 150 Feisent Electone Motor Creiload OL1 pistechon cument and frequency Percent Rated Cunent Percent Fated Curent Percent 105 113 i l I 63 63 Rated Frequency i Rated Frequency i Ferment i Po on 30 100 1 13 30 100 Non Inverter Duty Motor OLI Protectoon Cune Non Inrerter Durty Motos OLI Protec toon Cune QL 108 Start 130901 Min OL 113 Start 125901 Min Rated Gwent Percent Rated Cuwent Feisent a 113 I I i l i i i i i Rated Frequency i i ee I Rated Frequency 30 100 30 100 Inverter Duty Motor OL Protection Curve Inverter Duty Motor OL1 Protection Cuore OL 105 Stat 1508er Min OL 113 Start 125 1 Min 9 12 Over Torque Detection Selection 0000 Disable Over Torque Operation 4 51 Chapter 4 Software Index 0001 Enable Over Torque Operation Only if at Set Frequency 0002 Enable Over Torque Operation while the Drive is in Run Mode 9 13 Operation After Over Torque Detection is Activated 0000 Drive will Continue to Operate After Over Torque is Activated 0001 Coast to Stop After Over Torque is Activated 9 14 Over Torque Threshold Level 30 200 9 15 Over Torque

FUS CV/ 3CV Commissioning instructions

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