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User Manual - Stromquist

1. m Ei ae Hoo A CB c MR4 79 79 3 94 1 97 BEEN o MR5 79 79 472 2 36 a mit MR6 79 79 6 30 3 15 ER E MR7 1 18 1 18 9 84 3 94 E Lon or Min clearances A and B for drives with IP54 enclosure is 0 in Table 3 Min clearances around drive Figure 15 Installation space A clearance around the drive see also B B distance from one drive to another or distance to cabinet wall C free space above the drive D free space underneath the drive Note that if several units are mounted above one another the required free space equals C D see Figure 15 Moreover the outlet air used for cooling by the lower unit must be directed away from the air intake of the upper unit Cooling air required Type cfm MR4 26 MR5 44 MR6 112 MR7 109 Table 4 Required cooling air POWER CABLING Honeywell 18 4 POWER CABLING The mains cables are connected to terminals L1 L2 and L3 and the motor cables to terminals marked with U V and W See Table 5 for the cable recommmendations for different EMC lev els Use cables with heat resistance of at least 158 F The cables and the fuses must be dimen sioned according to the drive nominal OUTPUT current which you can find on the rating plate 15t environment 2nd environment EMC levels According to EN61800 3 2004 Cable type Category C2 Category C3 Level T M
2. Code Parameter Min Max Unit Default ID Description MA4 5 1 Energy counter Varies 2296 Resettable energy counter M4 5 3 Operating time a d hh min 2299 Resettable Table 3 Diagnostics menu Trip counters parameters 2 4 4 6 Software info Code Parameter Min Max Unit Default ID Description M4 6 1 Version number M4 6 4 System load 0 100 2300 Load on control unit CPU Table 4 Diagnostics menu Software info parameters Honeywell 13 2 4 5 l O and hardware GRAPHIC KEYPAD INTRODUCTION Various options related settings are located in this menu 2 4 5 1 Basic I O Monitor here the statuses of inputs and outputs Code Parameter Min Max Unit Default ID Description M5 1 1 Digital input 1 0 1 Status of digital input signal M5 1 2 Digital input 2 0 1 Status of digital input signal M5 1 3 Digital input 3 0 1 Status of digital input signal M5 1 4 Digital input 4 0 1 Status of digital input signal M5 1 5 Digital input 5 0 1 Status of digital input signal M5 1 6 Digital input 6 0 1 Status of digital input signal M5 1 7 Analog input 1 mode 1 5 Analog input signal mode M5 1 8 Analog input 1 0 100 Status of analog input signal M5 1 9 Analog input 2 mode 1 5 Analog input signal mode M5 1 10 Analog input 2 0 100 Status of analog in
3. 1D 403 Ctrl Signal 1 A M3 5 1 1 37 Ctrl Signal 2 A o Ctrl Signal 1 B si OK Figure 3 Help text example READY 1 0 Ctrl signal 1 A STOP o Ef 1D 403 Add to favorites M3 5 1 1 OK READY 1 0 Ctrl signal 1 A M3 5 1 1 1D 403 osen with I O A top Setup Menu GRAPHIC KEYPAD INTRODUCTION Honeywell 8 2 3 5 Adding item to favourites You might need to refer to certain parameter values or other items often Instead of locating them one by one in the menu structure you may want to add them to a folder called Favourites where they can easily be reached To remove an item from the Favourites see chapter 2 4 7 STOP 7 READY 1 0 STOP READY yo STOP C READY 1 0 Basic Settings aT Motor Nom Freq 8 Motor Nom Freq gt Motor Nom Voltg 75 was added to ST 230 00 V Edit favorites Press OK OK OK to continue T 0 00 Help Mot Ni S d 3 EROF a ee e Add to favorites 1430 rpm Figure 4 Adding item to Favourites Honeywell 9 GRAPHIC KEYPAD INTRODUCTION 2 4 Menu structure Click on and select the item you wish to receive more information about electronic manual Quick setup See chapter 3 3 Monitor Multi monitor Basic Timer functi
4. Figure 2 Disconnecting the jumper and locking to upper position MR7 as example Additionally for MR7 locate the DC grounding busbar between connectors R 4 and U and connect the busbar to the frame with an M4 screw provided in the Ac cessories bag Figure 3 MR7 Connecting the DC grounding busbar to frame CAUTION Before connecting the drive to mains make sure that the EMC protec tion class of the drive has the proper setting on SAFETY Honeywell 6 NOTE After having performed the change write EMC level modified on the stick er included with the drive delivery see below and note the date Unless already done attach the sticker close to the name plate the drive Product modified nT eee eet ene nee ee ne Date ae ease eee a HORA D ep EMC level modified Ci gt T ale 1 5 Running the motor MOTOR RUN CHECK LIST Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started Set the maximum motor speed frequency according to the motor and the machine connected to it Before reversing the motor make sure that this can be done safely Make sure that no power correction capacitors are connected to the motor cable gt Make sure that the motor terminals are not connected to mains potential
5. If 230VAC is used as control voltage from the output relays the control circuitry must be powered with a separate isolation transformer to limit short circuit current and ovrvoltage spikes This is to prevent welding on the relay contacts Refer to standard EN 60204 1 section 7 2 9 Table 20 Technical information on Relay board 2 COMPACT VARIABLE FREQUENCY DRIVE Automation and Control Solutions Honeywell Intemational Inc Honeywell Limited Honeywell Limit e 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark Printed in U S A on recycled 2009 Honeywell International Inc amp paper containing at least 10 63 2692 01 M S 0 09 post consumer paper fibers Honeywell Application Manual Smart VFD HVAC Variable Frequency Drives for Constant and Variable Torque Applications 63 2692 01 Honeywell 0 INDEX Document DPD00041A Version release date 10 6 09 Corresponds to application version AMFI1001v012 T SAP cetitethcarinchicen tanner ianhucetnesbatbinnhanebid A d beet sd cepbnt bbb Conf 2 1 1 Startup Wizard iic eerie ve ee en ERE CE EET e ER Ee ERE d ug 2 1 2 PID Min Wi ard d toot Gna ost tana Meee nes Sod a meto Reto P Tb e cata UE 3 1 3 MMulti pump Wizard seerne e e ee a e nen erret nnn nr nn e nnns nnns eE aE 4 2 Graphic keypad intrOGuctoMissiicccicesieisteccctcsscecasesdee
6. M3 9 1 input low fault 0 4 0 700 quency P 3 Fault Stop according to stop mode 4 Fault Stop by coasting 0 No action Response to external Tiam IE M3 9 2 P 0 3 2 701 2 Fault Stop according to fault stop mode 3 Fault Stop by coasting Mig Response o Input 0 3 3 730 See above phase fault 0 Fault stored in history M3 9 4 Undervoltage fault 0 1 0 727 1 Fault not stored in history m3 9 5 Response to output 0 3 2 702 See M3 9 2 phase fault m3 9 6 Motor a protec 0 3 2 704 See M3 9 2 3 9 7 Motor ambient temper 55 100 0 C 40 0 705 Ambient temperature in C ature factor Defines the cooling factor at Koter thermal z ro zero speed in relation to the M3 9 8 5 0 150 0 Varies 706 point where the motor is run speed cooling ning at nominal speed with out external cooling The time constant is the time EB M3 9 9 Motor thermal time 4 200 min 20 707 within which the calculated constant thermal stage has reached 63 of its final value Motor thermal loadabil M3 9 10 0 150 100 708 IE ity factor M3 9 11 Motor stall fault 0 3 0 709 See M3 9 2 M3 9 12 Uhderload fault bre 0 3 0 713 See M3 9 2 ken belt dry pump M3 9 13 Response to Fieldbus 0 4 3 733 See M3 9 1 communication fault mMm3 9 14 Slot communication 0 3 2 734 See M3 9 2 fault M3 9 15 Thermistor fault 0 3 0 732 See M3 9 2 mM3 9 16 Response to PID1 0 3 2 74
7. 0 00 1057 If the feedback stays within the dead band area for a pre defined time the output is locked Table 37 Honeywell 49 HVAC APPLICATION 3 5 13 2 Setpoints Code Parameter Min Max Unit Default Description M3 12 2 1 Keypad setpoint 1 Varies Varies Varies 0 167 M3 12 2 2 Keypad setpoint 2 Varies Varies Varies 0 168 M3 12 2 3 Setpoint ramp time 0 00 300 0 0 00 1068 Defines the rising and falling ramp times for setpoint changes Time to change from minimum to maximum M3 12 2 4 Setpoint source 1 selection 16 332 0 Not used 1 Keypad setpoint 1 2 Keypad setpoint 2 3 AI1 4 AI2 5 AI3 6 Al4 7 Al5 8 Al6 9 ProcessDataln1 10 ProcessDataln2 11 ProcessDataln3 12 ProcessDataln4 13 ProcessDataln5 14 ProcessDataln6 15 ProcessDataln7 16 ProcessDataln8 Al s and ProcessDataln are handled as percent 0 00 100 0096 and scaled accord ing to Setpoint minimum and maximum NOTE ProcessDataln use two decimals M3 12 2 5 Setpoint 1 minimum 200 00 200 00 0 00 1069 Minimum value at analog sig nal minimum M3 12 2 6 Setpoint 1 maximum 200 00 200 00 100 00 1070 Maximum value at analog signal maximum M3 12 2 7 Sleep frequency limit 1 0 00 320 00 Hz 0 00 1016 Drive
8. 5 Analogue input common Differential input if not connected to ground current Allows 20V differential mode voltage to GND 24V 10 max volt ripple lt 100mVrms max 250mA 6 24V aux voltage Dimensioning max 1000mA control box Short circuit protected Ground for reference and controls connected internally to 7 V O ground frame ground through 1MQ 8 Digital input 1 Positive or negative logic 9 Digital input 2 Ri min 5KQ 10 Digital input 3 Scena ea 11 Common A for DIN1 DIN6 24V 10 max volt ripple lt 100mVrms max 250mA 12 24V aux voltage Dimensioning max 1000mA control box Short circuit protected Ground for reference and controls connected internally to 13 US Beda frame ground through 1MQ 14 Digital input 4 Positive or negative logic 15 Digital input 5 Ri min 5kQ 16 Digital input 6 18 30V 1 17 Common A for DIN1 DIN6 18 Analogue signal output Analogue output channel 1 selection 0 20mA load 500 Q Default 0 20 mA 19 Analogue output common 0 10V Resolution 0 1 accuracy 2 Selection V mA with dip switches see page 38 30 24V auxiliary input voltage Can be used as external power backup for the control unit and fieldbus A RS485 Differential receiver transmitter B RS485 Set bus termination with dip switches see page 38 Table 18
9. These questions appear if battery is installed 6 Run Startup Wizard Yes No Honeywell 3 STARTUP STOP NotRDY Keypad im Startup Wizard 1 Yes Push the OK button unless you want to set all parameter values manually 7 Choose your process Pump Fan STOP NotRDY Keypad C Fan or Pump 1 Pump Fan 2 8 Set value for Motor Nominal Range 0 19 200 rpm Speed according to nameplate 9 Set value for Motor Nominal Cur Range Varies rent according to nameplate 1 0 Set value for Minimum Frequency Range 0 00 50 00 Hz 1 1 Set value for Maximum Frequency Range 0 00 320 00 Hz Now the Startup Wizard is done The Startup Wizard can be re initiated by activating the parameter Restore factory defaults par 6 5 1 in the Parameter backup submenu M6 5 1 2 PID Mini Wizard The PID mini wizard is activated from the Quick Setup menu This wizard presupposes that you are going to use the PID controller in the one feedback one setpoint mode The control place will be I O A and the process unit STARTUP Honeywell 4 The PID mini wizard asks for the following values to be set 1 Keypad Setpoint 1 0 00 100 00 2 Gain 0 00 200 00 3 Integration time 0 00 600 00 s 1 3 Multi pump wizard The Multi P
10. Ethernet cable Figure 31 CONTROL UNIT Honeywell 38 p Cut free the opening on the drive cover for the Ethernet cable protection class IP21 Figure 32 Remount the drive cover NOTE When planning the cable runs remember to 3 keep the distance between the Ethernet cable and the motor cable at a mini mum of 30 cm Ethernet cable Figure 33 For more detailed information see the user s manual of the fieldbus you are using Honeywell 39 CONTROL UNIT 6 2 1 1 Ethernet cable data onnector ielded RJ45 connector Cable type CAT5e STP Cable length Max 100m Table 14 Ethernet cable data 6 2 2 Prepare for use through MS TP Strip about 15 mm of the RS485 cable see specification on page 42 and cut off the grey cable shield Remember to do this for both bus cables except for the last device Leave no more than 10 mm of the cable outside the terminal block and strip the cables at about 5 mm to fit in the terminals See picture below 10 5 Also strip the cable now at such adistance from the terminal that you can fix it to the frame with the grounding clamp Strip the cable at a maximum length of 15 mm Do not strip the aluminum cable shield Then connect the cable to its appropriate terminals on Honeywell Smart VFD 2 HVAC AC drive standard terminal block terminals A and B A negative B pos
11. Figure 16 Feedforward control M3 12 5 1 ENABLE PROCESS SUPERVISION Upper limit Actual value P3 12 6 2 Lower limit AMEN P3 12 6 3 Delay P3 12 6 4 100K21 11 Regulating mode Alarm or fault Figure 17 Process supervision Upper and lower limits around the reference are set When the actual value goes above or be low these a counter starts counting up towards the Delay M3 12 5 4 When the actual value is within the allowed area the same cou nter counts down instead Whe never the counter is higher than the Delay an alarm or fault depending on the selected response is generated Honeywell 69 HVAC APPLICATION PRESSURE LOSS COMPENSATION Pressure No flow With flow gc Pipe length Position 1 Figure 18 Position of pressure sensor If pressurizing a long pipe with many outlets the best place for the sensor would probably be halfway down the pipe Position 2 However sensors might for example be placed directly after the pump This will give the right pressure directly after the pump but farther down in the pipe the pressure will drop depending on the flow HVAC APPLICATION Honeywell 70 M3 12 6 1 ENABLE SETPOINT 1 M3 12 6 2 SETPOINT 1 MAX COMPENSATION The sensor is placed in Position 1 The pressure in the pipe will remainconstant when we have no flow However with flow the pressure will drop farther down in the pipe This can be com pe
12. Honeywell 7 SAFETY RECEIPT OF DELIVERY Honeywell 8 2 RECEIPT OF DELIVERY Check the correctness of delivery by comparing your order data to the drive information found on the package label If the delivery does not correspond to your order contact the supplier immediately See chapter 2 3 2 1 Product modified sticker In the small plastic bag included with delivery you will find a silver Product modified sticker The purpose of the sticker is to notify the service personnel about the modifications made in the drive Attach the sticker on the side of the drive to avoid losing it Should the drive be later modified mark the change on the sticker Product modified Figure 4 Product modified sticker 2 2 Unpacking and lifting the drive The weights of the drives vary greatly according to the size You may need to use a piece of special lifting equipment to remove the drive from its package Note the weights of each indi vidual frame size in Table 2 below Frame Weight kg MR4 6 0 MR5 10 0 MR6 20 0 MR7 37 5 Table 2 Frame weights If you decide to use a piece of lifting equipment see picture below for recommendations to lift the drive Honeywell 9 RECEIPT OF DELIVERY 2 2 1 Lifting frames MR4 to MR7 Figure 5 Placing the lifting hooks MR4 MR6 left and MR7 right The Honeywell Smart VFD HVAC undergoes scrupulous tests and quality check
13. Parameter M3 10 5 determines the maximum number of automatic fault reset attempts during the trial time set by this parameter The time count starts from the first autoreset Wait time Wait time Wait time Par 3 10 3 Par 3 10 3 Par 3 10 3 Fault trigger i Warning Reset 1 Reset 2 Autoreset Trial time P Trial time i Par 3 10 4 f Fault active Number of trials P3 10 5 2 100K15 fh11 Figure 13 Automatic reset function HVAC APPLICATION Honeywell 66 M3 12 1 9 DEAD BAND HYSTERESIS M3 12 1 10 DEAD BAND DELAY The PID controller output is locked if the actual value stays within the dea dband area around the reference for apredefined time This function will prevent unnecessary movement and wear on actuators e g valves Dead band P3 12 1 9 Reference Act al value ie a Output locked 100K18 fh11 Figure 14 Dead band Honeywell 67 HVAC APPLICATION M3 12 2 7 SLEEP FREQUENCY LIMIT 1 M3 12 2 8 SLEEP DELAY 1 M3 12 2 9 WAKE UP LEVEL 1 This function will put the drive into sleep mode if the frequency stays below the sleep limit for a longer time than that set with the Sleep Delay M3 12 2 8 This means that the start com mand remains on but the run reque st is turn ed off When the actual value goes below or above the wake up level depending on the set acting mode the drive
14. M3 5 1 15 PRESET FREQUENCY SELECTION BO M3 5 1 16 PRESET FREQUENCY SELECTION B1 M3 5 1 17 PRESET FREQUENCY SELECTION B2 Connect a digital input to these functions with the TTF programming method see chapt er 3 5 2 to be able to apply Preset frequencies 1 to 7 see Table 48 and pages 33 35 and 59 Honeywell 61 3 5 2 2 Al1 SIGNAL FILTER TIME HVAC APPLICATION When this parameter is given a value greater than 0 the function that filters out disturbances from the incoming analog signal is activated NOTE Long filtering time makes the regulation response slower 100 63 4 Unfiltered signal t s gt P9522 1100K11 Figure 10 AI1 signal filtering 3 5 3 2 1 BAsic RO1 FUNCTION Selection Selection name Description 0 Not used 1 Ready The drive is ready to operate 2 Run The drive operates motor is running 3 General fault A fault trip has occurred 4 General fault inverted A fault trip has not occurred 5 General alarm 6 Reversed The reverse command has been selected 7 At speed The output frequency has reached the set reference 8 Motor regulator activated One of the limit regulators e g current limit torque limit is activated 9 Preset frequency active The preset frequency has been selected with digital input 10 Keypad control active Keypad control mode selected 11 I O control B active I O control place B selected 12 Limit supervision 1 Act
15. 59 HVAC APPLICATION M3 3 9 PRESET FREQUENCY MODE You can use the preset frequ ency parameters to define certain frequency references in a d vance These references are then applied by activating inactivating digital inputs connected to parameters M3 5 1 18 M3 5 1 19 and M3 5 1 20 Preset frequency selection BO Preset fre quency selection B1 and Preset frequency selection B2 Two different logics can be selected Selection Selection name Note number 0 Binary coded Combine activated inputs according to Table 48 to choose the Preset frequency needed 1 Number of inputs used According to how many of the inputs assigned for Preset fre quency selections are active you can apply the Preset fre quencies 1 to 3 M3 3 10 TO M3 3 17 PRESET FREQUENCIES 1 TO 7 The values of the preset frequencies are automatically limited between the minimum and max imum frequencies M3 3 1 and M3 3 2 See table below Required action Activated frequency Choose value 1 for parame Preset frequency 0 ter M3 3 3 Preset frequency 1 Preset frequency 2 Preset frequency 3 Preset frequency 4 Preset frequency 5 Preset frequency 6 Preset frequency 7 Table 48 Selection of preset frequencies Nl input activated M3 4 1 RAMP 1 SHAPE The start and end of acceleration and deceleration ramps can be smoothed with this parame ter Setting value 0 gives a linear ramp shape which causes acce
16. 28 TI Thermistor input 29 TI1 Table 13 Control I O terminal signals on relay board 2 and connection example CONTROL UNIT Honeywell 36 6 1 2 1 selection of terminal functions with dip switches The shadowed terminals in Table 11 allow for twofunctional selections each with the so cdled dip switches The switches have two positions left and right See figure to locate the switches and make appropriate selections for your requirements ON lt Rs485 O gt OFF Current 6 A01 9 Voltage Current 4 Al2 O gt Voltage Current q 0 A Voltage Bus termination resistor Figure 29 Dip switches Honeywell 37 CONTROL UNIT 6 2 Fieldbus connection The drive can be connected to fieldbus either through RS485 or Ethernet The connection for RS485 is on the basic I O board terminals A and B and the connection for Ethernet is under the drive cover left to the control keypad See Figure 30 DIP switches RS485 terminals 21 22 23 24 25 26 32 33 12 13 14 15 16 17 18 19 Sear OOOOOOO0O0d conduit 12 34 56 78 9101114 OOG O0 09 O OO O1 1 0 terminal see larger picture Grounding bar Figure 30 6 2 1 Prepare for use through ethernet 1 Connect the Ethernet cable see specification on page 39 to its terminal and run the cable through the conduit as shown in Figure 31
17. 3 5 15Group 3 14 Multi pump ssssssssessee mnm 56 3 6 HVAC Application Additional parameter information sssseee 57 3 7 HVAC Application Fault tracing ssssMRHRHHHHeHeHHeHeeee 76 3 7 Fault appears getreten er euge eee eeu te perte E 76 SNAP Wo ERE EL 77 3 8 Fieldbus process data Outs eirinen ae nennen nnne nenne nennen nnns 80 STARTUP Honeywell 2 1 STARTUP 1 1 Startup Wizard In the Startup Wizard you will be prompted for essential information needed by the drive so that it can start controlling your process During this process youcan also select the application that best suits your needs In the Wizard you will need the following keypad buttons Left Right arrows Use these to easily move between digits and decimals ee i OK OK button Confirm selection with this button Up Down arrows Use these to move between options in menu and to change value BACK RESET Back Reset button Pressing this button you can return to the previous question in the Wizard If pressed at the first question the Startup Wizard will be cancelled Once you have connected power to the drive follow these instructions to easily set up your drive Language selection Suomi Deutsch 1 English Svenska Espanol Daylight saving Russia US EU OFF Time hh mm ss Day dd mm OAO N Year yyyy
18. 6 CONTROL UNIT The control unit of the drive consists of the control board and additional boards option boards connected to the slot connectors of the control board Locations of essential control unit components 1 Control terminals of the control board 2 Terminals of relay board NOTE There are two different compilations of relay boards available See section 6 1 3 Optional boards Figure 27 Location of control unit components When delivered from the factory the control unit of the drive contains the standard controlling interface the control terminals of the control board and the relay board unless otherwise spe cifically ordered On the next pages you will find the arrangement of the control I O and the re lay terminals the general wiring diagram and the control signal descriptions The control board can be powered externally 24V 10 by connecting the external power source to terminal 30 see page 36 This voltage is sufficient for parameter setting and for keeping the control unit active Note however that the measurements of the main circuit e g DC link voltage unit temperature are not available when the mains is not connected Honeywell 33 CONTROL UNIT 6 1 Control unit cabling The basic control unit connections are presented in Figure 28 below The control board is equipped with 22 fixed control I O terminals and the relay board with 8 or 9 The relay board is available in
19. 70 8 132 8 Cable clamping Ouneva Pressure Terminal Connector Table 9 Tightening torques of terminals POWER CABLING Honeywell 28 Check the connection of the grounding cable to the motorand the drive terminals marked with 8 NOTE Two protective conductors are required according to standard EN61800 5 1 See Figure 25 and chapter Grounding and ground fault protection Use an M5 size screw and tighten it to 2 0 Nm 17 7 Ib in Figure 25 Additional protective grounding connector 9 oo the cable protection plate Figure 26 and the cover of the drive Figure 26 Re mounting of cover components Honeywell 29 POWER CABLING 4 4 2 Cable and motor insulation checks 1 Motor cable insulation checks Disconnect the motor cable from terminals U V and W of the drive and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insula tion resistance must be gt 1MQ at ambient temperature of 68 F Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 and L3 of the drive and from the mains Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insula tion resist
20. Protections Protections cont Control connections See chapter 7 2 1 Overvoltage trip limit Undervoltage trip limit Yes Yes Ground fault protection In case of ground fault in motor or motor cable only the drive is protected Mains supervision Yes Motor phase supervision Trips if any of the output phases is missing Overcurrent protection Yes Unit overtemperature Yes protection Motor overload protection Yes Motor stall protection Yes Motor underload pro Ys tection Short circuit protection of 24V and 10V ref Yes erence voltages Table 17 Smart VFD HVAC technical data Honeywell 49 PRODUCT DATA 7 2 1 Technical information on control connections Basic 1 0 board Terminal Signal Technical information 1 Reference output 10V 3 Maximum current 10 mA Analogue input channel 1 0 10V Ri 200 kQ 4 20 mA Ri 250 Q Resolution 0 1 accuracy 1 Selection V mA with dip switches see page 38 2 Analogue input voltage or current 3 Analogue input common Differential input if not connected to ground current Allows 20V differential mode voltage to GND Analogue input channel 1 Defauit 4 20 mA Ri 250 Q 0 10 V Ri 200kQ Resolution 0 1 accuracy 1 96 Selection V mA with dip switches see page 38 4 Analogue input voltage or current
21. Technical information on basic I O board PRODUCT DATA Honeywell 50 Relay board O pe 8A and one pe 8A D ela Kela olation betwee a e olercigae d CITaACe O O Ce apter o 21 Switching capacity 24VDC 8A 22 Rel 4 250VAC 8A elay output 125VDC 0 4A 23 Min switching load 5V 10mA 24 Switching capacity 24VDC 8A 250VAC 8A 25 Relay output 2 125VDC O 4A 26 Min switching load 5V 10mA 32 Switching capacity 24VDC 8A Relay output 3 250 VACIBA 33 E 125VDC 0 4A Min switching load 5V 10mA If 230VAC is used as control voltage from the output relays the control circuitry must be powered with a separate isolation transformer to limit short circuit current and overvoltage spikes This is to prevent welding on the relay contacts Refer to standard EN 60204 1 section 7 2 9 Table 19 Technical information on Relay board 1 Relay board with two Type 8A STST and standard thermistor input Relay 5 5 mm isolation between channels board 2 External interface connector See chapter 6 Terminal Signal Technical information 21 Switching capacity 24VDC 8A 22 Rel ipe 250VAC 8A Cay OUIpU 125VDC 0 4A 23 Min switching load 5V 10mA 24 Switching capacity 24VDC 8A 250VAC 8A 25 Relay output 2 125VDC O 4A 26 Min switching load 5V 10mA 28 29 Thermistor input Rtrip 4 7 KQ PTC Measuring voltage 3 5V
22. Timer functions 10 OK Figure 5 Multi monitoring page Change the monitored value by activating the value cell with arrow buttons left right and click ing OK Then choose a new item on the Monitoring values list and click OK again Basic The basic monitoring values are the actual values of selected parameters and signals as well as statuses and measurements Timer functions Monitoring of timer functions and the Real Time Clock See chapter 3 4 3 PID Controller 1 Monitoring of PID controller values See chapters 3 4 4 and 3 4 5 PID Controller 2 Monitoring of PID controller values See chapters 3 4 4 and 3 4 5 Multi Pump Monitoring of values related to the use of several drives See chapter 3 4 6 Fieldbus data Fieldbus data shown as monitor values for debuggng purposes at e g fieldbuscommissioning See chapter 3 4 7 Honeywell 11 GRAPHIC KEYPAD INTRODUCTION 2 4 3 Parameters Through this submenu you can reach the application parameter groups and parameters More information on parameters in chapter 3 2 4 4 Diagnostics Under this menu you can find Active faults Reset faults Fault history Counters and Soft ware info 2 4 4 1 Active faults Menu Function Note Active faults When a fault faults appear s the The fault remains active until it is display with the name of the fault cleared with the Reset button push starts to blink Press OK to return for 1 s or witha resetsignal fro
23. 0 Disabled vision 1 Enabled M3 12 5 2 Upper limit Varies Varies Varies Varies 736 Upper actual process value supervision M3 12 5 3 Lower limit Varies Varies Varies Varies 758 Lower actyalprocess Malus supervision If the desired value is not M3 12 5 4 Delay 0 30000 S 0 737 reached within this time a fault or alarm is created Table 41 Honeywell 53 HVAC APPLICATION 3 5 13 6 Pressure loss compensation Code Parameter Min Max Unit Default ID Description Enables pressure loss com pensation for setpoint 1 0 Disabled 1 Enabled WME 3 12 61 Enable setpoint 1 0 1 0 1189 Value added proportionally to the frequency Setpoint 1 max com Setpoint compensation M3 12 6 2 Varies Varies Varies Varies 1190 1 x IE pensation Max compensation FreqOut MinFreq Max Freq MinFreq M3 12 6 3 Enable setpoint 2 0 1 0 1191 See M3 12 6 1 M3 12 6 4 Setpoint2maxcom Varies Varies Varies Varies 1192 See M3 12 6 2 pensation Table 42 HVAC APPLICATION 3 5 14 3 5 14 1 Group 3 13 PID controller 2 Basic settings For more detailed information see chapter 3 5 13 Honeywell 54 Code Parameter Min Max Unit Default ID Description 0 Disabled M3
24. 0 00 391 See M3 5 24 M3 5 2 11 AI2 custom max 160 00 160 00 96 100 00 392 See M3 5 2 5 M3 5 2 12 AI2 signal inversion 0 1 0 398 See M3 5 2 6 Connect the AI3 signal to the M3 5 2 13 AI3 signal selection a j 141 a choice Programmable TTF M3 5 2 14 AI3 signal filter time 0 00 300 00 S 1 00 142 Filter time for analog input 0 2 0 10V 0 20mA 1 2 2 10V 4 20mA M3 5 2 16 AI3 custom min 160 00 160 00 0 00 144 20 4 20 mA 2 10 V M3 5 2 17 Al3 custom max 160 00 160 00 100 00 145 Custom range max setting M3 5 2 15 Al3 signal range 0 1 0 143 0 No inversion M3 5 2 18 Al signal inversion 0 1 0 151 1 Signal inverted AnIN See M3 5 2 13 Programma M3 5 2 19 Al4 signal selection Slot0 1 152 ble TTF M3 5 2 20 Al4 signal filtering time 0 00 300 00 S 1 00 153 See M3 5 2 14 0 0 10V 0 20mA M3 5 2 21 Al4 signal range 0 1 0 154 422 40V 4 20mA M3 5 2 22 Al4 custom min 160 00 160 00 0 00 155 See M3 5 2 16 M3 5 2 23 Al4 custom max 160 00 160 00 100 00 156 See M3 5 2 17 M3 5 2 24 Al4 signal inversion 0 1 0 162 See M3 5 2 18 Connect the Al5 signal to the M3 5 2 25 AI5 signal selection m 188 ric ah oe choice Programmable TTF M3 5 2 26 Alb signal filter time 0 00 300 00 S 1 00 189 Filter time for analog input 0 2 0 10V 0 20mA 1 2 2 10V 4 20mA M3 5 2 28 Al5 custom min 160 00 160 00 0 00 191
25. 20 4 20 mA 2 10 V M3 5 2 29 Al5 custom max 160 00 160 00 100 00 192 Custom range max setting M3 5 2 27 Al5 signal range 0 1 0 190 HVAC APPLICATION Honeywell 38 M3 5 2 30 AI5 signal inversion 0 1 0 198 0 Normal 1 Signal inverted AnIN See M3 5 2 13 Programma M3 5 2 31 AI6 signal selection SlotO 1 199 ble TTF M3 5 2 32 AI6 signal filtering time 0 00 300 00 S 1 00 200 See M3 5 2 14 0 2 0 10V 0 20mA M3 5 2 33 Al6 signal range 0 1 0 201 4 2 10V 4 20mA M3 5 2 34 AI6 custom min 160 00 160 00 0 00 202 See M3 5 2 16 M3 5 2 35 AI6 custom max 160 00 160 00 100 00 203 See M3 5 2 17 M3 5 2 36 AI6 signal inversion 0 1 0 209 See M3 5 2 18 Table 27 Analog input settings Honeywell 39 HVAC APPLICATION 3 5 7 3 Digital outputs slot B Basic Code Parameter Min Max Unit Default ID Description Function selection for Basic R01 0 None 1 Ready 2 Run 3 General fault 4 General fault inverted 5 General alarm 6 Reversed 7 At speed 8 Motor regulator active 9 Preset speed active 10 Keypad control active 11 I O B control activated 12 Limit supervision 1 13 Limit supervision 2 14 Start command active 15 Reserved 16 Reserved 17 RTC time chnl 1 control IE M3 5 3 2 1 Basic R01 function 0 35 27 11001 18 RTC tim
26. 35 HVAC APPLICATION 3 5 7 Group 3 5 I O Configuration 3 5 7 1 Digital inputs Digital inputs are very flexible to use Parameters are functions that are connected to the re quired digital inputterminal The digital inputs are represented as for example DigIN Slot A 2 meaning the second input on slot A It s also possible to connect the digital inputs to time channels which are also represented as terminals NOTE Apply TTF programming method to these parameters For more detailed information see chapter 3 5 2 Code Parameter Default ID Description M3 5 1 1 Controlsignal 1 A DigIN SlotA 1 403 art signal 1 when control place is I O 1 FWD M3 5 1 2 Controlsignal 2A DigIN Slot0 1 404 RET SAECO place edit M3 5 1 3 Control signal 1 B DiglN Slot0 1 423 Start signal 1 when control place is I O B M3 5 1 4 Control signal 2 B DigIN Slot0 1 424 Start signal 2 when control place is I O B M3 5 1 5 I O B control force DigIN Slot0 1 425 TRUE Force the control place to I O B TRUE Used frequency reference is speci M3 5 1 6 I O B reference force DigIN Slot0 1 343 fied by I O reference B parameter M3 3 4 FALSE OK M3 5 1 7 External fault close DigIN Slot0 1 405 TRUE External fault FALSE External fault M3 5 1 8 External fault open DigIN Slot0 2 406 TRUE OK M3 5 1 9 Fault reset DiglN SlotA 6 414 Resets all active faults IE M3 5 1 10 Run enable DigIN Slot0 2 407 Must be on to set
27. Hardware fault neously with Fault 1 check motor cables and motor Component failure Faulty operation Fault ID 600 Communication between control board and power unit has failed 601 Communication between control Reset the fault and restart 8 System fault board and power unit has interfer Should the fault re occur con ence but is still working ALARM tact the distributor near to you 602 Watchdog has reset the CPU 603 Voltage of auxiliary power in power unit is too low 604 Phase fault Voltage of an output phase does not follow the reference HVAC APPLICATION Honeywell 78 Fault Fault name Possible cause Remedy code DC link voltage is under the voltage limits goes In case of temporary suppl most probable cause too low a sup p y SUPPIY iy voltage voltage break reset the fault AC a amd fault and restart the drive Check the 9 Undervoltage supply voltage If it is adequate defect input fuse external charge switch not closed Fault ID 80 Fault 81 Alarm an internal failure has occurred Contact the distributor near to you Brake chopper no brake resistor installed brake resistor is broken brake chopper failure Check brake resistor and cabling nication fault master and fieldbus board is broken 12 If the these are ok the chopper SUpErvISIoN F aue To is faulty Contact the distributor 110 Hardwar
28. MOUNTING Honeywell 12 3 MOUNTING The drive must be mounted in vertical position on the wall Ensure that the mounting plane is relatively even The drive shall be fixed with four screws or bolts depending on the unit size 3 1 Dimensions 3 1 1 Normal mount MR4 MR7 IP21 metric Figure 7 SmartVFD HVAC dimensions MR4 normal mount Honeywell 13 MOUNTING IP21 metric 1P21 UL 01 3 0 98 01 3 I LIEU L8 A ji sa IP21 metric 0157 013 01 57 Figure 9 SmartVFD HVAC dimensions MR6 normal mount MOUNTING Honeywell 14 Figure 10 SmartVFD HVAC dimensions MR7 normal mount 3 1 2 Flush mount MR4 to MR7 Figure 11 SmartVFD HVAC dimensions MR4 flush mount Honeywell 15 MOUNTING Figure 13 SmartVFD HVAC dimensions MR6 flush mount MOUNTING Honeywell 16 Figure 14 SmartVFD HVAC dimensions MR7 flush mount 3 2 Cooling The drive produces heat in operation and is cooled by air circulated by a fan Enough free space needs to be left around the drive to ensure sufficient air circulation and cooling Different acts of maintenance also require a certain amount of free space Make sure that the temperature of the cooling air does not exceed the maximum ambient tem perature of the converter Honeywell 17 MOUNTING Min clearance in IP21
29. RR EUER ERR TOME EE DEINER EN T 23 2 4 9 Timer functions Monitorings 6o ue ie aem loce uer taped aput den bot oi uad 24 3 4 4 PID1 controller monitoring rete ede a Le e dete Per end ort ee bust bee abies 24 3 4 5 PID2 controller MOnitoring sei tait afa nha eges hee cote dta edt iu bn e Nb dee A aE Raai SENEE 24 3 4 6 Multi pump monitoring essesssesseeneem RH 25 3 4 7 Fieldbus data monitoring corretto cootra eee eee eade asa 25 3 5 HVAC Application Application parameter lists sssm 26 3 5 1 Column explanatiorns x anre eter a Re er etae e ter Ec re b pig Y 26 3 9 2 TTA prora MO eese E E 27 3 5 3 Group 3 1 Motor settings ede e eee or eer dette un ka a Rr Qu e Foak e nk pde abro ROME RUE 29 3 5 4 Group 3 2 Start Stop setup airs siieu a a eee 31 3 5 5 Group 3 3 Control reference settings eene nennen 32 3 5 6 Group 3 4 Ramp amp Brakes Setup sssssssssssse Hem 34 3 5 7 Group 3 5 I O Configuration eoo eene ERE RR MERERI RE Rn MR Dee RR sa cene 35 3 5 8 Group 3 7 Prohibit Frequencies ssssssssss Hee 42 3 5 9 Group 3 8 Limit supervisions sssssssses eee 43 3 5 10Gro p 3 9 Protections oc ete ere e e tr eet e s 44 3 5 11Group 3 10 Automatic reset sssssssssssssssee eee 45 3 5 12Group 3 11 Timer functions 3 5 13Group 3 12 PID controller 1 3 5 14Group 3 13 PID controller 2 Honeywell 1
30. Raw value of process data in 32 bit signed format M2 8 8 FB data in 6 881 Raw value of process data in 32 bit signed format M2 8 9 FB data in 7 882 Raw value of process data in 32 bit signed format M2 8 10 FB data in 8 883 Raw value of process data in 32 bit signed format M2 8 11 FB Status Word 864 Fieldbus status word sent by application in bypass mode format Depending on the FB type or profile the data can be modified before sent to the FB M2 8 12 FB speed actual 865 _ Actual speed in 96 0 and 100 correspond to minimum and maximum frequencies respectively This is continu ously updated depending on the momentary min and max frequencies and the output frequency M2 8 13 FB data out 866 Raw value of process data in 32 bit signed format M2 8 14 FB data out 867 Raw value of process data in 32 bit signed format M2 8 15 FB data out 868 Raw value of process data in 32 bit signed format M2 8 16 FB data out 869 Raw value of process data in 32 bit signed format M2 8 17 FB data out 870 Raw value of process data in 32 bit signed format M2 8 18 FB data out 871 Raw value of process data in 32 bit signed format M2 8 19 FB data out 872 Raw value of process data in 32 bit signed format M2 8 20 FB data out 873 Raw value of process data in 32 bit signed format Table 19 Fieldbus data monitoring HVAC APPLICATION Honeywell 26 3 5 HVAC Application Application parameter lists Find the paramete
31. Solutions Honeywell Intemational Inc Honeywell Limited Honeywell Limit e 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark Printed in U S A on recycled 2009 Honeywell International Inc amp paper containing at least 10 63 2692 01 M S 07 09 post consumer paper fibers
32. Unit Default Description M3 12 1 1 PID gain 0 00 1000 00 100 00 118 If the value of the parameter is set to 100 a change of 10 in the error value causes the controller output to change by 10 M3 12 1 2 PID integration time 0 00 600 00 1 00 119 If this parameter is set to 1 00 second a change of 10 in the error value causes the controller output to change by 10 00 s M3 12 1 3 PID derivation time 0 00 100 00 0 00 132 If this parameter is set to 1 00 second a change of 10 in the error value during 1 00 s causes the controller output to change by 10 00 M3 12 1 4 Process unit selection 1 40 1036 Select unit for actual value M3 12 1 5 Process unit min Varies Varies Varies 1033 M3 12 1 6 Process unit max Varies Varies Varies 100 1034 M3 12 1 7 Process unit decimals 0 4 1035 Number of decimals for pro cess unit value M3 12 1 8 Error inversion 340 0 Normal Feedback lt Set point gt Increase PID output 1 Inverted Feedback lt Setpoint gt Decrease PID out put M3 12 1 9 Dead band hysteresis Varies Varies Varies 1056 Dead band area around the setpoint in process units The PID output is locked if the feedback stays within the deadband area for a pre defined time M3 12 1 10 Dead band delay 0 00 320 00
33. aimee Cnet ne disp returns to main menu Set contrast of the display 0 M5 6 2 Contrast 30 70 Jo 50 30 70 Set the time until the back light of the display turns off M5 6 3 Backlight time 0 600 S 5 0 60 min If set to 0s backlight is always on Table 7 I O and Hardware menu Keypad parameters 2 4 5 5 Fieldbus Parameters related to different fieldbus boards can also be found in the I O and Hardware menu These parameters are explained in more detail in the respective fieldbus manual Submenu level 1 Submenu level 2 Submenu level 3 RS 485 Common settings Protocol Modbus RTU Modbus parameters Modbus monitoring N2 N2 parameters N2 monitoring BACNet BACNet parameters BACNet monitoring Ethernet Common settings Modbus TCP Modbus TCP parameters Modbus TCP monitoring Honeywell 15 GRAPHIC KEYPAD INTRODUCTION 2 4 6 User settings Code Parameter Min Max Unit Default ID Description 1 English 2 Suomi M6 1 Language selections 1 5 802 3 Deutsch 4 Svenska 5 Espa ol M6 2 Application selection M6 5 Parameter backup See chapter 2 4 6 1 below M6 7 Drive name Table 8 User settings menu General settings 2 4 6 1 Parameter backup Code Parameter Min Max Unit Default ID Description Restore factory Restores default parameter M6 5 1 defaults values and
34. barriers Honeywell 45 PRODUCT DATA T PRODUCT DATA 7 1 Power ratings Loadability Motor shaft power Converter Low 400V supply 480V supply type Rated continuous 10 overload Max 10 overload 10 overload current IL current current 104 F 104 F A A Is kW HP 0003 3 4 3 7 5 2 1 1 1 5 0004 4 8 5 3 6 8 1 5 2 0 SF 0005 5 6 6 2 8 6 2 2 3 0 0008 8 0 8 8 11 2 3 0 5 0 0009 9 6 10 6 16 0 4 0 5 0 0012 12 0 13 2 19 2 5 5 7 5 Lo 0016 16 0 17 6 24 0 7 5 10 QC 0023 23 0 25 3 32 0 11 0 15 0 oost 31 0 34 41 46 0 15 0 20 0 o 0038 38 0 41 8 62 0 18 5 25 0 QC 10046 46 0 50 6 76 0 22 0 30 0 foor 61 0 67 1 92 0 30 0 40 0 M 0072 72 0 79 2 122 0 37 60 CC 0087 87 0 95 7 144 0 45 60 0105 105 0 115 5 174 0 55 75 See chapter 7 1 1 Given low loadabilities valid for 480V drives at a switching frequency of 4kHz Given low loadabilities valid for 480V drives at a switching frequency of 4kHz Given low loadabilities valid for 480V drives at a switching frequency of 4kHz Table 16 Power ratings supply voltage 380 480V NOTE Therated currents in given amBient temperatures in Table 17 are achieved only when the switching frequency is equal to or less than the factory default PRODUCT DATA Honeywell 46 7 1 1 Definitions of overloadability L
35. drive The parameter value range differs from size to size When the current limit is active the drive output frequency is decreased NOTE This is not an overcurrent trip limit 3 2 4 STOP FUNCTION selecuon Selection name Description number 0 Coasting The motor is allowed to stop on its own inertia The control by the drive is discontinued and the drive current drops to zero as soon as the stop command is given 1 Ramp After the Stop command the speed of the motor is decelerated according to the set deceleration parameters to zero speed 3 2 5 START STOP LOGIC Values 0 2 offer possibilities to control the starting and stopping of the drive with digital signal connected to digital inputs CS Control signal Selection Selection name Note number 0 Start forward The functions take place when the contacts are closed 1 CS1 Start fwd pulse For 3 wire control pulse control CS2 Stop pulse See Figure 8 2 Start fwd pulse Required to start HVAC APPLICATION Honeywell 58 A Output Stop function Stop function frequency P3 2 4 P3 2 4 coasting ramp A Ctrl signal 1 A B 100K09 Figure 7 Start forward Output Stop function If Start and Stop pulses are frequency M3 2 4 simultaneous the Stop pulse Coasting overrides the Start pulse 4 REV Ctrl signal 1 Start Ctrl signal Stop 100K16 Figure 8 Start pulse Stop pulse Honeywell
36. drive in Ready state BEE vs Run interlock 1 BigiN Sistas iga Pl VS May be ready bur starl 1s Blocked as long as interlock is on Damper interlock M3 5 1 12 Run interlock 2 DigIN Slot0 2 1042 As above FALSE No action M3 5 1 13 MotorpreheatON DigIN Slot0 1 1044 TRUE Uses the motor preheat DC Current in Stop state Used when parameter M3 1 2 3 is set to 2 IE M3 5 1 15 Preset frequency selec DigIN Slot0 1 419 Binary selector for Preset speeds 0 7 See tion 0 page 33 IE M3 5 1 16 Preset frequency selec DigIN Slot0 1 420 Binary selector for Preset speeds 0 7 See tion 1 page 33 IE M3 5 1 17 Preset frequency selec DigIN Slot0 1 421 Binary selector for Preset speeds 0 7 See tion 2 page 33 M3 5 1 18 Timer 1 DigIN Sloto 1 447 R S Ng edge starts Timer 1 programmed in Group 3 11 Timer functions parameter group M3 5 1 19 Timer 2 DiglN Slot0 1 448 See above M3 5 1 20 Timer 3 DiglN Slot0 1 449 See above FALSE No boost M3 5 1 21 PID1 setpoint boost DigIN Slot0 1 1047 TRUE Boost FALSE Setpoint 1 M3 5 1 22 PID1 select setpoint DigIN Slot0 1 1046 TRUE Setpoint 2 HVAC APPLICATION Honeywell 36 FALSE PID2 in stop mode TRUE PID2 regulating This will have no effect if PID2 controller is not enabled in the Basic menu for PID2 FALSE Setpoint 1 TRUE Setpoint 2 FALSE Not acti
37. in use 2 SQRT Source1 Flow Co nstant x SQRT Pressure 3 SQRT Source1 Source 2 4 SQRT Source 1 SQRT Source 2 5 Source 1 Source 2 6 Source 1 Source 2 7 MIN Source 1 Source 2 8 MAX Source 1 Source 2 9 MEAN Source1 Source2 M3 12 3 2 Feedback function gain 1000 0 1000 0 100 0 1058 Used e g with selection 2 in Feedback function M3 12 3 3 Feedback 1 source selection 14 334 0 Not used 1 Al1 2 Al2 3 Al3 4 Al4 5 AI5 6 AI6 7 ProcessDataln1 8 ProcessDataln2 9 ProcessDataln3 10 ProcessDataln4 11 ProcessDataln5 12 ProcessDataln6 13 ProcessDataln7 14 ProcessDataln8 Al s and ProcessDataln are handled as 0 00 100 0096 and scaled accord ing to Feedback min and max NOTE ProcessDataln use two decimals M3 12 3 4 Feedback 1 minimum 200 00 200 00 0 00 336 Minimum value at analog sig nal minimum M3 12 3 5 Feedback 1 maximum 200 00 200 00 100 00 337 Maximum value at analog signal maximum M3 12 3 6 Feedback 2 source selection 14 335 See P3 12 3 3 M3 12 3 7 Feedback 2 minimum 200 00 200 00 0 00 338 Minimum value at analog sig nal minimum M3 12 3 8 Feedback 2 maximum 200 00 200 00 100 00 339 Maximum value at analog signal maximum Table 39 HVAC APPLICATION 3 5 13
38. keypad The Remote control place is determined by parameter M1 15 I O or Fieldbus Change of control place from Remote to Local keypad 1 Anywhere in the menu structure push the Loc Rem button 2 Push the Arrow up button to choose the local control place and confirm with the OK button 3 The control page appears where you can set the Keypad reference after having pressed the OK button The other values on the page are Multimonitoring values You can choose which values appear here for monitoring for this procedure see page 10 s 0 00 Hz OK Output Frequency Motor Torque 0 00Hz 0 00 Motor Current Motor Power 0 00A 0 00 2 3 4 Help texts STOP READY Keypad STOP READY 1 0 STOP READY Keypad Parameters 9 Local Remote Keypad Reference ID M3 1 a ID 211 ID 184 Motor Settings 9 A m 2 LOC v 0 00 Hz REM Local OK Start Stop Setup Output Frequency Motor Torque A 7 Remote vy OK 0 00Hz 0 00 L Motor Current Motor Power References 18 0 00A 0 00 STOP READY Keypad Keypad Reference ID 184 The graphic keypad features instant help and information displays for various items All parameters offer an instant help display Select Help and press the OK button Text information is also available for faults alarms and the startup wizard READY 1 0 Digital Inputs STOP
39. li A Varies 1227 state Activated by digital input or by temperature limit Table 22 Advanced motor settings Honeywell 31 HVAC APPLICATION 3 5 4 Group 3 2 Start Stop setup Code Parameter Min Max Unit Default ID Description Selection of remote control place start stop Can be used to change back to M32 1 Remote control 0 4 0 172 remote control from PC place e g in case of a broken panel 0 1I 0 control 1 Fieldbus control Switch between local and remote control places 0 Remote 1 Local M3 2 2 Local Remote 0 1 0 211 0 Stop button always enabled Yes 1 Limited function of Stop button No M3 2 3 Keypad stop button 0 1 0 114 0 Ramping M3 2 4 Start function 0 1 0 505 1 Conditional flying start 0 Coasting IE M3 2 5 Stop function 0 1 0 506 1 Ramping CtriSgn 1CrtiSgn 2 OStart fwd Start fwd 0 2 0 300 1Start fwd Stop pulse pulse 3 wire 2Start fwd pulse I O A start stop logic pr M3 2 6 I O B start stop M3 2 7 logic 0 2 0 363 See above O Rising edge required M3 2 8 Fieldbus start logic 0 1 0 889 1 State Table 23 Start Stop Setup menu HVAC APPLICATION 3 5 5 Group 3 3 Control reference settings Honeywell 32 Code Parameter Min Max Unit Default Description M3 3 1 Minimum frequency 0 00 M3 3 2 Hz 2
40. ro 6 24Vout 24V aux voltage I 7 GND I O ground d ORE 8 DI Digital input 1 7 bushes oh 29 9 IDR Digital input 2 p REN 10 b Digital input 3 redu ieu Re 11 cM Common for DI1 DI3 I 12 24Vout 24V aux voltage I i 13 GND I O ground I oe oe oe LY 4 14 D4 Digital input 4 I ys epe ahs 15 DI5 Digital input 5 L 4 Roe ee eee 16 DI6 Digital input 6 17 CM Common for DIA DI6 18 AO1 Analogue signal Rod tetas output mE Iw 19 AO GND Analogue output com mon 24V auxiliary input I 30 24 Vin voliage A RS485 Negative l l I I I I I I I I I I I I v v B RS485 Positive Table 11 Control I O terminal signals on basic I O board and connection example CONTROL UNIT Honeywell 35 S CONTROLUNT From Basic I O board Relay board 1 From term From term Terminal 6 or 12 13 21 RO1 1 NC E Relay output 1 l l RUN nee 22 RO1 2 CM GO wl 23 ROBNO 1 24 RO2 1 NC Relay output 2 25 RO2 2 CM En 26 RO2 3 NO LL 32 RO3 1 CM Nu Relay output 3 33 RO3 2 NO From Basic I O board From term 12 From term 13 L gt p RUN Table 12 Control I O terminal signals on relay board 1 and connection example Relay board 2 Terminal 21 RO1 1 Relay output 1 22 RO1 2 um 23 RO1 3 a 24 RO2 1 Relay output 2 25 RO2 2 Lo 26 RO2 3
41. safety Due to the high capacitive currents present in the drive fault current protective switches may not function properly Do not perform any voltage withstand tests on any part of the drive There is a certain procedure according to which the tests shall be performed Ignoring this procedure may result in damaged product 1 4 Changing EMC protection class If your supply network is an IT impedance grounded system but your drive is EMC protected according to classes C1 or C2 you need to modify the EMC protection of the drive to EMC level T This is done by re moving the built in RFI filters from ground with a simple procedure described below Warning Do not perform any modifications on the drive when it is con nected to mains 1 4 1 Frames MR4 to MR7 Remove the main cover frames MR4 to MR7 and the cable cover frames MR6 1 and MR7 of the drive see pages 25 and 26 and locate the jumpers connecting the built in RFI filters to ground See Figure 1 Figure 1 Locations of the built in RFI filters in frames MR4 to MR7 Honeywell 5 SAFETY Disconnect the RFHfilters from ground by lifting the jumpers up from their default positions See Figure 2 NOTE Secure the upper position of jumpers with locking clip provided in Acces 3 sories bag see chapter 2 4 as shown in Figure 2 in order toprevent the jumpers from being accidentally pushed down
42. the parameter number Parameter Name of parameter Min Minimum value of parameter Max Maximum value of parameter Unit Unit of parameter value Given if available Default Value preset by factory ID ID number of the parameter Description Short description of parameter values or its function e Apply TTF programming to this parameter x More information on this parameter available Click the parameter name Honeywell 27 HVAC APPLICATION 3 5 2 TTF programming The programming of digital inputs is very flexible There are no digital terminals assigned only for certain function You can choose the terminal of your choice forthe certain function in other words functions appear as parameters which the operator defines a certain input for Also Time Channels can be assigned to digital inputs with TTF See more information on page 46 The parameters which the TTF programming method is applied to are marked with the TTF symbol see chapter 3 5 1 3 5 2 1 Example programming The selectable values of the parameters programmed with the TTF method are of type DiglN SlotA 1 in which DigIN stands for digital input Slot refers to the board A and B are basic boards D and E are option boards see Figure 6 The parameter signal is not connected to any terminal i e itis not used if instead of a letter the word Slot is followed by a 0 for example DigIN Slot0 1 The number after the board lette
43. will activate the run re quest again if the start command is still on Actual value P ad Wake up level P3 12 2 9 T Sleep delay P3 12 2 8 Frequency NE Sleep limit P3 12 2 7 100K19 fh11 gt Regulating mode Regulating mode Figure 15 Sleep limit Sleep delay Wake up level M3 12 4 1 FEEDFORWARD FUNCTION Feedforward usually needs accurate process models but in somesimple cases again offset type of feedforward is enough The feedforward part does not use any feedback measurements of the actual controlled process value water level in the example on page 68 The feedforward control uses other measurements which are indirectly affecting the controlled process value Example 1 Controlling the water level of a tank by means of flow control The desired water level has been defined as a setpoint and the actual level as feedback The control signal acts on the incoming flow The outflow could be thought of as a disturbance that can be measured Based on the mea surements of the disturbance we cantry to compensate for this disturbance by simple feedfor ward control gain and offset which is added to the PID output This way the controller would react much faster to changes in the outflow than if you just had measured the level HVAC APPLICATION Honeywell 68 Level ref gt control Level control 100K20 fh11
44. 0 00 101 Minimum allowed frequency reference M3 3 2 Maximum frequency M3 3 1 320 00 Hz 50 00 102 Maximum allowed frequency reference M3 3 3 I O control reference A selection 117 Selection of ref source when control place is I O A 1 Preset Frequency 0 2 Keypad reference 3 Fieldbus 4 Al1 5 Al2 6 AI1 Al2 7 PID 1 reference M3 3 4 I O control reference B selection 131 Selection of ref source when control place is I O B See above NOTE I O B control place can only be forced active with digital input M3 5 1 5 M3 3 5 Keypad Ctrl Refer ence selection 121 Selection of ref source when control place is keypad 1 Preset Frequency 0 2 Keypad 3 Fieldbus 4 Al1 5 AI2 6 AI1 AI2 7 PID 1 reference M3 3 6 M3 3 7 Keypad reference Keypad reference copy 0 00 M3 3 2 Hz 0 00 184 181 The frequency reference can be adjusted on the keypad with this parameter Selects function for Run state amp Reference copy when changing to Keypad control 0 Copy reference 1 Copy ref amp Run State 2 No copying M3 3 8 Fieldbus control refer ence selection 122 Selection of ref source when control place is Fieldbus 1 Al1 2 Al2 3 Keypad 4 Fieldbus 5 Preset frequency 0 6 AI1 Al2 7 PID 1 reference M3 3 9 Preset frequency mode 182 0 Binary coded 1 Number of in
45. 0 1 0 726 0 No External fault 1 Yes A oreset Autoreset permitted M3 10 13 y 0 1 0 738 0 No Underload fault 1 Yes Table 35 Autoreset settings HVAC APPLICATION Honeywell 46 3 5 12 Group 3 11 Timer functions The functions of this parameter group can be made the fullest advantage of if the Real Time Clock settings have been properly made during the Startup Wizard see page 2 and page 3 You can program the up to five incidents to take place between set points of time Intervals and additionally three timer based functions to last for a set period of time Intervals and Timers are assigned to the three available Time Channels Example of programming You want to apply Preset frequency 1 P3 3 12 set to use with parameter P3 5 1 18 Preset frequency selection 0 Mondays from 08 00 until 16 00 hrs 1 Set the parameters for Interval 1 3 11 1 P3 11 1 3 From day 1 Monday P3 11 1 1 ON time 0800 P3 11 1 2 OFF time 1600 P3 11 1 4 To day 1 Monday P3 11 1 5 Assign to channel 1 Time Channel 1 2 Then assign the selected Time channel to a digital input using the TTF method see chapter 3 5 2 Go to menu Parameters M3 further down to menu I O config M3 5 and Digital inputs M3 5 1 Locate the parameter Preset frequency selection O M3 5 1 18 Change the value of this parameter to TimeChannel 1 Now the function Preset freq
46. 0269 1 or class T UL amp CSA The fuse volt age rating should be selected according to the supply network The final selection should be made according to local regulations cable installation conditions and cable specification Big ger fuses than what is recommended below shall not be used Check that the fuse operating time is less than 0 4 seconds Operating time depends on used fuse type and impedance of the supply circuit Consult the factory about faster fuses Honey well offers recommendations also for high speed J UL amp CSA aR UL recognized IEC 60269 4 and gS IEC 60269 4 fuse ranges Fuse Mains motor Terminal cable size Frame Type A class T ang Tona ain termina round termina A je e Mai inal G d inal u 00724 72 0 100 AWG2 AWG9 AWG2 0 AWG9 AWG2 0 MR7 00874 87 0 110 AWG1 AWG9 AWG2 0 AWG9 AWG2 0 01054 105 0 150 AWG1 0 AWG9 AWG2 0 AWG9 AWG2 0 Table 7 Cable and fuse sizes for Honeywell Smart VFD HVAC MR7 to MR9 The cable dimensioning is based on the criteria of the Underwriters Laboratories UL508C Cables must be PVC isolated Max ambient temperature 86 F max temperature of cable surface 158 F Use only cables with concentric copper shield Max number of parallel cables is 9 When using cables in parallel NOTE HOWEVER that the requirements of both the cross sectional area and the max number of cables must be observed For important information on the requirements o
47. 0V maximum 4 1 1 Cable dimensioning and selection Table 6 shows the minimum dimensions of the Cu Al cables and the corresponding fuse sizes Recommended fuse types are gG gL If the mdor temperature protection ofthe drive see Application Manual is used as an overload protection the cable shall be chosen accordingly These instructions apply only to cases with one motor and one cable connection from the drive to the motor In any other case ask the factory for more information POWER CABLING Honeywell 20 4 1 1 1 Cable and fuse sizes frames MR4 to MR6 North America The recommended fuse types are gG gL IEC 60269 1 or class T UL amp CSA The fuse volt age rating should be selected according to the supply network The final selection should be made according to local regulations cable installation conditions and cable specification Big ger fuses than what is recommended below shall not be used Check that the fuse operating time is less than 0 4 seconds Operating time depends on used fuse type and impedance of the supply circuit Consult the factory about faster fuses Honey well offers recommendations also for high speed J UL amp CSA aR UL recognized IEC 60269 4 and gS IEC 60269 4 fuse ranges Terminal cable size Fuse class T Mains motor and Frame Type ground cable Ground A Cu Main terminal terminal 00034 3 4 6 AWG14 AWG24 AWG10 AWG17 AWG10 000
48. 13 1 1 Enable PID 0 1 0 1630 1 Enabled The output value of the PID TAE e M3 13 1 2 Output in Stop e v8 00 gt Ione E mum output value while it is stopped from digital input M3 13 1 3 PID gain 0 00 1000 00 100 00 1631 M3 13 1 4 PID integration time 0 00 600 00 S 1 00 1632 M3 13 1 5 PID derivation time 0 00 100 00 S 0 00 1633 M3 13 1 6 Process unit selection 0 40 1 1635 M3 13 1 7 Process unit min Varies Varies Varies 0 1664 M3 13 1 8 Process unit max Varies Varies Varies 100 1665 M3 13 1 9 Process unit decimals 0 4 2 1666 M3 13 1 10 Error inversion 0 1 0 1636 M3 13 1 11 Dead band hysteresis Varies Varies Varies 0 0 1637 M3 13 1 12 Dead band delay 0 00 320 00 S 0 00 1638 Table 43 3 5 14 2 Setpoints Code Parameter Min Max Unit Default ID Description M3 13 2 1 Keypad setpoint 1 0 00 100 00 Varies 0 00 1640 M3 13 2 2 Keypad setpoint 2 0 00 100 00 Varies 0 00 1641 M3 13 2 3 Setpoint ramp time 0 00 300 00 S 0 00 1642 M3 13 2 4 Setpoint source 1 0 16 1 1643 selection M3 13 2 5 Setpoint 1 minimum 200 00 200 00 0 00 1644 Minimum value at analog signal minimum M3 13 2 6 Setpoint 1 maximum 200 00 200 00 100 00 1645 Maximum value at analog signal maximum M3 13 2 7 Setpoint source 2 0 16 0 1646 See M3 13 24 selection M3 13 2 8 Setpoint 2 minimum 200 00 200 00 0 00 1647 Minimum value at analog signal minimum M3 13 2 9 Setpoint 2 maximum 200 00
49. 200 00 100 00 1648 Maximum value at analog signal maximum Table 44 Honeywell 55 HVAC APPLICATION 3 5 14 3 Feedback For more detailed information see chapter 3 5 13 Code Parameter Min Max Unit Default ID Description M3 13 3 1 Feedback function 1 9 1 1650 M3 13 3 2 digo 1000 0 1000 0 100 0 1651 M3 13 3 3 peedbacel 0 14 1 1652 source selection Minimum value at analog M3 13 3 4 Feedback 1 minimum 200 00 200 00 0 00 1653 n signal minimum Maximum value at analog M3 13 3 5 Feedback 1 maximum 200 00 200 00 100 00 1654 signal maximum M3 13 3 6 Feedback 2 0 14 2 1655 source selection Minimum value at analog M3 13 3 7 Feedback 2 minimum 200 00 200 00 0 00 1656 ect signal minimum Maximum value at analog M3 13 3 8 Feedback 2 maximum 200 00 200 00 100 00 1657 signal maximum Table 45 3 5 14 4 Process supervision For more detailed information see chapter 3 5 13 Code Parameter Min Max Unit Default ID Description La 0 Disabled M3 13 4 1 Enable supervision 0 1 0 1659 1 Enabled M3 13 4 2 Upper limit Varies Varies Varies Varies 1660 M3 13 4 3 Lower limit Varies Varies Varies Varies 1661 If the desired value is not M3 13 4 4 Delay 0 30000 S 0 1662 reached within this time a fault or
50. 4 Feedforward Honeywell 52 Feedforward usually needs accurate process models but in somesimple cases again offset type of feedforward is enough The feedforward part does not use any feedback measurements of the actual controlled process value water level in the example on page 67 Feedforward control uses other measurements which are indirectly affecting the controlled process value Code Parameter Min Max Unit Default ID Description M3 12 4 1 Feedforward function 1 9 1 1059 See M3 12 3 1 M3 12 4 2 ipeo function 4509 1000 100 0 1060 See M3 12 3 2 M3 12 4 3 Feediorward 1 0 14 0 1061 See M3 12 3 3 source selection M3 12 4 4 iid 1min 500 00 200 00 0 00 1062 See M3 12 3 4 Feedforward 1 maxi M3 12 4 5 sas 200 00 200 00 100 00 1063 See M3 12 3 5 M3 12 4 6 Feedtorward 2 0 14 0 1064 See M3 12 3 6 source selection M3 12 4 7 Feedforward 2 min 200 00 200 00 0 00 1065 See M3 12 3 7 M3 12 4 8 Feedforward 2 max 200 00 200 00 100 00 1066 See M3 12 3 8 Table 40 3 5 13 5 Process supervision Process supervision is used to control that the actual value stays within predefined limits With this function you can e g detect a major pipe burst and stop unnecessary flooding See more on page 68 Code Parameter Min Max Unit Default ID Description M3 12 5 1 Enable process super 0 4 0 735
51. 44 4 8 6 AWG14 AWG24 AWG10 AWG17 AWG10 MRA 00054 5 6 10 AWG14 AWG24 AWG10 AWG17 AWG10 00084 8 0 10 AWG14 AWG24 AWG10 AWG17 AWG10 00094 9 6 15 AWG14 AWG24 AWG10 AWG17 AWG10 00124 12 0 20 AWG14 AWG24 AWG10 AWG17 AWG10 00164 16 0 25 AWG10 AWG20 AWGS5 AWG17 AWGB8 MR5 00234 23 0 30 AWG10 AWG20 AWGS5 AWG17 AWGB8 00314 131 0 40 AWG8 AWG20 AWGS5 AWG17 AWG8 00384 138 0 50 AWG4 AWG13 AWGO AWG13 AWG2 00464 146 0 60 AWG4 AWG13 AWGO AWG13 AWG2 ns 0061 4 61 0 80 AWGA AWG13 AWGO AWG13 AWG2 The 460V models require 90 degree wire to meet UL regulations Table 6 Cable and fuse sizes for Honeywell Smart VFD HVAC MR4 to MR6 The cable dimensioning is based on the criteria of the Underwriters Laboratories UL508C Cables must be PVC isolated Max ambient temperature 86 F max temperature of cable surface 158 F Use only cables with concentric copper shield Max number of parallel cables is 9 When using cables in parallel NOTE HOWEVER that the requirements of both the cross sectional area and the max number of cables must be observed For important information on the requirements of the grounding conductor see standard Underwriters Laboratories UL508C For the correction factors for each temperature see the instructions of standard Underwriters Labora tories UL508C Honeywell 21 POWER CABLING 4 1 1 2 Cable and fuse sizes frame MR7 North America The recommended fuse types are gG gL IEC 6
52. 9 See M3 9 2 supervision fault mM3 9 17 Response to PID2 0 3 2 757 See M3 9 2 supervision fault Table 34 Protections settings Honeywell 45 HVAC APPLICATION 3 5 11 Group 3 10 Automatic reset Code Parameter Min Max Unit Default ID Description M3 10 1 Automatic reset 0 1 0 731 0 Pisabled 1 Enabled The start mode for Automatic reset is selected with this M3 10 2 Restart function 0 1 1 719 parameter 0 Flying start conditional 1 According to par M3 2 3 M3 10 3 Wait time 0 10 100000 s 0600 Wray ee ume before the first reset is executed When the trial time has M3 10 4 Trial time 0 00 10000 0 s 60 00 718 laPSed and the fault is still active the drive will trip to fault M3 10 5 Number of trials 1 10 4 759 eee aber of trials irrespective of fault type Wasnt Autoreset permitted M3 10 6 0 1 1 720 0 No Undervoltage 1 Yes A toreset Autoreset permitted M3 10 7 0 1 1 721 0 No Overvoltage 1 Yes A tores t Autoreset permitted M3 10 8 i 0 1 1 722 0 No Overcurrent 1 Yes Autoreset permitted M3 10 9 Autoreset Al low 0 1 1 723 0 No 1 Yes TA Autoreset permitted M3 10 10 Autoreset Unit over 0 4 4 724 0 No temperature _ 1 Yes Autoreset permitted M3 10 11 Autoreset Motor over 0 4 4 725 Q0 No temperature 1 Yes Greer Autoreset permitted M3 10 12
53. Honeywell User Manual Smart VFD HVAC Variable Frequency Drives for Constant and Variable Torque Applications 63 2692 01 Honeywell 0 INDEX Document DPD00049A Version release date 9 6 09 DE me 2 1 15 DAnge x oot tte at toda tede pu tete td diet s v ptc texta tinus 2 PUE stead cone bade ads tac a saute e ih aa ade A he tat base Nee E Hacc 3 1 3 Grounding and ground fault protection sseem ennt 3 14 Changing EMC protection Clas Dro exeo ee c eet deret x be cde Dn ieee 4 1 4 1 Frames MR4 to MRYT a aa enne nnne nnne ener nenne nnn nnne nnns nnns nnns ensis 4 1 5 7 AREA AMG MOU M p 6 2 Receipt of GOlIVELY viicicieiiccridscdscedecetediesieneacsdievesdsdcauieetnandeadnavannveasduwaciaidasiaasien 8 2 1 Product modified sticker e a e ree e a a aee ra tari ha ah aaee nennen nnne nnns 8 2 2 Unpacking and lifting the drive ie eerte d reete eee ed c he debt Dee entered d egt 9 2 2 1 Lifting frames MRA tOo MRI iiir ies ota tuoi tabelle pars esM dca 9 2 3 Type designation Code rrr e bte hd tepore e eb ve esa a Le baeo iR 10 3 Mounting sic rnm sa enini n kie ve e cux i aa VR enn Ee ril RR dod kcu vira ad alia 12 Delt 3DImensliorns xir Mee cft n itte botte eso ta scu tento isa vs audiat ede aeris e pee AES 12 3 1 1 Normal mount MR4 MR7 seeeeeeeenn II e ehenernnnnnnn nnn nne en nnn rsen e nnn sanas nnda 12 3 1 2 Flush mount M
54. M2 5 3 PID2 error value Varies 85 Process units selected with parameter M2 5 4 PID2 output 86 Output to external control AO M2 5 5 PID2 status 87 O Stopped 1 Running Table 17 PID2 controller value monitoring Honeywell 25 HVAC APPLICATION 3 4 6 Multi pump monitoring Monitoring value Unit ID Description M2 6 1 Motors running 30 The number of motors running when Multi Pump function is used M2 6 2 Autochange 1113 Informs the user if autochange is requested Table 18 Multi pump monitoring 3 4 7 Fieldbus data monitoring Monitoring value Unit ID Description M2 8 1 FB Control Word 874 Fieldbus control word used by application in bypass mode format Depending on the fieldbus type or profile the data can be modified before sent to application M2 8 2 FB speed reference 875 Speed reference scaled between minimum and maxi mum frequency at the moment it was received by the application Minimum and maximum frequencies can changed after the reference was received without affect ing the reference M2 8 3 FB data in 1 876 _ Raw value of process data in 32 bit signed format M2 8 4 FB data in 2 877 Raw value of process data in 32 bit signed format M2 8 5 FB data in 3 878 Raw value of process data in 32 bit signed format M2 8 6 FB data in 4 879 Raw value of process data in 32 bit signed format M2 8 7 FB data in 5 880
55. R4 to MR7 rate ran areh iea eene nn nennt nennen enses enean nean aen an 14 OPE c 16 4 Power cabling iiiii sees ariasi exse na coa cce ardau ERIS aar qoo au iaaii aandaa REO res RR Rada 18 4 1 OL Standards On cablipg x reuera da e treat eer ad 19 4 1 1 Cable dimensioning and selection eeeceeeeeeseeeeeeseee nentes 19 4 2 Brake resistor cables sssssssssssssssssssssssesseee enne nnne nr nnn rnnt nnn n nnne 21 4 3 Control cables cea e Pe EO HERO TIER EH EORR ERG Oa en RR Tiea 21 44 Cable installation oe ra eset edt heute fel bei de Le aaa Dra n 22 4 4 1 Frames MR4 to MRT seessesssessssssssssssssssee nennen nne n nnne nr nn nr nnne n nnn n nnn nnn nnne nn nn nnns 22 4 4 2 Cable and motor insulation checks oes coo riot HU t Mee Be gea Sous aes 29 5 Commissioni Na erar aer d ne contetutvel taa da dosis Ubera ads eiu ar tds netur wok E 30 5 1 Commissioning of the SmartVFD HVAC ssseessssseeeeeneeenn emen 31 6 Contrl nit 32 6 1 Control nit CABIN oa seats lean scree sh case cca oa eaea dada et ee ee ea o ieii 33 6 1 1 Control Cable SIZITIg 2i eoe a a et eiar i Bose O a a 33 6 1 2 Control terminals and DIP switches eee ects center cette etree eeeeeeeeeeeeeeeeeeeeaaeeeeeeeeeeeea 34 6 2 Fieldbus connection ice eek Re RR en ee e e n ERE RR ue 37 6 2 1 Prepare for use through et
56. ains cable 1 1 1 Motor cable 3 2 2 Control cable 4 4 4 Table 5 Cable types required to meet standards 1 Power cable intended for fixed installation and the specific mains voltage Shielded cable not required MCMK or similar recommended 2 Symmetrical power cable equipped with concentric protection wire and intended for the specific mains voltage MCMK or similar recommended See Figure 16 3 Symmetrical power cable equipped with compact low impedance shield and intended for the specific mains voltage MCCMK EMCMK or similar recommended Recom mended cable transfer impedance 1Mhz 30MHz max 100mohm m See Figure 16 360 grounding of the shield with cable glands in motor end needed for EMC level C2 4 Screened cable equipped with compact low impedance shield SAMAK SAB OZCuY O or similar PE conductor PE conductors and shield Shield Figure 16 NOTE The EMC requirements are fulfilled at factory defaults of switching frequencies all frames NOTE If safety switch is connected the EMC protection shall be continuous over the whole ca ble installation Honeywell 19 POWER CABLING 4 1 UL standards on cabling To meet the UL Underwriters Laboratories regulations use a UL approved copper cable with a minimum heat resistance of 140 167 F Use Class 1 wire only The units are suitable for use ona circuit capable of delivering not more than 100 000 rms sym metrical amperes 60
57. alarm is activated Table 46 HVAC APPLICATION Honeywell 56 3 5 15 Group 3 14 Multi pump The Multi pump functionality allows you to contrd up to 4 motors pumps fans with PID con troller 1 The drive is connected to one motor which is the regulating motor connecting and disconnecting the other motors tofrom the mains by means ofcontactorscontrolled with relays when needed in order to maintain the right setpoint The Autochange function controls the or der priority in which the motors are started in order to guarantee their equal wear The control ling motor can be included in the autochange and interlocks logic or it may be selected to always functions as Motor 1 Motors can be taken out of use momentarily e g for service us ing the motor Interlock function See page 71 Code Parameter Min Max Unit Default ID Description Total number of motors M3 14 1 Number of motors 1 4 1 1001 pumps fans used in multi pump system Enable Disable use of inter locks Interlocks are used to tell the system if a motor is connected or not 0 Disabled 1 Enabled Include the drive in the autochange and interlocking M3 14 3 Include FC 0 1 1 1028 system 0 Disabled 1 Enabled Disable enable rotation of starting order and priority of M3 14 4 Autochange 0 1 0 1027 motors 0 Disabled 1 Enabled After the expiry of the time defined with this parameter
58. ance must be gt 1MQ at ambient temperature of 68 F Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V The insulation resistance must be gt 1MQ at ambient temperature of 68 F COMMISSIONING Honeywell 30 5 COMMISSIONING Before commissioning note the following directions and warnings A Internal components and circuit boards of the drive except for the galvanically isolated I O terminals are live when it is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the brake resistor terminals B B are live when the drive is connected to mains even if the motor is not running The control l O terminals are isolated from the mains potential However the relay outputs and other l O terminals may have a dangerous control voltage present even when the drive is disconnected from mains Do not make any connections to or from the drive when it is connected to the mains After disconnecting the drive from the mains wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait 5 more minutes before doing any work on the conn
59. ax Unit Default ID Description Shows only parameters for existing outputs in slot D E Selections as in Basic AO1 Not visible if no analog out put exists in slot D E Application dynamic output list Table 31 Slot D E analog outputs HVAC APPLICATION Honeywell 42 3 5 8 Group 3 7 Prohibit Frequencies In some systems it may be necessary to avoid certain frequencies due to mechanical reso nance problems By setting up prohibit frequencies it is possible to skip these ranges Code Parameter Min Max Unit Default ID Description Maza Prohibit frequency 14 00 32000 Hz 0 00 509 0 Not used range 1 low limit M3 7 2 Prohibit frequency 0 00 320 00 Hz 0 00 510 0 Not used range 1 high limit M3 7 3 Prohibit frequency 0 00 320 00 Hz 0 00 511 0 Notused range 2 low limit mMm3 7 4 Prohibit frequency 0 00 320 00 Hz 0 00 512 0 Not used range 2 high limit mM3 7 5 Prohibit frequency 0 00 320 00 Hz 0 00 513 0 Not used range 3 low limit M3 7 6 Prohibit frequency 0 00 320 00 Hz 0 00 514 0 Not used range 3 high limit Multiplier of the currently M3 7 7 Ramp time factor 0 1 10 0 Times 1 0 518 selected ramp time between prohibit frequency limits Table 32 Prohibit frequencies Honeywell 43 HVAC APPLICATION 3 5 9 Group 3 8 Limit supervi
60. cted by inter locks WIRING There are two different ways to make the connections depending on whether selection 0 or 1 is set as parameter value Selection 0 Disabled The drive or the regulating motor is not included in the autochange or interlocks logic The drive is directly connected to motor 1 as in Figure 21 below The other motors are auxiliary ones con nected to the mains by contactors and controlled by relays in the drive Honeywell 73 HVAC APPLICATION Mains Motor 1 Motor 2 Motor 3 Motor 1 control from relay Motor 2 control from relay Motor 3 control from relay NOT USED K2 K3 100K25 fh11 Figure 21 Selection 1 Enabled If the regulating motor needs to be included in the autochange or interlock logic make the con nection according to Figure 22 below Every motor is controlled with one relay but the contactor logic takes care that the first connect ed motor is always connected to the drive and next to the mains HVAC APPLICATION Honeywell 74 Mains Motor 1 Motor 2 Motor 3 Motor 1 control Motor 2 control Motor 3 control from relay from relay from relay K3 K2 K3 K3 K1 K3 K1 K2 K1 K2 K1 K2 K1 1 K1 K2 1 K2 K3 1 K3 K1 K1 K2 K21 K3 K 100K26 fh11 Figure 22 Honeywell 75 M3 14 4 Selection 0 AUTOCHANGE Selection name Disabled HVAC APPLICATION Description The priority starting order of
61. d and Remote control place The remote control place is selectable by parameter I O or Fieldbus Control page for easy operation and monitoring of the most essential values Runinterlock input Damper interlock Drive will not start before this input is activated Different pre heat modes used to avoid condensation problems Maximum output frequency 320Hz Real time clock and timer functions available optional battery required Possible to program 3 time channels to achieve different functions on the drive e g Start Stop and Preset frequencies External PID controller available Can be used to contra e g a valve using the drive s I O Sleep mode function which automatically enables and disables drive running with user defined levels to save energy 2 zone PID controller 2 different feedback signals minimum and maximum control Two setpoint sources for the PID control Selectable with digital input PID setpoint boost function If the drive is running at minimum speed then an increase of the PID setpoint will force the drive to sleep mode Feedforward function to improve the response to the process changes Process value supervision e Multi Pump control Honeywell 19 3 2 I Reference potentiometer 1 10 KQ i I Remote reference 4 20mA 0 10V programmable ground To Relay board 1or2 Example of control connections Basic l O board Terminal HVAC APPLICATION Defau
62. e chnl 2 control 19 RTC time chnl 3 control 20 FB ControlWord B13 21 FB ControlWord B14 22 FB ControlWord B15 23 PID1 in Sleep mode 24 Reserved 25 PID1 supervision limits 26 PID2 supervision limits 27 Motor 1 control 28 Motor 2 control 29 Motor 3 control 30 Motor 4 control 31 Reserved Always open 32 Reserved Always open 33 Reserved Always open 34 Maintenance alarm 35 Maintenance fault M3 5 3 2 2 Basic R01 ON delay 0 00 300 00 S 0 00 11002 ON delay for relay M3 5 3 2 3 Basic RO1 OFF delay 0 00 300 00 S 0 00 11003 OFF delay for relay M3 5 3 2 4 Basic R02 function 0 35 28 11004 See M3 5 3 2 1 M3 5 3 2 5 Basic R02 ON delay 0 00 300 00 S 0 00 11005 See M3 5 3 2 2 M3 5 3 2 6 Basic R02 OFF delay 0 00 300 00 S 0 00 11006 See M3 5 3 2 3 See M3 5 3 2 1 M3 5 3 2 7 Basic R03 function 0 35 29 11007 Not visible if only 2 output relays are installed Table 28 Digital output settings on basic I O board HVAC APPLICATION 3 5 7 4 Expander slots D and E digital outputs Honeywell 40 Code Parameter Min Max Unit Default ID Description Application dynamic output list Shows only parameters for existing outputs in slot D E Selections as in Basic RO1 Not visible if no digital output exists in slot D E Table 29 Slot D E digi
63. e fault near o 111 Brake chopper saturation alarm you Too low temperature measured in power unit s heatsink or board Heatsink temper Drive undertem ature is under 10 C 13 perature Fault ID 120 Fault 121 Alarm Check the correct amount and Too low temperature measured in power Tower Coalinga t IP P Check the heatsink for dust unit s heatsink or board Heatsink temper S Check the ambient tempera Drive overtem ature is over 100 C 13 erature Fault ID Ure P cL Make sure that the switching 120 Fault X frequency is not too high in 121 Alarm i relation to ambient tempera ture and motor load Motor stall protection has tripped 15 Motor stalled Fault ID Check motor and load 140 Fault Motor overheating has been detected by Decrease motor load drive motor temperature model Motor is Motor overtem If no motor overload exists 16 overloaded perature check the temperature model pau Ip arameters 150 Fault P l Motor underload protection has tripped 17 Motor underload Fault ID Check load 160 Fault IGBT temperature unit temperature lT IGBT tempera lis too hi D 2n Check loading Al iure p E nes i Check motor size AD Z Fault Make identification run 51 External fault Digital input Keypad commu The connection between the control key Check keypad connection and 52 xn EF f nication fault pad and drive is broken possible keypad cable 53 Fieldbus commu The data con
64. ections of the drive Do not open the cover before this time has expired After expiration of this time use a measuring equipment to absolutely ensure that no voltage is present Always ensure abscence of voltage before electrical work gt e BP Pe Before connecting the frequency converter to mains make sure that the front and cable covers of the drive are closed Honeywell 31 COMMISSIONING 5 1 Commissioning of the SmartVFD HVAC 1 Read carefully the safety instructions in Chapter 1 and above and follow them After the installation make sure that both the drive and the motor are grounded the mains and motor cables comply with the requirements given in chapter 4 1 1 the control cables are located as far as possible from the power cables 2 see chapter 4 4 the shields of the shielded cables are connected to protective ground marked with the wires do not touch the electrical components of the drive the common inputs of digital input groups are connected to 24V or ground of the I O terminal or the external supply Check the quality and quantity of cooling air chapter 3 2 and Table 4 Check the inside of the drive for condensation Check that all Start Stop switches connected to the I O terminals are in Stop position Connect the drive to mains N O 0O A OQ Run the Startup Wizard see the Application Manual CONTROL UNIT Honeywell 32
65. er the time constant parameter can be set basing on it As a rule of thumb the motor thermal time constant in minutes equals to 2 t6 If the drive is in stop stage the time constant is internally increased to three times the set pa rameter value The cooling in stop stage is based on convection and the time constant is in creased See Figure 12 M3 9 10 MOTOR THERMAL LOADABILITY FACTOR Setting value to 130 means that the nominal temperature will be reached with 130 of motor nominal current HVAC APPLICATION Honeywell 64 Motor temperature Trip area Fault alarm M3 9 6 Time constant T AT Motor temperature Q 1 17 2 x 1 e Changes by motor size and adjusted with M3 9 9 100K13 Figure 12 Motor temperature calculation 3 10 1 AUTOMATIC RESET Activate the Automatic reset after fault with this parameter NOTE Automatic reset is allowed for certain faults only By giving the parameters M3 10 6 to M3 10 13 the value 0 or 1 you can either allow or deny the automatic reset after the respective faults Honeywell 65 HVAC APPLICATION 3 10 4 AUTOMATIC RESET TRIAL TIME The Automatic reset function keeps resetting the faults appearing during the time set with this parameter If the number of faults during the trial time exceed the value of parameter M3 10 5 a permanent fault is generated Otherwise the fault is cleared after the trial time has elapsed and the next fault start the trial time count again
66. f the grounding conductor see standard Underwriters Laboratories UL508C For the correction factors for each temperature see the instructions of standard Underwriters Labora tories UL508C 4 2 Brake resistor cables The SmartVFD HVAC is equpped with terminals for an optional external brake resistor These terminals are marked with R and R MR4 MR6 or DC R and R MR7 and bigger 4 3 Control cables For information on control cables see chapter Control unit cabling POWER CABLING Honeywell 22 4 4 Cable installation Before starting check that none of the components of the drive is live Read carefully the warnings in chapter 1 Place the motor cables sufficiently far from other cables e Avoid placing the motor cables in long parallel lines with other cables Ifthe motor cables run in parallel with other cables note the minimum distances between the motor cables and other cables given in table below Distance between Shielded cables in cable in 11 8 lt 1969 39 4 lt 7874 The given distances also apply between the motor cables and signal cables of other systems The maximum lengths of motor cables are 3937 in MR4 5906 in MR5 and MR6 and 7874 in MR7 The motor cables should cross other cables at an angle of 90 degrees If cable insulation checks are needed see chapter Cable and motor insulation checks Start the cable installation according to the instructi
67. fore letting it bend If this is not possible the tight ness of the connection must be ensured with insulation tape or a cable tie Figure 21 6 Detach the cable clamps and the grounding clamps Figure 22 and place the cable entry plate with the cables in the groove on the drive frame Figure 23 Honeywell 26 WER CABLING Figure 22 Figure 23 Honeywell 27 POWER CABLING Connect the stripped cables as shown in Figure 24 Expose the shield of all three cables in order to make a 360 degree con nection with the cable clamp 1 7 Connect the phase conductors of the supply brake and motor cables into their respective terminals 2 Form the rest of the cable shield of all three cables into pigtails and make a grounding connection with a clamp as shown in Figure 24 3 Figure 24 Tightening torques of cable terminals Tightening torque Tightening torque Tightening torque Nm lb in Nm tb in Nm lb in Power and motor EMC grounding Grounding terminals terminals clamps Nm lb in Nm lb in Nm lb in MR4 0003 4 0012 4 0 5 0 6 4 5 5 3 1 5 13 3 2 0 17 7 MR5 0016 4 0031 4 1 2 1 5 10 6 13 3 1 5 13 3 2 0 17 7 MR6 0038 4 0061 4 10 88 5 1 5 13 3 2 0 17 7 MR7 0072 4 0105 4 8 15 70 8 132 8 1 5 13 3 8 15
68. goes to sleep mode when the output frequency stays below this limit for a time greater than that defined by parameter S eep delay M3 12 2 8 Sleep delay 1 3000 1017 The minimum amount of time the frequency has to remain below the Sleep level before the drive is stopped M3 12 2 9 Wake up level 1 Varies 0 0000 1018 Defines the level for the PID feedback value wake up supervision Uses selected process units M3 12 2 10 Setpoint 1 boost Varies 0 0000 1071 The setpoint can be boosted with a digital input M3 12 2 11 Setpoint source 2 selection 16 431 See par M3 12 2 4 M3 12 2 12 Setpoint 2 minimum 200 00 200 00 0 00 1073 Minimum value at analog sig nal minimum HVAC APPLICATION Honeywell 50 M3 12 2 13 Setpoint 2 maximum 200 00 200 00 100 00 1074 aa analog M3 12 2 14 Sleep frequency limit 2 0 00 320 00 Hz 0 00 1075 See M3 12 2 7 M3 12 2 15 Sleep delay 2 0 3000 s 0 1076 See M3 12 2 8 M3 12 2 16 Wake up level 2 Varies 0 0000 1077 See M3 12 2 9 M3 12 2 17 Setpoint 2 boost Varies 0 0000 1078 See M3 12 2 10 Table 38 Honeywell 51 3 5 13 3 Feedbacks HVAC APPLICATION Code Parameter Min Max Unit Default Description M3 12 3 1 Feedback function 333 1 Only Source
69. herriel oeste ent te stottet d e potui ina HR e PHI SE nuana ee En eenaa 37 6 2 2 Prepare for use through MS TP 0 2 cccseccccneceeeeeeesteceeeceeenededenseceteeedeeeedeaeceeneeeenesesens 39 0 2 9 RS485 cable data pe t D d el ba dada 42 6 3 Battery installation for Real Time Clock RTC s 43 6 4 Galvanic isolation barriers ssssssssssesee eee 44 f Producbdaldzessebu meni dnd a Ta crat eee a YER a KR EOC A AID LCD Ed 45 Tol Powerratngs u ee i o Ide bera tuo eu pi RA EEA AKAA p REM c brotes riait 45 7 1 1 Definitions of overlosdability i eite ee ttas tea etur ioci tlle aec aue aede tecti 46 7 2 SmartVFD HVAC technical data sssssssssse Hee 47 7 2 1 Technical information on control connections eeeeeene 49 Honeywell 1 SAFETY 1 Honeywell 2 SAFETY This manual contains clearly marked cautions and warnings which are intended for your per sonal safety and to avoid any unintentional damage to the product or connected appliances Please read the information included in cautions and warnings carefully The cautions and warnings are marked as follows DANGEROUS VOLTAGE WARNING or CAUTION Pp z Caution Hot surface Table 1 Warning signs 1 1 Danger The components of the power unit of the Smart VFD HVAC are live when the drive is connected to mains potential Coming into contact
70. iagnostics a Fault history 6 39 Honeywell 77 HVAC APPLICATION 3 7 2 Fault codes Bis Fault name Possible cause code Drive has detected too high a current gt 4 ly in the motor cable sudden heavy load increase Check loading short circuit in motor cables Check motor 1 oe unsuitable motor Check cables Fault ID Make identification run 1 Hardware fault 2 Software fault The DC link voltage has exceeded the lim its defined Make deceleration time longer too short a deceleration time Use brake chopper or brake 2 Overvoltage high overvoltage spikes in supply resistor available as options Fault ID Activate overvoltage controller 10 Hardware fault Check input voltage 11 Software fault Current measurement has detected that the sum of motor phase current is not zero 3 Earth fault insulation failure in cables or motor Check motor cables and motor Fault ID 20 Hardware fault 21 Software fault The charging switch is open when the E iue is beet given Reset the fault and restart 5 Charging switch Should the fault re occur con component failure MAE j tact the distributor near to you Fault ID 40 Hardware fault Cannot be reset from keypad Various causes Switch off power defective component DO NOT RE CONNECT brake resistor short circuit or over POWER 7 Saturation load Contact factory Fault ID If this fault appears simulta 60
71. ich case supplementary mitigation measures may be required PIPIP PBR BPP PIE 1 3 Grounding and ground fault protection N CAUTION The Honeywell Smart VFD HVAC AC drive must always be grounded with an grounding con ductor connected to the grounding terminal marked with D The ground leakage current of the drive exceeds 3 5mA AC According to EN61800 5 1 one or more of the following conditions for the associated protective circuit shall be satisfied a The protective conductor shall have a coss sectional area of at least 10 mn Cu or 16 mm Al through its total run b Where the protective conductor has a cross sectional area of less than 10 mm Cu or 16 mm Al a second protective conductor of at least the same cross sectional area shall be provided up to a point where the protective conductor has a cross sectional area not less than 10 mm Cu or 16 mm Al SAFETY Honeywell 4 c Automatic disconnection of the supply in case of loss of cortinuity of the protective con ductor See chapter 4 The cross sectional area of every protective grounding conductor which does not form part of the supply cable or cable enclosure shall in any case be not less than 2 5mm if mechanical protection is provided or 4mm if mechanical protection is not provided The ground fault protection inside the drive protects only the drive itself against ground faults in the motor or the motor cable It is not intended for personal
72. initiates the Startup Wizard Save parameter values to M6 5 2 Save to keypad keypad to e g copy them to another drive Load parameter values from M6 5 3 Restore from keypad keypad to the drive Table 9 User settings menu Parameter backup parameters GRAPHIC KEYPAD INTRODUCTION Honeywell 16 2 4 7 Favourites Favourites are typically used to collect a set of parameters or monitoring signals from any of the keypad menus You can add items or parameters to the Favourites folder see chapter 2 3 5 To remove an item or a parameter from the Favourites folder do the following STOP 7 READY 1 0 STOP C gt READY 1 0 Favourites 39 Motor Nom Freq E Motor Nom Freq 6 EO OOnES OK S Monitor OK Help e Rem from favorites Honeywell 17 GRAPHIC KEYPAD INTRODUCTION HVAC APPLICATION Honeywell 18 3 HVAC APPLICATION The drive contains a preloaded application for instant use The parameters of thisapplication are listed inchapter 3 5 of this manual and explained in more detail in chapter 3 6 3 1 Specific functions of SmartVFD The SmartVFD HVAC is aneasy to use application for basic Pump and Fan applications where only one motor and one drive is needed and also offers extensive possibilities for PID control Features Loc Rem button for easy change between Local keypa
73. is meant for fixed installations only Do not perform any measurements when the drive is connected to the mains The ground leakage current of the Honeywell Smart VFD HVAC exceeds 3 5mA AC According to standard EN61800 5 1 a reinforced protective ground connection must be ensured See chapter 1 3 If the drive is used as a part of a machine the machine manufacturer is responsible for providing the machine with a supply disconnecting device EN 60204 1 Only spare parts delivered by Honeywell can be used At power up power brake or fault reset the motor will start immediately if the start signal is active unless the pulse control for Start Stop logic has been selected Futhermore the I O functionalities including start inputs may change if parame ters applications or software are changed Disconnect therefore the motor if an unexpected start can cause danger The motor starts automatically after automatic fault reset if the autoreset func tion is activated See the Application Manual for more detailed information Prior to measurements on the motor or the motor cable disconnect the motor cable from the drive Do not touch the components on the circuit boards Static voltage discharge may damage the components Check that the EMC level of the drive corresponds to the requirements of your supply network See chapter 1 4 In a domestic environment this product may cause radio interference in wh
74. is value on the rating plate of the motor R Find this value l on the rat M1 6 Motor nominal power 0 00 Varies kW 1 50 116 ing plate of the motor M1 7 Motor current limit Varies Varies A Varies 107 Maximum motor curent from AC drive M1 8 Minimum frequency 0 00 50 00 Hz Varies 101 Minimum allowed frequency reference M1 9 Maximum frequency 20 00 320 00 Hz 50 00 102 Maximum allowed frequency reference o erret A Selection of ref source when M1 10 ee bad 1 7 7 117 control place is O A See CE REHDR page 32 for selections Select with digital input M1 11 Preset frequency 1 P3 3 1 P3 3 2 Hz 10 00 105 Preset frequency selection BO M3 5 1 18 Select with digital input M1 12 Preset frequency 2 P3 3 1 P3 3 2 Hz 15 00 106 Preset frequency selection B1 M3 5 1 19 M1 13 Acceleration time 1 01 30000 s Bold igg e accelerate mon zero to maximum frequency M1 14 Deceleration time 1 01 30000 s 20 0 aoa Mime to dopeterste fom min imum to zero frequency Selection of remote control M1 15 Remote control place 1 2 1 172 ea d 2 Fieldbus 0 Disabled M1 16 Automatic reset 0 1 0 731 1 Enabled 0 Inactive M1 17 PID Mini Wizard 0 1 0 1803 1 Activate See chapter 1 2 HVAC APPLICATION Honeywell 22 M1 18 Multi Pump Wizard 0 1 0 0 Inactive 1 Activate See chapter 1 3 Table 13 Quick setup parameter group Honeywell 23 HVAC APPLICATION 3 4 Mo
75. itions above are fulfilled for a time longer than the bandwidth delay There are more motors running than the regulating one P3 14 2 INTERLOCK FUNCTION Interlocks can be used to tell the Multi Pump system that a motor is not available e g because of the motor is removed from the system for maintenance or bypassed for manual control Enable this function to use the interlocks Choose the needed status for each motor by digital inputs parameters M3 5 1 24 to M3 5 1 28 If the input is closed TRUE the motor isavailable for the Multi Pump system otherwise it will not be connected by the Multi Pump logic HVAC APPLICATION Honeywell 72 EXAMPLE OF THE INTERLOCK LOGIC If the motor starting order is 1 gt 2 gt 3 gt 4 gt 5 Now the interlock of motor 3 is removed i e the value of parameter M3 5 1 26 is set to FALSE the order changes to 1 gt 2 gt 4 gt 5 If motor 3 is taken into use ag ain changing the value of parameter M3 5 1 26 to TRUE the system runs on without stopping and motor 3 is placed last in the sequence 1 gt 2 gt 4 gt 5 gt 3 As soon as the system is stopped or goes to sleep mode for the next time the sequence is updated to its original order 1 gt 2 gt 3 gt 4 gt 5 M3 14 3 INCLUDE FC Selection Selection name Description 0 Disabled Motor 1 motor connected to drive is always frequency controlled and not affected by interlocks 1 Enabled All motors can be controlled and are affe
76. itive See Figure 34 CONTROL UNIT Honeywell 40 RS485 terminals A and B Figure 34 Using the cable clamp included in the delivery of the drive ground the shield of the RS485 cable to the frame of the drive Cable clamp Honeywell 41 CONTROL UNIT If the drive is the last device on the bus the bus termination must be set Locate the DIP switches to the right of the control keypad of the drive and turn the switch for the RS485 bus termination resistor to position ON Biasing is built in the termination resistor See also step 7 on page 42 ON 4 RS485 O Bus termination resistor Unless already done for the other control cables cut free the opening on the drive cover for the RS485 cable protection class IP21 CONTROL UNIT Honeywell 42 Remount the drive cover and run the RS485 cables as shown in picture NOTE When planning the cable runs remem ber to keep the distance between the fieldbus cable and the motor cable at a minimum of 30 cm RS485 cables ofe AA The bus termination must be set for the first and the last device of the fieldbus line See picture below See also step 4 on page 41 We recommend that the first device on the bus and thus terminated was the Master device Termination activa
77. ivates if the signal value falls below or exceeds the set 13 Limit supervision 2 supervision limit M3 8 3 or M3 8 7 depending on the selected function 14 Start command active Start command is active 15 Reserved 16 Fire mode ON 17 RTC timer 1 control Time channel 1 is used HVAC APPLICATION Honeywell 62 Selection Selection name Description 18 RTC timer 2 control Time channel 2 is used 19 RTC timer 3 control Time channel 3 is used 20 FB Control WordB 13 21 FB Control WordB 14 22 FB Control WordB 15 23 PID1 in Sleep mode 24 Reserved 25 PID1 supervision limits PID1 feedback value is beyond supervision limits 26 PID2 supervision limits PID2 feedback value is beyond supervision limits 27 Motor 1 control Contactor control for Multi pump function 28 Motor 2 control Contactor control for Multi pump function 29 Motor 3 control Contactor control for Multi pump function 30 Motor 4 control Contactor control for Multi pump function 31 Reserved Always open 32 Reserved Always open 33 Reserved Always open 34 Maintenance warning 35 Maintenance fault Table 49 Output signals via RO1 3 9 2 RESPONSE TO EXTERNAL FAULT An alarm message or a fault action and message is generated by an external fault external fault signal in one of the programmable digital inputs DI3 by default using parameters M35 1 8 and M3 5 1 9 The information can also be prog
78. l 1 A EL DigIn SlotA 1 OK 1 Bdit OK Y pigIN Slot0 1 E Ctrl Signal 2 A Hel Lo DigIn Slot0 1 SE 5 Ctrl Signal 1 B r n 31 DigIn Slot0 1 Q Add to favorites Max Change the value The editable part of the value DigIN SlotO is underlined and blinking Change the slot or assign to Time Channel with the arrow keys up and down Make the terminal value 1 editable by pressing the right key once and 3 change the value with arrow keys up and down Accept the change with OK button or return to previous menu level with BACK RESET button Honeywell 29 HVAC APPLICATION 3 5 3 Group 3 1 Motor settings 3 5 3 1 Basic Settings Code Parameter Min Max Unit Default ID Description Find this value U on the rating plate of the motor This parameter sets the volt M3 1 1 1 Motor nominal voltage 180 0 690 0 V Varies 110 age at the field weakening point to 100 UnMotor Note also used connection Delta Star i Find thi lue f on the rat Maz Meter nominal fre 0 00 320 00 Hz Varies 141 59 VEM n quency ing plate of the motor Find this value n on the rat M3 1 1 3 Motor nominal speed 0 19200 rpm Varies 112 ing plate of the motor f Find this value I on the rat M3 1 1 4 Motor nominal current Varies Varies A Varies 113 ing plate of the motor M3 1 1 5 Motor Cos Phi 0 00 1 00 0 80 120 Fi
79. leration and deceleration to act immediately to the changes in the reference signal Setting value 0 1 10 seconds for this parameter produces an S shaped acceleration deceler ation The acceleration time is determined with parameters M3 4 2 and M3 4 3 See Figure 9 These parameters are used to reduce mechanical erosion and current spikes when the refer ence is changed HVAC APPLICATION Honeywell 60 M3 2 M3 A 3 Figure 9 Acceleration Deceleration S shaped M3 4 9 FLUX BRAKING Instead of DC braking flux braking is a useful way to raisethe braking capacity in cases where additional brake resistors are not needed When braking is needed the frequency is reduced and the flux in the motor is increased which in turn increases the motor s capability to brake Unlike DC braking the motor speed remains controlled during braking The flux braking can be set ON or OFF NOTE Flux braking converts the energy into heat at the motor and should be used intermit tently to avoid motor damage M3 5 1 10 RUN ENABLE Contact open Start of motor disabled Contact closed Start of motor enabled The drive is stopped according to theselected function at M3 2 4 The follower drive willalways coast to stop M3 5 1 11 RUN INTERLOCK 1 M3 5 1 12 RUN INTERLOCK 2 The drive cannot be started if any of the interlocks are open The function could be used for a damper inte rlock preventing the drive to star t with damper closed
80. lt 1 10 Vref Reference output 2 Al1 Analog input voltage or current Voltage 3 Al1 Analog input common cur rent 4 Al2 Analog input voltage or current Current 5 Al2 Analog input common cur rent 6 24Vout 24V aux voltage 7 GND I O ground 8 DI1 Digital input 1 Start FWD 9 DI2 Digital input 2 10 DI3 Digital input 3 Fault 11 CM Common A for DIN1 DING 12 24Vout 24V aux voltage 13 GND I O ground 14 DI4 Digital input 4 Preset freq select 1 15 DI5 Digital input 5 Preset freq select 2 16 DI6 Digital input 6 Fault reset 17 CM Common A for DIN1 DIN6 18 AO1 Analog signal output OP freq 19 AO GND Analog output common 30 24 Vin 24V auxiliary input voltage A RS485 Differential receiver transmit ter B RS485 Differential OPI Selectable with DIP switches see Installation Manual Table 10 Connection example basic I O board HVAC APPLICATION Honeywell 20 From Basic I O board Relay board 1 From term From term Terminal 6 or12 13 21 RO1 1 NC m Relay output 1 RUN RUN L 22 RO1 2 CM amp 23 ROI3NO 4 24 RO2 1 NC Relay output 2 FAULT 2200 25 RO2 2 CM a EE 26 ROZI3NO ___4 32 RO3 1CM Relay output 3 READY 33 ROS2NO Table 11 Connection example Relay board 1 NUN Relay board 2 From term From ter
81. m Terminal ues id 21 RO1 1 NC Relay output 1 RUN RUIN L__ pf 22 RO12 CM ES ce gt 23 RO13NO 24 RO2 1 NC Relay output 2 FAULT 25 RO2 2 CM E 26 RO2 NO pica ZL L 28 TM Thermistor input les 29 TI1 Table 12 Connection example Relay board 2 Honeywell 21 3 3 HVAC Application Quick setup parameter group HVAC APPLICATION The Quick Setup parameter group is a collection of parameters that are most commonly used during installation and commissioning They are collected in the first parameter group so that they can be found fast and easily They can however be also reached and edited in their ac tual parameter groups Changing a parameter value in theQuick setup group also changes the value of this parameter in its actual group Code Parameter Min Max Unit Default ID Description Find this value U on the M1 1 Motor nominal voltage 180 0 690 0 V 230 0 110 rating plate of the motor See page 29 Met inal f Find this value f on the rat otor nominal fre M1 2 quency 0 00 320 00 Hz 50 00 111 ing plate of the motor See page 29 F Find this value nj on the rat M1 3 Motor nominal speed 0 19200 rom 1420 112 ing plate of the motor Find this value l on the rat M1 4 Motor nominal current 0 Varies A Varies 113 ing plate of the motor M1 5 Motor Cos Phi 0 00 1 00 giad ado F09 th
82. m the to the Diagnostics menu The I O terminal or fieldbus or by choos Active faults submenu shows the ing Reset faults see below number of faults Activate the fault The memory of active faults can and push OK to see the fault time store the maximum of 10 faul in the data order of appearance 2 4 4 2 Reset faults Menu Function Note Reset faults In this menu you can reset faults A CAUTION Remove external Con For closer instructions see chapter trol signal before resetting the fault to 3 7 1 prevent unintentional restart of the drive 2 4 4 3 Fault history Menu Function Note Fault history 40 latest faults are stored in the Entering the Fault history and click Fault history ing OK on the selected fault shows the fault time data 2 4 4 4 Total counters Code Parameter Min Max Unit Default ID Description 2 Amount of energy taken from M4 4 1 Energy counter Varies 2291 supply network No reset M4 4 3 Operating time a d hh min 2298 Control unit operating time M4 4 4 Run time a d hh min 2293 Motor running time Amount of time the power M4 4 5 Power on time a d hh min 2294 unit has been powered so far No reset M4 4 6 Start command 2295 The number of times the counter power unit has been started Table 2 Diagnostics menu Total counters parameters GRAPHIC KEYPAD INTRODUCTION Honeywell 12 2 4 4 5 Trip counters
83. mple on the keypad The keypad will show the code the name and a short description of the fault or alarm The notifications vary in consequence and required action Faults make the drive stop and re quire reset of the drive Alarms inform of unusual operating conditions but the drive will contin ue running Infos may require resetting but do not affect the functioning of the drive For some faults you can program different responses in the application See parameter group Protections The fault can be reset with the Reset button on the control keypad or via the I O terminal The faults are stored in the Fault history menu which can be browsed The different fault codes you will find in the table below NOTE When contacting distributor or factory because of a fault condition always write down all texts and codes on the keypad display 3 7 1 Fault appears When a fault appears and the drive stops examine the cause of fault perform the actions ad vised here and reset the fault either 1 with a long 1 s press on the Reset button on the keypad or 2 by entering the Diagnostics Menu M4 entering Reset faults M4 2 and selecting Reset faults parameter STOP READY Keypad STOP READY Keypad STOP READY Keypad Main Menu Diagnostics Reset faults ID M3 1 ID M4 1 ID M4 2 Monitor I Active faults T 6 OK 0 OK Reset faults Parameters FA sT 13 9 Reset faults Help D
84. nctions monitoring Here you can monitor values of timer functions and the Real Time Clock Monitoring value Unit ID Description M2 3 1 TC 1 TC 2 TC 3 1441 Possible to monitor the statuses of the three Time Channels TC M2 3 2 Interval 1 1442 Status of timer interval M2 3 3 Interval 2 1443 Status of timer interval M2 3 4 Interval 3 1444 Status of timer interval M2 3 5 Interval 4 1445 Status of timer interval M2 3 6 Interval 5 1446 Status of timer interval M2 3 7 Timer 1 1447 Remaining time on timer if active M2 3 8 Timer 2 1448 Remaining time on timer if active M2 3 9 Timer 3 1449 Remaining time on timer if active M2 3 10 Real time clock 1450 Table 15 Monitoring of timer functions 3 4 4 PID1 controller monitoring Monitoring value Unit ID Description M2 4 1 PID1 setpoint Varies 20 Process units selected with parameter M2 4 2 PID1 feedback Varies 21 Process units selected with parameter M2 4 3 PID1 error value Varies 22 Process units selected with parameter M2 4 4 PID1 output 23 Output to motor control or external control AO M2 4 5 PID1 status 24 O Stopped 1 Running 3 Sleep mode Table 16 PID1 controller value monitoring 3 4 5 PID2 controller monitoring Monitoring value Unit ID Description M2 5 1 PID2 setpoint Varies 83 Process units selected with parameter M2 5 2 PID2 feedback Varies 84 Process units selected with parameter
85. nd this value on the rating plate of the motor M3 1 1 6 Motor nominal power 0 00 Varies kW 4 50 1446 Find this value In on the rat ing plate of the motor Maximum motor current a M3 1 1 7 Motor current limit Varies Varies A Varies 107 from drive M3 1 1 8 Supply voltage Varies Varies V Varies 1200 Table 21 Basic motor settings HVAC APPLICATION Honeywell 30 3 5 3 2 Motor Control Settings Code Parameter Min Max Unit Default ID Description Motor noise can be mini mised using a high switch ing frequency Increasing the switching frequency reduces the capacity of the drive It is recommended to use a lower frequency when the motor cable is long in order to minimize capaci tive currents in the cable 0 Not used 1 Always in stop state 2 Controlled by DI M3 1 2 3 Motor preheat function 0 3 0 1225 3 Temperature limit heat sink NOTE Virtual digital input can be activated by RTC Motor preheat is switched on when the heatsink tem perature goes below this level if par M3 1 2 3 is set 20 80 C 0 1226 to Temperature limit If limit is e g 10 C feeding current starts at 10 C and stops at 11 C 1 degree hysteresis M3 1 2 1 Switching frequency 1 5 Varies kHz Varies 601 Motor preheat temper Meee ature limit DC current for pre heating of motor and drive in stop M3 1 2 5 Motor preheat current 0 0 5
86. nection between the fieldbus Check installation and fieldbus master Honeywell 79 HVAC APPLICATION Fault Fault name Possible cause Remedy code 54 Slot fault Defective option board or slot Check board and slot PC communica The data connection between the PC and 65 ae tion fault drive is broken Check motor cooling and load The thermistor input has detected an Check thermistor connection 85 Thermal raul increase of motor temperature If thermistor input is not in use it has to be short circuited Process supervi PID controller Feedback value outside of t01 sion fault PID1 supervision limits and the delay if set Process supervi PID controller Feedback value outside of 105 sion fault PID2 supervision limits and the delay if set Table 50 Fault codes and descriptions HVAC APPLICATION Honeywell 80 3 8 Fieldbus process data out Values to monitor through fieldbus are Data Value Scale Process Data Out 1 Output frequency 0 01 Hz Process Data Out 2 Motor speed 1 rpm Process Data Out 3 Motor current 0 1A Process Data Out 4 Motor torque 0 1 96 Process Data Out 5 Motor power 0 1 96 Process Data Out 6 Motor voltage 0 1V Process Data Out 7 DC link voltage 1V Process Data Out 8 Last active fault code Table 51 Fieldbus Process Data Out COMPACT VARIABLE FREQUENCY DRIVE Automation and Control
87. nitor group The drive provides you with a possibility to monitor the actual values of parameters and signals as well as statuses and measurements Some ofthe values to be monitored are customizable 3 4 1 Multimonitor On the multi monitor page you can collect nine values that you wish to monitor See page 10 for more information 3 4 2 Basic See Table 14 in which the basic monitoring values are presented Monitoring value Unit ID Description M2 2 1 Output frequency Hz 1 Output frequency to motor M2 2 2 Frequency reference Hz 25 Frequency reference to motor control M2 2 3 Motor speed rpm 2 Motor speed in rpm M2 2 4 Motor current A 3 M2 2 5 Motor torque 4 Calculated shaft torque M2 2 7 Motor power 5 Total power consumption of AC drive M2 2 8 Motor power kW hp 73 M2 2 9 Motor voltage V 6 M2 2 10 DC link voltage V M2 2 11 Unit temperature C 8 Heatsink temperature M2 2 12 Motor temperature 9 Calculated motor temperature M2 2 13 Analog input 1 59 Signal in percent of used range M2 2 14 Analog input 2 60 Signal in percent of used range M2 2 15 Analog output 1 81 Signal in percent of used range M2 2 17 Drive Status Word 43 Bit coded word B1 Ready B2 Run B3 Fault B6 RunEnable B7 AlarmActive B10 DC Current in stop B11 DC Brake Active B12 RunRequest B13 MotorRegulatorActive Table 14 Monitoring menu items HVAC APPLICATION Honeywell 24 3 4 3 Timer fu
88. nsated by raising the setpoint as the flow increases In this case the flow is estimated by the output frequency and the setpoint is linearly increased with the flow as in the figure below Setpoint Setpoint Max compensation Setpoint Min Freq and Flow Max Freq and Flow Pressure A P dl No flow With flow and compensation Pipe length 100K23 fh11 Position 1 Figure 19 Enable setpoint 1 for pressure loss compensation Honeywell 71 HVAC APPLICATION MULTI PUMP USE A motor motors are comected disconnected if thePID controller is not able to keep the process value or feedback within the defined bandwith around the setpoint Criteria for connecting adding motors also see Figure 20 e Feedback value outside the bandwidth area e Regulating motor running at a close to max frequency 2Hz Conditions above are fulfilled for a time longer than the bandwidth delay There are more motors available Bandwidth Setpoint 100K24 fh11 Feedback ON Motor 2 a ala OFF ON Motor 3 X 3 OFF Drive is running at maximum or close to maximum frequency Figure 20 Criteria for disconnecting removing motors e Feedback value outside bandwidth area Regulating motor running at a close to min frequency 2 Hz Cond
89. o day 0 6 0 1477 See Interval 1 M3 11 3 5 Assign to channel 0 3 0 1478 See Interval 1 M3 11 4 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1479 See Interval 1 M3 11 4 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1480 See Interval 1 M3 11 4 3 From day 0 6 0 1481 See Interval 1 M3 11 4 4 To day 0 6 0 1482 See Interval 1 M3 11 4 5 Assign to channel 0 3 0 1483 See Interval 1 M3 11 5 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1484 See Interval 1 M3 11 5 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1485 See Interval 1 M3 11 5 3 From day 0 6 0 1486 See Interval 1 M3 11 5 4 To day 0 6 0 1487 See Interval 1 M3 11 5 5 Assign to channel 0 3 0 1488 See Interval 1 3 11 6 TIMER 1 The time the timer will run M3 11 6 1 Duration 0 72000 S 0 1489 when activated Activated by DI Select affected time channel 1 3 O Not used 1 Time channel 1 2 Time channel 2 3 Time channel 3 3 11 7 TIMER 2 M3 11 6 2 Assign to channel 0 3 0 1490 M3 11 7 1 Duration 0 72000 S 0 1491 See Timer 1 M3 11 7 2 Assign to channel 0 3 0 1492 See Timer 1 M3 11 8 1 Duration 0 72000 S 0 1493 See Timer 1 M3 11 8 2 Assign to channel 0 3 0 1494 See Timer 1 Table 36 Timer functions HVAC APPLICATION 3 5 13 3 5 13 1 Group 3 12 PID controller 1 Basic settings Honeywell 48 Code Parameter Min Max
90. ons PID Controller 1 PID Controller 2 Multi Pump Fieldbus data Parameters See chapter 3 Diagnostics Active faults Reset faults Fault history Total counters Trip counters Software info I O and hard Basic I O ware Slot D Slot E Real time clock Keypad RS 485 Ethernet User settings Language selections Application selection Parameter backup Favourites See chapter 2 3 5 Table 1 Keypad menus GRAPHIC KEYPAD INTRODUCTION Honeywell 10 2 4 1 The Quick Setup Menu includes the minimum set of most commonly used parameters during installation and commissioning More detaled information on the parameters of this group you Quick setup will find in chapter 3 3 2 4 2 Multi monitor Monitor On the multi monitor page you can collect nine values that you wish to monitor STOP READY Keypad Main Menu ID M3 1 Quick Setup sT 17 Monitor 6 si Parameters oll 13 STOP READY 1 0 Q Multimonitor ID25 FreqReference efere Output Freq Motor Speed 0 0 0 00Hz 0 0rpm Motor Curre Motor Torque Motor Voltage 0 00A 0 00 0 0V DC link volt Unit Tempera Motor Tempera 0 0V 81 9 C 0 0 OK STOP READY 1 0 J Monitor ID M2 1 Multimonitor 13 Basic 13 m
91. ons below 4 4 1 Frames MR4 to MR7 1 Strip the motor and mains cables as advised below Ground conductor i Figure 17 Stripping of cables Honeywell 23 POWER CABLING Frame A1 B1 C1 D1 A2 B2 C2 D2 MR4 59 1 38 39 19 28 1 97 28 1 38 MR5 79 1 57 39 1 18 79 2 36 39 1 57 MR6 79 3 54 59 2 36 79 3 54 59 2 36 MR7 79 3 15 19 3 15 19 3 15 19 3 15 Table 8 Cables stripping lengths in 2 Open the cover of the drive Figure 18 POWER CABLING Honeywell 24 3 Remove the screws of the cable protection plate Do not open the cover of the power unit Figure 19 Insert the cable grommets included in the delivery in the openings of the cable entry plate included as shown in the picture Figure 20 Honeywell 25 POWER CABLING Insert the cables supply cable motor cable and optional brake cable in the openings of the cable entry plate Then cut the rubber grommets open to slide the cables through Do not cut the grommet openings wider than what is neces sary for the cables you are using 5 IMPORTANT NOTE FOR IP54 INSTALLATION To meet the requirements of the enclosure class IP54 the connection between the grommet and the cable must be tight Therefore lead the first bit of the cable out of the grommet straight be
92. ow overload Following continuous operation at rated output current the converter is fed with 110 for 1 min followed by a period of I Example If the duty cycle requires 110 rated current for 1 min in every 10 min the remaining 9 min must be at rated current or less 11 110 11 110 Figure 37 Low overload Honeywell 47 7 2 PRODUCT DATA SmartVFD HVAC technical data Mains connection Motor connection Input voltage Ui 380 480V 10 10 Input frequency 47 66 Hz Connection to mains Once per minute or less Starting delay 2 s MR4 to MR6 6 s MR7 Output voltage 0 U Continuous output cur rent lj Ambient temperature max 104 F overload 1 1 x 1 min 10 min Starting current ls for 2 s every 20 s Control characteris tics Ambient conditions Output frequency 0 320 Hz standard Frequency resolution 0 01 Hz 1 5 10 kHz Switching frequency see parameter 3 2 1 9 Defaults 6 kHz MR4 6 4 kHz MR7 Automatic switching frequency derating in case of overheating Frequency reference Analogue input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 0 1 3000 sec Deceleration time 0 1 3000 sec MR4 MR7 Ambient operating temperature I 14 F no fros
93. put signal M5 1 11 Analog output 1 mode 1 5 Analog output signal mode M5 1 12 Analog output 1 0 100 rom of analog output sig M5 1 13 Relay output 1 1 Status of digital output signal M5 1 14 Relay output 2 1 Status of digital output signal M5 1 15 Relay output 3 1 Status of digital output signal Table 5 I O and Hardware menu Basic I O parameters 2 4 5 2 Option board slots The parameters ofthis group depend on the option board installed If no option board is placed in slots D or E no parameters are visible Menu Function Note Slot D Settings Option board related settings Monitoring Monitor option board related info Slot E Settings Option board related settings Monitoring Monitor option board related info GRAPHIC KEYPAD INTRODUCTION Honeywell 14 2 4 5 3 Real time clock Code Parameter Min Max Unit Default ID Description Status of battery 1 Not installed M5 4 1 Battery state 1 3 2205 2 Installed 3 Change battery M5 4 2 Time hh mm ss 2201 Current time of day M5 4 3 Day dd mm 2202 Current date M5 4 4 Year yyyy 2203 Current year Daylight saving rule 0 Off M5 4 5 Daylight saving 0 3 0 2204 1 EU 2 US 3 Russia Table 6 I O and Hardware menu Real time clock parameters 2 4 5 4 Keypad Code Parameter Min Max Unit Default ID Description M5 6 1 Timeout time 0 600 s 0
94. puts Preset frequency is selected accord ing to how many of preset speed digital inputs are active M3 3 10 Preset frequency 0 M3 3 1 M3 3 2 Hz 5 00 180 Basic preset frequency 0 when selected by Control ref erence parameter M3 3 3 Honeywell 33 HVAC APPLICATION Select with digital input IE M3 3 11 Preset frequency 1 M3 3 1 M3 3 2 Hz 10 00 105 Preset frequency selection BO M3 5 1 18 Select with digital input IE M3 3 12 Preset frequency 2 M3 3 1 M3 3 2 Hz 15 00 106 Preset frequency selection B1 M3 5 1 19 Select with digital inputs IE M3 3 13 Preset frequency 3 M3 3 1 M3 3 2 Hz 20 00 126 Preset frequency selection BO amp B1 Select with digital input IE M3 3 14 Preset frequency 4 M3 3 1 M3 3 2 Hz 25 00 127 Preset frequency selection B2 M3 5 1 20 Select with digital inputs IE M3 3 15 Preset frequency 5 M3 3 1 M3 3 2 Hz 30 00 128 Preset frequency selection BO amp B2 Select with digital inputs IE M3 3 16 Preset frequency 6 M3 3 1 M3 3 2 Hz 40 00 129 Preset frequency selection B1 amp B2 Select with digital inputs IE M3 3 17 Preset frequency 7 M3 3 1 M3 3 2 Hz 50 00 130 Preset frequency selection BO amp B1 amp B2 Bis t cm ire This frequency used when M3 3 18 Wee M3 3 1 M3 3 2 Hz 25 00 183 fault response is Alarm pre q y set frequency Table 24 Cont
95. r menu and the parameter groups as guided below STOP READY Keypad STOP READY Keypad Main Menu Parameters ID M3 1 ID M3 1 Bil Quick Setup EN Motor Settings z 17 OK 2 Monitor Start Stop Setup 6 7 Parameters References 13 18 The HVAC Application embodies the following parameter groups Menu and Parameter group Description Group 3 1 Motor settings Basic and advanced motor settings Group 3 2 Start Stop setup Frequency reference setup Group 3 3 Control reference settings Acceleration Deceleration setup Group 3 4 Ramp amp Brakes Setup Start and stop functions Group 3 5 I O Configuration O programming Group 3 7 Prohibit Frequencies Prohibit frequencies programming Group 3 8 Limit supervisions Programmable limit controllers Group 3 9 Protections Protections configuration Group 3 10 Automatic reset Auto reset after fault configuration Configuration of 3 timers based on Real Time Clock Parameters for PID Controller 1 Motor control or external usage Group 3 11 Timer functions Group 3 12 PID controller 1 Parameters for PID Controller 2 External Group 3 13 PID controller 2 usage Group 3 14 Multi pump Parameters for multi pump usage Table 20 Parameter groups 3 5 1 Column explanations Code Location indication on the keypad Shows the operator
96. r refers to the respective terminal on the selected board Hence SlotA 1 means terminal DIN1 on the basic board in board slot A dj IE 1 C board l or E nord slot D slot E dC aC 36 E JES ann Figure 6 Option board slots HVAC APPLICATION Honeywell 28 EXAMPLE You want to connect the Contro signal 2 A parameter M3 5 1 2 to digital input DI2 on Basic I O board 1 Locate the parameter Control signal 2 A M3 5 1 2 on the keypad STOP READY Keypad STOP READY Keypad STOP READY Keypad Main Menu a Parameters I O Config ID M3 1 2 ID M3 5 ID M3 5 1 gi Quick Setup References fx Digital Inputs 9 26 17 18 i OK Ramps and Brakes OK Analog Inputs OK Monitor p 36 6 7 Parameters E I O Config wrens Outputs 13 4 STOP READY Keypad Digital Inputs 1D 404 M3 5 1 2 91 Ctrl Signal 1 A o DigIn SlotA 1 92 Ctrl Signal 2 A DigIn Slot0 1 5 Ctrl Signal 1 B DigIn Slot0 1 2 Enter the Edit mode STOP READY Keypad STOP READY Keypad STOP READY Keypad Digital Inputs E Ctrl signal 2 A Hi Ctrl signal 2 A 1D 404 M3 5 1 2 2 ID M3 5 1 2 s 1D 404 M3 5 1 2 o Ctrl Signa
97. rammed into any of the relay outputs M3 9 8 MOTOR THERMAL ZERO SPEED COOLING Defines the cooling factor at zero speed in relation to the point where the motor is running at nominal speed without external cooling See The default value is set assuming that there is no external fan cooling the motor If an external fan is used this parameter can be set to 90 or even higher If you change the parameter M3 1 1 4 Nominal current of motor this parameter is automat ically restored to the default value Setting this parameter does not affect the maximum output current of the drive which is deter mined by parameter M3 1 1 7 alone The corn er freq uency forthe thermal pro tection is 7 0 of the motor nominal freque ncy M3 1 1 2 Honeywell 63 HVAC APPLICATION Overload area Par M3 9 8 40 Corner freq fh 100K28 Figure 11 Motor thermal current I curve M3 9 9 MOTOR THERMAL TIME CONSTANT This is the thermal time constant of the motor The bigger the motor the bigger the time con stant The time constant is the ime within which the calculated thermal stage has reached 63 of its final value The motor thermal time is specific to the motor design and it varies between different motor manufacturers The default value of the parameter varies from size to size If the motor s t6 time t6 is the time in seconds the motor can safely operate at six times the rated current is known given by the motor manufactur
98. rol reference settings HVAC APPLICATION Honeywell 34 3 5 6 Group 3 4 Ramp amp Brakes Setup Code Parameter Min Max Unit Default ID Description M3 4 1 Ramp 1 shape 0 0 10 0 S 0 0 500 S curve time ramp 1 Defines the time required for M3 4 2 Acceleration time 1 0 0 300 0 s 20 0 aga IS amput frequency te increase from zerofrequency to maximum frequency Defines the time required for M3 4 3 Deceleration time 1 0 0 300 0 s 3o aiga Me ouput requency to decrease from maximum fre quency to zero frequency This parameter defines the M3 4 4 Start magnetizing time 0 00 600 00 s God 546 Me for how long DC current is fed to motor before accel eration starts Meas an magnetang edi i d Varies A Varies 517 rent Determines if braking is ON DC braking time at or OFF and the braking time M3 4 6 stop 0 00 600 00 s 0 00 508 of the DC brake when the motor is stopping Defines the current injected into the motor during DC M3 4 7 DC brake current 0 Varies A Varies 507 braking 0 Disabled The output frequency at M3 4 g Frequency to stat DO 44g 10 00 Hz 1 50 515 which the DC braking is braking at ramp stop applied 0 Disabled M3 4 9 Flux braking 0 1 0 520 41 Enabled M3 4 10 Flux braking current 0 Varies A vares 519 Bemnes the current level for flux braking Table 25 Ramp and brakes setup Honeywell
99. rsenevenssessseastosecesseessensseds 5 2l WCB pa DU OS T eemEUREEEEE 5 2 2 Keypad display esq ad decane denen R dele Babe ta tty i ode REEE EEOAE E ARE AEE E det 5 Ze 2 Mc EAA aE a Wee tL 5 2 9 Using the keypad ce het nte dt re o vn da ve o rs Eo he ER RR ER RECO RE Rn R dE 6 23 V Editing RU Sines E EE 6 2 3 2 Resetting fault D 6 2 3 3 Local remote control button s is eaea a e a aaae A E Ar aeai nennen 7 2 3 4 Help texts eco re E aE CERE TONER EEE ea e E EE REE EE AET REY EVEEN A 7 2 3 5 Adding Item to Tavourites ressonen aao e AAT a A A EEEE TE 8 2 4 Menu StF ctUre EE TTE TE E A T A 8 24 Quick SCP EE 10 2 42 MORILOE 25 EEE EEA AEE E AA E A AET 10 24 3 Parameters enoei beck a E a velt de e a a e a cate 11 DAA AD TEE o DORI ASEET AATE A E AT 11 2 4 5 VO and hardware e a e p T e a aa aar E a E er aa aaa o aE aa a EE 13 240 UsersettingS irinna e a AETAT AE E E E A A AREE adel 15 2 4 7 Favourites cro eee RUE De Ede E LE DER EVER EVER REX TRE YT RR EE XR TRA EYE Ya 16 3 LUN 18 3 1 Specific functions of SmartVFD sssssssssssseseseseereeene nennen nennen nennen nnns 18 3 2 Example of control connections ssssssssss eee 19 3 3 HVAC Application Quick setup parameter group sssm HH 21 E ME leiptowo o Po 23 2 41 MultimohitOr eerte rettet t testet fete att t idit peterent rte ie Ha SL 23 3 4 2 BASIC iere Rete RR
100. s at the factay before it is delivered to the customer However after unpacking the product check that no signs of transport damages are to be found on the product and that the delivery is complete Should the drive have been damaged during the shipping please contact primarily the cargo insurance company or the carrier RECEIPT OF DELIVERY Honeywell 10 2 3 Honeywell type designation code isformed ofa nine segment code and optional codes Each segment of the type designation code uniquely corresponds to the product and options you have ordered The code is of the following format Type designation code Product Family HVFDSD Honeywell SmartVFD HVAC HVFDSB Honeywell SmartVFD Bypass Input Phase 1 Single Phase 1 in 3 out 3 Triple Phase 3 in 3 out Nominal Voltage A 208 230 Drive Alone 208 Bypass B 230 Bypass C 480v D 575v Nominal Horsepower 0007 75 HP 0010 1HP 0100 10HP HVFDSD 3C 0100 G 1000 E Options 0 Drive Only or No Special Options 1 Auto Bypass 2 Auto Bypass and HOA Disconnect Type 0 Drive Only or No Disconnect F Fused Disconnect Contactors 0 Drive Only 1 Disconnect Only 2 Two Contactor Bypass 3 Three Contactor Bypass Interface A Text KeyPad G Graphic KeyPad Enclosure Type 1 NEMA 1 2 NEMA 12 3 NEMA 3R Honeywell 11 RECEIPT OF DELIVERY
101. sions Choose here 1 One or two M3 8 1 M3 8 5 signal values for supervision 2 Whether the low or high limits are supervised M3 8 2 M3 8 6 3 The actual limit values M3 8 3 M3 8 7 4 The hystereses for the set limit values M3 8 4 M3 8 8 Code Parameter Min Max Unit Default ID Description 0 Output frequency 1 Frequency reference 2 Motor current M3 8 1 Supervision 1 item 0 7 0 1431 3 Motor torque selection 4 Motor power 5 DC link voltage 6 Analog input 1 7 Analog input 2 0 Not used 1 Low limit supervision M3 8 2 Supervision 1 mode 0 2 0 1432 output active over limit 2 High limit supervision output active under limit Supervision limit for selected M3 8 3 Supervision 1 limit Varies 25 00 1433 item Unit appears automati Cally EM T Supervision limit hysteresis wise PUPian mil Varies 5 00 1434 for selected item Unit hysteresis appears automatically figs COUPSIMISIOD See erm 0 7 1 1435 See M3 8 1 selection M3 8 6 Supervision 2 mode 0 2 0 1436 See M3 8 2 M3 8 7 Supervision 2 limit Varies 40 00 1437 See M3 8 3 Maaa PUPS sone lint Varies 5 00 1438 See M3 8 4 hysteresis Table 33 Limits supervision settings HVAC APPLICATION Honeywell 44 3 5 10 Group 3 9 Protections Code Parameter Min Max Unit Default ID Description OzNo action 1 Alarm Response to Analog 2 Alarm set preset fault fre
102. t 104 F Storage temperature 40 F 158 F Relative humidity 0 to 95 Ry non condensing non corro sive Air quality e chemical vapours e mechanical particles IEC 60721 3 3 unit in operation class 3C2 IEC 60721 3 3 unit in operation class 3S2 Altitude 100 load capacity no derating up to 3 280ft 1 96 derating for each 328ft above 3 280ft Max altitudes 380 480V 9 842ft TN and IT systems PRODUCT DATA Honeywell 48 Ambient conditions cont EMC at default set tings Vibration EN61800 5 1 EN60068 2 6 5 150 Hz Displacement amplitude 1 mm peak at 5 15 8 Hz MR4 MR9 Max acceleration amplitude 1 G at 15 8 150 Hz MR4 MR9 Shock EN61800 5 1 EN60068 2 27 UPS Drop Test for applicable UPS weights Storage and shipping max 15 G 11 ms in package Enclosure class IP21 NEMA 1 standard in entire kW HP range IP54 NEMA12 option Note Keypad required for IP54 NEMA12 Immunity Fulfils EN61800 3 2004 first and second environment Emissions Depend on EMC level EMC2 EN61800 3 2004 Category C2 Honeywell Smart VFD HVAC will be deliv ered with class C2 EMC filtering if not oth erwise specified Honeywell Smart VFD HVAC can be modi fied for IT networks See chapter1 4 EN 61800 5 1 2007 CE cUL see unit nameplate for more detailed approvals
103. tal outputs Analog outputs Slot A Basic Code Parameter Min Max Unit Defaul t Description M3 5 4 1 1 AO1 function 19 2 10050 O TEST 0 Not used 1 TEST 100 2 Output freq 0 fmax 3 Freq reference 0 fmax 4 Motor speed 0 Motor nominal speed 5 Output current 0 I Motor 6 Motor torque 0 T Motor 7 Motor power 0 P Motor 8 Motor voltage 0 U Motor 9 DC link voltage 0 1000V 10 PID1 output 0 100 11 PID2 output 0 100 12 ProcessDataln1 13 ProcessDataln2 14 ProcessDataln3 15 ProcessDataln4 16 ProcessDataln5 17 ProcessDataln6 18 ProcessDataln7 19 ProcessDataln8 NOTE For ProcessDataln e g value 5000 50 00 M3 5 4 1 2 AO filter time 0 00 300 00 1 00 10051 Filtering time of analog output signal See M3 5 2 2 0 No filtering M3 5 4 1 3 AO1 minimum 0 10052 0 0mA 0V 1 4mA 2vV Note the difference in analog output scaling in parameter M3 5 4 1 4 M3 5 4 1 4 AO1 minimum scale Varies Varies Varies 0 0 10053 Min scale in process unit depends on selection of AO1 function M3 5 4 1 5 AO1 maximum scale Varies Varies Varies 0 0 10054 Max scale in process unit depends on selection of AO1 function Table 30 Basic I O board analog output settings Honeywell 41 HVAC APPLICATION 3 5 7 6 Expander slots D to E analog outputs Code Parameter Min M
104. ted BACnet MS TP Termination activated with Termination DIP switch Bus termination deactivated 6 2 3 RS485 cable data 2 5mm STP Shielded Twisted Pair type Belden 9841 or similar Depends on the used fieldbus See respective bus manual Table 15 RS485 cable data Cable length Honeywell 43 CONTROL UNIT 6 3 Battery installation for Real Time Clock RTC Enabling the functions of the Rea Time Clock RTC requires that a battery is installed in the Smart VFD HVAC drive The place for the battery can be found in all frames MR4 to MR9 let to the control keypad see Figure 35 Detailed information on the functions of the Rea Time Clock RTC can be found in the Appli cation Manual MR4 Figure 35 Real Time Clock battery CONTROL UNIT Honeywell 44 6 4 Galvanic isolation barriers The control connections are isolated from the mains potential and the GND terminals are per manently connected to ground See Figure 36 The digital inputs are galvanically isolated from the I O ground The relay outputs are addition ally double isolated from each other at 300VAC EN 50178 10V ref GND 24V GND AIT Al1 Al2 Al2 DI1 DI3 CM DIA DI CM AO 1 A01 24Vin RS485 R01 1 R01 2 R01 3 R02 1 R02 2 R02 3 TI1 T11 L1 L2 L3 Control keypad Communication Digital input group Control board Figure 36 Galvanic isolation
105. the autochange function M3 14 5 Autochange interval 0 0 3000 0 h 48 0 1029 takes place if the capacity used lies below the level defined with parameters P3 14 6 and P3 14 7 These parameters define the M3 14 2 Interlock function 0 1 1 1032 Autochange Fre M3 14 6 0 00 50 00 Hz 25 00 1031 quency limit level below which the capac i ity used must remain so that M3 14 7 utochange Motor 0 4 1 1030 the autochange can take limit place Percentage of the setpoint E g Setpoint 5 bar Band width 10 As long as the M3 14 8 Bandwidth 0 100 10 1097 feedback value stays within 4 5 5 5 bar motor discon nection or removal will not take place With feedback outside the bandwidth this time must pass before pumps are added or removed M3 14 9 Bandwidth delay 0 3600 S 10 1098 Table 47 Multi pump parameters Honeywell 57 HVAC APPLICATION 3 6 HVAC Application Additional parameter information Due to its user friendliness and simplicity of use the most parameters of the HVAC Application only require a basic description which is given in the parameter tables in chapter 3 5 In this chapter you will find additiond information on certain most advanced parameters of the HVAC Application Should you not find the information you need contact your distributor 3 1 1 7 MOTOR CURRENT LIMIT This parameter determines the maximum motor current from the
106. the motors is always 1 2 3 4 5 in normal operation It might have changed during run if interlocks have been removed and added again but the priority order is always restored after a stop Enabled The priority is changed at certain intervals to get an equal wear on all motors The intervals of the auto change can be changed M3 14 5 You can also set a limit of how many motors are allowed to run M3 14 7 as well as for the maximum frequency of the regulating drive when the autochange is done M3 14 6 If the autochange interval M3 14 5 has expired but the frequency and motor limits are not fulfiled the autochange will be postponed until all conditions are met this is to avoid e g sudden pressure drops because of the system performing an autochange when there is a high capacity demand at a pump station EXAMPLE In the autochange sequence after the autochange has taken place the motor with the highest priority is placed last and the others are moved up by one place Starting order priority of motors 1 gt 2 gt 3 gt 4 gt 5 gt Autochange gt Starting order priority of motors 2 gt 3 gt 4 gt 5 gt 1 gt Autochange gt Starting order priority of motors 3 gt 4 gt 5 gt 1 gt 2 HVAC APPLICATION Honeywell 76 3 7 HVAC Application Fault tracing When an unusual operating condition is detected by the drive control diagnostics the drive ini tiates a notification visible for exa
107. tton Seroll menu down Start button Decrease value OK Enter active level item Confirm selection Figure 1 Keypad buttons 2 2 Keypad display The keypad display indicates the status of the motor and the drive and any irregularities in mo tor or drive functions On the display the user sees information about his present location in the menu structure and the item displayed 2 2 1 Main menu The data on the control keypad are arranged in menus and submenus Use the Up and Down arrows to move betweenthe menus Enter the group item by pressing the OKbutton and return to the former level by pressing the Back Reset button See Figure 1 The Location field indicates your current location The Status field gives information about the present status of the drive GRAPHIC KEYPAD INTRODUCTION Honeywell 6 Status field Status field STOP RUN READY NOT READY FAULT ALARM STOP READY Keypad Control place PC IO KEYPAD FIELDBUS Parameters ID M3 1 Location field Parameter ID number and current menu location Activated group item Press OK to enter Motor Settings 2 Start Stop Setup 7 References 18 Figure 2 Main menu gt Number of items in the group 2 3 Using the keypad 2 3 1 Editing values Change value of a parameter following the procedure below 1 Locate the parameter 2 Enter the Edit mode 3 Set new value with the arrow bu
108. ttons up down You can also move from digit to digit with the arrow buttons left right if the value is numerical and change then the value with the arrow buttons up down 4 Confirm change with OK button or ignore change by returning to previous level with Back Reset button stor READY 1 0 STOP READY 1 0 STOP READY Vo Start Stop Setup Gil Rem Control Place Bi Rem Control Place ID 172 M3 2 1 ID M3 2 1 M3 2 1 OK 33 Rem Control Place Lo I O Control Os Contre OK OK FieldbusCTRL o KeypadStopButton st Yes QD sen 1 0 Control amp BACK oF Start Function da RESET s Ramping Q A to favorites STOP READY 1 0 STOP READY 1 0 Start Stop Setup Bi Rem Control Place OR 1D 172 M3 2 1 2 M3 2 1 E Rem Control Place o 27 I O Control 2 Fontxo FieldbusCTRL o KeypadStopButton i Yes I O Control i Start Function o Ramping 2 3 2 Resetting fault Instructions for how to reset a fault can be found in chapter 3 7 1 on page 76 Honeywell 7 2 3 3 Local remote control button GRAPHIC KEYPAD INTRODUCTION The LOC REM button is used for changing between the Loca Keypad and Remote control places The control place is the source of control where the drive can be started and stopped In the HVAC drive the Local control place is always the
109. two different configurations see Table 12 and 13 All signal descriptions are given in Tables 11 to 13 21022923 24 25 26 32 33 12 13 14 15 16 17 18 19 30 A B QUO CQ GUCCI C Ium TENOR OO CGU CC Oe Basic control terminals Figure 28 6 1 1 Control cable sizing The control cables shall be at least 0 5 mn screened multicore cables see Table 5 The max imum terminal wire size is 2 5 mm for the relay and other terminals Find the tightening torques of the control and relay board terminals in Table 10 below i Tightening torque Terminal screw Ib in All I O and relay terminals screw M3 9 3 Ms Table 10 Control cable tightening torques CONTROL UNIT Honeywell 34 6 1 2 Control terminals and DIP switches The terminals of the Basic I O board and the Relay boards are described below For more in formation on the connections see chapter 7 2 1 The terminals shown onshadowed background are assigned for signals with ofional functions selectable with DIP switches See more information in chapter 6 1 2 1 on page 36 Basic 1 0 board Terminal n p 1 10 Vref Reference output Reference Analogue input Y gue input potentiometer 1 10 kQ 2 eun voltage or current I E EAE 3 AM Analogue input com mon current Meses ue ee 4 Al2 Analogue input Remote reference voltage or current 4 20mA 0 10V Analogue input com uu M UN 5 Al2 mon current
110. uency selection 0 is activated at 08 00 on Monday and deactivat ed at 16 00 the same day The status of the Intervals and Time channels can be monitored in Menu M2 3 Code Parameter Min Max Unit Default ID Description 3 11 1 INTERVAL 1 M3 11 1 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1464 ON time M3 11 1 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1465 OFF time ON day of week 0 Sunday 1 Monday 2 Tuesday M3 11 1 3 From day 0 6 0 1466 3 Wednesday 4 Thursday 5 Friday 6 Saturday M3 11 1 4 To day 0 6 0 1467 See above Select affected time channel 1 3 OzNot used 1 Time channel 1 2 Time channel 2 3 Time channel 3 M3 11 1 5 Assign to channel 0 3 0 1468 3 11 2 INTERVAL 2 M3 11 2 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1469 See Interval 1 M3 11 2 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1470 See Interval 1 M3 11 2 3 From day 0 6 0 1471 See Interval 1 Honeywell 47 HVAC APPLICATION M3 11 2 4 To day 0 6 0 1472 See Interval 1 M3 11 2 5 Assign to channel 0 3 0 1473 See Interval 1 M3 11 3 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1474 See Interval 1 M3 11 3 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1475 See Interval 1 M3 11 3 3 From day 0 6 0 1476 See Interval 1 M3 11 3 4 T
111. ump wizard asks the most important questions for setting up a Multi Pump system The PID mini wizard always precedes the Multi Pump wizard The keypad will guide you through the questions which are as below 1 Keypad Setpoint 1 0 00 100 00 Gain 0 00 200 00 3 Integration time 0 00 600 00 s 4 Number of motors 1 4 5 Interlock function 0 Not used 1 Enabled 6 Autochange 0 Disabled 1 Enabled If Autochange function is enabled the following three questions will appear If Autochange will not be used the Wizard jumps directly to question 10 7 Include FC 0 7 Disabled 1 Enabled 8 Autochange interval 0 0 3000 0 h 9 Autochange Frequency Limit 0 00 50 00 Hz 1 0 Bandwidth 0 100 1 1 Bandwidth delay 0 3600 s After this the keypad will show the digital input and relay output configuration recommended by the application Write these values down for future reference Honeywell 5 GRAPHIC KEYPAD INTRODUCTION 2 GRAPHIC KEYPAD INTRODUCTION The control keypad is the interface between the drive and the user It features an LCD display and 9 buttons 2 1 Keypad buttons Move backward in menu Scroll menu up Exit edit mode Increase value Change control place Reset faults with long press BACK AC LOC RESET Move cursor left Move cursor right e Stop bu
112. ve M3 5 1 23 PID2 start signal DigIN Slot0 2 1049 M3 5 1 24 PID2 select setpoint DigIN Slot0 1 1048 M3 5 1 25 Motor 1 interlock DigIN SlotA 2 426 TRUE Active M3 5 1 26 Motor 2 interlock DiglN SlotA 3 427 T aoe M3 5 27 Motor 3 interlock DigIN SlotA 4 428 FASE Notactive M3 5 1 28 Motor 4 interlock DigINSlotA 5 429 FASE Notactive Table 26 Digital input settings Honeywell 37 HVAC APPLICATION 3 5 7 2 Analog inputs Code Parameter Min Max Unit Default ID Description Connect the Al1 signal to the s AnIN analog input of your choice M3 5 2 1 Al1 signal selection SlotA 1 377 with this parameter Programmable TTF ag M3 5 2 2 Al1 signal filter time 0 00 300 00 S 1 00 378 Filter time for analog input 0 0 10V 0 20mA 1 2 2 10V 4 20mA Custom range min setting 20 4 20 mA 2 10 V M3 5 2 5 Al1 custom max 160 00 160 00 100 00 381 Custom range max setting 0 Normal M3 5 2 3 Al signal range 0 1 0 379 M3 5 2 4 Al1 custom min 160 00 160 00 0 00 380 M3 5 2 6 Al1 signal inversion 0 1 0 387 1 Signal inverted M3 5 2 7 AI2 signal selection ANIN 388 See M3 5 2 1 5 2 g SlotA 2 5 2 1 M3 5 2 8 Al2 signal filter time 0 00 300 00 S 1 00 389 See M3 5 2 2 0 2 0 10V 0 20mA M3 5 2 9 Al2 signal range 0 1 1 390 422 10V 4 20mA M3 5 2 10 AI2 custom min 160 00 160 00 96
113. with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the brake resistor terminals are live when the drive is connected to mains even if the motor is not running After disconnecting the drive from the mains wait until the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait 5 more minutes before doing any work on the connections of the drive Do not open the cover before this time has expired After expiration of this time use a measur ing equipment to absolutely ensure that no voltage is present Always ensure absence of voltage before starting any electrical work The control l O terminals are isolated from the mains potential However the relay outputs and other l O terminals may have a dangerous control voltage present even when the drive is disconnected from mains Before connecting the drive to mains make sure that the frort and cable covers of the drive are closed gt PP gt BE During a ramp stop see the Application Manual the motor is still generating voltage to the drive Therefore do not touch the components of the drive before the motor has completely stopped Wait until the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait additional 5 min utes before starting any work on the drive Honeywell 3 SAFETY 1 2 Warnings The Honeywell Smart VFD HVAC

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