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Combined dispensers OCEAN Euro Combi - Installation

1. aS Y L BI O Hoe E e HzO coll ASH OSHO I 1 Sl j qum J S Output Powering cable for dispenser electronic counter Powering cable for dispenser electronic counter 6 Type HO5VV5 F 3x1 5 3 Type HO5VV5 F 3x1 5 Wiring gt dispenser counter box Wiring lt gt station distribution box L phase black 9 phase black N neutral conduit blue 8 neutral con
2. m n d f E O VF rm E amp E T iele AE eue m O l soe oe SS E al HHE vll I 3 1 SS h rm o t 1 E Output Input Powering cable for dispenser electronic counter Powering cable for dispenser electronic counter 6 Type HO5VV5 F 3x1 5 3 Type HO5VV5 F 3x1 5 Wiring X XPO5 gt dispenser counter box Wiring XXPO5 lt
3. 025 in 08 092 L Lr g EER x gt amp 2 c aj m H i E i lost 2 ES po N co P n 07 E c T j 07 0 e F Y D Qro d SS Ly ERA t 4 4 i A ae uu m ao 5 092 ca 087 E 025 Pos Description Pos Description Inlet piping with adjustable height terminated by a ball valve 1 8 Axis of AdBlue inlet pressure pipin and adapter from G1 to G1 detail in Appendix 1 2 4 piping 2 Axis of inlet pressure piping 9 AdBlue inlet pressure piping TR 35 x 3 with external thread G1 Dividing partition 3 Leak catcher tra 10 y separating the heated AdBlue module from the fuel dispenser recovery piping IR 32 2 pi terminated hy n Breakaway valve OPW 10BF firmly connected to the base not a 4 internal thread G1 not equipped in dispensers ma
4. 025 in 087 ow o L i n i E 9 S 2 in E TF M n X m i m C4 m MD S 07 07 l 000 ej P co i amp 1 1 1 1 Oo 092 087 025 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 Outlet of electrical cables for data transmission Suction piping TR 44 5 x 2 5 Axis of AdBlue inlet pressure piping 3 Leak catcher tray AdBlue inlet pressure piping TR 35 x 3 with external thread G1 V ipi TR 32 2 5 ist inated b apor recovery piping 2 x is erminated by an Dividing partition 4 internal thread G1 not equipped in dispensers made for 10 j separating the heated AdBlue module from the fuel dispenser dispensing diesel Recommended direction of arrival of the vehicles to the 5 Anchoring holes lt dispenser 6 Outlet of electrical cables for dispenser powering T Order of fuel products 107 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPE
5. C 7 T EB 7 Em i S pem S V ERA z 5 p E 2 eo 1 B l 9 E H EL I AL wo n p pi ILISET e 1 m m IOS ei si Output Input Powering cable for dispenser electronic counter Powering cable for dispenser electronic counter 6 Type HOSVV5 F 3x1 5 3 Type HO5VV5 F 3x1 5 Wiring XP11 gt dispenser counter box Wiring XP11 lt gt station distribution box L phase black 12 phase black N neutral conduit blue 11 neutral conduit blue PE loop M4 protective conduit green yellow 10 protective conduit green yellow Powering cable for vacuum pump motors Powering cable for vacuum pump motors 5 Type HO5VV5 F 4x1 5 2 Type HO5VV5 F 4 1 5 Wiring XP11 gt dispenser counter box Wiring XP11 lt gt station distribution box L3 phase 3 black 3 9 phase 3 black 3 L2 phase 2 black 2 8 phase 2 black 2 L1 phase 1 black 1 7 phase 1 black 1 PE protective conduit green yellow 10 protective conduit green yellow Cable for switching of fuel and LP
6. Disp module lt gt Fuel dispenser Nozzle Nozzle Nozzle Nozzle Nozzle RB5 R RP RI Display Right side R www v cw Cw R Meter R5 Meter R1 Meter R2 Meter R3 Meter RA T T BUE LL LL cn iN Prod 1 4 Prod 2 4 Prod 3 re Prod 4 4 L ep emp Jr ep MeterL1 Meter L2 Meter L3 Meter L4 Meter L5 my A A pw Displ play z Nozzle Nozzle Nozzle Nozzle Nozzle L Left side L 4 i 14 L3 L2 L1 1 Fig 1 System of marking and order of products in combined OCEAN dispensers 25 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2 5 STANDARD MODELS OF COMBINED OCEAN DISPENSERS All models of fuel dispensers OCEAN are differentiated by the following properties a b d e f g method of pumping suction dispensers are equipped with suction pumps pressure REMOTE dispensers do not include suction pumps only filters marking S3 Note Additional LPG AdBlue and WSE modules are in the pressure model i e without pumps as a standard number of dispensing points 1to 4 independent dispensing points Note A dispensing point means the part of the dispensers where a customer can independently pump fuel Depending on the type of the di
7. 07d 087 025 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 7 Outlet of electrical cables for data transmission Suction piping TR 44 5 x 2 5 8 Axis of inlet piping for windshield wiper fluid WSE Leak catcher tray 9 Inlet piping for WSE with ball valve G 1 external thread Vapor recovery piping TR 32 x 2 5 is terminated by an Recommended direction of arrival of the vehicles to the 4 internal thread G1 not equipped in dispensers made for lt dispenser dispensing diesel Anchoring holes B pe Order of fuel products Outlet of electrical cables for dispenser powering 110 Combined dispensers OCEAN EURO Appendix 1 Foundation plans A TATSUNO EUROPE a s 1 1 3 d BMP4044 0EL R MOD4011 0EL R WSE amp BMP4048 0ED MOD4012 0ED WSE 420 690 ees 24 5 2 5 2 2 5 0 11 4 1410 LL al p 370 W
8. Lids Ole N U ES SLs LI 4 9 Output Powering cable for dispenser electronic counter Powering cable for dispenser electronic counter 6 Type HO5VV5 F 3x1 5 3 Type HO5VV5 F 3x1 5 Wiring 7 dispenser counter box Wiring 7 lt gt station distribution box L phase black 10 phase black N neutral conduit blue 9 neutral conduit blue PE loop M4 protective conduit green yellow 8 protective conduit green yellow Powering
9. 029 in 087 072 i il wn yp N c L i 8 at OL m chat oF n S a is NE E ce OP ral un Y 8 s 4 i o E 09 m Y 1 i 1 EN ES 1 x I 5 EE MP 44 RP 41 Il m Vw lt L 6 gt gt 8 I fri i A E a aD NS TS eser 1 Y Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 8 Axis of LPG inlet piping LPG for liquid phase 2 Suction piping TR 44 5 x 2 5 9 Axis of Return piping for gaseous phase LPG 3 Leak catcher tray 10 Inlet ball valve for LPG liquid phase G 3 4 internal thread Vapor recovery piping TR 32 x 2 5 is terminated by an 4 internal thread G1 not equipped in dispensers made for 11 Outlet ball valve for LPG gaseous phase G 1 2 internal thread dispensing diesel Recommended direction of arrival of the vehicles to the 5 Anchoring holes dispenser Outlet of electrical cables for dispenser powerin Order of fuel products 7 Outlet of electrical cables for data transmission e 103 TATSUNO EUROPE a s APPENDIX 1 1 2 MODULE 1 1 2 3 BMP4011 0EL R MOD4011 0EL R AdB amp BMP4012 0ED MOD4012 0ED AdB TATSUNO EUROPE a s www tatsuno europe com FOUNDATION
10. P Bg nu toi 0 g i ay loui B H 06 I g T z bi amp c li T 8 e m 2 2 t ld L r1 o A i 3 E r I sg aH l 8 8 a 041 7 025 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 7 Outlet of electrical cables for data transmission Suction piping TR 44 5 x 2 5 8 Axis of inlet piping for windshield wiper fluid WSE 3 Leak catcher tray 9 Inlet piping for WSE with ball valve G 1 external thread Vapor recovery piping TR 32 x 2 5 is terminated by an Recommended direction of arrival of the vehicles to the 4 internal thread G1 not equipped in dispensers made for lt dispenser dispensing diesel 5 Anchoring holes E vo Order of fuel products 6 Outlet of electrical cables for dispenser powering Go 111 IS TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 1 1 4 DRAWING OF THE CONNECTING PIECE FLEXIBLE PIPE 09 N rit Pos Description Pos Description 1 Oval flange for connecting to the suction fuel piping 3 Flange for connecting to the inlet of the pumping monoblock 2 Flexible piping
11. r 025 Ln 087 g 074 t i n if e A _ 1 d E S amp E 3 2 i T e a gt z 3 r e j B 7 a ES IL le 2 2 091 2 i Ss EH a RR HILL 8 1 w P 1 E po i Cx I gt aT m I m Y ri m es ll p ni poc 3 1 E be __ L a 01 07E 087 2 i 025 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 7 Outlet of electrical cables for data transmission 2 Suction piping TR 44 5 x 2 5 8 Axis of inlet piping for windshield wiper fluid WSE 3 Leak catcher tray 9 Inlet piping for WSE with ball valve G 1 external thread vapor Vr d E TR 32 I js terminated By Breakaway valve OPW 10BF firmly connected to the base not a 4 internal thread G1 not equipped in dispensers made for 10 A part of the standard dispenser supply dispensing diesel 5 Anchoring holes a Recommended direction of arrival of the vehicles to the dispenser 6 Outlet of electrical cables for dispenser powering Order of fuel products 123 FI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 2 3 d BMP4044 OEL R S3 4MOD4011 OEL R WSE amp
12. Q 7 9 a lul rts Dalel iu ES ei E n WY 9 975 Output Input Powering cable for electronic counter and heating Powering cable for electronic counter and heating 4 Type HO5VV5 F 5x1 5 2 Type HO5VV5 F 5x1 5 Wiring XP10 gt dispenser counter box Wiring XP10 lt gt station distribution box Ls phase black 8 phase black Ns neutral conduit blue 7 neutral conduit blue Lt phase of AdB module heating brown 6 phase of AdB module heating brown Nt neutral conduit heating blue 5 neutral conduit heatin
13. GIAI GIEST ISRO ROKR 2 ROSIER SONGS 22225555 SRS x DERA RRN X Figure 27 Example of connection between the fuel dispensing part and the underground tank Legend 1 combined dispenser 2 electric supply cables and data line 3 sensor of liquids located on the bottom of the leakage tray 4 piping for vapor recovery recuperation 5 suction fuel piping 6 check valve 7 suction basket without check valve 8 underground fuel tank 12 leakage ECO tray with dispenser base frame 13 connection element flexible pipe with flange If the dispenser is connected to an underground tank it is necessary to insert a check valve into the suction piping to secure that when the dispenser is idle the fuel column is not broken because this would lead to the suction of air after commencing the next fuel delivery An independent check valve may not be installed if the suction basket is already equipped with a check valve see Figure 27 If the dispenser is connected to a surface tank due to safety reasons the suction piping must involve an overpressure check valve to prevent product leakage from the tank caused by gravity The valve simultaneously serves to free the overpressure in the suction pipin
14. Figure 35 Recommended placement of the info label 1 Figure 34 Info label Liquid fuels Toute 2978 4 Combined dispensers with the LPG dispensing module must be subjected to a pressure test of the LPG dispensing module along with all piping systems by a pressure of 2 5 MPa including revision before commissioning D egg 0 27 15 80 3 Combined dispensers with the AdBlue dispensing module must be subjected to a pressure test of the AdBlue dispensing module along with all piping systems by a pressure of 0 35 MPa before commissioning WARNING Dispensers are hygienically safe for the customer and for the operator During normal maintenance and during fuel delivery it is appropriate to protect the hands for example with gloves made of ecological foil In case of skin contamination wash the affected area with soap and water immediately In case of eye contamination etc seek medical attention Avoid inhalation of vapors during dispensing 78 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s A Smoking and open fires are prohibited in the immediate vicinity of the dispenser A Nosmoking inside cars A The use of cell phones is prohibited in the immediate vicinity of the dispenser A Dispensing into a vehicle with the engine running is prohibited CAUTION gt LPG A Technical and technological devices
15. ode dd Sa eae VI IRE de VENTER ERT eara 2 5 STANDARD MODELS OF COMBINED OCEAN enses nnne rennen sss nne 2 5 1 OCEAN EURO Combined Dispensers With LPG Module esses eene 2 5 2 OCEAN EURO COMBINED DISPENSERS WITH AdBlue MODULE 2 5 3 OCEAN EURO COMBINED DISPENSERS WITH WSE MODULE 2 6 NAMING OF THE BASIC ELEMENTS OF DISPENSERS s essececececeensssecececceceauensceceeeceaueseececceceseauensseecseeeeauenseeceesetsauenanens 2 6 1 Fuel Dispenser Part 2 6 2 LPG Dispensing Module 2 6 3 AdBlue Dispensing Module 2 6 4 WSE Dispensing Module 2 7 PRODUCTION LABELS e Em 46 2 7 4 9 46 2 7 2 Labels for AdBlue amp IPG amp WSE MOGUICS ATERA EE ASEE 47 3 1 INSTRUCTIONS FOR SAFE WORK ratur corra rau dE CX RYE VR FE NER ER RA YR VER GE VER Fx RR ER PP I 48 3 2 RECEIPT TRANSPORT UNPACKING cccccscccssssescececeecscsuseececeseceecsseseecesseeecsussssecesscuenussessecesseueeasssseecesecueganseseceseeuegasees 48 3 3 DISPENSER LOCATION sssceccceccecessseecececeeceesessecececeauenseeecececseceeneneececeseauenseeceseceeueegeseeceesesauensneecessesaeeggenscegeseeeeeeeees 48 3 3 1 G
16. PKZM 0 10 Ir 10A Irm 224A L1 1 5 E L2 In 6 3 i m L PE N nz16A Controller PC POS 4 1 Pos Description Pos Description 1 dispenser OCEAN ENRON A 9 Controlling device PC payment terminal POS console 2 Motor circuit breaker with short circuit and thermal trigger 10 Unit for switching the WSE pump 3 Current circuit breaker for counter powering In 6A 11 Cable for counter powering HO5VV5 F 3x1 5 4 Backup power source UPS with powering stabilization 12 Cable for pump motor powering HO5VV5 F 4x1 5 5 Current circuit breaker of the UPS 13 Cable for fuel and LPG pump switching HO5VV5 F 7x1 0 6 Workplace of the staff kiosk 14 Communication line HOSVVC4V5 K 5x0 5 Powering distribution box XPO6 1 product LPG XPO7 2 7 Fuel station technology main distribution box 15 products LPG XPO5 3 products LPG XP11 4 products LPG 8 Data converter RS485 RS232 or controller 16 Communication distribution box XS01 131 TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 2 2 WIRI
17. HESSE TIE NE 9 Data converter RS485 RS232 or controller AdBlue module Motor circuit breaker with short circuit and thermal trigger 10 Controlling device PC payment terminal POS console 3 Current circuit breaker for counter powering In 6A 11 Unit for switching the AdBlue pump Current circuit breaker for AdBlue module heater powering 12 Cable for counter powering and heating HO5VV5 F 5x1 5 In 6A 13 Cable for powering of pump motors HO5VV5 F 4x1 5 5 Backup power source UPS with powering stabilization 14 Cable for AdBlue pump switching HOSVV5 F 3x1 5 6 Current circuit breaker of the UPS 15 Communication line HOSVVC4V5 K 5x0 5 7 Workplace of the staff kiosk 16 Powering distribution box XPO8 8 Fuel station technology main distribution box 17 Communication distribution box XS01 129 TATSUNO EUROPE a s APPENDIX 2 1 4 WIRING OF COMBI TATSUNO EUROPE a s www tatsuno europe com DISPENSERS IN SUCTION MODEL WITH WSE MODULE L3 L2 L1 PE N Er PE PKZM 0 10 Ir 10A Irm 224A 2 L1 r1 n f In 6A PKZM 0 10 Ir 10A Irm 224 A Mr LI 12 m L3 In
18. No2 Vypnut osv tleni vytap ni Switch off the lighting heating Tla tko zru en p edvolby Cancel preselection button Tka itko p edvolby objemu 2 Volume preselection button 2 2 Potvrzen Zm na Enter Edit Mana er re im vstup opu t n Manager mode enter exit Dal parametr Next parameter Dalsi podparametr Next subparameter When using the IR remote controller the controller must be approx 1 meter from the centre of the fuel dispenser display see Figure 33 The setup mode is triggered by the R key manager mode or by the consequent pressing of the keys S and R operator mode The values to be set or read are shown on the display During reading of the electronic totalizers the dispenser parts marking rules described in Figure 33 apply NOTE Except setting up and reading of values the keys A1 A2 L1 L2 and CLEAR can also be used to setup the options on the dispenser The ON key allows testing of the function of display heating The key 0 allows the unblocking of a dispenser after an error in the operating mode which ensures blocking aft
19. 5 3 1 Delivery of Fuel Gasoline Diesel WSE and AdBlue 5 3 2 Delivery of LPG 5 3 3 Safety of LPG Module Operation 5 3 4 Electromechanical Liter Totalizers 5 3 5 Gasoline Vapor Recovery 5 3 6 Dispenser Operating Modes 5 3 7 Pre setting Keyboard 5 3 8 Turning Fuel Dispensers Off 6 MAINTENANCE AND SERVICE esee eese eene eene nnn enne ss 88 6 1 KEY PRINCIPLES FOR THE MAINTENANCE OF DISPENSERS eese eee eee en ener ener ense nene n ei nnn 88 6 1 1 Mainitenance of Dispenser te perat lea dva ewe as 89 6 2 DISPENSER TROUBLESHOQOTING cs 2s osa dene nene e hav a ck Rao Qd aw tulsdgasn RARE gaat Fe XE ERE xo vuv ev eva iaa a SU ON ouo Qu a Qe QE Ee ERO ce ERE 91 FAND GI gl dur con 93 6 3 SERVICE OF OCEAN DISPENSERS 96 6 3 1 Warranty and Claims zi cnet Ord a Eee To Fog eve sande EY E OEE 96 632 ALO ENING torri Vr OUI EUR ATI RR RO Re ER 96 APPENDIX 1 FOUNDATION PLANTS sscccesssssceecccscesecccscsscccscsseccssssssccssssssccsssssscscsssssesssssesecsses LOO Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s APPENDIX 1 1 FOUNDATION PLANS FOR DISPENSERS I
20. 500000000090000000000000 0 Bex RK X KKK KEK 3 QNS amacmcacacacecacacacaceca d eer A EAE A 4 Ap Qe MN RETA EM N RRR TR R TN EE 2050 saaa aia aiat ete Ex DD X X ZONE ZONE 1 ZONE 4 Prostor bez nebezpe v buchu IP54 a o S S 5 2 S o I ts 5 N amp S 2 a c S S a z v fo a T N Qo amp amp Dj Slo G x d SR af gt 0 Bi Ss ot gt clx 2 2 S s8gd4 12515 S xg sss amp 2 u3 t 2 S28 22 gt 515558 gt gt zo v a 150 TATSUNO EUROPE a s Combined dispensers OCEAN EURO Appendix 3 Ex zones APPENDIX 3 2 3 EX ZONES OF DISPENSER WITH ADBLUE MODULE IN CUBE MODEL Ree a 0 05 SS N SN RN 7 CI EREEREER ESS TN OO t pe DC pO 056 MTI gt CX X 26 S BR NONU ooo A zs ES ZONE 2 ZONE 1 ZONE 0 Prostor bez nebezpe v buchu IP54 B Q amp Q o 2 5 S ES i a 3 8 o S N 3 3 24 c S9 5
21. Outlet of electrical cables for data transmission 101 FI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 1 1 BMP4033 OEL R MOD4011 0EL R LPG amp BMP4036 0ED MOD4012 0ED LPG 029 E un 087 g 092 lt gt nii i il i d m 4 i a 0 7 A 0 E c D oF i z i ri 4 T LL 2 ud P Y amp 5 1 I E II m Y OSL m j F i E IS X m j 5 Wo ojd a _ O D 06 i z ex s 9 i o p Mu c a past on o c c Y i i lt 1 E 5 3 T amp 9 din ale zin rH 5 s bg e aal 59 07 oo Pos Description Pos Descriptio
22. 50 BH amp Ln a I Ve 23 ru 2 TG 2 tT 5 c v E 5 o 5 o 5 5 v er cuc 3 0 N c 5 95 c os c T T E Sc oct BE En dv Es ES Ew Fuel dispenser LPG dispensing module E Te BMP4011 OEL R MOD4011 OEL R AdB S 1 2 2 1 1 1 40 40 BMP4011 OEL R S3 MOD4011 OEL R AdB R 1 2 2 141 1 40 40 BMP4011 OEL R 2C MOD4011 0EL R AdB S 1 2 2 1 1 2 40 40 BMP4011 OEL R S3 2C MOD4011 OEL R AdB R 1 2 2 141 2 40 40 BMP4012 0ED MOD4012 0ED AdB S 2 2 4 242 2 40 40 BMP4012 0ED S3 MOD4012 0ED AdB R 2 2 4 2 2 2 40 40 BMP4012 OED 4C MOD4012 0ED AdB S 2 2 4 2 2 4 40 40 BMP4012 0ED S3 4C MOD4012 0ED AdB R 2 2 4 242 4 40 40 BMP4022 0EL R MOD4011 0EL R AdB S 1 3 3 1 1 1 40 40 BMP4022 OEL R 53 MOD4011 OEL R AdB R 1 3 3 141 1 40 40 BMP4022 OEL R 2C MOD4011 0EL R AdB S 1 3 3 2 1 2 40 40 BMP4022 OEL R 53 2C MOD4011 OEL R AdB R 1 3 3 2 1 2 40 40 BMP4024 0ED MOD4012 0ED AdB S 2 3 6 4 2 2 40 40 BMP4024 0ED S3 MOD4012 0ED AdB R 2 3 6 4 2 2 40 40 BMP4024 OED 4C MOD4012 0ED AdB S 2 3 6 4 2 4 40 40 BMP4024 0ED S3 4C MOD4012 0ED AdB R 2 3 6 4 2 4 40 40 BMP4033 OEL R MOD4011 0EL R AdB S 1 4 4 341 1 40 40 BMP4033 OEL R S3 MOD4011 OEL R AdB R 1 4 4 3 1 1 40 40 BMP4033 OEL R 2C MOD4011 0EL R AdB S 1 4 4 341 2 40 40 BMP4033 OEL R S3 2C MOD401
23. p 200 i 900 1300 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 7 Outlet of electrical cables for data transmission 2 Suction piping TR 44 5 x 2 5 8 Axis of inlet piping for windshield wiper fluid WSE 3 Leak catcher tray 9 Inlet piping for WSE with ball valve G 1 external thread Vapor recovery piping TR 32 x 2 5 terminated by an internal Breakaway valve OPW 10BF firmly connected to the base not a 4 SE 10 thread G1 not in dispensers made for dispensing diesel part of the standard dispenser supply 5 Anchoring holes Recommended direction of arrival of the vehicles to the dispenser 6 Outlet of electrical cables for dispenser powering Order of fuel products 121 FI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 2 3 b BMP4022 OEL R S3 4MOD4011 OEL R WSE amp BMP4024 0ED S3 MOD4012 0ED WSE 5 1 ME
24. T n 2 e EN zi a a a c c e NN l S B TT DEN 7 3 O 20 300 170 r Eum y LLLI 200 1060 1840 Pos Description Pos Description Inlet piping with adjustable height terminated by a ball valve 1 and adapter from G1 to G1 detail in Appendix 1 2 4 Axis of AdBlue inlet pressure piping 2 Axis of inlet pressure piping 9 AdBlue inlet pressure piping TR 35 x 3 with external thread G1 Dividing partition 3 Leak catcher t 10 ES separating the heated AdBlue module from the fuel dispenser V ipi TR 32 2 5 is t inated b jd A Breakaway valve OPW 10BF firmly connected to the base not a 4 internal thread G1 not equipped in dispensers made for 11 part of the standard dispenser supply dispensing diesel 5 Anchoring holes a Recommended direction of arrival of the vehicles to the dispenser Outlet of electrical cables for dispenser powering ER OQ Order of fuel products Outlet of electrical cables for data transmission 118 VR pipe Gt Combined dispensers OCEAN EURO Appendix 1 Foundation plans TATSUNO EUROPE a s 1 2 2 c BMP4033 OEL R S3 4 MOD4011 OEL R AdB amp BMP4036 0ED S3 MOD4012 0ED AdB
25. 09 ZONE 2 S EET 3 e Her x n proe NS A LE 2505 meme CTS E AK 2 P USER m uan Tulle mtd E SS C BA Prostor bez nebezpe v buchu IP54 Non hazardous area IP54 Popis Description Pos 3 154 Vertical vapor barrier type 1 according EN 13 617 1 Nev bu n kabelov v vodka Ex e II IP67 Vertik ln p ep ka typ 1 detail Cable bushing Ex e II IP67 Popis Description Pos 1 2 TATSUNO EUROPE a s EM D Se lt 2 os M CM 525 S AV SS a t SES 95 M ES 5 SS 252525 525 amp arene CNM ae RNC ANC NM d id deu Dom ma uu RR RR TR TT N D N 5 NE RRS SS Fa E T d 2 E NSNNSNNNSE EE A JS uS d Ey zx APPENDIX 3 3 3 EX ZONES OF DISPENSER WITH WSE MODULE IN CUBE MODEL Combined dispensers OCEAN EURO Appendix 3 Ex zones ZONE 2 ZONE 1 ZONE 0 Prostor bez nebezpe v buchu I
26. a X gt E E D O09 att E v amp v 3 FS t o Ba 5 4 iS o9 a SE os 9 a 5 2 Eu 2 2 an as o c OE c o 2 CS o0 dq 5 56 cS BH g o Ln is 23 ka a 2 ou 20 ey cT 5 E c v E 5 o 5 5 5 v cc 5 E EE E gt P 3 c 35 95 lt os T o E 2z Sc oct BE Ea se Sy E 59 5E Fuel dispenser LPG dispensing module bu hu ba zm li Bu io BMP4011 OEL R MOD4011 OEL R WSE S 1 2 p 1 1 1 40 20 BMP4011 OEL R S3 MOD4011 OEL R WSE R 1 2 2 1 1 1 40 20 BMP4011 OEL R 2C MOD4011 OEL R WSE S T 2 2 1 1 2 40 20 BMP4011 OEL R S3 2C MOD4011 OEL R WSE R 1 2 2 1 1 2 40 20 BMP4012 0ED MOD4012 0ED WSE S 2 2 4 2 2 2 40 20 BMP4012 0ED S3 MOD4012 0ED WSE R 2 2 4 2 2 2 40 20 BMP4012 0ED 4C MOD4012 0ED WSE S 2 2 4 2 2 4 40 20 BMP4012 0ED 53 4C MOD4012 0ED WSE R 2 2 4 2 2 4 40 20 BMP4022 OEL R MOD4011 OEL R WSE S 1 5 3 1 1 1 40 20 BMP4022 0EL R S3 MOD4011 OEL R WSE R 1 3 3 1 1 1 40 20 BMP4022 OEL R 2C MOD4011 OEL R WSE S 1 3 3 2 1 2 40 20 BMP4022 OEL R S3 2C MOD4011 0EL R WSE R 1 3 3 2 1 2 40 20 BMP4024 0ED MOD4012 0ED WSE S 2 3 6 4 2 2 40 20 BMP4024 0ED 53 MOD4012 0ED WSE R 2 3 6 4 2 2 40 20 BMP4024 0ED 4C MOD4012 0ED WSE S 2 3 6 4 2 4 40 20 BMP4024 0ED 53 4C MOD4012 0ED WS
27. 6A 1 2 s PKZM 0 10 Ir 10A Irm 224A i mte E ri L3 In 6 LA L PE 16 6 S Ls UPS PE BLU _ ME 75 5 Controller LJ SSS SSS PC POS SSS Pos Description Pos Description 1 Combined dispenser OCEAN EURO with WSE module 10 Controlling device PC payment terminal POS console 2 Motor circuit breaker with short circuit and thermal trigger 11 Unit for switching the fuel pumps and WSE pump 3 Current circuit breaker for counter powering In 6A 12 Cable for counter powering HOSVV5 F 3x1 5 5 Backup power source UPS with powering stabilization 13 Cable for vacuum pump motor powering HO5VV5 F 4x1 5 6 Current circuit breaker of the UPS 14 Cable for fuel and WSE pump switching HOSVV5 F 7x1 5 7 Workplace of the staff kiosk 15 Communication line HOSVVC4V5 K 5x0 5 Powering distribution box XPO6 1 product WSE 7 8 Fuel station technology main distribution box 16 2 products WSE XPO5 3 products WSE XP11 4 products WSE 9 Data converter RS485 RS232 or controller 17 Communication distribution box XS01 134 Combined dispensers OCEAN EURO Appendix 2 Electrical wiring TATSUNO EUROPE a s APPENDIX 2 3 ELECTRIC WIRING OF DISTRIBUTION BOXES APPENDIX 2 3 1 WIRING OF POWERING BOX XP04
28. Pos Description Pos Description 1 Combined dispenser OCEAN EURO with AdBlue module 10 Controlling device PC payment terminal POS console 2 Motor circuit breaker with short circuit and thermal trigger 11 Unit for switching the fuel pumps and AdBlue pump 3 Current circuit breaker for counter powering In 6A 12 Cable for counter and heater powering HOSVV5 F 5x1 5 4 ud circuit GR ae PTHHHABULESNIBOATE eater powering 13 Cable for suction pump motor powering HO5VV5 F 4x1 5 5 Backup power source UPS with powering stabilization 14 Cable for fuel and AdBlue pump switching HOSVV5 F 7x1 0 6 Current circuit breaker of the UPS 15 Communication line HOSVVC4V5 K 5x0 5 7 Workplace of the staff kiosk 16 Powering distribution box XP10 8 Fuel station technology main distribution box 17 Distribution box for pump switching XP13 9 Data converter RS485 RS232 or controller 18 Communication distribution box XS01 133 FI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 2 4 WIRING OF COMBI DISPENSERS IN PRESSURE MODEL WITH WSE MODULE PE 131211 PKZM 0 10 Ir 10A Irm 224A r1 nj r1
29. TR amp 4 5x2 5 TR32x2 5 a 740 8 420 135 5 L0 E M i i t i i im i 2 E 14 ks E t Cx i Ok il E ae H ne A I wt AR f in 109 T ANY 40 300 273 c Y 1 Ar y 200 Pes 1060 g 1460 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 7 Outlet of electrical cables for data transmission Suction piping TR 44 5 x 2 5 8 Axis of inlet piping for windshield wiper fluid WSE 3 Leak catcher tray 9 Inlet piping for WSE with ball valve G 1 external thread Vapor recovery piping TR 32 x 2 5 is terminated by an Recommended direction of arrival of the vehicles to the 4 internal thread G1 not equipped in dispensers made for dispenser dispensing diesel Anchoring holes OQ Order of fuel products Outlet of electrical cables for dispenser powering 109 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 1 3 c BMP4033 OEL R MOD4011 0EL R WSE amp BMP4036 0ED MOD4012 0ED WSE TR44 5x2 5 TR32x2 5 wst OOO Ce dE
30. 420 i 573 i 690 1410 250 3 20 4 310 i 420 2610 D D D Ln a D 07 E a E E ec H cB Wl z D D 0 a Eum n oo E d 1 n 076 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 Outlet of electrical cables for data transmission Suction piping TR 44 5 x 2 5 Axis of AdBlue inlet pressure piping Leak catcher tray AdBlue inlet pressure piping TR 35 x 3 with external thread G1 Vapor recovery piping TR 2s x 29 is terminated by an Dividing partition 4 internal thread G1 not equipped in dispensers made for 10 n separating the heated AdBlue module from the fuel dispenser dispensing diesel 5 e Recommended direction of arrival of the vehicles to the dispenser 6 Outlet of electrical cables for dispenser powering QOO Order of fuel products 106 Combined dispensers OCEAN EURO Appendix 1 Foundation plans TATSUNO EUROPE a s 1 1 2 d BMP4044 OEL R MOD4011 OEL R AdB amp BMP4048 0ED MOD4012 0ED AdB
31. The fuel dispenser is now ready to start dispensing 5 3 OPERATION OF THE FUEL DISPENSER The operation of the fuel station falls under the responsibility of its operator who must monitor the progress of dispensing If a customer at a self service dispenser violates the required procedures the operator must inform the customer about the proper manipulation rules The operator must also mark the fuel station caution zones with warning symbols no smoking no open fire direction of arrival to the dispenser etc There must be openly accessible fuel station operation rules on display for the customer should he or she need any info about the basic requirements 5 3 1 DELIVERY OF FUEL GASOLINE DIESEL WSE AND ADBLUE Putting the fuel dispenser into operation is carried out by taking the nozzle out of the holder nozzle boot which also causes a reset of the electronic counter Then the electromotor of the pump starts and fuel can be dispensed The dispensing speed is controlled by the dispensing nozzle lever Delivery is terminated by closing the nozzle release of the control lever and hanging it back to the nozzle boot which turns off the pump electromotor The data about the drawn fuel quantity remains on the display until the next times the nozzle is lifter or until the price is paid Fuel delivery The liquid measured by the meter is led to the dispensing hose and dispensing nozzle attached to its end For self serv
32. This function displays the statistics about the errors that occurred on the dispenser since its initialization or counter reset This parameter has a different data layout in the display The first line of the display shows the dispenser error code Euro Perrot Cru 01 through 59 the second line shows the frequency of the error occurrence since the dispenser was commissioned or since a reset of the statistics made by a service technician Scrolling through error statistics is possible via the keys Euro L lt gt and lt gt A table showing error messages can be found in Chapter 6 2 1 72 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 4 1 16 CURRENT OPERATING TEMPERATURE CODE 14 This function shows the current temperature measured by the thermal sensor located in the processor board of the counter or the current temperatures of the thermal sensors Pt100 located in the dispenser s hydraulics if installed This parameter has the following data layout on the display The first line of the display shows the temperature on the counter s processor board in tenths of degrees Celsius 26 8 C The second line shows the temperature of the fuel product No 1 in the dispenser s hydraulic system in tenths of degrees Celsius 14 6 C Euro L Scroll through the fuel products is carried out by using the lt gt and lt gt keys Table 23 Current operating t
33. gt station distribution box L phase black 11 phase black N neutral conduit blue 10 neutral conduit blue PE loop M4 protective conduit green yellow 9 protective conduit green yellow Powering cable for vacuum pump motors Powering cable for vacuum pump motors 5 Type HO5VV5 F 4x1 5 2 Type HO5VV5 F 4x1 5 Wiring XPO5 gt dispenser counter box Wiring XPO5 lt gt station distribution box L3 phase 3 black 3 8 phase 3 black 3 L2 phase 2 black 2 7 phase 2 black 2 L1 phase 1 black 1 6 phase 1 black 1 PE protective conduit green yellow 9 protective conduit green yellow Cable for switching of fuel and LPG WSE pumps Cable for switching of fuel and LPG WSE pumps 4 Type HO5VV5 F 7x1 0 1 Type HO5VV5 F 7x1 0 Wiring 5 lt gt dispenser counter box Wiring 5 lt gt station distribution box SC shared conduit black 5 5 shared conduit black 5 S4 switched phase 4 LPG WSE black 4 4 switched phase 4 LPG WSE black 4 S3 switched phase 3 black 3 3 switched phase 3 black 3 52 switched phase 2 black 2 2 switched phase 2 black 2 S1 switched phase 1 black 1 1 switched phase 1 black 1 PE loop M4 protective conduit green yellow PE loop M4 protective conduit green yellow 136 Combined dispensers OCEAN EURO Appendix 2 Electrical wiring AN TATSUNO EUROPE a s APPENDIX 2 3 3 WIRING OF POWERING BOX XP06 LPG WSE
34. outlet of the gaseous phase of the dispenser must be protected by a device shear valve or breaking point which will ensure in case of a pipe fracture the interruption of LPG fluid or LPG gases into the air The shear valve or breaking point must be firmly attached to the dispenser or to the ground Shear valves are not part of the standard supply package of LPG dispensers 3 5 ELECTRIC WIRING OF THE DISPENSER Electric wiring of the OCEAN fuel dispensers requires protection against contact voltage according to the norm SN 33 2000 4 41 Electro technical regulations Electrical equipment Part 4 Safety Chapter 41 Protection against electrical shock published August 2007 which complies with the international norm HD 60364 4 41 2007 and also requires that appropriate electrical cables must be connected to each dispenser It is imperative that all fuel dispensers at the station be interconnected with a grounding conduit and connected to a grounding system For the grounding conduit a green yellow conduit of at least 4 mm cross section or a special flat conduit may be used The grounding conduit must be connected to a central grounding clamp of the fuel dispenser located in its base bolt M10 identified with a ground mark All the electrical cables must be chemically resistant and must have good insulation attributes because they will be under long term influence of an aggressive explosive environment In dang
35. 1 INTRODUCTORY INFORMATION Symbols used in this manual AN p Warning Explosion hazard Beware electric appliance No smoking No open fires No mobile phones Terms used in this manual requiring special attention e 1988 The violation of these conditions may create conditions that lead to injury or death of persons or to substantial damage to property WARNING The violation of these conditions may lead to injury of persons and or damage to the dispenser feet This text informs about legal and or statutory requirements concerning the installation and use of the dispenser Violation of these requirements may create a hazardous situation and or lead to damage of the dispenser NOTE This text informs about installation procedures techniques and operation methods etc which are important for securing proper installation and correct operation of the dispenser and which if violated may lead to damage failure or bad performance of the dispenser Warning concerning only combined dispensers with LPG delivery module D eyg e Notice concerning only combined dispensers with WSE delivery module NOTE gt ADBLUE Note concerning only combined dispensers with AdBlue delivery module Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 1 1 STUDY THE MANUAL FIRST Before installation or operation of the dispenser first stud
36. 40 L min 30 50 L min 80 L min 70 90 L min 130 L min 120 150 L min when using piston meter 150 L min 140 170 L min when using LOBE meter 0 596 5 L min 2L at 50 L min 5 L min 5L at 80 L min 10 L min 10L at Qmax 120 170 L min gasoline motor diesel biodiesel gasoline x ethanol mixture max E85 oils with dynamic viscosity range 0 5 10 mPa s 0 5 10 cp 0 18 MPa 1 8bar 0 25 MPa 2 5bar for H or UH three phase 3x400V 0 75 kW 1395 RPM 24VDC max 1A 50 L min 5 L min 5L at 50 L min LPG liquefied propane butane 1 096 1 8 MPa 18 bar 0 7 MPa 7 bar two stage ON OFF 24VDC max 1A 40 L min 0 5 4 L min 2L at Qmax 40 L min AdBlue 32 5 urea solution according to DIN 70070 0 25 MPa 2 5bar 0 1 MPa 1 bar proportional 24VDC max 1A 21 FI TATSUNO EUROPE a s WSE dispensing modules Pumping output Accuracy class Minimum flow rate and volume MMQ Type of dispensed liquid Maximum recommended operating pressure Minimum operating pressure Solenoid valves 2 3 2 ELECTRONIC COUNTER Power supply Output Displaying units displays 2 3 3 AMBIENT CONDITIONS Operating temperature TATSUNO EUROPE a s www tatsuno europe com 20 L min 0 596 2 L min 2L at Qmax 20 L min water soap and ethanol mix max ethanol volume 85 0 25 MPa 2 5bar 0 1 MPa 1 bar propo
37. 6 3 1 WARRANTY AND CLAIMS The contractual warranty is provided for the supplied equipment for a period of 2 years or 1 million liters of delivered fuel This warranty does not cover consumables When filing a claim the following information has to be provided Serial number name see the type label e Exact description of the fault and the circumstances under which it formed A claim is invalid if the sealing is broken or there was any unauthorized manipulation with the device Defects and deficiencies which arise as a result of incorrect or unauthorized using or maintenance are outside the scope of the warranty i e problems that arise because of the presence of water and impurities in the tank and hydraulic system During operation it is necessary to regularly check for the presence of water and impurities and clean the systems if necessary 6 3 2 ATTACHMENTS e Installation and User Manual e Certificate of the Quality and Completeness of the Product e ES Declaration of Conformity e Base Certificate e Base Certificates of all meters installed in the dispenser e Protocol of Pressure test only to dispensers with LPG module e IR controller for operation and setup of the calculator upon request for dispensers equipped with the PDEX counter e Baseframe upon request e IR controller for operation and for counter setup Spare parts catalogue This document is issued and distributed only to service companies and service
38. O 6 Outlet of electrical cables for dispenser powering elo Order of fuel products 124 Combined dispensers OCEAN EURO Appendix 1 Foundation plans TATSUNO EUROPE a s APPENDIX 1 2 4 DETAIL OF INLET PIPING CONNECTION i T LH n ae LL IB F 15 mo Y I gu rtg weil ZEEF Lode SS x P SY S X S po LL xX A udi ava y OF EJ ES VA E Er 1 3 S Y X x XX x gt N J L X d S 5 7 5 X e NA v WC Y x k J b 7 N lt 23 P A A M PNE VA NO CS X pas P 2 Pos Description Pos Description 1 Inlet filter 5 Ball shutoff valve 2 Flange 6 Adapter from G1 to G1 3 Swivel nut with sealing ring 7 Base frame 4 Connecting pipe enabling height adjustment of the inlet 8 Breakaway valve OPW 10BF firmly connected to the base frame piping in the range of 25mm to 45mm not part of the regular dispenser supply 125 TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 1 3 FOUNDATION PLANS FOR SPECIAL VERSIONS OF DISPENSERS APPENDIX 1 3 1 PLANS OF HI
39. 93 2 S D I o 5 N a S 2 S S a z P 9 oT t N 4 Zla v 8s O x go a SU Q SR gt Be Fs ales cix 5l S 98 eg als slilo es S z2ous 5 2 s 28 2 2 gt 51 55 28 gt gt J ZO v a 156 Combined dispensers OCEAN EURO Appendix 3 Ex zones A TATSUNO EUROPE a s Notes 157 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 158
40. P TATSUNO EUROPE a s COMBINED DISPENSERS OCEAN EURO Installation and User Manual BMP 4000 OCEAN Document Combined dispensers OCEAN EURO Installation and User Manual File INO27 EN 00 OceanCombilnstalRevOO Revision amp Date Revision 01 7 October 2014 Number of Pages 158 including cover Created by Ing Milan Berka amp Bc Karel Viktorin translation TATSUNO EUROPE a s Pra sk 2325 68 678 01 Blansko Czech Republic tel 420 516 428411 http www tatsuno europe com TATSUNO EUROPE a s Prazska 2325 68 67801 Blansko Czech Republic Tel 420 516428411 Fax 420 516428410 e mail info tatsuno europe com website http www tatsuno europe com P TATSUNO EUROPE a s Copyright Neither this manual nor any of its parts may be copied without the consent of TATSUNO EUROPE a s Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s TABLE OF CONTENTS 1 INTRODUCTORY INFORMATION 1 3 STUDY THE MANUAL FIRST 9 T2 AUIHNORZED SE EE 10 1 3 BRIEF CHARACTERISTICS OF THE USED MEDIUMS seen enne nnne nnns nnne enses ens sans nennen nnn 11 1 3 1 Characteristics of LPG 1 3 2 Characteristics of AdBlue 1 3 3 Characteristics of Windshield Wiper Fluid WSE 1 4 HEALTH AND SAFETY seen ves Ferte eo chan ves RR eu vea Men e ar
41. flexible pipe 112 Combined dispensers OCEAN EURO Appendix 1 Foundation plans AN TATSUNO EUROPE a s APPENDIX 1 2 FOUNDATION PLANS FOR DISPENSERS IN PRESSURE MODEL WITHOUT PUMPS APPENDIX 1 2 1 FOUNDATION PLANS OF PRESSURE COMBI DISPENSERS WITH LPG MODULE 1 2 1 BMP4011 0EL R S3 MOD4011 0EL R LPG amp BMP4012 0ED S3 MOD4012 0ED LPG D apo Cx C NW 11 12 1300 Pos Description Pos Description Inlet piping with adjustable height terminated by a ball valve 1 8 Axis of LPG inlet piping LPG for liquid ph and adapter from G1 to G1 detail in Appendix 1 2 4 iid MSIE Se uites Axis of inlet pressure piping 9 Axis of Return piping for gaseous phase LPG 3 Leak catcher tray 10 Inlet ball valve for LPG liquid phase G 3 4 internal thread Vapor recovery piping TR 32 x 2 5 is terminated by an 4 internal thread G1 not equipped in dispensers made for 11 Outlet ball valve for LPG gaseous phase 1 2 internal thread dispensing diesel Breakaway valve OPW 10BF firmly connected to the base not a 5 Anchoring holes 12 8 part of the standard dispenser supply Outlet of electrical cables for dispenser powering 2 Reco
42. lt 31 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1010 J P T 1010 MN LE NN ms 520 2050 2450 al T 1010 BMP4048 OED MOD4012 0ED LPG lt Figure 5 Overview of standard OCEAN EURO COMBI LPG dispenser models in FIN design with recommended vehicle arrival direction to dispenser 32 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 2 5 2 OCEAN EURO COMBINED DISPENSERS WITH ADBLUE MODULE The OCEAN EURO combined dispensers with AdBlue module abbrev OCEAN EURO COMBI ADB comprise of the basic fuel dispenser OCEAN EURO and an additional AdBlue dispensing module The combined dispensers are made in single sided left L single sided right R and double sided D models with one to eight hoses for fuel dispensing with hose retractors and one or two free hanging AdBlue dispensing hoses wound up in a heated additional module The design for all dispensers can be chosen from BASE basic CUBE WAVE and FIN List of standard OCEAN EURO COMBI LPG models S a 2 m g S g 5 5 FE a X gt E D O09 ott E S amp v 3 FS t o Ba o 4 2 2 a S a SE ES o a o E 5 4 mo E 2 0 an as o c OE c 9t 9 n cc e E go CS dq 5
43. BMP4048 0ED S3 MOD4012 0ED WSE 025 un 087 E rt 0 7 65 a Oe B i le wo ES a E a A E C gt e s oc m m amp a e 8 t t5 n 09 g 7 1 2 E c gt 2 n 1 lt 7 o H 0 07 E 1 trt 1 F e 1 1 U Il 2 ae ll if Il 2 s 4 y e 01 072 M 087 025 B Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 Outlet of electrical cables for data transmission 2 Suction piping TR 44 5 x 2 5 Axis of inlet piping for windshield wiper fluid WSE Leak catcher tray Inlet piping for WSE with ball valve G 1 external thread V ipi TR 32 2 5 is t inated b SER ii j jd ee Breakaway valve OPW 10BF firmly connected to the base not a 4 internal thread G1 not equipped in dispensers made for 10 3 _ part of the standard dispenser supply dispensing diesel 5 Anchoring holes a Recommended direction of arrival of the vehicles to the dispenser
44. LPG WSE S 8 7 X 2 1314 5 6 515 12 13 PE N L 4 1 Bw i of o EM EE Output Input Powering cable for dispenser electronic counter Powering cable for dispenser electronic
45. Saw n 05 ZONE 7 Lait eats e S SS 0 00 0 SaSQ SQ SISSE SUPR OE MBI No RRR LS 05 ZONE 1 peas 060525090600 ZONE 0 Prostor bez nebezpe v buchu IP54 Non hazardous area IP54 Popis Description Pos 3 145 Vertical vapor barrier type 1 according EN 13 617 1 Nev bu n kabelov v vodka Ex e II IP67 Vertik ln p ep ka typ 1 detail Cable bushing Ex e II IP67 Popis Description 1 2 Pos TATSUNO EUROPE a s www tatsuno europe com IS TATSUNO EUROPE a s APPENDIX 3 1 2 EX ZONES OF DISPENSER WITH LPG MODULE IN WAVE MODEL 09 A m z o CUM e TS dm 090 d i e Se ie EA NM 0599 005 oo 005 e 905 SX 0006000 NOU Mc a s is i PPS aC C n6 aco i c xo DO XQ DC QU KKK xo EM uso M s es e 5 55 e e 5 50 es s es 50 t 95 T ORA S e Le he 0 0 6 EN m EE m OD E vaccam umm cam mcam gt eK mmm E p SNK apenas Ti a P SN ae al CP p x tne ar ERIE PPS TE 4999 94 9 4 PEPSI Ur 77 A OOOO OO m SESE RKO r RR as er m eT E E S Se SS nS aS nS 9S I IS 0S 8
46. The dispensers are attached to special base frames with anchoring bolts supplied along with the dispensers The dispenser s base frame is not part of the standard dispenser equipment but it can be ordered additionally The base frame is set in concrete to the refuge island then the front and rear covers of the dispenser are removed place the dispenser on the base frame and fix with the bolts Due to safety and environmental protection it is necessary to install a leakage tray under the dispenser to avoid leakage of fuel Subsequently the dispenser is connected to the suction piping using a flexible pipe suction piece which is part of the dispenser delivery Appendix 1 includes the base frames and layouts of all dispenser types with marked location of the suction piping and petrol vapor recovery pipes from the dispensers The delivery piping of vapor recuperation is connected to the piping with a lid G 1 NOTE The G 1 lid is part of the dispenser delivery The recuperation piping must end with an internal thread G1 Nees ile Driving LPG out of the fuel dispenser and its piping e g during dispenser disassembly is carried out by nitrogen or an inert gas Driving LPG out by air or oxygen is prohibited gt 8 fc According to the norm EN 14678 1 2013 section 4 5 1 2 the inlet of the liquid phase and the 54 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s
47. a D c 8 CN a Y 1 oy 07 Pos Description Pos Description Inlet piping with adjustable height terminated by a ball valve m e 1 and adapter from G1 to G1 detail in Appendix 1 2 4 3 Axis of LPG inlet piping LPG f r liquid phase Axis of inlet pressure piping 9 Axis of Return piping for gaseous phase LPG Leak catcher tray 10 Inlet ball valve for LPG liquid phase G 3 4 internal thread Vapor recovery piping TR 32 x 2 5 is terminated by an 4 internal thread G1 not equipped in dispensers made for 11 Outlet ball valve for LPG gaseous phase G 1 2 internal thread dispensing diesel 5 Arichoring holes 12 Breakaway valve OPW 10BF firmly connected to the base not a part of the standard dispenser supply 6 Outlet of electrical cables for dispenser powering a Recommended direction of arrival of the vehicles to the dispenser 7 Outlet of electrical cables for data transmission te Order of fuel products 116 Combined dispensers OCEAN EURO Appendix 1 Foundation plans APPENDIX 1 2 2 FOUNDATION PLANS OF PRESSURE COMBI MODULE TATSUNO EUROPE a s DISPENSERS WITH ADBLUE 1 2 2 BMP4011 OEL R S3 MOD4011 OEL R AdB amp BMP4012 0ED S3 MOD4012 0ED AdB 1 4
48. call the authorized service The effectiveness of the vapor recovery system is beyond E54 ALERT the allowed scope Correct the fault of the vapor recovery system If the fault is not corrected within 72 hours the dispenser Call the authorized service is blocked see the error message E55 Correct the fault of the vapor recovery system Unblock E55 NFAT Vapor recovery system error the VAPORIX system using a service adaptor Call the authorized service 95 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 6 3 SERVICE OF OCEAN DISPENSERS e Service is carried out in accordance with the fuel station s rules of operation e Before commencing service the dispenser must be put out of operation fitted with a clearly visible DUT OF ORDER sign and the access road must be marked with a NO ENTRY sign e The serviced dispenser must be disconnected from the power source turn off the main switch e The valves on the supply pipe must be fully closed e During service passage of vehicles in the area of 5 m around the dispenser must be prevented e Afire extinguisher must be available at all times e Service may only be carried out by authorized personnel of the service company The service of TATSUNO EUROPE a s dispensers is ensured by SPEED CZECH SERVICE s r o Prazska 2325 68 678 01 Blansko Czech Republic amp PE E D info speedcz com www speedcz com CZECH HOT LINE 420 602 562 277 SERVICE
49. operating records The no smoking and no open fire within 10 m signs must be installed in a visible place in the vicinity of the fuel dispenser A motor switch off sign max volume of refueling 80 sign and preventing the vehicle from undesirable motion sign also must be placed here From a design point of view fuel dispensers and all components that might initiate an explosion are approved by the state authorized institution the State Testing Laboratory No 210 FTZ Ostrava Radvanice which issues the relevant certificates Environmental safety is certified by the I P Certificate No 90 00 895 01 TOM For detection of potential gas leaks sensors can be installed in the fuel dispenser area which are however outside the scope of the basic offer From a hygienic point of view the device is harmless for the operator and the owner When operating the device and carrying out maintenance it is advisable to protect the hands with gloves 5 3 4 ELECTROMECHANICAL LITER TOTALIZERS Upon request OCEAN dispensers can be equipped with electromechanical totalizers to monitor the total consumed fuel in each dispensing hose The meters are on the display of the fuel dispenser For each dispensing hose or nozzle there is one seven digit electromechanical totalizer that states the quantity of whole liters pumped through the given hose For multi product dispensers the electromechanical totalizers are listed on the display from top down or from left to ri
50. 241211 Litres year for example 15 35 11 24 12 2011 Setting is made by pressing the lt Ent gt key entering the time date in the 041 Euro L proper format and confirming by pushing Ent again Table 18 Description and setting of the P04 parameter value Parameter Description Default setting 041 Setting the date format DDMMYY e g 241211 24 12 2011 1 1 2001 042 Setting the time format HHMMSS e g 153511 15 35 11 0 00 00 NOTE The time and date is displayed in the graphic proportional display and it is used in the parameters PO6 and P07 to record the time of errors and time of fuel pumping completion NOTICE 48 hours after an interruption of power supply to the fuel dispenser the internal clock is reset The time and date values will change to the default setting and must be set to the current date again 4 1 9 DISPLAYING THE PROGRAM VERSION AND CHECK SUMS CODE 05 This function shows the dispenser counter program version number and various check sums These values serve for inspecting metrology authorities and authorized service technicians Table 19 P05 parameter values description Parameter Description 051 Program version edition e g 1 03 7 052 Check sum W amp M 20260 053 Check sum of the program e g 52359 054 Check sum of the memory of parameters P20 P99 e g 34567 05 5 Check sum of the appliance for thermal compensation e g 47644 05
51. 27 5 NOTE If the valid password is forgotten the only remedy is calling an authorized service technician in order to set a new password After entering a valid access password the display will show the value of the first parameter 01 It is then possible to scroll through the parameters using the lt gt gt key or by entering the search parameter number and confirming with the key lt ENT gt to directly move to the desired parameter The manager mode allows displaying and changing the value of parameters listed in Table 14 67 002348 435698 oa n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Table 14 List of parameters in the Manager mode Parameter Description 01 Non resettable volume totalizers 02 Daily volume and amount totalizers resettable 03 Unit price of products in manual mode 04 Current time and date 05 Program version and check sums 06 Error message history 07 Latest deliveries history 08 Manager mode access password 09 Maintenance history 10 unused 11 unused 12 Fuel dispenser control mode 13 Error statistics 14 Current operating temperature 15 Reset of the daily totalizers 16 Manufacturer s check number 17 Display backlight intensity 18 Text messages 19 Display segment error The Manager mode can be terminated by pushing the R button The mode also gets terminated automatically w
52. EUROPE dispensers is white RAL9016 with a black dispenser base RAL9005 AdBlue dispenser modules have their enclosure cover door lid etc made of a varnished steel sheet and a stainless metal sheet Each AdBlue module is equipped with a piston flow meter of the Japanese company TATSUNO type FM 1022 This is a variation on the standard fuel meter in a more chemically resistant model inside stainless steel parts outside surface treatment The TATSUNO pulser pulse generator is installed on the piston meter The measuring unit consists of the meter itself a filter and a controlling electromagnetic valve made of stainless steel The dispensed medium passes through the filter meter and controlling valve is led into the hose and through the sight glass optional into the nozzle from where it is delivered into the AdBlue tank of the vehicle The dispensing hoses are made of quality chemically resistant rubber in antistatic model the same type of hose as is used for LPG AdBlue dispensing modules are as a standard supplied with delivery hose retractors and automatic AdBlue stop nozzles The whole interior of the AdBlue dispensing module is heated to prevent the temperature inside the module from dropping under 0 C Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s Windshield wiper fluid WSE dispensing modules have their enclosure door covers made of a varnished stainless metal sheet Each WSE mo
53. Fuel station technology main distribution box 18 Distribution box for the signal of the STOP button XP12 8 Data converter RS485 RS232 or controller 19 Unit controlling the LPG safety valves 9 Controlling device PC payment terminal POS console 20 STOP button 10 Unit for switching the LPG pump 54 LPG safety valves at inlet for liquid and gas phase deactivated 11 Cable for counter powering HOSVV5 F 5x1 5 after pressing the STOP button or in case of malfunction 128 Combined dispensers OCEAN EURO Appendix 2 Electrical wiring AN TATSUNO EUROPE a s APPENDIX 2 1 3 WIRING OF COMBI DISPENSERS IN SUCTION MODEL WITH ADBLUE MODULE p N 131211 PKZM 0 10 Ir210A Irm2224A u ol Lo Lx B PKZM 0 10 Ir 10A Irm 224 A MER mM 2 L1 L2 A L3 ut In 3 In 6 4 T A Nt n 16A mM 1 66 UPS L9 Controller L 10 PC POS E SSS SS SS SS SS a Pos Description Pos Description Combined di OCEAN EURO i ti del with 1
54. PLANS FOR COMBINED DISPENSERS WITH ADBLUE 9 Gt 1 EL mo 2 5 L TR35x3 TR32x2 5 10 2 6 3 al c E St pou em ce Tem DINE 0 om 90 i 513 HI ies ee ee YE 1 9 x d 200 900 1580 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 7 Outlet of electrical cables for data transmission Suction piping TR 44 5 x 2 5 Axis of AdBlue inlet pressure piping Leak catcher tray AdBlue inlet pressure piping TR 35 x 3 with external thread G1 vapor recovery piping TR n x 25 id terminated by an Dividing partition 4 internal thread G1 not equipped in dispensers made for 10 separating the heated AdBlue module from the fuel dispenser dispensing diesel Anchoring holes 5 Recommended direction of arrival of the vehicles to the Outlet of electrical cables for dispenser powering dispenser 104 Combined dispensers OCEAN EURO Appendix 1 Foundation plans TATSUNO EUROPE a s 1 1 2 b BMP4022 OEL R MOD4011 OEL R AdB amp BMP4024 0ED MOD4012 0ED AdB TR35x3 TR4
55. Parameter Description Default setting 031 Unit price of fuel product 1 0 000 EUR L 032 Unit price of fuel product 2 0 000 EUR L 033 Unit price of fuel product 3 0 000 EUR L 034 Unit price of fuel product 4 0 000 EUR L 035 Unit price of fuel product 5 0 000 EUR L NOTE The number of fuel products listed in parameter 03 depends on the dispenser configuration The system of fuel product marking is described in Figure 33 When the unit price setting is changed it will take effect only after the subsequent lifting of the nozzle The values set in the parameter are valid only in the dispenser s manual mode If the fuel dispenser is connected to the station s central control system the fuel unit price is set directly by the control system prior to every fuel delivery The parameter value is not functional in this case 3 The fuel dispenser does not allow dispensing for zero value of the unit price In such a case after lifting the dispensing nozzle the display of the dispenser will show the error message E30 and will not start pumping 69 TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 4 1 8 CURRENT TIME AND DATE CODE 04 This function allows displaying and setting the current time and date The first line of the display shows the time in the 153511 Euro format HHMMSS hours minutes seconds the second line shows the date in the format DDMMYY date month
56. SS S S UR S nel 0006060606060 0 0005 carers eU USENET PRIOR ario ZONE 2 ZONE 1 ZONE 0 Popis Description Prostor bez nebezpe v buchu IP54 Non hazardous area IP54 Pos 3 Popis Description Vertical vapor barrier type 1 according EN 13 617 1 Vertik ln p ep ka typ 1 detail Nev bu n kabelov v vodka Ex e II IP67 Cable bushing Ex e II IP67 Pos 1 2 146 TATSUNO EUROPE a s Combined dispensers OCEAN EURO Appendix 3 Ex zones APPENDIX 3 1 3 EX ZONES OF DISPENSER WITH LPG MODULE IN CUBE MODEL COMMO S C XC XC Ba DC XM CC M SC S pe KSA eS a d RRR os MSN us P PL PEI ea ET 8747478747 47478707 4 Qe Se at CIF ACC krasak NE C M c edoseSeSo Sese A LC CDD NSSSSSSSE JJ Si 05 SQ QRS 8 S rr TreeTE E FEES SEA Mae styl PLP OI IIIS 2 5 2 NE N ZDNE 7 ZONE 1 ZONE 0 P
57. a z a in N n m 2 o a8 o Zo x gS a 2 a S ETR ERIS amp gt ma ea Py ss SS es mom Sisi E 2 z S amp 2 2 galas So E x xc 5 9 amp tz a S 5 gt s amp ll 35 A S 2 9 mE Sw es UVB gt gt 20 v a 151 TATSUNO EUROPE a s www tatsuno europe com APPENDIX 3 2 4 EX ZONES OF DISPENSER WITH ADBLUE MODULE IN FIN MODEL FI TATSUNO EUROPE a s 05 og NS Ni SoS RRR KROL N Eee e Dr 111 EM ae SN Mes eS DE x ax ARS 2525 RRR RRA RRR CAU RR SUAM Mamm EE CENE gt raram NTE O SSS Po eai E ENOTES ILLU mw a ww we wu Cw CCS NND E 2 E ZONE 2 GY 2 a AO L PK dec IN NN PIR Se KK RBH SN 3 EEEE UNS A ZOHE 1 aX ZONE 0 Prostor bez nebezpe v buchu IP54 Non hazardous area IP54 Popis Description Pos 3 152 Vertical vapor barrier type 1 according EN 13 617 1 Nev bu n kabelov v vodka Ex e II IP67 Vertik ln p ep ka typ 1 detail Cable bushing Ex e II IP67 Popi
58. and ethanol gasoline mixtures max E85 the AdBlue additive liquefied petroleum gas LPG and motor vehicle windshield washer fluid WSE in specified quantities from the storage tank into motor vehicles The dispenser is a complicated appliance that carries out a number demanding functions Before commissioning the tanks and pipes must therefore be cleaned and the cleanliness of the fuel must be verified dirty filters in the dispenser cannot be considered as a reason for warranty repairs Before commissioning the electrical wiring and proper connections must be reviewed to prevent electric shock injury and to ensure explosion protection the fuel is class flammable material 4 Any changes to the dispenser may revoke the validity of the device certification See the certification documents and the manufacturer s instructions every time when considering any modification of the electrical wiring and or the whole device Every fuel dispenser is tested at the production plant concerning its function safety and metrology The delivery of each fuel dispenser includes certificates which the producer must provide to relevant authorities upon request 10 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 1 3 BRIEF CHARACTERISTICS OF THE USED MEDIUMS 1 3 1 CHARACTERISTICS OF LPG LPG is the trade name for a liquefied mixture of light carbohydrates Liquefied Petroleum Gas m
59. ar 395 2 1 TR35x3 ie TR32x25 TL TW 11 j 3 2 0 8 at I ia E E ce ES 90 200 3 Pos Description Description and adapter from G1 to G1 detail in Appendix 1 2 4 Inlet piping with adjustable height terminated by a ball valve Outlet of electrical cables for data transmission Axis of inlet pressure piping Axis of AdBlue inlet pressure piping 3 Leak catcher tray AdBlue inlet pressure piping TR 35 x 3 with external thread G1 Vapor recovery piping TR 32 x 2 5 is terminated by an 4 internal thread G1 not equipped in dispensers made for 10 dispensing diesel Dividing partition separating the heated AdBlue module from the fuel dispenser 5 Anchoring holes 11 Breakaway valve OPW 10BF firmly connected to the base not a part of the standard dispenser supply 6 Outlet of electrical cables for dispenser powering 117 Recommended direction of arrival of the vehicles to the dispenser FI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 2 2 b BMP4022 0EL R S3 MOD4011 0EL R AdB amp BMP4024 0ED S3 MOD4012 0ED AdB TR35x3 150 TR32x2 5 740 i 8 420 135 5 bo a H PII
60. counter 6 Type HO5VV5 F 3x1 5 3 Type HO5VV5 F 3x1 5 Wiring 4 gt dispenser counter box Wiring XP04 lt gt station distribution box L phase black 8 phase black N neutral conduit blue 7 neutral conduit blue PE loop M4 protective conduit green yellow 6 protective conduit green yellow Powering cable for pump and vacuum pump motors Powering cable for pump and vacuum pump motors 5 Type HOSVV5 F 4x1 5 2 Type HO5VV5 F 4 1 5 Wiring gt dispenser counter box Wiring XP04 lt gt station distribution box L3 phase 3 black 3 5 phase 3 black 3 L2 phase 2 black 2 4 phase 2 black 2 L1 phase 1 black 1 3 phase 1 black 1 PE protective conduit green yellow 6 protective conduit green yellow Powering cable for LPG WSE pump switching Cable for LPG WSE pump switching 4 Type HO5VV5 F 3x1 5 1 Type HO5VV5 F 3x1 5 Wiring XP04 lt gt dispenser counter box Wiring _XP04 lt gt station distribution box SC shared conduit black 2 2 shared conduit black 2 S1 switched phase LPG WSE black 1 1 switched phase LPG WSE black 1 PE loop M4 protective conduit green yellow PE loop M4 protective conduit green yellow 135 TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 3 2 WIRING OF POWERING BOX 5 LPG WSE lt
61. direction to dispenser 39 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1010 J Figure 11 Overview of standard OCEAN EURO COMBI WSE dispenser models in WAVE design with recommended vehicle arrival direction to dispenser 40 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 2156 1060 1460 EE BMP4024 OED CUBE MOD4012 0ED WSE lt 2156 il n 2156 1010 L Figure 12 Overview of standard OCEAN EURO COMBI WSE dispenser models in CUBE design with recommended vehicle arrival direction to dispenser lt 41 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2156 1010 Lmmm 8 mum mom momo um oum mom 2050 2450 Figure 13 Overview of standard OCEAN EURO COMBI WSE dispenser models in FIN design with recommended vehicle arrival direction to dispenser 42 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 2 6 NAMING OF THE BASIC ELEMENTS OF DISPENSERS 2 6 1 FUEL DISPENSER PART 35 LU 41 40 28 27 Figure 14 Basic parts of an OCEAN dispenser LEV STRANA PRAV STRANA LEFT SIDE RIGHTSIDE pt INN 51S i i n Fi
62. display as soon as the cause of the error is repaired NFAT non fatal error Blocks only the part of the dispenser where the error occurred The message code is recorded in the history and statistics The message disappears from the display after hanging the dispensing nozzle back It is possible to unblock the dispenser and cancel the error by means of a remote controller or via the data line FATAL fatal error Blocks the whole dispenser and the message code is recorded in the history and statistics The cause of the error must be repaired The power supply to the dispenser s counter must be turned off and on Table 30 Error message codes in dispensers with PDEX or TBELTX counter Message Message Cause of the error message Error message removal method code type Supply power outage The power supply to the dispenser s counter must be 3 gt OFF FATAL Supply power outage longer than approx 3 5 periods t turned off for approx 10 seconds and turned back on 100ms The message disappears after hanging the dispensin STOP LOCK Maximum time for pumping suspension exceeded S BTE E nozzle back in its holder E1 NFAT Display error malfunctioning LCD display segment or an Turn the power supply to the dispenser off and on error of an electromechanical display reel If the error persists contact authorized service E2 FATAL Display error the real quantity of
63. displays is different Turn the power supply to the dispenser off and on from the quantity set in the P31 parameter If the error persists contact authorized service Vapor recovery system error Turn the power supply to the dispenser off and on E3 NFAT Vapor flow sensor error side If the error persists contact authorized service E4 NFAT Vapor recovery system error Turn the power supply to the dispenser off and on Vapor flow sensor error on side B If the error persists contact authorized service E5 ALERT Display error error in communication with the display or Turn the power supply to the dispenser off and on with an electromechanical totalizer If the error persists contact authorized service 93 TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com M M kid See Cause of the error message Error message removal method code type E6 NFAT Error of an electromechanical totalizer Turn the pawer supply tothe dispenser i and ii If the error persists contact authorized service Turn th ly to the di ff and on E10 NFAT Error of the thermal sensor VM aub bia T Pur RA If the error persists contact authorized service E11 NFAT Invalid value of fuel density Tura the power supply tothe dispenser otf and i If the error persists contact authorized service Error of the thermal compensation device Turn the power suppl
64. due to insufficient protection of the cables 62 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s For trouble free operation of the fuel dispensers it is necessary to separate signal cables from power supply cables If there are power cables near the signal cables interference and undesirable parasite phenomena arise and this may cause problems with the control of the dispensers or even destroy the electronic appliances installed in the dispensers and in the kiosk Any crossing or shared installation in a single cluster of signal and power cables must therefore be avoided This can be solved by putting signal cables and power cables into their own channels metal pipes The producer does not provide any warranty for damage caused due by improperly solved cable connections 63 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 4 BASIC FUNCTIONS AND SETTINGS OF DISPENSERS The setup of fuel dispensers is carried out by means of a set of setup parameters that regulate the functional parameters of the dispenser and which can change the mode and behavior of the dispenser in various situations According to the type of the installed electronic counter parameter values can be viewed and changed by a remote IR infrared controller a service keyboard or by the keys on a pre set keyboard on the dispenser The setup method of the dispenser differs depending on the cou
65. hazards except underground mines probability of explosive atmosphere formation zone 1 G explosive atmosphere formed by gases vapors or fog IIA group of gases the least dangerous T3 max temperature of the electric appliance which might cause ignition of the ambient atmosphere 200 C EN 13617 1 EN 14678 1 No of the European norm according to which the dispenser was approved nap jen motor Motor power supply 3x400 230V 2A 50Hz 0 75kW 47 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 3 INSTALLATION 3 1 INSTRUCTIONS FOR SAFE WORK AN O This appliance must be installed only by qualified authorized staff in compliance with relevant norms directives and local limitations and according to this manual In the immediate vicinity of the dispenser it is forbidden to smoke or use open fire Always follow the procedures set for manipulation with petrol diesel oil LPG AdBlue and WSE bbb Monitor any leakage in the dispenser In case of fuel leakage resulting from insufficient tightness disconnect the power supply and contact the service organization Electric installation must be performed by qualified experts Make sure that a properly working fire extinguisher is available bbb When manipulating with the equipment use proper protection aids 3 2 RECEIPT TRANSPORT UNPACKING The customer concludes a contract with
66. in the cable HO5VVCAV5 K 5x0 5 for various kinds of data lines Y PUMA ERA DART ACTL color probes shielding ST ST ST ST ST ST ST black 5 reserved reserved unused LL1 reserved reserved reserved black 4 reserved reserved OV LLO ZB reserved Rx black 3 reserved OV AM GND YB reserved Rx black 2 B D RX RX ZA B Tx black 1 A D TX TX YA A Tx NOTE For some types of data lines a 2 core or 3 core cable would be sufficient see Table 10 However because the data line type may change during operation depending on the used control system we recommend using a 5 core cable 3 5 5 SERVICE LINES Service lines are for special purposes These lines are not necessary for the own operation of the dispenser but are used in situations when selected functions of the dispensers are to be controlled remotely or when some signals need to be transmitted out of the dispenser Always consult the technicians of TATSUNO EUROPE a s whether the service line installation is necessary For service lines we recommend using multi core shielded cables type HOSVVC4V5 K 0 5 mm 3 5 6 SAFETY LINE STOP BUTTON The safety line serves to lead the signal from the STOP button located in the dispenser to the safety circuits of the station distributor The safety line must be installed in dispensers with the LPG module that work in the unattended mode Pressing the STOP button on the disp
67. message remains on the screen for 1 2 3 through 9 seconds according to the parameter value The advertising messages are shown on the display in the order 1 2 3 through 9 but only during the time when the dispenser is idle after the last delivery has been paid The advertising message disappears as soon as the dispensing nozzle is lifted and delivery starts The list of used parameters and their meaning can be seen in Table 25 Table 25 Graphic display text messages P18 Parameter Description Default setting 186 Description of the amount display e g Euro O do not display 187 Description of the volume display e g Litres 0 do not display 188 Description of the unit price display e g Euro L 0 do not display 18 11 Advertising message No 1 0 not display 18 12 Advertising message No 2 0 do not display 18 13 Advertising message No 3 0 do not display 18 14 Advertising message No 4 0 do not display 18 15 Advertising message No 5 0 do not display 18 16 Advertising message No 6 0 do not display 18 17 Advertising message No 7 0 do not display 18 18 Advertising message No 8 0 do not display 18 19 Advertising message No 9 0 do not display 18 20 Description in case of pre selection by amount e g Eu 0 do not display 1821 Description in case of pre selection by volume e g L O do not display 74 C
68. must comply with approved conditions including regulations for safe operation and maintenance as well as instructions in case of emergency The device must also be equipped with CO fire extinguishers according to fire emergency requirements A AnLPG fuel station may only be operated by persons demonstrably and adequately trained A The dispenser contains STOP button for cases of emergency the procedure in case of fire or accidents is exactly specified in the local operation rulebook the operators must be demonstrably and adequately trained in this sense A The stopping STOP line must be situated at least 5 m from the dispenser A LPG tanks the piping and the dispenser must all be grounded a marked grounding point must be available for refilling cisterns A During LPG refilling or withdrawing from the tanks it is necessary to proceed in accordance to issued rules depending on the current conditions the traffic in the given area of the fuel station must be stopped A It is necessary to follow the set procedure for selling and refilling LPG and in case of any danger to immediately turn the device off A fuel station operator must be present at all times during LPG refilling the refilling may not be carried out in danger of atmospheric discharges during storms A It is necessary to keep the set dates for carrying out regular maintenance controls and revisions of all installed technical devices and not to allow persons
69. no naked flames are permitted Long hair and ties can get caught in moving parts Hair must be suitably covered FIRST AID PROCEDURES Safety Data Sheets for all products should be available at the service station These sheets contain important health and safety information relating to the individual product especially AdBlue its inhalation or ingestion 14 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s Administering First Aid after Contact with AdBlue AdBlue is a clear liquid with little or no odor making leakages difficult to detect After a period of time the odor may change to a strong ammonia stench Decomposition on heating may produce toxic fumes of carbon monoxide carbon dioxide nitrogen oxide and ammonia reducing the amount of oxygen in the air In the event of personal contact with AdBlue the following procedures should be carried out Eye injuries If the eyes have come into contact with AdBlue e Pour copious amounts of water over the eyes immediately e Rinse eyes thoroughly by keeping eyes open and eyelids away from eyes e Continue torinse the eyes with fresh running water for at least fifteen minutes e Removal of contact lenses after an eye injury must be undertaken by trained personnel e Seek medical advice if irritation continues Skin contact burns If the skin has come into contact with AdBlue e Immediately cool affected skin with cold water over the af
70. operation of the SCR over its lifetime AdBlue quality needs strict control and is therefore specified in a standard DIN 70070 Further physical properties of AdBlue e AdBlue freezes at 11 C e AdBlue is highly corrosive because 67 5 is water e AdBlue shows strong crystallization and creep Note Legislation and Selective Catalytic Reduction SCR technology All vehicles above 3 5 tonnes fall into the class of heavy duty and are subject to new heavy duty regulations These regulations set maximum emission values for PM and NOx In order to comply with new European regulations EURO IV and EURO V European manufacturers of trucks are forced to implement new technologies Selective Catalytic Reduction SCR technology involves the destruction of NOx through reaction with ammonia resulting in harmless water and nitrogen The urea solution required by the SCR system is called AdBlue It is stored in a tank on the vehicle and injected in the exhaust system where the reaction takes place To meet Euro IV expected AdBlue consumption is around 596 of the diesel consumption requiring tank sizes varying from 50 I to 100 I For Euro V this consumption is expected at 6 796 1 3 3 CHARACTERISTICS OF WINDSHIELD WIPER FLUID WSE Windshield wiper fluid for motor vehicles WSE is a solution of Water amp Soap amp Ethanol The percentage of the individual components in the medium varies The maximum percentage of ethanol in the medium is li
71. residual current protection of type ZE 2 4 and ZE 0 6 from the company Moeller Kl ckner or motor circuit breakers of type PKZM 0 0 4 from the same producer Fig 13 shows the reaction times of the used residual current devices of type ZE 56 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s H L L 3 712 2832 mum Nm gt De minuty 2 zo FRISTIE 1152 34 68101520 proudov nastaven ka aa BIN R E LI a s E a LJ sekundy e 6 7 8910 2 25 3 354455 X Einstellstrom Figure 29 Reaction times of the motor residual current devices of the ZE type Electromotor parameters Table 4 provides basic parameters of two electromotor types used in the OCEAN fuel dispensers Table 4 Electromotor parameters Pump electromotor Vacuum pump electromotors 1MA7083 4BA10 8N51 asynchronous motor BA240TRII AR R asynchronous motor 230 400V 50Hz 230 400V 50Hz current 2 05 A current 1 1 A consumption 0 75 kW consumption 0 37 kW 1395 RPM 2840 RPM la In 4 8 with internal thermal protection IP 55 IP 54 te 16 sec T3 cos 0 75 cos 0 8 Ex II 2 G Ex e II T3 Ex II 2G Ex d IIB PTB 01 ATEX 3335X 03 ISSeP 08 ATEX
72. the on line UPS type Interference voltage drops or blackouts can cause frequent blocking of the dispensers errors in the communication between the computer and the dispensers computer errors data loss etc 3 5 3 SWITCHING OF PUMPS OF MODULES AND FUEL PUMPS OF THE PRESSURE SYSTEM Remote switching of pumps of additional dispensing modules LPG WSE and AdBlue in combined dispensers is carried out in the suction model by a 3 core power cable type HO5VV5 F 3x1 5 see Table 7 and in combined dispensers in the pressure model by a 7 core power cable type HOSVV5 F 7x1 0 see Table 8 The powering cable for switching leads from the main distributor in the kiosk to the first module of the fuel dispenser in its power supply distribution box From the distribution box the power is led to the head of the dispenser s electronics where it is connected to power relays ensuring the switching of LPG WSE AdBlue dispensing modules or of submersible fuel pumps in the pressure system Table 7 Marking of conductors in the cable for switching of module pumps suction dispenser model Marking of conductors in the cable HOSVV5 F 3x1 5 marking color description SC black 1 shared conduit S1 black 2 switching phase PE green yellow protective Table 8 Marking of conductors in the cable for switching of module pumps pressure dispenser models Marking of conductors in the cable HOSVV5 F 7x1
73. the tank authorized for such tasks Work in dangerous areas must be secured by adherence to all national safety requirements in force Connecting and disconnecting electrical equipment may only be carried out by qualified personnel 1 4 4 PERSONAL PROTECTIVE EQUIPMENT Protective Clothing The following clothing should be worn at all times during installation and maintenance procedures Protective helmet Protective shoes conductive Protective gloves and or protective hand cream Anti static clothing Eye protection Safety equipment for working in hazardous areas The following safety equipment is required for working in hazardous areas Only spark free tools are permitted for work on dispensers Work on bearings is only permitted using the standard workshop tools authorized for this kind of work The use of all electrical tools is strictly prohibited Only the use of explosion protected work lights is permitted The use of telecommunications equipment in hazardous areas is strictly prohibited Safety instructions The following safety instructions must be adhered to during installation and maintenance procedures 1 4 5 Inhalation of AdBlue vapor must be avoided Suitable precautions must be taken and where necessary respirators used Avoid direct contact of AdBlue with the skin Use suitable protective clothing protective gloves and or protective hand cream Avoid AdBlue spills No smoking
74. to the filter and is distributed via meters and control valves to the dispensing hoses and nozzles According to the European norm EN 13617 1 2012 OCEAN EURO dispensers connected to a pressure system must have an emergency breakaway valve which will shut off the pressure intake in case the dispenser is broken off The emergency shut off valve is not part of the standard delivery of fuel dispensers The dispenser producer recommends using the valve OPW 10BF The fuel intake to the dispensers is through a pipe with a cap nut with an internal thread G1 The position of the intake piping is shown in Appendix 1 where you also can see the recommended connection to the pressure piping CAUTION It is necessary to ensure that the maximum pressure at the fuel intake to the dispenser does not exceed 0 35 MPa The following supply cables must be led to the shaft under the dispenser in addition to the grounding conduits e 4 wire cable for powering the three phase electromotors of vacuum pumps A harmonized cable of type HO5VV5 F 4x1 5 is recommended This cable is only necessary for fuel dispensers that have the vapor recovery system installed e 7 wire cable for switching of pumps located in the tanks a harmonized cable of type HO5VV5 F 7x1 0 is recommended e 3 5 wire cable for powering the electronic counter switching circuits AdBlue module heating a harmonized cable of type HOSVV5 F 3x1 5 is recommended for di
75. water and other impurities from the tanks 6 1 1 MAINTENANCE OF DISPENSER COVERS The covers of the dispenser the bodywork made of laminate varnished steel or stainless steel requires regular maintenance Special attention must be paid to them during the winter season when chloride aerosols from road sprinkling salts can permanently damage the bodywork varnish if it is not treated properly 89 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Covers made of stainless steel can undergo inter crystalline corrosion Regular maintenance of bodywork elements is done with water or a solution of detergent and with normally available automotive cosmetics 90 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 6 2 DISPENSER TROUBLESHOOTING In case of any problems with the fuel dispenser first study What to do when see Table 28 which contains frequently asked questions of dispenser users concerning problems occurring at fuel stations In case of dispenser malfunction the electronic counter controlling the dispenser will show an error message in the form of a numerical code The error codes for the individual counter types are listed in Chapter 6 2 1 Table 28 What to do when The dispenser is unresponsive to lifting a nozzle from its holder and the display fails to show an error message This can mean that the dispenser is without electric power the dispensing n
76. with LPG Module eene tnnt natans Appendix 2 1 2 Wiring of Combi Dispensers in Suction Model with LPG Module Version for Unattended Delivery Appendix 2 1 3 Wiring of Combi Dispensers in Suction Model with AdBlue Module Appendix 2 1 4 Wiring of Combi Dispensers in Suction Model with WSE Module sss APPENDIX 2 2 ELECTRICAL WIRING OF COMBI DISPENSERS IN PRESSURE MODEL Appendix 2 2 1 Wiring of Combi Dispensers in Pressure Model with LPG ModUule esses Appendix 2 2 2 Wiring of Combi Dispensers in Pressure Model with LPG Module Version for Unattended Delivery Appendix 2 2 3 Wiring of Combi Dispensers in Pressure Model with AdBlue Module Appendix 2 2 4 Wiring of Combi Dispensers in Pressure Model with WSE Module esses APPENDIX 2 3 ELECTRIC WIRING OF DISTRIBUTION BOXES enne nnne enne Appendix 2 3 1 Wiring of Powering Box XP04 LPG WSE Appendix 2 3 2 Wiring of Powering Box XP05 LPG WSE Appendix 2 3 3 Wiring of Powering Box XPO6 LPG WSE Appendix 2 3 4 Wiring of Powering Box XP07 LPG WSE Appendix 2 3 5 Wiring of Powering Box 8 AdBlue Appendix 2 3 6 Wiring of Powering Box XP10 AdBlue Appendix 2 3 7 Wiring of Powering Box XP11 LPG WSE Appendix 2 3 8 Wiring of XP12 Box LPG STOP Button Appendix 2 3 9 Wiring of Box for Switching of Pumps XP13 AdBlue Appendix 2 3 10 Wiring of Data D
77. without adequate professional qualification to handle the installed equipment including the gas device CAUTION gt ADBLUE A Technical and technological equipment must comply with the approved conditions which comprise instructions for safe operation and maintenance as well as instructions for emergency situations Snow fire extinguishers must be available close to the AdBlue dispenser in accordance to fire safety rules A When selling and dispensing AdBlue the determined procedure has to be adhered to in case of any danger the device must be put out of operation immediately A Itis necessary to adhere to the set deadlines for regular inspections and checks of the complete AdBlue dispenser any intervention by persons without relevant competence capability and qualification into the installed technology is strictly forbidden Regular maintenance and service may only be carried out by the authorized service company gt gt The operator shall keep the device the original safe state any defect or unusual phenomenon must be reported to the service organization immediately in case of danger of delayed intervention the device must be put out of operation A The operator may not carry out any repairs of the device nor change the settings of safety fittings Regular maintenance and service may only be carried out by a certified service company A The operator must keep the device in a proper functional state immediat
78. work the dispenser must be isolated i e entirely disconnected from the main supply and the main supply switch locked in the OFF position The submerged pump if applicable and control signals from the dispenser must also be isolated This is done to provide safety for the technician As a further precaution switch off the main supply in the service station shop and place a clear notice on the switch to avoid it being turned on again inadvertently It is not permitted to put an AdBlue dispenser into operation before an authorized official has inspected it and released it This depends upon the national regulations in force Dismantled packaging and cladding must be stored in such a way as to avoid damage to components or injuries to persons Covers that can be opened such as the counter housing should be handled with care Ensure that the retaining catch is placed in the correct position to prevent the cover falling onto the head of service engineers or other persons in the area 13 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com At unattended service stations every end user should have access to the User Instructions They should be visible on a notice board or integrated into the DIT and should be sufficiently well lit so that they can be read at night At unattended service stations break away couplings must always be used to reduce the danger caused by a motorist driving off with the nozzle still in
79. zero price must be set otherwise the error message E30 zero price will be displayed and the fuel delivery will not start If the dispenser is in the automated mode the calculation of the drawn amount uses the product unit prices which are sent by the station s control computer when releasing every fuel drawing The prices stored in the parameter of the counter s memory are not functional in this case Fuel price setting procedure manual mode Nozzle number The fuel unit price can be changed only in the time between switching the counter s power on and the first fuel delivery from the dispenser 1 Switch the counter power off and on again Set digit blinks TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com m NOW 4 2 2 Press and hold button 2 along with button 4 over at least 3 seconds The middle line will display the number of the nozzle product being adjusted the bottom line will display the unit price The price is set digit by digit The currently adjusted digit is blinking Button 1 changes the value of the blinking digit Button 2 moves from one digit to another Button 3 allows changing the nozzle number for which the price is adjusted Price setup is terminated by pushing the button 4 READING THE ELECTRONIC TOTALIZERS The TBELTx counter is equipped with electronic volume totalizers for each dispensing nozzle hose The value of these totalizers can be found usin
80. 0 marking color description SC black 6 shared conduit S5 black 5 switching phase 5 54 black 4 switching phase 4 S3 black 3 switching phase 3 S2 black 2 switching phase 2 S1 black 1 switching phase 1 PE green yellow protective 59 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com NOTE For switching of pump motor contactors the dispenser uses relays or motor contactors The switching voltage on the contacts should not exceed 250V and the switching current 1A 3 5 4 DATA COMMUNICATION LINE The data line serves to control the fuel dispenser and to transfer data from the dispenser remotely when the dispenser is in the automated mode The dispenser is controlled with a single purpose console a station controller or directly by a computer in the fuel station kiosk If the dispenser operates in manual mode only this data line doesn t need to be installed Figure 31 Radial layout of data lines from dispensers To install a data line it is necessary to lead a 5 core shielded communication cable HOSVVC4V5 K 5x0 5 see Table 9 to each fuel dispenser The data cable must lead radially from the fuel station control room kiosk control panel to the first module of each fuel dispenser into its communication distribution box 501 From the communicat
81. 041X 57 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com e 3 After connecting the power supply to the electromotor check the proper direction of its turning The proper direction is marked by the arrow on the pump s belt see Figure 30 Figure 30 Checking the direction of the pump motor revolution see the arrow 3 5 2 POWER SUPPLY TO THE ELECTRONIC COUNTER SWITCHING ELEMENTS AND HEATING The counter and the switching circuits are powered in combined dispensers with the LPG or WSE module by a 3 core power cable type HO5VV5 F 3x1 5 see Table 5 and in combined dispensers with the AdBlue module by a 5 core power cable type HO5VV5 F 5x1 5 see Table 6 The powering cable leads from the main distributor in the kiosk to the first module of the fuel dispenser in its power supply distribution box From the distribution box the power is led to the head of the dispenser s electronics where it ensures stabilized power supply to the electronic counter switching elements and to any heating units Table 5 Marking of conductors in the cable of the counter and switching elements power supply combi dispenser LPG or WSE Marking of conductors in the cable HO5VV5 F 3x1 5 marking color description L black phase N blue neutral PE green yellow protective Table 6 Marking of conductors in the cable of the counter and switching elements power supply
82. 1 0EL R AdB R 1 4 4 341 2 40 40 BMP4036 0ED MOD4012 0ED AdB S 2 4 8 6 2 2 40 40 BMP4036 0ED S3 MOD4012 0ED AdB R 2 4 8 6 2 2 40 40 BMP4036 OED 4C MOD4012 0ED AdB S 2 4 8 642 4 40 40 BMP4036 0ED S3 4C MOD4012 0ED AdB R 2 4 8 6 2 4 40 40 BMP4044 0EL R MOD4011 0EL R AdB S 1 5 5 4 1 1 40 40 BMP4044 OEL R S3 MOD4011 OEL R AdB R 1 5 5 4 1 1 40 40 BMP4044 OEL R 2C MOD4011 0EL R AdB S 1 5 5 4 1 2 40 40 BMP4044 OEL R S3 2C MOD4011 OEL R AdB R 1 5 5 4 1 2 40 40 BMP4048 0ED MOD4012 0ED AdB S 2 5 10 842 2 40 40 BMP4048 0ED S3 MOD4012 0ED AdB R 2 5 10 842 2 40 40 BMP4048 OED 4C MOD4012 0ED AdB S p 5 10 842 4 40 40 BMP4048 0ED S3 4C MOD4012 0ED AdB R 2 5 10 842 4 40 40 The fuel dispenser can be made with other versions with heightened performance Qmax 80L min H very high performance Qmax 130L min UH see Chapter 2 4 The AdBlue module maximum performance is Qmax 40L min 33 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1010 1680 iH 1010 2830 d Figure 6 Overview of standard OCEAN EURO COMBI ADB dispenser models in basic design without decorative elements with recommended vehicle arrival direction to dispenser lt 34 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s LL Figure 7 Overview of standard OCEAN EURO dispenser mode
83. 2 x 50 L min pumping performance 1 x 20 L min 27 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2 5 1 OCEAN EURO COMBINED DISPENSERS WITH LPG MODULE The OCEAN EURO combined dispensers with LPG module abbrev OCEAN EURO COMBI LPG comprise of the basic fuel dispenser OCEAN EURO and an additional LPG dispensing module The combined dispensers are made in single sided left L single sided right R and double sided D models with one to eight hoses for fuel dispensing with hose retractors and one or two free hanging LPG dispensing hoses The design for all dispensers can be chosen from BASE basic CUBE WAVE and FIN List of standard OCEAN EURO COMBI LPG models T g 9 S 58 o 5 lt gt Gc E ao Yt D wt E 55 83 9 t 5 8 3 Pe ge amp i a 97 5 u 5 5 2 Be 95 c5 B 2 Go oR 2 29 2 5 3 a at L5 V P BMH BH a 2 Dd o 2 E co S20 eo 5 c v E 2 o 5 5 5 v Ps 5 SE 52 pE Es at 5 95 BS 25 BE sc 9 c 5 5 EJ 9 5 By E E m EE EE a g B2 22 29 22 82 BS Fuel dispenser LPG dispensing module lis lini jas BMP4011 0EL R MOD4011 0EL R LPG S 1 2 2 141 1 40 50 BMP4011 0EL R S3 MOD4011 0EL R LPG R 1 2 2 1 1 1 40 50 BMP4011 OEL R 2C MOD4O11 OEL R LPG S 1 2 2 1 1 2 40 50 BMP4011
84. 24A nf In 6A PE PKZM 0 10 Oe L1 r1 C n 7 B PE In 6A G i r1 L PE N noA G PE N 131211 fe Se Se zl Pos Description Pos Description 1 und HISBERSEFDIEERNEEDRCHInSUEHBPARBgEDNAER LPG 9 Controlling device PC payment terminal POS console 2 Motor circuit breaker with short circuit and thermal trigger 10 Unit for switching the LPG pump 3 Current circuit breaker for counter powering In 6A 11 Cable for counter powering HO5VV5 F 3x1 5 4 Backup power source UPS with powering stabilization 12 Cable for motor powering HOSVV5 F 4x1 5 5 Current circuit breaker of the UPS 13 Cable for LPG pump switching HOSVV5 F 3x1 5 6 Workplace of the staff kiosk 14 Communication line HOSVVC4V5 K 5x0 5 7 Fuel station technology main distribution box 15 Powering distribution box XP10 8 Data converter RS485 RS232 or controller 16 Communication distribution box XS01 127 FI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 1 2 WIRING OF COMBI DISPENSERS IN SUCTION MODEL WITH LPG MODULE VER
85. 5 F 5x1 5 Wiring XPO8 gt dispenser counter box Wiring 8 lt gt station distribution box Ls phase black 10 phase black Ns neutral conduit blue 9 neutral conduit blue Lt phase of AdB module heating brown 8 phase of AdB module heating brown Nt neutral conduit for heating blue 7 neutral conduit for heating blue PE loop M4 protective conduit green yellow 6 protective conduit green yellow Powering cable for pump and vacuum pump motors Powering cable for pump and vacuum pump motors 5 Type HOSVV5 F 4x1 5 2 Type HO5VV5 F 4x1 5 Wiring 8 gt dispenser counter box Wiring 8 lt gt station distribution box L3 phase 3 black 3 5 phase 3 black 3 L2 phase 2 black 2 4 phase 2 black 2 L1 phase 1 black 1 3 phase 1 black 1 PE protective conduit green yellow 6 protective conduit green yellow Powering cable for switching of LPG WSE pump Cable for switching of LPG WSE pump 4 Type HO5VV5 F 3x1 5 1 Type HO5VV5 F 3x1 5 Wiring 8 lt gt dispenser counter box Wiring 8 lt gt station distribution box SC shared conduit black 2 2 shared conduit black 2 S1 switched phase AdB black 1 1 switched phase AdB black 1 PE loop M4 protective conduit green yellow PE loop M4 protective conduit green yellow 139 TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 3 6 WIRING OF POWERING BOX XP10 ADBLUE
86. 50 meters and the maximum suction height 5 5 meters Otherwise suction performance of the dispenser may be hindered which leads to lowering of the fuel suction pump performance nominal flow rate and or increased noise levels All technical requirements for the fuel station must be governed by a professionally prepared and duly approved fuel station project consulted with the dispenser producer The manufacturer recommends that the minimum distance of a single sided dispenser from the kiosk wall should be 1 m 49 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 3 3 4 STATION FUEL TANK TYPE Combined dispensers OCEAN EURO can be connected to underground fuel tanks or aboveground fuel tanks A steel base frame is installed horizontally and cemented to the shaft that connects to the suction piping of the storage underground tank This base frame is not part of the dispenser supply The dispenser is attached to this frame The following supply cables must lead to the shaft under the dispenser in addition to the grounding conduits e 4 wire cable for powering the three phase electromotors of fuel and vacuum pumps a harmonized cable of type HOSVV5 F 4x1 5 is recommended e 3 or5 wire cable powering the electronic counter switching circuits and AdBlue module heating a harmonized cable of type HO5VV5 F 3x1 5 for dispensers with LPG or WSE modules or a harmonized cable of type HOSVV5 F 5x1 5 for dispensers with AdBlue mo
87. 6 Time and date of program creation e g 19 07 2011 07 56 17 4 1 10 ERROR MESSAGE HISTORY CODE 06 This function serves to show the history of the last ten error messages for malfunctions of the fuel dispenser The error message table can be found in Chapter 6 2 1 Euro Euro 06A0 zt 06A0 zt Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s After opening the parameter PO6 the display will show the code of the last error message on side A of the dispenser e g 41 E41 hose 1A pulser error see Error message table in Chapter 6 2 1 After pushing the lt ENT gt key time and date of error occurrence is displayed After pushing the lt gt key the display shows the code of the last error message of side B of the dispenser See more in Table 20 Table 20 P06 error messages history Parameter Description 06A0 Code of the last error of the dispenser on side A 06B0 Code of the last error of the dispenser on side B 06A9 Code of the tenth recent error of the dispenser on side A 06B9 Code of the tenth recent error of the dispenser on side B NOTE If there are two errors of the same type and error code immediately after each other only the last one will be stored in the counter memory 4 1 11 LATEST DELIVERY HISTORY CODE 07 This function serves to show the history of the last 10 fuel deliveries transaction
88. 6A G nA L PE N H l l 16 Fl 6 Ns s ies ME PE 131211 i peser ee M 9 Controller gt 42 PC POS 4 z ee 4 Pos Description Pos Description 1 Combined dispenser OCEAN EUR iM SUETON made Winn 10 Controlling device PC payment terminal POS console WSE module 2 Motor circuit breaker with short circuit and thermal trigger 11 Unit for switching the WSE pump 3 Current circuit breaker for counter powering In 6A 12 Cable for counter powering HOSVV5 F 3x1 5 5 Backup power source UPS with powering stabilization 13 Cable for pump motor powering HOSVV5 F 4x1 5 6 Current circuit breaker of the UPS 14 Cable for WSE pump switching HOSVV5 F 3x1 5 7 Workplace of the staff kiosk 15 Communication line HOSVVC4V5 K 5x0 5 8 Fuel station technology main distribution box 16 Powering distribution box XPO4 9 Data converter RS485 RS232 or controller 17 Communication distribution box XS01 130 Combined dispensers OCEAN EURO Appendix 2 Electrical wiring TATSUNO EUROPE a s APPENDIX 2 2 ELECTRICAL WIRING OF COMBI DISPENSERS IN PRESSURE MODEL APPENDIX 2 2 1 WIRING OF COMBI DISPENSERS IN PRESSURE MODEL WITH LPG MODULE PKZM 0 10 Ir 10A Irm 224 A
89. E R 2 3 6 4 2 4 40 20 BMP4033 OEL R MOD4011 OEL R WSE S il 4 4 341 1 40 20 BMP4033 OEL R S3 MOD4011 OEL R WSE R 1 4 4 341 1 40 20 BMP4033 OEL R 2C MOD4011 OEL R WSE S i 4 4 341 2 40 20 BMP4033 OEL R S3 2C MOD4O11 OEL R WSE R 1 4 4 341 2 40 20 BMP4036 0ED MOD4012 0ED WSE S 2 4 8 6 2 2 40 20 BMP4036 0ED 53 MOD4012 0ED WSE R 2 4 8 642 2 40 20 BMP4036 OED 4C MOD4012 0ED WSE S 2 4 8 6 2 4 40 20 BMP4036 0ED 53 4C MOD4012 0ED WSE R 2 4 8 6 2 4 40 20 BMP4044 OEL R MOD4011 OEL R WSE S i 5 5 4 1 1 40 20 BMP4044 OEL R S3 MOD4011 OEL R WSE R 1 5 5 4 1 1 40 20 BMP4044 OEL R 2C MOD4011 OEL R WSE S i 5 5 4 1 2 40 20 BMP4044 OEL R S3 2C MOD40O11 OEL R WSE R 1 5 5 4 1 2 40 20 BMP4048 0ED MOD4012 0ED WSE S 2 5 10 8 2 2 40 20 BMP4048 0ED S3 MOD4012 0ED WSE R 2 5 10 842 2 40 20 BMP4048 0ED 4C MOD4012 0ED WSE S 2 5 10 842 4 40 20 BMP4048 0ED S3 4C MOD4012 0ED WSE R 2 5 10 8 2 4 40 20 The fuel dispenser can be made with other versions with heightened performance Qmax 80L min H very high performance Qmax 130L min UH see Chapter 2 4 The WSE module maximum performance is Qmax 20L min 38 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 1010 1010 HT 1 1900 1010 1010 Figure 10 Overview of standard OCEAN EURO COMBI WSE dispenser models in basic design without decorative elements with recommended vehicle arrival
90. ERS OFF ia i wie When turning a dispenser off the producer recommends proceeding as follows Turn off the 3x400V circuit breakers of the pump and vacuum pump motor power supply Turn off the 230V circuit breakers of the stabilized power supply to the dispenser s electronic counter 86 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s O Turn off the UPS backup power source located in the kiosk using the switch on its rear panel the green light on the UPS will go out 87 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 6 MAINTENANCE AND SERVICE 6 1 KEY PRINCIPLES FOR THE MAINTENANCE OF DISPENSERS gt gt gt 2 gt gt gt gt el Before performing any maintenance on the mechanical hydraulic or electrical elements the power supply must always be turned off and it is necessary to ensure that the power does not get restarted Keep all functional units of the dispenser clean so that any malfunction can easily be seen and repaired Check regularly all connections to monitor any leakage Tighten the connections or change the sealing if necessary Check the proper strain on the V belt and adjust it if necessary using the engine s tilting console Check the screws connecting the electromotor to the console Tighten if necessary Regularly check the dispensing nozzle condition In case of a defect de
91. G WSE pumps Cable for switching of fuel and LPG WSE pumps 4 Type HO5VV5 F 7x1 0 ill Type HOSVV5 F 7x1 0 Wiring XP11 lt gt dispenser counter box Wiring XP11 lt gt station distribution box SC shared conduit black 6 6 shared conduit black 6 S5 switched phase 5 LPG WSE black 5 5 switched phase 5 LPG WSE black 5 S4 switched phase 4 black 4 4 switched phase 4 black 4 S3 switched phase 3 black 3 3 switched phase 3 black 3 52 switched phase 2 black 2 2 switched phase 2 black 2 S1 switched phase 1 black 1 1 switched phase 1 black 1 PE loop M4 protective conduit green yellow PE loop M4 protective conduit green yellow 141 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 3 8 WIRING OF XP12 BOX LPG STOP BUTTON y I I THA Output Input Cable for STOP button signal Cable for STOP button signal 2 Type HO5VV5 F 3x1 5 1 Type HO5VV5 F 3x1 5 Wiring XP12 gt dispenser counter box Wiring XP12 lt gt station dist
92. GH PERFORMANCE DIESEL DISPENSERS SUCTION VERSION 1 3 1a BMP4021 O0EL R UH MOD4011 OEL R AdB amp BMP4042 0ED UH MOD4012 0ED AdB 1410 420 250 l 690 9 v 4 2350 000 i e dae AdBlue 1 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 7 Outlet of electrical cables for data transmission 2 Suction piping TR 44 5 x 2 5 8 Axis of AdBlue inlet pressure piping 3 Leak catcher tray 9 AdBlue inlet pressure piping TR 35 x 3 with external thread G1 ET m S 5 Anchoring holes 10 Dividing partition separating the heated AdBlue module from the fuel dispenser 6 Outlet of electrical cables for dispenser powering direction of arrival 201 the vehicles 126 Combined dispensers OCEAN EURO Appendix 2 Electrical wiring AN TATSUNO EUROPE a s APPENDIX 2 ELECTRICAL WIRING APPENDIX 2 1 ELECTRICAL WIRING OF COMBI DISPENSERS IN THE SUCTION MODEL APPENDIX 2 1 1 WIRING OF COMBI DISPENSERS IN SUCTION MODEL WITH LPG MODULE PKZM 0 10 Ir 10A Irm 2
93. LPG S 2 5 10 842 2 40 50 BMP4048 0ED S3 MOD4012 OED LPG R 2 5 10 842 2 40 50 BMP4048 0ED 4C MOD4012 OED LPG S 2 5 10 8 2 4 40 50 BMP4048 0ED S3 4C MOD4012 OED LPG R 2 5 10 842 4 40 50 The fuel dispenser can be made with other versions with heightened performance 801 H very high performance Qmax 130L min UH see Chapter 2 4 The LPG module maximum performance is 501 28 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 1010 saihi Se Sees SSeS 1010 Figure 2 Overview of standard OCEAN EURO COMBI LPG dispenser models in basic design without decorative elements with recommended vehicle arrival direction to dispenser lt 29 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1010 J P T 1010 MN LE NN ms 520 2050 2450 al T 1010 BMP4048 0ED MOD4012 0ED LPG lt Figure 3 Overview of standard OCEAN EURO COMBI LPG dispenser models in WAVE design with recommended vehicle arrival direction to dispenser lt 30 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 1010 saihi Se Sees SSeS 1010 Figure 4 Overview of standard OCEAN EURO COMBI LPG dispenser models in CUBE design with recommended vehicle arrival direction to dispenser
94. N SUCTION 100 Appendix 1 1 1 Foundation Plans of Combined Dispensers with LPG Module Appendix 1 1 2 Foundation Plans for Combined Dispensers with AdBlue Module Appendix 1 1 3 Foundation Plans for Combined Dispensers with WSE Module Appendix 1 1 4 Drawing of the Connecting Piece Flexible Pipe APPENDIX 1 2 FOUNDATION PLANS FOR DISPENSERS IN PRESSURE MODEL WITHOUT PUMPS 113 Appendix 1 2 1 Foundation Plans of Pressure Combi Dispensers with LPG module sees eene nnns nnns Appendix 1 2 2 Foundation Plans of Pressure Combi Dispensers with AdBlue Module Appendix 1 2 3 Foundation Plans for Pressure Combi Dispensers with WSE Module Appendix 1 2 4 Detail of Inlet Piping Connection esses eese einen ennt tns ethernet niet etna esas esas esas esas s APPENDIX 1 3 FOUNDATION PLANS FOR SPECIAL VERSIONS OF enne nene Appendix 1 3 1 Plans of High Performance Diesel Dispensers Suction APPENDIX 2 ELECTRICAL WIRING cesses eee eene nnne nennen nnne nnns 127 APPENDIX 2 1 ELECTRICAL WIRING OF COMBI DISPENSERS IN THE SUCTION MODEL nnne Appendix 2 1 1 Wiring of Combi Dispensers in Suction Model
95. NDIX 1 1 3 FOUNDATION PLANS FOR COMBINED DISPENSERS WITH WSE MODULE 1 1 3 BMP4011 0EL R MOD4011 0EL R WSE amp BMP4012 0ED MOD4012 0ED WSE 9 e e gt TRA44 5x2 5 1 70 150 TR32x2 5 1 oe 2 6 3 i i ce oo 1 Y Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 6 Outlet of electrical cables for dispenser powering Suction piping TR 44 5 x 2 5 7 Outlet of electrical cables for data transmission Leak catcher tray 8 Axis of inlet piping for windshield wiper fluid WSE Vapor recovery piping TR 32 x 2 5 is terminated by an 4 internal thread G1 not equipped in dispensers made for 9 Inlet piping for WSE with ball valve G 1 external thread dispensing diesel Recommended direction of arrival of the vehicles to the 5 Anchoring holes dispenser 108 Combined dispensers OCEAN EURO Appendix 1 Foundation plans A TATSUNO EUROPE a s 1 1 3 b BMP4022 0EL R MOD4011 0EL R WSE amp BMP4024 0ED MOD4012 0ED WSE 5
96. NG OF COMBI DISPENSERS IN PRESSURE MODEL WITH LPG MODULE VERSION FOR UNATTENDED DELIVERY PE N L3L2L1 sz g PKZM 0 10 10 22 amp Sh s3 s2 51 sc TU We PKZM 0 10 Ae i 10 22 FIR In li u TH if nf AM 13 XP12 6 A L PE N 501 PE 3 E S 9 si 02 A o Mo 1 nz T n a aye Ns Ls UPS PE N 130211 NM A M Controller I SS ian eiii ipit l Pos Description Pos Description Combined di OCEAN EURO i ti del with LPG 1 EE delivery HESUGHOD E 12 Cable for suction pump motor powering HOSVV5 F 4x1 5 Motor circuit breaker with short circuit and thermal trigger 13 Cable for fuel and LPG pump switching HO5VV5 F 7x1 0 urrent circuit breaker for counter powering In able of the safet utton F3x1 C ircuit breaker f p ing In 6A 14 Cable of th fety STOP b HO5VV5 F 3x1 5 Backup power source UPS with powering stabilization 15 Communication line HOSVVC4V5 K 5x0 5 Powering distribution box XPO6 1 product LPG 7 5 Current circuit break
97. NT VR pipe G1 i c TR32x2 5 5 mag 4 3 740 8 m 420 135 5 i i i i i V a i 109 40 170 ce I 200 m 1060 sl a 1460 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to SN EN 13 1365 Outlet of electrical cables for data transmission 2 Suction piping TR 44 5 x 2 5 Axis of inlet piping for windshield wiper fluid WSE Leak catcher tray Inlet piping for WSE with ball valve G 1 external thread Napor Dra Piping R 32 x 29 terminated by an Breakaway valve OPW 10BF firmly connected to the base not a 4 internal thread G1 not equipped in dispensers made for 10 part of the standard dispenser supply dispensing diesel 5 Anchoring holes ue Recommended direction of arrival of the vehicles to the dispenser 6 Outlet of electrical cables for dispenser powering OQ Order of fuel products 122 Combined dispensers OCEAN EURO Appendix 1 Foundation plans A TATSUNO EUROPE a s 1 2 3 c BMP4033 0EL R S3 MOD4011 0EL R WSE amp BMP4036 0ED S3 MOD4012 0ED WSE
98. OEL R S3 2C MOD4O11 OEL R LPG R 1 2 2 141 2 40 50 BMP4012 0ED MOD4012 OED LPG S 2 2 4 2 2 2 40 50 BMP4012 0ED S3 MOD4012 OED LPG R 2 2 4 2 2 2 40 50 BMP4012 OED 4C MOD4012 OED LPG S 2 2 4 2 2 4 40 50 BMP4012 0ED S3 4C MOD4012 OED LPG R 2 2 4 2 2 4 40 50 BMP4022 0EL R MOD4011 0EL R LPG S 1 3 3 1 1 1 40 50 BMP4022 0EL R S3 MOD4011 0EL R LPG R 1 3 3 1 1 1 40 50 BMP4022 0EL R 2C MOD4011 OEL R LPG S 1 3 3 2 1 2 40 50 BMP4022 0EL R S3 2C MOD4011 0EL R LPG R 1 3 3 2 1 2 40 50 BMP4024 0ED MOD4012 OED LPG S 2 3 6 4 2 2 40 50 BMP4024 0ED S3 MOD4012 OED LPG R 2 3 6 442 2 40 50 BMP4024 0ED 4C MOD4012 OED LPG S 2 3 6 4 2 4 40 50 BMP4024 0ED S3 4C MOD4012 OED LPG R 2 3 6 4 2 4 40 50 BMP4033 OEL R MOD4011 OEL R LPG S 1 4 4 341 1 40 50 BMP4033 OEL R S3 MOD4011 0EL R LPG R 1 4 4 341 1 40 50 BMP4033 OEL R 2C MOD4011 0EL R LPG S 1 4 4 341 2 40 50 BMP4033 OEL R S3 2C MOD4011 0EL R LPG R 1 4 4 341 2 40 50 BMP4036 0ED MOD4012 0ED LPG S 2 4 8 642 2 40 50 BMP4036 OED S3 MOD4012 OED LPG R 2 4 8 6 2 2 40 50 BMP4036 OED 4C MOD4012 OED LPG S 2 4 8 6 2 4 40 50 BMP4036 OED S3 4C MOD4012 OED LPG R 2 4 8 6 2 4 40 50 BMP4044 0EL R MOD4011 0EL R LPG S 1 5 5 4 1 1 40 50 BMP4044 OEL R S3 MOD4011 OEL R LPG R 1 5 5 441 1 40 50 BMP4044 OEL R 2C MOD4011 0EL R LPG S 1 5 5 4 1 40 50 BMP4044 OEL R S3 2C MOD4011 0EL R LPG R 1 5 5 4 1 2 40 50 BMP4048 0ED MOD4012 OED
99. P54 B Q amp Q o 2 5 S ES i a 3 8 o S N 3 3 24 c S9 5 a z a in N n m 2 o a8 o Zo x gS a 2 a S ETR ERIS amp gt ma ea Py ss SS es mom Sisi E 2 z S amp 2 2 galas So E x xc 5 9 amp tz a S 5 gt s amp ll 35 A S 2 9 mE Sw es UVB gt gt 20 v a 155 TATSUNO EUROPE a s www tatsuno europe com FI TATSUNO EUROPE a s APPENDIX 3 3 4 EX ZONES OF DISPENSER WITH WSE MODULE IN FIN MODEL 05 NN NS Sq S SU qct RUN NA ORTU TAL le RRR RARE DX CR MT d up MU een We Scc crac caca c cara ca rara rae q ___ i rell ROO x COCKS ELEL r NAE eeo Deo RRELA Ree S Se pee C CC pup rr e se So S S S S S SIL SUR utatur TNI posu ex loc Pega S Soo i KR Sa SG p 06 060606 06 0 20 0606 Ba ZONE 2 ZONE 1 ZONE 0 Prostor bez nebezpe v buchu IP54 a a o 5 S
100. SION FOR UNATTENDED DELIVERY O Controller 19 PE 131211 PKZM 0 10 Ir 10A Irm 224 A P5 isi ia 6A o an 51 5 iB I SS PKZM 0 10 COD fase HER fii li li L1 2 UEUBL 0 f F i I 13 j s a XP Xe In 6A 3 O 1 T al N XS01 PE 3 MM 1 1 er si 9 si 02 m g 9r r1 21 1E Ns L UPS POS Pos Description Pos Description 1 e in suction model WIELDS 12 Cable for motor powering HOSVV5 F 4 1 5 2 Motor circuit breaker with short circuit and thermal trigger 13 Cable for LPG pump switching HOSVV5 F 3x1 5 3 Current circuit breaker for counter powering In 6A 14 Cable of the safety STOP button HO5VV5 F 3x1 5 4 Backup power source UPS with powering stabilization 15 Communication line HOSVVC4V5 K 5x0 5 5 Current circuit breaker of the UPS 16 Powering distribution box XP10 6 Workplace of the staff kiosk 17 Communication distribution box XS01 7
101. Set the fuel s unit price see Chapters 4 1 7 and 4 2 1 91 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com gt Ifthe dispenser operates a remote controlled mode check the setting of individual fuel unit prices in the control unit of the station computer controller Before every delivery the fuel unit price is automatically transmitted to the dispenser 92 Combined dispensers OCEAN EURO Installation and User Manual 6 2 1 DISPENSER ERROR MESSAGES TATSUNO EUROPE a s After each error in a dispenser with a PDEX or TBELTX counter fuel delivery is suspended and the display shows an error E error code Based on the message type either the whole dispenser gets blocked fatal error or only one part where the error occurred is blocked Important error messages are recorded in the counter s memory where they can be recalled using the PO6 Error history and P13 Error statistics parameters Table 29 Types of error messages of PDEX and TBELTX counters Message type Method of dispenser blocking Method of dispenser unblocking LOCK operational blocking Blocks a part of the dispenser The message disappears from the display after hanging the dispensing nozzle back ALERT warning Blocks only the part of the dispenser where the error occurred The message code is recorded in the history and statistics The message disappears from the
102. TA EN590 MMQ 2L Qmin 5L min Qmax 50L min C NAFTA EN590 MMQ 5L Qmin 5L min Qmax 80L min D NAFTA EN590 MMQ 10L Qmin 10L min Qmax 130L min 3x400 230V 24 50Hz 0 75 136171 pev 26 boo Figure 20 Type label i Figure 21 Placement of the production labels on the dispenser 1 type dispenser 2 orientation dispenser 3 type module e 46 Combined dispensers OCEAN EURO Installation and User Manual 2 7 2 LABELS FOR ADBLUE amp LPG amp WSE MODULES TATSUNO EUROPE a s C 1026 CZ 678 01 Blansko Pra sk 68 PJ TATSUNO EUROPE a s C 1026 CZ 678 01 Blansko Prazsk 68 LPG MODUL PJ TATSUNO EUROPE as C 1026 CZ 678 01 Blansko Prazsk 68 TATSUNO EUROPE a s ADBLUE MODUL WSE MODUL Typ OCEAN MOD4012 0ED AdB a OCEAN MOD4012 0ED LPG Typ OCEAN MOD4012 0ED WSE MID certifik t TCM 141 07 4492 MID certifikat TCM 141 07 4493 MID certifikat TCM 141 13 5085 ATEX certifik t FTZU 14 ATEX 0065X ATEX certifik t FTZ 14 ATEX 0065X ATEX certifik t FTZ 14 ATEX 0065X V robn slo V robn slo V robn slo Rozsah teploty okol 25 C 55 Rozsah te
103. Table 16 P02 parameter value description Parameter Description 0211 A Fuel volume drawn by hose 1 on side A in centiliters x O 01L 02 1 A Amount drawn by hose 1 on side A in the currency unit 0215 A Fuel volume drawn by hose 5 on side A in centiliters x 0 01L 02C5 A Amount drawn by hose 5 on side A in the currency unit 0211 B Fuel volume drawn by hose 1 on side B in centiliters x 0 01L 02C1 B Amount drawn by hose 1 on side B in the currency unit 0215 B Fuel volume drawn by hose 5 on side B in centiliters x 0 01L 02C5 B Amount drawn by hose 5 on side B in the currency unit NOTE The number of daily totalizers shown in parameter PO2 depends on the dispenser configuration The system of hose and products marking in the dispenser is defined in Figure 33 4 1 7 UNIT PRICES OF FUEL PRODUCTS CODE 03 This function enables displaying and setting of the current unit price i e the price of one liter of fuel for all fuel products These fuel unit prices are set on the display after the nozzle is lifted and the display is reset in case the dispenser works in manual mode Setup is carried out by pushing the Ent key entering the price in the PPPP format and confirming with the Ent key again A decimal point is not used For instance the price 1 03 Euro L will be written as 0103 etc Table 17 P03 parameter value description
104. ack 6 S5 switched phase 5 black 5 5 switched phase 5 black 5 S4 switched phase 4 black 4 4 switched phase 4 black 4 S3 switched phase 3 black 3 3 switched phase 3 black 3 52 switched phase 2 black 2 2 switched phase 2 black 2 S1 switched phase 1 black 1 1 switched phase 1 black 1 PE loop M4 protective conduit green yellow PE loop M4 protective conduit green yellow Note The last of the used switching phases is designated for AdBlue 143 TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 3 10 WIRING OF DATA DISTRIBUTION BOX XSO1 CT M20x1 5 2 Output Input Communication cable for data line PDE line Communication cable for data line 2 Type HOSVVC4V5 K 2x0 5 Type HO5VVCAV5 K 5x0 5 recommended Wiring XS01 lt gt dispenser counter box Wiring 501 lt gt kiosk service point SH shielding SH shielding shielding sh B signal B B signal B black 2 bk2 A signal A A signal A black 1 bk1 backup black 3 backup black 4 backup black 5 NOTE All distribution boxes RK003 6 and RK002 6 are in the model Ex Il 2G Ex e Il T6 Gb and
105. ae Sea eus Ip ues as shia Ca aa pubes ei ia Rev EM E PRENNE 1 4 1 Safety Checklist 1 4 2 Duties of Employees 1 4 3 Hazards 1 4 4 Personal Protective Equipment 1 4 5 First Aid Procedures 1 4 6 Storage of AdBlue 14 7 AdBlye Spilli MS 2 OCEAN EURO LINE COMBINED 18 2 1 DISPENSER DESCRIPTIONS acsscucdesbacsadecticedcoasdsuowhsunascbiesadasatced cocnisudehsuedssndebaciedigessucebdsphesnadensobadbeddeescoasssdasusstasbaasentcess 18 2 2 CERTIFICATES AND APPROVALS Ee o Pa Per BER PER Eae apa e C RO E Pea REF 20 2 2 1 Metrology 2 2 2 Safety 2 2 3 Electromagentic Compatibility EMC RAENT ARI ER aR i 2 3 BASIC TECHNICAL DATA 2 3 1 Hydraulic Unit of Fuel Dispensers 2 3 2 Electronic Counter 2 3 3 Ambient Conditions 2 4 DISPENSER MODEL IDENTIFICATION sccsiecisscisucks 2 4 1 Additional Abbreviations in Dispenser Marking 2 42 Conventional Marking of the Dispenser Parts
106. ainly with three to four atoms of carbon in a molecule LPG is harvested in synthetic production of gasoline and lately also in the processing of natural gas LPG is a colorless easily volatile liquid with a specific odor After releasing the overpressure LPG evaporates quickly and produces a flammable gas approximately twice as heavy as air Evaporating 1 m of LPG approx 550 kg into the air results after the gas dilution into the lower explosion limit in about 12 400 83 330 m of an explosive mixture heavier than air that cumulates on the ground Table 1 Physical properties of the main components of an LPG mixture Physical properties in liquid state propane butane formula molecule mass 44 09 58 12 boiling point C 42 6 0 6 density kg m at 20 C 502 579 Physical properties in gaseous state density kg m at atmospheric pressure 1 865 2 76 consistency air 1 1 562 2 091 calorific value MJ m at 0 and atmospheric pressure 93 57 123 76 Explosion limit in air mixture in 6 of volume lower 1 7 1 3 upper 10 9 9 3 ignition temperature in C 465 365 The physical properties of the LPG mixture are within the scope of the properties of its individual constituents Liquid LPG has similar properties to gasoline i e dissolves and dries seals made of natural rubber organic lubricants varnish and other related substances In contrast some of the substances that withstand the effects of LPG are synth
107. amp 5x2 5 TR32 2 5 amp S pod y 1 t 200 1060 E 1840 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 Outlet of electrical cables for data transmission 2 Suction piping TR 44 5 x 2 5 Axis of AdBlue inlet pressure piping 3 Leak catcher tray AdBlue inlet pressure piping TR 35 x 3 with external thread G1 V ipi TR 32 2 5 ist inated b apor recovery piping 2 x is erminated by an Dividing partition 4 internal thread G1 not equipped in dispensers made for 10 separating the heated AdBlue module from the fuel dispenser dispensing diesel Recommended direction of arrival of the vehicles to the 5 Anchoring holes e dispenser 6 Outlet of electrical cables for dispenser powering OQ Order of fuel products 105 FI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 1 2 c BMP4033 OEL R MOD4011 0EL R AdB amp BMP4036 0ED MOD4012 0ED AdB 1 TR44 5x2 5 in wN x N m c E Qi a 02S un 087 072 E i 1 135 FP ul
108. and its covers Position Device Position Device Position Device 1 Module base frame 6 Filter K1 Column roof 2 Inlet ball valve 7 Spiral shaped disp hose K2 Hydraulics roof 3 AdBlue piston meter 8 Dispensing nozzle K3 Module hydraulics door 4 Pulser impulse generator K4 Combi rear column cover 5 Solenoid valve K5 Combi front column 45 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2 7 PRODUCTION LABELS Each combined OCEAN dispenser is equipped with two type labels one for the dispensing part and one for the module and one orientation label for the dispenser These labels are merged into one on single product dispensers The type label contains all data about the dispenser concerning its metrology and safety according to the WELMEC 10 5 standard and the EN 13617 1 article 7 4 norm The orientation label serves metrology inspection for attachment of official metrology labels which affirm that the measurement system was reviewed 2 7 1 FUEL DISPENSER LABELS PJ TATSUNO EUROPE a s C CZ 678 01 Blansko Pra sk 68 1026 STOJAN NA KAPALN PALIVA Typ OCEAN BMP4048 0ED H UH MID certifik t TCM 141 07 4491 ATEX certifik t FTZ 10 ATEX 0065X V robn slo Rozsah teploty okol prost 20 C 40 C Rozsah teploty kapaliny 20 C 50 C Tlak min max 0 2MPa 0 4MPa T da p esnosti mech elm 0 5 1 1 A BENZ N EN228 MMQ 2L Qmin 5L min Qmax 50L min NAF
109. cable for vacuum pump motors Powering cable for vacuum pump motors 5 Type HO5VV5 F 4x1 5 2 Type HO5VV5 F 4x1 5 Wiring 7 dispenser counter box Wiring 7 lt gt station distribution box L3 phase 3 black 3 7 phase 3 black 3 L2 phase 2 black 2 6 phase 2 black 2 L1 phase 1 black 1 5 phase 1 black 1 PE protective conduit green yellow 8 protective conduit green yellow Cable for switching of fuel and LPG WSE pumps Cable for switching of fuel and LPG WSE pumps 4 Type HO5VV5 F 5x1 5 1 Type HO5VV5 F 7x1 0 recommended Wiring 7 lt gt dispenser counter box Wiring 7 lt gt station distribution box SC shared conduit black 4 4 shared conduit black 4 S3 switched phase 3 LPG WSE black 3 3 switched phase 3 LPG WSE black 3 52 switched phase 2 black 2 2 switched phase 2 black 2 S1 switched phase 1 black 1 1 switched phase 1 black 1 PE loop M4 protective conduit green yellow PE loop M4 protective conduit green yellow 138 Combined dispensers OCEAN EURO Appendix 2 Electrical wiring TATSUNO EUROPE a s APPENDIX 2 3 5 WIRING OF POWERING BOX 8 ADBLUE Output z Z n Y IN L1 Q I 7 8 9 10 2 13 14 5 116 1 Powering cable for electronic counter and heating Powering cable for electronic counter and heating 6 Type HOSVV5 F 5x1 5 3 Type HOSVV
110. cide on a repair or replacement according to its severity and type Regularly check the condition of dispensing hoses In case of mechanical damage of the dispensing hose coating ensure its immediate replacement Check the function of locks and mechanisms for hanging the dispensing nozzle Maintain outer cleanliness of the dispenser take special care to clean the glass of the counter Regularly use a sludge pump to remove sludge water and other impurities from the fuel station s fuel storage tanks en Do not remove the covers of the dispenser while it is in operation Figure 39 Dispenser without cover side B Figure 40 Dispenser without cover side A 88 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s eig The belt between the engine and the pump or vacuum pump is antistatic and may not be replaced with a different type S 1860 Do not open the distribution box cover if the dispenser is under power CAUTION gt LPG A Every manipulation and deconstruction even opening the filter cap is conditioned by displacing the entire medium by nitrogen or an inert gas from the hydraulic system of the dispenser A Interventions into the electric and electronic parts may only be carried out by a specialist who is responsible for the device safety After finishing the service intervention all conduits must be re secured into their original
111. combi dispenser AdBlue Marking of conductors in the cable HOSVV5 F 5x1 5 marking color description Ls black phase Ns blue neutral Lt brown heating phase Nt blue neutral PE green yellow protective 58 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s Power for the counter leads from the dispenser to the main distributor where it is connected via a circuit breaker 230V 230V 6A to a bus shared by all the fuel dispensers From there the power for all dispensers leads to a stabilized backup power source which can power the dispenser s counter for 3 5 minutes in case of a power blackout eile To ensure trouble free operation of the fuel dispensers the producer recommends to backup the stabilized power supply for the dispensers with a backup power source UPS Uninterruptible Power Supply Power blackouts strong interference or voltage drops during voltage peaks are frequent phenomena in the electricity grid especially in winter All these problems can be eliminated by the use of a proper power backup UPS There are essentially two types of power backups suitable to provide backup power for the dispensers UPS of the line interactive type and UPS of the on line type Fuel stations connected to a stable electricity grid without voltage drops and interference can do with the line interactive UPS type to stabilize their power supply In other cases there must be used
112. de for 11 part of the standard dispenser supply dispensing diesel Recommended direction of arrival of the vehicles to the 5 Anchoring holes dispenser Outlet of electrical cables for dispenser powering Order of fuel products 7 Outlet of electrical cables for data transmission 119 FI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 2 2 4 BMP4044 0EL R S3 MOD4011 0EL R AdB amp BMP4048 0ED S3 MOD4012 0ED AdB 11 VR pipe G1 Ell mx 5 g a i o dA i T Mm im SS M M Li mum ET 01 i Q Q IU 3 L N 7 aT g Jz g 794 E i 025 Pos Description Pos Description Inlet piping with adjustable height terminated by a ball valve i 1 e and adapter from G1 to G1 detail in Appendix 1 2 4 Axis of AdBlue inlet pre
113. dispenser connected to the MASTER dispenser without its own hydraulics Data line with the interface IFSF LON DART or Logitron PUMALAN Data line with the interface Kienzle ER4 TATSUNO Party Line or Autotank ATCL Outlet of pulses nozzle and RELEASE signal to connect to Tankautomat TA2331 Outlet of pulses and nozzle signal to connect to the terminal ALX ALX 308 Hose exit from the side of the dispenser Position of the delivery nozzle on the side of the dispenser Hose exit from the side of the dispenser Position of the delivery nozzle on the front of the dispenser Two simultaneous fuel deliveries from a single sided dispenser two displays on the same side Four simultaneous fuel deliveries from a double sided dispenser four displays on the dispenser LED site number 1 digit to 9 is a color b white m blue Z yellow z green 24 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s Abbreviation Description a LED site number 2 digits 10 through 29 x is a color red b white m blue C2xx yellow z green 2 4 2 CONVENTIONAL MARKING OF THE DISPENSER PARTS Fig 1 shows the system of marking of the displays dispenser nozzles hoses pumps meters and the system of ordering the products in an OCEAN EURO fuel dispenser The additional LPG AdBlue or WSE module is always positioned at the end of the dispenser as the last product and last delivery hose
114. duit blue PE loop M4 protective conduit green yellow 7 protective conduit green yellow Powering cable for suction pump motors Powering cable for suction pump motors 5 Type HO5VV5 F 4x1 5 2 Type HO5VV5 F 4x1 5 Wiring XPO6 gt dispenser counter box Wiring XPO6 lt gt station distribution box L3 phase 3 black 3 6 phase 3 black 3 L2 phase 2 black 2 5 phase 2 black 2 L1 phase 1 black 1 4 phase 1 black 1 PE protective conduit green yellow 7 protective conduit green yellow Cable for switching of fuel and LPG WSE pumps Cable for switching of fuel and LPG WSE pumps 4 Type HO5VV5 F 4x1 5 1 Type HO5VV5 F 7x1 0 recommended Wiring X XPO6 lt gt dispenser counter box Wiring X XPO6 lt gt station distribution box SC shared conduit black 3 3 shared conduit black 3 52 switched phase 2 LPG WSE black 2 2 switched phase 2 LPG WSE black 2 S1 switched phase 1 black 1 1 switched phase 1 black 1 PE loop M4 protective conduit green yellow PE loop M4 protective conduit green yellow 137 TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 3 4 WIRING OF POWERING BOX 7 LPG WSE
115. dule is fitted with a piston flow meter of the Japanese company TATSUNO type FM 1022 see the AdBlue dispensing module The TATSUNO pulser pulse generator is installed on the piston meter The measuring unit consists of the meter itself a filter and a controlling electromagnetic valve made of stainless steel The dispensed medium passes through the filter meter and controlling valve is led into the hose and through the sight glass optional into the nozzle from where it is delivered into the windshield wiper fluid tank of the vehicle The free hanging spiral dispensing hoses are made of quality chemically resistant rubber in antistatic model and end in stainless steel delivery nozzles Liquefied Petroleum Gas LPG delivery modules are fitted with TATSUNO hydraulics It is a worldwide proven type of hydraulics with a high reliability and a long service life A two channel pulse generator TATSUNO is fitted on the piston meter In the lower part of the module s hydraulics on the meter console there is a measuring device consisting of the meter a filter a separator a check valve for the liquid phase and a safety valve of the gaseous phase The safety valve is adjusted to the pressure of 1 8 MPa and prevents exceeding the max operational pressure by letting the liquid phase back into the storage tank The outlet of the meter contains a TATSUNO differential valve that keeps the medium in the meter in the liquid phase This is a result of the gradual e
116. dules is recommended e 3 wire cable for switching the pumps of the LPG WSE or AdBlue modules a harmonized cable of type HO5VV5 F 3x1 5 is recommended e 4 wire shielded cable for data line a harmonized shielded cable of type HOSVVC4V5 K 5x0 5 e 3 wire cable for STOP button safety circuit A harmonized cable of type HOSVV5 F 3x1 5 is recommended This cable is only required in dispensers with an LPG module operating in the standalone mode Wg As a supply cable only a cable that complies with the requirements of the European standard EN 13617 1 2012 may be used Among the basic attributes of these cables is their resistance to oil gasoline and gasoline vapors according to HD21 1351 e 1 Due to safety and environmental protection it is necessary to install a leakage tray to catch any leakage of fuel Next the dispenser is connected to the suction pipe via a flexible pipe The dispenser foundation plans are in Appendix 1 1 4 The connections to the dispenser must be sealed in such a way that no flammable liquids or their vapors can get inside In the shafts under the dispenser only cable connectors resistant to flammable liquids may be used Cable glands may only be used for one cable unless they are glands designed for more cables 50 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s
117. during operation to the filling station owner immediately Put the device out of operation in case of gas leak or another danger Keep the device in order and clean and prevent unauthorized persons from accessing the appliance Notify any events that make the operator s work problematic difficult to the owner e e DL Record the data concerning start and end of every shift inspections repairs and reviews duly into an operating log book gt The operator of the fuel dispenser and fuel tank may neither carry out any repairs by himself herself nor change the setting of the equipment or safety fittings A Regularly control the state of dispensing hoses and their proper hanging in the dispenser protect them from harm mainly if the dispenser does not have a retractor and the hose is laid freely on the ground Delivery of LPG into motor vehicles without operator unattended In case of unattended delivery the customer releases the dispensing nozzle from the dispenser and connects it to the tank of the vehicle After pressing the control button START button located on the counter box the electronic counter is reset and the pump electromotor located at the filling tank is started The delivery can be stopped at any moment by releasing the control button or by pressing the STOP button safety STOP button When refueling to a full tank after reaching an 80 fill the filling spout is closed and the safety regulation electronic c
118. e company Armatury Group a s Kravare 52 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 3 3 6 DISPENSER LOCATION IN RELATION TO EXTERNAL INFLUENCES Hazardous areas are defined according to SN EN 60079 10 1 2009 in the surroundings of the fuel dispenser Fuel dispenser of the OCEAN EURO series must not be located in explosion hazard areas i e in hazardous areas defined by the norm SN EN 60079 10 1 2009 Electronic counters used in these dispensers do not have any cover are located in areas with no risk of explosion and are separated from other areas with a partition of type 1 according to SN EN 13617 1 3 3 7 PRESSURE SYSTEM OCEAN EURO combined dispensers can be connected not only to a classical suction system where the fuel is sucked out of the fuel tank via the pumps located in the dispensers but it can also be connected to a pressure system where the fuel is pushed in the dispensers directly out of the tanks which have central submersible pumps such as the RED JACKET system The advantage of the pressure system is very low noise operation of the dispensers but the disadvantage is high demand for the quality and sealing of the fuel piping In the pressure system the dispenser has no pumping monoblock The fuel piping is connected via an emergency breakaway valve which is under the fuel dispenser and is firmly attached to its base frame From there the fuel goes
119. e horizontal position the ball stops the flow of air and the fuel stops flowing 3 Since the orifices of fuel tanks of various cars differ you must find the optimum position for the dispensing nozzle when the fuel still flows The fuel flow may be turned off also when the fuel stream flowing out of the nozzle hits the wall of the car fuel tank orifice In that case you need to find a different position 5 3 2 DELIVERY OF LPG Before commencing the delivery the fuel station operator verifies that the fuel tank in the vehicle has a homologation sign and that the vehicle s motor and all electrical appliances are turned off Next the operator visually checks the state and wear of the filling opening which could potentially cause a gas leak If he she finds any deficiencies he she is authorized to refuse refueling a tank In case of fuel leakage or danger the operator terminates the delivery Delivery of LPG into motor vehicles with operator The service of the dispenser is carried out by the operator of the fuel station who releases the dispensing nozzle from the dispenser and connects it to the tank of the vehicle which must be secured against movement After pressing the control button START button located on the counter box the electronic counter is reset and the pump electromotor located at the filling tank is started The delivery can be stopped at any moment by releasing the control button When refueling to a full tank after reachin
120. e station check the position of the circuit breaker of the three phase power supply to the dispenser motor The dispenser s display shows the error code E18 This is an error message of the dispenser that informs about loss of communication between the dispenser and the control unit computer station controller control console etc gt Check the proper function of the control unit turn on the computer turn on the data converter etc gt Check the connection of the data cable At the beginning of delivery the dispensing nozzle is lifted but doesn t start pumping immediately e g due to opening the vehicle s fuel tank After a moment the dispenser s pump turns off The display shows the message STOP This message means that fuel drawing was terminated due to an interruption longer than 60 seconds Hang the nozzle back and start a new delivery Delivery is interrupted for some time e g to change canisters after a moment the pump turns off The displays show the message STOP This message means that fuel drawing was terminated due to an interruption longer than 60 seconds Hang the nozzle back and start a new delivery After lifting the dispensing nozzle the dispenser s display shows the error message E30 This error code means that the unit price of the fuel is zero gt If the dispenser is operating in the Manual mode with no remote control then the unit price is set incorrectly
121. ely report any malfunction or unusual phenomenon during operation to a service company and in case of danger caused by delay immediately put the device out of operation 528 C The LPG module must be secured with an electrical device with a stop function of category 0 or 1 in EN 60204 1 Operators of the fuel station must be familiarized with this device s functions 79 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 5 2 PUTTING THE DISPENSER INTO OPERATION Fuel dispensers are switched on and off at the main distribution box of the fuel station where the power to the dispensers leads Each fuel dispenser has two power supply points from the main distribution box e Power supply of the fuel and vacuum pump electromotors 3x400V e Power supply of the electronic counter and switching circuits 230V stabilized Both of these supply points are protected with adequate circuit breakers that switch the dispensers off and on Turning the dispenser on should be carried out as follows O Turn on the backup power source UPS located in the kiosk a green light will come up on the UPS Turn on the 230V circuit breaker for stabilized power supply to the electronic counter of the fuel dispenser an automatic test of all display segments will be carried out and the dispenser s display show the values of the last delivery Turn on the 3x400V circuit breakers of fuel and vacuum pump motors
122. emperature P14 Parameter Description 141 Ambient temperature around the counter s processor and temperature of fuel product No 1 142 Ambient temperature around the counter s processor and temperature of fuel product No 2 143 Ambient temperature around the counter s processor and temperature of fuel product No 3 144 Ambient temperature around the counter s processor and temperature of fuel product No 4 145 Ambient temperature around the counter s processor and temperature of fuel product No 5 NOTE The number of fuel products listed in parameter P14 depends on individual fuel dispensers configurations The marking system of fuel hoses and products is described in Figure 33 4 1 17 RESETTING DAILY TOTALIZERS CODE 15 This function serves for resetting all daily totalizers of dispensing hoses nozzles After setting the value of the parameter to 1 and confirming it lt ENT gt 1 ENT all electronic totalizers that are part of parameter PO2 are reset to zero 4 1 18 MANUFACTURER S LOCK CODE CODE 16 This function allows displaying a 6 digit code and entering the manufacturer s lock code if the dispenser is locked or if it is started in a trial period This parameter has the following layout of data in the display The first line of the display shows a numeric code 674359 Euro Manufacturer s Lock Code necessary for unlocking the dispenser remotely The second line shows the nu
123. enerally 3 3 2 Single Sided Dispenser Orientation 3 3 3 Distance of the Dispenser from the Tank 3 3 4 Station Fuel Tank Type 3 3 5 Distribution Pipes n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 3 3 6 Dispenser Location in Relation to External Influences 3 3 7 Pressure System REN SEE CUBILI 3 4 MECHANICAL ATTACHMENT OF THE DISPENSER 3 5 ELECTRIC WIRING OF THE DISPENSER sssceccceccessssececececeeceesseecececeauensseecececseceensneeceeeseauensseeceeessaesegeneeeecesseeegeneeeeeeeees 3 5 1 Powering of Electromotors of Pumps and Vacuum Pumps 3 5 2 Power Supply to the Electronic Counter Switching Elements and Heating 3 5 3 Switching of Pumps of Modules and Fuel Pumps of the Pressure System 3 5 4 Data Communication Line 3 5 5 Service Lines 3 5 6 Safety Line STOP Button is E REP Aevi Reliure cp 4 BASIC FUNCTIONS AND SETTINGS OF DISPENSERS OF 4 1 PDEX COUNTER 64 4 1 1 PDERT Remote Controller Description 4 1 2 Displaying Data in the Setup Mode 4 1 3 Operator Mode 4 1 4 Manager Mode 4 1 5 Non Resettable Volume Totalizers Code 01 4 1 6 Daily totalizers Code 02 4 1 7 Unit Prices of Fuel P
124. enser see chapters 4 1 7 and 4 2 1 The quantity of pumped liters per work shift is measured as the difference between the electronic or electromechanical totalizers status at the beginning and at the end of the shift The Automatic mode is a mode when the dispenser is remotely controlled via PC program control console station controller etc The Automatic mode allows remote regulation of pumping from the fuel station kiosk The kiosk contains a control device that is used by the operator to release pumping at a dispenser and after the end of the pumping collects information about the quantity of the consumed fuel and its price Delivery process The customer comes to the dispenser and takes the dispensing nozzle of the desired product The dispenser asks the control center in the kiosk for a release The control centre sends to the dispenser the unit price of fuel the maximum amount volume for delivery and allows dispensing The display is reset ca 2 seconds after the nozzle is lifted and the pump engine starts After filling the vehicle s tank the customer puts the nozzle back and goes into the kiosk to pay the price and receives a tax document receipt for the payment The dispenser is immediately ready for the next customer Because in the automated mode the dispenser is remotely controlled the fuel unit price does not need to be set manually The proper unit price is automatically set by the controlling computer for all dispensers of the
125. enser activates the safety circuits which in turn disconnect the dispenser from the power supply and close the safety valves on the input piping of the LPG dispensing module both for liquid and gas phases For installing the safety line it is necessary to lead a 3 core power cable HOSVV5 F 3x1 5 see Table 11 to each dispenser The safety line cable is lead from the main distributor in the kiosk to the first 61 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com dispenser module into the distribution box From the distribution box it continues into the dispenser electronics head where it is connected to the STOP button Table 11 Marking of conduits in the safety line Marking of conductors in the cable HOSVV5 F 3x1 5 marking color description ST black 2 STOP signal ST black 1 STOP signal PE green yellow protective 3 5 7 CABLE CHARACTERISTICS For the installation it is necessary to use cables that are resistant to common chemicals oils and which have sufficient thermal and mechanical resistance These are attributes are met for instance by HO5VV5 F and HOSVVC4V5 K harmonized cables The main characteristics of cables are listed in Table 12 Table 12 Cable characteristics Cable type Function NO of Danom cores mm HOSVV5 F 4x1 5 motor powering 4 8 2 10 2 HOSVV5 F 7x1 0 Switching of pumps 7 9 5 11 8 HOSVV5 F 3x1 5 et powering module pump switching
126. enser with WSE Module in FIN Model n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com INTRODUCTION This manual is for users of combined TATSUNO OCEAN EURO dispensers as well as for designer studios who design fuel stations The company TATSUNO recommends thorough studying of the manual including all of its appendices The manual must be available to the dispenser operators during installation and regular maintenance of dispensers e Keep this manual along with its appendices over the whole life time of the dispenser e Make it available to other owners and users as well e Perform updates of regulations see http www tatsuno europe com en download The appendices properly reflect reality at the time of publishing The producer reserves the right to change technical conditions of the equipment or its attributes without written notice due to continuous development and improvements All rights are reserved No part of this manual may be reproduced or transmitted without the written consent of the company TATSUNO EUROPE a s Combined dispensers OCEAN EURO Installation and User Manual Document revisions TATSUNO EUROPE a s Revision No Date Change description Made by Revision 00 26 5 2014 Basic version of the document Revision 01 7 10 2014 Translation Ing Milan Berka Bc Karel Viktorin n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com
127. er Overpressure valve Pulser impulse generator Outlet ball valve gas B WN Differential valve Position 8 9 10 11 12 13 14 2 6 3 ADBLUE DISPENSING MODULE TT m K K7 Device Solenoid valve Sight glass Dispensing hose Dispensing nozzle Nozzle cover boot Gas phase separator Filter 00001 00001 Position 15 K1 K2 Figure 17 Basic parts of AdBlue dispensing module and its covers Position Device Module base frame Inlet ball valve Heating distribution box AdBlue piston meter Pulser impulse generator Heating body ATEX au Hm Position 7 8 9 K1 K2 Device Solenoid valve Filter Nozzle cover boot Column cover AdBlue front cover 44 Position K3 K4 K5 K6 K7 Device Manometer LPG rear column cover LPG column cover LPG module roof LPG module door LPG front column Device Hydraulics roof Module hydraulics door AdBlue hose door Combi rear column cover Combi front column Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s 2 6 4 WSE DISPENSING MODULE V e E 2 E WD Figure 18 Basic parts of WSE dispensing module
128. er of the UPS 16 2 products LPG XPO5 3 products LPG XP11 4 products LPG 6 Workplace of the staff kiosk 17 Communication distribution box XS01 7 Fuel station technology main distribution box 18 Distribution box for STOP button signal XP12 8 Data converter RS485 RS232 or controller 19 Unit controlling the LPG safety valves 9 Controlling device PC payment terminal POS console 20 STOP button 10 Unit for switching the fuel pumps and LPG pump T LPG safety valves at inlet for liquid and gas phase deactivated 11 Cable for counter powering HOSVV5 F 5x1 5 after pressing the STOP button or in case of malfunction 132 Combined dispensers OCEAN EURO Appendix 2 Electrical wiring APPENDIX 2 2 3 WIRING OF COMBI MODULE PE 131211 5 PKZM 0 10 Ir 10A Irm 224A F1 nj 1 In 6A r1 In 6A r1 e an sc PE r1 L1 n 12 r1 a L3 PE In 6A Ls PE Ns In __ Nt n 16A N m UPS PE 131211 SS SSS DISPENSERS TATSUNO EUROPE a s IN PRESSURE MODEL WITH ADBLUE PC PO0S a e
129. er refueling 65 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Figure 33 Range of the remote control and marking of hoses and products of the dispenser 4 1 2 DISPLAYING DATA IN THE SETUP MODE All data in the Setup mode are displayed in the fuel dispenser s display When using the remote control the data is shown in the display of the side from which the setup mode was triggered The individual parameters are shown in the display as follows Parameter No 01 Item No 2 dispensing hose order Auxiliary Code A dispenser side Parameter Value 327890 13 volume in centiliters 4 1 3 OPERATOR MODE The Operator mode is triggered by pointing the IR remote slo polo ky controller at the fuel dispenser s display at a distance approx 1 m from the dispenser s display centre pressing Cislo parametru the button lt S gt and consequently lt R gt All nozzles of the dispenser must be hanged in the nozzle boots and the sale at the dispenser must be completed paid before triggering After initializing the Operator mode the value of the first parameter is displayed To navigate to the following parameters and their items use the keys lt
130. er with its LPG hose towards the fuel station exit 3 3 2 SINGLE SIDED DISPENSER ORIENTATION Single sided dispensers are marked with the letter L and R L left R right following the dispenser type designation e g BMP4011 0EL MOD4011 OEL LPG is single sided single product dispenser with a left sided LPG dispensing module and BMP4044 0ER MOD4011 OER LPG is a right single sided single product dispenser with a right sided LPG dispensing module The dispenser orientation is described from the point of view of the incoming vehicles see Figure 25 and Figure 26 Figure 25 Left sided dispenser Figure 26 Right sided dispenser BMP4011 0EL MOD4O011 OEL LPG BMP4044 0ER MOD4011 OER LPG arrow indicates recomended direction of vehicle arrival arrow indicates recomended direction of vehicle arrival OCEAN EURO combined dispensers with LPG module are as a standard equipped with a breakaway coupling located between the dispensing hose and the dispenser which breaks and interrupts the flow of LPG at both ends when affected by a force stronger than 200N and weaker than 500N For correct function of the breakaway coupling it is nevertheless necessary to adhere to the recommended direction of vehicle arrival to the dispenser 3 3 3 DISTANCE OF THE DISPENSER FROM THE TANK The producer recommends that the maximum distance of the dispensers from the LPG WSE or AdBlue tank should be
131. ernal thread Vapor recovery piping TR 32 x 2 5 is terminated by an 4 internal thread G1 not equipped in dispensers made for 11 Outlet ball valve for LPG gaseous phase G 1 2 internal thread dispensing diesel 5 Anchoring holes 12 Breakaway valve 10BF firmly connected to the base a part of the standard dispenser supply 6 Outlet of electrical cables for dispenser powering e Recommended direction of arrival of the vehicles to the dispenser 7 Outlet of electrical cables for data transmission ps Order of fuel products 115 FI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 2 1 d BMP4044 OEL R S3 4MOD4011 OEL R LPG amp BMP4048 0ED S3 MOD4012 0ED LPG LPG OOOO x GIG p Eg E Ate i 025 Ln 087 g UU i 3 N 1 i Lf
132. erous environments it is only allowed to use power and data lines that satisfy the requirements of norms EN 60079 14 and EN 50525 2 51 or EN 60079 14 and EN 50525 2 21 For these purposes the manufacturer recommends using harmonized cables of type HOSVV5 F and HOSVVC4V5 K Examples of electric wiring of fuel dispensers pressure models are shown in Appendix 2 2 and of distribution box wiring in Appendix 2 3 To allow for easy installation cable ending in a distribution box it is required that all cable terminations entering the fuel dispenser have sufficient length each end at least 3 m above the ground Concerning the used voltage and function the cables can be divided into power supply cables and signal cables Power cables e powering of electric motors of pumps and vacuum pumps e powering of counters and power switches e switching of pumps of the LPG WSE and AdBlue dispensing modules and submersible fuel pumps pressure versions of dispensers Signal cables e Communication line Data line 55 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com e Additional service and safety lines STOP signal pulse outputs motor blocking tank fuel level probes etc 3 5 1 POWERING OF ELECTROMOTORS OF PUMPS AND VACUUM PUMPS The power supply to electromotors of pumps and vacuum pumps in all types of combined dispensers is carried out by a 4 core cable HOSVV5 F 4x1 5 see Table 3 which leads f
133. etic rubber graphite plugs Teflon material etc For sealing threaded connections for both liquid and gaseous LPG the used material is Teflon tape or the LOCTITE mixture Usage of sealing fillers or fillers made of lampblack HERMETIC HERMOSAL results in the connections being difficult to dismantle For connections with flanges the suitable sealing rings are made of Teflon or Klingerit suitable for LPG Gaseous LPG has a slight narcotic effect on the human organism After a certain amount of time inhaling gaseous LPG causes headaches nausea dizziness reduced attention and drowsiness Unless it leads to a fire and burns of the victim gaseous LPG can cause the suffocation of workers even though it isn t directly poisonous unlike for example coal gas Because it is heavier than air it cumulates on the ground and in hollows and a lying unconscious person as a result of injury etc may be in an unbreathable atmosphere Gaseous LPG further causes degreasing of the skin In case of a sharp decrease in pressure to atmospheric pressure e g in case of an LPG leak from the device LPG vaporizes at the temperature of 42 C so in case of contact with skin it causes frostbite 11 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 3 2 CHARACTERISTICS OF ADBLUE AdBlue is a 32 5 solution of urea water and some additives This mixture was chosen because it is has the lowest crystallization temperature To ensure correct
134. ev for additional dispensing module d dispenser orientation on the refuge island from vehicle arrival direction D double sided dispenser R right sided dispenser L left sided dispenser c dispenser variant by hose column height and hose storage fashion c E EURO dispenser variant w hose column height 1900 mm O dispenser type line OCEAN b number of delivery hoses in dispenser a number of delivery hydraulic units in dispenser number of products number of pumps number of suction pressure inlets 40 dispenser type line OCEAN BMP abbrev for all TATSUNO EUROPE dispensers 23 IS TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2 4 1 ADDITIONAL ABBREVIATIONS IN DISPENSER MARKING There may be additional abbreviations after the basic dispenser code Abbreviation CUBE FIN WAVE S3 NR VR2 VR3 VR4 H H2 H3 H4 UH UH2 MAS MAS2 SAT LON DART LOG ERA TATPL ATCL TA2331 ALX ZV1 ZV2 C1x Description Dispenser with decorative elements Dispenser in the pressure model without suction pumps Vapor recovery of one two three or four fuel products Higher performance of one two three or four diesel pumps 70 90 l min High pumping performance of one or two diesel hoses 120 150 l min The main dispenser MASTER has an outlet leading to one or two satellite dispensers SLAVE A satellite
135. fected area e Carefully remove all clothing which has been in contact with AdBlue e Continue torinse the affected area with ample water for at least fifteen minutes e Apply antiseptic bandages to the affected areas e Seek medical advice if irritation continues Inhalation of AdBlue liquid ammonia biuret Do not enter the danger zone without adequate protection including respiratory mask and or aforementioned protective clothing If any toxic fumes have been inhaled e f possible remove the person out of the contaminated area into fresh air e Lay the person down and loosen their clothing keep warm and rested e Ifthe person is unconscious place them in the recovery position e f necessary trained personnel should apply oxygen or artificial respiration to the person e Call for medical assistance if breathing difficulties continue Ingestion If AdBlue liquid has been ingested Do NOT induce vomiting e If vomiting occurs lean person forward to maintain open airway and prevent aspiration e Rinse out mouth with water before trying to ingest a comfortable amount e Seek medical advice if large amounts have been ingested or if irritation continues 15 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Administering First Aid after Contact with LPG e Poisoning gaseous LPG When refueling avoid LPG vapor inhalation danger of suffocation In case of injury the afflicted person must be ta
136. g an 8096 fill the filling spout is closed and the safety regulation electronic counter terminates the delivery independently of the control button within 10 seconds The data of the delivery stay registered on the dispenser counter Dispensers fitted with electronic pre selection allow for pre selecting the desired amount specified by volume or financial amount These dispensers are fitted with a two stage electromagnetic valve According to the norm EN 14678 1 2013 Article 4 5 8 LPG dispensers made for self service must be fitted with a dead man s switch START button which ensures that the filling process can only be started and maintained while the button is pressed If this button is released the flow of LPG must be terminated immediately 81 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com NOTE According to the norm EN 14678 1 2013 Article 4 5 1 1 LPG dispensers must be fitted with a tear away or break away coupling located between the dispensing nozzle and the dispenser which will interrupt the flow at both ends in case of emergency OCEAL LPG dispensers are equipped with a breakaway coupling as a standard This coupling will break under a pressure between 200N and 500N DUTIES OF THE LPG DISPENSER OPERATOR A Adhere to all bylaws and operation manuals of gas appliances A Maintain the operated device in a safe and working state A Notify any fault defect or unusual phenomenon revealed
137. g back into the tank We recommend the OPW 199ASV Anti Siphon Valve The valve type needs to be chosen depending on the difference between the maximum height of the fuel in the tank and the minimum point of the fuel piping see Figure 28 height A At the lowest point of the piping a stop and bleed valve should be installed which should be closed by the operator whenever the dispenser is idle If there aren t such valves any leakage in the fuel system may cause uncontrolled fuel leakage see Figure 28 51 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Figure 28 Example of suction piping connecting the fuel dispensing part and a surface tank Legend 1 dispenser 4 piping for vapor recovery recuperation 5 suction fuel piping 7 strainer without check valve 8 surface fuel tank 9 overpressure check valve OPW 199ASW 10 stop and bleed valve 11 return piping from the dispenser separator 12 ECO leakage container with dispenser base frame 13 connecting flexible pipe with flange Surface tanks The pumping monoblock of fuel dispensers is structurally designed with a permanently open air separator into the venting chamber created by the space in the monoblock body and the space of the monoblock lid In the top wall of the lid there is an opening containing a connec
138. g blue PE loop M4 protective conduit green yellow 4 protective conduit green yellow Powering cable for vacuum pump motors Powering cable for vacuum pump motors 3 Type HO5VV5 F 4x1 5 1 Type HO5VV5 F 4x1 5 Wiring XP10 gt dispenser counter box Wiring XP10 lt gt station distribution box PE loop M4 protective conduit green yellow 4 protective conduit green yellow L3 phase 3 black 3 3 phase 3 black 3 L2 phase 2 black 2 2 phase 2 black 2 L1 phase 1 black 1 1 phase 1 black 1 140 Combined dispensers OCEAN EURO Appendix 2 Electrical wiring TATSUNO EUROPE a s APPENDIX 2 3 7 WIRING OF POWERING BOX XP11 LPG WSE
139. g the pre set keyboard or by a command sent via the communication line The totalizers can be reset to zero by means of the P18 configuration parameter The totalizers can be zeroed only if the SW1 1 switch is in the OFF position Electronic totalizers reading procedure 1 4 2 3 The value of the meters can be shown on the counter s display only if all nozzles are in nozzle boots and once the last fuel delivery has been paid T Press and hold the 3 and 4 buttons simultaneously over at least 3 seconds 4438 56 L The bottom display line will display the tot 1 L nozzle number The top and bottom lines show the totalizer values the top line shows higher digits The 1 and 2 buttons allow changing the nozzle number Totalizer reading is terminated by pushing the 4 Cancel button CHANGING THE OPERATING MODE The fuel dispenser operating mode must be changed when the dispenser needs to be disconnected from the control system e g in case of control system malfunctions when the dispensers must be operated manually or vice versa when the dispenser was operating in the manual mode and needs to be connected to the remote control system Operating mode change procedure 1 Switch the counter power off and on again During the counter test countdown to zero push and hold the 1 and 4 buttons simultaneously until the letter starts blinking on the bottom line This signals initializatio
140. ght and are numbered with the hose numbers Variants of the layout of the electromechanical meters on the fuel dispenser display masks are shown in Figure 36 T EUR 13 20 er 13 20 tora EUR 13 20 e 1000 v 10 00 voe 10 00 ve 0232400 S EUR 1 320 PRICE 1L EUR 1 320 PRICE 4L EUR 1 320 price TEO TTUN quo 9 4 Figure 36 Variants showing the location of the electromechanical totalizers and IR receivers on the display NOTE On display A the electromechanical meters are marked with numbers 1 2 3 4 corresponding to hoses 1A 2A 3A and 4A On display B the electromechanical meters are also marked with numbers 1 2 3 4 corresponding to hoses 1B 2B 3B and 4B The system of marking the hoses and fuel products is described in Figure 36 5 3 5 GASOLINE VAPOR RECOVERY Upon the customer s request combined OCEAN dispensers can be equipped with a vapor recovery system where a vacuum pump sucks the vapors of fuels except diesel oil and bio diesel out of the dispensing nozzle s outlet back to the fuel tank 83 TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com In case of vapor recovery in a single product dispenser the vacuum pump is powered directly by the electromotor of
141. ght at the dispenser Before starting the delivery the customer can set the volume of fuel or amount of money to be dispensed The pre set value can be cancelled by pushing the lt 2 gt i e Cancel button before the delivery starts Then it is possible to choose a different pre set value or dispense fuel normally without a pre set NOTE If the pre set keyboard is used the dispensers must be equipped with slow down valves that ensure safe slowdown of the fuel flow rate in advance before reaching the pre set target value a Example of pre set in Czech crowns The customer comes to the dispenser and wants to spend 250 CZK on fuel On the pre set keyboard the customer uses the keys to enter the value 250 by pushing the 100 CZK gt key twice and the 10 CZK gt key five times The customer chooses the desired product takes the nozzle off the dispenser and inserts it into the vehicle s fuel tank The dispenser pumps fuel worth exactly the pre set amount and then stops automatically EEE HH The customer puts the nozzle back in the dispenser and goes to pay b Example of pre set in liters The customer comes to the dispenser and wants to get 20 liters of fuel On the pre set keyboard the customer enters 20 by pushing the button 10 liters twice m AN A customer chooses the desired product takes the nozzle off the dispenser and inserts it into the vehicle s fuel tank 1 dispenser pumps fuel in t
142. gt gt and lt gt see Figure 32 The Operator mode allows displaying but not changing the value of the parameters shown in Table 13 66 Combined dispensers OCEAN EURO Installation and User Manual Table 13 List of parameters for the Operator mode setup TATSUNO EUROPE a s Parameter Description 01 Non resettable volume totalizers 02 Daily volume and amount totalizers resettable 03 Unit price of products in manual mode 04 Current time and date 05 Program version and check sums 06 Error message history 07 Latest deliveries history Individual parameters will be described in the following chapter The operator mode can be terminated by pushing the lt R gt button The mode also gets terminated automatically if no remote controller button is pushed in 60 seconds 4 1 4 MANAGER MODE Use the remoter controller from a distance of approx 1 m from the dispenser s display centre and push the button lt R gt All nozzles of the dispenser must be hanged in their nozzle boots and the sale at the dispenser must be completed paid before starting After triggering the Manager mode the display will ask for a 4 digit access password In order to keep the password secret the input numbers are displayed as dashes only The factory set default access password is 1111 Example Press the keys lt 1 gt lt 1 gt lt 1 gt lt 1 gt and ENT Euro Litres COdE
143. gt lt gS a sys SR 20 2 5 ot gt e z5 ov S 98 es 51 9 XE UH ms es S zl2ous SO Eo s 23 2 2 51 81 55 gt gt zo v a 148 TATSUNO EUROPE a s Combined dispensers OCEAN EURO Appendix 3 Ex zones APPENDIX 3 2 EX ZONES OF COMBINED DISPENSER OCEAN EURO WITH ADBLUE MODULE APPENDIX 3 2 1 EX ZONES OF DISPENSER WITH ADBLUE MODULE IN BASE MODEL 2 ud gt c EN 7 CA gt 1 EI i RC CC CNN E o c ca cse at HORN GR EA Ret ue XA D 50500 oe RRR d dini M SME SoS Utt LK DN e r4 ZUNE Q Popis Description Prostor bez nebezpe v buchu IP54 Non hazardous area IP54 Pos 3 Vertical vapor barrier type 1 according EN 13 617 1 Vertik ln p ep ka typ 1 detail Nev bu n kabelov v vodka Ex e II IP67 N a 5 E ui w Q 5 9 m 3 amp a 8 a o v nu 149 TATSUNO EUROPE a s www tatsuno europe com FI TATSUNO EUROPE a s APPENDIX 3 2 2 EX ZONES OF DISPENSER WITH ADBLUE MODULE IN WAVE MODEL
144. gure 15 Covers on OCEAN dispenser Position Device Position Device Position Device 1 Pump motor 19 Distribution box 38 Mask display mask metal sheet 2 Motor pulley 20 Cable bushing IP67 39 Right door 3 Pumping monoblock 21 V belt antistatic 40 Left door 4 Pump pulley 22 Electronic counter 41 Latch lock 5 Airseparator sensor 23 Vapor recovery pump 6 Connection element flex pipe 24 Vapor recovery motor K1 Decorative elements 7 Output pipe 25 Vapor flow sensor K2 Door 8 Meter 27 Dispenser foundation K3 Hose retractor column 9 Pulser impulse generator 28 Front column K4 Hydraulics roof 10 Solenoid valve 29 Central column K5 Display mask 11 Fuel pipe 30 Internal column K6 Display mask metal sheet 12 Temperature sensor Pt100 31 Hoseretractor column K7 Internal column 13 Dispenser hose 32 Hydraulics roof K8 Rearlid 14 Break away Coupling 33 Roof of columns K9 Counter head 15 Cylinder sight glass 34 Rearlid K10 Front column 16 Dispenser nozzle 35 Roof lid K11 Central column 17 Nozzle cover boot 36 Hosereel holder K12 Roof of columns 18 Magn sensor of nozzle position 37 Counter head K13 Rooflid 43 FI TATSUNO EUROPE a s 2 6 2 LPG DISPENSING MODULE 8 TATSUNO EUROPE a s www tatsuno europe com Figure 16 Basic parts of LPG dispensing module and its covers Position Device Module base frame Inlet ball valve liquid LPG piston met
145. have been issued with European Type Certificates FTZ 12ATEX0152 and FTZ O2ATEX0021 The maximum load of one connecting pin is 2A 550V with conduit cross section 0 5 or 12A 550V with cross section 2 5 mm The allowed cross sections of conduits are between 0 5 and 2 5 mm The length of the uninsulated part of the conduit is 9 mm and max 10 mm Cable glands M12 x 1 5 M16 x 1 5 or M20 x 1 5 are in the model IP66 68 The description of the connector in the data distribution box depends on the type of the data line A data line with the PDE protocol is used as a standard 144 TATSUNO EUROPE a s APPENDIX 3 DEFINING THE EX ZONES ACCORDING TO EN 13617 1 A EN 60079 10 1 APPENDIX 3 1 EX ZONES OF COMBINED DISPENSER OCEAN EURO WITH LPG MODULE APPENDIX 3 1 1 EX ZONES OF DISPENSER WITH LPG MODULE IN BASE MODEL Combined dispensers OCEAN EURO Appendix 3 Ex zones GS 3 es EUM EA zi Nt ul 9 dS CUM 050629 250506 KS 050069 000009 206 os 2505 2 505 e NUN SS 5E zn P ME l H n gt die UNIS SSN SASS SSS S CCST S CELSO IN NR LL LEM COAT RR A 90 Se e 50 Sx 0 S 6099 z w 2505 cece 55 6 Y ATA Er RQ QQQ gt x 2 T
146. he pre set volume and then stops automatically 2 The customer puts the nozzle back the dispenser and goes to pay c Example of pumping into a full tank with additional pumping to a rounded amount ID customer comes to the dispenser and wants to get a full tank of fuel 1 The customer chooses the desired product takes the dispensing nozzle and inserts it in the vehicle s fuel tank When the tank is almost full the customer takes the nozzle out and on the pre set keyboard pushes the key with the financial amount to whose multiple the customer wants to round 10 CZK gt d Example of pumping into a full tank with additional pumping to a rounded volume 1 customer comes to the dispenser and wants to get a full tank of fuel 1 customer chooses the desired product takes the dispensing nozzle and inserts it in the vehicle s fuel tank When the tank is almost full the customer takes the nozzle out and on the pre set keyboard pushes the key with the volume to whose multiple the customer wants to round e g 1 L gt O The customer restarts the nozzle and lets the dispenser pump more fuel to reach the rounded volume e g 25 00 L or 128 00 L 1 customer puts the nozzle back to the dispenser and goes to pay Note Examples c and d are only possible in OCEAN dispensers with the electronic counter PDEX and an activated pre set keyboard function during fuel pumping 5 3 8 TURNING FUEL DISPENS
147. hen no remote controller button is pushed over 60 seconds 4 1 5 NON RESETTABLE VOLUME TOTALIZERS CODE 01 Electronic totalizers for all dispensing hoses nozzles are stored in the electronic counter memory These totalizers are not resettable and they store data about the total volume drawn by the individual hoses Table 15 P01 parameter values description Parameter Description 011A Fuel volume drawn by hose 1 on side A in centiliters x 0 01L 012A Fuel volume drawn by hose 2 on side A in centiliters x 0 01L 015A Fuel volume drawn by hose 5 on side A in centiliters x 0 01L 011B Fuel volume drawn by hose 1 on side B in centiliters x 0 01L 012B Fuel volume drawn by hose 2 on side B in centiliters x 0 01L 015B Fuel volume drawn by hose 5 on side B in centiliters x 0 01L NOTE The number of totalizers shown in parameter PO1 depends on the dispenser configuration The system of hose and product marking in the dispenser is defined in Figure 33 4 1 6 DAILY TOTALIZERS CODE 02 The electronic daily totalizers for all dispensing hoses nozzles are stored in the memory of the electronic counter These totalizers can be reset anytime using the P15 parameter see description 68 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s below They show the total volume and total amount of money drawn by the individual hoses since their latest reset
148. ic operational parameters of the dispensers Access to the manager mode is protected by a password 4 1 1 PDERT REMOTE CONTROLLER DESCRIPTION Dispensers with a PDEX counter must be controlled by an IR remote controller to read values from the dispenser s displays totalizers to change the dispenser s operating mode or to set various parameters of the counter The keyboard of the remote controller has the following keys and layout Figure 32 Combined dispensers OCEAN EURO Zapnuti osv tleni vytap ni Switch ON lighting heating Tla tko p edvolby stky 1 Amount preselection button 1 1 Tla tko p edvolby objemu 1 Volume preselection button 1 1 Odblokovani stojanu Unlock dispenser Zru bez ulo en Cancel without save klavesa Shift Keyb Shift Shift P edchoz parametr Previous parameter P edchoz podparametr Previous subparameter Installation and User Manual MANAGER VANS UNION Bene Figure 32 Description of keys on the remote controller PDERT 50 TATSUNO EUROPE a s Tla tko p edvolba stky 2 Amount preselection button 2
149. ice fuel stations there are stop nozzles with a safety shut off A control level allows regulating the flow rate up to a complete stop In the basic version the dispensing nozzle is delivered with a lever arrest At the customer s request it is possible to supply a dispensing nozzle without the arrest In this case the lever must be pressed constantly during dispensing When the lever is released or when the dispensing stop nozzle falls out of the car fuel tank opening the flow of fuel stops The stop function also activates when the car tank is full when the sensor opening in the nozzle is filled with fuel the flow will stop even when the control lever is pressed The safety function also helps against improper handling of the nozzle i e when the outflow extension is pointed more than 15 degrees off the horizontal level the flow stops even 80 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s when the lever is pressed After the application of the stop function and safety function the control lever must be released to automatically revert to its default position Table 27 Positions of the dispensing nozzle during dispensing e Proper position of the dispensing nozzle during dispensing The dispensing nozzle is in an almost horizontal position the ball does not prevent the flow of air and the fuel flows 2 Improper position of the dispensing nozzle The dispensing nozzle is diverted from th
150. ion in addition to general rules applying to worker s protection it is necessary to take into account all national protection of workers legislation and to actively support all measures which enhance safety standards It is each employee s duty to follow all company directives regarding the prevention of accidents unless such directives are proved to be unfounded Employees should not follow any instructions that go against safety standards Employees are only permitted to use equipment for its original purpose which is defined by the company alone If an employee detects equipment that is deficient in terms of safety he shall eliminate this deficiency immediately If such safety rectification is not part of his defined area of activities or if his knowledge is insufficient to carry out such work he must immediately inform his superior about the detected safety deficiency The same also applies to the following 1 2 3 1 4 3 Work Materials that have not been correctly packed or correctly marked in order to meet safety requirements Work Methods and Work Processes that have not been correctly coordinated or controlled in order to meet safety requirements Where dangerous activities are carried out by several persons it is necessary to maintain a permanent faultless communication between them in order to avoid dangerous events This requires appointing one person to carry out overall supervision HAZARDS Prior to starting
151. ion distribution box the data line is lead into the head of the dispenser s electronics and connected to its counter Table 9 Marking of conduits in the data line Marking of conductors in the cable HOSVVC4V5 K 560 5 marking color description SH shielding shielding black 5 reserved black 4 reserved black 3 reserved B black 2 data B A black 1 data A 60 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s For the communication line the manufacturer recommends using a 5 core shielded data line with minimum conductor cross section of 0 5 mm The cable jacket must be self extinguishing and resistant to petrol vapors For these purposes the manufacturer recommends using harmonized cables type HOSVVC4V5 K As a standard OCEAN dispensers are equipped with a PDE data line which is an RS485 line with the PDE communication protocol At the customer s request it is possible to complement the dispenser s counter with a data converter which converts the PDE data line to a line of a different type and different communication protocol such as PUMA LAN ER4 IFSF LON TATSUNO Party Line etc This also changes the purpose of conduits in the data line The markings of conductors in the most common data line types are shown in Table 10 Table 10 Marking of conduits for various kinds of data lines Marking of conductors
152. ion for customers for example advertisement texts when pumping isn t taking place h dispenser design design model BASIC basic dispenser model design without decorative elements design model WAVE dispenser with elements in the shape of a wave marking WAVE design model CUBE dispenser with elements in the shape of a cube marking CUBE design model FIN dispenser with elements in the shape of a sail fin marking FIN Examples of dispensers OCEAN BMP4012 0ED H MOD4012 0ED AdB OCEAN BMP4044 0EL MOD4011 0EL AdB two sided single product two hose dispenser left sided four product four hose dispenser OCEAN EURO with hose retractors design model BASE OCEAN EURO with hose retractors design model WAVE pumping performance 2 x 80 L min with additional pumping performance 4 x 40 L min with additional two hose module for AdBlue dispensing with single hose module for AdBlue dispensing with pumping performance 2 x 40 L min pumping performance 1 x 40 L min OCEAN BIVIP4036 OED MOD4012 0ED LPG OCEAN BMP4044 OER MOD4011 0ER WSE two sided three product six hose dispenser right sided four product four hose dispenser OCEAN EURO with hose retractors design model FIN OCEAN EURO with hose retractors design model CUBE pumping performance 6 x 40 L min with additional pumping performance 4 x 40 L min with additional two hose module for LPG dispensing with single hose module for WSE dispensing with pumping performance
153. ispenser marking means that it was designed produced and marked in compliance with directives of the European Commission The dispenser is subject to certification and type testing according to Directive 1994 9 EC ATEX performed by the notified body No 1026 FTZ Ostrava Radvanice STOJAN NA KAPALN PALIVA Type of device Typ Marking of the dispenser type see chapter Chyba Nenalezen zdroj odkaz MID certifik t No of the metrological ES certificate of the measurement appliance type approval CMI ATEX certifik t No of the ES certificate about type testing ATEX certificate FTZ Vyrobn Cislo Production number of the dispenser ordinal No year of production Temperature range of the pumped liquid for which the dispenser was designed and approved Rozsah teploty kapaliny Rozsah teploty okol prost Temperature range of the environment for which the dispenser was designed and approved Tlak min max Minimum and maximum operating pressure T da presnosti mech elm NAFTA BENZIN LPG Accuracy class Mechanical class Electromagnetic class Types of measuring systems metrology parameters Measured liquid name European norm AdBLUE WSE Qmax L min maximum performance Qmax L min minimum flow rate MMQ L minimum delivery x 112G A T3 Marking of the non explosive electric appliance protection method Il 2 equipment for areas with explosion
154. istribution Box 501 APPENDIX DEFINING THE EX ZONES ACCORDING TO EN 13617 1 A EN 60079 10 1 145 APPENDIX 3 1 EX ZONES OF COMBINED DISPENSER OCEAN EURO WITH LPG MODULE eene 145 Appendix 3 1 1 Ex Zones of Dispenser with LPG Module in BASE Model Appendix 3 1 2 Ex Zones of Dispenser with LPG Module in WAVE Model Appendix 3 1 3 Ex Zones of Dispenser with LPG Module in CUBE Model Appendix 3 1 4 Ex Zones of Dispenser with LPG Module in FIN Model APPENDIX 3 2 EX ZONES OF COMBINED DISPENSER OCEAN EURO WITH ADBLUE MODULE ssssccstscesseeceseceseecereeeneees 149 Appendix 3 2 1 Ex Zones of Dispenser with AdBlue Module in BASE Model sessi ennt Appendix 3 2 2 Ex Zones of Dispenser with AdBlue Module in WAVE Model Appendix 3 2 3 Ex Zones of Dispenser with AdBlue Module in CUBE Model Appendix 3 2 4 Ex Zones of Dispenser with AdBlue Module in FIN APPENDIX 3 3 EX ZONES OF COMBINED DISPENSER OCEAN EURO WITH WSE MODULE Appendix 3 3 1 Ex Zones of Dispenser with WSE Module in BASE 1 153 Appendix 3 3 2 Ex Zones of Dispenser with WSE Module in WAVE Model Appendix 3 3 3 Ex Zones of Dispenser with WSE Module in CUBE Model Appendix 3 3 4 Ex Zones of Disp
155. ium or calcium hypochlorite which can react with AdBlue to form a potentially explosive mixture Do not store for long periods over six months e Ensure the container is securely sealed protected against physical damage and checked regularly for leaks If a third party tank container for the supply of AdBlue is installed on the service station refer to the manufacturer s recommendations for filling emptying cleaning handling and storage of the tank container unit 1 4 7 ADBLUE SPILLAGE Although classified as non hazardous AdBlue liquid when spilt will form crystals and creep If left unattended this will create a slippery surface All spillages of AdBlue liquid must be reported immediately to the Station Manager Avoid breathing vapors and contact with skin and eyes by use of personal protective equipment AdBlue spillage on the forecourt 16 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s e Liberally cover the spillage with sand earth or other inert absorbent material e For larger spills contain the spill with sand or earth and prevent spillage from entering drains or surface waterways NOTE Do not release AdBlue into surface water and do not empty into drains e When dry transfer into a suitable container for controlled disposal e f AdBlue is leaked into the drainage system flush liberally with plenty of water e Apply prevailing national local regulati
156. ken out of the contaminated area Attention Fire and explosion hazard LPG is not poisonous but it is suffocating In case of breathing failure carry out mouth to mouth resuscitation immediately in case of blood circulation failure combine mouth to mouth resuscitation with an indirect heart massage Transfer the affected person to a medical facility without delay Frostbite liquid LPG During a rapid drop of pressure to atmospheric pressure liquid LPG evaporates at the temperature of 42 C If it comes into contact with skin e g during a liquid LPG spill frostbite may occur Do not rub the affected area cover it with a sterile bandage and seek medical assistance In case LPG enters the eyes rinse them with copious amounts of water and seek medical attention e Burns fire In case of a burn cool the wound with cold water do not rub cover with a sterile bandage and secure medical assistance Do not remove clothing In case of burning clothes do not run but douse with water put the fire out with a blanket etc or stop drop and roll 1 4 6 STORAGE OF ADBLUE e AdBlue liquid will crystallize at low temperatures at elevated temperatures above 50 C it can form biuret and ammonia Always store AdBlue liquid away from sources of heat or fire in AdBlue compatible containers in segregated approved and labeled areas e Store away from incompatible materials and avoid contact with strong oxidizers acids alkalis nitrates sod
157. ls in WAVE design with recommended vehicle arrival direction to dispenser lt 1010 l 2050 2830 35 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com EC NE 1010 te EI E E Ni 2830 z Figure 8 Overview of standard OCEAN EURO COMBI ADB dispenser models in CUBE design with recommended vehicle arrival direction to dispenser 36 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s n 2156 2830 Figure 9 Overview of standard OCEAN EURO COMBI ADB dispenser models in FIN design with recommended vehicle arrival direction to dispenser lt 37 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2 5 3 OCEAN EURO COMBINED DISPENSERS WITH WSE MODULE The OCEAN EURO combined dispensers with WSE module abbrev OCEAN EURO COMBI WSE comprise of the basic fuel dispenser OCEAN EURO and an additional windshield wiper fluid WSE dispensing module The combined dispensers are made in single sided left L single sided right R and double sided D models with one to eight hoses for fuel dispensing with hose retractors and one or two free hanging spiral shaped WSE dispensing hoses The design for all dispensers can be chosen from BASE basic CUBE WAVE and FIN List of standard OCEAN EURO COMBI LPG models i 2 v 2 3 E gs Ee
158. lser error error in channel of pulser 4 4A E35 NFAT Pulser error error in channel of pulser 5 1B 5A E36 NFAT Pulser error error in channel of pulser amp 6 2B 6A E37 NFAT Pulser error error in channel of pulser amp 7 3B 7A E38 NFAT Pulser error error in channel of pulser 8 4B Lift and replace th Iti 41 NFAT Pulser error error in connection of pulser amp 1 1A ep s ee Turn the dispenser power off and on If the error persists call the authorized service E42 NFAT Pulser error error in connection of pulser 2 2A E43 NFAT Pulser error error in connection of pulser 3 3A E44 NFAT Pulser error error in connection of pulser 4 4A E45 NFAT Pulser error error in connection of pulser 5 1B 5A E46 NFAT Pulser error error in connection of pulser 6 2B 6A E47 NFAT Pulser error error in connection of pulser 7 3B 7A E48 NFAT Pulser error error in connection of pulser 8 4B Check the fuel level the storage tank and check for Pump filled with air 51 leakage of the supply fuel pipe The aeration sensor of the pump is active If the error persists call the authorized service ENT Check the fuel level in the storage tank and check for any Pump filled with air 52 NFAT A leakage of the supply fuel pipe The maximum quantity of tests of separation exceeded If the error persists
159. mber of Litres days in trial operation after which the dispenser will be locked Euro L 73 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com If the first line is empty and there is O on the second line the dispenser is in standard operating mode 4 1 19 DISPLAY BACKLIGHT INTENSITY CODE 17 This function allows adjusting the intensity of the LED backlight of the graphic proportional display PDEDCU This parameter does not work with other types of displays Table 24 Display backlight intensity P17 Parameter Description 17 20 Display backlight intensity not regulated 17 1 100 PWM value of the display backlight intensity The standard default setting of the parameter is 70 4 1 20 GRAPHIC DISPLAY TEXT MESSAGES CODE 18 If the dispenser has the graphic proportional display PDECPU this function allows adjusting the duration of text messages that appear on the screen Text messages can be classified in two groups e display descriptions e advertising messages The parameters reserved for the description of the display can have values of or 1 When the value is O the message is not shown on the display When the parameter value is 1 the message is shown The parameters reserved for advertising texts can have the values 1 2 through 9 When the parameter value is 0 the advertising message is not shown on the display when the value is 1 2 3 through 9 the advertising
160. mited to 8596 add ile It is forbidden to use the dispenser for dispensing a medium with an ethanol percentage higher than 85 1 4 HEALTH AND SAFETY 1 4 1 SAFETY CHECKLIST e Anysmell of gasoline LPG or ammonia AdBlue must be reported immediately e Itis obligatory that this checklist be fully complied with during all work at the filling station especially during construction or repair work e Itis the duty of the contractor to ensure that all workers employed by him obey each and all of the relevant laws directives and other regulations e All fuels and LPG WSE and AdBlue liquids must only be stored in storage tanks compatible with these liquids Areas requiring special caution e The insides of tanks tubes dome shafts filling shafts change over shafts vessels and dispensers e All areas with a probability of accumulation of fuel LPG or AdBlue vapors which are heavier than air e g draining shafts low elevation rooms cellars excavations etc e Areas around outlets of tank ventilation pipes especially during the filling phase 12 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s 1 4 2 Any areas near dispensers truck tanks and other vehicles while they are being filled especially when there is a lack of wind A radius of 1 meter around fuel leading pipes and pipes containing vapor Silt traps DUTIES OF EMPLOYEES To ensure optimal accident prevent
161. mmended direction of arrival of the vehicles to the Outlet of electrical cables for data transmission dispenser 113 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 2 1 b BMP4022 0EL R S3 MOD4011 0EL R LPG amp BMP4024 0ED S3 MOD4012 0ED LPG 8 VR pipe G1 150 TR32x2 5 0 V 8 150 Y 5 2 4 295 E 1 2 q i 200 n 400 zs 1060 il 1460 Pos Description Pos Description Inlet piping with adjustable height terminated by a ball valve and adapter from G1 to G1 detail in Appendix 1 2 4 a Paar LPG inlet piping LPG f r liquid phase Axis of inlet pressure piping 9 Axis of Return piping for gaseous phase LPG Leak catcher tray 10 Inlet ball valve for LPG liquid phase G 3 4 internal thread Vapor recovery piping TR 32 x 2 5 is terminated by an 4 internal thread G1 not equipped in dispensers made for 11 Outlet ball valve for LPG gaseous phase G 1 2 internal thread dispensing diesel Breakaway valve OPW 10BF firmly connected to the base not a 5 Anchoring holes 12 E part of the standard dispenser su
162. n 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 8 Axis of LPG inlet piping LPG for liquid phase 2 Suction piping TR 44 5 x 2 5 9 Axis of Return piping for gaseous phase LPG 3 Leak catcher tr y 10 Inlet ball valve for LPG liquid phase G 3 4 internal thread Vapor recovery piping TR 32 x 2 5 is terminated by an 4 internal thread G1 not equipped in dispensers made for 11 Outlet ball valve for LPG gaseous phase G 1 2 internal thread dispensing diesel Recommended direction of arrival of the vehicles to the 5 Anchoring holes dispenser Outlet of electrical cables for dispenser powerin EE pe Order of fuel products Outlet of electrical cables for data transmission 102 Combined dispensers OCEAN EURO Appendix 1 Foundation plans TATSUNO EUROPE a s 1 1 1 d BMP4044 OEL R MOD4011 OEL R LPG amp BMP4048 0ED MOD4012 0ED LPG
163. n of the setup mode 2 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s 3 4 5 6 7 8 9 After finishing the counter test there the POO parameter number will appear on the bottom line The middle line displays the current value of this parameter The parameter is opened for editing by the 3 Enter key After opening the parameter its value starts blinking The parameter value can be changed by keys 1 and 2 to the value 0 automated mode or to 1 manual mode The new parameter value can be stored by pushing the 3 Enter key The parameter setting mode is terminated by holding the key 4 for at least 2 seconds Cancel 77 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 5 OPERATION 5 1 INSTRUCTIONS FOR SAFE OPERATION A fuel dispenser is a piece of complicated equipment that must perform many demanding functions Consequently before commissioning cleaning of tanks and pipes must be carried out and the cleanliness of the fuel must be verified Before commissioning the dispenser the electric wiring and connections must be reviewed to avoid electric shock and to avoid the risk of explosion No smoking No open fire Use of cell phones prohibited AUTOMOBILOVY BENZ N MOTOROVA NAFTA 00000 00000
164. n power supply interference Data initialization E22 FATAL Faulty data in the RAM and EEPROM memory invalid Call the authorized service check sum E f electronic totalizers E25 FATAL E iod dd dd Call the authorized service Electronic totalizers are wrong The checksum is wrong E26 ALERT The TOTAL STOP key is pressed The message disappears once the button is unblocked In parameter 16 enter the authorization code E27 FATAL The manufacturer has blocked the fuel dispenser Turn the power supply to the dispenser off and on If the error persists call the authorized service Wrong password Enter the correct manager password E29 NFAT n A wrong password was used to enter the manager mode If the error persists call the authorized service E30 LOCK The fuel unit price is zero Set the fuel unit price at the cash desk P12 0 or in parameter P3 P12 3 E31 NFAT Pulser error error in channel of pulser 1 1A Lift and replace the nozzle several times E32 NFAT Pulser error error in channel of pulser 2 2A Turn the dispenser power off and on If the error persists call the authorized service E33 NFAT Pulser error error in channel of pulser 3 3A 94 Combined dispensers OCEAN EURO Installation and User Manual TATSUNO EUROPE a s Message Message Cause of the error message Error message removal method code type E34 NFAT Pu
165. nsers with high pumping performance UH 130 170L min Note Pumping performance means the maximum possible flow rate through the dispensing nozzle It is given in liters per minute OCEAN dispensers provide three basic pumping performances The actual pumping performance however depends on the actual conditions at the fuel station quality and lengths of suction piping suction height etc The maximum flow rate in additional modules depends on the module type i e LPG Qmax 50l min AdBlue Qmax 40 WSE 20 min type of displays dispensers with displays for public pumping amount volume price dispensers with displays for private pumping amount only liter display Note Depending on the displayed values it is possible to divide all displays into liter displays and displays for public pumping Liter displays contain only information about the pumped volume of fuel in centiliters and are used in dispensers specified for 26 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s private dispensing i e for business internal fuel stations In addition to the volume information displays for public pumping also contain the monetary amount in EUR and the unit price of the fuel product Depending on the type of the displaying unit it is possible to divide displays into standard LCD and proportional graphic LCD Proportional displays can unlike standard displays also display text informat
166. nter in the head of the dispenser The following chapter describes the basic functions and setup procedures for the counters PDEX and TBELTx 4 1 PDEX COUNTER The electronic counter PDEX for fuel dispensers made by the company TATSUNO EUROPE a s is set up by a remote IR controller Service technicians authorized by the dispenser producer use the yellow service remote controller PDERT 5S which allows full setup of all parameters of the dispenser Managers of fuel stations use the white remote controller PDERT 50 which enables e reading of non resettable liter totalizers of all dispensing hoses e reading and reset of daily electronic liter and currency totalizers of all hoses e setting of individual product prices in case of manual operation e reading and setup of the dispenser s operating parameters The setup mode can be triggered in the dispenser by the above method only while the fuel dispenser is idle i e when fuel pumping has been completed all nozzles are hung in their nozzle boots and all sales transactions have been completed There are two access modes Operator mode intended for fuel station staff allows only reading of values from the electronic totalizers and values of the basic parameters of the dispenser The values cannot be changed or reset Manager mode intended for the fuel station manager allows not only reading of values from the dispensers but also resetting the daily totalizers and setting bas
167. ombined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s NOTE Parameter 18 is functional only for the graphic proportional display PDEDCU For the other types of displays it does not work 4 1 21 DISPLAYING THE DISPLAY SEGMENT ERROR CODE 19 This function allows switching on off the displaying of a display segment error E1 by the processor Table 26 Displaying a display segment error P19 Parameter Description 19 0 The display segment error E1 will not be shown 19 1 The display segment error E1 will be shown The default setting of the parameter value is 1 4 2 TBELTX COUNTER The electronic counter TBELTx for fuel dispensers produced made by the company TATSUNO EUROPE a s is setup by means of a 4 key keyboard or by a pre set keyboard if it is installed on the dispenser This allows the following e setup of unit prices of fuel products in manual operation e reading of non resettable electronic liter totalizers of all dispensing hoses e dispenser operating mode change 4 2 1 FUEL UNIT PRICE SETTING If the dispenser is in manual mode the spent amount calculation uses unit prices of the products stored in the counter memory where each pump is matched to a single fuel unit price Any change in the unit price of fuel on the counter s display comes into effect only after the dispensing nozzle is lifted The factory setting is zero for all fuel products A non
168. ons for waste disposal AdBlue in dispenser vehicle e Use a soft cloth and water to remove small AdBlue spillages on the dispenser vehicle WARNING Risk of electrical shock Never use a hose or high pressure spray near an AdBlue dispenser 17 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2 OCEAN EURO LINE COMBINED DISPENSERS 2 1 DISPENSER DESCRIPTION OCEAN EURO combined dispensers serve for pumping of liquid fuels and oil ethanol and petrol mixtures maximum E85 the AdBlue additive liquefied propane butane LPG and windshield wiper fluid WSE into vehicles and for commercial purposes The OCEAN EURO combined dispensers consist of two parts an OCEAN EURO dispenser for fuel dispensing gasoline diesel E85 and an additional module for LPG AdBlue or WSE windshield wiper fluid dispensing OCEAN EURO dispensers for fuel dispensing are equipped with high quality Japanese hydraulics made by the TATSUNO Corporation also referred to as TATSUNO and an efficient and reliable electronic counter of the Czech company TATSUNO EUROPE All fuel dispensers can operate in the manual mode individually off line or in the automated mode remotely controlled from the fuel station kiosk and connected to the cash desk POS via a data line Fuel dispensers of the OCEAN EURO series have their enclosure cover door lid etc made of a varnished steel sheet stainless metal sheet or non flammable laminate appro
169. ounter terminates the delivery independently of the control button within 10 seconds After finishing the delivery the customer must hang the nozzle back the dispenser in the nozzle holder Only after correctly returning the nozzle will the transaction be completed and the delivery registered by the control system NOTE gt LPG In the unattended mode delivery is only commenced after taking the nozzle out of the holder and pressing the START button Delivery is only finished after releasing the START button and returning the nozzle into the holder In the attended mode delivery is commenced finished just by pressing releasing the START button NOTE gt LPG LPG dispensers intended for unattended stations must include in addition to the START button a safety STOP button and a nozzle position sensor see norm EN 14678 1 Article 4 5 6 Unattended fuel stations must be fitted with a device that ensures correct returning of the filling terminal after fuel delivery 82 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s 5 3 3 SAFETY OF LPG MODULE OPERATION The owner of the filling station is responsible for its operation he she entrusts its operation only to trained staff with relevant authorization The operators refuel LPG vehicle tanks professionally check the state of the fuel dispenser and other technology in set intervals checks the operation of the whole unit and maintains
170. ozzles are improperly hung or the dispenser is blocked by the control system gt Check proper hanging of all nozzles gt Check if the fuel delivery at the dispenser has been paid at the cash desk If the dispenser is in Manual mode try unblocking it with the remote IR controller press the 0 key gt Turn the dispenser counter power off and on gt Check the power supply to the dispenser after switching the power on the display must undergo a test sequence gt Check the position of the single phase 230 V power circuit breaker of the dispenser at the main distributor of the station gt Ifthe dispenser is connected to a controlling computer the blocking of the dispenser may be caused by the control system which fails to release the dispenser to allow delivery or blocks the dispenser Turn the power of the dispenser off and on and change its mode from Automatic to Manual mode see Chapter 4 1 14 or 4 2 3 If the dispenser operates in the Manual mode the problem is likely to be in the controlling computer After lifting the dispensing nozzle the display is reset but the pump fails to start up This means the electromotor of the dispenser has not started This can be due to a circuit breaker in the electromotor s power supply which is located on the main distributor being turned off Alternately the protection of the electromotor inside the dispenser may be disconnected gt Inthe main distribution box of th
171. ploty okol 20 C 40 C Rozsah teploty okol 25 C 55 C Rozsah teploty kapaliny 10 30 C Rozsah teploty kapaliny 20 C 50 C Rozsah teploty kapaliny 20 C 50 C Maxim ln tlak 0 40 MPa Tlak min max MPa 0 70 1 80 Maxim ln tlak 0 40 MPa T da p esnosti mech elm 0 5 1 1 T da p esnosti mech elm 1 0 M1 E1 T da p esnosti mech elm 0 5 1 1 Typ kapaliny AdBlue DIN70070 Typ kapaliny MMQ LPG 5L Typ kapaliny WSE voda mydlo etanol Minim ln m en objem MMQ 2L Qmin Qmax L min 5 50 Minim ln m en objem MMQ 2L Qmin Qmax L min 4 40 Nap jen 230V 50Hz Qmin Qmax L min 2 20 Nap jen 230V 50Hz Nap jen 230V 50Hz x u2GuATS EN 14678 1 x 11 2G IIA T3 C mg 383 EN 13617 1 C vues mj ful R NE 5 26 13617 1 D CEM amp i C wjss C EmMa Figure 22 Type label Figure 23 Type label Figure 24 Orientation label Table 2 Information on the dispenser and module labels TATSUNO EUROPE a s Name and address of the fuel dispenser producer This dispenser marking means that it was designed produced and marked in compliance with directives of the European Commission The dispenser is subject to certification and type testing according to Directive 2004 22 ES MID performed by the notified body No 1383 CMI Brno C This d
172. positions Correct conduit placement prevents their contact with moving parts of the retractor module A Attention During every service intervention it is necessary to visually check the tightness of all hydraulic parts and remove possible mixing of media THE DISPENSER OPERATOR MUST Appoint an operator responsible for the operation and technical state of the dispenser Ensure controls tests repairs and maintenance in a professional fashion AN Keep all documents and maintain an operation journal AN All activities related to attending operating and servicing of the LPG dispenser may only be carried out by personnel with the appropriate authorization PRINCIPLES FOR CHECKING THE LPG MODULE Checks of the equipment tanks piping and dispenser are carried out in intervals set by the operation rules of the fuel station in accordance with valid regulations A Test the tightness of the dispenser s hydraulic system with a soap solution Test the machinery AN A Test the function of the check and safety valves AN The control calibration and official verification of an LPG dispenser is carried out by the Czech Inspectorate for Metrology MI according to valid regulations in foreign countries they are secured by local authorities The dates for calibration of the measuring device are set by the Law No 505 1990 Coll All controls are preceded by cleaning of the whole device from dust removing
173. pply Recommended direction of arrival of the vehicles to the 6 Outlet of electrical cables for dispenser powering e TS i dispenser 7 Outlet of electrical cables for data transmission OQ Order of fuel products 114 Combined dispensers OCEAN EURO Appendix 1 Foundation plans TATSUNO EUROPE a s 1 2 1 c BMP4033 OEL R S3 4 MOD4011 OEL R LPG amp BMP4036 0ED S3 MOD4012 0ED LPG 0685 in n 087 i i 8 07 Whe 4 8 07 AN H Il a ta 1 pr 4 gt at a x e m EJ pe A 7 ost 0 9 1 m m E Et a el in is ex lt Il M E 591 ETT S Y 4 SSL 07 Pos Description Pos Description Inlet piping with adjustable height terminated by a ball valve T ar 1 and adapter from G1 to G1 detail in Appendix 1 2 4 8 Axisof LPG inl t piping LPG for qui He Axis of inlet pressure piping 9 Axis of Return piping for gaseous phase LPG Leak catcher tray 10 Inlet ball valve for LPG liquid phase G 3 4 int
174. ration conditions Directive 355 2002 Coll Attachment 12 functionality of the vapor recovery system in fuel dispensers is checked by the operator of the fuel station in regular intervals at least once every shift In dispensers with optical signaling of the vacuum pump functionality the operator checks the functionality of the signal light during dispensing leles f suspicion arises that the vapor recovery system isn t working or that its signaling is broken the operator must immediately inform the service organization and an inspection must be carried out and any malfunctions repaired 84 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 5 3 6 DISPENSER OPERATING MODES The fuel dispenser has two basic operation modes 1 manual mode 2 automatic remote mode The Manual mode is a mode when the dispenser works independently separately without remote control Delivery process The customer comes to the dispenser and takes the dispensing nozzle of the desired product The display resets ca 1 5 seconds and the pump engine switches on now the dispenser is ready to start dispensing After refueling the vehicle s tank the customer puts the nozzle back and pays for the fuel to the operator The dispenser is ready for the next customer immediately Because in the manual mode the dispenser is not controlled in any way the fuel unit price must be set manually at the disp
175. ribution box ST STOP signal black 2 2 STOP signal black 2 ST STOP signal black 1 1 STOP signal black 1 PE loop M4 protective conduit green yellow PE loop M4 protective conduit green yellow 142 Combined dispensers OCEAN EURO Appendix 2 Electrical wiring TATSUNO EUROPE a s APPENDIX 2 3 9 WIRING OF BOX FOR SWITCHING OF PUMPS XP13 ADBLUE IN Q CON uil IL a T co i ab i ee ee ej T OC IH iJ Output Input Cable for switching of fuel and AdBlue pumps Cable for switching of fuel and AdBlue pumps 2 Type HO5VV5 F 7x1 5 1 Type HOSVV5 F 7x1 5 Wiring XP11 lt gt dispenser counter box Wiring XP11 lt gt station distribution box SC shared conduit black 6 6 shared conduit bl
176. roducts Code 03 4 1 8 Current Time and Date Code 04 4 1 9 Displaying the Program Version and Check Sums Code 05 4 1 10 Error Message History Code 06 4 1 11 Latest Delivery History Code 07 4 1 12 Access Password to the Manager Mode Code 08 4 1 13 Maintenance History Code 09 4 1 14 Operating Mode of the Fuel Dispenser Code 12 4 1 15 Error Statistics Code 13 4 1 16 Current Operating Temperature Code 14 4 1 17 Resetting Daily Totalizers Code 15 4 1 18 Manufacturer s Lock Code Code 16 4 1 19 Display Backlight Intensity Code 17 4 1 20 Graphic Display Text Messages Code 18 2 4 1 21 Displaying the Display Segment Error Code 19 ERE RNEER T ESEN RU XR CERES 4 2 TBELTX COUNTER 42 1 F el Unit Price Setting eiit Dieci reta esee YE Ee na ERI ra vae 4 2 2 Reading the Electronic Totalizers 4 2 3 Changing the Operating Mode 5 1 INSTRUCTIONS FOR SAFE OPERATION 5 5 5 2 er Exi FERE ERR aka De YR REL FE RO P Ea de FERE FAEERE UR FUR 5 2 PUTTING THE DISPENSER INTO OPERATION enn orn Sen rer nee Re En dss ES Y RES Pe esi neun Gees 5 3 OPERATION OF THE FUEL DISPENSER esee nennen nnne enses nas nete ense seda sess sense
177. rom the main distributor in the kiosk to each fuel dispenser to its distribution supply box see Appendix 2 In the distributor the cable is connected to circuit breakers and a switch Switching of individual motors of pumps and vacuum pumps is done by means of contactors inside the fuel dispenser All OCEAN fuel dispensers have contactors and each motor in the dispensers is protected with a thermal residual current device Switching of motors of pumps and vacuum pumps is made so that at any given moment no more than two motors of pumps and two motors of vacuum pumps are connected to the power supply cable Table 3 Marking of wires in a cable powering the electro motors of pumps and vacuum pumps Marking of wires in the cable HOSVV5 F 4x1 5 marking color description L1 black 1 phase 1 L2 black 2 phase 2 L3 black 3 phase 3 PE green yellow protective For the termination of the supply cable 3x400V in the distributor we recommend using a special engine circuit breaker type PKZM 0 10 from the company Moeller Kl ckner This circuit breaker serves as a switch and also contains short circuit and thermal protection After installation in the distributor s door this circuit breaker can be complemented with a control head IP65 with an extended spindle type RH PKZO NOTE For switching of motors of pumps and vacuum pumps in the dispensers there are motor contactors DIL EEM 10 and DIL EM 10 GI with thermal
178. rostor bez nebezpe v buchu IP54 B Q amp Q o 2 5 S amp 5 3 8 o a RE S Q N w t c S9 5 a z v e a M N m 2 uc a wo 0 x go a RN 20 gt ea S os m 38 2d sg 9 2 2 25 5425 E a Uus5 om a 28 altel es oOo 9G VS gt gt ZO v 147 TATSUNO EUROPE a s www tatsuno europe com IS TATSUNO EUROPE a s APPENDIX 3 1 4 EX ZONES OF DISPENSER WITH LPG MODULE IN FIN MODEL r So S 5 Se S x DT es riy es S E nE 255 oe M 2 D mas AAT A uuu rm ee mare mcm Bl tes TG MW am c Uam cun um n m um m num m zi I penae A ad P E a a N NNSSSNSNSSSSSNSN ur par ur a Eu Yr a E X ERI NEM 2525 sors fa a IY MNNM emend ZONE 7 ZONE 1 ZONE Prostor bez nebezpe v buchu IP54 a a o 5 S 2 S o A o 5 N Gi S 2 c S S a z T N 51 lt B Sv O
179. rtional 24VDC max 1A 230 VAC 10 15 50 Hz 5 Hz max 300 VA volume from 0 01 to 9999 99 L amount from 0 01 to 99999 9 CZK unit price from 0 01 to 99 99 CZK L from 20 C to 40 C for standard dispenser model Medium temperature range PHM amp LPG amp WSE from 20 C to 50 C AdBlue Mechanic environment class Electromagnetic environment class Relative humidity from 10 C to 30 C M1 E1 from 5 to 95 non condensing 22 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 2 4 DISPENSER MODEL IDENTIFICATION The following section explains the marking coding system of the combined fuel dispensers OCEAN The dispenser code comprises two codes for the fuel dispenser and the additional dispensing module The basic form of the commercial marking of the dispenser is BMP40ab Ocd MODAOef Ogh iii dispensing module type LPG propane butane AGB AdBlue WSE windshield wiper fluid h orientation of the module on the refuge island from direction of vehicle arrival D double sided R single sided right L single sided left g module variant depending on column height and hose storage fashion g E EURO is a module variant w hose column height 1900 mm O dispenser type line OCEAN f number of delivery hoses in module e number of suction pressure inlets in module 40 dispenser type line OCEAN MOD abbr
180. rvice remote controllers used to set parameters of the counter 4 1 14 OPERATING MODE OF THE FUEL DISPENSER CODE 12 This function defines the type of the operating mode of the dispenser Table 22 Operating mode of the dispenser P1 Parameter Description 12 20 Automated mode with remote control 12 23 Manual mode The parameter can have a value of either O or 3 If the parameter P12 value equals 0 the dispenser operates a purely automatic mode i e is connected to the control computer via a data line The dispenser is fully controlled by a remote control unit counter control panel etc release of the dispenser for fuel pumping blocking of the dispenser setting the fuel price and the maximum amount volume for each pumping etc Shortly after interruption of communication between the computer and the dispenser the display will show the error message E18 Once the communication is restored the E18 error message disappears If the parameter P12 value equals 3 the dispenser operates in a purely manual mode The dispenser is fully independent not remotely controlled The data line is blocked The unit price of the fuel is controlled by the parameter Unless a special manual mode with blocking after fuel drawing or a mode with the RELEASE signal controlling is set the fuel pumping starts immediately after the nozzle is lifted and the display reset 4 1 15 ERROR STATISTICS CODE 13
181. s on each side of the dispenser This parameter has the following data layout on the display Litres Litres O7A0 2 8 O7A0 sic After opening the parameter PO7 the display will show the code of the latest fuel delivery on side A of the dispenser example 16 EUR 10 1 The price per liter alternates in the display with the parameter number After pushing the lt ENT gt key the time and date of fuel delivery completion is displayed After pushing the lt gt key the display shows the code of the last error message of side B of the dispenser See more in Table 21 Table 21 P07 last fuel deliveries history Parameter Description 07A0 Last fuel delivery on side A of the dispenser 07BO Last fuel delivery on side B of the dispenser 07A9 Tenth most recent fuel delivery on side A of the dispenser 07B9 Tenth most recent fuel delivery on side B of the dispenser NOTE If the memory bank for fuel deliveries history is empty i e there is no data stored in the memory the A display will only show 71 TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 4 1 12 ACCESS PASSWORD TO THE MANAGER MODE CODE 08 This function allows displaying and or changing the access password to the Manager mode The default access password set from the factory is 1111 4 1 13 MAINTENANCE HISTORY CODE 09 This function allows displaying the codes of the latest 10 se
182. s Description Pos 1 2 Combined dispensers OCEAN EURO Appendix 3 Ex zones TATSUNO EUROPE a s APPENDIX 3 3 EX ZONES OF COMBINED DISPENSER OCEAN EURO WITH WSE MODULE APPENDIX 3 3 1 EX ZONES OF DISPENSER WITH WSE MODULE IN BASE MODEL Konami M RN it Cp MOX E end Se 505050795 1900 ZONE 0 5 ge earn ag cae SUN A nM peor STORE ELS d n dM TIT E D A eee SOSSSSS SAL TERI 0 LUTTE X AREKREM CERT ERETT Bee oy ge SEERE 2 THE DHT AU p za Pos Popis Description Pos Popis Description 1 Vertik ln p ep ka typ 1 detail 3 Prostor bez nebezpe v buchu IP54 Vertical vapor barrier type 1 according EN 13 617 1 Non hazardous area IP54 2 Nevybu n kabelov vyvodka Ex e II IP67 Cable bushing Ex e II IP67 153 TATSUNO EUROPE a s www tatsuno europe com IS TATSUNO EUROPE a s APPENDIX 3 3 2 EX ZONES OF DISPENSER WITH WSE MODULE IN WAVE MODEL NN PK eee Sex et O m i RR E per E gi e Ee oo M J Mox MR a e ut cur ME Rat De a e at ant ag ROSS A 500000006 RXR ae gt PERR pog VET OL RU ISS Wg
183. safety 3 74 94 HO5VV5 F 5x1 5 Counter powering with heating 5 9 1 11 4 HOSVVC4V5 K 5x0 5 Data line 5 10 1 Legend Danom cable outer diameter The dispensers distribution boxes use cable glands M20 x 1 5 with anti explosion treatment with protection of type Ex Il 2G EEx e Il and IP65 covering These cable glands have a permitted range of cable cross section Danom from 7 0 mm to 12 0 mm It is prohibited to use cables with cross section outside the permitted range Every LPG dispensing module must be secured with an electrical device equipped with a stop function according to Category 0 or 1 in EN 60204 1 Attendants of the fuel station must be familiarized with this function Impulse surges can form in any conduit as a result of lightning within a distance up to several kilometers or due to industrial activities The strength of the impulses due to induction from lightning is enough to completely destroy an electronic apparatus Consequently dispensers contain surge protection that leads the overvoltage impulse energy to a grounding conductor and thus protects the given electric appliance The producer of the dispensers recommends protecting the main distributor or the secondary distributor which powers the dispensers electronic equipment computer cash desk etc and data lines with overvoltage protections and lightning arresters The producer does not provide any warranty for damage caused
184. se G 3 4 4 internal thread G1 not equipped in dispensers made for 10 internal thread dispensing diesel Outlet ball valve for LPG gaseous phase 5 Anch hol 11 ad G 1 2 internal thread 6 Outlet of electrical cables for dispenser powering direction a vata VENI ES 100 Combined dispensers OCEAN EURO Appendix 1 Foundation plans A TATSUNO EUROPE a s 1 1 1 b BMP4022 0EL R MOD4011 0EL R LPG amp BMP4024 0ED MOD4012 0ED LPG 11 LPG OQ Cx t lt 61 TR44 5x2 5 8 1460 Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 8 Axis of LPG inlet piping LPG for liquid phase 2 Suction piping TR 44 5 x 2 5 9 Axis of Return piping for gaseous phase LPG 3 10 Inlet ball valve for LPG liquid phase G 3 4 internal thread Vapor recovery piping TR 32 x 2 5 is terminated by an 4 internal thread G1 not equipped in dispensers made for 11 dispensing diesel Outlet ball valve for LPG gaseous phase G 1 2 internal thread Recommended direction of arrival of the vehicles to the 5 Anchoring holes dispenser Outlet of electrical cables for dispenser powering Oo ordarof fuel products
185. spenser every dispensing point is equipped with one to five dispensing hoses where the customer may choose the desired type of fuel product and at least one display It is possible to dispense only one type of fuel product in one dispensing point at any given moment The dispensers OCEAN are equipped with one or two dispensing points as a standard On special request from the customer it is possible to equip the dispensers with up to four dispensing points i e 4 independent deliveries 4 displays 2 displays on each dispenser side In case of two displays on each side of the combined dispenser one display is dedicated to fuel delivery and the other for the additional module LPG AdBlue and WSE dispensers access two sided dispensers access to dispenser from two sides TWO SIDED one sided dispensers access to dispenser from one side ONE SIDED number of fuel products depending on the type a dispenser can dispense one to four fuel products one additional module product AdBlue LPG WSE number of dispensing hoses 1 to 8 dispensing hoses for fuel 1 to 2 dispensing hoses for additional module Every dispensing point of a dispenser is equipped with one to five dispensing hoses fitted with dispensing nozzles A combined dispenser can have 1 to 10 dispensing hoses nozzles pumping performance dispensers with standard pumping performance 40L min dispensers with heightened pumping performance H 80L min dispe
186. spensers with the LPG or WSE module a harmonized cable of type HO5VV5 F 5x1 5 is recommended for dispensers with the AdBlue module 53 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com e 4 wire shielded cable for data line a harmonized shielded cable of type HOSVVC4V5 K 5x0 5 is recommended e 3 wire cable for STOP button safety circuit A harmonized cable of type HOSVV5 F 3x1 5 is recommended This cable is only required in dispensers with an LPG module operating in the standalone mode Pressure system dispenser foundation plans are listed in Appendix 1 2 e 67 Only cables that meet the requirements of the European norm EN 13617 1 2012 may be used as the supply cables Among the basic attributes of these cables is the resistance to oil petrol and petrol vapors according HD21 1351 3 3 8 SATELLITE DISPENSER A satellite dispenser can be attached to all OCEAN type fuel dispensers It is an extra dispensing site a column with a dispensing hose and nozzle placed on the other side of the refuge island A satellite can be used to refuel trucks having the hoses of the main dispenser and the satellite fill both side tanks in one truck at the same time The satellite dispenser has no own control electronics or hydraulics and it is fully dependent on the master dispenser An image of a satellite its layout and base frame can be seen in Appendix 1 3 4 MECHANICAL ATTACHMENT OF THE DISPENSER
187. ssure piping 2 Axis of inlet pressure piping 9 AdBlue inlet pressure piping TR 35 x 3 with external thread G1 Dividing partition 3 Leak catcher t 10 FAS GatCBeE Mey separating the heated AdBlue module from the fuel dispenser V ipi TR 32 2 5 ist inated b oe E Breakaway valve OPW 10BF firmly connected to the base a 4 internal thread G1 not equipped in dispensers made for 11 i part of the standard dispenser supply dispensing diesel 5 Anchoring holes a Recommended direction of arrival of the vehicles to the dispenser Outlet of electrical cables for dispenser powering Order of fuel products Outlet of electrical cables for data transmission e 120 Combined dispensers OCEAN EURO Appendix 1 Foundation plans APPENDIX 1 2 3 MODULE 1 2 3 a BMP4011 OEL R S3 MOD4011 OEL R WSE amp BMP4012 0ED S3 MOD4012 0ED WSE TATSUNO EUROPE a s FOUNDATION PLANS FOR PRESSURE COMBI DISPENSERS WITH WSE 5 e 150 TR32x2 5 8 2 420 135 5 L0 i 20 A E TES a 3 5 S ce e c c CN 5 109 Sm 470
188. station Note Immediately after the pumping is allowed the dispenser s display resets The time from lifting the nozzle to the display reset and pump startup can differ significantly depending on the used control system and fuel station configuration it can range from 2 to 5 seconds Switching from automated mode to manual mode By default dispensers are installed and set according to the expected mode used at the individual fuel station i e if the fuel station has a control system the dispensers are set in the automatic mode if the fuel station does not have a control system dispensers are set in the manual mode In case it is necessary to switch the dispensers from the automatic mode to the manual mode e g due to a malfunction of the control system proceed as follows Counter PDEX Using the IR controller change the P12 parameter value from 0 to and set the unit prices in parameter see chapter 4 1 14 Counter TBELTx Using the 4 key keyboard change the POO parameter value from 0 to 1 and set the unit prices see chapter 4 2 3 5 Switching from the automated mode to the manual mode must always be consulted with a service technician in advance 85 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 5 3 7 PRE SETTING KEYBOARD OCEAN dispensers can be equipped with a pre set keyboard which allows the customer to pre set the desired amount or quantity of fuel ri
189. sured quality e High variability a low cost basic version can through the addition of a wide range of accessories and additional modules be turned into a comfortable dispenser with a personalized design e Easy maintenance and service simple construction e possibility for temperature compensation of the dispensed medium to the reference temperature 15 C 20 C e wide temperature range of operation 20 C 40 C e controlled vapor recovery with possibility for monitoring its functionality and dispenser blocking in case of malfunction of the vacuum pumps vapor flow sensors 19 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com e control of dispensing by proportional electromagnetic valves 24Vss with possible continuous regulation of maximum flow rate Qmax 2 2 CERTIFICATES AND APPROVALS OCEAN EURO combined dispensers are in conformity with all European regulations related to metrology and safety 2 2 1 METROLOGY The appliance has been certified by the Czech Metrology Institute in Brno notified body No 1383 The assessment of appliance conformity used the procedure B type testing D ensuring production quality according to government decree No 464 2005 Coll which sets technical requirements for measuring apparatuses and implements in the Czech Republic the directive of the European Parliament and European Council No 2004 22 ES A new ES type certificate MID certificate has been iss
190. technicians 96 Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s NOTES 97 Combined dispensers OCEAN EURO Installation and User Manual A TATSUNO EUROPE a s NOTES 99 IS TATSUNO EUROPE a s APPENDIX 1 FOUNDATION PLANS TATSUNO EUROPE a s www tatsuno europe com APPENDIX 1 1 FOUNDATION PLANS FOR DISPENSERS IN SUCTION MODEL APPENDIX 1 1 1 FOUNDATION PLANS OF COMBINED DISPENSERS WITH LPG MODULE 1 1 1 a Plans of BMP4011 O0EL R MOD4011 OEL R LPG amp BMP4012 0ED MOD4012 0ED LPG dispensers 5 c aq a TR44 5x 2 514 TR32x2 5 Y 2 2 amp e 49 7 i Q 295 573 _ 8 g LL toy 200 L 400 um 900 1300 _ Pos Description Pos Description 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 Output of electrical cables for data transmission 2 Suction piping TR 44 5 x 2 5 Axis of Inlet piping for liquid phase LPG Leak catcher tray Axis of Return piping for gaseous phase LPG Vapor recovery piping TR 32 x 2 5 is terminated by an Inlet ball valve for LPG liquid pha
191. the dispenser s pump In case of multi product dispensers each side of the dispenser has its own vacuum pump powered by an electromotor The quantity of recovered vapors is regulated according to the fuel flow rate This means that if fuel is not being pumped into the tank the vapor recovery function is off The correct function of the vapor recovery system is monitored by a vapor flow meter VRS1 M which is installed at the outlet of each exhaust vacuum pump The flow of vapors through the system is signaled either by a green diode lit on the display panel or by lit display segments on the first symbol of the unit price display As long as the vapor recovery mechanism is set properly the signaling of the exhaust activity is activated whenever fuel is being dispensed and when the vapors go through the exhaust pipes i e the vapor flow sensor VRS1 M is active A part of the hydraulic module of the OCEAN dispenser with the electromotor two exhaust vacuum pumps and VRS1 M sensors is shown in Figure 37 Figure 37 Vapor recovery with vapor flow sensor VRS1 M Fuel station operation conditions Directive 355 2002 Coll Attachment 12 All fuel dispensers must have a clear label informing the customers about the need to fully insert the dispensing nozzle into the filling orifice of the motor vehicle petrol tank Figure 38 Example of an info label about vapor recovery according to Directive 355 2002 Coll Fuel station ope
192. the producer to organize the dispenser delivery If the delivery is ensured by the company TATSUNO EUROPE a s the company will transport the product to the agreed location The producer has sufficient experience with manipulation and transportation If the delivery is ensured by the customer in another manner the producer will ensure professional loading but will not be responsible for the transport In general the dispenser must be transported properly packed and always fixed to the frame In the transport vehicle the dispenser must be secured against damage covers paints motion and tipping Any manipulation and transport must be done in a vertical position the dispenser must not be placed on its covers WARNING During manipulation only forklift vehicles may be used If other manipulation methods are used TATSUNO EUROPE a s does not provide warranty for any sustained damage 3 3 DISPENSER LOCATION 3 3 1 GENERALLY The producer recommends placing the dispensers on the refuge islands of the fuel station in such a way that the direction of the vehicle arrival matches the arrows in Fig 1 which also shows the numbering of products at the dispenser Combined dispensers OCEAN EURO Installation and User Manual AN TATSUNO EUROPE a s 197101010 To ensure safety of operation and safe function of the breakaway couplings in combined dispensers with the LPG dispensing module it is necessary to install the dispens
193. tor DN6 for connecting air venting pipes To prevent overpressure of the venting chamber of the monoblock in the dispenser s idle stage in case of insufficient air tightness or blocking of the check valve and to prevent the ensuing leakage of the medium into the inner space of the dispenser and subsequently into its surroundings it is necessary to interconnect the output of the pumping monoblock and the storage tank The connection can be made using a pipe 10 x 1 DN8 connected to the pipe connector DN8 The pipe connector is screwed over a seal in the opening M12x1 5 in the top wall of the monoblock lid The outlet of the pipe must be led into the lid of the storage tank using a pipe corner connector DN8S 3 3 5 DISTRIBUTION PIPES The dispenser manufacturer recommends installing distribution pipes in the standard manner with each dispenser pump having a separate pipe to the respective fuel tank NOTE There is also the option of a backbone fuel distribution system where several dispensers pumps are connected to a single supply pipe from the tank The dispenser manufacturer does not recommend this backbone distribution type due to the risk of instability in the fuel suction from the tanks If the designer should decide to use the backbone distribution type anyway the dispenser producer requires inserting disc valves in the suction piping to functionally isolate individual dispensers Disc valves such as CO9 DN32 are produced by th
194. ued for w A 21 fuel dispensers gasoline diesel biodiesel ethanol and their mixtures TCM No 141 07 4491 4 lA LPG dispensers and modules TCM 141 07 4493 AdBlue dispensers and modules TCM No 141 07 4492 and WSE dispensers and modules TCM No 141 13 5085 Type tests were carried out in accordance with OIML R117 1 OIML R118 and OIML D11 The company TATSUNO EUROPE a s received a Certificate of the Quality Management System No 0119 SJ CO06 07 from the Czech Metrology Institute and thus met the requirement of qualification for declarations of conformity of type based on ensuring measuring apparatus production quality according to attachment No 2 procedure D Chapter 6 of the government decree No 464 2005 Coll The validity of the certificate is reviewed by audits in one year intervals 2 2 2 SAFETY The dispensers have been certified by the authorized entity No 210 The Physics Technical Testing Institute in Ostrava Radvanice notified body No 1026 for the use in areas with an explosion hazard according to the directive 94 9 ES The fuel dispensers are confirmed to comply with the European norm on the construction of fuel dispensers no EN 13617 1 A new ES type certificate ATEX certificate for fuel dispensers No FTZ 14 ATEX 0065X has been issued All parts of dispensers located in areas with an explosion hazard comply with the European directive ATEX no 94 9 ES The compan
195. ved for this use by the state testing authority Statement of FTZ O4ST 0083 The supporting elements of the dispenser framework are made of varnished steel sheets of 0 8 2 5 mm thickness or of stainless metal sheet The standard color of the OCEAN dispensers is white Every dispenser is equipped with hydraulics pumping mono block piston measuring transducer of the Japanese company TATSUNO Corporation It is a worldwide proven type of hydraulics with a high reliability and a long service life The pumping monoblock is equipped with an intake and output filter a gas and vapor separator a check valve and a rotation pump capable of operation pressure regulation The four piston measuring transducer can be regulated by adjusting of a single piston Each measuring transducer includes a highly reliable explosion proof pulse generator Each fuel dispenser has a highly reliable explosion proof electronic counter with own diagnostics and displays showing the pumped amount in various currency units fuel quantity in liters and the fuel unit price in currency unit per liters Displays of dispensers for non public sale show only pumped fuel quantity in liters The dispenser hoses are made of high quality petrol resistant rubber with antistatic protection As a standard the dispensers are delivered with an automated stop nozzle As a standard dispensers are supplied with delivery hose retractors and automatic delivery stop nozzles The standard color of TATSUNO
196. vening out of pressures after the beginning of dispensing The measuring device inlet is fitted with a closing ball valve G 34 The pumped medium progresses through the meter the differential valve and a sight glass a breakaway safety coupling into the dispensing hose and through the dispensing hose into the fuel tank of the vehicle Any gas phase constituents are separated in the separator and are returned through the check valve into the return pipe DN 16 which is connected to the storage tank A ball valve G 72 is part of the return piping The filling pressure can be checked on the manometer located under the nozzle hanger The pumped medium LPG is delivered by a pump placed outside the fuel dispenser area it flows through a safety electromagnetic valve if installed through the ball valve and filter into the separator If the medium comprises gaseous constituents they are separated and returned from the top part of the separator by the return piping which has to be opened if the dispenser is running back to the storage tank The ID of the return piping must be DN 16 The zone of the gaseous differential valve phase is connected with the return piping From the separator the liquid flows via a return valve into the piston meter and flows through the differential valve and the sight glass with the break through coupling into the dispensing hose and nozzle The main advantages of the OCEAN combined dispensers are e high performance and en
197. y TATSUNO EUROPE a s has received an Acknowledgement of quality insurance No FTZ 02 ATEX Q030 from the Physical Technical Testing Institute in Ostrava Radvanice for fuel dispensers and accessories The validity of this certificate is reviewed by audits on a yearly basis 20 Combined dispensers OCEAN EURO Installation and User Manual TATSUNO EUROPE a s 2 2 3 ELECTROMAGENTIC COMPATIBILITY EMC The dispensers have been tested by the Czech Metrology Institute in Brno notified body No 1383 The assessment of appliance conformity was carried out according to the directive of the European Parliament and European Council No 2004 108 ES and in accordance with OIML R117 1 OIML R118 2 3 BASIC TECHNICAL DATA 2 3 1 HYDRAULIC UNIT OF FUEL DISPENSERS Fuel dispensers Pumping output standard increased H very high UH Accuracy class Minimum flow rate and volume Type of dispensed liquid Maximum operating pressure Electromotor of the pump Solenoid valves LPG dispensing modules Pumping output Minimum flow rate and volume Type of dispensed liquid Accuracy class Maximum operating pressure Minimum operating pressure Solenoid valves AdBlue dispensing modules Pumping output Accuracy class Minimum flow rate and volume Type of dispensed liquid Maximum recommended operating pressure Minimum operating pressure Solenoid valves
198. y the relevant parts of the Installation and User Manual Consider all the hazards warnings and notes in the manual The producer provides this Installation and User Manual in order to present all the necessary information and instructions for full and efficient installation use and maintenance of our combined dispensers of the OCEAN EURO type series This manual was created by the producer and forms an inseparable part of the dispenser accessories The use of this manual is done at the full responsibility of the user any operations not described here must be considered forbidden Any operator who performs such operations will take all responsibility for the results of such actions The manual is organized into individual sections which have their subsections so each topic is independent and also corresponds to operational logic learn prepare use maintain The manual properly reflects the technical situation at the moment of sale of the dispenser and it cannot be deemed inadequate as a result of any subsequent changes and updates according to the latest circumstances Keep this manual and enclosed documents over the whole service life of the appliance for future reference 9 n TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 2 AUTHORIZED USE The combined dispensers of the OCEAN EURO series are intended for stationary use for dispensing of gasoline motor diesel biodiesel light fuel oils kerosene
199. y to the dispenser off and on E12 FATAL reer j The PDEINP unit is disconnected or its check sum is wrong If the error persists contact authorized service Program error error of the metrology or program Turn the power supply to the dispenser off and on E13 FATAL A checksum If the error persists contact authorized service Credit unit error 16 ALERT Error in the communication between the counter and the T rn the power supply tome cheat xs NA If the error persists contact authorized service PDECRE credit unit Data line error Check that no two dispensers have the same address Error in the serial communication line wrong Check the mechanical connection of the data line E17 NFAT n communication data The control computer fails to send Check the function and setting of the data converter lt ACK gt confirmation in time Use the monitor to check the communication progress Controlling computer not connected or the Data line error communication cable is not connected properly Check E18 ALERT Error in the serial communication line loss of the setting of parameter P76 Check the data converter communication function Use the monitor to check the communication progress Loss of power supply during delivery E20 NFAT The latest fuel drawing was terminated unexpectedly due Check the power supply of the dispenser and possible to a power outage or due to a processor reset caused by interference i

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