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1. sue soem Feed the lanyard through the hole in the bottom end Thread the lanyard through the ole in a brass snap hook Feed one end o the lanyard through the nico press sleeve Feed the other end of the lanyard through the sleeve from the opposite direction Align the marks on side of the sleeve Crimp the sleeve in two places excess lanyard material next to the sleeve at a 45 degree angle to make smooth termination Move the loop around on the lower end until the sleeve is next to the end cap Pull straight out on the brass hook n help the lanyard take the desired ser D a Apendis Making and Regie Langads Upper Lanyard The overall lanyard length is dependent on the bottle type and size and the size ofthe Carousel Some tal and error will he needed to determine the correct length General directions fallow L Cut a lanyard and mark in two places as shown I 282m ose gren Feed both ends ofthe lanyard through one end of a nico press sleeve leaving loop this loop will hook onto the pylon for rigging Adjust the lanyard ends so that one end hangs below the other by 2 5 1 em Adjust the nico press sleeve postion so that the loop measures 11 4 32 cm from the end of the sleeve o the ead of the loop Do not crimp the sleeve 3 The plastic Lanyard ball has ole drilled through it the opening on one side slightly larger than the other Feed bo
2. kein Kal LUN ES ik coupling Guard cage EN p UA possible cm operc li Never Sooz Bu Moly Dal Sheet Appendix Never Seez Blue Moly Data Sheet Sce Bostik s website host com pdtdistribuion N2BlueMoly pd for the most up to date specifications NEVERSSEEZ Ault Sir Compoaed Product Description Blue Moly Product Sonat operc li Never Seer Bu Moly Dats Sheet greens Ca ase gay ean e arde modera dum ie She SR tol vag eodeni psum e 135 Qui gan areas reed tuom sein with Material Safety Dita Sheet Ordering information Lr Bostik Finley inc n Tu 717 3 717 D ui e t e TS vam a Pa DON ne Mp beside or TIE UENS Sa MTS Index 5 Anodes 27 Application notes Sce attachments at end of manual Assembly 13 Fire Module 1 Blue Moly 27 38 c Cleaning 27 Commands Coniguations D extension stand 18 Deployment 23 Extension and 18 G Glossary 30 M a N Never Seez Blue Maly 27 38 o Pressure certific
3. Horizontal Mount Configure the system as follows gt Piace the DO sensor intake above the temperature conduetivity gt Piace the pump above the DO sensor gt Orient the pump with the exhaust outlet camer up gt Failure to configure the system in this manner can tap air preventing the pamp from working properly Place a 13 mm 05 inch piece of the 9 5 mm ID Tygon tubing at the DO sensor intake and exhaust Slide the larger diameter tubing 13 mm ID over the smaller diameter tung to provide tight seals The details are shown schematically below and in photos on the next page Place exhaust above intake and DO sensor wth exhaust cute comer up Secure each tubing connection wih peras entr SBEST A en m lt 7 DO sensor intake coupling DO sensor intake and exhaust detail 35mm imer Tygon tubing mm inner diameter Tygon tubing 2mm iong Appendia N Punting Pump DO sensor vertically above plenum intake vericaly Conductivity sensor DO sensor above temperatura conductivity sensors Temperature sensor Details Pump exhaust sbove DO Sida larger diameter sensor and TC Duel intake Tygon tubing ovar rented as shown below Tygon tubing to provide tight seal at DO sensor Orient wih corner vericaly above
4. Remove the lock nut and flat washer rom the bottom of the rod ether anda the rod though the lower adapter plate and lower guard ring washers 27 flat washers ts split lock washers and 13 hex nuts Do not tighten completely at this ime Red Lower piate he flat washer lock washer and nut rest on the adapter plate T Secure the rod by installing the flat washer and lock nut on the underside of the lower guand ring C Remove the remaining flat washer and lock nut from the top end of the rod and lock rot Slide the upper adapter plate through the rods it rests on the pplonshub assembly Secure adapter plate to the pylon assembly through the six countersunk holes using 2 13 x 2 socket head cap screws 5 fat washers and 7 13 lock Note The ing bal shown in the 6 Slide the upper guard ring through the rods it rests on the upper photo is not instatag unti Step 10 adapter plate Install the Four 2 13 lock nuts and flat washers on the rod Upper quara Upper adapter 2 V2 iang serow ts pon io ver plato long screw 8 Joner adapter piate 10 ionar guar re Pi e NN 6 Section 3 Prepaing the Carouse tor Deployment Place the six guard side bars between the upper and guari rings None that there wo types of side hrs ome for uppe
5. 1351 532 1786 199 40 bot Teter 165 Eis eet 65 290750 Compact SBE 32C abate 265 380 sucia Subcomps SBE 17 CE mecs 275 25 ET rons s seid To package high otl mount stand CTD extension Gi applicable height of ing bail above Bome mount stand package weight does not include bos or Section 2 Deseo one Casal Configurations For teal dime operation sonnecton to two COM ports on the computer is equired ICTD data channel and COM Carousel command channel the defaults and are shown in the grams frustration You can use any pois in any order set up the COM port onhguralon in SEASAVE to correspond Real Time Configuration SBE 9plus CTD with SBE Deck Unit Real Time Configuration with SBE 9plus PAR chanel nuca ores trace opera 8 8 ac Command hanno COMO _ Pepe CD deta channel COME Computer tH ipis Deck nt c e SBE 32 Carousel SE 19 plus or 25 CTD with SBE 33 Deck Unit Real Time Configuration with T SBE 19 19plus or 25 PR PAR channel tona NMEA 18 trace option GFS se a WEE iue E ns TA TE aa e um SBE 19 o 0 sees p S
6. SBE 32 Carousel Water Sampler User s Manual Sea Bird Electronics Inc 1805 136 Place NE Bellevue Washington 98005 USA ret 425 643 0866 Manual Version 4009 02 14 02 Faxsi25 083 9958 Firmware Version Lb and later Limited Liability Statement Extreme care should be exercised when using or servicing this equipment It should be used or serviced only by personnel with knowledge of and training in the use and maintenance of oceanographic electronic equipment SEA BIRD ELECTRONICS INC disclaims all product liability risks arising from the use or servic of this system SEA BIRD ELECTRONICS INC has no way of controlling the use of this equi of choosing the personnel to operate it and therefore cannot take steps to comply with laws pertaining to product liability including laws which impose a duty to warn the user of any dangers involved in operating this equipment Therefore acceptance of this system by the customer shall be conclusively deemed to include a covenant by the customer to defend indemnify and hold SEA BIRD ELECTRONICS INC harmless from all product liability claims arising from the use or servicing of this system Table of Contents Table of Contents How to Contact Unpacking the Carousel jection 2 Description of the Carousel System Description Carousel Specifications Carousel Dimensions and Weights Configurations Real Time Configuration Autonomous Confi
7. Ine con otros optional NMEA Interface datas to appended to the Gata SEASAVE and our data processing software uses the Information in tne con to interpret and process the raw data Tithe file does not match the actual instrument configuration the software wil not be able to interpret and process the data correctly System setup and operations summarized below foreach of the four methods of controlling the Carousel SBE Deck Unit real time operation with SBE 9plus CTD SBE 33 Deck Unit real time operation with SBE 19 19plus or 25 CTD SBE 1Tplus V2 SEARAM autonomous operation with SBE 9plus CTD 90208 Auto Fire Module autonomous operation with SBE 19 19plus 25 CTD or with no CTD See the controller manual for detailed setup and operation instructions SBE 11plus Deck Unit Wiring Carousel 6 pin to SBE 9plus 7 SBE 9plus ITI to Sea Cable on SBE 11 Deck Unit See SBE plus manual for connections to auxiliary sensors and sce SBE 11plus manual for connections to computer and auxiliary equipment Setup and Operation in SEASAVE 1 In the Configure menu select Water Sampler Configuration Sette total number of botes to be closed water sampler type and firing sequence f using a NMEA navigation device In the Configure menu select NMEA Lat Lon Interface Select how to store the NMEA Interface data 3 Perform any other des
8. We ve included an overview of system operation detailed specifications installation instructions maintenance information command descriptions and helpful notes throughout the manual Depending on what CTD is used with the system the Carousel can be operated and controlled by SBE plus Deck Unit SBE 33 Carousel Deck Unit 90208 Auto Fire or SBE V2 SEARAM See the appropriate manual for details on operating the Carousel Sca Bird welcomes suggestions for new features and enhancements of our products andor documentation Please e mail any comments or suggestions o cabird seabied com How to Contact Sea Bird Electronics Ine 1808 136 Place Northeast Bellevue Washington 98005 USA Telephone 425 643 0866 Fax 425 643 0954 E mail Seabird sesbird com Website seabird com Business hours Monday Friday 0800 to 1700 Pacific Standard Time 1600 to 0100 Universal Time Except from April to October when we are on summer tine 1500 1 0000 Universal Time Unpacking the Carousel Note The SBE 32C compact model and 3250 sub compact model are shipped rom Saa Bird with he mechanicalalecical assembly assembled The tul size SBE 32 must be assembled by the user as described in Section 3 Preparing the Carousel for Deployment A typical Carousel shipment includes Mechanical electrical assembly gt Guard fra
9. trigger a place residual manete pul on release wi neede nase ples Tren ash gero cts m pace Section 3 Prepaing the Carouse tor Deployment Upper anand gt M deploying reversing thermometers rotate the thermometer rack and place the termometer lanyard loop over te upper lanyard hatt rests i Trace upper anand Pal Thermometer ed Attach the upper lanyard to the trigger hook Cli the lower lanyard othe middle lanyard The end handle should angle out away from the Carousel not in towards the middle of the Carousel Center the connection on the bottom end cap E the bol has a handle run the middie lanyard through the handle This will prevent the loss of either end the event that the rubber tubing between the twa end caps breaks Some larger bottles have a small lop of monofilament on the handle run the middle lanyard through the monofilament the loop Anging end cap handie away tram ensures a straighter path for the lanyard and positions the bottom end caner ot sap more favorably when it is in the cocked position wenecl comectononadeo male erc end cap eade Section 3 Prepadng the Carouse tor Deployment nm Lanyard Tension Between 25 and 50 kg 55 and 110 Ibs For water bottles with lanyard tensions in this range rig the Carous
10. 25 CTD The SBE 3256 holds 12 bottles 17 or 2 5 liters Section 2 Descipton o he Carousel Carousels can be controlled in several ways Carousel Size CTD Control SBE 9plus Deck Unit 5 19 SHES Deck Unit plus 23 32 Brown SBES3 Deck Unit EEE None SBE 33 Deck Unit Autonomous 3232C SBE 9ps SBE V2 SEARAM 35333 BE 9 Auto Fire Module AFM conducting plus 25 PN 90208 wire required 31310325C None Auto Fire Module AFM PN90205 Each of these combinations is described in more detail below Real Time Data Acquisition and Control SHE Deck Unit The Carousel is designed to be connected directly to the SBE 9plus CTD and powered and controlled via the SBE 91 plus modem channel Bottles may be closed using the push buttons on the SBE 1 Ips or via the RS 232C modem connector on the hack ofthe SBE Il plus while acquiring realtime data with SEASAVE SBE 33 Carousel Deck Unit The Carousel can be powered and led using the SBE 33 and can be used with or without a CTD Optional interfaces for the Carousel and SBE 33 allow their use with the 19 19plus or 25 CTD The interfaces provide realtime data telemetry capability and surface power for these CTDs and permit the control of the Carousel through the SBE 33 or via SEASAVE An optional NMEA Interface supports NMEA 0183 protocol and
11. air to be trapped inside If this happens a potentially ife threatening explosion can occur when the instrument s brought to equlprentjsensors unresponsive to commands or Shows other signs looding or damage carefully secure the instrument in a location away from people until it has been determined that abnormal inter pressure does not exist Contact Sea Bird tor assistance with procedures tor safely relieving internal pressu Section 5 Routine Maintenance This section reviews corrosion precautions and routine maintenance The reliability of he Carousel is sustained by establishing proper handling practices Corrosion Precautions Cleaning Note The ant seize compound is molybdenum diuide and pure nickel in pressure rsistant premium trade grease formulated without graph lead or copper See Bosits webste hpi bosthcompatiistibuon N2SlusMoly for tne most up to date specifications copy of Bost currant product data sheet is included in Appendix I tor your convenience Rinse the entire Carousel with fresh water after each cast The Carousel wigger mechanism is made of titanium The titanium is coated with Tiodizing this product is similar to anodizing aluminum The Tiodized surface is water lubricating and should never be oiled with petroleum or silicon based products Rinse the rigger mechanism with fresh water after
12. opposite the lop Crimp the sleeve excess lanyard material next to the sleeve at a 45 degree angle to make smooth termination 3o Place the upper lanyanl s loop on the trigger hook so that it isin its cocked position Place 2 5 1 em wide wooden spacer in the top bottle mouth for safety 4 Place the other wooden spacer in the bottom battle mouth The end cap handle should angle out away from the Carousel not in towards the middle of the Carousel Clip the middle lanyard loop into the lower lanyard snap book 6 Mf the bote has a handle run the end of the middle lanyard through the handle This will prevent the loss of either end cap in the event that the rubber thing between the two end caps breaks T Verify that the bottle end caps are cocked at the correct angle 8 Thread the end of the middle lanyard through a nico press sleeve 9 Thread the end af the middle lanyard through the on the upper lanyard Bring the end of the middle lanyard back through the nico press sleeve capturing the loop in the upper lanyard 10 Adjust the middle lanyard length so that it tikes up the tension on the bottom end cap Adjust the nico res sleeve position so that the upper loop is about 17 2 5 em long Crimp the sleeve Cut exces lanyard material at a 45 degree angle to make a smooth termination LL Remove the wooden spacers the top and bottom end caps should be held in the proper cock position they
13. the nus at washers and spit lock washer EL There mis om de lower ape tent hey ctn the insulators 10 Fully tighten hardware installed in Steps 1 through 9 Make sure that all threads are protected with Never Seez Blue Me Section 3 Prepadng the Carouse tor Deployment Installing CTD Extension Stand and Mounting SBE 9plus CTD The CTD extension stand is optional and is used with the full size SBE 32 when deployed with an SBE CTD Note that the SBE 9plur is mounted horizontally in the extension stand see Appendix CTD Plumbing for pump placement and plumbing for a horizontal mount 1 Mount the SBE 9plus in the extension stand as shown in drawing 40683 Place the Carousel assembly on tap of the CTD extension stand 3 Secure the Carousel assembly to the CTD extension stand at 4 locations using the bolt piace Tenon AL Wrap the supplied Teflon tape over Carousel fame and extension tape over bars stand at each a the U bolt locations ere naan Install the 4 U bolt and hardware 1 flat washer and 2 lock nts per bolt Make sure that all threads are protected with Never Seer O entension Blue Mol CEN Mounting Instruments to Carousel As described above the SBE CTD is always mounted horizontally to the Carousel using the CTD extension stand The SHE 19 or 25 CTD can also be mounted in a horizontal position when used with a full size SBE 3
14. 2 These are mounted veri bottle position on the Carousel when used with the SBE 32C or 325C mounting ftre tor vertical mounting in a bottle positon Additionally 90208 Auto Fire Module or SBE L7plus V2 SEARAM Son be mounted vertically in bottle position Mounting Bottles to Carousel 1 Tilt the bot to engage the adapter plate pin in the bottom of he bote The SBE 32 and 328C Carousels are shipped from wih the Depress the bottle plunger and rotate the bote until the bottle plunger Bottes iready mounted engages in the upper adapter plate LS 2 Section 3 Prepaing the Carouse tor Deployment Lanyard Rigging and Cocking you order the Carousel and water bottles at the same time from Sea Bird SeaBird makes and instalis the lanyards to fit your system not ordered at same time sec Appendix 1 Making and Rigging Lanyards for details Lanyard Tension Under 25 kg 55 Ibs 1 Unelip the lower lanyard from the middle lanyard yai ie Cock the release mechanism by pushing against each trigger until it clicks and locks in place Note In some cases the trigger may not click in place due to residual magnetic force in the trigger release mechanism If this happens pull out on the trigger release with needle nose pliers and then push against the trigger until it clicks in place To release uncos mechanism 7
15. 8 NT software used to communicate ith the SBE L7plus V2 or with the AFM and a CTD SBE 19 or 25 connected t the to set p the instruments w Appendia t Making and Lanyards Appendix I Making and Rigging Lanyards Lanyard making and rigging rections in this Appendix ara for a botte tension less than 55 los 25 I the tension is more Lanyard Rigging and Cockingin Section 3 Preparing the Carousel Jor Doploymart tor naging modifications before proceeding Lanyards are made from heavy weight 0 080 inch diameter nylon monofilament Monofilament used for gasoline powered line trimmers weed tasers is suitable and readily available at most home and garden stores Lanyard loops are made with crimped copper sleeves nico press Available from Sea Bird or from industrial suppliers the copper sleeves can installed with pliers made for crimping on s ldered electrical connections 1 copper sleeves or a similar product is unavailable the monofilament may be knotted take care that there are no lose ends or large knots that may jam or hang up and hinder bottle closure cock the lanyard in preparation far deployment see Lanyand Rigging and Cocking in Section 3 Preparing the Carousel for Deployment Lower Lanyard zm je up lanyard marks here Bonam ond exp 1 Cut a lanyard and mark in two places as shown
16. also provides for interfacing with an optional Surface PAR sensor Similar interfaces are available for unmodified CTD systems designed by Neil Brown Autonomous Data Acquisition and Control no conducting wire required SBE V2 SEARAM The SHE 17plus VZ s auto fire feature operates the Carousel used in conjunction withthe SBE 9plus CTD Using CTD pressure data from the SBE Splas and a programmable table of bottle closure pressures the SBE ITplus V2 signals the Carousel to close bottles on upeast Built in logic and usc input parameters provide control in determining when the upcast begins preventing accidental closure caused by temporary upward movements during downcast Powers supplied to both the SBE Splus and the Carousel by the SBE 17plus V2 s internal batteries and data is stored in the SBE 17plus V2 memory Auto Fire Module AFM PN 90208 The AFM mounted on or near the Carousel allows the Carousel to operate autonomously on non conducting cables with or without a CTD When used without a CTD the AFM can be programmed fire bottles at predefined intervals of elapsed time after receipt of the ARM command In this way the point at which samples are taken is determined approximately by monitoring the length of cable paid out and the elapsed time When used with an SBE 19 19plus or 25 CTD the AFM monitors the pressure data recorded by the CTD in real time and fires boites at predefined pr
17. apacitor When fire command is received the Carousel Switches the capacitor to the selected magnete wigger for 50 milliseconds fire confirm circuit detects current flowing through the circuit Receipt of a fire confirm message from the Carousel verifies the bottle position selected and that energy was delivered to the magnetic wigger The capacitor is charged 1075 volts with a curent limited DC DC converter time to recharge the capacitor is approximately 2 seconds The Carousel electronics are electrically isolated from the CTD The Carousel is available in 12 24 and 36 bottle configurations It accepts standard water sample bottles in sizes ranging from 1 7 to 30 liters specified t time of purchase The standard Carousel is rated to a depth of 6800 meters The SBE 32 Carousel is available in three sizes Basic Carousel SBE 32 The basic Carousel is optimized for use with the SBE 9plus CTD but can also be used with the SBE 19 19plus or 25 CTD or the Neil Brown CTD The SBE 32 holds 12 24 or 36 hotles ranging in size from 1 7 to 30 liters Compact Carousel SBE 32C The SBE 32C has reduced height and slightly smaller diameter for use where vertical clearance is limited and can be used with the SBE 9plus 197 19plus or 25 CTD The SBE 32C holds 12 bones ranging in size ftom 1 2 to 8 liters Subcompact Carousel SBE 325C The SBE 32SC offers a small system optimized for use with the SBE 19 19plus or
18. ate See at end of manual Pylon removal 29 R 5 SBE Deck Uni 11 28 SBE 19 11 12 24 25 7 SRENSCID 11 12 24 25 SBE 33 Deck Uni T SBE 9plus 11 12 23 25 SBE Data Processing 9 Ser at end of manual SEASAVE 9 SEATERM Service information See at end of mamuat Sotware 9 Specifications 9 System despa 7 U Unpacking Carousel 6 w Waranty Sce tachment tend of manual
19. d rng adapter D Pull the hail out of the upper guard ring assembly for fing ball Upper adapter plate for pylon Remove the 6 socket hex head cap screws and washers from the underside ofthe upper adapter plate Pull the trigger assembly with the pylon up and Verity that the insulators have not ofthe upper adapter pt fallen out before reimetaling the pylon and liting bai Glossary PCB Printed Circuit Board SBE Data Processing WIN 95 08 NT data processing Software which calculates temperature conductivity and optional pressure and derives variables such as salinity and sound velocity Scan One data sample containing temperature conductivity pressure and optional auxiliary inputs SEASAVE Sea Bin s WIN 95 98 NT software used to acquire convert and display real time or archived raw data SEASOFT DOS Sea Bird s complete DOS software package which includes software for communication realtime data acquisition and data analysis and display SEASOFT Win32 Seir Bird s complete Win 9S 98 NT software package which includes software for communication real time data acquisition and analysis and display SEASOFT Win32 includes SEATERM SeatemAF SEASAVE SBE Data Processing and PLOT39 SEATERM Sca Bint s WIN 9598 NT terminal program used o communicate with he SBE 11 33 Deck Unit to sc up the instruments SeatermAF WIN 9S 9
20. each cast and clean it periodically with warm soupy water I the wigger mechanism sticks after this cleaning remove the lich assembly and immerse the whole assembly in warm soapy wate Sce Removing Replacing Lach Mechanism below Large zinc anodes provide corrosion protection SBE 32C and 325C two each in lower adapter plate lower guard ring upper adapter plate upper guard ring one on pylonfhub assembly SE 32 standard T2 bontle size three each on lower guard ring and upper guard ring two on lower adapter plate one on pylonub assembly 24 bottle size three each in lower adapter plate lower guard ring upper adapter plate upper guard ring one on pylon hub assembly CTD extension stand Gf used two Check the anodes occasionally to verify that they are securely fastened and have not eroded All screws that are exposed to seawater have been generously lubricated with anti seize compound Never Seez Blue Moly manufactured by Bostik available through marine hardware stores When disassembling reassembling the Carousel re lubricate these screws with Blue Moly or equivalent This compound is electrically conductive so be careful not to get it on circuit boards 5 Routine Maintenance Removing Replacing Latch Assembly Removing Latch Assembly 1 Remove the three socket hex head screws lock washers and flat washers from the top of the latch assembly Lift the latch assembly off he pylon Rem
21. ection 2 Deseo ot ne Casal Autonomous Configuration SBE 9plus CTD with SBE 17plus V2 SEARAM Memory and Auto Fire Modul SBE 17plus with SBE 32 and SBE 9plus Wire rope Tro conductors Warne SBE 32 Carousel 00 00 soe SHE 19 19 or25 with PN 90208 Auto Fie Module Auto Fire Module with SBE 32 and SBE 19 19plus or 25 wire K conductors SBE 32 Carousel SBE 19 oo vepus or25 oo Section 3 Preparing e Carouse tor Daploymert Section 3 Preparing the Carousel for Deployment Assembling the SBE 32 The SBE 32C compact model and 32SC sub compact model are shipped m from Sea Bird fully assembled The assembly instructions apply only to the Place small quantity of the standard full size SBE 32 NoverSeez Blue Moly compound provided on all screws to Parts ad assembly procedure vary depending on the number of botes prevent seizing Instructions follow for SBE 32 SBE 32 12 Full Size SBE 32 LO Place the lower guard ring on a flat surface on two 2 x 47 as shown in photo The boards lift the assembly for easy installation of the guard side bars Step 7 2 Set the lower adapter plate adapter plate with bottle Locator pins on its top surface on the flange of the lower guard ring aligning the mounti
22. el with a simple block and tackle type loop reducing the Tension on the trigger by half 1 Cut a lanyard 7 14 18 cm long Mark itin two places as shown 2 Thread the lanyard through the pylon as shown Place a nico press sleeve on each end of the lanyard aligning the sleeve with the marks so that there is approximately 6 15 2 cm of lanyard between the sleeves 3 Follow the procedure above for a lower tension system with the following exception Slide the upper lanyard loop over the high tension rigging and attach the high tension rigging to the trigger hook Section 4 Deploying and Operating tne Carousel Section 4 De the Carousel Note Separate software manuals fies contain detailed information on installation setup and use of Sex terminal programs reaime dala acquisition sofware and data Processing software ploying and Operating This section includes discussions of Commands to the Carousel System wiring setup and operation Communications and Comi Note When controling the Carousel with the SBE 17 V2 you can manually send these commands tothe SBE 17pls V2 to test the system mands During normal operation commands are sent automatically to the Carousel by the system controling the Carousel s operation These commands are included here fr reference All the command characters must be upper case capital leer C
23. essures depths on or downcast or whenever the CTD is stationary for a specified period of time Power is supplied to the Carousel by the s internal bateries otl number fring confirmation and five scans of CTD are recorded in memory foreach bottle fired Section 2 Descipton one Carousel Not AI procedures tor sofware usein this manual referto the Windows programs unless noted otherwse Hol fles provide detailed information on the use of SEATERM SEASAVE and SBE Data Processing Separate sofware manuals contin detailed information on the setup and use of the sofware Sca Bid equipment is supplied with a powerful software package for communication and data retrieval acquisition conversion and display of real time or archived raw data and processing data Sea Bird provides two Software versions IASOFT Win32 Windows programs The major components of SEASOFT Win32 are SEATERM terminal program SeatemAF terminal program for system with AFM or SBE V2 SEASAVE ieeal me acquisition display of data and SBE Data Processing processing of data ASOFT DOS DOS programs SEASOFT DOS is designed to run on IBM compatible computers XT AT 386 486 Pentium These programs usually perform correetly when run under Windows Carousel Specifications Power Volage 13 15 VDC Requirements Current when charging capacitor 205 milliamps for approx
24. g 2 Solder a jumper wire across the meon bub on the above board See the manual for detas on accessing above board and or the board schematic This is not appicabl othe Sce CTD manual for connections o auxiliary sensors and see SBE 33 manual for connections to computer and auxiliary equipment SBE Tops Setup and Operation in SEASAVE 1 In the Configure menu select Water Sampler Configuration Sethe al number of hots o be closed water sampler type and firing sequence 2 fusing a NMEA navigation device In the Configure menu select NMEA Interface Select how to store the NMEA Interface dat 3 Perform any other desired setup in the Configure and ScrenDisplay menus 4 nthe RealTime Data menu select Sart Acquisition A Select the CTD configuration file Note Enter the desired filename and location for the data ile dina the Configure the computer ports CTD Data COMM Port connects to SBE 33 Serial Deck Unit Modem Comm Port Md connects SBE 33 Carousel Data Baud Rae benveen SBE 33 and outers orate negato Computer and Baud Rate SBE 52 and must agree with Sensors conduci temperatur setup and SBE 33 dip switch sting and pressure as wol as D Click Stm Acquire Sensors Adaioaly Ie con Genes optional NMEA erae 5 f the CTD is not already on SEASAVE prompts you to m on the Se
25. guard side bars between the upper and lower guari rings None that there are two types of side bars one for upper guard ring Positions without a riser ar A and the other for positions with a riser bar B Connect the side bars to the upper guard ring loosely installing the lat head socket screws B Connect the side bars to the lower guard ring installing the IE fat head socket cap screws Tighten these screws full C Fully tighten the screws connecting the side ars and upper guard ring Seclon Prepdng the Carouse tor Deployment Install he lifting hil AL stall the plastic insulators 2 longer insulators n the upper guard ring 2 shorter insulators in the hub assembly lower adapter plac lower guard ring Slide the lifting bail legs through the upper insulators Before inserting into the lower insulators place a 7 nut each leg ofthe lifting bail and thread the mts to within 1 of the end of the threads Place a7 lat washer on each leg and then insert the bail legs into the lower insulators Slide the bail ino place until the stops above the upper insulators seat Install the final 2 shorter insulators over the ends of the bail legs and into the bottom of the lower guand ring E Secure the bail leg to the lower guard ring with the Yo nuts flat washers and split Jock washers Tighten the nuts on the upper side of the lower guard connection until they seat on the insulato
26. guration Section 3 Preparing the Carousel for Deployment Assembling the SBE 32 B 12 Full Size SHE 32 B 24 Bottle Full Size SBE 32 16 Installing CTD Extension Stand and Mounting SBE plas CTD is Mounting Instruments to Carousel Mounting Botles to Carousel Lanyard Rigging and Cocking Lanyard Tension Under 25 kg 55 Ibs m Lanyard Tension Between 25 and 50 kg 55 and 110 Ibs E jection 4 Deploying and Operating the Carousel Communication and Commands 2 System Setup and Operation 23 SBE 11plus Deck Unit 23 SBE 33 Deck Unit E SBE 17plus V2 SEARAM 25 90208 Auto Fire Module AFM 55 Recovery 26 jection 5 Routine Maintenance Corrosion Precautions Cieaning Removing Replacing Latch Mechanism 28 Removing Center Pylon 29 Glossary Appendix I Making and Rigging Lanyards Lower Lanyard 31 Upper Lanyard EI Middle Lanyard Appendix II CTD Plumbing Horizontal Mount Vertical Mount 3 Index Table of Contents Warranty Policy Service Information Pressure Test Certificate Application Notes Schematies Section 1 Introduction This section includes description of the scope of this manual contact information and a list of what is included with a standard Carousel shipment About this Manual This manual is to be used with the SBE 32 Carousel Water Sampler Tuis organized to guide the user in preparing the Carousel for operation
27. hat the definition of channels must match the con file E Click the Program button to send the auto fire parameters to the SEARAM Click the Arm button to enable the SEARAM to fire bottles iry sensor Replace the cable with the dummy plug and locking sleeve Push in the SEARAM s switch plunger to start logging 90208 Auto Fire Module AFM The AFM closes bottles on upeast on downcast when stationary or on elapsed time Wiring Carousel to AFM JB2 AFM IBI to CTD data connector Sce CTD manual for connections to auxiliary sensors Setup and Operation Connect the to the computer using the data cable SeatermA F In the Configure menu select the AFM with the applicable CTD communication parameters M Set auo fire parameters and select define the CTD configuration con file B Click the Connect AFM button to communicate with the AFM C Set the date and time D Click the Program button to send the auto fire parameters to the AFM E Click the Arm button to enable the AFM to fire bots Replace the IO cable with the dummy plug and locking sleeve Tum on the CTD s magnetic switch to start logging Section 4 Deploying and Operating Carousel Recovery Rinse the Carousel and auxiliary equipment and sensors with fresh water Pressure housings may flood under pressure due to dirty or damaged o rings or other failed causing highly compressed
28. imately 35 seconds on power up and 2 seconds to recharge aller each bottle firing Current when not charging capacitor 110 milliamps Depih 6800 meters sandar 7000 or 10500 meters Materials Frame painted aluminum Latchmagner assembly titanium acetal plastic and other orrosion resistant materials Housinglfor electrical and release assembly and mount Jub aluminum standard titanium optional Section 2 Desciton o Creuset Carousel Dimensions and Weights oan San caue Herm Diameter mn Diameter Height mm Thes fme chen ag bel CEEE abo 12 Her 728 31 0 son ars 601150 abate i7 er 25 tir TORT OSH TH bot Sy 80629 91090 co oo 780078 Bote er 1051403 406 160 79170 Bote TS 46 8 sensi 80 abate ter 1316 6 8 sme wena mss LESS SO er 1361 682 171078 bate T Zier EC taura 95 210 2i oti nauso aeneo nuso ote pote ter 7 097 Ber 1072 27 1506 683 385 40 isoeo 1540 610 Bote ter 1294 1659 653 1940 24 bote 12 er
29. ired setup in the Configure and SereenDisplay menus 4 In the RealTime Data menu select Start Acquisition Select the CTD configuration con file B Enter the desired filename and location for the data file C Configure the computer pons CTD Data COMM Pont connects SBE Interface RS232 or IEEE 488 Deck Unit Modem Comm Port connects 1o SBE 11 Modem Channel Data Baud Rate is the baud rate that the SBE 1 plus uses to eansmitthe CTD data to the computer Enter a value that matches your SBE plus For older units SBE 11 and the baud rate is set by a dip switch n the deck unito 19200 default or 9600 In newer units SBE 1plas V2 the baud rate is always set to 19200 Click Start Acquire S To fire a bottle from SEASAVE Press Cx F3 or Inthe View menu select Fire Control The Fire dialog box appears you can leave this open throughout the cast Click Fire Bone 6 Tofire a bottle from the SBE 1 Iplus front panel AL Press Home Armn Press Fire Carousel fires bottle 1 and then fires in sequential order each time that Fire is pressed z Section 4 Deploying and the Carousel SBE 33 Deck Unit 7 Wiring The GTO optical isolation feature 25 strdar SBE 19 Carousel pin to SBE 33 must be disabled when Carousel 4 pin to CTD data UO connector the CTD is used with the Carousel 1 Open the main housin
30. la is to be appended to the CTO magne sich SEASAVE ard our data ocessng sofware uses he 6 To firea boule from SEASAVE and process the raw data Brees t o iihs con fle doesnot match the Inthe View menu select Fire Bonte Control The Boe Five dialog actual instrument configuration box appears you can leave this open throughout the cast the software wil not be able Click Fire Bote interpret and process the data 7 To fire a bottle rom the SBE 33 panel Sette Bottle to Fire switch to 00 and then press Reset To fire in random onder set the Bote to Fire switch othe desired and press Fire C To fire in sequential order set the Bottle ro Fire switch to 99 before firing the first bottle Press Fire Carousel fires bottle 1 and then fires in sequential onder each time that Fire is pressed Section 4 Deploying and Opeatag the Carousel SBE 17plus V2 SEARAM The SEARAM fies hotles on upcast only at predefined pressures Wiring The defines the CTD usar sensors integrated withthe instrument and channels serial numbers and caliraton dates and Coetticients fora the integrated Sensors conductivity temperature and pressure as well as ataary Sensors The SEARAM uses the Pressure sensor cooticients to Calculate pressure rom the CTO Pressure frequency data These Pressures are used to determine Wren to close botes based on the User i
31. me assembly upper and lower guard rings side bars and or SBE only CTD extension stand Upper and lower adapter plates p Pylon including electronics and trigger mechanism Lifting bail Associated hardware Cables number and type is dependent on what CTD and controller is to be used withthe Carousel Software and software manuals on CD ROM Carousel manual Spare parts kits Section 2 Deseo one Carnet Section 2 Description of the Carousel This section describes the functions and features of the SBE 32 Carousel including specifications and dimensions System Description The SHE 32 Carousel Water Sampler is a versatile reliable water sampling system Each Carousel bottle position has its own lanyard release latch controlled by a magnetic trigger When the microprocessor in the Carousel pylon receives a command to fire a bottle it activates the magnetic trigger for the bole position specified Boles may be fired sequentially or any order The Carouscl s unique design allows the lanyard release mechanism to be cocked with a touch of a finger before the lanyards are secured permitting Tast convenient safe and reliable setup Titanium acetal plastie and other corrosion resistant materials are used in the latch and magnet assembly The modular construction of the latch array makes servicing easy The energy used to tip the magnetic trigger that contrals each release latch is stored in an internal c
32. ng boles 3 The lifting bai is shipped installed on the pylowhul assembly to show the arrangement of hardware Remove the lifting bail and associated hardware from the pylonhul assembly now noting the arrangement of the hardware fr ter reinstallation 4 Set the assembly on the lower adapter plate aligning the mounting holes Secure the pylon assembly and lower adapter plat to the lower guard ring through te holes oversized holes will be used for the assembly later Use four 2 13 3 7 socket head cap 1 Rat washers washers 7 spit lock washers and TRIS hex nuts Do not tighten completely Cap stew ier adapter pta Loner guna mg Fst washers Lock washer 0 Section 3 Prepaing the Deployment 5 Set the upper adapter plate adapter plate with holes to secure water bones to Carousel on the assembly aligning the Upper mounting holes Set the upper guard ring on the upper adapter plate aligning the mounting yon hb ae hoes Secure the upper guard ring o the uper adapter plate and eren nylon assembly through the 72 holes oversized holes will be used Tor the bal assembly later Use four 5 131 3 7 socket heal serews 2 washers 1 5 fat washer split lock washers and hex nus Do not tighten completely Cap serow Ponh Es ot OB 7 Place the six
33. not remake the middle lanyard adjusting measurements as required Append Making and Lanyards Reversing Thermometer Lanyard Note Once the bottle associated reversing thermameter has fred the reversing thermometer lanyard s trae and could pototally interire vith the proper deployment of anther bot positon Depending on Thermometer and botte type a method capture the reversing thermometer lanyard ater the batte fres using a rubber band some adiionalanyard materal Mae dann The reversing thermometer lanyard attaches to the upper lanyard The overall lanyard length is dependent on the bot size and the type of thermometer Some ral and error will be needed to determine the correct length General directions follow 1 Place the upper lanyard s Loop on the trigger hook so that it is in its cocked position Place a 27 5 1 em wide wooden spacer in the bottle mouth for safety Measure the distance fom the hol in the reversing thermometer to the ballon the upper lanyard Add about 6 15 2 cm to this length and cut a piece of lanyard 3 Holding the reversing thermometer in the cocked position thread one end of the lanyard through a nico press sleeve through the top hole in the reversing thermometer and back through the nico pres sleeve Adjust the sleeve until the loop fits snugly around the reversing thermometer hole Crimp the sleeve Cut excess lanyard material next
34. nput bot positon and closure parameters N the file does not match the actual instrument configuration the SEARAM wil not be able to interpret and process the data correctly The con defines the CTD sensors integrated withthe instument and channels serial numbers and caliraton dates and forall integrated Sensors conductivity temperature and pressure as wall as ataary Sensors SeatermAF uses the Pressure sensor coefficients t0 Calculate raw pressure sensor output from the user s closure pressure niis in the Configuration Options box These pressures are used to determine when to cose based on the user input botte positon and closure parameters It he file does not match the actual instrument configuration the AFM wil not be able to interpret and process the data correct 1 Carousel 6 o SBE V2 6 pin connector that is directly across from switch plunger SBE 17plus V2 other 6 pin connector to SBE 9plus Sce SBE 9plus manual for connections to auxiliary sensors Setup and Operation Connect the SEARAM to the computer using the data cable In SeatermAF Inthe Configure menu select the SBE I plus Set communication parameters Set fire parameters and select define the CTD configuration con file Click the Connect button C Set the time and date D Set memory parameters note t
35. ommand sent to Decimal Code Description Carousel SR 163211198 Fre next position sequential firing 3SNX 163 211 206 X Fire positon X ist positionis T where XT n ASCI For example J SN1 decimal 163 2 fire postion 1 J SN2 decimal 163 2 fire position 2 SN lt decimal 163 211 206 188 fire position SNH decimal 163 211 206 200 fire position 24 16 17 16 178 TG For Carousel for operation wi SBE 33 Deck Unit Set Carousel to CTD communication baud rat Je decimal 163 211 194 176 600 baud e 5B1 decimal 163 211 194 177 1200 band e 5B2 decimal 163 211 194 178 2400 band J decimal 163 211 194 179 4800 band The Carousel sends one of these replies upon receipt of a reset go to home postion or or fre command pig Description AT poston nee wo ETAT 6356 f Received vali Bonie puni 458 Dion conem bot fre 8X6 Bred ol RX For fred toe oso fired bonte 2 15726 irea bome 24 Section 4 Deploying and the Carousel System Setup and Operation The defines the CTD sensors integrated withthe instrument and channels numbers and caliraton dates and coefficients forall the integrated Sensors conductivity temperature and pressure as wall as Sensors Additonal
36. ove individual triggers if desired Mark the location of trigger 1 from the retainer disk on the trigger mount disk o aid in reassembly B Remove the Phillips head screws eight for 32C and 325C six for full size 32 Lift the retainer disk from the top of the latch assembly C Pull the desired triggers horizontally from the trigger mount disk Mark the triggers to aid in reassembly Replacing Latch Assembly 1 Replace the triggers the wigger mount disk 2 Place the retainer disk on the triggers aligning the mark you made for trigger 1 on the trigger mount disk with wigger 1 on the retainer disk Verify that the riggers are properly seated in the grooves and that the disk is fat Reinstall the screws loosely Tighten the screws working in a diagonal pattem to ensure the disk remains properly seated 3 Line up the latch assembly alignment hole with the pylon alignment pin Seat the atch assembly on the pylon Reinstall the three socket hex head screws lock washers and lt washers Prts placement pon Seton 5 Routine Maintenance Removing Center Pylon 1 Remove the lifting bail Note A Remove the hardware from underneath the lower guard ring There are plastic insulators on B Begin to pull fing bail up until it is above the lower guard the underside of ine folowing ring adap er patefhub assembly connection connections Remove the hardware from the legs of the lifting Lower guar
37. pump intake 36 Appendia Punting Vertical Mount lr release valve detail Configure the system as follows gt Piace the intake and exhaust at the same height Attach exhaust tubing from the pump to the cage as shown in the schematic below Failure to place the exhaust tubing properly can lead to acceleration water in the plumbing with resulting errors in conductivity data gt Piace the exhaust as far from the intake as possible Tn the top left photo on the next page the exhaust and intake in diagonally opposing comers Failure t place the exhaust away from the intake can ead to errors in the temperature data because the pump transfers heat to the exhaust water gt Ifthe system does not include a DO sensor connect the tubing from the conductivity cell direetly to the air release valve gt Failure to configure the system in this manner can air preventing the pamp from working properly Place 13 mm 0 5 inch piece of the 9 5 mm ID Tygon tubing at the DO sensor intake and exhaust Slide the larger diameter tubing 13 mm 1D over the smaller diameter bing to provide tight seals The details are shown schematically below Nm 100 mm inc length of tubing gY Ming Secure esch tubing ne connection with md 2eabl ties Inte not shown Not Peay cea ar 55 pos proper functioning Tygon E
38. r guar ring positions without a riser ar A and the other for positon with a tiser bar Connect the side bars to the upper ard ring loosely installing the head socket eap screws Connect side bars to the lower guar ring installing the fat head socket screws Tighten these eres filly Fally gen the screws concetn the side bars and upper sua ring 8 The lifting bait is shipped with the hardware installed on it to show the hardware arrangement Remove the hardware for now noting the hardware arrangement for later reinstallation eor Upper ua seg 9 Install the lifting bait Upper adapter plste AL Install the plastic insulators two longer insulators n the upper guard ring two shorter insulators in the lower adapter pte Piace the flat washers on the upper insulators Slide the lifting bail through the lat washers and upper insulators Before inserting into the lower insulators place mut each leg of the fing bail and thread the muts to within 17 of the end of the m D m 1 threads Place 7 flat washer on cach leg and then insert the bail ene remis legs into the lower insulators Side the bal into place until the stops above the upper insulators sca ove sper pa Install the final 2 shorter insulators over the ends of the legs and Lower guns ing into the bottom of the lower guard ring Busine E Secure the ail leg to the lower guard ing with
39. rs Stop on blog Upper guara ung Upper adapter piste Ponnu aser 154 rm Fat washer te assent Lower adapter Loner guar ing Fat waters Lock washer D al 9 Fully tighten all hardware installed in Steps 1 through 8 Make sure that all reads are protected with Never Seez Blue Mol Section 3 Prepaing the Carouse tor Deployment 24 Bottle Full Size SBE 32 L Place the lower guard ring on a flat surface on two 2 x 47 boards n The boards lit the assembly for easy installation of the guard side bars pd Fst washers Set the lower adapter plate adapter plate with bottle locator pins on its top Lower adapter piate surface on the flange of the lower guard ring aligning the mounting Lower guara ng holes Secure the adapter plate to the guard ring through holes in the using 2 13 x 3 2 socket head cap screws 2 flat washers US at washers spit lock washers and 13 hex nuts Do not tighten completly at this ime Flat washer through the six 1 2 holes using 2 13 27107 socket head cap screws 1 assembly ME lock washer cis 0 Install the four rods A The rods are shipped with its hardware installed o show the arrangement of the hardware The bottom end of the rod has a lock flat washer Dat washer lock washer and nut The nut should be approximately 4 from the end of the
40. th ends of the lanyard through the larger hole and work the ball up on the lanyard it rests against the nico press sleeve A Feed the longer end of the lanyard through the hole in the top end S Feed the ends of the lanyard through the nico press sleeve in opposite CUL Align the marks on one side of he seve Cp i sleeve only do not erimp the other sleeve yet Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination pee wte ori 5 Adjust the hal and other sleeve so that the tension is taken up evenly by unm both legs ofthe lanyard Crimp the sleeve nov Test the assembly by placing the lanyard loop over the appropriate trigger hook The end cap should in the correct cocked position not remake the lanyard adjusting measurements as required Append Making and Rie Lanyards Middle Lanyard sem 4 25 7 fe bu The middle lanyard connects the upper and lower lanyards The overall lanyard length is dependent on the Pot size Some ial and error will be needed determine the correct length Genera directions follow 1 Cut a lanyard approximately 12 31 cm longer than the bottle Mark itin two places as shown Feed both ends of the lanyard through one end of a nico press sleeve leaving a lop ihis loop will hook onto the bottom end hook Align the marks on the side of the sleeve
41. to the sleeve at a 3 angle to make a smooth termination A Run the other end of the lanyard through a nico press sleeve around the upper lanyard loop do not go through the loop and back through the iico press sleeve Adjust the lanyard length untl all the slack is taken out of the lanyard and the loop takes up tension on the upper lanyard all Adjust the nice ress sleeve position so that the loop is about 1 1 2 3 8 cm long Crimp the sleeve Cut excess lanyard material next to the Sleeve at a 45 degree angle to make smooth termination 3 With the wooden spacer still in place for safety release the trigger hook by pushing on the white plastic release The reversing thermometer lanyard should fall away from the upper lanyard and the thermometer should spin to its reading position se Appendia I Punting Appendix CTD Plumbing An SBE Splus CTD that is deployed with the Carousel is mounted in a Mor 19 opus or 25 used win horizontal position Pump placement and plumbing for a horizontal mount is different than that for a vertical mount This appendix covers converting a mounted horizontal hey are vertical mount CTD for horizontal use witha Carousel and converting a mounted vericaly when used wih horizontal mount CTD from the Carousel to a stand alone vertical mount the SBE 220 or 328C The guidelines for the SBE 9 apply to these CTOs as wel

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