Installation and operating instructions
Contents
1. So Fig 5 COM port selection The Auto Scan function can be used in following cases 1 Ifthe RS485 Converter was connected after the program start and the serial interface does not appear in the overview 2 Ifthe serial interface is not known This transmits an identification to every serial interface COM1 to 8 and waits for a response telegram from the attached DSL A A If a serial interface is discovered that has a DSL attached then this will be indicated Fig 6 Because of insufficient implementation of virtual serial interface driver e g bluetooth problems can appear during the Auto Scan In that case please choose the serial interface manually If other devices are connected to the individual serial interfaces then it cannot be ruled out that they may interpret the transmitted ID as a message directed to them Fig 6 COM port confirmation Baumer_DSL Win7_MA_EN 8 22 Baumer Hubner GmbH 27 10 2014 bja Berlin Germany EEEE BER HE E Ba U m er Sensor Solutions Motion Control Vision Technologies Process Instrumentation 5 3 Saving the settings The language selected and the serial interface that is used are recorded in a configuration file c Users lt user gt AppData Local Baumer DSL DSL Software ini For subsequent program starts the settings are read out from this file and the start window will not appear again A To alter the language setting at a later date th2. sas Directory for National Instruments products CAProgram Files amp 86 National Instruments Browsen lt lt Back Next gt gt Cancel Fig 1 Installation r LY DSL Speed Switch GUI AAA AAA Start Installation Review the following summary before continuing Adding or Changing DSL Speed Switch GUI Files NI VISA 5 4 Run Time Support Click the Next button to begin installation Click the Back button to change the installation settings Save File lt lt Back Next gt gt Cancel Fig 2 Installation It is recommended that you keep to the default installation path When installation has been completed successfully a corresponding message will appear Fig 3 BE LY DSL Speed Switch GUI Tr TG Installation Complete The installer has finished updating your system aa Fig 3 End of installation Start the program after a standard installation with Start gt gt Programs gt Baumer Huebner GmbH gt DSL Baumer DSL Win7_MA EN 27 10 2014 bja 6 22 Baumer H bner GmbH Berlin Germany HEHE E Ba u ier Sensor Solutions Motion Control Vision Technologies Process Instrumentation 5 First program start Before the program start the RS485 Converter has to be connected otherwise the serial interface AN used by the converter will not appear in the overview of all usable serial interfaces The first ti
3. gt on off on on off 3 500 6 400 aJ 400 2 500 n n switch delay 9 100 ms read from DSL write to DSL l outputs Ri R2 actual speed i close program Fig 8 User interface This is divided into three sections Baumer DSL Win7_MA EN 27 10 2014 bja Baumer H bner GmbH Berlin Germany 10 22 1 E Ba u m er Sensor Solutions Motion Control Vision Technologies Process Instrumentation 6 1 Information window device type counts per turn serial number sw version POG 10 ON 512 1 DSL R 512 1810665 0 15 Fig 9 Information window The data for the connected device are shown in the information window Fig 9 with the exact type designation serial number device software version number of counts per turn If the DSL is protected by a password then a small padlock symbol will appear in the information window If the user is not logged in to the DSL it will appear red and locked A after log in it changes to green and unlocked mf After the connected device has been changed a new log in is required even if both devices have the same password If an error occurs in the device the warning symbol A will appear The reason for the warning can be called up in the register card Messages in the main window after which the warning can be deleted Baumer_DSL Win7_MA_EN 11 22 Baumer Hubner GmbH 27 10 2014 bja Berlin Germany 3 Baumer 6 2 Status window T
4. A software reset inside the DSL will be executed by pressing the Reset DSL button Baumer_DSL Win7_MA_EN 16 22 Baumer Hubner GmbH 27 10 2014 bja Berlin Germany SEHEN E Ba ul 1er Sensor Solutions Motion Control Vision Technologies Process Instrumentation 7 Log in Before switching speeds can be programmed or errors can be deleted a log in is required To do this it is necessary to enter a user name a log in is required Fig 14 for this funcion user name max 15 char password max 8 char This name is stored in the DSL and in the c ProgramData Baumer DSL DSL_Parameter txt log file If the 1 DSL is protected by a password this password will also be requested login new password After entering the user name and if required the password the user can choose between and Log in and new password Fig 14 Log in If more characters are entered for the user name and password than the maximum number AN permitted 15 or 8 respectively the string will automatically be cut off at the maximum length Special characters may be used and a distinction is made between capital upper case and lower case letters The device is delivered without password protection An incorrect password triggers an error message and the log in window remains open until either the correct password is entered or is operated If Log in and new password is chosen then a new entry template appears Fig 15 with the r
5. System requirements impose a minimum hysteresis of 5 or 2 rpm Furthermore a switching delay from 0 to 500 msec can be entered for each switched output in order to be able to ignore very short speed peaks Baumer_DSL Win7_MA_EN 13 22 Baumer Hubner GmbH 27 10 2014 bja Berlin Germany HEHE E Ba Ul ler Sensor Solutions Motion Control Vision Technologies Process Instrumentation e The maximum OFF switching speeds that can be entered as parameters are the maximum encoder speeds see separate data sheet Higher values will be reset to this maximum value If an OFF switching speed is set to be lower than the corresponding ON speed then the ON speed will be corrected to the maximum possible value the OFF switching soeed minus the minimum hysteresis e The maximum ON switching speeds that can be entered as parameters are the minimum speeds as specified in the data sheet for the encoder If smaller values are entered these will be reset to the minimum possible value The maximum value that can be entered as a parameter for the ON switching speed is the OFF switching speed minus the minimum hysteresis larger values will be corrected to this maximum value An unused input can be de activated by the sliding switch Output on off that is shown on the left On the DSL E version any unused output R1 R2 C1 must be de activated This is necessary because the current monitoring will detect an error condition if the output switches w
6. When altered data switching points password are saved in the DSL an entry is made in the c ProgramData Baumer DSL DSL_Parameter txt log file Example Entry for switching points Serial number 2271560481 Device type POGL10DN2500I DSL R SW Version 0 07 Last change Date 06 04 2005 Tames 15115317 User Tester with password Switched output 1 Switching speed off nt 11 rpm Switching speed on n 6 rpm Switching speed on n 6 rpm Switching speed off n 8 rpm Delay 100 msec Output activated Switched output 2 Switching speed off nt 8 rpm Switching speed on nt 6 rpm Switching speed on n 1300 Tom Switching speed off n L920 rpm Delay 120 msec Output activated Switched output 3 Switching speed off nt 1009 rpm Switching speed on nt 800 rpm Switching speed on n 1700 rpm Switching speed off n 1921 rom Delay 200 msec Output activated Baumer_DSL Win7_MA_EN 19 22 Baumer H bner GmbH 27 10 2014 bja Berlin Germany gt rH ti CS Seer tT mm BE piis dh a gt 7 um HHH EREN 10 Appendix 10 1 Technical data for the combination version DSL R or DSL E permissible device temperature max speed in rpm protection class square wave cycles turn Z logic level HTL or TTL max switching frequency switching speeds ns DSL maximum response time only for DSL R operating voltage UB 3 outputs only for DSL E operating voltage UB 2 electronic make conta
7. EEA E Ba u ier Sensor Solutions Motion Control Vision Technologies Process Instrumentation 10 3 Connections for the DS 93 R relay module only with DSL R 2 2 22 CUCUTA HUBNER BERLIN 3 check LEDs 3 relays 6A 250 V AC 1A 48 VDC 11 12 13 14 15 16 17 1B 19 22222902292 Fig 20 Connections for DS 93 R Fig 20 shows the relay states when no voltage is applied to the DSL R or the speed is higher than all the three parameterizable switching speeds All relays have dropped out Baumer_DSL Win7_MA_EN 22 22 Baumer Hubner GmbH MB700a E 14A1 Software version 1 0 1 P O Box 12 69 43 D 10609 Berlin Germany 27 10 2014 bja Phone 49 0 30 69003 0 Fax 49 0 30 69003 104 info baumerhuebner com www baumer com Technical modifications reserved
8. HE Ba u m er Sensor Solutions Motion Control Vision Technologies Process Instrumentation User Manual Software for DSL Digital Speed Switch Software version from 1 0 1 Baumer H bner GmbH Max Dohrn Str 2 4 D 10589 Berlin Phone 49 0 30 690 03 0 Fax 49 0 30 690 03 104 info baumerhuebner com www baumer com do BE E Ba U m ef Sensor Solutions Motion Control Vision Technologies Process Instrumentation Contents Page 1 SyMDOIS USC iaa 4 2 DOVICOC VOISION Sita rere errr er eter iter rier rere rrr marr rer 5 3 SVYSteM regulremenlSs isis 5 4 TAS TAN ATION ua ee een ee 6 5 PIPSUDIOGMaltl Stall oe FREE TEREEBEEEERTBEFEERELERVEERELEHELEREFBHEEEREFPEEFPREUSEESERSENESTERE 7 5 1 o A O O 7 9 2 NIE Flic Oele ee Eee ee 8 5 3 Saving Ihe Seti pai abe ae 9 6 USEF INTC AGC ceso a a rn 10 6 1 MOrmMmaUONWINGOW smears dia 11 6 2 SAUS 11 9 eats feo ecto en as 12 6 3 Man WINOOW ars ren neee 13 6 3 1 RegisterSWitching speeds nun rear 13 6 3 2 Register Speed MONON aos id iaa 15 6 3 3 Reg ter Mess adentra 16 7 e A 17 8 Communication errOr uuu uu000an000an00nanunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 18 9 LOG TING pasin 19 10 FAD DOM A A EOFEERR EREBERE EGRRRE ST PIZNEPENERG 20 10 1 Technicaldals 222 2 ista 20 10 2 Terminal assign menuda ee 21 10 3 Connections for the DS 93 R relay module only with DSL R ccocccnccocnnnnncnnnnccccccnnccnnnncnnonnnanons 22 Baumer_DSL Win7
9. _MA_EN 2 22 Baumer Hubner GmbH 27 10 2014 bja Berlin Germany Bi Ba u m er Sensor Solutions Motion Control Vision Technologies Process Instrumentation Disclaimer of liability The present manual was compiled with utmost care errors and omissions reserved For this reason Baumer Huebner GmbH rejects any liability for the information compiled in the present manual Baumer Huebner GmbH nor the author will accept any liability for direct or indirect damages resulting from the use of the present information At any time we should be pleased receiving your comments and proposals for further improvement of the present document Baumer_DSL Win7_MA_EN 3 22 Baumer H bner GmbH 27 10 2014 bja Berlin Germany HER po _ E Ba U er Sensor Solutions Motion Control Vision Technologies Process Instrumentation 1 Symbols used The note at the right of the symbol must be observed in all cases The following path and file details refer to a CD drive use the correct drive letter The following path and file details refer to a hard disk use the correct drive letter Symbol for the corresponding button or key in the user interface low Italic text used here for the voltage level of a switched output only for DSL R bold Bold italic text used here for the file paths and file names Baumer _DSL Win7_MA_EN 4 22 Baumer Hubner GmbH 27 10 2014 bja Berlin Germany do BE E Ba U m ef Sensor Solutions Moti
10. cts 1 electronic make contact Baumer _DSL Win7_MA_EN 27 10 2014 bja Sensor Solutions Motion Control Vision Technologies Process Instrumentation POG 10 DSL HOG 10 DSL POG 11 DSL HOG 11 DSL HOG 16 M DSL HOG 16 DSL HOG 165 DSL 20 C 85 C HOG 16 M DSL HOG 165 DSL 30 C 85 C XOG 10 DSL xOG 11 DSL mechanical 6000 6 electronic 42X10 Z IP 66 IP 67 HOG165 DSL 512 1024 2048 2500 4096 5000 120 kHz 16 6000 rpm for z 512 8 6000 rpm for z 1024 4 3500 rpm for z 2048 3 2900 rpm for z 2500 3 1750 rpm for z 4096 3 1440 rpm for z 5000 40 msec 15 30 V DC max 200 mA no load high 12 V for N lt Nns low 0 V for n 2 Nns load capability per output max 20 mA 9 30 V DC max 200 mA no load closed for n lt Ns open for n gt ns 230 V AC DC max 250 mA closed for no error open for error 230 V AC DC max 250 mA 20 22 Baumer H bner GmbH Berlin Germany 10 2 Terminal assignments terminal box F ZAIR SIS U 320808 wu Fig 18 DSL E terminal assignments Os CACC E RI R2 R3 GND HUBNER BERLIN Fig 19 DSL R terminal assignments Baumer_DSL Win7_MA_EN 21 22 27 10 2014 bja PEHE H HEE E Ba u N 1er Sensor Solutions Motion Control Vision Technologies Process Instrumentation Baumer H bner GmbH Berlin Germany
11. d by operating Clear graph Changing to another register in the main window will also delete the speed curve Baumer_DSL Win7_MA_EN 15 22 Baumer H bner GmbH 27 10 2014 bja Berlin Germany EEA E Ba u ier Sensor Solutions Motion Control Vision Technologies Process Instrumentation 6 3 3 Register Messages internal error no error occurred wice type HOG 10 DN 2500 I DSL E SW Version 0 13 last change Date 27 10 2014 Time 13 15 05 User without password Switched output 1 Switching speed off nt 200 1 min Switching speed on nat 100 1 min Switching speed on n 100 1 min Switching speed off n 200 1 min Reset DSL Delay 100 ms Cutput activated 111 DSL Speed Switch GUI Version 1 0 1 Baumer H bner GmbH 2014 Fig 13 Messages register Switched output Z Switching speed off nt 350 1 min Switching speed on n lt 50 1 min Switching speed on The register Fig 13 shows the contents of the log file gj c ProgramData Baumer DSL DSL_Parameter txt which is stored on the computer The scroll bar can be used to scroll through the entire text If the warning symbol A appears in the information window see Chapter 6 1 Information window the reason for the warning will also be displayed can be used to remove the warning The removal of a warning will also be noted in the log file and requires a previous log in see Chapter 7 Log in
12. e software must be started without a DSL being connected In this case the start screen will appear once more Baumer_DSL Win7_MA_EN 9 22 Baumer Hubner GmbH 27 10 2014 bja Berlin Germany var MITAD ER TEE nd Baumer 6 User interface Sensor Solutions Motion Control Vision Technologies Process Instrumentation When the DSL has been detected on a serial interface the parameters will be read out from the internal memory of the device Fig 7 Baumer DSL Speed Switch GUI V1 0 1 POSE eee eee A ee AE BaumerH bner device type HOG 10 DN 2500 I DSL E counts per turn 2500 serial number 321 Motion Control sw version 0 13 get DSL data please wait Fig 7 Fetching device data After all the parameters from the DSL have been read out the complete user interface will appear Fig 8 19 Baumer DSL Speed Switch GUI V1 0 1 AE BaumerHubner device type counts per turn serial number Motion Control sw version 0 13 HOG 10 DN 2500 I DSL R 2500 321 Ri switching speed switching speed switching speed switching speed off gt on o on on off 3 20 E 100 J 10 Hao n n switch delay 9 100 ms R2 switching speed switching speed switching speed switching speed off on off on on off 9 350 3 250 3 230 9 350 n n switch delay 9 100 ms switching speed switching speed switching speed switching speed _ off
13. equest to enter the new password twice Please enter new password twice max 8 char AN To cancel a password protection that has been entered leave both fields empty If is operated in this template then the user remains logged in to new password the device with the old password An alteration to a password is recorded in the confirm password c ProgramData Baumer DSL DSL_Parameter txt log file but the password itself is not recorded here Fig 15 New password Baumer_DSL Win7_MA_EN 17 22 Baumer H bner GmbH 27 10 2014 bja Berlin Germany Baumer 8 Communication error Sensor Solutions Motion Control Vision Technologies Process Instrumentation If the communication between the PC and DSL is faulty for instance because the connecting cable has been disconnected or the supply voltage was interrupted then the following message will appear Ex Baumer DSL Speed Switch GUI V1 0 1 AE BaumerHubner communication error close program Fig 16 Communication error Use Reconnect to establish communication once more a fresh log in is not required AN In exceptional cases the program will have to be stopped and then restarted Baumer DSL Win7_MA EN 27 10 2014 bja 18 22 Baumer H bner GmbH Berlin Germany aaa CA HHF HE mom i lle A AER a sii Seren J Sensor Solutions Motion Control Vision Technologies Process Instrumentation 9 Logfile
14. he status window Fig 10 shows the current speed of the connected device and the states of the three outputs DSL R or the three relays DSL E through indicator lights outputs speed RZ actual speed 2 8 Fig 10 Status window Sensor Solutions Motion Control Vision Technologies Process Instrumentation Indicator light is green Relay is closed and at least a current of 5 mA flows DSL E or switched output is high DSL R Indicator light is yellow Relay is closed but no current or less than a current of 5 mA flows DSL E or switched output is high DSL R Indicator light is red Relay is open or switched output is low The reason for the open relay or low switched output is shown below the red indicator The following causes are possible for a DSL R Speed exceeded the switch off speed Internal error wrong number of pulses or initialization error The following causes are possible for a DSL E Speed exceeded the switch off speed Internal error wrong number of pulses or initialization error control appearing at Ri and R2 there is no current flowing through the control circuit even though relay C1 is closed l output 1 or 2 appearing at check output C1 there is no current flowing through the circuit of R1 or R2 even though the relay is closed Because of the serial data transmission between the device and the PC there may be a delay before the output sta
15. ithout any load being connected Alterations to parameters are activated by operating the Save parameters button The altered values will only be written to the DSL and become effective when this has happened In order to be able to save parameters the user must be logged in to the device see Chapter 7 Log in At the same time the new parameters will be incorporated in the c ProgramData Baumer DSL DSL_Parameter txt log file The parameters shown inside the input mask can be stored in separate files by pressing write to file With Iread from file stored parameters can be loaded back into the input mask Baumer_DSL Win7_MA_EN 14 22 Baumer H bner GmbH 27 10 2014 bja Berlin Germany ag E Ba u m er Sensor Solutions Motion Control Vision Technologies Process Instrumentation 6 3 2 Register Speed monitor speed mas speed min speed max speed 528 min speed 219 l l lI 1 10 20 30 40 0 60 FO a0 20 101 clear graph IS l time sec Fig 12 Speed monitor register The register Fig 12 shows the present speed curve as a function of time The highest and lowest speed values that have occurred since the start of recording are marked respectively by a red line maximum value and a green line minimum value The ordinate scaling is made automatically to match the minimum and maximum that have been recorded Recording is stopped by operating the button and the graph is delete
16. me the program is started a selection screen will appear where you can choose the language for the user interface and the system interface Fig 4 The software version of the user interface is displayed in the header of this window You can use Close program to terminate the software at any time Parameter changes that have not been saved will be lost 5 1 Language setting Baumer DSL Speed Switch GUI V1 0 1 EJE AE BaumerHu bner Motion Control try to connect DSL choose a COM port waiting for input Sprachauswahl Choose your language english close program Fig 4 Start screen Clicking on the national flag will call up a selection of languages that have been implemented for the user interface The required language can be selected by clicking on the appropriate national flag Baumer_DSL Win7_MA_EN 7 22 Baumer Hubner GmbH 27 10 2014 bja Berlin Germany a HER HE E Ba u m er Sensor Solutions Motion Control Vision Technologies Process Instrumentation 5 2 Interface To establish a connection with the DSL the serial interface to which the RS 485 converter is connected must be set up in the selection field Fig 5 v Baumer DSL Speed Switch GUI V1 0 gt U ee o Mi Sx A E Ba umer ubner Motion Control try to connect DSL y choose a COM port auto scan of all COM ports COM1 COM3 COM4 COM6 Sprachauswahl Choose your language english close program
17. nd R2 will be opened e lf an internal error occurs for instance dirt on the disk so that the counted pulse rate is incorrect then all relays will be opened 3 System requirements PC with operating system Windows 7 USB connection at least 1 GB available on the hard disk The DSL is fitted with an RS 485 interface Data exchange with the PC requires an RS 485 converter USB to RS 485 or RS 232 to RS 485 A USB to RS 485 converter can be obtained from Baumer Hubner GmbH Order code USB 485 Converter Baumer_DSL Win7_MA_EN 5 22 Baumer Hubner GmbH 27 10 2014 bja Berlin Germany Baumer 4 Installation After inserting the CD in the drive use Explorer to go to the Sensor Solutions Motion Control Vision Technologies Process Instrumentation DSL nstaller Win7 directory and start setup exe This will install the program and the runtime library The installation language is only available in english After starting the setup program the following screens will appear Figs 1 and 2 LY DSL Speed Switch GUI EEEEE See Destination Directory Select the primary installation directory All software will be installed in the following locations To install software into a different location click the Browse button and select another directory Directory for DSL Speed Switch GUI C Program Files amp 86 Baumer DSL Speed Switch GUN
18. on Control Vision Technologies Process Instrumentation 2 Device versions The DSL is a speed switch that is integrated into an incremental encoder At the time of writing edition October 2014 it is supplied in two versions Version 1 DSL R suitable for operation with the external relay module DS 93 R e Version with 3 switched outputs that can be switched according to the speed If the device is at standstill or the rotational speed n is less than the switching speed nso then the corresponding switched output will be high If n gt Nsion then it will be low e lf an internal error occurs for instance dirt on the disk so that the counted pulse rate is incorrect then the outputs will switch to low Version 2 DSL E with three internal electronic relays e Integrated current monitoring for each relay This checks whether when the relay is closed a current of at least 5 mA flows through the switched circuit e Two relay outputs R1 R2 are switched according to the speed If the device is at standstill or n lt Ns om then the corresponding relay is closed If n gt Ngion then it will be open e The third relay output C1 is a check output If no current flows through at least one of the switched circuits of the relay outputs R1 R2 although the relay is closed then the check output C1 will be opened e If no current flows through the switched circuit of the check relay C1 although the relay is closed then R1 a
19. tes are displayed Baumer _DSL Win7_MA_EN 27 10 2014 bja 12 22 Baumer H bner GmbH Berlin Germany EHEN EB EE E Ba u m er Sensor Solutions Motion Control Vision Technologies Process Instrumentation 6 3 Main window The register cards at the bottom of the window can be used to switch between the three main software functions Switching speed 6 3 1 Register Switching speeds After the device data have been read out the register Switching speeds appears in which the parameters that are stored in the DSL can be read out and edited u switching speed switching speed switching speed switching speed off ug on Off on on off J 200 7 100 Y 100 7 200 switch delay J 100 ms RA switching speed switching speed switching speed switching speed off a y off on oon off E 350 Jg 250 J 20 g 350 switch delay y 100 ms 1 off on control output read from file write to file read from DSL write to DSL switching speeds Fig 11 Switching speeds register for DSL E The third output shown in Fig 11 is the check output of the DSL E described above under 6 2 On a DSL R a third field for making settings for switching speeds will appear instead see figure 8 The parameters for each output are set up separately In addition individual ON and OFF switching speeds can be set up for clockwise right handed and anti clockwise left handed rotation i e up to 4 different switching speeds for each output
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