Hardware Manual
Contents
1. 5 360 Original Operating Manual 1 00 July 2015 rotAXYS 360 Hardware Manual 2 The information and data contained in this document are subject to change without prior notice No part of this document may be copied or transmitted without the express consent of cetoni GmbH irrespective of the means used for this purpose electronic or mechanical The general terms of cetoni GmbH apply Agreements deviating from these terms must be made in writing Copyright cetoni GmbH Automation and Microsystems All rights reserved WINDOWS is a registered trademark of Microsoft Corporation The WINDOWS logo is a registered trademark of Microsoft Corporation 2 rotAXYS360 Hardware Manual Software License The software and the supplied documentation are copyrighted material By installing the software you accept the terms of the licensing agreement Licensing Agreement cetoni GmbH grants the buyer the simple non exclusive and non transferrable right to use the software on a single computer or networked computer system LAN Copying or any other duplication of the entire software or parts thereof or mixing and connecting it with other software products is expressly prohibited For backup purposes the buyer may create a single copy of the software Cetoni GmbH reserves the right to alter develop improve or replace the software Cetoni is not obligated to inform the buyer with respect to new deve2. In cases of emergency the device can be deactivated at any time using the power switch on the base module toggle switch on the side of the device without causing any damage to the device itself If the device is operated without the base module you can simply pull the plug out of the power supply socket 3 2 7 Device Condition Despite flawless workmanship the device may be damaged during operation Therefore you should visually inspect the device components mentioned before each use Pay particular attention to crushed cables and deformed plugs If you find any damage please refrain from using the device and contact cetoni GmbH immediately We will repair your device as soon as possible Never attempt to repair the device yourself 3 3 Warranty and Liability The device has left our facilities in perfect condition and may only be opened by cetoni GmbH If the device is opened by an unauthorized person all warranty and liability claims shall be void in particular those referring to personal injury 12 rotAXYS360 Hardware Manual The warranty period is 1 year from the day of delivery work done on the device within this period shall not extend or renew the warranty cetoni GmbH assumes responsibility for its devices with respect to safety reliability and function only if installation readjustment changes extensions and repairs are done by cetoni GmbH or an authorized party and if the device is used in accordan
3. 2 6 Safety Facilities the 12 3 2 7 Device 12 3 3 Warranty and 12 3 4 Sc pe 14 36 Optional ACCESSOTIES 15 4 Technical 16 41 Performance Date 16 4 2 Dimensional 2 17 4 3 Working 18 4 4 Dimensional Drawing of Work Table Mounting 19 5 Transport and Storage 20 5 1 APANS POPC 20 5 2 20 6 Initial Operation 21 6 19 21 5 3 Connecting the 23 6 3 1 Operation as a standalone 23 6 3 3 Operation with neMESYS 24 7 Hardware Operation navarsavsorsnndsnnrnraaansvaressncvnnnicnaauntenetianeamnntenecenes 26 26 7 2 Installation of the optional Sample 26 7 3 Installation Exchange of the Tool 27 7 4
4. COMMECTING 5 cececececececececeeeenceeecrencrcnenenenencnenenenenenenseenenenees 28 7 4 1 Attaching a Hose to the Tool 28 7 4 2 Attaching a Hose to the Pivoting 29 7 4 3 Attaching a Hose to the Sample 29 8 Maintenance 32 8 1 32 8 2 POUNDS COE 32 9 ISOS alll 33 5360 Hardware Manual 1 2 Revision History 1 00 24 06 2015 Creation of rotAXYS Manual rotAXYS360 Hardware Manual 7 2 Introduction 2 1 Preface Thank you for purchasing a cetoni product With this manual we would like to support you in using the device For additional questions or comments please feel free to contact us directly 2 2 Symbols and Keywords This manual uses the following symbols intended to help you navigate the document A A A TIP User tips and useful information to simplify the use of the software IMPORTANT Important information and additional particularly useful information This symbol does not refer to dangerous or hazardous situations CAUTION This symbol signifies a potentially hazardous situation Failing to avoid
5. ce with the user manual The rotAXYS360 positioning system complies with the applicable safety rules and standards cetoni GmbH reserves all property rights for the relevant wiring processes names software and devices rotAXYS360 Hardware Manual 13 3 4 Scope of Delivery The following items should have been supplied rotAXYS360 axis system 7 0 4 gt X lt 7 0 Interconnect cable for the connection to the Qmix base module REMENI CD ROM QmixElements including e Device driver for USB interface e QmixElements software e Qmix SDK neMAXYS device configuration 14 rotAXYS360 Hardware Manual 3 6 Optional Accessories rotAXYS360 Hardware Manual Sample table with holders for 6 well plates and 6 beakers Hose arm holder Hose arm 2 x hose clamps 15 4 Technical Data 4 1 Performance Data Environment Operating temperature 10 C to 45 C Storage temperature 10 C to 45 C Operating air humidity 20 to 80 non condensing Storage air humidity 20 to 80 non condensing Acoustic power level lt 70 db A Weight 6 kg excluding table Dimensions L x W x H 226 180 x 110 x 175 mm Stroke 96 mm Power supply 24 VDC 10 Peak current draw 2A Positioning Unit Motors Stepper motors Position control Open loop Lifting axis Travel rangle 93 mm Max speed 73 mm s Repeatability 0 2 mm Turning axis Travel
6. ght of the hose arm Hose arm fixation Hose arm holder fixation Figure 11 Hose arm holder on sample table 1 IMPORTANT Place the hose in such way as to avoid protrusion into the traversing range of the pivoting boom Two hose clamps have been supplied with the device You can use these clamps to attach the hose to the hose holder and guide it upwards see image below 30 rotAXYS360 Hardware Manual gt 7 Figure 12 Hose clamp at hose holder Loosen the knurled screw of the hose guider Place the hose in the correct hole and retighten the knurled screw By tightening the screw the clamp and hose are locked in position on the holder Insert the hose into the lug at the upper end of the hose arm and guide it to the attachment point on the pivoting boom Hose attachment on the pivoting boom Upper hose clamp Figure 13 Hose routing from hose arm to pivoting boom E IMPORTANT The hose should be placed in such way that it doesn t cause tension on the hose arm anywhere in the vertical stroke range of the lifting axis or the turning range rotAXYS360 Hardware Manual 31 8 Maintenance and Care 8 1 Introduction When used properly the device is maintenance free The manufacturer recommends sending the devices to cetoni GmbH for maintenance every two years In cases of malfunction please contact cetoni GmbH m IMPORTANT If you send the device back to cetoni please deconta
7. it may cause damage to the product or its environment WARNING This symbol signifies a potentially dangerous situation Failing to avoid it may cause light or insignificant injury or material damage rotAXYS360 Hardware Manual 3 Basic Information 3 1 Preface Thank you for purchasing a cetoni product With this manual we would like to support you in using the device For additional questions or comments please feel free to contact us directly Please read this manual carefully before operating the device We wish you the best of success in your work with the rotAXYS positioning system 3 2 Intended Use 3 2 1 General Description of the Machine rotAXYS360 is a positioning system It can position lightweight items such as cannulas or hoses in a circular area with a radius of approximately 200 mm It can also lift items up to approximately 96 mm 3 2 2 Appropriate Use The rotAXYS360 positioning system is intended to position small lightweight items such as hoses or cannulas in a circular area with a radius of approximately 200 mm Therefore it is suitable for putting down picking up and observing samples in titer plates The device is typically used in lab like environments 3 2 3 Reasonably foreseeable Misuse Using the device for applications other than the intended ones may lead to dangerous situations and must be avoided rotAXYS360 Hardware Manual 9 The device must not be used a
8. lation of a hose or cannula without the necessity of using HPLC fittings The following sections will demonstrate how to use this table and the tool holder 7 2 Installation the optional Sample Table Place the sample table above the pivoting boom of the device as shown in the image below and fit the cover plate into the central opening of the sample table Sample table Cover plate Figure 4 Sample table installation Now attach the sample table by inserting the four M4 bolts supplied into the mounting holes in the sides of the top cover plate 26 rotAXYS360 Hardware Manual M4 bolts Figure 5 Screw attachment of sample table After the installation you can place sample containers such as well plates or beakers on the sample table Figure 6 rotAXYS360 with sample table 7 3 Installation Exchange of the Tool Holder Remove the two bolts marked in the image on the underside of the pivoting boom using a 2mm Allen wrench You can now remove and replace the tool holder Attach the new tool holder by reinserting and tightening the bolts rotAXYS360 Hardware Manual 27 Figure 7 Installation Exchange of the Tool Holder 7 4 Connecting a Hose 7 4 1 Attaching a Hose to the Tool Holder Depending on the fitting used you can attach hoses or cannulas of varying diameters to the tool holder of the rotAXYS360 positioning system Tool Holder Figure 8 Attaching a hose to the t
9. lopments or improvements or to supply them to him Cetoni does not legally warrant any particular software properties Cetoni is not liable for any damage unless it is caused willfully or due to gross negligence on the part of cetoni GmbH or its agents Any liability for indirect incidental or consequential damage is excluded rotAXYS360 Hardware Manual 3 cetoni GmbH Wiesenring 6 D 07554 Korbussen Germany Phone 49 0 36602 338 0 Fax 49 0 36602 338 11 E Mail info cetoni de Internet www cetoni de 4 rotAXYS360 Hardware Manual 1 Overviews and Indexes 1 1 Content rotAXYS360 Hardware Manual 1 Overviews MAD OR 5 L 5 1 2 E 7 eaae 8 Zils PPT ACS 8 2 2 Symbols 8 3 Basic Informati n 9 31s 9 3 27 9 3 2 1 General Description of the 9 3 2 2 Appropriate 9 3 2 3 Reasonably foreseeable 9 3 2 4 Safety 5 10 3 2 5 Measures for safe Operation 11 3
10. minate it if required and add a completed contamination declaration to your shipment 8 2 Troubleshooting Should you encounter mechanical problems that you can t fix yourself or which require opening the device please contact cetoni GmbH to discuss further actions The device may only be opened by cetoni GmbH or authorized service staff Violating this rule will void the warranty CAUTION There is a risk of damaging electrical or mechanical components Refrain from using the device if you become aware of any damage Do not attempt to repair the device yourself Instead let cetoni GmbH repair the device and return it to safe working order Malfunctions connected to the operating software are described in the software manual 32 rotAXYS360 Hardware Manual 9 Disposal Please send your old devices back to GmbH We will take care of proper disposal pursuant to the relevant laws and regulations IMPORTANT Before you send the device back to cetoni please decontaminate it if required and add a completed contamination declaration to your shipment rotAXYS360 Hardware Manual 33
11. ng e Make sure to wear safety goggles during installation work on the device or when you work with corrosive hot or otherwise dangerous substances WARNING The device is not fitted with an explosion protection system and is therefore not suitable for working with flammable or explosive materials i IMPORTANT During operation of the device all relevant laws and regulations applicable at the operating location must be observed In the interest of safe work processes the operator and user is responsible for observing all relevant rules and regulations 3 2 5 Measures for safe Operation 3 2 5 1 Electromagnetic Emissions The device is designed for usage in any facility including living spaces and facilities directly connected to a public supply network that also supplies buildings used for residential purposes rotAXYS360 Hardware Manual 11 3 2 5 2 ESD Discharge Floors should be wood or concrete or covered with ceramic tiles If floors are covered with synthetic material relative air humidity must be at least 30 3 2 5 3 Electrical Disturbances Supply voltage quality should be equal to a typical business or hospital environment 3 2 5 4 Magnetic Disturbances Power lines including those of other devices should not be placed near the device or its cables Portable and mobile two way radios should be kept at the minimum safe distance from the device and its wiring 3 2 6 Satety Facilities on the Device
12. ool holder Place the fitting and the ferrule over the hose and insert it into the hole of the tool holder Adjust the length of the protruding hose tip to fit your application and lock the hose in position by tightening the fitting 28 rotAXYS360 Hardware Manual CAUTION There is a risk of damaging the thread when connecting the hose Make sure the thread is straight when you screw in the fitting CAUTION There is a risk of damaging the electronics of the device due to faulty fluidic connections Test the tightness of all fluidic connections on a regular basis every time you connect a new hose 7 4 2 Attaching a Hose to the Pivoting Boom Attach the hose to the holder on the pivoting boom using the rubber clip Make sure there is a sufficient length of hose to allow movement across the entire work area Figure 9 Attaching a hose to the boom 7 4 3 Attaching a Hose to the Sample Table By using the supplied hose arm you can attach the hose to the sample table in such way that it doesn t protrude into the working area of the axis system rotAXYS360 Hardware Manual 29 Hose arm 828222 3 arm holder Figure 10 Hose arm holder at sample table Attach the hose arm holder at a convenient location of the sample table using the knurled screw on the bottom Fix the hose arm in position by tightening the upper knurled screw Loosen this screw to adjust the hei
13. ositioning system on a level horizontal surface such as a table base cabinet or equipment trolley Make sure there is enough space for the pivoting boom to reach all required positions The electrical power connections are located at the back of the device They are shown in the image below Hose holder Figure 1 Overview of device hardware rotAXYS360 Hardware Manual 21 WARNING There is a risk of injury due to damaged wires and plugs Check the device and wires for damages before operation Never operate the device with damaged wires or plugs Only use the cables supplied with the device A WARNING There is a risk of stumbling due to connection cables Makes sure to rule out such dangers when you install the cables m IMPORTANT Install the software and the device drivers before connecting the device to a PC 22 rotAXYS360 Hardware Manual 6 3 Connecting Device 6 3 1 Operation as a standalone device 1 Connect the USB plug of the USB to CAN adapter to a USB outlet on your 2 Connect the second socket of the adapter to associated interconnect cable and connect the cable s input plug O to the back panel connector of the rotAXYS positioning system 3 Connect the cable ends to a 24 Volt power supply black ground red 24 Volt 4 Switch the terminator switch to the ON position Figure 2 Connection as a standalone device r
14. otAXYS360 Hardware Manual 23 6 3 3 with neMESYS or Qmix Devices 1 Connect the output socket of the last module of your neMESYS or Qmix system using the associated interconnect cable to the input plug at the back panel of the rotAXYS360 positioning system 2 You can use the output socket of the rotAXYS360 positioning system to connect additional devices using a second interconnect cable In this case you have to turn the terminator switch to the OFF position 3 If you don t connect any additional devices and the rotAXYS360 positioning system is the last device in your system please turn the terminator switch to the ON position This activates the bus termination resistor of the internal data bus 7 0 4 lt 7 J p Figure Connection to neMESYS system WARNING There is a risk of crushing due to moving parts Never touch the device during operation 24 rotAXYS360 Hardware Manual WARNING There is a risk of injury due to moving parts or pointed tools mounted to the tool holder Do not approach moving parts during operation rotAXYS360 Hardware Manual 25 7 Hardware Operation 7 1 Introduction In its standard configuration the rotAXYS360 positioning system is supplied with a table to accommodate 6 micro titer plates and 6 sample containers as well as a tool holder with a 28 UNF thread The tool holder allows the instal
15. rangle 360 Max speed 292 s Repeatability 0 13 0 5 mm at radius 204 mm 16 rotAXYS360 Hardware Manual Radial axis Travel rangle 155 175 mm s Repeatability 0 5mm 4 2 Dimensional Drawing 229 iy N al eT TS N diese rotAXYS360 Hardware Manual 17 4 3 Working Area The following drawing shows the working area of the rotAXYS360 positioning system With the standard tool holder it is possible to reach any point between the minimum radius of 49 mm and the maximum radius of 204 mm 18 rotAXYS360 Hardware Manual 4 4 Dimensional Drawing of Work Table Mounting Holes The rotAXYS360 device features eight M4 threaded holes to attach a worktable or to attach the device to a larger system M4x8 12 je 2x beidseitig 09e SAXKVYLOE rotAXYS360 Hardware Manual 19 5 Transport and Storage 5 1 Transport Always use the original package for transporting and shipping the device WARNING There is a risk if injury and material damage due to falling objects Never carry the device by the pivoting arm Instead always hold the housing itself 5 2 Storage Please refer to the technical data sheet section 4 for more information on operation and storage of the device 20 rotAXYS360 Hardware Manual 6 Initial Operation 6 1 Setting up the Device Place your rotAXYS360 p
16. s medical product for medical purposes 3 2 4 Safety Measures Operator safety and failure free operation of the device can only be guaranteed when using original equipment parts Only original accessories may be used Warranty claims are void if damage was caused by using third party equipment or third party material The device was developed and designed in such way as to largely rule out dangers if used properly Nevertheless you should observe the following safety measures to rule out any residual danger 10 cetoni GmbH would like to point out the operator s responsibilities when using the device The laws and regulations relevant to using this device must be observed In the interest of a safe work process the operator and user of the device is responsible for observing all relevant laws and regulations The device must not be used as a medical product or for medical purposes Before each operation of the device the user has to ensure that the device is functioning safely and is in proper condition The user must be familiar with the operation of the device and the software Before starting operation the device and wiring must be checked for damage Damaged wires and plugs must be replaced immediately rotAXYS360 Hardware Manual e Cables must be routed in such way as to rule out any trip hazards Do touch moving parts on the device during operation There 15 a risk of crushi
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