Operation & Installation Manual 6/2007
Contents
1. e Identification of the colours of the wires Power circuit black Control circuit red Motor G Orange F black A red E blue H Violet Phases L Single phase Neutral N Earth V J yellow and green Control cable J Brown I grey K pink E blue D white 6 4 ADDRESS FOR SERVICE REQUIREMENTS We advise you to contact the dealer who sold you the ma chine For any information or orders for spare parts specify the type of machine its serial number and the electrical char acteristics e The manufacturer reserves the right to modify and make improvements to the products without giving prior warning Conformity with regulations The machine has been designed and manufactured in conformity with Machine directive 2006 42 EEC The CEM directive 2004 108EEC 2006 95 EEC Low Voltage Directive 2002 95 EC Equipment recycling directive 2002 96 CEE WEEE The symbol on the product indicates that this product may not be treated as household waste Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about recycling of this product please contac2. Bowl 2 5 litre capacity Rotor Cover 1 1 J OUD 1 Q TNn m 340 x 260 x 420 mm 297 x 216 x 371 mm Dimensions of packaging Net weight e The cutter does not need to be fixed in place and may be moved easily K 25 GB 06 07 2 3 ELECTRICAL CONNECTION ATTENTION Connection to the electrical power supply must be done according to proper professional practice by a qualified and authorised person see current standards and legislation in the country of installation If an adapter is used on the socket a check must be made that the electrical characteristics of this adapter are not lower than those of the machine Do not use multiple plugs The AC power supply to the machine must comply with the following conditions Maximum voltage variation 5 Maximum frequency variation 1 on a continuous basis 2 over short periods ATTENTION the electrical installation must comply for design creation and maintenance with the legal and standard requirements in the country where used Before connecting the machine to the electrical power supply check that the voltage of the electrical system is the same as that marked on the rating plate and the label on the power cable The machine s electrical power supply must be protected against voltage surges short circuits and excess voltages by using fuses or thermal relays of the appropriate gauge relative to the place of installation and machine specifications
3. preparations other than foodstuffs PLEASE ASK US FOR DETAILS Installation 2 1 DIMENSIONS WEIGHT FOR INFORMATION ONLY Gross weight when packaged 13 4 Kg Net weight 12 4 Kg 2 2 LOCATION e The cutter is designed to be fitted onto a work top table base etc of between 700 and 900 mm maximum in height Its four feet ensure that it remains perfectly stable GB 06 2007 Fault finding 5 Maintenance 5 Conformity with regulations 6 It is just as important that the Manual should always be available to the operator and it should be kept carefully where the machine is used ready for easy and immediate consultation in case of any doubt or in any case whenever the need arises If after reading the Manual there are still any doubts concerning how to use the machine please do not hesitate to contact the Manufacturer or approved After Sales Service provider who is constantly available to ensure quick and careful service for improved machine operation and optimum efficiency Note that the safety hygiene and environmental protection stan dards currently applicable in the country where the machine is installed must always be applied during all phases of machine operation Consequently it is the user s responsibility to ensure that the machine is operated and used solely under the optimum safety conditions laid down for people animals and property Feet Casing Body STOP START buttons Continual pressure Drive shaft
4. 43 1 EN SIO 3744 lt 70 dBA Protection indices as per the EN 60529 2000 standard P55 electrical controls P34 overall machine Electromagnetic compatibility in compliance with the fol lowing standards EN 55014 1 Emission EN 55014 2 Immunity Integrated safety The machine has been designed and manufactured in com oliance with the relevant standards and regulations mentioned above Before using the machine the operator must be trained to use the machine and informed of any possible residual risks Food hygiene The machine is made from materials that conform to the following regulations and standards Directive 1935 2005 CEE Materials and objects in contact with foodstuffs standard EN 601 2004 cast aluminium alloy objects in contact with foodstuffs Directive EN 1672 2 Prescriptions relating to hygiene The surfaces of the food area are smooth and easy to clean Use detergents that are approved for food hygiene and respect the instructions for their use The machine has been CNERPAC approved for food hygiene as well as being granted the Certificate of Sanitary Conformity by the Sanitary Research and Engineering Department
5. This document is to be used in conjunction with the original manufacturer s manual The symbols correspond with the numbered drawings of the original manual Contents Introduction 1 Installation 1 Use safety 3 Cleaning and hygiene 4 Introduction The User Manual contains useful information for the user on how to work correctly and in complete safety and is designed to make it easier to use the machine called machine or appliance below What follows is in no case intended to be a long list of warnings and constraints but rather a series of instructions meant to improve the service provided by the machine in every respect and particularly to avoid a series of injuries or damage to equi opment that might result from inappropriate procedures for use and management It is essential that all the people responsible for transporting installing commissioning using maintaining repairing or dismant ling the machine should consult this manual and read it carefully before proceeding with the various operations in order to avoid any incorrect or inappropriate handling that might be result in damage to the machine or put people s safety at risk Introduction 1 1 DESCRIPTION e This cutter is a machine designed for cookery professionals for mincing mixing emulsifying liquidising Kneading etc and can be used to process all types of foodstuffs meat vegetables fruits condiments pastry mayonnaise etc e For special
6. cover the bottom of the bowl with oil and increase the quantity of mustard Min Max quantities 1 egg 1 litre of oil Butter sauce for snails Chop the parsley garlic shallots and then add the butter avoid using cold butter Use either continuous operation or continual pressure to mix it all together Min Max quantities 4 kg of butter ATTENTION Before dismantling any part disconnect the appliance from the power supply Before using any cleaning product be sure to read the instruction and safety instructions accompanying the product and use appropriate protective equipment Do not clean the machine with a pressure cleaner 4 1 IN BETWEEN USE e Remove the bowl cover and the rotor see 3 2 e Using running water or a bowl of water to clean these parts using hot water as well as a detergent degreaser disinfectant if working with greasy products e Check that the parts have been cleaned properly K 25 GB 06 07 Note Use cleaning products that are compatible with the plastic polycarbonate and stainless steel parts Do not use abrasive products to clean the transparent cover A Handle the rotor carefully risk of CUTS IMPACTS etc 4 2 AFTER USE e Unplug the machine e To remove and clean the rotor cover and bowl see 3 2 and 4 1 e f necessary clean the outside of the machine with a damp sponge and a detergent disinfectant paying particular attenti
7. e button C OPERATION using continual pressure to control the develop b Operation with continual pressure ment of the products being processed Keep the button B pressed in which allows delicate work to The automatic locking in place of the rotor when it rotates be controlled linked to the angling of the blades DITO SAMA patent c Stoppage The standardised size of the cover spout which allows prod Press the button A ucts to be added in MID CYCLE and the design of the bowl Note leak resistant tube Bi l l l The easy dismantling of the bowl the cover and the rot or for Avoid stopping the cutter by unlocking the cover cleaning It is possible to switch from continuous OPERATION to OP ERATION by continual pressure without pressing the STOP Respecting the instructions of this manual for the use clean button ing and maintenance of the machine RESIDUAL RISKS The machine presents the following residual risks e f a hand is placed in the area where the products are dis charged it may be crushed or trapped by the rotating parts of the machine 3 2 USE OF THE CUTTERS Before fitting the cutters check the cleanliness of the centring e The cover on the body ane OS EE Oe RUNS Sie eto Vena Position it so that the pins fit into the slots of the body then the cover or i turn it anti clockwise a as far as possible so that it locks into To equip the machine fit place e The bowl onto the mot
8. f your local dealer Note if necessary redress the edge of the blades on the opposite side to where they have been sharpened using the grind stone supplied with the machine ATTENTION Before dismantling any part disconnect the appliance from the power supply Maintenance may only be carried out by a qualified trained and authorised person 6 1 MECHANICAL PARTS e The cutter requires a minimum amount of maintenance the motor and the mechanical part bearings are greased for life e Itis recommended to perform the following operations at least once a year grease with a grease that is suitable for use with food the seal at the bottom of the drive shaft the condition of the electrical connections e Access to electrical components Unplug the machine Remove the casing 6 2 ADJUSTMENT OF THE SAFETY DEVICES e Check that the safety device is operating correctly on a regular basis The motor should stop within less than 4 seconds when the lid is opened Residual voltage at the capacitor terminals e The capacitors may retain an electrical charge To avoid taking any risks when carrying out work we recommend discharging them by connecting their terminals with an insulated conductor e g a screwdriver e lf this does not work do not use the machine have it adjusted by the service department of your local dealer K 25 GB 06 07 6 3 ELECTRICAL COMPONENTS See electrical diagrams
9. ing the machine always check that the parts taken hold of are not mobile elements risk of dropping and injury to the lower limbs Uncontrolled closure of the lid or ram press involves a risk of crushing the fingers AAN Never put a hand in the ejection area while the machine is in operation risk of injury It is strictly foroidden to put the safety systems out of action or modify them Risk of permanent injury Check that the safety devices operate correctly each time before using see paragraph on safety system adjustments Never put a hand a hard or frozen object in the appliance For health and safety reasons always use a washable or disposable strong head covering that covers the hair completely ATTENTION All operations whether using cleaning or maintenance present risks of cuts never force and always keep hands a reasonable distance from cutting edges Always use appropriate protective equipment when carrying out these operations The machine is not designed for use in explosive atmospheres 3 1 USER SAFETY IS ENSURED BY The braked stoppage of the motor when the cover is unlock Fascia ed before the rotor may be accessed A STOP button The motor not starting if the cutter cover is missing KA 3 i al o e n utton for continuous operation The CONTINUOUS OPERATION or CONTINUAL PRESSURE f i buttons needing to be pressed before the machine will start a Continuous operation no volt release Push th
10. ommendations for the sharpness and the suitability depending on the quantity of product processed 100 1k Min max quantities gr ikg Use very sharp blades The parsley must be dried thoroughly CHOPPING Parsley Onion different cycle times to obtain the POWDER sired smoothness Almonds Hazelnuts Cleaning and hygiene The height of the central tube of the bowl and the rotor en sure a perfect seal for liquids The angle of the blades guarantees a rapid and consistent mixture Never introduce your hand or a hard object into the bowl when the machine is in operation A N Always install the rotor after positioning the bowl PRODUCTS Remans PASTRY Place all of the ingredients in the bowl flour Shortcrust salt butter and water It only takes a few se Shortbread conds to prepare the pastry 10 15s The Cold water paste water used must be cold in order to prevent Puff the pastry from becoming too hot Quiche For cold water paste with the maximum quantity the water must be added to the flour and mixed immediately Min Max quantities 100 gr 800 gr of flour VARIOUS Mayonnaise The bowl and the ingredients must be at room temperature if necessary warm the bowl Mix the eggs mustard salt and pepper by pressing the continual pressure button then carefully add the oil As soon as the mayonnaise thickens add the oil more rapidly For small quantities
11. on to the rotor drive shaft and the bowl support then rinse Note Use cleaning products that are compatible with the materials of the machine The drive shaft and the inside of the rotor must be kept perfectly clean The bowl and the rotor may be cleaned in a dishwasher if the blades are protected against impacts 5 1 THE MACHINE WILL NOT START CHECK THAT e The machine is plugged in e The electrical power supply to the socket is correct e The cover is closed see 3 2 5 2 ABNORMAL NOISES e Stop the machine e Check that the rotor and bowl are fitted correctly that there are no foreign bodies inside the bowl e Remove clean if necessary and refit 5 3 WORK QUALITY e To obtain perfect and rapid results without overheating always use sharp undamaged blades use another rotor for delicate work e g chopping of parsley avoid using excessive quantities of products which may cause overheating meat pastry Maintenance In order to avoid acid stains on the rotor blades we recommend that they be dried thoroughly before putting them away and to keep the rotor in a cold place to limit the development of germs After cleaning and drying the lid the rotor and the bowl replace the assembly on the cutter e Periodically Clean the dust from the ventilation holes underneath the machine Fault finding __l9 VPP If the problem persists A contact the service department o
12. or body by positioning it so thatthe pins Its external profile should match up with that of the body fit into the slots inthe body then interlock it Oy 3 28 e To dismantle it carry out the operations in reverse order at of the drive shaft and check that it e The rotor may be removed when the bowl is filled with liquid e The rotor on tne Upper is correctly seated cutter approximately 2 mm below the bottom of the bowl 3 K 25 GB 06 07 3 3 USE OF THE EQUIPMENT e The cutter will only operate correctly if the cover is locked in position properly onto the body otherwise the safety device will be triggered and the machine will not start Fit the bowl and the rotor see 3 2 then load the products to be processed into the bowl and close the cover Press the START or CONTINUAL PRESSURE button Note Liquids or ingredients may be introduced via the hole in the centre of the cover in mid cycle 3 4 SOME POSSIBLE APPLICATIONS The quantities are given for information purposes only PRODUCTS REMARKS EATS ROUGH MINCING Terrines Sausages Beef burgers All types of stuffing and mousses Short duration 10 to 30 seconds depending upon the thickness desired Fine mincing Stuffing Mousses Longer duration 1 to 4 minutes Check that the blades are kept sharp Min max quantities 100 gr 800 gr FRUITS AND VEGETABLE Pur es Mousses Stewed fruits Coulis Same rec
13. see the specifications shown in column G of figure 2 3a ATTENTION Concerning protection against indirect contact depending on the type of power supply provided and connection of the exposed conductive parts to the equipotential protection circuit refer to point 6 3 3 of EN 60204 1 IEC 60204 1 with the use of protection devices for automatic shut off of power in the event of an insulation fault with a TN or TT system or for the IT system with the use of a permanent insulation or differentials controller for automatic shut off The requirements of IEC 60364 4 41 413 1 must apply for this protection For example in a TT system a differential circuit breaker must be installed upline of the power supply with a suitable power cut off e g 30 mA on the earthing installation for the place where it is planned to install the machine ATTENTION Failure to comply with these instructions means the customer runs the risk of machine failure and or acci dents due to direct or indirect contacts ee EEEE Stig es Daas Dover apy Mie To PAT test the Electrolux Range of Food Preparation Equipment mould ed 2 pin earth plug e Check that the voltage of the electrical system is the same as that marked on the rating plate and the power cable e The machine must be protected by a differential circuit break er and a 16 A fuse A The machine must be earthed e Motor characteristics Number of phases 1 single phase Nominal voltage in vol
14. t the sales agent or dealer for your product your after sales service or the appropriate waste disposal service 2006 12 CEE Waste The machine is designed so that it does not contribute or as little as possible to increasing the quantity or harmfulness of the waste and the risks of pollution Make sure to observe the recycling conditions 94 62 CEE Packaging and packaging waste The packaging for the machine is designed so that it does not contribute or as little as possible to increasing the quantity or harmtulness of the waste and the risks of pollution Make sure to eliminate the various parts of the packaging in appropriate recycling centres To the European standards EN 12852 Culinary preparations safety and hygiene related presentations EN 60 204 1 2006 electrical equipment of machines K 25 GB 06 07 e identification of the components G STOP button START button P Continual pressure START button 91 Cover safety device M1 Single phase motor CD F Start up oraking condenser CP Permanent condenser K Klixon relay CPu Power board Dealer s stamp This conformity is certified by The CE conformity mark attached to the machine The corresponding CE declaration of conformity associated with the warranty This instruction manual which must be given to the operator Acoustic characteristics The acoustic pressure level measured in conformity with the EN ISO 37
15. ts value range or commutation Frequency Hertz Nominal power Watts Nominal current Amperes Approximate electrical consumption kWh Oo7mmogd Ww K 25 GB 06 07 the PCB board needs to be disconnected before any test is done This is due to the fact that the boards are fitted with a grounding diode that can give incorrect result during such a test Also on a standard appliance a flash test of 25 amps and up to 3000v Is used but as you would expect to use this on equipment which has a printed circuit board would be quite destructive to that board We would recommend the use of a PAT tester approved for computer systems which use a lower rate of amps The appliance is perfectly safe and is CE certificated There are two ways to get overcome this problem Disconnect the board as instructed and test using test for PC s Or install the mixer on a fused spur no plug as this takes it away from being a portable appliance and the PAT test is then not needed Use Safety ATTENTION Machine storage 25 C to 50 C Ambient temperature during operation 4 C to 40 C Clean the machine properly prior to its first use This machine is for professional use and must be used by staff trained to use clean and maintain it in terms or reliability and safety Use the machine in adequately lit premises See applicable technical standard for the country of use In Europe refer to standard EN 12464 1 When handl
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