VIP- Length Adjustment > VLE <
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1. in misconception please note that the German version of this document is decisive adjustable range Pic 2 VLE VLE 32. VIP Length Adjustment gt VLE lt User Manual This safety instruction declaration has to be kept on file for the whole lifetime of the product Translation of the Original instructions This assembly instruction is valid in addition to the safety instructions for RUD Sling chains RUD No 7101649 BRUD RUD Ketten Rieger amp Dietz GmbH u Co KG 73428 Aalen Tel 49 7361 504 1370 Fax 49 7361 504 1171 sling rud com www rud com RUD Art Nr 7902394 EN 02 015 BRUD EG Einbauerkl rung entsprechend der EG Maschinenrichtlinie 2006 42 EG Anhang II B und ihren nderungen RUD Ketten Rieger amp Dietz GmbH u Co KG Friedensinsel 73432 Aalen Hersteller Hiermit erkl ren wir dass die nachfolgend bezeichnete unvollst ndige Maschine den grundlegenden Anforderungen der Maschinenrichtlinie 2006 42 EG Anhang 1 entspricht Die nachfolgend bezeichnete unvollst ndige Maschine darf in der gelieferten Ausf hrung erst dann in Betrieb genommen werden wenn festgestellt wurde dass die Maschine in die diese unvollst ndige Maschine eingebaut werden soll den Anforderungen der EG Maschinenrichtlinie 2006 42 EG entspricht Produktbezeichnung L ngeneinstellung Folgende harmonisierten Normen wurden angewandt EN 12100 2011 03 EN 1677 1 2009 03 Folgende nationalen Normen und technische Spezifikationen wurden au erdem angewandt BGR 500 KAP2 8 2008 04 Die speziellen Unterlagen zur unvollst ndigen Masc
3. e tensio ner e Make sure that the tensioner does not get in touch with the vehicle edges or other obstacles e The spindles are equipped with anti turn out devices Spindles must only be turned out to the arrester and without brute force e Use toggle always in the original serial version without extension e Watch always suspended or lashed loads e Leave hazardous area whenever possible e For all lifting means read the RUD sling chain and safety instructions 3 3 2 Usage with sling chains for lifting or fine adjustment VIP Llength adjustment devices must only be used for lifting actions in combination with sling chains for vernier adjustment Turn VIP length adjustment before lifting into the shortest possible position Lclosed to allow lengthening of the chain strand HINT il id Length adjustment is only possible when chain is not loaded When chain is loaded only very small loads can be adjusted or lowered Turning while loaded should be avoided 3 4 Hints for the regularly testing Check by an experienced competent person in time periods depending on the frequency at least 1x per year the ongoing usage of the components see chapter 4 Inspection criteria Depending on the conditions of use e g increased wear or corrosion it might be necessary that in spections must to be made in shorter time intervals than one year Chain Type WLL i Pare weight Lifting chain mm kg pc VIP kg Lift
4. en den 27 06 2014 Dr Ing Arne Kriegsmann Prokurist QMB Name function and signature of the responsible perso VLE Please read user instruction carefully be AA fore initial operation of VLE Make sure to understand all volumes Non observance of this user s manual can lead to serious physical injury and property damage and eliminates warranty 1 Safety instructions ATTENTION Incorrect usage as well as wrong assem bled or damaged components for length adjustment can lead to injuries of persons and property damage when loads fall down Control every component carefully before each usage e Consider extreme circumstances or shock loads when selecting the used components e Sling chains for lifting with VIP length adjustments should not be turned under load because compo nents could either become loose or untwine e VIP Length Adjustments must only be used by competent and trained persons considering the BGR 500 standard DGUV 100 500 chapter 2 8 and outside Germany acc to the country specific requirements 2 Intended use VIP length adjustment devices VLE must only be used with chain slings e Assembled into chain slings they allow an exact length adjustment e VLE can be assembled to VIP chain diameters 20 mm 22 mm and 28 mm HINT VLE is not bound to be used with lashing chains VIP Length Adjustments VLE must only be used in the here described way u 3 Installation and user
5. hine nach Anhang VII Teil B wurden erstellt und werden auf begr ndetes Verlangen in geeigneter Form bermittelt F r die Zusammenstellung der Konformit tsdokumentation bevollm chtigte Person Reinhard Smetz RUD Ketten 73432 Aalen Aalen den 27 06 2014 Dr Ing Arne Kriegsmann Prokurist QMB A fiapuann Name Funktion und Unterschrift Verantwortlicher B RUD EC Mounting declaration According to the EC Machinery Directive 2006 42 EC annex II Band amendments RUD Ketten Rieger amp Dietz GmbH u Co KG Friedensinsel 73432 Aalen Manufacturer We hereby declare that the following incomplete machines correspond to the basic re quirements of the Machinery Directive 2006 42 EC annex 1 The following incomplete machine in the delivered machine may only be put into operation when the machine in which the incomplete machine shall be assembled has been tested according to the requirements of the EC Machinery Directive 2006 42 EC Product name Length adjustment The following harmonized norms were applied EN 12100 2011 03 EN 1677 1 2009 03 The following national norms and technical specifications were applied BGR 500 KAP2 8 2008 04 The special documents about the incomplete machine according to annex VII part B have been created and can be handed over in a suitable form on request Authorized person for the configuration of the declaration documents Reinhard Smetz RUD Ketten 73432 Aalen x Aal
6. information 3 1 General information e Capability of temperature usage When used in temperatures higher than 200 C the WLL of VIP Length Adjustments must be reduced as follows 2 VLE 40 C up to 200 C 200 up to 300 C gt minus 10 300 up to 380 C gt minus 40 Temperatures above 380 C are prohibited gt no reduction e VIP Length Adjustments must not be used tog ether with aggressive chemicals acids and va pours 3 2 Hints for the assembly Basically essential e Assemble the roller pin for securing of the load pin into the tensioning elements resp into the length adjustment in such a way that the groove can be seen from the outside Pic 1 e Use retaining pins only once e Assemble only connecting bolts with H1 10 em bossment e Use only original RUD spare parts e Check finally the correct assembly see chapter 4 Inspection criteria Pic 1 Assembly 3 3 Hints for the usage 3 3 1 General information e Control frequently and before each operation the whole components for the length adjustment in regard of ongoing ability strong corrosion wear deformation etc see chapter 4 Inspection criteria ATTENTION Incorrect usage as well as wrong assem bled or damaged components for length adjustment can lead to injuries of persons and property damage when loads fall down Control every component carefully before each usage e Pay always attention to the position of th
7. ing Table 1 Dimensioning VLE Technische Anderungen vorbehalten 3 5 Regularly lubrication To ensure ability of function the threaded spindle should be lubricated regularly with multi purpose grease 4 Inspection criteria Check and control the following points before each initial operation in frequent time intervals after as sembly and special incidents e Completeness of the VIP Length Adjustment e Readable size and manufacturer sign e mechanical damage like strong notches especially in areas where tensile stress occurs e Reduction of cross section caused by wear gt 10 especially at the clevis connection e Cracks or other damage e Smooth running of the threads 5 Hints for repairing e Repairing must only be done by a competent per son which has the knowledge and technical skills e Use only original RUD spare parts and register any made repairing in the lifting means file card of the complete chain sling card file of the complete lifting mean or use the RUD ID System RUD components are designed acc to DIN EN 818 and 1677 for a dynamical loading of 20 000 load cy cles Employers insurance association German BG recommends At high dynamic loading with high load cycle numbers continuous operation the bearing stress acc to load factor group 1Bm M3 acc DIN EN 818 7 must be reduced In doubt or in misconception please note that the Ger man version of this document is decisive In doubt or
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