TIRE CHANGER - Tuxedo Distributors
Contents
1. 7 c uL EDD 7 3 SAIR SOURCE INSTALLATION DM 9 CHAPTER IV DEMOUNT AND MOUNT 10 ATO AUN TIRES EE 10 4 2 v T9 8 S RM T ERR 11 UE 11 CHAPTER V MAINTANENCE AND 12 CHAPTERVI 13 CHAPTER VI ELECTCTRICAL AND PENUMATIC 14 CHAPTER GENERAL TROUBLESHOOTING AND 5 15 CHAPTER IXPACKAGE LIST amp OPTIONAL 17 18 CHAPTER I BRIEF INTRODUCTION 1 1BRIEF INTRODUCTION This series of equipment is the tire changer with fixed column and rocker arm tire changer It is suitable to mount demount and inflate all types of motorcycle tire with tube amp tubeless The operation is easy convenient safety and reliable It is the necessary equipment for the auto service shop and tire shop The model is 806 1 2EQUIPMENT OVERALL DIMENSION Model Height Length Width Net Weight mm mm mm kg 806 1750 860 750 175 1 3 TECHNICAL PARAMETER Operational Pressure 8 10bar Motor 50Hz 1 400 190 0 75kW Turntable Rot2. Cables provided by the user 3X1 5mm2 Motor reverse switch IL wa Des ELECTRICAL ELEMENT LIST 14 8 2 PNEUMATIC PRINCIPLE DRAWING CHAPTER Vil TROUBLESHOOTING ANALYZE AND SOLUTION DESCRIPTION MODEL QUANTITY REMARK 2 Three Digital Valve LOUER Manufactured in the factory Two Digital Valve LOWE Manufactured in the factory TROUBLESHOOTING REASON SOLUTION Turntable rotates in one direction Universal switch contact burned Change Universal switch Turntable does not rotate Belt damage Change belt Belt too loose Adjust the tension of the belt Motor or power source have problems Check motor power source and power source cable Universal switch contact damage Change motor Change Universal switch Turntable can not clamp the rim as Claw worn Change claws normal Clamp cylinder air leakage Change the air leakage sealing parts hexangular shaft Lock plate not in position See Chapter V cannot lock Chassis pedal not return Pedal return spring damage Chang torsion spring Motor not rotate or the output Drive system jam Remove the jam torque not enough Capacitor broken down Change capacitor Voltage not enough Wait for the restore of the voltage Short circuit Remove Cylinder output force not enough Air leakage Change sealing parts Mechanic fault Remove the fault Air pressure not e
3. FIG20 Step the turntable FIG2 11 to rotate the turntable clockwise until the entire lip completely detached If rotation pedal handling the tube tire to avoid the damage on the tube you should keep the nozzle of the tire 10cm from the right side of the demount tool when demounting If the demount of the tire is jammed please stop the machine immediately and then lift up the pedal to let the turntable rotate counterclockwise to remove the resistance 4 1 5 When handling the tube tire Take out the tube and then move the lower lip upwards to the upper edge of the rim and then repeat the above steps to detach the other lip the process of demounting tire you should keep your hands and the other parts of your body from the movable parts Necklace bracelet and the loose clothing can injury personnel 4 2 MOUNT TIRE Before mount tire check if the tire and rim are of the same dimension 4 2 1 Clean the dirt and rust on the rim and lock it on the chuck 4 2 2 Spread the lubrication liquid or soap liquid around the lip Tilt the tire against the rim and keep the front end upwards Press down the hexangular shaft to move the demount arm to contact with the rim and lock The left lip above the tail of the demount tool and the right lip will be positioned under the front end of the demount tool FIG 21 Clockwise rotate the turntable to guide the bottom lip into the tire detaching slot FIG 21 4 2 3lf there is tube
4. 5 claw 6 turntable T turntable cylinder 8 operation panel 9 clamp pedal 10 press tire pedal 11 turntable pedal 12 crowbar 13 blade 14 bead breaking cylinder 15 bead breaking arm 16 air source 17 lock handle 18 column CHAPTER III INSTALLATION AND CALIBRATION Before installation and debug carefully read this manual The unauthorized change on the parts and spare parts of the machine will cause the damage on the machine Installation and debug personnel should have the specific electrical knowledge Operators must be trained and authorized Before installation carefully read the equipment list If any question please contact with the dealers or our company To ensure the success of the installation and debug please prepare the following common tools Two wrenches 10 one socket wrenches one hexangular wrench one tung one screw driver one hammer and one millimeter The tire changer must be fixed on cement ground by anchor bolts fastened through its 4 base frame holes The tire changer must be fixed to the ground by means of suitable anchoring bolts gt 3 1DEPACKAGE 3 1 1 According to the de package instruction on the package box to detach the box and remove the package material to check if the machine damage or not and if the spare parts completed 3 1 2Keep the package material far away from the working site and deal with it properly 3 2 INSTALLATION 3 2 1After un package th
5. PLA TE LOCK GAP ADJUSTMENT When press downward the hexangular lock handle the hexangular shaft will vertically slide under the effect of the weight of the hexangular shaft and return spring FIG28 When the lock handle rotate clockwise for about 100 CHAPTER VI TRANSPORTATION degree the cam connected to the handle will push up The machine must apply the original package to the the lock plate to lock the hexangular shaft If you can transportation and position not realize this situation you can reach the target to according to the indication on the package The lock the hexangular shaft through adjusting the position transportation of the machine of the screws and nuts FIG 28 must use the corresponding forklift FIG 29 and the stack should not exceed 3 layers FIG 29 STORE AND TRANSPORTATION On the vertical surface there corresponding identification to show the basic requirement on the store and transportation STORE IDENTIFICATION BS STORE ENVIRONMENT a temperature 5 55 C b humidity 9090 c Without cor rossive gas and keep away from falmable and explosive objects and have methods to protect rain and snow d In the process of transportation meet the basic requirement of the identification 13 CHAPTER VII ELECTCTRICAL AND PENUMATIC DRAWING 8 1 220V ELECTRICAL PRINCIPLE DRAWING 8 2PNEUMATIC PRINCIPLE DRAWING 8 1 220V ELECTRICAL PRINCIPLE DRAWING
6. place it in the tire and plug the core And assemble the lip according to the above mentioned step FIG22 In the process of clamping the rim do not 11 reach your hands in between the rim and the claw to avoid the damage to the personnel FIG 23 4 3 INFLATION When inflating the tire please be carefully and series obey the operation process Check the air route to see if the air connection is OK This machine is equipped with an inflation gauge for monitoring the inflation of the tire and the inflation pressure FIG2 23 1 Loose the tire from the turntable 2 Connect the inflation hose with the tire air core See FIG23 3 In the process of inflation you should repeat switching the inflation gun to confirm the pressure indicated on the pressure gauge not exceed the scope specified by the manufacturer 4 If the inflation pressures too high you can press down the deflation press button on the inflation device to reach the required air pressure Warning Explosive When inflating please obey the following instructions Carefully check if the tire and the rim are of the same dimension and check the wear condition of the tire to confirm the tire not damaged before inflation When the air pressure needed for inflation relatively high you can take off the tire and to inflate under the protective cover When inflating the tire please be carefully Keep your hands and body away from the tire Chap
7. 5 C 1h Eg CKC460 INDUSTRIAL GEAR OIL 26 Freezing point C copper corrosion100 C 3h mechanical impurity Pour point 18
8. EEP HANDS CLEAR OF ALI PINCH POINTS Note when press the tire the opened clamp cylinder may injury the hand of the operator Remember do not touch the side wall of the tire Wear the goggle When clamping the rim do not Reach your hand or other parts Of the body in between the clamp amp the rim Read the user manual Do not stand behind the column to Avoid the column from injuring the persons when swing Wear the gloves SAFETY LABEL POSITION DIAGRAM Pay attention to keep the safety labels complete When it is not clear of missing you should change the new label You should let the operators see the safety labels clearly and understand the meaning of the label KEEP HANDS CLEAR OF ALI PINCH POINTS CONTENT CHAPTER I BRIEF INTRODUCTION eMe E IE EPI EIE E 6 1 2EQUIPMENT OVERALL DIMENSION EXCLUDING THE ASSSISTANT 6 13 SECHNICABIPARAMETERUS 6 RDPEICATIONSCEOBE centies esM 6 1 5ENVIRONMENT REQUIREMENT 6 CHAPTER II CONFIGERATION AND OPERATION 0 00cccccccccccsecesecesecesecesecereeesesereveseeseeseaweaneeans 6 CHAPTER III INSTALLATION AND 7 3 OPEN PACKAGE GARTON ternis pe
9. TIRE CHANGER INSTRUCTION MANUAL VERSION B Dear customers Very pleased that you will purchase and use the tire changer produced by our company We are the comp any with reputation of qua lity W e sincerel y w ish to produce quality goods under the I809001Quaality sy stem and ge t the EU CE certificate to helpy promote your business Carefully read this operational manual before installation and use this operation manual And also keep it with care for future reference TUV This instruction manual is the important part of the product Please read it carefully and keep It properly This machine is only applied to mount demount and inflate the tire in the specified scope and not for any other purpose The manufacturer will not be responsible for the damage or injury caused for the operation not properly and out of the range NOTE This machine should be operated by the special trained qualified personnel When operating the unauthorized personnel will be kept far away from the machine Please note the safety label stuck on the machine Operators should wear safety protective facilities such as working suit protective glasses eye plug and safety shoes Keep your hands and body from the movable parts as possible as you can Necklace bracelet and loosen clothing may cause dangerous to the operators Tire changer should be installed and fixed on the flat and solid floor The more than 0 5m of distance
10. ation Speed 6rpm Noise lt 75dB Note An over voltage protection device is needed for the connection with power supply 1 4 APPLICATION SCOPE max wheel max wheel rim diameter diameter width Cexternal clamping 1 5ENVIRONMENT REQUIREMENT ambient temperature 5 45 relative humidity 50 40 90 20 C sea level max 1000m without dust and flammable and explosive gas The operation space around the machine wills not smaller then the indicated in FIG1 If the machine is installed outdoors it must have the protective shed to avoid being exploded to the rain and sunlight It is forbidden to use in the site with the flammable gas CHAPTER I CONFIGERATION AND OPERATION FIG1 1 vertical shaft spring 3 hexangular shaft FIG2 2 rocker arm 4 demount tool
11. e package carton take out accessory boxes FIG 4 1 bead breaking arm FIG 4 3 and column assembly FIG 4 2 And position and fix according to the FIGS Remove the bolt elastic washer and plate washer on the body FIG 4 4 FIG4 FIGS 3 2 2 Place the column on the body The direction of the warning label is forwards Make the holes on the column base plate align to thread holes on the body Once again assemble the removed the bolt elastic washer and plate washer and plate washer removed in 3 2 1The torque is 70 N M FIG5 Use torsion wrench to tight 3 2 3 Use the wrench to remove the screw FIG 6 3 hexangular shaft FIG6 1 and take off the vertical shaft cap FIG 6 2 When remove the screw on the vertical shaft cap you need use the lock handle to lock the hexangular shaft to avoid sliding off to damage the machine or injury personnel Install the vertical shaft spring FIG7 1 on the vertical shaft Mount the vertical shaft cap and mount the removed screw and assemble the hand wheel into the nut bushing of the rocker arm FIG 7 2 3 2 4Remove the lock nut at the front end of the bead breaking cylinder piston rod FIG 8 1 and use the wrench to remove the nut on the bead breaking arm bolt FIG8 4 Remove the bolt FIG8 3 and hang the spring CFIG8 2 FIG6 FIG 7 FIG 8 3 2 5Position the bead breaking arm shaft bushing into the bead breaking support plate on the body FIG 9 1 to align the hole and
12. from the rear and lateral side of the machine to the wall can guarantee the perfect air flow and enough operation space Do not place the machine in the site of high temperature high humidity dust and with flammable and corrosion gas Without the permission from the manufacturer any change on the machine parts will cause injury damage to the machine operator Pay attention that the tire changer should be operated under the specified voltage and air pressure If you want to move the tire changer you should under the guidance of the professional service personnel Notice During opera tion one operator is requi red for working on the w heel weighing below 25kg two operators required for the 25 50kg wheel and wheel lifting equipment for wheels heavier than 50kg SAFTTY LABEL INSTRUCTION gt BR KEEP HANDS CLEAR OF BE SURE TO READ ALL WARNING ALWAYS WEAR SAFETY BEAD AREA LABELS AND INSTRUCTION MANUAL GLASSES WHEN WHEN INFLATING PRIOR TO OPERATION OF THIS OPERATING THIS MACHINE A999 Keep your hands far Carefully read operation When operation wear from tire when operation manual before operation the protective facilities 2 electrical shock Do not reach any part of your body under the demount tool When operation do not wear long hair loosen clothing and jewelries When breaking bead the bead Breaking blade will quickly move leftwards When operation do not reach y our hand under the falling objects K
13. install the bead bre3aking bolt FIG9 2 and assemble the nut to lock FIG 8 4 Insert the piston rod FIG10 2 through the hole of the bead breaking slide bushing FIG 10 1 The surface of the slide bushing should be outwards FIG 10 Assemble the removed nut FIG 8 1 into front end of the piston rod The nut will be assembled The distance from the edge of the bead breaking blade to the bead breaking rubber is 30 40mm FIG11 Hang the spring FIG9 3 FIG 10 3 3 AIR SOURCE INSTALLATION Air source has been adjusted before ex factory If it needs change adjust again 3 3 1 Take out the air source and 2 screws from the accessory boxes and remove the oil and dust Fix the screw on the right side of the body FIG12 FIG 11 FIG12 3 3 2 Connect air hose Remove the connect of on the 8 PU hose on the lateral side of the body This connect is equipped for avoid the air hose from sliding into the body And plug into the elbow See FIG14 8 9 33AM FIG 13 3 3 3 Connect the inflation gun Plug the inflation gun connect into the slot of the open nut FIG15 and tight the open nut and then connect air supply 3 3 4 Air source has been adjusted before ex factory If it needs change adjust again Pressure Lift up the pressure adjustable button FIG16 1 and twist clockwise and the air pressure will increase Meanwhile if counterclockwise the air pressure will decrease Oil Feed Use screw driver
14. nough Adjust the air pressure to meet the requirement Air leakage Air pipe damage Change damaged parts Pipe connect damage Add sealing glue Sealing end damage Sealing glue missing 16 CHAPTER IX PACKAGE LIST AND OPTIONAL ACCESSORY Ce Accessory Box 1 crowbar Vertical Shaft Spring Grease Container Inflation Gun Assembly Air Source Connect Oil Water Separator 1set Operation Manual Quality Guarantee Product Certificate Optional Accessory 1 1 1 1 1 1 1 Blade protective cover crowbar protective cover Plastic Demount Tool 5 Note 1 To the packaged objects please tick V in the corresponding 5 2 The accessory need to be marked the specification please fill in the corresponding remark 17 APPENDIX WEARABLE PARTS LIST Ho OmOwr 2 oolcover a s o 806 OIL SAFETY DATA SHEET MOBIL XHP 222 water lose percentage 79 copper corrosion SAE30 LUBRICATION OIL ITEM QUALITY STANDARD Viscosity index 97 2 LITHIUM BASE GREASE oxidize stability 99 C 100 h anticorrosion 52 C 48 h similarity viscosity 15 C 10S 1 Pa S 800 water lose 3
15. ter V MAINTANENCE amp REPAIR NOTE Only the qualified professional personnel can execute the maintenance Before any maintenance Cut off the power And ensure the maintenance personnel can take charge of the power plug Meanwhile cut off the air supply and pull off the quick adaptor of supply and completely deflate the residual air in the machine To correctly use the tire changer and prolong its working life it is necessary to periodically maintenance and repair according to the instruction manual Or the running and reliability of the machine will be affected and the personnel near the machine or the operator will be injured The following position should be monthly maintenance Keep the machine and working area clean Use the diesel oil to clean the hexangular shaft FIG24 and use the machine oil to lubricate Use the diesel oil to clean the turntable claw and guide rail and use the lithium base grease to lubricate FIG25 Periodically check the lubrication oil level in the oil fog device If the oil level lower than the oil scale please feed in the SAE30 lubrication oil in time FIG 26 Drain out the water and impurity in the oil water separator one time every day Periodically check and adjust the tension of the driven belt Properly adjust the adjust nut in A and B to realize the proper tension FIG27 Check all the connect parts and tight the loosen bolt FIG 24 FIG 25 HEXANGULAR SHAFT amp LOCK
16. to twist the screwCFIG16 2 If clockwise the oil dropping speed will slow If counterclockwise it will become fast B 9 33AM CHAPTER IV DEMOUNT AND MOUNT TIRE 4 1 DEMOUNT TIRE 4 1 1 Deflate the air in the tire completely Use the special tool to detach the weight on the rim and pull out the core FIG17 FIG 17 FIG 18 4 1 2 Place the tire between then bead breaking blade 10 and tire pressing runner clog FIG 18 Then step down the pedal to detach the rim from the tire Repeat the same operation on the other parts of the tire to make the tire completely detached from the rim Place the wheel with the lip detached from the rim on the turntable Step the clamping pedal FIG 2 10 to clamp therim You can select the internal and external clamping according to the rim When pressing the tire you should use the brush to spread the thick soap liquid to lubricate the lip 4 1 3Position the hexangular shaft FIG 2 3 to the working position to make the demount tool close to the rim of the wheel And use the hand wheel FIG 7 2 to push against the rocker arm and then use the lock handle FIG 2 17 TO LOCK The demount tool will automatically move a little of gap FIG 19 The angle of the demount tool has been calibrated according to the standard rim 13 If handling the extra big or extra small rim you can reposition FIG 20 4 1 4 Use the crowbar to detach until the lip to the hump of the demount tool
Download Pdf Manuals
Related Search