AT03 PID Temperature Controller
Contents
1. eee oS GD Y y Uy 51 Ez M EN EZ AA PN SE MI Press to show AL1F on PV window Press and hold Ei to continue other parameters in this level Press and hold PN to return PV SV initial window 41 42 3 Enter inP level Press and hold ES to show LEVL on PV window under PV SV initial windows Press EZ to show user flickering on SV window under PV LEVL Press PN to show inP on SV window then press f3j to enter this evel sv LOSP E G 69 90065 EZ y PN Press and hold Exito show inP1 on PV window 4 Enter Spc level Press and hold ES to continue other parameters in this level Press and hold PN to return PV SV initial window Press and hold Ei to show LEVL on PV window under PV SV initial window Press EZ to show user flickering on SV window under PV show LEVL Press PN to show SPC on SV window then press Ej to enter this level bfud t 358 V000000 PVI nn LI LI IS V one n n s LILI CAE G3 amp ES ni Y Press and hold Es to show baud PV window 5 Enter program level SOUTM in out level must be selected at 8 or 9 Press and hold H2. SV Offset 200 200 0 0 If SV is not correct to PV SV can be offset linearly with positive or negative SVoF pa V Ct me Current Transformer Monitor 0 0 100 0 A 0 0 Ct is used to detect if the heater is broken The value ranges from 0 0A 100 0A Ct is only availiabe if the option is ordered USER submenu Parameter Range Initial Value Heater Break Alarm Value 0 1 100 0 A 0 1 Hba ranges from 0 1A 100 0A For example when the control output is on and Ct lt Hba the heater is broken The alarm is triggered Or when the control output is off and Ct gt Hba the alarm is then triggered Hba is only availiabe if the option is ordered I LO LAH LBA Loop Break Alarm Value 0 1 200 0 min 8 0 L b i ood LBA Dead Band 0 0 200 0 0 0 Parameters for Loop break Alarm For example when out1 0 0 and Iba has elapsed PV should be below Iba If PV is till within Ibd the alarm is triggered When out1 100 and Iba time has elapsed PV should be higher than Ibd if PV is till within Ibd the alarm is triggered Iba and Iba is implemented through firmware only rPtm Repeat Times Monitor only in Program function 1 1000 rptm displays how many times the program has repeated thus far This parameter only works whenthe controller has program function
3. amp E KA FX Press Hi to show AT Press EZ to show Press EN to show yes on PV windows no flickering on SV on SV window windows Lm P dE EZ v PN Press Eli to enter AT Press and hold PN to setting return to PV SV window D Example How to enter different level for setting parameter 1 Enter CntL level O 9 Gu Cz M PS Press and hold Es till Press EZ to show Press PN to show cnt1 on SV window O Y E D EZ hd PS LEVL on PV window user flickering on under PV SV initial SV window under PV hen press aj to enter window show LEVL his level 40 Pv nn LILI SV fr n ls LI LI CA E EEE Press and hold Ei to show P1 on PV window 2 Enter Out level Press and hold Sai to continue other param eters in this level Press and hold F3 to return to PV SV initial window Press and hold E3j to show LEVL on PV window under PV SV Press to show user likering on SV window under PV show LEVL Press PN to show out on SV window then press Hi to enter this initial window level PV 1 1 P V 1 IP V n m AL IF Lin UL E ISV one SV one n m i DO ed uu svi O 6 0 C
4. os OD OF 8 13 PARAMETERS AND ADDRESSES gt gt O gt gt gt FC Ma ea w ow NIN gt MID n n 3 r m 3 r m 3 w N 35 36 37 38 a m AL2t AL2 oe O AL3t AL3 Act Outm 3A 3B 3C 3D 3E 3F 40 41 42 43 44 45 46 47 N a 26 27 28 29 2A 2B 2C 2D E 2F out O1H tme O2L O2H t1SS t10n t1ES tloF t2SS rPtm PvSt wAit dp 2 oO n Oo T O 2e N U gt gt T O Qe U ps lt N NININ gt NJ oln 57 58 fom Ts per se m 315 ESI C mpm pr sl o AF Se ofo NIN Ajo p N n Appendix A Error Code Input1 error E n Input2 error Vit rn nU I j ra n AID converter failed pa n x q x Cold junction compensation failed r L r n I 8 I PV exceeds set ranges l Z U t n l pa RAM failed i n Interface failed I Tr Auto tuning failed mu pu rc gt 59 60 Note Note 61 62 Note Note 63 lt gt ANLY ANLY Electronics Co Ltd NO 19 Lane 202 Fushou St Shinjuang City Taipei Taiwan 242 Phone 886 2 2996 3202 Content are aubject to change without notice Printed in Taiwan Fax 886 2 2996 2017 01A MK9403
5. turned on 23 24 CONTROL submenu Parameter Range Initial Value D 1 P1 Output 1 Propotional Band 0 0 3000 30 0 A Output 1 Integral Time 0 3600 sec 240 A udi Output 1 Derivative Time 0 900 sec 60 LE pct Output 1 Cycle Time 0 150 sec 15 ct1 is the cycle time for output 1 Normally it is set at O for 4 20mA output 1 for SSR output and 15 for relay output HS i Hst Output 1 Hysteresis 0 0 200 0 0 0 Auto Tuning Offset 200 200 0 0 Fe par Anti Reset Windup 0 0 100 0 SVPTAN 100 0 CONTROL submenu Parameter Range Initial Value Ar is for preventing over shooting This parameter sets an integral delay The setting ranges from 0 100 At 100 the integral will perform when PV reaches the propotional band At 50 the inte gral will perform when PV reaches 50 of the propotional band Pplp2 Output 2 Propotional Band 0 0 3000 sec 30 0 i e i2 Output 2 Integral Time 0 0 3600 sec 240 d 2 d2 Output 2 Derivative Time 0 0 900 sec 60 Ct jeg Output 2 Cyclic Time 0 150 sec 15 HSE 2 Hse Output 2 Hysteresis 0 0 200 0 0 0 SL Do Dead Band Overlap 200 0 200 0 0 0 25 EmEL CONTROL submenu 26 Parameter Range Initial Value 100 I I db 1 gt U l l U Ed 096 0 4 i heating cooling Soft Start Set Value 0
6. window Press EZ till SV blinks 45 46 r di An LoLU LILI pne 4 1 SV one nu ti LILI ESE O amp G9 amp 3 63 GD G G3 amp E EZ KA ef va Press PN to increase or Press Ej to enter LOCK press LJ to decrease setting code number Press and hold F3 to return to PV SV initial window Chapter 4 Input ATO3 series is designed to accept thermocouples sensor RTD sensors linear voltage and linear current inputs The input type is specified partly through hardware and needs to be specified at the time of ordering For sensor inputs thermocouple and RTD ATO3 can accept K J T R E S B Nor N type thermocouple and Pt100 or JPt100 RTD sensors There are different segments in firmware to optimize the sensing performance The specific segment is specified through firmware and is specified through the parameter inP1 under inp submenu For linear input all vairotions are soecified through hardware at the time of ordering Input Hardware ordering information AT 103 MLIJLILI LIUIEI Input 1 T C or RTD Sensor 2 0 100mV 3 0 20mA 4 4 20mA 5 0 5V 6 0 10V 7 1 5V 8 2 10V 9 0 1V 47 48 Parameter INP1 under INP submenu R omo 3 39 K Linear Pt1 Pt2 Pt3 Pt4 Pt5 jPt Lin Chapter 5 Output ATO3 series has highly customizable outputs for customers specific needs It may have upto 2 contr
7. Down to enter Hold mode In the Hold mode the SV display will be flashing HoLd meaning all opera tion has been suspended Device Lock Under Level menu press and hold Down to enter the lock param eter submenu The parameter is freely adjustable from 0 to 9999 However only 10 numbers will lock the device in specific ways The following table details the number and the corresponding table function 0 aaa U open CNTL level and above 222 222 open inp ever ana above O open USER and PROG level only 17 Parameter Flow Chart i nd 5 nd i i i i MN YL 2z Y PU rms at P O nmn mz nn nn i e me a Paf a tg e CE KO ea q q 1 1 mmm gt a a I m EM ut leal fed leal J Uc O Vial Nu l amm me mem imm ma me m Pm Pm m Pm YO mc n ncc Ca a KO Ray E Ad et ee 1 a 4 4 4 A pa a Ln mc E at i A Lu 3 fy y a eel m mm Imm gt lt A ALA a Pod Mu Pn a Ja 4 ST U m ma m u Pa C a a C Ec c Ola a a archa c s E La ra aa La Ln Alla yp mm Lu a Or ate Lu ry ERN 4 LI Pl ca pare Pees o
8. RS 232 with PC for programming 2 RS 485 AT D03 O000 0O0M Ran gives the controller segment Some models due to their limited terminals cannot be ordered with all the features Such limitations are AT 503 is not available with the Other and the 3 alarms options Also AT503 only uses two terminals for its RS 485 communication while others use three terminals Servo motor control option occupies one Output 2 terminal Hence the Motor Control and Output 2 are not available on the same device An example of order code is AT 903 1111 000 It would have 1 4 DIN size a sensor input 2 relay outputs 1 alarm no Other option no Communication option and no Program Control options Chapter 2 Installation LITE _ A C D Se ae e ee e e ea Paros ss oe 105 as 00 Paros os 48 105 83 2 Paros os as 105 es 00 All measurements in millimeter mm 10 Mounting Procedure 1 Make sure the front panel is no more than 10mm thick Also each of the two brackets needs additional 6mm clearance outside of the shell casing on each side 2 Make a panel cut out precise to the measurement according to the type see the table on the previous page 3 Insert the controller into the cutout from the front side of the panel sal 4 Align the bracket so the notches are in their slots and the wide side towards the front panel 5 Pinch the prongs and slide the brac
9. sco 18 8 az 9 com pire eo A a 110 pg so Z B d me zm AT 503 3 Jk Jara 12 e 24 E RS 485 o Q 38 cn a m F 8 330 Sa TIR A TIR B s H2 804 O o oe 3 poole S o o A d hs mel zd Yo Ys 2 6 8 a Chapter 3 Programming Terminology ANLY ELECTRONICS CO PV Process value display SV Set value display PRG Programmable mode indicator MAN Manual mode indicator AT Auto tuning indicator OP2 op1 Control output 2 1 indicator AL3 AL2 AL1 Alarm output 3 2 1 indicator 10 10 A Manipulated output display 1 8 Segment in process display RP Soaking mode indicator SK Ramping mode indicator 13 14 Set Key used to navigate within the hierachal set up menu m E Shift Key used to shift in and out of the adjust mode Down Key used to decrease a value or to scroll down When not in programming mode press and hold to call up lock or hold function a En Up Key used to increase a value or to scroll up When not in programming mode press and hold to go back to the standby display Press and Release press a key and release it immediately Press and Hold press a key and hold it untill the display has changed Menu mode a heirarchal tree menu with the PV display showing the menu title and the SV display showing the submenu or the parameter Adjust mode when the value at the SV diaply is flashing and ready to be adjusted with the down or up button Standby mode when the red PV displ
10. 0 200 0 120 0 SSV is used to prevent the heating system temperature rising too quickly at the start For example to achieve 120 degree slowly SSV is set at 120 Soft Start Output Percentage 0 0 100 0 96 30 0 Sout sets the output percentage when PV is under SSV KE UK mic Stme Soft Start Fail Time 0 10 min 10 Stme sets the time interval when the soft start is deemed failed When the Stme time is reached and the PV has not reached SSV the soft start has failed and the controller will revert to SV CONTROL submenu Parameter Range Initial Value 100 100 STME 0 0 SSV SV SSV SV Motor Valve Running Cycle 1 150sec 5 ruCy sets the running cycle time in motor valve control the time from close to open or from opento close Motor Valve Close i Program Repeat Time 1 1000 1 rPt set the number of times the program will repeat execution 27 CONTROL submenu 28 Parameter Range Initial Value Start Mode Selection CoLd Manual CoLd only in Program function rSET start after power ON Hot start from memory after power failure StAt sets the start mode the program CoLd reguires manual start SET starts the program automatically after the power is turned on Hot starts from memory after a power failure Start Point Selection on i
11. 82 B3 BA Bs Bo B 1 1 start bit 8 data bits 1 stop bit Sample Commands RTU Request Read command 1A E EA Station Function Address Count CRC16 Number 0X03 MSB LSB MSB LSB LSB MSB Station number OOH 1FH Adderss 0000H 0100H Count number of data CRC16 Cyclical Redundancy Check RTU Response Read command asi I IRA EE Station Function Byte Data 1 Data 2 CRC16 Number 0x03 Count MSB LSB MSB LSB LSB MSB Station number OOH 1FH Adderss 0000H 0100H Count number of data bytes CRC16 Cyclical Redundancy Check 55 RTU Request Write command ia dec e Station Function Address Count CRC16 Number 0X06 MSB LSB MSB LSB LSB MSB Station number OOH 1FH Adderss 0000H 0100H CRC16 Cyclical Redundancy Check RTU Request Write command eee a a RES Station Function Address Count CRC16 Number 0X06 MSB LSB MSB LSB LSB MSB Station number OOH 1FH Adderss 0000H 0100H CRC16 Cyclical Redundancy Check Parameters and Addresses The following table on the next two pages lists all the parameters and their corresponding addresses under ModBus RTU 56 LEvL LoC A OutL gt c lt mAn AL1S AL1L AL2 AL2L AL2 AL3 AL3 SOA rAm PvoF Pvrr SvoF AUS AL ALL PvoF Pur Svo CE Q o o o 4 1 J N 13 aS 00 03 o6 07 08 os OA
12. ANLY ELECTRONICS CO LTD ATO3 PID Temperature Controller User s Manual AT 403 AT 503 AT 603 AT 703 AT 903 www anly com tw AN LY Table of Content Chapter 0 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Overview Specification Detail Specification Detail Features Ordering Information Installation Mounting Procedure Terminals Programming Terminology Power up Sequence Hierachal Tree Menu Device Hold Device Lock Parameter Flow Chart Parameter Description Range Initial Value Examples Input Output Alarm Alarm Type Alarm Mode Communication Sample Commands Parameters and Addresses AppendixA Error Code Chapter 0 Overview ANLY ATO3 series is an 1 input 2 output 3 alarm auto tuning PID temperature controller designed to accommodate comprehensive needs in process automation and system integration Wide ranges of inputs are accepted including thermocouple T C type K J T R E S B N Resistive Temperature Device RTD Pt100 JPt100 and linear input voltage current Up to 2 output controls include relay SSR linear voltage linear current and signal retransmission Servo motor control is also possible Up to 3 alarms are available and each has different functions and modes for cus tomizations This controller can have up to 8 segments for a single process A separate options channel allows Remote Set Point via
13. IF 3 4 AL1S Losp Hisp AUF 10 AL1S 1 8 segment USER submenu Parameter Range Initial Value HL IL AUL Alarm 1 Lower Set Value 0 200 10 0 AL ffau Alarm 1 Upper Set Value 0 200 10 0 NU ro n u AL2S AL2L AL2u Rt 3 5 acss AL2L AL2u For AL2 and AL3 please refer to the AL1 description above 1 SOAK a m rr Lt Za Soak Operation nly when ALIM 8 or 9 0 0 99 59 hr min 0 00 SoAK only performs when AL1M is set at 8 or 9 and the control ler is without program function If AL1M is set at 8 AL1 will shift to soak function and the contact is normally open if AL1M is set at 9 AL1 will shift to soak function and the contaact is normally closed i n uau Hn IH AMP Ramp Operation 0 0 200 0 per minute 0 0 rAmP sets the rate of change for PV when the controller is without program function For example if ramp is set at 10 the PV will increase 10 degree per minute However if PV is higher than SV the PV will decrease 10 degree per minute 21 USER submenu 22 Parameter Range Initial Value PV Offset 200 200 0 If PV is not correct to SV PV can be offset linearly with positive or negative pvof id PV Ratio 0 001 9 999 1 000 If PV is not correct to SV PV can be adjusted PVrr gt 4 with pvrr The formula is PV now PV pre pvrr pvof E E SVoF pa
14. Output 1 Scale High 0 0 100 0 96 0 HE ao Analog Output Selection PV transmit PV PV SV transmit SV dEV transmit PV SV MV transmit output percentage OUTPUT submenu Parameter Range Initial Value MH e L 5 O2LS Output 2 Scale Low 0 0 100 0 17 6 Li eH S 02HS Output 2 Scale High 0 0 100 0 96 0 L ig 5 t1SS Time Signal 1 Start Segment Setting 1 8 1 only in Program mode t1SS sets the segment the alarm will be activated For example if the alarm activation is desired in Segment 2 set t1SS at 2 L om c omen t10n Time Signal 1 On Time Setting 0 00 99 59 hr min 0 01 only in Program mode t1On sets the time the alarm will be activated For example if the alarm activation is desired after 3 minute in Segment 2 set t1On at 3min and t1SS at 2 Note that the Program Time in Segment 2 tP2 may be longer than 3 minute Time Signal 1 End Segment Setting 1 8 1 only in Program mode 31 OUTPUT submenu Parameter Range Initial Value t1es sets the segment the alarm will be deactivaed For example if the alarm deactivation is dersired in Segment 6 set t1ES at 6 Time Signal 1 Off Time Setting 0 00 99 59 hr min 0 01 only in Program mode t1oF sets the time the alarm will be deactivaed For example if the alarm deactivation is desired after 7 minute in Segment 6 set t1oF at 7min an
15. SP 400 LEY JLE Level 3 PID Range LoSP HiSP 400 NERIS Level PID Selection Monitor 1 4 1 Level PID Selection Monitor selects whiche level of PID to be monitored For example if Level3 parameters L3P1 L3P1 L3d1 etc are to be monitored set LVSL to 3 Note that PID parameter under CONTROL submenu needs to set at Level PID LPiD Lo D I L1P1 Level 1 Propotional Band for Output 1 0 0 3000 30 0 Lo fa LI Level 1 Integral Time for Output 1 0 3600 sec 240 35 SPF SPECIAL CONTROL submenu 36 Parameter Range Initial Value L ti di L1d1 Level 1 Derivative Time for Output 1 0 900 sec 60 L tA MA Level 1 Anti Reset Windup 0 0 100 0 100 0 L Pg ur Level 1 Propotional Band for Output 2 0 0 3000 sec 30 0 L abi Level 1 Integral Time for Output 2 0 3600 sec 240 Level 1 Derivative Time for Output 2 0 900 60 L2P1 L2i4 L2d1 L2Ar L2P2 L2i2 L2d2 r Vut UN L3P1 L3i1 L3di L3Ar L3P2 L3i2 L3d2 r LI L4P1 L4il L4d1 L4Ar L4P2 L4i2 L4d2 r A For Level2 Level3 and Leve4 parameters description please refer to Level1 parameters L1P1 L1i1 L1Ar L1P2 L1i2 L1d2 Prol PROGRAM submenu Parameter Range Initial Value 5 EL SEG Program Segment Monitor 1 8 E A E UME Program Countdown Monitor E n gi 5 EndS Program Segment End Setting 1 8 1 GU sv SV
16. ay is sowing the temperature s present value and the SV display is showing the set value At this mode the controller can ne changed to Menu mode or Operation mode Operation mode when the device is running Power up Sequence When the controller is powered up it goes through 4 diagnostic stages 1st stage All displays light up Users can verify that all display LEDs are functional 2nd stage The PV display shows Input1 and the SV display shows the temperature unit used C for Celsius and F for Fahrenheit Following the unit is the sensor type and range 3rd stage The displays show the range of temperature according to the chosen sensor type and range PV display shows the minimum and the SV display shows the maximum 4th stage The controller goes to the standby mode and the device is operational Hierarchal Tree Menu ANLY ATO3 has a hierarchal tree menu to organize the parameters and functions There are 7 Submenus under Level When not in the adjust mode press and hold Set or Up will always bring the device to Standby mode I L Lr re t User uSEr submenu Control CntL submenu Output Out submenu 15 pe Fr all f 7 r ro Fr ap a r r m c ro Nx la Una Uni mm E y r Special Control SPC submenu Input inP submenu Program ProG submenu Hide HidE submenu Device Hold In Standby mode press and hold
17. d t1ES at 6 Note that the Program Time in Seg ment 6 may be longer than 7 minute e t2SS t20n t2ES t2oF me For t2 parameters descriptions please refer to see t1 parameters t1SS t1On t2ES t20F INPUT submenu 32 Parameter Range Initial Value in inP1 Input 1 Selection K2 Low Set Point LoSP HiSP 0 0 INPUT submenu Parameter Range Initial Value H S P hisP High Set Point LoSP HiSP 400 0 L a i7 a LoAn Analog Input Range Low 1999 9999 0 0 Analog Input High 1999 9999 100 0 H iL SMLS Analog Inpput 1 Scal Low 0 FFFF Analog Input 1 Scale High 0 FFFF un unit Unit Selection OC F non AG gd Pa Decimal Point 0 0 0 0 00 0 000 0 0 33 INPUT submenu Parameter Range Initial Value E 1h FILIE Digital Filter 0 001 1 000 0 900 a DZ im inP2 Input 2 Selection non no function non Ct current transformer rmSV remote SV Analog Input 2 Scale Low 0 FFFF Fig Ht San Analog Input 2 Scale High 0 FFFF SPECIAL CONTROL submenu 34 Parameter Range Initial Value Baud Rate 2 4K 4 8K 9 6K 19 2K 38 4K 9 6K SPECIAL CONTROL submenu Parameter Range Initial Value L E uw LEV1 Leve 1 PID Range LoSP HiSP 400 LE Mae Level 2 PID Range LoSP Hi
18. i to continue other parameters in this level Press and hold PN to return to PV SV initial window LE El uS Er oe 65 G9 63 Y AGMA Press and hold Ej to show LEVL on PV window under PV SV initial window Press EZ to show user flickering on SV window under PV show LEVL Press PN to show PROG on SV wndow then press E to enter PROG level Press and hold E3i to show SEG on PV window this parameter only display executing segment Press and hold Ei to continue other param eters this parameter only display time for ramp or soak steps y Press and hold PN to return to PV SV initial window 43 Press EZ to set SV for Press EZ to set time for Press EZ ro show SV ramp of segment 1 flickering the press PN segment 1 key to set ending segment The operation from SV2 to SV are the same as SV1 8 gt Press EZ to set time for soak of segment 1 6 Enter Hide level n this level the user can arrange parameter order or hiding from No 1 2 to 1 22 2 14 to 2 17 and 3 20 to 3 27 please refer to level parameter flow chart but same parameter can not be arranged in 2 positions at the same time For example to arrange OUTL to 1 3 you need to cancel
19. in Segment 1 LoSP HiSP 100 Program Time in Segment 1 0 00 99 59 hr min 0 00 ES ts Soak Time in Segment 1 0 00 99 59 hr min 0 00 2 SV2 tP2 tS2 E SV6 tP6 tS6 3 SV3 tP3 tS3 FI SV7 tP7 tS7 I SVA tP4 tS4 E SV8 tP8 tS8 5 SV5 tP5 tS5 37 PROGRAM submenu Parameter Range Initial Value For Segment2 to Segment8 parameters description please refer to Segment1 parameters SV1 tP1 tS1 PROGRAM submenu Parameter Range Initial Value a VU n Parameters under USER Sub menu Vit IL 1 na 1 I n L Parameters under CONTROL Submenu uel Lt Vtt ri I Parameters under OUTPUT Submenu 38 A Example How to set SV at 200 C Press and hold EZ till Press EN to increase or Press Hi to set the SV SV blinks Press ES press LA to decreasae value again to move the digit the value B Example How to set AL1S at 20 C LAL 15 Go amp amp DUN Press and hold E till Press and hold EJ till Press PN to increase or PV shows AL1S SV blinks press EZ press 7A to decrease again to move the digit he value Press to enter AL1 Press and hold PN to setting return to PV SV windows 39 C Example How to set AT auto tuning FE nua G0 G G3 amp
20. it in 1 2 first When canceling or to hide select non on the SV Pv 1 Tm LEYL mo I ni Eo EH ES RAJA Press ES to show user Press PN to show Hide flickering on SV window on SV window then press Hi to enter this level sv O 6 Y Y ES C EZ hA PN Press and hold Ed to show LEVL on PV window under PC SV under PV show LEVL initial window O 639 OS Pv An LILI nn ou GO ta S Y Y SV me DUN SE Press and hold EG to show 1 2 on PV window y Press and hold Ei to continue other parameters atthis level Press and hold PN to return to PV SV initial window IP vi a SV n L A I Soo O 9 dad amp E EZ M4 PY Press and hold to show OUTL flickering hen press 7 to non or hiding and cancelling or press PN to select other parameters If non is selected in1 2 and is pressed 1 2 will not display anything If other parameter is selected in 1 2 it will display that parameter The operation in 1 2 to 1 22 2 14 to 2 17 and 3 20 to 3 27 are all the same E Example How to set LOCK function Press and hold ES to show LEVL on PV window under PV SV initial window Press and hold KA to show LOCK on PV
21. ket forward till the bracket is firmly against the backside of the front panel 6 Repeat step 3 through 5 with another bracket on the other side Terminals For wire terminations the recommended terminals are fork or ring terminals with 6 stud size narrow tongue and with insulation Wire gauge should be at least AWG 18 Insulation Tube 3 7mm D D YL Insulation Tube 3 7mm a lt 6 0mm ZT 11 Of all 5 types of ANLY ATO3 there are 3 styles of terminal arrange ments AT 503 has 14 usable terminals AT 403 603 903 have 19 usable terminals AT 703 has 18 usable terminals Each terminal has numbering on the edge of the casing for easy identification The terminal layout for different models are as followed AT 403 AT 603 AT 903 AT 703 3 3 2T 1 Bonm 1 fo 8 8 O tone DI eo J a ES 2 re Fs E e O OPEN gt m o 3 OPEN 38 2 NE 3 Jo o ode S so 3 o Hajo mole ott Es 16 3 a a 3 00 515 Mer i 50 5 E 47 3S zvoc A 22 lo No t 6 AE Ho g SNo rm cos E E 7 279 6 o 18 ma 7 16 A S z r97o 7 AL1 19 TRB 8 Dna B E Lo 8 AL2 m20 TRA
22. linear voltage or linear current The same channel can also be used for current transformer for heater break alarm The users may chose between RS 232 and RS 485 communication modules for links up with computer for programming AT 903 zanacanago ULITITITITI LEX Pera OITITITITT Gi A4 PY AT 703 Chapter 1 Specification Detaile Information Detail Specification Type AT 403 AT 503 AT 603 AT 703 AT 903 Operating voltage 100 240VAC Ripe PIO Fear tag Curent Ambient humidity 34 80 relative humidity with no icing or condensation Storage humidity 35 95 relative humidity with no condensation Weigh only approximation actual an Detail Features Measuring accuracy Within 0 3 of present value or 20C whichever is greater Memory Protection EEPROM non volatile memory at least 100 000 write cycle Ordering Information ANLY ATO3 can be customized to specific needs and requirements The ordering code consists of a 10 digit numeral in 3 4 3 format AT Do03 0000 000 03 is the designation for ATO3 series controllers The following explains the representation of the remaining 8 numerals AT M0o3 LILILILI LILIEI The dimension size is a meas urement for the device face plate Note that AT 402 is verti cal while AT 603 is horizontal although they have the same DIN size 9 96x96mm 1 4 DIN AT 103 ML1LILI LIUIUI 1 is for both thermocou
23. n Program mode rSEt start from 0 rSEt PV start from PV Wait Value in Program 0 0 200 0 0 0 wAit sets the time the SV will wait for PV if PV chanes slower than sv PID Level PID Selection Pid PID Pid LPid Level PID Pid selects between PID Pid and Level PID LPid Level PID allows upto 4 level of different PID CONTROL submenu Parameter Range Initial Value End of Program Control Cont Continuous StoP StoP 1 program only EndP controls the the flow of the program to be continuous Cont or 1 program only and stop StoP OUTPUT submenu Parameter Range Initial Value AL F ALIF Alarm 1 Action Function DAS 1 Please refer to Chapter 6 Alarm for functio descriptions Out Alarm 1 Hysteresis 0 0 200 0 0 0 Alarm 1 in Program Mode on Time 0 00 99 59 hr min 0 00 AL1M E Alarm 1 Special Mode Selection 1 4f 0 Please refer to Chapter 6 Alarm for mode descriptions 29 OUTPUT submenu 30 Parameter Range Initial Value ce AL2F AL2H AL2t AL1M H1 3 AL3F AL3H AL3t AL3M Control Action Selection CooL HEAt HEAt Outm Output Mode Selection Please contact distributor for changes Please refer to Chapter 5 Output for mode descriptions m LI r 2 O1LS Output 1 Scale Low 0 0 100 0 17 6 Li tH 5 01HS
24. ol outputs The desired ouputs needs to be specified at the time of ordereing and set by the users under OUTPUT submenu according to the hardware Output hardware ordering information AT 003 0788 O00 7 1 8 2 10V 8 2 10V 9 Motor Control Parameter OUTM under OUT submenu Single Output Dual Output Motor Control B contact Single output with transmitter 6 Single output with soft start 49 Single output with transmitter and soft start Program control with trsnamitter s Pomon o ES Chapter 6 Alarm ATOS models can have upto 3 alarms Each alarm can be programmed to different function and different mode Alarm Function 50 Parameter AL1F AL2F and AL3F under OUT submenu o Nem METI e oop beak aim 9 Heater Break Alam 0 4 1 2 3 4 5 7 10 11 12 3 7 1 1 12 3 1 1 Deviation High Alarm SV AL1S OFF ON gt PV SV 2 Deviation Low Alarm SVrALIS ON OFF PV SV 3 Absolute High Alarm OFF ON PV AL1S 4 Absolute Low Alarm ON OFF gt PV AL1S 5 Deviation High Low Alarm SV AL1L lt gt SV AL1U cosi ata Si on ON DEF gt PV SV 6 Band Alarm SV AL1L gt Id SV AL1U OFF ON OFF gt PV SV 7 System Failure Alarm Alarm is triggered when the system has failed 51 52 8 Loop break alarm Non alarm area ON ON A PV LBD PV PV LBD 9 Heater Break Alarm Low or no current flow Over cur
25. ple and RTD sensor inputs However 1 T C or RTD the sensor type also needs to 2 0 100mV be specificied by users under Level menu 2 through 9 are for 3 0 20mA linear inputs 4 4 20mA 5 0 5V AT 003 0788 O00 A relay output on Ouput 1 is Output 1 Output 2 Spa standard on all ATO3 It can 1 is standard be changed to any of the 9 1 Relay 1 Relay types Note that motor control on Output 1 uses 3 terminals 2 Pulsed 2 Pulsed Therefore Motor Control option 3 0 20mA 3 0 20mA is not available with Output 2 Therefore 90 is the code for 4 4 20mA 14 4 20mA motor controlo output 5 0 5V 5 0 5V 6 0 10V 6 0 10V 7 1 5V 7 1 5V 8 2 10V 8 2 10V 9 Motor Control AT 003 000 0 000 1 alarm is standard on all ATO3 There can be upt o 3 alarms on AT 403 AT 603 AT 703 and AT 903 However AT 503 can only have up to 2 alarms AT LI103 LILILILI MLTLI In Other option there can be inputs for DC24V current trans former and Remote Set Point R SP Current transformer is used as the heater break alarm R SP is used to change SV remotely with volatage or cur E rent AT 403 is availiable with B Remote Set Point 4 20mA Other option but this will negate C Remote Set Point 0 5V Ouput2 D Remote Set Point 0 10V E Remote Set Point 1 5V F Remote Set Point 2 10V AT 003 00 00 0 W T OUS Communication module such RETRO is availiable for direct link up 4
26. rent or short circuit Control output is ON Control output is OFF OFF cy OFF 10 Segment Ending Alarm AL1S 1 8 segment ALIT 0 00 Flicker alarm other ON delay time 99 59 Continuous alarm Time OFF Long am 12 Time Signal Alarm Segment1 Segment2 T1SS i t i Time signal 1 start segment setting TION Time signal 1 on time setting T1ES Time signal 1 end segment setting T1OF Time signal 1 outputting Time signal 1 off time setting 13 Program Mode Running alarm TEMP Program End Time gt Alarm OFF ON Alarm Mode Parameter AL1M AL2M and AL3M under OUT submenu ALARM MODE DESCRIPTION 1 Alarm with nomally closed contact ara latch 53 ALARM MODE DESCRIPTION continue Alarm with inhibit 5 5 Alarm with inhibit and normally closed contact Alarm with inhibit and latch Alarm with inhibit normally closed contact and latch Mode 8 9 Alarm with on delay timer 10 s fiot Alarm with on delay timer but normally avala o eon closed contact Alarm2 and Alarm3 Only Alarm with soaking timer Alarm1 has all Alarm with soaking timer but normally 11 modes cloased contact Chapter 7 Communication Ka ATO3 has optional RS 232 and RS 485 module which enables the controller to be programmed and monitored remotely Interface RS 232 RS 485 Baud Rate 2400 bps 4800 bps 9600 bps 19200bps 38400 bps Data Format ModBus protocol RTU mode Data Frame o Bo Bi
27. u lt A Jl 4 LIT Eum mm m m gt au nz ra Em p c cu aaa pe Y a ei ke E SI a J Q Ec O Od I a sot PY LL m m x P a RO KI Py PY Pf Lh UN 18 19 Mu Nu ila o 5 ll se Pal Mu Ma no 5 o m fom e IP Lal uu Ie La ua E aga ina o Es Pp n hag PE I ry T LT Le nn mn nn Jl l H 1 1 1 1 1 1 1 1 1 1 1 1 1 1 E m Pom aal al ecd a Vy i pa AEZ el Pell ld e ell le ell ell ell ell el ol TT HEURE zx e esl oe la DAL c IT En I PT Por En Ln i i i me me im ra rn nz nc alc CQ ee Ee ea oe A A a gt a T I i a a E mirare pai me me me me a Elgar a Lu n rcc Repeat same flow as above group Parameter Description Range Initial Value B II PV Process Value LoSP HiSP Suv Set Value LoSP HiSP 0 0 oer USER submenu Parameter Range Initial Value Linz L Outl Output level percentage 0 0 100 0 0 0 HEIN Auto tuning No Yes No AE Man Manual Mode Man1 power failure memory No Man2 no memory No non Alarm 1 Set Value AL1F 1 2 AL1S 200 200 10 0 20 AL
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