KeContact P20 Installation manual
Contents
1. gt Secure the housing cover at the bottom using the two mounting screws S TD 1609 005 a KEBA 30 48 Additional technical instructions 5 Additional technical instructions 5 1 Programming RFID user cards optional Programming the RFID master card O The authorization by an RFID master card is necessary for the programming The program ming mode can be activated and deactivated using the RFID master card The first RFID card that is detected by the charging station will automatically be stored as the master card gt Hold the RFID master card to be programmed in front of the RFID sensor and wait for the signal tone The RFID master card is now programmed Keep this card in a safe place Programming RFID user cards gt Hold the RFID master card in front of the RFID sensor and wait for the signal tone gt Hold the new RFID user card in front of the RFID sensor within 5 seconds and wait for the signal tone gt To confirm hold the RFID master card in front of the RFID sensor again within 5 seconds and wait for the signal tone The RFID user card is now programmed Deleting all RFID cards from memory gt Remove the housing cover and open the connector panel cover of the charging station gt Press the service button for 5 seconds All saved RFID cards including master card are now deleted gt Now start again with the programming of the RFID master card Deactivating the RFID function gt2. Cable insertion from above surface cable routing Cable insertion from behind flush type cable OUNO aerei 21 Charging station with charging cable 10 Charging station with socket 066 10 Commissioning a oties cence tac sse aden eaan 37 Commissioning mode self test 0 37 Configuring the communication with the elec tric vehicle PLC gt Ethernet optional 41 Connecting the power supply line 26 Connection overview with opened connector panel COVEN ccisateaneesapeaventsanaaierabenteeenniatanaad 25 D Deactivating RFID cccccecseeeseeeseeees 40 Deleting RFID Cards cccccseesseeseeees 40 Differing requirements for compliance with Z E Ready Renault ccceceeeeeee ee 14 DIMENSIONS ccececcececccecccccceucececeaueucecens 42 DIP switch settings cccccecceeeeeeeeeeeeees 34 E Enable input X1 cc eeceeeeeseeeeeeeeeees 29 Ethernet1 connection ETH 0 32 G General criteria for the site selection 12 Installation 2 0 ccc cece ec cecececcececccceucaceceaceuecens 16 Installation requirements cceeeeeees 17 46 48 Index K KEV SWIC eeren ners 11 M Mounting the charging station 0 22 Mounting the housing COVET cc0e0 39 P Preparing the cable insertion 08 20 Product
3. KeContact P20 Installation manual for the specialist KEBA Automation by innovation Comments to this manual In this manual you will find warnings against possible dangerous situations The used symbols apply to the following meanings WARNING Indicates a potentially hazardous situation which if not avoided could result in death or se rious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury ATTENTION Indicates a situation which if not avoided could result in property damage ESD A This symbol reminds you of the possible consequences of touching electrostatically sensi tive components Notice Notes on use of equipment and useful practical tips are identified by i Notices do not contain any information that draws attention to potentially dangerous or harmful functions E Additional important information P This icon marks steps of a sequence of operations Document V 2 00 Document no 90064 Pages 48 C KEBA AG 2012 2015 Specifications are subject to change due to ongoing technical development No guarantee is offered in respect of any of the specifica tions given here All rights reserved All intellectual property including trademarks and copyrights are the property of their respective owners Any unauthorized use thereof is strictly prohibited KEBA AG Postfach 111 Gewerbepark Urfahr A 4041 Linz www
4. gt 1 Pull the housing cover down slightly gt 2 Slide the housing cover up slightly to unhinge it TD 1609 022 18 48 KEBA Installation 4 2 2 Removing the connector panel cover Removing the connector panel cover gt Unscrew the four screws that mount the connector panel cover and remove the connector panel cover gt Take the silica bag out of the terminal panel and dispose of it properly D 1609 11 Information for subsequent assembling Mounting the connector panel cover P Insert the connector panel cover again gt Mount the connector panel cover again using the four screws TD 1609 110 Enclosure marking gt Tighten the 4 screws until the enclosure marking on the connector panel cover is flush with the enclo sure gt The connector panel cover must seal the enclosure properly Self tapping screws require more force min 2 5 Nm to max 5 Nm D 1609 111 KEBA 19148 Installation 4 3 Preparing the cable insertion There are two possibilities available for the cable insertion e Cable insertion from above surface cable routing e Cable insertion from below flush type cable routing Preparations gt Remove the connector panel cover see Chapter 4 2 2 Removing the connector panel cover gt Fit the charging station with the required cable glands or dummy screw fittings if an open cable insertion opening is no longer used Breaking out the cable inser
5. yes for details see Chapter 4 7 1 Commission ing mode self test TD 1609 056 a Set D2 1 to D2 7 to OFF 36 48 KEBA Installation 4 7 Commissioning General commissioning process 1 Remove all residual installation and connection materials from the connection area 2 Before commissioning check all screw and terminal connections for tightness 3 Check whether all unused cable screw connections are properly sealed with blind plugs or dummy screw fittings 4 Ensure that the voltage of the power supply line is switched on The status LED should start to slowly flash green after 15 20 seconds The device performs a self test every time it is switched on 5 Perform the specified initial tests according to the locally applicable regulations and laws see Chapter 4 7 1 Commissioning mode self test 6 Close the connector panel cover to the charging station 7 Mount the housing cover see Chapter 4 7 3 Mounting the housing cover 4 7 1 Commissioning mode self test The charging station can be placed into a commissioning mode for supporting the initial system test During this a self test of the device is performed interlocking contactor activation current measurement etc and the result is displayed After successful test without connected vehicle the contactor is switched for limited time in order to facilitate the initial tests A normal charging procedure is not possible in commissioning mode Th
6. GESClIDUON isidiceswcrtineievsevunosaceanesarennnnts 9 Programming RFID user cards 6 40 Programming the RFID master card 40 R Removing the connector panel cover 19 Removing the housing COVET 0608 18 Replacing the fUS cccccceeeeeeeeeeeeeeeees 41 PS UL SS SOM ireren TEN 10 S Safety checks cccsecceeeesseeeaseeceeeseenens 38 Safety information lt 2 06 cccesecermeeceseceascedesnecscaneds 6 Scope of delivery ccccceeeceeeeeeseeeeeeeeeeees 16 Space requirements cccceceeceseeeeeeeeeeees 15 Standards and regulations c 0000 45 Switch contact output X2 cece ee 30 T Technical data cccccccecceeeceeeseeeeeeeeeeeees 43 FOOLS Errare sent oasumenasexeuetas 17 U Use of this Manuall cccceeceeeeeeeeeeeeeeees 8 KEBA www kecontact com
7. Remove the housing cover and open the connector panel cover of the charging station gt Press the service button for 5 seconds All saved RFID cards including master card are now deleted gt The RFID function is deactivated if no RFID card is held in front of the sensor for the next 60 seconds After deactivation the status display changes from blue to green 40 48 KEBA Additional technical instructions 9 2 Configuring the communication with the electric vehicle PLC gt Ethernet optional To grant the vehicle access to the home network or the Internet the powerline communication between vehi cle and charging station must be configured on both sides using the same password NMK Network Mem bership Key The standard password is emobility We recommend changing this password The required software EV Communication Assistant incl instructions for the configuration of the charging station can be found int the download area at www kecontact com For details on setting up the vehicle please refer the manufacturer s instructions for your vehicle 5 3 Replacing the fuse The following fuse must be used F 1 3 15 A 250 V Slow blow with high breaking 5 x 20 mm fuse capacity gt 1500A T H Replacing the fuse gt Switch off the power supply line of the charging sta tion completely gt Remove the connector panel cover gt Press a flathead screwdriver into the opening of the fuse holde
8. are located under the connector panel cover DSW1 Configuration DIP switch up DSW2 Addressing DIP switch down TD 1609 025 d DIP switch example setting For better explanation the figure shows the position of the DIP switches for the states ON and OFF TD 1609 115 CONTROL FUNCTIONS OF THE CHARGING STATION External enable input X1 is used for de tails see Chapter 4 5 3 Enable input X1 excluding e series TD 1609 061 Switch contact output X2 is used for de tails see Chapter 4 5 4 Switch contact out put X2 excluding e series N T ro A e Activate SmartHome Interface via UDP for ON details see UDP Programmers Guide R 12345678 TD 1609 063 34148 KEBA Installation Only one maximum value can be set with the following DIP switches which is smaller or equal to the operating current according to the type plate SETTING THE AMPERAGE DSW1 1 Current DIP Switch Figure D1 6 D1 7 D1 8 10A OFF OFF OFF TD 1609 068 13A ON OFF OFF r TL i 12 3456 8 P 16A OFF ON OFF 20A ON ON OFF i 25A OFF OFF ON 32A ON OFF ON TD 1609 073 1 Preset maximum charging current value for the vehicle Control Pilot Duty Cycle OBTAIN IP ADDRESS VIA DHCP NO ADDRESSING DSW2 1 to DSW2 4 OFF DSW2 5 OFF DSW2 6 OFF The charging procedure in STANDARD mode is carried out automati cally by the charging station without higher ranking
9. can take into account modified standards or improve the compatibility to new electric vehicles for example KEBA 3 48 Contents Contents 1 important information soca ence cs ceraistetetenececceeteccceennesincee icone ces ecannesnoeeme sey esentechcensesteacdnesaneieceenscaneus 6 1 1 Safety information sc pter et tsate secs snccieeratiacbeeerseerastem tienen atecieeobaeiuemstnlisandaace neauateemaetonedaerennttasisienentlouesauemese 6 1 2 mended LY eee ee em eee ee ee eee eee 8 1 3 ADOUL NIS Mantal sessies Rne A E AAE ENEO RADE KAEA EaR EE 8 1 4 POG CE GSS GUIDE Oi ers sitescitne cre Saesipeyso E E EEE es EE anerees ase paenenechoinanns 9 2 Variant overvieW wectienscaseacesesssieeortnrscius picsinssuteasaienscedecstsenssscsnentustanusndrenestnwictivcisavaseataancsDicceress 10 2 1 Optional SGUIS FGI ccgucesiesantanenestacoasescersacasuenacsiienvvaccesadenc dangcinrcuiasiastecoshevaeteseescenecennaies 10 3 Installation GUNG CUS S atienc ati cece nantaunssteeanatan rein aeeuneesitevesesnusdiwastiaatesnc nstaueenicewnsssucianeereseanniausats 12 3 1 General criteria for the site selection cece cccccceeccc cece ceceeeeeueesaneeeaceseuseeeeesseeesaaes 12 3 2 Specifications for the electrical connection cccecceecceeeceeeteeeeeeeteeeseeeteeeteeteeeeaeeees 13 3 2 1 Enee P E E E E E E E ET 13 32 2 Differing requirements for compliance with Z E Ready Renault 14 3 3 Space requirements sssiisinunsinicosininn ny oain
10. circuit breaker Fek Contactor Relay F3 Current limiting equipment ETI Undervoltage trigger Switch contact output 4 5 5 Terminals X1 X2 excluding e series Terminals E3 rt The terminals for the enable input X1 and the switch we contact output X2 are designed as spring type termi a co nals ae Terminal data Cross section min max 0 08 4 mm AWG min max 28 12 Insulation stripping length 8 mm Flathead screwdriver 3 0 mm KEBA 31 48 Installation 4 5 6 Ethernet1 connection ETH optional WARNING Danger from compensation currents on shielding Compensation currents flowing through shielding in extended systems can lead to damage to the interfaces and hazards when working on the data lines e Any measures such as connecting to a shared distribution board expanding a TN S network etc should be discussed with the person responsible for building services The Ethernet is designed as terminal block in LSA technology A hardwired communication can be real ized using the Ethernet1 connection e g for smart home integration or fleet solutions Color coding According to the cabling standards used in the building the contacts are wired according to TIA 568A B for 100BaseT as follows 568A 568B 568A 568B Pair Pair Color Color white green stripe white orange stripe La green white stripe or Qo orange white stripe or or green ange white orange s
11. connection area of the charging station see temperature rating of the supply terminals Under certain circumstances this can lead to an increase of the cable cross section and to the adaptation of the temperature resistance of the power supply line Mains disconnector The charging station does not have its own power switch The FI circuit breaker and the line circuit breaker of the power supply line serve as mains disconnector KEBA 13 48 Installation guidelines 3 2 2 Differing requirements for compliance with Z E Ready Renault e For the case where the internal switching element contactor is no longer able to open an additional switch off capability must be realized This can be realized with the switch contact output X2 for details see Chapter 4 5 4 Switch contact output X2 excluding e series e No 13A charging cables may be used e For 3 phase connection of the KeContact P20 at least a fault current circuit breaker Fl type A with DC fault current detection gt 6mA or a fault current circuit breaker Fl type B must be used e Renault recommends selecting the fault current circuit breaker according to the following table Charging current speci fication Circuit line breaker Characteristic DIP switch setting 1 phase 3 phase 10A not allowed 13A not allowed 16A 20A c D 20A 25A C D 25A 32A c D 32A 32A B C The nominal current of the selected circuit line breaker may never e
12. kecontact com The device bears the CE mark The declaration of conformity is being held by KEBA AG The device meets the ROHS directive RL 2011 65 EU The declaration of conformity is being held by KEBA AG Information on disposal The symbol with the crossed out garbage can points out that electrical and electronic devices including their accessories should not be disposed of in the household garbage Information on correct disposal can be found on the product itself in the instructions for use or on the packag ing Depending on their coding the raw materials are recyclable By disposing of such used devices correctly you can ensure that they can be reused their raw materials recycled or put to another use and you will be making an important contribution to the protection of our environment Disposal of batteries Batteries or rechargeable batteries are hazardous waste and must be disposed of in the correct manner Although batteries have a low voltage in the event of a short circuit they can still emit a charge sufficient to ignite flammable materials Batteries should therefore not be disposed of together with conductive materials such as iron filings wire wool contaminated with oil etc aa You can download the KeContact P20 Installation Manual on the Internet at www kecontact LH comM You can download the latest KeContact P20 Firmware on the Internet at www kecontact com download area A new firmware
13. DIP switch setting The use of the enable input must be activated by a DIP switch setting Use enable input e Yes DSW1 1 ON e No DSW1 1 OFF Default TD 1609 025 e KEBA 29 48 Installation 4 5 4 Switch contact output X2 excluding e series The switch contact output signal contact is a potential free relay contact and signals a fault for the internal contactor If the output is used the corresponding DIP switch setting must be selected Circuit diagram ee Vcc lt 50 Vac TD 1609 020 b Electrical requirements e Safety extra low voltage Vcc lt 50VAC e F lt 0 5A current limiting protective equipment Connection gt Connect the wires to the switch contact output please refer to the chapter 4 5 5 Terminals X1 X2 ex cluding e series DIP switch setting The use of the switch contact output must be activated by a DIP switch setting Use switch contact output e Yes DSW1 2 ON e No DSW1 2 OFF Default TD 1609 025 f 30 48 KEBA Installation Example supplement to the circuit diagram The switch contact can be used to switch off the KeContact P20 disconnect the current by means of an overriding disconnect solution L1 teeeeeeeeeeeeneeeeeed Pore pssssssssssssssssees psssssssssssesessssssssssssssesessssssssssssssesseses KeContact es es ee P20 TD 1609 122 Be ek Fef Main switch Fey Line circuit breaker FI
14. ation must be selected Depending on the device model or for special materials the installation materials must be provided by the customer A proper installation is absolutely necessary and lies outside of the scope of re sponsibility of the KEBA AG Please also observe the following manufacturer instructions TD 1609 124 Instructions for placing anchors and bolts Source Fischer Marking the holes gt Mark the four holes 1 to 4 using the supplied drilling template and a spirit level P Drill the four mounting holes Information about the drilling template e The drilling template shows the outer contour of the charging station e The four main mounting holes are aligned centered to the slotted holes on the device AAE The three holes in the upper right show the area for the cable insertions and help to be able to align the mounting position of the device to the cables D65 The two notches on the top side are used for align ing the device to the connection lines e Inthe lower part the holes for the optional cable hanger can be drilled appropriate to the device This part can be separated if the cable hanger is not mounted or is to be mounted at a different lo cation TD 1609 010 c 22148 KEBA KEBA Installation TD 1609 039 TD 1609 038 Water drainage The water drainage from the top side to the rear side of the charging station must be ensured Therefore ob serve the foll
15. cket ver sions cable versions see type plate Residual current circuit breaker FI lAjn 30mA Type A sensitive to pulsating currents in the house installation ly dimensioned according to the fuse Socket versions Type 2 standard socket 32A 400 Vic according to EN 62196 1 and VDE AR E 2623 2 2 Cable versions Type 1 cable up to 32A 230 Va according to EN 62196 1 and SAE J1772 Rating see type plate Type 2 cable up to 32A 400 Vic according to EN 62196 1 and VDE AR E 2623 2 2 Protection class Be IP protection rating for device IP54 Protection against mechanical impact IKO8 except for cylinder lock KEBA 43148 Additional technical instructions Interfaces Enable input X1 Potential free switch contact output X2 Ethernet2 connection debug X3 Ethernet1 connection X4 RFID optional Cylinder lock optional Enable input for external authorization Connection line Cross section min max 0 08 4 mm AWG min max 28 12 Safety extra low voltage lt 50V 50 60Hz External current limiting max 0 5A Connection line Cross section min max 0 08 4 mm AWG min max 28 12 RJ45 LSA terminals MIFARE cards or tags according to 15014443 Profile half cylinder according to EN 1303 or DIN 18252 Length A 30mm 31mm Mechanical data Dimensions W x H x D 240 x 495 x 163 mm e g type 2 standard socket Weight approx 4 8 kg depending on device v
16. control system TD 1609 076 a The charging station attempts to obtain an IP address via DHCP server if needed This also corresponds to the basic settings for charging stations with out network connection KEBA 35 48 Installation USE FIXED IP ADDRESS DSW2 1 to DSW2 4 DSW2 5 OFF DSW2 6 ON Since multiple charging stations are located in a network an addressing ON of the charging stations is necessary TT Tele Addressing is done using the DIP switches DSW2 1 to DSW2 4 12345 67 8 TD 1609 060 b The settable Ethernet addresses start at 10 DIP switch setting With the 4 bit addressing the addresses 11 to 26 can be used 192 168 25 XX DSW2 1 Address bit 2 value 1 DSW2 1 ON Value 1 DSW2 2 Address bit 2 value 2 DSW2 2 ON Value 2 DSW2 3 Address bit 2 value 4 DSW2 3 ON Value 4 DSW2 4 Address bit 2 value 8 DSW2 4 OFF Value 0 Example for address 17 Address 10 1 2 4 0 17 CONNECTION TO HIGHER RANKING COMMUNICATION MODULE DSW2 1 to DSW2 4 OFF DSW2 5 ON DSW2 6 OFF Activate communication hub mode p25 ONE yes ON Required for the connection with e g the mma lel KeContact C10 Communication Hub for OCPP Connection for details see KeCon tact C10 Communication Hub Installation TD 1609 132 12345 67 8 Manual PLC MODEM DSW2 7 Deactivate PLC modem D27 ON yes COMMISSIONING MODE DSW2 8 Activating the commissioning mode D2 8 ON
17. ctricity from your body CAUTION 5 safety rules Shut down all poles and all sides Secure against reactivation Check that the equipment is voltage free Provide earthing and short circuit protection Cover adjacent live parts and restrict access to hazardous areas KEBA 7148 Important information 1 2 Intended use The device is a charging station for the indoor and outdoor area at which electrically operated vehicles can be charged e g electric automobiles The charging station is designed for installation on a wall or in a floor mounted column The respective national regulations must be observed with regard to the installation and connection of the charging station The intended use of the device always includes the compliance with the environmental conditions for which this device was developed The device was developed manufactured inspected and documented in compliance with the relevant safety standards Therefore the products do not pose any danger to the health of persons or a risk of damage to other property or equipment under normal circumstances provided that the instructions and safety precau tions relating to the intended use are properly observed The instructions contained in this manual must be precisely followed in all circumstances Failure to do so could result in the creation of potential sources of danger or the disabling of safety devices Apart from the safety instructi
18. daiostoate cin elnsicattsaudalpnsn xiniderteiienainwstieina tains eitemautdalinrwaaanicasidladicaidndion 15 MENS UA AON eco apeerce ce E A E E 16 4 1 Installation requirements ccceccecesseceeceeeceeceeeceeseeceeceeeceeteeceeecaeseeeseesseeteeeeeeeeeeaes 17 4 2 Preparing the NOUSINO sreco ne EEE EESE Dr KANKEA 18 4 2 1 Removing the housing COVED cccsecceseceseceeecesecueeceeecseecaeeceeecueecueeaeeeaaes 18 4 2 2 Removing the connector panel Cover ccccccseccseeceeeceeeseeeseeeceeecueeeeeenaes 19 4 3 Preparing the cable insertion gecesi eseas nn seceemtncceteacennteguaue Poeacteesenaesueepeisaeeeceseeueseuneaeee 20 4 3 1 Cable insertion from above surface Cable routing ccccceeeeeeeeeeeeeeees 20 4 3 2 Cable insertion from behind flush mounted cable routing 0608 21 4 4 Mounting the charging station 5 coc cninsicciceccems conser acebsncabidancndactnncdnincgncesnsenncedeecseseseesendd eee 22 4 5 EIS CIC al COMME CUON ecran R AR ELN DENA 25 4 5 1 Connection overview with opened connector panel COVET ccseceeeeeeees 25 4 5 2 Connecting the power supply JINE ec cee cecccececeeece eee eeceeeseceeeeeeeeeeeeeeeeeeees 26 4 5 3 Enable input X1 excluding e series cccccecccsececeeeceeeeeeeeeueeseeeeeeeesaees 29 4 5 4 Switch contact output X2 excluding SEPieS cccceceeeceseeeeeeeeseeeeeeeees 30 4 5 5 Terminals X1 X2 excluding C SEP
19. e interlocking of the connector socket is activated to prevent a cable from being plugged in A switching on of the charging station in commissioning mode via the power supply line leads to a fault for safety reasons white red red red in order to prevent an unintended activation Activating the commissioning mode P Set the DIP switch DSW2 8 to ON see 4 6 DIP switch settings gt Perform a reset of the charging station To do this press the service button for 1 second The commissioning mode is now activated and signalized by the orange status LED gt You now have the option for approximately 5 min to contact with standard test probes using the measur ing device e g Astaco test probes from BEHA and to perform the necessary tests see Chapter 4 7 2 Safety checks After 5 min have elapsed the contactor is deactivated in the charging station is shut down Deactivating commissioning mode gt Set the DIP switch DSW2 8 to OFF again gt Perform a reset of the charging station To do this press the service button for 1 second or switch the power supply off on The charging station starts up again in normal mode and is ready for operation KEBA 37 48 Installation 4 7 2 Safety checks Before the initial use check the effectiveness of the safety measure s of the system according to the nation ally applicable regulations e g OVE ONORM E8001 6 61 DIN VDE 0100 600 2008 06 Checks Electrical sys
20. ed time controlled charging of the vehicle to be realized e PLC Power Line Communication according to GreenPhy standard e Mounting column KEBA 11148 Installation guidelines 3 Installation guidelines 3 1 General criteria for the site selection The charging station was constructed for the indoor and outdoor area Accordingly it is necessary to ensure the installation conditions and the protection of the device at the installation site e Take into account the local electrical installation regulations fire prevention measures and accident pre vention regulations as well as emergency routes at this site e The charging station may not be installed in potentially explosive zones Ex environment e Mount the charging station so that it is not located in the direct flow of passersby and so that no one can trip over connected charging cables and so that the charging cables do not cover or cross passing pedestrian and motorized traffic e Do not install the charging station at locations where ammonia or ammonia gas is exposed e g in or at stables e The mounting surface must be sufficiently stable in order to withstand the mechanical forces e Do not install the charging station at locations where falling objects could damage the device e g hung up ladders or automobile tires e According to product standard the charging station must be located at a height between 0 4 m and 1 5 m We recommend mounting the chargin
21. erminal e Do not press the screwdriver up down or to the side KEBA 27148 Installation Opening the power supply terminal gt Using moderate force press the screwdriver straightly into the terminal until the contact opens completely The angle of the screwdriver changes while press ing in the terminal Connecting wires P Insert the stripped connection wire into the power supply terminal Closing the power supply terminal gt Pull the screwdriver out of the terminal completely in order to close the contact gt Check that the connection wire is tight gt Connect the other connection wires in the same way 28 48 KEBA Installation 4 5 3 Enable input X1 excluding e series The enable input is equipped for use with a potential free contact Using the enable input it is possible to control the charging station using external components e g external key switches ripple control receiver of the energy supplier house control time switches combination lock photovoltaic system etc Circuit diagram a ee TD 1609 019 Electrical requirements Outside of the device a secure isolation to dangerous voltages must be ensured for this control line Logical function Enable contact State of the charging station Connection gt Connect the wires to the enable input please refer to the 4 5 5 Terminals X1 X2 excluding e series chapter for details about the terminal
22. ersion Ambient conditions Operating temperature at 16A 25 C to 50 C without direct sunlight Operating temperature at 32A 25 C to 40 C without direct sunlight Temperature behavior In each case for the specified operating temperature ranges the device provides charging current contin uously To increase the charging availability the charging current specification is reduced to 16A if the temper ature is exceeded The charging procedure can also subsequently be switched off After cooling down the charging current specification is increased again 44 48 KEBA Additional technical instructions 5 6 Standards and regulations EC Directives 2004 108 EG Directive on electromagnetic compatibility 2006 95 EG Low voltage Directive Check of the conformity with the low voltage directives electromagnetic compatibility directive EN 61851 1 Conductive charging system for electrical vehicles EN 61851 22 Conductive charging system for electrical vehicles Part 22 Alternating current charging station for electrical vehicles EN 61439 1 Low voltage switch component combinations Part 1 General determinations FprEN 61439 7 Low voltage switch component combinations Part 7 Switch component com binations for commercial premises special installations or locations such as marinas campsites marketplaces and similar applications as well as charging stations for electrical vehicles KEBA 45 48 Index C
23. g station height of the socket or parking bay at a height of 1 2 m Observe that national regulations can limit this height e The device may not be exposed to direct spray water e g neighboring manual carwash facility high pressure cleaner garden hose e The device should be protected against direct rain as far as possible to prevent icing hail damage or similar e The device should be mounted protected from direct sunlight as far as possible to reduce the charging current or the interruption of the charging due to excessive temperatures of the components of the charging station e When set up unprotected against the weather e g outside at a parking space the charging current specification is reduced to 16A if the maximum permitted temperature is exceeded The charging proce dure can also subsequently be switched off For information about environmental conditions please refer to the 5 5 Technical data chapter Observe the internationally valid installation standards e g IEC 60364 1 and IEC 60364 5 52 and comply with the nationally applicable installation standards and regulations 12148 KEBA Installation guidelines 3 2 Specifications for the electrical connection 3 2 1 General The charging station is set to 10 amps in the delivery state Set the maximum current using the DIP switches to match the installed circuit line breaker see Chapter 4 6 DIP switch settings The power supply line
24. ging station does not have its own power switch The FI circuit breaker and the line circuit breaker of the building installation serve as mains disconnector e Pull the charging cable out of the plug connection by the plug only and not by the cable e Make sure that the charging cable is not damaged mechanically kinked pinched or driven over and do not allow the contact area to come into contact with sources of heat dirt or water Persons who due to their special training expertise and experience as well as knowledge of current stan dards are able to assess the work performed and the possible hazards 6 48 KEBA Important information ATTENTION Risk of damage e Make sure that the charging station is not damaged by improper handling anchoring housing cover socket inner parts etc e Do not open the connector panel cover in the rain e Risk of breaking the plastic housing Countersunk screws may not be used for the mounting The included washers must be used Do not tighten the mounting screws with force The mounting surface must be completely level max 1 mm difference between the support points or mounting points Warpage of the housing must be prevented ESD Information for technicians who are permitted to open the device Risk of damage Electronic components can be destroyed if touched e Before handling the modules touch a grounded metal object in order to discharge any static ele
25. i S cccceececeeeeeeeeceeeceeeeseeeseeeeseneeees 31 4 5 6 Ethernet1 connection ETH optional ccccscccseecseecseeseeeseeseeeeeeaes 32 4 6 TS ECT SCN E senso eed E EE N EE E E 34 4 1 COMMISSIONING oere e e E 37 4 1 1 Commissioning mode Self test ccccecccsscceseeceeeceeeeseeeeeeeeseneesaeessueenaees 37 4 7 2 Safoty CNGCKS eee ee ee ee eee eee ee 38 4 1 3 Mounting the housing COW CM a scesetecenct ery acactine dorustcecuceseseareasssninoesdencupsasaumsteeus 39 5 Additional technical insStructions ccccccceeeeeeeeeeeeeeeeseeeeceeeeeeeeeseneseneeenesenseenesenesenesnaes 40 5 1 Programming RFID user cards Optional cccccecccseeeceeeeeeeeceeeeaeeeseeeeseeesseeeseeeeaes 40 4 48 KEBA Contents 5 2 Configuring the communication with the electric vehicle PLC gt Ethernet optional 41 5 3 Replacing te NS Sadao ects nE ESEE EEE NREN 41 5 4 DIMENSIONS esiceserssnneureninnoensn sin saer EE EEN EEEE ESEE OEE nEs EEN 42 5 5 Technical dala sienose eee ee eee ee EEEE SEENE ee 43 5 6 Standards and regulations cccccecccsceceececeseeceeecececeeeesueesneesececsueeseeessueeseeessaeessues 45 ao res st pete ota E E E E E A E E E E 46 KEBA 5 48 Important information 1 Important information 1 1 Safety information WARNING Not observing the safety instructions can result in risk of death injuries and damage to the device KEBA AG assumes no liabilit
26. land resp double membrane seals must be installed properly and screwed together suffi ciently 26 48 KEBA Installation Connecting the power supply line gt Shorten the connection wires to the appropriate _ SS T 1609 015 b length these should be kept as short as possible Ld The PE conductor must be longer than the remain lt _ AAT ing conductors as i gt Strip approx 12 mm from the connection wires Core end sleeves are recommended for fine stranded wires gt Perform the connection of the power supply line L1 L2 L3 N and PE Observe which phase conductor you connect to ter EEEE minal L1 if several charging stations are installed apeaBBaE in a network DIP switch settings for load manage ment 1 phase connection It is also possible to connect the charging station with only 1 phase the terminals L1 N and PE are to be used for this Supply terminals The supply terminals are designed as spring type ter minals P Insert the flathead screwdriver 5 5 mm into the power supply terminal as shown in the figure Terminal data Fixed min max 0 2 16 mm Flexible min max 0 2 16 mm AWG min max 24 6 Flexible min max with wire end sleeve Without with plastic sleeve 0 25 10 0 25 10 mm Insulation stripping length 12 mm Flathead screwdriver 5 5 mm ATTENTION Risk of breaking the t
27. must be hardwired to an existing house installation and correspond to the nationally applicable legal conditions Selection of the fault current circuit breaker FI e Every charging station must be connected via its own FI No other circuits may be connected to this FI e Ground fault circuit interrupters of at least type A If the vehicles to be charged are not known e g semi public area measures must be met for protection where direct fault currents gt 6mA occur This can be realized for example through the use of an FI type specifically intended for electric vehicles or with a FI type B The vehicle manufacturer specifica tions must also be observed e The nominal current must be selected to match the circuit breaker and fuse Dimensioning of the circuit line breaker When dimensioning the circuit line breaker also observe the increased environmental temperatures inside the switch cabinet Under certain circumstances this can make a reduction of the charging current specifica tion necessary in order to increase the system availability e Determine the nominal current according to the type plate specification in coordination with the desired charging capacity DIP switch settings for charging current specification and the power supply line Dimensioning of the power supply line When dimensioning the power supply line also observe the possible reduction factors and the increased en vironmental temperatures in the interior
28. ons given in this manual the safety precautions and accident prevention measures appropri ate to the situation in question must also be observed Only electrical vehicles or their chargers may be connected The connection of other devices e g electric tools is not allowed Due to technical or legal restrictions not all versions options are available in all countries 1 3 About this manual This manual is valid for devices of the type e KeContact P20 Use of this manual This installation manual is intended for qualified personnel only The figures and explanations contained in this manual refer to a typical device design The design of the de vice may deviate from it Please refer to the KeContact P20 User Manual for information and instructions about operating the device Persons who due to their special training expertise and experience as well as knowledge of current stan dards are able to assess the work performed and the possible hazards 8 48 KEBA Important information 1 4 Product description Example KC P20 ES240030 000 xxxx Product description Model plate KEBA KC P20 E 240030 000 PN 89421 SN 15123352 See top on the device mens woo 230 400V 3N _5060Hz 32A Product family KeContact Product type Charge Point Type Version Design versions Basic versions Cable Socket S Socket C Cable 1 Type 1 2 Type 2 S Shutter no cable 4m st
29. owing e Only a vertical installation of the charging station is permitted e The charging station must be mounted at an angle of 90 no inclination is permitted Mounting the charging station gt Turn the hanger bolts into the anchors until the thread still protrudes approx 2 cm x gt Use the shims A to compensate for any uneven ness and to ensure a water drainage behind the de vice gt Position and mount the charging station using the supplied washers and nuts A Shim B Charging station housing C Washer D Nut 23 48 Installation Installation on hollow walls For installation on hollow walls at least 2 mounting screws must be secured to a support element of the wall see figure Special hollow wall anchors must be used for the other mounting screws When installing on hollow walls you must ensure that the bearing strength of the construction is sufficient Aa E TD 1609 012 c 24148 KEBA Installation 4 5 Electrical connection 4 5 1 Connection overview with opened connector panel cover N A a Service button Status LED internal Enable input Mains connection phase conductor 1 Mains connection phase conductor 2 Mains connection phase conductor 3 Mains connection N wire Switch contact output Mains connection PE wire Ethernet2 connection debug Fuse holder Ethernet1 connection LSA terminals G
30. r gt Turn the fuse holder counterclockwise until the spring pushes out automatically gt Replace the fuse gt Push the fuse holder in and retighten in the clock wise direction KEBA 41148 Additional technical instructions 5 4 Dimensions Version with standard socket Type 2 440 2 35 TD 1609 040 a Figure 5 1 Dimensions in millimeters 42148 KEBA Additional technical instructions 5 5 Technical data Electrical data Cable feed Surface cable routing or flush type cable routing Connection cross section Minimum cross section depending on the cable and the line length 5 x 2 5 mm 16A nominal current 5 x 6 0 mm 32A nominal current Supply terminals Connection line Fixed min max 0 2 16 mm Flexible min max 0 2 16 mm AWG min max 24 6 flexible min max with wire end sleeve without with plastic sleeve 0 25 10 0 25 10 mm Supply terminals temperature rating 105 C Nominal current configurable connection values 10A 13A 16A 20A 25A or 32A 3 phase or 1 phase Mains voltage Europe 230V 230 400V 3N excluding e series Mains frequency 50Hz 60Hz Surge category Ill according to EN 60664 Rated short time current resistance lt 10kA effective value according to EN 61439 1 Fuse protection in the house installation The fuse protection must occur according to the lo cally valid regulations dependent on the so
31. raight 6m straight 4m spiraled Electronics Q e series 1 b series 2 c series 3 c series PLC Electrics o o ooo 0 protection 1 protection 1 phase Key Left ee ee 0 not populated Authentication 0 not populated R RFID K Key switch Optional customer code 2 digit KEBA 0 48 2 Variant overview TD 1609 001 b TD 1609 042 2 1 Optional equipment RFID sensor ih A Loma a ind D a S O 10 48 Variant overview Base model with socket Type 2 A Status LED B Standard socket variants possible C Housing cover Base model with charging cable Type 1 Type 2 A Status LED B Parking bay for charging connector C Housing cover D Bracket for charging cable Storing the charging connector charging cable If no charging procedure is being performed the charg ing connector can be plugged into the parking bay B for safe storage The charging cable can be coiled up and placed on the hanger D The RFID sensor R is used for touchless authoriza tion of a user with MIFARE cards or tags according to IS014443 KEBA Variant overview Key switch The key switch S is used for authorizing a user TD 1609 045 a Additional optional equipment e Network capability e Switch contact for control of external additional equipment e Enable input for e g ripple control receivers time switches This permits a schedul
32. round for Ethernet connection terminals ARAB DIP switch configuration DIP switch addressing KEBA 25 48 Installation 4 5 2 Connecting the power supply line Running the power supply line surface cable rout ing gt Run the supply line from ABOVE as shown in the figure M Cable sheathing vane TD 1609 014 a Running the power supply line flush type cable TD 1609 035 b routing gt The power supply cable must be run as shown through the feedthrough double membrane seal DMS Make sure that the double membrane seal fits cleanly against the cable sheathing Please observe e Use of a suitable cable sheathing diameter of the supply line or increase of the cable sheathing diameter by means of suitable seal adapter see list Scope of supply for details about the terminal range e Feed the supply line feed line from above resp double membrane seals feed line from behind suffi ciently into the cable gland The cable sheathing must be visible in the connection area e The installation pipe or cable conduit with the feed line may not be screwed together in the cable gland feed line from above or run through the double membrane seals feed line from behind e The feed line must be run straight through the cable gland feed line from above resp the double mem brane seals feed line from behind in compliance with the bending radii approx cable diameter times 10 e The cable g
33. tact person on site for access to the mains disconnector in the electrical distribution panel board The electrical connection power supply line must be prepared Acclimatization For a temperature difference of more than 15 C between transport and installation site the charging sta tion should be allowed to acclimate unopened for at least two hours Opening the charging station immediately can cause water to form inside and lead to damage when the device is switched on Under certain circumstances this damage may not occur until a later point after the installation In the ideal case the charging station should be stored at the installation side for several hours prior to installing If this is not possible the charging station should not be stored outside with cold temperatures lt 5 C overnight or stored in a vehicle Tool list for KC P20 The following tools are required for the installation Flathead screwdriver for supply terminals blade width 5 5 mm Flathead screwdriver for terminals X1 X2 blade width 3 0 mm Phillips head screwdriver PH2 Mounting tools for cable screw connections M16 width across flats 20 mm and M32 width across flats 36 mm LSA insertion tool optional KEBA 17148 Installation 4 2 Preparing the housing 4 2 1 Removing the housing cover Cover screws gt Unscrew the two cover screws S on the bottom side of the housing cover TD 1609 005 a Removing the housing cover
34. tems or devices must be checked by the installer of the system or device before their initial op eration This also applies for the expansion or modification of existing systems or electrical devices However it is essential that all conditions for the safety measures are observed Moreover the following points are to be taken into account gt The checks continuity of the connections of the protective conductor insulation resistance RCD FI triggering current triggering time are to be performed for the expanded or modified part gt The measurement devices must comply with the national regulations e g DIN EN 60557 VDE 0413 Electrical safety in low voltage distribution systems up to AC 1000V and DC 1500V gt The measurement results are to be documented A test report is to be created and saved before the check 38 48 KEBA Installation 4 7 3 Mounting the housing cover V Fitting the housing cover gt Fit the housing cover at the top and push the cover downwards slightly gt Make sure that the housing cover is seated cor rectly at the top in the housing guides Mounting the housing cover gt Then fold the housing cover to the rear The hous ing cover must glide into the guides without consid erable resistance gt Make sure that the housing cover is seated cor rectly on all sides in the housing guide Only a minimum even gap may be present TD 1609 021 Cover screws
35. tion openings gt Place the housing on a stable support pad and use a hammer and flathead screwdriver to carefully break out the required cable insertion openings gt Then insert the corresponding feedthroughs cable gland or double membrane seals TD 1609 018 4 3 1 Cable insertion from above surface cable routing c T Be e no TD 1609 101 a FN Cable gland M32 power supply line 2 Cable gland M16 for control line Ethernet Cable gland M16 for control line Ethernet 20 48 KEBA Installation 4 3 2 Cable insertion from behind flush mounted cable routing N a Ke MN Feedthrough double membrane seals M32 2 Feedthrough double membrane seals M20 for power supply line control line Ethernet Feedthrough double membrane seals M20 for control line Ethernet Make sure that the connection cable is inserted through the center of the double membrane seal to ensure seal tightness Cable outlet flush mounted box A double flush mounted box with separating divider for secure separation can be provided for the cable inser tion A Power supply line B Control line C Ethernet TD 1609 011 KEBA 21148 Installation Aa Mounting the charging station Installation materials The included installation material excluding e series is suitable for cement brick and wood without an chors For other surfaces a suitable method of install
36. tripe white green stripe D orange white stripe or green white stripe or orange green Terminal data Inflexible cable 0 36 mm AWG 27 0 7 0 75 mm Cat 5e Cat6 STP 0 4 0 64 mm 0 7 1 4 mm AWG 26 AWG 22 Cat 6 STP 0 51 0 81 mm 1 0 1 4 mm AWG 24 AWG 20 Flexible cable 7 x 0 2 mm 1 1 1 4 mm Cat 5e Cat 6 STP AWG 24 32 48 KEBA Installation LSA insertion tool Original KRONE insertion tool with solder free and stripping free connection of the wires and simultaneous trimming of the residual lengths Preparing the connection cable gt Strip the connection cable approximately 6 cm gt Fold back approx 1 cm of shielded braiding com pletely and wrap it with conductive adhesive textile TD 1609 030 tape Connecting the cable gt Fix the connecting cable at the point of the wrap around shielding braid in the cable clamp K The cable clamp must be screwed onto the ground point GND of the circuit board gt Clamp the wires to the terminal block ETH using the insertion tool F D 1609 031 A KEBA 33148 Installation 4 6 DIP switch settings Changes to the DIP switch settings only become effective after a restart of the charging station To do this press the service button for 1 second or switch the power supply voltage off on DIP switches The DIP switches are used for the addressing and con figuring the charging station and
37. tween charging stations must be complied with TD 1609 090 Dimensions in millimeters KEBA 15148 Installation 4 Installation Scope of delivery Charging station Cable hanger for versions with charging cable Installation manual for the specialist User manual for the end customer Drilling template Keys for cylinder lock optional RFID card optional 1 Cable gland M32x1 5 black clamping area 10 21mm 2 Locknut M32x1 5 black 3 Cable gland M16x1 5 black clamping area 4 10mm 4 Locknut M16x1 5 black 5 Double membrane seals M32 black clamping area 14 21mm 6 Double membrane seals M20 black clamping area 7 12mm 7 Reduction insert M32 M20 grey 12 Cable gland M20 grey Mounting set for wall insulation 8 Anchors for M8 Fischer UXR 8 9 Hangar bolts M8x100 10 Nut ISO 10511 M8 11 Washer ISO 7089 8 4 Supplied installation materials Dow D Q Q 16 48 Ao LSS DDD po B N J e series 1 pieces 1 pieces 1 pieces 1 pieces 1 pieces 1 pieces 1 pieces 1 pieces TD 1609 089 a Others 1 pieces 1 pieces 1 pieces 1 pieces 1 pieces 3 ST 1 pieces 1 pieces 1 pieces 1 pieces 1 pieces 1 pieces 1 pieces 1 pieces 1 pieces 4 pieces 4 pieces 4 pieces 8 pieces KEBA 4 1 Installation Installation requirements Before beginning the installation the installation guidelines must be observed Con
38. xceed the specifications on the type plate If the current specification and nominal current of the circuit line breaker are equal the temperature in the switch cabinet must be specifically observed thermal derating of the circuit line breaker Mains supply requirements e In TT and TN networks the grounding resistance of the system must be less than 150 Ohm e InIT or TT networks with a grounding resistance greater than 150 Ohm an isolating transformer must be installed before the EVSE Electric Vehicle Supply Equipment installation The isolating transformer must then be integrated into a TN grounding system applicable for the above stated criteria e Power supplies with IT grounding systems are forbidden e In TT and TN networks the voltage at the N line to PE may not be higher than 10 V e Anexcessive fraction of harmonic waves can cause termination of the charging procedure The public mains power supply should fulfill the standards IEC 61000 2 1 IEC 61000 2 2 EN 50160 4 2 4 and 4 2 5 to prevent this problem The maximum permitted limit of harmonic waves can vary in dependence on the mains network impedance 14 48 KEBA Installation guidelines 3 3 Space requirements Space requirement For device versions with optional cable hanger addi tional free area y for the charging cable to be used is to be accounted for lf several charging stations are installed adjacent to each other a distance of at least 200 mm be
39. y for claims resulting from this e Electrical hazard The installation commissioning and maintenance of the charging station may only be performed by correctly trained qualified and authorized electricians who are fully re sponsible for the compliance with existing standards and installation regulations Please observe that an additional overvoltage protection can be required by vehicles or national regulations Also observe that some countries or vehicle manufacturers may require a different trig gering characteristic of the fault current circuit breaker Type B e Only connect voltages and circuits in the right hand connection area Ethernet termi nals for control lines that have a secure separation to dangerous voltages e g suffi cient isolation Only supply the terminals X2 from voltage sources which have safety extra low volt age e Before commissioning check all screw and terminal connections for tightness e The connector panel cover may never be left open unattended Mount the connector panel cover if you leave the charging station e Donot carry out any unauthorized conversion work or modifications to the charging station e Repair work to the charging station is not permitted and may only be performed by the manufacturer replacement of the charging station e Do not remove any notices on the device such as safety symbols warning notices rat ing plates nameplates or cable markings e The char
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