VME built-in controller JW-32CV1/32CV2 Instruction manual
Contents
1. 7 2 DL1 data link The system communicates between the JW30H and JW series PC through the JW 32CV2 as a master or a slave station This link offers communication between a master and a slave station or between 2 slave stations N M method jw 32cv2 JW 32CV2 eee master station slave station JW 21CM S b slave station slave station i L si si Shielded twisted pair cable Total maximum 153 6 k bits s 15 slave extension length 1km stations max Item Specifications Model name of master slave sta tion PC JW 32CV2 JW 21CM JW20H JW30H JW 10CM W70H 100H JW50H 70H 100H Z 331J 332J J board No of modules connected 16 sets max including master station No of link bytes Total 64 bytes 512 points No of link bytes per station 3 DL9 data link Divided equally according to the number of slave stations when a JW 32CV2 JW 21CM or a Z 331J 332J is used as master station 1 station 32 bytes 2 or 3 stations 16 bytes each 4 to 7 stations 8 bytes each and 8 to 15 stations 4 bytes each When master station is other than JW 32CV2 JW 21CM or Z 331J 332u total of max 64 bytes will be allocated The system communicates between the JW30H and JW series PC through the JW 32CV2 as a master or a slave station This link offers communication between a master and a slave station It cannot perform communication between 2 slave s2. The top addresses of JW 32CV1 and JW 32CV2 are different To make the top address of the JW 32CV1 10010 the same address as in the JW 32CV2 you have to create the table described in item 2 below 2 In case of table creation In the expansion rack panel rack numbers 1 to 3 the top address of relay number is set in even address within area of 10000 to 11577 Set top address Aya dal fa pal dal fa H l la lo le lol 1 Ll llel ddd ddl a fal dal fal fal de rl fel fed def fed fe Set top address Rack No 2 AMAL KAY AY EY Rack No 3 F bo ifn w 1 81 Sol Top SUIE Occupied I O address of JW 32CV1 32CV2 ay TL VEL Ve le JW 32CV1 Not having occupied I O address AV 1410141 10000 to 10007 40000 40001 1 O link function port Rack number switch JW 32CV2 30002 10003 Data link function port 40004 to 10007 Dummy area JW 32CV1 32CV2 36 B Max no of control I O points of JW 32CV1 32CV2 Max no of Mamun ee of be UO address area S relay points that can be S control UO points allocated Auto registration Table creation JW 32CV1 768 points 10000 to 10137 1024 points 10000 to 11577 JW 32CV2 832 points 10000 to 10147 B The maximum number of relay points and slave modules that can be installed for each model The number of relay Maximum Maximum points affecting number of I O number the maximum numb
3. The operation check timer is reset by an instruction from the VME master If the VME master does not send a reset signal within the specified time the operation check will time out and relay 07300 in the PC s section memory turns ON Therefore the module can check for VME master errors by checking the ON status of relay 07300 1 Resetting the operation check timer To reset the operation check timer rewrite the data at address 03FF i address O7FF iw in the VME master station in the dual port RAM command area using the VME master The module samples this data once each scan If the sampled data is different from the previous data the timer has been reset 2 Setting the time for the operation check timer Enter a time for the operation check timer at system memory addresses 262 and 263 Enter a value between 0 and 1000 ms minimum unit 1 ms in word notation Ex Enter a time of 300 ms for the operation check timer Write 0300 in decimal notation or 012C in hexadecimal notation 263 262 012C c 2 To check the operation of the module with the VME master The D4 and DO bits at address 07FE p VME master address OFFD in the dual port RAM status area are clock signals Bit D4 is a one second clock 0 5 second ON and OFF intervals and bit DO is a 0 1 second clock 0 05 second ON and OFF intervals The clock stops when the module s PC section has been stopped by an error or it is in program mode
4. Transfer top address PC RAM Number of transfer bytes RAM gt PC Set the PC s section memory top address which is used to transfer data from dual port RAM area 1 Set this top address with a file address octal in word notation Ex When register using 09000 file address 004000 8 for the top oo 461 460 004000 8 Set the number of bytes to be transferred from the dual port RAM area 1 to the PC s section memory Enter this number in word notation within the range of 0000 to 1016 0000 to 03F8 W Set PC s section memory top address which will be used to transfer data to dual port RAM area 2 Set the number of bytes to be transferred from the PC s section memory to dual port RAM areas Enter this number in word notation within the range of 0000 to 1016 0000 to 03F8 H The initial value is 00 H for address 261 and is not fixed for addresses 460 to 467 34 7 4 Operation check of the VME master and the JW 32CV1 32CV2 Programless data transfer mode only The operation of the module and the VME master can be checked against each other using this function However this function can only be used when the dual port RAM access system is in the programless data transfer mode Enter 22 at system memory address 261 See page 33 and 34 1 To use this module to check the VME master operation The timer in this module is used to check the operation of the VME master
5. lt 2 Wiring for data link 1 When using remote I O function M iW ees Shielded twisted pair cable Slave station 01 Slave station 02 2 Slave station 03 Slave station 04 8 JW 21 a T 21 h ar BS JW 21RS TA IU FG ail Class 3 Class 3 grounding Class 3 grounding Class 3 grounding Class 3 grounding grounding Cable total length 500m or less No of slave stations 4 sets max gt 1 4 2 When using DL1 data link function Mater station Slave station 01 JW 32CV2 JW 32CV2 Shielded twisted pair cable LM L1 Slave station 02 8 Slave station 179 JW 10CM JW 21CM A GMO Hl A L1 OTST V L SHLD Hsen Sl Class3 Class 3 grounding Class 3 grounding Class 3 grounding grounding Cable total length 1km or less No of slave stations 15 sets max CM L1 SHLD 3 When using DL9 data link function Master station Slave station 0119 JW 32CV2 JW 32CV2 _ Shielded twisted pair cable Slave station 02 8 Slave station 17 8 JW 21CM JW 10CM SHIELD eno 7 Class 3 Class 3 grounding Class 3 grounding Class 3 grounding _grounding Cable total length 1km or less a No of slave stations 15 sets max 4 When using computer link function Connect to a two wire system l Slave station 01 8 RS 232C 422 converter JW 32CV2 Shielded twisted pair cable Slave station 02 8 Sla
6. 1 Relationship between this module s memory and the VME master memory 29 2 PC section Memory sic seers iota coeds tedeee cess adeiddacesagcd acdadeheveadeyanated at iesaciareigpesialstedheeduasaetces 30 1 3 Access methodol dual port RAM c tisisetechesvesdedesessteddeduvtues dene a weencduatedennaes 31 1 Data transfer using a ladder program indirect assignment instruction sees eee 31 2 Data transfer by area ASSIQNMEM cecccccceeeeeeeeeecceaeeeeeneeeteaeeeeeaeeeseaeeeteaaeeseieeeteaeeesaes 33 7 4 Operation check of the VME master and the JW 32CV1 82CV2 see 35 1 To use this module to check the VME master operation see eee ee eee e 35 2 To check the operation of the module with the VME master sese eee eee 35 7 5 Allocation of I O re lT 36 Chapter 8 Troubleshooting and maintenance see eee ee e ee ee eee 38 Tl Troubleshooting T 38 2 Self diagnostic FUNCTION cceeecceeseeeeeteeeeeeeeeeeaeeeeeeeeecaaeeeeceeeeseaeeeseaeeeseeeeseaaeeseneeeesiaeeeeaes 38 3 Exchange method of sit chica winner eee nee 39 Chapter 9 Specifications T 40 1 General SPeCifiCAtIONS T 40 2 PC section performance SpeCifiCatiONnS siisii iiaia 41 3 Interface SPECIFICATIONS ee ceecccceceeeeeeeeeeeeeeeececeeeeeeeesseneaeesesceeeeesseeeeeeeescseeaeeeeseeeeaeess 42 Safety precautions Read this manual and attached documents carefully before installation operation maintenance and checking in order to use the machine correctly
7. 24 4 Switch settings for the DL9Y data link SW5 to SW11 JW 32CV2 SW5 termination resistance SW6 total number of bytes Set only if it is master station Sets termination resistance for the data link circuit gt This switch is equivalent to switch SW7 LT on the JW 21CM Impose a termination resistance when this module is the last one on either end of the link circuit Do not impose a termination resistance when this station is not on the end of the link circuit Sets the total number of DL9 data link if it is master station gt Sets the total number of DL9 data link if it is master station SW6 Total number of bytes 2 T aT 4 z 64 OFF OFF OFF OFF 128 OFF OFF OFF ON 256 OFF OFF ON OFF 512 OFF OFF ON ON This switch is not set when the module is used as a slave station SW7 Station No lower bit SW8 Station No upper bit SW9 link area SW10 function selection SW11 number of slave stations connected Set only for a master station Set to 00 8 if it is master station Set to 01 to 17 8 if it is a slave station gt This switch is equivalent to switches SW1 and 2 station No on the JW 21CM Set the data link area for the data link gt This switch is equivalent to switch SW8 module No on the JW 21CM Communication Initial sequence Link operation Individual monitor monitor flag completion flag flag flag slave
8. Therefore by using this clock the operating condition of the module PC section can be checked by an application running in the VME master D7 D6 D5 D4 D3 D2 Di DO Dual port RAM address O7FE H OFFDW ka ka One second clock 0 1 second clock The figures in parentheses 1 are VME master side addresses When SW13 is set to O 35 7 5 Allocation of I O address I O address of I O module special I O module installed on expansion rack panel are assigned by auto matic registration when the power source is turned ON switch SWT OFF or by I O registration auto matic registration table creation of the support tool corresponding to JW30H Same as JW 32CUH1 However the actual installation position of the module is in slot 0 or later in rack 1 1 In case of auto registration Top address of rack number 1 is set automatically in the continuous address from 10000 JW 32CV1 10010 ES Raas Rack No 3 1 A a Top address of rack 1 Rack No 2 DHINDI N L JW 32CV1 20000 el a AA ee JW 32CV2 30010 1 RO D H n Occupied I O address of JW 32CV1 32CV2 JW 32CV1 Not having occupied I O address 40004 to 10007 Dummy area Rack No 1 Nt ty da ds Ek AAAA NA 10000 to 10007 EF T0000 10001 I O link function port Rack number switch 30002 10003 Data link function port JW 32CV1 32CV2
9. lower bit Set to 00 8 if itis master station Set to 01 to 07 8 if it is slave station SW8 Station No gt This switch is equivalent to switches SW1 and 2 station No on the JW 21CM upper bit Sets the top address parameter storage area communication selection register and error flags for the data memory gt This switch is equivalent to switch SW8 module No on the JW 21CM Data memory Parameter Communication Error tag Top address Area 64 bytes storage area selection register O 0 000 to 017 11500 11100 to 11177 O 1 000 to 017 11200 to 11277 O 2 000 to 017 SW9 address 11300 to 11377 O 3 000 to 017 11400 to 11477 O 4 000 to 017 89000 89000 to 89077 O 5 000 to 017 11550 15510 Invalid setting Invalid setting Invalid setting Invalid setting Master station Master station slave station slave station Master station slave station Master station selected Slave stations do not use the communication selection register Both master and slave stations use maximum of 64 bytes for data memory For details about the parameter storage area see the next page ne Set to 7 M net communication selection gt This switch is equivalent to switch SWO on the JW 21CM Sets the transfer speed baud rate gt This switch is equivalent to switch SW4 on the JW 21CM Sn 1 19 2 k bits s transfer speed 38 4 k bits s Normally the module is used with a da
10. ASCII alphanumerical characters 1 To obtain data transfer speeds higher than 38400 bit s the JW 32CV1 must be connected directly to a host computer 2 Two wire system communications are not possible The use of the communication port such as for setting system memory is the same as for the JW 32CHU1 gt See JW30H user s manual hardware version 6 2 Communication system using the satellite I O link function The system can communicate between a JW 32CV2 as an I O link master station and an I O link slave station JW 32CV2 master station Slave station S Slave station LCD control terminal U 8 point module Slave station Slave station manifold solenoid valve etc 16 point module 32 point module I S Ao Aoo Shielded twisted pair cable Total maximum 172 8 k bits s 32 slave stations max extension length ikm 345 6 k bits s gt Note Note The communication speed of 345 6 k bits can be achieved only when in communication with high speed type slave module as follows P T Specifications 8 point module ZW 82N input ZW 82S output 16 point module ZW 161N 162N input ZW 161S 162S 164S output ZW 162M I O 16 point module ZW 164NH input ZW 162SH output high speed type ZW 162MH I O Model name of slave 32 point module ZW 324NH input ZW 322SH output Station high speed type ZW 322MH I O 8 point module sensor
11. female connector Receiving data personal computer to PC Sending data PC to personal computer PG COMN2 port Signal name RD Contents Receiving data personal computer to PC Signal FG Outside body grounding SD Sending data PC to personal computer RS 232C SD Sending data PC to personal computer RS 422A RS 232C Signal grounding Signal grounding 15 pin D sub female connector ON while PC is supplied power source Receiving data personal computer to PC Receiving data personal computer to PC Sending data PC to personal computer ON Available sending OFF Ban sending RS 232C RS 422A RS 232C RS 422A 47 2 Wiring figure 1 When using RS 232C for communication method of host computer side Be within 15m for the total length of a communication cable JW 32CV1 32CV2 PG COMN2 port Shielded wire Host computer RS 15m or less RS 232C Use the RS 232C RS 422 converter such as Z 101HE when the total length of the communication cable is over 15m JW 32CV1 32CV2 RS 232C RS 422 converter PG COMM1 port Z 101HE or PG COMN2 port Host computer name Signal TD aed Shielded wire 15m or less RS 232C Shielded __ wire Class 3 grounding 1km or less RS 422A 2 When using RS 422A for communicat
12. No on the SW8 Station No upper JW 21CM a bit operation mode Sets the flags which will be used when the module receives a command including a global address gt This switch is equivalent to switch SW8 module No on the JW 21CM Sw9 Completion of global address am 15000 SW9 flag 15100 2 15200 15300 15400 15500 15600 Must not be changed SW10 Set to 4 computer link function selection gt This switch is equivalent to switch SWO on the JW 21CM Set transfer speed baud rate gt This switch is equivalent to switch SW4 on the JW 21CM 1 9600 swit transfer speed 1200 600 300 Must not be changed 26 6 Switch setting for M net communication SW5 to SW11 JW 32CV2 Sets the termination resistance for the M net circuit gt This switch is equivalent to switch SW7 LT on the JW 21CM SWS Impose a termination resistance termination when this module is the last one on either end of the M net circuit resistance S z Do not impose a termination resistance when this station is not on the end of the M net circuit Sets the operation mode when an error occurs gt This switch is equivalent to switch SW3 on the JW 21CM SW6 Always OFF operation mode ON Continue communication only with normal stations when an error occurs OFF Stop all communication when an error occurs Always OFF SW7 Station No
13. Understand all of the machine knowledge safety information and cautions before starting to use In this instruction manual safety precautions are ranked into danger and caution as follows Wrong handling may possibly lead to death or heavy injury Wrong handling may possibly lead to medium or light injury Even in the case of a serious result may be experienced depending on the circumstances Anyway important points are mentioned Be sure to observe them strictly The picture signs of prohibit and compel are explained below OQ It means don ts For example prohibition of disassembly is indicated as Q It means a must For example obligation of grounding is indicated as 1 Installation A Caution e Use in the environments specified in the catalog and instruction manual Electric shock fire or malfunction may be caused when used in the environments of high temperature high humidity dusty or corrosive atmosphere vibration or impact e Install according to the manual Wrong installation may cause drop trouble or malfunction e Never admit wire chips or foreign matter Or fire trouble or malfunction may be caused 2 Wiring Compel e Be sure to ground Unless grounded electric shock or malfunction may be caused A Caution e Connect the rated power source Connection of a wrong power source may cause a fire e Wiring should be done by qualified electrician Wrong wiri
14. connector system high speed type ZW 84NC input 16 point module Sensor connector system high speed type ZW 162MC I O LCD control terminal Z SM10 No of slave station connected 32 sets max No of I O link points 504 points max 3 Communication system using the data link function By toggling switch SW10 you can set the JW 32CV2 to function as a remote I O master station a DL1 data link N M system a DL9 data link 1 N system a computer link or a M net communication device With this selection you can use any one communication system and the satellite I O link function 2 1 Remote I O master station The system can communicate between a JW 32CV2 as remote I O master station and a JW series module as remote I O slave station JW 32CV2 master station JW 21RS JW 21RS JW 21RS JW 21RS slave station slave station slave station slave station 8 8 Shielded twisted pair cable Total maximum 307 2 k bits s 4 slave station max extension length 500m Item Specifications Model name of slave station PC JW 21RS JW20H JW30H No of slave stations connected 4 sets max ESE No of remote I O points Total points 512 64 bytes No of I O points per station 128 points 16 bytes No of special I O modules mounted on a JW 21RS 8 max total of 4 slave stations
15. i swo TW ar l RS 232C 422 converter z Reese RS 485 31 slave stations max Z 101HE Item Specifications Model name of JW 32CV2 JW 21CM JW20H JW30H Z 331J 332J J board slave stations PC JW 10CM W70H 100H JW50H 70H 100H No of slave sta tions connected 31 sets max 1 N connection Communication cable Transfer speed 19200 9600 4800 2400 1200 600 300 bits s Start bit 1 bit Data length 7 bits Parity bit 1 bit odd even Stop bit 2 bits A shielded twisted pair cable Cable total length 1 km 2 wire system Data formats Used characters ASCII alphanumeric characters 5 M net communication With M net communication automatic control facility equipment for production such as a PC or robot controller controls the data sent and received between a master station and slave station This system cannot be used to communicate directly between slave stations JW 32CV2 JW 21CM _ matser station slave station f s i Y wase WOH eee Menet _ slave station 1 specification 7 a i device ho A _ 7 slave stations max lem O Specifications Equipment M net specifications When using Sharp PC series controllers Models which can be used as master and slave stations Master station and slave stations JW 32CV2 JW 21CM JW20H JW30H JW 10CM W70H 100H JW50H 70H 100H Z 331J 332J J board
16. if you want to use a transfer rate higher than 38400 bits s connect the module in a 1 1 arrangement The total maximum extension length is 1 km Communication as a master station in a satellite I O link the same function as in the JW 23LMH Note This can only be done with a two wire system Select a remote I O master station DL1 data link DL9 data link computer Date link link or M net communication mode The same function as in the JW 21CM terminal block Note The computer link and M net communications modes are available only in two wire system The I O link function and data link function are only available in the JW 32CV2 D sub 15 pin I O link terminal block 41 Item Specifications This output opens when the CPU detects an error Halt output the internal WDT has timed out or the module is in halt mode terminal block Relay output normally closed opens on error or when halted Maximum load 1 A 30 VDC 250 VAC Clock feature Integrated The support tools that can be used with the JW30H series such as the Programming tool JW 13PG and JW 50SP can be used with these models Specify the model that can handle JW 32CUH1 31 5 K words 3 Interface specifications Item Specifications Double width slot only connector P1 is used The module occupies one slot Address bus 24 bits A23 to AO Data bus 16 bit D15 to DO Bus system in the VME The module uses 8 bits DO to
17. sent from the module to the VME master This area occupies 8 bytes of dual port RAM This module automatically writes data from addresses 10730 to 10737 in the PC s section memory 07F8 H OFF1 u 10730 data 07F9 H OFF3 H 10731 data Error codes are stored at addresses 10734 and 7 07FA H OF F5 H 10732 data 0737 when the PC has an error For the details 07FB H OFF7 h 10733 data about the error codes see the JW30H 07FC H OFF9 H 10734 data programming manual ladder instruction 07FD p OFFB H 10735 data 07FE H OFFD H 10736 data H O7FF H OFFF 011 10737 data 33 Reference Operation flow chart for the PC Y Area 1 in the dual port RAM gt Data memory Vv I O processing Y Data memory gt Area 2 in the dual port RAM v Optional processing Y Tool processing Calculation 2 System memory setting Set system memory addresses 261 and 460 to 467 in the module using the settings shown below System memory No 8 Item set Data transfer system Contents Select the data transfer system between this module s PC section memory and the dual port RAM Enter 22 H for this system 22 H Data transfer by area assignment Transfer top address RAM gt PC Number of transfer bytes RAM gt PC
18. set to OFF SW12 System SW12 2 Always set to ON Assign the address of the module on the VME SW13 VME address See page 29 for details Use this mode if an endless loop sequence is i created in a use program and you are unable to stop functions the program by waiting for the watchdog timer to sw15 Forced program time out mode Turn ON the power while pressing this switch and the system will be forced into program mode SW16 SW16 1 to 2 Always set to OFF SW17 SW17 1 to 4 Always set to ON Setting the all 21 1 Switch settings for the I O link SW2 to 4 JW 32CV2 Set the termination resistance for the I O link circuit gt This switch is equivalent to LT switch on the JW 23LMH Ssw2 Impose a termination resistance termination resistance when this module is the last one on either end of the link circuit Do not impose a termination resistance when this station is not on the end of the link circuit Set the number of I O link bytes used by the slave module with switches 1 to 6 1 to 40 on SW3 and set the communication cycle mode using switch 7 SY on SWS gt These switches are equivalent to the number of I O link bytes set with switch SW2 on the JW 23LMH 7 SW of SW3 Communication cycle I O link communication is synchronized with the PC s function Sw3 I O link communication is not synchronized with the PC s function number of bytes in Ex When the number of I O l
19. station master station master station master station 15020 to 15077 Data link area 11000 to 11100 to 15120 to 15177 11200 to 11300 to 11400 to 15400 89000 to 15500 15220 to 15277 15320 to 15377 15420 to 15477 15520 to 15577 15300 15301 15401 15501 Must not be changed Set to 3 data link DL9 gt This switch is equivalent to switch SWO on the JW 21CM Sets the number of slave stations to be connected if it is master station gt This switch is equivalent to switch SW4 on the JW 21CM This switch is not set when the module is used as a slave station 25 5 Switch settings for the computer link SW5 to SW11 JW 32CV2 Sets termination resistance for the computer link circuit gt This switch is equivalent to switch SW7 LT on the JW 21CM SW5 Impose a termination resistance termination resistance when this module is the last one on either end of the link circuit Do not impose a termination resistance when this station is not on the end of the link circuit Sets the communication system parameters and parity check mode gt This switch is equivalent to switch SW3 on the JW 21CM swe SW6 EHS mode OFF Invalid setting OFF Two wire system ON Four wire system OFF Invalid setting OFF Even ON Odd SW7 Station No lower Set to 01 to 37 bit ar i gt This switch is equivalent to switches SW1 and 2 station
20. station has an error other normal slave stations and the PC will continue When the error is corrected the module will automatically return to normal operation in modes 0 to 2 The remote I O error is a kind of I O errors Therefore normally set to mode 0 stop PC when the error occurs Mode 1 or mode 2 should be selected when the module operation is not directly related to the system sequence operations such as simply using the remote I O as an output to a monitor board or when you want to stop a remote slave station operation for tests Set switches 1 and 2 of SW6 to OFF setting when delivered SW7 Station No lower bit Set to 00 8 To use as master station SW8 Station No upper bit This switch is equivalent to switch SW1 and SW2 station No on the JW 21CM Set the areas to be used for the remote I O memory address for slave stations 01 to 04 gt This switch is equivalent to switch SW8 module No on the JW 21CM SW9 V O area 11300 to 11377 11400 to 11477 89000 to 89077 Must not be changed SW10 Set to 1 remote I O function selection gt This switch is equivalent to switch SWO on the JW 21CM Set the number of slave stations to be connected gt This switch is equivalent to switch SW4 on the JW 21CM swi1 number of slave stations connected 5 to F Must not be changed 93 3 Switch settings for the DL1 data link SW5 to SW11 JW 32CV2 Set
21. D7 a one byte unit only for data exchange Therefore only odd addresses are available for access from the VME master Usable VME slot By reading writing data in the integrated dual port RAM the module and VME master are able to exchange data Simultaneous access is possible from both sides of the port Data exchange system Dual port RAM addresses in the VME master can be set to a base address A20 to A23 by using switch SW13 Dual port RAM addresses in the module PC will be at file 10 They can be read and written by ladder program 42
22. Models which can be used as slave stations ZW 82N 82S ZW 161N 162N 161S 162S 164S 162M ZW 84NC 162MC ZW 164NH 162SH 162MH ZW 324NH 322SH 322MH Number of stations that can 8 stations maximum be connected 1 master and 7 slave stations Number of linke points 512 points maximum connectable a total of 64 bytes for sending and receiving Transfer speed 19 2 k bits s 38 4 k bits s 19 2 k bits s Data transfer specifications Equivalent to M net specifications Communication cable Cable total length 1 km maximum Cable total length 100 m maximum Communication method Half duplex system Same as on the left eee a eee Sharp PC specifications Standard M net system master station specifications reference Same as on the left 256 points maximum 32 bytes M net is a system equivalent to an interface standard between stations for creating a data link between a PC and other devices 9 3 3 Cautions on system design A principle difference between a programmable controller PC and a conventional relay circuit is that a PC controls each operation cyclically in series whereas relay circuit controls it in parallel Therefore relay circuits limit the effect of an abnormal operation to a block However a PC allows abnormal operations of the whole system when an abnormal condition occur In order to create a fail safe system we recommend preparing independent external protective circuits for followin
23. Ver 1 0 Produced in Jan 1998 Model name JW 32CV1 JW 32CV2 Instruction Manual We thank you for your purchase of the SHARP built in controller JW 32CV1 32CV2 Carefully read this instruction manual so that having thoroughly familiarized yourself with the functions and their operation method We are confident that these booklets will be helpful whenever you face problem VME built in controller e This module is made in accordance with Japanese domestic specifications Its guarantee clauses are described in a separate guarantee card packed together with the module When this module is used outside Japan these guarantee clauses are not applicable In addition the guarantee should be understood as a guarantee of the delivered product as a single unit and every other damages or losses due to damage or malfunction of the product will not be included in this guarantee e Should you have any questions and inquiries please feel free to contact our dealers e The whole or partial photocopy of this booklet is prohibited e Contents of this booklet may be revised for improvement without notice Table of contents Safety precautions nsira tended ahs ieee aeaa Habe eeiiesh bobbed eth ada EEA AEEA TAE ieee 1 Chapter 1 OutiME srren ese cece asad ese heat aaaea epee esi oe Raa td deeded a eaa aaia oaa iERdE Aa 3 Chapter 2 Precautions for USC cccceceeeeceeceneeeeeeeeeceeeeeeeeaeeeeeeeeeeaeeeseneeeceaeeeseaeeseeeeeeseaaeeseaeeestaeees
24. a link function However the JW 32CV1 does not have these functions Other reference manuals This manual describes the installation method wiring method switch settings memory map and specifications of the module For details about its use and other settings see the instruction manuals listed below PC functions gt See the description for the JW 32CUH1 functions program capacity 31 5 K words file 2 capacity 32 K bytes in the JW30H user s manual hardware version and the JW30H programming manual ladder instruction version Satellite I O link functions gt See the description for the JW 23LMH functions in the JW 23LMH user s manual Data link functions remote I O DL1 data link DL9 data link computer link gt See the description for the JW 21CM in the JW 21CM users manual Data link functions M net communication gt See the M net user s manual 3 Chapter 2 Precautions for use Pay attention to the following items when installing or using the module 1 Handling Do not install or store the module in places that are subject to direct sunlight rapid temperature variation high humidity dust strong magnetic fields vibration or strong shocks In order to protect the LSIs and ICs inside the module from damage by static electricity cover the modules with anti static conductive sheets to transport or store them Make sure to turn OFF the power before chan
25. an by putting the data in system memory 1 Data transfer area The dual port RAM in this module is divided into 4 areas PC file Dual port RAM PC section memory address H 2 K bytes file 0 0000 H 0001 H T Area 1 101 ISRO Receive the number of data bytes indicated in addresses 462 and 463 starting from the file Care OTE N a eet aga address contained in addresses 460 and 461 File address 000000 8 10000 0400 H 0801 H Area 2 1016 bytes 07F8 m OFF1 m O Status area addresses 466 and 467 starting from the file Receive the number of data bytes indicated in address contained in addresses 464 and 465 8 bytes The figures in parenthesis are VME master side addresses When SW13 is set to O Area 1 Area used to transfer data from the dual port RAM to the PC s section memory 2 Area 2 Area used to transfer data from the PC s section memory to the dual port RAM 3 Command area Area used to store control data which is sent from the VME master to the module This area occupies 8 bytes of the dual port RAM The control data is written from the VME master O3F8 H O7F 1 H 03F9 H 07F3 01 O3FA H 07F5 H O3FB H 07F7 H Reserved area O3FC H 07F9 H O3FD H 07FB H O3FE H O7FD h O3FF H O7FF u Timer reset for operation check Status area Area used to store operating condition data being
26. e VME rack side connector Ejector handle EUS Installation hole of VME rack screw 2 Removal procedure Before removing the module make sure to disconnect the power lines to both terminals for the module s halt output signal 3 Remove the two screws securing the module in the VME rack Pull the module out from the VME rack using the two ejection handles Pull the module straight out while being careful not to allow the connector marked with an asterisk in the figure above to touch an adjacent module For precautions about working around the VME rack see Chapter 2 Precautions for use in this manual 12 Chapter6 Wiring 6 1 Wire connections for the halt output and ground 1 In case of JW 32CV1 Front view 9 Side view 7 OD 1 D JW 32CVv2 1 D S S oS _ L H an JW 32CV2 IMS YMS pl JW 32CV1 D 3 SVN 10 swii SW9 sws SW7 Pl LIMS SIMS Version label aD 2 In case of JW 32CV2 D 9 Jw 320V2 AUN FAULT che Ee Halt output Be sure to connect the line to the emergency stop c
27. e ina JW 32CV1 32CV2 oO Memory address H allocated to the VME master 000001 OFFFFF OOOFFF 100001 1FFFFF 100FFF 200001 2FFFFF 200F FF 300001 3FFFFF 300FFF Qn l lG IM 500001 SFFFFF 500FFF 6FFFFF 600FFF 7FFFFF 700FFF NIO 400001 600001 700001 800001 4FFFFF 8FFFFF 400FFF 800FFF 900001 9FFFFF 900FFF A00001 AFFFFF AOOFFF Boo001 BFFFFF BOOFFF Isa p H lt He lt m C00001 D00001 DFFFFF DOOFFF E00001 F00001 CFFFFF EFFFFF E00FFF FFFFFF FOOFFF COOFFF s When SW13 is set to 0 address file 10 m OFFD H O7FE H 3776 8 OFFF H O7FF H 3777 8 Note If you install more than one module on the same VME rack do not use the same settings for switch SW13 on each module Double use of the same settings will cause malfunctions 29 2 PC section memory File number file address and application of PC memory assignment is shown below File File address 8 E No H capacity Assignment How to use Relay j l ici j Timer TMR Direct access using basic instructions 000000 to 035777 Counter CNT rsading writing 15 K bytes Direct indirect access using application instructions reading writing Direct indirect access using application 000000 to 037777 Register instructions reading writing Register 16 K bytes Comment memor
28. eneeess 4 Chapters Systemi COMPU ATOM sisman ustian ata ea ennie aaa A Ea haaa Aaa AEE E SEEE E 5 3 1 Systemi CONFIQUIATION TT 5 3 2 System configuration USING COMMUNICATION esinesid aiaa 6 1 Communication system using COMMUNICATION port eee cece eee eee eee eee 6 2 Communication system using the satellite I O link Tuncion ss eee eee eee eee 7 3 Communication system using the data link FUNCTION sese eee eee eee eee eee 7 3 3 Cautions ON SYSTEM CESIQN ccccceceeeeceeeeeeeeeeeeeeeseeeceaeeeeeaaeeseeeeseaaeeseeeeeescaeeeseaeeeseieeeeeiaeeseaes 10 Chapter 4 Name and function of each part sese sees eee eee 11 Chapter 5 Installation Method T 12 Cater lt WAG TTT 13 6 1 Wire connections for the halt output and ground sese eee eee eee eee eee eee 13 6 2 Wiring for satellite I O link data link JW 32CV2 sees eee eee eee eee 14 1 Wiring for satellite 1 O link TT 14 2 Wiring tor datadinksicntviiin chek ihe a ee ence 14 6 3 Wiring for COMMUNICATION POT issira snaaien aneia aad da eaa oiai tataa AT aai a lianna i 17 1 Pin arrangement of PG COMM1 port PG COMM2 pO se eee 17 fe Vining K rs 18 Chapter 7 HOW tOUS Eiir annet en entana airan arae ee a a a i ana ia a aaaea 19 7 1 Switch setingina eaa eaa e ae eet EANNA E ENA EE 19 1 Switch setting Of ISW 32CV 1 oo eeecceeccccececee cece ceeeeceaeeeaeecaaeeseeeseeeeceeeseaeseaeeseaeeseaeseeeeaneees 19 2 Switch setting Of JW 32CV2 sciinda iaaiiai aaia 20 2 eA 29
29. er relay points that of modules that of I O points can be allocated can be installed Kinds of modules 8 points input output module 16 points 16 points 24 sets 16 points input output module 16 points 16 points 32 points input output l O module 32 points 32 points 24 sets 64 points input output 64 points 16 points 16 sets Except 64 points input output 0 16 points 24 sets Vacant slot 0 16 points Control relay of 64 points input output module use relay area 43000 to 43777 for special I O module Meya Chapter 8 Troubleshooting and maintenance 1 Troubleshooting In the event of error check the LED RUN FAULT of the JW 32CV1 32CV2 and remedy according to the check flow depending on the state State of LED Remarks OFF O Detectable error for self diagnosis OFF Power supply OFF Blink Halt mode Disable detection error by self diagnosis input relation Disable detection error by self diagnosis output relation Others For contents of countermeasure see JW30H user s manual hardware version 2 Self diagnostic function By the self diagnostic function the system is running while checking if its own hardware is normal or not As a result of self diagnosis if an error is detected the stop output is turned OFF opened and the fault lamp lights up to stop operation Self diagnosis is executed in every scan and when recovered to normal state the stop out
30. erformance programmable controller hereafter referred to as a PC It can easily create a data interface to a VME master through its dual port RAM Its PC section is based on a CPU core which is equivalent to Sharp s JW30H series PC control module JW 32CUH1 and offers super high speed PC operation With variety of interfaces equivalent to the JW30H series PC I O bus communication port I O link and data link it can easily be integrated into a system together with other PCs LCD control terminals and host computers JW 32CV1 32CV2 function Contents Item JW 32CV1 JW 32CV2 Maximum number of input output points 1024 points Program capacity 31 5 K words Data memory File memory Register 25 K bytes 32 K bytes file 2 Clock function Standard Communication port data transfer rate Instruction processing speed Number of modules on a single expansion rack panel 115200 57600 38400 1 9200 9600 4800 2400 1200 bits s Basic instruction 0 038 us Transfer instructions F 00 1 22 us 3 modules maximum Total I O expansion cable distance 14 m maximum Satellite I O link functionally equivalent to the JW 23LMH Data link functionally equivalent to the JW 21CM The general registers include a register 16K bytes for file 1 which can use application instructions to directly assign addresses The JW 32CV2 has both a satellite I O link function and a dat
31. es so as not to close in parallel Use our recommended cable for communication cable and keep its total length within provisional length Not necessary to set the master station JW 32CV2 and the slave station in order one by one nor setting the master station as terminal station The following example is available Slave station 4 Slave station 1 Slave station 2 Master station Slave station 3 Urun ON termination resistance switch for terminal station J Do not wire load driving cabels and power supply in the same duct of communication cable For the cable supplying power to a slave station exclusively and not for load driving wiring in the same duct is available Communication cable Slave station Mater ace station iring tor power supply Power cable pipe S Eee 16 6 3 Wiring for communication port Shown below is a method for connecting the module communication port PG COMM1 PG COMM2 to equipment with an RS 232C RS 422A I O port such as a host computer 1 Pin arrangement of PG COMM1 port PG COMM2 port JW 32CV1 32CV2 0 RUN FAULT PGICOMM1 rT PG COMM1 port Contents Outside body grounding RS 422A Sending data PC to personal computer RS 422A 15 pin D sub Signal grounding Signal grounding Receiving data personal computer to PC
32. f bytes to be transferred from the slave station 07 to the master station 00 Number of slave station connected 00 No setting When the module is used as a slave station Sw9 setting 5 Contents value 0 1 00010 2 0000 3 00010 4 00010 5 000 Number of bytes to be transferred from the Parameter master station 00 to slave station 01 storage area E y 9 S E Number of bytes to be transferred from the Pe 001 073 001 04 001 057001 slave station 01 to the master station 00 9g 7 2 Memory map 1 Relationship between this module s memory and the VME master memory Shown below is the relationship between this module s memory map and the VME master memory VME master memory 16 M bytes JW 32CV1 32CV2 Address H 000000 1 2 FFFFFF VME master address H Dual port PC file address 8 RAM 2 K bytes 10 3777 PC section memory see the next page File 0 register 15 K bytes Not used File 1 register 16 K bytes File 2 register 32 K bytes File 10 H register 2 K bytes Reserved area The memory address 1 M byte within the range of 1 to 2 for this module which is installed on a VME back place is set by switch SW13 on the module The memory for file 104 2 K bytes used for this PC s memory must be within the range of 1 to 3 and the VME master will access it on odd byte boundaries SW13 setting valu
33. g functions which may cause a breakdown of machine or injury to workers e Emergency stop circuit e Protection circuit e Operating circuit of high voltage device Also be aware of the operation response time as a PC operates using cyclic processing To prevent mis operation due to output signal of the output module soon after switching on power to the JW 32CV1 32CV2 connect in series the halt output for the JW 32CV1 32CV2 in the following operation stand by circuit Connecting the input module and output module for lighting lamps in front of emer gency stop circuit makes it possible to grasp the stop condition of devices JW 32CV1 32CV2 Input module When the JW 32CV1 32CV2 stops its opera tion all the output module indicate ON OFF condition just before stopping Note When setting an output holding ad dress in the system memory all the output after the setting address is re tained and you can reset the previ ously set address only available when power is supplied to the JW JW 32CV1 382CV1 32CV2 Operation JW 32CV2 Emergency preparation Halt gnu aa Halt output sto lt gt E L uc 9 An output which opens when the CPU has Thermal an error internal watch dog timer times out or is halted MC Output module Relay output normally closed opens on error halt Maximum load 1 A 30 VDC 250 VAC Interlock circuit Prepare external interlock circuit to prevent re
34. ging the jumper shunts on the module If you set up a Separate power supply for the module make sure the power it supplies has a low output impedance with very low ripple and noise characteristics 2 Installation and removal of the module Make sure to turn OFF the power before installing or removing the module If you install the module on a VME bus install the module in the 2nd or lower slots of the VME bus back plane make sure to remove the respective jumper shunt on the VME bus back plane 1 Check the setting of the jumpers on the module 2 Turn OFF the VME system power and remove all the jumper shunts on the respective VME back plane position where the module is installed 3 Connect all necessary connectors before turning ON the power 4 Turn ON the power to the system and check the operation of each module Jumper shunt VME rack connector K RRK To install or remove the module in a VME rack push it straight in or pull it straight out in order not to make contact with other modules in the adjacent slots See page 12 If the module does not function after installation the jumper shunt for the module on the VME back plane may not have been removed or some other jumper shunt was removed or the module may not be set appropriately Be careful If the module is not set appropriately it may malfunction Make sure to disconnect both the module halt output signal lines bef
35. ink bytes is 16 20151 the I O link SW3 arn on o gue 1 2 4 10 20 40 SYTEST Always set switch 8 TEST on SW to OFF If you connect more slave modules than the number of I O link bytes set by these switches data may collide with each other and may cause a communication malfunction If the number of I O link bytes exceeds the total number of possible bytes for the slave module a communication error mode 1 may occur Set the operation mode and transfer rate gt Equivalent to the model switch on the JW 23LMH Mode switch setting value When power to the JW 32CV1 32CV2 turns ON the module intially checks its connected stations one time The master module continues to check its connected stations once per 100 communications with all slave module When the CHECK relay is ON the master module checks its connected stations At normal The master module repeats connected station check until communication becomes normal SW4 mode The master module checks its connected stations once per 100 communications with all slave module and check no response station s recovery When the CHECK relay is ON the master module checks its connected stations and check no response station s recovery The master module executes communica tion regarding no response slave module as disconnected station No response station number is output to display panel and status sec
36. ion method Be within 1km for the total length of a communication cable JW 32CV1 32CV2 JW 32CV1 32CV2 PG COMM1 port PG COMM1 port or PG COMM2 port orPG COMM2 port Host computer Shielded wire 1km or less RS 422A 1 To obtain data transfer speeds higher than 38400 bit s the JW 32CV1 must be connected directly to a host computer Two wire system communications are not possible 18 Chapter 7 How to use 7 1 Switch setting 1 Switch setting of JW 32CV1 Figures in brackets Set at delivery fol 2 OFF PT 2 ON F2 2 eelo 1 p Z ES SEU oo S LMS NO TUH O sems Select prohibit enable for the program memory and system Prohibit enable memory ON ON Prohibit writin writing 9 OFF OFF Enable writing SW12 1 Always set to OFF SW12 2 Always set to ON SW13 VME address Assign the address of the module on the VME See page 29 for details Use this mode if an endless loop sequence is created in a use F program and you are unable to stop the program by waiting for SW15 ae the watchdog timer to time out Turn ON the power while pressing this switch and the system will be forced into program mode SW12 System 19 2 Switch setting of JW 32CV2 Figures in b
37. ircuit The halt output does not have a built in protection circuit You must provide a protection externally with a fuse or similar device ELE PE D ee 4 ege efe Q LC COS eSa Q S This SHLD shield terminal and FG frame ground terminal Ua iali are conductive inside FG E i A Ground line To prevent noise error be sure to separately prepare class 3 ground el 13 6 2 Wiring for satellite I O link data link JW 32CV2 Shown below is a method for hooking up a JW 32CV2 using the satellite I O link function and the data link function 1 Wiring for satellite I O link Connect to a two wire system Example Master station Slave station 01 8 Slave station 03 8 Slave station 37 8 JW 32CV2 ZW 161N ZW 1 ZW 1615 Hi SHIELD Ea pi Class 3 grounding Class 3 grounding Class 3 grounding Class 3 Shielded twisted pair cable grounding Cable total length 1km or less gt No of slave stations 32 sets max Master station Slave station 018 Slave station 03 8 Slave station 37 8 JW A ZW S ZW 322MH D ak Class 3 grounding Class 3 grounding Class 3 grounding Shielded twisted pair cable Class 3 grounding Cable total length 1km or less No of slave stations 32 sets max
38. m battery Back up period Five years available for ROM operation using integrated flash ROM Data memory Memory back up A maximum of three expansion rack panels can be connected to work wit the JW30H series I O bus To connect an expansion rack panel use an I O extension cable for the 40 pin connector JW20H 30H The total allowable cable length is a maximum of 14 m UO modules and special I O modules can be connected to JW20H 30H series Option modules cannot be connected Both support tool and computer link communications can be used When using computer link communication Communication standard RS 422A four wire system Communication protocol Equivalent to the Sharp computer link port 1 specifications D sub 15 pin Transfer speed 115200 57600 38400 19200 9600 4800 2400 1200 bits s If an RS 422A is used a network of 1 N N maximum 31 modules connections is possible The total maximum extension length is 1 km Communication External Both support tool and computer link communications can be used interface When using computer link communication Communication standard Selectable from RS 232C and RS 422A yee four wire system Communication Communication protocol Equivalent to the Sharp computer link port 2 specifications Transfer speed 115200 57600 38400 1 9200 9600 4800 2400 1200 bits s If an RS 422A is used a network of 1 N N maximum 31 modules connections is possible However
39. nd special I O modules 14 m maximum 10 m maximum between any two basic rack panels A JW 203EC 207EC 22EC 25EC 210EC I O expansion cable for the JW20H 30H can be used to connect rack panels Total cable extension length 5 3 2 System configuration using communication 1 Communication system using communication port By using a communication port of the module the JW 32CV1 32C V2 can communicate with a host computer such as a personal computer and a LCD control terminal JW 32CV1 32CV2 have 2 ports PG COMM1 PG COMM2 for communication port JW 32CV1 32CV2 PG COMM1 port Host computer RS 422A only Kp Usable when the support tool is not connected PG COMM2 port I Bee l Sisa Number of connected modules of JW 32CV1 32CV2 RS 232C or RS 422A Usable when the support tool is not connected Specifications RS 232C connection RS 422A connection 1 sets 1 1 connection 31 sets max 1 N connection Communication cable Shielded cable Shielded twisted pair cable 15 m max Cable total length 1 km max 4 wire system 2 Party line connection Transfer speed 115200 57600 38400 19200 9600 4800 2400 1200 bits s Data formats Start bit 1 bits Data length 7 bits Parity bit 1 bit odd even none Stop bit 1 2 bits Used characters
40. ng may lead to fire trouble or electric shock 3 Use lt gt Danger Don t touch the terminal while the power is being supplied or you may have on electric shock Assemble the emergency stop circuit and interlock circuit outside of the JW 32CV1 32CV2 Otherwise breakdown or accident damage of the machine may be caused by the trouble of the JW 32CV1 32CV2 A Caution Run or stop during operation should be done with particular care by confirming safety Misoperation may lead to damage or accident of the machine Turn ON the power source in the specified sequence Turn ON with wrong sequence may lead to machine breakdown or accident 4 Maintenance lt gt Danger Never connect battery in wrong polarity or charge disassemble heat throw into fire or short circuit Or it may be broken or ignited Do not subject the battery to impact of any kind Do not pull on the lead wires of the battery or liquid leakage accident may occur W Prohibit Don t disassemble or modify the modules Or fire breakdown or malfunction may be caused A Caution Turn OFF the power source of VME rack panel before detaching or attaching the JW 32CV1 32CV2 Or electric shock malfunction or breakdown may be caused Chapter 1 Outline The JW 32CV1 32C V2 VME built in controller hereafter referred to as the module can be connected directly to the VME bus by installing it in a VME slot This is a high p
41. nment without program Data transfer 00 H system The initial value of address 261 is 00 h Note When a JW 32CV2 is used it uses a part of the PC section memory for the I O link function and the data link function Therefore do not send data to these areas Ex The I O link function always uses file address 030000 byte address 12000 as its status area For details about each function see the description on page 3 1 Data transfer using a ladder program indirect assignment instruction With this method the module reads writes data directly to the dual port RAM by using a ladder program application instruction indirect assignment The dual port RAM is treated as file 10 by the module s PC section memory 1 System memory setting Set to 00 data transfer using a ladder program indirect assignment instruction at system memory address 261 in the module Initial value OO 2 Example program An example of a ladder program for writing the value 55 in file 10 VME master address 061 at the VME master address 030 in the dual port RAM ion 10 09002 Assign file 10 m to register 09002 BCD F O1w Assign registers 09000 and 09001 to gcp 9930 99000 address 0030 u F 01 Write the number 55 at address 0030 h BCD SF P000 in file 10 H indirect assignment 31 2 Shown below is an example of a ladder program for transferring the data from
42. ore removing the module from the slot If you want to remove another module next to this module you should also disconnect the power to the halt output signal of the module See page 12 4 Chapter 3 System configuration 3 1 System configuration I O module special I O module Expansion rack panel No of connected modules 3 sets max JW 32CV1 32CV2 L UO expansion cable Rack 3 Cable total length 14m max Betweem rack panels Rack 2 10m max Rack 1 JW 32CV1 D PG connection cable JW 32CV2 Allocation of I O address gt See page 36 Support tool Personal computer IBM PC Programmer Multi purpose programmer Number of modules on 3 modules maximum 3 racks maximum a single expansion rack The module can be connected to JW 34ZB 36ZB 38ZB expansion panel maximum number rack panel for the JW20H 30H An I O bus extension adapter of racks cannot be used A total of 24 modules can be installed on racks 1 through 3 UO modules and special I O modules for the JW20H 30H can be installed but the option module cannot be used Number of input output a
43. put is automatically turned ON closed and the operation is resumed By the infinite loop of user program or the like when the watchdog timer is actuated the operation is stopped by the program mode and the stop output is opened See JW30H user s manual hardware version in detail 38 3 Exchange method of batteries Exchange battery for memory backup in JW 32CV1 32CV2 within its validity Model name of battery module UBATN5005NCZZ Battery Battery exchange procedure Prepare a new battery module UBATN5005NCZZ for exchange JW 32CV1 32CV2 Battery label 7th 3c HR BH This battery expires 2002 11 Te xpiry date In this case the expiry date is November 2002 Battery installation position 2 Remove the fixing screws on the battery cover Open the battery cover Disconnect the battery module connector from the JW 32CV1 32CV2 battery connector and remove the battery module Battery connector of JW 32CV1 32CV2 Connector of battery module BEC Installation screw Battery module UBATN5005NCZZ Battery cover Insert a new battery module connector in the battery connector of the JW 32CV1 32CV2 The battery change must completed within 5 minutes Otherwise the memory may be erased Mounting the battery cover Do not subject the battery to impact of an
44. rackets Set at delivery pee el TE QER H E 9 K lt L 5 TMS SW10 SW11 SW9 SW8 SW7 IMS TMS A C ZIMS sA 9 1 AO 762 IO 2 EW Sime gt Ee All OFF MO co 3 y 5 soe 2 a 7 mL 2 OFF a ZIMS 1 2 3 4 tn SW10 SW11 SW9 SW8 SW7 e RER 6180 oF Fo ot Fo eskeleto TT x x N 4 x a x Soper Soper ez ez ez 0 0 0 0 0 AIlOFF All OFF 20 ELMS YMS Select prohibit enable for the program memory Setting the all Prohibit enable 474 system memory functions writing ON ON Prohibit writing OFF OFF Enable writing I O link No of link bytes gt See the next page Mode Termination resistance Operation mode Station number lower Remote I O gt See page 23 Remote lO DL1 data link Station number upper DL1 date link gt See page 24 DL9 data link I O area DLO date link gt See page 25 Computer lnk Link area Computer link gt See page 26 M net communication swio Select function function M net communication gt See page 27 No of slave stations SW11 connected transfer rate SW12 1 Always
45. registers 19000 to 19007 8 bytes in the PC s section memory to addresses 050 to 057 in the dual port RAM and the data from addresses 080 to UBE 16 bytes in dual port RAM to addresses 10400 to 10417 in the PC s section memory in each scan sequence Dual port RAM PC section memory Byte address PC file address 10400 0050 H O0A1 H 16 bytes 0057 iH OOAF al 8 bytes rs j 10417 0080 H 0101 H 19000 16 bytes 8 bytes 19007 OO8F H 011F H The figures in parenthesis are VME master side addresses When SW13 is set to O F 47 ONLS 07366 aT tf Bop 12 09002 Assign file 10 1 to register 09002 __ aay 0050 20000 Assign address 0050 x to registers 09000 and 09001 F 70 Transfer the data from 19000 through 19007 to file Fite 010 19000 09000 10 H addresses 0050 to 0057 01 in the dual port RAM 8 bytes transfer SN 0080 20000 Assign address 0080 nt to registers 09000 and 09001 F 70 Transfer the data from file 10 H addresses 0080 FILE 020 09000 30400 to 008F 0 in the dual port RAM to addresses 10400 to 10417 16 bytes transfer F 48 ONLR 32 2 Data transfer by area assignment This method does not need a ladder program to transfer data between the module PC s section memory file 0 and the dual port RAM It can transfer data during each sc
46. s even when battery is error RUN lamp green FAULT lamp red Connecting with support tool PG COMM1 port Connecting with device having serial I O port such as personal computer RS 422 Connecting with device having serial I O port such as personal computer RS 422 RS 232C Also possible to connect with support tool PG COMM2 port Terminal block Connecting extended line of halt output FG I O link and data link I O expansion connector Install an I O expansion cable and connect it with this connector Indicates the battery is low and shows the time left to change the battery without data loss See page 39 Module retention screw Install the module on the VME rack Ejector handle Used to remove the module from the VME rack Battery label Battery Backup battery for the module 11 Chapter 5 Installation method This chapter describes how to install or remove the module on a VME rack Make sure to turn OFF the power to the VME rack before installing or removing the module Installation procedure Insert the module into a slot connector on the VME rack Insert it straight into the VME module while being careful that the connector marked with an asterisk in the figure below does not touch an adjacent module 2 Secure the module in the VME rack using the two module screws Installation hole of VME rack Module retention screw 2 Ejector handl
47. s the termination resistance for the data link circuit gt This switch is equivalent to switch SW7 LT on the JW 21CM wai Impose a termination resistance SW5 termination resistance When this module is the last one on either end of the link circuit Do not impose a termination resistance when this station is not on the end of the link circuit Set all switches 1 to 4 on SW6 to OFF gt This switch is equivalent to SW3 on the JW 21CM SW6 operation mode SWZ Station No lower bit Set to 00 8 if it is master station Set to 01 to 17 8 if it is a slave station SW 8 Station No upper bit gt This switch is equivalent to switches SW1 and 2 station No on the JW 21CM Sets the relay area for the data link gt This switch is equivalent to switch SW8 module No on the JW 21CM luia 11300 to 11377 15300 to 15317 11400 to 11477 15400 to 15417 89000 to 89077 15500 to 15517 Must not be changed Set to 2 data link DL1 gt This switch is equivalent to switch SWO on the JW 21CM SW10 function selection Sets the number of slave stations to be connected if it is master station gt This switch is equivalent to switch SW4 on the JW 21CM SW11 Number of slave stations SW11 Number of slave stations 0 8 Must not be changed SW11 number of slave stations connected Set only for a master station This switch is not set when the module is used as a slave station
48. ta transfer speed of 19 2 k bits s If you want to use it at a speed of 38 4 k bits s you must set the transfer speed of all the modules to 38 4 k bits s 27 M net communication parameter storage area When the module is used as a master station sw9 setting 5 Contents value Number of bytes to be transferred from the master bag 000 station 00 to slave station 01 Number of bytes to be transferred from the slave station 01 to the master station 00 Number of bytes to be transferred from the master station 00 to slave station 02 Number of bytes to be transferred from the slave station 02 to the master station 00 Number of bytes to be transferred from the master station 00 to slave station 03 Number of bytes to be transferred from the slave station 03 to the master station 00 Number of bytes to be transferred from the master station 00 to slave station 04 Number of bytes to be transferred from the slave station 04 to the master station 00 Number of bytes to be transferred from the master station 00 to slave station 05 Parameter storage area Number of bytes to be transferred from the slave station 05 to the master station 00 Number of bytes to be transferred from the master station 00 to slave station 06 Number of bytes to be transferred from the slave station 06 to the master station 00 Number of bytes to be transferred from the master station 00 to slave station 07 Number o
49. tations 1 N method JW 32CV2 JW 32CV2 master station slave station JW 21CM JW 10CM Se slave station slave station swsoHu o WO bu e rre ae ay i Shielded twisted pair cable Total maximum 153 6 k bits s 15 slave extension length 1km stations max Item Specifications Model name of master slave sta tion PC JW 32CV2 JW 21CM JW20H JW30H JW 10CM W70H 100H JW50H 70H 100H Z 331J 332J J board No of slave sta tions connected 15 sets max No of link bytes Select from 512 256 128 64 bytes when a master station is a JW 32CV2 JW 21CM or Z 331J 332J When master station is other than JW 21CM or Z 331J 332J total of max 512 bytes will be allocated No of link bytes per station Divided equally according to the number of slave stations when a JW 32CV2 JW 21CM or a Z 331J 332J is used as master station 1or 2 stations 128 bytes 3 or 4 stations 64 bytes each 5 to 8 stations 32 bytes each and 9 to 16 stations 16 bytes each When master station is other than JW 32CV2 JW 21CM or Z 331J 332J total of max 127 bytes will be allocated 2g 4 Computer link The link offers communication between a host computer as a master station and a JW 32CV2 as a slave station JW 21CM JW 10CM JW 32CV2 E slave station slave station Host computer slave station amp Hf e R
50. tion gt Only PC 1 cycle of no response station number is output to status section Transfer speed k bits s If the switch is set to 0 or 7 through 9 errors will arise and the module will not function Operation contents At communication error The I O link area and flag area are fixed as shown below VO link area 12000 to 12077 512 points 11570 to 11571 gt Equivalent to the module No switch on the JW 23LMH 22 2 Setting remote I O switches SW5 to SW11 JW 32CV2 Set the termination resistance for the remote I O circuit gt This switch is equivalent to switch SW7 LT on the JW 21CM SWS E Impose a termination resistance termination resistance when this module is the last one on either end of the remote I O circuit Do not impose a termination resistance when this station is not on the end of the remote I O circuit Set the operation mode when an error occurs using switches 3 and 4 of SW6 gt This switch is equivalent to switch SW3 on the JW 21CM Swe 3 SW6 4 Mode Operation response When any station has an error due to a mis set OFF OFF Mode 0 parameter or a slave station error the module will stop remote I O operation and halt PC operation When any slave station has an error the module OFF ON Mode 1 S OFF JON Mode 1 will stop remote I O operation But the PC will SW6 operation mode ON OFF Mode 2 When a single slave
51. ve station 37 8 JW 21CM T JW 10CM Host computer Outside body 5 grounding SHIELD Class 3 grounding Class 3 grounding Class 3 grounding 15m or less f grounding Cable total length 1km or less RS 232C RS 485 No of slave stations 31 sets max 5 When using M net communication function Connect to a two wire system Shown below is an example using Sharp PC devices for all master and slave stations Master station Slave station 01 JW 32CV2 JW 32CV2 Shielded twisted pair cable lave station 028 Slave station 078 JW 21CM JW 10CM Class 3 Class 3 Class 3 grounding grounding grounding Cable total length 1km or less lt gt No of slave stations 7 sets max 15 Connect the shield line of the cable with SHIELD terminal of master slave station Be sure to execute class 3 groundin FG terminal of the master station JW 32CV2 and slave station via the basic rack panel Avoid co grounding with other modules If not grounded modules easily pick up electric noise which causes a malfunction Do not execute multiple wiring from one source point for communication cable _ Q Taaa ae xX IE LI LILLE b Conjunction terminal Ao on a connector Keep the communication cable as far away as possible from the high voltage and power lin
52. verse operation damage of machines and injury of workers Note When DC output module is used as a output module use AC relay and in stall its contact in the emergency stop circuit ajo Chapter 4 Name and function of each part Front view Side view a04 Ho O Di JW 32cv2 5 S OW Pape 2 e PG COMM1 ess e g R ka n S HID E 2 S AL g S OSANE S i fr or see Fg l l 6 LMt T L i uw 32cv2 gt LZ T S h uu T tr 2 4 leer RIE Us S 2 leza SHLD La e S es LQ 2 JW 32CV1 vo a me lt U Z O Version label a a mSW10 SW11 SW9 SW8 SW7 e S ot s gt T e SW1 to 13 SW15 to 17 are switches JW 32CV1 uses SW1 12 13 15 only For setting contents of switch see 7 1 Switch setting IN Name Function Model name label JW 32CV1 or JW 32CV2 Lights when the module is operating normally Programming after connecting support tool Blinking PC stops operation Detect errors by self diagnosis function Lights OFF when battery is error lights ON Lights when detecting errors by self diagnosis PC stops its operations However it operate
53. y Used to store ladder software comments Indirect access using application instructions Register reading writing 000000 to 077777 Comment memory Used to store ladder software comments 32 K bytes Structural Used to create structural program from programing memory ladder software instructions 000000 to 003777 Access to the VME master memory through 2K bytes VME master memory the dual port RAM 2 K bytes The details of files No O to 2 are the same as when setting the JW 32CUH1 program capacity 31 5 K words file 2 capacity 32 K bytes For more information about the details see the JW30H programming manual ladder instruction version 30 7 3 Access method of dual port RAM The module exchanges data with the VME master memory through the dual port RAM inside the module See page 29 There are two methods to transfer data between the module s PC section memory and the dual port RAM Data transfer using an indirect assignment instruction in a ladder program gt See item 1 2 Programless data transfer by assigning a specific area gt See item 2 The data transfer method is selected by setting system memory address 261 in this module System E enst Comtems Specify whether the module s PC section memory or the dual port RAM will be used for data transfer Data transfer using indirect assignment instruction in a ladder program 22 h Data transfer by area assig
54. y kind Do not pull on the lead wires of the battery or liquid leakage accident may occur 39 Chapter9 Specifications 1 General specifications Specifications JW 32CV1 JW 32CV2 Power voltage 5 VDC 4 75 to 5 25V Power supply from VME bus side 900mA max 1100mA max Storage temperature 20 to 70 C Ambient temperature 0 to 90 C Ambient humidity 35 to 90 RH non condensing Atmosphere Free from corrodive gas Vibration resistance JIS C 0911 or equivalent 2 hours in X Y Z axis Shock resistance JIS C 0912 or equivalent 10G 3 times in each X Y and Z axis Outside dimesion module alone 20mm W xX 262mm H X 188mm D Weight Approx 350g Approx 400g Standard which apply None One instruction manual 40 2 PC section performance specifications Program system Stored program system Control system Compatible cyclic calculation and interrupt dealing system Basic instruction except OUT TMR CNT MD 0 038 x s instruction Processing speed OUT instruction 0 076 s instruction Application instructions TMR CNT MD instructions average number u to several tens us Type and numbers of instruction Basic instruction 20 Application instruction 177 No of control I O points 1024 points max Program size 31 5K words Relay 30720 points includes special relay TMR CNT MD 1024 points Register 25600 bytes File register 32K bytes By built in lithiu
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