CLA-VAL CPC
Contents
1. 0 59 15 Number of turn 10 1 Mod Dynamic Calbration i ode Dynamic Calibration v fv CPC Motor BPM or t min G 2 Units ZZ X Stroke time 1 min40s 3 Value at 4 m 000 0 000 0 4 Adjust valve to 4 m4 value Low point setting 3 Yalue at 20 m fi 00 0 fi 00 0 5 Adjust valve to 20 m value 6 Attainable high point value 080 0 80 0 7 Write Set Range High point setting Increase actuator Projected calibration calibrati Selected Language gt English Display Continuous Reading gt No Override Setpoint Activated m4 gt No Selected Units gt 4 m4 Output in gt 000 0 4 m Output in gt 000 0 20 m Output in gt 100 0 20 m Output in gt 100 0 Configuration Rotation speed On Time s gt 0 Rotation speed Off Time s gt 0 Deadband m gt 0 10 Loss of signal mode gt Last position High Alarm Hysteresys gt 2 Low Alarm Active Below gt 10 Low Alarm Hysteresys gt 2 LINO40UE 04 If you can not physically reach the requested High position point in this situation you have to follow the extended dynamic calibration mode 4 5 6 7 Look at the position on the display and use the Increase actuator Decrease actuator button until it reaches the low position point When the low position point is reached then click on the button Low point setting Look at the position on the display and use the Increase actuat2. Write Configuration Warning Make sure that the values entered are appropriate to your system to minimise potential for surge Deadband The default value is 0 1 m which may need to be increased depending on the stability of the electrical signal Low Alarm Hysteresys gt 2 Message gt CLA VAL Europe Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations LINO40UE 06 cla val cla val ch 19 LINO40UE B 10 09 VY ov CLA VAL CPC q Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 4 6 ALARMS The CPC incorporates a LOW and HIGH Alarm with an adjustable hysteresis Note The low and High alarm levels are activated within the range e Example 10 low alarm 4 10 x 16 5 6 mA 90 High alarm 4 90 x 16 18 4 mA e Hysteresis The calculation is 4 2 x 16 0 32 mA Low alarm hysteresis in this example 5 6 mA 0 32 mA 5 92 mA High alarm hysteresis in this example 18 4 mA 0 32 mA 18 08 mA 1 Enter the requested percentage for the alarms and hysteresis 2 Click on Test to close or open your contact relay 3 Click on Write Alarms 1 once your alarm settings are correct ACLA AL e Drive CPC Parameters Connect r Information Vv English v Firmware Version 8 1 97 Selected Language gt English Serial N 90708001 3 Displa Rea
3. CLA VAL CPC 4 Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 4 gt HOW TO CALIBRATE THE CPC 4 1 DISPLAY 7CLA AL e Drive CPC Tf ES Parameters Connect m Information p English v eel Version 8 1 97 Selected Language gt English f E Serial N 90708001 Displa ES Read parameters Last Modification 10 09 2009 Conlinuous Reading gt No Exit Number of starts 105 7T Override Setpoint Activated m4 gt No Complete working time s 1357 D Average working time s 13 a Set Range a s CPF M 32790 CPC Motor gt Yes CLA VAL Activated continuous ASA Ri 2 O Q Selected Units gt rea ding oe fed bas 22 72 amp 14 m4 Output in gt 000 0 eadban 0 10 4 m Output in gt 000 0 Activated override Nb EoC LH 0 0 20 m Output in gt 100 0 Display Set Range Configuratio Alarms set point 20 m Output in gt 100 0 Warning Improper use of Override setpoint may cause damage to your system z A Configuration Sonda SOON i ay A Rotation speed On Time s gt 0 amp ontinuous Reading i nput utput Rotation speed Off Time s gt 0 Cc Activated m Deadband mA gt 0 10 ro Loss of signal mode gt Last position T gt D Z 4 4 fe A Alarms 100 0 100 0 High Alarm Active Above gt 90 High Alarm Hysteresys gt 2 N o90 0Display Set point and Low Alarm
4. Y ova CLA VAL CPC q Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve gt User Manual gt CLA VAL Europe cla val cla val ch 1 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL CPC Continuous 4 20 mA Electronic Actuated C CLA VAL Motorized Position Control Valve Table of Contents TT coe aE EEE E E 3 1 1 Precautions Before Starting cccccccccsseeccecseseceecseeeeeeseeeeeeeeseeeeeseeeeeeseeseeeessueeeeessegeeeessageeeees 3 ke TrouDleShootng aaa tsereceyepereteeceta EAR EE EDE E E EDA ARE DEN ODEA EENE 3 to anera DECE aiii a E A a r R 3 1 4 Environmental ProtecUON saiaren aE RETENE EI 3 Tee PO a e E A dime elu leuensaeueeinen tin Suemtasaanleaond ielinanetanininttnias 4 Pa ae oo Os 1 p gt gs Te gC eee ree E E cee tenceerenentnnrideeee 5 3 OG Se mE CPO dissen arene eee 6 adh VUMUIING OMI CUO Sears ea OE EEE E OE E 6 ee OPE SCM CaO GN sect siete secede E EEEE E E E E E N E 7 23 LONN OO een nnn eee EE eee eee eee eee 8 3 4 Installation Instructions cccceccceeccc cece eeeece cece eeseeeceeeesaeeseeesaeesaueesaeeseueeseesaueeseeeseeeeseeesseeesaees 9 3 5 Software Firmware Update cccccccsssecceceeseeceseeeeeeeseeeeeeesseeeceeeseaeeeeeseaueeeesseaeeeeseageeesseaeeees 9 3 6 Firmware Update Internal SOftware ccccccececceceeseeceeeeeeeeeseeeeeeeseeee
5. gt e Log_V3 36 cxe Sofware for wings Fimware i Log_V2 098 hex Client Services e SmartLt Sofware far WinxPs2000 gt a Smanl i V3 00 exe Sotware for VANIS Finviwarm iz e Smanli V3 174iex e SmartL2 Sattwwara tor VANA PNAN i a Smam V3 00 exn AAMwWArA Tor AANIA Firriwara i gt e Seman V3 17h x Ce e Dive V2 23 6xK8 ie enie VS tex gt CLA VAL Europe cla val cla val ch 9 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations y ov CLA VAL CPC 4 Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 3 6 FIRMWARE UPDATE INTERNAL SOFTWARE A Before the Firmware update save program on your PC 1 Connect the USB wire to the USB connection of your PC 2 Connect the CPC to the USB wire 3 Select Read Parameters to read CPC settings and record output parameters 4 Select Firmware update in Parameters 5 Open the corresponding hex file 6 Select Read Parameters to check that the Firmware is updated 3 7 USB DRIVER INSTALLATION When you connect the CPC cable for the first time your PC will detect it and request a driver Hardware Uplate Wiranl Welcome to the Hardware Update Wizard Than ward halpa you ingini afer bee LES Devce i H pour hardware camo with an aalan CO of floppy diak nasri M now Wii do you wani pe wired io do C hral the sofware mioma oiy Ae
6. 0 Nb EoC L H 070 20 m4 Output in gt 100 0 Display Set Range Configuration Alarms 20 mA Output in gt 100 0 Configuration Rotation speed On Time s gt 0 Rotation speed Off Time s gt 0 Deadband m gt 0 10 Loss of signal mode gt Last position 3 Hytrol GE 50 Lift Inches mm 0 59 15 Cancel Calibration Alarms High Alarm Active Above gt 90 High Alarm Hysteresys gt 2 Low Alarm Active Below gt 10 Low Alarm Hysteresys gt 2 000 0 4 Enter Turns to Low Point fo b gt 4 3 Value at 20 m fi 00 0 fi 00 0 5 Enter Turns to High Point fa iN Number of turn 10 1 Mod Static Calibration gt ode Static Calibration J CPC Motor BPM or t min 2 Units Z X Stroke time 1 min40s t wx 3 Value at 4 m O00 Qo G f Message LINO40UE 05 gt CLA VAL Europe cla val cla val ch 16 LINO4QUE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations VY ov CLA VAL CPC 4 Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 4 3 CALIBRATION VARIABLE RANGE Calibration Mode to a specific process WITH System pressure Initial preparation This calibration mode is for field installations where water pressure is available and you want to control flow over a specific range of positions Now you are in the calibration please enter the requ
7. Active Below gt 10 S feedback position Low Alarm Hysteresys gt 2 x E Low alarm span 5 4 E High alarm span 2 E Hysteresis span al mon gt 000 0 000 0 amp O Q dma 20 m 5 60 5 92 mA 18 08 18 40 m LINO40UE 01 Connect your PC to the CPC with the USB cable 1 Start the CPC e Drive CLA VAL Software 2 Selected the CPC in the e Line list 3 Selected your language and click Read parameters 4 On the right side the configuration information is displayed On the top general information including the date of the latest calibration the average amp total working time since the first power up the number of starts the serial number the Firmware version and the maximum and minimum recorded temperature is displayed 5 Click on continuous reading if you would like see the position of CPC set point mA and feedback position mA and units 6 If you would like to manually change the setting write your setting and click on Override Setpoint Improper use of Override Setpoint may cause damage to your system i N ee S a Display configuration text colour is blue by default If you amend any parameters the text colour will change to black To restore text to blue select Read parameters gt CLA VAL Europe cla val cla val ch 14 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Am CLA VAL CPC q Co
8. ch 12 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Am CLA VAL CPC q Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 3 9 CONFIGURATION MODE To launch CPC e Drive Software when not connected to your PC the e Line list which allows the multi connection of e Line products is empty see picture below click Cancel ators Cancel GENOO1 If you are connected to one or more CPC s or another e Line product click on View All then select the CPC you would like to communicate with from the list see picture below then click once on left mouse button The name of product Firmware version and serial number are displayed Bl x T View All LINO40U 01 If your e Line product isn t updated with the Multi connection version the e Line list stays empty Click on View All the e Line product appears with name Generic e Line see picture below then click once on left mouse button on this line to communicate with the product For the name and serial number of this product to appear a Firmware update is necessary see chapter 3 6 CJ e line list b mj x Generic e Line 03 15 GEN002 gt CLA VAL Europe cla val cla val ch 13 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations VY ov
9. aw 85 mA stand by no load draw Power Protection Max 32 VDC over voltage Max 1000 mA torque load Reverse polarity amp short circuit 80 C stop high temperature Led display Green LED Electrical connection 2 x Moulded 10 m cables Input command e 4 20 mA 2 wires e 2 x dry contact contact security Input 4 20 mA Protection Max 32 VDC over voltage Optocoupler isolation CMR 1000 V CMR common mode rejection Insulated 2 wires Output feedback e 4 20 mA Output charge lt 500 Q e 2 x programmable position alarms Output 4 20 mA Protection Max 32 VDC over voltage The input dry contact and 4 20 mA output have the same common or earth but are not individually isolated Operating temperature range 10 C to 80 C Protection IP68 standard allowing full immersion solenoid junction box sensor not included in IP68 Interface Plug amp Play NT 2000 XP Vista O Default mode Troubleshooting Refer to user manual for LED diagnostics red green blinking Remote command failure Options available maintain current position go to 4 mA position go to 20 mA position gt CLA VAL Europe wwwaclavalch cla val cla val ch 7 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Am CLA VAL CPC q Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 3 3 CONNECTION Output Powersupply
10. com install bom a Geto speri boraton Advarced Cheek Hid jo conira oa Windows 1 a Select Cancel b Install the Multi USB driver setup software on your PC you can download this software from the internet www cla val ch c When you see this message below select Continue Anyway d The software you are installing for this hardware CLA VAL Multi USB Interface has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway STOP Installation Windows 3 Installation of the USB driver is now finished Hardware Update Wirard Completing the Hardware Update Wizard Tike wurge han Brie uiai ha abante far CLAWAL Mul LSE interface Lack Finish ie chosa ha wand gt CLA VAL Europe cla val cla val ch 10 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations VY aY CLA VAL CPC 4 Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 3 8 UPDATE USB DRIVER OR INSTALL ON ANOTHER PORT To update your USB driver please follow p
11. d Position Control Valve 4 2 3 0 100 CALIBRATION MODE WITH OR WITHOUT SYSTEM PRESSURE Select the valve size to be calibrated from the drop down menu 3 To determine the number of turns required to achieve the complete lift Open CPC e Drive Software then go to Set Range tab and click OK on the menu 1 Select Static Calibration Mode and check CPC Motor box is checked and select trim size from the drop down menu 3 2 Select units 3 Enter 4 mA value and 20 mA value Using the Increase actuator Decrease actuator Buttons adjust the position of the orifice coupling until there is no gap flush with the stem tube See Fig 1 page 15 4 Turns to low point 1 Enter the number 1 5 Turns to high point 2 Enter the Number of turns value for the valve selected 4 7 Select Write Set Range to upload settings to CPC Your CPC is calibrated Go to chapter 4 5 cLa AL e Drive CPC o o x Parameters Connect Information Vv English bd Firmware Version 8 1 97 Selected Language gt English Serial N 90708001 2 Displa ch Read parameters Last Modification 10 09 2009 nof Reading gt No Exit Number of starts 105 Override Setpoint Activated m4 gt No Complete working time s 1357 aise ats et Range fe eer ek atlas 5 i CPC Motor gt Yes CLA VAL ae Selected Units gt CAF Min 22 7 72 4 m Output in gt 000 0 Deadband m 0 10 4 m Output in gt 000
12. d parameters Last Modification 10 09 2009 ait Reading gt No Exit Number of starts 105 Override Setpoint Activated m gt No Complete working time s 1357 PEP S et Range v RREA edat aliala k 90 CPC Motor gt Yes CLA VAL pace Selected Units gt CF Min 22772 4 m Output in gt 000 0 Deadband m 0 10 4 m Output in gt 000 0 ee Nb EoC L H 020 20 m Output in gt 100 0 Display Set Range Configuration Alarms 20 m Output in gt 100 0 Configuration Rotation speed On Time s gt 0 Rotation speed Off Time s gt 0 Deadband m4 gt 0 10 Loss of signal mode gt Last position Alarms 3S 100 0 100 0 HL Ae eae A ea se see se es E Hysteresis High Alarm Active Above gt 90 N 3 A High Alarm Hysteresys gt 2 000 oo fo mK m irom sete Below gt 10 fic ar a fe e Test Low Alarm Hysteresys gt 2 Adjustment of alarms high low level and hysteresis alarm level ee eee ooo 000 0 000 0 4 e 1 4 gt 320 mA SOVE 92 mi 18 08 18 40 m fiat or Low Level alarm range High Level alarm Low Level alarm High Level alarm value value range LINO40UE 07 Low Level hysteresis alarm High Level hysteresis value alarm range gt CLA VAL Europe cla val cla val ch 20 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL CPC Continuous 4 20 mA Elect
13. e4VDC te4y Passive User Display Wiring Connection terminal rik ERY F CPC Output Internal wiring LINO40UE 09 gt CLA VAL Europe cla val cla val ch 8 LINO4QUE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations 7 aY CLA VAL CPC q Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 3 4 INSTALLATION INSTRUCTIONS 1 The CPC should be mounted in the vertical position For a position horizontal please contact CLA VAL 2 3 Do not exceed the maximum ratings given in the specifications and printed on the label All installation adjustment and maintenance should be carried out by a competent electrician 4 The electrical connections should be made as described in the user s manual 5 Before any maintenance operation the main power should be turned off Do not attempt to open the product as this will invalidate the warranty 3 5 SOFTWARE FIRMWARE UPDATE For Software updates please visit our web site www cla val ch CLA VAL locations in Europe A skilled CLA VAL Team supports you in Switzerland UK and France Select download e Line you will find all the latest Software PC amp Firmware internal software updates Just click on the logo to download automatically All the software is multi language only the install Software is in French or English e Log Sofware for Vvire lt FPs 2000
14. eeseeeeeeeseeaeeeesseeeeeesaeees 10 Sel HE DIY Sr Stel OM ons sacces tase ssastncoencsaeznsastaannnaiendiceneaeegiag a a 10 3 8 Update USB Driver or Install on another Port ccccccecccessesseeeeeeseeeeseeseeeeeeeeeeessseeeesnages 11 Oo COMMUN OT MOOG erana e E A ede deed aueianessantacedoiandesaneneeengesetdene 13 A b How to calibrate the CPC eesenre seca re ue centenennesesetenesenassanuesessaeseseseseremnssinreonsmeueonseterenseten 14 a DISD ee E N E a 14 4 2 Static Calibration Full Range 0 100 snaannnnaennnnnnnnnnnnnnnnnnnnnnsnrnnnenrnnnnnrennnnrnesenrnesennnene 15 4 2 1 0 100 Calibration Mode WITHOUT System PreSSure cccccccccsssseseceeeeeesseeseeeeeeseueeseeeeeeees 15 4 2 2 0 100 Calibration Mode WITH System Pressure ccccccsssssseceeeeeeeeeeeseeceeeeeeeaenseeeeesetenaeesees 15 4 2 3 0 100 Calibration Mode WITH or WITHOUT System Pressure ccceeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeees 16 4 3 Calibration Variable RAnge cccccccccsssccceseeeeeeeseeeeeeeseeeeeeseeeeeeeseeeeeessaeeeeeeseaaeeessuaeeeeesaaess 17 4 4 Extended Calibration High Position Point cccccccccccssecececeeeeeeeceeeeeeeseeeeeesaeeeeeesaeaeeeesaaees 18 LS OOnNOUra ON eea E EE AE E E ee 19 AO AA 0 ee en E E E E eee 20 BS DS cer E E E EEEE 21 gt CLA VAL Europe cla val cla val ch 2 LIN040UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractua
15. g for this hardware CLA VAL Multi USB Interface has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Windows 3 Continue Anyway STOP Installation gt CLA VAL Europe cla val cla val ch 11 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL CPC 4 Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve VY ov d Installation Hardware Update Wizard Please wait while the wizard installs the software SS Se CLA VAL Multi USB Interface Ly L Setting a system restore point and backing up old files in case your system needs to be restored in the future Windows 4 e Installation completed Hardware Update Wizard Completing the Hardware Update Wizard The wizard has finished installing the software for Kr CLA VAL Multi USB Interface Windows 5 Click Finish to close the wizard lt Back Visit our web site www cla val ch frequently to download the latest updates and news gt CLA VAL Europe cla val cla val
16. ired settings ACLA AL e Drive CPC 15 x Parameters Connect Information Firmvy e Version 8 1 97 Selected Language gt English Serial N 4 90708001 Disaiss Last Modification 10 03 2003 Continuous Reading gt No Number of starts 105 Override Setpoint Activated m4 gt No Complete working time s 1357 ya Set Range Average working time s 13 CPC Motor gt es GL A VAL CF Max jue Selected Units gt CAF Min 22 72 4 m Output in gt 000 0 Deadband m 0 10 4 m Output in gt 000 0 Nb EoC L H o 0 20 m Output in gt 100 0 Display Set Range Configuration Alarms i i SARTON Configuration Rotation speed On Time s gt 0 Rotation speed Off Time s gt 0 H trol GE 50 Cancel Calibration Deadband m gt 0 10 zs Gitinghessuan 0 59 15 Loss of signal mode gt Last position Number of turn 10 Alarms RZ High Alarm Active Above gt 90 1 Mode Dynamic Calibration gt CPC Motor BPM or t min 5 High Alarm Hysteresys X gt 2 Low Alarm Active Below gt 10 Low Alarm Hysteresys gt 2 2 Units ZZ Stroke time 1 min40s oe 3 Value at 4 m 000 0 000 0 4 Adjust valve to 4 m value Low paint setting 3 Value at 20 m fi 00 0 fi 00 0 5 Adjust valve to 20 m value High point setting 6 Attainable high point value 100 0 100 0 7 Write Set Range Message LINO40UE 03 1 Select Dynamic Calibration m
17. l illustrations Am CLA VAL CPC 4 Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 1 gt INTRODUCTION 1 1 PRECAUTIONS BEFORE STARTING A Before commencing work on site connect to our internet address to update your CPC with the latest version of the Software and Firmware chapter 3 5 1 2 TROUBLESHOOTING e Diagnostic for the LED At start up the LED remains red for 5 seconds then switches to solid Green e Green Status OK e No light Check power supply e Red Exceed the High torque limit Power down and power up again If problem persists contact CLA VAL Excess Voltage Above 32 V e Blinking red green Calibration was not completed correctly recalibrate e Changing a set point without a command signal with a CPC USB cable connected 1 Calibrate your range 2 Select Last position in loss of signal mode 3 Go to Display tab select your Milliamp value and tick the check box to activate 1 3 GENERAL DISCLAIMER In accordance with our policy of continuous development and improvement CLA VAL Europe reserves the right to modify or improve these products at any time without prior notice CLA VAL Europe assumes no liability or responsibility for any errors or omissions in the content of this document 1 4 ENVIRONMENTAL PROTECTION Help to preserve and protect the environment Recycle used batteries and accessories gt CLA VAL Europe wwweclavalch cla
18. nce port Led indicator Power supply cable moulded 10 meter standard execution S Security High Sensor Input Output cable moulded i Pin ih 10 meter standard execution Security Low Sensor Adaptable side PC Connection ___ Adapter socket x CPC Connection gt CLA VAL Europe cla val cla val ch 5 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Am CLA VAL CPC 4 Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 3 gt HOW TO USE THE CPC 3 1 WIRING CONNECTIONS Ba 2 Code cable 1 Cable 1 function Colour OV Connect with ground ae blue principal 24 VDC Power supply brown Cable 2 Code cable 2 Cable 2 function C For position feedback amp ommon s pink contact security 4 20 mA Set point yellow Alarm 1 Output low contact relay o Alam2 Input high contact relay orange Low security Low contact security turquoise High security High contact security gt CLA VAL Europe cla val cla val ch 6 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Am CLA VAL CPC 4 Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 3 2 CPC TECHNICAL DATA Electrical Power e 24VDC 6 10 15rpm sizes 300 mA max load dr
19. ntinuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 4 2 STATIC CALIBRATION FULL RANGE 0 100 The Set range allows calibration in either dynamic or static mode When you click on folder Set Range you see this message below If you would like to proceed with calibration click OK if not click Cancel SSS ti is You are going to put the e Drive CPC in calibration mode Led Blinks Red green LINO39UE 02 4 2 1 0 100 CALIBRATION MODE WITHOUT SYSTEM PRESSURE Initial preparation This calibration mode is commonly used for either field installations where there is no water in the valve Valve is naturally closed or Factory settings Remove the plug see Fig 1 Position the orifice coupling until there is no gap flush with the stem tube see Fig 1 go to chapter 4 2 3 Orifice coupling Plug No gap between orifice coupling and stem tube Stem tube 4 2 2 0 100 CALIBRATION MODE WITH SYSTEM PRESSURE Initial preparation This calibration mode is for field installations where water pressure is available Use necessary means to verify the valve is closed e g Flow meter gauge or by sound then go to chapter 4 2 3 gt CLA VAL Europe cla val cla val ch 15 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations VY ov CLA VAL CPC Continuous 4 20 mA Electronic Actuated Motorize
20. o the 20 mA position high set point Note Loss of signal can occur on the SCADA system which generates the 4 20 mA command but at the same time the CPC can stay powered so it is important to select the right option CPC will default to the 4 mA position low set point When you have finished your configuration click on Write Configuration Your CPC is configured CACLA AL e Drive CPC a Ae ES Parameters Connect m Information E English v Firmware Version 8 1 97 Selected Language gt English Serial N 90708001 2 Displa a Read parameters Last Modification 10 09 2009 Crit Reading gt No Exit Number of starts 105 Override Setpoint Activated m4 gt No Complete working time s 1357 a Average working time s 13 CL A VAL C F Max 32 90 CF Min 22 72 4 m Output in gt 000 0 Deadband m 0 10 4 m Output in gt 000 0 cr S Nb Eat L H 070 20 m Output in gt 100 0 20 m Output in gt 100 0 Rotation speed The rotation speed affects the response time of the valve between On time s fo 0 3600 secs set points Off time s fo 0 3600 secs Deadband m 010 0 1 20mA The default condition is 0 second on time 0 seconds off time achieving Loss of signal mode gt Last position continuous rotation speed which will vary corresponding to the size of your valve Alarms m Loss of signal mode Goto4 m Last position Goto 20 m4
21. ode and ensure that the CPC Motor check box is checked Enabled 2 Select units 3 Enter the required setting Value at 4 mA point and Value at 20 mA point 4 Look at the position on the display and use the Increase actuator Decrease actuator button until it reaches the low position point When the low position point is reached then click on the button Low point setting 5 Look at the position on the display and use the Increase actuator Decrease actuator button until it reaches the high position point When the high position point is reached then click on the button High point setting 7 When all values have been entered click on Write Set Range Your calibration is done gt CLA VAL Europe cla val cla val ch 17 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL CPC Continuous 4 20 mA Electronic Actuated Motorized Position Control Valve 4 4 EXTENDED CALIBRATION HIGH POSITION POINT CACLA AL e Drive CPC Parameters Connect Display Set Range Configuration Alarms i Message m Information Firmware Version 8 1 97 Serial N 90708001 Last Modification 10 09 2009 Number of starts 105 Complete working time s 1357 Average working time s a0 CPF Max 32 7 90 CAF Min 22772 Deadband m 0 10 Nb EoC L H o 0 Hytrol GE 50 Lift Inches mm Cancel Calibration
22. or Decrease actuator button until it reaches the high position point When the position does not increase any more then stop the actuator Decrease the position by a small amount as soon as you see the display changing stop again Enter the indicated value in the projected calibration window Attainable high point value as described above then click on High point setting When all values have been entered click on Write Set Range Your calibration is done gt CLA VAL Europe Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations cla val cla val ch 18 LINO4QUE B 10 09 VY aY CLA VAL CPC Continuous 4 20 mA Electronic Actuated Motorized Position Control Valve 4 5 CONFIGURATION The configuration tab sets the Rotation speed and the Deadband e The Rotation speed affects the response time of the valve between set points The default condition is 0 seconds On time and 0 seconds Off time achieving continuous rotation speed which will vary corresponding to the size of your valve A Make sure that the values entered are appropriate to your system to minimise potential for surge e Dead band The default value is 0 1 mA which may need to be increased depending on the stability of the electrical signal Choose the loss of signal mode Go to 4 mA Last position CPC will maintain the last position Go to 20 mA CPC will default t
23. rocedure below Install the software Multi USB Driver Setup download from our web site www cla val ch Connect your USB cable to your PC a Select Install from a list or specific location Hardware Update Wizard Tw Welcome to the Hardware Update SY Wizard This wizard helps you install software for USB Device if your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Windows 1 Cancel b Browse to file C Program Files CLA VAL Multi USB Driver Setup Hardware Update Wizard E Please choose your search and installation options S Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM Vv Include this location in the search C Program Files CLA VAL Multi USB Driver Setup v Browse Don tsearch will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee thatthe driver you choose will be the best match for your hardware Windows 2 coe c Microsoft validation press Continue Anyway A The software you are installin
24. ronic Actuated Motorized Position Control Valve 5 gt SOME TIPS To generate a calibration report select Parameters and then Report e Enter a reference number e Click on Report The Software will automatically generate a TXT report file C Program Files CLA VAL e Drive Setup including all the calibration settings b To retrofit CPC motor to an existing valve refer to the lt lt Retrofit Instructions gt gt gt CLA VAL Europe cla val cla val ch 21 LINO4QUE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations
25. val cla val ch 3 LINO40UE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Am CLA VAL CPC q Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 1 5 TYPOGRAPHY Throughout this manual the following typographical conventions and symbols have been adopted to help readability Bold Menu command tab and button BOLD ITALIC Important information 1 Number of the reference marks on image a o 5 www cla val ch Internet address ee TREC e ww Some tips f A Warning gt CLA VAL Europe cla val cla val ch 4 LINO4QUE B 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Am CLA VAL CPC q Continuous 4 20 mA Electronic Actuated CLA VAL Motorized Position Control Valve 2 gt CPC CHARACTERISTICS Thank you for purchasing a CLA VAL CPC With appropriate care this CPC will provide accurate and reliable control of your valve for many years The CPC is built with the latest technology together with very high quality components The CPC is a 4 20 mA standalone actuated control which is PC calibrated and able to remotely control any CLA VAL valve The pilot setting can be adjusted with a standard 4 20 mA signal It also incorporates a 4 20 mA position feedback signal to cross check if the requested position is reached Maintena
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