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9000X Series Drives Option Board

1. October 2005 Jumper Selections The OPTBB board has one jumper block which is used to program the control voltage auxiliary voltage The factory default and the other jumper selections are shown in Figure 4 14 Jumper Block X11 Auxiliary Voltage Level 5 00 5 00 5 00 12V 12v 0 12V 00 15v 15V eo 15V Factory Default Figure 4 14 Option Board BB Jumper Selections O ka O sg RUI R18 924 x O Lg O Li oza RLS BHEE Li ES O s JO m 8 93 3 BE OO j Bese te Hel E rc Ol O T ale x8 LER E Ol O EA DIS is jga t olo F gps Eg pesi Oleo H EM zc R5d Ofo E Ek Ols lo Ea Jumper Block X11 Main Board Secondary Board Figure 4 15 Option Board BB Terminal Locations Table 4 11 Option Board BB Parameters Parameter Code Name Min Max Default Selections Description 7 3 1 1 Reverse 0 1 0 0 No Manually selectable rotation direction 1 Yes 7 3 1 2 Reading rate 0 4 1 0 Not used Incremental pulse reading rate 1 1 mS Note Use value 1 in Closed Loop 2 5 mS mode 3 10 mS 4 50 mS 7 3 1 3 Interpolation 0 1 0 0 No If activated the sinusoidal incremental 1 Yes pulses are used to calculate the polar angle in order to optimize the encoder accuracy This is an ex
2. 28 TI1 DigIN B 1 Thermistor input Ririp 4 7 kQ PTC 29 TI1 OR OR O 8 9c SC 6c 8 OOJOO Figure 3 7 Option Board A3 Terminal Locations Option Board A4 SPX9000 Only OPTA4 Description Encoder input board with a programmable control voltage for the encoder This board is for TTL type encoders TTL TTL R providing input signal levels that meet the RS 422 interface standard Encoder inputs A B and Z are not galvanically isolated This board also includes the qualifier input ENC1O meant to trace the Z pulse in certain situations and a special fast digital input DIC4 used to trace very short pulses These two inputs are used in special applications TTL type encoders do not have an internal regulator and must use a supply voltage of 5V 5 whereas the TTL R type encoders have an internal regulator and can have a supply voltage of 15V 10 depending on the encoder manufacturer Allowed slots C Type ID 16692 Terminals One terminal block Screw terminals M2 6 see Figure 3 9 Keying Terminal 3 Jumpers 1 X4 see Figure 3 8 Board parameters Yes see Table 3 8 MN04003001E For more information visit www EatonElectrical com 3 7 9000X Series Drive Option Board E TN Cutler Hammer October 2005 Table 3 6 Op
3. OUOOOOOOOO 9 OT 6 Jumper Block X2 Figure 4 11 Option Board B8 Terminal Locations MN04003001E For more information visit www EatonElectrical com 4 9 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Option Board B9 OPTB9 Description I O board with five 42 240V AC digital inputs and one relay output Allowed slots B C D E Type ID 16953 Terminals One terminal block Screw terminals M2 6 see Figure 4 13 Keying None Jumpers None Board parameters None O Board B9 mem ACIN1 ACIN2 2 acins 3 ACIN4 4 ACINS 5 5 42 240V AC COMA CH RO1 7 RO1 2 8 Figure 4 12 Option Board B9 Wiring Diagram Table 4 7 Option Board B9 1 0 Terminals Keypad Parameter Terminal Function Reference Technical Information 1 ACIN1 DigIN X1 Digital input 42 240V AC threshold 35V Control voltage 0 33V 1 235V 2 ACIN2 DigIN X2 Digital input 42 240V AC threshold 35V Control voltage 0 33V 1 235V 3 ACIN3 DigIN X3 Digital input 42 240V AC threshold 35V Control voltage 0 lt 33V 1 235V 4 ACIN4 DigIN X4 Digital input 42 240V AC threshold 35V Control voltage 0 lt 33V 1 235V 5 ACIN5 DigIN X5 Digital input 42 240V AC threshold 35V Control voltage 0 lt 33V 1 235V COMA Digital input X1 X2 X3 X4 X5 common RO1 DigOUT X1
4. E C7 Ss RE N i o ra e z BE spo RENES FE 2 Y la TPS sl R2 t BID a H dre ra i Ll lt TM cas Ng Xi boss FE ma o wu zer En E dE a Gg mal o g a B OB x2 ER p m g n ted RA a qm E 7 Q F O pa lt sell B 3 amp P3 Jumper Block X3 Figure 5 6 Option Board D3 RS 232 Sub D Connector and LED Location Jumper Block X3 Connector Connection to GND e gt e e Connected to GND Connected Directly Through RC Filter to GND Factory Default Figure 5 7 Option Board D3 Jumper Selections Table 5 7 Option Board D3 Status LEDs LED Meaning When Lit Green LED 1 Receiving data Red LED 2 Transmitting data 5 6 For more information visit www EatonElectrical com MN04003001E E TN Cutler Hammer October 2005 ES Chapter 6 Option Boards Detail Summary Table 6 1 Option Board Summary 1 of 3 9000X Series Drive Option Board Analog Analog Analog Analog Digital Digital Input Input Output Output Board Allowed Input Output Al Al AO AO Type Slots ID DI DO mA V mA isol mA V mA isol Basic Boards OPTA _ OPTA1 A 16689 6 1 2 1 OPTA2 B 16690 OPTA3 B 16691 OPTA4 C 16692 OPTA5 C 16693 OPTA7 C 16695 2 OPTA8 A 16696 1 20 10 OPTA9
5. This is an example of Code for these parameters The actual value of Code is application dependent Table 4 14 Option Board BB LED Status Indicators LED Indication Meaning Yellow OFF Option board not activated ON Option board in initialization state waiting for activation command from the 9000X Series Drive Blinking fast Option board is activated and in the RUN state indicating that it is ready for once sec external communication Option board is activated and in the FAULT state indicating an internal fault of option board Blinking slow once 5 sec Green OFF Option board not activated ON Encoder is being initialized Board is reading encoder parameters Blinking fast Encoder detected by option board once sec Board is receiving data from encoder Blinking slow Encoder detected by option board once b sec Board cannot read encoder data or data is invalid CRC error broken cable etc 4 14 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer October 2005 9000X Series Drive Option Board DEI EXEC Chapter 5 OPTD Adapter Boards The OPTD adapter boards do not provide any additional I O but are used to connect the 9000X Series Drive to a communication bus System Bus SPI CAN Note that if you use any of the major fieldbuses Profibus Modbus etc for communication you will need a corresponding fieldbus boa
6. OJS ki S x O NG E O o S Vs TPS Er TY R40 r2 3 OR k2 JEE V V XE 7 O Y x2 s _ op L _ k Figure 3 5 Option Board A2 Terminal Locations Option Board A3 OPTA3 Description Relay board with two relay outputs and one thermistor input Allowed slots B Type ID 16691 Terminals Three terminal blocks Screw terminals M3 see Figure 3 7 Keying None Jumpers None Board parameters None Relay Board A3 K ROW 21 Switching jane Qi R 8A 24V DC RO1 3 23 ACIDE 24A J 120v DC Continuously RO2 2 25 lt 2 Arms RO2 3 D Ti1 28 TH 29 Figure 3 6 Option Board A3 Wiring Diagram 3 6 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Table 3 5 Option Board A3 Terminal Descriptions Keypad Parameter Terminal Function Reference Technical Information 21 RO1 1 Normally Closed NC DigOUT B 1 Switching capacity 24V DC 8A 250V AC 8A 22 RO1 2 Common 125V DC O 4A 23 RO1 3 Normally Open NO Min switching load 5V 10 mA Continuous capacity 2A rms 25 RO2 2 Common DigOUT B 2 Switching capacity 24V DC 8A 26 RO2 3 Normally Open NO 250V AC BA 125V DC 0 4A Min switching load 5V 10 mA Continuous capacity lt 2A rms
7. October 2005 Table 6 2 Option Board Summary 2 of 3 Relay Relay Thermistor Board Allowed Output Output Input 24V 42 240V Type Slots ID no nc no 10Vref TI EXT 24V AC Basic Boards OPTA _ OPTA1 A 16689 1 2 OPTA2 B 16690 2 OPTA3 B 16691 1 1 1 OPTA4 C 16692 OPTA5 C 16693 OPTA7 C 16695 OPTA8 A 16696 10 OPTA9 A 16697 1 2 OPTAE A 16709 1 0 Expander Boards OPTB OPTB1 BCDE 16945 OPTB4 BCDE 16948 1 OPTB5 BCDE 16949 3 OPTB8 BCDE 16952 OPTB9 BCDE 16953 1 5 OPTBB C 16962 16963 1 0 Expander Boards OPTD OPTD1 DE 17457 System Bus adapter board 2 x fiber optic pairs OPTD2 B DE 17458 System Bus adapter board 1 x fiber optic pair and CAN bus adapter galvanically decoupled OPTD3 DE 17459 RS 232 serial interface board galvanically decoupled f a board can be inserted in more than one option slot the bold letter indicates the default slot This is not applicable if several boards are installed which have the same default slot A special application is required for use in some 9000X Series Drives 9 Similar to OPTA1 except has larger terminals for 2 5 mm wires If this board is installed in slot B the System Bus is not available only the Monitor Bus can be used In this situation remove jumpers X5 and X6 Analog inputs Al1 and AI2 analog output AO1 and voltage reference 10Vref are galvanically decoupled all are at the same potential 6 2 For more inf
8. ND O1 P W Figure 3 10 Option Board A4 Encoder Connection Using Differential Inputs Note The encoder pulses are processed by the 9000X Series Drive as indicated in Figure 3 11 360 el 1 Period Output Signals gt Clockwise Seen from Shaft C lt 90 el Channel Separation Figure 3 11 Option Board A4 Encoder MN04003001E For more information visit www EatonElectrical com 3 9 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Table 3 8 Option Board A4 Parameters Parameter Minimum Maximum Default Note Pulse revolution 1 65535 1024 Invert direction 0 1 0 0 Yes 1 No Reading rate 0 4 1 0 No 1 1MS 2 5 mS 3 10 mS 4 50 mS Time used to calculate the actual value of speed Use the value 1 when in Closed Loop mode Option Board A5 SPX9000 Only OPTA5 Description Encoder input board with a programmable control voltage for an encoder This board is for HTL High voltage Transistor Logic type encoders voltage output type push pull HTL open collector output type HTL providing input signal levels which are dependent upon the supply voltage of the encoder Encoder inputs A B and Z are galvanically isolated This board also includes the qualifier input ENC1O meant to trace the Z pulse in certain situations and a special fast digital input DICA used to trace very short puls
9. 5 4 For more information visit www EatonElectrical com MN04003001E ETNO October 2005 Cutler Hammer 9000X Series Drive Option Board MASTER Figure 5 5 Connection Example for Drives with D2 Option Board Option Board D3 OPTD3 Description RS 232 serial interface board Galvanically decoupled Allowed slots D E Type ID 17459 Terminals 9 pin female sub D connector see Figure 5 6 Keying None Jumpers 1 X3 see Figure 5 7 Board parameters None D3 Board Function This board provides an alternate RS 232 port for the use of a second keypad or to connect a PC when it is desired to keep the keypad installed in the control panel The functions available at this port are identical to those available from the control panel RS 232 port Table 5 6 Option Board D3 RS 232 Sub D Connector Wiring Terminal Technical Data 1 2 TxD Transmit data 3 RxD Receive data 4 5 GND Ground isolated 6 49V 9V isolated TA 8 9 MN04003001E For more information visit www EatonElectrical com 5 5 9000X Series Drive Option Board E T N Cutler Hammer October 2005
10. Or nn 24V O GB BV E E gt x4 SE w slam F O ayo b BH El O B g 3 8 ci lt 3 B Xx ETI Ole als 5 RE mE ie Hr Rad R TO oTa A x R ov J 3 D N Jr 35 os JE a ma EJ 8 O 34 Gil cci ae RC rr TEE gis wer s 8 b O ec 2 Figure 3 13 Option Board A5 Terminal and Jumper Locations MN04003001E For more information visit www EatonElectrical com 3 11 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Encoder Connection Single Ended 15V 24V from the OPTA5 OPTA5 Board Board or from External Supply 10 15V 24V 9 GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q DIC1 Encoder ce J O O1 R WN f external supply is used remember to connect the ground of external supply to terminal 9 of the OPTAB and to the encoder ground 415V 24V Figure 3 14 HTL Type Encoder Connection Open Source Using Single Ended Inputs 15V 24V from the OPTA5 OPTA5 Board Board or from External Supply 15V e 10 15V 24V GND 9 GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q DIC1 Encoder J O 01 PR QW N If external supply is used remember to connect the ground of external supply to terminal 9 of the OPTAB and to the encoder ground 415V 24V Figure 3 15 H
11. Signal Keypad Parameter Terminal Reference Description and Parameter Reference 10Vref Reference voltage Maximum current 10 mA 2 AI Analog input voltage Default 0 10V R 200 kQ An IN A 1 10V to 10V joystick control 0 20 mA R 2500 Select V or mA with jumper block X1 Figure 3 3 Resolution 0 1 Accuracy 1 3 GND AIT Analog input common Differential input if not connected to ground allows 20V differential mode voltage to GND 4 Al2 Analog input An IN A 2 Default 0 20 mA R 2500 0 10V R 200 kQ 10V to 10V joystick control Select V or mA with jumper block X2 Figure 3 3 Resolution 0 1 Accuracy x 196 5 GND AI2 Analog input common Differential input if not connected to ground allows 20V differential mode voltage to GND 6 24Vout 24V control voltage 15 250 mA all boards total 150 mA max bi directional current from single board short circuit protected Can be used as external power backup for the control and fieldbus Galvanically connected to terminal 12 7 GND l O ground Ground for reference and controls Galvanically connected to terminals 13 19 8 DIN1 Digital input 1 Dig IN A 1 R min 5 kQ 9 DIN2 Digital input 2 Dig IN A 2 R min 5 kQ 10 DIN3 Digital input 3 Dig IN A 3 R min 5 kQ 11 CMA Digital input common A for Must be connected to GND or 24V of I O terminals or DIN1 DIN2 and DIN3 external 24V or GND Default connected to GND Selection wi
12. AI2 Mode Voltage Input 10 10V CMA and CMB Grounding eo C e e ee eo gt 00 o A JE eje o eo gt 00 v 00 o ee A B CD e eoo e e joe Jumper Block X3 CMB Connected to GND CMA Connected to GND CMB Isolated from GND CMA Isolated from GND CMB and CMA Internally Connected Together Isolated from GND Figure 3 24 Option Board A8 Jumper Locations and Settings 3 22 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Option Board A9 OPTA9 Description Basic I O board similar to the OPTA1 except that the I O terminals are larger for Size 14 wires using M3 screws Allowed slots A Type ID 16697 Terminals Two terminal blocks Screw terminals M3 see Figure 3 26 Keying Terminals 1 and 12 Jumpers 4 X1 X2 X3 and X6 see Figure 3 27 Board parameters Yes see Table 3 17 Basic I O Board A9 10Vret Al1 rn S GND Ans Input Reference AI2 Current 24Vout Control Voltage Output GND DIN1 DIN2 DIN3 CI Pus so 24V out i GND DIN4 DIN5 DIN6 E 7 GNB lt H enD zu D AO1 0 4 20 mA AO1 RL lt 500 Q go eO Y Indicates Connections for Inverted Signals
13. E TN Cutler Hammer 9000X Series Drives Option Board User Manual October 2005 Supersedes July 2005 MN04003001E For more information visit www EatonElectrical com E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice
14. Jumper X4 nn e CIUS l O O RE x S N ES EE RX amp w 22 ONIIO E ald ry ERPATS ol A L N V29 S va V3 lt na ot a X1 a NEN x BE lt n E lt zl RS lt Fo x 7 o O fell O Jw gray g D S R5 v23 gt O kaba ES R42 gt R1 lt Wis n s lt a O O ja OL Sie AB JESA Al T Gra 3 RE Q e Q a O pang ATO 21 vA a B 3 BII va gt O P L 212 R1 O fell O la Gal E re R44 m E O VES x a agot Z 26 N o ul RAY LA amp i MIO ORO Z Q c5 V5 O fell O l SI 2 a O fe O je Og 22 N oello T Jumper X5 Jumpers X15 and X16 Figure 3 18 Option Board A7 Terminal and Jumper Locations For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Table 3 12 Option Board A7 Terminal Descriptions Terminal Description and Parameter Reference DICTA Pulse input A differential Voltage range 10 24V DIC1A DIC2B Pulse input B phase shift of 90 degrees compared to Pulse input A differential Voltage range 10 24V 4 DIC2B 5 DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V 6 DIC3Z 7 ENC10 Qualifier input Single ended input with GND 8 ENC20 Qualifier input Single ended input with GND 9 GND Ground for control and inputs ENC10 and ENC20 10 15V 24V Control volta
15. Figure 3 25 Option Board A9 Wiring Diagram MN04003001E For more information visit www EatonElectrical com 3 23 9000X Series Drive Option Board E TN Cutler Hammer October 2005 Table 3 16 Option Board A9 Terminal Descriptions Signal Keypad Parameter Terminal Reference Description and Parameter Reference 10Vref Reference voltage Maximum current 10 mA 2 AI Analog input voltage Default 0 10V R 200 kQ An IN A 1 10V to 10V joystick control 0 20 mA R 2500 Select V or mA with jumper block X1 Figure 3 27 Resolution 0 1 Accuracy 1 3 GND Analog input common Differential input if not connected to ground allows 20V differential mode voltage to GND 4 Al2 Analog input An IN A 2 Default 0 20 mA R 2509 0 10V R 200 kQ 10V to 10V joystick control Select V or mA with jumper block X2 Figure 3 27 Resolution 0 196 Accuracy x196 5 GND AI2 Analog input common Differential input if not connected to ground allows 20V differential mode voltage to GND 6 24Vout 24V control voltage 15 250 mA all boards total 150 mA max bi directional current from single board short circuit protected Can be used as external power backup for the control and fieldbus Galvanically connected to terminal 12 7 GND 1 0 ground Ground for reference and controls Galvanically connected to terminals 13 19 8 DIN1 Digital in
16. OPTB OPTION BOARDS 4 1 Option Board B1 2 4 s ck eR Rd exem EU E dene ue des ea 4 1 Option Board B2 csc ese ame dues dame dame ek RERO eee dau dd 4 3 Option Board BA es 852 dus wed ne ERR RA Rae ach RIDA Kb 4 5 Option Board Bb v uc 0 6 eio e rmm mes m dde Ene Rin eae ee on 4 7 Option Board B8 4 8 Option Board BI aa AA eee E Rer Xp ee OG ARSA Rer e RERO ce 4 10 Option Board BB 2a ana ek dae n RR mang ee X Oe Eee EE ER e 4 11 CHAPTER 5 OPTD ADAPTER BOARDS 5 1 Option Board DT sueco aa BG hr we CRRA ee ee d pens 5 1 Option Board D2 2 ANG exce exer noia pee OH X RR X E ee pa Kalan 5 3 Option Board D3 v es ense ker exon e Rare e edendis tie end 5 5 CHAPTER 6 OPTION BOARDS DETAIL SUMMARY 6 1 List of Figures Figure 1 1 Board Slots on the Control Board 1 1 Figure 1 2 Maximum Loads on 24V EXT 24V Output 1 4 Figure 1 3 CMA Connected to GND with the Onboard Jumper 1 5 Figure 1 4 Positive LOGIC iu oem ced bote Read entree warte Sos eae 1 6 Figure 1 5 Negative Logic 1 6 Figure 1 6 Board Slot Guide to Prevent Plugging In of Incorrect Boards 1 7 Figure 1 7 Example of Function Parameter Address Code 1 7 Figure 1 8 Example of Function Parameter
17. X1 X2 X3 and X6 see Figure 3 3 Board parameters Yes see Table 3 3 MN04003001E 3 1 For more information visit www EatonElectrical com 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Basic I O Board A1 10Vret Input Reference ANTE Voltage GND y nier Input Reference Al2 Current 24Vout GND y DIN1 DIN2 DIN3 CMA 0 4 20 mA RL lt 500 Q L Q V lt 48V 1 lt 50 mA Indicates Connections for Inverted Signals Z lt lt 1_6ND Control Voltage Output Figure 3 1 Option Board A1 Wiring Diagram OOOOOOOOOO Jumper X1 Jumper X2 Jumper X6 OJE N QS w Ole ES O le u O ji a Ols x OS co O e el O e Ols o o 11 20 10 XIABCD X2A B HE Ld Para R21 719 ra E voi TIRE IZA 366 vale LIE R27 ue 824 lt R54 R64 usd BIS 0 DH E Jumper X3 Figure 3 2 Option Board A1 Jumper Locations 3 2 For more information visit www EatonElectrical com MN04003001E FIN Cutler Hammer 9000X Series D
18. 11 CMA Digital input common A for Must be connected to GND or 24V of I O terminals or DIN1 DIN2 and DIN3 external 24V or GND Selection with jumper block X3 Figure 3 24 Default connected to GND 12 24Vout 24V control voltage Same as terminal 6 Galvanically connected to bi directional terminal 6 13 GND 1 0 ground Same as terminal 47 Galvanically connected to terminals 7 14 DIN4 Digital input 4 Dig IN A 4 R min 5 kQ 15 DIN5 Digital input 5 Dig IN A 5 R 2 min 5 kQ 16 DIN6 Digital input 6 Dig IN A 6 Rj min 5 kQ 17 CMB Digital input common B for Must be connected to GND or 24V of I O terminals or DIN4 DIN5 and DING external 24V or GND Selection with jumper block X3 Figure 3 24 Default connected to GND 18 AO1 Analog signal output Output signal range An OUT A 1 Current 0 4 20 mA Ry max 500Q or Voltage 0 10V R 51 kQ default 19 A01 Analog output common Selection with jumper block X6 Figure 3 24 Resolution 0 1 10 bits Accuracy 2 20 DO1 Digital output 1 Dig OUT A 1 Open collector maximum current 50 mA maximum voltage 48V DC 3 20 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Table 3 15 Option Board A8 Parameters Number Parameter Min Max Default Note 1 AI1 mode 1 5 3 0 20mA 4 20mA 0 10V 2 10V 10 10V 0 20mA 4 20mA 0 10V 2 10V 10
19. Auxiliary Voltage 415V Auxiliary Voltage 24V Factory Default Figure 3 8 Jumper Positions for Option Board A4 3 8 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer October 2005 9000X Series Drive Option Board Jumper X4 w XI EJ LTA 5 6 6 R6 R18 9 ala pit pai ale RT RIO alja 2112 OWS 502 501 sea 5 X2 mm AAA x4 D BE ala E gt a Kra p zu a bala Fa Pio TH ZH 02 x L ora oTo A ETR C18 EZ 4 5l 8a RS 023 8 B 2 13 L2 les zi g 6 F QOODOOOOUDUO S Figure 3 9 Option Board A4 Terminal and Jumper Locations Encoder Connection Differential Inputs 5V 15V 24V from the OPTA4 Board or from External Supply OPTA4 Board 10 5V 15V 24V 9 GND Encoder DICTA DIC1A Ny DIC2B 45V 15V 24V If external supply is used remember to connect the ground of external supply to terminal 9 of the OPTA4 and to the encoder ground DIC2B DIC3Z DIC3Z ENC1Q DIC1
20. Cover Photo 9000X Drives MN04003001E For more information visit www EatonElectrical com i 9000X Series Drive Option Board E T N Cutler Hammer October 2005 BRI Table of Contents CHAPTER 1 GENERAL INFORMATION 1 1 Board Slots on the Control Board 1 1 Option Board Types 1 2 Technical Data 2 ses sur ane mans een NOx taped defe xad de eter he ta ed 1 3 Hardware Protections lt s meod isce ele 1 6 CHAPTER 2 OPTION BOARD INSTALLATION 2 1 Control Wiring 2 23 lt 2 62 2 2 EMG Directive nc cnp 2 2 Control Cable Grounding 2 2 CHAPTER 3 OPTA OPTION BOARDS 3 1 Option Board AT 26245 0004684885228466 X e a EG D REL ACE Ra RE ECKE ELA dcn 3 1 Option Board AZ a a ERR cae EX UR NAB siens tete sains 3 5 Option Board A3 ross ana e Ee yh e e e Cee d ni nd 3 6 Option Board A4 SPX9000 Only 3 7 Option Board A5 SPX9000 Only 3 10 Option Board A7 SPX9000 Only 3 14 Option Board AB aa a a exo diner bese ewes Dear ve ba ee 3 19 Option Board A9 sii 234 ep cei Ek gares XU e See ee PA 3 23 Option Board AE 2m a beet ex Rex EUR E GR D X SEC eee ew 3 27 CHAPTER 4
21. Table 3 10 Option Board A5 Technical Data Function Technical Information Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections Maximum input frequency lt 300 kHz Inputs A A B B Z Z Inputs A B and Z are differential Qualifier input ENC10 Maximum input frequency lt 10kHz SHOUTS Minimum pulse length 50 uS Fast digital input DIC1 Digital input 24V R gt 5 kQ Digital input is single ended connected to GND Jumper Selections There is one jumper block on the OPTA5 board Jumper block X4 is used to program the control auxiliary voltage Figure 3 12 shows the jumper selections and the default position Jumper Block X4 Auxiliary Voltage Level 247 00 24 e 0 15V eo 15v e Auxiliary Voltage 24V Auxiliary Voltage 15V Factory Default Figure 3 12 Jumper Positions for Option Board A5 The typical usage for this board is for closed loop vector control The OPTAS is used in conventional industrial applications where the cable lengths between the 9000X Series Drive and the connected encoder are relatively long Jumper X4 I6
22. The program will scroll the board slots starting from 0 and proceeding from A to E and the I O numbers from 1 to 10 e Once you have set the desired code press the ENTER button once to confirm the change ED ez P2311 D P2311 ED P2311 ED Al Ref Fau Warn A Ref Fau Warn AI Ref Faul Warn DigOUT 0 0 gt DigOUT 0 0 DigOUT A 1 gt Figure 1 8 Example of Function Parameter Programming CAUTION Make certain that only one function is programmed to a given output If multiple functions are programmed to a single output function overruns will occur resulting in unintended operation Note Inputs unlike outputs cannot be changed in the RUN state Option Board Related Parameters for OPTA_ Type Boards Some of the input and output functions of certain OPTA_ type option boards are controlled with their associated parameters The parameters are used to set the signal ranges for analog inputs and outputs and values for the different encoder functions The board related parameters can be edited in the Expander Board Menu of the control keypad By entering the next lower menu level with the MENU button right you can browse through slots A to E with the Browser button up or down to see which expander boards are installed On the lowermost line of the display you also see the number of parameters associated with the board Edit the parameter value as shown below For more information on the k
23. as possible for the encoder supply rather lower than 24V The manufacturer also recommends to place jumper X4 to position 15V if allowed in the voltage range specification of the encoder MN04003001E For more information visit www EatonElectrical com 3 15 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Jumper Selections On the OPTA7 board there are four jumper blocks Jumper X4 is used to program the control voltage auxiliary voltage The setting of jumper X5 defines the encoder channel DIC DID used to carry the signal to the repeater The setting of jumpers X15 and X16 is changed according to whether the board is used as a Master or Slave device The factory default and other available jumper selections are presented below Jumper block X5 Jumper blocks X5 and X16 Encoder channel Master Slave function 00e eoo eoe eoo eee eoo eoo eee eee eoo eoo eoe Channel DIC Channel DID Master function Slave function selected selected selected selected Jumper blocks X4 Auxiliary voltage level 24V 24 06 15V e e 15v e Factory default Auxiliary voltage 24 V Auxiliary voltage 15 V Figure 3 19 Jumper Positions for Option Board A7 Usage Closed Loop Vector Control positioning applications The OPTA7 encoder board is mainly used in demanding system applications e g when measuring the motor speed with two encode
24. backward motor direction and 0 indicates a forward motor direction The Encoder Pulse Output signal is produced from the Encoder input signals channel A divided by the divider parameter see Page 3 29 Allowed slots C Type ID 16709 Terminals One terminal block Screw terminals M2 6 Coding in terminal 3 Jumpers 1 X4 see Page 3 29 Board parameters Yes Jumper X4 O Q N 15 24V aN z Bis I a mn vi w XI x x4 Sp aman G Q II D 2 Wem m E 5 7 la Z 8 O je o EX Gb A E e DEAD 3 a c E O lu EY ag s B E ss E y I Ra ki om Ols agp fro EXER L 2 me Si Ri Ker g s D PORE ETE a O po so laka zE Ka GE xs ZA O jo TI IDEAE La S m 799 S aA O e O o Figure 3 28 Option Board AE Terminal Locations MN04003001E For more information visit www EatonElectrical com 3 27 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Table 3 18 Option Board AE Terminal Descriptions Terminal Description and Parameter Reference DICTA Pulse input A differential Voltage range 10 24V DIC1A DIC2B Pulse input B phase shift of 90 degrees compa
25. inputs digital outputs analog inputs and an analog output The board usually in slot B OPTA2 has two form C relay outputs As an alternative an OPTAG board can be used in slot B In addition to the two relay outputs this board has one thermistor input Table 3 1 illustrates the various OPTA boards and their features Table 3 1 OPTA Board Features Digital Analog Relay 1 O Allowed Digital Input Output Analog Output Output Thermistor Board Slots DI DO Input Al AO RO Input TI Other OPTA1 A 6 1 2 mA V 1 mA V 410Vpef incl 24V 10 10V EXT 24V OPTA2 B 2 NO NC OPTA3 B 1 NO NC 1 1NO OPTA4 C 3 DI encoder 5V 15V RS 422 2 24V DI qualifier progr amp fast input OPTA5 C 3 DI encoder 5V 24V wide range progr 2DI qualifier amp fast input OPTA7 C 6 enc 2 enc 15V 24V progr OPTA8 A 6 1 2 mA V 1 mA V 10Vrer incl decouple decoupled 10 10V d from from GND decoupled GND 24V from GND EXT 24V OPTA9 A 6 1 2 mA V 1 mA V 10Vref incl 24V 10 10V EXT 24V OPTAE C 3 DI encoder 2 enc 15V 24V wide range progr Option Board A1 OPTA1 Description Standard I O board with digital inputs outputs and analog inputs outputs Allowed slots A Type ID 16689 Terminals Two terminal blocks Screw terminals M2 6 see Figure 3 2 Keying Terminals 1 and 12 Jumpers 4
26. mA R 500 Resolution 10 bits 0 1 6 AO2 Accuracy lt 2 galvanically isolated 7 GND 24V 21596 Max load 250 mA total load from 8 GND EXT 24V outputs max 150 mA from one board See Figure 1 2 on Page 1 4 9 GND In special applications where PLC type functions 10 24V are included in the control module this output can be used as an external auxiliary power supply for control boards and I O boards Note This board can be installed in four different slots The X in the Keypad Parameter Reference shall be replaced by the slot letter B C D or E of the slot in which it is installed See Defining Functions to Inputs and Outputs on Page 1 7 gt nn O v a2 Y Aa e 235m O w E 5 cu STO O m Le c19 T t E G Qi R EL amp O la fes ne E O E Eg o g E MES D q lga us 8 O lo T 3 kaba s NG g O vo sue pme Jue O Figure 4 6 Option Board B4 Terminal Locations 4 6 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Option Board B5 OPTB5 Description Relay board with three relay outputs Allowed slots B C D E Type ID 16949 Terminals Three terminal blocks Scr
27. of expander and adapter boards to increase the number and type of control inputs and outputs I O and communication interfaces to provide the versatility required for today s demanding applications The input and output capability is designed with modularity in mind comprised of option boards each having its own input and output configuration The control unit is designed to accept a total of five boards The boards provide standard analog and digital inputs and outputs fieldbus capability and application specific hardware The basic expander and adapter boards are installed in board slots which are part of the control board The I O boards are usually interchangeable between different members of the 9000X Series of drives However these types of control boards differ from each other to some extent which may restrict their use Board Slots on the Control Board Figure 1 1 Board Slots on the Control Board The control board is located inside the control unit of the 9000X Series Drive There are five board slots labeled A to E on the control board The usability of different option boards in the various slots depends on the type of board For more information see Option Board Types on Page 1 2 and the option board descriptions on Pages 3 1 to 5 6 MN04003001E For more information visit www EatonElectrical com 1 1 9000X Series Drive Option Board E T N Cutler Hammer October 2005 When the
28. to power up the control board and the basic and expander boards If an external power supply is connected to the EXT 24V output the control board basic boards and expander boards remain live even if the utility power is lost to the 9000X Series Drive as long as the external 24V supply is available This provides partial operation of the control logic not the power section of the 9000X Series Drive and some alarms in a major power loss situation In addition the fieldbus links remain powered which enables the fieldbus e g the Profibus Master to read valuable data from the 9000X Series Drive Note The power section of the 9000X Series Drive cannot function if the utility is lost Requirements for an external 24V power supply e output voltage 24V DC 10 max ripple voltage 100 mV rms e maximum current 1A e 1A external fuse no internal short circuit protection is provided on the control board for the external 24V input Note Analog outputs and inputs will not work with only external 24V supplied to the control unit The 24V EXT 24V output of an option board is short circuit protected on the board Should one of the 24V EXT 24V outputs short the other boards would remain powered because of the individual board output protection Digital Input Signal Conversion The active signal level depends on which potential the common input CMA and CMB if available is connected to The alternatives are 24V or Ground 0V See Figures 1
29. with program mable control voltage for the encoder The OPTA7 board is designed for HTL High voltage Transistor Logic type encoders voltage output type push pull HTL open collector output type HTL which provide input signal levels dependent on the supply voltage of the encoder The encoder inputs A B and Z are galvanically isolated The OPTA7 board also includes the qualifier inputs ENC1O and ENC20 meant to trace positions in positioning applications The board can be used as both Master and Slave device The encoder input signal is repeated on the board and carried to the next device through the digital output Allowed slots C Type ID 16695 Terminals Two terminal blocks Screw terminals M2 6 Coding in terminals 3 and 14 Jumpers 4 X4 X5 X15 and X16 see Page 3 16 Board parameters None
30. 0 20 mA Current Output A B e e e D eoo AO1 Mode Voltage Output 0 10V Factory Default Al2 Mode 0 20 mA Current Input AI2 Mode Voltage Input 0 10V AI2 Mode Voltage Input 0 10V Differential AI2 Mode Voltage Input 10 10V CMA and CMB Grounding eo C e e ee eo gt 00 o A JE eje o eo gt 00 v 00 o ee A B CD e eoo e e joe Jumper Block X3 CMB Connected to GND CMA Connected to GND CMB Isolated from GND CMA Isolated from GND CMB and CMA Internally Connected Together Isolated from GND Figure 3 27 Option Board A9 Jumper Locations and Settings 3 26 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Option Board AE OPTAE Description Encoder input board with programmable control voltage for an encoder The OPTAE board is designed for HTL High voltage Transistor Logic type encoders voltage output type push pull HTL open collector output type HTL which provide input signal levels dependent on the supply voltage of the encoder The encoder inputs A B and Z are galvanically isolated In addition the board includes an Encoder Direction Signal and an Encoder Pulse Output Signal The Encoder Direction Signal value 1 indicates a
31. 0 15V 24V GND 9 GND Encoder 1 A 1 DICTA A 2 DIC1A B 3 DIC2B4 E 4 DIC2B A A 11 DID1A A 12 DIDIA B 13 DID2B B 14 DID2B Tl A AY 17 DODIA Vi 18 DOD1A B 19 DOD2B B G 20 DOD2B 15V 24V Figure 3 21 Connection of Two Encoders to OPTA7 Board 3 18 For more information visit www EatonElectrical com MN04003001E FIN October 2005 Cutler Hammer 9000X Series Drive Option Board Option Board A8 OPTA8 Description I O board similar to OPTA1 except that the analog inputs outputs are galvanically isolated Allowed slots A Type ID 16696 Terminals Two terminal blocks Screw terminals M2 6 see Figure 3 23 Keying Terminals 1 and 12 Jumpers 4 X1 X2 X3 and X6 see Figure 3 24 Board parameters Yes see Table 3 15 Basic I O Board A9 10Vref Input Reference Jumper to Al1 Ground Input Voltage i o o GND Al2 Input Reference Current Control Voltage Output oa 24V ean DINS 15 DING E 7 CMB ga p ND Jumper to AO1 0 4 20 mA Ground Output o o i AO1 RL 500 Q V lt 48V 1 lt 50 mA DO1 Indicates Connections for Inverted Signals Figure 3 22 Option Board A8 Wiring Diagram MN04003001E For more information visit www EatonElectrical com 3 19 9000X Series Drive Option Board E TN Cutler Hammer October 20
32. 05 Table 3 14 Option Board A8 Terminal Descriptions Signal Keypad Parameter Terminal Reference Description and Parameter Reference 1 410Vier Reference voltage Maximum current 10 mA Decoupled from the 9000X Series Drive GND 2 AI Analog input voltage Default 0 10V R 200 kQ An IN A 1 10V to 10V joystick control 0 20 mA R 2500 Select V or mA with jumper block X1 Figure 3 24 Resolution 0 1 Accuracy 1 3 AIT Analog input common GND ISOL Voltage input Connected to GND ISOL GND ISOL selected with jumper 4 Al2 Analog input An IN A 2 Default 0 20 mA R 2509 0 10V R 200 kQ 10V to 10V joystick control Select V or mA with jumper block X2 Figure 3 24 Resolution 0 196 Accuracy 196 5 AI2 Analog input common GND ISOL Voltage input Connected to GND ISOL GND ISOL selected with jumper 6 24Vout 24V control voltage 15 250 mA all boards total 150 mA max bi directional current from single board short circuit protected Can be used as external power backup for the control and fieldbus Galvanically connected to terminal 12 Ext 24V DC supply can connect here 7 GND l O ground Ground for reference and controls Galvanically connected to terminal 13 8 DIN1 Digital input 1 Dig IN A 1 R min 5 kQ 9 DIN2 Digital input 2 Dig IN A 2 R min 5 kQ 10 DIN3 Digital input 3 Dig IN A 3 Rj min 5 kQ
33. 1 8 0 2 EMC Directive For electrical equipment installed in the European Union EU the EMC directive states that the equipment must not disturb the environment and must be immune to other Electro Magnetic Disturbances in the environment Table 2 2 indicates the requirements for the control wiring to meet this directive Table 2 2 Control Cable Type Required to Meet the EU EMC Standards Cable Type Level H Level C 9 Control Cable 4 49 O LevelH EN 61800 3 1st environment EN 50081 2 Level C EN 50081 1 Also requires an external EMC filter between the 9000X Series Drive and the utility supply to meet the EMC requirements for the input power wiring 4 Shielded cable equipped with compact low impedance shield Control Cable Grounding It is recommended that the control cables be grounded as shown in Figure 2 3 Strip the cable insulation as required to allow attachment to the frame with the grounding clamp Figure 2 3 Control Cable Grounding 2 2 For more information visit www cutler hammer eaton com MN04003001E FIN October 2005 Cutler Hammer 9000X Series Drive Option Board IDEE EIS Chapter 3 OPTA Option Boards OPTA option boards provide basic inputs and outputs I O and are normally pre installed at the factory in slots A B and C The typical Eaton 9000X Series Drive contains two boards installed in slots A and B The board in slot A OPTA1 OPTA8 or OPTA9 has digital
34. 10V 3 AO1 mode 1 4 1 0 20 mA 2 4 20mA 3 0 10V 4 2 10V 2 Al2 mode 1 5 1 slOAOBRUON OAOBUN Jumper X1 Jumper X2 Jumper X6 HE R27 ue 824 E82 OOOOOOOOOO S OOOOOOOOOO OZ 61 BI LT 9I SI PI ET ZC II Jumper X3 Figure 3 23 Option Board A8 Terminal Locations MN04003001E For more information visit www EatonElectrical com 3 21 9000X Series Drive Option Board E TN Cutler Hammer Jumper Block X1 Al1 Mode A B C D Jumper Block X2 AI2 Mode A B o Al1 Mode 0 20 mA Current Input 00 gt 00 v C E D Al1 Mode Voltage Input 0 10V 00 gt 00 v ee o ee Al1 Mode Voltage Input 0 10V Differential AB CD Al1 Mode Voltage Input 10 10V Jumper Block X6 AO1 Mode A B ee ee ee eo AO1 Mode 0 20 mA Current Output A B e e D eoo AO1 Mode Voltage Output 0 10V Factory Default Al2 Mode 0 20 mA Current Input AI2 Mode Voltage Input 0 10V AI2 Mode Voltage Input 0 10V Differential
35. 2005 Connection of PT 100 sensors One PT 100 sensor can be connected to each of the first two inputs terminals 1 to 3 and 4 to 6 and up to three sensors to the third input terminals 7 to 9 The sensors must be connected in series with a two or three wire connection Connection of One Sensor Connection of Several Sensors Sr 46 m Sle ole Slim S O Pm S sm sk 9 KIRAN 3 Wire Connection 2 Wire Connection 3 Wire Connection 2 Wire Connection Figure 4 9 Option Board B8 PT 100 Connections Jumper Selections Up to three PT 100 sensors can be connected to the third PT 100 input Select the number of sensors in use with jumper block X2 eo eo e eje ee e eje 1 2 3 1 2 3 1 2 3 1 Sensor 2 Sensors 3 Sensors Factory Default Figure 4 10 Option Board B8 Jumper Selections LEZ m E O C14 C20 EE arg Ej 99 cse TP10 o sa BBC c35 EYA v a TPL 1 n wu cs 67 5 e TP4 125 I c59 49 853 C72 ag NG ts Cr 73 PEIA na R CS
36. 3 1 4 and 1 5 The 24 volt control voltage and the ground for the digital inputs and the common input CMA can be from either the internal 24V supply or an external source Three typical input signal connection examples are shown below If you use the internal 24V the following connection can be used l 24V Ext 24V lg VA 7 DI3 i Jumper Setting e Q CMA Connected to GND Figure 1 3 CMA Connected to GND with the Onboard Jumper If CMA is connected to GND with the onboard jumper the internal 24V is used and the CMA terminal does not need to be wired externally MN04003001E For more information visit www EatonElectrical com 1 5 9000X Series Drive Option Board E T N Cutler Hammer October 2005 If you use an external 24V supply the following connections can be used External 24V 24V Ext 24V e DI1 j e a DI2 e k A DI3 GND Ground e i e Jumper Setting O e CMA Isolated from GND Figure 1 4 Positive Logic Positive logic with the external 124V when CMA is isolated from GND with the onboard jumper The input is active when the switch is closed Ground 24V Ext 24V DI1 e Ll DI2 LLL DI3 e l GND External 24V e e Jumper Setting e e CMA Isolated from GND Figure 1 5 Negative Logic Negative logic with the external 2
37. 3 10mS 4 50mS 7 3 1 4 Divider Value 1 2048 64 Input pulses Divider Divider Output 7 3 1 5 Hysteresis for 0 511 8 Number of pulses before direction signal change state MN04003001E For more information visit www EatonElectrical com 3 31 9000X Series Drive Option Board E TN Cutler Hammer October 2005 3 32 For more information visit www EatonElectrical com MN04003001E E TN Cutler Hammer October 2005 Sei Chapter 4 OPTB Option Boards 9000X Series Drive Option Board OPTB_ option boards are installed in slots B C D or E These boards are used to increase the number of control inputs and outputs These boards may not be installed in slot A There are no board related parameters for OPTB_ 1 0 expander boards except for board OPTBB Table 4 1 OPTB_ Board Features Digital Digital Analog Analog Relay ut 1 0 Allowed Input Output Input Output Output 42 240V Board Slots DI DO Al AO RO TI PT 100 AC Input Other OPTB1 B C D E 6 60 OPTB2 B C D E 2 1 OPTB4 B C D E 1 2 24V Isolated Isolated EXT 24V mA mA OPTB5 B C D E 3 OPTB8 B C D E 3 OPTB9 B C D E 1 5 OPTBB C 2 encoder O 6 total selectable as an input or output Option Board B1 OPTB1 Description I O board with six bidirectional terminals jumper selectable as either digital inputs or digital outputs Allowed
38. 4V when CMA is isolated from GND with the onboard jumper The input is active when the switch is closed 0V is the active signal You can also use the positive and negative logic connections with the internal 24V supply Place the jumper block in the CMA isolated from GND position and wire the CMA terminal as shown in Figures 1 4 and 1 5 Hardware Protections Terminal Block Keying In order to avoid incorrect attachment of terminal blocks to boards some terminal blocks as well as the related terminal connectors on the board are uniquely keyed For more information see the description of the individual board 1 6 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Board Slot Guides and Allowed Slots You cannot plug an option board into any slot Tables 6 1 to 6 3 on Pages 6 1 to 6 3 show which slots are allowed for which option boards For reasons of safety slots A and B have guides to prevent the use of incorrect boards as shown in Figure 1 6 If an incorrect board is plugged into slots C D or E the board will not work but there is no danger to personnel or for equipment damage n oard grooves Figure 1 6 Board Slot Guide to Prevent Plugging In of Incorrect Boards Defining Functions to Inputs and Outputs Several of the option boards for the 9000X Series Drive provide flexibility in that a particular I O feature can be progr
39. 5 Technical Data 3 11 Table 3 11 Option Board A5 Parameters 3 13 Table 3 12 Option Board A7 Terminal Descriptions 3 15 Table 3 13 Option Board A7 Technical Data 3 15 Table 3 14 Option Board A8 Terminal Descriptions 3 20 Table 3 15 Option Board A8 Parameters 3 21 Table 3 16 Option Board A9 Terminal Descriptions 3 24 Table 3 17 Option Board A9 Parameters 3 25 Table 3 18 Option Board AE Terminal Descriptions 3 28 Table 3 19 Option Board AE Technical Data 3 28 Table 3 20 Option Board AE Parameters 3 31 Table 4 1 OPTB Board Features n 4 1 Table 4 2 OPTB1 I O Terminals 4 2 Table 4 3 Option Board B2 Terminal Descriptions 4 4 Table 4 4 Option Board B4 I O Terminals 4 6 Table 4 5 Option Board B5 I O Terminals 4 7 Table 4 6 Option Board B8 1 0 Terminals 4 8 Table 4 7 Option Board B9 I O Terminals 4 10 Table 4 8 Encoder Properties 4 11 Table 4 9 1 0 Terminals on Option Board BB T
40. 9000X Series Drive is assembled at the factory two standard basic boards I O board and relay board are installed in slots A and B The three additional slots C D and E are available for different options i e l O expander boards fieldbus boards and adapter boards Option Board Types The option boards are divided in four groups according to their characteristics A B C and D OPTA e Boards used for basic 1 0 normally pre installed at the factory e This board type uses slots A B and C See Pages 3 1 to 3 31 for a detailed description of the available boards of this type Also see Tables 6 1 to 6 3 on Pages 6 1 to 6 3 OPTB e Option boards used for I O expansion e Normally installed in slots B C D and E See Pages 4 1 to 4 14 for a detailed description of the available boards of this type Also see Tables 6 1 to 6 3 on Pages 6 1 to 6 3 OPTC e Fieldbus boards e g Profibus or Modbus e These boards are installed in slots D and E The OPTC boards are not covered in this manual Refer to the specific manual for the fieldbus board of interest Contact your Cutler Hammer distributor for more information OPTD_ e Adapter boards e Boards with fiber optic adapters e g System Bus Fiber Optic Adapter Board e These boards are installed in slots D and E See Pages 5 1 to 5 6 for a detailed description of the available boards of this type Also see Tables 6 1 to 6 3 on Pages 6 1 to 6 3 1 2 For more information visit www EatonElectrica
41. A 16697 1 2 1 OPTAE A 16709 2 1 0 Expander Boards OPTB OPTB1 BCDE 16945 6 69 OPTB4 BCDE 16948 19 20 OPTB5 BCDE 16949 OPTB8 BCDE 16952 OPTB9 BCDE 16953 OPTBB C 16962 16963 1 0 Expander Boards OPTD OPTD1 DE 17457 System Bus adapter board 2 x fiber optic pairs OPTD2 B DE 17458 System Bus adapter board 1 x fiber optic pair and CAN bus adapter galvanically decoupled OPTD3 DE 17459 RS 232 serial interface board galvanically decoupled f a board can be inserted in more than one option slot the bold letter indicates the default slot This is not applicable if several boards are installed which have the same default slot A special application is required for use in some 9000X Series Drives G Similar to OPTA1 except has larger terminals for 2 5 mm wires fthis board is installed in slot B the System Bus is not available only the Monitor Bus can be used In this situation remove jumpers X5 and X6 Analog inputs Al1 and Al2 analog output AO1 and voltage reference 10Vref are galvanically decoupled all are at the same potential Bidirectional terminals which can be either digital inputs or outputs Analog input Al1 and analog outputs AO1 and AO2 are galvanically decoupled from each other and the other electronics For more information visit www EatonElectrical com 6 1 E T N 9000X Series Drive Option Board Cutler Hammer
42. C1Q DIC1 Encoder UN UN If external supply is used remember to connect the ground of external supply to terminal 9 of the OPTAE and to the encoder ground J O O1 R WN 15V 24V h Figure 3 31 HTL Type Encoder Connection Open Collector Using Single Ended Inputs Note Grounding is to be connected only at the drive to avoid circulating current in the shield Isolate shield at the encoder Double shielded cable is recommended for encoder connection Encoder Connection Differential 15V 24V from the OPTAE OPTAE Board Board or from External Supply 10 15V 24V GND 9 GND Encoder DICTA DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q DIC1 l SLI Lt 1 J O O1 R WN a 15V 24V Figure 3 32 HTL Type Encoder Connection Using Differential Inputs 3 30 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer October 2005 Table 3 20 Option Board AE Parameters 9000X Series Drive Option Board Direction Out Number Parameter Min Max Default Note 7 3 1 1 Pulse 1 65535 1024 Revolution 7 3 1 2 Invert 0 1 0 0 No Direction 1 Yes 7 3 1 3 Reading Rate 0 4 1 Time used to calculate speed actual value Note Use value 1 in Closed Loop mode 0 No calculation 1 1mS 2 5mS
43. Programming 1 8 Figure 1 9 Board Parameter Value Editing Example 1 9 Figure 2 1 Option Board Installation 2 1 Figure 2 2 Checking Option Board Installation 2 1 Figure 2 3 Control Cable Grounding 2 2 Figure 3 1 Option Board A1 Wiring Diagram 3 2 Figure 3 2 Option Board A1 Jumper Locations 3 2 Figure 3 3 Option Board A1 Jumper Settings 3 3 Figure 3 4 Option Board A2 Wiring Diagram 3 5 Figure 3 5 Option Board A2 Terminal Locations 3 6 Figure 3 6 Option Board A3 Wiring Diagram 3 6 ii For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Figure 3 7 Option Board A3 Terminal Locations 3 7 Figure 3 8 Jumper Positions for Option Board A4 3 8 Figure 3 9 Option Board A4 Terminal and Jumper Locations 3 9 Figure 3 10 Option Board A4 Encoder Connection Using Differential Inputs 3 9 Figure 3 11 Option Board A4 Encoder 3 9 Figure 3 12 Jumper Positions for Option Board Ab 3 11 Figure 3 13 Option Board A5 Terminal and Jumper Locati
44. SA tel 1 800 525 2000 www EatonElectrical com 2005 Eaton Corporation All Rights Reserved A Printed in USA e ut e r a m m 8g r Publication No MN04003001E CPG m October 2005
45. Series Drive Option Board E T N Cutler Hammer October 2005 Jumper Selections There are four jumper blocks on the OPTD2 board The factory defaults and the other jumper selections are shown in Figure 5 4 Jumper Block X3 Jumper Block X4 CAN Grounding CAN Termination eoe eo e eoo e 0 Connected Not Connected Terminated Not Terminated to Shield to Shield Jumper Block X5 Jumper Block X6 System Bus Output System Bus Input ON OFF e e e e o e e e Output TX1 Output TX2 ON OFF If the board is placed in slot B Factory Default the System Bus is not available Remove jumpers X5 and X6 Figure 5 4 Option Board D2 Jumper Selections Special Connection between 9000X Series Drives with the D2 Option Board In this connection example the leftmost device is the Master and the others are slaves The Master can send and receive data from the slaves The slaves cannot communicate with each other Changing the Master is not possible the first device is always the Master See Figure 5 5 for this example The OPTD2 board in the Master uses the default jumper selections i e X6 1 2 X5 1 6 1 2 The jumper positions for the slaves have to be changed from the default value to X 2 X5 2 3 Table 5 5 Option Board D2 Device Count vs Speed Maximum number of Maximum speed achieved devices in line Mbit sec 3 12 6 12 24 1 5
46. Switching capacity 24V DC 8A Common 250V AC 8A 125V DC 0 4A 8 RO1 Min switching load 5V 10 mA Normally Open Continuous capacity 2A rms Note This board can be installed in four different slots The X in the Keypad Parameter Reference shall be replaced by the slot letter B C D or E of the slot in which it is installed See Defining Functions to Inputs and Outputs on Page 1 7 4 10 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 EF sz GA s eem aang e 4 Wa lt E i e i 3 Q r3 eg ln i NS pa id g EM B E T5 LI O E Sea E E Os 8 Ju 2 2 D1 ma u WAS E O 2 SA x cis q O KI Oh Hele Figure 4 13 Option Board B9 Terminal Locations Option Board BB OPTBB Description Absolute encoder board with inputs for an ENDAT type encoder programmable control voltage fast digital inputs and simulation pulse output The output pulse is produced from sinusoidal input signals The galvanically isolated fast digital inputs are used to trace very short pulses Allowed slots C Type ID 16962 Main board 16963 Secondary board mounted on the main board Terminals Two terminal b
47. TL Type Encoder Connection Open Collector Using Single Ended Inputs 3 12 For more information visit www EatonElectrical com MN04003001E FIN October 2005 Cutler Hammer 9000X Series Drive Option Board Encoder 15V 24V from the OPTA5 Board or from External Supply 15V 24V ON QD O P OQ OPTA5 Board 15V 24V GND DICTA DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q DIC1 Figure 3 16 HTL Type Encoder Connection Using Differential Inputs Note The encoder pulses are processed by the 9000X Series Drive as indicated in Figure 3 17 Output Signals Clockwise Seen from Shaft C 360 el 1 Period amp 1 1 lt 90 el Channel Separation Figure 3 17 Option Board A5 Encoder Table 3 11 Option Board A5 Parameters Parameter Minimum Maximum Default Note Pulse revolution 65535 1024 Invert direction 0 1 0 0 Yes 12 No Reading rate 9 0 4 1 0 No 1 1MS 2 5 mS 3 10 mS 4 50 mS Time used to calculate the actual value of speed Use the value 1 when in Closed Loop mode MN04003001E For more information visit www EatonElectrical com 3 13 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Option Board A7 SPX9000 Only OPTA7 Description Duplicate encoder board for 9000X drives Encoder input board
48. UN Il Option Board A2 OPTA2 Description Standard relay board with two relay outputs Allowed slots B Type ID 16690 Terminals Two terminal blocks Screw terminals M3 see Figure 3 5 Keying None Jumpers None Board parameters None 9000X Series Drive Option Board Basic Relay Board A2 now RO1 2 22 RL RO1 3 8 Acc RO2 1 24 RO2 2 25 RO2 3 26 Switching lt 8A 24V DC lt 0 4A 300V DC lt 2 kVA 250V AC Continuously lt 2 Arms Figure 3 4 Option Board A2 Wiring Diagram MN04003001E For more information visit www EatonElectrical com 3 5 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Table 3 4 Option Board A2 Terminal Descriptions Keypad Parameter Terminal Signal Reference Technical Information 21 RO1 1 Normally Closed NC DigOUT B 1 Switching capacity 24V DC 8A 250V AC 8A 22 RO1 2 Common 125V DC O 4A 23 RO1 3 Normally Open NO Min switching load 5V 10 mA Continuous capacity 2A rms 24 RO2 1 Normally Closed NC DigOUT B 2 Switching capacity 24V DC 8A 25 RO2 2 Common 250V AC 8A 125V DC 0 4A 26 RO2 3 Normally Open NO Min switching load 5V 10 mA Continuous capacity 2A rms
49. ach board The signal type is selected with a jumper block on the board If the voltage input is used you will need to define the voltage range with another jumper block The factory default value for the analog signal type is given in the description of the board For detailed information see the description of the board of interest Analog Outputs mA V Most of the expander boards with analog outputs can be configured for a current or voltage output with a jumper Some boards only provide an analog current output For detailed information see the description of the board of interest Control Voltage 24V EXT 24V The control voltage output 24V EXT 24V can be used in two ways Typically the 24V control voltage is wired to the digital inputs through an external switch The control voltage can also be used to power up external equipment such as encoders and auxiliary relays Note that the total combined load on all available 24V EXT 24V output terminals must not exceed 250 mA The maximum load on the 24V EXT 24V output per board is 150 mA See Figure 1 2 Max ax ax ax ax 150 mA 150 0 nn A ta LA o LA bd Max 250 mA OUT OUT OUT OUT OUT Figure 1 2 Maximum Loads on 24V EXT 24V Output 1 4 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 The 24V EXT 24V outputs can be connected to an external 24V power supply
50. al blocks Screw terminals M3 see Figure 4 4 Keying None Jumpers None Board parameters None MN04003001E For more information visit www EatonElectrical com 4 3 9000X Series Drive Option Board E TN Cutler Hammer October 2005 Option Board B2 RO1 1 21 K 21 Switching RO1 2 22 R lt 8A 24V DC RO1 3 23 lt 0 4A 125V DC Continuously lt 2 Arms RO2 2 25 RO2 3 26 TH 284 TH 29 Figure 4 3 Option Board B2 Wiring Diagram Table 4 3 Option Board B2 Terminal Descriptions Keypad Parameter Terminal Function Reference Technical Information 21 RO1 1 Normally DigOUT X 1 Switching capacity 24V DC 8A Closed NC 250V AC 8A 125V DC 0 4A E RO1 2 Commeon Min switching load 5V 10 mA 23 RO1 3 Normally Continuous capacity lt 2A rms Open NO 25 RO2 2 Common DigOUT X 2 Switching capacity 24V DC 8A 26 RO2 3 Normally DA Open NO F PATE 125 0 4 Min switching load 5V 10 mA Continuous capacity 2A rms 28 TI14 DigIN X 1 Thermistor input Ruip 4 7 KQ PTC 29 TI1 Note This board can be installed in four different slots The X in the Keypad Parameter Reference shall be replaced by the slot letter B C D or E of the slot in which it is installed See Defining Functions to Inputs and Outputs on Page 1 7 4 4 For more information visit www EatonElectri
51. ammed to operate as one of multiple function choices These function choices appear as parameters in the drive application menu The operator chooses which function the particular parameter will become To connect a specific input or output to a certain function parameter an address code is assigned to the parameter The code is formed from the control board slot identification number into which the option board is plugged and the respective input output number See the example below ED 22317 CD Function Name A Ref Faul Warn DigOUT B 1 gt 7 Terminal Slot Terminal Type Number Figure 1 7 Example of Function Parameter Address Code Example For the application you are using you want to connect the digital output function Reference fault warning to the digital output DO1 on the basic board OPTA1 MN04003001E For more information visit www EatonElectrical com 1 7 9000X Series Drive Option Board E T N Cutler Hammer October 2005 e First find the parameter associated with Reference fault warning on the keypad Press the MENU button right once to enter the edit mode On the value line you will see the I O type on the left DigIN DigOUT AnIN AnOUT and on the right the present input output the function is connected to B 3 A 2 etc or if not connected a code 0 e While the value is blinking hold down the Browser button up or down to select the desired board slot and input output number
52. ample of Code for these parameters The actual value of Code is application dependent MN04003001E For more information visit www EatonElectrical com 4 13 9000X Series Drive Option Board E TN Cutler Hammer October 2005 Table 4 12 Option Board BB Monitored Values Parameter Code Monitored value Unit Description 7 3 2 1 Reverse Hz Motor speed in Hz calculated from encoder pulses 7 3 2 2 Encoder speed rpm Motor speed in rpm calculated from encoder pulses 7 3 2 3 Encoder position Absolute position of encoder read from ENDAT 7 3 2 4 Encoder revolution 7 3 2 5 Encoder fault 7 3 2 6 Encoder warning 7 3 2 7 Encoder messages Number of messages between encoder and OPTBB This is an example of Code for these parameters The actual value of Code is application dependent Table 4 13 Option Board BB Information Pages Parameter Code Information Unit Description 7 3 3 1 Encoder type 0 No encoder connected 1 4 Incremental linear encoder 5 Linear absolute encoder 6 Unknown 7 Linear absolute encoder 8 Unknown 9 12 Rotational incremental angular encoder 13 Absolute encoder single turn 14 Unknown 15 Absolute encoder multi turn 16 Unknown 7 3 3 2 Pulses Revolution Sinusoidal pulses revolution 7 3 3 3 Position bits bit Accurate position 1 1024 10bit 210 1024 7 3 3 4 Revolution bits bit Accurate number of revolutions 1 1024 10bit 210 1024
53. atonElectrical com 5 1 9000X Series Drive Option Board E T N Cutler Hammer October 2005 F E aa T 2 n dn JER e Qo 1 BE E NAY s da Jol it ac V gt e jo 1 I DR s lt CS JU 8H r DE a sO Fa lt n ZX go cS CS es B xi NA Ha LEE gop ESIZ eC 1 SON T f2 IN CJ Figure 5 1 Option Board D1 Terminal Locations Basic Connection between 9000X Series Drives with the D1 Option Board Connect the output 1 of Device 1 to the input 2 of Device 2 and the input of Device 1 to the output 2 of Device 2 Note that in the end devices one terminal pair remains unused See Figure 5 2 for an example Table 5 3 Option Board D1 Device Count vs Speed Maximum number of Maximum speed achieved devices in line Mbit sec 3 12 6 6 12 3 24 1 5 Figure 5 2 Basic Connection Between Drives with D1 Option Board 5 2 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Option Board D2 OPTD2 Description System Bus adapter board for 9000X Series Drives with single optical input and output Interface to fast monitor bus used by the NCSYSDRIVE PC software tool Allowed slots B D E Note If only the Monitor Bus terminals 21 to 23 will be used this boa
54. cal Data 1 DATA 4 Gray Data line 120 O RS 485 2 DATA Pink 3 CLOCK Violet Clock line 120 Q RS 485 200 400 kHz 4 CLOCK Yellow 5 A Green black 1Vpp 0 5V impedance 120 2 max input 350 kHz 6 A Yellow black 7 B Blue black 1Vpp 0 5V impedance 120 2 max input 350 kHz 8 B Red black 9 GND White green Input ground 10 Encoder voltage Brown green Selectable encoder voltage 5V 12V and 15V Maximum current consumption 300 mA Table 4 10 1 0 Terminals on Option Board BB Terminal Block X7 Terminal Technical Data 1 SimA Incremental pulse output A differential 0 square wave 2 SimA signal level RS 422 Impedance 1209 Input hysteresis 5 mV 3 SimB Incremental pulse output B differential 0 square wave E signal level RS 422 4 SimB Impedance 1209 Input hysteresis 5 mV 5 Not used 6 Not used 7 FDIN1 Fast digital input 1 HTL Minimum pulse length 50 uS 8 CMA Common FDIN1 9 FDIN2 Fast digital input 2 HTL Minimum pulse length 50 uS 10 CMB Common FDIN2 4 12 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board
55. cal com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 te ge TE 6c 8c 00 00 000 9c ST Figure 4 4 Option Board B2 Terminal Locations Option Board B4 OPTB4 Description I O expander board with one galvanically isolated analog input and two galvanically isolated analog outputs standard signals are 0 4 20 mA Allowed slots B C D E Type ID 16948 Terminals One terminal block Screw terminals M2 6 see Figure 4 6 Keying None Jumpers None Board parameters None 1 O Board B4 Input Reference 0 4 20 mA RL 250 0 4 20 mA Figure 4 5 Option Board B4 Wiring Diagram MN04003001E For more information visit www EatonElectrical com 4 5 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Table 4 4 Option Board B4 1 0 Terminals Keypad Parameter Terminal Function Reference Technical Information 1 Al1 AnIN X 1 0 4 20 mA Ri 250Q galvanically isolated 2 AM Resolution 10 bits 0 1 Accuracy 1 of the full display 3 AO1 AnOUT X 1 0 4 0 mA RL 5009 Resolution 10 bits 0 1 4 AOT Accuracy lt 2 galvanically isolated 5 AO2 AnOUT X 2 0 4 0
56. erminal Block X6 4 12 Table 4 10 1 0 Terminals on Option Board BB Terminal Block X7 4 12 Table 4 11 Option Board BB Parameters 4 13 Table 4 12 Option Board BB Monitored Values 4 14 Table 4 13 Option Board BB Information Pages 4 14 Table 4 14 Option Board BB LED Status Indicators 4 14 Table 5 1 OPTD Board Features 5 1 Table 5 2 Option Board D1 1 0 Terminals 5 1 Table 5 3 Option Board D1 Device Count vs Speed 5 2 Table 5 4 Option Board D2 1 0 Terminals 5 3 Table 5 5 Option Board D2 Device Count vs Speed 5 4 Table 5 6 Option Board D3 RS 232 Sub D Connector Wiring 5 5 Table 5 7 Option Board D3 Status LEDs 5 6 Table 6 1 Option Board Summary 10f3 6 1 Table 6 2 Option Board Summary 20f3 6 2 Table 6 3 Option Board Summary 30f3 6 3 iv For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 DESEE ETSI Chapter 1 General Information The Cutler Hammer 9000X Series Drives from Eaton s electrical business embody a wide selection
57. es These two inputs are used in special applications The OPTAS5 connections are similar to the OPTA4 but the encoder inputs A B and Z have different signal levels voltage The input levels are general wide range inputs not compatible with RS 422 levels Inputs ENC1O and DICA are identical for both boards Allowed slots C Type ID 16693 Terminals One terminal block Screw terminals M2 6 see Figure 3 13 Keying Terminal 3 Jumpers 1 X4 see Figure 3 12 Board parameters Yes see Table 3 11 Table 3 9 Option Board A5 Terminal Descriptions Terminal Description and Parameter Reference 1 DICTA Pulse input A differential Voltage range 10 24V 2 DIC1A 3 DIC2B Pulse input B phase shift of 90 degrees as compared to pulse input A 4 DIC2B differential Voltage range 10 24V 5 DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V 6 DIC3Z 7 ENC1O Reserved for future use 8 DICA Reserved for future use 9 GND Ground for control and inputs ENC10 and DICA 10 15V 24V Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 NOTE The encoder inputs are wide range inputs that can be used with encoders rated for 415V or 24V 3 10 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005
58. ew terminals M3 see Figure 4 8 Keying None Jumpers None Board parameters None Relay Board B5 RO1 1 224 RO1 2 23 Max Current Voltage RO2 1 25 Switching lt 8A 24V DC RO2 2 26 lt 0 4A 125V DC 8A 250V AC Continuously RO3 1 28 lt 2 A rms RO3 2 234 Figure 4 7 Option Board B5 Wiring Diagram Table 4 5 Option Board B5 1 0 Terminals Keypad Parameter Terminal Signal Reference Technical Information 22 RO1 1 Common DigOUT X 1 Switching capacity 24V DC 8A lan lonar Kal 250V AC 8A 23 RO1 2 Normally Open 125V DC 0 4A 25 RO2 1 Common DigOUT X 2 Min switching load 5V 10 mA 26 RO2 2 Normally Open Continuous capacity 2A rms 28 RO3 1 Common DigOUT X 3 29 RO3 2 Normally Open Note This board can be installed in four different slots The X in the Keypad Parameter Reference shall be replaced by the slot letter B C D or E of the slot in which it is installed See Defining Functions to Inputs and Outputs on Page 1 7 MN04003001E For more information visit www EatonElectrical com 4 7 9000X Series Drive Option Board E T N Cutler Hammer October 2005 p EAF o tc CC 9c Sc 1505 6c 8z COHOIIOOlUDo F
59. eypad operation see your 9000X Series Drive User s Manual Figure 1 9 is an example of this type of menu structure 1 8 For more information visit www EatonElectrical com MN04003001E E TN Cutler Hammer October 2005 9000X Series Drive Option Board READY READY CD CD D NXOPTC2 lt P Monitor G1 G2 gt V1 V2 gt AV AV ED ED ED m CD 613 CD 613 CD Expander boards gt C NXOPTC1 gt Parameters G1 G5 gt G1 gt G2 gt P1 P4 gt ce READY A 61311 ED 51311 SED v CHANGE VALUE Slave address DP Slave address 126 126 ET CONFIRM CHANGE AV GE CD Baud rate Auto 3 4 A v Figure 1 9 Board Parameter Value Editing Example Note Fieldbus boards OPTC also have fieldbus related parameters These boards are described in the separate fieldbus board manuals MN04003001E For more information visit www EatonElectrical com 1 9 9000X Series Drive Option Board E TN Cutler Hammer October 2005 1 10 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 SSS Chapter 2 Option Board Installation Remove utility line and control power from the 9000X Series Drive Install the option board in the correct slot of the control board To insert and also to remove the board hold it in a horizontally straight position to avoid twisti
60. ge auxiliary voltage output to encoder Output voltage selectable with jumper X4 11 DID1A Pulse input A differential input voltage range 10 24V 12 DID1A 13 DID2B Pulse input B 90 degrees phase shift compared to the pulse input A differential input voltage range 10 24V 14 DID2B 15 DID3Z Pulse input Z one pulse per revolution differential input voltage range 10 24V 16 DID3Z 17 DOD1A Pulse output A differential output voltage 24V Pulse input DIC1A or DID1A is internally repeated in the card and connected to the DOD1A output 18 DOD1A 19 DOD2B Pulse output B differential output voltage 24V Pulse input DIC2A or DID2A is internally repeated in the card and connected to the DOD2A output 20 DOD2B Note Encoder inputs are wide range inputs that can be used with encoders using 15V or 24V Table 3 13 Option Board A7 Technical Data Function Technical Information Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections inputs Max input frequency 2150 kHz A A B B Z Z Inputs A B and Z are differential Qualifier input ENC10 Max input frequency lt 10 kHz Min pulse length 50uS Fast digital input DIC1 Digital input 24V R gt 5 kQ Digital input is single ended connected to GND Note A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder Apply therefore as low a voltage
61. igure 4 8 Option Board B5 Terminal Locations Option Board B8 OPTB8 Description Temperature measuring board with three PT 100 sensor 3 wire inputs The measurable temperature range is 22 392 F 30 200 C Both 3 wire and 2 wire elements can be used Allowed slots B C D E Type ID 16952 Terminals One terminal block Screw terminals M2 6 see Figure 4 11 Keying None Jumpers 1 X2 see Figure 4 10 Board parameters None Table 4 6 Option Board B8 I O Terminals Keypad Parameter Terminal Function Reference Technical Information 1 R1 AnIN X1 PT 100 Input 30 200C one sensor 2 R41 Accuracy lt 1 C n Sensor current 10 mA 3 R1 4 R2 AnIN X2 PT 100 Input 30 200C one sensor 5 R 2 Accuracy lt 1 C m Sensor current 10 mA 6 R2 7 R3 AnIN X3 PT 100 Input 30 200C 1 3 sensors see X2 8 R 3 jumper selections Accuracy 1 C Sensor current 10 mA 9 R3 10 Not connected Note This board can be installed in four different slots The X in the Keypad Parameter Reference shall be replaced by the slot letter B C D or E of the slot in which it is installed See Defining Functions to Inputs and Outputs on Page 1 7 Insulation level 4 kV A2 DIN VDE 01 10 1 2 kV in sensor and 2k V in option board 4 8 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October
62. inal Locations 5 3 Figure 5 4 Option Board D2 Jumper Selections 5 4 Figure 5 5 Connection Example for Drives with D2 Option Board 5 5 Figure 5 6 Option Board D3 RS 232 Sub D Connector and LED Location 5 6 Figure 5 7 Option Board D3 Jumper Selections 5 6 MN04003001E For more information visit www EatonElectrical com iii 9000X Series Drive Option Board E TN Cutler Hammer October 2005 List of Tables Table 1 1 Technical Data 1 3 Table 2 1 Tightening Torques for Control Terminals 2 2 Table 2 2 Control Cable Type Required to Meet the EU EMC Standards 2 2 Table 3 1 OPTA Board Features 3 1 Table 3 2 Option Board A1 Terminal Descriptions 3 4 Table 3 3 Option Board A1 Parameters 3 5 Table 3 4 Option Board A2 Terminal Descriptions 3 6 Table 3 5 Option Board A3 Terminal Descriptions 3 7 Table 3 6 Option Board A4 Terminal Descriptions 3 8 Table 3 7 Option Board A4 Technical Data 3 8 Table 3 8 Option Board A4 Parameters 3 10 Table 3 9 Option Board A5 Terminal Descriptions 3 10 Table 3 10 Option Board A
63. l com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Technical Data The data in Table 1 1 applies to the inputs and outputs of all the basic and expander boards Table 1 1 Technical Data Description Specification Safety all boards Standards Complies with EN 50178 CUL and EN 60204 1 Isolation Inputs outputs galvanically isolated Isolation voltage rating 500V Input output type Analog inputs Al voltage 0 10V Ri gt 200 kQ single ended Resolution 10 bits 0 1 accuracy 1 of the full display 10 10V joystick control Analog inputs Al current 0 4 20 mA R 2509 differential Resolution 10 bits 0 196 accuracy 196 of the full display Digital inputs DI DC voltage 24V 0 10V 1 218V Rj gt 5 kQ controlled Digital inputs DI AC voltage Control voltage 42 240V AC 0 33V 1 gt 35V controlled Auxiliary voltage output 24V 24V 21596 max 250 mA total load from all external 24V outputs max 150 mA from any one board Auxiliary voltage input ext 24V DC 21096 max ripple voltage 100 mV rms max 1A 24V In special applications where PLC type functions are included in the control unit the input can be used as an external auxiliary power supply for control boards as well as I O boards Reference voltage output 10V 0 2 max 10 mA 10Vref Analog output AO current 0 4 20 mA R 5000 reso
64. locks Screw terminals M2 6 see Figure 4 15 Keying None Jumpers 1 X11 see Figure 4 14 Board parameters Yes see Table 4 11 An absolute encoder is a type of encoder capable of specifying its absolute position The position data is retained even during a power failure or breakdown The position data carried by the absolute encoder can be used by the 9000X Series Drive for the control of a synchronous motor Table 4 8 Encoder Properties Property Technical Information Encoder cable Maximum length 330 feet 100 meters type equivalent to Heidenhain cable Encoder voltage 5V 12V 15V Maximum current consumption 300 mA Measuring steps per revolution 4 2 billion maximum 32 bit Distinguishable revolutions 0 65535 maximum 16 bit Signal periods per revolution 1 65535 MN04003001E For more information visit www EatonElectrical com 4 11 9000X Series Drive Option Board E TN Cutler Hammer October 2005 ENDAT is a bi directional synchronic serial interface for absolute encoders For example the encoder position data can be read and encoder parameters can be set via the ENDAT connection It also forwards the messages related to the encoder functions All ENDAT connections are made on terminal block X6 This board uses ENDAT version 2 Table 4 9 1 0 Terminals on Option Board BB Terminal Block X6 Heidenhain Terminal Color Code Techni
65. lution 10 bits 0 1 accuracy lt 2 mA Analog output AO voltage V 0 2 10V R 21 kQ resolution 10 bits accuracy lt 2 Relay outputs RO Switching capacity 24V DC 8A 250V AC 8A 125V DC 0 4A Min switching load 5V 10 mA Continuous capacity 2A rms Thermistor input TI Ririp 4 7 kQ PTC type Encoder control voltage See OPTA4 OPTA5 OPTA7 and OPTBB technical data Pages 3 7 5V 12V 15V 24V to 3 17 and 4 11 to 4 14 Encoder connections inputs See OPTA4 OPTA5 OPTA7 and OPTBB technical data Pages 3 7 outputs to 3 17 and 4 11 to 4 14 Environment all boards Ambient operating temperature 14 131 F 10 55 C Storage temperature 40 140 F 40 60 C Humidity 9595 no condensation allowed Altitude Maximum 3300 feet 1000 meters Vibration 0 5G at 9 200 Hz MN04003001E For more information visit www EatonElectrical com 1 3 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Isolation The control connections are isolated from the utility potential and as shipped the I O ground is connected directly to the frame of the 9000X Series Drive Digital inputs and relay outputs are isolated from the I O ground For digital input arrangements see Digital Input Signal Conversion Page 1 5 Analog Inputs mA V The analog inputs of the I O boards can be used as either current inputs or voltage inputs see the detailed description of e
66. n visit www EatonElectrical com 6 3 9000X Series Drive Option Board E TN Cutler Hammer October 2005 6 4 For more information visit www EatonElectrical com MN04003001E Company Information Eaton s electrical business is a global leader in electrical control power distribution and industrial automation products and services Through advanced product development world class manufacturing methods and global engineering services and support Eaton s electrical business provides customer driven solutions under brand names such as Cutler Hammer Powerware Durant Heinemann Holec and MEME which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www EatonElectrical com Eaton Corporation is a diversified industrial manufacturer with 2004 sales of 9 8 billion Eaton is a global leader in electrical systems and components for power quality distribution and control fluid power systems and services for industrial mobile and aircraft equipment intelligent truck drivetrain systems for safety and fuel economy and automotive engine air management systems powertrain solutions and specialty controls for performance fuel economy and safety Eaton has 56 000 employees and sells products to customers in more than 125 countries For more information visit www eaton com Eaton Electrical Inc 1000 Cherrington Parkway Moon Township PA 15108 4312 U
67. ng the connector pins See Figure 2 1 CAUTION Option boards and fieldbus boards must not be installed removed or replaced while utility line or control power is applied to your 9000X Series Drive to prevent board damage Figure 2 1 Option Board Installation Make sure that the board see Figure 2 2 fits tightly in the metal clamp and plastic groove If the board seems to be difficult to install in the slot you should confirm that you are using one of the allowed slots for the option board LL UT DULL Em Figure 2 2 Checking Option Board Installation Note Check that the jumper settings on the board correspond to your needs Finally close the control unit cover of the 9000X Series Drive and any other opened covers 2 1 MN04003001E For more information visit www cutler hammer eaton com 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Control Wiring The control wires shall be at least AWG 20 0 5 mm shielded cables The maximum wire size is AWG 14 2 5 mm for the relay terminals and all terminals on A9 board and AWG 16 1 5 mm for all other terminals The tightening torques for the option board terminals are listed in Table 2 1 Table 2 1 Tightening Torques for Control Terminals Tightening Torque Terminal Screw in Ibs Nm Relay and thermistor terminals and others using an M3 4 5 0 5 screw All other terminals using an M2 6 screw
68. ons 3 11 Figure 3 14 HTL Type Encoder Connection Open Source Using Single Ended Inputs e 3 12 Figure 3 15 HTL Type Encoder Connection Open Collector Using Single Ended Inputs acc cames n 3 12 Figure 3 16 HTL Type Encoder Connection Using Differential Inputs 3 13 Figure 3 17 Option Board A5 Encoder 3 13 Figure 3 18 Option Board A7 Terminal and Jumper Locations 3 14 Figure 3 19 Jumper Positions for Option Board A7 3 16 Figure 3 20 Connection of Encoder and Three OPTA7 Boards 3 17 Figure 3 21 Connection of Two Encoders to OPTA7 Board 3 18 Figure 3 22 Option Board A8 Wiring Diagram 3 19 Figure 3 23 Option Board A8 Terminal Locations 3 21 Figure 3 24 Option Board A8 Jumper Locations and Settings 3 22 Figure 3 25 Option Board A9 Wiring Diagram 3 23 Figure 3 26 Option Board A9 Terminal Locations 3 25 Figure 3 27 Option Board A9 Jumper Locations and Settings 3 26 Figure 3 28 Option Board AE Terminal Locations 3 27 Figure 3 29 Jumper Positions for Option Board AE 3 29 Figure 3 30 HTL Type Encoder Connection Open Source Using Single Ended Inputs e 3 29 Figure 3 31 HTL Type Encoder Connection Open Collect
69. or Using Single Ended Inputs e 3 30 Figure 3 32 HTL Type Encoder Connection Using Differential Inputs 3 30 Figure 4 1 Option Board B1 Terminal Locations 4 2 Figure 4 2 Jumper Positions for OPTB1 4 3 Figure 4 3 Option Board B2 Wiring Diagram 4 4 Figure 4 4 Option Board B2 Terminal Locations 4 5 Figure 4 5 Option Board B4 Wiring Diagram 4 5 Figure 4 6 Option Board B4 Terminal Locations 4 6 Figure 4 7 Option Board B5 Wiring Diagram 4 7 Figure 4 8 Option Board B5 Terminal Locations 4 8 Figure 4 9 Option Board B8 PT 100 Connections 4 9 Figure 4 10 Option Board B8 Jumper Selections 4 9 Figure 4 11 Option Board B8 Terminal Locations 4 9 Figure 4 12 Option Board B9 Wiring Diagram 4 10 Figure 4 13 Option Board B9 Terminal Locations 4 11 Figure 4 14 Option Board BB Jumper Selections 4 13 Figure 4 15 Option Board BB Terminal Locations 4 13 Figure 5 1 Option Board D1 Terminal Locations 5 2 Figure 5 2 Basic Connection Between Drives with D1 Option Board 5 2 Figure 5 3 Option Board D2 Term
70. ormation visit www EatonElectrical com MN04003001E 9000X Series Drive Option Board E T N Cutler Hammer October 2005 Table 6 3 Option Board Summary 3 of 3 Out Out DI DI 5V Out 5V Board Allowed Enc Enc 15V 15V 12V Type Slots ID 10 24V RS 422 124V 124V 415V PT 100 Basic Boards OPTA OPTA1 A 16689 OPTA2 B 16690 OPTA3 B 16691 OPTA4 C 16692 3 1 OPTA5 C 16693 1 OPTA7 C 16695 1 OPTA8 A 16696 OPTA9 A 16697 OPTAE A 16709 3 1 0 Expander Boards OPTB_ OPTB1 BCDE 16945 OPTB4 BCDE 16948 OPTB5 BCDE 16949 OPTB8 BCDE 16952 3 OPTB9 BCDE 16953 OPTBB C 16962 2 1 16963 1 0 Expander Boards OPTD OPTD1 DE 17457 System Bus adapter board 2 x fiber optic pairs OPTD2 B DE 17458 System Bus adapter board 1 x fiber optic pair and CAN bus adapter galvanically decoupled OPTD3 DE 17459 RS 232 serial interface board galvanically decoupled f a board can be inserted in more than one option slot the bold letter indicates the default slot This is not applicable if several boards are installed which have the same default slot A special application is required for use in some 9000X Series Drives G Similar to OPTA1 except has larger terminals for 2 5 mm wires If this board is installed in slot B the System Bus is not available only the Monitor Bus can be used In this situation remove jumpers X5 and X6 MN04003001E For more informatio
71. put 1 Dig IN A 1 R min 5 kQ 9 DIN2 Digital input 2 Dig IN A 2 R min 5 kQ 10 DIN3 Digital input 3 Dig IN A 3 R min 5 kQ 11 CMA Digital input common A for Must be connected to GND or 24V of I O terminal or DIN1 DIN2 and DIN3 to external 24V or GND Default connect to GND Select with jumper block X3 Figure 3 27 12 24Vout 24V control voltage Same as terminal 6 Galvanically connected to bi directional terminal 6 13 GND 1 0 ground Same as terminal 47 Galvanically connected to terminals 7 amp 19 14 DIN4 Digital input 4 Dig IN A 4 R min 5 kQ 15 DIN5 Digital input 5 Dig IN A 5 Rj min 5 kQ 16 DING Digital input 6 Dig IN A 6 R min 5 kQ 17 CMB Digital input common B for Must be connected to GND or 24V of I O terminal or DIN4 DIN5 and DIN6 external 24V or GND Default connect to GND Select with jumper block X3 Figure 3 27 18 AO1 Analog signal output Output signal range An OUT A 1 Current 0 4 20 mA Ry max 500Q or Voltage 0 10V Rj 51 KQ default Selection with jumper block X6 Figure 3 27 Resolution 0 196 10 bits Accuracy 296 19 A01 Analog output common Galvanically connected to terminals 7 13 20 DO1 Digital output 1 Dig OUT A 1 Open collector maximum current 50 mA maximum voltage 48V DC 3 24 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer October 2005 Table 3 17 Option Board A9 Parameter
72. rd For more information see the specific fieldbus board manual Table 5 1 OPTD Board Features 1 0 Allowed Board Slots Description OPTD1 D E System Bus adapter board OPTD2 B D E System Bus adapter board with interface to fast monitoring bus OPTD3 D E RS 232 serial interface board If this board is installed in slot B the System Bus is not available only the Monitor Bus can be used Note Do not plug two system bus adapter boards into the same control board in order to avoid compatibility problems Option Board D1 OPTD1 Description System Bus adapter board Allowed slots D E Type ID 17457 Terminals Double optical input and output terminals see Figure 5 1 Keying None Jumpers None Board parameters None Table 5 2 Option Board D1 1 0 Terminals Terminal Technical Data 1 H1 System Bus optical input 1 RX1 Use 1 mm optical cable e g Agilent HFBR RUS500 2 H2 System Bus optical input 2 RX2 Use 1 mm optical cable e g Agilent HFBR RUS500 3 H3 System Bus optical output 1 TX1 Use 1 mm optical cable e g Agilent HFBR RUS500 4 H4 System Bus optical output 2 TX2 Use 1 mm optical cable e g Agilent HFBR RUS500 Note When shipped these board terminals are protected with a rubber pin Make sure that the pin remains inserted in any unused terminals to prevent misoperaton MN04003001E For more information visit www E
73. rd can also be installed in slot B The System Bus is then unavailable In this situation remove jumpers X5 and X6 Type ID 17458 Terminals Single optical input and output one screw M3 terminal block see Figure 5 3 Keying None Jumpers 4 X3 X4 X5 and X6 see Figure 5 4 Board parameters None Table 5 4 Option Board D2 1 0 Terminals Terminal Technical Data 1 H1 System Bus optical input 1 RX1 Use 1 mm optical cable e g Agilent HFBR RUS500 2 H2 System Bus optical output 1 2 TX1 TX2 Selected with jumper X5 Use 1 mm optical cable e g Agilent HFBR RUS500 21 CAN L Monitor Bus negative data 22 CAN_H Monitor Bus positive data 23 CAN GND Monitor Bus ground Not available if this board is installed in slot B da nn o S mmn I B lola R42 a fd EN H NS o Q x Pa S 4 x ON TPS X5 X6 2 ey EN S morX LTO soon R24 OOO EE CC Le L1 Figure 5 3 Option Board D2 Terminal Locations MN04003001E For more information visit www EatonElectrical com 5 3 9000X
74. red to Pulse input A differential Voltage range 10 24V DIC2B 5 DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V 6 DIC3Z 7 DO1 Encoder divider output Encoder input signals are divided by divider paramater see parameter list on Page 3 31 8 DO2 Encoder direction output The signal value 1 means that the motor direction is backward and 0 is forward 9 GND Ground for control 10 15V 24V Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 Note Encoder inputs are wide range inputs that can be used with encoders using 15V or 24V Table 3 19 Option Board AE Technical Data Function Technical Information Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections inputs Max input frequency 2150 kHz A A B B Z Z Inputs A B and Z are differential Encoder divider output DO1 Max load voltage 60V DC Encoder direction output DO2 Max load current 50 mA Max output freuency lt 300 kHz 3 28 For more information visit www EatonElectrical com MN04003001E E T N Cutler Hammer 9000X Series Drive Option Board October 2005 Jumper Selections On the OPTAE board there is one jumper block used to program the control voltage auxiliary voltage The factory default and other available jumper selections are presented below Jumper Block X4 Auxiliar
75. rive Option Board October 2005 Jumper Block X1 Jumper Block X2 Al1 Mode AI2 Mode BOB RB A B C D ee eleee eo 0 0 Al1 Mode 0 20 mA Current Input Al2 Mode 0 20 mA Current Input IN 3 ED A BCD e 6 eee ojo ee e Al1 Mode Voltage Input 0 10V Al2 Mode Voltage Input 0 10V A B C D AB C D 6 6 66 6 6 66 e e e e 0 06 Al1 Mode Voltage Input 0 10V Differential AI2 Mode Voltage Input 0 10V Differential A B C D A B CD e e 0 06 e e 006 e e ee e e 0906 AI1 Mode Voltage Input 10 10V AI2 Mode Voltage Input 10 10V Jumper Block X6 Jumper Block X3 AO1 Mode CMA and CMB Grounding ABCD eo CMB Connected to GND ee 0 eo CMA Connected to GND 06000 AO1 Mode 0 20 mA Current Output JL CMB Isolated from GND ee CMA Isolated from GND A BOE B JE CMB and CMA Internally Connected Together e 0 0 e Isolated from GND e e AO1 Mode Voltage Output 0 10V Factory Default Figure 3 3 Option Board A1 Jumper Settings MN04003001E For more information visit www EatonElectrical com 3 3 9000X Series Drive Option Board E TN Cutler Hammer October 2005 Table 3 2 Option Board A1 Terminal Descriptions
76. rs 3 16 For more information visit www EatonElectrical com MN04003001E E TN Cutler Hammer October 2005 Encoder Connection 9000X Series Drive Option Board The figures below present examples of a chain connection of several OPTA7 boards Figure 3 20 and a connection of two encoders to the OPTA7 option board Figure 3 21 15V GND Encoder 15V 24V A B B A OPTA7 Master 15V 24V GND DIC1A DID1A DIC1A DID1A DIC2B DID2B B B 3 L ql 4 DIC2B DID2B 17 DOD1A 18 DOD1A 19 DOD2B 20 DOD2B OPTA7 Slave 1 1 DIC1A DID1A 2 DIC1A DIDIA 3 DIC2B DID2B 4 DIC2B DID2B 17 DOD1A 18 DOD1A 19 DOD2B 20 DOD2B OPTA7 Slave 2 1 DICTA DID1A 2 DIC1A DID1A 3 DIC2B DID2B 4 DIC2B DID2B 17 DOD1A 18 DOD1A 19 DOD2B 20 DOD2B Figure 3 20 Connection of Encoder and Three OPTA7 Boards MN04003001E For more information visit www EatonElectrical com 3 17 9000X Series Drive Option Board E TN Cutler Hammer October 2005 15V 24V from OPTA7 OPTA7 nsv N 1
77. s 9000X Series Drive Option Board Jumper X3 Number Parameter Min Max Default Note 1 Al1 mode 1 5 3 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V 52 10 10V 2 Al2 mode 1 5 1 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V 52 10 10V 3 AO1 mode 1 4 1 120 20mA 2 4 20mA 3 0 10V 4 2 10V Jumper X1 Jumper X2 Jumper X6 O ES O E EES wach o E D al w B aaa Of 8 7 MT EIS Ola Olt 4 z n as eeu y O ls O f5 5 ee RE 7 ESSE x Ol 1OIs xs NA Ole O s D O fel O lis P H O 5 O 8 as Figure 3 26 Option Board A9 Terminal Locations MN04003001E For more information visit www EatonElectrical com 3 25 9000X Series Drive Option Board E TN Cutler Hammer Jumper Block X1 Al1 Mode A B C D Jumper Block X2 AI2 Mode A B o Al1 Mode 0 20 mA Current Input 00 gt 00 v C E D Al1 Mode Voltage Input 0 10V 00 gt 00 v ee o ee Al1 Mode Voltage Input 0 10V Differential AB CD Al1 Mode Voltage Input 10 10V Jumper Block X6 AO1 Mode A B ee ee ee eo AO1 Mode
78. slots B C D E Type ID 16945 Terminals One terminal block Screw terminals M2 6 see Figure 4 1 Keying None Jumpers 2 X2 and X4 see Figure 4 2 Board parameters None MN04003001E For more information visit www EatonElectrical com 4 1 9000X Series Drive Option Board E T N Cutler Hammer October 2005 OOOOOOOOOO 5 Jumper X4 Jumper X2 Ka ks kb Figure 4 1 Option Board B1 Terminal Locations Table 4 2 OPTB1 1 0 Terminals Keypad Parameter Terminal Function Reference Technical Information 1 DIO1 DigIN X 1 Digital input 24V Ri gt 5 kQ DigOUT X 1 Digital output Open collector lt 50 mA 48V 2 DIO2 DigIN X 2 DigOUT X 2 3 DIO3 DiglN X 3 DigOUT X 3 4 CMA Common for DIO1 DIO3 Note CMA is internally connected to GND with a jumper by default 5 DIO4 DiglN X 4 Digital input 24V Rj 5 5 kQ DigOUT X 4 Digital output Open collector c50 mA 48V 6 DIO5 DiglN X 5 DigOUT X 5 7 DIO6 DiglN X 6 DigOUT X 6 8 CMB Common for DIO4 DIO6 Note CMA is internally connected to GND with a jumper by default 9 GND 1 0 ground Ground for reference and controls 10 24V Con
79. th jumper block X3 Figure 3 3 12 24Vout 24V control voltage Same as terminal 46 Galvanically connected to bi directional terminal 6 13 GND 1 0 ground Same as terminal 47 Galvanically connected to terminals 47 amp 19 14 DIN4 Digital input 4 Dig IN A 4 Rj min 5 kQ 15 DINS Digital input 5 Dig IN A 5 R min 5 kQ 16 DING Digital input 6 Dig IN A 6 R min 5 kQ 17 CMB Digital input common B for Must be connected to GND or 24V of I O terminals or DIN4 DIN5 and DIN6 external 24V or GND Default connected to GND Select with jumper block X3 Figure 3 3 18 AO 1 Analog signal output Output signal range An OUT A 1 Current 0 4 20 mA R max 500 or Voltage 0 10V Rj 51 KQ default setting Selection with jumper block X6 Figure 3 3 Resolution 0 1 10 bits Accuracy 2 19 AO1 Analog output common Galvanically connected to terminals 47 13 20 DO1 Digital output 1 Dig OUT A 1 Open collector output maximum current 50 mA maximum voltage 48V DC 3 4 For more information visit www EatonElectrical com MN04003001E E TN Cutler Hammer October 2005 Table 3 3 Option Board A1 Parameters Number Parameter Min Max Default Note 1 AI1 mode 1 5 3 0 20mA 4 20mA 0 10V 2 10V 10 10V AI2 mode 1 5 AO1 mode 1 4 0 20 mA 4 20mA 0 10V 2 10V 10 10V 0 20mA 2 4 20mA 3 0 10V 4 2 10V 015 amp D IP
80. tion Board A4 Terminal Descriptions Terminal Description and Parameter Reference 1 DICTA Pulse input A 2 DIC1A 3 DIC2B Pulse input B phase shift of 90 degrees as compared to pulse input A 4 DIC2B 5 DIC3Z Pulse input Z one pulse per revolution 6 DIC3Z 7 ENC1O Reserved for future use 8 DICA Reserved for future use 9 GND Ground for control and inputs ENC10 and DICA 10 5V 15V Control voltage auxiliary voltage output to encoder Output voltage selectable 24V with jumper X4 Table 3 7 Option Board A4 Technical Data Function Technical Information Encoder control voltage 5V 15V 24V Control voltage selectable with jumper X4 Encoder input connections Maximum input frequency lt 300 kHz Inputs A A B B Z Z Inputs A B and Z are differential Encoder inputs are RS 422 interface compatible Maximum load per encoder input low lhigh 25 mA Qualifier input ENC10 Maximum input frequency lt 10 kHz Fast digital input DIC1 Minimum pulse length 50 uS Digital input 24V R 55 kQ Digital input is single ended connected to GND Jumper Selections There is one jumper block on the OPTA4 board Jumper block X4 is used to program the control auxiliary voltage Figure 3 8 shows the jumper selections and the default position Jumper Block X4 Auxiliary Voltage Level 5V 15V 24V 5V 15V 24V 5V 15V 24V EHE HE HH Auxiliary Voltage 5V
81. trol voltage output Voltage for switches etc max current 150 mA Short circuit protected Note This board can be installed in four different slots The X in the Keypad Parameter Reference shall be replaced by the slot letter B C D or E of the slot in which it is installed See Defining Functions to Inputs and Outputs on Page 1 7 4 2 For more information visit www EatonElectrical com MN04003001E FTIN October 2005 Cutler Hammer Jumper Selections 9000X Series Drive Option Board There are two jumper blocks on the OPTB1 board Jumper block X2 is used to define the bidirectional terminal as either an input or an output Jumper block X4 is used to connect the common terminals CMA and CMB to GND The factory default and the available jumper selections are illustrated in Figure 4 2 DIO1 DIO2 DIO3 DIO4 DIO5 DIO6 Jumper Block X2 DIO Mode DIO1 DIO2 DIO3 DIO4 DIO5 DIO6 Factory Default DIO1 to DIO6 Mode OUT DIO1 to DIO6 Mode IN Jumper Block X4 CMA and CMB Connection to GND cua CMB CMA and CMB Connected to GND CMA CMB CMA and CMB Floating Option Board B2 OPTB2 Figure 4 2 Jumper Positions for OPTB1 Description I O expander board with a thermistor input and two relay outputs Allowed slots B C D E Type ID 16946 Terminals Three termin
82. y Voltage Level 24V O 24v 15V ee 15v e Auxiliary Voltage 24V Auxiliary Voltage 15V Factory Default Figure 3 29 Jumper Positions for Option Board AE Usage Closed Loop Vector Control The OPTAE board is mainly used in conventional industrial applications where encoder cable lengths are relatively long Encoder Connection Single Ended 15V 24V from the OPTAE Twisted Pairs OPTAE Board Board or from External Supply with Own Shield 10 15V 24V GND J 9 GND Encoder A ANIM DICTA DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q DIC1 GND B LT VN UN f external supply is used remember to connect the ground of external supply to terminal 9 of the OPTAE and to the encoder ground ND O hb ON 15V 24V Figure 3 30 HTL Type Encoder Connection Open Source Using Single Ended Inputs Note Grounding is to be connected only at the drive to avoid circulating current in the shield Isolate shield at the encoder Double shielded cable is recommended for encoder connection MN04003001E For more information visit www EatonElectrical com 3 29 9000X Series Drive Option Board E T N Cutler Hammer October 2005 15V 24V from the OPTAE Twisted Pairs OPTAE Board Board or from External Supply with Own Shield 10 15V 24V 9 GND DICTA DIC1A DIC2B DIC2B DIC3Z DIC3Z EN

9000X Series Drives Option Board

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