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FQ-CR1_____-M Fixed Mount Multi Code Reader User`s Manual

1. Menu command Description Setting range Data Refer ence Continuous test Used to check the individual judgement p 74 results for the inspection items and to adjust the judgement parameters Graphic Displays the input image Graphics Details Displays the inspection item individual judgement results and measurement val ues All results Region Displays the inspection item individual p 78 judgement results for all inspection items Trend Monitor Displays the individual judgement results p 74 saved in the Sensor in a trend monitor Histogram Displays the individual judgement results saved in the Sensor in a histogram Adjust Adjusts judgement parameters without Scene p 77 g judgement stopping measurements Auto Automatically adjusts the judgement OK Teach NG Teach adjustment parameters by using actual workpieces which are considered as good or faulty products Method Selects the expression to use to auto Threshold minimum Threshold aver matically adjust the judgement parame age default or Threshold maximum ters Auto display Same as the trend monitor and histogram for Run Mode p 86 trend monitor and p 87 histogram only Display range trend monitor and histogram only Number of data p 86 trend monitor only Number of data p 87 histogram only Save data Saves scene data and system data nee p 79 Run Tab Page from Setup Display Menu comman
2. NPN PNP 4 4 Brown Power supply 24 VDC are Brown Power supply 24 VDC Pink TRIG Black _ouTo on 09 H Gray INO Y Lg __ Orange OUT BUSY im pGreen_IN1 af g Light blue OUT2 ERROR w pRed__IN2 us 2 g N mp White INS Y 3 24 VDC gt Ay Purple _IN4 5 Blue GND 0V yn 4Yellow_INS T 5 N Pink TRIG T an 5 INO Y ES 24 VDC 7 2 NM Gray S W Green IN1 Y d JLight blue OUT2 ERROR ia Red IN2 Y t Orange OUT BUSY White _IN3 Y i Black _OUTO OR Purple IN4 Y toad Yellow IN5 Y Blue _GND 0V Important Preventing Chattering e The Sensor is equipped with an anti chattering function but if the chattering is 100 us or longer a faulty input may occur Input signals of 99 us or shorter are ignored Signals of 100 us or longer are treated as input signals e Use no contact output devices e g SSR or PLC transistor output for the input signals If contacts e g relay are used chattering may cause the trigger to be input again during execution of a measurement Power Supply Specifications When a Switching Regulator Is Connected Use a power supply that meets the following specifications The power supply is sold separately Item Description FQ CR1L1010F M FQ CR1L1100F M FQ CR1L1050F M FQ CR1L1100N M Recommended Power Supply S8VS 03024 1 S8VS 06024 DC24V 1 25A DC24V 2 5A
3. Wo0 00 When the single measurement 4 command bit W0 00 turns n ON the TRIG signal is turned Single BUSY signal ON if the BUSY signal is OFF measure ment command bit TRIG TRIG signal The TRIG signal is kept ON for 2 ms and then turned OFF T0000 OUT1 OUTO When the BUSY signal turns OFF to indicate that the measurement has been finished the judgement result is added to the total count OK measurements CIO 1000 NG measurements CIO 1002 BUSY signal OR signal OUTO OR signal Controlling Outputting in Parallel FQ CR1 User s Manual e I O Signal Allocations Signal Output signals OUTO OR signal Address CIO 0 00 OUT1 BUSY signal CIO 0 01 Input signals TRIG CIO 1 00 The BUSY signal will remain ON while the measurement is being executed Performing Continuous Measurements Continuous measurements are performed while the continuous measurement command is input from an external device Immediately after a measurement is performed the next measurement is performed This is repeated while a continuous measurement command is input with the INO to IN5 signals Or other device 1 IN5 signal ON INO to IN4 are OFF 2 Performs continuous measurements Note This function can be used only when the input mode is set to Expanded Mode Wiring Color _ Signal State Description The sig
4. Individual judgement 1 The timing for updating the OR signal is when the measurement results are finalized regardless of the output settings of the BUSY signal BUSY output conditions Note The timing for updating the ORO to OR31 signals and the ON time after judgement processing can be changed LT Jadiusting the judgement output timing p 126 Settings p gt In Out I O setting I O terminals Output 1 Press OUTO 2 Press OR2 Item 2 judgement OR2 output signal was assigned to OUTO 3 Assign the others in the following manner OUT1 OR5 OUT2 OR14 FQ CR1 User s Manual Controlling Outputting in Parallel 125 s n d BUJ9 X YIM suONeolUNWWOD g Adjusting the Judgement Output Timing The output timing of the OR signal or ORO to OR31 signals can be selected from two modes depending on the external device Selecting the OFF Timing e Level output default The status of the output OR signal is held until the next OR signal is output ON TRIG signal fea ON for 1 ms min OFF N A O BUSY signal a OFF ON while measure ments are being i processed depends on BUSY output ON conditions OR signal NG OK Overall judgement Output polarity ON for NG Held until the next judgement result is output e One shot output The status of the output OR signal is turned OFF after a specified time has passed Setting range 0 to 1 00
5. gt 1 30 000 1 250 p gt Image Camera setup lt lt Brightness O Adjusting the Brightness p 38 The image becomes darker the smaller the exposure time If the Sensor is used in a dark environment make sure that the darkness of the image does not cause the measurements to be unstable s bewj uiye L Improving the Image Quality of Metallic and other Shiny Surfaces When objects with shiny surfaces are being measured the lighting may be reflected off the surface and affect the image To remove reflections one of the following two functions can be used Function Description HDR High Dynamic Range If objects have contrasting light and dark areas the dynamic range can be made wider to improve the quality of the images Polarizing filter Specular reflections can be eliminated from an image by attaching a polarizing filter to the Sensor e Selection Tips e When the measurement object is not moving Use the HDR function e When the measurement object is moving Use a polarizing filter HDR Function The HDR function is used for objects that have a large difference between light and dark areas For this kind of object clear images cannot be achieved with the standard brightness setting The HDR function combines several images of different brightnesses exposure times so that the resulting image has a lower degree of contrast and can be measured stably for the desir
6. I O setting Ethernet 1 Press Output form 2 Setthe output format to ASCII or binary M Output data set 3 Set the data format Ce Output form a a e When Output Format Is ASCII Set the parameters for integer digits decimal digits negative numbers O suppression the field separator and the record separator e Output Format Measured value of Measured value of _ Measured value of CR data 0 f data 1 data 7 Note The data output method digits and data separators can be changed as needed Example Integer digits 5 decimal digits 3 negative number expression field separator comma record separator CR 1felslts lelle isle ie fstab yt I Hrlel elt tles lelet fe fs fmf Qe l MC gt D pa Measured value of data 0 Measured value of data1 Measured value of data 2 Measured value of data 7 Delimiter Field separator Record separator 1 Because the record separator is set to CR only one record is output for each measurement A blank line CR delimiter will therefore be entered after the record separator If you do not want a blank line set the record sepa rator to None Outputting Controlling with Ethernet FQ CR1 User s Manual Note The field separator is not output unless the data continues The following range of values can be output 999 999 999 9999 lt Measured value lt 999 999 999 9999 If the measured value is lo
7. Specifications and Dimensions 19 2 Unit mm FQ CR1 User s Manual e Panel Mounting Adapter FQ XPM 116 7 95 116 85 e Panel cutout dimensions 11141 11141 FQ CR1 User s Manual Unit mm 133 4 Specifications and Dimensions 189 0 L seoipueddy 190 System Requirements for PC Tool for FQ The system requirements for the PC Tool are given in the following table Item Requirement Os e Microsoft Windows XP Home Edition Professional SP2 or higher Microsoft Windows 7 Home Premium or higher Hardware CPU Core 2 Duo 1 06 GHz or the equivalent or higher RAM 1 GB min 1 The Japanese and English versions support only 32 bit OS versions 2 Available space is also required separately for data logging HDD 500 MB min available space 2 Monitor 1 024 x 768 dots min Options Specifications e I O Cables Item Model FQ WD002 FQ WD010 FQ WD020 Cable length 2m 10m 2
8. The BUSY signal will be ON while the scene it being changed Important If the cycle time is too long the PLC may not be able to detect when the BUSY signal is ON If necessary turn OFF W0 00 after a suitable time elapses Controlling Outputting in Parallel FQ CR1 User s Manual Turning the ERROR Signal OFF The ERROR signal turns ON when an error occurs After removing the cause of the error turn the ERROR signal OFF using one of the following methods Method 1 Input an error clear command from an external device such as a PLC Method 2 Input a measurement trigger again For example turn the TRIG signal ON during a one shot measurement The ERROR signal will turn OFF when measurement is executed correctly Note This function can be used in Run Mode only Settings p gt In Out I O setting I O terminals Input Input mode Press Expand mode Wiring Color Signal State Description The signals shown at the left Gray INO OFF Command parameter for clearing errors are used Refer to the following Green IN1 OFF i a information for signal wiring Red IN2 ON White JIN3 OFF LE 2 4 wiring p 27 Purple IN4 OFF Yellow IN5 ON Command input for clearing errors Orange OUT1 BUSY Processing in progress default Light blue OUT2 ERROR ERROR signal default Timing Chart i 1 Turn OFF INO to IN1 and IN3 to IN4 and turn ON IN2
9. With the partial input function it is possible to input only images that are in the region that is necessary for measurements The image measurement region becomes smaller and thus the image input time is shortened p gt Image Camera setup 1 Press lt q Partial input on the right side of the dis play 2 Change the input size 3 Press OK 4 Press Back If you use partial input perform teaching again Shortening the Measurement Takt Time FQ CR1 User s Manual 5 3 Adjusting the Judgement Parameters Adjusting Judgement Parameters While Looking at Measurement Results If correct judgements are not possible you can move directly from the Setup Mode display to the judgement parameters display to make adjustments p gt Test Continuous test Either display 1 Press lt q Adjust judgement on the right of the display 2 Adjust the judgement parameters Lower limit OK 14 Upper limit lt amron co jp T a p i N eee FQ CR1 User s Manual Adjusting the Judgement Parameters sBurjas Bunes pue Buysa L G 5 4 Checking a List of All Inspection Item Results Individual judgement results for all inspection items can be checked in a list The individual inspection items can be selected to change the judgement parameters p gt Test Continuous test 1 Press All results region to display the list Note Judgement parameters can also be
10. 3 digits max Set value i rfetmyolatryay 1 f sets Jor or Space Space Space Delimiter 0x20 0x20 0x20 dof f setting Jor Command Inspection item External reference Set value LAN number data number 2 digits max 3 digits max Space Space Space 0x20 0x20 0x20 lt Response Format gt When the Command Is Processed Normally o k Jor Delimiter When the Command Is Not Processed Normally E r oR Delimiter lt Parameter Descriptions gt Inspection item number _ Specifies the inspection item number 0 to 31 External reference data Specifies the external reference data number 0 to 999 number LT Refer to 10 2 External Reference Parameters p 178 for details Acquired value Returns the data for the specified inspection item Refer to 10 2 External Reference Parameters p 178 for details Outputting Controlling with Ethernet FQ CR1 User s Manual ITEMDATA2 command or ID2 Acquire Inspection Item Text String Data This command acquires the text string data of the specified inspection item lt Command Format gt Inspection External reference item number data number Command 2 digits max 3 digits max pi rjetm ofalrjajal jor or Space Space Delimiter 0x20 0x20 loje fcr M UY _ L Delimiter Command Inspection item External reference number data n
11. 6 1 Starting Operation 0 c een eee 82 6 2 Configuring the Run Mode Display 000eeeeeee eens 84 6 3 Checking the Trend of Measurement Results with Graphs 86 6 4 Adjusting Judgement Parameters during Operation 89 6 1 Starting Operation When test measurements and adjustments in Setup Mode have been finished the display moves to Run Mode and actual measurements begin In Run Mode the Sensor operates stand alone and outputs the measurement judgement results on the I O lines accordingly to the settings If the Touch Finder or the PC Tool is connected via network to the Sensor the operation of the Sensor can be monitored in the following ways Run Mode Display The present display Selected inspection item name Connected Overall judgement Sensor name a Selected scene Measurement processing time 5 ET number 0 Bar cade The time taken from when an image is input until all 0K measurements have been L Sub menu completed MAL TEE 1234567890128 Inspection results can be displayed in six formats such as in a list or as a trend graph LT p 84 J Tool Button or OK Button These buttons are displayed both in Setup and Run Mode L _ p 14 Moving to Run Mode You can move from Setup Mode to Run Mode by using the following procedure 1 Press Run 2 Press Switch to Run mode 3 Press Yes If you press No the setting will not be saved and you will move
12. Ki Ci k oe i lt iLi i tit D M m Ej 7 N 9 m Oo _ 0o If more than one master data exist register each by repeating the procedure above Step 3 Adjusting Judgment Parameters gt Inspect Inspection Add item Bar code Settings Tab Page 1 Press Judgment Judgement 2 Set the range within which the number of characters and text strings are judged as OK of char HU i Continuous measurements will be performed for the im l l TE ages that are displayed TT TTET z H 3 Press OK to enter the value r Item Parameter Setting Description Judgment Parameter Num of characters 0 to 1024 Set the upper and lower limits for an OK judgment of the number of charac ters read Characters 32 characters max default Set a text string for an OK judgment of the text string read 54 Reading Bar Codes FQ CR1 User s Manual Detail Settings p gt Inspect Inspection Add item Bar code Details Tab Page Press Function settings Setting Function Settings Set the function settings verification on off verified master data partial verif on off partial verification setup string output on off error string partial output on off and output string setup Specify these settings as necessary Setup Item Setting Value Description Verification on off OFF default value When set to ON verification with the master data is exec
13. When the Command Is Not Processed Normally Delimiter lt Parameter Descriptions gt Data number Specifies the data number Refer to 10 2 External Reference Parameters p 178 for details Acquired value The position compensation data and threshold value are returned LT Refer to 10 2 External Reference Parameters p 178 for details FQ CR1 User s Manual Outputting Controlling with Ethernet E s n d eu1 9 x7 YM suONeoUNWWOD g Sets the Position Compensation Data The command sets position compensation parameters and measurement values lt Command Format gt External reference data Command 3 digits max Set value oo ooo es as rlojsjif r ijolnjojajrja tt fer or Space Space 0x20 0x20 ejoj I fal Ya c L Delimiter Command External Set value reference data Space 3 digits max Space 0x20 0x20 Delimiter lt Response Format gt When the Command Is Processed Normally o k or Delimiter When the Command Is Not Processed Normally E r oR Delimiter lt Parameter Descriptions gt External reference data __ Specifies the external reference data number number QJ Refer to 10 2 External Reference Parameters p 178 for details Setting Specifies the set value Refer to 10 2 External Reference Parameters p 178 for details g Outputting Controlling with Ethernet FQ CR1 User s Manual ITEMDATA o
14. img at the beginning of the file name 4 You can add a character string to the beginning of the file name e Setting the File Name for Logged Data You can set a character string to add to the beginning of the file name for logged data Image data You can change the img_ at the beginning of the file name for logged data to another text string Measurement data You can add a character string to the beginning of the file name for logged data p gt Setup Mode or Run Mode TF settings File format 7 Select the item for which to add to or change the file name and then press Logging image file or Logging data file 2 Press File name prefix 3 Enter the file name up to 15 alphanumeric characters and press OK 4 Press OK File format Image logging Image data is saved in a special format for OMRON Vision Sensors The file name extension is IFZ Data logging Measurement data is saved in the following CSV format lt Date 1 gt lt Time 1 gt lt Measurement value for inspection item 0 gt lt Measurement value for inspection item 1 gt lt Measurement value for inspection item 31 gt lt D0 of expression 0 gt lt D31 of expression 31 gt Delimiter Field separator Record separator 1 The date is given in the following format 2010 6 1 for June 1 2010 The time is given in the following format 12 01 20 for 12 01 and 20 sec onds pm Changing the File Format The output CSV file fo
15. o k Jor Delimiter 8 If the command is not processed normally the command execution result is NG Command Execution Result Delimiter An error occurs in the following cases e A non existent command was specified The number of parameters is incorrect e The parameter range is incorrect e The parameter content is incorrect e Operation could not be performed normally for the operation command Outputting Controlling with Ethernet FQ CR1 User s Manual Command List The following table lists the no protocol commands Commands that can be used in no protocol Ethernet communications are listed below Type of command Command Abbreviation Function Reference Scene control com SCENE S Acquires the current scene p 142 mands number SCENE Scene_number S Scene_number Changes the scene number p 143 being used Measurement control MEASURE M Executes one measurement p 144 commands 7 MEASURE C M C Starts continuous measure p 145 ments MEASURE E M E Ends continuous measure p 146 ments Data acquisition setting POSITIONDATA PD Acquires the position com p 147 commands External_reference_data_nu External_reference_data_nu pensation data mber mber POSITIONDATA PD Sets the position compensa p 148 External_reference_data_nu External_reference_data_nu tion data mber mber Set_value Set_value ITEMDATA ID Inspection_item_number Acquires the inspectio
16. 0 Verify all master data 0 data tion 1 Verify master data 0 2 Verify master data 1 31 Verify master data 31 122 Partial verif on Settings Acquisi 0 None o se z off ion 1 Enable 123 Last compared Settings Acquisi 1 to 1024 1024 Sad digit ion 124 First compared Settings Acquisi 1 to 1024 1 ane ae digit ion 125 String output on Settings Acquisi 0 None 0 ome Zo off ion 1 Enable 126 Error string size Settings Acquisi 1 to 20 2 ace en bytes ion 127 Error string Settings Acquisi 20 characters max NG ion 128 Partial output on Settings Acquisi 0 None 0 ae en off ion 1 Enable 129 Output last digit Settings Acquisi 1 to 1024 1024 aeh ion 130 Output first digit Settings Acquisi 1 to 1024 1 eee ace ion 131 Code type Settings Acquisi 0 JAN EAN UPC 0 KAN AIN ion 1 Code 39 2 Codabar 3 ITF 4 Code 93 5 Code128 GS1 128 6 GS1 DataBar 7 Pharmacode 132 Timeout time Settings Acquisi 1 to 9999 9999 ms tion 133 Check digit on Settings Acquisi 0 None 1 ane 72N off tion 1 Enable 134 Composite Settings Acquisi 0 None 0 sen Adjust judge codes on off tion 1 Enable ment 135 Direction Settings Acquisi 0 Horizontal mode 0 tion 1 Vertical mode 136 Reverse on off Settings Acquisi 0 None 0 ee tion 1 Enable 137 Num of charac Settings Acquisi 1 to 1024 1024 ess ters tion 138 Lower limit of the Settings Acquisi 1 to
17. ITF Interleaved 2 of 5 Code 93 Code128 GS1 128 GS1 DataBar Truncated Stacked Omni directional Stacked Omni directional Limited Expanded Expanded Stacked Pharmacode GS1 128 Composite Code CC A CC B CC C GS1 DataBar is a code in which the name has been changed from the previous RSS Note Setup Measurement Draw the measurement region then execute One barcode is read in a single measurement region AUTO setting The barcode type and some of the When the measurement region contains multiple bar decode conditions are automatically set codes the result of the first barcode to be read is out put Measurement region Reading will end in error if the barcode type is incorrectly set Set the barcode type before starting reading When AUTO setting is executed the captured barcode is read and the following items can be set e Code type LT setting Decode Settings p 56 e Direction for Pharma only LT setting Decode Settings p 56 e Reverse decode for Pharma only LT_ setting Decode Settings p 56 Be Reading Bar Codes FQ CR1 User s Manual Setup Procedure for Bar Code Step 1 Selecting the Inspection Item gt Inspect Inspection 7 Press an unused inspection item number and press Add item 2 Press Bar code Choose processing item Eiai ea ee cance LT 4 3 Configuring Inspection Items p 50 U0 Ei 7 128 Step 2 Teaching Teaching means to store the region and
18. Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMI
19. s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document FQ CR1 User s Manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA
20. 32 Finder a 1 to 223 b 0 to 255 c 0 to 255 d 0 to 255 Default 10 5 5 100 Subnet mask Inputs the subnet mask 0 0 0 0 to 255 255 255 255 p 32 gt Default 255 255 255 0 BS D Search unreach Displays the IP address if the same IP a able sensors address is used for more than one Sen O sor or if there is Sensor that is not in the 2 subnet You can change this IP address and subnet mask This setting is valid only when automatic setting of the Sen O sor s IP address is OFF Auto sensor detection The Touch Finder can detect Sensors ON default OFF p 98 and automatically connect to them in the order that it detects them Logging setting You must enable file logging before you ON default OFF p 103 can execute it FQ CR1 User s Manual 175 Menu Tables 176 Menu command Description Setting range Data Refer ence S Language Changes the language to display on the English German French Italian Span System p 115 Touch Finder ish Traditional Chinese Simplified Chi iS nese Korean or Japanese The default pe language is selected at startup Time settings Used to set the current date and time Default Selected at startup System p 115 Touch screen calib Used when there is an offset between nee p 116 the touch screen positions and pointers Initialize Initializes the
21. Changing the Polarity of the BUSY Output The Sensor turns ON the BUSY output signal during measurements and other processing to indicate that a measurement trigger cannot be received The polarity of the BUSY signal can be reversed so that it is ON only when a trigger signal can be received Settings gt In Out I O setting I O terminals Output BUSY polarity Item Description BUSY polarity BUSY ON default The BUSY signal is ON while the Sensor is processing data READY ON The BUSY signal is ON while the Sensor can receive a trigger signal All timing charts in this manual show the operation of the BUSY signal at the default setting If you change the polarity of the BUSY signal take this into consideration when reading the timing charts Changing the BUSY Output Condition The end timing of the BUSY signal can be changed p gt In Out I O setting I O terminals Output Tab Page BUSY output Item Description BUSY output Measurement default The BUSY signal turns OFF when the measurement is completed Data logging The BUSY signal turns OFF when data logging is completed Image logging The BUSY signal turns OFF when image logging is completed Result display The BUSY signal turns OFF when the result display is completed ee Controlling Outputting in Parallel FQ CR1 User s Manual Controlling the Sensor from an External Device The following Sens
22. Connecting to Sensors from a Computer Using the PC Tool Configurations Consisting of Only Sensors and a Computer PC Tool If the configuration consists only of Sensors and a Touch Finder set the network settings on the computer as described below No IP address settings are required on the Sensors The following procedure is for Windows XP 1 Select Control Panel from the Windows Start Menu 2 Click Network and Internet Connections in the control panel and then double click Network Connections 3 Right click the Local Area Connection Icon and select Properties Disable Status Repair Bridge Connections Create Shortcut Rename FQ CR1 User s Manual Setting Up Ethernet C SUONDBUUOD pue uonejesu 4 On the General Tab Page double click Internet Proto col TCP IC 4 Local Area Connection Properties General Advanced Connect using E Intel R 82566DM 2 Gigabit Network This connection uses the following items z 8 File and Printer Sharing for Microsoft Networks 8 QoS Packet Scheduler Internet Protocol TCP IP t3 Description Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected Notify me when this connection has limited or no connectivity 5 Select the Use the following IP address Option and en gu FTES te
23. Menu command Description Setting range Data Refer ence 2 Statistical data Sets whether to record the number of ON default or OFF System p 106 5 measurements and the number of NG 2 overall judgements Image logging Sets the parameter to log measurement All Only NG or None default System p 102 image data p 106 Data logging Sets the parameter to log measurement All default Only NG or None default System data from inspection items Delete Log Resets the log data without turning OFF p 106 the power supply 2 4 5 OUTO Used to assign output signals to OUTO OR Total judgement default or ORO System p 124 HIES OUT1 and OUT2 Item0 judgement to OR31 Item31 o E O judgement o g F Q OUT1 BUSY default or ORO Item0 judge System ment to OR31 Item31 judgement OUT2 ERROR default or ORO Item0 judge System ment to OR31 Item31 judgement Output polarity Sets the ON condition for the OR signal OK ON or NG ON default System p 128 Output mode Sets the output timing for the judgement One shot output or Level output default System p 126 result Output delay When one shot output mode is selected 0 to 1 000 ms default 0 ms System this parameter sets the delay from when measurement processing is completed until when the OR signal turns ON Output time When one shot output mode is selected 0 to 1 000 ms default 5 ms System this parameter sets the time that the OR signal is ON BU
24. NOONE Signals O a Tum ON the IN5 signal while the Allow 5 ms min and then BUSY signal is OFF to clear the error turn ON IN5 ON oj IN5 signal f E ON for 1 ms min OFF r ON i BUSY signal i OFF ON ERROR signal OFF FQ CR1 User s Manual Controlling Outputting in Parallel 131 s n d 2u19 x7 YIM suoNeolUNWWOD g 132 Performing Automatic Teaching The bar code and 2D code parameters can be automatically set with commands from an external device such as a PLC based on the image that was just input when the line process was changed Inspection item Re registered data Bar code Code type read direction selection reverse on off 2D code Code type reverse code color DataMatrix PDF417 only shape DataMatrix Note e Application is possibly only from the Run Mode e If the parameter is applicable to more than one inspection item automatic teaching will be performed for all appli cable inspection items e While master data is registered with teaching during an automatic registration from a display no master data is registered with automatic teaching by IN1 Settings p gt In Out I O setting I O terminals Input Input mode Press Expand mode Wiring Color Signal State Description The signals shown at the left Gray INO OFF are used Refer to the following Green IN1 ON i eae 4 i h information for signal wiring Red IN2
25. p 142 Setting the Startup Scene p gt Setup Mode Sensor settings Startup settings The following items can be set Item Purpose Setting range Startup mode Select whether the startup scene number is set ON manually OFF The scene number when the settings were saved will be the startup scene number The star tup mode is set to OFF in the default settings Startup scene Set the scene number to use at startup Oto 31 FQ CR1 User s Manual Changing the Scene to Change the Line Process ae suoyouny JUa UaAUCD J 7 2 Display Functions The procedures given in this section can be used to make the Sensor easier to use and the display easier to see Image Zoom The display can be zoomed in or out to make the image easier to see gt Setup Mode or Run Mode Ee Enlarges the display Press Back to end setting the display Displaying a Live Image You can display a live image to check the image that is input by the Sensor in realtime p gt A Setup Mode Press Em Press Camera Press Live Press the Back Button to return to the Display Dis play AON SN Displaying a Frozen Image You can display a frozen image to stop image refreshing and display the last image that was input gt R Setup Mode Press Ea Press Camera Press Freeze Press the Back Button to return to the Display Dis play R QNHD Display Functions FQ
26. scene group data saving 109 FQ CR1 User s Manual scenes changing changing names copying deleting switching SD card available space formatting information operations slot Sensor data saving all Sensor data Sensor information Sensor monitor Sensor selection Sensor system data saving Sensors renaming specifications switching Setup Mode returning to Setup Mode startup display startup mode startup scene startup settings statistical data logging straps subnet mask Switch Sensor Switching Hub system configuration test measurements continuous test performing Test Tab Page time Touch Finder Touch Finder information 92 93 93 93 129 111 111 111 110 20 109 116 84 113 109 116 182 36 15 83 85 93 93 93 106 25 34 36 18 18 74 74 74 115 186 116 model with AC DC battery power supply 186 model with DC power supply time settings Touch Finder data saving trend monitor Auto display Display range Number of data TRIG signal trigger delay updating software version FQ CR1 User s Manual 186 115 109 86 86 86 87 118 44 46 193 V W Z versions wiring Sensor Touch Finder zooming 116 27 27 29 94 Index 197 0 L xepu A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No Z329 E1 02 Revision code 01 August 2012 Original produ
27. 0 ion 1 Reverse 134 Code color Data Settings Acquisi 0 Black 2 Matrix PDF417 ition 1 White only 2 Auto 135 Shape DataMa Settings Acquisi 0 Square 0 trix only ion 1 Square or Rect 136 Upper limit of the Settings Acquisi O to 1024 1024 on Adjust judge Num of charac tion ment ters 137 Lower limit of the Settings Acquisi 0 to 1024 0 om Adjust judge Num of charac tion ment ters 138 Characters size Settings Acquisi 1 to 32 1 bytes tion 139 Characters Settings Acquisi 32 characters max 7 Adjust judge threshold tion ment 150 Selected master Settings Acquisi 0 to 31 0 ons oon number tion 200 3N Rename master Settings Acquisi 16 characters max None N 0 to data N tion 31 201 3N Num of master Acqusition only 0 to 32 0 N 0 to data characters 31 N 202 3N Master data N Settings Acquisi 32 characters max None N 0 to tion 31 1 Use the ITEMDATA2 command to set and or acquire a text string FQ CR1 User s Manual External Reference Parameters 181 0 L seoipueddy 10 3 Specifications and Dimensions Sensor Specifications Item Description Model NPN FQ CR100000 M PNP FQ CR150000 M Field of view Refer to Table 1 Installation distance Refer to Table 1 Minimum resolution FQ CR1 FQ CR1 FQ CRI1L FQ CR1 010F M 0 040mm JO50F M 0 070mm 100F M 0
28. 1024 0 ai Adjust judge Num of charac tion ment ters 139 Characters size Settings Acquisi 1 to 32 1 aN bytes tion 140 Characters Settings Acquisi 32 characters max i Adjust judge threshold tion ment 150 Selected master Settings Acquisi 1 to 31 0 on etl number tion 200 3N Rename master Settings Acquisi 16 characters max None N 0 to data N tion 31 FQ CR1 User s Manual External Reference Parameters 179 0 L seoipueddy 180 External Data name Setting Acquisi Data range Default Expression Logged data reference tion text string Judgement number parameter 201 3N Num of master Acqusition only 0 to 32 o es ra N 0 to data characters 31 N 202 3N Master data N Settings Acquisi 32 characters max None N 0 to tion 31 1 Use the ITEMDATA2 command to set and or acquire a text string 2D code External Data name Setting Acquisi Data range Default Expression Logged data reference tion text string Judgement number parameter 0 Judgement Acquisition only 0 Judgement is OK 2 JG 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error 5 Index No Acquisition only 2 Verification OFF 2 IN or reading error 1 Verification is NG 0 to 31 Master data No 6 Num of charac Acquisition only O to 1024 0
29. CR1 User s Manual Displaying a Saved Image You can display an image that was saved in internal memory in the Sensor or in an SD card This can be done to configure inspection items or to check measurements using saved images p gt A Setup Mode 1 Press 5S 2 Images in the Sensor s built in memory Press Log rae Images on the SD card Press Logging image file luge 3 Press the Back Button to return to the Display Dis play Note Refer to the following information for the procedures to save images LT Logging Measurement Data p 102 Updating the Display and Measurement Results Only for NG Measurement Results In Run Mode you can specify updating the display of the image and measurement results only when the measurement result is NG pm R Run Mode 1 Press EJ the disp 2 Press Last NG image ae 3 Press Back suoyoUNy JuaUeAUOD J Change the following setting to display the last NG image after restarting gt sm Setup Mode or Run Mode TF Settings Startup display Display update mode 1 Press Last NG image FQ CR1 User s Manual Display Functions Note If an operation to change the display is performed e g if the display pattern is changed or the inspection item is changed when displaying images for NG results is set the display will change to refreshing the most recent mea surement results and the most recent NG display will disappea
30. Connections on Existing Networks If a Sensor or Touch Finder is connected to a network where a PLC or computer is already connected the Ethernet must be set to be compatible with the existing network Setting Fixed IP Addresses e Sensor p gt Setup Mode Sensor settings Network Ethernet 1 Set Auto connection to OFF 2 Set the IP address and subnet mask according to the network settings e Touch Finder p gt Setup Mode TF settings Ethernet Auto 1 Press OFF 2 Set the IP address and subnet mask according to the network settings Setting Up Ethernet FQ CR1 User s Manual Connecting to Sensors from External Devices Such as PLCs Set the IP address of the Sensor according to the network where the external devices such as PLCs are connected Configurations Consisting of Only Sensors and a Computer PC Tool If the configuration consists only of Sensors and a Touch Finder set the network settings on the computer as described below No IP address settings are required on the Sensors gt siz Setup Mode Sensor settings Network Ethernet 1 Set Auto to OFF 2 Set the IP address and subnet mask according to the network where the external devices such as PLCs are connected Note If you connect OMRON CS CJ series PLCs to the Ethernet the following default IP addresses are assigned to the PLCs e IP address 192 168 250 node_address
31. D fe ai 2 File name prefix ivi S Output format Used to set the output format for output p 104 D log data to a file 5 Field sep None Comma default Tab Space E arator Colon Semicolon CR or CR LF Decimal None Point default or Comma symbol Record None Comma Tab Space Colon separator Semicolon CR or CR LF default SD card SD card Displays the capacity and remaining nee p 111 informa memory in the SD card tion Format Formats an SD card nes p 111 Startup Startup You can select the display to appear on Multi Sensor NG sensor Single sensor p 100 display screen the Touch Finder when more than one Auto default type Sensor is connected Specify You can specify one Sensor to connect ON OFF default p 113 sensor to the Touch Finder Display Sets the display to use in Run Mode Graphic Graphics Details All results System p 85 pattern Region Statistical data Trend monitor Histogram Display Sets the image to update in Run Mode Latest image Last NG image p 95 update mode LCD back Bright Sets the brightness Oto5 System p 96 light ness ECO Enables ON or disables OFF ECO ON OFF System p 96 mode Mode Ethernet nee System p 32 Specify sensor You can set any of the Sensors for con 0 0 0 0 to 223 255 255 254 default p 98 nection to the Touch Finder and register 0 0 0 0 p 99 them IP address Inputs the IP address of the Touch a b c d p
32. Display the Camera Setup Display The focus can be seen as a numerical value The higher the value the better the focus Image gt Camera setup Focus Level 2 Manually adjust the focus using the focus adjust Focus adjustment screw ment screw on the Sensor while checking the image Turn clockwise to focus on closer objects and focus value on the Touch Finder The field of view will In the default settings the field of view is set to the nar Ce rowest setting aD 3 Press Back 7 Turn the screw counterclockwise to focus on objects at a distance The field of view will widen e Turn the focus adjustment screw clockwise or counterclockwise a little bit to make sure that it has not already reached the dead stop Do not force the screw if it does not rotate anymore This will damage the Sensor e Do not turn the focus adjustment knob with a force that is greater than 0 1 N m This may damage it FQ CR1 User s Manual Adjusting Image Quality 37 sobew uiye L Adjusting the Brightness To achieve stable measurements the brightness of the camera image must be adjusted so that the characteristic to be measured is clearly visible Dark Bright P Bitghtness of image lt 0 100 p gt Image Camera setup 1 2 3 Press lt q Brightness on the right side of the dis play Move the bar to the left or right to adjust the bright ness Moving it to the right will make the im
33. External Devices 8 1 Conitrolling Outputting in Parallel 0200e eee eee 118 8 2 Outputting Conitrolling with Ethernet 22000000 135 8 1 Controlling Outputting in Parallel Operation with Default Configuration This section describes the basic connections and signal flow with external devices With the default settings the Sensor operates in the following manner Trigger Sensor FQ CR1 Sensor External device FD a W 1 Measurement 3 Judgement trigger input OY results output 2 Measurements performed 1 Measurement oy trigger input nae The trigger to perform measurements once is turned ON TRIG signal K i You can confirm if measurements are in progress 2 Executing ON i al This signal stays ON until the next measurement Gee ON while measure measurement trigger can be input BUSY signal mentsiare in progress Turned ON when overall judgement is NG 3 Judgement results Retained until the next output overall judgement results are judgement OR output signal e Create the ladder program to control the TRIG and IN5 input signals so that they do not turn ON while the BUSY signal is ON If not a TRIG input error will occur and the ERROR signal will turn ON e Operation When the Sensor Power Supply Is Turned ON The BUSY signal will operate as shown below when the Sensor s power supply is turned ON Create the ladder program in the PLC or other external dev
34. OFF Command parameter for automatic teach ing oe White IN3 OFF LT 2 4 Wiring p 27 Purple IN4 OFF Yellow IN5 ON Command input for automatic teaching Yellow OUT1 BUSY Processing in progress default Controlling Outputting in Parallel FQ CR1 User s Manual Timing Chart 1 Turn OFF INO IN2 to IN4 and turn ON IN1 IG eI signals gt lt 2 Turn ON the IN5 signal while the i Allow 5 ms min and then BUSY signal is OFF to perform ON i i turn ON IN5 automatic teaching from the image IN5 signal E ON for 1 ms min that was just input OFF 3 The BUSY signal turns ON while the K automatic teaching is being l ON l performed BUSY signal OFF i Start automatic teaching 1 End automatic teaching Sample Ladder Program This sample program is used to input IN5 for automatic teaching W0 00 4 When the automatic teaching bit W0 00 Automatic teaching bit 200 turns ON IN1 is turned ON oa W0 00 TMHH Automatic teaching bit 0990 If the BUSY signal is OFF 5 ms after IN1 turns ON the trigger for automatic teaching IN5 is turned ON T0000 OUT1 BUSY RSET W0 00 IN5 TMHH 0001 The trigger for automatic teaching IN5 is kept ON for 2 ms and then turned OFF T0001 RSET BUSY When the BUSY signal turns OFF to SET indicate that automatic teaching is Wo 01 completed processing after automatic teaching is performed W0 01 turned ON FQ CR1 User s Manual Controlling Outputting in Parallel 1
35. String output on off OFF default value Sets whether or not to output the reading result via Ethernet ON Error string Max 20 digits default value Sets the text string to be output when a read error occurs NG LT ascit code table p 60 Partial output on off OFF default value Sets whether or not to specify a range in the read data to output from when Output characters is set to ON ON Output string setup 1 to 1024 default value Sets the first and last digit positions to output If the read text string con first digit 1 last digit 1024 tains non targeted digits the error string is output FQ CR1 User s Manual Reading 2D codes 61 suonoedsu dN Buijes Y Note Output function of the read results e The output order If both the calculation and reading results are being output via Ethernet the reading result text string is output after the calculation result is output Example Output of read results together with two expressions Read result ABC Expression DataO 123 Expression Data1 456 The output order is as follows 123 field separator 456 record separator ABC record separator CR e Code conversion The following character codes need to be converted for output The texts after conversion are output Character code After conversion amp h8540 Before conversion Space amp h20 CR amp hOD amp h8541 LF amp hOA amp h8542 NULL amp h00
36. With an FQ CR1 Sensor judgement parameters can be set by using the following images e Images saved in internal Sensor memory e Logging image files in an SD card Saving Image Data Temporarily Saving Images in the Sensor The measured images can be temporarily saved inside the Sensor These images are held until the Sensor power supply is turned OFF gt In Out Log setting Image logging O Setting Logging Parameters for Image Data p 105 e Saving Images in the Sensor to an SD Card The images that are temporarily saved inside the Sensor can be saved to an SD card p gt Setup Mode Save to file Logging Tab Page 1 Press Logging image 2 Select whether to save the most recently logged image or to save all of the data that is logged in the Sensor Storage location File name sensor_name LOGIMAGE YYYY_MM_DD HH_MM_SS IFZ Example The following name would be used for files saved at 10 10 21 pm on March 10 2010 2010_03_10 22_10_21 IFZ e Saving Images in an SD Card The image data can be saved in the SD card each time measurements are performed p gt Run Mode Logging OJ Logging All Data File Logging p 102 Displaying Image Data e Images Saved in Internal Sensor Memory gt Setup Mode BEJ Log e Logging Image Files in a SD Card p gt A Setup Mode Logging image file LI Arranging the Display Displaying a Saved Image p 95 Convenient Functions for S
37. a histogram uopeiado 9 p gt Run Mode Select display Histogram Arranging Histogram Display The display range on the horizontal axis and the number of data on the vertical axis of the histogram can be changed e Disabling Automatic Adjustment of the Display Range 1 Press lt Auto display on the right of the histogram 2 Press OFF e Changing the Display Range of the Horizontal Axis 1 Press lt Display range on the right of the histogram 2 Select the maximum measurement value the minimum measurement value and the class FQ CR1 User s Manual Checking the Trend of Measurement Results with Graphs 24 e Changing the Number of Data on the Vertical Axis 1 Press lt Number of data on the right of the histogram 2 Select the maximum number of data to display Note e Histogram data is held until the power supply is turned OFF e You can select whether to display all data in the histogram or only data for which the overall judgement is NG Logging settings are applied to the histogram as well However they are not applied to histograms displayed in Setup Mode LU check recent measurement trends recent results logging p 105 ee Checking the Trend of Measurement Results with Graphs FQ CR1 User s Manual 6 4 Adjusting Judgement Parameters during Operation This Sensor enables judgement parameters to be adjusted while measurements are being performed Downtime can be e
38. alone for quality inspection of presence position and other product characteristics To set up or monitor the sensors either the touch screen based console Touch Finder or a PC Tool can be used Setup Image Confirmation and Logging Tools FQ CR1 Sensor Used to check images and set the judgement parameters It can also be used to save measurement results and check status during operation PC Tool Includes the camera lighting measurement processor and I O functions After the Sensor has been set up it can be operated alone to perform measurements without the Touch Finder or PC Tool The same functions as those that are provided by the Touch Finder can be performed from a computer The PC Tool is available free of charge FQ CR1 Fixed Mount Multi Code Readers FQ CR1 User s Manual This section describes the basic flow of the measurement process e Ke Q 5 a FQ CR1 User s Manual karraka e The measurement is started by inputting a trigger signal from an external device e Images are taken according to the trigger e The image is measured to see if it matches the configured settings e You can also perform calculations based on the measurement results from inspection items e The overall judgement of all inspection items are output using OR logic e You can output detailed measurement results from the inspection items An Ethernet conn
39. amp h8543 FF amp hFF amp h8544 Setting Decode Settings Press Decode settings Be sure to always specify the code type Specify other items as necessary If master data is automatically registered the code type reverse setting code color setting and shape Data Matrix are automatically set Setup Item Setting Value Description Code type Data Matrix Selects the type of 2D Code to be read QR Code MicroQR Code PDF417 MicroPDF417 Timeout 1 to 9999 ms Sets the timeout time in read processing A read error occurs if measure default value 9999 ment does not end after the preset timeout time is exceeded Reverse Normal default value Sets normal or reverse as the image orientation Reverse Code color Black Specifies the code color This item is enabled only when the following barcode types are selected White Data Matrix QR Code MicroQR Code Auto default value Shape Data Matrix Square default value Specifies the code shape This item is enabled only when the following barcode types are selected Square or Rectangle Data Matrix Reading 2D codes FQ CR1 User s Manual Unstable Reading Results Reading Is Unstable Due to Low Contrast Adjust the brightness to improve the contrast of the bar code LT Adjusting the Brightness p 38 Measurement Data That Can Be Used for External Outputs and Calculations Expression text Data name Description Data range stri
40. as for file logging Data logging LT Logging All Data File Logging p 102 Note The logging parameters for image data and measurement data are the same as those for file logging Starting Logging Logging will be started as soon as the data to be logged has been set If the settings are saved logging will start automatically the next time the power supply is turned ON Checking the Results of Logging The results of logging can be checked using the trend monitors histograms or statistical data LT p 84 Use the following menu command to check the measurement images p gt Setup Mode Log Deleting Logged Data The logged data will be deleted when the power supply to the Sensor is turned OFF or the scene is changed The logged data can also be deleted without turning OFF the power supply e Setup Mode gt In Out Log setting 1 Press Delete Log Logging Measurement Data and Image Data FQ CR1 User s Manual Saving Logged Recent Results Data in a File Although the logged recent results data will be deleted when the power supply is turned OFF it can be saved in a file in external memory The most recent 1 000 measurement values and the most recent 20 images will be saved p gt Setup Mode Save to file Logging Tab Page 1 Press the data to save 2 The following display will appear if Logging image is pressed Select whether to save the most recently logged image or
41. as well Using a Polarizing Filter Specular reflections can be eliminated from an image by attaching a FQ XF1 Polarizing Filter to the Sensor Za iF ZN E SiN Observe the following precautions e The image will be darker compared to when no filter is used e If the image becomes too dark adjust the brightness LT p 38 e Mounting the Filter Hook the filter in the hole at the top of the Sensor O Adjusting Image Quality FQ CR1 User s Manual 2 Using the top section as a pivot point pull down the filter so that it attaches to the Sensor FQ CR1 User s Manual Adjusting Image Quality 41 sobew uiye L 3 3 Adjusting the Object Position If objects are moving the position in the image of the characteristic that is to be measured will vary according to the timing of the trigger signal The FQ CR1 Sensor offers two different ways to adjust this position variation Function Description Reference Position compensation If the timing of the trigger is accurate the FQ CR1 Sensor can correct variations inthe p 42 position of the object for each measurement with the Position Compensation function Trigger delay A delay can be applied from when the trigger the TRIG signal is input until when the p 44 image is input to synchronize the timing of image input with the speed of the moving objects Position Compensation The FQ CR1 Sensor performs
42. blank or if Auto sensor detec tion is set to ON the Touch Finder will display another Sensor that it has detected If a previously connected Sensor is then detected by the Touch Finder it will display the image from it in the previ ous display position FQ CR1 User s Manual Connecting to More Than One Sensor 101 suoyouny JUa UaAUCD J 7 5 Logging Measurement Data and Image Data There are two ways to log data Data can be temporarily saved in memory inside the Sensor called recent results logging or large amounts of data can be saved in SD cards or other external media called file logging The amounts of data that can be logged are given in the following table Logged data Recent results logging File logging Measurement data Measured val 1 000 measurement values max Up to the capacity of the external memory ues and calculation results Image data Measured values and 20 images max calculation results Logging All Data File Logging Large amounts of measurement and image data can be saved in files in external memory SD cards or computer Touch Finder Image logging file Data logging file FQ CR1 Sensor Saved for each measurement Computer 1 l f Hard disk drive 1 Image data and measurement data can be logged in the same way as for the Touch Finder by installing the PC Tool for FQ 01 System Configuration p 18 Note Only
43. changed from this display Select an inspection item and press lt q Adjust judgement 1e Checking a List of All Inspection Item Results FQ CR1 User s Manual 5 5 Saving Data to the Sensor Until you have saved your settings explicitly to the memory in the FQ CR1 Sensor the settings are only stored temporarily They will be lost if the power is turned OFF Execute Save data after you have finished making your settings The FQ CR1 Sensor will remind you to do so with a message if you switch from Setup Mode to Run Mode You can use this feature to keep the previous settings and discard the new settings if desired but keep in mind that all settings that are not saved explicitly are replaced by the settings that are stored in the memory of the FQ CR1 Sensor the next time you turn ON the FQ CR1 Sensor Important Do not turn the power supply OFF while data is being saved The data that is being saved may become corrupted gt Test 1 Press Save data 2 Press Yes e Scene data and system data can be saved in this way OJ Scene data and system data details p 109 e Measurement data and image data cannot be saved in this way OJ Logging measurement data p 102 e Settings data can also be backed up to an external memory LT Saving settings p 109 FQ CR1 User s Manual Saving Data to the Sensor sBuljas Burnes pue Buysa L G MEMO ES Saving Data to the Sensor FQ CR1 User s Manual Operation
44. devices e To keep the level of noise from the surrounding environment to a minimum install the Sensor and Touch Finder at least 10 m away from power lines FQ CR1 User s Manual Installation C SUONDBUUOD pue uonejesu Mounting to DIN Track Installation Procedure 1 Press the slider on the Touch Finder to the top 2 Hook the clip at the top of the Touch Finder on to the DIN Track 3 Press the Touch Finder onto the DIN Track until the bottom clip clicks into place e Attach End Plates sold separately on the sides of the Touch Finder on the DIN Track e If other devices will be installed next to the Touch Finder on the same DIN Track make sure that sufficient space is kept between the devices as indicated on previous page e Always hook the clip at the top of the Touch Finder on the DIN Track first If the lower clip is hooked on first the Touch Finder will not be mounted very securely Removal Procedure 1 Pull down on the slider on the Touch Finder 2 Lift the Touch Finder at the bottom and remove it from the DIN Track Mounting to a Control Panel The Touch Finder can be mounted on a panel using the FQ XPM Panel Mounting Adapter e Always turn OFF the Touch Finder power before attaching or detaching the Panel Mount Adapter Attaching or detaching with the power turned ON may cause a failure 1 Set the Touch Finder in the Panel Mount Adapter a Installation FQ CR1 User s Manual 2 Press
45. e Disabling Automatic Selection of the Display Range 1 Press lt q Auto display on the right of the trend monitor 2 Press OFF e Changing the Display Range of the Vertical Axis 1 Press lt Display range on the right of the trend monitor 2 Set the minimum and maximum values of the measurement values ee Checking the Trend of Measurement Results with Graphs FQ CR1 User s Manual e Changing the Number of Values That Are Displayed 1 Press lt q Number of data on the right of the trend monitor 2 Select the number of values from 200 400 and 1 000 e Trend monitor data is held until the power supply is turned OFF e You can select whether to display all data on the trend monitor or only data for which the overall judgement is NG Logging settings are applied to the trend monitor as well However they are not applied to trend monitor when it is displayed in Setup Mode LT Icheck recent measurement trends recent results logging p 105 Histograms The distribution of each measurement value can be checked on a histogram The most recent 1 000 measurement values are displayed on a graph Switches the display to UES the next inspection item number Switches the displa to the previous inspection item number Number of measurement JEF values Measurement values This is equivalent to the judgement value of the selected inspection item The distribution of measurement values is displayed in
46. for illumination 2 Camera lens This lens can be focused 3 I O Cable connector An I O Cable is used to connect the Sensor to the power supply and exter nal I O 4 Ethernet cable connector An Ethernet cable is used to connect the Sensor to external devices such as PLCs the Touch Finder or computers 5 Focus adjustment screw Used to adjust the focus of the image 6 Lights orange when the OR output signal turns ON Lights orange during Ethernet communications Lights red when an error occurs BA 9 1 Error Table p 162 Operation OR indicators ETN ERROR BUSY Lights green when the Sensor is executing a process 7 Mounting Bracket FQ CR1 User s Manual Used to mount the Sensor The Mounting Bracket can be attached to the front left side right side or back of the Sensor Part Names and Functions C SUONDBUUOD pue UOTE e SU Touch Finder 5 No Name Description 1 Operation POWER Lights green when the Touch Finder is turned ON mdicators ERROR Lights red when an error occurs BA 9 1 Error Table p 162 SD ACCESS Lights yellow when an SD card is inserted Flashes yellow when the SD card is being accessed CHARGE Lights orange when the Battery is charging 2 LCD touch panel Displays the s
47. item can be currently selected inspection item can be checked against time checked LT p 86 LT p 87 p Run Mode Select display The following displays are convenient if more than one Sensor is connected Multi sensor NG sensor Displays the measurement results of Automatically changes to the display for all connected Sensors any Sensor with an NG result Green display OK Red display NG p Run Mode Sensor monitor Configuring the Run Mode Display FQ CR1 User s Manual Specifying the Startup Run Mode Display The display that appears when power supply is turned ON can be set The default setting is Graphics gt siz Setup Mode or Run Mode TF settings Startup display Display pattern Note You can set the scene to be displayed when the power supply is turned ON setting the Startup Scene p 93 Displaying the Inspection Item Results You can scroll though the measurement results of all the configured inspection items by using the following operations Switches to the previous inspection item Switches to the next inspection item Note The following are also displayed in addition to the measurement results for each inspection item e Camera input The image that is being measured is displayed e Position comp The result of position compensation is displayed e All Region The measurement regions for all inspection items are d
48. max residual voltage 1 2 V max PNP open collector 30 VDC 50 mA max residual voltage 1 2 V max FQ CR1 User s Manual Dimensions FQ CR10010F M CR10050F M FQ CR15010F M CR15050F M Unit mm The mounting bracket can be attached to any side Optical 46 44 axis re __ a nonnii 4 M4 Depth 6 ii De lt is 1 4 20UNC Depth 6 20 38 42 Mounting hole dimensions Two 4 5 dia 200 1 FQ CR10100F M CR10100N M FQ CR15100F M CR15100N M Unit mm Optical 46 44 i ry a _ a aliai 4 M4 S Z Depth 6 g F 8 o eee S 9 gt 2 1 4 20UNC Jie Depth 6 y t 3 38 8 2 20 49 2 38 e 42 z Mounting hole dimensions 2 Q Two 4 5 dia o 2 i oh 20 0 1 oO Tightening torque 1 2 N m TT z z 185 FQ CR1 User s Manual Specifications and Dimensions Touch Finder Specifications Item Model with DC power supply Model with AC DC battery power supply FQ2 D30 FQ2 D31 Number of connectable Sensors 8 max Main Types of measurement dis Last result display last NG display tre
49. measurements in measurement regions that are set to a fixed shape and position by the operator A measurement is not performed properly if the object is not positioned inside this measurement region e g the result will be NG even if the object is OK In machines in which the position of the object varies for each image stable measurements would be impossible To cope this problem the Position Compensation function aligns the whole image so that the object to be measured is moved exactly to the measurement region Reference position as set by the operator The measurement object is properly within the measurement region Measurement region ai Object SAMPLE Object is out of place The image is aligned so that the object The measurement object is is returned to the reference position outside the measurement before performing measurements region The object is measured Position compen properly within the AMPE sation applied measurement region p gt Image Position compensation Mode on off 1 Press ON for Mode on off Press Settings Press Teach Drag the rectangle to move it Adjust the image so that the measurement object is in the center Press lt q Model region Move the rectangle so that the characteristic part for position compensation is inside it Press OK ON OQA RWN Press Teach The characteristic part and reference position for position Drag a corner to size th
50. na aaa Waterproof sheet 2 Power Supply Connection and Wiring e When using a commercially available switching regulator make sure that the FG terminal is grounded e If surge currents are present in the power lines connect surge absorbers that suit the operating environment e Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product e For cables use only the special products specified in this manual CI p 191 p 192 e Use only combinations of the Sensor and Touch Finder specified in this manual Using other combinations may cause malfunction or damage Do not turn the power OFF in the following instances Doing so will damage data that is in the process of being saved While data is being saved in internal memory While data is being saved on the SD card e The LCD panel has been made using precision technology and sometimes a few pixels are missing in the panel This is due to the structure of the LCD panel and is not a malfunction FQ CR1 User s Manual e Imaging Elements Due to the specifications of the CMOS image sensors that are used in the Vision Sensor lines may appear in images for some measurement conditions or gain settings These do not indicate defects o
51. one Sensor is connected P za Setup Mode or Run Mode TF Settings Startup display Startup screen type 1 Select one of the following display types Display type Multi Sensor Description Simultaneously displays the images from up to eight detected Sensors The display positions for Sensors that are not connected will remain blank e The Sensors are connected in the order that they are detected You can change the display positions of the Sensors Specifying Sensor Display Positions for Multiple Sensors Multi Sensor or Auto Only p 100 e If there are more than eight Sensors that can be connected select the Sensors to con nect from the list of Sensors BA Selecting the Sensors to Connect p 99 e Register the Sensor to connect to display a specific Sensor LT Registering the Sensors to Connect p 98 NG sensor Of the connected Sensors displays the image from the Sensor that most recently had an NG result Single sensor Displays the image from only one Sensor Of the Sensors the image from only the Sensor that is specified in Sensor selection is displayed If a Sensor is not specified in Sensor selection the image from the first Sensor that is detected will be displayed BA Specifying the Sensors to Connect Continuously p 113 Auto default Automatically adjusts the display according to the number of Sensors that are detected If more than one Sensor is detected
52. overall judgement will be NG and the output will be turned ON 1 When judgement results from calculations are set to be reflected in overall judgement Note The overall judgement result output signal can also be turned ON when all individual judgement results are OK BA Changing the judgement output ON condition p 128 Wiring Color Signal Description Black OUTO OR Overall judgement default assignment FQ CR1 User s Manual The signals shown at the left are used Refer to the following information for signal wiring O24 Wiring p 27 Controlling Outputting in Parallel 123 s n d BUJ9 X YIM suONeolUNWWOD g 124 Timing Chart The OR signal that is output is held until the next overall judgement is output ON l TRIG signal ON for 1 ms min OFF d ON BUSY signal OFF ON while measurements are being processed depends on BUSY output conditions Turned ON when overall judgement is NG OR signal X Output polarity ON for NG Overall judgement Note The timing for updating the OR signal and the ON time after judgement processing can be adjusted BA Adjusting the judgement output timing p 126 Obtaining Individual Judgement Results Up to three judgement results of individual inspection items individual judgement signals ORO to OR31 can be assigned to terminals OUTO to OUT2 and output to external devices Output terminal Out
53. protect your eyes from reflected light A lithium ion battery is built into the Touch Finder and may occasionally combust explode or burn if not treated properly Dispose of the Touch Finder as industrial waste and never disassemble apply pressure that would deform heat to 100 C or higher or incinerate the Touch Finder gt e oO High voltage parts inside danger of electrical shock Do not open the product cover B FQ CR1 User s Manual Precautions for Safe Use The following points are important to ensure safety so make sure that they are strictly observed 1 Installation Environment Do not use the product in environments where it can be exposed to inflammable explosive gas e To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices Install the product in such a way that its ventilation holes are not blocked e Tighten mounting screws at the torque specified in this manual 2 Power Supply and Wiring e The power supply voltage must be within the rated range 24 VDC 10 and an AC voltage must not be used e Reverse connection of the power supply is not allowed Do not short the load of the open collector output The load must be within the rated range e High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in ma
54. registers the master data _ Scene p 53 ep Clear Deletes copies the master data or P Scene ae changes the name of the master data Copy Rename C Insp region Adjusts the size and position of the sex Scene p 59 le width measurement region a S Master Selects the number of the master data Scene p 59 data Oto to be registered g RG S E Auto Automatically registers the master data Scene p 59 5 Manual Manually registers the master data Scene p 59 o Clear Deletes copies the master data or _ Scene changes the name of the master data Copy Rename gs Judgement Used to specify the parameters for an 0 to 100 Scene OK judgement for individual judgements Defaults Upper limit 100 Lower limit The range for the reference value to 60 judge OK is specified Num of charac 1 to 1024 p 54 ters Defaults Upper limit 1024 Lower limit For bar code 1 Characters 32 characters max For bar code Default Num of charac 1 to 1024 p 60 ters Defaults Upper limit 1024 Lower limit For 2D code 1 Characters 32 characters max For 2D code Default FQ CR1 User s Manual Menu Tables 167 0 L seoipueddy 168 Menu command Description Setting range Data Refer ence 5 z T 5 Verification on Sets whether or not to perform verifica ON OFF default Scene p 55 O 3 9 E off tion against the
55. signal from an external device The scene data to be switched to is corrupted Reset the scene data from the beginning Logging error Error code 02160702 02160703 All of the data was not saved when logging data to a file Check to see if the BUSY output parameter is set to Measure ment Set the BUSY output parameter to Data logging or Image log ging SD card output error Error code None A write to the SD card failed Check to see if the SD card is locked Check to see if there is sufficient space available on the SD card Unlock the SD card Delete unnecessary files from the SD card AE ERR Error Table If an error that is indicated by this icon occurs the ERROR operation indicator will light and the ERROR signal will turn ON FQ CR1 User s Manual Checking the Error Histories e Checking the History of Errors That Have Occurred in the Sensor p gt Setup Mode Sensor settings Error history View history Errors will be displayed in order with the most recent ones on top 3 1N input error 4 1N input error e Checking the Log of Errors That Have Occurred in the Touch Finder p Setup Mode or Run Mode TF settings Error history View history Clearing the Error Histories e Deleting the History of Errors That Were Detected in the Sensor p gt Setup Mode Sensor settings Error history Delete history e Deleting t
56. the Sensor so that it is mount ed at the correct position Tightening torque M4 1 2 N m Horizontal field of view zi The optical chart indicates the horizontal Vertical field field of view The vertical field of view will of view be approximately 60 of the horizontal field of view Note The tolerance is 10 Installation distance L FQ CR10010F M FQ CR15010F M FQ CR10100F M FQ CR15100F M Installation distance L mm Installation distance L mm 55 1 1 000 45 fe 600 oa 35 200 7 6 8 10 12 14 0 100 200 300 Horizontal field of view mm Horizontal field of view mm FQ CR10050F M FQ CR15050F M FQ CR10100N M FQ CR15100N M Installation distance L mm Installation distance L mm 210 J a 400 s7 130 J lt wal 50 eal 0 20 40 60 0 200 400 Horizontal field of view mm Horizontal field of view mm FQ CR1 User s Manual Installation al C SUONDBUUOD pue UOTE e SU 22 Important e There is a certain amount of deviation among Sensors in the center of the optical axis For this reason when install ing the Sensor check the center of the image and the field of view on the LCD monitor of the Touch Finder and in the PC Tool Installing and Using a Sensor The front panel plate may occasionally become fogged from the inside if the Sensor is
57. the bar code in the region as master data for the measurement 1 Press Teach 2 Input an image of the bar code to be registered 3 Register master data Master data can be registered automatically or manually Auto Master data is registered using actual codes Input an image of the applicable bar code and press TEACH to read the code and register the result as master data Manual Up to 32 characters can be registered in a text string Control codes can also be registered Register master data of a text string of up to 32 characters using a software keyboard Input a text string and press TEACH Check the ASCII table for characters that can be used Double byte characters single byte kana characters or control codes cannot be input The following characters can be used as wild cards Wild card of a text string that includes 0 digit Single character wild card I Ascii code table p 54 FQ CR1 User s Manual Reading Bar Codes 53 suonoedsu dN Buijes Y Note ASCII code table The following table shows the ASCII codes that can be used for manual registration of master data and also for registering characters of Limits Upper 4 bits Lower 4 bits ZA Gr So 0 sP P p 1 1 A Qlalq ma 2 B R bir 3 3ICISjcis 4 4 D T d t 5 5 E U eju 6 amp 6 F V fiv 7 7 G wlglw 8 8 H X h x 9 OLY ily A x JZ AZ Bi
58. the slider up on the Touch Finder 3 Create holes in the panel for mounting Refer to the following page for hole dimensions LT p 189 4 Connect the cable to the Touch Finder 5 Mount the Touch Finder with the Panel Mount Adapter from the front of the panel 6 Hook the hooks on the Mounting Bracket in the four holes of the Panel Mount Adapter and secure them with screws Tightening torque 1 2 N m 7 Check that the Touch Finder is attached properly to the Panel Alam Using the Touch Finder as a Portable Device with Battery The Touch Finder with a Battery can be used as a portable device Use the strap when carrying it to prevent dropping it There are two types of straps FQ XH sold separately a Neck Strap and a Hand Strap Neck Strap Hand Strap 1 Attach the Mini strap to the Touch Finder There are a total of four holes for attaching the Mini strap on the left and on the right of the Touch Finder FQ CR1 User s Manual Installation C SUONDBUUOD pue UOTE e SU 2 Connect the Neck Strap or Hand Strap to the Mini strap _ Mini strap Neck Strap or Hand Strap ae Installation FQ CR1 User s Manual Wiring the Sensor Connect the I O Cable to the I O Cable connector located at the bottom of the Sensor M N a D Brown Power supply 2 is Blue GND S Black OUTO OR i ca Orange OUT1 BUSY a T Li
59. to Setup Mode 1 Ifa password is set and you try to change from Run Mode to Setup Mode the following password entry display will appear Enter password gt sz Setup Mode Sensor settings 2 Press the text box A keyboard display will appear Enter the password and press OK If the password is correct the Setup Mode will be displayed Important e This password restricts only the operation to switch from Run Mode to Setup Mode It does not restrict other operations e If you forget the password contact your OMRON representative for the procedure to clear the password e The password is deleted when the Sensor is initialized 112 A r 7 Convenient Functions for Operation FQ CR1 User s Manual Capturing the Displayed Image The current display on the Touch Finder or PC Tool can be captured and used in text files and other files on the computer The captured images are saved in external memory as bit maps 1 Images captured on the Touch Finder are saved in the SD card Images captured with the PC Tool are saved in the computer s hard disk drive P A Setup Mode or Run Mode The image that is being displayed when the button is pressed is saved in external memory e Storage Location and File Names Storage location File name CAPTURE YYYY_MM_DD HH_MM_SS_MS BMP Example The following name would be used for an image that was cap tured at 10 10 21 350 pm on March 10 2010 2010_03_10 22_1
60. to Run Mode 82 Starting Operation FQ CR1 User s Manual Note e Returning to Setup Mode Press and press Sensor settings e Signal Status When Moving to Run Mode When moving to Run Mode the signal will change as shown below and data can be input from and output to an external device Display Setup Mode XK Run Mode The BUSY signal that was ON always ON will turn OFF BUSY signal OFF FQ CR1 User s Manual Starting Operation 83 uoneiado 9 84 6 2 Configuring the Run Mode Display There are six types of displays that can be used as shown below Select the display as desired Checking the Judgement Results of Inspection Items Checking the Overall Judgement Result History Graphics Graphics Details Statistical data NG rate aC The image and region currently being In addition to Graphics display indi The currently measured image and history of measured will appear vidual judgement results and measure the overall judgement results measurement ment values of selected inspection count NG count and NG rate will appear items will appear Checking the Judgements of All Inspection Items in a List Displaying Measurement Result Histories All results region Trend monitor Histogram The judgement results of all inspection The statistical data for the currently The distribution of measurement results of the items can be checked in a list selected inspection
61. to save all of the data that is logged in the Sensor The file storage locations and file format are given in the following table Item Storage location File name Statistical data sensor_name LOGDATA YYYY_MM_DD HH_MM_SS CSV Example The following name would be used for Logging data files saved at 10 10 21 pm on March 10 2010 2010_03_10 22_10_21 CSV Logging image sensor_name LOGIMAGE YYYY_MM_DD HH_MM_NNN IFZ Example The following name would be used for files saved at 10 10 21 pm on March 10 2010 2010_03_10 22_10_21_000 IFZ NNN is a serial number that is added when images are logged at the same time Files are stored in the following folder when the PC Tool is used My Documents OMRON FQ SDCard e File format Statistical data The data is saved in the following CSV format Number of measurements number of OKs number of NGs OK rate NG rate delimiter Logging image Image data is saved in a special format for OMRON Vision Sensors The file name extension is IFZ Logging data Measurement data is saved in the following CSV format lt Data number 1 gt lt Measurement value for inspection item 0 gt lt Measurement value for inspection item 1 gt lt Measurement value for inspection item 31 gt lt DO of expression 0 gt lt D31 of expression 31 gt Delimiter Field separator Record separator 1 Data number 1 is always the data for the oldest measurement and data number 1 00
62. type Selects the code to be read Data Matrix QR Code MicroQR Code Scene p 62 PDF417 MicroPDF417 o 5 Timeout Sets the timeout time ms for read pro 1 to 9999 Scene E cessing Default 9999 O a Reverse Specifies normal or reverse Normal default Reverse Scene Code color Specifies the code color Black White Auto default Scene Shape Data Specifies the shape of the code Square default Square or Rect Scene Matrix 5 amp S 5Expression 0 Sets the number of the expression for Scene p 66 3 S G lto expression which to set a calculation ala 2 31 2 ala 2 a Expression Sets the expressions mae Scene settings Const Inputs constants or mathematical 0 to 9 calculation symbol Scene p 66 operators TJG Data Uses the measurement result of other Inspection item calculation symbols Scene p 71 items TJG Math Uses functions in expressions SIN COS ATAN AND OR NOT ABS Scene p 68 MAX MIN MOD SQRT ANGL angle of straight line joining two points DIST distance between two points calculation symbols TJG Rename Deletes copies the expression or _ Scene p 66 changes the expression name Copy Scene Delete _ Scene Judgement Specifies the parameters for judgement of Scene p 70 results FQ CR1 User s Manual Menu Tables 169 0 L seoipueddy 170 In Out Tab Page
63. use it Continuing to use such a Battery may result in the Battery heating smoking rupturing or igniting e If the Touch Finder FQLI D31 will be installed permanently or semi permanently remove the Battery FQ BAT 1 If the rated temperature is exceeded with the Battery inserted the protective circuit may activate and stop the Touch Finder 4 AC Adapter e Use an AC cable that is suitable for the power supply and power voltage you are using e Do not touch the power plug with a wet hand Doing so may result in electrical shock e If you notice an abnormal condition such as smoke abnormal heating of the outer surface or a strange odor immediately stop using the AC Adapter turn OFF the power and remove the power plug from the outlet Consult your dealer as it is dangerous to attempt to repair the AC Adapter yourself e If the AC Adapter is dropped or damaged turn OFF the power remove the power plug from the outlet and contact your dealer There is a risk of fire if you continue using the AC Adapter FQ CR1 User s Manual Handling Connector Cover Always attach the connector cover when you disconnect the cable If you do not attach the connector cover foreign matter may enter the connection causing malfunctions or damage Lens Cap Always attach a C mount lens cap to the lens mount when you remove the lens If dust or dirt adhere to the imaging elements false detection or failure may occur Sensor Wat
64. 0 is always the most recent Note e The saved recent measurement data cannot be loaded back into the Sensor and displayed on a trend monitor or histo gram e The data and time are not recorded with the measurement data The file name is created from the time when the file is saved It does not indicate when the measurement was made FQ CR1 User s Manual Logging Measurement Data and Image Data 1 suogouny ju ju auoo A The recent measurement data will be cleared if the scene is changed Changing the File Format The output CSV file format can be changed as shown below according to the external device O Changing the File Format p 104 ued Logging Measurement Data and Image Data FQ CR1 User s Manual 7 6 Saving Sensor Settings The Sensor settings are saved in flash memory inside the Sensor This section describes how to back up the settings in and restore them from an SD card or other external memory Backing Up Settings in External Memory gt za Setup Mode Save to file Setting Tab Page Press the data to save 1 2 Enter the file name in 15 characters or less After entering the file name press OK The data will be saved and the display will return to Save to file Applicable Data Data Storage location Description Scene data The file name extension is SCN sensor_name SCN The following data is backed up for each scene e Settings for all inspect
65. 0 ms ON TRIG signal ON for 1 ms min OFF d ON BUSY signal ON while OFF measurements are being processed i depends on BUSY j output conditions ON OR signal NG OFF Overall judgement Oneshot Output polarity ON for NG output time Turns OFF Delaying the Output Timing When using one shot output the output timing of the OR signal can be delayed Setting range O to 1 000 ms ON TRIG signal E ON for 1 ms min OFF ON BUSY signal ON while OFF measurements are being processed depends on BUSY output conditions ON i OR signal i NG OFF l Overall judgement One shot One shot Output polarity ON for NG output delay output time 126 Controlling Outputting in Parallel FQ CR1 User s Manual Settings p gt In Out I O setting I O terminals Output 1 Press Output mode and press Level output or One shot output 2 Press Output delay and set the one shot output de MmEAE lay 3 Press OK Set delay timevof OR sighalin One Shot output mode 4 Press Output time and set the one shot output time mEnE 5 Press OK Item ut time of 0 t output modes Description Output mode One shot output After the measurement results are finalized if the judgement output ON condition is met the OR signal is turned ON for the one shot output time It is then turned OFF once the specified time has expired Lev
66. 0_21_350 BMP Make sure an SD card is inserted in the Touch Finder before capturing display images Note For the PC Tool data will be saved in the following folder My Documents OMRON FQ Setting the Startup Run Display Pattern You can select the startup run display pattern p gt Setup Mode or Run Mode TF settings Startup display Display pattern 1 Select from the following Graphics Graphics Details Statistical data All results region Trend monitor or Histogram Specifying the Sensors to Connect Continuously You can specify one Sensor to connect to the Touch Finder The Touch Finder will connect to that Sensor each time the Touch Finder is started p gt Setup Mode or Run Mode TF settings Startup display 1 Set Specify sensor to ON 2 Set Sensor selection to the IP address of the Sensor Note If the Touch Finder cannot connect to the specified Sensor when the Touch Finder is started it will continue to retry until a connection is made If connection to the specified Sensor is not possible press the Cancel Button to cancel connecting to the specified Sensor FQ CR1 User s Manual Convenient Functions for Operation 113 Suoyouny JUa UaAUCD J 114 7 9 Convenient Functions for Setup This section describes the functions that can be used when setting inspection items Making Settings with Stored Images
67. 0m Cable type Robot cable Wire gauge Power line AWG24 AWG24 to AWG20 Other lines AWG28 Cable diameter 6 4 6 4 to 6 7 Minimum bending radius 41 4mm Weight 100g 500 g 1500 g FQ Ethernet Cable Item Model FQ WN002 FQ WN010 FQ WN020 Cable length 2m 10m 20m Cable type Robot cable Minimum bending radius 40 mm Weight 125g 620 g 1780 g Specifications and Dimensions FQ CR1 User s Manual e AC Adapter Item Model FQ AC1 FQ AC2 FQ AC3 FQ AC4 FQ AC5 FQ AC6 Plug type A A A C BF fe Certified standards PSE UL CSA CCC mark _ Input voltage 100 to 240 VAC 90 to 264 VAC Input current 0 4 A max 100 VAC 50 Hz when connected to maximum load Input frequency 47 to 63 Hz Output voltage 15 VDC 5 Output current 1 A max Ambient temperature range Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 80 with no condensation Material Case PPE Cable length 1 5m Dimensions 78 x 50 x 30 mm without power cable Weight Approx 270 g Contents of label on AC c Adapter Simo AMERICAN MODEL SA115B 15U SWITCHING ADAPTER YLT AND De Acie OUTRUTDE IV 1A Mus ste TP me KAFR te ee oCes Rie hw MADE IN CHINA es Dimensions e I O Cables FQ WD002 39 8 L Unit mm e i 15 5 dia 1 The cable l
68. 282mm J100N M 0 155mm Main functions Inspection items Bar code JAN EAN UPC Code39 Codabar NW 7 ITF Interleaved 2 of 5 Code 93 Code128 GS1 128 GS1 DataBar Truncated Stacked Omni directional Stacked Omni directional Limited Expanded Expanded Stacked Pharmacode GS1 128 Com posite Code CC A CC B CC C 2D code DataMatrix EC200 QR Code MicroQR Code PDF417 MicroPDF417 Number of simulta 32 neous measure ments Position compensa Supported tion Number of registered 32 scenes Image input Image processing Monochrome method Image filter High dynamic range HDR and polarizing filter attachment Image elements 1 3 inch Monochrome CMOS Shutter 1 250 to 1 30 000 Processing resolu 752 x 480 tion Lighting Lighting method Pulse Lighting color White Data logging Measurement data In Sensor 1 000 items If a Touch Finder is used results can be saved up to the capac ity of an SD card Images In Sensor 20 images If a Touch Finder is used images can be saved up to the capacity of an SD card Auxiliary function Math arithmetic calculation functions trigonometric functions and logic functions Measurement trigger External trigger single or continuous Specifications and Dimensions FQ CR1 User s Manual Item I O specifications Input signals Description 7 signals e Single measurement input TRI
69. 33 s n d BUJ9 X YIM suONeolUNWWOD g el O Signal Allocations Signal o ess Output signals OUT1 BUSY signa cio 0 01 Input signals INO CIO 1 08 IN1 CIO 1 09 IN2 CIO 1 10 IN3 CIO 1 11 IN4 CIO 1 12 IN5 CIO 1 15 Note The BUSY signal will be ON while the automatic teaching is being performed If the cycle time is too long the PLC may not be able to detect when the BUSY signal is ON If necessary turn OFF W0 00 after a suitable time elapses ug Controlling Outputting in Parallel FQ CR1 User s Manual Data can be input and output to external devices via Ethernet TCP communications The two methods are described below e No protocol Data Output Data that is already specified for output is automatically output from the Sensor to Ethernet when an overall judgement result is output Up to 32 data can be output in the specified format ASCII format or binary format External device Data ih e No protocol Command Response Method The external device sends a command to the Sensor and receives a response from the Sensor Up to 32 specified data are automatically output External device Command Switch the scene number Execute one measurement Etc _ Response OK NG Etc SadIAaq seUJ9 XJ UM SUOTeo UNWWWOD g FQ CR1 User s Manual Outputting Controlli
70. External power supply terminal screws M4 tightening torque 1 2 N m Important Supply power from a DC power supply for which measures have been applied to prevent high voltages e g a safety extra low voltage circuit If UL certification is required for the overall system use a UL Class II DC power supply Attaching the LED Warning Label Attach the enclosed LED warning label to the cable or other location The LED warning label must be attached to a location that is readily visible from the Sensor Attachment Example Warning Label A WARNIG LED RADIATION DO NOT STARE INTO BEAM Max 65mW 400 700am CLASS 2 LED PRODUCT JIS C 6802 2005 Wiring FQ CR1 User s Manual Wiring the Touch Finder Power Supply Wiring Connecting the Power Supply 1 Loosen the two terminal screws using a Phillips screwdriver 2 Attach crimp terminals to the power lines Secure the positive and negative lines as indicated 24 VDC using M3 screws Power supply tightening torque 0 54 N m 3 In environments where there is excessive noise at tach a ferrite core ZCAT1730 0730 from TDK or the equivalent to the power supply cable Turning ON the Touch Finder 1 Remove the cover from the power switch on the left side of the Touch Finder 2 Press the switch toward ON Power Supply Specifications oe s7 PEN a MMMM MII a When you attach the ferrite core to the power suppl
71. G e Control command input INO to IN5 Output signals 3 signals e Control output BUSY e Overall judgement output OR e Error output ERROR Note The three output signals can be allocated for the judgements of individual inspec tion items Ethernet specifica tions 100Base TX 10Base T Numerical outputs and control commands are supported with no protocol communica tions Input specifications Output specifications Refer to Table 2 Connection method Special connector cables Power supply and I O 1 cable FQ WD Touch Finder and computer 1 cable FQ WN Indications Judgement results indicator color orange ERROR indicator color red and BUSY indicator color green Ratings Power supply volt 20 4 to 26 4 VDC including ripple age Insulation resistance Between all lead wires and case 0 5 MQ at 250 V Current consumption 2 4 A max Environmental Ambient tempera Operating 0 to 50 C immunity ture range Storage 25 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation range Ambient atmosphere No corrosive gas Vibration resistance 10 to 150 Hz single amplitude 0 35 mm X Y Z directions destruction 8 min each 10 times Shock resistance 150 m s 3 times each in 6 direction up down right left forward and b
72. II output as 999 Digits Sets the output digits for the decimal 0 to 4 default 4 Scene of deci part If it is set to 0 the decimal part is mal rounded off before the data is output Minus Selects what to display as the sign when Default or 8 Scene the number is negative 0 sup Selects the method to adjust unused dig ON or OFF default Scene press its on the left in output data ON Zeros are inserted for unused digits OFF Spaces are inserted for unused digits Example The following examples are for when five integer digits and three decimal digits are set and the data is 100 000 ON 00100 000 OFF _ 100 000 The underscore indi cates a space E When Field Selects the separator to use between None default comma tab space CR Scene p 138 2 Output separa output data LF or CR LF a Format tor Sills Olascit Record Selects the separator to use between None default comma tab space CR Scene p 138 separa sets of output data LF or CR LF tor When Deci Selects the numerical expression for Floating point decimal or fixed decimal Scene p 139 output mal binary output default format output Fixed decimal point data is multiplies by is form 1 000 and the result is output Binary S 1 O monitor Used to check I O connections p 97 5 Z Q FQ CR1 User s Manual Menu Tables 171 0 L seoipueddy Test Tab Page
73. N Logged data ters 71 Characters Acquisition only 32 characters max 0 120 Verification on Settings Acquisi 0 None 0 on ee off tion 1 Enable 121 Verified master Settings Acquisi 0 Verify all master data 0 data tion 1 Verify master data 0 2 Verify master data 1 122 Partial verif on Settings Acquisi 0 None 0 sd se off tion 1 Enable 123 Last compared Settings Acquisi 1 to 1024 1024 Soe digit ion 124 First compared Settings Acquisi 1 to 1024 1 a digit ion 125 String output on Settings Acquisi 0 None 0 s ave off ion 1 Enable 126 Error string size Settings Acquisi 1 to 20 2 dis on bytes ion 127 Error string Settings Acquisi 20 characters max NG ion 128 Partial output on Settings Acquisi 0 None 0 Sus zas off ion 1 Enable 129 Output last digit Settings Acquisi 1 to 1024 1024 woe ion 130 Output first digit Settings Acquisi 1 to 1024 1 ion 131 Code type Settings Acquisi 0 Data Matrix 0 ET Sos ion 1 QR Code 2 MicroQR Code 3 PDF417 4 MicroPDF417 External Reference Parameters FQ CR1 User s Manual External Data name Setting Acquisi Data range Default Expression Logged data reference tion text string Judgement number parameter 132 Timeout time Settings Acquisi 1 to 9999 9999 ms ion 133 Reverse Settings Acquisi 0 Normal
74. OMRON Fixed Mount Multi Code Reader FQ CR1 M User s Manual Cat No Z329 E1 02 Introduction Thank you for purchasing the FQ CR1 This manual provides information regarding functions performance and operating methods that are required for using the FQ CR1 When using the FQ CR1 be sure to observe the following The FQ CR1 must be operated by personnel knowledgeable in electrical engineering eTo ensure correct use please read this manual thoroughly to deepen your understanding of the product e Please keep this manual in a safe place so that it can be referred to whenever necessary User s Manual Fixed Mount Multi Code Reader FQ CR1 APPLICATION CONSIDERATIONS Please Read Introduction Installation and Connections Taking Images Setting Up Inspections Testing and Saving Settings Operation Convenient Functions Communications with External Devices Troubleshooting Appendices READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY O
75. Q CR1 User s Manual Function Description ANGL Finds the angle of the straight line joining two points the center of gravity and center of the model The angle against the horizontal is found The result is a value between 180 and 180 ANGL Y_component X_component Example Finding the angle of the straight line joining the centers of region 0 and region 1 ANGL R1 Y RO0 Y R1 X RO X 3 Horizontal Second point If the two arguments are both O the result is 0 and the judgement is NG MOD Finds the remainder after dividing a non ordinal number with an ordinal number MOD non ordinal ordinal If any of the arguments are real numbers the decimals are rounded off before calculating the remain der The remainder is the result of dividing integers Example MOD 13 4 Result 1 remainder when 13 is divided by 4 MOD 25 68 6 99 Result 5 remainder when 26 is divided by 7 SQRT Finds the square root If the argument is negative the result is 0 The judgement will be NG SQRT argument DIST e Finds the distance between two points DIST first_position_X first_position_Y second_poistion_X second_position_Y Example Finding the distance between the centers of gravity of region 0 and region 1 DIST RO X R0 Y R1 X R1 Y The following calculation is performed internally VIGI _X RO X 2 R1 Y RO Y e Finds the length of a perpendicular line from point x y to line
76. R FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPO NENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer
77. SDHC class 4 the time required to write image data is approx 200 to 800 ms Checking Recent Measurement Trends Recent Results Logging The most recent measurement results can be logged inside the Sensor Even if data is not logged in external memory such as an SD card trends in measurement results can be easily checked on the Touch Finder However if the power supply is turned OFF or the scene is changed this data will be lost Trend monitor R Recent measurement results Inspection data Calculation result Most recent 1 000 values Image data Most recent 20 images Statistical Data Touch Finder Sensor Count NG NG rate FQ CR1 User s Manual Logging Measurement Data and Image Data 105 suogouny ju ju auoo A 106 Setting the Data To Be Logged Use the following procedure to set the statistical data image data and measurement data that will be logged gt In Out Log setting 71 Press the data for which to change the logging pa rameters 2 Change the logging parameter and then press Back tin MME oa Item Description Statistical Data Statistical data such as the number of measurements the number of NG overall judgements and the NG rate since the power supply was turned ON will be logged e ON Statistical data will be displayed default e OFF Statistical data will not be displayed Image logging These are the same
78. SSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety FQ CR1 User s Manual Meanings of Signal Words The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will result in minor or VAN WARNING moderate injury or may result in serious injury or death Additionally there may be significant property damage Meanings of Alert Symbols The following alert symbols are used in this manual Indicates general prohibitions for which there is no specific symbol Indicates the possibility of laser radiation Indicates the possibility of explosion under specific conditions Indicates prohibition when there is a risk of minor injury from electrical shock or other source if the product is disassembled This product is not designed or rated for ensuring safety of persons Do not use it for such purposes Op eO The Sensor emits visible light which may adversely affect the eyes in rare instances Do not look directly into the light emitted from the Sensor When the subject is a specular reflective object
79. SY output Specifies when to turn OFF the BUSY Measurement default Data logging System p 104 signal after starting measurement pro Image logging or Result display cessing BUSY polarity Sets the ON condition for the BUSY sig BUSY ON default READY ON System p 128 nal output 5 Input mode Specifies whether to use functions other Standard mode default or Expanded System p 129 mode than scene switching for external parallel commands Menu Tables FQ CR1 User s Manual Menu command Description Setting range Data Refer ence 2 Output data set Data 0 to data 31 p 137 BIES oS 3 D Settings Sets data to output to selected data Text strings of the set inspection items Q u A number and expressions Rename Changes the name of the selected data The name can be changed to a name number with up to 15 alphanumeric characters Copy Copies the contents registered in the selected data number to another data number Delete Clears the content of the selected data number Output form Output form Selects the format of the data to be ASCII default or Binary Scene p 138 output When Digits Sets the digits of the integer part 1 to 10 Default 6 Scene output ofinte including the sign However is not out format ger put for positive numbers is Example Setting 4 digit data 5963 is ASC
80. T p 44 Trigger delay Input the TRIG Important e The delay time for preventing mutual interference must be longer than the shutter time When the lighting built into the Sensor is used the shutter time is 4 ms max Therefore make the delay at least 4 ms Preventing Mutual Interference of Multiple Sensors FQ CR1 User s Manual Setting Up Inspections 4 1 Inspection Item Selection Guide 00200e seen eee 48 4 2 Setup Procedure for Inspection Items 0 00e eee eee eee 49 4 3 Configuring Inspection Items 0 20 cece eee eee eee 50 4 4 Reading Bar Codes 0c e cece eee eee 52 4 5 Reading 2D codes 20 2 cece eee 58 4 6 Calculations and Judgements Using Inspection Item Data 64 The FQ CR1 Sensor uses inspection items to judge measurement objects There are five different measurement objects Select the best inspection items for the characteristics of the measurement object that are being judged Judging according to bar code Checking product information Bar code p 52 OK NG 12345 12346 Judging according to 2D code Checking product information 2D code p 58 OK NG 12345 12346 Inspection Item Selection Guide FQ CR1 User s Manual The basic steps for setting up inspection items are shown below Step 1 Configuring Inspection Items Step 2 Teaching Step 3 Setting Judgement Parameters If measurements are unstable Ste
81. Touch Finder settings p 115 Restart Restarts the Touch Finder nae Si p 115 Update Updates the Touch Finder system to the p 193 most recent data Run Mode Menu command Description Setting range Data Refer ence g Graphic Displays the input image p 84 a 5 Graphics Details Displays the inspection item individual 8 judgement results and measurement val oO ues ep Statistical data Displays the total number of measure ments and the total number of NG over all judgements and the NG ratio from when the power supply was turned ON All results Region Displays the inspection item individual judgement results for all inspection items Trend Monitor Displays the individual judgement results p 86 saved in the Sensor in a trend monitor Histogram Displays the individual judgement results p 87 saved in the Sensor in a histogram Adjust judgement Adjusts judgement parameters without so p 89 Except for statisti stopping measurements cal data Auto display Automatically sets the display range OFF or ON default p 86 trend monitor and according to the measurement results p 87 histogram only Display range Changes the display range of measure 999 999 999 to 999 999 999 p 86 trend monitor and ment values p 87 histogram only Number of data Changes the number of displayed mea 200 400 or 1 000 default 200 p 86 trend monitor only surement values Number of data Chan
82. ackward destruction Degree of protection IEC 60529 IP67 Except when Polarizing Filter Attachment is mounted or connector cap is removed Materials Sensor PBT PC SUS Mounting Bracket PBT Polarizing Filter Attachment PBT PC Ethernet connector Oil resistance vinyl compound I O connector Lead free heat resistant PVC Weight Depends on field of view and installation distance Refer to Table 1 Accessories Mounting Bracket FQ XL 1 Polarizing Filter Attachment FQ XF1 1 Instruction Manual Member Registration Sheet LED class 2 Risk Group 2 FQ CR1 User s Manual 0 L seoipueddy Specifications and Dimensions ice 184 Table 1 NPN PNP Field of view HxV 1 Installation distance Number of LEDs Weight FQ CR10010F M FQ CR15010F M 7 5 x 4 7 to 13 x 8 2 mm 38 to 57 mm 4 200 g max FQ CR10050F M FQ CR15050F M 13 x 8 2 to 53 x 33 mm 56 to 215 mm 4 FQ CR10100F M FQ CR15100F M 53 x 33 to 240 x 153 mm 220 to 970 mm 8 FQ CR10100N M FQ CR15100N M 29 x 18 to 300 x 191 mm 32 to 380 mm 8 1 Tolerance 10 max 2 Applicable standards IEC62471 2 Table 2 Item NPN PNP Input specifi JON Shorted to 0 V or 1 5 V max cations OFF Open leakage current 0 1 mA max ON Shorted to power supply voltage or power supply volt age 1 5 V max OFF Open leakage current 0 1 mA max Output speci NPN open collector fications Specifications and Dimensions 30 VDC 50 mA
83. age brighter while moving it to the left will reduce the brightness of the im age Press AUTO to automatically adjust the brightness ac cording to the image Press OK e The exposure time will be longer for larger values This may cause the image to blur if the object is moving fast If the Sensor is used on a high speed line check that the images are not blurred under actual operating conditions e If the brightness changes inconsistently with each image turn ON the Brightness Correction Mode p gt Image lt Brightness correction When the Brightness Correction Mode is ON the brightness will be consistent but the timing when images are taken will be delayed by 25 ms Make sure that appropriate images of the measured objects are taken when the Brightness Correction Mode is ON Timing Chart When the Brightness Correction Mode Is ON 7 Reference Timing Chart When the Brightness Correction Mode Is OFF p 119 38 Correction ON no k O BUSY signal OFF ON while the measurement Taking images begins 25 ms after the TRIG signal is input TRIG signal ON Brightness OFF Y ON for 1 ms min process is being executed Adjusting Image Quality FQ CR1 User s Manual Taking Clear Images of Moving Objects For quick moving objects the effect of blurring can be reduced by decreasing the exposure time Fast Moving speed Slow 0 V 100 GEESE SESS gt Exposuretime
84. als vfr E for Delimiter or lt Response Format gt When the Command Is Processed Normally o k Jor Measurement Delimiter O D When the Command Is Not Processed Normally E r on Delimiter lt Parameter Descriptions gt O D m er Delimiter Measurement result The measurement result is output as the response when Ethernet output is set The measurement result is not output when Ethernet output is not set Reference Setting the Data to Output via Ethernet p 137 Outputting Controlling with Ethernet FQ CR1 User s Manual Start Continuous Measurements This command starts continuous measurements If Ethernet output is not set only continuous measurement is performed If Ethernet output is set continuous measurement is performed and the results corresponding to the number of measurements made are returned as response data lt Command Format gt Mie lalsjujrfe eler Delimiter lt Response Format gt When the Command Is Processed Normally o k Jor Measure feeit OR Mi Data returned for the number of continu ous measurements made Measure retest CR Delimiter When the Command Is Not Processed Normally Delimiter lt Parameter Descriptions gt m efer Delimiter Measurement result The measurement results corresponding to the number of measurements made are out put when Ethernet output is set The measurement resul
85. an One Sensor csecceccseeeeeeeeeeseeeseeeeenenees 7 5 Logging Measurement Data and Image Data csssesssseeenseeeeeeen 7 6 Saving Sensor SettingS cccscccseccessseeeceneeseeseseeeeeeseseeseeeeseeeeseeseeeeneenes 7 7 SD Card Operations eccecccceccsseeeeeceeeeseseeeeeeeeeeeseeeseesaseeseeeeseeeeseeesenaeas 7 8 Convenient Functions for Operation ccsecesseeeeseeeetseeeeeeenennees 7 9 Convenient Functions for Setup ceecceceseeeeeeeseeeeseeeeeeeeseeaneeeeenenes 7 10 Functions Related to the System ccescssecseeseeeseeeeeeseeeeseeeseeenes suogoun4 juajuanuo0 J 7 1 Changing the Scene to Change the Line Process What Are Scenes With an FQ CR1 Sensor the inspection items that can be processed at the same time are registered as scenes A command input from an external device or a touch panel operation can be used to select a certain scene If a scene is registered for each type of measurement object or inspection the line process can be changed simply by changing the scene when the measurement object or inspection changes A maximum of 32 scenes can be created Example N Reading the 2D code of a container Multiple inspection items in which Inspection item 0 2D code the 2D code read conditions have been changed can be created and T EA registered as one scene Kg Reading the 2D code of a container Inspection item 1 2D code B Line Process Changes Inspection for Inspect
86. aracters or control codes cannot be input The following characters can be used as wild cards Wild card of a text string that includes 0 digit Single character wild card Q Ascii code table p 60 FQ CR1 User s Manual Reading 2D codes 59 suonoedsu dN Buijes Y Note ASCII code table The following table shows the ASCII codes that can be used for manual registration of master data and also for registering characters of Limits Upper 4 bits Lower 4 bits 2 3 6 5 6 T 0 ISP P p 1 1 A Qlalgq 2 2 B Ri bir 3 o ClS 6s 4 4 D Ti dit 5 5 E Ule u 6 amp l6 FiVi fiv 7 7 G Wig w 8 8 H xX h x 9 9 1 Y ily A JZ AZ Bi Ki k oe i lt L xlii D M m E IN 4 nN m 0 _ 0 If more than one master data exist register each by repeating the procedure above Step 3 Adjusting Judgment Parameters gt Inspect Inspection Add item 2D code Settings Tab Page 1 Press Judgment Judgement 0 20 code 2 Setthe number of characters and text strings that are Rees JK to be judged as OK Ple nann e o Continuous measurements will be performed for the im ages that are displayed 3 Press OK to enter the value Item Parameter Setting Description Judgment Parameter Num of characters 0 to 1024 Set the upper and lower limits for an OK judgment of the
87. at are displayed on the Touch Finder LCD screen and windows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets E Visual Aids Important Indicates points that are important to achieve the full product performance such as operational precautions Note Indicates application procedures BA Indicates pages where related information can be found FQ CR1 User s Manual Table of Contents 1 Introduction 1 1 FQ CR1 Fixed Mount Multi Code Readers 020eeeeeeeee 12 1 2 Measurement Process 0 0 0 c eee eee eee eee 13 1 3 Startup Display and Display Elements 020e cece eens 14 1 4 Basic Operational Flow 00 0 eee eee 16 2 Installation and Connections 2 1 System Configuration 1 0 0 0 0c cee eee 18 2 2 Part Names and Functions 0 000 eee eee eee eee 19 2 3 Installation 0 cc eee eee eee 21 2 4 WU ING 0 wise eis tea et dee eaten cia eGe dee eee e ated tae deine 27 2 5 Setting Up Ethernet 0 0 c eee eee eee 32 3 Taking Images 3 1 Selecting a Sensor for Configuration 00 00 c eee eee eee 36 3 2 Adjusting Image Quality 00 0 cee 37 3 3 Adjusting the Object Position 20 c eee eee eee 42 3 4 Preventing Mutual Interference of Multiple Sensors 46 4 Setting Up Inspections 4 1 Inspection Item Selection Guide 0000 e eee eee 48 4 2 Setup Procedure for Insp
88. ax by c 0 DIST X_coordinate_of_point Y_coordinate_of_point coefficient_a_of_line coefficient_b_of_line coefficient_c_of_line FQ CR1 User s Manual Calculations and Judgements Using Inspection Item Data 69 suonoedsu dN Buijes Y Setting Judgement Parameters for Expressions 1 Press Judgement on the Settings Tab Page inepectocalculatlan alle Judgement 2 Press an expression between 0 to 31 and set the cor mim calculation responding judgement parameters using the slider 3 Press the OK Button 1 Calculations and Judgements Using Inspection Item Data FQ CR1 User s Manual Inspection Item Data That Can Be Used in Expressions Inspection item Data name Expression text Data range Default string Position compensation Judgement JG 2 No judgement not measured 2 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error Position X X 99999 9999 to 99999 9999 0 Position Y Y 99999 9999 to 99999 9999 0 Correlation CR 0 to 100 0 Reference position X SX 99999 9999 to 99999 9999 0 Reference position Y SY 99999 9999 to 99999 9999 0 Scroll X DX 99999 9999 to 99999 9999 0 Scroll Y DY 99999 9999 to 99999 9999 0 Bar code Judgement JG 2 No judgement not measured 2 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 5 O
89. ction 02 August 2015 Additions corresponding to change of EN standard a Revision History FQ CR1 User s Manual Authorized Distributor
90. d Description Setting range Data Refer ence Switch to Run mode Switches to Run Mode nee p 82 Wie Menu Tables FQ CR1 User s Manual Tool Setup Mode Menu command Description Setting range Data Refer ence Select scene fe p 92 Select Switches to a registered scene Rename Used to delete copy or change the 15 alphanumeric characters name of a scene Copy Clear 2 Scene data Saves scene data with an SCN file name p 109 elz extension ola Fe Scene group data _ Saves all scene data with an SGP file 2 name extension Sensor system data Saves system data with an SYD file name extension All Sensor data Saves all Sensor data with a BKD file name extension Touch Finder data Saves Touch Finder data with an MSD file name extension 2 Statistical data Saves statistical data with a CSV file nae ska p 102 3 name extension e z Logging image Saves image data with an IFZ file name extension Logging data Saves measurement data with a CSV file name extension 2 Scene data Loads scene data nee one p 109 e Scene group data Loads scene group data ne g Sensor system data Loads system data l All Sensor data Loads all Sensor data Touch Finder data Loads Touch Finder data Information Used to check the Sensor information oo p 116 D 5 Model Used to check the model and softwar
91. des on off OFF default value Sets whether or not to support composite codes This item is enabled only when the following barcode types are selected ON Code128 GS1 128 GS1 DataBar Check digit on off OFF Selects whether or not to insert a check digit This item is enabled only when the following barcode types are selected Codebar Code39 ITF ON default value Interleaved 2 of 5 When the other codes are selected this item is set to ON Direction Horizontal mode default Selects the reading direction This item is enabled only when Pharma value Vertical mode code is selected as the barcode type Reverse on off OFF default value ON Sets whether or not to use the reverse mode This item is enabled only when Pharmacode is selected as the barcode type ae Reading Bar Codes FQ CR1 User s Manual Unstable Reading Results Reading Is Unstable Due to Low Contrast Adjust the brightness to improve the contrast of the bar code LT Adjusting the Brightness p 38 Measurement Data That Can Be Used for External Outputs and Calculations Expression text Data name Description Data range string JG Judgment This is the judgment result 2 No judgment not measured 0 Judgment is OK 1 Judgment is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error IN Index The verification result master data No is out 2 Verificat
92. e System 2 version of the connected Sensor o Version no Name Displays the name of the connected Sensor MAC address Used to check the MAC address of the connected Sensor Rename Used to change the name of a con 15 alphanumeric characters max p 116 nected Sensor Memory Used to check the status of Sensor nee p 116 state memory Error history View Displays a history of errors that have nes System p 162 history occurred in the Sensor Delete Deletes the error history p 163 history FQ CR1 User s Manual Menu Tables 173 0 L seoipueddy 174 Menu command Description Setting range Data Refer ence 5 Startup set Startup Sets whether the startup scene number ON or OFF Scene number when set System p 93 tings mode is set manually tings were saved is startup scene num 2 ber 5 2 Startup Set the scene number to use at startup O to 31 System 8 scene Password Password Enables ON or disables OFF the OFF default or ON System p 112 settings ON OFF password Enter Sets a password 15 characters max System password Adjustment mode in Sets whether to adjust judgement OFF default or ON p 89 Run parameters in Run Mode Ethernet p 32 8 Auto Selects whether to use the automatic IP ON default or OFF System address setting method fe IP address Enter the IP address o
93. e 752 x 8 to 752 x 480 Scene p 76 smaller Lighting control Turns the light in the Sensor ON and ON default or OFF Scene p 115 OFF 2 Trigger delay Adjusts the time until the Camera shutter 0 to 163 ms default 0 System p 44 9 opens after the trigger signal is received fo D D Position compen Mode Adjusts the position of the measurement ON or OFF default Scene p 42 sation ON object before measurement OFF Teach Performs teaching and sets the judge ment parameters a Model region g Insp region Judgement Correlation 0 to 100 p 43 Defaults Upper limit 100 Lower limit 60 Inspect Tab Page Menu command Description Setting range Data Refer ence 5 3 Add item Used to add modify delete copy or Bar code 2D code p 50 D 3 change the name of an inspection item 2 Modify p 51 0 n Delet 51 g Pelete p Copy Rename 15 alphanumeric characters kaa 166 Menu Tables FQ CR1 User s Manual Menu command Description Setting range Data Refer ence 5 55 C Insp region Adjusts the size and position of the _ Scene p 53 B1818 S width measurement region ZIRIS S 2 g 4 Master Selects the number of the master data Scene p 53 g dataOto to be registered g 5 31 S E Auto Automatically registers the master data Scene p 53 5 Manual Manually
94. e file logging before you can execute it p gt Setup Mode TF settings Logging setting 1 Press ON Starting and Stopping Logging After logging is started i e set to ON the specified image data and measurement data will be saved in the SD card or computer hard disk each time measurements are performed p gt Run Mode Press Logging Press Image logging or Data logging Press ON to start logging Press OFF to stop logging Press Back A QNS Storage Locations and File Names for Logged File Data Data Storage location File name Image logging sensor_name at img_YYYY_MM_DD HH_MM_SS IFzZ 3 image data LOGIMAGE number 2 Example The following name would be used for measurements performed at 10 10 21 pm on May 10 2012 img_2012_05_10 22_10_21 IFZ Data logging mea sensor_name LOGDATA 2 File name_YYYY_MM_DD HH_MM_SS CSV 4 surement data Example The following name would be used for measurements performed at 10 10 21 pm on May 10 2012 2012_05_10 22_10_21 CSV 1 A five digit number is assigned as a name to the image data storage folder in the order of folder creation as shown below Up to 100 images are stored in each folder 00000 00001 2 Files are stored in the following folder when the PC Tool is used My Documents OMRON FQ SDCard FQ CR1 User s Manual Logging Measurement Data and Image Data 103 suoyouny uajueauo0 J 104 3 You can change the
95. e rectangle compensation will be registered 9 Press OK to save the settings ae Adjusting the Object Position FQ CR1 User s Manual Adjusting the Judgement Parameters Set how similar the image must be to the registered image for position compensation to be applied p gt Image Position compensation Settings Judgement 1 Set the correlation range for an OK judgement e Measurement Data That Can Be Used for External Outputs and Calculations The following values can be output to external devices or used in calculations as measurement data Expression text string Data name Description Data range JG Judgement This is the judgement result 2 No judgement not measured 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error x Position X This is the X coordinate of the position 99999 9999 to 99999 9999 where the model was found Y Position Y This is the Y coordinate of the position 99999 9999 to 99999 9999 where the model was found CR Correlation This value indicates how similar the O to 100 image is to the image registered as reference SX Reference position X This is the X coordinate of the position 99999 9999 to 99999 9999 where the model was registered SY Reference position Y This is the Y coordinate of the position 99999 9999 to 99999 9999 where the model was registered DX Scroll X X coord
96. ection Items 000e eee eee eee 49 4 3 Configuring Inspection Items 0 00ers 50 4 4 Reading Bar CodeS ccc eee eee eee eee eee eee eee 52 4 5 Reading 2D codes 2 cece eee eee eee 58 4 6 Calculations and Judgements Using Inspection Item Data 64 5 Testing and Saving Settings 5 1 Performing Test Measurements 0 00 cee eee eee eee eee 74 5 2 Shortening the Measurement Takt Time 0000e cece eens 76 5 3 Adjusting the Judgement Parameters 00 eee eee eee 77 5 4 Checking a List of All Inspection Item Results 005 78 FQ CR1 User s Manual s u9 U0D Jo ajqe L 5 5 Saving Data to the Sensor 00 cece eee eee 79 6 Operation 6 1 Starting Operation 0 0 cece 82 6 2 Configuring the Run Mode Display 0000 eeeee ene e eee 84 6 3 Checking the Trend of Measurement Results with Graphs 86 6 4 Adjusting Judgement Parameters during Operation 89 7 Convenient Functions 7 1 Changing the Scene to Change the Line Process 92 7 2 Display FunctionS 2 00 c eee eee eee 94 7 3 Monitoring the Signal I O Status 2 00 e eee eee 97 7 4 Connecting to More Than One Sensor 000e eee eee 98 7 5 Logging Measurement Data and Image Data 0 00eee 102 7 6 Saving Sensor Settings 20 e eee eee eee 109 7 7 SD Card Operations 0 0 c eee 110 7 8 Conve
97. ection is required e Measurement data and image data can be logged in memory in the Sensor or in an SD card Measurement Process L uononpo u 1 3 Startup Display and Display Elements Startup Display 1 The Sensor is automatically detected by the Touch Finder when power supply to the Sensor and Touch Finder is turned ON The Auto Connect Display will appear if the Sensor can not be detected Check that cables are connected cor rectly to the Sensor and Touch Finder and then press Auto connect Note If the Sensor is still not detected after pressing Auto Connect refer to the following information LT The Sensor cannot be detected p 164 2 When the Sensor is detected the following display will appear e The Setup Mode will appear if a Sensor that has not been FO set up is connected _ O Scened m Position compensation JE e The Run Mode will appear if a Sensor that has been set up is connected Note When the Touch Finder is started IP addresses are automatically set for each Sensor To allocate specific IP addresses set the IP address of each Sensor and the Touch Finder LT Setting Up Ethernet p 32 u Startup Display and Display Elements FQ CR1 User s Manual Display Elements This Sensor has a Setup Mode and a Run Mode Refer to the following information for menu items 7 p 166 Setup Mode L In Setup Mode you can set the image condi
98. ed characteristic Inputting Images with a Limit Range of Brightness Combining Images to Create an Image with a Wide Dynamic Range Dark QE Bright FQ CR1 User s Manual Adjusting Image Quality eo Observe the following precautions e Use the HDR function only for objects that are not moving to avoid image blurring Several images are taken with different shutter speeds and combined If the object moves while the image is being taken the image will become blurred e Images with different brightnesses are combined so the resulting image will have a lower degree of con trast p gt Image Camera setup 1 Press lt Brightness on the right side of the display 2 Press lt HDR on the right side of the display The best HDR mode will be selected automatically The enabled range will appear in blue on the brightness adjust ment bar 3 Press the OK Button Note e If the measurement object is changed after setting the HDR function press the AUTO Button to automatically set the HDR mode again e If the automatic selection does not achieve the desired results press lt q HDR on the right side of the display and manually set the best HDR mode As shown below the higher the level the wider the combined dynamic range will be Level 1 Level 2 SS Level 3 Level 4 ss Dark Bright e If the reflections cannot be sufficiently removed using the HDR function use a polarizing filter
99. el output default The judgement is output after measurement results are finalized and the ON OFF status of the OR signal is held until it is changed for the next measurement result Output delay When one shot output mode is selected this parameter sets the delay from when a measurement is completed until when the OR signal turns ON Setting range 0 to 1 000 ms Output time When one shot output mode is selected this parameter sets the time that the OR signal is ON Setting range 1 to 1 000 ms When one shot output is selected as the output mode make the following value smaller than the trigger input period e One shot delay time One shot output time FQ CR1 User s Manual Controlling Outputting in Parallel 127 s n d JeUJ9 XJ YIM SUOIeo UNWILUOD g Changing the Judgement Output ON Conditions The ON condition for the OR signal or the ORO to OR31 signals can be set to be output when the judgement results are OK or when they are NG The default setting is when they are NG Settings p gt In Out I O setting I O terminals Output Output polarity Item Description Output polarity OK ON The output is turned ON if the judgement is OK For the overall judgement the output is turned ON if all judgements are OK NG ON default The output is turned ON if the judgement is NG For the overall judgement the output is turned ON if even one judgements is NG
100. elimiter lt Response Format gt When the Command Is Processed Normally l Delimiter Scene number 2 digits max o k or Delimiter When the Command Is Not Processed Normally E r or Delimiter lt Parameter Descriptions gt Scene number The acquired scene number currently used scene number is returned Example When Scene 0 Is Being Used lt Command gt js c e n e jor lt Response gt use Outputting Controlling with Ethernet FQ CR1 User s Manual Change Scene Number This command changes the scene number to use lt Command Format gt sjejejnje joa amp n l pelimiter Scene number 2 digits max lt Response Format gt When the Command Is Processed Normally jo k or Delimiter When the Command Is Not Processed Normally E r on Delimiter lt Parameter Descriptions gt s orl n l Delimiter Scene number 2 digits max Scene number FQ CR1 User s Manual Specifies the scene number 0 to 31 to change to Outputting Controlling with Ethernet 143 s n d 2u19 x7 YIM SsuONeoUNWWOD g 144 Measurement Control and Measurement Acquisition Commands MEASURE or M Execute Measurement This command executes one measurement If Ethernet output is not set only the measurement is performed If Ethernet output is set the measurement is performed and the result is returned as response data lt Command Format gt mle t
101. ength is given in the following table Model L FQ WD002 2m FQ CR1 User s Manual Specifications and Dimensions 0 L seoipueddy 192 FQ WD010 WD020 39 8 L Unit mm 5000 9 100 100 15 6 dia 6 7 dia 1 The cable length is given in the following table Model L FQ WD010 10m FQ WD020 20m FQ Ethernet Cable FQ WN002 WN010 WNO020 Unit mm 44 7 L ys 54 7 19 9 1 The cable lengths are given in the following table Model L FQ WNO002 2m FQ WN010 10m FQ WN020 20m e AC Adapter FQ AC Unit mm 1 800 to 2 000 78 1 500 Specifications and Dimensions FQ CR1 User s Manual 10 4 Updating the Software The most recent version of the software and PC Tool can be downloaded from the following website for OMRON members Refer to the Member Registration Sheet that is enclosed with the Sensor http www omron cxone com vision_sys After you download the software use the following procedure to update e Updating from the PC Tool 1 Store the update file you obtained in the following directory My Documents OMRON FQ SDCard UPDATE SENSOR 2 To update the software in the Sensor press Setup Mode Sensor settings Update e Updating from the Touch Finder Place the update file that you obtained directly in the root folder of the SD card Inse
102. erproof Sheets Do not remove or damage the waterproof sheets on the sides of the Sensor Doing so may allow dust dirt or water drops to enter the Sensor and damage it 6 EMC Standard EN61326 1 Electromagnetic environment Industrial electromagnetic environment EN IEC 61326 1 Table 2 The following condition is applied to the immunity test of this product If the level of disturbance of the video is such that characters on the monitor are readable the test is a pass Other Do not use this product in safety circuits associated with nuclear power and human life Do not disassemble repair modify deform by pressure or incinerate this product Dispose of this product as industrial waste Connect the special products Sensor Touch Finder Cables The product might break down or malfunction if you use a part not included in the special products If you notice an abnormal condition such as a strange odor extreme heating of any product or smoke immediately stop using the product turn OFF the power and consult your dealer The Sensor surfaces become hot during use Do not touch them Do not drop or subject the products to shock Use the special Sensor FQ CR1 Touch Finder FQLI D Cables FQ WN and FQ WD Battery FQ BAT1 and AC Adapter FQ AC Using other than the specified products may cause fire burning malfunction or failure If the product has a lock mechanism always make sure it is locked before
103. etting menu measurement results and images input by the camera 3 SD card slot An SD card can be inserted 4 Battery cover The Battery is inserted behind this cover Remove the cover when mounting or removing the Battery 5 Power supply switch Used to turn the Touch Finder ON and OFF 6 Touch pen holder The touch pen can be stored here when it is not being used 7 Touch pen Used to operate the touch panel 8 DC power supply connector Used to connect a DC power supply 1 p 22 9 Slider Used to mount the Touch Finder to a DIN Track 10 Ethernet port Used when connecting the Touch Finder to the Sensor with an Ethernet cable Insert the connector until it locks in place 11 Strap holder This is a holder for attaching the strap 12 AC power supply connector 1 Applicable to the FQ D31 only 20 Part Names and Functions Used to connect the AC adapter FQ CR1 User s Manual 2 3 Installation Installing the Sensor Installation Procedure 1 Align the tabs on one side of the Mounting Bracket with the slot on the Sensor The FQ XL Mounting Bracket can be attached to the back side or front of the Sensor Mounting Bracket 2 Press the Mounting Bracket onto the Sensor until the oth er tabs click into place 3 Use the following optical charts to check the field of view and installation distance of
104. etup FQ CR1 User s Manual 7 10Functions Related to the System This section describes system settings Turning OFF the Integrated Sensor Lighting The internal light can be turned OFF to use external illumination p gt Image Camera setup lt lt Lighting control Press OFF Switching the Display Language Any of the following languages can be selected for display on the Touch Panel or PC Tool Japanese English German French Italian Spanish Traditional Chinese Simplified Chinese or Korean p gt Setup Mode or Run Mode TF settings Language Press the language to be displayed Setting the Time on the Touch Finder You can set the date and time p gt Setup Mode or Run Mode TF settings Time settings Initializing the Sensor and Touch Finder e Initializing the Sensor gt sie Setup Mode Sensor settings Initialize e Initializing the Touch Finder p gt Setup Mode or Run Mode TF settings Initialize Restarting the Sensor and Touch Finder e Restarting the Sensor p gt Setup Mode Sensor settings Restart e Restarting the Touch Finder p gt Setup Mode or Run Mode TF settings Restart FQ CR1 User s Manual Functions Related to the System 115 suoyouny JUa UaAUCD J Checking Versions e Checking the Sensor Version p gt Setup Mode Sensor settings Information e Checking the Touch Finder Ver
105. f the Sensor a b c d System p 32 zZ Enabled when automatic setting is a 1 to 223 OFF b 0 to 255 c 0 to 255 d 2 to 254 Default 10 5 5 100 Subnet mask Inputs the subnet mask 0 0 0 0 to 255 255 255 255 System p 32 Enabled when automatic setting is Default 255 255 255 0 OFF Initialize Initializes the Sensor settings and saved p 115 data Restart Restarts the Sensor nee Update Updates the Sensor system to the most p 193 recent data amp Information Used to check the Touch Finder informa System p 116 tion p u Model Used to check the Touch Finder model Version Used to check the software version of nee p 116 the Touch Finder MAC address Used to check the MAC address of the aa Touch Finder Memory state Used to check the Touch Finder memory p 116 state Error history View Displays a history of errors that have nee System p 162 history occurred in the Touch Finder Delete Deletes the error history history Battery level Used to check the battery level p 116 Menu Tables FQ CR1 User s Manual Menu command Description Setting range Data Refer ence 5 2 2 File name prefix You can set a character string to add to p 103 E El o the beginning of the file name for logged E olo 8 data fi er 1S D Cc D
106. g Settings 5 1 Performing Test Measurement csecceecsseeseeeseeeseeesneeeseeenneneneeeneees 74 5 2 Shortening the Measurement Takt Time cceccsseseeeeeeneeeeeeeneee 76 5 3 Adjusting the Judgement Parameters ccccsseeeceseesseeeeeeeeeeeeeeeees 77 5 4 Checking a List of All Inspection Item Resullts ccscsssseeeeree 78 5 5 Saving Data to the Sensor ccsssccceseeceseeeeseseeeeeseeeeseseeseseeeeeneaneessnees 79 5 1 Performing Test Measurements After completing the settings in the Image Inspect and In Out Tab Pages move to the Test Tab Page The displayed image is measured automatically This is called a test measurement A test measurement is used to verify that the settings that have been made will produce stable results and if necessary to fine tune the settings An overall judgement of all inspection items can be performed Test measurements can be performed for through images default or saved images Performing Test Measurements with Samples p gt Test Continuous test 1 Press Graphics Details 2 Input an image of a previously prepared object ro Check the judgement results 72ms 3 When you finish checking the results press Back The same five types of displays are available for the Continuous test on the Test Tab Page i e Graphic Graphics Details All results region Trend monitor and Histogram Press the Back Button to acce
107. ges the number of displayed mea 5 to 1 000 p 87 histogram only surement values i e the vertical display range of the histogram Clear results Clears the measurement results of the graphic or graphic inspection items details list Delete stats total Clears the total results of the inspection data items 2 Image logging Starts and stops logging in external ON Start or OFF Stop p 102 2 memory amp Data logging ON Start or OFF Stop Menu Tables FQ CR1 User s Manual Menu command Description Setting range Data Refer ence TF settings The same as for Setup Mode This does not apply to the PC Tool ne p 115 The resolution of the measurement image can be set on the PC Tool Sensor setting Switches to Setup Mode p 82 5 Multi sensor Simultaneously displays the images for os p 84 multiple connected Sensors fo NG sensor From multiple connected Sensors dis 2 plays the image of only the Sensors with NG results 9 Select Switches to the selected Sensor Connections Displays the name of the Sensor detected by the Touch Finder and the 2 connection status oO E Auto Automatically detects and connects the connect Sensors that are connected 2 Common Menu Commands Menu command Description Setting range Data Refer ence Ci Only image Button H
108. ght blue OUT2 ERROR O Pink TRIG S Gray INO a FQ WDO Green IN1 2 I O Cable Red IN2 S White IN3 n Purple IN4 Yellow IN5 Cut off lines that are not required so that they do not come into contact the other signal lines Power Power supply These terminals are for the external power supply 24 V supply 24 V GND Wire the power supply separately from other devices If the wiring for other devices is placed together or in the same duct as the wiring for the Sensor the influences of electromagnetic induction may cause the Sensor to malfunction or may damage it Inputs TRIG This terminal is the trigger signal input INO to IN5 These are the command input terminals Outputs OUTO OR By default this is the OR output signal overall judgement The assignment can be changed to an individual judgement signal from ORO to OR31 OUT1 BUSY By default this is the BUSY output signal The assignment can be changed to an individual judgement signal from ORO to OR31 OUT2 ERROR By default this is the ERROR output signal The assignment can be changed to an individual judgement signal from ORO to OR31 Note The assignments of I O signals can be changed BA Section 8 Communications with External Devices p 117 FQ CR1 User s Manual Wiring I O Signal Circuit Diagrams
109. gnal Description Pink TRIG Trigger signal Black OUTO OR Overall judgement default assignment Orange OUT1 BUSY Processing in progress default FQ CR1 User s Manual assignment 1 TRIG signal ON Sey 2 Performs measurements once The signals shown at the left are used Refer to the following information for signal wiring O01 Wiring p 27 Controlling Outputting in Parallel 119 s n d BUJ9 X YIM suoNeolUNWWOD g 120 Timing Chart ON TRIG signal asl ON for 1 ms min OFF ON BUSY ee ON while measurements are being processed depends on BUSY output conditions OR signal x lt Turned ON when overall judgement is NG Output polarity ON for NG 1 Turn ON the TRIG signal while the BUSY signal is OFF 2 Measurement begins and the BUSY signal is turned ON during the measurement process 3 When the measurement has been finished the measurement result is output using an OR signal and the BUSY signal is turned OFF 1 You can also set the signal to be turned OFF after data logging image logging or displaying results in the BUSY output When the Brightness Correction Mode is ON the timing when images are taken is delayed LT Timing Chart When the Brightness Correction Mode Is ON p 38 Sample Ladder Program The following sample program is used to input a TRIG signal to perform a single measurement A single measurement will be performed when WO 00 turns ON
110. he History of Errors That Were Detected in the Touch Finder p gt Setup Mode or Run Mode TF settings Error history Delete history Refer to the following information for the measures to take when errors occur LT Errors Stored in the Error History p 162 Checking the Latest Error Information for No protocol Connection to Ethernet The error code of the latest error can be acquired as a response using the error information acquisition command ERRGET e Error Codes p 162 e Error Information Acquisition Command ERRGET p 155 6 Buloousejqnol Error Messages If an error occurs while making settings on the Touch Finder an error message will appear on the display For these errors the ERR indicator on the Sensor will not light the ERROR signal will not be output and the error will not be recorded in the error history Follow the instructions that are given in the error message If the following messages appear the hardware may be faulty Contact your OMRON representative e System error e Application system error Please reboot e Failed to startup FQ CR1 User s Manual Error Table ice 9 2 Basic Troubleshooting Problem Measures to perform Reference The Sensor or Touch Finder will not Check the power supply capacity to see if it is sufficient start The Sensor cannot be detected Check the Ethernet cable to see if it is connected cor
111. he code type before starting reading When AUTO setting is executed the captured 2D barcode is read and the following items can be set e Code type O Setting Decode Settings p 62 e Mirror LT Setting Decode Settings p 62 e Code color for Data Matrix and PDF417 only LT Setting Decode Settings p 62 e Shape for Data Matrix only LT Setting Decode Settings p 62 Reading 2D codes FQ CR1 User s Manual Setup Procedure for 2D code Step 1 Selecting the Inspection Item gt Inspect Inspection 7 Press an unused inspection item number and press Add item 2 Press 2D code Choose processing item Dll 8ar code OJ 4 3 Configuring Inspection Items p 50 Step2 Teaching Teaching means to store the region and the 2D code in the region as master data for the measurement 1 Press Teach 2 Input an image of the 2D code to be registered 3 Register master data Master data can be registered automatically or manually Auto Master data is registered using actual codes Input an image of the applicable 2D code and press TEACH to read the code and register the result as master data Manual Up to 32 characters can be registered in a text string Control codes can also be registered Register master data of a text string of up to 32 characters using a software keyboard Input a text string and press TEACH Check the ASCII table for characters that can be used Double byte characters single byte kana ch
112. ice so that the BUSY signal is ignored while it turns OFF ON and OFF again for up to 5 s after the power supply is turned ON 24V Power supply 1 15s 1 35s Turns OFF when the e4 Sensor is ready for ON operation BUSY f A OFF X J os Sensor system is initializing Depends on the scene data ie Controlling Outputting in Parallel FQ CR1 User s Manual Configuring the Operation The following settings can be selected depending on the system configuration and application Type of change Change Reference Changing the type of measurement trigger Performing continuous measurements p 121 Changing the output method of the judgement results Obtaining individual judgement results p 124 Adjust the judgement output timing p 126 Changing the judgement output ON conditions p 128 Changing the polarity of the BUSY output Reversing the polarity of the BUSY signal p 128 Setting the Measurement Trigger The measurement trigger can be chosen from the following two types e One shot measurement One measurement is performed for each external trigger e Continuous measurement Measurements are performed continuously Performing One Measurement for Each External Trigger A measurement trigger is input as the TRIG signal from a proximity sensor PLC or other external device One measurement is performed when the TRIG signal turns ON Trigger input Sensor Or other device Wiring Color Si
113. ide the battery cover in the direc tion of the arrow and tighten the screw on the battery cov er 4 Attach the AC adapter to the Touch Finder to start changing CHARGE indicator the battery The CHARGE indicator will be lit while the battery is being charged It will go out when charging the battery has been com pleted Note The Touch Finder will operate even if the AC adapter is connected when no battery is mounted in the Touch Finder Wiring FQ CR1 User s Manual e If the Touch Finder FQLI D31 will be installed permanently or semi permanently remove the Battery FQ BAT1 If the rated temperature is exceeded with the Battery inserted the protective circuit may activate and stop the Touch Finder e The battery complies with the following recycling regulation Japan EU Taiwan S H E e California regulations concerning perchlorate This product is a lithium battery that contains perchlorate which is regulated by the State of California Please com ply with these regulations For details see the following URL www dtsc ca gov hazardouswaste perchlorate FQ CR1 User s Manual Wiring C SUONOBUUOD pue uonejesu 32 2 5 Setting Up Ethernet Connecting to Sensors from the Touch Finder Configurations Consisting of Only Sensors and the Touch Finder When the Sensor is used with a Touch Finder IP addresses are automatically assigned No settings are required to use Ethernet
114. ides text and displays only the image oo p 96 L 1 5 j A Zoom in Enlarges the image display p 94 Button Dis i play A Zoom out Reduces the image display Button Button E Fits the image to the display size Button Display 5 Changes the image display method Setup Mode Camera Live Freeze Button a Log or Logging image file Run Mode Latest image or Last NG image o Capture Button Used to capture the current display and p 113 save it in external memory e g an SD card FQ CR1 User s Manual 0 L seoipueddy 177 Menu Tables 178 10 2 External Reference Parameters Position compensation External Data name Setting Acquisi Data range Default Expression Logged data reference tion text string Judgement number parameter 0 Judgement Acquisition only 2 No judgement not measured 2 JG nes 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error 5 Scroll X Acquisition only 99999 9999 to 99999 9999 0 DX don 6 Scroll Y Acquisition only 99999 9999 to 99999 9999 0 DY oon 8 Position X Acquisition only 99999 9999 to 99999 9999 0 X 9 Position Y Acquisition only 99999 9999 to 99999 9999 0 Y ae 11 Reference position Acquisition only 99999 9999 to 99999 9999 0 SX on X 12 Reference po
115. in see a ace a Snel ea a eden epee se are ar ete ase ae ae eee 27 2 5 Setting Up Ethernet 002 e cece e eee eee eee 32 2 1 System Configuration Parallel Interface Connection Trigger Sensor Setup Tool Touch Finder or PC Tool FQ Ethernet Cable i 24 VDC power supply E 24 VDC power supply Connecting to Ethernet PLC to control Sensor Setup Tool ai Touch Finder or PC Tool SWitehing Hub Standard RJ45 Ethernet Cable 24 VDC power supply Standard RJ45 Ethernet Cable m 24 VDC power Standard RJ45 supply Ethernet Cable Multiple Connection Sensors E FQ CR1 Sensor Setup Tool Touch Finder or PC Tool Standard RJ45 FQ Ethernet Cable Ethernet Cable FQ Ethernet Cable Standard RJ45 Ethernet Cable Standard RJ45 Ethernet Cable Switching Hub Product Model number Remarks FQ CR1 Sensor FQ CR1 M This is the Sensor Touch Finder FQU D This is a setup console Software version must be 1 6 or higher PC Tool The PC Tool can be used instead of the Touch Finder Software version must be 1 6 or higher If you register as a member you can download the free PC Tool as a special ser vice to purchasers Refer to the Member Registration Sheet that is enclosed with the Sensor for the member registration procedure and the download procedure for
116. inate of measured position 99999 9999 to 99999 9999 X reference position DY Scroll Y Y coordinate of measured position 99999 9999 to 99999 9999 Y reference position 01 4 6 Calculations and Judgements Using Inspection Item Data p 64 FQ CR1 User s Manual Adjusting the Object Position 43 s bewj uiye L 44 Measures to Stabilize Position Correction e Low Mark Contrast and Inconsistent Correlations Areas with high contrast are registered as model registration sections Or adjust the brightness to increase the contrast of the mark LT Making dark images brighter p 38 e Inconsistent Marks and Inconsistent Correlations Inconsistent portions can be masked so that are omitted from matching Increasing the Speed of Position Compensation The following method can be used to reduce processing time e Reduce the range in which searches are performed for the model Adjusting the Image Timing The internal timing for taking an image can be set to be delayed in relation to the external trigger signal This can be used to adjust the object position in the image e g if an external trigger sensor is used If the object position still varies in the image the Position Compensation function must also be used Delay time Delay from when the trigger is input until when Sensor input is started Trigger input Sensor p gt Image Trigger setup Trigger delay 1 ATRIG signal is input I
117. ion OFF or reading error put 1 Verification is NG 0 to 31 Master data No N Num of characters The number of characters read is output 0 to 1024 Measurement Data That Can Be Logged Bar Code The following values can be logged as measurement data Measured item Range of value Description Num of characters 0 to 1024 The number of characters read is output Errors Errors in Teaching A teaching error message is displayed If bar codes cannot be read during an automatic registration The reading may be unstable due to low contrast Adjust the brightness to improve the contrast of the bar code LT Adjusting the Brightness p 38 FQ CR1 User s Manual Reading Bar Codes suonoedsu dN Buijes Y 58 4 5 Reading 2D codes 2D codes 2D codes are read and verified You can output the result of reading and or verifying 2D codes to external devices The following five code types can be read DataMatrix EC200 QR Code MicroQR Code PDF417 MicroPDF417 Note Setup Measurement Draw the measurement region then execute One 2D barcode is read in a single measurement region AUTO setting The code type and some of the When the measurement region contains multiple 2D decode conditions are automatically set codes the result of the first 2D code to be read is output m Measurement region Reading will end in error if the 2D Code type is incorrectly set Set t
118. ion for product A product B Inspection for _______ Inspection for product C product Z e Settings Included with Scenes The following settings are changed when the scene is changed Camera image Image Tab Page and Inspection Items Inspect Tab Page The settings related to external I O specifications that are included in the output settings and the system settings for the overall Sensor are used for all of the scenes Refer to the following information for the data that is included in the scene data LI 10 1 Menu Tables p 166 ao Changing the Scene to Change the Line Process FQ CR1 User s Manual Creating New Scenes The default scene number is 0 To create another scene use the following procedure to switch the scene and then make the settings p Setup Mode Select scene 1 Press the number of the scene to change to and then A press Select 2 9 2 The scene will change Make the settings for the scene Changing Scene Names Copying Scenes and Deleting Scenes p Setup Mode Select scene Press the number of the scene and then press Re name Copy or Clear 2 To change the name enter a new scene name in 15 al phanumeric characters or less To copy a scene press the number of the scene to copy Switching Scenes from an External Device e Controlling with Parallel Inputs B Changing the Scene p 129 e Controlling with Ethernet Inputs LI Command Details
119. ion items e Order of inspection items Scene group data The file name extension is SGP sensor_name SGP All scene data is backed up Sensor system data The file name extension is SYD sensor_name SYD All system data in the Sensor is backed up The system data is the same for all scenes All Sensor data The file name extension is BKD sensor_name BKD All settings in the Sensor all scene data and Sensor system data is backed up Touch Finder data The file name extension is MSD MSD All settings in the Touch Finder are backed up For the PC Tool data will be saved in the following folder My Documents OMRON FQ Restoring Data to the Sensor from External Memory p gt Setup Mode Load from file 1 Press the data to be restored 2 The selected data will be read from external memory and displayed Press the file to load FQ CR1 User s Manual cene data group data Scene scn ne Saving Sensor Settings 109 suoyouny JUa UaAUCD J 110 7 7 SD Card Operations With an FQ CR1 Sensor the following folders are automatically created in the SD card according to the data that is saved The specified data is saved in files in these folders Storage folder 1 Data sensor_name SCN Scene data The file name extension is SCN sensor_name SGP Scene group data The file name extension is SGP sensor_name SYD Sensor syste
120. is the result of expression 9 Data 10 D10 This is the result of expression 10 Data 11 D11 This is the result of expression 11 Data 12 D12 This is the result of expression 12 Data 13 D13 This is the result of expression 13 Data 14 D14 This is the result of expression 14 Data 15 D15 This is the result of expression 15 Data 16 D16 This is the result of expression 16 Data 17 D17 This is the result of expression 17 Data 18 D18 This is the result of expression 18 Data 19 D19 This is the result of expression 19 Data 20 D20 This is the result of expression 20 Data 21 D21 This is the result of expression 21 Data 22 D22 This is the result of expression 22 Data 23 D23 This is the result of expression 23 Data 24 D24 This is the result of expression 24 Data 25 D25 This is the result of expression 25 Data 26 D26 This is the result of expression 26 Data 27 D27 This is the result of expression 27 Data 28 D28 This is the result of expression 28 Data 29 D29 This is the result of expression 29 Data 30 D30 This is the result of expression 30 Data 31 D31 This is the result of expression 31 Measurement Data That Can Be Logged The following values can be logged as measurement data Parameter Setting Description Results 0 to 31 999999999 9999 to 999999999 9999 This is the results of expressions 1 to 31 Calculations and Judgements Using Inspection Item Data FQ CR1 User s Manual Testing and Savin
121. isplayed e Calculation Displays the results for each expression registered to an inspection item FQ CR1 User s Manual Configuring the Run Mode Display uopeiado 9 6 3 Checking the Trend of Measurement Results with Graphs Measurement result histories can be checked using the trend monitor and histograms To display trend monitors or histograms in Run Mode you must make the following setting in advance in Setup Mode p gt Setup Mode TF settings Logging setting ON Trend Monitor Changes in the measurement values of the selected inspection item against time can be observed from the graph It becomes possible to predict when malfunctions may occur or to analyze the cause of the malfunction by checking the trends in the measurement values The most recent 1 000 measurement values are displayed on the graph e Trend Monitor Display Switches the display to the previous inspection item number Switches the display to the next inspection item number Measurement values Changes in the measured value of the selected inspection item are displayed against time in a graph p gt Run Mode Select display Trend monitor Arranging the Trend Monitor Display The display range for the vertical axis and display conditions for the horizontal axis can be changed However the display range and the number of data settings are disabled when a display other than the trend monitor is displayed
122. lfunction or damage e Use the products within the power supply voltages specified in this manual e Use the specified size of crimp terminals to wire connections Do not connect wires that have been simply twisted together directly to the power supply or terminal block e Use a DC power supply with safety measures against high voltages safety extra low voltage circuit Use independent power sources for the products Do not use a shared power source e Tighten mounting screws at the torque specified in this manual e Always turn OFF the power supply before connecting or disconnecting cables or the power supply wiring 3 Battery Do not short the positive and negative terminals of the Battery Do not use the Touch Finder in an environment that exceeds the operating temperature range of the Battery If the Touch Finder is used at temperatures that exceed the operating temperature range the protective device may activate and prevent charging Do not connect the Battery directly to a power supply or car cigarette lighter socket e Do not use the Touch Finder with any other type of battery Turn OFF the power supply immediately if the Battery leaks or produces an odor Electrolyte leaked from the Battery may ignite possibly causing smoke rupture or fire e If during usage charging or storage the Battery produces an odor heats becomes discolored becomes misshapen or exhibits any other unusual conditions remove it and do not
123. liminated with this feature because the production line does not have to be stopped while making adjustments Preparations This function is switched OFF as a default to prevent it from inadvertently working during operation Turn ON the function if you want to use it gt Setup Mode Sensor settings Adjustment mode in Run 1 Press ON Changing the Judgement Parameters in Run Mode This section describes how to change the judgement parameters without stopping measurement in Run Mode p gt Run Mode 1 Select the inspection item for which you want to ad just the judgement parameters using the a and O Buttons 2 Press lt Adjust judgement uopeiado 9 Q Change the adjustment parameters with the slider Juddeneng Press OK Judgement The judgement results with the changed judgement bape Mia parameters will appear A Important The changed judgement parameters will not be reflected in the measurement result until OK is pressed FQ CR1 User s Manual Adjusting Judgement Parameters during Operation 29 MEMO ES Adjusting Judgement Parameters during Operation FQ CR1 User s Manual Convenient Functions 7 1 Changing the Scene to Change the Line Process 7 2 Display FUNCTIONS cecccesereseeeeenseesesseeesneceeesseaeeeeseesaseeeesneensessnneaeeeees 7 3 Monitoring the Signal 1 0 Status ccccseccesseeeeeeeeeeeseeeseeeeeeeseseeeeeeneeee 7 4 Connecting to More Th
124. lt Response Format gt When the Command Is Processed Normally Model FQ CR 10010 F mcr Delimiter Delimiter When the Command Is Not Processed Normally E r cr Delimiter lt Parameter Descriptions gt Model Returns the model Example When the model is FQ CR10010F M the response is FQ CR10010F M ist Outputting Controlling with Ethernet FQ CR1 User s Manual ERRGET Acquire Error Information This command acquires the latest error code from the Sensor lt Command Format gt Command etR Ria elt er Delimiter lt Response Format gt When the Command Is Processed Normally Model fo fo e fo fo seek o or Delimiter O Be When the Command Is Not Processed Normally BG Delimiter lt Parameter Descriptions gt w Error code Returns the latest error code If there is no error history the response is 00000000 BA Refer to 9 1 Error Table p 162 for details FQ CR1 User s Manual Outputting Controlling with Ethernet 1 s n d 2u19 x7 YIM suONeoUNWWOD g 156 CLRMEAS Clear Measurement Values This command clears the measurement values lt Command Format gt Command jeje trim elals jor Delimiter lt Response Format gt When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally fe rsa Delimiter Outputting Controlling with Ethernet FQ CR1 Use
125. lts from the expression settings can be output For data that can be output refer to the Measurement Data That Can Be Used for External Outputs and Calculations for each inspection item Allocating Output Data Allocate Ethernet output data to data 0 to 31 This section describes the setting procedure when the num of characters of 0 2D code is output to data 0 p gt In Out I O setting Ethernet Output data set 1 Press 0 Data 0 2 Press Settings Fa Delete Delete 4 Datad 3 Press 0 2D code 4 Press Num of char N This process is repeated to register data 1 or higher The settings are enabled after restarting the Sensor FQ CR1 User s Manual Outputting Controlling with Ethernet 137 S8dINEq JeUJ9 XJ YM SUOPeoIUNWILUOD g 138 Note Measurement data of inspection items for which logging is not supported can be logged by using the Ethernet output settings Set the measurement data of inspection items for which logging is not supported as calculation parameters using the Calculation menu command and use them as the calculation results Allocate the results to Ethernet out puts In this way measurement data can be logged as calculation results Outputting Data to an External Device Using No protocol Communications Setting the Data To Output Automatically LT _ Reter to Setting the Data to Output via Ethernet Setting the Data Format p gt In Out
126. m data The file name extension is SYD sensor_name BKD All sensor data The file name extension is BKD MSD Touch Finder data The file name extension is MSD sensor_name LOGIMAGE Image data The file name extension is IFZ sensor_name LOGDATA Statistical data and measurement data The file name extension is CSV CAPTURE Captured images The file name extension is BMP 1 For the PC Tool data will be saved in the following folder My Documents OMRON FQ Note The PC Tool does not support SD card operations Inserting and Removing SD Cards Inserting an SD Card in the Touch Finder 1 Open the cover to the SD card slot on the top of the Touch Finder 2 Insert the SD card with the back of the SD card facing the front of the Touch Finder and press it in until it clicks into place 3 gt Close the cover to the SD card slot SD Card Operations FQ CR1 User s Manual Removing an SD Card from the Touch Finder 1 Open the cover to the SD card slot on the top of the Touch Finder N Press in on the SD card until you hear a click 3 Pull out the SD card A Close the cover to the SD card slot e Never remove the SD card while data is being saved or read The data on the SD card may be corrupted Do not restart or turn OFF the power supply to the Sensor or Touch Finder while a message is being displayed saying that data is being saved to o
127. mages are input continuously 2 Select the image with the measurement object in the afar center using and A Input the TRIG ct Press the image 4 Press OK Adjusting the Object Position FQ CR1 User s Manual Note The delay time can be set using the adjustment bar or by directly entering a value Move the bar to the left or right Or Directly input the delay time FQ CR1 User s Manual Adjusting the Object Position 45 sobew uiye L 46 3 4 Preventing Mutual Interference of Multiple Sensors When the same trigger signal is input to multiple Sensors the lighting from one Sensor may affect the measurements of the other Sensors This is called mutual interference This kind of interference can be prevented offsetting the image input timing of each Sensor from when the trigger signal is received Example A trigger i e the TRIG signal is input to Sensor 0 and Sensor 1 at the same time TRIG signal Fi Timing of taking the image Sensor 0 igger dela No trigger de YTiming of taking the image Trigger Sensor Sensor TL SSS mooo Sensor 1 trigger delay Sensor 0 immediately begins image input when the trigger is input Sensor 1 begins image input after the specified time has passed 1 Change to the setup for to Sensor 1 LT p 36 2 Press Image Trigger setup Trigger delay 3 Set the trigger input delay time for Sensor 1 L
128. master data al 2 9 2 S c Verified master Selects the master data to be used for All master data default Scene ro data verification Master data 0 to 31 uw c ic Partial verif Sets whether or not to specify partial ON OFF default Scene on off verification Partial verifica Specifies Partial verification setup 1 to 1024 Scene tion setup Default First digit 1 last digit 1024 String output Specifies whether or not to ethernet ON OFF default Scene on off output the reading result Error string Sets the text string to be output when a 20 characters max Scene read error occurs Default NG Partial output Sets whether or not to specify a range ON OFF default Scene on off in the read data to output from when Output characters is set to ON Output string Sets the first and last digit positions to 1 to 1024 Scene setup output If the read text string contains Default First digit 1 last digit 1024 non targeted digits the error string is output Code type Selects the code to be read JAN EAN UPC Code39 Codabar ITF Scene p 56 Code 93 Code128 GS1 128 GS1 T DataBar Pharmacode Ko 8 Timeout Sets the timeout time ms for read pro 1 to 9999 Scene 8 cessing Default 9999 Composite Specifies Composite codes on or off ON OFF default Scene codes on off Check digit on Specifies Check digit on or off ON default or OFF Scene off Direction Selects the read direction Horizontal
129. mber with the INO to IN4 signals Standard Mode Turn ON the IN5 signal while the BUSY signal is ON to change the scene to the specified scene The BUSY signal turns ON while the scene is being switched Controlling Outputting in Parallel 129 s n d BUJ9 X YIM suoNeoUNWWOD g 130 Settings p gt In Out I O setting I O terminals Input Input mode The scene numbers that can be used depend on the input mode Standard mode default Scene 0 to 31 Expanded mode Scene 0 to 15 Sample Ladder Program This sample program is used to change the scene when the input mode is set to Expanded Mode The scene changes to scene 1 when WO 00 turns ON W0 00 t Scene change bit When the scene change bit W0 00 turns ON the scene number is input to INO to IN3 and IN4 is turned ON W0 00 If the BUSY signal is OFF 5 ms after the scene number is input the trigger to change the scene IN5 is turned ON Scene change bit T0000 OUT1 IN5 The trigger to change the scene IN5 is kept ON for 2 ms and then turned OFF T0001 BUSY When the BUSY signal turns OFF to indicate that the scene has been changed processing after changing the scene is performed W0 01 turned ON e I O Signal Allocations Signal Address Output signals OUT1 BUSY signal CIO 0 01 Input signals INO CIO 1 08 IN1 CIO 1 09 IN2 CIO 1 10 IN3 CIO 1 11 IN4 CIO 1 12 IN5 CIO 1 15
130. mode default Vertical Scene mode Reverse on off Specifies whether or not to use the ON OFF default Scene Menu Tables reverse mode FQ CR1 User s Manual Menu command Description Setting range Data Refer ence 5 z T Verification on Sets whether or not to perform verifica ON OFF default Scene p 61 a ag off tion against the master data 8 A z o 2 9 z Verified mas Selects the master data to be used for All master data default Scene ka ter data verification Master data 0 to 31 Ss ic Partial verif on Sets whether or not to specify partial ON OFF default Scene off verification Partial verifica Specifies Partial verification setup 1 to 1024 Scene tion setup Default First digit 1 last digit 1024 String output Specifies whether or not to ethernet ON OFF default Scene on off output the reading result Error string Sets the text string to be output when a 20 characters max Scene read error occurs Default NG Partial output Sets whether or not to specify a range ON OFF default Scene on off in the read data to output from when Output characters is set to ON Output string Sets the first and last digit positions to 1 to 1024 Scene setup output If the read text string contains Default First digit 1 last digit 1024 non targeted digits the error string is output 8 Code
131. n item p 149 Inspection_item_number External_reference_data_nu data External_reference_data_nu mber mber ITEMDATA ID Inspection_item_number Sets the inspection item data p 150 Inspection_item_number External_reference_data_nu External_reference_data_nu mber mber Set_value Set_value ITEMDATA2 ID2 Inspection_item_number Acquires the text string data p 151 Inspection_item_number External_reference_data_nu of the specified inspection External_reference_data_nu mber item mber ITEMDATA2 ID2 Inspection_item_number Sets the text string data of the p 152 Inspection_item_number External_reference_data_nu specified inspection item External_reference_data_nu mber mber Text_strings Text_strings Setting acquisition com VERGET S None Acquires the version informa p 153 mand tion of the Sensor software VERGET H None Acquires the Sensor model p 154 information ERRGET None Acquires the latest error code p 155 of the Sensor Utility commands CLRMEAS None Clears the measurement val p 156 ues CLRERR None Clears the error output status p 157 error signal and error indica tor RESET None Restarts the Sensor p 158 FQ CR1 User s Manual Outputting Controlling with Ethernet 141 s n d BUJO Xy YIM suoNeolUNWWOD g Command Details Scene Control Commands SCENE orS Acquire Scene Number This command acquires the scene number currently being used lt Command Format gt x Delimiter D
132. nals shown at the left Gray INO OFF Command parameters for continu are used o ous measurements Refer to the following informa Green IN1 OFF tion for signal wiring Red IN2 OFF O wiring p 27 White IN3 OFF Purple IN4 OFF Yellow IN5 ON Command input for continuous measurements Black OUTO OR Overall judgement default assign ment Orange OUT1 BUSY Processing in progress default assignment FQ CR1 User s Manual Controlling Outputting in Parallel 121 s n d 2u19 x7 YIM suoNeolUNWWOD g Timing Chart ON INO to IN4 signals m Allow 5 ms min and then turn ON IN5 are OFF OFF ON i IN5 signal OFF A Start continuous measurements End continuous measurements ON BUSY signal B J OFF ar ON while measurements are Turned ON when overall judgement is NG being processed depends on BUSY output conditions Output polarity ON for NG OR signal 1 Turn ON IN5 while INO to IN4 are OFF If status is held while the BUSY signal is OFF continuous measurements will begin and the BUSY signal will remain ON while continuous measurements are being performed 2 Continuous measurements end when IN5 is turned OFF Settings p gt In Out I O setting I O terminals Input Input mode Press Expanded mode Sample Ladder Program The following sample program is used to input a IN5 signal to perform continuous measurements Continuo
133. nd monitor histograms func plays tions Types of display images Through frozen zoom in and zoom out images Data logging Measurement results measured images Menu language English German French Italian Spanish Traditional Chinese Simplified Chinese Korean or Japanese Indica LCD Display device 3 5 inch TFT color LCD tions Pixels 320 x 240 Display colors 16 777 216 Backlight Life expect 50 000 hours at 25 C ancy Brightness Provided adjustment Screen saver Provided The time setting can be changed Indicators Power indicator color green POWER Power indicator color green POWER Error indicator color red ERROR Error indicator color red ERROR SD card access indicator color yellow SD SD card access indicator color yellow SD ACCESS ACCESS Charge indicator color orange CHARGE Opera Touch Method Resistance film tion screen interface Life expect 1 000 000 operations ancy Exter Ethernet 100BASE TX 10BASE T nal inter face SD card SDHC compliant Class 4 or higher recommended Ratings Power supply voltage DC power connection 20 4 to 26 4 VDC DC power connection 20 4 to 26 4 VDC including ripple including ripple AC adapter manufactured by Sino American Japan Co Ltd connection 100 to 240 VAC 50 60 Hz Battery connection FQ BAT1 Battery 1 cell 3 7 V Continuous operation on Bat tery 3 1 5h Current consumption DC power connection 0 2 A DC power connecti
134. ng JG Judgment This is the judgment result 2 No judgment not measured 0 Judgment is OK 1 Judgment is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error IN Index The verification result master data No is out 2 Verification OFF put or reading error 1 Verification is NG 0 to 31 Master data No N Num of characters The number of characters read is output 0 to 1024 Measurement Data That Can Be Logged The following values can be logged as measurement data Measured item Range of value Description Num of characters 0 to 1024 The number of characters read is output Errors Errors in Teaching If 2D codes cannot be read during an automatic registration a teaching error message is displayed The reading may be unstable due to low contrast Adjust the brightness to improve the contrast of the 2D code LT Adjusting the Brightness p 38 FQ CR1 User s Manual Reading 2D codes 63 suonoedsu dN Buijes Y 64 4 6 Calculations and Judgements Using Inspection Item Data You can set inspection item judgement results and measurement data with the Calculation menu command to use them in basic arithmetic operations and functions The judgement results of the calculations are reflected in the overall judgement Calculation Use the Calculation menu command to set the calculation expressions and the judgement parameters for the calculation
135. ng with Ethernet Connections Connect the Switching Hub and PLC using an FQ WN Special Ethernet Cable PLC to control Sensor PiK FQ Sensor Setup Tool Touch Finder or PC Tool Switching Hub Standard RJ45 Ethernet Cable Standard RJ45 Ethernet Cable Special Ethernet Cable When connecting more than one Sensor set the IP addresses so that the same IP address is not used for more than one Sensor Setting Network Settings in the Sensor This section describes how to set the IP address and other network settings in the Vision Sensor Refer to the following section for details LT 2 5 Setting Up Ethernet p 32 Note The port number is always 9876 use Outputting Controlling with Ethernet FQ CR1 User s Manual Setting the Data to Output via Ethernet Allocate the data to output via Ethernet according to the output method for the Ethernet as shown below e No protocol Command Response Method When executing one shot measurements and continuous measurements with commands MEASURE or M MEASURE C or M C set the data to output via Ethernet as a response e No protocol Data Output Set in advance the data to output via Ethernet after the measurements 32 max Data That Can Be Output Up to 32 data can be output data O to data 31 The measurement data from position compensation and inspection items that can be output and the resu
136. nient Functions for Operation 0000 e eee eee eee 112 7 9 Convenient Functions for Setup 0c e eee eee eee 114 7 10 Functions Related to the System 0 cee eee eee eee 115 8 Communications with External Devices 8 1 Controlling Outputting in Parallel 000 eee eee 118 8 2 Outputting Controlling with Ethernet 0 00 e eee eee 135 9 Troubleshooting 9 1 Error Table issir srs neso ehaenn Gta den wade gestae anyones aaa 162 9 2 Basic Troubleshooting 00 e eee eee 164 10 Appendices 10 1 Menu Tables 0 0 c cc eee eee eee 166 10 2 External Reference ParametersS 0 00 e ence e eee eee 178 10 3 Specifications and Dimensions 0 0 eee eee eee eee 182 10 4 Updating the Software 0 cee 193 WINGO X 5s Soa cncaa lee wen lene wR eave a AEEA ia eww aa a a Mawel 195 Revision History 0 0 0 cece eee eee eee eee 198 FQ CR1 User s Manual Introduction 1 1 FQ CR1 Fixed Mount Multi Code Readers 000055 12 1 2 Measurement Process 0 00c eee e cence eee eens 13 1 3 Startup Display and Display Elements 200000 14 1 4 Basic Operational Flow 0 0 e eee 16 12 1 1 FQ CR1 Fixed Mount Multi Code Readers The FQ CR1 is a Fixed Mount Multi Code Reader created by adding bar code and 2D code inspection functions to the integrated processing FQ series Sensor Once configured they are used stand
137. number of charac ters read Characters 32 characters max default Set a text string for an OK judgment of the text string read ae Reading 2D codes FQ CR1 User s Manual Detail Settings p gt Inspect Inspection Add item 2D code Details Tab Page Press Function settings Setting Function Settings Set the function settings verification on off verified master data partial verif on off partial verification setup string output on off error string partial output on off and output string setup Specify these settings as necessary Setup Item Setting Value Description Verification on off OFF default value When set to ON verification with the master data is executed ON Verified master data a data default Selects the model master data to be used for verification value Master data 0 to 31 Partial verif on off OFF default value The number of digits in the read results to be verified with the master data can be limited When Partial verification is set to ON set the first ON and last compared digit positions Up to 32 characters can be set as the RR number of digits Partial verification setup 1 to 1024 default value Example First compared digit 2 last compared digit 6 first digit 1 last digit 1024 O M RJO N 2 0 0 8 2nd digit 6th digit The text string used for verification becomes MRON2
138. on 0 2 A Charging battery 0 4 A Insulation resistance Between all lead wires and case 0 5 MQ at 250 V 186 Specifications and Dimensions FQ CR1 User s Manual Item Model with DC power supply Model with AC DC battery power supply FQ2 D30 FQ2 D31 Environ Ambient temperature range Operating 0 to 50 C Operating 0 to 50 C when mounted to DIN mental Storage 25 to 65 C Track or panel immu with no icing or condensation 0 to 40 C when operated on a Battery nity Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gas Vibration resistance destruc 10 to 150 Hz single amplitude 0 35 mm X Y Z directions tion 8 min each 10 times Shock resistance destruc 150 m s 3 times each in 6 direction up down right left forward and backward tion Degree of protection IEC 60529 IP20 Weight Approx 270 g without Battery and hand strap Dimensions 95 x 85 x 32 5 mm Materials Case ABS Accessories Touch Pen FQ XT Instruction Manual Al This is a guideline for the time required for the brightness to diminish to half the initial brightness at room temperature and humidity No guarantee is implied The life of the backlight is greatly affected by the ambient temperature and humidity It will be shorter at lower or higher temperatures 2 This value is onl
139. or functions can be controlled with command inputs from an external device without connecting the Touch Finder Function Description Reference Switching the scene This command changes the scene when the line process changes p 129 Clearing an error This command turns the ERROR signal OFF p 131 Continuous measurement Continuous measurement is performed while this command is input p 121 Automatic teaching This command performs automatic teaching of bar codes and 2D codes p 132 Changing the Scene This section describes how to change the line process by changing the scene Wiring Color Signal State Description Input Mode Standard Mode Expanded Mode Gray INO Scene number Scene number Specifies the scene number ee 0 to 31 0 to 15 Red IN2 White IN3 Purple IN4 ON Yellow IN5 ON Trigger to change the scene Orange OUT1 Processing in progress default BUSY Timing Chart INO to IN4 signals in Standard Mode IN5 signal BUSY signal j gt lt Scene number 0 to 31 Allow 5 ms min and then turn ON IN5 ON faa ON for 1 ms min OFF Start scene change 1 End scene change 1 In Expanded Mode specify scene numbers 0 to 15 using the INO to IN3 signals FQ CR1 User s Manual 2 The signals shown at the left are used Refer to the following information for signal wiring LO 2 4 Wiring p 27 Specify the scene nu
140. ously registered calculation expressions can be copied 4 Set the expression by selecting items from the Da ta Const and Math Tab Pages The expression will be displayed in the space under Ex pression settings Do not exceed 255 characters in the expression Item Description Const Press this to input constants or a mathematical operator The following operators can be used addition subtraction x multiplication and division Data Press this to use measurement data reference values and judgement results of other items Math Press this to use functions Expression Notation Expressions must have the following notation Is X Text string corresponding to the item position correction data inspection item or calculation settings Position correction data PO Inspection item inspection item number calculation settings data ZO Example Finding the distance between the centers of gravity of inspection item 1 and inspection item 2 using a function DIST 11 X 11 Y 12 X 12 Y L L Inspection item data Function FQ CR1 User s Manual Calculations and Judgements Using Inspection Item Data 64 suonoedsu dN Humes Y Example Subtracting 120 from the calculation result of expression 0 Constant Mathematical operator Result of expression 0 Example Adding the judgement result of inspection items 0 and 1 loJG HJG L Judgement result fo
141. p 4 Setting Detailed Items Step 5 Re teaching suonosdsu dN Burnes Yv FQ CR1 User s Manual Setup Procedure for Inspection Items KS Adding New Inspection Items 1 Press Inspect Inspection Setup Image 2 Press an unused inspection item number 3 Press Add item on the menu 4 Select an inspection item such as 2D code When registering multiple inspection items press the inspection item number after 1 and set it in the same way If more than six inspection items are set drag the kemal icon at the bottom of the menu up to display the next inspec tion item numbers Configuring Inspection Items FQ CR1 User s Manual Modifying Existing Inspection Items 1 Press the number of the inspection item to be set 2 Press Modify on the menu Deleting Inspection Items 7 Press the number of the inspection item to be delet MEPESI ed 2 Press Delete on the menu Note gt w Executing Similar Measurements in Different Places Copy an inspection item that is already registered Copy Change the name of an inspection item Rename FQ CR1 User s Manual Configuring Inspection Items 51 suojoedsu dN umes Y 4 4 Reading Bar Codes Bar Codes Bar codes are read and verified You can output the result of reading and or verifying bar codes to external devices The following nine code types can be read JAN EAN UPC Code39 Codabar NW 7
142. ple Sensors are connected to a single Touch Finder or computer a list of the Sensors that are connected is displayed by default Use the following procedure to change to the Sensor to set up 1 Press Switch Sensor 2 Press the image of the Sensor to be set up will be displayed for Sensors that are not yet set Note Once the Touch Finder detects and records a Sensor the display or der for showing more than one Sensor is fixed Even if the system configuration is changed to reduce the number of Sensors the pre vious display location will remain for Sensors that were removed To update displays of multiple Sensors to the current connection sta tus press lt q Auto connect on the right of the display in step 2 above to automatically reconnect 3 Press Sensor settings to return to Setup Mode 4 Press Yes Note Judgement Num of char Characters is displayed D TF settings A Sensor settings eh Sensor monitor There are different methods that you can use to connect the Sensors For example you can automatically connect to the Sensors that are recognized by the Touch Finder or you can manually register the Sensors to connect BA 7 4 Connecting to More Than One Sensor p 98 Selecting a Sensor for Configuration FQ CR1 User s Manual 3 2 Adjusting Image Quality Adjusting the Focus p gt Image Camera setup 1
143. put signals that can be assigned OUTO e OR Total judgement default e ORO Item 0 judgement to OR31 Item 31 judgement OUT1 e BUSY default e ORO Item 0 judgement to OR31 Item 31 judgement OUT2 e ERROR default e ORO Item 0 judgement to OR31 Item 31 judgement Wiring Example Signals are assigned to terminals OUTO to OUT2 as shown below e OUTO Inspection number 2 OR2 e OUT1 Inspection number 5 ORS e OUT2 Inspection number 14 OR14 Color Signal Description The signals shown at the left are used Black OUTO OR2 Outputs the judgement for Refer to the following information for signal wiring OR2 QJ 2 4 Wiring p 27 Orange OUT1 OR5 Outputs the judgement for OR5 Light OUT2 OR14 Outputs the judgement for blue OR14 As described above if terminals OUTO to OUT2 are all assigned to individual judgement output signals the BUSY signal and ERROR signal assigned as the default settings will no longer be output Controlling Outputting in Parallel FQ CR1 User s Manual Timing Chart Output ORO to OR31 signals are held until the next judgement output ON TRIG signal i ON for 1 ms min OFF D ON BUSY signal ON while measurements are OFF being processed depends on BUSY output conditions Example ORO signal gt q Turned ON when individual i judgement is NG Output polarity ON for NG judgement is NG Output polarity ON for NG
144. r Delimiter lt Parameter Descriptions gt Inspection item number Specifies the inspection item number 0 to 31 External reference data Specifies the external reference data number 0 to 999 number Refer to 10 2 External Reference Parameters p 178 for details Text string data Specifies the text string data for the specified inspection item BA Refer to 10 2 External Reference Parameters p 178 for details EE Outputting Controlling with Ethernet FQ CR1 User s Manual VERGET Acquire Software Version This command acquires the version information of the Sensor software lt Command Format gt Command Parameter a on OOO vietRictelr i s jor Space Delimiter 0x20 lt Response Format gt When the Command Is Processed Normally Software version Date Space Delimiter o Jor Delimiter When the Command Is Not Processed Normally Delimiter lt Parameter Descriptions gt Software version Returns the software version Example When the software version is 1 20 the response is 1 20 Date Returns the date Example When the date is 13 December 2010 the response is 2010 12 13 FQ CR1 User s Manual Outputting Controlling with Ethernet oS s n d BUJ9 X YIM SsuONeoUNWWOD g Acquire Sensor Model This command acquires the Sensor model lt Command Format gt Command Parameter a FT OO vietricte r fu for Space Delimiter 0x20
145. r To ensure that you can check the NG results log the NG results OJ Checking Recent Measurement Trends Recent Results Logging p 105 Automatically Changing to the Display for Any Sensor with an NG Result You can change the settings to automatically display the Sensor for which the measurement result is NG if more than one Sensor is connected gt sis Run Mode Sensor monitor NG Sensor Hiding the Menu You can hide the menu and display only the image on the Touch Finder or PC Tool to check the part of the image hidden behind the menu If you press the icon again the menu will be displayed gt L Setup Mode or Run Mode Turning ON OFF the Touch Finder Backlight You can use Eco Mode to turn OFF the LCD backlight and reduce the power consumed by the Touch Finder whenever there is no operation on the Touch Finder for 30 seconds or longer The LCD backlight will turn ON whenever any part of the touch panel is pressed b gt dh Setup Mode or Run Mode TF settings LCD Backlight ECO mode Changing the Brightness of the Touch Finder The brightness of the LCD backlight can be changed to any of five levels p gt Setup Mode or Run Mode TF settings LCD Backlight Brightness Display Functions FQ CR1 User s Manual You can check if the I O connections are working normally p gt In Out I O monitor I O Monitor 1 The I O status of the external devices will be dis Inpu
146. r s Manual CLRERR Clear Errors This command clears the error output status error output and error indicator lt Command Format gt Command oe efi jriel rir ior Delimiter lt Response Format gt When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally Delimiter FQ CRi1 User s Manual Outputting Controlling with Ethernet 157 s n d BUJ9 X YIM suOeolUNWWOD g RESET Restarts the Sensor This command restarts the Sensor lt Command Format gt Command Rlels elricr Delimiter lt Response Format gt When the Command Is Processed Normally If process is completed normally the Sensor is restarted There is therefore no response When the Command Is Not Processed Normally E r or Delimiter Ve Outputting Controlling with Ethernet FQ CR1 User s Manual Communications Example An example of the communications log when a computer is connected and communications is performed with a no protocol command from a terminal application is shown below Example 1 Changing Scenes Scene number 1 is specified S1 ie OK Space Example 2 Acquiring inspection item data Acquires the 2D code judgement result registered to inspection item 10 ITEMDATA 100 Space 0 OK Example 3 Measurement when Ethernet Output Is Not Set M OK Example 4 Measurement when Etherne
147. r ID Acquire Inspection Item Data This command acquires the parameters and measurement values of the specified inspection item lt Command Format gt External reference Inspection item number data number Command 2 digits max 3 digits max ma a pi tfe myolatrya forl or Space Space Delimiter 0x20 0x20 odo for lL Delimiter External reference data number 3 digits max Inspection item number 2 digits max Space Space 0x20 0x20 Command lt Response Format gt When the Command Is Processed Normally Acquired Aue CR K Delimiter When the Command Is Not Processed Normally Delimiter O D lt Parameter Descriptions gt Inspection item number Specifies the inspection item number 0 to 31 External reference data Specifies the external reference data number 0 to 999 number BA Refer to 10 2 External Reference Parameters p 178 for details Acquired value Returns the data for the specified inspection item BA Refer to 10 2 External Reference Parameters p 178 for details FQ CR1 User s Manual Outputting Controlling with Ethernet 149 s n d 2u19 x7 YIM suONeolUNWWOD g 150 Set Inspection Item Data This command sets the parameters and measurement values of the specified inspection item lt Command Format gt Inspection External reference item number data number Command 2 digits max
148. r faults in the Vision Sensor Also there may be some pixel defects but these do not indicate defects or faults in the Vision Sensor 3 Battery Do not use or charge the Battery with other than the specified products Do not charge the Battery with other than the specified AC adapter e When using the Touch Finder the battery cover screw must be tightened 4 AC Adapter e During maintenance and when not using the Touch Finder for an extended time remove the power plug from the outlet Do not bend the power cable past its natural bending radius Do not use the AC Adapter with other than the specified products e If a voltage higher than 380 V is applied there is a risk that the capacitor will be damaged the pressure valve will open and vaporized gas will be emitted If there is a possibility that a voltage higher than 380 V will be applied use a protective device 5 Maintenance and Inspection Do not use thinner benzene acetone or kerosene to clean the Sensor and Touch Finder If large dust particles adhere to the Camera use a blower brush used to clean camera lenses to blow them off Do not use breath from your mouth to blow the dust off To remove dust particles from the Camera wipe gently with a soft cloth for cleaning lenses moistened with a small amount of alcohol Do not use excessive force to wipe off dust particles Scratches to the Camera might cause error Editor s Note E Meaning of Symbols Menu items th
149. r inspection item 1 Mathematical operator Judgement result for inspection item 0 Function List The following functions can be used in calculations Function Description SIN Finds the sine The result is a value between 1 and 1 The angle in the expression is in degrees SIN angle COS Finds the cosine The result is a value between 1 and 1 The angle in the expression is in degrees COS angle ATAN Finds the arctangent of the value Y component X component The result is a radian value between n and t ANGL Y_component X_component Example Finding the angle between the straight line joining the centers of region 0 and region 1 and horizontal ATAN AT Y RO Y R1 X R0 X If the two arguments are both 0 the result is O and the judgement is NG AND Finds the logical AND If one of the arguments is 0 the calculation result is 0 Otherwise it is 1 AND argument_1 argument_2 OR Finds the logical OR If both of the arguments are 0 the calculation result is 0 Otherwise it is 1 OR argument_1 argument_2 NOT Applies a logical NOT operation If the argument is 0 the calculation result is 1 Otherwise it is 0 NOT argument ABS Finds the absolute value ABS argument MAX Returns the larger of the two arguments MAX argument_1 argument_2 MIN Returns the smaller of the two arguments MAX argument_1 argument_2 ee Calculations and Judgements Using Inspection Item Data F
150. r read from the SD card The settings or system data may be corrupted Checking the Available Space on the SD Card Before saving data to the SD card use the following display to make sure that there is sufficient space available on the SD card gt Setup Mode or Run Mode TF settings SD card SD card information The following information in the SD card inserted in the Touch Finder can be checked SD card information 966 MB 849 HB Formatting an SD Card p gt Setup Mode or Run Mode TF settings SD card Format Press Yes to start formatting Format z SD card will be formatted FQ CR1 User s Manual SD Card Operations 111 suonouny juajuenuo0 A 7 8 Convenient Functions for Operation This section describes the functions that can be used during Sensor operation Setting a Password to Prevent Unwanted Changes A password can be set to prevent unwanted changes to settings If a password is set you cannot change from Run Mode to Setup Mode without entering the password Setting a Password gt z Setup Mode Sensor settings Password settings 1 Press Password on off and press ON 2 Press Enter password 3 Entera password containing up to 15 characters and press OK Clearing the Password p gt Setup Mode Sensor settings Password settings Press Password on off and press OFF Entering the password when switching from Run Mode
151. r the following IP address and subnet mask 1 e IP address 10 5 5 101 You can get IP settings assigned automatically if your network supports e Subnet mask 255 255 255 0 this capability Otherwise you need to ask your network administrator for the appropriate IP settings 6 Click the OK Button This completes the settings Obtain an IP address automatically Use the following IP address IP address Subnet mask 255 255 255 0 Default gateway Use the following DNS server addresses Preferred DNS server LC l Altemate DNS server Connections on Existing Networks Set the Ethernet settings of the Sensors and the computer PC Tool to the same settings as the existing network Refer to Connecting to Sensors from the Touch Finder on page 32 for the IP address settings in the Sensors Note e If you connect the PC Tool to a Sensor on a different network through a router set fixed IP addresses e If you use an EtherNet IP connections set fixed IP address for the Sensors Setting Up Ethernet FQ CR1 User s Manual Taking Images 3 1 Selecting a Sensor for Configuration 0 0e ee ee eee eee 36 3 2 Adjusting Image Quality 0 00 eee eee eee 37 3 3 Adjusting the Object Position 00 cee e eee eee eee 42 3 4 Preventing Mutual Interference of Multiple Sensors 46 3 1 Selecting a Sensor for Configuration If multi
152. rectly Check the Ethernet settings to see if they are correct between the p 32 devices Check if there are any Sensors that were not detected by the Sensor p 175 connection check Check the communications cable to see if it is disconnected Check the switching hubs to see if any of them are faulty If switching hubs are used The results display is not updated Check to see if the TRIG signal is being correctly input to the Sensor p 97 Check to see if the most recent NG result is being displayed p 14 Updating the results display is slow If other devices are connected to the same network as the Sensor dis connect the other devices from the network and check the update speed If the update speed returns to normal check the specifications of the dis connected devices and take suitable measures If there are power lines running in parallel with the Ethernet cable or if _ there are inverters or other sources of noise near the communications cable separate the communications cable from them and check the update speed Noise may be adversely affecting the communications response Data is not logged properly Check to see if the logging setting in the Sensor are correct p 102 If logging to an SD card is not possible check the available space on the p 110 SD card and check to see if the SD card is write protected The ERROR indicator lights Check the error history to see what error has occurred and take
153. rement results are output LT p 81 15 FQ CR1 User s Manual Startup Display and Display Elements 1 4 Basic Operational Flow The following flow shows the basic operation of FQ CR1 Sensors Setup Evaluation Operation Connections and Wiring Starting the Sensor Section 2 Installation and Connections R Section 1 1 3 Startup Display Image Setup Image Tab Page Inspection Setup Inspect Tab Page Inspection Registering Inspection Items Teaching Setting Judgement Parameters Calculation Output Settings In Out Tab Page Testing Test Tab Page Test Measurement and Results Verification Adjusting Judgement Parameters Saving the Settings l and Display Elements e Section 3 Taking Images sead Section 4 Setting Up Inspections Section 8 Communications with External Devices ee Section 5 Testing and Saving Settings Starting Operation Run Mode Section 6 Operation 1 In Setup Mode the Sensor can be set up and adjusted but it does not output signals on the 1 O lines 2 In Run Mode the Sensor performs measurements and outputs signals on the I O lines 16 Basic Operational Flow FQ CR1 User s Manual Installation and Connections 2 1 System Configuration 0 0 e eee eee 18 2 2 Part Names and Functions 2 00 eee eee eee eee 19 2 3 Installation 0 0 eee eee 21 QA WING ite ee ca Son
154. results Expression You can get up to 32 expressions You can also combine expressions You can use the following values in calculations e Inspection item data measurement data reference values and judgement results e Constants e Other calculation results Judgement Upper and lower limit values are used for the judgement of calculation results DO to D31 Each calculation judgement result JO to J31 is turned ON if the result falls within the upper and lower limits The OR logic of these results will be the overall judgement result JG Calculations and Judgements Using Inspection Item Data FQ CR1 User s Manual Outputting the Calculation Results The overall judgement JG of the calculations are reflected in the overall judgement of the inspection item The calculation results DO to 31 can be output as Ethernet outputs or it can be output by using logging Inspection items 10 to 131 Calculation Process Calculation Z0 Data The position compensation values can also be referenced as data e Data logging e Reference values e Reference values Calculation results DO Individual judgement results ORO to OR31 Overall judgement result OR ssucgementiresults Reflected in the overall judgement result Upper and lower limit judgement Calculation judgement result J0 Overall judgement OR logic Calculation results D31 a a a Expres
155. rmat can be changed according to the external device Item Symbol Field separator None comma default tab space or semicolon Decimal symbol None point default or comma Record separator None comma tab space or CR or CF LF default Use the following menu command to change the output CSV file format p gt Setup Mode or Run Mode TF settings File format Logging data file Output format Ensuring That All Measurement Results Are Logged in External Memory To ensure that all measurement results are actually saved change the settings so that the BUSY signal remains ON until logging has been completed During operation do not input the next trigger until the BUSY signal turns OFF p gt In Out I O setting I O terminals Output Tab Page BUSY output Change the BUSY output parameter to Data logging Logging Measurement Data and Image Data FQ CR1 User s Manual Trigger signal Sensor Touch Finder Data Image Logging Logging Display lt gt Image input Measurements ON BUSY OFF Note e File logging cannot be used when performing continuous measurements e If you use the PC Tool the logging time may vary by up to 100 ms depending on the application conditions of your computer e If logging data to an SD card the write time varies depending on the amount of the available space on the SD card Reference value For
156. rt an SD card into the Touch Finder To update the software in the Sensor press Beh Setup Mode Sensor settings Update To update the software in the Touch Finder press seb Setup Mode TF settings Update ROMs The software will be updated automatically Important Do not turn OFF the power supply until updating the software has been completed The Sensor or Touch Finder may not start normally if power is turned OFF during the update 0 L seoipueddy FQ CR1 User s Manual Updating the Software SE MEMO os Updating the Software FQ CR1 User s Manual Index Numerics A 2D code AC Adapter AC power supply connector Touch Finder adjusting parameters Adjustment mode in Run adjustment during operation all regions auto connect Automatic teaching backing up data backlight Bar code Battery specifications battery level brightness BUSY output BUSY polarity BUSY ON READY ON BUSY signal camera input camera setup capturing changing line process using scenes Check digit on off Code type 2D code Code type Bar code Composite codes on off configuration 58 191 20 89 89 85 14 129 109 96 52 30 187 116 38 96 104 128 128 128 118 85 37 113 92 56 62 56 56 50 connecting to more than one Sensor 98 connection automatic CSV data backup saving saving to file DC power supply connector Touch Finder decimal symbol deleting log displa
157. s output The following values are output if JG Judge is set OK 0 Ox 1000 NG 1000 1 x 1000 Note Data that is output after measurement is output until the last data even after the measurement is finished Data out put is not interrupted midway FQ CR1 User s Manual Outputting Controlling with Ethernet 139 s n d 2u19 x7 YM suoNeolUNWWOD g 140 Controlling the Sensor from an External Device Procedure for No protocol Command Response Communications Command Format This section describes the command format for no protocol communications Commands defined in the command list can be used Set commands and parameters in ASCII If the command has an argument parameter set the parameter after inserting a space 0x20 If it has multiple parameters insert a space before each parameter Place a delimiter at the end of the command No space is required before the delimiter The delimiter is always CR lt Command Format gt Command Parameter 1 Parameter 2 Parameter 3 Pfols i r ifojnjojairja filol tfo I JoJo ler Space Space Space Delimiter 0x20 0x20 0x20 lt Response Format gt If a parameter is attached the parameter and delimiter are output when the command is processed normally and the command execution result is OK A delimiter is inserted at the end of the response The delimiter is always CR Command Execution Result Parameter 1 o jon Delimiter
158. sion p gt Setup Mode or Run Mode TF settings Information Checking the Touch Finder Battery Level p gt Setup Mode or Run Mode TF settings Battery level e The battery level is displayed only for a Touch Finder with a DC AC battery power supply FQ D31 e The settings will be lost if the battery runs out while you are making the settings If the battery level is low save the settings and charge the battery immediately Changing the Sensor Name An alphanumeric name can be assigned to a Sensor to make it easier to recognize This is convenient when more than one Sensor is connected p gt Setup Mode Sensor settings Information 4 Rename Checking Available Memory in the Sensor If a setting cannot be made check the amount of memory that is available in the Sensor p gt Setup Mode Sensor settings Information q Memory State Correcting the Touch Screen Positions of the Touch Finder Use this function to correct the touch screen positions if they are offset from the opposite position p gt Setup Mode TF settings Touch screen calib Setting the Resolution of Measurement Objects Displayed on the PC Tool Use this function to set the resolution of measurement object that are displayed on the Touch Finder on the PC gt Run Mode TF settings Resolution at Functions Related to the System FQ CR1 User s Manual Communications with
159. sion 31 Upper and lower limit judgement Calculation judgement result J31 result of calcula tions JG No protocol Output p 135 Logging p 102 SD card Computer Ethernet output The results can be allocated to data 0 to 31 for Ethernet output The results can be recorded as logging data FQ CR1 User s Manual Calculations and Judgements Using Inspection Item Data 65 suonoedsu dN Buijes Y 66 Examples for Calculation Calculating the Sum of the Num of Characters Read for Two 2D codes in the Region The sum of the num of characters read is calculated with the expression below using the two 2D codes of inspection item 0 and inspection item 1 Region O Region 1 e Region 0 Num of characters of the 2D code of inspection item 0 I0 N e Region 1 Num of characters of the 2D code of inspection item 1 I1 N e Total sum of the num of characters of the 2D codes IO N I1 N Procedure Calculation 1 Press Inspect Calculation Setting Expressions 1 Press Expression on the Settings Tab Page nspect gt CaIcu lation Calculations and Judgements Using Inspection Item Data FQ CR1 User s Manual 2 Press the expression number that you want to use 3 Press Modify on the menu Note Performing Similar Calculations At Different Locations e Rename The name of the calculation can be changed 16 characters max e Copy Previ
160. sition Acquisition only 99999 9999 to 99999 9999 0 SY os Y 14 Correlation Acquisition only 0 to 100 0 CR 124 Reference position Setting Acquisi 0 to 99999 9999 0 nia i X tion 125 Reference position Setting Acquisi 0 to 99999 9999 0 seo tion 166 Correlation judge Setting Acquisi O to 100 100 oo Adjust judge ment upper limit tion ment 167 Correlation judge Setting Acquisi O to 100 60 ment lower limit tion Bar code External Data name Setting Acquisi Data range Default Expression Logged data reference tion text string Judgement number parameter 0 Judgement Acquisition only 2 No judgement not measured 2 JG 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error 5 Index No Acquisition only 2 Verification OFF 2 IN or reading error 1 Verification is NG 0 to 31 Master data No 6 Num of charac Acquisition only O to 1024 0 N Logged data ters 74 Characters Acquisition only 32 characters max 0 on 120 Verification on Settings Acquisi 0 None 0 off tion 1 Enable External Reference Parameters FQ CR1 User s Manual External Data name Setting Acquisi Data range Default Expression Logged data reference tion text string Judgement number parameter 121 Verified master Settings Acquisi
161. sors to Connect You can set any of the Sensors for connection to the Touch Finder and register them p gt Run Mode Sensor monitor Multi sensor 1 Press lt Specify sensor on the right of the dis play Pe 2 Press a blank line and then press Add rak all al 12 23 36 56 VE Aa mB ae Connecting to More Than One Sensor FQ CR1 User s Manual 3 Enter the IP address 4 Press the IP address that you entered and then press Comm test to confirm that connection is possible a 23 a Hodify Delete Delete Selecting the Sensors to Connect You can select the Sensors to connect to the Touch Finder from a list p gt Run Mode Sensor monitor Multi sensor 1 Press 4q Specify sensor on the right of the dis play 2 Press the check boxes of the Sensors to connect to select them Note e The Sensors that can be set are indicated by an asterisk before the Sensor name e You cannot select the check box if a Sensor that was registered by the user cannot be detected e The names of Sensors that are on the same network as the Touch Finder are given in parentheses FQ CR1 User s Manual Connecting to More Than One Sensor suogouny ju ju auoo J Selecting the Display When More Than One Sensor Is Connected Selecting the Display When More Than One Sensor Is Connected You can select the display to appear on the Touch Finder when more than
162. special member software FQ Ethernet Cable FQ WNO Connects the Sensors to external devices such as the Touch Finder computers and PLCs Standard RJ45 Connects the Switching Hub to the Touch Finder computers and PLCs Use a connector Ethernet Cable that complies with the FCC RJ45 standard STP shielded twisted pair cable category 5e or 6 impedance 100 Q VO Cable FQ wDOL1 Connects the Sensor to the power supply and external devices Switching Hub W4S1 0 Used to connect multiple Sensors to one Touch Finder or PC Tool 1 The shape and dimensions of the Ethernet connector plug and jack are specified in ISO IEC8877 1992 JIS X 5110 1996 and RJ 45 of the FCC regulations To prevent connector connection failures the structure of the jack of this product does not allow insertion of plugs that do not comply with the standard If a commercially available plug cannot be inserted it is likely that the plug is non compliant Important Do not connect network devices other than PLCs on the same network as the Touch Finder or computer If another device is connected the responsiveness of displays and settings of the Touch Finder or computer may become slow Ue System Configuration FQ CR1 User s Manual 2 2 Part Names and Functions FQ CR1 Sensor 7 No Name Description 1 Lighting LEDs
163. ss the menu to change the display QOJ Changing the Run Mode display p 84 Performing Test Measurements with Saved Images Re measuring This Sensor can save measured images in the Sensor s built in memory or on an SD card Test measurements can be performed using these saved images This function is useful for adjusting the judgement parameters when objects are not available p gt Test Continuous test Any display 1 Press EJ 74 A Performing Test Measurements FQ CR1 User s Manual 2 Select Log or Logging image file 3 The display switches to the saved image and mea surements are taken again LT saving images p 114 FQ CR1 User s Manual memory Press Log Pct image di Images on the SD card Press Logging image file Performing Test Measurements 75 sBurjas Bunes pue Buysa L G 76 5 2 Shortening the Measurement Takt Time Checking the Measurement Takt Time The measurement time of this Sensor can be checked from the Setup or Run Mode display Measurement The measurement time is the time taken from when a trigger is input until when all measurement processes are executed During the measurement time this Sensor will not accept the next trigger This means that the measurement time is the basic measurement takt time Inputting a trigger Measurement time Measurement takt time File f Measurement logging Display Increasing Image Input Speed
164. suitable p 162 measures The image brightness does not stabilize Turn ON the brightness correction mode p 38 When the Brightness Correction Mode is ON the timing when images are taken changes Check that the images of the measured objects taken when the Brightness Correction Mode is ON are appropriate 164 i Basic Troubleshooting FQ CR1 User s Manual Appendices 10 1 Menu Tables cccccccceessssseesseeneeeeececeeenaesaeeeeeeeeeeceeaeansnesaseseneesaeanenes 166 10 2 External Reference Parameter sssssssssssesssscsssseesesetensnesenenees 178 10 3 Specifications and DiMeMSiONS ccceccseeeeeeeeeseseeeeeeeneeesneeeeeeenees 182 10 4 Updating the Software cccseecceessenseeeeeeeeseeeeseeeeeeeaeeeeeenseesaseeeeeeaees 193 ae LES EE E E A TT T A A AE E AN 195 10 1 Menu Tables Image Tab Page Menu command Description Setting range Data Refer ence z Focus The value shown here is used as a refer p 37 2 ence when adjusting the focus with the focus adjustment screw o 5 Brightness Adjusts the brightness of the image AUTO or 1 to 100 Scene p 38 HDR Suppresses reflections and differences OFF default or 1 to 4 Scene p 39 in brightness Brightness cor Use to stabilize the brightness ON or OFF default Scene p 164 rection Partial input Used to make the image input rang
165. t Output Is Set M OK 1 0000 0 0000 0 0000 306 0000 M OK 2 0000 0 0000 0 0000 0 0000 FQ CR1 User s Manual Outputting Controlling with Ethernet TE s n d eu19 x7 YIM suoNeoIUNWWOD g MEMO 10 Outputting Controlling with Ethernet FQ CR1 User s Manual Troubleshooting 9 1 Error 0 e ee eee 162 9 2 Basic Troubleshooting ss ssssusssuusnnnnenunnnnunnnnunnnnnnnnnnnennnnnnnnnnnnnnnnnn ennn 164 Error History Up to 100 errors will be stored in the error history in the Sensor or Touch Finder This section describes the causes of and measures for errors that are stored in the error history Errors Stored in the Error History TRIG input error A ERR Error code 01040302 The TRIG signal was input while the BUSY signal was ON IN input error s ERR Error code 11020900 The IN5 signal was input while the BUSY signal was ON e Check the program in the PLC or other host to see if an interlock or similar measure has been implemented e If a relay or other device with contacts is being used as the input device see if chattering has occurred e Program interlocks to control the TRIG and IN5 input sig nals so that they do not turn ON while the BUSY signal is ON e Switch from a device with contacts e g relay toa device without contacts e g SSR or PLC transistor out put Scene data error M ERR Error code 01030800 The scene could not be switched for an input
166. t Signals TRIG and INO to IN5 played Signals that are displayed in red are 2 Press the OK Button to return to the I O monitor Currently being input from the Display external devices to the Sensor 0 monito Output Signals OUTO OUT1 and OUT2 Signals that are displayed in red are currently being output from the Sensor to the external devices You can turn the signals ON and OFF by pressing them to test the outputs SuooUNy puaju auo0 J FQ CR1 User s Manual Monitoring the Signal I O Status cr 7 4 Connecting to More Than One Sensor You can connect up to eight Sensors to one Touch Finder or computer This sections describes how to connect more than one Sensor to a Touch Finder or computer Setting the Sensors to Connect Use the following setting to connect more than one Sensor to a Touch Finder Automatically Connecting Sensors The Touch Finder can detect Sensors and automatically connect to them in the order that it detects them The Touch Finder can detect up to 32 Sensors and it can connect to up to eight Sensors at the same time Set this parameter to OFF to connect to only a specific Sensor p gt Setup Mode or Run Mode TF settings 1 Set Auto sensor detection to ON Note If there are more than eight Sensors available for connection use Specify sensor to select the Sensors to connect LT 3 1 Selecting a Sensor for Configuration p 36 Registering the Sen
167. t is not output when Ethernet output is not set LT Reference Setting the Data to Output via Ethernet p 137 FQ CR1 User s Manual Outputting Controlling with Ethernet 145 s n d BUJ9 Xy YIM suONeoUNWWOD g 146 End Continuous Measurements The command ends continuous measurements lt Command Format gt Mieta sjulrjel jeje o Delimiter lt Response Format gt When the Command Is Processed Normally Jo k Jor Delimiter When the Command Is Not Processed Normally o Jor Data returned result for the number of continuous measurements Measurement CRI result CR made Delimiter Note m efer Delimiter Set the Ethernet output to output measurement results If Ethernet output is not set only the command response is output Reference Setting the Data to Output via Ethernet p 137 Outputting Controlling with Ethernet FQ CR1 User s Manual Data Acquisition Setting Commands POSITIONDATA or PD Acquire Position Compensation Data The command acquires position compensation parameters and measurement values lt Command Format gt Command External reference data 3 digits max po II III aM rjojls i r ilolnjojaj la forl Space Delimiter 0x20 or COREREL l Delimiter paca External reference data 3 digits max Space 0x20 lt Response Format gt When the Command Is Processed Normally Delimiter
168. the data for the Sensor that is currently being displayed will be logged even if more than one Sensor is con nected If multiple sensors are displayed or if the most recent NG sensor is displayed only the results of the sensor that was displayed before changing to the other sensor monitor screen will continue to be logged Simultaneous logging of the results of multiple sensors is not possible Setting the Data To Be Logged You can select the data to be logged p gt In Out Log setting 1 Press the data for which to change the logging pa rameter g 2 Change the logging parameter and then press Back ge Logging Measurement Data and Image Data FQ CR1 User s Manual Item Description Image logging e All All images will be logged regardless of the measurement results e Only NG Only images for which the overall judgement was NG will be logged e None No images will be logged default Data logging All All measurement data Measured values and calculation results will be logged regardless of the measurement results e Only NG Only measurement data Measured values and calculation results for which the overall judgement was NG will be logged e None No measurement data Measured values and calculation results will be logged default Note The logging parameter settings are the same for file logging and recent results logging Enabling File Logging You must enabl
169. the images from up to eight Sensors are displayed at the same time If eight Sensors are connected the display is the same as that for Multi sensor Specifying Sensor Display Positions for Multiple Sensors Multi Sensor or Auto Only If Startup screen type is set to Multi sensor or Auto 1 you can specify the position of the image on a split display for each Sensor that is displayed 4 This can be done only when the maximum number of Sensors eight are connected p gt Run Mode Sensor monitor Multi sensor 1 Press lt q Display position on the right of the dis play 2 Press the display of the Sensor for which to specify the display position A list of numbers for the display positions will be displayed 3 Select a number from the list of display positions The display for the Sensor will be displayed in the posi tion that corresponds to the specified number 100 Connecting to More Than One Sensor FQ CR1 User s Manual The display positions that are set with Display position are cleared when the power supply to the Touch Finder is turned OFF However if the Sensor status is changed by changing from Setup Mode to Run Mode the current settings for Dis play position are saved in the Touch Finder Therefore the next time the same Sensors are connected they will be displayed in the same positions If a previously connected Sensor is not detected either the display position will be
170. tions judgement parameters and I O settings for the Sensor The name of the Sensor being set up is displayed uononposuy The name of the mode or the menu hierarchy is displayed The selected scene number is displayed The menu changes according to the selected tab page e Buttons will appear on the right according to the mode e If the lt q Button appears pressing it will display the sub menu or commands The setup flow is shown by these five tabs Image Used to adjust the image Inspect Used to set the inspection items In Out Used to set the I O Test Used to test and adjust the set measurements Run Used to switch to Run Mode This button menu is always displayed Ci Only image Button Used to select either displaying the camera image and messages or only the camera image A Display Button Used to select the source of the image or to zoom the image Display Functions p 94 o Capture Button Used to capture the current screen to the SD card p 113 is Tool Button Used to call functions such as saving data or select scenes Note The Display Button can be used to switch between the following images e Live The live image is displayed e Freeze The image that was taken last is displayed e Log An image saved in internal memory is displayed e Logging image file An image saved on an SD card is displayed Run Mode In Run Mode measurements are performed and measu
171. umber 2 digits max 3 digits max Space Space 0x20 0x20 lt Response Format gt When the Command Is Processed Normally Acquired ext sting CR o er Delimiter When the Command Is Not Processed Normally E n jor Delimiter lt Parameter Descriptions gt Inspection item number Specifies the inspection item number 0 to 31 External reference data Specifies the external reference data number 0 to 999 number OJ Refer to 10 2 External Reference Parameters p 178 for details Acquired text string Returns the text string data for the specified inspection item QJ Refer to 10 2 External Reference Parameters p 178 for details FQ CR1 User s Manual Outputting Controlling with Ethernet de s n d 2u19 x7 YIM suONeoUNWWOD g Set Inspection Item Text String Data This command sets the text string data for the specified inspection item lt Command Format gt Inspection External reference item number data number Command 2 digits max 3 digits max a OT E piitfetmyolatryay2 Tt 1 longer or Space Space Space Delimiter 0x20 0x20 0x20 CoB sae eee eee TE R TO TON Command Inspection item External reference sis number data number 2 digits max 3 digits max Space Space Space 0x20 0x20 0x20 lt Response Format gt When the Command Is Processed Normally o k Jor Delimiter When the Command Is Not Processed Normally E r Jo
172. us measurements will be started when WO0 00 turns ON and stopped when W0 01 turns ON Wwo0 00 When the continuous measurement command 4 bit W0 00 turns ON the command i parameter for continuous measurements Continuous 00000 is output to Q 1 INO to IN4 measurement command bit W0 00 If the BUSY signal is OFF 5 ms after the command parameter is output the command input for continuous measurements IN5 is turned ON and continuous measurements start Continuous measurement command bit T0000 BUSY signal Wwo 01 When the continuous measurement stop bit 4 W0 01 turns ON the command input for continuous measurements IN5 is turned Continuous OFF and continuous measurements stop measurement stop bit 122 Controlling Outputting in Parallel FQ CR1 User s Manual e I O Signal Allocations Signal Address Output signals OUT1 BUSY signal CIO 0 01 Input signals INO CIO 1 08 IN1 CIO 1 09 IN2 CIO 1 10 IN3 ClO 1 11 IN4 ClO 1 12 IN5 ClO 1 15 Setting the Outputs Using the Overall Judgement Result When the results of the inspection items are judged if even one individual judgement result is NG the OR output signal is turned ON Individual judgement results Inspection OK item 0 Inspection gt NG item 1 Inspection gt OK item 31 Expression OK Overall judgement NG OR signal ON If there is even one NG judgement the
173. used in location with high humidity and the temperature changes drastically Do not install any objects except for the special mounting brackets within the dotted lines in the following figure The front panel plate may become fogged from the inside Tasman i Water proof Sheet i 25mm I i T25mm I N I tO I i MS I I f i 125 mm 25 mm k naonn I5 mm 1 l J ves Waterproof sheet Removal Procedure 1 Insert a flat blade screwdriver between the Mounting Brack et and the Sensor case on either side and remove the Mounting Bracket Mounting Bracket Installation FQ CR1 User s Manual Installing the Touch Finder Installation Precautions Install the Touch Finder in the following orientation to allow sufficient heat dissipation Do not mount it in the following orientations e To improve ventilation leave space on both sides of the Touch Finder The distance between the Touch Finder and other devices should be at least that shown in the following diagram 15 mm min oe e Make sure that the ambient temperature is 50 C or lower If it exceeds 50 C install an cooling fan or an air condi tioner and maintain the temperature at 50 C or lower e To prevent interference by noise do not mount the Sensor on panels which contain high voltage
174. using the product FQ CR1 User s Manual Precautions for Correct Use Observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 Installation Site Do not install this product in locations subjected to the following conditions e Ambient temperature outside the rating e Rapid temperature fluctuations causing condensation e Relative humidity outside the range of 35 to 85 e Direct vibration or shock e Strong ambient light such as other laser beams light from arc welding machines or ultraviolet light e Direct sunlight or near heaters Strong magnetic or electric field Also do not install this product in locations subjected to the following conditions to ensure its protective performance as described in the specifications e Presence of corrosive or flammable gases e Presence of dust salt or iron particles e Water oil or chemical fumes or spray or mist atmospheres Installing and Using a Sensor e The front panel plate may occasionally become fogged from the inside if the Sensor is used in location with high humidity and the temperature changes drastically e Do not install any objects except for the special mounting brackets within the dotted lines in the following figure The front panel plate may become fogged from the inside Ba s o Tiem I Water proof Sheet
175. ut lighting control live images loading data from files logging deleting log recent results selecting data to be logged settings starting and stopping MAC address measurement data logging measurement time measurements continuous takt time Memory State menus hiding mounting control panel DIN Track Mounting Bracket mutual interference preventing NPN E Index 95 94 94 94 124 115 115 170 27 27 48 51 51 51 115 34 77 78 124 123 115 96 127 115 115 94 109 102 103 106 105 102 102 103 173 174 102 76 121 129 76 116 96 24 24 19 46 28 one shot output 127 operation 81 operation indicators BUSY 19 CHARGE 20 ERROR 19 20 ETN 19 OR 19 POWER 20 SD ACCESS 20 Touch Finder 20 Vision Sensor 19 optical charts 21 OR signal 118 output delay 127 output mode 127 output polarity 128 NG ON 128 OK ON 128 output time 127 outputs BUSY 27 ERROR 27 OR 27 OUTO 27 OUT1 27 OUT2 27 overall judgements 123 Panel Mounting Adapter 24 189 password 112 PC Tool 18 190 PNP 28 Polarizing Filter using 40 position compensation 42 85 power supply switch Touch Finder 20 Preventing Mutual Interference of Multiple Sensors 46 record separator 104 re measuring 74 renaming Sensor 116 restart 115 restarting Sensor and Touch Finder 115 Run Mode 15 82 saved images displaying 95 saving data 79 109 saving data to files 109 saving image data 114 scene data saving 109
176. ut of range error Index IN 2 Verification OFF 2 or reading error 1 Verification is NG 0 to 31 Master data No Num of characters N 0 to 1024 0 2D code Judgement JG 2 No judgement not measured 2 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error Index IN 2 Verification OFF 2 or reading error 1 Verification is NG 0 to 31 Master data No Num of characters N 0 to 1024 0 The following values can be specified as calculation data to output them Data name Expression text string Description Judgement JG This is the judgement result It is the OR logic of the judgement results of all expressions Data 0 DOO This is the result of expression 0 Data 1 D01 This is the result of expression 1 Data 2 D02 This is the result of expression 2 Data 3 D03 This is the result of expression 3 Data 4 D04 This is the result of expression 4 Data 5 D05 This is the result of expression 5 Data 6 D06 This is the result of expression 6 Data 7 D07 This is the result of expression 7 Data 8 D08 This is the result of expression 8 FQ CR1 User s Manual Calculations and Judgements Using Inspection Item Data 71 suonoedsu dN Humes Y 72 Data name Expression text string Description Data 9 D09 This
177. ut order If both the calculation and reading results are being output via Ethernet the reading result text string is output after the calculation result is output Example Output of read results together with two expressions Read result ABC Expression DataO 123 Expression Data1 456 The output order is as follows 123 field separator 456 record separator ABC record separator CR e Code conversion The following character codes need to be converted for output The texts after conversion are output Character code Before conversion After conversion Space amp h20 amp h8540 CR amp hOD amp h8541 LF amp hOA amp h8542 NULL amp h00 amp h8543 FF amp hFF amp h8544 Setting Decode Settings Press Decode settings Be sure to always specify the code type Specify other items as necessary If master data is automatically registered the code type the composite codes on off setting and the read direction are automatically set Setup Item Code type Setting Value JAN EAN UPC default value Code39 Codebar ITF Code93 Code128 GS1 128 GS1 DataBar Pharmacode Description Selects the type of barcode to be read Timeout 1 to 9999 ms default value 9999 Sets the timeout time in read processing A read error occurs if measure ment does not end after the preset timeout time is exceeded Composite co
178. uted ON Verified master data ae data default Selects the master data to be used for verification value Master data 0 to 31 Partial verif on off OFF default value The number of digits in the read results to be verified with the master data can be limited When Partial verification is set to ON set the first ON and last compared digit positions Up to 32 characters can be set as the number of digits Partial verification setup eau Example First compared digit 2 last compared digit 6 efau First digit 1 last digit 1024 O MJRJO IN 2 0 0 8 sane ath iat The text string used for verification becomes MRON2 String output on off OFF default value Sets whether or not to output the reading result via Ethernet ON Error string Max 20 digits default value Sets the text string to be output when a read error occurs NG LT ascit code table p 54 Partial output on off OFF default value Sets whether or not to specify a range in the read data to output from when Output characters is set to ON ON Output string setup 1 to 1024 default value Sets the first and last digit positions to output If the read text string con first digit 1 last digit 1 tains non targeted digits the error string is output FQ CR1 User s Manual Reading Bar Codes 55 suonoedsu dN Buijes Y Note Output function of the read results e The outp
179. wer than 999 999 999 9999 then 999 999 999 9999 is output If the measured value is higher than 999 999 999 9999 then 999 999 999 9999 is output The following values are output if JG Judge is set OK 0 NG 1 Note Data that is output after measurement is output until the last data even after the measurement is finished Data out put is not interrupted midway e When Output Format Is Binary Set the numerical expression Select either fixed decimal or floating point decimal e Output Format lt Measured value of data 0 x 1 000 gt lt Measured value of data 1 x 1 000 gt lt Measured value of data 7 x 1 000 gt CR yn a y E 4 bytes 4 bytes 4 bytes Delimiter The measurement data multiplied by 1 000 is output continuously at 4 bytes per data Negative numbers are output as two s complements Example When Data 0 Is 256 324 and Data 1 Is 1 000 00 03 E9 44 FF FF FC 18 0D Data 0 256324 Data 1 1000 A delimiter will 256 324 x 1000 1 000 x 1000 be attached to the end Note Binary output does not use data separators i e field separators or record separators These separators are used only for ASCII output The following range of values can be output 2 147 483 648 lt Measured value lt 2 147 483 647 If the measured value is lower than 2 147 483 648 then 2 147 483 648 is output If the measured value is higher than 2 147 483 648 then 2 147 483 648 i
180. y a guideline No guarantee is implied The value will be affected by operating conditions 3 This value is only a guideline No guarantee is implied The value will be affected by the operating environment and operating conditions e Battery Specifications Item FQ BAT1 Battery type Secondary lithium ion battery Nominal capacity 1 800 mAh Rated voltage 3 7V Dimensions 35 3 x 53 1 x 11 4 mm Ambient temperature range Operating 0 to 40 C Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Charging method Charged in Touch Finder FQ D31 Charging time 2h Usage time 1 5h Battery backup life 300 charging cycles Weight A This value is only a guideline No guarantee is implied The value will be affected by operating conditions 2 This is a guideline for the time required for the capacity of the Battery to be reduced to 60 of the initial capacity No guarantee is implied The value will be affected by the operating environment and operating conditions FQ CR1 User s Manual 50 g max 0 L seoipueddy Specifications and Dimensions geg 188 Dimensions e FQ2 D30 D31 __35 5 14 gt 27 9 23 8 13 5 15 12 1 1 Provided on the FQ2 D31 only
181. y cable wrap the cable only one time Use a power supply that meets the following specifications The power supply is sold separately Item Description Recommended Power Supply S8VS 01524 24 VDC 0 65 A External power supply terminal screws M4 tightening torque 1 2 N m Recommended power line wire size AWG16 to AWG22 length of 5 m max e Supply power from a DC power supply for which measures have been applied to prevent high voltages e g a safety extra low voltage circuit If UL certification is required for the overall system use a UL Class II DC power supply e When using the FQ D31 do not connect a switching regulator and AC Adapter FQ ACL at the same time FQ CR1 User s Manual Wiring C SUONDBUUOD pue uonejesu Charging the Battery This section describes how to charge and install the FQLI D31 Battery and provides applicable precautions Charge the Battery while it is attached to the Touch Finder Use the AC adapter to charge the battery Mounting the Battery in the Touch Finder 1 Remove the screw from the battery cover on the top of the lt Q Touch Finder slide the cover in the direction of the arrow and open the battery cover 2 Face the rounded side of the battery toward the back of the Touch Finder and insert the battery Do not insert the battery in the wrong orientation S amp S 3 Close the battery cover sl
182. y elements display language display patterns display types Graphics Graphics Details FQ CR1 User s Manual 14 104 109 79 109 109 20 104 106 15 115 85 113 84 84 Statistical data displaying image data ECO mode error history deleting viewing ERROR signal errors clearing messages Ethernet Ethernet cable connector Ethernet port Touch Finder exposure time external trigger field separator file format files logging focus adjustment screw formatting SD cards FQ Ethernet Cable frozen images GUI language HDR function hiding menus high dynamic range histograms auto display display range class number of data I O Cable connector I O Cables 1 O monitor image data logging image input increasing speed partial input images displaying last NG image displaying saved images frozen live 84 114 96 162 163 163 163 131 129 163 32 190 19 20 39 119 104 104 102 37 37 111 190 94 115 39 96 39 87 87 87 88 27 19 190 97 102 76 76 95 95 94 94 Index 195 0 L xepu updating zooming in zooming out zooming to fit display individual judgements initialize initializing Sensor and Touch Finder input mode inputs INO to IN5 TRIG inspection items copying deleting renaming integrated Sensor lighting IP address judgements adjusting all results region individual overall language LCD backlight level outp

FQ-CR1_____-M Fixed Mount Multi Code Reader User`s Manual

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