- Total Air Supply Company
Contents
1. D h f l N N J L lJ L Fig2 is flashing vacuum time led Select the desired evacuation duration by pressing the UP key to increase or DOWN key to decrease time duration Once the desired time has been selected press the START key Fig 2 Vacuum Oil Time Injection Recovery Weight Fig3 oil injection enunciator is flashing Operator can choose automatic oil injection by pressing START button or to select the different amount of refrigerant oil by UP key to increase or DOWN key to decrease the value Once the desired amount has been selected press the START key 20 Fig3 Vacuum Oil Time Injection Recovery Weight OM ON ABA Fig 4 select the amount of refrigerant by UP key to increase or DOWN key to decrease the value Once the desired amount has been selected press the START key Fig4 Vacuum Oil Time Injection Recovery Weight ME oo BOO Note Open the hand manifold valves 4 on the console to allow the flow of the refrigerant from the a c system before making the above selection open open The unit will perform all tasks in one automatic cycle and will print reports at the end of each single operation 21 Conditions that will prevent automatic cycle procedure a If there is little or no refrigerant in cylinder 12 Display shows ADD REF The operator must add refrigerant into unit cylinder 12 see item 72. b If the recovered oil vessel is full the recovered oil led will flash and display will show OIL FULL The operator must empty the oil vessel i ki New oil tt J Recovered oil EMPTY FULL Note If the recovered oil vessel becomes full during the oil drain the led will flash and process will be stopped Display will show OIL FULL Operator must empty the vessel and press STOP The automatic cycle will then continue New value of the recovered oil will be added to the previous and at the end the printed report will show total amount of the recovered oil c If new oil vessel is empty the new oil led will flash and display will show ADD OIL The operator must fill the oil vessel New oil tt J Recovered oil EMPTY h FULL Note During the process of oil injection if there is insufficient oil in the new vessel the display will show ADD OIL The operator must add the oil in the vessel and press STOP The automatic cycle will continue d Refrigerant cylinder 12 full To protect the storage cylinder from being overfilled the Ariazone unit will not allow the operator to recover refrigerant once it has reached 80 of its capacity e If the hand manifold valve 4 console are closed f If the A C system service port Schrader valve is not depressed g High Pressure If the operating pressure of the Ariazone exceeds 26 bar 350 psi the Ariazone will stop and display H PRES The following can cause the ab
3. 150 overload capacity LP and HP gauges cccceseeeeeeeeees Al D 68 mm kI 1 0 Recovery cylinder rveerrreorreoorerenos 12 kg 25kg on heavy duty model Recovery PUMP c ccececceeeeeseeeeeeseees ALI FR11G 275W Recovery rale noieses 380 g min liquid state Vacuum DUMP srini a 2 stage 75 l min 140 min available on request WV 1G ILI Gara octane ka ae tin a let ad bi 5 x 10 Pa Filter dryers main c ceececseeeeeeeeeeeees Al 162 1 4 x 1 Filters dryer PriMaPY eerreerroenre Al 032 1 4 x 2 DIMENSIONS 14055 ki bn ol ai ii api kasek W 580 mm 23 D 620 mm 24 1 2 H 1090 mm 43 WV GIOIA kontake re sy tanto ko en ka mas ne er k bn pal 75 kq 180lb CNASS S 4e kaa l e pi ar ap ia ab Sturdy all steel construction powder coated SUPNIY VO AGE Sote tees ela koka 230V 50Hz 110V 60Hz available on request MOISE level ae ate eat tou ei ata e a ii ie 70 dB A Fixed wheelS eeerrreeeoerooooooose 200mm 8 Heavy duty oil resistant Caster wWheels cccecceceeseeaeeeeees 75mm 3 Heavy duty oil resistant 4 Display descriptions HIgH PrES Excess pressure in refrigerant cylinder TArE Calibrating the weight display to read 0 00 with an empty cylinder on platform TAr1 Calibrating 0 00 on recovered oil vessel TAr2 Calibrating 0 00 on new oil vessel SPAn Calibrating of the refrigerant electronic scale SPn1 Calibrating of the recover
4. Press Il If the problem persists contact Ariazone International or authorized distributor Paper width 57 58mm Max paper thickness 80 u Use only Ariazone paper in accordance to specifications Printing report After completion of every operation the unit will print a report as follows 10 REFRIGERANT RECOVERY g 550 VACUUM min 20 RECOVERED OIL mi 14 OIL INJECTION mi 14 UV DYE INJECTION yes no REFRIGERANT CHARGE g 650 Date 16 Jul 07 Time 15 40 Client TALARICO A C SERVICE CENTER 55 NORTHGATE DRIVE THOMASTOWN MELBORNE TEL 61 3 9464 5688 FAX 61 3 94 64 5788 www talarico com 11 1 How to open the cover Pull the lever until the cover is released from it s locking position To avoid damages to the lever do not use excessive force 2 How to load paper roll 3 How to close the cover group correctiy Press on both sides of the cover group simultaneously 4 How to cut the correctly Pull the paper towards the tear bar from one side to another 12 8 Filling cylinder with refrigerant Unit cylinder 12 may be filled with refrigerant by following procedures Refiliable cylinder sitting upright Disposable cylinder with new refrigerant Note Turn Storage cylinder upside down liquid valve the cylindar for liquid automa ico station Piir s I valve Wy 5 a Using disposable cylinder Connect the suction blue service hose 5 to a storage cylinder liquid valve
5. by using the adapter hose 17 Open liquid valve on the storage cylinder open service hose quick coupling 5 and hand manifold blue valve 4 With UP amp DOWN keys select the recovery function By pressing START key select amount of refrigerant to be transferred with the UP and DOWN key The Ariazone unit will automatically transfer the selected amount of refrigerant from the storage cylinder to the Ariazone cylinder 12 When the selected amount of refrigerant is transferred close the storage cylinder valve and allow the Ariazone to recover the refrigerant in the service hose 5 Once the function is completed the Ariazone will display the symbol done and the amount of refrigerant transferred will be displayed in kg or lb on main display 2 b Using refillable cylinder Have cylinder sitting upright connect the suction blue service hose 5 to storage cylinder liquid valve by using the refrigerant transfer hose 17 supplied open liquid valve on storage cylinder open service hose quick coupling 5 and console blue hand valve 4 Important a Always keep a minimum of 2 3 kg in the 5001 cylinder 12 b Do not allow the cylinder to be filled above 80 capacity c Never transport an overtilled cylinder Refrigerant expands when heated and may cause the pressure relief valve to open and exhaust refrigerant in to the atmosphere or the cylinder may rupture 13 9 Connecting Ariazone 5001FA to the A C system U
6. defined quantity of refrigerant oil or UV dye from the oil reservoir 10 on the Ariazone 5001 to the vehicle air conditioning system back view Important The Ariazone 5001 requires that the air conditioning system has previously been evacuated to a maximum vacuum before this function can be v open open Open the discharge Red and suction Blue hand manifold valves 4 on the console Make sure you have sufficient oil in the oil reservoir 10 Select the Oil Injection mode by pressing the UP or DOWN keys followed by the START key Select the desired amount of refrigerant oil UP key to increase or DOWN key to decrease the value Once the desired amount has been selected press the START key and the function will commence After completion of oil injection the unit will automatically print the report of the oil injected into the A C system Conditions that will prevent oil injection The Ariazone will not inject oil if the following conditions exist Insufficient vacuum 18 Hand manifold valves 4 not opened on console Schrader valve on A C system service port not depressed No oil inthe reservoir 10 10 4 Refrigerant Charge Mode S53 CHARGE The purpose of the refrigerant charge mode is to batch a user defined weight amount of refrigerant into the air conditioning system Important Ariazone recommends that the A C system is always properly evacuated for a minimum time of 30 min an
7. the charge function press the START key Once the present refrigerant weight has been charged the charge function will automatically stop and the display will indicate DONE The operator can return the machine to its initial state by pressing STOP key on the console After completion of refrigerant charge the unit will automatically print the report of the amount of refrigerant charged into the A C system 19 Conditions that will prevent refrigerant charging If there is little or no refrigerant in cylinder 12 The operator will not be able to select the desired amount of refrigerant required Ifthe cylinder 12 valve is closed Ifthe hand manifold valve 4 is closed If the A C system service port Schrader valve is not depressed 11 Automatic Cycle Procedure In the Automatic cycle mode all the operations refrigerant recovering and recycling recovered oil discharge evacuation new oil injection and refrigerant charging are performed automatically in one cycle Quantity of the refrigerant recovered recovered oil vacuum time new oil injected and refrigerant charged into the A C system are printed at the end of each single operation Fig1 to initiate the Automatic cycle mode press the UP key once followed by START on the console Display will show and recovery weight led will flash Press START button to confirm the recovery function Fig Vacuum Oil Time Injection Recovery
8. with the manufacturer instructions found in this manual This manual contains important information pertinent to operator safety and must accompany the unit in the case of sale or transfer to another party Ariazone International reserves the right to modify this manual and the unit itself at any time without prior notice Environmental information This product may contain substances that can be hazardous to the environmental or to human health if it s not disposed of properly Electrical and electronic equipments should never be disposed of in the usual municipal waste but must be separately collected for their proper treatment recycling We also recommend that you adopt appropriate measures for environmental protection recycling of the internal and external packaging of the product including batteries if any With your help it is possible to protect our planet and improve the quality of life by preventing potentially hazardous substances being released in to our environment 2 Safety Ariazone 5001 unit is extremely simple and reliable in selecting and performing all it s functions Therefore the user is not exposed to any risk if the general safety guidelines reported below are followed in association with proper use and maintenance of the unit Read this user manual carefully before operating the unit If you do not understand any section of this manual please contact Ariazone International direct or your nearest Ariaz
9. 8 11 One Cycle Servicing Procedure erian E 19 11 1 Conditions that will prevent automatic cycle procedure seseeeesseeeeeees 21 12 GA late gly AN a 2 cg nee ete a ee reine ee era rc er depi 22 13 UIE SERVICE Procedure ei aa eskandal a do tt l ao ai n kk a jak kk e ke taka 23 15 Unit Calibration Procedure cccccccccccccececcccecececscecececaccucucececececscauavucecereces 24 1 Introduction The Ariazone 5001 Fully Automatic system is a user friendly tool specifically designed for the automotive air conditioning technicians to carry out the following functions Testing air conditioning system Recover and recycle refrigerant Electronically gauge amount of refrigerant recovered from air conditioning system Electronically gauge amount of oil removed from air conditioning system if any Evacuate air conditioning system Leak test air conditioning system under vacuum Electronically charge lubricating oil or UV dye by volume into the air conditioning system Electronically charge refrigerant by weight The Ariazone system is a microprocessor control system This provides electronically controlled functions whilst keeping the operator constantly informed and in full control This unit has been designed and build with high level of reliability including maximum safety for the operator The operator needs only to be responsible for the proper use and maintenance of the unit in accordance
10. ARIAZONE 5001 FULLY AUTOMATIC REFRIGERANT PROCESSOR OPERATORS MANUAL Contents Page T A FO CUN LI FI tp n a te e e l a a a a ae ki a e a e e n kr ae ko Ek et 2 AS AN Yok E ian n Sod a e en ai tee ak S da kon an pe ae aa 3 DAK OGANICAN FO AL WE OS kra ayi kk ea a at E rere econ 4 A DIS Play SL ES NP WON S ie sitye ii ot e e kat k a e ai a ake ae a j b 5 5 Ariazone 5001 Main Parts 8 Features ccecccceecceeseeeeeeeeeeeeeeeeeeseeeeeeseeeeeesaaees 6 6 Preparing the Machine fOr USE cccccsececeseeceeseceeeeceeuseeceueecsueeenseeeseueesseeeeaes 8 Ho UIE CL MN KEU pike aie A kite kk ako Di sad eset At kob ibe an ok ki e ab ab ia as 10 8 Cylinder filling procedure ccccssecccsescecceeeeeecceseeceeeeecsueeessueeessueeessegeeessanseeeas 12 9 Connecting Ariazone 500 1FA to the A C system 0rv0 rrreoorooeoreooonoroooonsoonon 13 10 Step by Step Servicing Procedure cccccseeeececeeseeeeceeeeeeeeeeeeeesaeeeseeesaaeeeeees 14 10 1 Recovery amp Recycling Mode ccccccccccseeeeceeeeeeeeeeeeeseeeeseeeeeeseeseesseeeesaaeees 14 10 2 Evacuation MO OO vii ab init witness e at ta a a tas ann l it a a 16 10 24 Leak testing VACUUM Joel ei et deta ao e ke e e a ki Ane n ke te e 16 10 3 Oil or UV dye Injection Mode cceccccceseecceseeeceeeeeeeceeeeeseuseessseessenseessaes 17 10 4 Refrigerant Charge Mode ccccccscseeecceceeseeeeeeeeeeeeseeeeeeesseaeeeeeseaeeeesaaaaaes 1
11. ational or appointed distributor Ariazone Head office Australia Ariazone Manufacturing Europe Ariazone International Ariazone International Europe 3 55 Northgate Drive Thomastown 15 ti Curpus 6000 Ohrid Macedonia Melbourne Australia 3074 Telephone 389 46 230 320 Facsimile 389 46 230 321 Telephone 61 3 9464 5688 E mail ariazone_info mt net mk Facsimile 61 3 9464 5788 Web www ariazone com mk E mail sales ariazone com Web www ariazone com 26
12. curs the machine will beep once and the Ariazone will enter the recovery PAUSE mode In this mode the Ariazone will shut down the recovery function and pause for 3 min which during this time the recovery mode enunciator will be ON constantly The display 2 will indicate PAUSE During this function the Ariazone is monitoring whether the air conditioning system pressure is increasing due to any refrigerant that may be left in the accumulator or dryer If the pressure increases above zero the machine will re start the recovery function automatically recover the remaining refrigerant 15 lf at the end of Recovery process a sufficient vacuum has been maintained the Ariazone will stop and the display 2 will indicate alternately DONE and the amount of refrigerant recovered will be displayed in kg or lb depending on the operator s selection Press STOP on the console the unit will display busy for 5 seconds The values for the quantity of refrigerant recovered will be automatically printed Recovered Oil Drain After completion of recovery function the unit will automatically drain the recovered oil if any into recovered oil vessel 9 to electronically calculate amount of oil that has been recovered The value of the recovered oil will be automatically printed back view Conditions that will halt the recovery mode The above sequence assumes that neither the stop button was pressed or that no undesirable condition
13. d vacuum leak tested before refrigerant is charged in to the A C system This process will help protect our environment and the air conditioning system To initiate charging mode press the UP key twice followed by the START key Select the desired refrigerant amount by pressing the UP key to increase or DOWN key to decrease The smallest increment of refrigerant charge weight is 0 02 kg If the units of weight are to Ib the smallest increment of refrigerant charge weight is 0 O2lb The maximum refrigerant weight that can be set at this point is determined by the actual refrigerant weight available in the cylinder 12 Holding the UP or DOWN keys for longer than two second will cause the increments of weight change to increase or decrease rapidly Once the refrigerant charge weight has been set press the START key and open appropriate hand manifold valve depending on whether you are charging with the engine running or engine stationary and if the A C system is OFF or ON charging with a c system OFF charging with a c system ON close open open close The display 2 will start from zero and will indicate the amount of refrigerant that has been charged into the air conditioning system This function can be paused at any time by pressing the STOP key once or twice to cancel the function lf the charge function has been paused the amount of refrigerant that has been charged to that point will be displayed to continue
14. display inform the operator of the units of display and whether the display is indicating the weight of refrigerant currently within the cylinder the amount of refrigerant being charged or the amount of refrigerant recovered is indicated in increments of 02g O07oz Mode Enunciator Led group and membrane switches Three pairs of leds indicate the mode and status of the unit These are used in conjunction with the adjacent membrane switches to select the Ariazone functions Further once the mode is in operation the pattern in which the Led s flash indicate the activity of the system These can be viewed from several metres away Hand valves The console hand manifold valves allow the operator to control the flow of the refrigerant if desired Discharge amp Suction Service Hoses A pair of 1 8m 72 hoses are connected to the console which allows the operator to connect the Ariazone system to the vehicle air conditioning system service ports Service Hoses Quick Couplers Service hose quick couplers allows the operator to connect the Ariazone system to the vehicle air conditioning system service ports without the risk of exhausting refrigerant in to the environment 7 Moisture Indicator The moisture indicator is conveniently mounted on the console for added protection to indicate the condition of refrigerant and filter change intervals The following colours correspond to the following moisture content Green or Blue D
15. e duration Once the desired time has been selected press the START key and the function will v open open Note During evacuation mode manifold hand valves 4 on the console must be open The evacuation time can be set from one minute to eight hours At any time the evacuation time can be paused or cancelled by pressing the stop button once to pause or twice to cancel the function The Ariazone 5001 system has a unique function that if the evacuation function is selected and there is residual refrigerant in the air conditioning system greater then 0 6 bar or 9 psi the unit would detect this condition whereby it will beep six times to warn the operator After this warning the unit will automatically recover the residual refrigerant once it has recovered the entire refrigerant it will start the selected evacuation function automatically Leak testing After the evacuation process is completed close both hand valves on console 4 By closing the valves the unit is isolated from the A C system to allow for monitoring of any possible vacuum leak which may exist in the air conditioning system This is achieved by monitoring the suction and discharge gauges or micron gauge connected on the vacuum port 18 4 close close After completion of evacuation function the unit will automatically print the report 17 10 3 Oil or UV dye Injection Mode Se OIL INJECTION The purpose of this function is to batch a user
16. ed oil vessel electronic scale SPn2 Calibrating of the new oil vessel electronic scale Err1 Disconnected load cell lead or faulty load cell CYL FULL Refrigerant weight exceeds maximum allowable limit and will not recover any more refrigerant nO rEF No refrigerant pressure in service hoses or manifold hand valves are not open dOnE The selected function is completed FILT 99Hr Displays filter life in number of hours when machine is switched on PAUS Recovery pause is running for duration of three minutes bUSY Purge solenoid opens to cylinder vapour port to pressurize oil separator CYL This display allows the operator to set the maximum allowable refrigerant weight in cylinder OIL FULL Operator should empty the oil vessel and press STOP ADD OIL Operator should fill the new oil vessel 9 Ariazone 5001 FA Main Parts 8 Features 14 18 19 6 6 a 13 17 3 9 10 priazone 500 T 5 16 nse 12 15 11 front view back view Analog gauges Two large analogue gauges display suction and discharge pressures which are mounted on the front panel for easy viewing by the operator Pressures are displayed in Bar 8 PSI and temperatures in degrees Celsius Display A three digit led display indicates refrigerant weight in kg or Ib depending upon the user selection A heavy duty load cell located under the cylinder platform is used to perform these measurements Led enunciators above and below the numeric
17. eration the Ariazone unit will ignore the key pressed and not beep Evacuate refrigerant cylinder Please perform following steps to Evacuate refrigerant cylinder 12 before filling with refrigerant Connect Ariazone service hose 5 to cylinder 12 with adaptor 17 Open cylinder 12 valve service hose 5 quick coupling and handle 4 on the command panel Press the UP arrow key to select Evacuation function Press START and with the keys UP and DOWN select 30 minutes Press START key again and the unit will start the evacuation process Note Ariazone recommends that a 25kg refrigerant cylinder be evacuated for a minimum time of 30 minutes After 30 min the unit will automatically stop After closing the cylinder valve disconnect the service hose 5 and adapter 17 from cylinder and place to the storage ports Place refrigerant cylinder on Ariazone platform and secure with strap provided Connect cylinder hoses Liquid hose 16 to the liquid side on the cylinder and vapour hose 15 to the vapour side 17 I 16 12 15 11 back view 9 Open both cylinder valves and open liquid hose 16 ball valve The Ariazone 5001FA is now ready for use 7 Printer The printer is equipped with two keys and green led gt gt Paper feed Il on line off line The green led shows the state of the printer Led constantly on Printer in line Led blinking Printer not in line or no paper Led off
18. g the oil level should be even with the line on the sight glass Under filling will result in poor vacuum performance Over filling can result in oil exhausting out from the vent tube 24 14 Calibration Procedure 14 1 Calibrating of refrigerant cylinder load cell Tare function Calibrating the weight display to read 0 00 with an empty cylinder on the platform and hoses connected to the cylinder a Place empty cylinder on Ariazone platform 12 b Connect the hoses 16 amp 17 to the cylinder c Switch ON the Ariazone unit while holding UP button until the unit display s TArE d Release UP key e Wait for sound signal and press the START button f Display should indicate DONE Span function Calibrating the electronic scale a Place known weight of 20 kg 44lb on top of empty cylinder Make sure it is placed centrally on the cylinder and platform b Switch ON the unit while holding DOWN switch until the unit display s SPAn c Set the correct Known weight by pressing the UP or DOWN buttons The display 2 should indicate the known weight 20kg 44lb d Press START button to lock in correct weight The unit now is calibrated 14 2 Calibrating of the recovered oil vessel load cell Tare function a Place empty recovered oil vessel b Switch ON Ariazone unit while holding UP button until the unit display s TAr 1 c Release UP key d Press START button after sou
19. nd signal and display will indicate DONE Span function a Place 150ml of oil into the recovered oil vessel b Switch ON Ariazone unit while holding DOWN button until the unit display s SPn 1 c Set the correct weight 150ml by pressing the UP or DOWN buttons The display 2 should indicate same weight of 0 150 d Press START button to lock in correct weight 25 14 3 Calibrating of the new oil vessel load cell Tare function a Place empty recovered oil vessel b Switch ON Ariazone unit while holding UP button until the unit display s TAr 2 c Release UP key d Press START button after sound signal and display will indicate DONE Span function a Place 200ml of oil into the recovered oil vessel b Switch ON Ariazone unit while holding DOWN button until the unit display s SPn 2 c Set the correct weight 200ml by pressing the UP or DOWN buttons The display 2 should indicate same weight of 0 200 d Press START button to lock in correct weight 14 4 Adjust Date Time only where printer fitted Switch ON the unit 19 while holding both UP amp DOWN switches depressed to enter into date time adjusting mode By using UP and DOWN keys simply adjust Year Month Date Hours Minutes and press START to confirm Thank you for reading the Ariazone 5001 operator manual If you are not sure or do not fully understand any part of this manual please contact Ariazone Intern
20. occurred The following conditions will cause the Ariazone unit to halt the recovery function 1 Refrigerant cylinder 12 full To protect the storage cylinder from being overfilled the unit will not allow the operator to recover refrigerant once it has reached 80 of its capacity 2 Air conditioning system empty If the A C system pressure is not above atmospheric pressure the recovery function will not be activated 3 High Pressure If the operating pressure of the Ariazone exceeds 26 bar 350 psi the Ariazone unit will stop and display H PRES The following can cause the above Cylinder 12 valves not open Restricted cylinder hose 16 Check the ball valves Excessive high ambient temperatures Excessive air in refrigerant cylinder Faulty pressure control Recovery pump thermo control faulty In all the above circumstances press the STOP key to return to the machines initial mode 16 10 2 Evacuation Mode CAN m VACUUM In the evacuation mode the air and moisture in the air conditioning system is removed and exhausted to the atmosphere The evacuation pump in the Ariazone system is capable of developing a vacuum of 0 99 bar 29 99 in hg The evacuation mode runs for a predetermined time selected by the operator To initiate evacuation mode press the DOWN key twice followed by the START key Select the desired evacuation duration by pressing the UP key to increase or DOWN key to decrease tim
21. on and allow it to run its full cycle Switch machine and disconnect power lead from power point Remove main cover by removing 3 retainers on each side and slide forward Remove pipe connected to the top of the filter dryer Remove primary filters and replace with new units Hold filter extension with suitable spanner and remove filter Re fit filter by revisiting operation f and e Important The flow arrow on filter must be pointing down Note Re fit new filter immediately after the old one has been removed Do not allow internal contamination of the machine Uncap new filter dryer when you are ready to install it Prolonged exposure to the ambient will contaminate new filter dryer i Power up Ariazone unit j Charge service hoses 5 k Select and start recover function for 3 seconds SO SE Don NE AN ES OT NS NS Nan NE l Test filters connections for any possible leaks with suitable leak tester m Disconnect power clean the machine and refit the cover WARNING Always use two wrenches for filter removal and replacement 13 2 Vacuum Pump Oil Drain 8 Refill Drain vacuum pump by turning the drain plug anti clockwise and allow all the oil to drain into a Suitable container Dispose of used oil properly Close drain and refill pump with high quality Ariazone vacuum pump oil fill up to oil indicator on viewing glass Note Use only high quality Ariazone vacuum pump oil Important When the pump is runnin
22. one distributor This equipment is to be operated by accredited technician only Users must have basic knowledge of air conditioning and refrigeration systems including potential hazards associated with the handling of refrigerants and systems under high pressure Handle refrigerant with care as serious injury may occur Always wear appropriate protective clothing and safety glasses Avoid inhalation of the refrigerant Use only in well ventilated work areas Use only R134a refrigerant with this equipment Do not expose the machine to direct artificial heat or rain Do not tamper with or change safety control devices or their settings The power cable may only be connected to a socket with nominal voltage stated on the rating plate located at the rear of the unit Power lead plug to be connected only to power point with an earth When transporting the unit keep upright and remove refrigerant cylinder from platform Never operate the equipment with a damaged power lead replace it immediately Before removing any protective cover from unit always unplug power lead from power point Maintenance is to be carried out as per the manufacturer recommendation shown in this manual Only Ariazone approved parts are to be used for maintenance and repairs 3 Technical Features Refrigerant rrrreorrreorrreerrreserenosoons R134a Electronic refrigerant scale 10 g resolution OAC Cellie ro aka okin da 60kg with
23. ove Cylinder 12 valves not open Restricted cylinder hose 16 Check the ball valves Excessive high ambient temperatures Excessive air in refrigerant cylinder Faulty pressure control Recovery pump thermo control faulty In all the above circumstances press the STOP key to return to the machines initial mode 22 12 Cylinder Air Purge Every week check if there is non condensable air build up in the refrigerant cylinder vapour liquid valve valve air and non condensable gases vapor state refrigerant liquid state refrigerant refrigerant cylinder back view First measure the ambient temperature Then read the cylinder pressure on rear gauge 13 and compare it with the temperature pressure chart affixed to the machine If the cylinder pressure is higher than the pressure temperature chart close vapour valve on the cylinder disconnect the hose and purge the non condensable gases air from the cylinder through cylinder vapour valve and bring back to the chart values Example Ambient temp 20 C the cylinder pressure should be 4 7 bar 23 13 Service Procedure The following table describes the service intervals for the Ariazone system Main Filter Al 162 1 4 Primary Filters Al 032 1 4 Replace Ariazone International recommends a record of all services on the machine to be kept 13 1 Filter Dehydrator Replacement Procedure Power up machine Select recovery functi
24. owing steps to prepare the Ariazone System for use 1 Remove the unit packaging 2 Check to ensure that all of the accessory components are present Cylinder 12 if ordered Adapter hose 17 Cylinder hoses 15 and 16 Service hoses 5 User s manual Cylinder strap Ariazon 500 1 tom atic nic service station front view back view 3 Place the cylinder 12 on the Ariazone platform 11 and secure it with the strap provided 4 Check the vacuum pump oil level 8 The oil level should be slightly above the line on the sight glass when the pump is not running 5 Power up 19 the unit The unit will perform a lamp test whereby all led displays are illuminated This will enable the operator to determine if any displays have failed After the sequence has been completed the display 2 will indicate the number of hours left before equipment servicing is required followed by the amount of refrigerant in the storage cylinder 12 Mode Selection To select a mode of operation press either the UP or DOWN arrow keys until the enunciator 3 is beside the desired function Press START which will cause the Ariazone unit to enter the selected mode Any mode that has been selected can be exited by pressing the STOP key Note that if a valid key was depressed the Ariazone unit will beep lf an inappropriate selection has been made i e attempting to select a mode whilst another mode is in op
25. ry Yellow or Pink Wet Vacuum Pump oil level oil level must be checked when the pump is running the oil level should be even with the line on the sight glass Under filling will result in poor vacuum performance Over filling can result in oil exhausting from pump vent Recovered Oil Drain Reservoir A vessel of 250ml 8 750z is mounted on the right rear of the unit to electronically gauge the amount of oil recovered from the air conditioning system if any 10 Oil Storage Reservoir A vessel of 250ml 8 750z is mounted on the left rear of 11 12 13 14 15 16 17 18 19 20 the unit to electronically inject the oil back in to air conditioning system or to select the desired amount of oil to be injected Cylinder platform Electronic scale To electronically display amount of refrigerant in storage cylinder being recovered or charged in to air conditioning system Refrigerant Cylinder 12 or 25kg is used to store the recovered and purified refrigerant Cylinder Non condensable Indicator A large pressure gauge is mounted on the back upper side of Ariazone unit to indicate to the technician of any non condensable air built up in the storage cylinder PC communication port if fitted Cylinder vapour hose Cylinder liquid hose with ball valve Adapter hose Vacuum port To attach micron gauge when required Power switch Printer 6 Preparing the machine for use Perform the foll
26. se the service hose 5 quick connect couplers to connect the hoses to the A C system service ports bearing in mind that BLUE must be connected to the low pressure suction side and RED to high pressure discharge side lf the system is equipped with a single service port connect only the relative hose Note Before connecting the quick couplers clean the a c ports of any foreign material Ariazo utomatic c senf station Winding the quick coupler hand wheel clockwise will allow the refrigerant to flow through the hoses Turning hand wheel in opposite direction the flow will be closed If there is any refrigerant in the air conditioning system the pressure gauges will indicate a pressure rise Important Console manifold hand valves 4 need to stay closed not to allow refrigerant to enter the service equipment until the required function has been selected Ariazone 5001 gauges suction amp discharge are important and useful instruments the operator should have basic understanding between gauge reading and air conditioning system operation in order to correctly diagnose any possible system malfunction 14 10 Individual function selection procedure With this procedure all functions refrigerant recovery amp recycling A C system evacuation recovered oil drain new oil and UV dye injection and refrigerant charge can be performed individually The values for the quantity of refrigerant recovered quantity of
27. the oil recovered vacuum time quantity of oil injected and quantity of refrigerant charged into the a c system are automatically printed at the end of each single operation 10 1 Recovery amp Recycling Mode a RECOVERY The purpose of the Recovery amp Recycling mode is to recover refrigerant from the air conditioning system which will condense purify and store the liquid refrigerant in the storage cylinder ready for re use To initiate the Recovery mode press the DOWN key once followed by START on the console Display will show Now there are two choices 1 To recover all the refrigerant from a storage cylinder or A C system press START again 2 To select quantity of refrigerant to be recovered or transferred from a storage cylinder or A C system use the UP or DOWN keys to select the desired amount and press START e open open Note Open the hand manifold valves 4 on the console to allow the flow of the refrigerant from the a c system before making the above selection Also open valves on the unit storage cylinder 12 and ball valve on the cylinder liquid hose 16 During the recovery process the Recovery mode enunciators will now be ON and the display 2 will indicate the amount of refrigerant being recovered In normal operation the above condition will be maintained until a vacuum of O 4 bar 15 In Hg is reached at either the discharge or suction ports When this oc
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