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1. 8 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 3 Mechanical Installation Chapter 3 Mechanical Installation 3 1 Installation Precautions Danger Do not install if the controller is imcomplete or impaired Make sure that the controller is far from the explosive and combustible things Do not operate the controller until the power is cut off 10 minutes later AN Warning lt is reguired not only carry the panel and the cover but also the controller bottom enclosure Do not play metal into the controller when installing 3 2 Requirement for the Installation Site Ensure the installation site meeting the following requirements Do not install at the direct sunlight moisture water droplet location Do not install at the combustible explosive corrosive gas and liguid location Do not install at the oily dust fiber and metal powder location Be vertical installation on fire retardant material with a strong support Make sure adequate cooling space for the controller so as to keep the ambient temperature between 10 40 C Install at where the vibration is less than 5 9m s 0 69 Note 1 It needs derating use if the controller operation temperature exceeds 40 C The derating value of the output current of
2. BOOOO0O0000od SCI communication terminal Control terminal Figure 4 3 Positions of control terminal wire jumper and SCI port in the control board 18 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd 4 4 1 Control Terminal Description Chapter 4 Electrical Installation Figure 4 4 Control terminal layout Table 4 3 Control terminal function description Item Terminal Name Function Description All Anglogue input 1 Input voltage 0 10V input impedance 34kQ Analogue Al2 Anglogue input 2 Input voltage current is selectable input N R ae Input voltage 10V 10V input impedance 34kQ 7 no Ope Input current 0 20mA input impedance 5000 Analogue AO1 Anglogue output 1 Output voltage current signal 0 10V 0 20mA output AO2 Anglogue output 2 Programmable output Programmable bipolar optional input signal Digital ee Input voltage O 30VDC i DIt DI Digital input 1 6 i i input 6 9 4 DI1 DI5 input impedance 4 7kQ DI6 input impedance 1 6kQ DO1 Digital output 1 Programmable optical coupled isolation open Digital By collector output output DO2 Digital output 2 Output voltage 0 30VDC max output current 50mA CME DO1 reference ground Isolated from COM default short connected CO
3. Code Name Recommended value Remark FO3 00 Acceleration speed 0 700m s 03 04 StartAoc ore 0 350m s If the controller can not fast track F03 02 J End Acc jerk 0 600m s speed command of the elevator F03 03 Deceleration speed 0 700m s controller please add more the F03 04 Start Dec jerk 0 600m s values of F03 00 F03 05 FO3 05 End Dec jerk 0 350m s FO4 00 Reference curve 00000 F04 01 Line 1 minimum reference 0 0 Fo4ce minimum reference oO FO4 03 Line 1 maximum reference 100 0 FO4 04 ER dies 100 0 Change according to the characteristics of analog curve FO4 05 Line 2 minimum reference 0 0 EES NE FO4 07 Line 2 maximum reference 100 0 F408 maximum NE F06 00 Pre torque selection 1 Analogue weighing feedback FO6 01 Up pre torque bias 50 0 FO6 02 Down pre torgue bias 50 0 F06 03 Up electrical pre torque gain 1 000 Set according to actual situation and debug according to running FO6 04 Up brake pre torgue gain 1 000 effect FO6 05 Down electrical pre torque gain 1 000 FO6 06 Down brake pre torgue gain 1 000 F12 01 DI1 terminal function 1 Controller enabled EN F12 02 DI2 terminal function 2 UP F12 03 DI3 terminal function 3 DN F12 15 DO1 terminal function 2 Controller is running F12 16 DO terminal function 3 sek is al zofo sposd F12 17 RLY1 terminal function 14 Controller fault F13 00 Alt function 1 Speed setting F
4. ulti function input terminal ulti function input terminal 3 ulti function input terminal 4 ulti function input terminal5 DO1 reference ground HD5L Control board Programmable open collector output channel 2 DO2 reference ground ulti function input terminal6 Digi al ground Programmable relay output ielded cable a sP i Analogue output channel 1 Analogue output channel 2 Analogue ground Figure 4 6 HD5L control circuit wiring diagram HD5L Series Controller User Manual 21 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co Ltd Dry contact wiring diagram 1 If the internal 24V power supply is used the connection is as shown in Figure 4 7 The SEL and the P24 are short circuited at factory Dry contact connection using internal power 3 3V Figure 4 7 Dry contact connection when using internal 24V power 2 If the external power supply is used the connection is as shown in Figure 4 8 Note that the SEL and the P24 are not short circuited 24V Dry contact connection using external power 3 3V Figure 4 8 Dry contact connection when using external power 22 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation Source Drain wiring diagram 1 If the external power supply is u
5. Detect the overheat detection input incorrect connection i signal whether correct The setting of motor paramteters A nae Set the motor parameter according is incorrect to the motor s nameplates E0021 Controlboard Memory circuit fault of control Please contact the supplier for EEPROM faulty board EEPROM repairing 100 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 8 Troubleshooting Fault code Fault name Possible reasons of fault Counter measures Replace the panel E0022 Panel EEPROM Memory circuit fault of panel PI ki i ri om faulty EEPROM ease contact the supplier for repairing The power rating between motor 7 Select a controller with suitable E0023 Parameter setting and controller is too different power rating faulty e Improper setting of motor Please set correct value of motor parameters parameters e Fault terminal of external B E0024 External faulty y Please check external equipment equipment operates e Correct the setting of F16 14 and F16 15 Please check the connection E0025 Running current e Improper setting of F16 14 and between controller and motor too small F16 15 Detect the controller whether output e Detect the output contactor work is nomal or not Connection fault of F Communication cable l E0028 SCI timeout faulty l e Please check the connection e Disconnected or not well connected
6. Elevator Controller HDS5L Series User manual KU hamant HD5L Series Elevator Controller User Manual FOREWORD Thank you for purchasing HDSL series elevator controller manufactured by Shenzhen Hpmont Technology Co Ltd This User Manual describes how to use HD5L series elevator controller and their installation wiring parameter setting troubleshooting and daily maintenance etc Before using the product please read through this User Manual carefully In addition please do not use this product until you have fully understood safety precautions Note Preserve this Manual for future Due to product upgrade or specification change and for the purpose of improving convenience and accuracy of this manual this manual s contents may be modified If you need the User Manual due to damage loss or other reasons please contact the regional distributor of our company or directly contact our company Technical Service Center For the first time using the user should carefully read this manual If you still have some problems during use please contact our company Technical Service Center Telephone 4008 858 959 or 189 4871 3800 The product warranty is on the last page of this Manual please preserve it for future Connection with peripheral devices Three phase AC power supy R MCCB Contactor AC input reactor EMI filter mA d Braking resistor optional Contro
7. Ltd Encoder interface board connection The connection of differential output encoder and open collector output encoder are respectively shown as Figure 4 23 and Figure 4 24 VCC OV At HA Differential output encoder A B Interface circuit B B the same as A COM PGA PGB Elevator controller Figure 4 23 Connection of differential output encoder Open collector C A output encoder A GND Interface circuit B the same as A O COM PGA PGB Elevator controller Figure 4 24 Connection of open collector output encoder 30 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation The push pull signal output encoder is shown as Figure 4 25 Interface circuit the same as A COM PGA PGB Elevator controller Figure 4 25 Connection of push pull output encoder HD5L Series Controller User Manual 31 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co Ltd 4 6 5 HD PG5 SINCOS FD SINCOS encoder interface board with FD output is shown as Figure 4 26 FD switch is shown as the section 4 6 2 FD Description and the size unit is mm 44 FD high bit switch FD low bit S a FD output Rl DB15 terminal Figure 4 26 SINCOS encoder interface board with FD output
8. Shenzhen Hpmont Technology Co Ltd Chapter 7 Elevator Application Guidance 7 2 Terminal MS Run Mode Application The elevator controller can calculate the motor present running direction and objective speed according to the elevator control logic and send them to HDSL in the form of digital HD5L get the objective speed of MS form and calculate the speed curve according to the S curve parameter setting the control the motor to run Example A certain elevator with rated speed of 1 750m s uses a controller in terminal MS control F00 05 2 The brake and the contactor are controlled by the controller The controller receives the HD5L output signal at drive zero speed running and controls the brake to close The inspection running is controlled by drive s INS MS command and the running speed is obtained by MS terminal s speed combination If use gearless permanent magnet synchronous motor with SINCOS encoder HD5L needs the SINCOS encoder interface board with FD HDSL receive the sine cosine signal from the encoder as speed signal meanwhile HD5L can output pulse signal of no FD or 2 126 odd times FD to the elevator controller without any weigh compensation device 7 2 1 Control Part Connection MS terminal 1 Di HDSL Elevator MS terminal 2 ler P MStermnals LID controller L rmina Dom Control board Controller fault RLY1 ee rr Ee inA sinA PG extension dee d interface boa
9. 0 No action 1 Motor static auto tuning 2 Motor rotation auto tuning Motor auto tuning e In the process of motor static auto tuning the stator resistance F07 07 rotor resistance FO7 08 and leakage inductance F07 09 will be auto measured and written into corresponding parameters automatically For mutual inductance FO7 10 and excitation current FO7 11 If at static auto tuning FO7 06 1 it will auto calculate according to FO7 05 and FO7 02 then write the result into FO7 10 and FO7 11 If at rotation auto tuning FO7 06 2 the motor will be at rotation state and the auto measured value will be written into FO7 10 and FO7 11 e When the motor is in rotation state the oscillation and even the overcurrent might occur In this case please press the STOP key to stop auto tuning and then properly adjust the FO7 21 oscollation suppression mode and F07 22 oscollation suppression coefficient to mitigate the possible oscillation Note The auto tuning is enabled only in panel control mode F00 05 0 Auto tuning procedures 1 Input correct motor parameters as per its nameplate FO7 00 F07 04 2 When F07 06 is set as 2 please set the proper Acc speed F03 10 and Dec speed F03 11 and make sure the motor is disconnected with the load for security 3 Set FO7 06 as 1 or 2 firstly then press the d key and therewith press RUN key to start auto tuning The LCD will display Motor para auto tuning
10. 100 0 F04 08 Corresponding value of line 2 maximum reference 0 0 100 0 100 0 F04 01 F04 04 define the line 1 F04 05 F04 08 define the line 2 e Both line 1 and line 2 can independently achieve positive and negative characteristics as shown in following figure Positive and negative characteristics of line Reference corresponding value Reference corresponding value F04 04 F04 02 F04 08 F04 06 F04 02 Analogue F04 04 Analogue F04 06 reference F04 08 reference FO4 01 F04 03 F04 01 F04 03 F04 05 F04 07 F04 05 F04 07 64 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction 6 2 6 Group F05 Speed Parameters Code Name Description Range factory setting F05 00 Multi speed 0 0 000 F00 02 0 000m s FO5 01 Multi speed 1 0 000 F00 02 0 000m s F05 02 Multi speed 2 0 000 F00 02 0 000m s F05 03 Multi speed 3 0 000 F00 02 0 000m s F05 04 Multi speed 4 0 000 F00 02 0 000m s F05 05 Multi speed 5 0 000 F00 02 0 000m s F05 06 Multi speed 6 0 000 F00 02 0 000m s F05 07 Multi speed 7 0 000 F00 02 0 000m s F05 00 F05 07 define the MS running speed which use in MS run mode F00 02 defines the elevator rated speed F05 08 Inspection run speed 0 000 0 630 0 200m s It defines the elevator s running speed in the inspection mode F05 09 Battery driven run speed 0 000 F00 02 0 100m s
11. 115 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Unit Attributes Setting FO5 15 FDT2 delay level 0 0 100 0 F00 02 1 0 0 1 O FO5 16 FAR range 0 0 20 0 F00 02 1 0 0 1 O FO5 17 Over speed setting 80 0 120 0 F00 02 115 0 0 1 x i 0 2 F05 18 Over speed detection 0 0 2 0s l id Gie X time 0 0 No over speed detection D l f Fos 1e Detected value of speed 9 4 30 994 F00 02 20 0 0 1 x deviation Detected time of speed Kia F05 20 eat P 0 0 no speed deviation 1 0s 0 1s x deviation detection FO5 21 Reserved i 0 001 F05 22 Creeping speed 0 000 0 400m s 0 050m s m s O F05 23 F05 25 Reserved Group F06 Weighing Compensation Parameters on pages 67 68 0 No pre torque 1 Analogue setting 2 DI setting 3 Digital pre torque F06 00 Pre torque selection 4 No weighing 4 1 x auto compensation 5 Asynchronous motor zero serve auto compensation FO6 01 Up pre torque bias 0 0 100 0 50 0 0 1 FO6 02 Down pre torgue bias 0 0 100 0 50 0 0 1 x F06 03 ee pre torque 9 000 9 000 1 000 0 001 x F06 04 hae preztorque 0 000 9 000 1 000 0 001 x Foes PON electrical 0 000 9 000 1 000 0 001 x pre torque gain F06 06 ath brake pre torque 4 499 9 000 1 000 0 001 x FO6 07 Pre torque digital setting 100 0 100 0 10 0 0 1 x F06
12. ASR differential time 0 000 1 000 0 000s It defines the vector control speed loop differential time e Generally it doesn t need to set FO8 07 except for expediting the dynamic response There isn t speed loop differential when F08 07 0 F08 08 ASR output filter time 0 000 1 000 0 008s It is used to filter the output of ASR regulator e When F08 08 0 the speed loop filter is disabled HD5L Series Controller User Manual 71 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting FO8 09 UP electrical torque limitation 0 0 200 0 F07 02 180 0 F08 10 DN electrical torque limitation F08 11 UP regenerative torque limitation F08 12 DN regenerative torque limitation F08 09 F08 12 are the relative percentage of motor rated current FO7 02 As the right figure The bigger torque output the bigger curren toutput If the torque is too big over current is easy to occur If the torque is too small the run speed and the Acc Dec speed may deviate from the setting value Output torque Positive p a F08 12 F08 09 F08 10 F08 11 Negative Motor Rpm Down 6 2 10 Group F09 Current loop Parameters Code Name Description Range factory setting FO9 00 Current loop KP 1 4000 500 FO9 01 Current loop KI 1 4000 500 FO9 00 and FO9 01 are the PI regula
13. Bit Bits Bit4 Bits Bit2 Biti Bito DI12 Ditti DI10 DI9 DI8 DIZ DI6 DI5 Di4 DIZ DIZ DIT D03 02 Output terminal state actual value Display output terminal state Each bit binary of this function parameter stands for different physical sources which are in the below table e Positive logic 0 stands for invalid while 1 stands for valid e Negative logic 0 stands for valid while 1 stands for invalid Bit5 Bitd Bit3 Bit2 Bit1 Bito RLY4 RLY3 RLY2 RLY1 DO2 DO1 D03 03 MODBUS state actual value Displav MODBUS communication state 0 Normal 1 Communication timeout 2 Incorrect data frame head 3 Incorrect data frame checking 4 Incorrect data frame content DO3 04 Total time at power on actual value DO3 05 Total running time actual value DO3 04 display total time at power on D03 05 displays total running time The unit is hour DO3 06 Running times actual value Display the running times of the controller D03 07 Present fault actual value Display the present fault HD5L Series Controller User Manual 57 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd 6 1 5 Group D04 Encoder State Parameters Code Name Description Range factory setting D04 00 C phase value of SINCOS encoder actual
14. Display the output voltage DO1 11 Output current actual value Display the output current DO1 12 Output torque actual value Display the output torque which is the relative percentage of the motor rated torque D01 13 Output power actual value Display the output power which is the relative percentage of the motor rated power DO1 14 DC bus voltage actual value Display the DC bus voltage DO1 15 DO1 16 Reserved HD5L Series Controller User Manual 55 Chapter 6 Function Introduction 6 1 3 Group D02 Analogue State Display Parameters Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting DO2 00 Al1 voltage actual value Display Al1 input voltage D02 01 Al1 voltage after disposal actual value Display A1 input voltage which is disposed by the gain bias and filter D02 02 Al2 voltage actual value Display Al2 input voltage When Al2 selects current input the corresponding relations are 10 00V corresponds to OmA and 10 00V corresponds to 20mA D02 03 Al2 voltage after disposal actual value Display A2 input voltage which is disposed by the gain bias and filter D02 04 AI3 voltage actual value Display AI3 input voltage When AI3 selects current input the corresponding relations are 10 00V corresponds to OmA and 10 00V corresponds to 20mA
15. Ee 5 Mounting base Mounting size 1345 Bl 165 Figure 10 1 Mounting base and its size 10 1 2 Extension Cable The panel extension cable is an accessory If needed please order goods The models are as follows e 1m extension cable to panel HD CAB 1M 2m extension cable to panel HD CAB 2M 3m extension cable to panel HD CAB 3M 6m extension cable to panel HD CAB 6M HD5L Series Controller User Manual 107 Chapter 10 Accessories Shenzhen Hpmont Technology Co Ltd 10 2 Braking Resistor Selection The braking resistor selection is listed as Table 10 1 Refer to section 4 3 2 for the brake resistor connection Table 10 1 Braking resistor selection Motor Recommend value Q Recommend power kW Model kW Min Max Recomm Synchro Asynchro ended nous nous HD5L 2S2P2 2 2 26 130 50 1 1 HD5L 2S3P7 3 7 26 90 30 1 6 1 2 HD5L 2T3P7 3 7 26 50 30 1 6 1 2 HDSL 2T5P5 5 5 17 27 20 2 0 1 6 HDSL 2T7P5 7 5 11 20 15 3 2 2 0 HDSL 2T011 11 11 20 15 4 0 3 2 HD5L 2T015 15 10 16 12 5 0 4 0 HD5L 2T018 18 5 10 16 12 6 4 5 0 HD5L 2T022 22 7 10 9 8 0 6 4 HD5L 2T30 30 7 10 9 10 0 8 0 HD5L 4T2P2 2 2 56 210 100 1 1 HD5L 4T3P7 3 7 56 144 80 1 6 1 2 HDSL 4T5P5 5 5 56 100 70 2 1 6 HD5L 4T7P5 7 5 56 72 64 3 2 2 HD5L 4T011 11 34 48 40 4 3 2 HD5L 4T015 15 34 41 36 5 4 HD5L 4T018 18 5 17
16. In order to satisfy speed increase needs CRC 16 normally adopts form mode The following is CRC 16 C language channel code Please note the final result has exchanged the higher and lower bytes That is the right CRC checksum to be sent unsigned short CRC16 unsigned char msg unsigned char length The function returns the CRC as a unsigned short type high byte of CRC initialized unsigned char uchCRCHi OxFF low byte of CRC initialized unsigned char uchCRCLo OxFF index into CRC look up table unsigned ulndex pass through message buffer While length calculate the CRC ulndex uchCRCLo msg uchCRCLo uchCRCHi crcvalue ulndex gt gt 8 uchCRCHi crcvalue ulndex amp Oxff return uchCRCHi uchCRCLo lt lt 8 Table of CRC values const unsigned int crcvalue 0x0000 0xC1C0 0x81C1 0x4001 0x01C3 0xC003 0x8002 0x41C2 0x01C6 0xC006 0x8007 0x41C7 0x0005 0xC1C5 0x81C4 0x4004 0x01CC 0xC00C 0x800D 0x41CD 0x000F 0xC1CF 0x8 1CE 0x400E 0x000A 0xC1CA 0x81CB 0x400B 0x01C9 0xC009 0x8008 0x41C8 0x01D8 0xC018 0x8019 0x41D9 0x001B 0xC1DB 0x81DA 0x401A 0x001E 0xC1DE 0x81 DF 0x401F 0x01DD 0xC01D 0x801C 0x41DC 0x0014 0xC1D4 0x81D5 0x4015 0x01D7 0xC017 0x8016 0x41D6 0x01D2 0xC012 0x8013 0x41D3 0x0011 0xC1D1 0x81D0 0x4010 0x01F0 0xC030 0x8031 0x41F1 0x0033 0xC1F3 0x81F2 0x4032 0x0036 0xC1F6 0x81F7 0x4037 0x01F5 0xC035 0x8034 0x41F4 0x003C 0xC1FC 0x81FD 0x4
17. Please check the connection Connection fault of Communication cable Please check the connection E0029 SCI fault e Disconnected or not well Ese correctly seine ully connected communication format and the SANT baud rate e Communication setting error l e Communication data error end the ale according to MODBUS protocol h PG wire phase and motor phase E0030 PG direct wrong WSR P Set the reverse value of F11 02 are not match E0031 PG disconnection PG without input signal e Check the PG connection e PG pulse number fault Set proper PG pulse number e In ntroller tor i i E0032 l Motor over speed adequate controller torque Select biger capacity controller Speed loop PI parameter setting Correctly set speed loop PI isn t correct parameter L f Z signal of Connection problem E0033 S DEAA ES i p e Check the connection ABZ encoder e Severe interference UVW signal E0034 wrong of UVW UVW PG fan area error e Check the UVW connection encoder CD phase wrong PG Tal Check the PG E0035 of SINCOS PG di ti Check the PG ti encoder isconnection eck the connection Contactor damage l e Change the contactor E0036 Contator faulty e Feedback contact connection problem Check the connection Mark E0022 doesn t affect the controller normal operation HD5L Series Controller User Manual 101 Shenzhen Hpmont Technology Co Ltd Chapter 9 Maintenance Chapter 9 Maintenance Many factors such as
18. Synchronous motor of angle auto tuning 0 2 0 0 No action 1 Static auto tuning 2 Rotation auto tuning e Refer to section 7 1 3 about parameter auto tuning F10 11 Synchronous motor static auto tuning voltage setting b 0 100 0 F10 02 100 0 If synchronous motor alarms over current at static auto tuning the setting value should be smaller F10 12 Synchronous motor initial angle 0 0 359 9 0 0 1 F10 13 Synchronous motor of Z pulse initial angle 0 0 359 9 0 0 1 F10 14 Synchronous motor SINCOS encoder C amplitude 0 9999 2048 F10 15 Synchronous motor SINCOS encoder C zero bias 0 9999 2048 F10 16 Synchronous motor SINCOS encoder D amplitude 0 9999 2048 F10 17 Synchronous motor SINCOS encoder D zero bias 0 9999 2048 F10 18 Sincos encoder CD phase 0 1 0 0 C phase ahead of the D phase 1 D phase ahead of the C phase Note At the motor parameter auto tuning the F10 18 can be self learning whitout manual changes F10 19 Reserved F10 20 Synchronous performance optimization 0 65535 0 Bit0 Bit1 Reserved Bit2 Optimization for detecting speed 0 No optimization 1 Optimization Bit3 Bit15 Reserved 6 2 12 Group F11 PG Parameters In elevator application the PG is necessary for the motor Please refer to section 4 6 for PG Code Name Description Range factory setting F11 00 HDSL PG interface board 1 4 4 1 HD PG2 OC FD is valid O
19. no pre torque compensation 6 Set inspection run command and direction so that the motor slowly runs for a circle then keeps at zero speed When revoke run command and direction at the moment the auto tuning process is finished and obtain F10 14 F 10 17 encoder relevant parameters and F10 12 motor initial angle We should also pay attention to the following circumstances at step 6 of low speed operation 1 The setting direction and the actually running direction are not the same Take measures Set the reverse value of F00 08 run direction then restart auto tuning 2 There is fault such as over current or encoder reversion enabled etc It may be encoder reversion enabled Take measures Set F11 02 as 1 the reverse direction of PG interface board then restart auto tuning 7 When auto tuning is finished give inspection running and direction signal again to observe that the motor runs normally If not check encoder C and D phase connection then restart step 2 7 Note 1 During step 2 and step 3 it need open the run contactor manually 2 If the system has synchronous motor radial contactor the short circuit signal of radial contactor should be removed Otherwise it will cause over current fault 3 If the system is power off before finish the step 7 you should restart auto tuning 90 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 7 Elevator Application Guidance Synchron
20. 0 6 0 20 5 HD5L 4T018 100 63 10 10 20 5 HD5L 4T022 100 63 16 16 20 5 HD5L 4T030 125 100 25 25 20 5 HD5L 4T037 160 100 25 25 20 5 HD5L 4T045 200 125 35 35 20 5 4 3 Main Circuit Terminals and Wiring A Danger The bare portions of the power cables must be bound with insulation tapes AN Warning Ensure that AC supply voltage is the same as controller s rated input voltage 16 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation 4 3 1 Terminals Description Ltt Li L2 L3 BR lv iw PE POWER yo Eer Figure 4 1 Power terminal layout of HD5L controller Table 4 2 HDSL power terminal function description Terminal Function Description Li L2 L3 Three phase AC power input terminals U V W Output terminals connect to three phase AC motor P1 DC reactor connection terminals DC supply input terminals DC input terminals of power regenerative unit BR Braking resistor connection terminals PE Earth terminal connect to the ground 4 3 2 Wiring Terminals external in Fuses Mains supply Figure 4 2 HDSL power terminal connection During trial operation make sure that the elevator will go up when the UP command is enabled If the elevator goes down set the parameter F00 08 run direction to be the reverse value HD5L Series Controller
21. 15 HD5L 4T018 24 39 37 18 5 HD5L 4T022 30 47 45 22 HD5L 4T030 39 62 60 30 HD5L 4T037 49 77 75 37 HD5L 4T045 59 92 90 45 6 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 2 Product Information 2 5 Parts of Controller Mounting hole Fan cover Mounting hole Upper cover Middle enclosure Bottom enclosure Certification Nameplate Display panel Lower cover Power terminal connection hole Metal structure Plastic structure HD5L Series Controller User Manual 7 Chapter 2 Product Information Shenzhen Hpmont Technology Co Ltd El EIT OOOO n ill MT AL AN sib 00 co O lil Mon oon OOND OD LOER i q ji D ini 5 ora t m 1 O TA Som O O VO interface board EY ers o EI Control board 7 SS rm HE Refer to section 4 4 Se Encoder a ar y j inferrace f EE i oar i a mo optional U man U pee Refer to section4 6 je OOOOOOOOOOO H l oelele L1 L2 L3 UIVIWILJI Grower 1 BR moran PEL AS ts
22. 20000 F01 00 00 000 LO RE ALM LO RE ALM Third level menu Unlock success Figure 5 8 Operation of unlocking user s password HD5L Series Controller User Manual 49 Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co Ltd Modify user s password If no password directly modify the value of FO1 00 according to Figure 5 9 If there is password you should unlock the password according to Figure 5 8 When the lock successfully displays the you can set a new password according to Figure 5 9 which takes 02004 as the new password When the password is valid the lock identification willbe F01 of a F01 og a F01 00 User password User password 20000 ol User password LO RE ALM ioe L0 RE ALM IM ETA 10 RE am Third level menu Fourth level menu F01 00 F01 00 o0Qoo04 0000 User password User password LO RE ALM U LO RE ALM Shifting Modify password units F01 00 F01 Off 0 DI 004 Encryption success Menu mode User password LO RE ALM LO RE ALM LO RE ALM Modify password thousands Modify successfully Third level menu Figure 5 9 Operation of modifying user s password Clear user s password If there is password you should unlock according to Figure 5 8 When it successfully displays B you can clear the user s password according to Figure 5 10 F01 of a F01 og a Menu mode User password FO1 00 0000Q9 User password LO RE ALM MA ISMA
23. AD See GE 34 4 6 7 HD PG9 SGC FD nie a EE ee GE aN a Se RR ee ee ee 36 4 7 Meet EMC Reguirement of Installation 4 7 1 Correct EMC Installation ee ee Re ee Re ee Re ee ee ee ee ee ee ee ee ee 37 4 7 2 Wifin Reduirement ii ri reteset Ave EERS GEREGEER ee gee Ese 38 4 73 Wiring Motor sa a i 38 4 7 4 Ground Connections is EE EE EE EE DE EE SE Eg EDE SEK EV IS Ge geen 39 AE ka OE EE OR OE RE ME EIN 40 4 7 6 Conduction Radiation and Radio Frequency Interference Countermeasures 40 4 7 7 Input and Output Reactor sissa a p heeds decane eave a 41 Chapter 5 Operation InstructionS ssenreennnznnnnnn nanna ER EER ER KEER ER rent 43 5 1 Funetion Descripti iii ii i A a al 43 5 1t Operation Mode es irinin rieira ES GE ENE sedges ed Sk Ee ee se ge ee de eg 43 5 2 Control Mode RE DE RED AE RA AG RE E Ee ee 44 Dels Controller Sta MR AR tea N EE aa 44 5 1 4 Controller Running Mode L e ee ee ee nsir nanna ran ee nanna tna 44 5 2 Operating MStrUctions issa a a 45 5 2 1 Panel Description se A A APE ELS ER RE a a ee ad nse 5 2 3 Panel Operation Examples 53 Initial Power On fe ia A rr arias Chapter 6 Function Introduction 6 1 Group D Display Parameters ss seen Re ee Re Re ee ee ee ee ee ee ee nata 54 6 1 1 Group DOO System State Parameters see ee Re Re Re ee ee ee ee 54 6 1 2 Group DO1 Drive State Parameters ese ee ee Re Re ee Re ee Re ee ee 55 6 1 3
24. Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting e F13 06 F13 09 F13 12 and F13 15 define the source filter time It is used to filter the analogue signal The bigger the constant the higher the immunity level but the response time is prolonged with the increase of this constant That is the smaller the constant the shorter the response time but the lower the immunity level F13 16 AO1 terminal output function 0 9 0 F13 17 AO2 terminal output function 0 9 ol 0 Disable 1 Running speed 0 max output speed 2 Setting speed 0 max output speed Note 1 At up up limit of No 1 and No 2 function is corresponding to 10V while down limit is corresponding to 5V 2 At down up limit of No 1 and No 2 function is corresponding to OV while down limit is corresponding to 5V 3 Output current 0 twice of controller rated current 4 Output voltage 0 1 2 times of controller rated voltage 5 DC bus voltage 0 2 2 times of controller rated voltage Note Up limit of No 3 5 functions is corresponding to max output voltage 10V 6 AI input 0 10V 7 Al2 input 10 10V 0 20mA 8 AI3 input 10 10V 0 20mA 9 Al4 input 10 10V 0 20mA Note When the negative voltage of No 7 9 function is as input the AO will output its absolute value F13 18 AO1 bias 100 0 100 0 0 0 F13 19 AO1 gain 0 0 200
25. Controller User Manual 123 Append ix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Unit Attributes Setting l 11 Output current F15 06 iis display parameter 5 12 Output torque 0 1 o Hi 13 Output power 14 DC bus voltage F15 07 Run display parameter 6 15 AI voltage 0 1 o Set 16 Al1 voltage After disposal F15 08 Stop display parameter 17 Al2 voltage 4 1 o 1 se 18 Al2 voltage After disposal i 19 AI3 voltage F15 09 Stop displav parameter 14 1 o 2 se 20 AI3 voltage After disposal Stop display parameter Shere voltage F15 10 2 play p 22 Al voltage After 16 1 o disposal i 23 AO1 output F15 11 Stop display parameter 24 AO2 output 26 1 o se 25 Heatsink temperature 26 Input terminal state F15 12 Stop display parameter 27 Output terminal state 27 1 o 5 se 28 MODBUS state 29 Total power on 15 13 Stop display parameter time Hour j 6 5 18 6 se 80 Total running time Hour 31 32 Reserved Group F16 Enhance Function Parameters on pages 81 82 Fee ere speed running 0 00 10 00s 0 30s 0 01s x signal delay time F16 01 Zero speed signal delay 9 00 10 00s 0 30s ootis x time F16 02 Current keep time after 0 9999ms Sine Ims X stop command 0 Auto stop F16 03 Fan control mode 1 Immediately stop 0 1 O 2 Run when power on F16 04 Fan keep time 0 0
26. DO2 05 AI3 voltage after disposal actual value Display A3 input voltage which is disposed by the gain bias and filter D02 06 Al4 voltage actual value Display Ald input voltage When Ald selects current input the corresponding relations are 10 00V corresponds to OmA and 10 00V corresponds to 20mA D02 07 Al4 voltage after disposal actual value Display A4 input voltage which is disposed by the gain bias and filter DO2 08 AO1 output actual value Display AO1 output When AO1 selects current output the corresponding relations are OV corresponds to OmA and 10 00V corresponds to 20mA DO2 09 AO2 output actual value Display AO2 output When AO2 selects current output the corresponding relations are OV corresponds to OmA and 10 00V corresponds to 20mA 56 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction 6 1 4 Group D03 Running State Parameters Code Name Description Range factory setting D03 00 Heatsink temperature actual value Display heatsink temperature DO3 01 Input terminal state actual value Display input terminal state Each bit binary of this function parameter stands for different physical sources which are in the below table e 0 Multi function input terminals are not connected with common terminals e 1 Multi function input terminals are connected with common terminals Bit1i1 BitiO Bit9 Bits Bit7
27. It defines the elevator s running speed in the batterv driven run mode F05 10 Up forced Dec detection value 0 0 100 0 F00 02 97 0 It defines the speed detection value at the forced Shaft top space switch action Top floor After forced switch act the running speed exceeds Up forced Dec detection value and decelerate to F05 22 Dec switch creeping speed according to F03 12 abnormal Dec speed e Properly set this parameter to avoid climbing elevator at elevator up FO5 11 Down forced Dec detection value 0 0 100 0 F00 02 97 0 To avoid plunging elevator at elevator down Refer to parameter F05 10 HD5L Series Controller User Manual 65 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting FO5 12 FDT1 0 0 100 0 F00 02 90 0 F05 13 FDT2 0 0 100 0 F00 02 90 0 FO5 14 FDT1 delay level 0 0 100 0 F00 02 1 0 F05 15 FDT2 delay level 0 0 100 0 F00 02 1 0 When running speed is lower than one speed Elevator speed F05 12 F05 14 as figure s FL ON indicating signal will be output till the running speed is lower FL than FO5 12 F05 12 Refer to parameter FO5 12 and FO5 14 about F05 13 and FO5 15 DO few o fe e FL F05 12 F05 14 Time F05 16 FAR range 0 0 20 0 1 0 The pulse signal will be output if
28. Ltd Chapter 6 Function Introduction Code Name Description Range factory setting F17 05 The detect base of lack of output 0 100 20 F17 06 The detect time of lack of output 0 0 20 0 3 0s F17 05 value is a percentage of the controller s rated current When the controller detects certain output current not hit the preset detect base F17 05 and exceed the preset detect time F17 06 the controller will alarm E0016 fault lack of output e When F17 05 or F17 06 is set as 0 the controller will not detect output phase loss fault Motor fault F17 07 Code Name Description Range factory setting F17 07 Motor overload protect factor 20 0 110 0 100 0 The motor overload protection factor can be set as 100 when the controller drives a motor of the same power class To protect the motor when the motor power is smaller than the standard matched power you need to set a proper motor overload protection factor F17 07 The factor can derive from the following formula Motor rated current F07 02 or F10 03 Motor overload protect factor F17 07 x 100 Controller rated output current Fault auto reset function and fault relay action F17 08 F17 10 Auto reset function enables the controller to reset the fault as per the preset times F17 08 and interval F17 09 The following faults do not have the auto reset function E0008 Power module faulty E0021 Control board EEP
29. Output freqency at NO 5 fault F17 14 DC bus vlotage at NO 5 fault F17 15 Output voltage at NO 5 fault F17 16 Output current at NO 5 fault F17 17 Input terminal state at NO 5 fault F17 18 Output terminal state at NO 5 fault F17 19 NO 5 fault interval F17 20 NO 4 fault type F17 21 NO 4 fault interval F17 22 NO 3 fault type F17 23 NO 3 fault interval F17 24 NO 2 fault type F17 25 NO 2 fault interval F17 26 NO 1 fault type F17 27 NO 1 fault interval HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd 6 2 19 Group F18 PWM Parameters Chapter 6 Function Introduction Code Name Description Range factory setting F18 00 Carrier frequency 1 16kHz depend on controller model F23 00 defines the carrier frequencv of PWM output wave Controller power Setting range Factorv setting 0 2 22kW 1 16kHz 8kHz 30 45kW 1 12kHz 6kHz 55 90kW 1 6kHz 4kHz 110kW and above 1 4kHz 2kHz The carrier frequency will affect the operating noise of the motor The higher the carrier frequency the lower the noise made by the motor Please properly set the carrier frequency e When the value is higher than the factory setting the controller should be derated by 5 when per 1kHz is increased compared to the factory setting F18 01 Carrier freqency auto adjust enable 0 1 0 0 Disable 1 Enable F18 02 PWM overmodulation enable 0 1 1
30. R3A R3B R3C ane 30VDC 1A p R4A R4B R4C RB RC normally closed RA RC normally open Anal GND na 9 ue Analogue site isolated from COM ground 24V power Digital input use 24V as supply maximum output P24 i supply current is 200mA Power Digital input Factorv settings default SEL and P24 are connected source SEL common Disconnected SEL and P24 when use external power terminal to drive DI7 DI12 Digital COM reference Digital site isolated from CME ground 26 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation 4 5 2 Wire Jumper Description of I O Interface Board Table 4 6 Wire jumper function and setting description on the I O interface board Jumper Function and setting description Factory setting Al4 analogue input channel can select voltage or current signal la When pin 1 and pin 2 of the CN2 are short circuited Al4 channel V CN2 inputs voltage signal When pin 2 and pin 3 of the CN2 are short circuited Al4 channel w inputs current signal CN2 Al4 analogue input channel can select thermistor Am When pin 1 and pin 2 of the CN3 are short circuited Al4 channel is V CN3 for the user reference analogue input R When pin 2 and pin 3 of the CN3 are short circuited Al4 channel is i for the motor over heating detection signal input via the external CN3 connected thermistor 4 5 3 Terminal Connection
31. Setting Rom 0 24000rpm Actual value H D01 08 Actual Rom 0 24000rpm Actual value DO1 09 Reserved b DO1 10 Output voltage 0 999V Actual value 2 DO1 11 Output current 0 1 999 9A Actual value r D01 12 Output torque a 0 0 Motor rated Actual value ha DO1 13 Output power a aid rated Actual value DO1 14 DC bus voltage 0 999V Actual value hi DO1 15 DO1 16 Reserved Group D02 Analogue State Display Parameters on pages 56 57 DO2 00 AH voltage 0 00 10 00V Actual value d po2 01 voltage After 0 00 10 00V Actual value disposal D02 02 Al2 voltage 0 00 10 00V Actual value x Do2 03 i iS Voltag tAfter 0 00 10 00V Actual value a disposal DO2 04 AI3 voltage 0 00 10 00V Actual value Do2 05 S voltage After 0 00 10 00V Actual value disposal DO2 06 Al4 voltage 0 00 10 00V Actual value Do2 07 14 voltage After 0 00 10 00V Actual value disposal DO2 08 AO1 output 0 00 10 00V Actual value D02 09 AO2 output 0 00 10 00V Actual value ii Group D03 Running State Parameters on pages 57 58 DO3 00 Heatsink temperature 0 0 999 9 C Actual value Display in 16 bit binary from high to low bit is as follows Bit15 Bit12 Reserved Bit11 BitO corresponds to DO3 01 Input terminal state DI12 D11 Actual value 4 0 Connected 1 Unconnected Display in 16 bit binary from high to low bi
32. Terminal description Table 4 9 DB15 terminal signal description No Name Description No Name Description 1 B Differential signal B 8 B Differential signal B 2 NC Invalid 9 PGVCC 5V power supply 3 R Differential signal R 10 C Differential signal C 4 R Differential signal R 11 C Differential signal C 5 A Differential signal A 12 D Differential signal D 6 A Differential signal A 13 D Differential signal D 7 GND Power supply site 14 15 NC Invalid Table 4 10 FD output terminal signal description No Name Description 1 OUTA FD output signal A NPN type OC output 2 OUTB FD output signal B NPN type OC output 3 COM FD output signal site isolated from GND HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation Encoder interface board connection The connection of SINCOS encoder is shown as Figure 4 27 ee PGVCC PG interface board HD PG5 SINCOS FD GND SINCOS encoder Interface circuit B the same asA EE ERA Ma ri sl Interface circuit c thesameasA Interface circuit D the same as A O O COM PGA PGB Elevator controller Figure 4 27 Connection of SINCOS encoder HD5L Series Controller User Manual 33 Chapter 4 Electrical Installation 4 6 6 HD PG6 UVW FD Shenzhen Hpmont Technology Co Ltd The line driver encoder interface board with
33. ambient temperature humidity dust oscillation internal component aging wear and tear will give rise to the occurrence of potential faults Therefore it is necessary to conduct daily maintenance to the controller e Ifthe controller has been transported for a long distance please check whether the components of the controller are complete and the screws are well tightened e Please periodically clean the dust inside the controller and check whether the screws are loose Danger Only a trained and qualified professional person can maintain the controller Maintenance personnel should take off all metal jewellery before carrying out maintenance or internal measurements in the controller Suitable clothes and tools must be used High voltage exists when the controller is powered up or running Checking and maintaining can only be done after the controller s AC power is cut off and wait for at least 10 minutes The cover maintenance can only be done after ensured that the charge indicator inside the controller and the indicators on the panel are off and the voltage between power terminals and is below 36V Warning For the controller stored for more than 2 years please use voltage regulator to increase the input voltage gradually Do not leave metal parts like screws or pads inside the controller Do not make modification on the inside of controller without instruction from the supplier There are IC compone
34. input terminals e Change this parameter value according to the change asynchronous level of numbers of MS input terminals F12 14 Reserved F12 15 DO1 terminal function 0 19 2 F12 16 DO2 terminal function 0 19 3 F12 17 RLY1 relay function 0 19 14 F12 18 RLY2 relay I O interface board relay function 0 19 0 F12 19 RLV3 relay I O interface board relay function 0 19 0 F12 20 RLY4 relay I O interface board relay function 0 19 0 0 Disable The output terminals will be at no function state and no anv action 1 Controller is readv Signal ON will be output if controller has no error 2 Controller is running e Indication signal will be output if controller is at running state 3 Controller is at zero speed running ON signal will be output if controller output speed is zero but at running state 4 Zero speed e ON signal will be output if controller output speed is zero 5 Contactor output control e This function is used to open close the output contactor 6 Brake output control e This function is used to open close the brake 7 8 FDT1 FDT2 e Refer to parameters F05 12 F05 13 9 Speed arrived signal FAR e The indication signal will be output when the controller s output frequency is within the FAR range The detect range is set by F05 16 FAR range e The indication signal will be output too after the controller stops 10 Up signal output When the elevator is at up running the co
35. input 1 4 WD1 WD4 e The switch weight signals can be input through this terminal Based on these signals the controller sets the torque bias and starts the elevator stably Select among WD1 WDA according to the actual number of weighing devices and set the load of switches based on the setting of F6 08 F6 11 DI weighing signal 1 4 If many terminals are enabled the max No terminal will be enabled For example When WD1 and WD2 are enabled simultaneously only WD2 is the valid one 15 Motor over heating input OH 16 Fault reset input RST e Upon controller fault alarms you can reset the fault by this terminal The function of RST terminal is the same as the STOP key on the panel 17 Up forced Dec input UPF 18 Down forced Dec input DNF 19 33 Reserved 34 External fault EXT The fault signal of external equipment can be input through this terminal so that controller can monitor that equipment and respond accordingly When the controller receives the EXT signal E0024 fault external faulty will be displayed HD5L Series Controller User Manual 75 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting F12 13 MS in combination of filter time 0 000 2 000 0 010s This parameter defines the MS in combination of filter time to make up for the time error of MS
36. limit As the right figure When the controller operates with frequency in a PI parameter range of O F08 04 the PI parameters of vector 08 00 control are F08 00 and F08 01 08 01 e When the controller operates with frequency above the value of F08 05 the PI parameters of vector control are F08 02 and F08 03 e When the controller operates with frequency in a F08 02 range of F08 04 F08 05 P is the linear F08 03 interpolation between F08 00 and F08 02 while is the linear interpolation between F08 01 and 0 FO8 04 F08 05 Frequency F08 03 e The system s response can be expedited through increasing the ASR KP F08 00 F08 02 but oscillation may occur if the value of KP is too high The system s response can be expedited through increasing the ASR KI F08 01 F08 03 but oscillation and high overshoot happen easily if the value of KI is too high If FO8 01 FO8 03 0 and the integral function is disabled the speed loop works only as a proportional regulator e Generally the KP should be adjusted firstly to the maximum on condition that the system does not vibrate and then the KI should be adjusted to shorten the response time without overshoot It need increase KP and KI on condition that shorter dynamic response time is required during low frequency operation F08 06 ASR integral limitation 0 0 200 0 Motor rated current 180 0 It is used to limit the maximum value of the vector control speed loop integral F08 07
37. online calculating CRC is shown below unsigned int crc check unsigned char data unsigned char length int i unsigned crc_result Oxffff while length crc_result data for i 0 i lt 8 i if crc_result amp 0x01 crc_result crc_result gt gt 1 0xa001 else crc_result crc_result gt gt 1 return crc_result crc_result amp 0xff lt lt 8 crc_result gt gt 8 10 Application case Remarks Please verify all the hardware equipments are connected well before controlling the controller via communication In addition please preset the communication data format baud rate and communication address In the following examples the communication address is 2 1 To read the M key function of address 2 to read the command frame of F00 06 Address Code Register address Word no of read Checksum 0x02 0x03 0x00 0x06 0x00 0x01 0x64 0x38 r Corresponding answer frame F00 06 1 Address Code Answer byte Register content Checksum 0x02 0x03 0x02 0x00 0x01 0X3D 0x84 HD5L Series Controller User Manual 141 Appendix B Communication Protocol 2 To read the DC bus voltage of address 2 to read state parameter DO1 14 Shenzhen Hpmont Technology Co Ltd Address Cod
38. the FO7 20 0 or FO7 20 2 the running current will be a little higher while if the FO7 20 1 the motor will decelerate steadily and the current will be smaller FO7 21 Asynchronous motor of oscillation suppression mode 0 1 0 0 Oscillation suppression is dependent on the motor s exciting current component 1 Oscillation suppression is dependent on the motor s torgue current component FO7 22 Asynchronous motor of oscillation suppression coefficient 0 200 100 This function is used to damp oscillation when output current is continually unstable This function helps to keep the motor running smoothly through correctly adjusting the setting of FO7 22 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction 6 2 9 Group F08 Motor Vector Control Speed loop Parameters Code Name Description Range factory setting F08 00 Low speed ASR Kp 1 9999 500 F08 01 Low speed ASR KI 0 9999 500 F08 02 High speed ASR Kp 1 9999 500 F08 03 High speed ASR KI 0 9999 500 F08 04 ASR PI swithcing frequency 1 0 00 50 00 10 00Hz F08 05 ASR PI swithcing frequency 2 0 00 50 00 15 00Hz The parameters of FO8 00 F08 05 and F08 07 comfirm the PID parameters of ASR The structure of ASR is shown in figure Torque current Frequency command 4 setting Frequency feedback Torque
39. the controller s Elevator output frequency is within the FAR range As speed shown in the right figure Refernece speed F05 16 DO Time Time F05 17 Over speed setting 80 0 120 0 F00 02 115 0 F05 18 Over speed detection time 0 0 2 0s 0 2 When the elevator actual speed exceeds F05 17 setting value and the duration time exceeds F05 18 setting value the controller alarms E0032 fault motor over speed Set FO5 18 as 0 the controller does not detect motor over speed fault F05 19 Detected value of speed deviation 0 0 30 0 F00 02 20 0 F05 20 Detected time of speed deviation 0 0 2 0 1 0s When the deviation of setting speed after Acc Dec and motor actual run speed exceeds F05 19 setting value and the duration time exceeds F05 20 setting value the controller alarms E0018 fault excessive speed deviation Set FO5 19 or FO5 20 as 0 the controller does not detect the excessive speed deviation fault of motor FO5 21 Reserved F05 22 Creeping speed 0 000 0 400 0 050m s It defines the running speed at the forced Dec run F05 23 F05 25 Reserved HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction 6 2 7 Group F06 Weighing Compensation Parameters Code Name Description Range factory setting F06 00 Pre torque selection 0 4 4 The pre torque fun
40. value Display the actual AD sample value of SINCOS encoder C phase D04 01 D phase value of SINCOS encoder actual value Display the actual AD sample value of SINCOS encoder D phase D04 02 Aphase value of SINCOS encoder actual value Display the actual AD sample value of SINCOS encoder A phase D04 03 B phase value of SINCOS encoder actual value Display the actual AD sample value of SINCOS encoder B phase D04 04 UVW state of UVW encoder actual value Display the UVW state of UVW encoder D04 05 Electrical angle actual value D04 06 D04 07 Reserved D04 08 Pulses of PG actual value Displaying number of encoder pulses can be used to check the encoder is connected correctly If the encoder is connected correctly when the motor is rotated D04 08 value is incremented or decremented in accordance with the running direction D04 09 D04 11 Reserved 58 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction 6 2 Group F General Function Parameters 6 2 1 Group F00 Basic Parameters Code Name Description Range factory setting F00 00 Motor type 0 1 0 0 Asynchronous motor 1 Synchronous motor F00 01 Control mode 0 2 2 0 V f control Constant voltage freguency ratio control Itis applicable for special elevator occasion This mode does not need the encoder and its control effect is not so good as the vector control Whe
41. 0 100 0 e This parameter is used to realise the proportional relation adjustment of AO1 analogue output The formula is Y kX b e Y is actual output value X is output value before being adjusted k is analogue output gain F13 19 b is analogue output bias F13 18 The relationship between analogue output and bias is shown as following figure Value after regulating V 100 F13 18 50 50 0 10 Value before regulating V The relationship between analogue output and gain is shown as following figure 78 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction Code Name Description Range factory setting Value after regulating V 100 F13 19 200 F13 19 10096 0 5 10 Value before regulating V F13 20 AO2 bias 100 0 100 0 0 0 F13 21 AO2 gain 0 0 200 0 100 0 Refer to parameters F13 18 and F13 19 6 2 15 Group F14 SCI Communication Parameters Refer to Appendix B Page 129 for the communication function Code Name Description Range factory setting F14 00 Data format 0 5 0 0 1 8 2 format no parity RTU 1 1 8 1 format even parity RTU 2 1 8 1 format odd parity RTU 3 1 7 2 format no parity ASCII 4 1 7 1 format even parity ASCII 5 1 7 1 format odd parity ASCII F14 01 Baud rate selection 0 5 3 0 1200bps 1 2400bps 2 4800bps 3 960
42. 0 Disable 1 Enable F18 03 PWM overmodulation mode 0 1 0 0 Two phase Three phase swtich 1 Three phase 6 2 20 Group F19 Reserved 6 2 21 Group F20 Reserved 6 3 Group Y Manufacturer Function Parameters The Group y is the manufacturer parameters group for debugging at the factory before delivery HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 7 Elevator Application Guidance Chapter 7 Elevator Application Guidance This chapter will guide you through the basic procedures of system design and functional code configuration when the controller is applied in elevator control system 7 1 Basic Debug Procedures 7 1 1 System Analysis and Wire We recommend you to analyze the actual application requirements before the wiring design Basic configuration for elevator system with HDSL is shown in Figure 7 1 Contactor Three phase input power supply 380V 50 60Hz Counter weight i Figure 7 1 Basic configuration for elevator system with HD5L 7 1 2 Set Basic Parameters 1 2 Correctly set F00 00 motor type and F00 01 control mode according to motor type Set relevant parameters of motor For the asynchronous motor set Group FO7 For the synchronous motor set Group F10 3 Set F00 02 elevator rated speed and F00 04 traction machine mechanical parameters according to the elevator requirement and motor parameters 4 5 6 Set encoder relevant para
43. 0 0 100 0 100 0 0 1 O reference Ede Ee einde 0 0 F04 07 0 0 0 1 lo reference Corresponding value of FO4 06 line 2 minimum 0 0 100 0 0 0 0 1 O reference pogo Ee F04 05 100 0 100 0 0 1 O reference Corresponding value of F04 08 line 2 maximum 0 0 100 0 100 0 0 1 O reference Group F05 Speed Parameters on pages 65 67 001 F05 00 Multi speed 0 0 000 F00 02m s 0 000m s i O i 0 001 FO5 01 Multi speed 1 0 000 F00 02m s 0 000m s m S O 0 001 FO5 02 Multi speed 2 0 000 F00 02m s 0 000m s mis O 0 001 F05 03 Multi speed 3 0 000 F00 02m s 0 000m s m s O 0 001 FO5 04 Multi speed 4 0 000 F00 02m s 0 000m s m s O R 0 001 F05 05 Multi speed 5 0 000 F00 02m s 0 000m s mi O R 0 001 F05 06 Multi speed 6 0 000 F00 02m s 0 000m s nie O l 0 001 FO5 07 Multi speed 7 0 000 F00 02m s 0 000m s m s O 0 001 FO5 08 Inspection run speed 0 000 0 630m s 0 200m s rile O 0 001 FO5 09 Battery driven run speed 0 000 F00 02m s 0 100m s miis O Fo5 10 UP forced Dec detection 4 0 400 0 F00 02 97 0 0 1 lo value poai POW froed Dec 0 0 100 0 F00 02 97 0 0 1 lo detection value F05 12 FDT1 0 0 100 0 F00 02 90 0 0 1 O FO5 13 FDT2 0 0 100 0 F00 02 90 0 0 1 O FO5 14 FDT1 delay level 0 0 100 0 F00 02 1 0 0 1 O HD5L Series Controller User Manual
44. 00 l index occupy the higher and parameter state parameters lower bytes respectively unsupport this operation The function parameter To read the lower limit of ox0001 group no and intergroup The lower limit of function function parameter index occupy the higher and parameter state parameters lower bytes respectively unsupport this operation Characteristics of The parameter group no i A parameters and see the aa and intergroup index s To read the characteristic 0x0002 K table of parameter s occupy the higher and lower jg of parameters vids respactivel characteristics for more wre ie see details The function parameter To read the max value of anon group no occupies the The max value of intergroup index state higher byte and the lower intergroup index parameters unsupport byte is OO this operation The function parameter Next function parameter To read next function oxo004 group no occupies the group no occupies the parameter group no higher byte and the lower higher byte and the lower state parameters byte is OO byte is OO unsupport this operation The function parameter Previous function To read previous function ox0005 group no occupies the parameter group no parameter group no higher byte and the lower occupier the higher byter state parameters byte is OO and the lower byte is OO unsupport this operation The state parameter index To read state parameter 0x0006 PEM at p
45. 0025 Running current too small E0028 SCI timeout faulty E0029 SCI faulty E0030 PG direct wrong E0031 PG disconnection E0032 Motor over speed E0033 Loss of Z signal of ABZ Encoder E0034 UVW signal wrong of UVW Encoder E0035 CD phase wrong of SINCOS encoder E0036 Contactor faulty E0008 E0010 E0013 126 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Unit Attributes Setting E0014 E0021 E0022 E0024 E0036 can t auto reset F17 12 re fregency at NO S 9 49 100 00Hz 0 00Hz 0 01Hz f NO F17 13 ae regency atNO5 9 00 100 00Hz 0 00Hz 0 01Hz F17 14 DC bus vlotage at NO 5 0 999V ov IV A ault F17 15 Output voltage at NO 5 0 999V ov IV P ault F17 16 OVtput current at NO 5 0 0 999 9A 0 0A oia ault Input terminal state at 0x FF 1 s F17 17 NO 5 Fault 0 0x 0 Output terminal state at 0x3F 1 FI7 18 NO 5 fault oe F17 19 NO 5 fault interval 0 0 6553 5 hour 0 0h 0 1h i F17 20 NO 4 fault type 0 36 0 1 F17 21 NO 4 fault interval 0 0 6553 5 hour 0 0h 0 1h gt F17 22 NO 3 fault type 0 36 0 1 F17 23 NO 3 fault interval 0 0 6553 5 hour 0 0h 0 1h gt F17 24 NO 2 fault type 0 36 0 1 i F17 25 NO 2 fault interval 0 0 6553 5 hour 0 0h 0 1h F17 26 NO 1 fault type 0 36 0 1 F17 27 NO 1 fa
46. 03D 0x01FF 0xC03F 0x803E O0x41FE 0x01FA 0xC03A 0x803B 0x41FB 0x0039 0xC1F9 0x81F8 0x4038 0x0028 0xC1E8 0x81E9 0x4029 0x01EB 0xC02B 0x802A 0x41EA 0x01EE 0xC02E 0x802F 0x41EF 0x002D 0xC1ED 0x81EC 0x402C 0x01E4 0xC024 0x8025 0x41E5 0x0027 0xC1E7 0x81E6 0x4026 0x0022 0xC1E2 0x81E3 0x4023 0x01E1 0xC021 0x8020 0x41E0 0x01A0 0xC060 0x8061 0x41A1 0x0063 0xC1A3 0x81A2 0x4062 0x0066 0xC1A6 0x81A7 0x4067 0x01A5 0xC065 0x8064 0x41A4 0x006C 0xC1AC 0x81AD 0x406D 0x01 AF OxCO6F 0x806E 0x41AE 0x01AA 0xCO6A 0x806B 0x41 AB 0x0069 0xC1A9 0x81A8 0x4068 0x0078 0xC1B8 0x81B9 0x4079 0x01BB 140 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix B Communication Protocol 0xC07B 0x807A 0x41BA 0x01BE 0xC07E 0x807F 0x41 BF 0x007D 0xC1BD 0x81BC 0x407C 0x01B4 0xC074 0x8075 0x41B5 0x0077 0xC1B7 0x81B6 0x4076 0x0072 0xC1B2 0x81B3 0x4073 0x01B1 0xC071 0x8070 0x41B0 0x0050 0xC190 0x8191 0x4051 0x0193 0xC053 0x8052 0x4192 0x0196 0xC056 0x8057 0x4197 0x0055 0xC195 0x8194 0x4054 0x019C 0xC05C 0x805D 0x419D 0x005F 0xC1 9F 0x819E 0x405E 0x005A 0xC19A 0x819B 0x405B 0x0199 0xC059 0x8058 0x4198 0x0188 0xC048 0x8049 0x4189 0x004B 0xC18B 0x818A 0x404A 0x004E 0xC18E 0x818F 0x404F 0x018D 0xC04D 0x804C 0x418C 0x0044 0xC184 0x8185 0x4045 0x0187 0xC047 0x8046 0x4186 0x0182 0xC042 0x8043 0x4183 0x0041 0xC181 0x8180 0x4040 It takes a comparatively long time to online calculate the CRC checksum of each byte but it will save program space Code of
47. 08 DI weighing signal 1 0 0 100 0 10 0 0 1 x FO6 09 DI weighing signal 2 0 0 100 0 30 0 0 1 x FO6 10 DI weighing signal 3 0 0 100 0 70 0 0 1 x F06 11 DI weighing signal 4 0 0 100 0 90 0 0 1 x FO6 12 FO6 13 Reserved Foe ia No Weighing current 0 9999 3000 1 x coefficient ighi l F06 15 2 weighing speed looP 4 9999 2000 1 o FO6 16 No weighing speed loop 1 9999 2000 1 O 116 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Unit Attributes Setting KI FO6 17 F06 20 Reserved Group F07 Asynchronous Motor Parameters on pages 68 71 Asynchronous motor FO7 00 0 2 400 0kW O 1kW X rated power Asynchronous motor Depend oh FO7 01 y Ov controller rated voltage controller 1V x rated voltage model Fo7 o2 Asynchronous motor 0 0 999 9A oia x rated current Fo7 03 Asynchronous motor 4 00 100 00Hz 50 00Hz 0 01Hz x rated frequency Fo7 04 Asynchronous motor 4 24000rpm 1440rpm ipm x rated rpm Asynchronous motor Depend on Fo7 05 SY 0 001 1 000 controller 0 001 x rated power factor model A h 0 No action F07 06 i n o 1 Motor static auto tuning 0 1 x parameter auto tuning i 2 Motor rotation auto tuning Fo7 07 Asynchronous motor l 9 nn 65 5350 0 0010 x stator resistance A h Fo7 08 S nonronous motor 9 o00 65 5350 0 001
48. 0bps 4 19200bps 5 38400bps F14 02 Local address 0 247 2 When F 14 02 0 it means broadcast address F14 03 Host PC response time 0 1000 Oms F14 04 Detection time of communication timeout 0 0 1000 0 0 0s When the time at no communication data exceeds the setting time of F14 04 it will be considered as E0028 fault SCI timeout faulty When F14 04 0 it will not detect communication time out F14 05 Detection time ofcommunication error 0 0 1000 0 0 0s When the time at communication error exceeds the setting time of F14 05 it will be considered as E0029 fault SCI faulty e When F14 05 0 it will not detect the communication error F14 06 F14 47 Reserved HD5L Series Controller User Manual 79 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd 6 2 16 Group F15 Display Control Parameters Code Name Description Range factory setting F15 00 Language selection 0 1 o It defines the displaying language on the LCD panel 0 Chinese 1 English 2 9 Reserved F15 01 LCD panel display contrast 1 10 5 To select LCD display contrast F15 02 Run display parameter 1 set 0 32 5 F15 03 Run display parameter 2 set 0 32 6 F15 04 Run display parameter 3 set 0 32 10 F15 05 Run display parameter 4 set 0 32 11 F15 06 Run display para
49. 1 0 0 Disable 1 UP DN switch F00 07 Speed setting of panel b 000 F00 02 1 500m s When F00 05 0 it set the objective speed at running F00 08 Run direction 0 1 0 0 The same as run command 1 Opposite to run command 60 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction 6 2 2 Group F01 Protection of Parameters Code Name Description Range factory setting FO1 00 User password 00000 65535 00000 XXXXX To enable the password protection function set anv non zero number as the password Once the password is set and detect that there is no press on the panel within 5 minutes the user s password will be valid e It is necessary to input correct password if you want to change the parameters Otherwise you can not change any parameter via panel but only check 00000 The factory setting and no user s password If the user unlocks the password it means clearing the user s password e To unlock change and clear the user s password see section 5 2 3 FO1 01 FO1 02 Menu mode 0 1 0 0 Full menu mode All function parameters can be displayed in this menu 1 Checking menu mode Only different from factory setting parameters can be displayed Parameter initialization 0 3 0 0 No operation The controller is in regular parameter read write state Whether can change the parameter it depends on the user s pas
50. 1 Controller enabled EN When enabled the controller is enabled to run When disabled the controller is disabled to run and will be in auto stop state When no terminal selects this function it defaults that the controller is at enabled state 74 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction Code Name Description Range factory setting 2 3 UP DN e You can set control terminal to control the controller s up and down UP Terminal DN Terminal Selection 0 0 Stop 0 1 Down 1 0 Up 1 1 Stop 4 6 MS1 MS3 e You can achieve 8 step speed running curve via terminals logic combination as follow table MS3 Terminal MS2 Terminal MS1 Terminal Multi speed setting 0 0 0 Multi speed 0 F05 00 0 0 1 Multi speed 1 F05 01 0 1 0 Multi speed 2 F05 02 0 1 1 Multi speed 3 F05 03 1 0 0 Multi speed 4 F05 04 1 0 1 Multi speed 5 F05 05 1 1 0 Multi speed 6 F05 06 1 1 1 Multi speed 7 F05 07 7 Inspection input INS If enabled elevator will do inspection running e This signal when used together with UP DN No 2 or No 3 function command can control the elevator to go up or down during inspection 8 Batterv driven input BAT If enabled elevator will enter batterv driven running state 9 Contactor feedback input CSM 10 Brake feedback input BSM 11 14 Weighing signal
51. 1 You should set FO0 05 as 0 panel control 2 Set F10 10 as 2 rotation angle auto tuning then press key of panel to do parameter auto tuning 3 Auto tuning process The controller with DC fixes the motor to one direction then slowly starts the motor for a while and finally stops When finishes auto tuning F10 12 motor initial angle will be obtained Note 1 During step 2 and step 3 manually open the brake contactor and the run contactor together 2 If the system has synchronous motor radial contactor the short circuit signal of radial contactor should be removed Otherwise it will cause over current fault Synchronous motor static auto tuning with A B Z U V W encoder 1 You should set F00 05 as 0 panel control 2 Set F10 10 as 1 static angle auto tuning then press key of panel to do parameter auto tuning 3 During auto tuning the controller will make a serial pulse voltage and the motor will buzz When buzz is over and the panel returns to stop state please check and record D04 05 4 Restart step 2 and step 3 check and record D04 05 Then compare the twice obtained value of DO4 05 If the comparison value is smaller than 5000 it means that the steps are success Otherwise vou should check the encoder connection and then restart step 2 4 Note of step 4 If the comparison value is too large vou could count it according to the following formula And if the result is smaller than 5000 it means that the above steps are suc
52. 1 Wiring Precautions ass RA DE GE EG GE GE aed EE ESE DE GE SA Ke Ge VOE See gee 15 4 2 Selection of Main Circuit Peripheral Devices sensers ern 16 4 3 Main Circuit Terminals and Wiring 4 3 1 Terminals Description EED pk SEE leis GN Ee Eg ee ERK Ge VEE ee Ke ese Eg ee dee 4 3 2 Wining Terminals sies VEE EE GENDER DEEG NESER vieira ed koi fa 17 4 4 Control Terminals and Wire Connection 0 cece ee ee eter ee ee ee ee ee ee ee 18 4 4 1 Control Terminal Description ss ss Re Re Re Re ee anna nanna 19 4 4 2 Wire Jumper Description ee a ee ee N ee 20 4 4 3 SCI Communication Terminal Description ee ee ee ee ee ee 20 4 4 4 Control Terminal Wiring L en Re Re ee Re Re ee ee ee ee ee ee ee 21 4 5 VO Terminals and Wiring ConnectiON ese Re Re Re Re Re ee ee ee ee ee ee 26 4 5 1 Terminal Description of VO Interface Board 26 4 5 2 Wire Jumper Description of I O Interface Board ee ee ee ee ee 27 4 5 3 Terminal Connection of I O Interface Board 27 4 6 En oder Interface Board ss ER Re Ge RE Ee EA Re ENE De ede EER ee E Ke ee ee eb eb ee bee 28 4 6 1 Encoder Interface Board IntroductiON esse ee RR Re RR Re ee ee 28 4 6 2 ae ed oie a OR N EE VETTEN 28 4 6 3 DB15 Terminal ss KERSE SKEER ep SEK Ee ee Ee ee Eg ee eg 29 4 6 4 HD PG2 OGED EE oo ERTS A A Add 29 4 6 5 HD PG5 SINGOS FD ii sesse SES EER SES Hek aiea ev eke se gs se 32 46 GHEPESUVWEED id ord e MR hm AE EE
53. 10 RE ALM IM ETA Lok am Third level menu Third level menu Fourth level menu F01 off a Menu mode PW has been cleared LO RE ALM LO RE ALM Third level menu Clear password Figure 5 10 Operation of clearing user s password 50 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 5 Operation Instructions Panel self testing The panel of the HD5L series controller has self testing function which facilitates periodic inspection for itself and the keys The process of panel self testing 1 In stopping state press PP key and lt 4 key simultaneously for 2 3 seconds the panel will check the LCD whether works well which is as shown in Figure 5 11 Figure 5 11 Starting panel self testing 2 Press any key of the panel and if the state is in anti color display it means the key is valid And the correct correspondence is as shown in Figure 5 12 During this process if there is no press in 4 5 seconds it will directly jump to the step 4 If the self check is success it will jump to the step 3 Please press the SHIFT M Please press the key ma MB JG SHIFT M ENTER ease press the kev RG UP JOG SHIFT M ENTER DN STOP PRG DN STOP ease press the Panel self test pass PRG R RUN ease press the SHIFT ENTER RUN DN S RUN STOP Figure 5 12 Correct correspondence of the keys and the displays 3 If all keys are valid the panel will display Panel self
54. 13 01 Al2 function 2 Weighing signal F13 04 Alt bias 0 0 F13 05 All gain 1 00 F13 06 _ All filter time 0 05s Adjust according to actual F13 07 Al2 bias 0 0 situation F13 08 Al2 gain 1 00 F13 09 Al2 filter time 0 05s HD5L Series Controller User Manual Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co Ltd 7 4 Power off Battery Driven Run Mode Application During using elevator if the system power is off passengers will be shut in car HD5L provide battery driven run mode to resolve this problem 7 4 1 Basic Connection Three phase input KM Contactor power supply H 380V 50 60Hz 4 Down DN BAT run command Figure 7 4 Basic connection of battery driven run In the Figure 7 4 the terminal definition is shown as Table 7 4 Table 7 4 Battery driven running terminal definition Definition DI2 Input terminal signal UP DI3 Input terminal signal DN DI7 Input terminal signal Batterv driven run command BAT Mains power control contactor KM1 Battery driven running contactor 7 4 2 Running Time Sequence 1 When mains power fails the mains power control contactor KM opens and the elevator controller outputs battery driven running command BAT and controls KM1 to close 2 After some time delay the controller outputs running command UP DN When HD5L receive the command the running contactor will be closed and the brake will be opened HD5L accelerate at t
55. 2 x rotor resistance Asynchronous motor Dependon FO7 09 y l 0 0 6553 5mH controller 0 1mH X leakage inductance model Fo7 10 Asynchronous motor 4 0 6553 5mH 0 1mH x mutual inductance Fo7 11 Asynchronous motor 4 0 999 9A oia x excitation current Asynch f Synenronous motoro 4 00 0 50 Magnetic flux is FO7 12 core saturation 0 50 0 01 x i set as 50 coefficient 1 Asynchronous motorof oes Magnetic flux i FO7 13 core saturation g 0 75 0 01 x ae set as 75 coefficient 2 Asynchronous meter ot 00 420 Magnetic flux is F07 14 core saturation k i 9 1 20 0 01 x Si set as 120 coefficient 3 Fo7 15 Asynchronous motor sg ges 0 1 0 1 o torque boost EA ee mol 0 0 50 0 F07 03 2 0 0 1 JO torgue boost end point A h f F07 17 SYNONrONOUS motor OF 4 9 300 0 100 0 0 1 o slip compensation gain F07 18 Asynchronous motor of 9 4 10 0s 0 1s ois Jo slip compensation filter HD5L Series Controller User Manual 117 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Unit Attributes Setting time Asynchronous motor of FO7 19 slip compensation 0 0 250 0 200 0 0 1 x limitation 0 No action FO7 20 AVR function 1 Action all the time 1 1 O 2 Only act at Dec speed 0 Oscillation suppres
56. 2 0x41 0x32 0x00 0x00 0x0B 0x72 0x89 Corresponding answer frame Address Code Register address Register content Checksum 0x02 0x41 0x32 0x00 0x00 0x0B 0x72 0x89 At actual running first set MS as zero speed and wait for that the controller is at zero speed running then send the emergency stop command 7 Inspection up run command of address 2 Address Code Register address Register content Checksum 0x02 0x41 0x32 0x00 0x10 0x0D OxFF 0x4B Corresponding answer frame Address Code Register address Register content Checksum 0x02 0x41 0x32 0x00 0x10 0x0D OxFF 0x4B 8 Controller fault reset of address 2 Address Code Register address Register content Checksum 0x02 0x41 0x32 0x00 0x00 0x40 0x32 OXBE Corresponding answer frame Address Code Register address Register content Checksum 0x02 0x41 0x32 0x00 0x00 0x40 0x32 OXBE 9 Battery driven up run of address 2 Address Code Register address Register content Checksum 0x02 0x41 0x32 0x00 0x20 0x0D OXEB 0x4B Corresponding answer frame Address Code Register address Register content Checksum 0x02 0x41 0x32 0x00 0x20 0x0D OXEB 0x4B HD5L Series Controller User Manual 143 AN VW pmant Shenzhen Hpmont Technology Co Ltd Product Warranty Card Unit Q 5 Add Of unit o 5S PC C
57. 2 Current loop output filter 0 000 1 000s 0 000s 0 001s 0 time 0 000 current loop output 118 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Unit Attributes Setting without filter FO9 03 FO9 07 Reserved Group F10 Synchronous Motor Parameters on pages 72 73 0 IPM F10 00 Synchronous motor type 1 x l i YPe 1 SPM g h rigg tl i motor 0 2 400 0kW ow x rated power Synchronous motor Depend or F10 02 y 0V controller rated voltage controller 1V x rated voltage model F10 03 Synchronous motor 0 0 999 9A oia x rated current ig 4 Synehronousmotor 1 00 100 00Hz 19 20Hz 0 01Hz x rated frequency h AE EG mele 1 24000rpm 96rpm imm x rated rom h Eros Synchronous motor 0 000 9 9990 0 0000 0 0010 x stator resistance Synchronous motor F10 07 quadrature axis 0 0 999 9mH 0 0mH 0 1mH IX inductance Ero gg Synchronous motor 0 0 999 9mH 0 0mH 0 1mH x direct axis inductance Synchronous motor x F10 09 Back EMF 0v controller rated voltage 380V 1V Synchronous motor of Gaerin F10 10 17 a 1 Static auto tuning 0 1 x angle auto tunin 9 2 Rotation auto tuning Synchronous motor F10 11 static auto tuning 0 0 100 0 F 10 02 100 0 0 1 x voltage setting Synchronous motor F10 12 initial angle 0 0 359 9 0 0 0 1 x Synchronous m
58. 3 ev max output 5 00 100 00Hz 50 00Hz 0 01Hz x F00 04 ioe iet 10 0 6000 0 60 0 0 1 x 0 Panel control 1 Terminal analogue control 2 Terminal MS control FOO 05 Operating mode auRes riad 0 1 x 4 SCI control 5 Reserved 112 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Unit Attributes Setting 0 Disable FOO M key functi 1 O oi M sey funcion 1 UP DN swtich 0 001 F00 07 Speed setting of panel 0 000m s F00 02 1 500m s mis O 0 The same as run FOO 08 Run direction command 0 1 x 1 Opposite to run command Group FO1 Protection of Parameters on pages 61 62 FO1 00 User password 00000 65535 00000 1 O 0 Full menu mode 1 Checking menu mode FO1 01 Menu mode Only different from factory 0 1 O setting parameters can be displayed 0 No operation AAS in 1 Restore to factory settings FO1 02 Parameter initialization 0 1 x 2 Parameter download 3 Clear fault information Panel EEPROM 0 No operation FO1 03 EE eae 0 lI O parameter initialization 1 Parameters upload Group F02 Start amp Stop Parameters on pages 62 63 F02 00 Start delay time 0 000 4 999s 0 000s 0 001s FO2 01 Brake open delay time 0 000 4 999s 0 000s 0 001s Fo2 02 Retention time ofstat 9 ooo 4 9995 0 500s 0 001s x zero speed 0 001 FO2 03 Start speed 0 000 0 400m s 0 000m s m
59. 31 24 6 4 5 HD5L 4T022 22 17 27 20 8 6 4 HD5L 4T030 30 11 20 15 10 8 HD5L 4T037 37 10 16 12 12 10 HD5L 4T045 45 7 10 9 18 15 10 3 Protective Cover The protective cover is an accessory If needed please order goods Model HD CK Frame4 The protective cover is applied to plastic structure controller 18 5kW and below model and each controller needs 2 protective covers 10 4 Power Regenerative Unit Please refer to HDRU Series Power Regenerative Unit User Manual for more details 108 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Appendix A Parameters Attributes are changed It denotes that the value of this parameter is the actual value which cannot be modified X It denotes that the setting parameter cannot be modified when the controller is in run state O It denotes that the setting parameter can be modified when the controller is in run state HD5L Series Controller User Manual 109 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Unit Attributes Setting Group D00 System State Parameters on pages 54 55 D00 00 Controller series HDSL Actual value DO0 01 DSP software version 0 00 9 99 Actual value D00 02 pe software 0 00 999 Actual value k DOO 03 Panel software version 0 00 9 99 Actual value id Display in 16 bit binary BitO Contro
60. 4 When the auto tuning is completed the panel will return to stop display state and the F07 06 will be reset to 0 F07 07 Asynchronous motor stator resistance 0 000 65 5350 Depend on controller model FO7 08 Asynchronous motor rotor resistance 0 000 65 5350 Depend on controller model FO7 09 Asynchronous motor leakage inductance 0 0 6553 5mH Depend on controller model F07 10 Asynchronous motor mutual inductance 0 0 6553 5mH Depend on controller model FO7 11 Asynchronous motor excitation current 0 0 999 9A Depend on controller model F07 12 Asynchronous motor of core saturation coefficient 1 0 00 0 50 0 50 F07 13 Asynchronous motor of core saturation coefficient 2 0 00 0 75 0 75 F07 14 Asynchronous motor of core saturation coefficient 3 0 00 1 20 1 20 HD5L Series Controller User Manual 69 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting FO7 15 Asynchronous motor torque boost 0 1 30 0 0 1 FO7 16 Asvnchronous motor torque boost end point 0 1 50 0 F07 03 2 0 Voltage In order to compensate the torque drop at low frequency the controller can boost the voltage so as to boost the torque F07 01 Boosted value FO7 16 is relative to percentage of Voltage of manual motor rated frequency FO7 03 torque boost FO7 16max F07 03 Frequency e F07 16max 50 F07 03 FO
61. 600 0s 30 0s 0 1s O F16 05 Brake unit action voltage ie ad Fee 1V x l 9 380V 630 750V model F16 06 Contator fault detect g 4 10 0s 2 0s ois x time F16 07 Multi speed inspection 0 7 0 1 select 0 001 F16 08 Zero speed threshold 0 001 0 010m s 0 003m s mie O F16 09 The selection at the fault 0 Report E0020 after motor 0 1 O 124 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Unit Attributes Setting of Motor overheat stop 1 Report E0020 at once The coefficient of F16 10 mequency 1 256 1 1 x demultiplication of HD PG9 SC FD Synchronous motor F16 11 static auto tuning and 20 200 120 1 x current limit F16 12 Delay time of run output 9 00 14 O95 0 00s ootis x signal i irecti 0 Not enable F16 13 UPS running direction 0 1 n auto determine enable 1 Enable F16 14 Running minumum 0 100 F07 11 20 1 x current limit Runni 7 Peis EE 0 0 5 0s 0 0s ois x detect tiome F16 16 F16 24 Reserved Group F17 Fault Protect Parameters on pages 82 85 F17 00 Input voltage at motor 4 49 10 00v 0 00V oom x overheated 0 NC F17 01 Thermistor type 1 Positive 0 1 x 2 Negative F17 02 Threshold resistanceat 0 0 40 0kQ 5 0kQ 1 0K x motor overheated F17 03 The detect base of lack 0 100 controller rated 30 1 of inp
62. 7 17 F07 18 Asynchronous motor of slip compensation gain 0 0 300 0 100 0 Asynchronous motor of slip compensation filter time 0 1 10 0 0 1s FO7 19 Asvnchronous motor of slip compensation limitation 0 0 250 0 200 0 The motor s slip changes with the load torque which results in the variance of motor speed Through slip compensation the controller will auto adjust its output frequencv according to the motor load torque to reduce the influence In driving state the actual speed is lower than the setting speed and in generating state the actual speed is higher than the setting speed the slip compensation gain F07 17 should be increased gradually The value of auto slip compensation depends on the motor s rated slip consequently make sure the motor s rated frequency F07 03 and rated Rom F07 04 are set correctly Range of slip compensation Slip compensation limit F07 19 x Rated slip Rated slip FO7 03 F07 04 x Np 60 e Np is the number of motor pole pairs Slip Positive slip compensation 100 100 oad Negative slip compensation FO7 20 AVR function 0 2 1 0 No action 1 Action all the time 2 No action in deceleration process The output voltage can be regulated to maintain constant via AVR Thus normally the AVR function should be enabled especially when the input voltage is higher than the rated voltage e In deceleration process if
63. AC input reactor The purpose of installing an AC input reactor is to increase the input power factor to dramaticallv reduce the harmonics on the input side at the high voltage point of common coupling and prevent input current unbalance which can be caused by the phase to phase unbalance of the power supply An AC line reactor which will help to protect the input rectifiers also reduces external line voltage spikes for example the lightning DC reactor The installation of a DC reactor can increase the input power factor improve the controller s overall efficiency and thermal stability substantially eliminate the upper harmonics influence on the controller s performance and considerably decrease the conducted and radiated electromagnetic emissions from the controller AC output reactor Generally speaking when the length of the cable between controller and motor is more than 100m it will cause leakage current and controller tripping It suggests that the user should consider installing an AC output reactor HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 5 Operation Instructions Chapter 5 Operation Instructions IN Danger Only when the controller terminal cover has been fitted can you switch on AC power source Do not remove the cover after power is switched on Ensure the motor and the mechnical device are in the use application before the controller starts Keep away from th
64. C FD To set the coefficient of frequency demultiplication of HD PG9 SC FD HD5L Series Controller User Manual 81 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting F16 11 Synchronous motor static auto tuning and current limit 20 200 120 F16 12 Delay time of run output signal 0 00 1 00 0 00s Note F16 12 is used to delav the drive controller running multifunction output is set to the 2nd function signals so as to control the elevator controller to open the brake F16 13 UPS running direction auto determine enable 0 1 0 0 Not enable 1 Enable In the UPS mode the controler will not run in the direction given by the terminal and auto detemine the the elevator light load running direction In the UPS mode the controler will automatically up and down and then run according to the light load direction of detemining F16 14 Running minumum current limit 0 100 FO7 11 20 F16 15 Running minumum detect time 0 0 5 0 0 0s When the elevator run current is less than F16 14 and duratuon exceed F 16 05 the controller will alarm E0025 fault running current too small F16 14 F16 24 Reserved 6 2 18 Group F17 Fault Protect Parameters Motor overheated fault F17 00 F17 02 It can connect the electronic thermistor embedded motor stator coils to the controller s analogue input Ald i
65. D Figure 4 20 Encoder interface board FD description 28 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation 4 6 3 DB15 Terminal The HD PG5 SINCOS FD and the HD PG6 UVW FD both use the DB15 terminal It will be well to connect the DB15 terminal to the DB15 socket of motor encoder signal cable The definition of terminal number is shown as Figure 4 21 OR FN Wed ES Figure 4 21 DB15 terminal definition 5000001 100 O O OS SO OO On 4 6 4 HD PG2 OC FD The OC encoder interface board with frequency demultiplication FD output is shown as Figure 4 22 FD switch is shown as the section 4 6 2 FD Description and the size unit is mm 32 gy To connect control board ETI EI FD high bit FD low bit JH NO NO jcom a B JCOMJOUTB Figure 4 22 OC encoder interface board with frequency demultiplication output Terminal Terminal description Table 4 8 Terminal function description Terminal Name Terminal Name PGP 12V power output B Encoder B signal Power supply site isolated i COM from GND B Encoder B signal A Encoder A signal OUTA FD output A signal NPN type OCoutput A Encoder A signal OUTB FD output B signal NPN type OCoutput HD5L Series Controller User Manual 29 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co
66. FD output is shown as Figure 4 28 FD switch is shown as the section 4 6 2 FD Description and the size unit is mm 44 FD high bit FD low bit FD output Rl switch DB15 terminal Figure 4 28 Line driver encoder interface board with FD output Terminal description Table 4 11 DB15 terminal signal description No Name Description No Name Description 1 A Differential signal A 9 V Differential signal V 2 A Differential signal A 10 V Differential signal V 3 B Differential signal B 11 W Differential signal W 4 B Differential signal B 12 W Differential signal W 5 Z Differential signal Z 13 PGVCC 5V power supply 6 Z Differential signal Z 14 GND Power supply site 7 U Differential signal U 15 NC NC 8 U Differential signal U Table 4 12 FD output terminal signal description No Name Description 1 OUTA FD output signal A NPN type OC output 2 OUTB FD output signal B NPN type OC output 3 COM FD output signal site isolated from GND HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation Encoder interface board connection The connection of UVW encoder is shown as Figure 4 29 PG interface board HD PG6 UVW FD UVW encoder Interface circuit Z Interface circuit U t
67. FO3 10 Asynchronous motor 9 020 9 999m s o 100m s 7001 x auto tuning Acc speed m s 001 Fo3 11 Asynchronous motor 4 020 9 999m s o 100m s 0001 x auto tuning Dec speed m s 2 2 0 001 FO3 12 Abnormal Dec speed 0 020 9 999m s 1 000m s m s x 5 3 0 001 FO3 13 Stop Dec jerk 0 020 9 999m s 0 350m s m s x 0 No field weakening optimization Asynchronous Motor 1 Optimize according to F03 14 field weakening aR 9 0 1 x EE voltage optimization RW l 2 Optimize according to current FO3 15 Field weakening Kp 0 5000 4000 1 FO3 16 Field weakening Ki 0 5000 1000 1 Fo3 17 field weakening voltage 4000 5000 4126 1 x limit F03 18 Reserved i Learnin F03 19 Sincos encoder CD 0 Learni o l B ki phase learning 1 Not learning FO3 20 Reserved Group F04 Analogue Curve Parameters on pages 64 65 Units Al1 characteristic curve Tens Al2 characteristic curve Hundreds AI3 characteristic FO4 00 Reference curve ee 0000 1 x l Thousands Al4 characteristic curve 0 Line 1 1 Line 2 body Hoe mine 0 0 F04 03 0 0 0 1 O reference 114 HDS5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Unit Attributes Setting Corresponding value of FO4 02 line 1 minimum 0 0 100 0 0 0 0 1 O reference Fedo T maxmur F04 01 100 0 100 0 01 O reference Corresponding value of F04 04 line 1 maximum
68. Group D02 Analogue State Display Parameters esse se eee ee ee ee 56 6 1 4 Group DO3 Running State Parameters iese ese ee ee Re ee ee ee ee mnn nn 57 6 1 5 Group D04 Encoder State Parameters sen ee ee ee ee ee ee ee ee net 58 6 2 Group F General Function Parameters sesse ee ee ee ee Re ee Re ee Re ee ee ee ee ee ee 59 6 2 1 Group FOO Basic Parameters 6 2 2 Group F01 Protection of Parameters sesse ee ee ee ee Re ee Re ee nanna 61 6 2 3 Group F02 Start amp Stop Parameters 0 ss ee ke ee ee ee ee ee ee ee ee ee ee 62 6 2 4 Group F03 Acceleration Deceleration Parameters sesse se ee ee ee 63 6 2 5 Group F04 Analogue Curve Parameters ese ke ee Re ee Re ee ee Re ee ee 64 6 2 6 Group F05 Speed Parameters iese see ee ee ee RA ee ee ee Re ee ee 65 6 2 7 Group F06 Weighing Compensation Parameters sesse see ee ee ee ee 67 6 2 8 Group F07 Asynchronous Motor ParameterS iss ee ese ed ee ke ee ee ee ee ee ee 68 6 2 9 Group F08 Motor Vector Control Speed loop Parameters ss 71 6 2 10 Group FO9 Current loop Parameters 6 2 11 Group F10 Synchronous Motor Parameters sse ee ee ee ee ee ee ee ee 72 6 2 12 Group F11 PG Parameters nn nanna 73 6 2 13 Group F12 Digital VO Terminal Parameters sse nesa 74 6 2 14 Group F13 Analogue I O Terminal Parameters ss ee ee ee ee ee ee ee ee 77 6 2 15 Group F14 SCI Communication Parameters sesse eke
69. M Rel Programmable output contact rating 250VAC 3A or jis kl R1A R1B R1C Relay contact output 30VDC 1A p R1B R1C normally closed R1A R1C normally open Analogue input use 10V as reference supply 10V l spy 10V power Supply maximum output current is 100mA Analogue input use 10V as reference supply E 10V l 1oy OV power supply maximum output current is 10mA 10V power Veer GND Analogue site isolated from COM reference ground Power Digital input use 24V as supply maximum output igital input use upply maximum outpu source u P24 24V power supply client ig S00mA Di ital ESE GEE Factory settings default SEL and P24 are connected SEL AE p Disconnected SEL and P24 when use external power to drive DI1 DI6 Digital ref bts A a COM igi tal telerence Digital site isolated from CME ground HD5L Series Controller User Manual Chapter 4 Electrical Installation 4 4 2 Wire Jumper Description Table 4 4 Wire jumper function and setting description on the control board Shenzhen Hpmont Technology Co Ltd Jumper Function and setting description Factory setting CN5 When pin 1 and pin 2 inputs voltage signal When pin 2 and pin 3 inputs current signal Al2 analogue input channel can select voltage or current signal of the CNS are short circuited Al2 channel of the CN5 are short circuited Al2 channel CN6 When pin 1 and pin 2 inputs voltage signal When pin 2 and pin 3 inp
70. NPU Power SEL g P Disconnected SEL and P24 when use external power common terminal to drive DI7 DI12 Digital reference COM Digital site isolated from CME ground 5V 5V power 5V power supply for PG Power GND Reference ground 5V reference ground C C CLK CLK Differential signal C C Signal D D Data Data Differential signal D D Terminal A A B B Sin Cos Signal Differential signal A A B B FD description The FD coefficient of HD PG9 SC FD is set by F16 10 36 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation 4 7 Meet EMC Requirement of Installation 4 7 1 Correct EMC Installation According national standards GB T12668 3 the controller should meet the two requirements of electromagnetic interference EMI and anti electromagnetic interference The international standards IEC 61800 3 VVVF drive system part 3 EMC specifications and test methods are identical to the national standards GB T12668 3 HDSL Series Controllers are designed and produced according to the requirements of IEC 61800 3 Please install the controller as per the description below so as to achieve good electromagnetic compatibility EMC In a drive system the controller control equipment and sensors are installed in the same cabinet the electromagnetic noise should be suppressed at the main connecting points with the EMI filter and input rea
71. Product Information Mechanical Installation Electrical Installation Operation Instructions Function Introduction Elevator Application Guidance Troubleshooting Maintenance Accessories Parameters Communication Protocol e Shenzhen Hpmont Technology Co Ltd Chapter 1 Safety Information and Precautions Chapter 1 Safety Information and Precautions 1 1 Safety Definition AN Danger A Danger contains information which is critical for avoiding safety hazard Danger N Warning A Warning contains information which is essential for avoiding a Warning risk of damage to product or other equipments Note A Note contains information which helps to ensure correct operation of the product Note 1 2 About Motor and Load Compared to the standard frequency operation The HD5L series controllers are voltage type controllers and their output is PWM wave with certain harmonic wave Therefore the temperature noise and vibration of the motor will be a little higher than that at standard frequency operation Motor s overload protecting threshold When choose the adaptive motor the controller can effectively implement the motor thermal protection Otherwise it must adjust the motor protection parameters or other protection measures to ensure that the motor is at a safe and reliable operation Lubrication of mechanical devices At long time low speed operation it should provide periodical lubrication maintenan
72. RC checking 2 1 Address 1 1 247 Function code 1 0x41 Response frame Register address 2 0x0000 OxFFFF Register content 2 0x0000 OxFFFF CRC LRC checking 2 1 HD5L Series Controller User Manual 133 Appendix B Communication Protocol Shenzhen Hpmont Technology Co Ltd 5 To rewrite numbers of function parameters saved at power off or control parameters of controller Protocol date unit Length of data byte Range Command frame Address Function code 0 247 0 is broadcast address 0x43 Starting register address 0x0000 OxFFFF No of register 2 0x0001 0x0004 Byte no of register 1 2 no of operation content registers Register content panies Operation CRC LRC checking 2 1 Address 1 1 247 Function code 1 0x43 Response frame Starting register address 2 0x0000 OxFFFF No of operation registers 2 0x0001 0x0004 CRC LRC checking 2 1 save from low address to high address of the register when it continuously saves many reg parameters The saving operation will return from the first faulty address if it isn t completely success 6 Parameter management This command rewrites the contents of continuous data unit from starting register address where is mapped as controller s function parameter and control parameter etc The controller will start to ister The controller parameter management incl
73. ROM faulty E0010 Brake unit faulty E0023 Parameter setting faulty E0013 Soft start failed E0024 External faulty E0014 Current detect faulty E0036 Contactor faulty Code Name Description Range factory setting F17 08 Fault auto reset times 0 100 0 F17 09 Fault auto reset interval 2 0 20 0 5 0s times When F17 08 0 it means auto reset is disabled and the protective device will be activated in case of fault e If no other fault is detected within 5 minutes the auto reset count will be automatically cleared e On condition of external fault reset auto reset count will be cleared F17 10 Fault relay action select 00 11 00 Units During auto reset e 0 Fault relay doesn t act e 1 Fault relay acts Tens During DC bus low e 0 Fault relay doesn t act e 1 Fault relay acts Note It need preset the relay function as No 14 function Controller fault HD5L Series Controller User Manual 83 Chapter 6 Function Introduction Fault history F17 11 F17 27 F17 12 F17 19 record the controller state parameters at the last fault Shenzhen Hpmont Technology Co Ltd F17 20 F27 record the type and interval per time of four faults before the latest The interval s unit is 0 1 hour Code Name Description Range factory setting F17 11 NO 5 fault type actual value F17 12 Setting freqency at NO 5 fault F17 13
74. User Manual 17 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co Ltd 4 4 Control Terminals and Wire Connection A Danger e The control circuit is designed as ELV Extra Low Voltage circuit and basically isolated with the power circuit Do not touch the control circuit when the controller is on power AN Warning If the control circuit is connected to the external devices with live touchable port SELV circuit it should increase an additional isolating barrier to ensure that SELV classification of external devices not be changed If connect the communication terminal of the control circuit to the PC you should choose the RS485 232 isolating converter which meets the safety requirement In order to efficiently suppress the interference to control signals the length of signal cables should be less than 50m and keep a distance of at least 0 3m from the power lines Please use twisted pair shielded cables for analogue input and output signals The positions of control terminal wire jumper and SCI communication port in the control board are shown in Figure 4 3 A Wire jumpe Wire jumper Wire jumper CN9 CN5 and CN6 CN7 and CN8 EF Ss FT 1 EE Ti vd o U es mo ll ira n EEI yd BB a E U tonon
75. achi Q download function o achieve parameters uploading or downloading wv S Programmable VO The programmable input interface has up to 34 functions interface The pragrammable output interface has up to 19 functions an amp Communication ree Ant see aaa Controller is built in MODBUS communication protocol protocol A To eliminate the potential safety problems safety inspection for the Auto inspection taka peripheral devices is provided when power is on Over speed protection To make sure safe running elevator over speed protection is provided Speed deviation To eliminate the potential safety problems speed deviation detection protection protection is provided Up down forced Up down forced deceleration function to avoid climbing elevator or plunging deceleration function elevator 2 VO phase loss O VO phase loss auto detect and alarm function protection Motor temperature Real time detection for the motor temperature detection Power output grounding fault Power output grounding fault protection is enabled protection Power output short TO ER i ki upy Power output short circuit protection is enabled circuit protection HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 2 Product Information Item Specification Analogue supply 10V maximum current 100mA 10V maximum current 10mA Digital su
76. anel will display running state and its parameter as shown in Figure 5 2 Other parameters F15 02 F15 07 can be displayed by pressing PP Four level menu switching operation The panel of HDSL series controller uses four level menu configuration for parameter setting or other operations Configuring mode can be displayed in 4 level menu mode setting first level function parameter group setting second level function parameter setting third level parameter setting fourth level The operation process is shown in Figure 5 3 and the description of the keys is shown in Table 5 2 46 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 5 Operation Instructions Ready para F a Setting speed 1 500 m s LO RE ALM General function para meters BINA L0 RE ALM Fog Basic parameters F03 OB Dec speed LO RE ALM Third level menu F03 13 0 3 5 Q m s F03 B Stop Dec jerk F03 Bi Dec speed Stop Dec jerk LO RE ALM Fourth level menu Table 5 2 Switching four level description of the key Third level menu LO RE ALM Figure 5 3 Four level operation process Third level menu Key First level menu Second level menu Third level menu Fourth level menu Fault returnto faulty Do not save the present PRG display Fault Return to first level Return to second level valus ard returfi t cleared return to run menu menu N i third le
77. anual E The damage or failure is caused by the trouble out of the equipment e g external device 4 If there is any failure or damage to the product please correctly fill out the Product Warranty Card in detail 5 The maintenance fees are charged according to the newly adjusted Maintenance Price List by our company 6 In general the warranty card will not be reissued Please keep the card and present it 7 to the maintenance personnel when asking for maintenance If there is any problem during the service please contact the agent of our company or our company directly This agreement should be interpreted by Shenzhen Hpmont Technology Co Ltd Shenzhen Hpmont Technology Co Ltd Address 3F Building 28 Wangjingkeng Industry Park Xili Dakan Nanshan District Shenzhen China Telephone 4008 858 959 or 189 4871 3800 P C 518055 Http www hpmont com E mail marketing hpmont com
78. ce for the mechanical devices such as gear box and geared motor etc to make sure the drive results meet the site need Check the insulation of the motor For the first time using of the motor or after long time storage it need check the insulation of the motor to avoid damage the controller because of the worse insulation motor Note Please use a 500V Mega Ohm Meter to test and the insulation resistance must be higher than 5Mohm HD5L Series Controller User Manual 1 Chapter 1 Safety Information and Precautions Shenzhen Hpmont Technology Co Ltd 1 3 Installation Limitation No capacitor or varistor on the output side Since the controller output is PWM wave it is strictly forbidden to connect capacitor for improving the power factor or varistor for lightning protection to the output terminals so as to avoid the controller fault tripping or component damage Contactors and circuit breakers connected to the output of the controller If circuit breaker or contactor needs to be connected between the controller and the motor be sure to operate these circuit breakers or contactor when the controller has no output so as to avoid any damage to the controller Rated voltage The controller is prohibited to be used beyond the specified range of operation voltage If needed please use the suitable voltage regulation device to change the voltage Change three phase input to single phase input For three phase input controller the users sho
79. cess too Formula 65535 smaller value larger value lt 5000 88 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 7 Elevator Application Guidance 5 Set F00 05 according to elevator control mode and set F06 00 as 0 no pre torgue compensation 6 Set inspection run command and direction so that the motor slowly runs F10 12 motor initial angle will be obtained the auto tuning process is finished We should also pay attention to the following circumstances at step 6 of low speed operation 1 The setting direction and the actually running direction are not the same Take measures Set the reverse value of F00 08 run direction then restart auto tuning 2 There is fault such as over current or encoder reversion enabled etc It may be encoder reversion enabled Take measures Set F11 02 as 1 the reverse direction of PG interface board then restart auto tuning Note 1 During step 2 and step 3 it need manually open the run contactor 2 If the system has synchronous motor radial contactor the short circuit signal of radial contactor should be removed Otherwise it will cause over current fault 3 If the system is power off before finish the step 6 you should restart auto tuning Synchronous motor rotation auto tuning with SINCOS encoder 1 You should set F00 05 as 0 panel control 2 Set F10 10 as 2 rotation angle auto tuning then press key of panel to do parameter auto tun
80. col Shenzhen Hpmont Technology Co Ltd b The command and response frame of MODBUS protocol parameter in RTU mode 1 To read controller parameters Protocol date unit Length of data byte Range Aadress 1 pieni 0 is broadcast Function code 1 0x03 Command trame Starting register address 2 0x0000 OxFFFF No of register 2 0x0001 0x0004 CRC LRC checking 2 1 Address 1 1 247 Function code 1 0x03 Response frame Read byte no 1 2 no of registers Read content 2 no of registers CRC LRC checking 2 1 2 To rewrite single function parameter saved at power off or control parameter of controller Protocol date unit Length of data byte Range Address 1 aise 0 is broadcast Function code 1 0x06 Command frame Register address 2 0x0000 OxFFFF Register content 2 0x0000 OxFFFF CRC LRC checking 2 1 Address 1 1 247 Function code 1 0x06 Response frame Register address 2 0x0000 OxFFFF Register content 2 0x0000 OxFFFF CRC LRC checking 2 1 3 Circuit diagnosis Protocol date unit Length of data byte Range Address 1 oe 0 is broadcast Function code 1 0x08 Command frame S function code 2 0x0000 0x0030 Data 2 0x0000 OxFFFF CRC LRC checking 2 1 Address 1 1 247 Function code 1 0x08 Response frame Subfunction code 2 0x0000 0x0030 Data 2 0x0000 OxFFFF CRC LRC checking 2 1 132 HD5L Series Cont
81. ction can output the load balancing torque in advance to avoid reverse and reduce the start impact 0 No pre torque function 1 Analogue setting Output balancing torque according to the input analog weight signal 2 DI setting Output balancing torque according to the input digital weight signal 3 Digital pre torque If no weighing device is at the elevator you can use the digital pre torque mode e Then adjust the pre torque digital setting parameter to make the elevator complete excitation before open brake therefore improve the starting comfort Compensation value Pre torque bias Pre torque digital setting 4 No weighing auto compensation Suitable for all PG 5 Asynchronous motor zero serve auto compensation Speed instruction ASR Speed feedback Analogue weigh signal 1 Al F ter anosa l Torque Bias Digital WD1 Gain weigh signal WD2 JDI weigh signal select WD3 F06 08 F 06 11 F 06 01 WD4 F06 07 Pre torque digital setting F06 06 INo weighing adjust No weighing auto compensation F06 01 Up pre torque bias 0 0 100 0 50 0 F06 02 Down pre torque bias 0 0 100 0 50 0 Pre torque bias Elevator counter weight Car weight Rated weight F06 03 Up electrical pre torque gain 0 000 9 000 1 000 F06 04 Up brake pre torque gain 0 000 9 000 1 000 F06 05 Down electrical pre torque gain 0 000 9 000 1 000 F06 06 Down brake pre torque gain 0 000 9 000 1 000 F06 07 Pre torqu
82. ctor installed in cabinet to satisfy the EMC requirements The most effective but expensive measure to reduce the interference is to isolate the noise source and the noise receiver which should be considered in mechanical system design phase In driving system the noise source can be controller braking unit and contactor Noise receiver can be automation equipment encoder and sensor etc The mechanical system is divided into different EMC areas according to its electrical characteristics The recommended installation positions are shown in Figure 4 31 Mains power supply Area A install transformers of control power supply Power supply control cabinet eng control devices and sensor etc T AreaC Area A Area B interfaces of signal and control cables i l AC reactor correct immunity level is required Area C install noise sources such as input reactor i i i the controller braking unit and contactor S Control devices the EMI filter 9 Nost PC PLC ete Area D install output EMI filter and its cable i connection parts Area B Ran 1 HDSL controlle i Area E power supplv Sensor temperature B Area D Area F install motor and its cables liquid level sensor EMI filter EG Tr EET EE ED IIIS Earth isolated board Manufacture machines Area F Mechanical system Figure 4 31 System wiring sketch HD5L Se
83. ctory setting D00 00 Controller series actual value Display HDSL controller series D00 01 DSP software version actual value Display the DSP software version DOO 02 DSP special software version actual value Display the DSP special software version D00 03 Panel software version actual value Display the panel software version D00 04 Elevator running state actual value Display the elevator running state in 16 bit binary As following Bit15 battery driven run Bit14 MS terminal 3 Bit13 MS terminal 2 Bit12 MS terminal 1 0 no 0 invalid 0 invalid 0 invalid 1 yes 1 valid 1 valid 1 valid Bit11 down forced Dec Bit10 up forced Dec Bit9 contactor Bit8 brake feedback input input feedback input input 0 invalid 0 invalid 0 invalid 0 invalid 1 valid 1 valid 1 valid 1 valid Bit7 bitd reserved which means 0 Bit3 analogue run Bit2 MS run Bit1 inspection run BitO controller enable 0 no 0 no 0 no 0 disenable 1 yes 1 yes 1 yes 1 enable DOO 05 Controller rated current actual value Display the controller rated current DOO 06 Controller state actual value Display the controller state in 16 bit binary As following Bit13 stop signal Bit12 contactor output Bit15 reserved Bit14 reserved 0 no stop signal 0 invalid 1 stop signal 1 valid Bit11 brake output Bit10 ready to run Bit9 speed arrived Bit8 auto tuning 0 invalid 0 not ready 0 no 0 no in auto tuning 1 valid 1 b
84. d as bit4 determined by main setting 0 Without new run speed Keep present speed bit5 0 Reserved mA Reset enabled Fault reset control it 0 Reset disabled 1 Reserved bit7 i i i 0 Main Setting of thisiframe Main setting of this frame is speed is speed Bit8 bit11 0 Reserved 4 Inspection run mode Indicates inspection running mode Function the enabled same as terminal INS bit12 n 0 Inspection run mode disabled 1 Battery run mode enabled Indicates battery driven mode Function the same bit13 as terminal BAT 0 Battery run mode disabled bit15 bit14 0 Reserved Drive main setting i s as following Control word bit7 Run setting data value Description 0 Speed corresponding to parameter F05 00 1 Speed corresponding to parameter F05 01 Speed corresponding to parameter F05 02 Speed corresponding to parameter F05 03 Speed corresponding to parameter F05 04 Speed corresponding to parameter F05 05 Speed corresponding to parameter F05 06 Speed corresponding to parameter F05 07 OINIO a e o p Reserved 138 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd 2 State parameter The high bytes address of control state register is 0x33 and the low bytes address is as following Appendix B Communication Protocol Low bytes addre
85. d 4 Inspection speed FO5 05 Multi speed 5 Normal low speed F05 06 Multi speed d 6 Normal mid speed FO5 07 Multi speed 7 Normal high speed F06 00 Pre torque selection 4 No weighing auto compensation F06 14 No weighing current coefficient 3000 Debug according to the running F06 15 l No weighing speed loop KP 2000 effect Increase the three parameter values in the motor non FO6 16 No weighing speed loop KI 2000 oscillatory situation F12 01 DH terminal function 1 Controller enabled EN F12 02 DI2 terminal function 2 UP F12 03 DI3 terminal function 3 DN F12 04 Dl4 terminal function 4 MS1 F12 05 DI5 terminal function 5 MS2 F12 06 DI6 terminal function 6 MS3 F12 15 DO1 terminal function 2 Controller is running F12 16 DO2 terminal function 3 co is at zero speed F12 17 RLY1 terminal function 14 Controller fault F16 07 Multi sped inspection select 4 Multi speed inspection select HD5L Series Controller User Manual 95 Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co Ltd 7 3 Terminal Analogue Run Mode Application The elevator controller can calculate the motor present running direction and running speed according to the elevator control logic and send them to HDSL respectively in the form of digital and analogue HD5L control the motor to run according to the controller s command and speed Example A certain elevator with rated speed of 1 750m s uses a drive in analogue run mo
86. d EFESE running EE F02 00 F02 01 F 02 02 F02 04 F02 05 F02 06F 02 07 Code Name Description Range factory setting F02 00 Start delay time 0 000 4 999 0 000s When the controller receives the run commana it will wait for the delay time set by F02 00 and then start running When controlled by panel F00 05 0 F02 00 is invalid F02 01 Brake open delay time 0 000 4 999 0 000s It defines the time interval from controller s zero speed running to output brake open command e This function enables the controller to enter running state before the brake open so as to alleviate the impact at start F02 02 Retention time of start zero speed 0 000 4 999 0 500s F02 02 defines the retention time from brake open to output with speed During the retention time the motor has output torque which makes more comfortable When F06 00 set 4 No weighing auto compensation is used the value of FO2 02 should be exceeded 0 5s F02 03 Start speed 0 000 0 400 0 000m s It defines the initial speed required for starting the controller e The start speed when properly set can minimize the start jerk F02 04 Retention time of start speed 0 000 4 999 0 000s The start time is the time in which the controller runs at start speed F02 03 F02 05 Brake close delay time 0 000 4 999 0 000s It defines the time interval from controller s zero speed running to output brake closed command F02 06 R
87. d with FD output HD PG5 SINCOS FD Support the differential ABZ signals and the pulse FD output Apply to asynchronous motor closed loop vector control VC Support the SINCOS signal and the pulse FD output Apply to synchronous motor closed loop vector control VC Support the differential ABZ and UVW signal Support the pulse FD output Apply to synchronous motor closed loop vector control VC Line drive encoder interface board with FD output HD PG6 UVW FD SC encoder interface board with FD Support the serial communication signal output Support the pulse FD output HD PG9 SC FD Apply to synchronous motor closed loop vector control VC The requirements of encoder interface board connection 1 Separate encoder interface board cables from power cables and make sure they do not go parallel 2 The encoder interface board cables must use independent tube and the metal enclosure must be reliable grounded 4 6 2 FD Description To change the FD coefficient is by shifting 6 digit FD switches When the switch shifts to ON it will mean 1 otherwise mean 0 Converter the 6 digit binary number into decimal number the resulting number multiplies 2 is the FD coefficient shown as Figure 4 20 Maximum value is 111111 which is 63 2 FD FD high bit FD low bit FD high bit FD low bit FD high bit FD low bit 321 321 321 321 321 321 ON ON ON ON ON ON 000 000 1FD 000 010 22 FD 010 000 1692 F
88. de The brake and the running contactor are controlled by the elevator controller The controller sends the direction signal to HDSL in the form of digital and output the running speed to drive in the form of analogue Use analogue weighing device and Al1 as analogue speed setting and Al2 as analogue weigh 7 3 1 Control Part Connection Controller enable O Up UP O Down DN O Controller fault O O Speed command Q ID L Speed command PG extension interface board O COM OUTA d PG feedback signal OUTB Elevator controller O O pe c 5 3 gt e O O T Weighing signal O O GEE EED O Figure 7 3 Terminal analogue running connection 7 3 2 Set Parameter Refer to Table 7 1 for the general function code The terminal analogue special function code setting content is shown as Table 7 3 Table 7 3 Terminal analogue run special function code Code Name Recommended value Remark FO0 05 Operating mode 1 Terminal analogue control FO2 02 Retention time of start zero speed 0 5s According the situation of running contactor and brake at motor F02 06 Retention time of stop zero speed 0 5s start amp stop to adjust 96 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 7 Elevator Application Guidance
89. e 98 7 4 2 Running Time Seguence iese ee ee Re ee ee ee Re ee ee 98 Chapter 8 Troubleshooting ui sesse esse se ee EA Ke AA ER Ke AK RA Ke AA Ke AA KA Ke AK Re ee AE ee Ke ee 99 Chapter 9 Maintenance esse ese eek EE EER ERA KEER EER ERA KEER ER Ee KEER Ee KERR EER Ee RE ee EER Ee KERK Ee KERR EER Ee eek ER ee Ee 103 9 41 Daily MaintOnanCe SO OR OE EE EE ER N 104 9 2 Periodical Maintenance EE EERS SR Ee SEE p EWE REGEER SEE Sue gese ee ae gen eewge vee vee gese 104 9 3 Replacing Damaged Pans ees Ee EER a We Ee Ge sete a ee Ge se ee ee Eg dee eek si 105 9 4 Unwanted Controller Recycling eise see se Ee ER Ee Ee EER AE ee Ee Ee Ke ee ee ee ee ee 105 Chapter 10 AccesSOFiES esse esse ee ee EE AE AE RA EA Ke AA RA KA AE RA KA Ke AA KA Ke AK ee ee Re Ke eed Ee 107 10 1 Panel Installation Assembly ESE app A p 107 10 1 1 Mountiri Base sesse Eg awe a SERE aera Auch 107 10 1 2 Extension Cable RATE EE N 107 10 2 Braking Resistor Selection 108 10 3 Protective AE EE OE EE RE RE OR OE 108 10 4 Power Regenerative UNIE EES EES GEE AE VERE Se EE WEES DE EER ES REY Se ev ed ve gee eek Geek Deeg Gee dee 108 Appendix A Parameter sees sere Ee EE EER Ee KEER EER Re KEER Ee Ke KERE Ee KERR Ee EER KERR ERK Re KERR EER KEER EER KERR EER EER Ee 109 Appendix B Communication Protocol s ssrenenunennnznannnnnnannnananannnznnmnannnnnnnnannnanannaznnnmnnnmmnnan 129 Safety Information and Precautions
90. e Register address Word no of read Checksum 0x02 0x03 0x33 0x15 0x00 0x01 0x9A 0Xb9 Corresponding answer frame the DC bus voltage is 537V Address Code Answer byte Register content Checksum 0x02 0x03 0x02 0x02 0x19 0x3C OxEE 3 To write the panel digital setting of address 2 set F00 07 as 1 200m s Address Code Register address Register content Checksum 0x02 0x41 0x00 0x07 0x04 0xBO Ox8F 0x43 Corresponding answer frame Address Code Register address Register content Checksum 0x02 0x41 0x00 0x07 0x04 0xB0 0x8F 0x43 4 Controller is at MS 2 up run of address 2 Register Register Register Add Code Register content Checksum address number bytes No 0x02 0x43 0x32 0x00 0x00 0x02 0x04 0x00 0x1D 0x00 0x02 0x53 0x3 Corresponding answer frame Address Code Register address Operate register number Checksum 0x02 0x43 0x32 0x00 0x00 0x02 0xCB 0x4F 5 Controller is at MS 2 down run of address 2 Register Register Register Add Code Register content Checksum address number bytes No 0x02 0x43 0x32 0x00 0x00 0x02 0x04 0x00 Ox1F 0x00 0x02 OxF2 0xC3 Corresponding answer frame Address Code Register address Register content Checksum 0x02 0x43 0x32 0x00 0x00 0x02 0xCB 0x4F 142 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix B Communication Protocol 6 Emergency to stop command of address 2 Address Code Register address Register content Checksum 0x0
91. e controller if the auto restart function is enabled at power outage If changed the main control PCBA you should correctly set the parameters before operating AN Warning Do not check or detect the signal during the controller operation Do not randomly change the controller parameter setting Please thoroughly complete all control debugging and testing make all adjustments and conduct a full safety assessment before switching the run command source of the controller Do not touch the energy depletion braking resistor due to the high temperature 5 1 Function Description Note 1 In the following sections you may encounter control running and state of the controller description many times 2 Please read this section carefully It will help you to correctly understand and use the functions to be discussed 5 1 1 Operation Mode The operation mode defines how the controller receives run commands start or stop command There are four operation modes which can be selected through function parameter FOO O5 Panel control The run command is controlled by RUN and STOP keys of the panel and the run speed is set by F00 07 Terminal analogue control The run command is controlled by UP and DN of the terminal and the run speed is set by Al1 Al4 analogue input terminals Terminal speed control The run command is controlled by UP and DN of the terminal and the run speed is set by MS1 MS3 multi step speed
92. e digital setting 100 0 100 0 10 0 At no weighing device set the pre torque value via changing the value of F06 07 F06 08 DI weighing signal 1 0 0 100 0 10 0 F06 09 DI weighing signal 2 0 0 100 0 30 0 F06 10 DI weighing signal 3 0 0 100 0 70 0 FO6 11 DI weighing signal 4 0 0 100 0 90 0 When digital weighing signal termianl input is enabled its value is the percentage of rated load For example If DI weighing signal 1 is enabled it expresses that the present load is F06 08 of the rated load If numbers of terminals are enabled simultaneously the max number terminal will be considered as the valid one HD5L Series Controller User Manual 67 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting F06 12 Reserved F06 13 Reserved F06 14 No weighing current coefficient 0 9999 3000 F06 15 No weighing speed loop KP 1 9999 2000 F06 16 No weighing speed loop KI 1 9999 20001 avoid shake at starting moment F06 14 F06 16 are used to adjust the effect of no weighing auto compensation F06 00 4 The system s response can be expedited through increasing F06 14 F0616 but systems oscillation and overshoot may occur if the value of F06 14 F0616 is too high Generally it can smoothly start elevator via adjusting F06 14 when debugging e Increase F06 14 so as
93. e protocol of serial 1 Rotarv transformer 0 1 z communication PG protocol 2 9 Reserved Detecting time of PG POTE F11 05 a es 9 j 0 00 Do not detect the PG 1 00s 0 01s x wire disconnection Ee i wire disconnection Group F12 Digital I O Terminal Parameters on pages 74 77 F12 00 Input terminal filter time 0 000 2 000s 0 010s 0 001s x F12 01 DIT inal f i ged 1 1 x i Terminal junction 1 Controller enabled EN 2 UP F12 02 Dl2 terminal function FDN 2 1 x a l ll 5 4 MS1 5 MS2 F12 03 DI3 terminal function 6 MS3 TT 3 1 x 7 Inspection input INS 8 Battery driven input BAT F12 04 DI4 terminal function 9 Contactor feedback input 4 1 x CSM 120 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Unit Attributes Setting 10 Brake feedback input F12 05 DI5 terminal function BSM 5 1 X 11 Weighing signal input 1 WD1 F12 06 DI6 terminal function 12 Weighing signal input 2 6 1 x WD2 13 Weighing signal input 3 F12 07 DI7 terminal function WD3 0 1 x 14 Weighing signal input 4 WD4 F12 08 DI8 terminal function 15 Motor over heating input g 1 x OH 16 Fault reset input RST F12 09 DI9 terminal function 17 Up forced Dec input 0 1 x UPF 18 Down forced Dec input DNF 19 33 Reserved 34 External fault EXT F12 11 DI11 terminal function 0 1 x Hundreds 0 normally open input 1 normally closed in
94. e ready 1 yes 1 in auto tuning Bit7 run at Bit6 zero speed BitS amp Bitd acceleration deceleration constant zero speed signal O not at zero speed l 0 invalid 00 constant 01 acceleration 1 at zero speed 1 valid 11 reserved 10 deceleration Bit3 DN Bit2 UP Bit1 run stop BitO controller fault 0 no 0 no 0 stop 0 no fault 1 yes 1 yes 1 run 1 fault 54 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction 6 1 2 Group D01 Drive State Parameters Code Name Description Range factory setting DO1 00 Control mode actual value Display the cotrol mode DO1 01 Setting speed m s actual value Display the setting speed DO1 02 Setting speed after acceleration deceleration m s actual value Display the speed which is disposed by acceleration deceleration S curve DO1 03 Feedback speed m s actual value Display the elevator s actual speed DO1 04 Setting frequency actual value Display the setting frequency DO1 05 Setting frequency after acceleration deceleration actual value Display the frequency after acceleration deceleration DO1 06 Output frequency actual value Display the output frequency DO1 07 Setting Rem actual value Display the setting Rpm DO1 08 Running Rpm actual value Display the running Rpm DO1 09 Reserved D01 10 Output voltage actual value
95. ee ee ee ee ee ee 6 2 16 Group F15 Display Control Parameters seen nn 6 2 17 Group F16 Enhance Function Parameters 6 2 18 Group F17 Fault Protect Parameters esse ees ee ee ee ee ee ee ee ee ee ee ee ge ee ee 6 2 19 Group F18 PWM Parameter esse sesse ed eek ee ee ee ee Re ee Re ee Re ee ee ee ee Re ee ee 6 2 20 Group F19 Reserved ui is EE EES EES EE ESE Ee EE EWER Ee Geek de dee Ee kg Ged 85 6 2 21 Group F20 Resemved ss EE SR Re EE N 85 6 3 Group Y Manufacturer Function Parameters iese ee ees se de ee ee ee ee Re ee ee ee ee ee ee 85 Chapter 7 Elevator Application Guidance sesse esse es see ee ee Ee Ke AE RA KA Ke AA Ke AA Ke ee Ee ee 87 Tal Basic Debug Procedures EE EE N 87 7 1 1 System Analysis and Wire iese eriin earren nsa nn ee ee T l2iSetBasicParariielers a A fuels R se d dp Ee Ee RE Re SAB bad grande 7 1 3 Motor Parameter Auto tuning 1 14 Inspection RURNING iii ii a cond aes EED g vida B dat 75S RUN Rast i N OE OE ents 7 2 Terminal MS Run Mode Application ceeccceseseeeeeeeeeeceneeeseseeeessaeeessaeeeeeaeeeseneeeeenaee 93 7 2 1 Control Part Connection ee ee r nr Re ee tn rr ee ee Re ee ee 93 Ad EE SR EE EG 94 7 3 Terminal Analogue Run Mode Application ee RR Ge Re Re ee ee ee enza 96 7 4 1 Control Part Connection ii Er N EE EE Ee EV AR GESE Ee de SEE ed Ese 96 7 3 2 Set Parameter 7 4 Power off Battery Driven Run Mode Application nee nn 98 TAA EE doe oie OE OE EO
96. eeper when parameter values are raised The S curve becomes slower when parameter values are decreased F03 06 Inspection Acc speed 0 020 9 999 0 200m s lt defines the Acc speed of elevator at the inspection running mode F03 07 Inspection Dec speed 0 020 9 999 1 000m s It defines the Dec speed of elevator at the inspection running mode F03 08 Battery driven Acc speed 0 020 9 999 1 000m s 7 It defines the Acc speed of elevator at the battery driven mode F03 09 Battery driven Dec speed 0 020 9 999 1 000m s 7 It defines the Dec speed of elevator at the battery driven mode F03 10 Asynchronous motor auto tuning Acc speed 0 020 9 999 0 100m s It defines the deceleration time of emergency stop F03 11 Asvnchronous motor auto tuning Dec speed 0 020 9 999 0 100m s 7 It defines the deceleration time of emergency stop F03 12 Abnormal Dec speed 0 020 9 999 1 000m s It defines the deceleration time of emergency stop F03 13 Stop Dec jerk 0 020 9 999 0 350m s It defines the deceleration time of emergency stop F03 14 Asynchronous motor field weakening optimization 0 2 0 0 No field weakening optimization 1 Optimize according to voltage 2 Optimize according to current When set to 1 or 2 it can reduce the current noise and improve the dynamic performance of asynchronous motor HD5L Series Controller User Man
97. eleration Deceleration Parameters on pages 63 64 Group F04 Analogue Curve Parameters on pages 64 65 Group F05 Speed Parameters on pages 65 67 Group F06 Weighing Compensation Parameters on pages 67 68 Group F07 Asynchronous Motor Parameters on pages 68 71 Group F08 Motor Vector Control Speed loop Parameters on pages 71 72 Group FO9 Current loop Parameters on pages 72 72 Group F10 Synchronous Motor Parameters on pages 72 73 Group F11 PG Parameters on pages 73 74 Group F12 Digital VO Terminal Parameters on pages 74 77 Group F13 Analogue I O Terminal Parameters on pages 77 79 Group F14 SCI Communication Parameters on pages 79 80 Group F15 Display Control Parameters on pages 80 81 Group F16 Enhance Function Parameters on pages 81 82 Group F17 Fault Protect Parameters on pages 82 85 Group F18 PWM Parameters on pages 85 85 Group F19 Reserved Group F20 Reserved Manufacturer Function Parameters on page 85 HD5L Series Controller User Manual 53 Chapter 6 Function Introduction 6 1 Group D Display Parameters Shenzhen Hpmo nt Technology Co Ltd Group D is state display parameters The users can directly check the state parameters by checking the function code of Group D 6 1 1 Group D00 System State Parameters Code Name Description Range fa
98. er the fault alarming state and LCD will display the fault code and name and anti color display MA as shown in Figure 5 5 You can enter Group F17 to check the fault history Lu a 0024 a DC bus low External faulty sd oe OR Lo RE DA Figure 5 5 Fault alarming state The controller can be reset by pressing STOP key or by sending the reset commands via the external terminal or communication reset command 5 2 3 Panel Operation Examples Function parameter setting For example To modify the setting value of the function parameter F00 07 from 1 500m s to 1 000m s as shown in Figure 5 6 FOO Off a F00 07 a F00 07 a Speed setting of pane 1 5 0 ol m s 1 8 0 0 m s 1 LO RE ALM LO RE ALM LO RE ALM Shifting Third level menu F00 07 a 1 9 00 m s LO RE ALM F00 of Run direction v Fo a Basic parameters Ready para PRG General function paral PRG Setting speed meters 1 000 m s uP LO RE ALM LO RE ALM LO RE ALM Second level menu First level menu Stop state Figure 5 6 Function parameter setting In the setting fourth level menu situation if the parameter is not in anti color displaying it indicates that this parameter can t be modified The possible reasons are as follows 48 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 5 Operation Instructions The function parameter can t be modified such as the actual de
99. es Wear of the bearing aging of the fan vanes Criteria After the controller is switched off check if the abnormal conditions such as crack existing on fan vanes and other parts When the controller is switched on check if controller running is normal and check if there is any abnormal oscillation Electrolytic capacitors Life 50 000 hours Possible cause of damages High ambient temperature aging of electrolyte and large pulse current induced by rapid changing loads Criteria Check if frequent overcurrent or overvoltage failures occur during controller start up with load Check if there is any leakage of liquids Check if the safety valve protrudes Measure the static capacitance and insulation resistance 9 4 Unwanted Controller Recycling When disposing the controller please pay attention to the following factors The capacitors may explode if they are burnt Poisonous gas may be generated when the plastic parts like front covers are burnt Disposing method Please dispose unwanted controllers as industrial waste HD5L Series Controller User Manual 105 Shenzhen Hpmont Technology Co Ltd Chapter 10 Accessories Chapter 10 Accessories 10 1 Panel Installation Assembly The panel installation assembly includes mounting base and extension cable 10 1 1 Mounting Base The panel mounting base is an accessory If needed please order goods Model HD KMB The mounting base and its size are shown as Figure 10 1 the unit is mm
100. etention time of stop zero speed 0 000 4 999 0 000s When stopping the motor runs at zero speed and has output torque during the retention time which makes more comfortable F02 07 Contactor close delay time 0 000 4 999 0 000s It defines the running contactor delay release time after the run command is revoked 62 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction Code Name Description Range factory setting F02 08 Start ramp time 0 000 2 000 0 000s The start ramp time is the time that elevator takes to accelerate from zero to the rated speed F00 02 When F02 08 is set as 0 the elevator starts from start speed directly FO2 09 Reserved 6 2 4 Group F03 Acceleration Deceleration Parameters Code Name Description Range factory setting F03 00 Acceleration speed 0 020 9 999 0 700m s F03 01 Start Acc jerk 0 020 9 999 0 350m s FO3 02 End Acc jerk 0 020 9 999 0 600m s F03 03 Deceleration speed 0 020 9 999 0 700m s 7 F03 04 Start Dec jerk 0 020 9 999 0 600m s F03 05 End Dec jerk 0 020 9 999 0 350m s F03 00 F03 05 adjust the elevator speed via S curve which can cushion the shock at elevator start stop and improve riding comfort e Acc jerk The change ratio of accelera tion See the right figure for the adjustment of S curve e The S curve becomes st
101. eters on pages 77 79 F13 00 Al function 0 Disable 0 1 x F13 01 Al2 function 1 Speed setting 0 1 X F13 02 AIS function 2 Weighing signal 0 1 x 3 Motor over heating signal F13 03 Al4 function input only Al4 0 1 x F13 04 AI bias 100 0 100 0 0 0 0 1 O F13 05 Ali gain 10 00 10 00 1 00 0 01 O F13 06 All filter time 0 01 10 00s 0 05s 0 01s O F13 07 Al2 bias 100 0 100 0 0 0 0 1 O F13 08 Al2 gain 10 00 10 00 1 00 0 01 O F13 09 Al2 filter time 0 01 10 00s 0 05s 0 01s O F13 10 Al3 bias 100 0 100 0 0 0 0 1 O F13 11 AI3 gain 10 00 10 00 1 00 0 01 O F13 12 Als filter time 0 01 10 00s 0 05s 0 01s O F13 13 Ald bias 100 0 100 0 0 0 0 1 O F13 14 Ald gain 10 00 10 00 1 00 0 01 O F13 15 Ald filter time 0 01 10 00s 0 05s 0 01s O 0 Disable 1 Running speed 0 max output speed F13 16 AO1 terminal output 2 Setting speed 0 max 0 1 o function output speed 3 Output current 0 twice of controller rated current 4 Output voltage 0 1 2 times of controller rated voltage 5 DC bus voltage 0 2 2 i times of controller rated F13 17 Me output ie 0 1 o 6 AM input 0 10V 7 9 Al2 Al4 input 10 10V 0 20mA F13 18 AO1 bias 100 0 100 0 0 0 0 1 O F13 19 AO1 gain 0 0 200 0 100 0 0 1 O F13 20 AO2 bias 100 0 100 0 0 0 0 1 O 122 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Ap
102. function code to the EEPROM of panel and then you can download 2 When upload or download parameters the panel displays E0022 panel EEPROM fault It will jump to next function code 10 seconds later The troubleshooting is in Chapter 8 Page 99 5 3 Initial Power On It need carefully check before power is on Please wire the controller according to the specifications supplied by this manual After checking the wiring and mains supply voltage switch on the circuit breaker and the controller will be initialization The panel will display as shown in Figure 5 14 Lu a Ready para a Wa DC bus low Setting speed hamant 1500 m s Hpmont Technology Lo RE DA uP LO RE ALM Figure 5 14 Display initialing panel 52 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction Chapter 6 Function Introduction This chapter will provide user with detail function introduction of each group Display Parameters Group DOO System State Parameters on pages 54 55 Group DO1 Drive State Parameters on pages 55 55 Group DO2 Analogue State Display Parameters on pages 56 57 Group D03 Running State Parameters on pages 57 58 Group D04 Encoder State Parameters on pages 58 59 General Function Parameters Group FOO Basic Parameters on pages 59 61 Group F01 Protection of Parameters on pages 61 62 Group FO2 Start amp Stop Parameters on pages 62 63 Group F03 Acc
103. h frequency demultiplication output Encoder interface HD PG5 SINCOS FD board Line drive encoder interface board with frequency demultiplication output HD PG6 UVW FD o Serial communication encoder interface board with frequencv g demultiplication output HD PG9 SC FD support Endat 2 Mounting base to panel HD KMB 1 meter extension cable to panel HD CAB 1M About panel 2 meter extension cable to panel HD CAB 2M 3 meter extension cable to panel HD CAB 3M 6 meter extension cable to panel HD CAB 6M Enhanced protection Protective cover HD CK Frame4 Power unit Power regenerative unit HDRU HD5L Series Controller User Manual Chapter 2 Product Information Shenzhen Hpmont Technology Co Ltd 2 4 Ratings MH Rated capacity Rated input current Rated output current Motor power Si KVA A A kW Single phase power supplv 200 240V 50 60Hz HD5L 2S2P2 3 8 24 1 10 2 2 HD5L 2S3P7 5 9 40 17 3 7 Three phase power supply 200 240V 50 60Hz HD5L 2T3P7 5 9 19 17 3 7 HDSL 2T5P5 8 5 28 25 5 5 HD5L 2T7P5 11 35 32 7 5 HD5L 2T011 16 47 45 11 HDSL 2T015 21 62 55 15 HD5L 2T018 24 77 70 18 5 HD5L 2T022 30 92 80 22 HD5L 2T030 39 113 110 30 Three phase power supply 380 460V 50 60Hz HD5L 4T2P2 3 4 7 3 5 1 2 2 HD5L 4T3P7 5 9 11 9 9 0 3 7 HD5L 4T5P5 8 5 15 13 5 5 HD5L 4T7P5 11 19 17 7 5 HD5L 4T011 16 28 25 11 HD5L 4T015 21 35 32
104. he line rate of F03 08 Battery driven Acc speed till the speed of F05 09 Battery driven run speed 3 When the elevator runs near a leveling area the controller cuts off the battery driven run command BAT and HDSL begin to Dec at the rate of F03 09 Battery driven Dec speed to stop 4 The controller outputs the brake close signal after the speed decelerates to zero After some time delay controller cuts off the running command UP DN and HD5L releases the contactor A complete battery driven running process is over Note 1 The battery voltage should be bigger than150VDC to ensure normal operation 2 In the battery driven running mode the controller does not detect the input phase failure 98 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 8 Troubleshooting Chapter 8 Troubleshooting If a fault occurs the panel will display the fault alarm state At the same time fault relay acts accordingly the controller stops output and the motor coasts to stop When fault alarm occurs please record the fault in detail and take proper action according to the Table 8 1 If you need some technical help please contact to the suppliers or directly call Shenzhen Hpmont Technology Co Ltd After the fault is eliminated please reset the controller by any of the following methods 1 Panel reset 2 External reset terminal multi function terminal set as No 16 function 3 Communication faul
105. he same asA Interface circuit V Interface circuit w the same as A PGA PGB Elevator controller Figure 4 29 Connection of UVW encoder HD5L Series Controller User Manual 35 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co Ltd 4 6 7 HD PG9 SC FD The serial communication encoder interface board with FD output HD PG9 SC FD supported the Endat protocol is shown as Figure 4 30 and the size unit is mm FEFERERFEFER ER To connect the control board Terminals 9 Terminal description Figure 4 30 Serial communication encoder interface board with FD output on De PAO Ps0 RIK R28 R2C jeno c o a B Figure 4 31 Terminal signal description Table 4 13 FD output terminal signal description Item Terminal Name Function Description Programmable bipolar optional input signal igital i 7 DI Digital input 7 8 l pigitalinput D 8 9 5 Input voltage 0 30VDC Input impedance 4 7kO PAO FD output signal A NPN type OC output FD output FD output PBO FD output signal B NPN type OC output R2A R2B R2C Programmable output contact rating 250VAC 3A or Relay output Relay contact output 30VDC 1A R3A R3B R3C RB RC normally closed RA RC normally open Digital input use 24V as supply maximum output kan tii od current is 200mA Digital input Factorv settings default SEL and P24 are connected Ig I
106. ines the relationship between the elevator speed and the motor rotation speed e The traction machine mechanical parameters are calculated based on the traction machine parameters They determine the control precision and must be correctly set The elevator speed and motor rotation speed relationship is shown below Motor rotation speed rpm F00 04 x Elevator speed m s 80 7000 The formula for calculating motor mechanical parameters is as below xD F00 04 i x Winding mode D Diameter of motor mm i Dec rate Winding mode The way that the hoist cable is wound set according to the actual elevator setting HD5L Series Controller User Manual 59 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting F00 05 Operating mode 0 5 0 0 Panel control Controlled by pressing the RUN or STOP key of the panel Set the run speed in F00 07 1 Terminal analogue control e The run command is controlled by UP and DN of the terminal and the run speed is set by analogue input terminals 2 Terminal MS control e The run command is controlled by UP and DN of the terminal and the run speed is set by MS1 MS3 multi step speed terminal combination 3 Reserved 4 SCI control e The run command and the run multi step speed are set by PC communication 5 Reserved F00 06 M key function 0
107. ing 3 Auto tuning process The controller with DC fixes the motor to one direction then slowly starts the motor for one cycle and finally stops When finishes auto tuning F10 14 F10 17 encoder relevant parameters and F10 12 motor initial angle will be obtained Note During step 2 and step 3 manually open the brake contactor and the run contactor together HD5L Series Controller User Manual 89 Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co Ltd Synchronous motor static auto tuning with SINCOS encoder 1 You should set FOO 05 as 0 panel control 2 Set F10 10 as 1 static angle auto tuning then press key of panel to do parameter auto tuning 3 During auto tuning the controller will make a serial pulse voltage and the motor will buzz When buzz is over and the panel returns to stop state please check and record D04 05 4 Restart step 2 and step 3 check and record D04 05 Then compare the twice obtained value of DO4 05 If the comparison value is smaller than 5000 it means that the steps are success Otherwise vou should check the encoder connection and then restart step 2 4 Note of step 4 If the comparison value is too large you could count it according to the following formula And if the result is smaller than 5000 it means that the above steps are success too Formula 65535 smaller value larger value lt 5000 5 Set F00 05 according to elevator control mode and set F06 00 as 0
108. iring of analogue input terminal The analogue input has three input ports Al1 Al3 The Al1 is voltage input and the voltage input range is O 10V The Al2 and the Al3 are selectable voltage current input the input range are 10 410V 0 20mA The input voltage signal can use the control board of internal 10V or be provided by the external The Al1 input terminal connection and disposal are shown in Figure 4 13 And the Al2 and the AI3 input terminal connection and disposal are shown in Figure 4 14 Less than 50 m Signal line winding on the MEER ferrite core about 2 or 3 turns Filter capacitor 0 022uF 50V TEE 7 v PE Ferite core Figure 4 13 Al input terminal connection and disposal Less than 50 m Signal line winding on the arama ferrite core about 2 or 3 turns 10 Control Board AI2 AI3 Filter capacitor 0 022uF 50V Potertiorreter GND PE Ferrite core Figure 4 14 AI2 and AI3 input terminal connection and disposal The shielded cable is recommended due to the analogue input signal is electronic signal and susceptible to external interference The shielded cable should be no longer than 50m and the PE should be reliable grounded In some serious interference state the analogue input signal should take the advantage of the filter capacitor and the ferrite core Wiring of multi function output terminal The function output terminal DO1 and DO2 can use the controller s internal 24V p
109. is k kW h 01011B Unit is kW h 01100B Unit is mH 01101B Unitism Bit12 Bit8 01110B Unit is cm 01111B Unit is KQ 10000B Unit is Hz s 10001B Unit is h 10010B Unit is kW 10011B Unit is C 10100B Unit is s times 10101B Unit is m s 10110B Unit is m s 10111B Unit is m s 11000B Unit is mm 11001B Unit is m min 11010B Unit is kg m 11011B Unitis N Others reserved 136 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix B Communication Protocol 7 Address Mapping The controller s function parameters control parameters and state parameters are all mapped as MODBUS s read write register And their group numbers are mapped as the higher bytes of register address while the relationships are shown as below table High bytes of register High bytes of register Group number Group number address address 0x00 F00 0x01 F01 0x02 F02 0x03 F03 0x04 F04 0x05 F05 0x06 F06 0x07 F07 0x08 F08 0x09 F09 0x0a F10 0x0b F11 0x0c F12 0x0d F13 0x0e F14 OXOF F15 0x10 F16 Ox11 F17 0x12 F18 0x13 F19 0x14 F20 0x32 Control parameter group 0x33 State parameter group Their intergroup indexes are mapped as the lower bytes Please refer to the instruction manual for more details on function parameters FOO F20 The users can realize the controller s starting stopping and running speed setting through the control parameter and obtain the controller
110. isconnection or Please check the connection E0016 Lack of output A l between controller and motor Heavv imbalance of controller s e Please check the quality of motor three phase load Acceleration time is too short Adjust acceleration time Improper setting of V f curve or Adjust V f curve or torque boost Controller torque boost leads to over Please check mains supply E0017 overloaded current voltage Mains supply voltage is too low Please use controller with proper Motor load is too high power rating Brake fault or contactor fault e Change contactor PG pulse number fault Set proper PG P R Excessive speed Improper setting of FO5 19 and e Correct the setting of FO5 19 and E0018 rae F05 20 F05 20 deviation l l Inadequate controller torque e Select biger capacity controller Speed loop PI parameter setting Correctly set speed loop PI isn t correct parameter Improper setting of V f curve Adjust the setting of V f curve Mains supply voltage is too low e Check the power input E0019 Motor overload Motor s overload protection Please properly set the overload factor is not set properly protection factor of the motor Motor runs with blocked torque Please check the load and or load is too heavy mechanical transmission devices Reduce the load Increas the Motor overheat nds Mi A inal digital acceleration deceleration time otor es ees Repaire or replace the motor or analogue input terminal AE E0020 Motor overheat PA pu inal
111. l MODEL HD5L 4T5P5 Adaptive motor POWER 5 5kW Input specification INPUT 3PH 380 460V 15A 50 60Hz Output specification OUTPUT 8 5kVA 0 460V 13A 0 100Hz Software version Version 1 00 Shenzhen Hpmont Technology Co Ltd HD5L Series Controller User Manual Chapter 2 Product Information 2 3 Specifications Shenzhen Hpmont Technology Co Ltd Item Specification Rated voltage and Single phase 200 240V 50 60Hz frequency Three phase 380 460V 50 60Hz m g Voltage fluctuation within 10 imbalance rate lt 3 8 Accuracy 8 Frequency 5 Output voltage 0 input voltage Output frequency 0 100 00Hz X 150 rated output current for 2 minutes Maximum current 180 rated output current for 10 seconds V f control Open loop vector control SVC Control mode Closed loop vector control VC Operation command Panel control external terminal control host computer communication 7 control mode control via SCI communication port 3 Speed setting mode Digital setting analogue setting SCI communication setting z Speed setting Digital setting 0 01Hz resolution Analogue setting 0 1 x max frequency Speed control accuracy SVC 0 5 VC 0 05 Speed control range SVC 1 100 VC 1 1000 Torque control SVC lt 200ms VC lt 50ms response Start torque SVC 180 rated torque 0 5Hz VC 200 rated torque OHz Parameter upload and i i x To
112. la And if the result is smaller than 5000 it means that the above steps are success too Formula 65535 smaller value larger value lt 5000 5 Set F00 05 according to elevator control mode and set F06 00 as 0 no pre torque compensation 6 Set inspection run command and direction so that the motor slowly runs F10 12 motor initial angle will be obtained the auto tuning process is finished We should also pay attention to the following circumstances at step 6 of low speed operation 1 The setting direction and the actually running direction are not the same Take measures Set the reverse value of F00 08 run direction then restart auto tuning 2 There is fault such as over current or encoder reversion enabled etc It may be encoder reversion enabled Take measures Set F11 02 as 1 the reverse direction of PG interface board then restart auto tuning HD5L Series Controller User Manual 91 Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co Ltd Note 1 During step 2 and step 3 it need manually open the run contactor 2 If the system has synchronous motor radial contactor the short circuit signal of radial contactor should be removed Otherwise it will cause over current fault 3 If the system is power off before finish the step 6 you should restart auto tuning 7 1 4 Inspection Running Before inspection running Make sure the follow steps 1 After motor parameter auto tuning mo
113. le The dismantle step is shown as Figure 3 4 The removing proceeses of plastic cover board 1 Extrude the hooks at both side together take off the lower cover as a 2 Dismantle the screws of upper cover as b 3 Extrude the hooks at both side together take off the upper cover as c Figure 3 4 Dismantle of the plastic cover HDSL Series Controller User Manual 13 Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation Chapter 4 Electrical Installation 4 1 Wiring Precautions Lr Danger Only qualified electrical engineer can perform wiring job Only when the power supply switch is completely off can you do the wiring job You can t open the controller cover to do wiring operation until the power is cut off 10 minutes later Do not wire or detach the controller internal devices at power on situation Do not do wiring operation until the internal charge indicator of the controller is off and the voltage between and of the main circuit terminals is below 36V Check the wiring carefully before connecting emergency stop or safety circuit The earth terminal PE of the controller must be reliable earthing It must use two separate earth wire due to the leakage current from the controller to ground It must use Type B mode when utilize earth leakage protection devices ELCB RCD Do not touch the wire terminals of the controller when it is live The main circuit terminals is nei
114. ler the braking voltage range is 630 750V For 220V voltage class controller the braking voltage range is 380 450V Note The braking action enable only in the controller run state F16 06 Contator fault detect time 0 1 10 0 2 0s F16 07 Multi speed inspection select 0 7 0 When the digital input terminals are not enough the combinations of MS1 MS3 can achieve the inspection run When there is digital input terminal set as inspection terminal INS No 7 function only need set F16 07 as 0 to enter terminal inspection run When there isn t digital input terminal set as inspection terminal INS No 7 function the inspection run can be achieved via the combination of MS1 MS3 When the value of MS1 MS3 is equal to the value of F16 07 enter MS inspection run at MS run speed F05 00 F05 07 Note When the MS run speed F05 00 F05 07 exceeds 0 630m s run at 0 630m s F16 08 Zero speed threshold 0 001 0 010 0 003m s When the present run speed does not exceed F16 08 the system run speed will be condidered as 0 After zero speed delay signal the zero speed signal will be output F16 09 Selection at motor overheat fault 0 1 0 0 When detect that the motor is overheated report E0020 motor overheated after motor stop 1 When detect that the motor is overheated report E0020 motor overheated at once F16 10 The coefficient of frequency demultiplication of 1 256 1 HD PG9 S
115. ller et m DC reactor optional Ground connection k EMI filter AC output reactor Motor Ground connection CONTENTS Chapter 1 Safety Information and Precautions s0nssnnunenznnnnnznnznnnnnnnnnnnnananananannnnannnznnnnannnannnz 1 Ta Safety De tinition ia OE e e dei EE OE DE 1 1 2 About Motor and Load tse Ee series sbie eller bb ee ee bad 1 1 3 Installation Limitatietiii insa ii OO OD ORR OE EE evi ne 2 Chapter 2 Product Information sesse esse see ee ER KA EA EA AA KA KA Ke AA AA AA RA AA RA Ke ee Ee 3 21 Model Explaniation se DEE AE ED A INTA ge cet 3 22 Nameplate is is RR RE EE OE OR cnr eneyaty 3 2 3 kole ele Uile EE OE OE OE AE EE RE DE EE EE OE ED 4 EEUE ja ar abiot eg EE seen entrees 6 2 51 Parts of Controller wicca ED EN EE ee EG Ed A wien DEd es 7 Chapter 3 Mechanical InstallatiON sees see ese esse ek see Re EE EA KA EA RA KA KA AA Ke AA KA AA Ee ee Ee 9 3 1 Installation Precautions iss ge ta ba b 9 3 2 Requirement for the Installation Site ese Re Re Re Re Re ee ee ee rent 9 3 3 Installation Direction and Space Requirements sense nn 10 3 4 Dimensions and Mounting Size sesse ee Re ee Re Re Re ee ee ee ee ee 3 5 Panel Installation and Dismantle 3 6 Plastic G6ver Disriantle eN GR Be Ee cand Ges Gee ERGE GESE Re Ke Een a Ee Rek gee Ee b sees eg Chapter 4 Electrical Installation esse esse esse es ee ee AA ER Ke AA KA KA KA AA KA AA Ke AK ee Re Ke ee 15 4
116. ller enable Bit1 Inspection run Bit2 MS run Bit3 Analogue run Bit4 Bit7 Reserved Bit8 Brake feedback input D00 04 Elevator running state Bit9 Contactor feedback Actual value i input Bit10 Up forced Dec input Bit11 Down forced Dec input Bit12 MS terminal 1 Bit13 MS terminal 2 Bit14 MS terminal 3 Bit15 Battery driven run DOO 05 Rated current 0 1 999 9A Actual value ki Displav in 16 bit binarv BitO Controller fault Bit1 Run stop Bit2 UP Bit3 DN Bit4 amp 5 Acc Dec constant Bit6 Zero speed signal DOO 06 Controller state Bit7 Run at zero speed Actual value ki Bit8 Auto tuning Bit9 Speed arrived Bit10 Ready to run Bit11 Brake output Bit12 Contactor output Bit13 Stop signal Bit14 Bit15 Reserved Group D01 Drive State Parameters on pages 55 56 DO1 00 Control mode 0 5 Actual value i DO1 01 Setting speed m s 0 000 9 999 Actual value x DO1 02 ee after 0 000 9 999 Actual value DO1 03 Feedback speed m s 0 000 9 999 Actual value i DO1 04 Setting frequency Hz 0 01 100 00Hz Actual value i D01 05 Setting frequency after 0 01 100 00Hz Actual value 110 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Unit Attributes Setting acc dec DO1 06 Output frequency 0 01 100 00Hz Actual value DO1 07
117. meter 5 set 0 32 0 F15 07 Run display parameter 6 set 0 32 0 F15 08 Stop display parameter 1 set 0 32 4 F15 09 Stop display parameter 2 set 0 32 14 F15 10 Stop display parameter 3 set 0 32 16 F15 11 Stop displav parameter 4 set 0 32 26 F15 12 Stop display parameter 5 set 0 32 27 F15 13 Stop display parameter 6 set 0 32 0 The panel displays parameters which difine the run state F15 02 F15 07 and stop state F15 08 F15 13 Itcan be cycling displayed by gt P key on the panel e Each display parameter of content can be set corresponding to 32 states e For instance when set F15 08 as 7 the stop display parameter is setting Rpm at initial power on 0 Disable 1 Controller rated current 17 Al2 voltage 2 Controller state 18 Al2 voltage after disposal 3 Operate channel 19 AI3 voltage 4 Setting speed 20 AI3 voltage after disposal 5 Setting speed after Acc Dec 21 Al4 voltage 6 Output frequency 22 Al4 voltage after disposal 7 Setting Rpm 23 AO1 output 8 Actual Rpm 24 AO2 output 9 Reserved 25 Heatsink temperature 10 Output voltage 26 Input terminal state 11 Output current 27 Output terminal state 12 Output torgue 28 MODBUS state 13 Output power 29 Total time at power on hour 14 DC bus voltage 30 Total running time hour 15 AI1 voltage 31 32 Reserved 16 Al1 voltage after disposal 80 HDSL Series Cont
118. meters of Group F11 according to the encoder configured to motor Set digital I O function parameters of Group F12 according to the actual wiring Set the parameter according to the actual running mode Terminal MS running mode Set MS relevant parameters of Group F05 according to the elevator actual requirement and the controller Set Acc Dec curve parameters of Group F03 according to the elevator speed Terminal analogue running mode Set analogue curve parameters of Group FO4 and analogue I O terminal parameters of Group F13 according to the elevator actual requirement and the controller The bigger Acc Dec curve parameters of Group F03 are set the quicker HDSL catch the speed command of elevator controller HD5L Series Controller User Manual 87 Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co Ltd 7 1 3 Motor Parameter Auto tuning Note The crane car is needed for the rotation auto tuning but not for the static auto tuning Asynchronous motor parameter auto tuning 1 You should set FO0 05 as 0 panel control 2 Set FO7 06 as 1 static auto tuning or 2 rotation auto tuning then press key of panel to do parameter auto tuning The motor does not rotate at static auto tuning but rotate at rotation auto tuning Note When auto tuning it need open the run contactor if at rotation auto tuning it need open the brake contactor manually too Synchronous motor rotation auto tuning with A B Z U V W encoder
119. n order to protect motor overheating The connection is shown as 4 5 3 of Terminal Connection of I O Interface Board Code Name Description Range factory setting F17 00 Input voltage at motor overheated 0 00 10 00 0 00V F17 01 Thermistor type 0 2 0 0 Does not detect the motor overheating NC 1 Positive charateristic PTC When Ald input is exceeded F17 00 the controller will alarm E0020 fault motr overheated 2 Negative charateristic NTC e When Ald input is less than F17 00 the controller will alarm E0020 fault motr overheated Note Only when correctly set CN2 and CN3 of I O interface board will do the motor overheated detection F17 02 Threshold resistance at motor overheated 0 10 0 5 0kO Input and output phase loss fault F17 03 F17 06 Code Name Description Range factory setting F17 03 The detect base of lack of input 0 100 30 F17 04 The detect time of lack of input 0 0 5 0 1 0s F17 03 value is a percentage of the controller s rated voltage When the controller detects certain input voltage not hit the preset detect base F17 03 and exceed the preset detect time F17 04 the controller will alarm E0015 fault lack of input e When F17 03 or F17 04 is set as 0 or in the battery driven run mode the controller will not detect input phase loss fault 82 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co
120. n select V f control please properly set the V f control parameter of Group FO7 to achieve proper efficiency 1 SVC control Sensorless vector control It is only applicable for the asynchronous motor 2 Closed loop vector control Sensor vector control e Closed loop vector and applicable for elevator high accuracy of speed control In generally the elevator will take this mode Note 1 V f and SVC control are applicable for the motor without installing encoder which are one temporary running mode when the elevator is in inspection running 2 When select SVC or closed loop vector control mode you should do motor parameter auto tuning Auto tuning process Correctly set the motor nameplate parameters F07 00 FO7 04 F10 00 F10 05 then start the motor parameter auto tuning to obtain the right parameters Meanwhile set vector control parameters of Group F08 to achieve excellent vector control efficiency F00 02 Elevator rated speed 0 100 4 000 1 500m s The elevator nominal rated speed All speed setting value in the function parameters must not exceed this value F00 03 Controller max output frequency 5 00 100 00 50 00Hz It defines the maximum frequency that the controller is allowed to output e It should be careful to set reasonable parameters according to the nameplate of the motor and the actual operating conditions F00 04 Traction machine mechanical parameters 10 0 6000 0 60 0 It def
121. nly for asynchronous motor 2 HD PG6 UVW FD is valid Only for synchronous motor 3 HD PG5 SINCOS FD is valid Only for synchronous motor 4 HD PG9 SC FD is valid Only for synchronous motor support Endat F11 01 PGP R 1 9999 2048 F11 02 PG direction setting 0 1 0 It defines the connection sequence of PG whether the same as that of the drive motor connection e In order to change the connection of AB two phases of the PG you can change this parameter 0 The same direction 1 The reverse direction HD5L Series Controller User Manual 73 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting F11 03 PG signal filter coefficient 0x00 0x77 0x11 Units Low speed filter coefficient Tens High speed filter coefficient F11 04 The protocol of serial communication PG 0 9 0 0 Endat 1 Rotary transformer protocol 2 9 Reserved F11 05 Detecting time of PG wire disconnection 0 00 2 00s 1 00 F11 05 specifies the duration time for detecting PG wire disconnection fault The controller detects the PG wire disconnection and the duration time exceed F11 05 then the controller alarms E0031 fault PG disconnection e No detection will be conducted when F11 05 is set as 0 6 2 13 Group F12 Digital VO Terminal Paramete
122. ntroller will output ON signal 11 Down signal output e When the elevator is at down running the controller will output ON signal 12 Under voltage ON signal will be output when the controller is during under voltage state 13 Reserved 14 Controller fault ON signal will be output when the controller is faulty 15 Elevator stop e When the elevator stops the controller will stop and output an 2s pulse The controller will disable the running command according to this signal 16 19 Reserved F12 21 Output terminal logic setting 00 0x3F 0 It defines that each bit binarv of this function represents different phvsical sources e Positive logic When multi function input terminals are connected to corresponding common port 76 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction Code Name Description Range factory setting this logic is enabled Otherwise the logic is disabled e Negative logic When multi function input terminals are connected to corresponding common port this logic is disabled Otherwise the logic is enabled Bit5 Bit4 Bit3 Bit2 Bit1 Bito RLY4 RLY3 RLY2 RLY1 DO2 DO1 0 represents positive logic while 1 represents negative logic F12 22 F12 24 Reserved 6 2 14 Group F13 Analogue I O Terminal Parameters Code Name De
123. nts inside the controller which are sensitive to static electricity Directly touch the components on the PCB board is forbidden HD5L Series Controller User Manual 103 Chapter 9 Maintenance 9 1 Shenzhen Hpmont Technology Co Ltd Daily Maintenance The controller must be operated in the specified environment refer to section 3 2 page 9 Besides some unexpected accidents may occur during operation Therefore you should maintain the controller conditions according to the Table 9 1 record the operation data and investigate problems immediately Table 9 1 Daily checking items 9 2 Items Content Criteria Temperature and humidity 10 40 C derating at 40 50 C Operatin FET HER pe 9 Dust and water dripping No water dripping environment Gas No strange smell Oscillation and heating Stable oscillation and proper temperature Controller Noise No abnormal sound Heating No overheating Motor Noise Low and regular noise Operating state Output current Within rated range parameters Output voltage Within rated range Periodical Maintenance Customer should check the controller in short time or everv 3 to 6 months according to the actual environment so as to avoid hidden problems and make sure the controller runs well for a long time General Inspection Check whether the screws of control terminals are loose If so tighten them with a screw driver Check whethe
124. o FO8 10 DN electrical torque limitation 180 0 running effect FO8 11 UP regenerative torque limitation 180 0 Generally use the FO8 12 DN regenerative torque limitation 180 0 default value F11 00 HDSL PG interface board Depend on actual value F11 01 PG P R Depend on actual value EE F11 02 PG direction setting Depend on actual value 94 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 7 Elevator Application Guidance Table 7 2 Special function code setting table of terminal MS run Code Name Recommended value Remark FO0 05 Operating mode 2 Terminal MS control FO2 02 Retention time of start zero speed 0 5s According the situation of running KE contactor and brake at motor start FO2 06 Retention time of stop zero speed 0 5s amp stop to adjust FO3 00 Acceleration speed 0 700m s FO3 01 Start Acc jerk 0 350m s FO3 02 End Acc jerk 0 600m s FO3 03 Deceleration speed 0 700m s FO3 04 Start Dec jerk 0 600m s eek ee speed eind FO3 05 End Dec jerk 0 350m s FO3 06 Inspection Acc speed 0 200m s F03 07 Inspection Dec speed 1 000m s F03 13 Stop Dec jerk 0 350 m s FO5 00 Multi speed 0 0 FO5 01 Multi speed 1 Re leveling speed FO5 02 Multi speed 2 Creeping speed FO5 03 Multi speed 3 Batterv driven speed j 7 As deisgn FO5 04 Multi spee
125. ode and ASCII mode with corresponding frame format as shown below RTU mode Modbus data frame Bo 2 Frame head at least Slave Function j Frame tail at least 3 5 character spacing address code Data Checking 3 5 character spacing HD5L Series Controller User Manual 129 Appendix B Communication Protocol Shenzhen Hpmont Technology Co Ltd ASCII mode Modbus data frame Frame head Slave Function i Frame tail GN address code bes Checking 0x00 0x04 MODBUS adopts Big Endian encoding mode higher byte prior to lower byte at sending 1 RTU mode In the RTU mode the idle time of frame head and frame tail passing bus should be not less than 3 5 bytes and data checking relies on CRC 16 The whole information need be checked The concrete CRC checking is referred to the page 140 Take RTU data for example To read the slave internal register F00 08 1 500m s of No 1 address The command frame Address Parameter Register Address Read char no Checksum 0x01 0x03 0x00 0x07 0x00 0x01 0x35 OXCB The response frame Address Parameter Response Byte Content of register Checksum 0x01 0x03 0x02 0x5 OxDC OXBA OX8D 2 ASCII mode In ASCII mode the frame head is Ox3A while the frame tail default is OxOD OxOA and the frame tail can be set by the users In ASCII mode all the data bytes will be sent via ASCII code except frame head and frame tail higher 4 byte prio
126. of I O Interface Board Analogue input terminal connection When the Ald is used as the user reference analogue input terminal the connection is shown as Figure 4 18 and the Al4 is as analogue input Analogue input 10 10V or 0 20mA interface Figure 4 18 Al4 as the analogue input terminal When the Ald is used as the motor over heating detection signal input terminal the connection is shown as Figure 4 19 The motor stator coil built in thermistor to access the analogue input and it should be correctly set the wire jumper Wire jumper setting I O interface board GND Al4 Figure 4 19 Al4 as the over heating signal detection input terminal Digital input terminal connection The digital input terminals DI7 D112 of VO interface board and the digital input terminals DIT DI6 of control board have the same connection method Please refer to 4 4 4 Control Terminal for details HD5L Series Controller User Manual 27 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co Ltd 4 6 Encoder Interface Board 4 6 1 Encoder Interface Board Introduction There are 4 kind encoder interface boards are provided for the HDSL series controller And their models and functions are shown as Table 4 7 Table 4 7 Encoder interface boards Encoder interface boards Functions OC encoder interface board with frequency demultiplication FD output HD PG2 OC FD SINCOS encoder interface boar
127. of panel control to stop controller and reset the fault M Multi function key Set certain function by FO0 06 A Increment key Increase value or parameter v Decrement key Decrease value or parameter gt gt SHF shift key Selecting display parameter and shift bit de ENT enter confirm key Enter lower menu or confirm saving the data HD5L Series Controller User Ma nual Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co Ltd 5 2 2 Display State The panel of HD5L series controller can display the parameters at stopping running editing and alarming Note LCD anti color displays display in white on black such as DAUN IKURM FOR 0 3 5 d m s etc 1 If the parameter or the setting value is in anti color displaying it means that it can be changed Take 0 3 5 m s for example it means that the units of setting value can be changed 2 If the state is in anti color displaying it means that it is in this state Take for example it means that the controller is in the running state Parameter display state at stopping When the controller stops running the panel will display stopping state and its parameter as shown in Figure 5 2 Other parameters F15 08 F15 13 can be displayed by pressing PP Ready para a Running para B Setting speed Given speed 1500 m s 1 3 5 9 m s LO RE ALM LO RE ALM Figure 5 2 Display state of the panel Parameter display state at running When the controller is running the p
128. ontact person o Tel Fax By Barcode on the product body paste here 2 Power Model s Contrat number Purchasing date Service unit Contact person Tel 5 Maintenance staff Tel 2 Maintenance date User s guality evaluation for the service E Better O Good H Common 0 Poor Other opinions User signature Date Interview record of Customer Service Center H Interviewed by telephone H Interviewed by letters Others Technical service engineer signature Date AN ND pmant Shenzhen Hpmont Technology Co Ltd Warrantv Agreement The warrantv period of the product is 18 months refer to the barcode on the product body During the warranty period if the product fails or it is damaged under condition of normal use by following the user s manual our company will be responsible for free maintenance 2 The starting time of the warranty period is manufacturing date see the barcode on the product body but we could negotiate settlement under special condition 3 Within warranty period maintenance will be charged for damages caused by the following reasons A The damage is caused by improper use or repair modification without prior permission B The damage is caused by abnormal voltage fire flood other disasters and second disasters C The damage is caused by dropped or transportation after purchase D The damage is caused by the operation not following this user s m
129. otor of Z F10 13 i pulse initial angle 0 0 359 9 0 0 0 1 x Synchronous motor F10 14 SINCOS encoder C 0 9999 2048 1 x amplitude Synchronous motor F10 15 SINCOS encoder C 0 9999 2048 1 x zero bias Synchronous motor F10 16 SINCOS encoder D 0 9999 2048 1 x amplitude Synchronous motor F10 17 SINCOS encoder D 0 9999 2048 1 x zero bias HD5L Series Controller User Manual 119 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Unit Attributes Setting 0 C phase ahead of the D i hase F10 18 Sincos encoder CD pha 4 X phase 1 D phase ahead of the C phase F10 19 Reserved BitO Bit1 Reserved Bit2 Optimization for Synchronous detecting speed F10 20 performance id 0 1 x fe 0 No optimization optimization et 1 Optimization Bit3 Bit15 Reserved Group F11 PG Parameters on pages 73 74 1 HD PG2 OC FD is valid 2 HD PG6 UVW FD is valid F11 00 HDSL PG interface 3 HD PGS SINCOS FD is 4 1 x board valid 4 HD PG9 FC FD is valid support Endat F11 01 PGP R 1 9999 2048 1 x ene j 0 the same direction F11 02 PG direction setting i 0 1 x 1 the reverse direction 0x00 0x77 7 Units low speed filter F11 03 ie signal fiter coefficient 0x11 1 O coefficient i Tens high speed filter coefficient 0 Endat F11 04 Th
130. ould be as large as possible The grounding resistance should be less than 10Q Do not share the earth wire with other devices such as welding machines or power tools It could share the earthing pole but the motor and the controller each have their own earthing pole then the earthing effect is better The recommended and avoided earthing methods are respectively shown in Figure 4 34 and Figure 4 35 4 36 HD5L Series Controller HDSL Other devices other devices rey il Dedicated earthing pole optimal Sharing earthing pole good HDSL Other devices e gt a oO a m GB Sharing ea not so good hing pole Figure 4 35 Avoided earthing method When using more than one controllers be careful not to loop the earth wire as shown in Figure Figure 4 36 Prohibited earthing method User Manual Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co Ltd 4 7 5 EMI Filter The EMI filter should be used in the equipment that may generate strong EMI or the equipment that is sensitive to the external EMI The EMI filter should be a dual way low pass filter through which lower frequency current can flow while higher frequency current can hardly flow Function of EMI filter 1 The EMI filter ensures the equipment not only can satisfy the conducting emission and conducting sensitivity in EMC standard but also can su
131. ous motor rotation auto tuning with serial communication encoder 1 You should set FO0 05 as 0 panel control 2 Set F10 10 as 2 rotation angle auto tuning then press key of panel to do parameter auto tuning 3 Auto tuning process The controller with DC fixes the motor to one direction then slowly starts the motor for a while and finally stops When finishes auto tuning F10 12 motor initial angle will be obtained Note 1 During step 2 and step 3 manually open the brake contactor and the run contactor together 2 If the system has synchronous motor radial contactor the short circuit signal of radial contactor should be removed Otherwise it will cause over current fault Synchronous motor static auto tuning with serial communication encoder 1 You should set FO0 05 as 0 panel control 2 Set F10 10 as 1 static angle auto tuning then press key of panel to do parameter auto tuning 3 During auto tuning the controller will make a serial pulse voltage and the motor will buzz When buzz is over and the panel returns to stop state please check and record D04 05 4 Restart step 2 and step 3 check and record D04 05 Then compare the twice obtained value of DO4 05 If the comparison value is smaller than 5000 it means that the steps are success Otherwise vou should check the encoder connection and then restart step 2 4 Note of step 4 If the comparison value is too large vou could count it according to the following formu
132. ower supply or the external power supply The connections are as shown in Figure 4 15 Using the internal 24V power supply Using the external power supply Figure 4 15 DO terminal connection HD5L Series Controller User Manual 25 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co Ltd 4 5 VO Terminals and Wiring Connection HDSL series elevator controller has I O interface board which can achieve the extension of analogue input digital input and relay contact output I O interface board is shown as Figure 4 16 and the size unit is mm To connect the control board Wire jumper CN3 Wire jumper CN2 VO interface board terminals 8 105 Figure 4 16 1 O interface board 4 5 1 Terminal Description of VO Interface Board maporIoeposjonjonjozi A fen we Pa Tse con cow con Me la ee eel ee Figure 4 17 Terminal layout of VO interface board Table 4 5 Terminal function description of VO interface board Item Terminal Name Function Description Al4 Input voltage current is selectable Anal Analogue na 2 r Input voltage 10V 10V input impedance 34kQ input Ala differential input l l 7 Input current 0 20mA input impedance 5000 Dial BEDE Programmable bipolar optional input signal n ie DIT DIT ef di Input voltage 0 30VDC p Input impedance 4 7kO asi R2A R2B R2C TE coad Programmable output contact rating 250VAC 3A or our
133. pendix A Parameters Code Name Range Default Unit Attributes Setting F13 21 AO2 gain 0 0 200 0 100 0 0 1 O Group F14 SCI Communication Parameters on pages 79 80 0 1 8 2 format no parity RTU 1 1 8 1 format even parity RTU 2 1 8 1 format odd parity F14 00 Data format PTU 0 1 x 3 1 7 2 format no parity ASCII 4 1 7 1 format even parity ASCII 5 1 7 1 format odd paritv ASCII 0 1200bps 1 2400bps F14 01 Baud rate selection ae 48000 RS 3 1 x 3 9600bps 4 19200bps 5 38400bps F14 02 Local address 0 247 2 1 x F14 03 Host PC response time 0 1000ms Oms ims ion ti f 0 0 1000 0s F14 04 Detection time of 0 0s 0 1s x communication timeout 0 0 No detect at timeout riage ee a i dua at error 9 95 oe F14 06 F14 47 Reserved Group F15 Display Control Parameters on pages 80 81 0 Chinese F15 00 Language select 1 English 0 1 O 2 9 Reserved LCD panel display F15 01 1 10 5 1 O contrast Run display parameter 1 0 Disable F15 02 set 1 Controller rated current 5 1 O 2 Controller state 3 Operate channel Run display parameter 2 F15 03 ot ak 4 Setting speed 6 1 O 5 Setting speed after i acc dec F15 04 al displav parameter 3 6 Output frequency 10 1 o 88 7 Setting Rpm 8 Actual Rpm F15 05 hu display parameter 4 g Reserved i i o 10 Output voltage HD5L Series
134. pply 24V maximum current 200mA Alt control board voltage 0 10V Al2 AI3 control board 10V 10V 0 20mA voltage current is Analogue input selectable Al4 I O interface board 10V 10V 0 20mA voltage current is selectable and differential input is supported Analogue output AO1 AO2 0 10V 0 20mA voltage current is selectable Digital input DI1 DI6 control board DI7 D112 I O interface board Digital output DO1 DO2 R1A R1B R1C control board Ko relay R2A R2B R2C R3A R3B R3C R4A R4B R4C I O interface board Contact rating 250VAC 3A or 30VDC 1A c 9 3 3 SCI communication RS 485 interface z 2 LCD display Function parameter setting check the state parameters and the fault code 5 etc is Parameter copy To achieve guick parameter copy 10 40 C air temperature fluctuation is less than 0 5 C min Operation temperature The derating value of the output current of the controller shall be 2 for each degree centigrade above 40 C Max allowed temperature is 50 C 5 Storage temperature 40 70 C S i Indoor preventing from direct sunlight no dust corrosive flammable gases 2 Loc tionitoruse oil mist water vaper dripping or salt etc 2 Altitude Less than 1000 meters otherwise should be derating use Humidity Less than 95 RH non condensing Ocsillation Less than 5 9m s 0 6g OC encoder interface board with frequency demultiplication output HD PG2 OC FD SINCOS encoder interface board wit
135. ppress the radiation of the equipment 2 It can prevent the EMI generated by equipment from entering the power cable and the EMI generated by power cable from entering equipment Common mistakes in using EMI filter 1 Too long the power cable is between the EMI filter and the controller The filter inside the cabinet should be located near to the input power source The length of the power cables should be as short as possible 2 Too close the input and output cables of the EMI filter The distance between input and output cables of the filter should be as far apart as possible Otherwise the high frequency noise may be coupled between the cables and bypass the filter Thus the filter will become ineffective 3 Bad earthing of the EMI filter The EMI filter s enclosure must be earthed properly to the metal case of the controller In order to achieve better earthing effect make use of a special earthing terminal on the filter s enclosure If you use one cable to connect the filter to the case the earthing is useless for high frequency interference When the frequency is high so is the impedance of cable hence there is little bypass effect The correct installation The filter should be mounted on the enclosure of equipment Ensure to clear away the insulation paint between the filter case and the enclosure for good earthing contact 4 7 6 Conduction Radiation and Radio Frequency Interference Countermeasures EMI of the controller The con
136. put For example set DIT to 107 F12 10 DI10 terminal function F12 12 DI12 terminal function the inspection input 0 1 x disconnection is valid F12 13 MSincombinationof 4 0006 2 000s 0 010s 0 0018 x ilter time F12 14 Reserved 0 Disable F12 15 DO1 terminal function 1 Controller is ready 2 1 x 2 Controller is running 3 Controller is at zero speed F12 16 DO2 terminal function running 3 1 x 4 Zero speed 5 Contactor output control F12 17 RLY1 relay function 6 Brake output control 14 1 x 7 FDT1 8 FDT2 F12 18 RLY2 relay function 9 Speed arrived signal FAR 0 1 x 10 Up signal output 11 Down signal output F12 19 RLV3 relay function 12 Under voltage 0 1 x 13 Reserved 14 Controller fault F12 20 RLY4 relay function 15 Elevator stop 0 1 x 16 19 Reserved Output terminal logic BitO Bit1 DO1 DO2 output setting terminal positive or negative F12 21 00 1 O HD5L Series Controller User Manual 121 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Unit Attributes Setting logic setting Bit2 Bit5 RLY1 RLY4 relay output positive or negative logic setting 0 Positive logic 1 Negative logic F12 22 F12 24 Reserved Group F13 Analogue I O Terminal Param
137. r the main circuit terminals are properly connected whether the mains cables are over heated Check whether the power cables and control cables are damaged check especially for any wear on the cable tube Check whether the insulating tapes around the cable lugs are stripped and for signs of overheating near terminations Clean the dust on PCBs and air ducts with a vacuum cleaner Note 1 Dielectric strength test of the controller has alreadv been conducted in the factorv Do not do the test again Otherwise the controller might be damaged 2 If insulation test to the motor is necessary it should be done after the motor s input terminals U V W have been detached from the controller Otherwise the controller will be damaged 3 For controllers that have been stored for a long time thev must be powered up everv 2 vears When supplying AC power to the controller use a voltage regulator to gradually raise the input voltage to rated input voltage at least 5 hours 104 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 9 Maintenance 9 3 Replacing Damaged Parts The components that are easily damaged are cooling fan and electrolytic capacitors of filters Their lifetime depends largely on their application environment and preservation The users can decide the time when the components should be replaced according to their service time Cooling fan Life 60 000 hours Possible cause of damag
138. r to lower 4 byte at sending In ASCII mode data is 7 byte and for the A F will adopt their uppercase of the ASCII code The data adopts LRC checking covering the slave address and data Checksum is the character of data that is involved in checking and the complement code of carry bit Take ASCII data for example Write 4000 OxOFAO to the internal register FO0 07 of Slave 1 LRC checking the complement code of 0x01 0x41 0x00 0x07 0x0F 0xA0 0x07 Frame LRC Address Code Register address Written content Frame tail head checking Character 0 1 4 1 0 0 0 7 0 F A 0 0 8 CR LF ASCII 3A 30 31 34 31 30 30 30 37 30 46 41 30 30 38 OD OA 5 Scaling of Drive Transmitting Values Except the parameters of the remarks all other function codes can define the scaling relationship of the specified function code via referring the manual s minimum unit Remarks Communication data 0 2000 of F06 07 F13 04 F13 05 F13 07 F13 08 F13 10 F13 11 F13 18 and F13 20 corresponds to data 1000 1000 130 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix B Communication Protocol 6 Protocol Function a Supported function MODBUS protocol supports the below parameter operation Function code Instructions 0x03 To read the controller s function parameters and parameters in operating sta
139. rd f I cosB cos8 Te OUTA TITFA ms snc sie O Q Figure 7 2 Terminal MS running connection HD5L Series Controller User Manual 93 Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co Ltd 7 2 2 Set Parameter The terminal MS general function code setting content is shown as Table 7 1 and special function code setting content is shown as Table 7 2 Table 7 1 General function code setting table Code Name Recommended value Remark F00 00 Motor type Depend on actual value F00 01 Control mode Depend on actual value F00 02 Elevator rated speed Depend on actual value F00 03 Max output freqency Depend on actual value F00 04 Traction machine mechanical Depend on actual parameters calculate value F07 00 F10 01 Motor rated power Depend on actual value F07 01 F10 02 Motor rated voltage Depend on actual value F07 02 F10 03 Motor rated current Depend on actual value ee FO7 03 F10 04 Motor rated frequency Depend on actual value FO7 04 F10 05 Motor rated rpm Depend on actual value FO8 00 ASR proportional gain 1 500 F08 01 ASR integral coefficient 1 500 Adjust according to F08 02 ASR proportional gain 2 500 running effect F08 03 ASR integral coefficient 2 500 Generally use the FO8 04 ASR swithcing frequencv 1 10 00Hz default value FO8 05 ASR swithcing freguency 2 15 00Hz FO8 09 UP electrical torgue limitation 180 0 Adjust according t
140. re ja a rs EE ede EET EE EE EE D5L 2T7P5 HD5L 4T015 HD5L 4T018 235 353 222 167 337 330 8 2 HD5L 2T011 HD5L 2T015 HD5L 2T018 HD5L 4T022 HD5L 4T030 290 240 235 445 20 4 HD5L 2T022 HD5L 2T030 HD5L 4T037 HD5L 4T045 380 598 290 260 576 550 48 HD5L Series Controller User Manual Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co Ltd 3 5 Panel Installation and Dismantle According to the direction of the Figure 3 2 press the panel until hear a click sound Do not install the panel from other directions or it will cause poor contact A UI 75 T Figure 3 2 Installation of the panel There are two steps in Figure 3 3 First press the hook of the panel according to the direction 1 Second take out of the panel according to the direction 2 Ca CO l a e EIE 3 IB EJ i UI El a EE TES Figure 3 3 Dismantle of the panel 12 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 3 Mechanical Installation 3 6 Plastic Cover Dismantle The upper cover and the lower cover of the HD5L series controller are removab
141. resent display index at present display The parameter index at To display next state ox0007 0x3300 p ISSA op sy ner next state parameter The parameter group no To read factory default of and intergroup index function parameter i Factory default 070098 occupy the higher and lower y R state parameters bytes respectively unsupport this operation The function parameter characteristics are 2 byte with definition shown as below Characteristics Bit Value Definition Sio 0B To modify the upper limit as per character restriction ll 1B To modifv the upper limit as per 4 bvte restriction 00B without decimal fraction 01B 1 decimal fraction Bit2 Bit1 10B 2 decimal fraction 11B 3 decimal fraction HD5L Series Controller User Manual 135 Appendix B Communication Protocol Shenzhen Hpmont Technology Co Ltd Characteristics Bit Value Definition 001B To display length 1 010B To display length 2 BEE 011B To display length 3 100B To display length 4 101B To display length 5 Reserved 00B Actual parameters unchangeable Bi Bie 01B Changeable 10B Unchangeable in running state 11B Set by factory cannot be modified 00000B Without char 00001B Unit is Hz 00010B Unit is A 00011B Unit is V 00100B Unit is rom 00101B Unit is 00110B Unit is s 00111B Unit is Q 01000B Unit is ms 01001B Unit is kHz 01010B Unit
142. ries Controller User Manual 37 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co Ltd Remarks e All areas should be isolated in space to achieve electromagnetic decoupling effect The minimum distance between areas should be 20cm and use earthing bars for decoupling among areas the cables from different area should be placed in different tubes e EMI filters should be installed at the interfaces between different areas if necessary e Bus cable such as RS485 and signal cable must be shielded 4 7 2 Wiring Requirement In order to avoid interference intercoupling it is recommended to separate the motor cables and the control cables from power supply cables and keep enough distance among the cables Especially when the cables are laid in parallel and the cable length is long the signal cables should cross the power supply cables perpendicularly as shown in Figure 4 32 Motor cables gt 50cm Power or motor cables Power cables Signal control cables gt 20cm Signal control cables Figure 4 32 System wiring Shielded armoured cable High frequency low impedance shielded cable should be used For example copper net aluminum net or iron net Normally the control cables must use the shielded cables and the shielding metal net must be connected to the metal enclosure of the controller by cable clamps as shown in Figure 4 33 PE jle PE e e Enclosure Enclosure Figure 4 33 Correc
143. roller User Manual Shenzhen Hpmont Technology Co Ltd Subfunction code of circuit diagnosis Appendix B Communication Protocol Subfunction d Data command Data response Subfunction meanings code 0x0000 0x0000 Reinitialize communication disabling no response mode 0x0001 Kemiaj EE OXFFO0O OXEF00 einitialize communication disabling no response mode New frame tail New frame tail Set ASCII frame tail and the new frame tail will and OO occupy and 00 occupy replace the old newline characters but it will not 0x0003 higher and lower higher and lower be retained at power loss bytes bytes Note new frame tail cannot be larger than 0x7F respectively respectively and shouldn t be 0x3A After select no response mode the slaves then only answer to reinitialize communication 0x0000 Nor n 0x090 3 Poe command It can tell and isolate the faulted slaves 0x0000 0x0000 To set slave no response invalid command and fault command 9x9099 T invalid d and 0x0001 0x0001 o set slave response invalid command an fault command 4 To rewrite single function parameter not saved at power off or control parameter of controller Protocol date unit Length of data byte Range Address 1 0 247 0 is broadcast address Function code 1 0x41 Command frame Register address 2 0x0000 OxFFFF Register content 2 0x0000 OxFFFF CRC L
144. roller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction 6 2 17 Group F16 Enhance Function Parameters Code Name Description Range factory setting F16 00 Zero speed running signal delay time 0 00 10 00 0 30s lt defines the delay time from the controller at zero speed run state to zero speed run signal output F16 01 Zero speed signal delay time 0 00 10 00 0 30s It defines the delay time from the controller at zero speed state to zero speed signal output F16 02 Current keep time after stop command 0 9999 Oms To eliminate the motor current noise at stop when the brake is over the cut off run signal will reduce the current to zero after the time defined by F16 02 F16 03 Fan control mode 0 2 0 It defines the fan control mode If there is over heat protection the fan will run all the time 0 Auto stop e The fan runs all the time when the controller is in running state After the controller stops for the time set bv F16 04 the fan will auto stop if there isn t over heat protection 1 Immediatelv stop e The fan runs all the time when the controller is in running state but stops when the controller stops 2 Run when power on The fan runs continuously after the controller is switched on F16 04 Fan keep time 0 0 600 0 30 0s F16 05 Brake unit action voltage 380 750V Depend on controller model For 380V voltage class control
145. rs Code Name Description Range factory setting F12 00 Input terminal filter time 0 000 1 000 0 010s This function code is to define filter time of digital input termianl and to set input terminal sensibility e The input terminals are susceptible to interference which will result in misoperation so that you could increase this parameter setting value However too long filter time will affect adjustment sensibility F12 01 DIT terminal function 000 134 1 F12 02 DI2 terminal function 000 134 2 F12 03 DI3 terminal function 000 134 3 F12 04 DI4 terminal function 000 134 4 F12 05 DI5 terminal function 000 134 5 F12 06 DI6 terminal function 000 134 6 F12 07 DI7 terminal I O interface board terminal function 000 134 0 F12 08 DI8 terminal I O interface board terminal function 000 134 0 F12 09 DI9 terminal VO interface board terminal function 000 134 0 F12 10 DI10 terminal VO interface board terminal function 000 134 0 F12 11 DI11 terminal I O interface board terminal function 000 134 0 F12 12 DI12 terminal VO interface board terminal function 000 134 0 Note When hundreds is set as 0 it means normally open input while set as 1 it means normallv closed input 0 Disable It disables the terminals function The controller ignores the signal input via this terminal e The unwanted terminal is recommended to be set as 0 so as to avoid wrong connection or action
146. s running speed output current voltage etc through indexing the controller s state parameters 1 Control parameters The controller s control parameter intergroup indexes are as follows Register address Parameter name Retained or not at power loss 0x3200 Control command character No 0x3201 Main setting No Definition of controller control command words Note The controller operating mode must be SCI control F00 05 4 HD5L Series Controller User Manual 137 Appendix B Communication Protocol Shenzhen Hpmont Technology Co Ltd Control word Value Definition Function description Bit This bit co work with controller s enable bit to run the controller The controller will close the running 1 Run command enabled bito contactor release the brake and start to run This bit becomes invalid only after the controller stops 0 Run command disabled Stop output and output released brake signal Down Elevator running direction The same function as bit1 0 Up terminal UP DN is 1 No emergency stop Controller runs normally it 0 Emergency stop Controller controls drive to stop If the terminal EN is enabl ntroller can run 1 SCI control enabled the termina is enabled controller can ru bit3 normally 0 SCI control disabled Drive stop output and release brake signal Indi hi i i 1 With new run speed ndicates ac ange in running spee
147. s x Fo2 04 Retention time of start 000 4 999s 0 000s 0 0015 x speed F02 05 Brake close delay time 0 000 4 999s 0 000s 0 001s x Fo2 06 Retention time of stop 000 4 999s 0 000s 0 001s x zero speed F02 07 er close delay 9 000 4 96 s 0 000s 0 001s x L 0 000 2 000s F02 08 Start ramp time 0 000s 0 001s x 0 000 No ramp FO2 09 Reserved Group F03 Acceleration Deceleration Parameters on pages 63 64 001 F03 00 Acceleration speed 0 020 9 999m s 0 700m s ae x F03 01 Start Acc jerk 0 020 9 999m s 0 350m s oe x 7 a 0 001 F03 02 End Acc jerk 0 020 9 999m s 0 600m s m s x F03 03 Deceleration speed 0 020 9 999m s 0 700m s 0 001 x HD5L Series Controller User Manual 113 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Unit Attributes Setting 2 m s s 3 3 0 001 F03 04 Start Dec jerk 0 020 9 999m s 0 600m s rife x l R 3 0 001 FO3 05 End Dec jerk 0 020 9 999m s 0 350m s m s x i a 0 001 FO3 06 Inspection Acc speed 0 020 9 999m s 0 200m s mis x R 2 0 001 F03 07 Inspection Dec speed 0 020 9 999m s 1 000m s m s x Fo3 og Battery driven Acc 0 020 9 999m s 1 000ms 09001 x speed m s i 001 Fo3 og Battery driven Dec 0 020 9 999m s t 000mis 0001 x speed m s 001
148. scription Range factory setting F13 00 AI function 0 2 0 F13 01 Al2 function 0 2 0 F13 02 AI3 function 0 2 0 F13 03 Al4 function 0 3 0 Disable K b a I O interface board 2 Weighing signal 3 Motor over heating signal input only Al4 enabled e Connect the electronic thermistor embedded motor stator coils to the controller s analogue input as the right figure Refer to parameters F17 01 and F17 02 about the thermistor e Alt input range 0 10V Al2 Al4 input range 10 10V F13 04 AN bias 100 0 100 0 0 0 F13 07 Al2 bias F13 10 AI3 bias F13 13 AM bias F13 05 Alt gain 10 00 10 00 1 00 F13 08 Al2 gain F13 11 Al3 gain F13 14 Al4 gain F13 06 Alt filter time 0 01 10 00 0 05s F13 09 Al2 filter time F13 12 AIS filter time F13 15 Al4 filter time When select Al1 Al4 as open loop frequency setting source the relationship between the analogue input and the analogue value after compulting is shown as figure Analogue Analogue Analogue input gain Analogue value actual value input filtering Analogue input bias after computing e The formula of analogue input gain and bias and analogue value is Y kX b e Here Y is the analogue value after computing X is the value before adjusting k is the analogue input gain F13 05 F13 08 F13 11 F13 14 b is the analogue input bias F13 04 F13 07 F13 10 F13 13 HD5L Series Controller User Manual 77
149. sed the source connection is as shown in Figure 4 9 Note that the SEL and the P24 are not short circuited External 24 Source connection using external power controller 9 P Figure 4 9 Source input connection when using external power 2 If the external power supply is used the drain connection is as shown in Figure 4 10 Note that the SEL and the P24 are not short circuited Drain connection using external power 3 3V External controller Figure 4 10 Drain input connection when using external power HD5L Series Controller User Manual 23 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co Ltd 3 If the controller s internal 24V power supply is used the common emitter output connection of the NPN transistor in the external controller is as shown in Figure 4 11 External NPN connection using internal power controller Figure 4 11 NPN signal input connection when using internal 24V power supply 4 If the controller s internal 24V power supply is used the common emitter output connection of the PNP transistor in the external controller is as shown in Figure 4 12 Note that the SEL and the P24 are not short circuited PNP connection using internal power External controller Figure 4 12 PNP signal input connection when using internal 24V power supply 24 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation W
150. sion is dependent on the motor s Fey e neon ot exciting current component F07 21 oscillation suppression g P oa 1 O mod 1 Oscillation suppression is dependent on the motor s torque current component Asynchronous motor of F07 22 oscillation suppression 0 200 100 1 O coefficient Group F08 Motor Vector Control Speed loop Parameters on pages 71 72 FO8 00 Low speed ASR Kp 1 9999 500 1 O FO8 01 Low speed ASR KI 0 9999 500 1 O FO8 02 High speed ASR Kp 1 9999 500 1 O FO8 03 High speed ASR KI 0 9999 500 1 O Fo8 04 ASR PI swithcing 0 00 50 00Hz 10 00Hz 0 01Hz O requency 1 Fo8 o5 ASR PI swithcing 0 00 50 00Hz 15 00Hz 0 01Hz O requency 2 0 200 0 F08 06 ASR integral limitation 007200 0 motor rated jag oes 0 1 JO current 0 000 1 000s FO8 07 ASR differential time 0 000 ASR without 0 000s 0 001s O differential 0 000 1 000s F08 08 ASR output filter time 0 000 ASR output without 0 008s 0 001s O filter P electrical Fog og UP electrical torque 0 0 200 0 F07 02 180 0 01 x limitation DN electrical Eesti er N e REMA torque 0 0 200 0 F07 02 180 0 01 x limitation UP regenerative torque FOBA1 fonio 0 0 200 0 F07 02 180 0 0 1 x limitation DN regenerative torque FO8 12 0 0 0 200 0 F07 02 180 0 0 1 x limitation Group F09 Current loop Parameters on pages 72 72 FO9 00 Current loop KP 1 4000 500 1 O FO9 01 Current loop KI 1 4000 500 1 O F09 0
151. ss Group No Low bytes address Group No 0x00 DO0 00 0x01 DO0 01 0x02 DO0 02 0x03 D00 03 0x04 D00 04 0x05 D00 05 0x06 D00 06 0x07 D01 00 0x08 D01 01 0x09 D01 02 Ox0a DO1 03 0x0b D01 04 0x0c D01 05 0x0d D01 06 0x0e D01 07 OxOf DO1 08 0x10 DO1 09 Ox11 DO1 10 0x12 DO1 11 0x13 DO1 12 0x14 DO1 13 0x15 DO1 14 0x16 DO1 15 0x17 D01 16 0x18 D02 00 0x19 D02 01 Oxta DO2 02 Oxib DO2 03 Oxic DO2 04 Oxid DO2 05 Oxie DO2 06 Ox1f DO2 07 0x20 DO2 08 0x21 DO2 09 0x22 DO3 00 0x23 DO3 01 0x24 DO3 02 0x25 D03 03 0x26 D03 04 0x27 DO3 05 0x28 DO3 06 0x29 DO3 07 Ox2a DO4 00 0x2b D04 01 Ox2c DO4 02 Ox2d DO4 03 0x2e DO4 04 Ox2f DO4 05 0x30 DO4 06 0x31 D04 07 0x32 D04 08 0x33 DO4 09 0x34 DO4 10 0x35 DO4 11 For instance The register address of function parameter FO3 02 is 0x0302 and that of function parameter DO1 01 is 0x3308 8 Special instruction 1 For the data frame in ASCII mode if the frame length is an even number the frame is abandoned 2 Group FO7 Group F10 and Group F14 SCI communication parameters are the controller parameters which can be read but cannot be modified bv the host computer 3 If manv multi function input terminals setting are the same it mav cause dvsfunction Therefore the user should avoid this case when modifv the multi function terminal function via the MODBUS HD5L Series Controller User Manual 139 Appendix B Communication Protocol Shenzhen Hpmont Technology Co Ltd 9 CRC checking
152. sword state and the actual operating conditions 1 Restore to factory settings e Except Group F01 FO7 00 F07 14 Group F10 Group F11 F15 00 F17 11 F 17 27 Group F18 and Group Y e Operation steps If set FO1 02 1 press lt to ensure and the parameters are restored to factory settings The panel dispalys loading defualt para Then the panel will display parameters in stop state after finish restoring to factory setting 2 Parameter download Except Group F01 F17 11 F 17 27 Group F18 and Group Y e Motor parameters encoder parameters and magnetic pole angle etc will be downloaded Record the original parameters such as motor parameters encoder parameters and magnetic pole angle etc Or restart parameter auto tuning 3 Clear fault information The fault history of F17 11 F17 27 will be clear F01 03 Panel EEPROM parameter initialization 0 1 ol 0 No operation The controller is in regular parameter read write state 1 Parameter upload Upload the present function code settings to the panel EEPROM parameter Note Group F01 F17 11 F17 27 Group F18 and Group Y do not upload HD5L Series Controller User Manual 61 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd 6 2 3 Group F02 Start amp Stop Parameters F00 02 Objective speed F02 03 Run command Contactor output Controller is in running EE Ee 5 TI Brake E S SUUE SU Atzero spee
153. t connection of the shielded cable 4 7 3 Wiring Motor Longer the cable between the controller and the motor is higher the high frequencv leakage current is causing the controller output current to increase as well This mav affect peripheral devices When the cable between the motor and the controller is longer than 100 meters it is recommended to install output reactor and adjust the carrier frequency as per the instruction in Table 4 14 38 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation Table 4 14 Carrier frequency and the cable length between controller and motor Cable length lt 30m 30 50m 50 100m 2 100m Carrier frequencv 15kHz below 10kHz below 5kHz below 2kHz below The controller should be derated if the motor cables are too long or their cross sectional area CSA is too large The controller s cables should be the cables with specified CSA see Table 4 1 because the capacitance of the cable to ground is in proportional to the cable s CSA If the cable with big CSA is used its current should be reduced The current should be decreased by 5 when per level of CSA is increased 4 7 4 Ground Connections The earth terminals PE must be connected to earth properly The earthing cable should be as short as possible the earthing point should be as close to the controller as possible and the earthing area sh
154. t is as follows Bit15 Bit6 reserved D03 02 Output terminal state Bit5 Bit2 corresponds to Actual value RLY4 RLY1 Bit1 BitO corresponds to DO2 DO1 HD5L Series Controller User Manual 111 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Unit Attributes Setting 0 Normal 1 Communication timeout 2 Incorrect data frame head DO3 03 MODBUS state 3 Incorrect data frame Actual value i checking 4 Incorrect data frame content D03 04 kin sag 0 65535 Actual value i D03 05 Total running time 0 65535 Actual value i DO3 06 Run times 0 65535 Actual value i DO3 07 Present fault 0 100 Actual value ki Group D04 Encoder State Parameters on pages 58 59 D04 00 ES AA 0 4095 Actual value a D04 01 BA PA 0 4095 Actual value a h val f D04 02 ae oes es mn 0 4095 Actual value D04 03 ta sd 0 4095 Actual value DO4 04 Ba aoe 0 7 Actual value bi D04 05 Electrical angle 0 65535 Actual value ju DO4 06 DO4 7 Reserved D04 08 Pulses of PG 0 65535 Actual value ka DO4 09 DO4 11 Reserved Group F00 Basic Parameters on pages 59 61 F00 00 Motor type OAsynehronous 0 1 x 1 Synchronous 0 V f FOO O1 Control mode 1 Sensorless vector control 2 1 x 2 Closed loop vector control FOO 02 Elevator rated speed 0 100 4 000m s 1 500m s x F00 0
155. t reset 4 Switching on the controller after completely power off Table 8 1 Fault alarm description and counter measures Fault code Fault name Possible reasons of fault Counter measures e At the begining of power on and It is normal state of power on and at the end of power off power off Lu EDE Input voltage is too low Please check input power voltage undervoltage e Improper wiring leads to Please check wiring and wire the undervoltage of hardware controller properly E0001 Acc overcurrent e Improper connection between e Connect the controller and motor E0002 l Dec overcurrent controller and motor properly e Improper motor parameters Please set correct motor e The rating of the used controller parameters E0003 Constant speed is too small Select controller with higher rating overcurrent e Acceleration deceleration time is Please set proper acceleration too short time and deceleration time E0004 Acc over voltage lt Input voltage is too high Please check power input E0005 Dec over voltage Deceleartion time is too short lede seta proper value for A deceleration time E0006 Constant speed Improper Wiring leads ig Please check wiring and wire the over voltage overvoltage of hardware controller properly Please check the connection and Short circuit between phases connect the wire properly Power module output or the ground Please check the connection and E0008 faulty Outp
156. te 0x06 To rewrite single function parameter saved at power off or control parameter 0x08 Circuit diagnosis 0x41 To rewrite single function parameter not saved at power off or control parameter 0x42 Parameter management 0x43 To rewrite numbers of function parameters saved at power off or control parameters If the operation command fails the response is fault code For instance continuously read 5 function codes from F00 00 then the return frame will be as follows Address Error code Exception code Checksum 0x01 0x83 0x03 0x01 0x31 The error code is the same as function code 0x80 and its instruction is as follows Exception code Instructions 0x1 Illegal function parameters 0x2 Illegal register address 0x3 Data fault Data is exceeded the upper lower limit 0x4 Slave operation fails including fault caused by data invalid 0x16 Unsupported operation unsupported to read the attributes factory default and upper lower limit for the control parameter and state parameter 0x17 The register number of command frame is fault ner Incorrect information frame including incorrect information length and incorrect checking 0x20 Parameters cannot be modified 0x21 Parameters are unchangeable when the controller is in running state 0x22 Parameters are protected by password HD5L Series Controller User Manual 131 Appendix B Communication Proto
157. tected parameters or recorded parameters etc Only when the controller stops can it modify the function parameter Only input the correct password can it edit the function parameter due to the valid password Switching display parameters at stopping state There are six stopping parameters F15 08 F15 13 of the HDSL controller For example set the parameter to be default value and the Figure 5 7 describes the operation of displaying parameters Ready para a Readv para a Ready para a Setting speed DC bus voltage AIl voltage disposal 1 50 0 m s 53 7V z 6 0 0 V S Lo RE ALM LO RE ALM LO RE ALM F15 08 4 F15 09 14 F15 10 16 Ready para a Ready para a Output terminal state gt gt Input terminal state 0000 0000 0000 0000 0000 LO RE ALM LO RE ALM F15 12 27 F15 11 26 Figure 5 7 Switching display parameters at stopping state Unlock user s password When user set F01 00 to non zero value and detect no press on the panel within 5 minutes the user s password will be valid The lock identification of panel willbe The operation of unlock user s password is as shown in Figure 5 8 which takes 4 as the user s password The lock identification will be when it successfully unlocks FOL og B User password User password User password LO RE ALM LO RE ALM LO RE ALM Third level menu Fourth level menu Input correct password FOL Of a Menu mode Unlock success F01 00
158. terminal combination Communication speed control The run command and the run multi step speed are set by PC communication HD5L Series Controller User Manual 43 Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co Ltd 5 1 2 Control Mode HDSL series controllers have three control modes which respectively are V f control SVC control and VC control Refer to F00 01 for more detail 5 1 3 Controller State HDSL series controller states respectively are Stop Run Motor parameters auto tuning Fault alarm and Under voltage Stop state After the controller is switched on and initialized if no run command inputs or the stop command is given there will be no output from U V W of the controller and the LCD panel will be anti color display under the left Run state The controller will start output from U V W terminals after it receives the run command And the LCD panel will be anti color display under the left Motor parameters auto tuning After set the function parameter FO7 06 F10 10 as 1 or 2 the controller will receive the run command then enter into motor parameters auto tuning state If the auto tuning process is completed the controller will enter into stop state Fault alarm state The controller has failure Under voltage state The controller is in the under voltage 5 1 4 Controller Running Mode HDSL series controllers have five running modes Auto tuning running MS speed running Inspection running Batter
159. test pass The Panel self test pass will auto disappear within 3 5 seconds and back to display state before self testing 4 If the key is invalid the correspondence display will not be in anti color displaying The panel will display Panel self test fail The Panel self test fail will auto disappear within 3 5 seconds and back to display state before self testing The possible reasons of self testing failure no press within 5s or invalid key HD5L Series Controller User Manual 51 Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co Ltd Upload and download parameters Upload When set the function parameter FO1 03 1 it uploads the setting value to the panel When the upload is finished the panel will jump to display FO1 00 Download When set the function parameter FO1 02 2 it downloads the setting value from the panel When the download is finished the panel will jump to display FO1 03 The upload and download parameters are as shown in Para being up oaded a Para being dn oaded dd a Upload progress 050 Dnload progress 030 Dnload fail LO RE ALM Figure 5 13 Display upload and download parameters Note 1 When downloading parameters it displays dFAiL which represents that the EEPROM storage parameters of panel and the function parameters of present controller do not match First you need upload the setting value of the correct
160. the controller shall be 2 for each degree centigrade Max allowed temperature is 50 C 2 Keep ambient temperature between 10 40 C It can improve the controller operation performance if install at the location with good ventilation or cooling devices HD5L Series Controller User Manual 9 Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co Ltd 3 3 Installation Direction and Space Requirements To achieve good cooling efficiency install the controller perpendicularly and always provide the following space to allow normal heat dissipation The requirements on mounting space and clearance are shown in Figure 3 1 l Figure 3 1 Installation of the controller 3 4 Dimensions and Mounting Size Dimensions figure 1 10 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd W W1 Chapter 3 Mechanical Installation N Dimensions figure 2 Table 3 1 HDSL dimensions Dimensions mm Mounting size mm Model D5L 2S2P2 D5L 2S3P7 D5L 2T3P7 D5L 2T5P5 D5L 4T2P2 D5L 4T3P7 D5L 4T5P5 D5L 4T7P5 D5L 4T011 w H D 200 299 210 w1 H1 H2 146 286 280 GW kg 5 8 Figu
161. ther allowed connecting to the enclosure nor short circuiting AN Warning Do not do dielectric strength test on the controller Do wiring connection of the braking resistor or the braking unit according to the wiring figure Make sure the terminals are fixed tightly Do not connect the AC supply cable to the output terminals U V W of the controller Do not connect the phase shifting capacitors to the output circuit The controller DC bus terminals must not be short circuited HD5L Series Controller User Manual 15 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co Ltd 4 2 Selection of Main Circuit Peripheral Devices Please refer to the Table 4 1 for the recommended specifications Table 4 1 HDSL series controller VO wiring specification Input Protection Main Circuit Control Circuit Model MCCB Contactor Supply Cables Motor Cables A A mm mm ae HD5L 2S2P2 32 20 4 0 2 5 20 5 HD5L 2S3P7 63 32 4 0 4 0 20 5 HD5L 2T3P7 40 32 4 0 4 0 20 5 HD5L 2T5P5 63 40 6 0 6 0 20 5 HD5L 2T7P5 63 40 6 0 6 0 20 5 HD5L 2T011 100 63 16 16 20 5 HD5L 2T015 125 100 25 25 20 5 HD5L 2T018 160 100 25 25 20 5 HD5L 2T022 200 125 35 35 20 5 HD5L 2T030 200 125 50 50 20 5 HD5L 4T2P2 16 10 1 5 1 5 20 5 HD5L 4T3P7 25 16 2 5 2 5 20 5 HD5L 4T5P5 32 25 4 0 4 0 20 5 HD5L 4T7P5 40 32 4 0 4 0 20 5 HD5L 4T011 63 40 6 0 6 0 20 5 HD5L 4T015 63 40 6
162. to avoid sliding vehicle at starting moment Decrease F06 17 so as to F06 17 F06 20 Reserved 6 2 8 Group F07 Asynchronous Motor Parameters R1 LI e R1 F07 07 Stator resistance R2 F 07 08 Rotor resistance lo F07 11 Excitation current LI F07 09 Leakage inductance Lm F07 10 Mutual inductance S Slip ratio The relationship among rated torque current excitation current and motor s rated current is as follows Rated torque current FO7 05 x FO7 02 Excitation current F07 11 y1 FO7 052 x FO7 02 F07 01 Mutual inductance F07 10 F07 09 2V3n x FO7 03 x FO7 11 Code Name Description Range factory setting F07 00 Asynchronous motor rated power 0 2 400 0kW Depend on controller model FO7 01 Asynchronous motor rated voltage 0V Controller rated voltage Depend on controller model F07 02 Asynchronous motor rated current 0 0 999 9A Depend on controller model FO7 03 Asynchronous motor rated frequency 1 00 100 00 50 00Hz HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction Code Name Description Range factory setting FO7 04 Asynchronous motor rated Rpm 1 24000 1440rpm FO7 05 Asynchronous motor power factor 0 001 1 000 Depend on controller model FO7 06 Asynchronous motor parameter auto tuning 0 2 0
163. tor output U V W connections and encoder connection are not changed 2 Set F03 06 inspection Acc speed and F03 07 inspection Dec speed Inspection running 1 If the actual motor running direction is not the command direction you can change the value of FOO 08 run direction 2 Carefully make sure that the motor can run normally 3 Make sure the motor can run normally and the signals of the brake and power circuit etc can act normally then it will run fast 7 1 5 Run Fast 1 Give the normal floor run command so that to the elevator can run normally Then set Group FO2 of start amp stop parameters start stopping parameters adjust starting amp stopping brake and motor running time sequence to make sure that the elevator does not shake at start amp stop For the asynchronous motor adjust Group F02 to avoid obviously shaking at start amp stop e For the synchronous motor it also need set Group FO6 to avoid elevator brake at start e lf the synchronous motor has SINCOS encoder it can achieve elevator smooth start using weigh less method Group F06 And F02 02 Retention time of start zero speed is set at least as 0 5s 2 If the elevator has slight shake at running please properly adjust Group FO8 3 To adjust leveling precision terminal MS control F00 05 2 can adjust Acc Dec curve Group F03 to unify level and adjust FO3 13 stop Dec jerk to make leveling precision 92 HD5L Series Controller User Manual
164. tor parameter of current ring ACR e Increasing FO9 00 or FO9 01 can fasten the system dynamic response to the output torque while decreasing F09 00 or FO9 01 can build up system stability e Too big FO9 00 or FO9 01 makes the system apt to oscillate while too small FO9 00 or FO9 01 affects the system torque output FO9 02 Current loop output filter time 0 000 1 000 0 000s F09 03 F09 07 Reserved 6 2 11 Group F10 Synchronous Motor Parameters Code Name Description Range factory setting F10 00 Synchronous motor type 0 1 0 0 IPM 1 SPM F10 01 Synchronous motor rated power esel Depend on controller model F10 02 Synchronous motor rated voltage 0 Controller rated voltage Depend on controller model FAMA Svnchronous motor rated current slain Depend on controller model F10 04 Synchronous motor rated frequency 1 00 100 00 19 20Hz F10 05 Synchronous motor rated rpm 1 24000 96rpm F10 06 Synchronous motor stator resistance 0 000 9 999 0 0009 F10 07 Synchronous motor quadrature axis inductance 0 0 999 9 0 0mH F10 08 Synchronous motor direct axis inductance 0 0 999 9 0 0mH HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Function Introduction Code Name Description Range factory setting F10 09 0 Controller rated voltage Synchronous motor Back EMF 380V F10 10
165. troller s operating theory means that some EMI is unavoidable The controller is usually installed in a metal cabinet which normally little affects the instruments outside the metal cabinet The cables are the main EMI source If connect the cables according to this manual the EMI can be suppressed effectively If the controller and other control equipment are installed in one cabinet the area rule must be observed Pay attention to the isolation between different areas cable layout and shielding Reducing conducted interference Please add a noise filter to suppress conducted interference on the output side Additionally conducted interference can be efficiently reduced by threading all the output cables through a grounded metal tube And conducted interference can be dramatically decreased when the distance between the output cables and the signal cables is above 0 3m 40 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation RF interference clearing The I O cables and the controller produce radio frequency interference A noise filter can be installed both on the input side and output side and shield them with iron utensil to reduce RF interference The wiring distance between the controller and the motor should be as short as possible shown in Figure 4 37 Iron box Metal tube jena a Figure 4 37 RF interference clearing 4 7 7 Inputand Output Reactor
166. ual 63 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting F03 15 Field weakening Kp 0 5000 4000 F03 16 Field weakening Ki 0 5000 1000 F03 17 Field weakening voltage limit 4000 5000 4126 FO3 15 FO3 17 is uesd to adjust the effect of asynchronous motor field weakening so that user need not regulate them usuallv F03 18 Reserved F03 19 Sincos encoder CD phase learning 0 1 0 0 Learning 1 Not learning F03 20 Reserved 6 2 5 Group F04 Analogue Curve Parameters Code Name Description Range factory setting F04 00 Reference curve 0000 1111 0000 Units Al1 characteristic curve selection Tens Al2 characteristic curve selection Hundreds Al characteristic curve selection Thousands Al4 characteristic curve selection Ten thousands Pulse input characteristic curve selection Each bit setting e 0 Line 1 e 1 Line 2 F04 01 Line 1 minimum reference 0 0 F04 03 0 0 F04 02 Corresponding value of line 1 minimum reference 0 0 100 0 0 0 F04 03 Line 1 maximum reference F04 01 100 0 100 0 F04 04 Corresponding value of line 1 maximum reference 0 0 100 0 100 0 F04 05 Line 2 minimum reference 0 0 F04 07 0 0 F04 06 Corresponding value of line 2 minimum reference 0 0 100 0 0 0 F04 07 Line 2 maximum reference F04 05 100 0
167. udes reading the upper lower limit of parameters to read parameter characteristics to read the biggest intergroup index of function parameters to read the previous and next function parameter group number to read index of the parameter being displayed and to display next state parameter The parameter characteristics include read write ability parameter units and scaling The command and response frames of parameter management are as follows Protocol date unit Length of data byte Range Address 0 247 0 is broadcast address Function code 1 0x42 Command frame Subfunction code 2 0x0000 0x0008 Data 2 Depend on controller model CRC LRC checking 2 1 Address 1 1 247 Function code 1 0x42 Response frame Subfunction code 2 0x0000 0x0008 Data 2 0x0000 OxFFFF CRC LRC checking 2 1 134 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix B Communication Protocol On condition that the operation command fails response is error code and exception code Parameter management supports the Subfunction as follows But it does not support control parameter operation Subfunction s Data command Data response Subfunction meanings code The function parameter To read the upper limit of group no and intergroup The upper limit of function function parameter 0x00
168. uld not change it to be single phase input If you have to use single phase power supply you should disable the input phase loss protection function And the bus voltage and current ripple will increase which not only influences the life of electrolytic capacitor but also deteriorates the performance of the controller In that case the controller must be derating and should be within the controller 60 rated value Lightning surge protection The controller internal design has lightning surge overcurrent protection circuit and has certain self protection capacity against the lightning Altitude and derating In the altitude exceeded 1000 meters area since the heatsink efficiency will be reduced because of the tenuous air the controller should be derating Figure 1 1 is the derating curve of the controller rated current and the altitude Controller s rated current 100 0 30 Altitude m 1000 4000 Figure 1 1 Derating curve of controller rated current and altitude 2 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 2 Product Information Chapter 2 Product Information 2 1 Model Explanation HD5L 4 T 5P5 Adaptive motor power Refer to section 2 4 about rating Input phases S single phase T three phase Voltage ratings 2 200 240V 4 380 460V Product series Elevator controller 2 2 Nameplate j hamont Product mode
169. ult interval 0 0 6553 5 hour 0 0h 0 1h i Group F18 PWM Parameters on pages 85 85 Depend on F18 00 Carrier fregency 1 16kHz controller 1kHz x model Carrier freqencv auto 0 Disable F18 01 0 1 x oP adjust enable 1 Enable i Disable F18 02 PWM overmodulation 0 Dis 4 i g enable 1 Enable PWM dulati 0 Two phase Three phase F18 03 overmoauiation swtich 0 1 x mode 1 Three phase HD5L Series Controller User Manual 127 Shenzhen Hpmont Technology Co Ltd Appendix B Communication Protocol Appendix B Communication Protocol 1 Peripherals Support HDSL series controllers provide one RS485 communication interface which uses the standard MODBUS communication protocol By using the host computer including communication devices such as computer and PLC the user can operate to read write the controller s function code read the state parameters and write the control command etc The controller is in slave mode when it is communicating 2 Interfaces Interface mode and pin definition Port pin 1 2 3 4 5 6 7 8 Port signal 5V 485 5V GND GND GND 485 Reserved Communication mode RS485 interface asynchronous semi duplex Default 8 N 2 9600bps 3 Network Mode PLC master Single master and multi slave Single master and single slave 4 Protocol Format The MODBUS protocol simultaneously supports RTU m
170. ut current is too high mechanism Power module is damaged Please contact the supplier for repairing e Ambient temperature is too high Please use controller with higher Controller external ventilation is power capacity E0009 Heatsink not good e Improve the ventilation around the overheated e Fan fault controller Fault occurs to temperature Replace the cooling fan detection circuit Please seek technical support E0010 Braking unit fault Circuit fault of braking unit Please seek technical support HD5L Series Controller User Manual Chapter 8 Troubleshooting Shenzhen Hpmont Technology Co Ltd Fault code Fault name Possible reasons of fault Counter measures e Please detect at power on after E0011 CPU faulty CPU abnormal completely power outage Please seek technical support Please check the motor s Mot eain connection E0012 id AU anne Parameter auto tuning is time out Input the correct nameplates parameters Please seek technical support A Contactor fault Replace the contactor E0013 Soft start failed es l Fault of control circuit Please seek technical support Current detect Current detection circuit is Please contact the supplier for E0014 ae faulty damaged repairing For three phase input controller Please check the three phase E0015 Lack of input input phase loss fault occurs to power input power input Please seek technical support i phase d
171. ut voltage ee EA N ET 1 0s 10s Ix of input F17 05 The detect base of lack 0 100 controller rated 20 1 o of output current Fare e ee EE N 3 0s 10s Ix of output l F17 07 Motor overload protect 59 g 110 0 100 0 1 0 x factor l 0 100 F17 08 Fault auto restet times 0 1 x 0 No auto reset function 0 1 F17 09 Fault auto reset interval 2 0 20 0s time 5 0s time x s time Units during auto reset 0 Fault relay don t act 1 Fault relay act F17 10 Fault relay action select b y 00 1 O Tens during DC bus low 0 Fault relay don t act HD5L Series Controller User Manual 125 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Unit Attributes Setting 1 Fault relay act F17 11 NO 5 fault type Lu DC bus low E0001 Acc overcurrent E0002 Dec overcurrent E0003 Constant speed overcurrent E0004 Acc overvoltage E0005 Dec overvoltage E0006 Constant speed overvoltage E0008 Power module faulty E0009 Heatsink overheated E0010 Brake unit faulty E0011 CPU faulty E0012 Motor auto tuning faulty E0013 Soft start failed E0014 Current detect faulty E0015 Lack of input E0016 Lack of output E0017 Controller overloaded E0018 Excessive speed deviation E0019 Motor overloaded E0020 Motr overheated E0021 Controlborad EEPROM faulty E0022 Panel EEPROM faulty E0023 Parameter setting faulty E0024 External faulty E
172. uts current signal Al3 analogue input channel can select voltage or current signal of the CN6 are short circuited Al3 channel of the CN6 are short circuited AI3 channel ae I CN7 When pin 2 and pin 3 3 of the CN7 are short circuited AO1 channe outputs current signal AO1 analogue output channel can select voltage or current signal When pin 1 and pin 2 of the CN7 are short circuited AO1 channe outputs voltage signal CN8 AO2 analogue output When pin 1 and pin 2 When pin 2 and pin3 channel can select voltage or current signal of the CN8 are short circuited AO2 channe outputs voltage signal 3 of the CN8 are short circuited AO2 channe outputs current signal ast CN9 resistance SCI communication can select proper resistance oO When pin 2 and pin 3 of the CN9 are short circuited no resistance When pin 1 and pin 2 of the CN9 are short circuited select the proper Om mm OM OO 44 3 SCI Communication Terminal Description Port pin Port signal 485 5V GND GND GND 485 Reserved Figure 4 5 SCI communication terminal and description HD5L Series Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Electrical Installation 4 4 4 Control Terminal Wiring Programmable open collector output channel 1 ulti function input terminal 1
173. vel or stop state displav E level E hird level h l nter to second leve nter to third level Enter to fourthdlevelimenu Save the present value menu menu and return to third level Select function Modify No function Modify the internal No of Modify function value A group Increase by 1 when function group Increase Increase by 1 according Cycle according to press this key one by 1 according to the to the present modified D F Y time present modified bit bit Select function Modify No function Modify the internal No of Modify function value v group Decrease by 1 function group Decrease Decrease by 1 Cycle according to when press this key by 1 according to the according to the present Y F D one time present modified bit modified bit Switch units ten gt gt Invalid Invalid Switch units and tens thousands thousands hundreds tens HD5L Series Controller User Manual Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co Ltd Function parameter editing state At stop run or fault alarm state press PRG to enter function parameter editing state see the description of parameter FO1 00 and the user password unlock and modify of section 5 2 3 as shown in Figure 5 4 FOR a F03 13 a Acc Dec parameters 0 35 jo m s Stop Dec jerk LO RE ALM LO RE ALM Figure 5 4 Parameter editing state Fault alarming state If the controller detects a fault signal the panel will ent
174. y driven running and Normal running Auto tuning running Set FO7 06 F10 10 1 or 2 and press RUN key to enter the auto tuning running MS speed running The run speed is set by MS1 MS3 in combination or communication This mode is accessible when FOO O5 is set as 2 or 4 Inspection running When inspection signal is valid the speed will be determined by F05 08 inspection run speed This mode is accessible when FO0 05 is set as 1 2 or 4 Battery driven running When emergency signal is valid the speed will be determined by F05 09 battery driven speed This mode is accessible when F00 05 is set as 1 2 or 4 Normal running Controlled by panel F00 05 0 or terminal analogue F00 05 1 44 HDSL Series Controller User Manual Shenzhen Hpmont Technology Co Ltd 5 2 Operating Instructions 5 2 1 Panel Description The standard HDSL series controllers are installed with LCD panel which is shown as Figure 5 1 fF boo Site N RUN 7 gt STOP t P Figure 5 1 Panel of HDSL controller There are kevs on the panel and their functions as shown in Table 5 1 Table 5 1 Kev function description Chapter 5 Operation Instructions Kev Name Function PRG Program exit Entry or exit programming key J OG Jog key Reserved RUN Run key In the mode of panel control press this key to run the controller STOP Stop reset key In the mode

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