Patricia M. McDermott Writing Sample
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1. tape pull the tape through the slot cut into the side of the takeup reel and through the hole at the end of the slot Tighten the cover tape slack by turning the takeup reel clockwise Press the black button to back up the tape four device positions SE200 Programming System User Manual E NOTE At this point do not use the red button to advance the tape Placing Socket Boards and Master Devices NOTE For information about programming master devices consult the provided third party programmer system documentation Quick Start and System Operation 13 Pass your finger over the pickup sensor to advance the tape one device position thus positioning the tape correctly on the sprocket 14 Close the left safety door then press the DOOR REQUEST button to activate the door locks At this point a level 3 user must program the tape pocket position and tape index Chapter 7 Once programmed proceed to Placing Socket Boards and Master Devices Some socket boards have both master and slave sockets This provides the ability to use master devices known good programmed devices to download the program directly to the slave devices Others may have only slave sockets as the program is downloaded from the programmer system computer into programming modules located beneath the socket board If the socket board has a master socket manually place the master devices in the correct orientation in each socke2. Place an empty tray at the reject station The reject tray is full There is no more room for rejected devices in the reject tray Remove the reject tray 5 14 and replace it with an empty tray Check the following A vacuum timeout e Device is present in the tape reel 5 7 3 Retry has occurred No jam in the tape unit 5 15 Tape alignment The vision system cannot 3 Manually remove the problem device Continue locate the device SE200 Programming System User Manual 5 17 Quick Start and System Operation Pausing a Run 5 18 Pause can be used to temporarily stop the system during a run To pause the system Choose Pause The light tower flashes yellow uu To continue running the lot after pausing the system Choose Start The light tower status indicator changes to green gt SE200 Programming System User Manual E Ending a Lot Run Quick Start and System Operation NOTE Instructions for emergency stop are provided in Emergency Procedures on page 2 3 At the end of a lot the system moves trays from the input or output stations to the output elevator The final device tray contents vary depending on whether it is an input or output lot m Input lot Final tray contains only programmed devices m Output lot Final tray may contain a combination of programmed and unprogrammed devices This section describes two methods for ending a lot finish programming a
3. 5 Quick Start and System Operation ACCESS LEVEL This chapter provides instructions to quickly set up and use 1 or higher the SE200 Overview The quick start tasks are as follows Figure 5 1 1 Log onto system see To log onto the system on page 4 8 Select run parameters Load input trays Place a reject tray and cover trays Load a tape Tape to Tray mode only Place master devices into programmer sockets and verify pin 1 orientation Run device lots Log off when finished using the system see To log off from the system on page 4 8 SE200 Programming System User Manual 5 1 Quick Start and System Operation Assumptions m System is powered on in Idle mode paused and the main screen Figure 4 3 on page 4 4 is displayed on the operator interface warm start m User has a level 1 or higher user name and password if user name and password are unknown contact the system administrator m Level2 user has previously set up the process information discussed in Chapter 6 m Level3 user has previously set up system teach points discussed in Appendix D should it become necessary to fine tune teach points during a run contact a level 3 user Figure 5 1 Quick Start Process Flow Tray to Tray Tape to Tray Process Process Log on Log on Select Select Run Parameters Run Parameters Load Full Load Emp
4. OOR REQUEST button on the front panel to pause the system and deactivate the door locks When the DOOR REQUEST button stops flashing open the left safety door Pull a 21 cm 8 in strip of tape from the tape reel Cut the end of the tape straight across through one sprocket hole Insert the tape with the sprocket hole on the left into the tape entry location Figure 5 4 and push the tape until it stops Press the red button to advance the tape to the point where the tape meets the spring stabilizer and the sprockets take hold Use your fingers to guide the tape Stop and pull the tape back slightly you should be able to feel the tape move on the sprocket If the tape is not on the sprockets push the black button to remove the tape from the feeder and return to step 3 Using tweezers gently pull the clear cover tape away from the bottom tape ensuring the pickup sensor to advance the tape feeder is not tripped Hold the clear cover tape and press the red button to advance the tape at least 16 cm 6 in The two tapes should separate Thread the cover tape through the peel slot located just behind the pickup position Turn the clear tape 90 degrees clockwise and slip the tape into the slot Turn the tape back Pull the pinch roller release back and thread the cover tape over the peel roller and under the pinch roller and finally through the takeup reel slot Wind the cover tape around the reel several times To tie off the
5. Selecting Run Parameters on page 5 3 SE200 Programming System User Manual
6. The system issues the message The input tray is empty when it empties an input tray and is unable to move it to the output station This occurs when the handler is ready for the next input tray but cannot move the tray from the input station because the tray at the output station is not yet full To replace an empty input tray 1 Press the DOOR REQUEST button on the front panel to pause the system and deactivate the door locks When the DOOR REQUEST button stops flashing open the right safety door Remove the empty tray Close the right safety door then press the DOOR REQUEST button to activate the door locks Choose OK in the Empty Input Tray warning dialog box to resume processing The reject tray requires replacement when the message The reject tray is full appears To replace a full reject tray 1 Press the DOOR REQUEST button on the front panel to pause the system and deactivate the door locks Choose Replace Reject Tray When the DOOR REQUEST button stops flashing open the right safety door Remove the full tray and replace it with an empty tray Place the full reject tray in a safe location Close the right safety door then press the DOOR REQUEST button to activate the door locks Choose OK in the Full Reject Tray warning dialog box to resume processing SE200 Programming System User Manual Quick Start and System Operation Replacing Empty When the tape reel is empty it is ne
7. ces in the lot that failed Units Rejected programming Units Per Hour Average number of devices processed per hour Lot Progress Current percentage of processed devices in the lot Displays the operator name or other unique Operator a T p identifier as entered at logon Speed Indicates the current system speed defaults to 100 Percentage based on the number of programmed devices at this socket in this lot divided by the number of processed devices At the beginning of a run this value is 0 During a run this value should be Socket Yield between 90 and 100 percent NOTE Should this value fall below 80 for a specific socket consider manually disabling the socket for the current run as the socket may require replacement Pa Indicates white when that socket is enabled and ready to receive a programmable device Ready Indicates green when the device at that socket Pass is programmed Indicates red when the device at that socket failed Tail programming Socket Prog Indicates orange when the device at that socket Status Lights is in the process of being programmed of Socket Empty that socket identifier Indicates purple when the device at that socket has Error an error that requires attention Indicates blue when that socket is automatically disabled after a specific number of failures as set up in the process parameters to right Ew Indicates
8. cessary to replace it The system Tape Reels displays the message A vacuum timeout has occurred to Tape to Tray indicate the tape reel requires checking Mode To replace an empty tape reel 1 Press the DOOR REQUEST button on the front panel to pause the system and deactivate the door locks When the DOOR REQUEST button stops flashing open the left safety door Remove the empty tape reel Load a full tape reel refer to Loading Tapes Tape to Tray Mode on page 5 7 Close the left safety door then press the Door Request button to activate the door locks Choose Retry in the Vacuum Timeout warning dialog box to resume processing SE200 Programming System User Manual 5 15 Quick Start and System Operation Re Enabling an Auto Disabled or Error Socket When a socket is auto disabled or in error the handler stops using that socket A socket can be disabled for failing to program the specified number of consecutive devices A socket can be in error because the handler could not pick the device out of that socket If the socket is auto disabled and then replaced with a new socket reset the yield to restart the consecutive failure count To re enable an auto disabled or error socket 1 In the Run screen choose the programmer button for the socket to be enabled The Programmer Status dialog box appears Figure 5 6 2 Select Empty or Ready as appropriate then choose OK 3 When prompted remove th
9. d System Operation Loading Trays Tray to Tray Mode For Tray to Tray mode load trays full of unprogrammed devices onto the input elevator Empty trays are also placed on top of the final input tray at the reject station and on the output elevator To load trays in Tray to Tray mode 1 Remove any trays from inside the handler within the confines of the safety doors and panels 2 Place a stack of full input trays filled with devices to be programmed onto the input elevator If the trays are secured with a band remove the band 3 Place an empty cover tray on top of the final input tray to protect the devices beneath it 4 Place an empty tray at the reject station 5 Place an empty cover tray on the output elevator Proceed to Placing Socket Boards and Master Devices on page 5 9 Loading Trays Tape to Tray Mode For Tape to Tray mode load empty trays onto the input elevator Empty trays are also placed at the reject station and on the output elevator To load trays in Tape to Tray mode 1 Remove any trays from inside the handler within the confines of the safety doors and panels 2 Place a stack of empty input trays onto the input elevator If the trays are secured with a band remove the band 3 Place an empty tray at the reject station 4 Place an empty cover tray on the output elevator Proceed to Loading Tapes Tape to Tray Mode on page 5 7 5 6 SE200 Programming System User Manual L
10. ds of the board to connect the 20 pin connectors Repeat steps 3 and 4 for all other socket board locations Close the safety doors then press the DOOR REQUEST button to activate the door locks Proceed to Starting a Run on page 5 11 Figure 5 5 Plugging in a Socket Board with Two Connectors 5 10 ARSTER PC 405 REU f SE200 Programming System User Manual Quick Start and System Operation Starting a Run Start the run after entering the run parameters and loading the devices To start a run 1 Ensure all run parameters are entered and the devices are in place 2 Ensure the safety doors are closed and locked 3 Choose Start The run begins and the handler programs devices as configured gt Information regarding what to do during the run and instructions for stopping a run are provided in the sections that follow The Run screen reflects current run information in real time as listed in Table 5 1 SE200 Programming System User Manual 5 11 Quick Start and System Operation Table 5 1 Run Screen Real Time Updates Option Parameter Description Total Processed Current number of processed devices in the lot Percentage based on the number of programmed devices in the lot divided by the number of processed devices This value should be between 90 and 100 percent Total Yield Results Units Passed Current number of programmed devices in the lot Current number of devi
11. e device if any from the socket Press the Door Request button to pause the system and deactivate the safety door locks remove the device then press the Door Request button again to activate the door locks To reset the yield on a replaced socket 1 In the Run screen choose the programmer button for the appropriate socket The Programmer Status dialog box appears Figure 5 6 2 Choose Reset Yield enter the appropriate number then choose OK 3 Choose OK again to return to the Run screen Figure 5 6 Change the Socket Status or Reset the Yield Programmer Status Current Status of 2 Empty Change Status to Fail Ready Operator Disable SE200 Programming System User Manual Quick Start and System Operation Resolving The following table lists warning messages that can be resolved Warning and by a level 1 user Additional error messages which must be resolved Error Messages by a level 3 user are described in Chapter 9 Table 5 2 Operator Interface Warning and Error Messages Instructions Message Suggestions on Page Options The input elevator is empty There are no trays at the input elevator 5 5 Place more trays on the input elevator The input tray is empty The input tray is empty and it cannot be transferred to the output station 5 14 Remove the input tray No tray is present at the reject station Occurs when a lot is started OK without a tray at the reject station 5 14
12. nd end immediately To complete the run and finish programming 1 Choose Pause The light tower flashes yellow uu 2 Choose End Lot n 3 At the End Lot confirmation prompt choose Finish Programming Figure 5 7 The system programs the remaining devices in the slave sockets and places them in the output tray s then Turns off the motors the system is still powered on Issues the message Lot is Complete Changes the light tower status indicator to red Figure 5 7 Choose Appropriate End Lot Option Finish Programming End Immediately SE200 Programming System User Manual 5 19 E Quick Start and System Operation To end the run immediately and discontinue programming 1 Choose Pause The light tower flashes yellow ou Choose End Lot n At the End Lot confirmation prompt choose End Immediately Figure 5 7 The system Turns off the motors the system is still powered on Issues the message Lot was Aborted Changes the light tower status indicator to red Starting Another Lot Run NOTE If the DOOR REQUEST button is pressed during homing the system immediately stops homing and deactivates the door locks Choose Reset again to home the system 5 20 To start another lot run 3 Choose Exit Run to return to the main screen n Choose Reset to reset and home the system Select or confirm the run parameters refer to
13. oading Tapes Tape to Tray Mode Figure 5 4 Quick Start and System Operation The handler requires the tape to be loaded Figure 5 4 programmed and indexed before putting the system in Run mode This section describes how to load the tape Instructions for programming and indexing the tape performed by a level 3 access user are provided in Chapter 7 Facing the front of the system the tape arm is on the left If pocket position programming is performed correctly the tape feeder should advance index one component at a time with the component stopping at the sensor pickup point over the spring stabilizer It is also possible to position the chip camera over the feeder sensor to view the component position and alignment The red and black buttons referred to in this section are located on the tape feeder The red button advances the tape the black button reverses it Fully Loaded Tape Pickup Pull cover tape through siot i and up into hole to tie it off eee Bet he E A Pinch Roller Release 1 i 1 Indicators 2Push Buttons Mm Peel Slot Peeled Cover Tape Rear Button Front Button Tape Back Tape Forward Green Indicator Red Indicator Idle Tape Advance SE200 Programming System User Manual 5 7 Quick Start and System Operation To load the tape NOTE If an empty 1 tape reel is on the tape feeder arm remove it before loading a new one 10 11 12 5 8 Press the D
14. t to be used for that lot run It is recommended to first place the master devices into the master sockets then place the socket boards in the handler The following describes how to place socket boards based on whether they have one or two connectors To place socket boards with one connector 1 Press the DOOR REQUEST button on the front panel to pause the system and deactivate the door locks 2 When the DOOR REQUEST button stops flashing open the safety doors 3 Align the metal case into the guiding slot on the module 4 Connect the 96 pin DIN connector by pressing down on the socket board Repeat steps 3 and 4 for all other socket board locations 5 Close the safety doors then press the DOOR REQUEST button to activate the door locks Proceed to Starting a Run on page 5 11 SE200 Programming System User Manual 5 9 Quick Start and System Operation NOTE Both ends of the board must be pressed simultaneously to avoid damaging the connectors To place socket boards with two connectors 1 Press the DOOR REQUEST button on the front panel to pause the system and deactivate the door locks When the DOOR REQUEST button stops flashing open the safety doors Position the metal case of the socket board parallel to the front panel of the programming module so that the two female connectors on the board simultaneously connect to the two male connectors Simultaneously press down the top and bottom en
15. this option if it is necessary to output a specific quantity of devices Leave the Run screen open and proceed to the next section Loading Input Trays SE200 Programming System User Manual 5 3 Quick Start and System Operation Figure 5 2 Enter Appropriate Run Parameters before Starting a Run EEE ESE EI SS ey al ee pe E En na N TE E e sn es RSI E eroe RR ica Se 5 4 SE200 Programming System User Manual Quick Start and System Operation Loading Devices and Socket Boards Loading Input Trays Figure 5 3 Devices are input to the system in trays Tray to Tray mode or in a tape Tape to Tray mode Master devices are also placed in socket boards at the 24 programmer locations The handler requires input trays to be loaded before putting the system in Run mode The input elevator is shaped for industry standard JEDEC trays the back right corner is beveled indicating the expected location of the pin 1 index mark but can be used for non JEDEC trays as well The input elevator moves a single tray into the handler from the bottom of the elevator and can hold a maximum of 50 industry standard JEDEC trays Input trays are loaded differently depending on the process mode Loading Input Elevator Beveled corner indicating expected pin 1 orientation TTT a PARERE Cs RI LIZA becca OR mememee ni SS Lesina SE200 Programming System User Manual 5 5 Quick Start an
16. ty Input Trays Input Trays Place Reject Place Reject and Cover Trays and Cover Trays Place Master Devices Load Tape Run Place Device Lots Master Devices Run Device Lots 5 2 SE200 Programming System User Manual Quick Start and System Operation Selecting Run Parameters NOTE Use suction cups appropriate to device size being programmed smaller than device body dimensions After logon select the parameters for the device lot to be processed At this point the process information should already have been set up by a level 2 user To select Run parameters 1 Choose Run from the main screen The Run screen appears Figure 5 2 defaulted to the process information used for the most recent lot run Select the process to use Use the information from the most recent lot run if it is valid for the current lot or open a new process To open a new process select a process from the Open Process drop down list or choose Open Process to locate and open a process file C Program Files Se200 Process processname prc Enter the lot job number information representative of the lot such as the job ticket number 4 Enter the Zot size then select the appropriate Jot type Input Select this option if it is necessary to process all devices in the lot enter the number of devices per tray multiplied by the number of trays for partial trays subtract the number of empty pockets Output Select
17. yellow when there is no device in Auto Disable Oper Disable e Indicates gray when that socket is manually disabled 5 12 SE200 Programming System User Manual Quick Start and System Operation Keeping the System Running Continuously During a run several tasks are necessary to allow the system to run continuously The operator interface displays messages indicating tasks to be completed All process modes involve the following tasks m Load additional devices for the lot in progress as deemed necessary by the input or output lot size Tray to Tray mode Refer to Loading Input Trays on page 5 5 Tape to Tray mode Refer to Replacing Empty Tape Reels Tape to Iray Mode on page 5 15 m Remove empty input trays that cannot be moved to the output station refer to Removing an Empty Input Tray on page 5 14 m Remove and replace the reject tray when full refer to Replacing a Full Reject Tray on page 5 14 m Remove output trays when the output elevator is full and place them in a safe location m Re enable a disabled or error socket refer to Re Enabling an Auto Disabled or Error Socket on page 5 16 Should it become necessary to replace a failed slave socket or fine tune teach points during a run contact a level 3 user SE200 Programming System User Manual 5 13 Quick Start and System Operation Removing an Empty Input Tray Replacing a Full Reject Tray 5 14
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