Hydra-Flex - Vehicle Wash Catalog - Volume 1
Contents
1. 1 Air Actuated Hydra Cannon Valve Replacement Kit Stainless Steel 3000925 2 Air Actuated Hydra Cannon Valve Replacement Kit Composite 3000931 3 10 32 X 1 4 Push To Connect Air Fitting For Air Actuated Valve 3000987 4 Shown On Page 22 Hydra Cannon Valve O Ring Replacement Kit 1001155 24 VAC 3001152 5 Solenoid Actuated Air Valve Non Foaming 24 VDC 3001153 120 VAC 3001154 24 VAC 1001428 6 Solenoid Actuated Air Valve Foaming 24 VDC 1001429 120 VAC 1001430 24 VAC VDC 3001157 7 Din I X Field Wireable Cable With LED 120 VAC 3001156 24 VDC or 24 VAC 3000958 8 M12 X Din I Cable With LED 120 VAC 3000948 9 Shown On Page 22 DIN 1 10 No LED 3000954 10 MD Primary Air Regulator 1001184 11 Primary Air Regulator Replacement Bowl Aluminum 3000952 12 Primary Air Regulator Replacement Bowl Plastic 3000870 13 EVO Primary Air Regulator 3001160 14 Foaming Small Air Regulator amp 0 60 PSI Gauge 3000808 15 Outlet Pressure Gauge 0 400 PSI Bottom Mount 3000491 16 Outlet Pressure Gauge 0 300 PSI Bottom Mount 3000928 17 Single Grey Hydra Cannon Replacement Assembly 1001777 18 Single Black Hydra Cannon Replacement Assembly 1001384 19 1 2 NPT Hydra Cannon Manifold End Fitting Assembly 1001556 20 Hydra Cannon Interface Fitting Assembly 1001557 21 Hydra Cannon End Plug Assembly 3000561 22 SD Cross 3000935 23 1 4 Push To Connect Tee 3000815 24 Shown On Page 24 1 4 Push To Connect To 1 82. AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER SYSTEMS USED IN NUMBER MD 3000952 SD 3000928 CO 12 MD PRIMARY AIR REGULATOR 17 SINGLE GREY HYDRA CANNON REPLACEMENT BOWL PLASTIC REPLACEMENT ASSEMBLY 8 AQUA LAB AQUA LAB SYSTEMS USED IN NUMBER SYSTEMS USED IN NUMBER MD 3000870 EVO SD CS1 1001777 SINGLE BLACK HYDRA CANNON 13 EVO PRIMARY AIR REGULATOR 18 REPLACEMENT ASSEMBLY AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER SYSTEMS USED IN NUMBER im t i EVO 3001160 MD 1001384 14 FOAMING SMALL AIR REGULATOR amp 19 1 2 HYDRA CANNON 0 60 PSI GAUGE MANIFOLD END FITTING ASSEMBLY AQUA LAB pl AQUA LAB PART SYSTEMS USED IN NUMBER SYSTEMS USED NUMBER EVO MD CS1 3000808 EVO MD CS1 1001556 OUTLET PRESSURE GAUGE 0 400 PSI HYDRA CANNON INTERFACE BOTTOM MOUNT FITTING ASSEMBLY 15 AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER EVO MD SD 1001557 SYSTEMS USED IN NUMBER EVO MD CS1 3000491 952 808 3640 www hydraflexinc com AQUA LAB REPLACEMENT PARTS HYDRA CANNON END PLUG 26 1 2 PUSH TO CONNECT CHECK 21 2 ASSEMBLY VALVE AQUA LAB PART j AQUA LAB PART SYSTEMS USED IN NUMBER i SYSTEMS USED IN NUMBER MD SD 3000561 EVO MD SD 3000875 1 2 NPT MALE QUICK CONNECT 22 SD CROSS 27 BRASS AQUA LAB PART ann ti AQUA LAB PART SYSTEMS USED IN NUMBER 7 SYSTEMS USED IN NUMBER
3. Air Inlet Pressure 60 100 PSI 952 808 3640 www hydraflexinc com SINGLE APPLICATION AQUA LAB CS1 AQUA LAB CS1 COMPACT CHEMICAL DISPENSING SYSTEMS DESIGNED FOR Easily add or replace an arch applicator in your in bay automatic or tunnel conveyor car wash from standard arches to triple foam and bug prep The all in one compact Aqua Lab CS1 Chemical Dispensing System can be used to replace individual mixing tanks or dosing pumps to get all the benefits of a full Aqua Lab system UNIOUE FEATURES Dependable composite air actuated valves were designed and tested for reliable operation up to 100 000 wash cycles Plug n play systems run on 120V 15A power and tie easily into the signal from your master controls HOW TO CUSTOMIZE Select your CS1 system based on the type of applicator it s feeding up to 5 GPM Systems are delivered with a mounting panel and are pre wired and pre plumbed for water air and chemical control Accessories are also available to customize Aqua Lab to your unique equipment configuration 952 808 3640 www hydraflexinc com SINGLE APPLICATION AQUA LAB CS1 AQUA LAB 51 ARCH P N 1001660 Single chemical dispensing unit for any arch applicator up to 2 9 GPM flow Includes 1 2 9 GPM Pump 1 HP Motor 1 Chem Flex Chemical Injector 1 Solenoid Actuated Air Valve 1 Pneumatic Actuated Water Valve 1 Air Regulator w Pressure Gauge S
4. NPT Elbow 3000803 25 Shown On Page 24 1 4 Hose Barb Foaming Air Check Valve 3000819 26 Shown On Page 24 1 2 Push To Connect Check Valve 3000875 27 1 2 NPT Male Quick Connect Brass 3000500 28 M12 Junction Block 6 Port With 30 Homerun Cable 3000412 29 M12 Junction Block 6 Port With 100 Homerun Cable 3000750 30 1 4 Poly Tubing Sold in 1 Lengths 3000812 31 3 8 Poly Tubing Sold in 1 Lengths 3000520 32 Shown On Page 14 Triple Foam Manifold Kit Found On Accessories Page 1001288 All Panel replacement parts found on pages 22 25 952 808 3640 www hydraflexinc com AQUA LAB REPLACEMENT PARTS DIAGRAM All Pump replacement parts found on pages 25 27 me TU 42 or 43 952 808 3640 www hydraflexinc com AQUA LAB REPLACEMENT PARTS PART NAME PART NUMBER 33 1 Male Quick Connect Brass 3000205 34 3 4 Male Quick Connect Brass 3000196 35 1 Female Quick Connect Brass 3000206 36 3 4 Female Quick Connect Brass 3000197 37 1 2 Female Quick Connect Brass 3000502 38 1 Wye Strainer 20 Mesh 3000490 39 3 4 Wye Strainer 20 Mesh 3000668 40 3 4 NPT T16 Wye Strainer Screen amp Gasket Kit 1001936 41 3 4 NPT T15 Wye Strainer Screen amp Gasket Kit 1001937 42 1 NPT T16 Wye Strainer Screen amp Gasket Kit 1001938 43 1 NPT T15 Wye Strainer Screen amp Gasket Kit 1001939
5. ROTATING TURBO NOZZLES ROTATING NOZZLE BLAST TEC PRO 324 BLAST TEC PRO 430 ORDER GUIDE 24 ANGLE 30 ANGLE NUMEEE on 1 4 BSPP INLET 1 4 NPT INLET 1 4 BSPP INLET 1 4 NPT INLET 2 0 1 00 GPM 1001106 1001600 1001631 1001620 3 0 1 50 GPM 1001107 1001601 1001632 1001621 gt 1 75 1001108 1001602 1001633 1001622 4 0 2 00 GPM 1001109 1001603 1001634 1001623 4 5 2 25 GPM 1001110 1001604 1001635 1001624 5 0 2 50 GPM 1001111 1001605 1001636 1001625 5 9 2 75 GPM 1001112 1001606 1001637 1001626 6 0 3 00 GPM 1001113 1001607 1001638 1001627 BLAST TEC PRO 324 amp 430 REPAIR KITS NOZZLE FLOW RATE 324 430 NUMBER 1000 PSI REPAIR KIT REPAIR KIT Instead of replacing your entire nozzle 2 0 1 00 GPM 1000273 1001640 Blast Tec Pro repair kits can be used for 3 0 1 50 GPM 1001088 1001641 extended nozzle life and lower overall 3 5 1 75 GPM 1000274 1001642 operating costs Each repair kit includes 4 0 2 00 GPM 1001089 1001643 dome screen mini rotor assembly mini 4 5 2 25 GPM 1001090 1001644 rubber boot seat o ring and seat retainer 5 0 2 50 GPM 1001091 1001645 5 5 2 75 GPM 1001092 1001646 6 0 3 00 GPM 1001093 1001647 SPECIFICATIONS 800 1 200 PSI Inlet Pressure Min Max Optimal Operating Distance 12 32 Maximum Temperature 120 F 49 C Housing
6. PPHYDRAFLEX VEHICLE WASH CATALOG VOLUME 1 www hydraflexinc com 952 808 3640 INDEX ABOUT US Corporate Headquarters Burnsville MN ABOUT US Hydra Flex was founded in 2002 with a principle focus on finding a better way to manufacture innovative and reliable fluid handling products for the vehicle wash industry An expert company in fluid dynamics with accomplished engineering manufacturing sales and support staff our mission is to develop innovative products that solve problems save precious resources reduce operating costs and provide exceptional and measurable results for our customers OUR CULTURE Customer Focused We understand that our customers are the reason we re in business e Teamwork We believe that teamwork divides the task and doubles the success e Integrity We work hard and play hard Our success is defined not just in the products that we make but in the people who are making them Results Driven We believe that what gets measured improves OUR CORE VALUES INNOVATION RELIABILITY 9 ACCURACY INDEX CHEMICAL DISPENSING SYSTEMS Aqua Lab System Overview 2 Tunnel Conveyor System Aqua Lab MD 4 In Bay Automatic System Aqua Lab EVO 8 In Bay Automatic Manifold Panel Aqua Lab SD 10 Single Application System Aqua Lab CS1 12 Accessories 14 Replacement Parts 18 CHEMICAL INJECTORS Chem Flex Injectors 29 Meterin
7. 44 1 2 Ball Valve Brass 3000565 45 Quick Connect 9 Cordset For Pump 3000782 46 Thermal Relief Valve 1 2 NPT 3000323 47 20 GPM Bypass Pressure Regulator Brass 3000951 48 40 GPM Bypass Pressure Regulator Stainless Steel 3000464 49 3 4 Air Actuated 3 Way Ball Valve Inlet Selector 3001165 50 Manifold Inlet Hose 1 2 ID Hose X 1 2 NPT Ends 72 Long 3000579 51 20 GPM Quick Connect Regulator Pluming Assembly 1001775 52 Low Water Fault Kit 3001205 53 1 4 NPT Pressure Switch 3000969 54 10 GPM Pump 3001159 55 Replacement Backup 20 GPM Pump 1001362 56 2 9 GPM Pump 3001031 57 5 GPM Pump 3001055 58 Motor 1 HP 3000821 59 Dual Pump Wall Mount Bracket 3000921 60 Shown On Page 27 Triple Pump Wall Mount Bracket 3000950 61 Shown On Page 27 M12 Cordset Grey 3000347 62 Quick Connect Pump Plug Female 3000783 63 Thermal Overload Sprecher amp Schuh 3000862 64 Thermal Overload Eaton 300 1995 65 Timer Relay 3000664 66 Current Sensor AC 3000666 67 Current Sensor DC 3000866 68 Diode Terminal Block 3001200 69 Terminal Block 3000338 24 VAC 3000863 70 Contactor Sprecher amp Schuh 24 VDC 3000864 120 VAC 3000865 24 VAC 3001336 A1 Contactor Eaton 24 VDC 3001337 120 VAC 3001338 952 808 3640 www hydraflexinc com AQUA LAB REPLACEMENT PARTS AIR ACTUATED HYDRA CANNON 6 SOLENOID ACTUATED AIR VALVE VALVE REPLACEMENT KIT STAINL
8. SD 3000935 RUE MD 3000500 23 1 4 PUSH TO CONNECT TEE 28 REED BLOCK 6 PORT WITH 30 HOMERUN CABLE AQUA LAB PART 38 88 AQUA LAB PART SYSTEMS USED IN NUMBER SYSTEMS USED IN NUMBER MD CS1 3000815 8 MD 3000412 1 4 PUSH CONNECT TO 1 8 M12 JUNCTION BLOCK 6 PORT 24 29 NPT ELBOW WITH 100 HOMERUN CABLE AQUA LAB PART 181816 AQUA LAB PART SYSTEMS USED IN NUMBER fe 2 SYSTEMS USED IN NUMBER EVO MD CS1 3000803 s MD 3000750 1 4 HOSE BARB FOAMING AIR gt CHECK VALVE 30 1 4 POLY TUBING Tubing sold in 1 lengths AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER EVO MD CS1 3000819 SYSTEMS USED IN NUMBER EVO MD SD CS1 3000812 952 808 3640 www hydraflexinc com AQUA LAB REPLACEMENT PARTS 31 3 8 POLY TUBING Tubing sold in 1 lengths AQUA LAB PART xs SYSTEMS USED IN NUMBER EVO MD 3000520 6 1 MALE QUICK CONNECT BRASS AQUA LAB PART o SYSTEMS USED IN NUMBER MD 3000205 34 3 4 MALE QUICK CONNECT BRASS AQUA LAB PART SYSTEMS USED IN NUMBER EVO 3000196 29 1 FEMALE QUICK CONNECT BRASS f ES m 1 AQUA LAB PART SYSTEMS USED IN NUMBER MD 3000206 3 4 FEMALE QUICK CONNECT BRASS 36 AQUA LAB PART SYSTEMS USED IN NUMBER EVO 3000197 1 2 FEMALE QUICK CONNECT lt lt s AQUA LAB
9. Material Stainless Steel Weight Blast Tec Pro 324 0 50 lbs Weight Blast Tec Pro 430 0 95 lbs 952 808 3640 www hydraflexinc com BLAST TEC PRO RETROFIT KITS COLEMAN WATER WIZARD RETROFIT KIT Ji rockers top and side oscillators Kit may 2182222201114 require additional parts to be purchased from Coleman Hanna Coleman Water Wizard Nozzle Retrofit kits use up to 47 less water than the factory standard nozzles Kit includes nozzles for PART NUMBER KIT INCLUDES 14 2 0 Blast Tec Pro 324 Nozzles P N 1001106 10 3 5 Blast Tec Pro 324 Nozzles P N 1001108 and 24 1 4 BSPP x 1 4 NPT Brass Adapters P N 3000572 1001394 SONNY S SPINNER PENDULUM NOZZLE RETROFIT KIT The Sonny s Spinner Pendulum Nozzle bait Retrofit Kit can use up to 40 less water Replaces 10 factory standard nozzles with 6 powerful Blast Tec Pro nozzles Fo Eliminates troublesome spinner mechanism reducing maintenance Kit includes driver s and passengers side PART NUMBER KIT INCLUDES 6 4 0 Blast Tec Pro 324 Nozzles P N 1001109 6 1 4 BSPP x NPT Brass Adapters P N 3000572 and 2 Spinner Eliminator Adapter P N 3000959 1001448 SONNY S OMNI I SIDE WHEEL BLASTER NOZZLE RETROFIT KIT The Sonny s OMNI I Side Wheel Blaster can Nozzle Retrofit Kit can use up to 45 less water Replaces 20 factory standard 47 nozzles with 6 p
10. PART SYSTEMS USED IN NUMBER MD 3000502 38 1 WYE STRAINER 20 MESH z D AQUA LAB PART SYSTEMS USED NUMBER MD 3000490 27 3 4 WYE STRAINER 20 MESH AQUA LAB PART SYSTEMS USED IN NUMBER EVO 3000668 3 4 16 WYE STRAINER 40 SCREEN amp GASKET KIT 1 5 8 M AQUA LAB PART g T SYSTEMS USED IN NUMBER Tg EVO 1001936 41 3 4 NPT T15 WYE STRAINER SCREEN amp GASKET KIT AQUA LAB PART SYSTEMS USED IN NUMBER EVO 1001937 952 808 3640 www hydraflexinc com AQUA LAB REPLACEMENT PARTS 1 NPT 116 WYE STRAINER SCREEN Uo amp GASKET KIT AQUA LAB PART SYSTEMS USED IN NUMBER 1 NPT T15 WYE STRAINER SCREEN 43 amp GASKET KIT 2 5 8 E AQUA LAB PART p V udis ud SYSTEMS USED IN NUMBER a Te 1001939 44 1 2 BALL VALVE BRASS AQUA LAB PART SYSTEMS USED IN NUMBER EVO MD 3000565 QUICK CONNECT 9 CORDSET FOR 49 BUMP AQUA LAB PART SYSTEMS USED IN NUMBER MD 3000782 46 THERMAL RELIEF VALVE 1 2 NPT AQUA LAB PART SYSTEMS USED IN NUMBER EVO MD 3000323 20 GPM BYPASS PRESSURE REGULATOR BRASS AQUA LAB PART SYSTEMS USED IN NUMBER EVO CS1 3000951 40 GPM BYPASS PRESSURE REGULATOR STAINLESS STEEL AQUA LAB PART SYSTEMS USED IN NUMBER MD 3000464 3 4 AIR ACTUATED 3 WAY BALL 2 VALVE INLET SELECTOR AQUA
11. Space Requirements 38 W 44 With Pump Assembly Water Inlet Line Solution Outlet Lines 3 4 ID Up to 3 25 GPM 3 25 GPM 5 5 GPM 5 5 8 GPM 3 8 ID 1 2 Polyflow he TDI 5 8 ID Operating Water Pressure 200 PSI Factory Set Assuming 40 PSI City Feed 180 PSI If Tank Fed Max Water Source Temperature 140 F 60 C Air Inlet Line 3 8 OD Polyflow Air Outlet Line 3 8 OD Polyflow Per Application Air Inlet Pressure 20 CFM Q 80 100 PSI Dry Air 952 808 3640 www hydraflexinc com IN BAY AUTOMATIC AQUA LAB SD AQUA LAB SD SINGLE DOSE CHEMICAL DISPENSING SYSTEM DESIGNED FOR Intended for use with in bay automatic rollover self service and dog wash equipment Aqua Lab SD Single Dose Chemical Dispensing Manifold Panels deliver precisely 4 aus to Boe gno m SRE PS panel is ideal for retrofitting sites where an existing pump 1 and controls can be used UNIOUE FEATURES Dependable composite air actuated valves were designed and tested for reliable operation up to 100 000 wash cycles HOW TO CUSTOMIZE Choose your SD manifold panel based on the total number of applications in your wash package Air panels can be added for foaming air or frost protection Accessories are also available to customize Aqua Lab to your unique equipment configuration 952 808 3640 www hydraflexinc com CUSTOMIZE
12. YOUR SYSTEM AQUA LAB SD4 VOLTAGE PART NUMBER AQUA LAB SD8 24 VAC 1001941 24 VDC 1001961 120 VAC 1001971 24 VAC VOLTAGE PART NUMBER 1001942 24 VDC 1001962 purs mo mil 120 1001972 VOLTAGE PART NUMBER tm Seg ani 48 24 VAC 1001943 24 VDC 1001963 120 VAC 1001973 VOLTAGE PART NUMBER Dea l iem oan 24 VAC 1001944 24 VDC 1001964 120 VAC 1001974 VOLTAGE PART NUMBER 24 VAC 1001945 24 VDC 1001965 120 VAC 1001975 VOLTAGE PART NUMBER 24 VAC 1001540 120 VAC 1001551 VOLTAGE PART NUMBER 24 VAC 1001541 120 VAC 1001552 VOLTAGE PART NUMBER 24 VAC 1001542 120 VAC 1001553 SYSTEM REQUIREMENTS SPECIFICATIONS Air Actuated Valves Power Requirements Dimensions 24 24VDC or 120VAC 3 5 Watts Per Port 22 NWX H Water Inlet Connection 1 4 NPT Solution Outlet Lines Up to 3 25 GPM 3 8 ID 1 2 Polyflow 3 25 GPM 5 5 GPM 1 2 5 5 8 GPM 5 8 ID Operating Water Pressure 200 PSI Factory Set Assuming 40 PSI City Feed Max Water Source Temperature Water Filtration Recommended 140 F 60 C 50 Micron Air Inlet Line 3 8 OD Polyflow
13. product at the option of Hydra Flex Inc which according to our investigation was deemed defective at time of shipment This warranty is in lieu of all other warranties expressed or implied including any warranty of merchantability and or any and all other obligations or liabilities on the part of Hydra Flex Inc Return merchandise authorization number to return units for repair or replacement must be granted in advance of return RETURNS If you wish to return any product that is new and unused please call for an RMA number within 60 days to receive credit with no restocking charge After 60 days a restocking fee of 15 or 40 whichever is greater will apply 2015 Hydra Flex Inc All prices and availability subject to change ul 4000031 revA0115 40 952 808 3640 www hydraflexinc com PPHYDRAFLEX 680 East Travelers Trail Burnsville MN 55337 RS 952 808 3640 E 952 808 3650 amp www hydraflexinc com 54 infoghydraflexinc com
14. up to 10 Magnum P N1001108 6 1 4 BSPP x 1 4 1001443 300 NPT Brass Adapter P N 3000572 less water than legacy factory standard 12 3 5 Blast Tec Pro 324 Nozzles nozzles Blast Tec Pro Nozzl re now i ozzles Blast Tec one Md P N1001108 12 1 4 BSPPx 4001444 ae 9 e 6 4 factory standard Kits include nozzles for 1 4 NPT Brass Adapter MacNeil Magnum 600 both driver s and passengers side P N 3000572 MacNeil 18 3 5 Blast Tec Pro 324 Nozzles P N1001108 18 1 4 BSPP x 1001445 1 4 NPT Brass Adapter P N 3000572 MacNeil Magnum 900 Water savings calculations are based 1000 PSI and minimum required nozzle sizes Actual water savings may vary based on unique application ADAPTERS 1 4 BSPP X 1 4 NPT KNUCKLE BALL JOINT ADAPTER The Knuckle Ball Joint Adapter gives you the flexibility to point your nozzles directly at problem areas such as mirrors etc Adjustable PART NUMBER ball easily swivels for custom nozzle positioning adding up to 20 1001755 degrees actuation 1 4 BSPP X 1 4 NPT ADAPTER 1 4 BSPP X 1 8 NPT ADAPTER PART NUMBER PART NUMBER 3000572 3000581 1 4 MBSP X 3 8 FNPT ADAPTER PART NUMBER 3000988 952 808 3640 www hydraflexinc com NOZZLE SELECTION SIZING Proper nozzle selection should take into consideration the type of application your pressure setting distance from the su
15. 086 Light Green 0 098 3 25 GPM L 118098 af 129098 E 1 139098 Dark Green 0 125 5 5 GPM 118125 122125 4 139125 QUICK CONNECT INJECTORS 2 X 3 8 NPT CONNECTIONS For exclusive use with Aqua Lab Chemical Dispensing Systems FLOW FLOW RATE ORIFICE 200 PSI SINGLE BARB DUAL BARB TRIPLE BARB White 0 029 0 25 GPM sim 618029 Yellow 0 040 0 5 GPM a 618040 629040 0 051 0 75 by 618051 Wem 629051 639051 Red 0 057 1 0 GPM 618057 629057 i 63057 Orange 0 070 1 5 GPM 618070 529070 539070 Grey 0 083 2 0 GPM aba 618083 629083 639083 Blue 0 086 2 25 GPM L 618086 why 629086 639086 Light Green 0 098 3 25 GPM bey 618098 629098 639098 Dark Green 0 125 5 5 GPM 618125 wb 29125 25215 952 808 3640 www hydraflexinc com METERING TIPS METERING TIPS Color coded tips are used to control the amount of chemical that is mixed with the water and the strength of the chemical solution THREAD IN STANDARD SPIRAL METERING PLUGS 5 5 4 E 6 Example of metering plug assemblies 5 k 0 5 Standard Metering Tips Include t PART NUMBER i PART NUMBER Tan Orange Turquoise Pink Light Blue Brown Red White Green ee ee Blue Yellow Black Purple amp Grey THREAD IN ULTRA LEAN 8 5 6 5 Ultra Lean
16. 1 3000745 REMOTE METERING DEVICE CHECK HUB For use with chemicals that are prone to gelling this device moves the metering point further from the injector AQUA LAB PART SYSTEMS USED IN NUMBER Note When using this tool in line the metering tip should be EVO MD SD CS1 1001756 installed on the remote metering device not on the injector 3 3 COUPLER 3 8 FNPT x 3 8 FNPT poly coupler used to connect PART outlet of injector to push connect fitting SYSTEMS USED IN NUMBER EVO MD SD CS1 3000522 3 8 ELBOW 3 8 FNPT x 3 8 FNPT elbow used to connect injector PART outlet to push connect fittings SYSTEMS USED IN NUMBER EVO MD SD CS1 3000523 3 8 X 1 2 PUSH TO CONNECT 3 8 MNPT x 1 2 Poly fitting used to connect poly AQUA LAB PART tubing to injector SYSTEMS USED IN NUMBER EVO MD SD CS1 3000526 3 8 CHECK VALVE 3 8 FNPT x 3 8 FNPT check valve can be used to prevent the backward flow of fluid Ideal for use with duo triple or SYSTEMS USED IN NUMBER AQUA LAB PART quad foam devices to prevent the mixing of different colors EVO MD SD CS1 3000970 or chemistries 952 808 3640 www hydraflexinc com AQUA LAB PANEL PARTS DIAGRAM 952 808 3640 www hydraflexinc com AQUA LAB PANEL PARTS LIST PART NAME PART NUMBER
17. 120 1 12 1 16 1 20 Black amp 1 10 1 13 1 16 Purple 1 6 6 1 8 3 1 9 Gray 4 1 5 3 1 67 1 6 9 Open 1 4 9 gt SPIRAL METERING PLUGS Flow Rate 0 50 GPM at 200 PSI Injector Color gt Yellow Light Green Nozzle Size gt iz o2 E 92 76 a 952 808 3640 www hydraflexinc com BLAST TEC PRO ROTATING TURBO NOZZLES BLAST TEC PRO ROTATING TURBO NOZZLE 1000 PSI The Blast Tec Pro was designed specifically for 23 8 high pressure high impact vehicle wash applications including wheel blaster undercarriage wash rinsing and high pressure cleaning GREATER IMPACT Blasts a 0 straight water stream at up to 1 000 PSI while rotating at 1500 2500 RPM to provide a 24 or 30 cone of coverage LESS WATER Greater impingement allows you to use a smaller Blast Tec Pro nozzle size while getting the same impact as nozzles with higher GPM flow rates HEAVY DUTY Corrosion resistant stainless steel housing and precision machined tungsten carbide wear surfaces offer long life and smooth operation LONG LASTING Minimal number of components reduces complexity for better reliability lasts five times longer than the competition Repair kits are also available for extended life and lower overall operating costs 952 808 3640 www hydraflexinc com BLAST TEC PRO
18. 2 Rows Of Holes 618057 1 0 GPM 2 Rows Of Holes 618070 1 5 GPM Triple Foam w 3X 618086 2 25 GPM 3 Rows Of Holes 618070 1 5 GPM 3 Rows Of Holes 618083 2 0 GPM Quad Foam w 4X 618086 2 25 GPM High Flow Device w 618086 2 25 GPM Foaming Air Start at 25 PSI adjust based on unique application 952 808 3640 www hydraflexinc com CHEMICAL DILUTION RATIO CHART NOTE Assumes feed pressure of 200 PSI 8 32 METERING TIPS 1 50 Flow Rate GPM i 1 00 at 200 PSI Injector Color gt Yellow Light Green 0 098 2 5 mm Nozzle Size gt 0 040 1 0 mm Copper 1 57 1 104 1 155 124195 1 281 1 406 1 629 Pumpkin 1 43 102 THES 1 238 1 348 1 554 Burgundy 67 127 ESA M 1 207 1 304 495 Lime 1 28 7 1 81 1 100 1 1 270 447 e e 447 252 1 23 1 44 1 64 178 1 137 1 196 314 Turquoise 1 17 1221 1 45 100 1 126 197 Pink 68 93 5 A NO I mN ID 7 Light Blue 64 Brown c NO pte Metering Tip Red White Green 1 10 12 12 AE 1 28 Blue 30 Yellow
19. ESS FOAMING AQUA LAB PART SYSTEMS USED IN NUMBER 24 1001428 AQUA LAB PART EVO MD CS1 SYSTEMS USED IN NUMBER 24VDC MD 3000925 1001429 EVO MD CS1 120VAC EVO MD CS1 1001430 AIR ACTUATED HYDRA CANNON DIN X FIELD WIREABLE CABLE 2 VALVE REPLACEMENT KIT COMPOSITE WITH LED A AQUA LAB PART SYSTEMS USED IN NUMBER SYSTEMS USED NUMBER pe EVO SD CS1 3000931 EVO SD CS1 or 10 32 X 1 4 PUSH TO CONNECT AIR 3 FITTING FOR AIR ACTUATED VALVE 8 MUZA DIN CABLE WITH LED AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER SYSTEMS USED IN NUMBER MD 24 VAC VDC 3000958 EVO MD SD CS1 3000987 120 VAC 3000948 4 HYDRA CANNON VALVE O RING 9 DIN I 10 NO LED REPLACEMENT KIT CO CO AQUA LAB PART SYSTEMS USED IN NUMBER EVO MD SD CS1 1001155 SOLENOID ACTUATED AIR VALVE NON FOAMING AQUA LAB PART SYSTEMS USED IN NUMBER CS1 3000954 10 MD PRIMARY AIR REGULATOR AQUA LAB PART SYSTEMS USED IN NUMBER 24 VAC rem AQUA LAB PART 3001152 SYSTEMS USED IN NUMBER 24 VDC EVO SD 3001153 1001184 120 VAC EVO SD 3001154 952 808 3640 www hydraflexinc com AQUA LAB REPLACEMENT PARTS MD PRIMARY AIR REGULATOR 16 OUTLET PRESSURE GAUGE 0 300 PSI 11 REPLACEMENT BOWL ALUMINUM BOTTOM MOUNT
20. LAB PART SYSTEMS USED IN NUMBER EVO 3001165 MANIFOLD INLET 1 2 ID HOSE X 1 2 NPT ENDS 72 LONG AQUA LAB PART SYSTEMS USED IN NUMBER EVO MD 3000579 20 GPM QUICK CONNECT gt 1 REGULATOR PLUMBING ASSEMBLY AQUA LAB PART SYSTEMS USED IN NUMBER MD 1001775 952 808 3640 www hydraflexinc com AQUA LAB REPLACEMENT PARTS 52 LOW WATER FAULT KIT 5 7 5 GPM PUMP AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER same SYSTEMS USED IN NUMBER EVO 3001205 1 CS1 3001055 53 1 4 NPT PRESSURE SWITCH 58 MOTOR 1 HP AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER SYSTEMS USED IN NUMBER CS1 3000969 CS1 3000821 54 10 GPM PUMP 59 DUAL PUMP WALL MOUNT BRACKET AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER SE SYSTEMS USED IN NUMBER EVO 3001159 MD 3000921 55 REPLACEMENT BACKUP 60 TRIPLE PUMP WALL MOUNT 20 GPM PUMP BRACKET AQUA LAB PART EN AQUA LAB PART SYSTEMS USED IN NUMBER Ji 47 Wa SYSTEMS USED IN NUMBER 1001362 MEM 3000950 56 2 9 GPM PUMP 61 M12 CORDSET GREY AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER CS1 3001031 SYSTEMS USED IN NUMBER MD 3000347 952 808 3640 www hydraflexinc com AQUA LAB REPLACEMENT PARTS QUICK CONNECT PUMP PLUG oe FEMALE 67 CURRENT SENSOR DC AQUA LAB PART SYSTEMS USED IN NUMBER AQUA LAB PART SYSTEMS U
21. Metering Tips Include Hydra Flex developed technology to meter chemical to greater ratios than even ultra lean tips allow Pack includes 10 spiral plugs to be inserted into chemical tube just prior PART NUMBER to injector 3000470 3 8 Polyflow LLDPE tubing is required to ensure seal between the tube wall and the flats on the OD of the Metering Plug Copper Pumpkin Burgundy amp Green OPTIMIZING YOUR SYSTEM What Do Injectors Do Increases or decreases the amount of water used What Do Metering Tips Do Increases or decreases the amount of chemical in the solution What Do Nozzles Do Determines the application pattern and back pressure of the solution AQUA LAB RECOMMENDED SETUP STARTING POINTS APPLICATOR Scent Dispenser CTA Nozzles For Showerhead See Below Foam Stick Mitter Wrap Nozzles Undercarriage Rust Inhibitor V Jet Or Flat Fan Nozzle Arch K12 Nozzle Arch K15 Nozzle Arch Hockey Puck Showerhead Rain Bar Foam Curtain Choose Foam Accessory Based On Of Inputs Foam Generators High Flow Foam Curtain Application 10 GPM INJECTOR S PART NUMBER COLOR 1 Row Of Holes 618051 0 75 GPM 1 Row Of Holes 618057 1 0 GPM 1 Row Of Holes 2 Rows Of Holes 618086 2 25 GPM 618098 3 25 GPM Duo Foam w 2X 618098 3 25 GPM 618057 1 0 GPM 618057 1 0 GPM 618070 1 5 GPM 618070 1 5 GPM 618083 2 0 GPM 618086 2 25 GPM 618086 2 25 GPM 618098 3 25 GPM
22. Pump 2 Pump 3 Pump MD3 MD5 Single Dual 24 x 48 24 x 48 36 x 48 22 x 29 22 x 29 14 x 15 WATER SUPPLY AIR SUPPLY 20 GPM 40 GPM Air Inlet Line 3 8 OD Polyflow Per MD Panel Water Inlet Lines 1 1 2 ID or Air Outlet Line 3 8 OD Polyflow Per Application 2x 1 ID 1 ID Air Inlet Pressure 60 120 PSI Dry Air Up to 3 GPM 3 5 5 GPM 6 8 GPM Solution Outlet Lines 1 2 OD Polyflow 122 ID Min 5 8 ID Min Operating Water Pressure 200 PSI Factory Set Assuming 40 PSI City Feed Maximum Water Source Temperature 140 F Water Filtration Suggested 50 Micron lt 952 808 3640 www hydraflexinc com IN BAY AUTOMATIC AQUA LAB EVO AQUA LAB EVO THE LATEST EVOLUTION IN CHEMICAL DISPENSING SYSTEMS DESIGNED FOR Intended for use with in bay automatic rollover and self serve vehicle wash equipment Aqua Lab EVO Chemical Dispensing Systems deliver precisely diluted chemistry to one application at a time Customizable system is equipped to feed any application in your wash bay from a GPM CTA up to high volume foam curtain applications UNIQUE FEATURES Modular system includes fully integrated pump and motor controls Dependable composite air actuated valves were designed and tested for reliable operation up to 100 000 wash cycles HOW TO CUSTOMIZE Start with your integrated pump and controls base unit and add your manifold wings ava
23. R 20 GPM Each 1001358 PART NUMBER 20 GPM Each 1001360 952 808 3640 www hydraflexinc com CUSTOMIZE YOUR SYSTEM STEP 3 PICK YOUR MOTOR CONTROL UNIT Choose motor control unit based on pump configuration SINGLE MOTOR CONTROL UNIT For use with Single or Single with Back up Pump Stand Includes contactor overload current sensor and timer relay VOLTAGE PART NUMBER Motor controls are an integral component of Aqua Lab 24 VAC 1001385 chemical dispensing systems allowing for integrated and T 24 VDC 1001386 reliable communication while reducing operating costs and unnecessary wear on key components such as the oe pump system For use with Multi Source or Multi Source with Back Up Pump Stand Motor controls are an integral component VOLTAGE PART NUMBER of Aqua Lab chemical dispensing systems allowing for 24 VAC 1001391 integrated and reliable communication while reducing 24 VDC 1001392 operating costs and unnecessary wear on key components 120 VAC 1001393 such as the pump system STEP 4 PICK YOUR ACCESSORIES See pages 14 17 SYSTEM REQUIREMENTS SPECIFICATIONS POWER REQUIREMENTS Pumps Air Actuated Valves 20 GPM 24 VAC or 24 VDC or 120 VAC 3 5 Watts Per Port 208 230V 3PH 8 9A or 460V 3PH 4 2A Pump Assemblies Panels Motor Control Unit 1
24. RIES FOR INJECTOR PART NUMBERS amp RECOMMENDED STARTING POINTS SEE PAGE 29 Two position quick connect manifold that fits into a single Aqua Lab port for dispensing two chemicals or colors AQUA LAB PART SYSTEMS USED NUMBER 2 check valves and 2 1 2 poly push connect fittings EVO MD SD CS1 1001289 Injectors not included select injectors based on the type of applicator to the same applicator Includes 1 duo foam manifold DUO FOAM KIT FOR FOAM CURTAIN APPLICATIONS For use with foam curtain applicators that use two foam generators Requires one port on an Aqua Lab system and 6 5 GPM of pump capacity Kit includes 1 duo foam AQUA LAB PART SYSTEMS USED IN NUMBER manifold 2 check valves 2 1 2 poly push connect fittings 2 anti siphon devices 2 098 light green injectors and 2 packs of standard metering tips EVO MD SD 1001869 TRIPLE FOAM KIT Three position quick connect manifold that fits into a single Aqua Lab port for dispensing three chemicals or colors AQUA LAB PART to the same applicator Includes 1 triple foam manifold SYSTEMS USED IN NUMBER 3 check valves and 3 1 2 pol h t fittings 3 check valves and 3 poly push connect fittings ETATIS TREE Injectors not included select injectors based the type of applicator TRIPLE FOAM KIT FOR FOAM CURTAIN APPLICATIONS For use with foam curtain applicators that use three f
25. SED NUMBER 1 2 poly push connect fittings Simply connect injector EVO MD SD 1001230 outlet to ball valve outlet when running to your high flow device and adjust ball valve flow as needed The concentrate kit includes 2 chemical inlet distribution blocks and an upgrade to dual injectors Used for on site AQUA LAB PART blending of chemicals at the injector i e color fragrance SYSTEMS USED IN surfactant etc to simplify the replacement of chemical EVO MD SD NUMBER 1001272 barrels Anti siphon kit reduces the effects of water hammer AQUA LAB Prevents drawing concentrated chemical into your solution See 952 808 3640 www hydraflexinc com PART NUMBER line when the valve is closed EVO MD SD CS1 1001436 AQUA LAB ACCESSORIES VACUUM TESTER KIT This troubleshooting tool allows you to test if your injector is working correctly See user manual for testing process BUG PREP KIT The Bug Prep Kit allows for fast foaming gun operated prepping using your existing Aqua Lab system Requires one port on an Aqua Lab MD system for operation Kit includes pressure switch manifold with injector foam generating gun and a 13 ft coiled dual lumen hose to run air and solution to the gun simultaneously WATER FILTRATION SYSTEM COLD 50 micron canister filter for cold water Enhances the life of your pumps and valves by reducing particulates including sand scale an
26. SED IN NUMBER THERMAL OVERLOAD SPRECHER amp 68 DIODE TERMINAL BLOCK AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER SYSTEMS USED IN NUMBER MD 3000862 EVO 3001200 64 THERMAL OVERLOAD EATON 69 TERMINAL BLOCK AQUA LAB PART AQUA LAB PART SYSTEMS USED IN NUMBER SYSTEMS USED IN NUMBER EVO MD 3001335 EVO 3000338 65 TIMER RELAY ums ERES AQUA LAB PART moms SYSTEMS USED IN NUMBER m AQUA LAB PART 24 VAC Sh See SYSTEMS USED IN NUMBER uides m SE EVO MD 3000664 cuter ae ee 3000864 ee 120 VAC 3000865 66 CURRENT SENSOR AC AQUA LAB PART SYSTEMS USED IN NUMBER AQUA LAB PART ORD 24 VAC SYSTEMS USED IN NUMBER 3001336 MD 3000666 EVO MD 24 VDC 3001337 120 VAC 3001338 952 808 3640 www hydraflexinc com CHEM FLEX CHEMICAL INJECTORS CHEM FLEX CHEMICAL INJECTORS Injectors are color coded based on the water flow needed for each individual application and combine with color coded chemical metering tips to proportion the precise chemical mix ratio CHEMICAL RESISTANT The heart of our Aqua Lab M Chemical Dispensing Systems Chem Flex Injectors are one of the most chemical resistant injectors on the market These long lasting injectors are manufactured using Kynar Venturi inserts stainless steel connections a Hastelloy spring a Teflon check ball and an excl
27. XED SOLUTION End Cap 200 PSI 50 PSI Plunger Valve Cage 952 808 3640 www hydraflexinc com TUNNEL CONVEYOR AQUA LAB MD AQUA LAB MD MICRO DOSE CHEMICAL DISPENSING SYSTEM DESIGNED FOR Intended for use with tunnel conveyor vehicle wash equipment Aqua Lab MD Micro Dose Chemical Dispensing Systems deliver precisely diluted chemistry to multiple applications simultaneously Customizable system is equipped to feed any and all applications in your tunnel from a GPM CTA up to high volume foam curtain applications UNIQUE FEATURES Stainless steel air actuated valves were designed for the rigorous demands of high volume sites and were tested for reliable operation up to 700 000 wash cycles HOW TO CUSTOMIZE Select your panel s pump s and motor control unit based on the number of applicators arches and the total GPM flow required to feed all of them Systems are delivered pre wired and pre plumbed for water air and chemical control Accessories are also available to customize Aqua Lab to your unique equipment configuration 952 808 3640 www hydraflexinc com CUSTOMIZE YOUR SYSTEM STEP 1 PICK YOUR PANEL S Choose one or a combination of panels based on the total number of arches applications in your car wash AQUA LAB MD3A Manifold panel for up to 3 applications pre wired and VOLTAGE PART NUMBER plumbed for water air and chemical contro
28. and you can see the savings add up DURABLE RELIABLE CONSTRUCTION In most other dispensing systems chemistry is run through a pump to the applicator which over time is the most common reason for failure In Aqua Lab systems chemistry is injected downstream of the pump Chemistry only comes into contact with the injector metering tip and solution outlet line Our systems are also designed using the most chemically resistant materials and our simple yet robust air actuated valves offer enhanced dependability over electric solenoid valves FAST AND EASY MAINTENANCE Color coded quick change chemical injectors are easy to install and replace In the event of a pump failure quick connects on all water and electrical feed lines also allow fast change out to back up pumps MODULAR AND CONFIGURABLE From a single bug prep unit to complete integrated systems configurations are available for any number of applications Accessories are also available to customize Aqua Lab to your unique equipment configuration HOW CHEMICAL IS DELIVERED TO THE VEHICLE 200 PSI STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 A signal is generated Pump delivers 200 Air actuated water Water amp chemical Mixed solution is from Car Wash PSI of water to the valve opens on mix in the delivered to the Brains motor Water Manifold demand Chem Flex applicator in the control unit Injector wash bay UNDILUTED CHEMICAL Spring WATER MI
29. are mere components This limited warranty is in lieu of all other warranties expressed or implied Hydra Flex Inc neither assumes nor authorizes any person to assume for it any other obligation or liability in connection herewith This warranty is neither assignable nor transferable Transportation damage claims are to be submitted to the carrier of the damaged material 952 808 3640 www hydraflexinc com WARRANTY BLAST TEC PRO NOZZLES Blast Tec Pro Nozzles are warranted to be free from defects in material and workmanship under normal use and service Normal use and service means not in excess of the recommended pressures temperatures and chemicals or handling fluids not compatible with component materials This warranty shall not apply to any accessory which has been repaired or altered to affect the performance or reliability of the product Warranty does not apply to a freight damage b freezing damage c damage caused by parts or accessories not obtained from or approved by Hydra Flex Inc d damage from misuse and or misapplication e damage due to poor water quality f normal wear of moving parts components affected by moving parts or surfaces meant to wear Period of warranty shall be 90 days from the date product is shipped from Hydra Flex Inc s facility Liability of manufacturer under the foregoing warranty is limited to repair or replacement of that product at the option of Hydra Flex Inc which accordin
30. bstrate and the nozzle number size Pump Capacity Your pump must be capable of producing 1000 PSI for the total GPM flow rate of all the nozzles required for the application For example a wheel blaster with three 4 Nozzles 2 GPM per nozzle on each the driver s and passengers side total of 6 nozzles will require pump capacity of 12 GPM at 1000 PSI Or Use This Formula To Calculate Application Pressure PSI Pump Capacity Quantity of Nozzles x Nozzle 4000 5 vs NPT Inlet Connection To meet the needs of the majority of our customers Blast Tec Pro Nozzles are available with either 1 4 NPT or BSPP inlet connections e BSPP Connection Has an o ring seal and can be hand tightened e NPT Connection Requires thread tape Recommendations by Application e High Pressure Rinse Use a higher flow nozzle position further away from the vehicle e Our 30 nozzle will provide better vehicle coverage e High Pressure Cleaning Use a lower flow nozzle position closer to the vehicle and or use more nozzles Our 24 nozzle will provide better cleaning power RECOMMENDED STARTING POINTS BLAST TEC PRO RECOMMENDED STARTING POINTS No Profiling Ne Profiling 0 Top Profiling 2 0 0 Above Pinstripe Above Pinstripe 11 830 20 ir HA AU It is not recommended to use a high pressure valve to split your hig
31. d rust Includes visual pressure gauge for monitoring filter status and bracket for easy mounting Uses Pleated Polyester Replacement Filter Cartridge P N 3000855 PC2 PLUG STAINLESS STEEL Plugs an unused hydra cannon manifold position FLOW THRU ADAPTER Allows you to use a single Hydra Cannon position for an nip m AR t approximate 200 PSI rinse pass AQUA LAB SYSTEMS USED IN EVO MD SD CS1 PART NUMBER 1001104 AQUA LAB SYSTEMS USED IN PART NUMBER Complete Bug Prep Kit Pressure Switch Manifold Gun amp Hose MD CS1 1001737 Pressure Switch Manifold Only MD CS1 1001558 Foaming Prep Gun amp Injector MD CS1 1001754 Foaming Prep Gun Only MD CS1 1001751 Dual Lumen 3 8 Spiral Hose 13 MD CS1 1001778 Foam Generator For Prep Gun MD CS1 1001750 AQUA LAB PART SYSTEMS USEDIN NUMBER EVO MD SD CS1 1001431 Replacement Filter Cartridge EVO MD SD CS1 3000855 AQUA LAB SYSTEMS USED IN EVO MD SD CS1 PART NUMBER 3000022 AQUA LAB SYSTEMS USED IN EVO MD SD CS1 PART NUMBER 3000173 952 808 3640 www hydraflexinc com AQUA LAB ACCESSORIES VINYL HOSE BARB CAP Allows you to cap the chemical inlet to the injector Allows PART additional customization when using dual or triple hose SYSTEMS USED IN NUMBER barb injectors EVO MD SD CS
32. d to the applicator every time And because of its precise control Aqua Lab is the preferred equipment solution for use with hyper concentrated chemistries IMPROVED VEHICLE COVERAGE Chemistry is applied to the car not the floor Unlike traditional delivery systems you don t have to overcompensate for weak application pressure by increasing the flow rate Aqua Lab uses the same dilution ratio but increases the delivery pressure resulting in less solution used with better vehicle coverage and stunning visual results THE SCIENCE BEHIND IT LOW PRESSURE VS HIGH PRESSURE TRADITIONAL CHEMICAL AQUA LAB CHEMICAL DISPENSING SYSTEMS DISPENSING SYSTEMS Lower pressure results in larger water droplets Higher pressure results in smaller water droplets and less coverage area and more coverage area Up To 40 Wasted Solution US Patents US8807158 B2 US 8322367 US8678237 other patents pending Reed Construction Data 2013 U S National Average for Car Wash Square Foot Building Cost Assuming Brick with Concrete Block Back Up Bearing Walls 952 808 3640 www hydraflexinc com AQUA LAB DO MORE WITH LESS SMALL FOOTPRINT All components can be wall mounted and system accurately delivers solution without cumbersome mixing tanks Compare the wall space required to hang a bank of 12 mixing tanks to the less than 20 sq ft required for the equivalent Aqua Lab system at the national average build cost of 313 48 sq ft
33. ers claim In the event of repair or replacement this limited warranty is non cumulative This warranty is subject to the following limitations 1 Labor to repair or replace parts is warranted to Purchaser during normal business hours through an authorized distributor or an authorized contractor of Seller or direct with Hydra Flex Inc for 90 calendar days from date of invoice Labor warranty excludes all claims for warranty on labor that are determined to be nuisance service calls misuse lack of operational training neglect improper installation repair alteration act of God or accident from third party damage Hydra Flex Inc reserves the sole right to make determinations on the above stated limitation All labor and service provided beyond the expiration of the labor warranty period shall be charged to the Purchaser at the rates established by the local authorized distributor or value added reseller VAR or direct with Hydra Flex Inc 2 Transportation charges are not included in warranty claims This warranty is based upon the proper care and maintenance of the warranted equipment Warranty does not apply if the merchandise is altered or modified in any way Warranty does not apply to any equipment which has been subject to misuse inappropriate use of tools including exposure to harsh chemicals neglect lack of maintenance freezing fluid hammer accident third party damage fluid impurities such as sand or minerals acts of God or act
34. g Tips 31 Chemical Dilution Ratio Chart 32 HIGH PRESSURE NOZZLES Blast Tec Pro Rotating Nozzles 33 Nozzle Retrofit Kits BS Nozzle Adapters 36 Nozzle Selection and Sizing 3j WARRANTY 39 OUR INDUSTRIES OS VEHICLE WASH T4 SANITATION INDUSTRIAL CLEANING HYDRO EXCAVATION LAUNDRY WAREWASHING WASTEWATER TREATMENT e AGRICULTURE HORTICULTURE 952 808 3640 www hydraflexinc com AQUA LAB DO MORE WITH LESS Aqua Lab Chemical Dispensing Systems were developed using Hydra Flex s innovative patented technology to provide the vehicle wash industry a chemical dispensing system that will Do More With Less Our reliable and efficient systems will deliver consistent and accurate mixed solution improving your chemical performance and vehicle coverage while using less water and chemistry taking up less space and requiring less ongoing maintenance than traditional mixing dosing and pumping equipment With thousands of systems in operation Hydra Flex has become The Most Trusted Name in Chemical Dispensing CONSISTENT AND ACCURATE CHEMICAL DELIVERY Many traditional chemical dispensing systems rely on municipal water pressure which can fluctuate from 30 100 PSI with spikes of up to 200 PSI Because Aqua Lab uses regulated boosted pressure you don t have to worry about fluctuations in water pressure affecting your chemical dilution ratios The properly diluted solution is delivere
35. g to our investigation was deemed defective at time of shipment This warranty is in lieu of all other warranties expressed or implied including any warranty of merchantability and or any and all other obligations or liabilities on the part of Hydra Flex Inc Return merchandise authorization number to return units for repair or replacement must be granted in advance of return CHEM FLEX INJECTOR Chem Flex Injectors are warranted to be free from defects in material and workmanship under normal use and service Normal use and service means not in excess of the recommended pressures temperatures and chemicals or handling fluids not compatible with component materials Rubber and synthetic rubber parts such as o rings diaphragms squeeze tubing and gaskets are considered expendable and are not covered under warranty This warranty shall not apply to any accessory which has been repaired or altered to affect the performance or reliability of the product Warranty does not apply to a freight damage b freezing damage c damage caused by parts or accessories not obtained from or approved by Hydra Flex Inc d damage from misuse and or misapplication e normal wear of moving parts or components affected by moving parts Period of warranty shall be 1 year from the date product is shipped from Hydra Flex Inc s facility Liability of manufacturer under the foregoing warranty is limited to repair or replacement of that
36. h pressure pump flow to multiple applications This may cause a pressure spike at the nozzle and can pop threads Optimal Operating Distance 12 32 from substrate or crack the nozzle body causing premature failure Below Pin stripe Belar Pinstripe 5 u 4 2 11 1 g 952 808 3640 www hydraflexinc com NOZZLE SELECTION SIZING VEHICLE COVERAGE NOZZLE SPACING DISTANCE FROM SUBSTRATE 24 Cone 6 4 9 6 12 8 15 1 253 Distance Inches From Substrate The closer to the substrate the higher the impact of the nozzle Positioning the nozzle too close to the substrate may cause damage If reduced impingement is required use a nozzle with less flow Ex If using a 4 0 has too high impact switch to a smaller nozzle such as a 3 0 or 2 0 DO NOT REDUCE WATER PRESSURE BELOW 800 PSI AS A WAY TO REDUCE IMPINGEMENT 952 808 3640 www hydraflexinc com WARRANTY AQUA LAB ACOA 0 ZI e Hydra Flex Inc warrants its equipment to be free from defect in material or workmanship under proper normal proper use for a period of one 1 year beginning the date of purchase Hydra Flex Inc s liability shall be limited to repair or replacement of parts found to be defective within the warranty period and following Hydra Flex Inc s inspection Hydra Flex Inc shall have the option requiring the return of defective material to establish the purchas
37. ilable in sets of 3 or 4 for up to 12 total applications plus foaming air Systems are delivered pre wired and pre plumbed for water air and chemical control Accessories are also available to customize Aqua Lab to your unique equipment configuration 952 808 3640 www hydraflexinc com CUSTOMIZE YOUR SYSTEM BASE UNIT WITH INTEGRATED ELECTRICAL CONTROL BOX UL approved enclosure with easy wire single control cable Includes pneumatic actuated water valves for 3 applications Includes pneumatic actuated water valves for 4 applications FOAMING AIR OR FROST PROTECTION WING Optional Can be used for blow out Includes 3 air valves and 3 regulators foaming applications or system 10 GPM Pump INTEGRATED 10 GPM PUMP SYSTEM Includes quick connects Wye strainer bypass pressure regulator and thermal relief valve for safe and reliable operation LOW WATER FAULT KIT ACCESSORIES SYSTEM REQUIREMENTS SPECIFICATIONS Air Actuated Valves Optional Notifies or shuts down the car wash in the event of a low water fault great for unstaffed sites Optional Use two water sources with the same pump select fresh RO reclaim or tempered water Accessories are available to customize Aqua Lab to your unique configuration See page 14 Power Requirements 208 230V 3PH 8A or 460V 3PH 4A 24VAC 24 06 or 120VAC 3 5 Watts per port
38. ingle chemical dispensing unit for hand prep or wall cleaning application Includes independent on off switch and foaming prep gun applicator with coiled tubing Includes 1 2 9 GPM Pump 1 HP Motor 1 Chem Flex Chemical Injector 1 Solenoid Actuated Air Valve 1 Bug Prep Pressure Switch Kit Pneumatic Actuated Water Valve 1 Foaming Prep Gun w 13ft Coiled Dual Lumen Tubing Air Regulator w Pressure Gauge Single chemical dispensing unit for duo foam triple foam or any arch applicator up to 5 GPM Includes triple foam manifold and 3 foaming air regulators for individual control Includes 1 5 GPM Pump 1 HP Motor 3 Chem Flex Chemical Injectors 1 Solenoid Actuated Air Valve 1 Triple Foam Manifold 1 Pneumatic Actuated Water Valve 3 3 Air Regulators w Pressure Gauges SYSTEM REQUIREMENTS SPECIFICATIONS Power 120 Volt 15 Amp Inlet Water Pressure 0 60 PSI Inlet Feed at Max Flow Operating Water Pressure 200 PSI Factory Set Assuming 40 PSI City Feed Water Inlet Feed 38 ID Inlet 1 2 ID Inlet on Triple Foam Water Filtration 50 Micron Recommended Solution Outlet Line 1 2 OD Polyflow Tubing Recommended Maximum Water Source Temperature 140 F 60 C Air Inlet Pressure 60 100 PSI Dry Air Air Inlet Outlet Lines 38 OD Polyflow Tubing Weight 50 Ibs Dimensions 20 Lx 12 Wx 16 H 952 808 3640 www hydraflexinc com AQUA LAB ACCESSO
39. ingle pump assembly includes 1 active pump for use with 1 water source Flow rate is 20 GPM Pump assembly is equipped with quick connects to both electrical and plumbing connections thermal relief valve wye strainer regulator and easy to mount stainless steel bracket Includes room for 2nd pump expansion AQUA LAB SINGLE PUMP WITH BACK UP Pump assembly includes 1 active pump and 1 back up pump for use with 1 water source Flow rate is 20 GPM each Pump assembly is equipped with quick connects to both electrical and plumbing connections thermal relief valve wye strainer regulator and easy to mount stainless steel bracket AQUA LAB MULTI SOURCE PUMP Pump assembly includes 2 active pumps for use with 2 separate water sources Flow rate is 20 GPM each Pump assembly is equipped with quick connects to both electrical and plumbing connections thermal relief valve wye strainer regulator and easy to mount stainless steel bracket Pump assembly includes 2 active pumps and 1 back up pump for use with 2 separate water sources Flow rate is 20 GPM each Pump assembly is equipped with quick connects to both electrical and plumbing connections thermal relief valve wye strainer regulator and easy to mount stainless steel bracket PART NUMBER 20 GPM 1001356 FLOW PART RATE NUMBER Single Pump Stand 20 GPM 1001356 Back Up Pump 20 GPM 1001362 FLOW PART RATE NUMBE
40. l Includes 3 24 VAC 1001577 Pneumatic Actuated Stainless Steel Water Valves 3 Air 24 VDC 1001578 Valves and 3 Air Regulators 120 VAC 1001579 Manifold panel for up to 3 applications including tri foam VOLTAGE PART NUMBER pre wired and plumbed for water air and chemical control 24 1001580 Includes 3 Pneumatic Actuated Stainless Steel Water 24 VD 1001581 Valves 3 Air Valves and 5 Air Regulators Intended for use with a Tri Foam Kit sold separately 120 VAC 1001582 Manifold panel for up to 5 applications pre wired and VOLTAGE PART NUMBER plumbed for water air and chemical control Includes 5 24 VAC 1001533 Pneumatic Actuated Stainless Steel Water Valves 5 Air 24 VDC 1001537 Valves and 5 Air Regulators 120 VAC 1001535 Manifold panel for up to 5 applications including tri foam VOLTAGE PART NUMBER pre wired and plumbed for water air and chemical control l 24 VAC 1001534 Includes 5 Pneumatic Actuated Stainless Steel Water 24 VD 1001 Valves 5 Air Valves and 7 Air Regulators Intended for 4 555 use with Tri Foam Kit sold separately 120 VAC 1001536 952 808 3640 www hydraflexinc com CUSTOMIZE YOUR SYSTEM STEP 2 PICK YOUR PUMP SYSTEM Choose pump configuration based on total flow rate for all applications and number of water sources used AQUA LAB SINGLE PUMP S
41. oam generators Requires one port on an Aqua Lab system and AQUA LAB PART SYSTEMS USED IN NUMBER 6 5 GPM of pump capacity Kit includes 1 triple foam B o oe ves ue ee ten ee fittings 3 anti siphon devices 3 086 blue injectors and 3 packs of standard metering tips 952 808 3640 www hydraflexinc com AQUA LAB ACCESSORIES QUAD FOAM KIT Four position quick connect manifold that fits into a single Aqua Lab port for dispensing four chemicals or colors to the same applicator Includes 1 quad foam manifold AQUA LAB SYSTEMS USED IN 4 check valves and 4 1 2 poly push connect fittings EVO MD SD CS1 PART NUMBER 1001781 Injectors not included select injectors based on the type of applicator QUAD FOAM KIT FOR FOAM CURTAIN APPLICATIONS For use with foam curtain applicators that use four foam generators Requires one port on an Aqua Lab system AQUA LAB SYSTEMS USED IN and GPM of pump capacity Kit includes 1 quad foam manifold 4 check valves 4 1 2 poly push connect 4 packs of standard metering tips HIGH FLOW RINSE KIT The high flow rinse kit is a manifold that holds a single injector and a ball valve and fits into a single port on an PART NUMBER fittings 4 anti siphon devices 4 086 blue injectors and CONCENTRATE KIT M AQUA LAB PART Aqua Lab panel Kit includes the manifold check valve and SYSTEMS U
42. owerful Blast Tec Pro Rotating Turbo Nozzles Kit is designed for single nozzle manifold includes both driver s and passengers side Order two kits for dual manifold PART NUMBER KIT INCLUDES 6 4 0 Blast Tec Pro 324 Nozzles P N 1001109 6 1 4 BSPP x NPT Brass Adapters P N 3000572 6 1 4 NPT Brass Street Elbow P N 3000670 and 16 1 4 NPT Brass Hex Socket Plug P N 3000094 1001441 SONNY S OMNI TOP BUMPER BLASTER NOZZLE RETROFIT KIT The Sonny s OMNI Top Bumper Blaster can Nozzle Retrofit Kit use up to 27 less water Replaces 10 factory standard nozzles with 4 powerful Blast Tec Pro Rotating Turbo Nozzles Kit designed for single nozzle manifold Order two kits for dual manifold wie PART NUMBER KIT INCLUDES 4 4 0 Blast Tec Pro 324 Nozzles P N 1001109 4 1 4 BSPP x NPT Brass Adapt ers P N 3000572 4 1 4 NPT Brass Street Elbow P N 3000670 and 7 1 4 NPT Brass Hex Socket Plug P N 3000094 1001447 Water savings calculations are based on 1000 PSI and minimum required nozzle sizes Actual water savings may vary based on unique application 952 808 3640 www hydraflexinc com BLAST TEC PRO RETROFIT KITS amp ADAPTERS MACNEIL MAGNUM WHEEL BLASTER NOZZLE RETROFIT KITS PART NUMBER KIT KIT INCLUDES MacNeil Magnum 300 MacNeil 6 3 5 Blast Tec Pro 324 Nozzles MacNeil Magnum Kits can use
43. s of war The following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Hydra Flex Inc s equipment will void the warranty Hydrofluoric Acid Ammonium Bi flouride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents The Purchaser also agrees to accept the responsibility and liability for the selection and use of any chemicals listed above This warranty shall be void for all equipment failures and premature component wear caused by the use of reclaim water in the wash process specifically failure to high pressure valves high pressure pumps injectors and un loader valves Nor does it apply to any equipment which has been repaired or altered by anyone not so authorized by Hydra Flex Inc All equipment must be properly installed in accordance with specified plumbing electrical and mechanical requirements The warranty does not apply to normal wear and tear or routine maintenance components as described in the equipment manual Except as expressly stated herein Hydra Flex Inc shall not be liable for damages of any kind in connection with the purchase maintenance or use of this equipment including loss of profits and all claims for consequential damages Hydra Flex Inc makes no warranty express or implied with respect to the design or operation of any entire system in which Sellers goods sold hereunder
44. usive XFC o ring material DURABLE Dual material construction combines the excellent corrosion and chemical resistance of Kynar with the mechanical strength of stainless steel RELIABLE Because of their Kynar molded wetted surface Chem Flex Injectors can last 2 4 times longer than injectors machined from stainless steel or brass THREADED INJECTORS 3 8 3 8 NPT CONNECTIONS QUICK CONNECT INJECTORS PC2 X 3 8 NPT CONNECTIONS SPECIFICATIONS NPT up to 1000 PSI 69 bar PC2 up to 500 PSI 34 bar 333 PSI 23 bar 33 F 175 F 5 C 79 C Max Pressure Inlet Max Pressure Outlet Temperature Range Maximum Wrench Torque 30 ft lbs 41 N m 952 808 3640 www hydraflexinc com CHEM FLEX CHEMICAL INJECTORS TRIPLE HOSE BARB For diluting three chemicals with water Ideal for adding a color and scent to your solution or for on site blending of chemistry SINGLE HOSE BARB DUAL HOSE BARB For diluting one chemical with For diluting two chemicals with water water Ideal for adding a color or scent to your solution THREADED INJECTORS 3 8 NPT X 3 8 NPT CONNECTIONS FLOW FLOW RATE ada ANO SINGLE BARB DUAL BARB TRIPLE BARB Red 0 057 1 0 GPM a gt 118057 f 129057 139057 Orange 0 070 1 5 GPM 118070 5 129070 A 139070 Grey 0 083 2 0 GPM QE 118083 129083 us 139083 Blue 0 086 2 25 GPM 118086 4 129086 x 139
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