Manual - EH Wachs
Contents
1. Pull the wire off the drive wheel at the top then remove the wire 30 Part No 29 MAN 10 Rev E H Wachs Chapter 4 Maintenance Replacing the Cutting Wire Figure 4 3 Remove the wire from the drive wheel first 5 When putting on the new wire make sure it 15 installed the correct direction The machine will not cut properly with the wire installed wrong 42 Inspect the wire closely to see the taper of the bead Figure 4 4 Check that the wire is installed in the cor rect direction The thinner end of the cutting bead should lead 6 Install the new wire over the drive wheel then over the idler wheels E H Wachs Part No 29 MAN 10 Rev 31 DW Guillotine 32 Figure 4 5 Put the new wire over the wheels 7 Close and latch covers Q Turn the tension knob until the tension gauge indicator is just into the yellow band REPLACING THE WHEEL LINERS The liners on the cutting wire wheels are durable and long lasting They may wear out after extensive use or be dam aged if the machine malfunctions If necessary replace them using the following procedure The drive wheel uses a different liner than the idler wheels 1 Release the cover latches and open all of the covers Part No 29 MAN 10 Rev A E H Wachs Chapter 4 Maintenance Replacing the Wheel Liners Drive wheel Idler wheels Figure 4 6 O2. Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 www ehwachs com DW Guillotine User s Manual E H Wachs Part No 29 10 Rev A March 2012 Revision History Original March 2012 Copyright 2012 E H Wachs All rights reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs DW Guillotine Part No 29 MAN 10 Rev E H Wachs Table of Contents Table of Contents Chapter 1 About the DW Guillotine 1 Purpose Of This Manual za rennen 1 Howto Usc Ehe Manual 525 at a EE h 1 Symbol and Wanines 2 Manual Updates and Revision Tracking 3 Equipment Description 33406 suriri 3 Chapter 2 Salely sun 9 Operalor 9 Sale asus 10 Protective Equipment Requirements 11 mam smua am 11 Chapter 3 Operating 13 Mountins the Mache ae SQ EEE A 13 Mak mo CUL 18 Cleaning and Removing the Machine 24 Chapter 4 Maintenance 332 2 in ra ie a uuu 29 Eubriealiopre ss 29 Replacing the Curing Wire 2522 41 aa ir Ber
3. 29 010 06 06 SPRING TENSIONING I 3 4x D 01 REF 4 SECTION WACHS COMPANY 455 Comanche Circle TITLE Harvard IL 60033 ASSEMBLY SLIDE www wachsco com MATERIAL DRAWN BY DATE SCALE TOLERANGES UNLESS OTHERWISE SPECIFIED PER COMPONENT DAL 3 15 12 1 1 ALL DIMENSIONS ARE IN INCHES W El G H T s 2 2 bs 1 1 a 2 2 E H WACHS CO WORKMANSHIP STANDARDS WI 17 01 FINISH CHECKED BY DATE SHEET THREE PLACE DECIMAL 005 ANGULAR 15 MIN PER COMPONENT GJD 3 20 12 1 OF PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE DWG NO REV E H WACHS CO ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF 2 9 2 0 1 0 06 00 WACHS CO IS PROHIBITED 3 2 1 NOTES T MATERIAL See Port Material Info 2 See Part Finish Info 9005305 17420 17270 1 E H WACHS 600 Knightsbridge Parkway Released For Production 12 12 2011 Lincolnshire IL 60069 www ehwachs com REV DESCRIPTION DATE APR REV SCRIPTIO Apr REVISION HISTORY Tension Indicator Assembly TOLERANCES DRAWN BY APPROVED BY SCALE UNLESS OTHERWISE SPECIFIED FRACTIONS 1 32 K K K K 2 ALL DIMENSIONS ARE IN INCHES WACHS WORKMANSHIP STANDARDS WI 17 01 WG PLACE DECIMAL d
4. DUST CAP FEMALE QUICK DISCONNECT 18 09 026 00 QUICK DISCONNECT MALE 1 2 NPT F 19 910 12 3 4 5 FEMALE ELBOW NPTF SAE ORB 12 y 20 910 12 qoeg5 s STRAIGHT THRD ELBOW SAE ORB I 5 21 90 218 59 NIPPLE 3 4 x 6 HP 22 910 75 FEMALE NPTF 4 23 910 3 4 1 2 FF S PIPE NIPPLE 1 2 X 3 4 NPTF 24 910 8 12 5 MALE ELBOW 37 FLARE NPTF 25 29 610 00 06 HOSE ASSEMBLY BYPASS N 9 771 36 REF 20746 MAX TRAVEL 199 I ss z 2 I SN 2 Q COVER REMOVED FOR CLARITY 455 Comanche Circle TITLE Harvard IL 60033 DIAMOND WIRE GUILLOTINE 4 16 DI L s www wachsco com MATERIAL DRAWN BY DATE SCALE TOLERANGES UNLESS OTHERWISE SPECIFIED PER COMPONENT DAL 3 15 12 1 4 ALL DIMENSIONS ARE IN INCHES WEIGHT 92 7 Ibs een Same cn acco meme rmansur NER SHE THREE PLACE DECIMAL 005 ANGULAR 15 MIN KOTS CAIEDRAWING 5 PER COMPONENT GJD 3 21 12 1 OF 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SIZE DWG NO REV E H WACHS CO ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E H 2 9 0 1 0 1 0 WACHS CO IS PROHIBITED D 2 1 D
5. standard Type II hydraulic tool circuit 8 gpm 30 l min flow at 1500 psi 103 bar E H Wachs Part No 29 MAN 10 Rev En NOTE A NOTE provides supple mentary information or oper ating tips Current versions of E H Wachs Company manuals are also available in PDF for mat You can request an electronic copy ofthis manual by emailing customer service at sales ehwachs com DW Guillotine Figure 1 1 The photo shows the DW Guillotine mounted and ready to cut 4 Part No 29 MAN 10 Rev A E H Wachs Chapter 1 About the DW Guillotine Equipment Description Drive wheel Idler wheels Figure I 2 The drive wheel runs on the shaft of the hydraulic motor The idler wheels spin freely with the motion of the wire E r U Figure 1 3 Direction arrows on the wheels and frame show the direction of wire rotation E H Wachs Part No 29 MAN 10 Rev 5 DW Guillotine Figure 1 4 A clamping strap with a ratcheting clamp holds the machine to the pipe 4 wer p Coolant fitting Pressure ON OFF lever in OFF position Figure 1 5 The photo shows the fittings and controls on the machine Part No 29 MAN 10 Rev E H Wachs Chapter 1 About the DW Guillotine Equipment Description Figure 1 6 The tensioning gauge monitors the ten sion on the wire as it cuts The Indicator should be below the yellow band when the machine is
6. the tension off the wire Leave the wire mounted on the wheels is IMPORTANT Store the machine with all tension relieved from the wire Leaving tension on the wire could damage the wheel liners Figure 3 21 Loosen the tension knob to take the ten sion off the wire The tension gauge indicator should be all the way to the left below the yellow band Release the cover latches and open the covers E H Wachs Part No 29 MAN 10 Rev 25 DW Guillotine Spray all components thoroughly with water to wash off cutting debris You can use the coolant sprayer to clean the machine Figure 3 22 Spray the inside of the machine thor oughly to clean out cutting debris 6 Spray the following components with a water displac ing lubricant such as WD 40 feed screw guide rods wheels tensioning knob clamping ratchet 26 Part No 29 MAN 10 Rev E H Wachs Chapter 3 Operating Instructions Cleaning Removing the Machine Figure 3 23 Spray water displacing lubricant on moving parts before storage 7 Holdthe or secure it with a support device to keep it from falling when you release the clamping strap Q Press the release button on the clamping ratchet Pull out enough strap to disconnect the hook from the frame and rewind the strap in the ratchet WARNING Make sure you are support ing the machine when you release the clamping ratchet It coul
7. you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This is the equipment damage alert symbol It is used to alert you to poten tial equipment damage situations Obey all messages that follow this sym bol to avoid damaging the equipment or workpiece on which it is operating Part 29 MAN 10 Rev A E H Wachs Chapter 1 About DW Guillotine Manual Updates and Revision Tracking NOTE This symbol indicates a user note Notes provide additional information to supple ment the instructions or tips for easier operation MANUAL UPDATES AND REVISION TRACKING Occasionally we will update manuals with improved opera tion or maintenance procedures or with corrections if nec essary When a manual is revised we will update the revision history on the title page You may have factory service or upgrades performed on the equipment If this service changes any technical data or operation and maintenance procedures we will include a revised manual when we return the equipment to you EQUIPMENT DESCRIPTION The DW Guillotine is designed to perform fast square cut offs of pipes 4 16 102 406 mm in diameter machine 15 compact light weight and easy to set up It uses a diamond studded wire that cuts through all common pipe materials The following figures illustrate the machine s features and components It operates on a
8. 10 Rev E H Wachs Chapter 3 Operating Instructions MOUNTING THE MACHINE The DW Guillotine weighs about 65 Ib 30 kg It can be handled safely by two operators using the handles on the sides of the frame You can also use a lifting device attached to the lift hook on top of the machine Use the DW Guillotine only on horizontal pipe The clamp ing system is not designed to hold it on a vertical pipe Remove the locking pin from the end of the fastening rod in the storage frame u Figure 3 1 Pull the locking pin out of the fastening rod E H Wachs Part No 29 MAN 10 Rev Chapter 3 Operating Instructions In This Chapter MOUNTING THE MACHINE MAKING THE CUT CLEANING AND REMOVING THE MACHINE 13 DW Guillotine WARNING Do not lift the DW Guillotine by yourself The machine is too heavy and bulky to be lifted safely by one operator serious injury could result a NOTE The bow is fully retracted up when it is stored in the frame Mount the machine with the bow retracted 14 Lift the machine out of the storage frame It can be lifted by two operators using the handles Figure 3 2 Lift the machi ne out of the storage frame Set the machine on the pipe at the cutting location with the saddle on a supported section of pipe The cutting wire will be toward the fall off end of the pipe Part No 29 MAN 10 Rev E H Wachs Chapter 3 Operating Instruction
9. 3 29 010 02 03 Rear Saddle Plate 1 2 8 REF 4 29 010 02 09 Clamp Pad Shoe 2 3 16 5 29 110 05 00 Clamp Plate Assembly 1 6 29 010 02 06 Main Feed Tower Tube 1 7 29 010 02 05 Upper Guide Bar Plate 1 i 8 8 29 010 02 04 Guide Shaft 2 9 29 010 02 10 Feed Nut 1 10 29 010 02 08 Saddle Gusset 2 oo 11 29 010 02 07 Feed Screw C a 12 29 010 02 11 Feed Handle 1 13 29 010 02 13 COLLAR THREADED DWG FEED SCREW I DETAILD 14 90 150 05 SHCS 1 4 20 X 1 2 SS 16 SCALE 1 2 15 90 150 07 SHCS 1 4 20 X 3 4 SS 18 8 13 90 077 35 3 8 3 1 2lg Shoulder Bolt 2 g 90 191 15 HHCS 1 2 13 X 1 1 2 4 29 010 02 14 LIFTING RING 1 29 010 02 15 RATCHET STRAP 1 90 060 20 SHCS 5 16 18 x 2 00 1 90 065 55 5 16 HARDENED WASHER 1 90 065 01 HEX NUT 5 16 18 1 90 154 42 1 4 20 x 1 4 BRASS 555 SS 18 8 1 90 185 52 WASHER 7 16 FLAT 2 90 180 12 SHCS 7 16 14x1 1 4 SS 18 8 1 29 010 02 16 LINEAR BEARING 4 36 9 16 REF 29 010 02 17 THRUST BEARING DWG FEED 29 010 02 18 THRUST BEARING DWG FEED LOWER 1 90 185 08 NUT 7 16 14 NYLOC SS 18 8 1 21 15 16 REF 6 SECTION WACHS 600 Knightsbridge Parkway Lincolnshire IL 60069 f www ehwachs com REV DESCRIPTION DAE APR SCRIPTION DATE APR PEED TONERA TOLERANCES DRAWN BY APPROVED BY SCALE DATE DATE SHEET ANGULAR 15 MIN 3 15 2012 3 20 2012 1 1 ONE PLACE DECIMAL 015 PROPRIETARY AND CONFIDENT
10. 310 00 03 COOLANT LINE LH 1 29 310 00 04 Right Coolant Line 1 CE 29 110 02 00 WELDMENT TOP COVER 1 amp 7 29 110 03 00 WELDMENT RH COVER 1 29 110 04 00 WELDMENT LH COVER 1 90 105 18 ACORN NUT 6 32 SS 18 8 8 29 010 01 08 Modified Latch 4 90 132 01 BHCS 6 32 x 3 16 SS 18 8 8 29 310 00 08 GARDEN HOSE ADAPTER 3 8 NPT SWIVEL 1 29 310 00 09 WASHER HOSE W SCREEN 1 455 Comanche Circle TITLE 2 E H WACHS COMPANY Horvord IL 60033 Bow Assembly www wachsco com MATERIAL DRAWN BY DATE SCALE RES ci an premat ENAC STANDAS 2 V E D F O 2 D U THREE PLACE DECIMAL 005 ANGULAR 15 MIN En ENDE 3 16 201 26 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ln DWG E H WACHS CO ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E H 2 9 0 1 0 0 1 00 WACHS CO IS PROHIBITED 8 7 6 5 4 3 PART NUMBER DESCRIPTION 1 29 010 02 01 Saddle Plate 1 2 29 010 02 02 Front Saddle Plate 1
11. ARNING Always wear impact resistant eye pro tection while operating or working near this equipment For additional information on eye and face protection refer to Federal OSHA regulations 29 Code of Federal Regula tions Section 1910 133 Eye and Face Protection and American National Standards Institute ANSI Z87 1 Occu pational and Educational Eye and Face Protection Z87 1 15 available from the American National Standards Institute Inc 1430 Broadway New York NY 10018 CAUTION Personal hearing protection is recom mended when operating or working near this tool Hearing protectors are required in high noise areas 85 dBA or greater The operation of other tools and equipment in the area reflective surfaces process noises and resonant struc tures can increase the noise level in the area For additional information on hearing protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 95 Occupational Noise Exposure and ANSI S12 6 Hearing Protectors SAFETY LABELS The following safety labels are included on the machine If any labels are lost or damaged order replacements See ordering information and parts lists in Chapter 5 E H Wachs Part No 29 MAN 10 Rev Chapter 2 Safety Safety Labels 11 DW Guillotine Loud nolse and iak of eye injury Figure 2 1 Follow all safety guidelines for operating the machine 12 Part No 29 MAN
12. CHS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE 2 9 0 1 0 03 00 WRITTEN PERMISSION OF WACHS IS PROHIBITED B 1 __1__ _ 2900941 HUBDRVEWHEL 1 2 2900052 HUBDRVEWHEL J 1 23 2900055 LINER WHEEL 1 _ N SECTION A A E H WACHS 600 Knightsbridge Parkway ee www ehwachs com TOLERANCES DRAWN BY APPROVED BY SCALE UNLESS OTHERWISE SPECIFIED 0 ALL DIMENSIONS ARE IN INCHES ONEPIACE DECIMALE DIE Karl K Karl K 1 2 E H WACHS WORKMANSHIP STANDARDS WI 17 01 Deo FLACH DECON AL 010 SHALL APPLY ALL ITEMS NOT SPECIFIED ON DRAWING THREE PLACE DECIMAL 2005 PATE DATE SHEET DO NOT SCALE DRAWING ee 10 4 2011 10 4 2011 1 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SIZE DWG NO REV SOLE PROPERTY OF E H WACHS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE 2 9 0 1 0 04 00 WRITTEN PERMISSION OF E H WACHS IS PROHIBITED B 8 7 6 5 4 3 2 1 NOTES 1 APPLY LOCTITE 242 OR EQ TO MALE THREADS BEFORE ASSEMBLY 1 29 010 06 01 TENSIONING SLIDE I 2 2 29 010 06 05 BEARING TENSION SLIDE 4 3 90 149 53 4 29 010 06 02 POINTER TENSION INDICATING 1 5 29 010 06 03 NUT TENSIONING 6 90 100 05 SHCS 86 32 X 1 2 SS 18 8 2 7 90 152 05 5 1 4 20 x 500 10 DX 8 29 010 03 00 ASSEMBLY IDLER WHEEL 9 29 010 01 03 SHAFT IDLER WHEEL I Zu 10220700608 11
13. D PLACARDS AND LABELS sure all placards labels and stickers are clearly legible and in good condition You can purchase replacement labels from E H Wachs Company KEEP CLEAR OF MOVING PARTS Keep hands arms and fingers clear of all rotating or moving parts E H Wachs Part No 29 MAN 10 Rev Chapter 2 Safety In This Chapter OPERATOR SAFETY SAFETY LABELS Look for this sym AN bol throughout the manual It indicates a personal injury hazard DW Guillotine 10 Always turn machine off before doing any adjustments or service SECURE LOOSE CLOTHING AND JEWELRY Secure or remove loose fitting clothing and jewelry and securely bind long hair to prevent them from getting caught in moving parts of the machine KEEP WORK AREA CLEAR Keep all clutter and nonessential materials out of the work area Only people directly involved with the work being performed should have access to the area Safety Symbols A This icon is displayed with any safety alert that indicates a personal injury hazard WARNING This safety alert Indicates a potentially hazardous situation that if not avoided could result in death or serious injury CAUTION This safety alert with the personal injury hazard symbol indicates a potentially hazardous situation that 1f not avoided could result in minor or moderate injury Part No 29 MAN 10 Rev E H Wachs Protective Equipment Requirements W
14. IAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SIZE DWG NO REV SOLE PROPERTY OF E H WACHS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE 2 9 0 1 0 02 a 00 WRITTEN PERMISSION OF E H WACHS IS PROHIBITED D 1 ONE CLAMP PAD SHOWN FOR CLARITY UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE IN INCHES WACHS WORKMANSHIP STANDARDS WI 17 01 SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING DO NOT SCALE DRAWING TWO PLACE DECIMAL 010 THREE PLACE DECIMAL 005 29 010 0301 HUB 290100302 WHEELIDLER 1 7 3 790100303 COVER 1 a 290100304 _72028 2RS Sealed Bearing 2 N 5 90 120 07 SHCS 48 32 x 3 4 SS 18 8 6 LITT LITT SECTION A A E H WACHS 600 Knightsbridge Parkway Released For Production 10 4 2011 Lincolnshire IL 60069 www ehwachs com REV DESCRIPTION DATE Rev APR Z DRAWN BY APPROVED BY SCALE UNLESS OTHERWISE SPECIFIED an ALL DIMENSIONS ARE IN INCHES ONEPIACE DECIMALE DIE Karl K Karl K 1 1 E H WACHS WORKMANSHIP STANDARDS WI 17 01 u SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING DATE SHEET DO NOT SCALE DRAWING 10 4 2011 10 4 2011 1 OF 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SIZE DWG NO REV SOLE PROPERTY OF E H WA
15. SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING ee 2 DATE DATE SHEET DO NOT SCALE DRAWING ANGULAR 4 S MIN 12 12 2011 12 12 2011 1 OF 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SIZE DWG NO REV SOLE PROPERTY OF E H WACHS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE 2 9 0 1 0 0 7 00 WRIITEN PERMISSION OF E H WACHS IS PROHIBITED B 8 7 6 5 4 3 2 1 PART NUMBER DESCRIPTION N ASSEMBLE ITEMS 1 amp 2 BEFORE ITEM 4 29 010 02 00 FEED TOWER ASSEMBLY 2 APPLY LOCTITE 242 TO MALE THREADS BEFORE ASSEMBLY 52 3 90 065 55 5 16 HARDENED WASHER 364 REF 4 90 160 07 SHCS 5 16 18 X 1 00 SS 3 5 90 140 57 SHCS 10 32 x 3 4 SS 18 8 16 6 90 145 05 10 32 Serrated Flange Nut 16 7 29 010 04 00 DRIVE WHEEL ASSEMBLY 8 29 601 10 DIAMOND WIRE LOOP 95 D 9 29 610 00 05 BALL VALVE 12 SAE 4 10 910 12 8 f5095 5 REDUCER EXPANDER STRAIGHT THRD12 8 92 11 910 845 5 STRAIGHT THREAD UNION SAE ORB SAE ORB 8 1 12 910 8 aogSig5 s STRAIGHT THRD RUN TEE SAE ORB 8 13 910 8 c5ox s STR THD ELBOW FLARE TUBE END STR THD O RING 1 14 09 027 00 DUST CAP MALE QUICK DISCONNECT 15 910 8 1 2 5 ADAPTER 1 2 MALE PIPE TO 8 SAE ORB 16 09 025 00 QUICK DISCONNECT FEMALE 1 2 1 17 09 028 00
16. d shift or fall from the pipe Causing serious injury Figure 3 24 Press the button on the clamping ratchet to release the strap E H Wachs Part No 29 MAN 10 Rev 27 DW Guillotine a NOTE Store the coolant sprayer in the frame before the machine 28 Lift the machine from the pipe Lay it in the storage frame with the fastening rod through the hole in the saddle frame Figure 3 25 Set the DW Guillotine down in the stor age frame 1 0 Replace the locking pin in the fastening rod Figure 3 26 Put in the locking pin to secure the machine in the storage frame Part No 29 MAN 10 Rev A E H Wachs Chapter 4 Maintenance LUBRICATION 1 Every time you use the spray the following compo nents with a water displacing lubricant such as WD 40 feed screw suide rods wheels tensioning knob clamping ratchet REPLACING THE CUTTING WIRE 1 Tum the feed handle to retract the bow all the way to the top 2 Turn the tension knob to fully release the tension on the wire E H Wachs Part No 29 MAN 10 Rev A Chapter 4 Maintenance In This Chapter LUBRICATION REPLACING THE CUTTING WIRE REPLACING THE WHEEL LINERS REPLACING THE MOUNTING SHOES 29 DW Guillotine Figure 4 1 Fully release the tension on the wire 3 Release the cover latches and open all of the covers Drive wheel Idler wheels Figure 4 2 Open the covers to access the wire
17. e contains additional information such as warnings special notes and defini tions Refer to it for safety notes and other information E H Wachs Part No 29 MAN 10 Rev Chapter 1 About the DW Guillotine In This Chapter PURPOSE OF THIS MANUAL How TO USE THE MANUAL SYMBOLS AND WARNINGS MANUAL UPDATES AND REVISION TRACKING EQUIPMENT DESCRIPTION Throughout this manual refer to this column for warnings cautions and notices with supplementary information DW Guillotine WARNING gt A WARNING alert with the safety alert symbol indicates a potentially hazardous situa tion that could result in seri ous injury or death CAUTION gt A CAUTION alert with the safety alert symbol indicates a potentially hazardous situa tion that could result in minor or moderate injury CAUTION A CAUTION alert with the damage alert symbol indi cates a situation that will result in damage to the equipment IMPORTANT An IMPORTANT alert with the damage alert symbol indi cates a situation that may result in damage to the equipment N SYMBOLS AND WARNINGS The following symbols are used throughout this manual to indicate special notes and warnings They appear in the out side column of the page next to the section they refer to Make sure you understand what each symbol means and follow all instructions for cautions and warnings This is the safety alert symbol It is used to alert
18. e diamond wire and make sure it 1s installed n the right direction F a AU Figure 3 8 Check that the wire is installed in the cor rect direction The thinner end of the cutting bead should lead 1 With the hydraulic power unit off connect the hydrau lic hoses to the machine Return to lank Pressure from HPU Figure 3 9 Connect the hydraulic hoses Part No 29 MAN 10 Rev A E H Wachs Chapter 3 Operating Instructions Making the Cut 2 water hose to the coolant fitting on the cover If a water supply is available you can attach a garden hose to the fitting A hand sprayer tank and hose are provided if necessary Figure 3 10 Attach a water hose to the coolant fit ting 3 Set the wire tension by turning the tensioning knob The tension indicator should be in the middle of the yellow band when not cutting Figure 3 11 With no load on the wire the tension gauge indicator should be in the yellow E H Wachs Part No 29 MAN 10 Rev is CAUTION Water is required to cool and lubricate the wire during cut ting Do not operate the machine without a water source for the sprayer 19 DW Guillotine A Turn the feed handle to advance the bow down until the wire is close to the pipe surface Figure 3 12 Feed the bow down until the wire almost touches the pipe Make sure the ON OFF lever is in the OFF position horizontal Fi
19. g Instructions Making the Cut you are cutting off the end of the pipe support the fall off piece or be sure to stand clear of t when it falls If you are cutting in line pipe there may be stress on the pipe that will cause it to spring when cut or snap off near the end of the cut Use appropriate safety procedures at your worksite for cutting stressed pipes Figure 3 18 Use caution as you approach the end of the cut 12 Finish the cut by feeding the wire past the bottom of the pipe 13 Turn off the water to the coolant sprayer 14 Turn the ON OFF lever to the OFF position E H Wachs Part No 29 MAN 10 Rev 23 DW Guillotine lf the wire binds against the pipe while retracting the bow start the machine to run the wire while feeding the bow back to the top 24 Figure 3 19 Turn the ON OFF lever to the OFF posi tion 15 Turn off power at the HPU CLEANING AND REMOVING THE MACHINE The DW Guillotine will be easier to clean if you leave it mounted vertically on the pipe Spray and lubricate the machine then remove it 1 Turm the feed handle to fully retract the bow all the way to the top 2 Disconnect the hydraulic hoses from the machine Part No 29 MAN 10 Rev A E H Wachs Chapter 3 Operating Instructions Cleaning Removing the Machine Figure 3 20 Remove the hydraulic hoses from their fittings 3 Turn the tensioning knob to take
20. gure 3 13 Make sure the machine is turned off before starting the HPU Power on the HPU Set the flow to 8 gpm 30 l min and the pressure to 1500 psi 103 bar 20 Part No 29 MAN 10 Rev A E H Wachs 7 Chapter 3 Operating Instructions Making the Cut Turn the ON OFF lever to the ON vertical position The wire will start running Figure 3 14 Turn ON OFF lever up to the ON position Turn on the cooling water supply valve on the hose Turn the feed handle to advance the wire into the pipe Watch the tension gauge as you operate the feed han dle Feed at a rate that keeps the indicator within the green band on the gauge E H Wachs Part No 29 MAN 10 Rev WARNING Keep away from the wire while the machine is operat ing The wire runs at very high speed and can cause serious injury En NOTE Generally you can feed faster through the center of the pipe and slower through the crown at the top and bot tom 21 DW Guillotine 22 Figure 3 16 Turn the feed handle to advance the wire into the pipe Figure 3 17 Operate the feed handle to keep the ten sion gauge indicator in the green band 10 Make sure there is a continuous supply of water as you cut If you are using the sprayer tank you will need to pump it occasionally to pressurize it Ti Use caution as you approach the end of the cut Part No 29 MAN 10 Rev A E H Wachs Chapter 3 Operatin
21. ka 29 Replacns the Wheel Liners 2 rate Ri edle u 32 Replacine the Mounting SHOES 34 Chapter 5 Parts List and Ordering 37 Ordering 37 Orderne Replacement II I 37 Information 37 Warranty InfOrmatiOn 38 Return Goods Address ie 38 Drawines and Paris LiSB eas ER TER 3 38 E H Wachs Part No 29 MAN 10 Rev 1 DW Guillotine 2 Part No 29 MAN 10 Rev E H Wachs Chapter 4 About the DW Guillotine PURPOSE OF THIS MANUAL This manual explains how to operate and maintain the DW diamond wire Guillotine It includes instructions for set up operation and maintenance It also contains parts lists diagrams and service information to help you order replacement parts and perform user serviceable repairs Before operating the DW Guillotine you should read through this manual and become familiar with all instruc tions How TO USE THE MANUAL This manual is organized to help you quickly find the infor mation you need Each chapter describes a specific topic on using or maintaining your equipment Each page is designed with two columns This large column on the inside of the page contains instructions and illustra tions Use these instructions to operate and maintain the equipment The narrower column on the outsid
22. not n use Leaving tension on the wire during storage could damage the wheel inserts The indicator should be in the yellow band when the machine is ready for cutting The indicator should be in the green band as shown in photo when cutting Operate the feed handle to keep the indicator in the green band e If the indicator is in the red band the tension is too high Reduce the feed rate E H Wachs Part No 29 MAN 10 Rev 7 DW Guillotine Figure 1 7 A storage stand is provided to hold the machine and accessories The coolant sprayer pro vides water for cutting lubrication Part No 29 MAN 10 Rev A E H Wachs Chapter 2 Safety The Wachs Company takes great pride designing and manufacturing safe high quality products We make user safety a top priority n the design of all our products Read this chapter carefully before operating the equipment It contains important safety instructions and recommenda tions OPERATOR SAFETY Follow these guidelines for safe operation of the equip ment READ THE OPERATING MANUAL Make sure you understand all setup and operating instructions before you begin INSPECT MACHINE AND ACCESSORIES Before starting the machine look for loose bolts or nuts leaking lubricant rusted components and any other physical conditions that may affect operation Properly maintaining the machine can greatly decrease the chances for injury ALWAYS REA
23. ny products call us at one of the following numbers U S 800 323 8185 International 847 537 8800 You can also visit our Web site at www ehwachs com Ordering Replacement Parts When ordering parts refer to the parts lists in this chapter Please provide the part description and part number for all parts you are ordering Repair Information Please call us for an authorization number before returning any equipment for repair or factory service We will advise you of shipping and handling When you send the equip ment please include the following information Your name company name Your address Your phone number E H Wachs Part No 29 MAN 10 Rev In This Chapter ORDERING INFORMATION DRAWINGS AND PARTS LISTS 37 DW Guillotine A description of the problem or the work to be done Before we perform any repair we will estimate the work and inform you of the cost and the time to complete it Warranty Information Enclosed with the manual is a warranty card Please fill out the registration card and return to Wachs Company Retain the owner s registration record and warranty card for your information Return Goods Address Return equipment for repair to the following address E H Wachs 600 Knightsbridge Parkway Lincolnshire Illinois 60069 USA DRAWINGS AND PARTS LISTS The drawings on the following pages illustrate the compo nents of the DW Guillotine and include part
24. pen the covers to access the wheels 2 Remove the wire as described in the previous section 3 Remove the screws holding on the cover of the wheel you repairing PT Figure 4 7 The idler wheels have 6 screws holding the cover E H Wachs Part No 29 MAN 10 Rev 33 DW Guillotine 34 Figure 4 8 The drive wheel has 12 screws holding the cover 4 Pull the cover off the wheel You may have to pry gen tly with a screwdriver to get it off Pull off the wheel liner Press the new liner onto the wheel Replace the wheel cover and insert the screws Tighten the screws securely REPLACING THE MOUNTING SHOES You may have to replace the mounting shoes if they are damaged or worn Four screws attach each shoe to the frame 1 Remove the 4 screws holding the shoe in place Part No 29 MAN 10 Rev A E H Wachs Chapter 4 Maintenance Replacing the Mounting Shoes Figure 4 9 Each mounting shoe is held on with 4 screws Remove the screws to replace the shoe 2 Remove the shoe 3 the new shoe in place and replace the screws Tighten the screws securely E H Wachs Part No 29 MAN 10 Rev 35 DW Guillotine 36 Part No 29 MAN 10 Rev E H Wachs Chapter 5 Parts List and Ordering Information Chapter 5 Parts List and Ordering Information ORDERING INFORMATION To place an order request service or get more detailed Information on any Wachs Compa
25. s Mounting the Machine Figure 3 3 Set the machine on the pipe with the wire on the fall off side of the cut cut line A Position the machine to align the wire at the required 2 lt is recommended that you support or set up a catch device for the fall off piece of pipe If you are cutting in line pipe make sure the pipe is supported on both sides of the cut E H Wachs Part No 29 MAN 10 Rev A 15 DW Guillotine Figure 3 4 Position the machine so the wire is at the cut line location Press and hold the release button on the clamping ratchet to pull out the strap Figure 3 5 Pull out enough strap to wrap around the pipe Wrap the strap around the pipe Put the hook through the clamping hole on the opposite side of the frame 16 Part No 29 MAN 10 Rev E H Wachs Chapter 3 Operating Instructions Mounting the Machine Figure 3 6 Wrap the clamping strap around the pipe and fasten the hook through the hole as shown 7 Operate the clamping ratchet to tighten the strap Clamp the strap as tight as you can get it with the ratchet handle CAUTION Make sure the machine is securely attached to the pipe before operating it Figure 3 7 Operate the ratchet to tighten the clamp ing strap E H Wachs Part No 29 MAN 10 Rev A 1 7 DW Guillotine 42 Inspect the wire closely to see the taper of the bead 18 MAKING THE CUT Check th
26. s lists for ordering spare or replacement parts 38 Part No 29 MAN 10 Rev E H Wachs 1 PART NUMBER DESCRIPTION i 1 29 1 10 01 00 Bow Frame Assembly 1 1 APPLY LOCTITE 243 OR EQUAL TO ALL FASTENER MALE THREADS AT ASSEMBLY 2 29 010 01 09 RUBBER BUMPER 3 29 010 06 00 ASSEMBLY SLIDE 1 4 90 152 05 BHCS 1 4 20 x 500 8 5 29 010 01 05 Tensioning Plate 1 6 90 152 08 BHCS 1 4 20 x 875 2 7 29 010 01 02 BEARING TENSIONING SCREW 1 8 29 010 05 00 Tension Rod Assembly 1 29 010 01 06 Pointer Pin 1 90 100 05 SHCS 6 32 X 1 2 55 18 8 1 29 010 01 07 Pointer Spacer 1 29 010 07 00 Tension Indicator Assembly 1 90 152 06 BHCS 1 4 20 x 625 2 _ 77 29 610 00 01 Drive Motor 29 610 00 02 Motor Mount Plate 1 90 180 12 SHCS 7 16 14x1 1 4 SS 18 8 2 90 169 07 5 16 18x 3 4 FLBHSCS SS 18 8 4 29 010 01 04 Wheel Mount 1 90 172 06 SBHCS 375 16 X 0 625 4 29 010 03 00 ASSEMBLY IDLER WHEEL 29 010 01 03 SHAFT IDLER WHEEL 1 29 010 01 01 HANDLE LIFT 4 90 150 03 SHCS 1 4 20 X 3 8 SS 8 29 010 01 10 HINGE DW GUILLOTINE COVER 6 A 90 640 02 5 x 6 mm lg SHCS SS 18 8 24 29 310 00 01 Coolant Block 1 29 310 00 05 TEE COOLANT 1 29 310 00 02 Nozzle Block 2 29 310 00 06 SPRAY NOZZLE 2 29 310 00 07 ELBOW COOLANT 2 29
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