Cotek S600 Manual
Contents
1. 220V 190 210VAC See page 11 3 4 7 of the manual Load LED bar flash Overload Reduce load No output voltage Voltage indicator In the lower red zone Low input voltage Recharge battery check connections and cables No output voltage Over Temp indicator on Load less than 600W Thermal shutdown Improve ventilation make sure ventilation shafts of the inverter are not obstructed Lower ambient temperature No output voltage Overload indicator on Short circuit or Wiring error Very high power load Check AC wiring for short circuit or improper polarity hot and neutral reversed Remove load COTEK 5 Maintenance Very little maintenance is required to keep your inverter operating properly You should clean the exterior of the unit periodically with a damp cloth to pre vent accumulation of dust and dirt At the same time tighten the screws on the DC input terminals 6 Warranty We guarantee this product against defects in materials and workmanship for a period of 24 months from the date of purchase and will repair or replace any defective power inverters if you directly returned them to us with postage paid Please note that Cotek is only responsible for ensuring our products are operational before delivering This warranty will be considered void if the unit has been misused altered or accidentally damaged Cotek is not liable for anything that occurs as a result of the user2. Do not connect the output terminals of the Inverter to an incoming AC source COTEK 3 4 Quick hook up and testing For a quick hook up of the power inverter to check its performance before going ahead with installation please follow these guidelines 3 4 1 To check its performance unpack and inspect the power inverter the switch is OFF 3 4 2 Connect the cables to the power input terminals on the rear panel of power inverter The red terminal represents positive and black terminal represents negative Insert the cables into the terminals and clamp the nuts and the wires securely WARNING You may observe a spark when you make this connection since current may flow into charge capacitors in the power inverter Do not make this connection with the flammable fumes close by Explosion or fire may occur WARNING Ensure all the DC connections are tight torque to 9 10 ft lbs 11 7 13 Nm Loose connections and overheat may result in a potential hazard COTEK 3 4 3 3 4 4 3 4 5 3 4 6 3 4 7 Before proceeding further carefully check that cable you have connected does tie negative terminal of inverter to the negative output power source CAUTION Reverse polarity connection will blow the fuse in inverter and may permanently damage the inverter Damage caused by reverse polarity connection is not covered by warranty Connect the cable from the negative terminal of the invert
3. Inch Weight 2 7 kgs 5 4Lbs Note The specification are subject to change without notice COTEK 2 3 Mechanical Drawing Pilo LE AN SU 1 ee ck zaad gs oomi COTEK 3 Instructions This power inverter series is one of the most advanced line of mobile AC power systems To get the most effective power inverter it must be installed and used properly Please read the instructions of this manual before you install and operate this model 3 1 Front Panel Operation 3 1 1 Front view PURE SINE WAVE INVERTER VA YX 600 w ae L 3 1 2 ON OFF switch Leave the switch in the down position OFF during installation 3 1 3 Input Level Display Input Voltage LED Status DC 12V DC 24V DC 48V Slow Red Blink 10 5 10 9 21 0 21 8 42 0 43 6 Red 10 9 11 3 21 8 22 6 43 6 45 2 Orange 11 3 12 0 22 6 24 0 45 2 48 0 Green 12 0 14 0 24 0 28 0 48 0 56 0 Orange Blink 14 0 14 7 28 0 29 4 56 0 58 8 Over Red Blink 14 71 29 41 58 81 Note The specification are subject to change without notice COTEK 3 1 4 Load Level Display AC Load Watts LED Status Load Condition Dark 0 30W Green 30W 200W Orange 200W 450W Red 450W 580W Red Blink Over 580W 3 1 5 Failure Display failure status OVP over voltage protection UVP under voltage protection OTP over temperature protection OLP over load protection 3 1 6 AC outle
4. s fault COTEK 7 1 CE LVD EN60950 Declaration of Conformity CE Declaration of Conformity The following products is herewith confirmed to comply with the requirements set out in the Council Directive on the Approximation of the laws of the Member States relating to Electromagnetic Compatibility Directive 89 336 EEC The listed standard as below were applied The following Equipment Product DC AC POWER INVERTER Trade Name COTEK Model Number S600 212 S600 224 S600 248 This product is herewith confirmed to comply with the requirements set out in the Council Directive on the Approximation of the laws of the Member States relating to Electromagnetic Compatibility Directive 89 336 EEC For the evaluation regarding EMC the following standards were applied RFI Emission EN 50081 1 1992 Emission standard Immunity EN 50082 1 1997 Immunity standard The following importer manufacturer is responsible for this declaration Company Name Company Address Telephone Facsimile Person is responsible for marking this declaration Name Full Name Position Title Date Legal Signature 18 COTEK 7 2 FCC Class B Declaration of Conformity DECLARATION OF CONFORMITY Per FCC Part 2 Section 2 1077 a The following equipment Product Name DC AC POWER INVERTER Trade Name COTEK Model Number 600 112 S600 124 S600 148 It s herewith confirmed to comply with the requirements of FCC Part 1
5. 5 Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation The result of electromagnetic emission has been evaluated by QuieTek EMC laboratory NVLAP Lab Code 200347 0 and showed in the test report Report No QTK 01BH051F It is understood that each unit marketed is identical to the device as tested and Any changes to the device that could adversely affect the emission Characteristics will require retest The following importer manufacturer is responsible for this declaration Company Name Company Address Telephone Facsimile Person is responsible for marking this declaration Name Full name Position Title Legal Signature 19 COTEK 7 3 e mark e13 020866 Declaration of Conformity MINISTERE DES TRANSPORTS GRAND DUCHE DE LUXEMBOURG REFERENCE e13 72 245 95 54 0866 00 ANNEXES Documentation technique 0 1 0 4 Communication concernant Communication concerning Reception par type n Approval number Raison s de I extension Reason s for extension Fabricant marque commerciale du constructeur Make trade name of manufacturer Type Type Description s commerciale s g n rale s General commercial description s Version s Variante s Version s Variante s Moyens d identificatio
6. 600 y T T PSX NZ LN K x lt KA XL INLINE FUSE BATTERY COTEK 3 7 Inverter Operation To operate the power inverter use the ON OFF switch on the Front panel to turn the power on Then the power inverter is ready to deliver AC power to the loads If you are operating several loads from the power inverter turn them on separately after the inverter is on This will ensure that the power inverter does not have to deliver the starting currents for all the loads at one time 3 7 1 Controls and indicators The ON OFF switch turns the control circuit in the power inverter on and off It does not disconnect power from the power inverter The Inverter operates from an input voltage ranging of 10 5 to 15 0 VDC for 12V models 21 0 to 30 0 VDC for 24V models 42 0 to 60 0 VDC for 48V models The Inverter will indicate high and low DC voltage conditions as follows Model Dc Input over Dc Input under Dc Input under Voltage shut down Voltage alarm Voltage shut down ee 15 3 11 0 10 5 aay 30 6 22 0 21 0 kaaa 61 2 44 0 42 0 S600 248 COTEK 4 Troubleshooting WARNING Do not open or disassemble the S600 Inverter Attempting to service the unit yourself may cause an electrical shock or fire Problems and Symptoms Possible Cause Solutions Low output voltage Using average reading Use true RMS reading meter and cable 110V 95 105VAC Voltmeter
7. COTEK 5600 5600R Series Pure Sine Wave Inverter User s Manual CE E Q 020866 Q COTEK Table of contents 1 Important Safety Information 1 1 1 General Safety Precautions 1 1 2 Batteries PrecautiONS wwwmamama AN Kaha KARAY Dana 1 2 FeatUreS AI E EE E ie 2 2 1 Applications AA AA den AA 2 2 2 Elecirical PeroifMaNnce nn saine 3 2 3 Mechanical DraWings sienens amer mstennaise 4 Su INSWUCLONS 2e nsc ne cn DAA AA 5 3 1 Front Pan lOberaliGh 82 2 4 5 6 3 2 Rear Panel Operation emnsnmpmsasetentenvinnentantmensns 7 8 3 3 Sani Se AN 9 3 4 Quick hook up and Testing 10 11 3 5 AC Safety Grounding 12 13 3 6 DC Wiring COnnecloNS sisssssiidisisshsesdi essosshieseteteitessencent aae 13 14 3 7 INV TerOBerATIOM Scenes cena einen 15 4 ITOUDIeS NON resratmene cannes acer ces 16 5 WAIN ANG AAP AA AA ous AA 17 6 Warranty saaan RAANG AA AAA 17 1 o 0 1 NESI AA AA PAPA AA 18 7 1 CE LVD EN60950 1 Declaration of Conformity 18 7 2 FCC Class B Declaration of Conformity 19 7 3 e mark e13 020866 Declaration of Conformity 20 21 7 4 UL UL458 Notice of Completion 22 Copyright This manua
8. Up Services Inspection Procedure extends authorization to produce all products in the following pages and serves as authorization to apply the UL Mark to the above product which is constructed in the following pages To provide the manufacturer with the intended authorization to use the UL Mark the addressee must send a copy of this Notice and all attached material to each manufacturing location This authorization is effective for 90 days only from the date of this Notice Records covering the product are now being prepared and will be sent to you in the near future Products produced which bear the UL Mark shall be identical to those which were evaluated by UL and found to comply with UL s requirements If changes in construction are discovered authorization to use the UL Mark may be withdrawn and products that bear the UL Mark may have to be revised in the field or at the manufacturer s facility to bring them into compliance with UL s requirements Steven Thompson Associate Project Engineer Engineering Group Leader Conformity Assessment Services Conformity Assessment Services 919 549 1452 A not for profit organization dedicated to public safety and committed to quality service 22 COTEK No 33 Rong Hsin Rd Pa Teh City Tao Yuan County Taiwan Phone 886 3 3661581 FAX 886 3 3676029 E mail sales cotek com twT http www cotek com tw 2005 08
9. er to the negative terminal of the power source Make a secure connection Set the power switch to the ON position and the buzzer will send out beep sound at the moment the inverter will make self diagnosis and the LED s indicators will also appear various colors Finally the buzzer will send out another beep sound and the input Level LED indicators will turn to Green color and the inverter starts working successfully Set the power switch to OFF position the inverter stops and all the lights go Off Set power inverter switch to the ON position and turn the test load on The inverter should supply power to the load If you plan to accurately measure the true output r m s voltage of inverter a meter such as FLUKE 45 BECKMAN 4410 or TRIPLETT 4200 must be used COTEK 3 5 AC Safety Grounding During the AC wiring installation AC input and output ground wires are connected to the inverter The AC input ground wire must be connected to the incoming ground from AC utility source The AC output ground wire should go to the grounding point for your loads for example a distribution panel ground bus 3 5 1 Neutral Grounding GFCI S 3 5 1 1 120V models The neutral conductor of the AC output circuit of the Inverter is automatically connected to the safety ground during inverter operation This conforms to National Electrical Code requirements that separately derived from AC sources such as inverters and generato
10. l is the copyright of COTEK Electronic Ind Co Ltd And may not be reproduced or copied without the express permission of the owner A0 R603 30001 COTEK 1 Important Safety Information WARNING Before installing and using the Inverter you need to read Following safety information carefully 1 1 General Safety Precautions 1 1 1 Do not expose the Inverter to water mist snow or dust To reduce the risk of hazard do not cover or obstruct the ventilation shaft Do not install the Inverter in a zero clearance compartment Overheating may occur 1 1 2 To avoid the risk of fire and electronic shock make sure that existing wiring is in good electrical condition and not undersize Do not operate the Inverter with damaged or substandard Wiring 1 1 3 There are some components in the inverter can cause arcs and sparks To prevent from fire or explosion do not put batteries flammable materials or anything should be ignition protected around the inverter 1 2 Precautions When Working with Batteries 1 2 1 If battery acid contacts your skin or clothing you need to wash it out immediately with soap and water If acid enters into your eyes immediately flush your eyes with running cold water for at least 20 minutes and get medical attention immediately 1 2 2 Never smoke or make a spark or flame in the vicinity of batteries or Engines 1 2 3 Do not drop a metal tools on the battery The resulting spark or short circ
11. n Zhen City Guang Dong China Si les moyens d identification du type comportent des caract res non pertinents pour d crire les types de v hicule de composant ou d entit technique vis s par la pr sente fiche de r ception ces caract res sont remplac s par le symbole dans la documentation par exemple ABC 123 non If the means of identification of type contains characters not relevant to describe the vehicle component or separate technical unit types covered by this certificate such characters shall be represented in the documentation by the symbol e g ABC 1237 gt Telle que d finie l annexe II A de la directive 70 156 CEE As defined in Annex II A to Directive 70 156 EEC COTEK 7 4 UL UL458 Notice of Completion Northbrook Illinois 847 272 8800 Melville New York 631 271 6200 Santa Clara Califomia 408 985 2400 Research Triangle Park North Carolina 919 549 1400 O Underwriters Laboratories Inc saa sud sas Leon NOTICE OF COMPLETION OF INVESTIGATION AND AUTHORIZATION TO APPLY THE UL MARK March 6 2003 Cotek Industrial Attention Mr Joe Namenye Reference File E225904 03CA09169 Subject Completion of the evaluation of the S600 family of inverters Dear Mr Namenye We have completed our engineering investigation under the above project number and find the product complies with the applicable requirements This letter temporarily supplements the UL Follow
12. n du type s ils sont marqu s sur le v hieule composant enti piya Means of identification of type if marked on the vehiele component separate teehnieal unit Emplacement de ce marquage Location of that marking Cat gorie de v hicule Category of vehicle Luxembourg le 04 f vrier 2002 19 21 Boulevard Royal L 2910 Luxembourg T l 478 1 T l copieur 241 817 T lex 1465 CIVAIR LU e13 72 245 95 54 0866 00 not applicable COTEK S600 XXX Pure Sine Wave Inverter S600 212 S600 224 S600 248 S600 Label fixed on the bottom of the housing Mi M2 M3 Ni No N3 O1 O2 O3 O4 20 COTEK 7 3 e mark e13 020866 Declaration of Conformity 21 Nom et adresse du constructeur Name and address of manufacturer Dans le cas de composants et d entit s techniques emplacement et proc d de fixation de la marque de r ception CEE In the case of components and separate technical units location and method of affixing of the EEC type approval mark 0 8 Adresse s de l des usine s d assemblage Address es of assembly plant s Biffer la mention inutile Delete where not applicable e13 72 245 95 54 0866 00 COTEK ELECTRONIC INDUSTRIAL CO LTD No 33 Rong Hsin Rd Pa Teh City Tao Yuan County Taiwan R O C label fixed on the bottom of the housing Cotek Shenzhen Electronic Co Heng Ling Industrial Park Ming Zhi Village Long Hua Town Pao An Area She
13. o games stereos musical instruments satellite equipment etc COTEK 2 2 Electrical Performance Item S600 112 S600 124 S600 148 S600 212 S600 224 S600 248 Continuous Output Power 600W Maximum Output Power Max 680W 2 Surge Rating Max 800W Input voltage 12V 24V 48V 12V 24V 48V Output Voltage 100 110 120V 3 220 230 240V 3 Frequency Switch Selections Wa MONO Efficiency full load Max 87 0 90 0 92 0 90 0 93 0 94 0 No Load Current Draw Max 0 87A 0 43A 0 23A 0 83A 0 43A 0 22A Output Waveform Pure Sine Wave THD lt 3 Output voltage Regulation 100 110 120V RMS 10 4 220 230 240V RMS 10 4 10 5 15 21 0 30 42 60 10 5 15 21 0 30 42 60 Input Voltage Regulation VDC VDC VDC VDC VDC VDC Input Level Indicator Red Orange Green LED Load Level Indicator Failure Indicator Red LED Overload Short Circuit Reverse Polarity Fuse Protection Over Under Input Voltage Over Temperature Safety Certification UL458 EN60950 1 EN50081 1 1992 EN50082 1 1992 EN55022B 1994 e mark EMG nce Clang EN61000 4 2 1995 13 020866 EN61000 4 3 1996 ENV50204 1995 Operating Temperature Range 0 33 C 0 40 Storage Temperature Range 30 C to 70 C Cooling Loading controlled cooling fan Dimensions 295 L x 180 w x 72 H mm 11 61 L x 7 09 W x 2 83 H
14. perating the inverter without a proper ground connection may cause an electrical safety hazard COTEK 3 3 Installation The power inverter should be installed in an environment that meets the following requirements 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 3 6 Dry Do not allow water to drip on or enter into the inverter Cool Ambient air temperature should be between 0 C and 33 C the cooler the better Safe Do not install the inverter in a battery compartment or other areas where flammable fumes may exist such as fuel storage areas or engine compartments Ventilated Keep the inverter a distance at least one inch away from surrounding things Ensure the ventilation shafts on the rear and the bottom of the unit are not obstructed Dust free Do not install the Inverter in dusty environment The dust can be inhaled into the unit when the cooling fan is working Close to batteries Avoid excessive cable lengths Do not install the Inverter in the same compartment as batteries Use the recommended wire lengths and sizes see section 3 6 Do not mount the inverter where it will be exposed to the gases produced by the battery These gases are very corrosive and prolonged exposure will damage the Inverter WARNING Shock Hazard Before proceeding further carefully check that the Inverter is NOT connected to any batteries and that all wiring is disconnected from any electrical sources
15. rs which have their neutral conductors tied to ground in the same way as the neutral conductors from the utility tied to ground at the AC breaker panel For models configured with a transfer relay while AC utility power is present and the Inverter is in bypass mode this connection the neutral of the Inverter s AC output to input safety ground is not present so that the utility neutral is only connected to ground at your breaker panel as required WARNING The risk of electronic shock Use only pass and Seymour type 2091 W ground fault circuit interrupter receptacles Other types may fail to operate properly when connected to this inverter equipment 3 5 1 2 230V models There is no connection made inside the Inverter from either the line or neutral conductor to safety ground COTEK Ground Fault Circuit Interrupters GFCI Installations in Recreational Vehicles for North American approvals will require GFCI protection of all branch circuit connected to the AC output of the hardwire terminal equipped with Inverter In addition electrical codes require GFCI protection of certain receptacles in residential installations While the pure sine wave output of the Inverter is equivalent to the waveform provided by utilities compliance with UL standards requires us to test and recommend specific GFCI Cotek has tested the following GFCI protected 20A receptacles and found that they functioned properly when connected to
16. t Outlet Sockets available North America GFCI North America Continental Europe SCHUKO Australia New Zealand United Kingdom COTEK 3 2 Rear Panel Operation DC INPUT WARNING REVERSE POLARITY WILL DAMAGE UNIT NEG POS CHASSIS GROUND DC INPUT WARNING REVERSE POLARITY WILL DAMAGE UNIT POS LL NG HAB REMOTE PORT NEG CHASSIS GROUND 3 2 1 Remote ON OFF switch for S600R model only 3 2 1 1 To operate the inverter with Remote ON OFF switch ON OFF switch on the Front Panel should be off 3 2 1 2 Ensure the remote control contact is off 3 2 1 3 Use 14 20 AWG wire to connect the Rear Panel Terminal marked REMOTE PORT to the remote control contact If the remote control contact is in a state of low impedance short the inverter will be turned ON If the remote control contact is in a state of high impedance open the inverter will be turned OFF COTEK 3 2 2 Ventilation Shaft Be sure to keep it a distance at least 1 inch form surrounding things 3 2 3 Input terminals Connect the input terminal to 12V 24V 48V battery or other 12V 24V 48V power source represents positive and represents negative Reverse polarity connection will blow the internal fuse and may damage the inverter permanently 3 2 4 Use wire 8 AWG to connects Chassis ground with Vehicle Chassis WARNING O
17. the output of the Inverter WARNING Do not operate the power inverter without connecting it to ground Electrical shock hazard may occur 3 6 DC Wiring Connections Follow this procedure to connect the battery cables to the DC input terminals on the Inverter The cables should be as short as possible less than 10 feet 3 meters ideally and large enough to handle the required current in accordance with the electrical codes or regulations applicable to the installation Cables that are not an adequate gauge too narrow or too long will deteriorate inverter performance such as poor surge capability and frequent low input voltage warnings and shutdowns These low input voltage warnings are due to DC voltage drop across the cables from the inverter to the batteries The linger and narrower the cables the greater the voltage drops WARNING The fuse must be installed on positive cable Failure to place a fuse on 4 cables running between the inverter and battery may cause damage to the inverter and will void warranty COTEK Increasing DC cable size helps improve the situation Cotek recommends the following cables for optimum inverter performance apply both 120V and 230V versions Model No Wire AWG Inline Fuse S600 112 4 100A S600 212 4 100A S600 124 6 50A S600 224 6 50A Also use only high quality copper wiring and keep cable length short a maximum of 3 6 feet S
18. uit on the battery or other electrical parts may cause an explosion 1 2 4 Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery may produce a short circuit current who s temperature is high enough to weld these metal items and cause a severe burn COTEK 2 Features m Pure sine wave output THD lt 3 m Output frequency 50 60Hz switch selections a Input amp output fully isolated design a High efficiency 88 94 E Driving highly reactive amp capacitive load at start moment m Tri Color indicators show input voltage amp output load level m Loading controlled cooling fan mw Advanced microprocessor m Protection Input low voltage Overload Short circuit Low battery alarm Input over voltage Over temperature 2 1 Applications 2 1 1 Power tools circular saws drills grinders sanders buffers weed and hedge trimmers air compressors etc 2 1 2 Office equipment computers printers monitors facsimile machines and scanners etc 2 1 3 Household appliances vacuum cleaners fans fluorescent and incandescent lights shavers sewing machines etc 2 1 4 Kitchen appliances microwave ovens refrigerators and freezers coffee makers blenders ice makers toasters etc 2 1 5 Industrial equipment metal halide lamp high pressure sodium lamp etc 2 1 6 Home entertainment electronics television VCRs vide
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