E:\机器图片\User`s manual for lace machine\User manual for quilting
Contents
1. Email czwsdsonic 163 com 4 www cztengchao com en A L TENGCHAO ChangZhou TengChao Machinery Co Ltd 4 Keep some distance between roller and horn after fabric go through 5 Start power 6 Start generator group 1 2 ultrasonic comes Email czwsdsonic 163 com 5 www cztengchao com en A B ss TENGCHAO ChangZhou TengChao Machinery Co Ltd 7 Adjust the pressure of roller keep roller fabric material and horn to be touched each other 8 Start main motor roller start to rotate with fabric adjust slightly according to quilting effect 9 Start the cooling system Email czwsdsonic 163 com 6 www cztengqchao com en A L TENGCHAO Changzhou TengChao Machinery Co Ltd 10 Operate in normal start the winding unit Ey EL l RECEIVE ROLL 11 Adjust the speed of main machine and winding unit accordingly RHE ELECTROMOTOR GOVERNOR Maintenance 1 Oil the bearings of pattern roller and rubber roller 2 The machine should be shut down in time if there is abnormal in operation When shut down the machine the generator should be shut down first and then motor 3 When the machine is operated about 8 hours shut down it about hour for rest 5 Notes 1 It is not permitted to start machine with pressure that is to say have to warm up the machine for several minutes by turn on generators and press test button 2 Itis not permitted strictly to disassemble2. C 28 C TC 2300 380V 50 60Hz 3 phase 2300 mm 10 C 28 C TC 2800 380V 50 60Hz 3 phase 2800 mm 10 C 28 C TC 3200 380V 50 60Hz 3 phase 3200 mm 20KHz 10 C 28 C 3 Structure TC Ultrasonic Quilting Machine consists of four parts They are feeder frame main machine take up frame and electric panel Feeder frame there are three rollers for take up clothes That is to say that it can bond three laminations in most The feeder is passive way Main machine The beam and pattern rollers of main machine are its main parts the changer is equipped on the beam The laminations of clothes will take place in slantaneous bonding between lever of amplitude and pattern roller and the pattern is formed Take up frame the finished is winded to paper spool and the production process is finished Electric panel it is the core part of the machine The ultrasonic generator is arranged on it and all buttons are arranged on it too Email czwsdsonic 163 com Z www cztengchao com en JS to TENGCHAO ChangZhou TengChao Machinery Co Ltd 4 Operation and maintenance Procedures of operation 1 Put cloth and sythetic cotton onto the feeder frame Email czwsdsonic 163 com 3 www cztengqchao com en eS TENGCHAO ChangZhou TengChao Machinery Co Ltd 2 Rise roller the cloth is spread through the spreading roller Sythetic cotton enter into machine between fabrics 3 Pass through the rubber roller for cloth take off
3. TENGCHAO ChangZhou TengChao Machinery Co Ltd G Bz Ultrasonic Quilting Machine Operation Instructions Email czwsdsonic 163 com 1 www cztengchao com en A a TENGCHAO ChangZhou TengChao Machinery Co Ltd 1 Descriptions TC Series Ultrasonic Quilting Machine is the first generation ultrasonic quilting machinery in China It adapts the principle of ultrasonic wave to carry out the operations of non thread and non needle and can bond lamination of all kinds of all kinds of chemical fibers This machine is simple in operation convenient in maintenance high efficiency in production The lamination cloth with different patterns can be got what you need to do only is to change the paltern roller Compared with traditional quilting machines that have similar functions its features are high in production efficiency and no needle eye It is ideal equipment used for producing bed sheet light quit shell fabric of garments soft package decoration 2 Principle and main technical parameters 1 Basic principle 380V SOHZ power supply ultrasonic generator 20HZ high frequency power supply changer 20KHz mechanical wave 20KHz mechanical wave contacts and impacts the lamination then the lamination is bonded 2 Main technical parameters BS EI AAY 5 H rH 1248 FA Sa Ulm BE Model Power Supply Working Width Frequency Working Temperature TC 1550 380V 50 60Hz 3 phase 1550 mm 10 C 28 C TC 1850 380V 50 60Hz 3 phase 1850 mm 10
4. eration are not followed and the machine is continuously operated over 8 hours Therefore the bonding melting is taken place caused by overheating of electric appliance Email czwsdsonic 163 com 8 www cztengchao com en
5. the generator unit 3 Each ultrasonic generator and changer were adjusted well in our plant It is not permitted to change them If Email czwsdsonic 163 com 7 www cztengqchao com en A eB TENGCHAO ChangZhou TengChao Machinery Co Ltd change the relevant parts could be damaged immediately Much attention should be paid to this 4 Electric cabinet should be grounded in order to guarantee safety 5 Itis not allowed to load the material manually when machine is on running condition 6 Ordinary faults and debug 1 no sonic wave Causes of fault Debug 1 low voltage equipped with voltage stabilizer 2 The power tube is damaged 2 exchange the damaged one 3 The contact is not good 3 check the contact point 4 The parts inside generator are damaged 4 send it to our plant for repairing 2 heavy noise Causes of fault Debug 1 The adjacent amplitude lever is too near 1 Separate them suitably 2 The screw for clip of amplitude lever is loosing 2 Fasten it 3 Amplitude lever is too heat Causes of fault Debug 1 The time of operation is too long Dshut down it for rest about 1 hour 7 Promises to maintenance Our plant is promises to maintenance if there are damaged parts with 6 months calculated from the date of delivery But except the following conditions 1 Disassemble the generator or changer by buyer 2 The revolution is too fast caused by changing the driving parts 3 The above procedures of op
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