Safety Controller CPU Module User`s Manual
Contents
1. PFHd mean probability of a dangerous failure per hour 1 07 x 10 1 69 x 10 Tm mission time 20 years EN ISO 13849 1 Protection class Ill IEC 61140 Enclosure rating Terminals IP20 IEC 60529 Housing IP40 IEC 60529 Ambient temperature in operation 25 55 C Storage temperature 25 70 C Humidity 10 95 non condensing Climatic conditions 55 C 95 rel humidity IEC 61131 2 No corrosive gases Vibration resistance 10 500 Hz 5g IEC 60068 2 6 Shock resistance Continuous shock 10g 16ms IEC 60068 2 29 Single shock 30g 11ms IEC 60068 2 27 Flecromaoneti Class A IEC 61000 6 2 EN 55011 compatibility Number of EFI p 0 2 interfaces Data interface Backplane bus FLEXBUS Configuration interface RS 232 Cross section of connecting wires Single core or finely stranded 1 x 0 14 2 5 mm2 or 2 x 0 14 0 75mm Finely stranded with wire end ferrules to EN 46228 1 x 0 25 2 5mm or 2 x 0 25 0 5mm EFI connection method Dual level spring clamp terminals Dimensions 22 5 x 96 5 x 22 5 x 101 7 x WxHxD 120 8mm 120 8mm Weight 111g 5 119g 5 Power supply unit A1 A2 via memory plug WS0 MPL WS0 CPU0 WS0 CPU1 Supply voltage 24VDC 16 8 30VDC PELV or SELV Tedi au The current of the power supply unit that ie e PPly supplies the CPU m2. and or used conductor bound RF energy that is required for the inner function of the device itself occurs Mitsubishi Electric Corporation accepts no claims for liability if the equipment is used in any other way or if modifications are made to the device even in the context of mounting and installation UL CSA applications Use 60 C 75 C conductors The terminal tightening torque must be 5 7 Ibs in To be used in a Pollution Degree 2 environment only Memory plug and CPU module shall be supplied by an isolating power source protected by an UL248 fuse rating 42 4VDC which is the maximum voltage requirements of UL508 e The safety functions are not evaluated by UL The approval is accomplished according to UL508 general use applications 2 4 General protective notes and protective measures Observe the protective notes and measures Please observe the following items in order to ensure ATTENTION Proper use of the MELSEC WS safety controller e When mounting installing and using the MELSEC WS safety controller observe the standards and directives applicable in your country The national rules and regulations apply to the installation use and periodic technical inspection of the MELSEC WS safety controller in particular Machinery Directive 2006 42 EC EMC Directive 2004 108 EC Provision and Use of Work Equipment Directive 89 655 EC Low Voltage Directive 2006 95 EC Work safety regulations safety rules Manufacturer
3. the machine operator on the safe operating of the CPU module of the MELSEC WS safety controller In addition mounting protective devices also requires specific technical skills which are not detailed in this documentation This manual does not provide instructions for operating the machine in which the safety controller is or will be integrated Information of this kind will be found in the manuals for the machine 2 On safety This chapter deals with your own safety and the safety of the equipment operators e Please read this chapter carefully before beginning with the installation 2 1 Qualified safety personnel The MELSEC WS safety controller may only be installed by qualified safety personnel Qualified safety personnel are defined as persons who e have undergone the appropriate technical training and e who have been instructed by the responsible machine operator in the operation of the machine and the current valid safety guidelines and e have access to the MELSEC WS manuals and have read and familiarized themselves with them and e have access to the manuals for the protective devices e g light curtains connected to the safety controller and have read and familiarized themselves with them 2 2 Applications of the device The MELSEC WS safety controller is a configurable controller for safety applications It can be used e in accordance with IEC 61508 to SIL 3 e in accordance with IEC 62061 to SILCL 3 e in acc
4. to be mounted at the far right e The modules are located in a 22 5mm wide modular system for 35mm DIN rails to IEC EN 60715 e The connection between the modules is effected by means of the plug connection integrated in the housing e Mount the modules in accordance with EN 50274 e Ensure that suitable ESD protective measures are also taken during mounting Otherwise the FLEXBUS backplane bus may be damaged e Take suitable measures to ensure that foreign matter does not enter the connector openings in particular that of the memory plug gt Make sure that the voltage supply of the MELSEC WS safety controller is switched off Hang the device onto the DIN rail 1 gt Ensure that the earthing spring contact is positioned correctly 2 The earthing spring contact of the module must contact the DIN rail securely to allow electrical conductivity Snap the module onto the DIN rail by pressing it lightly in the direction of the arrow 3 gt If there are several modules slide the modules together individually in the direction of the arrow until the side plug connection latches in gt Install the end clips on the left and right 5 2 Steps for dismantling the modules o Remove the removable terminals with wiring and the end clips gt lf there are several modules slide the modules away from each other individually in the direction of the arrow until t
5. H 5to95 RH 5to95 RH humidity storage ambien 25to70 C 25to75 C 40to 75 C temperature Storage ambient 10t095 RH 5to95 RH 5to95 RH humidity 1 When the WS0 GCC100202 is included in the system operating ambient temperature will be 0 to 55 C e EMC standards that are applicable to the products differ MELSEC Q MELSEC WS MELSEC QS EMC standards EN 61000 6 2 EN 55011 EN 61131 2 1 About this document This document is the original manual 1 1 Documentations for the MELSEC WS system This manual describes the mounting of the CPU module of a MELSEC WS safety controller Mounting of the MELSEC WS network modules WS0 GETH and WS0 GCC1 safety I O modules WSO XTIO and WSO XTDI and the relay output module WSO0 4RO is described in separate manuals The installation configuration and commissioning of the MELSEC WS safety controller are described in the Safety Controller User s Manual and Safety Controller Setting and Monitoring Tool Operating Manual Title Number Safety Controller User s Manual rie Safety Controller Ethernet Interface WS ET U E User s Manual 13JZ33 Safety Controller CC Link Interface WS CC U E User s Manual 13JZ45 Safety Controller Setting and Monitoring SW1DNNWSOADR B O E Tool Operating Manual 13JU67 1 2 Function of this document This manual instructs the technical staff of the machine manufacturer and or of
6. MITSUBISHI WS0 CPU000200 WS0 CPU130202 Safety Controller CPU Module User s Manual Hardware Mitsubishi Electric Corporation 2 7 3 Marunouchi Chiyoda ku Tokyo Japan Mitsubishi Electric Europe BV Gothaer strasse 8 40880 Ratingen Germany All rights reserved Specified product properties and technical data do not represent a guarantee declaration MODEL WS CPU U HW MODEL CODE 13J200 IB NA 0800443 D 1108 MEE 2009 MITSUBISHI ELECTRIC CORPORATION Precautions regarding warranty and specifications MELSEC WS series products were jointly developed and manufactured by Mitsubishi and SICK AG Industrial Safety Systems in Germany Note that there are some precautions regarding warranty and specifications of MELSEC WS series products lt Warranty gt e The gratis warranty term of the product shall be for one 1 year after the date of delivery or for eighteen 18 months after manufacturing whichever is less e The onerous repair term after discontinuation of production shall be for four 4 years e Mitsubishi shall mainly replace the product that needs a repair e It may take some time to respond to the problem or repair the product depending on the condition and timing lt Specifications gt e General specifications of the products differ MELSEC WS MELSEC Q MELSEC QS Operating ambient 95 to 55 C 0 to 55 C 0 to 55 C temperature Operating ambient 40 to 95 R
7. he side plug connection is separated Press the module downwards at the rear 1 and remove it from the DIN rail in the direction of the arrow while keeping it pressed down 2 6 Electrical installation De energize the entire system The system could start up unexpectedly while you are ATTENTION connecting the devices Observe the relevant safety standards All safety related parts of the installation cabling connected sensors and actuators configuration settings EDM must be according to the relevant safety standards e g IEC 62061 or EN ISO 13849 1 e The MELSEC WS safety controller fulfils the EMC requirements in accordance with the basic specification IEC 61000 6 2 for industrial use e Electrical installation in accordance with IEC 60204 1 e To ensure full electromagnetic compatibility EMC the DIN rail has to be connected to functional earth FE e The voltage supply of the devices must be capable of buffering brief mains voltage failures of 20ms as specified in IEC 60204 1 e The voltage supply has to fulfil the regulations for extra low voltages with safe separation SELV PELV in accordance with IEC 60664 and EN 50178 equipment of electrical power installation with electronic devices e You must connect all the modules of the MELSEC WS safety controller the connected protective devices as well as the voltage supply ies with the same OVDC GND e All connected pick ups and downstream control
8. ina Ltd 4 F Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2480 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M 1 D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 aMITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHL KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subjec
9. ing and Monitoring Tool e Online monitoring of the MELSEC WS safety controller In addition the WSO CPU1 module has 2 EFI interfaces If SICK EFI compatible devices are connected a functional extension at the sensors is then possible by simple means 4 2 Display elements Memory plug Module Status LED Configuration Verified LED EFI1 LED only WS0 CPU1 EFI2 LED only WS0 CPU1 RS 232 interface EFI 1_A only WS0 CPU1 EFI 1_B only WSO CPU1 EFI 2_B only WS0 CPU1 EFI 2_A only WS0 CPU1 4 2 1 Displays of the MS LED module status MS LED Meaning Off Supply voltage lies outside range A self test is being carried out or the system Flashes red green 1Hz is being initialised Flashes green 1Hz System is in Stop state Flashes green 2Hz Identify e g for Flexi Link Lights up green System is in Run state Flashes red 1Hz Invalid configuration Critical error in the system possibly in this module Application is stopped All outputs are switched off Flashes red 2Hz Critical error in the system possibly in another module Application is stopped All outputs are switched off Lights up red 4 2 2 Displays of the CV LED configuration status CV LED Meaning Off Configuration in progress Storing of configuration data in the non Flashes yellow 2Hz volatile memory Flashes yellow 1Hz Unverified configuration Light
10. l not be liable for a default a liability for defect warranty a quality assurance negligence or other tort anda product liability in these applications 1 power plants 2 trains railway systems airplanes airline operations other transportation systems 3 hospitals medical care dialysis and life support facilities or equipment 4 amusement equipments 5 incineration and fuel devices 6 handling of nuclear or hazardous materials or chemicals 7 8 2 lt mining and drilling and other applications where the level of risk to human life health or property are elevated 4 Product description 4 1 CPU modules WS0 CPU0 and WS0 CPU1 The CPU modules WS0 CPUO or WS0 CPU1 are the central process unit of the entire system in which all the signals are monitored and processed logically in accordance with the configuration stored in the memory plug The outputs of the system are switched as a result of the processing whereby the FLEXBUS backplane bus serves as the data interface The memory plug has to be ordered separately refer to the Safety Controller User s Manual The CPU modules further more have an RS 232 interface with the following functions e Transferring the configuration from the MELSEC WS Setting and Monitoring Tool to the memory plug or the connected SICK EFI compatible device e Uploading the configuration from the memory plug or the connected SICK EF l compatible device to the MELSEC WS Sett
11. lers as well as wiring and installation have to fulfil the required safety characteristics e f a module is replaced the correct terminal assignment has to be guaranteed for example by labelling or suitable cable routing For further information that is to be taken into consideration when the MELSEC WS safety controller is used refer to the Safety Controller User s Manual and Safety Controller Setting and Monitoring Tool Operating Manual 7 Configuration and commissioning safety personnel Before initial commissioning of a system using a MELSEC WS safety controller it must be checked and released by qualified personnel Document the result of the safety check Do not commission without a check by qualified ATTENTION The MELSEC WS safety controller can be configured by the Setting and Monitoring Tool connected to the RS 232 interface of a CPU module or the port of an Ethernet interface module Note e The Setting and Monitoring Tool version 1 3 0 or higher is required to configure and commission the MELSEC WS safety controller e The system configuration of the complete MELSEC WS safety controller is stored in the memory plug The system does not have to be reconfigured when a module is replaced 8 Technical data WS0 CPU0 wso CPU1 Safety Integrity Level SIL3 IEC 61508 SIL claim limit SILCL3 IEC 62061 Category Category 4 EN ISO 13849 1 Performance Level PLe EN ISO 13849 1
12. odule has to be limited to a 9 maximum of 4A either by the power supply unit itself or by a fuse Power consumption Max 2 5W Switch on time Max 18s Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc China 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 Brazil MELCO TEC Rep Com e Assessoria Tecnica Ltda Taiwan Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Germany Mitsubishi Electric Europe B V German Korea Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 U K Mitsubishi Electric Europe B V UK Singapore Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Italy Mitsubishi Electric Europe B V Italian Thailand Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 I 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Spain Mitsubishi Electric Europe B V Spanish Indonesia Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 France Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 India Nanterre Cedex France Tel 33 1 5568 5568 South Africa Circuit Breaker Industries Ltd Australia Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000 Country Region Sales office Tel Mitsubishi Electric Automation Ch
13. ordance with EN ISO 13849 1 up to Performance Level e The degree of safety actually attained depends on the external circuit the realization of the wiring the parameter configuration the choice of the pick ups and their location at the machine Opto electronic and tactile safety sensors e g light curtains laser scanners safety switches sensors emergency stop buttons are connected to the safety controller and are linked logically The corresponding actuators of the machines or systems can be switched off safely via the switching outputs of the safety controller 2 3 Correct use The MELSEC WS safety controller fulfils the J requirements of Class A industrial applications in ATTENTION Ccordance with the Interference emission basic specifications The MELSEC WS safety controller is therefore only suitable for use in an industrial environment and not for private use The MELSEC WS safety controller may only be used within specific operating limits voltage temperature etc refer to the technical data and to the section Application areas of the device It may only be used by specialist personnel and only at the machine at which it was mounted and initially commissioned by qualified personnel in accordance with the Safety Controller User s Manual The modules of the MELSEC WS safety controller conform to Class A Group 1 in accordance with EN 55011 Group 1 encompasses all the ISM devices in which intentionally generated
14. s and owners of the machine on which a MELSEC WS safety controller is used are responsible for obtaining and observing all applicable safety regulations and rules It is imperative that the notices in particular the test notices of the manual must be observed The tests must be carried out by specialised personnel or specially qualified and authorised personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time by third parties 2 5 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific waste disposal regulations e g European Waste Code 16 02 14 3 Conditions of use for the product 1 Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC 61508 EN 954 1 ISO 13849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law MELCO prohibits the use of Products with or in any application involving and MELCO shal
15. s up yellow Valid configuration 4 2 3 Displays of the EFI LEDs only WS0 CPU1 EFI LED EFI1 or EFI2 Meaning Off OK Waiting for integration of any SICK EFI compatible device or Flexi Link station after power up Lights up red Error e g Any expected SICK EF I compatible device or Flexi Link station not found within 3 minutes Integration check failed Communication interruption SICK EFl compatible device address conflict Flexi Link ID conflict Flashes red 1Hz Flashes red 2Hz alternating Identify e g for Flexi Link 4 3 Terminal assignment 4 3 1 Pin assignment of RS232 interface Plug socket Pin Signal 1 Reserved 1 3 2 RxD O O GND Internally electrically 3 connected with connection A2 of the CPU module 4 TxD 4 3 2 Terminal assignment of memory plug WS0 MPLO Terminal Assignment A1 24VDC A2 OVDC 5 Mounting Dismantling The MELSEC WS safety controller is only suitable for mounting in a control cabinet with at least IP 54 ATTENTION egree of protection While supply voltage is applied modules must not be plugged to nor be removed from the MELSEC WS safety controller 5 1 Mounting the modules e Ina MELSEC WS safety controller the WS0 CPUO or WS0 CPU1 is positioned at the far left and the two optional network modules follow directly Only then do the safety I O modules follow The WS0 4RO module has
16. t to change without notice SICK sickac http www sick com
Download Pdf Manuals
Related Search