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CutLogic 1D User`s Manual

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1. 95 CutLogic 1D TMachines s r o Select the file name and directory and click the button Save E Save As OO Il k M Documents Browse Folders a Fie ee unes L es on ve Ce Diet Aem um LY io d oim bi Full Ume Finib i 11200 Material Demo L 20x 20x 3mm Source ID Origin ID Source description ng Quantity 4 amp 010 unlimded H 1 j Material Dems Pipe 22x 26 mm Source ID Origin ID Source description Length Quantity O uad 5 seamless pice 22 x 2 6 mm 16 000 urlim led amp 112 Bi 125 000 round steel 12 mm round steel 12 mm found abeel 12 mm uflimaed round sbeel 12 mm NOTE CutLogic 1D has build in report editor and generator Fast report For details how to work with reports or for explanation regarding all report settings and or export settings please download Fast report manual from our web 96 CutLogic 1D TMachines s r o Database Administration CutLogic 1D uses for its data Firebird database It brings new features in terms of security reliability networking and data management into the program This chapter describes how to maintain the data and the users Data backup and restore TO maintain the data select the menu item Tools gt Database gt Data Order and Registration SIEJESETETESES Older vergons Demo L 20 x 20 x Jem Demo Pipe 22 x 2 6 mm Dena Round heel 12 m Demo
2. 86 Options First row Is fields info Filter Fields delimiter char Text definition char Clear current data before import Material field Import data Field mapping Destination Field Source Field Default Value Multiply by Explanation of Import form If the first row of import file is fields information names of the fields will appear in the table of imported data instead of Field1 Field2 etc Here you can set filter for imported data See more about setting of filter in chapter Filtering of Data Here you can set fields delimiter identical with fields delimiter in import file used only for txt and csv files Here you can set text definition in field Some text fields e g Description or Note can contain characters identical to Fields delimiter char therefore it is necessary to define these fields This check box allows you to clear all data from given View before Import Allows to set data field containing type of material of imported parts If material field is defined and imported data contain more than one type of material multiple plans will be created each for one material Parts with undefined empty material field are imported into current plan It is possible to set material field only for import of plan parts Displays actual table format structure of imported file based on selected Options Shows how the fields and rows of the file are recognized Important
3. aale Talr gt Wi rie fus Poris settings Rent Sources of plan 3 Demo Many sources parts bt ee 155 Ne Sx ID Length Qt Costjunit Used Mnf Date Storage L amp amp 0D0 10 1D sur 5 000 E 28 3 3 4 000 unimited 57 bo 4 s PET w mied 81 5 10 2 000 E 3 amp 1 1 900 13 125 J B8 39 1M RRERE i Lies T Material Descreten round sel 12 mo round steel 12 mm round steel 12 mm round steel 12 mm round steel 12 mm round steel 12 mes Note 1 Hote 2 29 CutLogic 1D TMachines s r o Filter definition form may contain more filtering conditions Define logical relation among these conditions by clicking one of following radio buttons Match all of the following Match any of the following Match all of the Only data which fulfill all of the defined conditions will be following displayed Match any of the Only data which fulfill at least one of the defined conditions following will be displayed Adding and Deleting the Conditions You can add and delete conditions of filter by clicking the chosen button els More Fewer X Clear all Functions of the buttons for manipulation with the filter are described as follows ge More New condition will be added at the end of already defined conditions It is possible to define 9 conditions at most
4. NOTE Because of large data structure differences in new and older versions of the CutLogic 1D it is impossible to import any already optimized cutting layouts and these have to be canceled Plans with canceled cutting layouts should be re optimized in new version of CutLogic 1D r O DO ul sk Network Installation First Install Firebird and CutLogic 1D database file on the server On the server computer 1 Install Firebird SQL server use default settings don t change anything just click Next buttons Make sure that no firewall or anti virus programs block Firebird to listen to client requests 2 Copy or restore database file CL1D fdb to chosen folder e g C ABC CL1D fdb To obtain CL1D fdb install CutLogic 1D on one of the station computers then you will find CL1D fdb on station at on Windows 7 C ProgramData TMachines CLID CL1D fdb on XP C Documents and Settings All Users Application Data TMachines CLID CLID fdb 3 In Firebird folder open file aliases conf and add to it line TMachines CL1D C ABC CL1D fdb on Linux e g TMachines CL1D opt databases CL1D fdb Make sure you have full write access right and that file aliases conf was really modified 4 Write down computer name It can be either computer name e g JOECOMP or IP address e g 195 79 203 134 Further we will refer to it as to ServerName Second Install CutLogic 1D on each station On each station computer l Install
5. A memos A Memo33 E eLValueflD DetailData Dat DataillData DataSetValue DES 1 Footer DetalFooter mt 9 B 5 T ew 8 i 5 3 2 3i 1 NOTE CutLogic 1D has build in report editor FastReport generator For details how to work with reports printing and previewing or for explanation regarding all report settings and or export settings please download FastRreport user s manual from our web 78 CutLogic 1D TMachines s r o Editing of Label Reports To start working with Simple Label Editor select appropriate label report and click the button Edit or data navigator button Simple Label Editor is very useful tool to accompany you to create and edit label reports quickly Avery Letter 5160 Address Properties of selected object 0 78 Height 0 18 Fontsettings oo ENT i ss p 10 Wat MATDES Des DES1 1 om Label size 1 00 x 2 53in 79 CutLogic 1D TMachines s r o Label format Label format Avery Letter 5160 Address Here you can set format of label from hundreds of predefined label formats or you can create your own customized label format 4 Creates new label format Starts property editor of selected label format X Deletes selected label format Label format editor By clicking button Tor e following property editor is shown Insert new label format Custom Label name HET gu Page heigh
6. l Mo Seu ID Length Qty Cost umt Used Mnf Date Storage Descrpten Mote 1 Mote 2 31 Tab Shift Tab Alt Arrow Down Ctrl 1 Ctrl 2 Ctrl 3 Ctrl 4 F3 Esc Ctrl F Ctrl P Ctrl O Ctrl 71 Ctrl J Ctrl K Ctrl L CtrI E Ctrl G F8 F1 In database grids only F2 Esc Ctrl Del Ins Arrow Up Arrow Down Page Up Page Down Ctrl Home Ctrl End Enter Return Keyboard Shortcuts Shortcuts for quick access to the program features Moves to the next field cell Moves to the previous field cell Drops down list Opens Plans Opens Materials Opens Assemblies Opens Storages Starts calculation of optimal cutting plan Stops calculation Opens Filter definition form Opens Reports form Opens Options form Opens Import form Imports data from clipboard Imports cutting plan from single data file to new plan Imports cutting plan from single data file to current plan Exports current plan to single data file Exports cutting layouts to RazorGage format file Opens Windows calculator Opens Help Edits current field Opens pick list for current field Switches source qty 0 lt gt unlimited Cancels edit mode Deletes current record Inserts new record Moves to the previous record Moves to the next record Moves to the previous page of records Moves to the next page of records Moves to the first record Moves to t
7. 8 E 1 12 Length Qu 3 020 l 95 4 000 whites 3 000 ur milsd 2 000 1 900 1 890 1 700 1 500 F 129 1 000 34 123 17 123 3 511 78 123 218 5 9 Setting Remis Used Mnf Dale Storage CutLogic 1D TMachines s r o y Matenal round steel 12 mm round ste 12 mm round thee 12 mm round steel 12 mm found cte 12 mm round steel 12 mm round steel 12 mm round steel 12 mm round steel 12 mm round shee 12 mm round shee L2 mm round steel L2 mm You can create new cutting plan in one of the following ways Entering plan manually Entering plan multiple plans from Assemblies Duplication of existing plan Import of multi material parts 46 Adding a New Empty Plan To add a new empty cutting plan first click the Plans tab to open Plans form Next click the button ie Cuilogi 1D File Tools Help URI CI RAI Parts Cr Date 1 1 1 2008 dde 1 2208 3 1 2202 44 1 2008 55 1 2008 5 1 2X9 13 1 2008 13 1 2008 5et nos Results Descenpbi n Demo Standard case De 390 000 parts xen Many sources parts Dema Cost patmaraban Demo Many dffenent parts Dem Remnant rate 1 2 Demo Remnant rate 2 2 L 20 x 20 x 3mm Poe dix 6mm Round stee 2 mm Sip sire 16 x 4mm na Weod 60 x SO mm Draven steel 60 mm T 60 x 40 x 2 5 mm no T 60 x 0 x 2 5mm in the Data navigator to add a new p
8. Import from Access db files mdb accdb is very similar to imports from any table based files like Microsoft Excel xls or xlsx After defining the path to the import file and selecting of desired file following Import mapping form opens Import Plan Parts Opbons First row is fields info Import gata G Vest Import Files Import from Access mdb Demo parts ID Length Quantity Note b 200 20 import from Access database 444 Import from Access database 30 Import from Access database 238 30 Import from Access database Now we can start mapping In our case we have used Default Value feature for field Qty because of some source data in Access file have no values and Multiply by column has been set to 10 on Qty 91 CutLogic 1D TMachines s r o Now we can click the Import button and we can start to work with imported data T GG 8 8S TER lll CutLogic 10 Sa File Tools Help kd Bele Yal pi i Plans Sources Parts Settings Rendts Parts of plan 26 Demo Import from Access database LIE SILET ME y Material E Assembles Ne PatiD length Qy Umut Orders Description Note 1 Note 2 1 175 20 200 200 Import from Access database L 176 30 200 200 Import fom Access datshase 3 177 40 20 n import fom Access database E 178 44 30 30 Import from Access database 5 175 ze xo 0 Import from Access database 6 180 235 10
9. TIP It is possible to create more standard and label reports and use them for printing previewing Saving or exporting according to your needs Professional and Enterprise editions only NOTE Default reports can t be deleted or edited However it is possible to create a copy of these reports and edit them Professional and Enterprise editions only Previewing of Reports To preview selected report click the button CutLogic 1D TMachines s r o report or double click the chosen my Preview aena 100 CN eJ 5 Jis 4 1 Cutting Layouts Plan ID 1 Description Demo Standard case Material Demo L 20x Z0x 3mm Hame Hote 1 Cost Yield Hard yield Used sources 53x Cut parts 533 x Layouts JN Uncut parts Layout Source lD Source description 108 4 No PartiD Par descnpbon 11 7 6 10 14 8 Source ID Source description standard cutting case demo 100 00 98 34 317 289 315903 318000 315903 36 AIS von x BL TJ di 4 D 6 Len 654 uat L 20 x 20 x mm lat Demo Tirer Len vet Demo L 20 x 20 x 3mm TL at ans L25x 20x 3 mas 554 Saw ker Lett trim cul Right trim cut Minimal length of reusable remnants 1 Remnanis storage Demo Remnants Rest Repeat 11 x Count Source length 6 000 Pari length 1240 840 654 iyi B Ler si Demo L 20 x 20 x 3 mm Amm S A L 20 x 20x 3mm i i 1 of LS Following images s
10. 48 CutLogic 1D TMachines s 223 2 1 Entering Sources for the Plan When general information about the plan is entered you can start to enter the sources one of mandatory input for the optimization You can enter sources in one of the following ways e Entering sources directly e Copying stored or predefined sources from Materials e Importing sources from external data files Entering sources directly Click the Sources tab to open Plan Sources form To add new cutting source click the button in the Data navigator lll CutLogic 1D File Tools Help B 3 j u ele Y lH ins i Pura Seres Parts Settings Resits Sources of plan 11 Dano Standard case Fd 6b m lei x 14 Maternal Mo sou ID Length Qty Cosl ust Used Mn Dale Storage Descriodon Nate 1 Nate 2 as of we Now you can enter data in the fields Length Qty Cost unit Mnf Date Description Note 1 and Note 2 Length and Qty are mandatory fields First enter length of one source to the field Length Next fill in the number of pieces available for cutting to the field Qty Fields Used and Storage are not editable TIP How to use CutLogic 1D for estimation of optimal quantity of sources in the plan If you Know what parts you want to cut what dimensions of sources are going to be used but you do not know how many sources of given length you should order jus
11. Used informs about number of sources planned by optimizer to be used for cutting CutLogic 1D TMachines s r o Entering Parts for the Plan When all sources are entered you can start to enter parts you want to cut You can enter parts in one of the following ways e Entering parts directly e Copying predefined parts from Materials e Copying predefined parts from Assemblies e Importing parts from external data source Entering parts directly Click the Parts tab to open Plan Parts form To add a new cutting part click the button in the Data navigator a File Tools Help amp 989a Ya Ui Pies Sources rens Settings Remis Parts of plan 17 Demo Adding new Parte pa a r ae fo m el Ue Ci Material E Assembies H PatID Leng Qty Uncut Order a Descripson Hote 1 Note Z o L DE o Length and Qty are mandatory fields Fill in desired length of parts to the field Length according to pre defined Length format in Options Fill in desired number of parts you want to cut to the field Qty Value from the field Qty will be automatically copied to the field Uncut This field is used to show uncut parts in case of insufficient sources Then you can fill in the other fields like Order Description Note 1 and Note 2 Filling of this field is optional but it gives you better overview about the parts in the plan BB CutLogic 1D E x File Tools Help adele Yal Pleh le Pis S
12. 10 Import fom Access database 7 181 29 90 en Import from Access database CC 556 20 20 Inport from Access datsbase Importing via connection file Import via connection files extremely extends importing capabilities of CutLogic 1D Connection file is a file containing information how to connect to existing data source via specific ODBC or OLE DB driver installed on computer where CutLogic 1D runs Connection file is simple text file with one line including connection definition e g for MSSQL file ThisSampleFile connection would include Provider SQLOLEDB Server myServerAddress Database myDataBase Uid myUsernam e Pwd myPassword For more information how to define connection string in your specific case see http www connectionstrings com or other sources or contact your administrator 92 Export General CutLogic 1D provides powerful features and rich functionality for export Exporting of data is very easy and user friendly Many output formats are supported in the program You can export data to following file formats e TXT Text e CSV Comma separated values e XLS MS Excel table e HTML Hyper Text Markup Language e PDF Portable Document Format e RTF Rich Text Format e XML Extensible Markup Language e ODT Open Document Format e ODS Open Document Spreadsheet All mentioned file formats can be sent as an email NOTE See Editions comparison chapter to check if desired output format is available i
13. 3mm 2 9 9 2208 100 000 parts Demo Ppe ZZ x 2 6 mm 3 5 9 2608 Many sources parts Demo Round steel 12 mm 45 9 2008 Dema OptRe neused Demo Sip steel 16 x 4 5 3 2 2208 pem Cast enemralian Deme Weed 60 x 80 mm amp 9 9 2203 ero Many dfferent parte Demo Dean chee 60 mm 7 3 5 2008 o Rermnant raie 1 2 Dem T 60 x 40x 2 5 me amp 98 9 2508 o Hemnantraie 2 Demo Tlx 40x 25 me 13 2 19 2009 Ladder Demo Drain steel 20 mm 14 2 10 2009 no Ladder B uem s mimi mile ve 61 CutLogic 1D TMachines s r o 62 CutLogic 1D TMachines s r o Running Optimization When all the information needed for the plan is defined Sources parts settings you can start to perform the optimization of cutting layouts To start calculation of cutting layouts for the current plan click the button p in Main Toolbar You can also run optimization directly by pressing keyboard shortcut F3 or by selecting File gt Start Optimization from the menu You don t have to switch to Results form the program does it automatically During the optimization you can watch its progress and the best results which are achieved File Tools Help uoigeleY o rrir l Plans Sources Parts Settings Renis OptRefne Results of plan 1 Des r ca Optimizing level 2 con Yield La Tim pec ia a mi Layout Lof 9 Male ei Rowsof layout 1 M Pati
14. 3mm Plan amp Sources 2 2 212008 Demo 900 000 parts Demo Ppe 22 x 2 8 m Plan amp Parts X 3112008 Demo Morny sources parts Demo Round steel 12 mm Plan amp Sources amp Parts 4 4412008 Demo OpiRefre wed Demo Strip steel 16 x 4 cosrefring of 5 5 5 12008 Demo Cestop miraton Demo Weed B0 x B0 mm coat optmizamen amp amp amp 1 2008 Dero Many different ports Demo Drawn seel 60 mm Puenta y demo b T JliLL2ICE emo Rem trate fF Demo T 60 x 49 x 2 5 mm remnat product a B 13 L2008 Deme Remnantrate 2 2 Demo T60x 40x 2 5mm remnant product 8 12 15 2 3408 Demo Many different parts Demo Cramm steel 60 mm reentry deme Choice Plan will copy only related data from Plans tab and also defined parameters from Settings tab of selected plan into a new plan e Choice Plan amp Sources will copy related data from Plans tab and defined parameters from Settings tab and all sources defined in Sources tab of selected plan into a new plan Choice Plan amp Parts will copy related data from Plans tab and defined parameters from Settings tab and all parts defined in Parts tab of selected plan into a new plan Choice Plan amp Sources amp Parts will copy all related data from selected plan into a new plan This feature allows you to copy all section or only selected sections of given plan into new one It is useful in Multi plans where an order consists of more plans with different materials
15. 45 Cuttng layout count 15 Used Source count 3 PRATT TIT TEI 16058 154274 7619214530 12319 7564787864058 17 7564178 isa 735188506335557 OptiRefine consists of a table of solutions and optimization priorities You can survey possible solutions in the table of solutions A click on the title of the column will classify the list according to the given column With the click on the Choose actual solution button you will choose the current solution so that the final cutting plan will be equal to this solution There are several possibilities of application in the module of OptiRefine You can manually find the best solution in the table of solutions button Choose actual solution appoints the found solution You can change given priorities and view the changes in the table of solutions online What is more you can change the marginal values Superior Value and Inferior Value for individual optimization priorities button Choose actual solution appoints the found solution You can even set the optimization priorities and start the re optimization process by clicking the button Reoptimize So you can get the values which will precisely fulfill your intentions After finishing the re optimization you can either accept the found solution or find another one by using one of three OptiRefine methods Examples of using Example 1 You want the number of cutting layouts to be lower than 21 the lower the better
16. Fewer The last condition in the filter will be deleted X Clear all All defined conditions will be deleted Defining and Editing the Conditions You need to choose a column operation and define the value for each of conditions Select column from pre defined list of available columns You can define conditions even for columns not displayed in given View Filter Plan Sources EL fia V Active amp Match al of the following Match any of the following si More Fewer X Clear al 30 CutLogic 1D TMachines s r o TIP Select Any Field value from the list if you need to define condition for all available columns Select operation from pre defined list of operations and enter the value for setting the filter oy a Match al of the folowing Match any of the following le More Fewer Clear all NOTE Use numeric value for numeric columns like Plan I D or Qty For other columns any string can be used Activation and Deactivation of Filter When all conditions of the filter are set you can activate it For activation click the check box Active in the Filter definition form Match al of the following Match any of the f The filter will display only the records which fulfill defined conditions Activation of filter is signalized by the red labeled information in Control panel File Tools Help onele Yal lH Wi Pars Sources Parts setings Resat
17. For Cutting layout count set Inferior value at 21 Superior value at 1 and Priority at 500 If there isn t a suitable solution in the Cutting plans you can start the re optimization with a click on the button Reoptimize Example 2 You want the number of cutting layouts to be lower than 21 and it doesn t matter how small this number will be For Cutting layout count set Inferior value at 21 Superior value at 20 and Priority at 500 If there isn t a suitable solution in the Cutting plans you can start the re optimization with a click on the button Reoptimize Example 3 You want to find a good trade off for cost sufficient low layout count and number of used sources For Used source count set Priority at value little bit less than Priority of Cost For Cutting layout count set Priority at value little bit less than Priority of Cost Watch solutions in upper lines in Cutting plans and slightly change priorities to refine your search If there isn t a suitable solution in the Cutting plans you can start the re optimization with a click on the button Reoptimize CutLogic 1D TMachines s r o Opening and Closing the Plan It is possible to close already optimized and finished plans and disable their unwanted modification When sources of materials used in plans are stored sources registered in the Inventory by closing the plans used sources will be counted off the I nventory and their count
18. Results tab you can immediately go over cutting layouts and summary of data which were saved the last TI P If the achieved results fulfill your needs and the optimization is not finished you can stop it and use these results in the plan CutLogic 1D TMachines s r o Layouts Following data grid shows the cutting layouts which were calculated by the program and user is immediately able to see their overview o e m Layout iofs 77 m sl Rewsoflaycut 1 No Se ED Oesmpton Length Rest Repeat wo PartiD Descioton Length Count gt 4 bi Mn 333 2 ma 4 6 000 i 2 8 454 1 3 4 6 000 5 3 E 1 100 F 4 4 6 000 2 4 i 1 240 2 5 4 6 000 1E 4 4 6 000 1 7 4 8 000 i 8 4 6 000 7 1 E 4 6 000 2 090 i 65 summary Here is complete information about the progress of calculation and currently achieved values of an active project Cost Yield Hard yield Used sources Cut parts Layouts Uncut parts Cost Yield 100 00 To 315 310 Hard pale 3 34 5 318 000 E Used sources 53 x 318 000 Cut parts 533x 315 903 0 5 1 0 1 5 2 0 2 5 Layouts ox Column 1 Column 2 Column 3 Cost p Overall cost of the project Yield Achieved utilization in percentage Absolute value of achieved taking into account produced utilization taking into account remnants produced remnants Sum length of used parts Sum Sum length of used sources length of used s
19. Storage Descrpsen I L 1 8 000 unlimited 2 00 Demo Sources avem steel 60 2 2 9 000 300 2 00 Demo Sources 3 3 5 000 150 2 00 Demo Sources Click the Sources tab to define sources of actually set material These sources are your real inventory and you can associate them to the concrete Storage through the field Storage If no Storage is defined default storage will be used implicitly You can enter 40 a short description of source to the field Description The field Cost unit represents the cost of material The field Length represents the length of the source and the field Qty represents total number of available sources NOTE Every line record in Sources represents unique micro batch with unique ID called Origin ID When defining a new source Origin ID is automatically set by program and is equal to Source ID displayed in Working area All parts and remnants being cut from this micro batch share the same Origin ID It is extremely useful for tracking purposes of given material from original source through sub sources or remnants to final parts Origin ID is not displayed in the program however it can be utilized in filters and reports It is possible to import sources of materials from any file with any structure or from clipboard NOTE Sources which are defined in Materials are your real inventory When you define and use them you get a transparent overview of movement of materials and o
20. Strip steel 15 x 4 Demo Viood amp D x B0 mm Deno Dean steel 60 em Demo T 60 x 40 x 2 5 mm Demo T 60 x 40 x2 5mm Options Cisco 97 Cats Server Users Stats Daily keeps last 7 days Weekly keeps last 4 weeks v Monthly keeps last 12 months v Yearly Manual backup and restore Automatic backup of the data Automatic backup allows you to define frequency of creation the backup files Check one or more options in Automatic Backup area to match your backup strategy NOTE Automatic backup works in the time loop If you chose for example hourly backup system automatically creates new backup file every hour After 24 hours new backup file replaces the oldest backup file so that the oldest available backup file can not be older than 24 hours Individual backups Hourly Daily Weekly etc work independently so for example if you set on Daily and Weekly backups Daily backup will keep backups for last 7 days one backup per day and Weekly backup will keep backups for last 4 weeks one backup per week Manual backup and restoration of the data You can backup or restore your data anytime as you need Send backup You can send your data via email for inspection in case of any damage or other purpose to our support department CutLogic 1D TMachines s r o Embedded versus Network mode of CutLogic 1D The CutLogic 1D works after the in
21. an email Read more about export in chapter Export Reports In this section of Reports Window you can choose one of predefined or custom reports which can be printed previewed exported or edited Reports that will be displayed depend on view which is currently active Plans Materials Assemblies or Storages Reports i ie D H a Y Name E Cutting Layout Part Labels Cutting Layout Remnant Labels gt Flan Fart Labels Plan Parts Plan Sources Plans Plans detailed dh New Copy 7 Edit X Delete Settings aan TIP Double click the chosen report to preview it immediately Further it is possible to manage create copy edit delete all available reports and also set printer for each report in this section 4 New Creates new empty report from default template 4 Copy Copies selected report to new one Edit Starts editor for selected report X Delete Deletes selected report Settings Sets printer for selected report Setting of printer for selected report By clicking button It is possible to set printer and appropriate paper size to selected report This setting is tied together with Computer Name Report Name and or User Name It means that every computer on the network allows if it is necessary to print current report on different printer without changing printing options avoiding relentless changing of printer Printer to print current report from this computer Printer Assigned to a
22. button to get detailed statistics Database fle sequence File C ProgremData TMachines CL 1D CL 10 fdb is the only file Analyzing database pages ASSEMS 128 Primary pointer page 140 Index root page 141 Data pages 1 data page slots 1 average fil 1 Fill distribution 0 19 1 20 35 2 0 49 59 20 60 79 0 80 99 0 Index ASSEMID 0 Depth 1 leaf buckets 1 nodes 2 Average data length 1 50 total dup 0 max dup 0 Fil distribution O 19 1 CutLogic 1D TMachines s r o 103 CutLogic 1D TMachines s r o Data Migration from Earlier Versions Older versions of CutLogic 1D had different database management system based on dBASE files than current version of the program Because of that when you want to work with earlier entered data in current version of the program it is necessary to migrate data to new database management system based on Firebird SQL If you want to migrate data from older versions of the CutLogic 1D select the menu item Tools gt Older versions gt Import Data from Version 3 3 and Lower Following window where you can select source destination of imported data and set import options appears Import Data from Version 3 3 and Lower 4 Opened plans Fli D 7 Settings List Source directory Source directory E Program Files TMachines CutLocc 10 Data 01 Click the button n to choose source directory with data of earlier versions ver 3 3
23. case all standard Inventory functions are utilized All movements of physical material are tracked you can run physical inventory etc See chapter Opening and Closing the Plan for related consequences Inventory consists of these three parts y Materials Assemblies Qr Storages CutLogic 1D TMachines s r o Working with Materials To work with Materials click the button fy in the Main Toolbar or select the menu item File gt Inventory gt Materials or use Ctrl 2 keyboard shortcut File Tools Help LOGS VY Slr 2 Materias Sources Parts Settngsust Material 7 Demo Drensid Omm 7 Mp Hat ID Descpton Hote 1 1 Default Default material 2 Demo L 20x 20 x 3mm L4eccond steel 3 Demo Pipe 22 x 2 6 mm Seamless plassc ppe 4 Demo Rpurd steel 127m 5 Demo Sinp steel 16 x mm amp Demo Wond 40 x BO mm FA Dero Drian steel 50 mr 8 Demo Drawn steel 20 emm 9 Demo U 4 x 3em 10 Demo T 60x 40 x 7 5 mm L rA X 4 5 amp gj 8 9 4 Click the Materials master tab to add new material and or change descriptive information about existing materials When new material is added you can continue in defining of sources parts and cut settings Sources tab File Tools Help i oie Ole VP bI Matera Sources Parts SettngsList Sources of material 7 Dema Crave steel 60 mm m I e He So ID Length Qty Cestjunit Mnf Date
24. data file Allows exporting cutting layouts to RazorGage system Quits the application Tools Calculator B Database Data Server Users Stats Order and Registration Older versions Import Data from Version 3 3 and Lower amp Options F8 Ctrl O Displays the windows calculator This contains following four sub menu options Opens the Data Administration on Data Tab in new window Allows setup of backup and restore procedures Opens the Data Administration on Server Tab in new window Allows setup of server connection Opens the Data Administration on Users Tab in new window Allows managing the users Opens the Data Administration on Stats Tab in new window Shows database Statistics Displays the information how to order and register the full version Displays the mport form in new window Allows importing data from older versions Displays the Options form with program options in new window CutLogic 1D Help CutLogic 1D Online Help Visit CutLogic 1D Web Site About F1 Displays the Contents of this help file Opens CutLogic 1D online help in your web browser Opens homepage of CutLogic 1D in your web browser Displays the information about the Product name and current version It also contains the support link and our website address 26 Sorting the Data This feature helps you to manage your data displayed in Working Area Click the labe
25. functionality allows you to copy entire assemblies instead of their parts into given plan It brings simplification and streamlining to your work See chapter Entering Multiple Plans from an Assembly for more information To work with Assemblies click the button on the Main Toolbar or select the menu item File gt Inventory gt Assemblies or use Ctrl 3 keyboard shortcut Tools Help KOB e VY ep Assemblies tab allows you either to define new assembly and related descriptive information or to edit existing ones 43 CutLogic 1D TMachines s r o Parts tab file Tools Help taole YT Parts of assembly 1 Demo Ladder re Im 8 m 7 5 le Copy ope w Mark al No Peti Length Qiy Order Material esonpben Hate 1 Mate 2 Marked boo iz Demo Drawn steed 20mm Steps of ladder gm 2 2 3 000 2 Demo U 40 x 3mm Hangng bars v 3 3 sgg 1 Demo UU 40 x 3mm Base Parts tab allows you to define parts for given assembly Parts in assemblies represent bill of materials This is new point of view on how to work with parts It can be very useful in cases when you prepare cutting plan with many assemblies This feature brings time saving and simplifies preparation of the new cutting plan 44 CutLogic 1D TMachines s r o Working with Storages To work with Storages click the button Na in the Main Toolbar or select the menu item File gt Inventory gt Stor
26. je Copy to plans s Mark all to actual plan Na PatID Length Oy Ordera Material Description Nate Se L1 NENNT 8 Demo Drawn steel 2 Steps of ladder ET aE 2 2 3 000 2 Dero U40xdmm Hanging bars 3 3 500 1 De o U4 ximm Bace Enter unique batch identifier Assembly parts will be copied only to plans with Description equal to this identifier If there are no such plans new plans will be created Unique batch identifier AC6439CT 1KG Unique batch identifier is automatically generated You can use this one or rename the batch as you need 60 CutLogic 1D TMachines s r o Copy to multiple plans Enter unique batch identifier Assembly parts will be copied only to plans with Description equal to this identifier If there are no such plans new plans will be created Unique batch identifier Demo Ladder Copy to plans Demo Ladder Repeat assemblies count TIP You can use one Unique batch identifier for as many Assemblies as you need When creating Multi material plan for next Assembly simply use the same Unique batch identifier as for the first Assembly This approach leads to better yield and better labor organization i CutLogic 1D File Took Help i Sid Sle VY fel gt TE Pons Sources Parts Flan 13 Cems Ladder Ne PiniD Cr Get Dexrip amp on Material Name 15 5 2008 D mo Standard case Demo L 20 x 20 x
27. or lower of the CutLogic 1D e g C Program Files TMachines CutLogic 1D Data 01 104 ribl ac N Lia mlLAinnc OCII C VI ACNINeES ULLOQIC LU Machi les TI P If your older version of the CutLogic 1D is installed on different computer than the one you have installed new version of the CutLogic 1D and these computers are not connected via network you can copy and transfer only data directory O1 After that you can use this as your source directory NOTE Make sure that you have selected directory 01 and not 00 where only empty database files created after installation of older version of the CutLogic 1D are stored I mported data Imported data inventory 4 Opened plans Closed plans V Settings List Inventory Inventory defined storages materials material sources and material parts is always imported and it is not possible to uncheck this option Opened Check if you want opened plans to be imported plans Closed plans Check if you want closed plans to be imported Settings List Check if you want settings list to be imported If you have properly selected source directory and chosen data you want to import click Import i the button to start migration of data from older version Because the migration of data is very sensitive function which will completely overwrite all current data following confirmation and warning dialogs appear Confinm o You are going to overwrite your existi
28. start automatically Installation After the download is finished go to the download folder and locate the file i e setupclld exe Double click the file to start the installation CutLogic 1D TMachines s r o Trial Version The CutLogic 1D is available in three editions Standard Professional and Enterprise The most of features and functions in trial edition is unlocked on Enterprise level in order to demonstrate its capabilities however some features are not available in trial edition See chapter Editions comparison for details When launching CutLogic 1D in trial mode following dialog appears at start CutLogic 1D Tnal Thank you for evaluating CutLogic 1D Your trial period has started on 1 31 2009 and wil end in 15 days walt you have any doubts about registering CutLogic 1D please e mail us and let us know We try to keep improving CutLogic 1D to meet your requirements true You can see how many days remain till the end of trial period and you can also order and register full version of the program Click the button Continue to start program 13 CutLogic 1D TMachines s r o Before You Buy Editions Comparison Edition Edition Edition Edition Program limitations Time limitation 30 days Unlimited Unlimited Unlimited Max total number of all parts Unlimited 1 000 10 000 Unlimited Max number of unique parts part sizes Unlimited 20 100 Unlimited LAN support e e WAN support e Produc
29. to manage your plans their sources parts settings and results This contains following three sub menu options Activates the Materials view allowing you to manage your materials their sources and parts Activates the Assemblies view allowing you to manage your assemblies and their parts Activates the Storages view allowing you to manage your storages and their sources Starts calculation of optimal cutting plan for given actual plan Stops calculation Displays the Reports form in new window Allows working with available reports like printing previewing editing and others Displays the Filter definition form in new window Allows defining filter conditions and others This contains following four sub menu options Displays the mport form in new window Allows importing data Allows importing data from clipboard Allows importing whole cutting plan from single data file The data are imported to new created plan Allows importing whole cutting plan from single data file The data are imported to currently selected plan This contains following three sub menu options Displays the Reports form in new window txt Excel pdf rtf html etc Export plan to single file Export to RazorGage Exit Ctri E Ctri G CutLogic 1D TMachines s r o Allows exporting data to csv txt xls pdf html xml rtf odt or ods file Allows exporting current plan to single
30. will be automatically set to real values In case of need it is possible to re open plans and modify them Bm Cutlogic 1D File Tool Help l AC RL IRAN i Plans Sources Parts Setting Resis OphRefne Plan 1 Demo Standard case DIERUM IE MM Duplicate of Clos pen Note 1 Note 2 Ha PanlD Gr Date Maternal Name P i 1199 2008 ERI ee Demo L 20x 20x 3mm standard cutting case demo 29 5 2008 Dema 100 000 parts Dema Pipe 22x 2 6 mm spedal quite case demo To close open plans click the button Close plan Open plan in Plans form Opening and closing of plans is described as follows ef Close plan Locks the plan so it is impossible to modify it When sources of materials used in the plan are registered in Inventory the sources used in the plan are automatically removed from dedicated Material and Storage Reusable remnants are added to dedicated Materials and Storage as new sources The length of reusable remnants is set in Settings of plan ef Open plan Opens the plan so it is possible to modify it By opening the plan the changes made when the plan was closed are restored to its original state Source levels are readjusted according to real state before closing of the plan and reusable remnants added to Sources are removed 70 Reports General Reports is an important part of the program where you can print or preview any data such as cutting layouts lists labels
31. 02 TMachines has provided top class software solutions in the area of cutting optimization for their customers CutLogic 1D brings you the best of our know how as well as many improvements inspired by our customers We know every customer has specific needs therefore we have prepared well tuned editions of CutLogic 1D Standard Edition SE I deal solution designed for individuals or as a starter package for small and medium business SMB segments This edition provides full Inventory Management and state of the art optimization engine based on Al programming technique the same one for all editions No customization and no editable reports are available for this edition Professional Edition PE Right solution designed for needs of SMB It provides full Inventory Management and state of the art optimization engine based on Al programming technique the Same one for all editions This edition supports more import export formats and contains embedded report designer for customization of reports On demand customization of software is possible only for reports and import export functionality Enterprise edition EE Solution designed for enterprise customers It provides full Inventory Management and state of the art optimization engine based on Al programming technique the same one for all editions All input output formats are supported in this edition Also full on demand customizations and extra Enterprise add ons are available for thi
32. CutLogic 1D 2 Run CutLogic 1D go to Tools gt Database gt Server and enter ServerName Third Define users 1 Choose one station computer any and run CutLogic 1D log in under username SYSDBA and password masterkey 2 Go to Tools gt Database gt Users and define users their user names and passwords Fourth Security It is recommended to change SYSDBA s password from publicly known masterkey to your own one To do it run CutLogic 1D log in under username SYSDBA and password masterkey and go to Tools gt Database Users Index _A Adding a New Empty Plan 47 C Contact us 14 p Data Migration from Earlier Versions 104 Database Administration 97 Download and Installation 12 Duplication of Existing Cutting Plan 48 E Editing of Label Reports 79 Editing of Standard Reports 78 Editing the Data 28 Editions Comparison 14 Entering Multiple Plans from an Assembly 60 Entering Parts for the Plan 52 Entering Settings for the Plan 56 Entering Sources for the Plan 49 Examples of Imports 88 F Filtering the Data G General H How to Export Data 94 How to Import Data 85 K Keyboard Shortcuts 32 _N Network Installation 107 _O Opening and Closing the Plan 70 Ordering and Purchasing 16 _p Previewing of Reports 83 _R Refining Optimization 67 Registration 17 Running Optimization 63 _S Setting the Options 34 Sorting the Data 27
33. CutLogic 1D User s Manual rH TMachines evolutionary software Table of Contents Welcome Contact and Support Introduction What is CutLogic 1D What s New in Current Version Technical Specifications Before You Try System Requirements Download and Installation Trial Version Before You Buy Editions Comparison Ordering and Purchasing Registration Program Overview General The Main Window The Menus Sorting the Data Editing the Data Filtering the Data Keyboard Shortcuts Setting the Options Working with Inventory General Working with Materials Working with Assemblies Working with Storages Working with Plans General Adding a New Empty Plan Duplication of Existing Cutting Plan Entering Sources for the Plan Entering Parts for the Plan Entering Settings for the Plan Entering Multiple Plans from an Assembly Running Optimization Refining Optimization Opening and Closing the Plan Reports General The Reports Window Editing of Standard Reports Editing of Label Reports Previewing of Reports Import General How to Import Data Examples of Imports Export General How to Export Data 94 Database Administration 97 Data Migration from Earlier Versions 104 Network Installation 107 Welcome to CutLogic 1D Thank you for your interest in CutLogic 1D length cutting optimization software CutLogic 1D is a solution for finding optimal length cutting layouts with minimal waste Saving your material time and money Since 20
34. Define a new plan and click Parts tab Next click the button Assemblies to open Assemblies Parts form Then click the button Mark all to select all parts for copying into the Plans Parts form and click the button Copy to plans BH CutLogic 1D File Tools Help i olgeleY Ll Assembles Fins ts Parts of assembly 1 Demo Ladder ee TE lm Copy ta plans Mark all Copy to actual plan H Pat Length Qiy Order m Material Deserisb n Mate bol 1 8 Demo Drawn steel 2 Steps of ladder SE 2 2 3 000 2 De me U40ximm Hangers bare 3 3 500 i De o U4 ximm Base Now click Copy to actual plan Enter number of assemblies Copy to plan 12 Demo Parts from Assemblies 2 marked parts of matching material Repeat assemblies count 20 Lc J canal Enter number of assemblies in our demo case we want to cut parts for 20 Ladders and click the button OK EB Cutlogic 1D File Tools Help u SB Ole Ye lu Pies Sources Pets Settings Result Parts of plan 12 Demo Parts from Assembles SNESE SES Na Part Length Qiy Uncut Ordera Deucriptan tote Note 2 bool 118 E E Hanes bars 2 119 520 20 20 Es NOTE Notice that only matching parts with the same material as defined in given plan will be copied I mporting parts from external source of data The fourth way how to enter the parts to the plan is to import them from the external source It is possible to import parts from any of f
35. Desipton b 1 L 3 4 Ex we nm ms up ET dod dA dd LM od K p RI An 3 i You can stop optimization process at any time by clicking the e button in the Main Toolbar or by pressing keyboard shortcut Esc In such case following confirmation dialog appears 63 CutLogic 1D TMachines s r o If you click the button Yes program will stop the optimization and the values will be saved in the plan Previous results will be overwritten by values which were found in the moment the optimization process was interrupted If you click the button No the optimization will stop and previous results will be left without any change Values which were found during this last optimization will be ignored If you click the button Cancel the optimization will continue When optimization is finished the best cutting layouts will be automatically entered to the plan The cutting layouts which were saved the last are always stored for next potential use additional printing of reports statistics etc db Cutlogic 1D File Tools Help LRU RU VY ib i Pls Sources Parts Setting Remis OptRefre Results of plan 1 Dema Standard case 100 00 a 4S 53x 0 2 Lo 15 2 0 x Time pec lei Layout Lof 9 e lei Rowsoflayout 1 Part Desrpton 10 6 F ii mH j in d i Mr da a ar dl d PC TIP When you choose particular plan in Plans form and you click the
36. Many different parts lum ee Ty Material Ho Seu Length hy Costjuit Used Mnf Dabs Storage Descrpten Mete 1 Moke 2 b L 2 200 2 00 Demo Sources 2 3 6 000 155 2 00 Demo Sources 3 1526 8 000 unlimited 2 00 drawn steel i IMPORTANT Keep in mind that sources with defined quantity represent real sources of real Inventory and you can not edit them in this form while sources with unlimited quantity represent predefined sources templates Such kind of source is virtual one and it can not be stored in Storages so that Storage field is blank You can edit and change the same fields as in manual mode of entering the sources I mporting sources from external data files The third way how to enter the sources to the plan is to import them from the external data files It is possible to import sources from any of following structured files TXT CSV MS Excel file MS Access file from clipboard or from an external database via connection string definition You can import sources from external source by clicking the menu File gt Import or by pressing Ctrl 1 keyboard shortcut Read more about import in chapter Import TI P It is possible to combine all above mentioned ways of entering the sources however keep in mind all consequences especially for Inventory management Field Storage represents physical store where the sources used in the plan are stored Applicable only for stored sources loaded from nventory The field
37. Qty Uncut Order Description Note 1 Note 2 E p a as m Then click the button Import in the Main Toolbar or press keyboard shortcut Ctri 1 to open the I mport form in new window E Cutlogic 10 File Tools Help oii Sls U nae s far mure Parts of plan 13 CN EXE i Tet est im Recent Places Firebird IBPhoenix ODBC connection _ Oracle connection _ MLS MS Jet OLEDB connectian Deskiop ij M 85 CutLogic 1D TMachines s r o Now define the path to the file containing data for import select desired file format pick the desired source file from the list and click the button Open Import Plan Parts Import data G Test Import Files Import from Access mdb Demo parts ID Length Quantity Note 200 300 400 aud 238 20 Import from Access database 20 Import from Access database Import from Access database 30 Import from Access database Clear current data before import Material field x Now you can define structure of imported file map the source fields to the destination fields and define some transformations like Default Value or Multiple by in this form When mapping done click the button Import to start importing of data When import is done you can start to work with imported data TI P If you have prepared data to import stored in clipboard you can import them directly by pressing keyboard shortcut Ctrl
38. System Requirements 11 T Technical Specifications 10 The Main Window 21 The Menus 25 The Reports Window 73 Trial Version 13 W What is CutLogic 1D 6 What s New in Current Version 7 What s New in Current Version 7 Working with Assemblies 43 Working with Materials 40 Working with Storages 45 TMachines s r o w w w tmachines com
39. ages or use Ctrl 4 keyboard shortcut G storages Sources Storage 2 Demo Sources Siorage of demo remnants Storages tab allows you to define your storages where your material is kept Storage numbered 1 is pre defined storage Default and it is not possible to delete it You can change its Description for better customizing If you don t define other storage when defining plan pre defined storage Default will be used Sources tab Me Cutlogk 1D File Tools Help ESAle Velos Storages Sources Sources of storage 2 Demo Sources om m T M Sou Length Oty Cost junit Mnf Date Habera Description Hole 1 Note 2 mene Deaen ee fem awn ated d E Sources tab allows you to see the list of materials stored at currently set storage It is not possible to make any changes in this view it is for information purpose only 45 Working with Plans General To work with Plans click the button M in the Main Toolbar or select the menu item File gt Plans or use Ctrl 1 keyboard shortcut Plans are the main part of the program where you can set and manage cutting plans sources of material desired parts to cut and also perform the optimization of cutting layouts File Mo Sou ID Tools Help Qu oi Ole Yalp lee Bree fs rot Sources of plan 3 Dema Many sources parts i LO T 4 5 amp 7 a
40. arameters are available only in Professional Edition or in Enterprise Edition See chapter Editions Comparison for details Copying predefined Settings from Materials If you often use the same settings for new plans or if you want to setup different settings for different cutting machines you can predefine them in Material Settings List form Whenever you need it you can load them to the plan By clicking the button Material the Material Settings List form opens il CutLogic 1D File Tools Help kD i Ole VY fe i Yd Materi Sources Parts Settings Ust Settings Ist of material 8 D mo U 40 x 3mm le lel ele Bise Mb Sell ID Despite Default Saw kerf Grpong a Left trim cut Aleve rubbing VI Fight trim cut Minimize layout pattern count Layout rest banz Max number af parts in layout Max number of diferent part lengths m layout Min repeat of layout Mn length difference among parts in layout Restricted length of rests Erom To Rernants reusable rests Marita length Ssorage for new rem Default Production rabe You can choose settings from Settings List and write them to the plan Click the desired settings in settings list on the left side of the form and click the button Copy to plan to copy this settings to the plan 5 8 CutLogic 1D TMachines s r o Following drawing shows a graphical explanation of setting parameters and examples of influence of setting parameters on cal
41. ces Storage Sources grouped by materials Storages Labels for current or all sources of actual storage List of sources for current or all storages List of sources for current or all storages grouped by materials List of storages CutLogic 1D TMachines s r o The Reports Window To work with Reports click the button on the Main Toolbar or select the menu item File gt Reports or use Ctrl P keyboard shortcut Reports Plans e Print D Preview Reports ld o4 P M ac Name Cutting Layout Part Labels Cutting Layout Remnant Labels Plan Part Labels Plan Parts Plan Sources Plans Plans detailed Current plan Eom C3 All 3 k Printer name Default 73 Main bar Print ct Prine J Preview Export The Main bar is a collection of four speed buttons providing quick access to commonly used commands ee Print Immediately prints selected report at chosen printer assigned to current report and or current user Print Prints selected report at chosen printer Print dialog where it is E possible to set additional printing properties select printer number of copies print mode etc will be shown before printing of report D Preview Shows preview of selected report Export Exports selected report data to CSV file Text file Excel table HTML file PDF file RTF file XML Excel file ODT file ODS file or sends report as
42. culation of optimal cutting plan Origenal length of source Sum of all desired partis effective length of source s Effective length Original length left trim right trim number of cuts saw kerf Saw kerf Saw kerf Saw kerf Sow kort blade thickness blade thickness blade thickness blade thickness Remnant Parti Part 2 rest oat eui Part 4 IT uu Part 3 Example 1 Option settings left trimz0 right tim 0 saw kerf Q Input Source 1000 Parts 1 2 300 Part 3 4 190 Results 1 used source 1 remnants 20 1 cutting layout Example 2 Option settings left trim 5 right trime5 saw kerfe 2 Inputs Source 1000 Parts 1 2 300 Part 3 4 190 R Sults 1 us d source 1 remnants 2 1 cutting layout Example 3 Option settings left trims 10 nght trims10 mw kerf 2 Inputs Source 1000 Parts 1 2 300 Part 3 4 190 Resulti 2 used source 2 remnants 788 184 2 cutting layouts Left trim cut Right trim cut 59 CutLogic 1D TMachines s r o Entering Multiple Plans from an Assembly Entering Multiple Plans from an assembly is a very useful feature decreasing your effort in the moment when you need to prepare all plans for all materials defined in one assembly It allows you to prepare all plans in one turn First select assembly you need to prepare multi plans for lll Cutlogic 1D takale alll Mel Asembes Parts Parts of assembly 1 Dems Ladder MORE
43. ence is that instead setting of data field from current dataset there is a possibility to enter any custom text Barcode properties Properties of selected object Top 0 59 Height 0 33 Bartype EANIS v Left 0 08 Width 0 39 Rotation ge w Calc checksum Field ID Zoom i Show text Top Sets top position of the barcode Left Sets left position of the barcode Height Sets height of the barcode Width Sets width of the barcode Field Sets data field which will represent the barcode data Bar type Sets barcode type many different types of barcodes are available Rotation Sets rotation orientation of the barcode 0 90 180 270 Zoom Sets zooming of barcode Calc Check if you want program to automatically calculate checksum of the checksum barcode Show text Check if you want to show text from appropriate data field on the barcode Label preview Here you can see currently designed label which is displayed very similarly to the final output printing version as in WYSIWYG What You See Is What You Get editors Loading of default label Click button Load default label if you want to load label from default template TIP If you are not satisfied with Simple Label Editor to create or edit label reports you can create label reports as standard reports and arrange them according to your needs in embedded report editor FastReport generator Professional and Enterprise editions only
44. er vermon k Th Options Ctrl Q PIETEI E Dime 3 E E Fr Demo 43 3 2009 Demo 51332009 Demo amp 3 3 2009 Des 7 33 2009 Dero 63 3 2009 Dero pom pp b HK To add new user select the to add new user Data Server Users Stats Mater O Standard cant Demo L 20 x 20x 3mm 100 000 parts Demo Fpa 22x pomm Many mares parts Demo Reund steel 12mm OpbRefine used Demo Strip steel 15 x 4 Cast eptrmizabton Demo Weed 60 x 30 mm Many dieet paris ermo rawn ated 60 me Remnant rabr LE Demo T0 x 40x 2 5 em Remnantrate 2 7 Demo T60x 40x 2 5 mm n a upkate ef Close plan Hate 1 Nate 2 a snc cuttng res coins G oparefning of Cost apamirazo rrentery deme nremnant produc nemnant produc menu item Tools Database Users and click the button 100 CutLogic 1D TMachines s r o Fill in the user name and the password confirm the password and check the Access to CutLogic 1D option and click the OK button 101 CutLogic 1D TMachines s r o Statistics The program allows showing Firebird database statistics This feature can be useful especially for database administrators To show the statistics select the menu item Tools gt Database gt Stats and click the Show stats button Database C ounce cn IDC 1D fc 0 Sep 19 2012 16 08 08 force write 102 Click the Show full stats
45. etc displayed in printable format It is possible to choose from predefined reports or you can create new ones customized data views statistics etc Predefined reports Following list represents predefined reports divided into four groups according to active Master View Plans Materials Assemblies or Storages Plans Cutting Layout Part Labels Cutting Layout Remnant Labels Cutting Layouts Cutting Layouts compact Plan Part Labels Plan Parts Plan Sources Plans Plans detailed Materials Material Parts Material Source Labels Material Sources Material Sources grouped by storages Materials Assemblies Assemblies Assembly Parts Labels for cutting layout parts of current or all plans Labels for cutting layout remnants of current or all plans Optimized cutting layouts for current or all plans Optimized cutting layouts for current or all plans shown in compact form Labels for current or all parts of current plan List of parts for current or all plans List of sources for current or all plans List of plans List of plans in detailed form List of parts for current or all materials Labels for current or all sources of actual material List of sources for current or all materials List of sources for current or all materials grouped by storages List of materials List of assemblies List of parts for current or all assemblies Storages Storage Source Labels Storage Sour
46. for txt csv and files Shows Destination field where source field will be imported This is mapping field where you can set the name of Source Field which will be imported to Destination Field If you do not set Source field to Destination Field won t be imported any value For better orientation in names of imported fields see the table Import data Allows to define default value for cases when values for given field are not defined empty in source file Allows defining multiply factor It is number by which is numeric value of given field multiplied during the import NOTE When you import master data of Materials Assemblies Storages and defined value for field Description is already located in database record with mentioned description will be overwritten by the newest imported data Otherwise if value for field Description is not located in database new Material Assembly Storage will be inserted Material Assembly Storage with undefined description can t be imported CutLogic 1D TMachines s r o Examples of Imports Importing from clipboard Importing from clipboard is very similar to importing from any text based files like txt csv or Before importing data from clipboard it is necessary to prepare relevant data for import In Excel Notepad Word or any other editor Spreadsheet choose the portion of data you want to import into CutLogic 1D Then copy selected data to clipboard Click the
47. for software sales via Internet You can use a credit card debit card bank transfer check cash or purchase order order on account including billing in various currencies You can also order CutLogic 1D directly at sales tmachines comand pay via wire transfer to our bank account after getting an electronic invoice from us When purchasing CutLogic 1D technical support by email and upgrades for the first year are included CutLogic 1D TMachines s r o Registration When you start CutLogic 1D CutLogic 1D Trial dialog window displays your remaining trial period CutLogic 1D Trial Thank you for evaluating CutLogic 1D Your trial period has started on 1 31 2009 and will end in 15 days Click the Order and registration button and follow the instructions 17 CutLogic 1D TMachines s r o Order and Registration ist step Order Order CutLogic 1D license on ine at our website www tmachines com Here you will find our latest pricing information instructions on how to order and links for ordering online 2nd step Machine ID After you make order send us Machine ID of your computer Machine ID is identifier generated by CutLogic 1D and is unique for each computer Machine ID of this computer 1058 7B7B 01DF 264D DB25 21C5 FA 12 266C Send Machine ID by email In case you ee ic c a id computer to support tmachines com D ProgramDatsa Machines CL 10 MachinelID txt 3rd step Regis
48. he last record Switches between field s edit and view modes Arrow Left Arrow Right Home End Moves to previous field only if current field is in view mode same as Shift Tab Moves to next field only if current field is in view mode Same as Tab Jumps to first most left field only if current field is in view mode Jumps to last most right field only if current field is in view mode CutLogic 1D TMachines s r o Setting the Options To work with Options select the menu item Tools gt Options or use Ctrl 0O keyboard shortcut In Options you can set the main parameters of the program Correct representation and displaying of the data in the project depends on setting of some parameters like Type Precision and Unit That is the reason why we recommend to set these options immediately after the first start of the program or before entering of new cutting project Length edit and display format Format Max length Predsion imm Unit mm Zero suppression Leading 0 Feet C Trailing OInches Because intemal storage of data is different for rent length formats changing length type and precision doesn t mean conversion of z m or pi a k already entered data Formats In this option you can set Type Precision and Unit for Length format of materials Setting options for Type are given in following table Feet and decimal inches e g 833 3 99 Type Fractio
49. how Cutting Layouts and Plan Part Labels reports in preview modes NOTE CutLogic 1D has build in report editor FastReport generator For details how to work with reports print and preview or for explanation regarding all report settings and or export settings please download FastRreport user s manual from our web 83 Import General CutLogic 1D provides very sophisticated and powerful features for import Importing of data is very easy and user friendly All commonly used input formats of source files are supported in the program You can import data from Clipboard CSV file Text file Microsoft Excel file Microsoft Access file or via connection file Importing of data via connection file brings unmatched versatility into CutLogic 1D and allows you to import data from more than 40 other sources databases tables and files NOTE See Editions comparison chapter to check if desired importing format or method is available in given edition of CutLogic 1D CutLogic 1D allows importing of data for following Views Plans Plan Sources Plan Parts Materials Material Sources Material Parts Material Settings list Assemblies Assembly Parts Storages CutLogic 1D TMachines s r o How to Import Data First click desired tab to open form where you want to import data e g Plan Parts E Hel venmeeeneenore i SideleY e ASS lessee Demo Imperting parts Ey feel Te EM Tho Pat Length
50. ing and displaying master detail relations of data If Detail View is active following navigator is displayed in Tool Panel PE EE E This navigator allows you to browse the records in related Master View while detailed information for active Detail View is displayed on the screen This is very helpful feature allowing you better orientation among your data The Main Window CutLogic 1D TMachines s r o This chapter describes basic information about Graphical User Interface of CutLogic 1D voue e Y Cel P mj Sources of p Dene Many tours parts Bet m ID Lange dur pee _ Les ant Date Eu L 0 10 r oA 55 ET B Lutte 34 Le a are E Aj M 15 amp ie 19 iia Fe Le iy i a i3 pF 4 Ln 14 3 au iS sai iL b 7a 12 i 113 a B a 218 i ju B 1 320 5 i 15 a 1 000 The Main Window contains following areas Main Menu fg Hasena Descrpbun rare died 12 ms round shed 12 om rare ses 17 me Feud died 12 me Found Stee 12 mm rar glee 12 mm round etes 12 me our gigi 12 mm Feundl ated 12 rem Fouad sien 12 ms Found stes 12 mm round nel 12 mm round stes 12 om For diel 12 mis round gted 12 ms his 8 This drop down menu is basic control element for navigation and executions of logically grouped commands Main Toolbar lk ele YA luj The Toolbar is a collection of buttons and other control elements providing quick access to commonly used commands i Plans Ctrl 1 Activa
51. l of given column by left mouse button to sort displayed records Records will be sorted according to data values in selected Column First click sorts data in ascending order Qty d Second click sorts data in descending order Qty 1 Third click cancels sorting in selected column Qty Program also allows defining of sorting over multiple columns Hold Ctrl button and click by left mouse button on the labels of given columns to activate sorting in more columns Following example shows sorting applied in Qty and Used columns No SoD length Qiy X Cost unit used i Mnf Date Storage Descriaton Note 1 Note 2 b L a 4 000 urimited round steel 12 mm 2 4 X000 ur mited round steel 12 mm X 15 1 500 11 i round steel 12 mm 4 18 1 200 218 1 round steel 12 mm 5 i 1 900 129 128 round steel 12 mm amp 13 1 700 123 2 round steal 12 mm 7 17 1 300 123 reund steel 12 mm a 1 1 400 7B round steel 12 mm 3 7 5 000 oh z round steel 12mm 19 Nn 2 000 34 15 round steel 12 mm 1L 12 1 800 17 17 round steel 12 mm 12 6 000 10 10 round steel 12 mm 13 20 1 000 5 3 round steel 12 mm 14 m 1 100 5 l reund chee 12 mem 14 enn usui stad 17 x Editing the Data You can use data navigator or mouse for navigation within the Working Area Single left click on active editable field or pressing Enter key switch selected field in Edit mode Edit mode allows you either to enter the data directly from the keyboard or to pass data from
52. lan 5 3 Duplicate Note 1 standard culina special cutting c special cutting c cotrefnng of ent opimrabon prenne d mo remnant praduct remand product a Clone alan Molte 2 Next enter Description of the plan Move to the field Material and click left mouse button or press F2 key to open drop down list showing your Materials in the Inventory Choose one of them and insert it to the plan Field Material is mandatory If you do not use nventory features you can leave this field without editing and Default material is set automatically Default material is predefined in the program and can not be deleted from Materials NOTE You can define as many plans as you need for one material However one plan may contain only one material CutLogic 1D TMachines s r o Duplication of Existing Cutting Plan You can add new plan by duplicating the existing one First activate the plan you want to duplicate by clicking on it Then click the button Duplicate in Control Panel and choose an option from the pick list as is shown in the following picture me Cutlogic 1D send pu File Toots Help LOGS VT ele Plans Sources Pet Seltnge Results Plan 7 Demo Remnant rate 1 2 ia a IE MEL W Oukate f Closeplan es er D cs Eg i A i Hop PaniD Cr Doi Desripton Maternal Hare E L ILLIS Demo Standard case Demo L 20 x 20x
53. ld Cost can be also understood and used as priority sources with lower Cost are used in cutting with greater priority Warn difference level 2 00 Before each optimization program will check all plan sources costs and if two of them differ more than Warn difference level times program val show warning message Cost metric 1 length unit Whole source 1000 length units 100 length units 10 length units 12 length units Description Value in the field Cost represents cost of 1 length unit of source Value in the field Cost represents cost of the whole source Value in the field Cost represents cost of 1000 length units of source Value in the field Cost represents cost of 100 length units of source Value in the field Cost represents cost of 10 length units of source Value in the field Cost represents cost of 12 length units of source 36 CutLogic 1D TMachines s r o Plan sources costs check You can also define maximal ratio between the highest and the lowest cost of source within the plan If this ratio is exceeded following warning message appears Source costs differ too much Check source costs Continue Optimization In this option you can set the efficiency of optimization according to the running time speed of finding the best solution cutting layouts Setting options are given in following table Fast optimization Good results with the high speed of optimization High o
54. ll users Name Default Paper size A4 Printer Assigned to current user only Name Microsoft XPS Document Writer Paper size A4 TI P Setting of printer to each computer and user individually can be very useful feature on network versions LAN WAN of the program especially on thin client architecture networks such as Citrix and Terminal Services IMPORTANT Assigning of printer to each user individually is possible only in network versions of the program Date Date All time i 1 1900 B i i2900 Er Some reports can be filtered by creation or manufacture date You can set range of date Date From Date To you want to print Following list represents predefined reports which can be filtered by date Filter by creation date Plans Cutting Layouts Cutting Layouts compact Plan Parts Plan Sources Plans Plans detailed Filter by manufacture date Materials Material Sources Material Sources grouped by storages Storages Storage Sources Storage Sources grouped by materials TI P If you want to build your own reports using SQL Structured Query Language you can apply date parameters as DateFr Date From and DateTo Date To in your scripts Data selection Data selection Current part All parts All parts for all plans Here you can set data selection according to master dataset of selected report Set Current if you want to print current record or set All if you wan
55. lution No 1 because of the best yield result CutLogic 1D TMachines s r o Better for you might be however the solution No 2 which has a little bit lower yield but less cutting layouts This means lower labor expenses Solution No 3 has small number of cutting layouts but yield is too low You can also prefer solution No 4 which has low yield and a large amount of cutting layouts but it includes the highest number of used sources It means that you get rid of the remnants from previous plans NOTE Another choice how to use the remnants sources preferable is to give them lower price per length unit Or maybe you will choose solution No 5 although its all three values are not the best each one of them is good enough Whichever mix of preferences you can formulate it simply by changing priorities and watching the list of solutions sorted by their fitness which is generated online with every change in priorities you do TIP OptiRefine enables to choose any solution in the most convenient and accurate Way How to use it After the optimization finishes new tab OptiRefine is added to the Plans File Help uogeleY i I lU Plans Sources Parts Settings Results OpbRefine Optiiefne for plan 1 Demo Standard case i How to use Opttefne Rep tren ijj Chocce actual soliton Parameterg Inferior value GEO value Preity NGA part punit Q 350 Hard cost 450 Hard yield 200 Last rest length m
56. mes as entered value Enter if you want to set minimum length difference among parts in one cutting layout Example Required parts 5cm 7cm 9cm 11cm 12cm 14cm 18cm and min length 3cm then following parts could be together in one layout 5 9 12 18 If min length 5 cm then following parts could be together in one layout 5 11 18 or 7 12 18 etc Restricted length of rests From To Program tries not to produce rests with length in defined interval From To Note higher value should be equal or lower to the minimum length of remnant value Remnants reusable rests Minimum length Storage for new rems Production rate Function Close project will move rests with length greater or equal to remnant minimum length to the Storage defined below as remnants Function Open project will delete these remnants from inventory Function Close project will move rests with length greater or equal to remnant minimum length into this storage as remnants Function Open project will delete these remnants from this storage Set value from 0 to 100 0 means production of rems will be restricted as much as possible 100 means production of rems will be preferred as much as possible Note weighted production of remnants positively affects the yield and decreases scrap factor CutLogic 1D TMachines s r o TIP Set Maximum number of parts in layout to 1 to allocate cables parts to reels Sources NOTE Some of p
57. n given edition of CutLogic 1D CutLogic 1D export is a part of Report form You can export any report available in given report form You can export reports from one of following report forms available in the program Reports Plans Reports Materials Reports Assemblies Reports Storages CutLogic 1D TMachines s r o How to Export Data To export data first select desired View and click the button Reports in the Main Toolbar or select the menu item File gt Reports or use Ctrl P keyboard shortcut File Tools Help Lowe i Plan Sources Pa ia a a aad a j Sources of plan 3 Demo Mar No SaD Length Plan Part Labels Elan Farts L ELI x al 5 amp r 8 9 X GENRE Select desired report from the list of available reports set up report options Date and Data selection and click the button Export 94 CutLogic 1D TMachines s r o Select desired export format from the option list Enter page numbers and or page ranges separated by commas For example 1 3 5 12 Export settings Compressed Print optimized Embedded fonts C Outline Background Open after export x Delete Do settings yin Or y yao B es enter 0 to read qty from data i Start printing from position i
58. nal jeg 324 31 32 Feet and fractional inches e g 1302 63 64 In option Precision you can set the precision of entering the length format decimal places fractions according to setting of the type In option Unit you can set the length unit of material mm cm dm m in ft 34 This option is accessible only when the decimal or fractional type is set When other types are set this option is disabled Defined Unit is shown in the length of material in the program and also in printing reports TIP You can also set your own length unit by writing it to combo box or you don t need to fill it in at all In this case the length unit won t be shown NOTE Because for each length format internal storage of data is different change of length type and precision doesn t convert already entered data Therefore it is necessary to consider this option carefully at the beginning of working with this program Zero suppression In this option you can set suppression of displaying zero values Leading Suppresses displaying of leading zeros in decimal numbers Trailing Suppresses displaying of trailing zeros in decimal numbers O Feet Suppresses displaying of O feet 0 Inches Suppresses displaying of 0 inches Costs Cost of sources CutLogic 1D TMachines s r o Costs of sources allows you to choose the most suitable costs metric for your sources You don t need to assign to field Cost real cost Fie
59. ng database with data from older version Do you want to continue Warning CutLogic 1D TMachines s After your agreement with both questions the migration process starts During the migration process progress bar informs you about actual processed data and remaining time When the migration finishes and all the data is successfully imported following information dialog appears Information Data successfully imported Read import results These results are also saved at following file CAProgramDatas TMachinesscL1DImportFromOldV er txt OK Import results Import results lt MATERIALS gt import of records from Mats dbf to MATS 3records successfully imported lt STORAGES gt import of records from Stocks dbf to STOR 3records successfully imported lt PLANS gt import of records from Jobs dbf to PLANS 8 records successfully imported lt MATERIAL PARTS gt import of records from Items dbf to PARTS 3 records successfully imported lt PLAN PARTS import of records from Items dbf to PARTS 126 records successfully imported SETTINGS import of records from Options dbf to SETTS Here you can see results of importing process These results are also saved at ImportFromOldVer txt file e g C Program Files TMachines CLiD ImportFromOldVer txt WARNI NG Migration process is non returnable operation and all older data will be overwritten with new imported data
60. ngine takes advantage of Genetic Algorithms and Fuzzy Logic which represent fundamental techniques of modern Artificial Intelligence and bring better results than any other software e CutLogic 1D is very flexible and complex solution providing extensive features such as full material and remnant management enhanced reporting functionality or multi format import and export of data for seamless integration with your existing working system and much more e CutLogic 1D with OptiRefine module is the only solution on the market providing an intelligent optimization refinement and re optimization based on different priorities than just costs See chapter Refining Optimization further in this manual for details Genetic Algorithms and Fuzzy Logic Genetic Algorithms Genetic algorithm is an algorithm that mimics evolution and competition between individuals in natural selection Tasks are encoded to genes of individuals and evolution produces better individuals with better solving Neither programmer nor genetic algorithm has to know how to solve a given problem solution is just bred Genetic algorithms and genetic programming belong to evolutionary computation and artificial intelligence Fuzzy Logic Fuzzy Logic is a truth functional system that mimics natural thinking in a sense of dealing with the degree of truth rather than just with True and False In Boolean logic an event can be only False 0 or True 1 in fuzzy logic an event can be so
61. ollowing structured files TXT CSV MS Excel file MS Access file from clipboard or from an external database via connection string definition You can import sources from external source by clicking the menu File gt Import or by pressing Ctrl 1 keyboard shortcut Read more about import in chapter Import TI P It is possible to combine above mentioned ways of entering the parts however keep in mind all consequences CutLogic 1D TMachines s r o Entering Settings for the Plan When sources and parts are entered you can start to define the Settings for the plan Click the Settings tab to open Plan Setting form File Tools Help LOBGle Vel less li Plus Sources Parts Settings Rests Settings of plan 17 Demo Addngnew Parts vx Baie Sawkerf Groping Left trim cut low rubbing Eight fm cut rire layout pattern court Maximum number of parts in layout Mises number of different part lengths in layout Minimum repeat of layout Minimum length difference among parts in layout R strict d length of rests From To R mnants reusable rests Minimum length Storage for new remt Default Production rate There are two ways how to define Settings e Entering parameters directly e Copying predefined Settings from Materials Entering parameters directly Settings tab allows you to define cutting settings for given plan Settings are grouped in four categories Basic Saw kerf Enter if it is neces
62. or Detail Views Tabs Area shows one Master and one or more Detail Tabs Master Tab is the first tab from the left in Tabs Area and contains small graphical icon Control Panel Sources of plan 3 Desg Marry sourced parts rH o Fg Material Control Panel displays basic information about active Master View and contains data navigator used for navigation in Working Area and optionally displays other control elements buttons Data navigator re ae ee Data navigator serves for navigation and editing of data displayed in Working Area Function of the buttons of navigator is following I Sets the current record as the first record Sets the current record as the previous record Sets the current record as the next record Fi Sets the current record as the last record Inserts a new record Deletes the current record v Posts changes from the current record to the database Cancels changes made in the current record CutLogic 1D TMachines s r o Working Area via Sou ID Length Qty Costjunt Used Mnf Qae Storage Desongion Mote 1 Note 2 P L 10 10 round steel 12 mm E mu x t 56 round steel 12 mm mer 8 4000 ur mited 84 found steel 12 mm 4 3 3 000 urimit d round steel 12 mm amp 10 2 000 34 15 round steel 12 mm ert 129 Working Area is the main part of the form where you can manage your data like Plans Materials Storages and Assemblies Data in Working Area are
63. os in different environments local LAN WAN e Improved support for LAN user management logon security etc e WAN optimization application optimized for running in WAN environment Technical Specifications Sources stock bars e Max length of source 100 000 000 100 million e Max number of sources per plan 1 000 000 1 million e Max number of source sizes per plan 10 000 10 thousand Parts pieces to cut e Max length of part 100 000 000 100 million e Max number of parts per plan 1 000 000 1 million e Max number of part sizes per plan 10 000 10 thousand Before You Try System Requirements CutLogic 1D has been designed to work with Microsoft Windows 2000 XP Vista Windows 7 Minimum e Intel Pentium III 800 MHz or AMD Athlon 800 MHz e 512 MB RAM 1024 MB RAM for Windows 7 e Display 800x600 65 536 colors e 30 MB of free Hard Disk space e Microsoft Windows 2000 XP Vista Windows 7 e Mouse Recommended Pentium 4 or AMD Athlon 1400 Mhz or more 1054 MB RAM 2048 MB RAM for Windows 7 True Color Video Card 16 8 M colors 1024x768 50 MB of free Hard Disk space Microsoft Windows 2000 XP Vista Windows 7 Mouse Download and Installation Download You are welcome to download the trial version of our software at www tmachines com You can freely download CutLogic 1D and run it on your computer for a trial period of 30 days Click the download link in Download section Downloading should
64. ouces Partis Setbngs Fendts Parts af plan 17 Demo Adding mew Parts Mae ee Kg Material F Assemblies Ne PatID Length ty Uncut Orders Descripsen Habe t Note 2 1 135 145 so 5 136 1 200 400 00 o w 7 7 52 CutLogic 1D TMachines s r o Copying predefined parts from Materials If you often use the parts with the same parameters you can predefine them in Material Parts Whenever you need them you can copy them into the plan By clicking the button Material the form Material Parts with predefined parts opens Cutlogic 1D So File Tools Help Materials Sources Parte Settngelist Parts of material 1 Default mi a l ee le Copy topan w Mark all Mo PartiD Lengm Qty Order s Description Hate 1 Hate 2 Marked 7 nme ed 1 Deraomatenalpart 1 IB 2 139 348 i Demo material part 2 i 3 140 1 122 1 Demo material part 3 v You can mark one or more parts and import them to the plan by clicking the button Copy to plan TI P Click the button Mark all to mark all available parts After clicking the button Copy to plan following confirmation form appears 3 marked parts will be copied to plan 17 Demo Adding new Parts After clicking the button Yes parts are copied to the plan File Tools Help LOGS Ve less li Piss Sources paris Settings Results Parts of plan 17 Demo Adding new Parts H a e m SEIL Material H Ame
65. ources Sum Sum length of produced length of produced remnants remnants Hard yield Achieved utilization in percentage Absolute value of achieved not taking into account produced remnants utilization not taking into account produced remnants Sum length of used parts Sum length of used sources Used Number of sources used in Sum length of used sources Sources calculated cutting plan Cut parts Number of parts used in calculated Sum length of used parts cutting plan Layouts Number of layouts of calculated cutting plan en parts Sum length of used sources Number of uncut parts not used Sum length of uncut parts parts in calculated cutting plan Refining Optimization What is it CutLogic 1D contains very unique OptiRefine module providing an intelligent optimization refinement and re optimization based on different priorities As mentioned above CutLogic 1D optimizer is based on cost optimization in other words cost is the major priority for optimization However in some situations you may have different priority than the cost or you may have more priorities simultaneously For example imagine cutting case where cost of material is relatively low but cost of preparation phase for new cutting layout is relatively high In such case the priority is to find solutions with minimal numbers of cutting layouts in parallel with minimal waste During optimization the program identifies hund
66. ptimization Better results with middle speed of optimization Level recommended Extra deep The best results with low speed of optimization optimization NOTE The higher optimization level you set the more time program needs for the optimization of a project 37 CutLogic 1D TMachines s r o Layouts In this option you can set sorting of cutting layouts and cutting layout parts Each of this data can be sorted by three different fields in individual ascending or descending order 38 Working with Inventory General Inventory is a complement part of the program It is used for inventorying and overall easy work with the program You can keep here types of materials and their sources and you can also define the storages where the sources are actually placed You can define Assemblies in order to save time and simplify working with plans There are two different ways how to utilize the nventory e Using Inventory only for pre defined or virtual materials and their sources and or parts If you want to use CutLogic 1D only for optimization purposes and if you keep real materials in different Inventory systems you can use CutLogic 1D Inventory only for pre defined or virtual materials and or for pre defined or virtual sources and parts When defining plan you can copy pre defined sources and or pre defined parts from Materials and save time needed for manual entry e Using Inventory in standard way In such
67. rbies l Mo PatiD Length Qiy Unat Order Descripson Note 1 Note 2 1 135 145 s 50 2 136 1 200 40 400 o EE 7 7 4 141 500 L 1 Demo material part 1 5 142 348 L 1 Deng material part 2 6 143 1 122 1 l Dema material part 3 Now you can change and edit fields as you need 23 Copying predefined parts from Assemblies Assemblies allow you to define multipart products in Inventory and to work with them Parts in Assemblies represent bill of material for given end product Working with assemblies simplifies preparation work when defining new cutting plan When preparing a new cutting plan for given material you can copy all Assemblies containing parts made from given material to the plan Example You are preparing plan for material Demo U 40x3 mm because your customer ordered 20 ladders from your catalogue First have a look at how the parts of Demo Ladder are defined in the Assemblies li CutLlogic 1D File Tools Help Uone kl Assembies Parts Parts of assembly 1 Demo Ladle ld 4 e DE He PartID Length QN der Material if 350 Demo Drawn steel 2 3 000 Demo U 40 x 3mm 500 i De o U4 x Jmm Base NOTE Notice that assembly Demo Ladder contains parts made from different material so that you have to prepare separate cutting plan for every material in order to cut all needed parts Now you can define cutting plan for material Demo U 40x3 mm and copy related parts to the plan by using Assemblies
68. red or predefined sources from Materials The second way how to enter the sources to the plan is to load them from Materials a CutLogic 1D File Tools Help uo deeY i ii i Pies Scsces Parts Settings Bend Sources of plan 1 Geme Standard case ia 4 Fi di 7 Ho Seu ID Length Qty Costume Used Mnf Date Storage Bescnpton hohe 1 Mote 2 By clicking the button Material the Material Sources form with predefined sources opens a Cutlogic 1D Fite Tools Help Oi Ole Vel 13 Materiak auriez Parts Setengs List Sources af material 7 Dema Drawn steel 60 mm Mae lee fee Copy te plan w Mark all No Seu length Qty Costjunit Mnf Date Storage Description Nowe 1 Node 2 Marked L 1 00 urbmited 2 00 Demo Sources duae stes 60 j 2 Fd 3 090 30 2 00 Demo Sources Lx 3 6 000 15 1 00 Demo Sources You can mark one or more sources and copy them to the plan by clicking the button Copy to plan TIP Click the button Mark all to mark all available sources 1 CutLogic 1D TMachines s r o MV After clicking the button Copy to plan following confirmation form appears j 3 marked sources will be copied to plan 6 Demo Many different parts After clicking the button Yes the sources are copied to the plan diem ES File Tools Help ee Y I m Pla Sources Parts Setbngs Resits Sarem of plan 6 Desa
69. reds of possible solutions and chooses the best one This solution however might not suit you and your requirements With help of OptiRefine you can directly find the right one Priorities of optimization and their relations create such large number of combinations and mutual continuities that the only way to find the most suitable solution is to use OptiRefine OptiRefine is based on Fuzzy Logic and together with the optimization module which uses Genetic Algorithms makes of CutLogic 1D the most advanced and progressive application built on the two of three main techniques of modern Artificial Intelligence What is it for During the optimization the program identifies a set of possible solutions and chooses the one which fulfills these requirements classified according to importance Minimal count of unused cut to parts Minimal total price of used cut from sources Maximal utilization Maximal count of used cut from sources decreases the number of shorter sources reusable off cuts from previous plans etc e Maximal length of the last rest transfer of waste to the last rest which can be used in the next plan e Minimal number of cutting layouts Let s imagine the solutions of cutting plan Ea the a voce Gear table Solution 1 ri 791696 BEEN uu Solution 2 99 780196 510 12 Solution 3 99 144696 512 6 Solution 4 99 394096 ET 33 Solution 5 99 6380 840 20 CutLogic 1D automatically chooses the so
70. rotection like security backup crash recovery etc GUI e Graphical redesign and optimization of program for more user friendly look and feel e Enhanced data grids for better navigation and data manipulation new sorting and multi sorting features e Enhanced filtering capabilities possibility to define new improved filters for Plans Materials Assemblies Storages Sources Parts etc New features e Assemblies e Remnants over production control e Duplicate plan Optimization 30 faster 20 decrease of cutting layouts Improved OptiRefine module Remnants over production control allows adjusting production of remnants and improves total yield Reports New filtering by date Exports embedded into Reports New embedded report generator and editor for customization of reports Improved and extended labeling systems and report sets Possibility to define custom defined data views and statistics Imports e Added imports from MS Excel files MS Access files CSV format e Added imports from data sources Oracle MS SQL Server MySQL Firebird etc via connection string e Added default values and multiply by values when defining import e Added filter allowing to filter import data Exports e Export to CSV MS Excel files PDF XML Open Document Text Open Document Spreadsheet e Send by email feature e Improved export to TXT RTF and HTML Connectivity e Distributed connectivity allowing various scenari
71. rt of true a number between 0 and 1 What s New in CutLogic 1D Version 4 6 What s New in Version 4 6 Reports e Capability to create charts General e Configurable sorting of layouts and layout parts e Several smaller improvements and fixes Version 4 5 I mport Export e Export to RazorGage system General e Several smaller improvements and fixes Version 4 4 General e Closed plans can be deleted now e Material lookup table sorted by description e Several smaller improvements and fixes Version 4 3 Optimization amp cut options e Minimization of layout pattern count e Minimum repeat of each layout I mport Export e Added import and export of whole plan from to single file General e Several smaller improvements and fixes Version 4 2 I mport Export e Added support of feet amp inches in imports General e Several smaller improvements and fixes Version 4 1 Import e Import of multi material data with automated creation of plans e Improved import from CSV and TXT sorting capabilities for imported data Reports e Batch reports Connectivity e Improved performance on WAN General e Creating multi material plans from Assemblies e Several smaller improvements and fixes Version 4 0 The following describes changes against version 3 3 Technology e MS Vista OS supported e Firebird RDBMS used more secure and reliable solution based on true SQL database for data p
72. s edition See chapter Edition comparison for details Today our solutions help companies in more than 65 countries worldwide on daily basis to maximize their cost savings We believe you will be satisfied with our program and we wish you a lot of savings with CutLogic 1D Authors Contact and Support Feel free to contact us via e mail in any matter related to our products and services We will make sure your inquiries will be processed and answered as soon as possible Non technical questions If you have any general questions or any non technical questions regarding pricing ordering and licensing of CutLogic 1D please contact us at E mail sales tmachines com Technical questions If you have any technical questions regarding CutLogic 1D s functionality features working with program or modifications please contact us at E mail support tmachines com See also our regularly updated web for news and updates at www tmachines com Street and mailing address TMachines s r o Namestie SNP 17 974 01 Banska Bystrica Slovakia Introduction What is CutLogic 1D e CutLogic 1D is a top class length cutting optimization software it is the best way how to save your material work and time when you need to cut any linear material such as pipes rods tubes wires profiles bars cables etc e CutLogic 1D automatically finds optimal cutting layouts using the most advanced optimization techniques Its optimization e
73. sary to set saw kerf cut width Left trim cut Enter if it is necessary to trim the source on the left end damage or deformation Right trim cut Enter if it is necessary to trim the source on the right end damage or deformation 56 Gripping Allow rubbing Minimize layout pattern count Layout restrictions Maximum number of parts in layout Maximum number of different part lengths in layout Minimum repeat of layout Minimum length difference among parts in layout Enter if it is necessary to grip hold end of source Gripping portion of source can be utilized in case when length of part is the same as length of the rest of source SO no cutting and gripping is needed For example if Gripping is 23 then rest can be O or 23 or greater than 23 When allowed rest of source can be shorter than cut width saw kerf so the last part is not cut but it is only rubbed to required length Enter if it is necessary to minimize number of cutting layouts and overall labor This feature is interesting in cases when setting of your cutting machine is too expensive or requires much time Keep in mind that when you use this option the yield of your material is lower Enter if you want to limit total number of parts in one cutting layout Enter if you want to limit maximum number of different part lengths in one cutting layout Optimizer tries to find cutting plan in which each layout is repeated at least as many ti
74. selected data with the right button of a computer mouse and choose Copy in popup menu or Ctrl C Data saved in this way is always at your disposal for import A1 Length of part Note 10 imported from clipboard 16 imported from clipboard 24 imported from clipboard 3 imported from clipboard 46 imported from clipboard 120 imported from clipboard 68 imported from clipboard 32 imported from clipboard 90 imported from clipboard 21 imported from clipboard 88 CutLogic 1D TMachines s r o Having prepared data in clipboard you can start with import by pressing keyboard shortcut Ctrl J Import mapping form in our case shows following First row is fields info Fields delimiter char if Tent defnion dur v Fieldi 450 10impor ted from dipboard 15524imported from dipboard First we have to setup options in order to format source data from the clipboard to the form suitable for the fields mapping In our case we have activated option First row is fields info and we have set Field delimiter char on TAB value Impart Plan Parts i First row is fields info Fields del miter char TAB Clear current data before import Text definition char Material field Import data CLIPBOARD Length of part Quantity Note ial LI 290 15 imported from chipboard Ji
75. ss 24 imported from clipboard Z10 3 1140 43 410 120 E 89 CutLogic 1D TMachines s r o Now we can start to map the source fields to the destination fields By left click on given Source field in the Field mapping table mapping list of available source fields opens Destination Field Source Field Default Value Multiply by T Length Length of part 1 _ low 1 Order Length of part Le Description Quantity 1 Note 1 Note 1 _ Note 2 1 Is Cancel Now we can pick one source field to map it on given destination field We continue until all mapping is finished Default Value Multiply by Cancel Now we can click the Import button and after import is done we can start to work with imported data File Tools Help OB Ole Y i I ll Plaes Sources Purts Settings Results Parts of plan 25 Demn Importing parts LIEST MEE ra Pato Length Qty Unt Odera D cret Mote 1 L 155 450 10 moored Tor chobaard 2 156 220 16 16 period from cipboard m mmt 157 155 4 E PRET CT 4 168 710 3 3 i ported Soc cisbaard 5 159 1 140 3 E i certed Fo cisbaard 5 1m 410 no 1m i ooried From cisboar d 7 i71 3 68 B8 poned om cisbaard 172 195 v x pered oe cisbaard er 173 1 005 o 90 imported from cigbaard box v mE 7 21 imported rom cigbaerd 90 CutLogic 1D TMachines s r o Importing from Access db file
76. stallation with embedded Firebird database You do not have to install database separately it is essential part of the program However the data saved in this embedded database is not available for other users and can not be Shared Only way how to share the data Is to install the Firebird database and switch the CutLogic 1D to the network mode Changing CutLogic 1D to the network mode To switch the program to the network mode select the menu item Tools gt Database gt Server and click the button Change Database Administration amp 5 Computer name or IP address empty string for local data 192 168 1 150 Come Fill in computer name or IP address where Firebird SQL server is installed and click the OK button 99 CutLogic 1D TMachines s r o Program automatically restarts and new Login dialog box appears Fill in user name and password and click the OK button to start the program NOTE Firebird SQL server contains default user SYSDBA with default password masterkey You can use this default user for login into CutLogic 1D or create new users and assign them as is described farther in this chapter See also Network Installation Maintaining the users CutLogic 1D has to work in network mode to allow working with users and showing the Statistics Bl Cutlogic 1D File Tools Help I Calculastar Fa E g cene Pier Cuder and Registration Old
77. t select unlimited value in the field Qty Program will automatically find optimal usage of that source during optimization Consequently you can order only the material you need for the plan and you don t need to keep material in storage Next you can enter the unit cost of the source to the field Cost unit according to pre defined Costs format in Program options 1 CutLogic 1D O TMachines s r o IMPORTANT You can leave field Cost unit blank this is not mandatory field for optimization CutLogic 1Doptimizer is based on cost optimization it means the optimizer is trying to find the cheapest cutting plan layouts In the case when Cost unit fields are blank or contain the same value for all sources within given plan in other words if cost priority is not used we talk about yield optimization which is a special case of cost optimization In such case optimizer finds optimal cutting plan with the maximal yield and minimal physical waste Because of the same cost of all sources it is also the cheapest cutting plan In case when you set different costs for different sources the optimizer finds the cheapest cutting plan which isn t necessarily the plan with maximal yield minimal waste TI P You don t need to assign the real cost to the Cost unit field Cost unit field can be also understood and used as a priority sources with lower cost are used in optimization process with greater priority Copying sto
78. t 11 00 Page width 8 50 Top margin 0 50 Label height Left margin 0 19 Label width Vertical pitch 1 00 Columns Horizontal pitch 2 75 Rows Left margin Horizontal pitch Top margin Vertical pitch Here you can set main properties of selected label format 80 CutLogic 1D TMachines s 223 2 1 Unit Unit Here you can set desired units Centimeters Inches Pixels Visible objects Here you can define objects which you want to see on current designed label It is possible to define 9 of Data field objects 9 of Custom text objects and 2 Barcode objects Check object if you want to show it or uncheck desired object if you want to set it invisible Properties of selected object Here you can set properties of selected object Data field properties Properties of selected object Top 0 78 Height 0 18 Font settings Alignment Left 1 72 Width 0 83 oo Aral Field ORDNUM Top Sets top position of the object Left Sets left position of the object Height Sets height of the object Width Sets width of the object Font settings Displays font settings dialog Alignment Sets text alignment Left Center Right Field Sets data field which is displayed on the label Custom text properties Properties of selected object Top 0 05 Height 0 17 Left 1 20 Width 0 26 Text Len Setting of custom text properties is similar to setting of data field properties The only differ
79. t features 20 predefined reports e e e e Fully customizable reports e e Inventory Materials and Storages e e e e Inventory Assemblies copy to plan e e e Inventory Assemblies copy to multiple a plans OptiRefine module e e e Saw kerf cut width e e e Left right trim cut e e e e Gripping size e e e e Rubbing allowance e e e e Minimize layout pattern count e e Minimum length of remnant reusable rest e e e e Storage for new remnants e e e e Remnants production control e Restricted length of rests From To e e e Max number of parts in layout e e e Max number of different part lengths in layout Min length difference among parts in layout e e e Min repeat of layout e e Clipboard e e e e TXT format e e e e CSV format e e e e MS Excel format e e e MS Access format e 14 Connection string file CutLogic 1D TMachines s r o Export to TXT format CSV format MS Excel format PDF format HTML format XML format RTF format ODT format ODS format 15 Ordering and Purchasing Order the registered version of CutLogic 1D on line through the World Wide Web at our site www tmachines com Here you find our latest pricing information instructions on how to order and link for ordering online using a secure server or by phone or fax Our registrations are handled by a professional software registration company You can order CutLogic 1D securely online or by fax through share it global e commerce provider
80. t to print all records of the current master dataset Set All for all if you want to print batch report US PR RES PE OdI C V acniInec UTLOUIC LU I Machit Ies Labels Labels Copies enter 0 to read qty from data 3 14 F Start printing from position 3 Here you can set number of copies and starting position to print label reports Copies enter 0 to read qty from data Set number of copies 1 500 for printing of labels In this case number of copies will be same for each label in current dataset Set 0 if you want to print number of copies which is entered in quantity field Qty of current dataset Start printing from position Set start position 1 200 from which you want to print first label of the current labels dataset The order of printing the labels is Top to Bottom and Left to Right as you can see in the following layout Edi CutLogic 1D TMachines s r o ting of Standard Reports To start working with embedded report editor select appropriate custom standard report and click the button A Edit or data navigator button a M FastReport Plans Plan Parts COPY OL 00 uv EUR File Edt Report View Help H Ti J A E Y 3j wi 4 JU alm eo 4 448 9 e e Tr anal jo F U Tr A E _ Cede Data Page EEE z ins 25 30 439 5c we EE 35 Mod g 4 5 ReportTitle bes A a MasterData l A Memo A Memos
81. tes the Plans view allowing you to manage your plans their sources parts settings and results ty Materials Ctrl 2 Activates the Materials view allowing you to manage your materials their sources and parts 21 Assemblies Ctrl 3 qr Storages Ctrl 4 c Reports Ctrl 4 P Filter Ctrl F L Import Ctrl 4I Start F3 ai Optimization e Stop ESC Optimization Activates the Assemblies view allowing you to manage your assemblies and their parts Activates the Storages view allowing you to manage your storages and their sources Displays the Reports form with list of available reports in new window Displays the Filter definition form in new window Displays the mport form in new window Starts calculation of optimal cutting plan for given actual plan Stops calculation Following data navigator serves for navigation in given Master View This navigator is displayed only if other than Master Tab is chosen active This navigator allows you to browse the records in given Master View while detailed information from active Detail View is displayed in Working Area i ow o H Function of the buttons of navigator is following lf First record of given Master View Prior record of given Master View Next record of given Master View ei Last record of given Master View Tabs Area lu Plans Sources Parts Settings Results Tabs are graphical control elements representing Master and
82. the clipboard Some fields are restricted only by the length the maximum number of characters Ho Sou ID Length Qty Costjunit Mnf Dale HN ae Dezeriptian Note 1 Nate 2 Maked I L 1 8 000 unimited 2 00 Demo Sources drawn steel gal Pl 2 Fs 9 000 300 2 00 Demo Sources ial 3 3 6 00 180 2 00 Demo Sources Some editable fields are restricted by the list of predefined values Enter the value for such field by choosing one from related pick list Ho Sou ID Length Qty Costiunit Mnf Date Storage Descripton Note 1 Nate 2 Marked p i i 8 000 unlimited 2 00 PRET dran steel 60 J 2 2 5 000 35 2 00 De facit En F 3 3 6 000 150 2 00 Demo Remmants Demo Sources If you leave edited row new values are automatically posted into database You can also v post changes into database by clicking the post edit button in the Data navigator Filtering the Data CutLogic 1D TMachines s r o Filters represent powerful tool for data presentation You can restrict displayed data by defining filtering conditions in Filter definition form You can define one unique filter for each of following Views Plans Plan Sources Plan Parts Materials Material Sources Material Parts Assemblies Assembly Parts Storages Storage Sources Definition of Filter By clicking the button Y in the Main Toolbar or by pressing keyboard shortcut Ctrl F the Filter definition form opens in new window M CutLogic 1D File Tools Help
83. tration When we receive your Machine ID we will generate and email you registration key file regkey dat Copy this file to folder D Program Files TMachines CL 1DY and restart CutLogic 1D After that all trial restrictions will be removed from your copy NOTE After we receive the license fee and Machine ID we send you usually in several hours a registration key by e mail with detailed instructions on how to use it Email will be sent to the e mail address that you stated in the order 18 Program Overview General This chapter describes basic information about CutLogic 1D program good to know before you start to use the program The Basic Concepts and Terms This chapter explains basic concepts and commonly used terms used in the program Commonly used terms Program or CutLogic 1D means CutLogic 1D software application Optimization is process of finding the cutting plan with the optimized cutting layouts Plan represents definition of cutting plan Source represents material available for cutting it is input into cutting plan Part represents piece of material required to be cut it is input into cutting plan Remnant represents reusable rest of Source also called reusable off cut Scrap represents useless rest of Source View represents unique point of view or perspective on data Master View represents master part of View Detail View represents detailed part of View Master Tab is graphical control element bu
84. tton in the Program displaying given Master View Detail Tab is graphical control element button in the Program displaying given Detail View Report represents special layout displaying the data in printable format Filter represents set of conditions filtering data in given View or in given Report Material represents definition of unique material One plan may contain only one Material Assembly represents unique definition of logically grouped Parts Storage represents definition of unique logical or physical storage or warehouse for Materials Basic concepts All data in CutLogic 1D are stored in database in form of the database tables Data from the database are displayed via Views Views represent unique point of view on the data CutLogic 1D contains following Views Plans Materials Assemblies Storages You can switch among these Views by clicking one of the Icons representing given view in the Tool Panel i cul Every View consists of one Master View and one or more Detail Views Master View is represented by Master Tab in the program Detail View is represented by Detail Tab Master Tab is first tab displayed in Tab Area from the left and contains small icon Active Views are displayed at Tab Area in following way lu Plans Sources Parts Settings Results fj Materials SOUTCES Parts Settings List d Assemblies Parts er Storages sources CutLogic 1D is unique in term of handl
85. usually organized in rows records and columns fields Light blue color represents active row Dark blue color represents active field within selected row Non editable fields are displayed with grey background Data in Working Area are in some cases organized and displayed in different format as for example in Results form File Took Help ET Ole Y i I li Plans Sources Parts Settings Rensts OptRefne l Results of plan 1 Demo Standard case Cost Yield Hard yield Cut parte 0 5 Lo 15 2 0 Layouts ia a Layout Lof 8 m n Ma Part ID d de de de de de le Status Bar Mirem iengtn ot recsabie remnant Status Bar displays information related to element you point on by mouse e g input line in cutting settings 24 The Menus CutLogic 1D TMachines s r o 223 2 1 iy Plans q kn Inventory 5 Materials ij Assemblies amp Storages Start Optimization Stop Optimization Reports Filter Import Import data from Excel Access csv txt or connection file Import data from clipboard Import plan from single file to new plan Import plan from single file to current plan Export Export data to csv Ctrl 1 Ctrl 2 Ctrl 4 3 Ctrl 4 4 F3 Esc Ctrl P Ctrl F Ctri 1 Ctrl Ctrl K Ctri L Ctrl P Activates the Plans view allowing you
86. verall inventory in storages I MPORTANT Sources with unlimited Qty represent pre defined or virtual ones Such sources are not part of your real inventory Parts tab File Tools Help uu oH em ES p gt m aje Materias Sources Parks Setemgglist Parts of material 7 Demo Driven ciel 60 mm le Copy to plan w Mark al Mo Part ID Length Qty Cr er Deszripsen Nate 1 Nate 7 Muked Click the Parts tab to define parts for given material Defining of parts in Materials can be useful in cases when these predefined parts are frequently used in plans so that copying these parts from Materials may save time and simplify preparation of new cutting plan CutLogic 1D TMachines s r o Settings List tab uale YA lh ENS afma 2 QU DSR re Al 7 s i uje 7 4 bbe Copy ta plan urpong Ne Sett ID Description perm Ps L M e ooo Fight trim cut Minimize layout pattern count 7 Layout restrichons Max number of parts in layout Max number of different part lengths in layout Min repeat of layout B E Settings list tab allows you to define list of pre defined plan settings for given material See more in chapter Entering Setting for the Plan 42 CutLogic 1D TMachines s r o Working with Assemblies Working with Assemblies allows you to define assemblies products and their parts When defining plan this

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