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1. Dimensions 165x100x65 mm eurocard sized module MICROCON MICROSTEPPING STEPPER DRIVES Pacific Scientific product Pacific Scientific Bautz product See the data sheets for further details tel 420 2 67063033 fax 420 2 22729305 15 www bluesolution com e mail ve microcon cz MICROCON UNITS MOUNTING UNITS MOUNTING General Description The CD series board with two mounting holes can be fixed above some board using screws insulators and spacers The board holder can be snapped onto standard DIN rails Euro racks 19 half width also available see above Where To Use This mounting is possible for CD SD series boards and the C1 board The unit can be fixed above the other board for place saving Available for eurocard sized units CD SD series boards the C1 board and ZMP Mini module Fast and easy mounting Euro racks can be used for eurocard sized units CD SD series boards CD34M ZMP Mini CDZMP Mini modules Preferable solution for a large number of units The 6410 001 CD6410M modules can be mounted to a back panel directly using screws inserted through the mounting slots or holes on the back of the units tel 420 2 67063033 fax 420 2 22729305 See the data sheets for further mounting details 16 www bluesolution com e mail ve microcon cz MICROCON STEPPER MOTORS HYBRID STEPPER MOTORS SM Ser
2. Num Microstepping number of microsteps per full step at low speed range The customer version of controllers M1486A Ce Le oy os M1486B with user command file in non volatile N Num Number i select current profile characteristic O Num One wait for input Num to go to logical one memory on chip are available for a mass eee l l i P Num Profile set maximum velocity for linear acceleration profile acceleration production continues with parabolic profile tO Num Qualification number of microsteps per full step at high speed range M1486C up to 16 pin and function compatible with M1486A Run make a move RAM command memory 4000 bits four integrated Num Start stop start stop velocity range 16 to 1950 steps sec 8 bit PWM outputs Num 1 to 21 Turn on set specified output high range 1 to 21 Num 40 to 63 Turn on turn specified auxiliary function on range 40 to 63 Num Upload upload absolute position user variable user flags and auxiliary M1486E1 functions status pin and function compatible with M1486A 80 labels 256 bits input buffer on chip 2000 bits EEPROM command memory the commands are automatically executed on power up without battery back up GQHHnDW Num Velocity set maximum velocity Num Wait wait for Num milliseconds range 1 to 16 000 000 Num indeX select indexer Num Num Zero wait for input Num to go to logical zero Disable
3. POWERPAC Pacific Scientific Model Holding Rated Phase Phase Detent Highest Rotor Weight Torque Current Inductance Resistance Q Torque Running Inertia kg 2 phases on Phase mH Nm Torque kg m710 Nm A series parallel for 500 Hz series parallel series parallel Nm SM41 27111P 2 71 5 5 40 4 10 1 2 33 0 58 N41HMFJ SM41 5311S 5 3 11 1 0 63 N41HRLM 11 0 3 8 0 55 4 98 SM41 5311IP 5 3 10 7 11 1 2 8 0 63 0 16 N41HMFM SM42 4922S 49 22 1 02 N42HRLM 22 i i 0 59 15 1 09 8 34 SM42 4922IP N42HMEM 4 9 9 9 22 5 5 1 02 0 25 SM43 4930S 49 30 7 oe N43HRLM SM43 4930IP 30 0 75 21 N4SHMEM 4 9 9 9 30 7 7 7 1 32 0 33 1 62 11 64 M43 7730IP N43HMEN 7 7 115 4 13132 0 55 0 14 SM43 49401P K43HIMFM 40 4 9 9 9 23 7 15 9 1 32 0 33 0 83 29 Additional models other windings double shaft configuration etc are offered 2x 45 NEMA 42 Full Step Angle Angular Accuracy Insulation Motor Sealing SM40IP Series Shaft Sealing SM40IP Series Frame Dimensions mm Series Shaft o Length L max X SM41 S IP 98 81 132 08 113 28 SM42 S IP Tes 150 11 183 39 164 59 SM43 S IP 201 17 234 44 215 65 109 86 55 52 0 05 21 08 0 0 43 4X 4 x 8 33 thru on a 125 73 na tel 420 2 67063033 fax 420 2 22729305 55 62 34 93 0 25
4. 19 05 0 013 12 19 20 L MAX 31 75 1 52 Frame outer dimensions 109 86 x 109 86 mm 1 8 0 06 NEMA Class B 130 C IP65 IP65 without auxiliary shaft sealing IP54 shaft optional for SM40 S series only 12 7 0 0 013 www bluesolution com e mail ve microcon cz MICROCON STEPPER MOTORS SL17 SX17 Series Technical Parameters Model Holding Rated Phase Phase Detent Highest Rotor Weight Torque Current Inductance Resistance Torque Running Inertia kg 2 phases on Phase mH Q Nm Torque g cm Nm A for 50 Hz series parallel series parallel series parallel Nm SL17 0301 0 3 0 6 80 20 40 10 0 15 0 006 0 12 25 0 22 SL17 0601 0 6 1 2 28 7 14 3 5 X17 0502 0 25 0 5 30 15 0 01 0 2 27 0 2 SL17 NEMA 17 Frame SX17 NEMA 17 Frame Full Step Angle Angular Accuracy Frame outer dimensions o 40 x 40 mm Frame outer dimensions oO 38 8 x 38 8 mm pea ene ba 1 8 0 1 Insulation eee NEMA Class B 130 C Dimensions mm Series Shaft o Length L SL17 5 39 SX17 37 tel 420 2 67063033 fax 420 2 22729305 4 x thread M3 lead wires 300 mm long TTT 0 Jo MDD www bluesolution com e mail ve microcon cz z2 MICROCON STEPPER MOTORS SL23 SL34 Series Technical Parameters Model Holding
5. Single unregulated supply voltage between 12 V and 48 V The stabilized power supply is not necessary due to the motor current chopper regulation Only a transformer and a diode bridge are sufficient An external power supply capacitor can be omitted due to the module electrolytic capacitor 5 000 uF Indexer The indexer is equipped with the M1486 controller which provides simple and flexible stepper motor control The M1486 controller includes Programmable stepper motor controller distance velocity acceleration microstepping Small programmable logic controller inputs outputs loops conditional jumps dwells Complete machine control can be simply executed by using a controller command file See page 10 and 11 for details about the controller commands standard ASCII characters The module can be linked to a PC or any host computer equipped with the RS232 interface The module serial port is opto isolated Up to 16 modules can be controlled from one host computer using a single port for multi axis control Stand Alone Mode After command file is downloaded the module can be used in a stand alone application In the stand alone mode the internal EEPROM memory enables pre programmed move sequences to be repeated off line User Inputs Outputs The module provides digital user inputs outputs which are available to initiate or monitor external events 8 opto isolated user inputs 24 V level 5 V optional 4 user
6. up to 93 The TOS Znojmo product catalogue is available for further details Stock items according to the table on the following page tel 420 2 67063033 fax 420 2 22729305 27 www bluesolution com e mail ve microcon cz MICROCON WORM GEAR REDUCERS The worm gear reducers can be supplied completed with stepper motors The interconnection MRTK Reducer Series with stepper motor uses Oldham flexible coupler and spacers The direct interconnection MRT Reducer Series with stepper motor is recommended in applications with 6410 001 and CD6410M modules with patented digital electronic damping reducing instability in middle speed ranges Model Suitable stepper motors Model Suitable stepper motors MRTK 28 10 A B3 56 65 SM2321 1400 SM2321 1800 MRTK 50 30 A B3 71 100 SL34 3550 SM31 Series MRTK 28 30 A B3 56 65 SL23 1012 2812 SM2317 0800 MRTK 50 60 A B3 71 100 SL34 2530 MRTK 28 60 A B3 56 65 SL23 0704 MRTK 70 10 A B3 80 130 SM42 Series MRTK 40 10 A B3 71 100 SL34 3550 SM31 Series MRTK 70 30 A B3 80 130 SM41 Series MRTK 40 20 A B3 71 100 SL34 2530 MRT 70 10 A B3 80 130 SM42 Series 6410 001 CD6410M MRTK 50 10 A B3 71 100 SM32 SM33 Series MRT 70 30 A B3 80 130 SM41 Series 6410 001 CD6410M Ordering example MRTK 28 10 A B3 56 65 MRTK 28 series and frame size 10 gear ratio 10 1 A B3 version mounting standard see pictures below 56 65 motor frame size pitch circle dia
7. Drive disable possibility by means of user input as well as by indexer command Single unregulated supply voltage The stabilized power supply is not necessary due to the motor current chopper regulation Only a transformer and a diode bridge are sufficient An external power supply capacitor can be omitted due to the electrolytic capacitor 4 000 uF 5 000 uF on the board Torque speed characteristics of the CD series boards with stepper motors see page 23 24 Indexer The indexer is equipped with the M1486 controller which provides simple and flexible stepper motor control The M1486 controller includes Programmable stepper motor controller distance velocity acceleration microstepping Small programmable logic controller inputs outputs loops conditional jumps dwells Complete machine control can be simply executed by using a controller command file See page 10 and 11 for details about the controller commands standard ASCII characters The board can be linked to a PC or any host computer equipped with the RS232 interface The CD30M and CD40M boards serial port is opto isolated Up to 16 units can be controlled from one host computer using a single port for multi axis control Stand Alone Mode After command file is downloaded the board can be used in a stand alone application In the stand alone mode the internal EEPROM memory enables pre programmed move sequences to be repeated off line User In
8. Rated Phase Phase Detent Highest Rotor Weight Torque Current Inductance Resistance Torque Running Inertia kg 2 phases on Phase mH Q Nm Torque kg m710 Nm A for 400 Hz series parallel series parallel series parallel Nm SL23 0704 0 35 0 7 1 4 22 8 5 7 10 2 5 0 015 0 25 0 06 0 34 L23 1012 1 2 27 2 6 8 7 6 1 9 1 2 0 05 0 9 0 23 0 85 L23 2812 2 8 5 6 3 2 0 8 1 2 0 3 SL34 2530 3 2o05 16 8 4 2 1 6 0 4 0 1 2 6 1 1 2 6 SL34 3550 5 39 7 8 2 0 9 0 23 0 12 4 1 8 3 6 SL34 Series double shaft configuration available SL23 NEMA 23 Frame SL34 NEMA 34 Frame Full Step Angle Angular Accuracy Insulation Frame outer dimensions 56 4 x 56 4 mm Frame outer dimensions 82 6 x 82 6 mm 1 8 0 1 NEMA Class B 130 C Dimensions mm Model Shaft b Length L SL23 0704 38 5 SL23 1012 2812 ere 7 SL34 2530 a SL34 3550 9 525 T O 56 4 7 ai 47 1 0 2 SL23 lead wires 300 mm long 938 140 025 20 6 0 82 6 oe in 69 6 0 2 SL34 4x 255 i i 7 0 lead wires 300 mm long 2x 45 69 525 0 0 01 g 73 025 0 025 85 6 e 28 7 tel 420 2 67063033 fax 420 2 22729305 22 www bluesolution com e mail ve microcon cz MICROCON TORQUE SPEED CHARACTERISTICS SL Series Torque speed curves of SL17 0601 steppe with CD20M board for 35 VDC
9. Series includes anti backlash and standard assemblies revolutionary miniature designs for applications previously off limits to lead screw technology The screw diameters from 3 18 mm The Kerk product catalogue is available for further details See the effective price list for stock items tel 420 2 67063033 fax 420 2 22729305 30 www bluesolution com e mail ve microcon cz MICROCON LINEAR MOTION PRODUCTS KERK SCREWRAILS suitable for light load applications ScrewRails drive and support guidance functions in a single compact coaxial component General Description ScrewRails length up to 1 2 m TFE coated assemblies for maximum level of self lubrication Self lubricating polyacetal nuts Positional repeatability is within 0 0013 mm Standard lead accuracy is better than 0 0006 mm mm lead accuracies to 0 0001 mm mm are also available SRQX Series SRZ Series General Description A standard nut with anti backlash compensation The flange with a hole is extended to accept an auxiliary rail for higher torsional loads Backlash is compensated in axial motion direction A special nut with Kerk s patented axial take up mechanism providing continuous self adjusting anti backlash compensation The unit is capable of carrying axial loads in either direction with no backlash Where To Use The SRQX Series is appropriate for general applications where higher tors
10. changed by re connecting a computer and transmitting changed command file Minimum Torque Necessary For Accel Decel The precise and smooth speed control method including high speed range explores maximum of the stepper motor torque in an open loop system allowing the use of a smaller motor and more compact driver package This means lower motor and drive costs or increased safety margin of an open loop stepper motor system While many motion controllers available today use the trapezoidal velocity profile this profile has serious drawbacks at a speed range where motor torque decreases The Profile command enables the programmer to set a point where acceleration characteristic changes from linear to parabolic and back at deceleration Microstepping The M1486 provides higher step resolution that virtually eliminates low speed resonance and step to step oscillation in stepper motor systems The number of microsteps per full step can be programmed from 1 to 64 separately for the low speed range and the high speed range in order to achieve maximum speed as well as very high resolution at low speed The driver interface of the M1486 controller outputs digital values of phase currents for both phases of a stepper motor Standard Step and Direction outputs for an external drive control are also available Motion Program Example S200 aannaaien Start stop start stop velocity 200 steps sec NM MOOD E T Velocity 1000 steps
11. following commands execution Enable previous commands execution Num Seek negative seek limit in negative direction M1486E2 Num Seek positive seek limit in positive direction pin and function compatible with M1486E1 Num Equal load position counter with specified data 80 labels 256 bits input buffer on chip Num Load load internal variable with specified data 4000 bits EEPROM command memory Num Query query data on specified inputs and load them to internal variable Num Order put user variable data to specified outputs Num Add add specified data to user variable delivered in two times faster versions 2x that can Num publics C sraciiee cele ron aa EVELI Num Divide divide user variable by specified data use 24 MHz crystal The controller runs two Eee 3 x Num Multiply multiply user variable and specified data times faster in this case Num Move to register copy data from specified register to user variable Num Move from register copy data from user variable to specified register More details in the M1486 user s manual Num Subroutine call subroutine starting at specified label Num End of subroutine I A ONKM ES om oy All above mentioned controller types are also tel 420 2 67063033 fax 420 2 22729305 11 www bluesolution com e mail ve microcon cz MICROCON INM SOFTWARE INMOTION PC UTILITIES for Stepper Motor Controller M1486 Inmotio
12. outputs Applications The module enables quick solution of application requirements with flexible changes possibility using modified command file when needed Module Versions CD34M RS232 serial port basic version CD34M A1 RS232 serial port 24 V 5 V opt source drivers CD34MD CD34MD A1 RS422 serial port tel 420 2 67063033 fax 420 2 22729305 Technical Specifications Driver Specifications Supply voltage lt incrncsucxenatiosncessescnmuavsiacusonandreumsapdcasass 12 to 48 V Motor current amplitude phase ccccceeeeeeees 3 5 A peak Torque speed characteristics of the CD34M module with stepper motors are identical to the CD30M board characteristics see page 23 24 separately on page 24 Indexer Specifications See the M1486 controller description on page 10 and 11 User Inputs All user inputs are opto isolated for a high noise immunity Both anodes and cathodes of optocouplers input diodes are connected to CANNON 15 Pin F connector The standard input level is 24 V 7 mA 5 V optional User Outputs Open collector outputs up to 30 V auxiliary 24 V 100 mA output GND and motor moving flag are connected to CANNON 9 Pin F connector Low level output current cece ce ceeeee ee eeeeseeeeeeeeeees 100 mA 24 V source drivers switchable to 5 V output level are optional please add A1 appendix to the module name High level output Current ccccccsess
13. sec POO sioria Acceleration 5000 steps sec F39616 Forward 39616 microsteps in positive direction i eee Loop the subsequent commands will be repeated three times until the End of loop command Re e aude saute oansites Run make a specified move W290 aaan Wait wait for 250 milliseconds Farce E E End of loop V steps sec 1000 Vm 200 Vss t sec www bluesolution com e mail ve microcon cz MICROCON STEPPER MOTOR CONTROLLER M1486 Numeric Unit The M1486 provides the numeric unit for more complex applications The numeric unit is controlled by nine commands which use internal variable The actual value of the internal variable may be specified by means of the Load command directly or through the user inputs by the Query command The numeric operations add subtract multiply and divide are available and can be used for internal variable modification The internal variable data can be moved to a register and back The value of the internal variable may be used as argument of the M1486 commands For example if velocity is set by the command V without argument the actual value of the internal variable is used as argument The command arguments can thus be specified also in stand alone applications by user inputs binary or BCD format without the serial link It is possible to cope with most application specifications using a small number of commands only However powerful command set is provided
14. 0 2000 2500 3000 3500 3800 2 5 5 7 5 10 125 15 17 5 19 Speed steps sec rev sec Torque speed curves of SM32 2508 stepper motor with CD34M module for 48 VDC 2 5 A series N 2 5 A parallel 5 5 4 5 3 5 2 5 1 5 0 5 1500 2000 3000 4000 6000 8000 7 5 10 15 20 30 40 100 200 0 5 1 500 1000 0 0 25 2 5 5 Speed steps sec rev sec Torque Nm Torque Nm Torque Nm Torque speed curves of SM2317 0800 stepper motor with CD30M board for 48 VDC 1 8A series 2 35 A parallel 0 65 0 6 0 55 0 5 0 45 0 4 0 35 0 3 0 25 0 2 0 15 0 1 0 05 600 800 3 4 5 1000 1500 2000 2500 3000 3500 3800 7 5 10 125 15 17 5 19 400 2 Speed steps sec rev sec Torque speed curves of SM31 4304 stepper motor with CD6410M module for 65 VDC 4 3 A series 5 A parallel 3 5 3 25 2 75 2 5 2 25 1 75 1 5 1 25 0 75 0 5 0 25 eT S Lt rat do orl o oo Pa ot ht 0 50 100 200 500 1000 1500 2000 3000 4000 6000 8000 0 0 25 0 5 1 2 5 5 7 5 10 15 20 30 40 Speed steps sec rev sec Torque speed curves of SM32 5008 stepper motor with CD6410M module for 65 VDC 5Aseries N 5 A parallel 6 5 5 5 4 5 3 5 2 5 1 5 0 5 100 200 0 5 1 500
15. 0 7 A series N 1 6 A parallel r motor Torque speed curves of SL23 0704 stepper motor with CD20M board for 35 VDC 1Aseries 2A parallel 0 12 0 25 0 11 0 225 0 1 T 0 09 0 08 0 175 0 15 0 07 E Z 0 06 Z 0 125 3 0 05 5 0 1 2 0 075 0 03 0 02 0 05 0 01 0 025 Coa eae ea ge ck eee I 0 50 200 400 600 800 1000 1200 1500 2000 2200 2400 0 100 200 300 400 500 1000 1500 1800 2000 2500 3000 3500 0 025 1 2 3 4 5 6 75 10 11 12 0 05 1 145 2 25 5 75 9 10 125 15 17 5 Speed steps sec Speed steps sec rev sec rev sec Torque speed curves of SL23 1012 stepper motor Torque speed curves of SL23 1012 SL23 2812 stepper motor with CD20M board for 35 VDC with CD30M board for 48 VDC 1 4 A series 2 A parallel N 1 4A series N 2 7 A parallel 3 3 A series SL23 1012 SL23 1012 SL23 2812 Z Z z O 250 300 400 500 600 700 800 1000 1500 2000 2500 3000 O 100 200 300 400 500 600 800 1000 1500 2000 2500 3000 0 125 15 2 25 3 35 4 5 75 10 125 15 0 05 1 145 2 25 3 4 5 75 10 12 5 15 Speed steps sec Speed steps sec rev sec rev sec Torque speed curves of SL34 2530 stepper motor Torque speed curves of SL34 355
16. 0 stepper motor with CD30M board for 43 VDC and 48 VDC with CD40M board for 48 VDC 2 9Aseries 2 9A series N 3 3 A parallel 3 3 A parallel 4A series N 4A parallel 48 VDC 43 VDC 48 VDC 43 VDC 3 75 2 75 3 5 2 5 r 2 25 2 75 2 2 5 1 75 2 25 5 1 5 5 2 1 25 g 1 75 S i T 15 1 25 0 75 1 0 5 0 75 0 25 0 5 Pret food fk ek oh tao tk O 100 200 300 450 500 1000 1500 2000 2500 3000 3500 3800 ee E E ee oS E E il 0 05 1 15 225 25 5 75 10 125 15 17 5 19 0 450 500 600 700 800 1000 1500 2000 2500 3000 3500 3800 0 225 25 3 35 4 5 75 10 125 15 17 5 19 Speed steps sec Speed steps sec rev sec rev sec Motor current amplitude phase is included in the legends tel 420 2 67063033 fax 420 2 22729305 23 www bluesolution com e mail ve microcon cz MICROCON TORQUE SPEED CHARACTERISTICS SM23 SM31 SM32 Series Torque Nm Torque Nm Torque Nm Torque speed curves of SM2317 0800 stepper motor with CD20M board for 35 VDC 1 4Aseries N 1 4A parallel Y rT TT T TT TT TT TT TT TIITII O0 200 300 400 500 600 700 800 1000 1500 2000 2500 3000 0 1 1 5 2 2 5 3 3 5 4 5 7 5 10 12 5 15 Speed steps sec rev sec Torque speed curves of SM2321 1400 stepper motor with CD30M board for 48 VDC 2 3 A series 2 35 A parallel 9 LTT ale TTT IP YP De de gi Te e aile esi os 400 500 1000 150
17. 1000 2 5 5 1500 2000 3000 4000 6000 8000 7 5 10 15 20 30 40 0 50 0 0 25 Speed steps sec rev sec Motor current A rms phase is included in the legends tel 420 2 67063033 fax 420 2 22729305 a DA z www bluesolution com e mail ve microcon cz Torque speed curves of SM33 4513 stepper motor with CD6410M module for 65 VDC IN 4 5 series N 5 A parallel 9 8 7 6 E Z 5 eb gt 4 3 2 1 a es ee ee eI a pe 0 50 100 200 500 1000 1500 2000 3000 4000 6000 8000 0 0 25 0 5 1 2 5 5 7 5 10 15 20 30 40 Speed steps sec rev sec Torque speed curves of SM42 4922 stepper motor with CD6410M module for 65 VDC and with CDZMP Mini module for 120 VDC N 4 9 A series 5A parallel 9 9 A parallel 65 VDC 65 VDC 120 VDC 16 14 12 E Z 10 oO 8 L 6 4 2 i te rr eo ek ek ee 0 50 100 200 500 1000 1500 2000 3000 4000 6000 8000 0 0 25 0 5 1 2 5 5 7 5 10 15 20 30 40 Speed steps sec rev sec MICROCON TORQUE SPEED CHARACTERISTICS SM33 SM41 SM42 SM43 Series Torque speed curves of SM41 5311 stepper motor with CD6410M module for 65 VDC N 5A series N 5A parallel Torque Nm 0 50 0 0 25 100 200 500 1000 1500 2000 3000 4000 6000 8000 0 5 1 2 5 5 7 9 10 15 20 30 40 Speed steps sec rev se
18. 26 25 4 32 4 41 3 50 8 57 1 78 The Huco Engineering product catalogue is available for further details See the effective price list for stock items tel 420 2 67063033 fax 420 2 22729305 29 www bluesolution com e mail ve microcon cz MICROCON LINEAR MOTION PRODUCTS KERK LEAD SCREW ASSEMBLIES TFE coated lead screw and self lubricating polyacetal nut Lead screws anti backlash and standard assemblies with high efficiency General Description 303 stainless steel TFE coated screw length up to 2 4 m supplied cut to length TFE coating special formulation for the maximum level of self lubrication and for the nut life extension Self lubricating polyacetal nuts Positional repeatability is within 0 0013 mm Standard lead accuracy is better than 0 0006 mm mm lead accuracies to 0 0001 mm mm are also available B Series ZBX Series NTB Series VHD Series General D escription It provides effective power transmission at minimum cost and features long life Patented self lubricating polyacetal nut anti backlash assembly offers precise positional accuracy and repeatability at a low cost Using Kerk s patented axial take up mechanism it maintains axial stiffness with minimum system drag torque provides smooth operation and long life Assembly delivers maximum load carrying capability with the highest axial and radial sti
19. M Nm M Nm see pictures below 87 82 240 2 carriages 16 1 carriage 3 050 2 carriages 255 1 carriage 200 2 carriages 125 1 carriage 2 685 2 carriages 1 650 1 carriage Max Length 1 500 mm 750 mm 1 800 mm ML Linear motion slides M ML Compact modules M K oA with supporting shafts K oA Heo Wo fox The Bosch Rexroth product catalogue is available for further details See the effective price list for stock items tel 420 2 67063033 fax 420 2 22729305 a2 E www bluesolution com e mail ve microcon cz MICROCON COMPLETE MOTION CONTROL SYSTEMS COMPLETE STEPPER MOTOR SETS Complete stepper motor set includes programmable stepper indexer drive board or module stepper motor Oldham flexible coupler Inmotion PC Utilities software and serial cable Technical documentation and mating connectors are attached to all sets COMPLETE STEPPER MOTOR SETS EXAMPLES recommended component combinations inmotion PC Utilities software and serial cable are attached to all sets SCD20M02 CD20M board SX17 0502 stepper motor 13 Oldham flexible coupler with bore diameters 5 mm for both shafts SCD20M04 CD20M board SL23 0704 stepper motor XY19 Oldham flexible coupler with bore diameters 6 35 mm for motor shaft and 6 mm SCD20M08 CD20M board SM2317 0800 stepper motor motor cabling 8 lead XY25 Oldham flexible coupler with bore diameters 6 35 mm for motor sh
20. M1486 FULLY PROGRAMMABLE SINGLE CHIP INDEXER AND SEQUENCER MOTOR SPEEDS UP TO 40 000 STEPS SEC UP TO 64 MICROSTEPS PER STEP HIGH PERFORMANCE MOTION PROFILES ONE STANDARD AND TWO MICROSTEP MODES OF DRIVER INTERFACE STEP AND DIRECTION DUAL DAC INTERFACE TWO DACs INTERFACE POWERFUL INSTRUCTION SET OF MORE THAN 50 COMMANDS 16 MILLION STEPS PER MOTION INTERNAL MEMORY ENABLES PRE PROGRAMMED MOVE SEQUENCES TO BE REPEATED OFF LINE UP TO 21 GENERAL PURPOSE I O PROGRAMMABLE MAXIMUM VELOCITY START STOP VELOCITY ACCEL DECEL RAMPS MICROSTEPPING CURRENT PROFILES ESPECIALLY SMOOTH ACCELERATION AND DECELERATION SERIAL HOST INTERFACE UP TO 16 DEVICES PER PORT LOW POWER CMOS TTL COMPATIBLE CHIP AVAILABLE IN 40 PIN DUAL IN LINE DIP OR 44 PIN PLCC PACKAGES The M1486 controller provides the user with an integration of precision motion control with other programmable machine control functions such as I O on a single chip thus eliminating a need to use additional units for complete machine control Powerful Command Language The M1486 commands and data are sent from the host computer via a serial link as ASCII code it is possible to use both uppercase and lowercase alpha characters The user can employ any text editor for ASCII command files constructing New commands are sent via the RS232 interface Up to sixteen controllers may be daisy chained by setting up the address of each co
21. MPLETE MOTION CONTROL SYSTEMS COMPLETE LINEAR STEPPER MOTOR SYSTEMS Complete linear stepper motor system consists of programmable stepper indexer drive board or module stepper motor coupling element with Oldham flexible coupler Bosch Rexroth linear motion slide equipped with ball screw drive Kerk ScrewRail Inmotion PC Utilities software serial cable mating connectors and technical documentation are attached to all assemblies The Microcon wide product line enables to assemble complete systems according to application requirements Complete Linear Components Stepper Motor System stepper Motor Model Indexer Drive Unit Oldham Linear Motion Slide Model Holding Torque Peak Current Flexible Coupler Series Max Supply Voltage Type LC16N3423 SM2321 1400 1 5Nm CD34M 3 5 A 48 V XY25 LB16N05 10 xxxx LC12S3423 SM2321 1400 1 5Nm CD34M 3 5 A 48 V XY25 CKK12S05 10 xxxx LC20S3434 SL34 2530 3 Nm CD34M 3 5 A 48 V XY41 CKK20S05 10 20 xxxx LC20D6433 SM33 4513S 13Nm CD6410M 7A 75 V XY41 XY57 CKK20D05 10 20 xxxx The complete linear stepper motor system with the ScrewRail for light load applications SRZ4 2017 SX17 0502 0 25 Nm CD20M 2 A 35 V XY19 SRZ3DU4M Series LC20D6433 model SRZ4 2017 model 420 2 67063033 fax 420 2 22729305 34 www bluesolution com e mail ve microcon cz tel
22. Pll i DoS 14 3 5 1 69 0 42 4 3 8 6 5 8 1 4 0 72 0 18 0 13 3 3 0 14 2 2 SM32 2508S N32HRFV SM32 2508IP N32HMFJ SM32 5008S N32HRFM SM32 5008IP N32HMFM 8 5 29 91 26 6 5 2 53 0 63 5 10 7 1 8 0 7 0 18 0 25 6 5 0 27 3 81 SM33 4513S N33HRFL SM33 4513IP N33HMFL 13 4 5 9 13 6 3 4 1 06 0 26 0 38 95 0 4 5 39 Additional models other windings double shaft configuration etc are offered 2 x 45 NEMA 34 Frame Full Step Angle Angular Accuracy Insulation Motor Sealing SM30IP Series Shaft Sealing SM30IP Series Dimensions mm Series Shaft Length oD T L max X SM31 S IP 79 50 112 78 93 98 SM32 S IP 120 Holt 118 11 151 38 132 59 SM33 S IP 15 875 17 91 156 72 189 99 1171 20 o0 85 85 73 03 0 05 To 43 31 75 LMAX 4x 5 54 thru on a 98 43 tel 420 2 67063033 fax 420 2 22729305 22 23 0 25 D 0 1 52 lt 10 8 38 a a 28 45 1 52 09 525 0 Frame outer dimensions 85 85 x 85 85 mm 1 8 0 06 NEMA Class B 130 C IP65 IP54 IP65 with auxiliary shaft sealing optional I shaft optional for SM30 S series only 0 013 www bluesolution com e mail ve microcon cz MICROCON STEPPER MOTORS SM40 Series Technical Parameters
23. We strive to produce simple to use solutions We believe our solutions are as nice as blue colour is Up to date information is available at www bluesolution com COMPLETE STEPPER MOTOR SYSTEMS MICROCON 2001 Copyright 2001 MICROCON September 2001 tel 420 2 67063033 fax 420 2 22729305 PRODUCT OVERVIEW Stepper Indexer Drive Units CD Series programmable stepper motor controller small programmable logic controller microstepping for smooth operation Microstepping Stepper Drives SD Series Step and Direction inputs microstepping for smooth operation Stepper Motors holding torque from 0 15 Nm to 40 Nm 200 full steps per revolution electronic microstepping is available Worm Gear Reducers Huco Flexible Couplers Sliding disc type OLDHAM multi helix beam type MULTI BEAM bellows type FLEX B membrane type FLEX M etc peak torques up to 140 Nm large range of shaft bore diameters Kerk Lead Screw Assemblies Kerk ScrewRails patented backlash compensation Axial Take Up Mechanism Bosch Rexroth Linear Motion Slides Compact modules Linear motion slides with supporting shafts www bluesolution com e mail ve microcon cz MICROCON CD Series Boards and Modules 5 9 C1 Board 9 Controller M1486 10 11 INM Software 12 SD Series Boards Modules 13 15 Units Mounting 16 General Description SM Series SL Series Torque Speed Characteristi
24. aft and 8 mm SCD20M1 CD20M board SL23 1012 stepper motor XY25 Oldham flexible coupler with bore diameters 6 35 mm for motor shaft and 8 mm SCD30M2 CD30M board SM2321 1400 stepper motor motor cabling 8 lead XY25 Oldham flexible coupler with bore diameters 6 35 mm for motor shaft and 8 mm SCD30M3 CD30M board SL34 2530 stepper motor XY41 Oldham flexible coupler with bore diameters 9 525 mm for motor shaft and 10 mm USER F MANUAL SCD34M2 CD34M module SM2321 1400 stepper motor motor cabling 8 lead XY25 Oldham flexible coupler with bore diameters 6 35 mm for motor shaft and 8 mm SCD34M3 CD34M module SL34 2530 stepper motor XY41 Oldham flexible coupler with bore diameters 9 525 mm for motor shaft and 10 mm SCD34M8 CD34M module SM32 2508S stepper motor XY41 Oldham flexible coupler with bore diameters 12 7R mm for motor shaft and 15 mm SCD40M5 CD40M board SL34 3550 stepper motor XY41 Oldham flexible coupler with bore diameters 9 525 mm for motor shaft and 10 mm SCD64M8 CD6410M module with accessories SM32 5008S stepper motor XY41 Oldham flexible coupler with bore diameters 12 7R mm for motor shaft and 15 mm SCD64M11 CD6410M module with accessories SM41 5311 stepper motor XY41 XY57 Oldham flexible coupler with bore diameters 19 05R mm for motor shaft and 20 mm tel 420 2 67063033 fax 420 2 22729305 33 www bluesolution com e mail ve microcon cz MICROCON CO
25. al Description Worm gear reducer with ingoing shaft end Worm gear reducer with hollow ingoing Worm gear reducer with ingoing shaft end and without a motor mounting flange shaft end in combination with a motor in combination with a motor mounting mounting flange flange Where to Use Worm gear reducers are recommended for very low speed rotary motion applications up to 2 rev sec The worm gear reducers can be used also to achieve high resolution or to avoid reversibility at higher gear ratios Stepper motor systems provide very high torque at the low speed range Consequently worm gear reducers are not necessary for the majority of linear applications Their using is advantageous for most rotary applications The direct interconnection MRT Series The interconnection MRTK Series with stepper motor is recommended in stepper motor using Oldham flexible applications with 6410 001 CD6410M coupler assembly with screws going modules patented digital electronic through spacers provides smooth damping reduces instability at speeds in operation with standard microstepping middle of operating range stepper drives Max Output Torque Nm Frame Size 18 28 44 40 81 50 142 60 182 70 298 80 580 100 850 120 1 520 150 2 387 180 Gear Ratio 7 5 1 10 1 12 5 1 15 1 20 1 25 1 30 1 40 1 50 1 60 1 80 1 100 1 100 1 gear ratio is not available for frame size 28 Efficiency
26. c Torque speed curves of SM43 7730 stepper motor SM43 4930 for 9 9 A with CDZMP Mini module for 120 VDC 7 77 Aseries 9 9A parallel 15 4 parallel Torque Nm 3 0 50 100 200 500 1000 1500 2000 3000 4000 6000 8000 0 0 25 0 5 1 2 5 5 7 5 10 15 20 30 40 Speed steps sec rev sec Motor current A rms phase is included in the legends tel 420 2 67063033 fax 420 2 22729305 ae www bluesolution com e mail ve microcon cz MICROCON VOLTAGE CHANGES VS PERFORMANCE Low speed performance is not appreciably affected by supply voltage One step time is sufficient for full motor winding inductance charging for high as well as low supply voltage For this reason torque speed curves do not decrease considerably at the low speed range The high speed range begins at the point where the motor torque curve starts to decrease Motor torque reduction is approximately proportional to supply voltage reduction Supply voltage decrease however results in speed and motor torque reduction for example values change on a half approx when 24 VDC is used instead of 48 VDC Higher voltages result in increased motor heating regardless of motor speed Maximal motor winding temperature 130 C must not be exceeded As the motor winding temperature measurement is difficult the motor outer surface temperature can be used also Auxiliary cooling is not necessary if the motor operat
27. cs Voltage Changes Vs Performance Phase Sequencing Worm Gear Reducers Product Overview Product Overview Product Overview Complete Stepper Motor Sets 33 Complete Linear Stepper Motor Systems 34 MICROCON THE COMPANY amp PRODUCTS COMPLETE MOTION CONTROL SYSTEMS IN ONE SHIPMENT Microcon has developed and manufactured stepper motor control electronics since 1991 Besides programmable stepper motor control the broad product line includes also stepper motors flexible couplers lead screw assemblies linear motion systems and worm gear reducers Microcon is the authorized distributor for the Czech Republic and the Slovak Republic of below mentioned companies PACIFIC SCIENTIFIC USA stepper and servo motor systems HUCO ENGINEERING GB flexible couplers and other transmission components KERK MOTION PRODUCTS USA lead screw assemblies and light load linear systems Furthermore the wide product range includes BOSCH REXROTH linear motion systems and TOS Znojmo worm gear reducers Standard products mentioned in this catalogue are held on the Microcon stock in Prague tel 420 2 67063033 fax 420 2 22729305 4 www bluesolution com e mail ve microcon cz MICROCON STEPPER INDEXER DRIVE UNITS PROGRAMMABLE STEPPER INDEXER DRIVE UNITS CD SERIES BOARDS AND MODULES General Description Programmable stepper boards and modules with RS232 indexer the M1486 controller precision motion control w
28. eeded tel 420 2 67063033 fax 420 2 22729305 e Technical Specifications Driver Specifications Supply voltage Motor current amplitude phase Torque speed characteristics of the CD6410M module with stepper motors see page 24 25 Indexer Specifications See the M1486 controller description on page 10 and 11 User Inputs All user inputs are opto isolated for a high noise immunity Input optocouplers with bipolar input photo diode allows common anode or common cathode connection It is possible to connect both sink and source outputs The standard input level is 24 V 5 V is optional User outputs Open collector outputs up to 30 V Low level output current 24 V source drivers switchable to 5 V output level are optional please add A1 appendix to the module name High level output current Input and Output Connectors RS232 serial port input RS232 serial port output User inputs outputs Stepper motor c08 Power SUpDI c 00eceeeee CANNON 9 Pin M PA A CANNON 9 Pin M removable screw terminal 24 way removable screw terminal 5 way removable screw terminal 3 way Dimensions 127x110x80 mm with cover and heat sink Accessories Cover heat sink connector kit user manual www bluesolution com e mail ve microcon cz MICROCON STEPPER INDEXER DRIVE MODULES CDZMP Mini High performance stepper module with RS232 indexer and bipolar microsteppi
29. eeeseeeseesseeseeessees 40 mA Input and Output Connectors RS232 RS422 serial port input CANNON 9 Pin M RS232 RS422 serial port output CANNON 9 Pin M User inputs cccaceocascacceqnseeceectevaccdecdansenidesansaeee CANNON 15 Pin F User outputs ccncicnianswnsareacicawtdantecuesmeeaacennlenscanes CANNON 9 Pin F Stepper motor 00 removable screw terminal 4 way Power Supply 00cceeee removable screw terminal 2 way Dimensions 170x130x50 mm the module contains rails for standard eurocard mounting www bluesolution com e mail ve microcon cz MICROCON STEPPER INDEXER DRIVE MODULES CD6410M High performance stepper module with RS232 indexer and bipolar microstepping drive The CD6410M is suitable for stepper motors with the holding torque from 3 Nm to 22 Nm Driver Bipolar chopper drive for two phase stepper motors Motor current amplitude up to 7 A peak phase Programmable microstepping for smooth operation binary step size from 2 to 256 microsteps per full step decimal step size from 5 to 250 microsteps per full step Current reduction during rest to reduce motor heating Patented 4 phase bipolar chopper drive for superior current regulation and low ripple current Patented digital electronic damping reduces instability at speeds in middle of operating range User selectable motor current in eight levels from 0 625 Arms to 5 A
30. erant flexural system for highly dynamic position and velocity control systems Where to Use The best choice for stepper motor systems the other applications involving speeds up to 3 000 rpm Suitable for applications with place deficiency and axial stiffness requirement servo drives etc Highly dynamic applications and velocity control systems Speeds in standard form up to 3 000 rpm up to 5 000 rom up to 5 000 rom up to 5 000 rom Peak Torque Largest Size 44 Nm 140 Nm 12 5 Nm 60 Nm Standard Bores 2 30 mm 2 38mm 3 20 mm 3 28mm ADDITIONAL FLEXIBLE COUPLER TYPES UNI LAT Universal lateral type general purpose light duty couplers with generous angular and radial misalignment compensation resistance to axial motion HUCO POL Universal joint amp teleshafts light duty plastic universal joints and extensible drive shafts teleshafts VARI TORK Friction clutches small user adjustable torque limiters for concentric or in line mounting The popular Oldham flexible couplers for most stepper motor applications Description 13 XY19 XY25 XY41 XY57 2x232 13 disc 2x453H19 disc 2x452H25 disc 2x452H41 disc 2x452H57 disc Max FOO UOC stepper motor static 0 15 0 35 15 11 30 torque for typical applications Nm Outer diameter mm length mm 12 7 15 9 19 1
31. es without forced air cooling and the motor outer surface temperature does not exceed 60 C Torque speed curves of SM32 5008 stepper motor serial connection drive setting 5 A per phase 12 VDC 24 VDC 36 VDC 48 VDC 60 VDC 6 5 6 5 5 5 4 5 S 4 E as g 3 S 2 5 m 2 1 5 1 0 5 0 0 50 100 200 0 0 25 0 5 1 2 5 5 7 5 10 15 20 30 Speed steps sec rev sec PHASE SEQUENCING Phase A Unipolar connection ZON Phase B Bipolar connection Parallel 500 1000 1500 2000 3000 4000 6000 8000 40 Unipolar Full Step Phase Bipolar Full Step Phase Sequencing Sequencing CW 0 OFF or open Step A B C A A B B positive current flow 1 GND 0 GND 7 p p negative current flow 2 0 GND GND t 3 0 GND 0 GND 4 GND 0 0 GND 3 1 GND O GND 0 p CCW Due to better performance Microcon delivers bipolar drives only and all torque speed curves are specified for bipolar drives tel 420 2 67063033 fax 420 2 22729305 205 2 www bluesolution com e mail ve microcon cz MICROCON WORM GEAR REDUCERS WORM GEAR REDUCERS Microcon is authorized distributor of worm gear reducers manufactured by TOS Znojmo Sets with suitable stepper motor are also available MRT Series MRTK Series RT Series MRT Series MRTK Series Gener
32. ffness provides low drag torque by making use of the axial take up mechanism Where To Use The B Series general purpose assembly is designed for applications not requiring anti backlash and wear The ZBX Series is appropriate for light load applications requiring noise or vibration control The NTB Series anti backlash assembly is designed for higher load applications than the ZBX Series units the best The VHD Series is designed for smooth quiet operation and long life high tech solution for heavy duty applications compensation price performance ratio Screw Diameter 6 35 23 81 mm 6 35 15 88 mm 6 35 23 81 mm 12 7 19 05 mm Metric Lead 1 50 mm rev 1 25 mm rev 1 50 mm rev 2 5 50 mm rev Efficiency 5 mm lead and higher 51 84 62 84 51 84 51 84 Dynamic Design Load 200 2270N 20 160 N 45 900 N 680 1 590 N Anti Backlash Life with TFE Coating 1 4 Design Load Typical backlash 0 076 0 25mm 380 500 x 10 m 500 635 x 104 m 760 880 x 104 m LR Series Support Rails The linear rail system has been designed for light load applications where low cost minimum frictional drag and long wear life are primary design considerations The assembly consists of a special stainless steel shaft mated with a thermoplastic bushing Mini Lead Screw Assemblies The Mini
33. ies SL Series General Description Hybrid two phase stepper motors provide benefits such as the high torques with small dimensions the highest torques per frame size in industry high efficiency low inertia rotor and high step accuracy The 8 lead motor is the most versatile configuration it may be connected by the user in series or parallel configuration for bipolar drive or as four phase motor unipolar connection 5 leads to power drive Nevertheless bipolar drive is more suitable for maximum motor performance Where To Use In general stepper motors are recommended for precise and cost sensitive applications with moderate speed requirements Holding Torque 0 8 40 Nm 0 15 5 Nm Angular Accuracy 0 06 0 1 Full Steps Per Revolution Full Step Angle 200 1 8 electronic microstepping is available Besides the standard selection of motor types mentioned in this catalogue additional models other windings holding torques various shaft modifications etc are offered tel 420 2 67063033 fax 420 2 22729305 17 www bluesolution com e mail ve microcon cz MICROCON STEPPER MOTORS SM23 Series Technical Parameters POWERMAX Pacific Scientific Model Holding Rated Phase Phase Detent Highest Rotor Weight Torque Current Inductance Resistance Torque Running Inertia kg 2 phases on Phase mH Q Nm Torque kg m 10 Nm A f
34. ing rest to reduce motor heating Patented 4 phase bipolar chopper drive for superior current regulation and low ripple current Patented digital electronic damping reduces instability at speeds in middle of operating range User selectable motor current in eight levels from 0 625 Arms to 5 Arms Drive disable possibility by means of user input All inputs are opto isolated Torque speed characteristics see page 24 25 CD6410M Dimensions 127x110x65 mm with cover and heat sink Accessories Cover heat sink connector kit user manual ZMP Mini High performance stepper drive converting Step and Direction inputs into winding currents for two phase stepper motors with the holding torque from 11 Nm to 40 Nm Driver Motor current amplitude up to 14 A peak phase Boost function 17 A peak Supply voltage up to 140 V Bipolar chopper drive for two phase stepper motors Programmable microstepping for smooth operation 2 1 2 or 5 microsteps per full step Current reduction during rest to reduce motor heating Optimum run of the stepper motor thanks to phase sequence synchronous chopped current regulation patented circuit Short circuit protection Electronic monitoring temperature short circuits undervoltage User selectable motor current in nine levels from 2 A rms to 10 Arms Drive disable possibility by means of user input Torque speed characteristics see page 25 CDZMP Mini
35. ional stiffness with minimal backlash is required The SRZ Series anti backlash assembly is designed for smooth and quiet operation and long life Screw Diameter 6 35 12 7 mm Rail Diameter 12 7 25 4 mm Metric Lead 1 25 mm rev Efficiency 5 mm lead and higher 62 84 Dynamic Design Load 110 450 N Life at 1 4 Design Load up to 200 x 10 m up to 410 x 10 m End Supports for all ScrewRails optional end supports are designed to be fixed over the outside diameter of each end of the rail suitable for easy and fast assembly mounting end supports with the flange fitting to the motor frame size NEMA 17 screw diameter 6 35 mm NEMA 23 screw diameter 12 7 mm The Kerk Motion Products product catalogue is available for further details See the effective price list for stock items tel 420 2 67063033 fax 420 2 22729305 342 www bluesolution com e mail ve microcon cz MICROCON LINEAR MOTION PRODUCTS BOSCH REXROTH LINEAR MOTION SLIDES LB16 Series CKK12 Series CKK20 Series LB16N05 xxxx SGO SGK 16 100 CKK12S05 xxxx CKK 12 90 CKK20S05 xxxx CKK 20 145 LB16 linear motion slide with 16 mm CKK12 compact module with guideway CKK20 compact module with guideway supporting shafts width approx 12 mm width approx 20 mm N no cover C cover S one carriage D two carriages S one carriage D two ca
36. ith other programmable machine control functions such as I O on a single chip and bipolar microstepping drive The CD series units are equipped with the M1486E1 controller 2000 bits EEPROM command memory in a basic version All commands are automatically executed on power up without battery back up Most of applications use the stand alone mode the internal memory enables pre programmed move sequences to be repeated off line Units equipped with the M1486A or M1486B controller RAM command memory are also available for on line control applications without battery back up The CD series boards and modules provide higher step resolution that virtually eliminates low speed resonance and step to step oscillation in stepper motor systems and provide simple and flexible stepper motor control Where To Use Stepper motor applications the CD series boards and modules for complete motion control systems Max Motor Current Amplitude 2A 14A Supply Voltage 12 Voc 140 Voc tel 420 2 67063033 fax 420 2 22729305 5 www bluesolution com e mail ve microcon cz MICROCON STEPPER INDEXER DRIVE BOARDS CD Series Boards Programmable stepper boards with RS232 indexer and bipolar microstepping drive Driver Bipolar chopper drive for two phase stepper motors Programmable microstepping for smooth operation up to four microsteps per full step Current reduction during rest to reduce motor heating
37. lls between commands transmitting for EEPROM write are computer speed independent controller type identification motion program length testing according to the controller type memory of the last settings controller type baud rate serial port used www bluesolution com e mail ve microcon cz MICROCON MICROSTEPPING STEPPER DRIVES MICROSTEPPING STEPPER DRIVES SD SERIES BOARDS MODULES General Description Stepper drives are controlled by the Step Direction and Disable inputs The SD series boards and modules provide higher step resolution that virtually eliminates low speed resonance and step to step oscillation in stepper motor systems Where To Use Two phase stepper motors bipolar chopper driving Max Motor Current Amplitude 2A 14A Supply Voltage 12 Voc 140 Voc tel 420 2 67063033 fax 420 2 22729305 13 www bluesolution com e mail ve microcon cz MICROCON MICROSTEPPING STEPPER DRIVES SD Series Boards The SD series boards are stepper drives converting Step and Direction inputs into winding currents for two phase stepper motors Sequencer The SD series boards are controlled by the Step Direction and Disable inputs All inputs are optically isolated The Step input is isolated by a high speed optocoupler with internal shield The maximum stepping rate is up to 20 kHz for S version or up to 40 kHz for F version One microstep is execu
38. meter of frame holes Additional worm gear reducer models other gear ratio frame sizes or versions etc see the TOS Znojmo worm gear reducers catalogue MRTK28 SM2317 0800 MRTK40 SM31 4304S 10 Nm 27 Nm tel 420 2 67063033 fax 420 2 22729305 28 www bluesolution com e mail ve microcon cz HUCO FLEXIB MICROCON FLEXIBLE COUPLERS LE COUPLERS Flexible couplers can tolerate misalignments and axial motion and protect the shaft support bearings from destructive radial and thrust loads OLDHAM Sliding disc type MULTI BEAM Multi helix beam type FLEX B Bellows type FLEX M Membrane type General Description General purpose robust easy to use 3 part couplers with replaceable wear elements 2 hubs and 1 torque disc This type can tolerate large misalignments with flex free mechanical action featuring non progressive bearing loads Isolates noise and vibration especially with nylon disc Multi Beam couplers provide misalignment compensation and axial compliance This type offers the high torque with small dimensions Precision couplers with excellent kinematic properties The 3 types short long and stretched types offer differing combination of stiffness radial compensation and axial motion They are suitable for high speed applications Precision couplers with excellent kinematic properties Dynamically balanced construction and the tol
39. n PC Utilities software is available for M1486 indexer and microstepping sequencer program generation editing and validation The software filters each command for proper format and parameter values The software communicates directly with the stepper motor controller via the RS232 serial interface COM1 or COM2 of a PC Inmotion provides integrated multiwindow development environment It employs multiple overlapping and resizable windows Windows have scroll bars close boxes and zoom boxes They can be controlled by using the mouse with pull down menus or by keyboard shortcuts In order to minimize keystrokes it employs the computers function keys for the main commands such as file handling commands DOS Shell and frequent motion commands All dialog boxes that require the user to enter text keep a scrolling history list so you can reuse previous entries Furthermore Inmotion provides integrated calculator ASCII table and directory browser Motion Calculator The motion calculator provides the possibility to calculate any motion parameter after remaining motion parameters specification For example the motion calculator gives total time of movement and times of individual parts of movement after start stop velocity maximum velocity acceleration and distance specification Transmitted Command Memory The user can open a scrollable trace buffer window with last 100 commands sent to the controller from a computer via the RS232 se
40. nect both sink and source outputs The standard input level is 24 V 5 V is optional 6 user outputs open collector outputs up to 30 V Low level output CUITeNt ccecccceeeeeeeeeeeseeeeeaeeeeees 100 mA 24 V source drivers switchable to 5 V output level are optional please add A1 appendix to the board name High level output Current ccccceeseseseecseeseeeseeeeseeseees 40 mA tel 420 2 67063033 fax 420 2 22729305 ZMP Mini driver specifications see page 15 indexer specifications below the C1 board The CDZMP Mini module is suitable for stepper motors with the holding torque from 11 Nm to 40 Nm STEPPER INDEXER BOARD Input and Output Connectors RS232 serial port input ceeeeeeeeeeees CANNON 9 Pin M RS232 serial port output ce eeeee sees CANNON 9 Pin M User inputs outputs removable screw terminal 22 way Power SUDDIY 00cceeeeeees removable screw terminal 2 way Stepper motor drive outputs Step and Direction signals Enable CANNON 9 Pin F Dimensions 85x100x35 mm The C1 board can be used as follows independent small programmable logic controller for universal applications programmable stepper motor controller with Step and Direction outputs for external drive small programmable logic controller is also available www bluesolution com e mail ve microcon cz MICROCON STEPPER MOTOR CONTROLLER
41. ng drive The auxiliary board MB Mini with overvoltage protection can be used for easier motor and power supply connection through the screw terminals C1 Board RS232 indexer M1486 controller The indexer is equipped with the M1486 controller which provides simple and flexible stepper motor control The M1486 controller includes Programmable stepper motor controller distance velocity acceleration microstepping Small programmable logic controller inputs outputs loops conditional jumps dwells Complete machine control can be simply executed by using a controller command file See page 10 and 11 for details about the controller commands standard ASCII characters The indexer board can be linked to a PC or any host computer equipped with the RS232 interface Up to 16 boards can be controlled from one host computer using a single port for multi axis control Stand Alone Mode After command file is downloaded the board can be used in a stand alone application In the stand alone mode the internal EEPROM memory enables pre programmed move sequences to be repeated off line User Inputs Outputs The board provides digital user inputs outputs which are available to initiate or monitor external events 12 opto isolated user inputs All user inputs are opto isolated for a high noise immunity Input optocouplers with bipolar input photo diode allows common anode or common cathode connection It is possible to con
42. ntroller to allow simultaneous control of multiple axes The baud rate can be set at one of four speeds from 1200 to 9600 bits sec A broad palette of 50 commands is provided to enable to implement various application requirements using command file only These requirements often encroach upon PLC field command file branching according to user input status outputs loops dwells A small PLC that provides above mentioned functions is therefore integrated in the M1486 controller and is controlled by command file tel 420 2 67063033 fax 420 2 22729305 Complete application solution through a command file is easier and faster than a hardware solution and in addition command file can be flexibly changed according to application requirements Controller commands are very simple and easy to remember The first letter of the command name is a code of all basic commands For example the Velocity command 500 steps sec V500 For programming simplicity the M1486 controller indexer part of the CD series boards and modules is also suitable for users without programming experience Stand Alone Mode The controller can be linked to a PC or any host computer equipped with the RS232 serial port only once for command file transmitting The controller can be used in stand alone applications In the stand alone mode the internal memory enables pre programmed move sequences to be repeated off line The program stored in the memory can be easily
43. or 500 Hz series parallel series parallel series parallel Nm SM2317 0800 P21NRXC 0 8 179 35 9 2 2 3 2 12 0 53 0 028 0 64 0 012 0 68 SM2321 1400 15 T 2 3 4 6 ee 152 038 ua 0 025 1 13 M22NRXB 1 8 6 8 1 7 0 12 1 35 Additional models other windings double shaft configuration etc are offered NEMA 23 Frame Frame outer dimensions 57 1 x 57 1 mm Full Step Angles ww ws 1 8 Angular Accuracy 0 06 Insulation anaana aaa NEMA Class B 130 C Dimensions mm Series Shaft p Length L max SM2317 52 4 SM2321 one 78 8 O 87 1 _ 38 1 0 05 12 19 max with optional mating connector plugged in 25 2 max 4 57 max 635 0 0 2 x 45 4x 5 08 thru on a 66 67 20 6 1 01 tel 420 2 67063033 fax 420 2 22729305 18 www bluesolution com e mail ve microcon cz MICROCON SM30 Series Technical Parameters POWERPAC Pacific Scientific STEPPER MOTORS Model Holding Torque 2 phases on Nm Rated Current Phase A series parallel Phase Inductance mH series parallel Phase Resistance Q series parallel Detent Torque Nm Highest Running Torque for 500 Hz Nm Rotor Inertia kg m 10 Weight kg SM31 2704S N31HRFJ SM31 2704IP N31HMFJ SM31 4304S N31HRFL SM31 4304IP N31HMFL 4 5
44. puts Outputs The board provides digital user inputs outputs which are available to initiate or monitor external events 5 opto isolated user inputs All user inputs are opto isolated for a high noise immunity Both anodes and cathodes of optocouplers input diodes are connected to CANNON 15 Pin F connector The standard input level is 24 V 7 mA 5 V optional 4 user outputs Open collector outputs up to 30 V and auxiliary 24 V 100 mA output Low level output current cc cece cee ceceeeeeseeeeeseeeeeees 100 mA 24 V source drivers switchable to 5 V output level are optional please add A1 appendix to the board name High level output Current ccccccecssssesecsseseeeeeseseeeees 40 mA Input and Output Connectors RS232 serial port input cc ceeeeeeeeeees CANNON 9 Pin M RS232 serial port output cece eee CANNON 9 Pin M User inputs Outputs c cc ceccceceeeeeeeeee ees CANNON 15 Pin F Stepper motor 0088 removable screw terminal 4 way Power Supply 0000000 removable screw terminal 2 way Applications The board enables quick solution of applications requirements with flexible changes possibility using modified command file when needed Driver Specifications Supply voltage 12 to 35 V Motor current amplitude ph 2 A peak Motor current amplitude in 8 levels from 0 4 to 2 A peak Board electrolytic capacitor 4 000 uF Suitable s
45. rial port Trace Window command The contents of this window can be saved to a disk for repeated transmitting Help Inmotion has the context sensitive scrollable help available by pressing F1 The user can work with the help window as with any other window in Inmotion Menu The upper menu line includes the additional menus This one is available by pressing F10 or by mouse click anywhere on the upper menu line The user can choose one of the following items a basic menu File Edit Search Windows b menu containing the controller M1486 commands Program Small programmable logic controller commands In Out Move Motion control commands Configuration Sequencer tel 420 2 67063033 fax 420 2 22729305 12 INN dle okna z ij Mot Calculator Di tance lt 6 6466 _cceleration lt A gt 2 T12 T2 T1i ime lt Im gt 64000 80 _ax Velocity Um gt 64 66 1008 irs 7 gt Vel cit Jo lt c MI CROCON Inmotion PC Utilities enables programs to be created off line on a PC and then downloaded to the controller as well as motion commands to be sent immediately after typing Inmotion PC Utilities compiled for Windows 95 98 2000 Inmotion PC Utilities new version provides some better functions in comparison with previous versions motor torque calculation from load inertia and acceleration parameters acceleration can be calculated if total time and distance are specified dwe
46. rms Drive disable possibility by means of user input as well as indexer command Single unregulated supply voltage between 24 V and 75 V Indexer The indexer is equipped with the M1486 controller which provides simple and flexible stepper motor control The M1486 controller includes Programmable stepper motor controller distance velocity acceleration microstepping Small programmable logic controller inputs outputs loops conditional jumps dwells Complete machine control can be simply executed by using a controller command file See page 10 and 11 for details about the controller commands standard ASCII characters The module can be linked to a PC or any host computer equipped with the RS232 interface The module serial port is opto isolated Up to 16 modules can be controlled from one host computer using a single port for multi axis control Stand Alone Mode After command file is downloaded the module can be used in a stand alone application In the stand alone mode the internal EEPROM memory enables pre programmed move sequences to be repeated off line User Inputs Outputs The module provides digital user inputs outputs which are available to initiate or monitor external events 14 opto isolated user inputs 24 V level 5 V optional 6 user outputs Applications The module enables quick solution of application requirements with flexible changes possibility using modified command file when n
47. rriages 05 ball screw lead mm 00 no drive unit 05 ball screw lead mm 05 ball screw lead mm XXXX length mm XXxXx length mm XXxXxX length mm General Description Linear motion slides with supporting shafts Compact modules are ready to mount precision guide systems offering outstanding provide high carrying capability The performance within a compact envelope small dimensions and excellent motion systems with shaft diameter 16 price performance ratio The compact module contains one or two carriages according mm are suitable for light and medium load to application load requirements applications and achieve good price performance ratio Where To Use Linear motion slides are designed to change rotary motion to linear load motion in positional applications The ball screw leads choice determines linear motion force and velocity by using the same motor torque The stepper motor linear motion slide combination offers precise and cost effective linear motion system Ball Screw Diameter x Lead 12 mm x 5 10 mm rev 12 mm x 5 10 mm rev 20 mm x 5 20 mm rev 25 mm x 10 mm rev Max Dynamic Design Load 3 050 N 7 500 N 2 carriages 4 620 N 1 carriage 61 080 N 2 carriages 37 600 N 1 carr As far as the desired service life concerned loads of up to approximately 20 of the dynamic load and moment values have proved acceptable Dynamic Moments
48. t amplitude can be set up by means of DIP switches Motor current amplitude can be set in 8 levels SD20M or 16 levels SD30M SD40M The SD series drives have internal 5 V switching power supply SD20M SD30M SD40M Motor current amplitude range phase A peak 0 4 2 0 4 3 3 0 4 4 Supply voltage range V 12 35 12 48 12 48 Opto isolated Step Direction and Disable inputs YES YES YES Max microsteps per full step 16 16 16 Current reduction during rest switch 8 OFF NO YES YES On board electrolytic capacitor uF 4 000 5 000 5 000 Motor current amplitude levels 8 16 16 Motor current profile settings 15 15 15 Suitable stepper motors holding torque range Nm 0 15 1 2 1 2 8 5 3 8 5 Dimensions mm eurocard sized boards 160x100x30 160x100x30 160x100x45 tel 420 2 67063033 fax 420 2 22729305 sfe www bluesolution com e mail ve microcon cz 6410 001 High performance stepper drive converting Step and Direction inputs into winding currents for two phase stepper motors with the holding torque from 3 Nm to 22 Nm Driver Motor current amplitude up to 7 A peak phase Single unregulated supply voltage between 24 V and 75 V Bipolar chopper drive for two phase stepper motors Programmable microstepping for smooth operation binary step size from 2 to 256 microsteps per full step decimal step size from 5 to 250 microsteps per full step Current reduction dur
49. ted when the Step signal changes from opto current off to opto driven It is possible to change motion direction by driving the Direction input opto Disable input is used to disable the driver if opto is driven or enable the driver if opto current is off Input signals standard logic level is 24 V 5 V level optional The SD series drives are equipped with the sequencer SQ1486 and do not include programmable controller M1486 The sequencer is designed to receive Step and Direction signals and convert them to digital values of phase current for both phases of a stepper motor Driver Bipolar chopper driver for two phase stepper motors 4 6 or 8 flying leads the power amplifier is included 4 bit DACs for smoother motor operation 8 and 16 microsteps per full step also available Current reduction during rest to reduce motor heating SD30M SD40M Single unregulated supply voltage between 12 V and 48 V 35 V SD20M Technical Specifications The stabilized power supply is not necessary due to the motor current chopper regulation Only a transformer and a diode bridge are sufficient An external power supply capacitor can be omitted due to the electrolytic capacitor 4 000 uF 5 000 uF on the board Torque speed characteristics of the SD drives with stepper motors are identical to the CD board characteristics for example SD30M CD30M see pages 23 and 24 The microstepping mode current profile and motor curren
50. tepper motors holding torque from 0 15 to 1 2 Nm Dimensions 160x100x30 mm eurocard sized board tel 420 2 67063033 fax 420 2 22729305 Driver Specifications Supply voltage 12 to 48 V Motor current amplitude ph 3 3 A peak Motor current amplitude in 16 levels from 0 4 to 3 3 A peak Board electrolytic capacitor 5 000 uF Suitable stepper motors holding torque from 1 2 to 8 5 Nm Dimensions 160x100x30 mm eurocard sized board Driver Specifications Supply voltage 12 to 48 V Motor current amplitude ph 4 A peak Motor current amplitude in 16 levels from 0 4 to 4 A peak Board electrolytic capacitor 5 000 uF Suitable stepper motors holding torque from 3 to 8 5 Nm Dimensions 160x100x45 mm eurocard sized board www bluesolution com e mail ve microcon cz MICROCON STEPPER INDEXER DRIVE MODULES CD34M High performance stepper module with RS232 422 indexer and bipolar microstepping drive The CD34M is suitable for stepper motors with the holding torque from 1 5 Nm to 8 5 Nm Driver Bipolar chopper drive for two phase stepper motors Motor current amplitude up to 3 5 A peak phase Programmable microstepping for smooth operation up to four microsteps per full step Current reduction during rest to reduce motor heating User selectable motor current amplitude in sixteen levels from 0 4 A to 3 5 A peak Drive disable possibility by means of user input as well as by indexer command
51. to enable easy and complete solution of complex applications by command file only without additional external hardware Command Summary Command Description Reset set default values Num Address specifies label number on current program line Num Acceleration range 1 to 65 000 steps sec Num Backward move Num steps in negative direction range 1 to 16 000 000 Num 1 to 21 Clear clear output range 1 to 21 Num 40 to 63 Clear clear auxiliary function range 40 to 63 MICROCON M1486E1 Esoroueiss C75 Clear Kill resume program execution M1486 FAMILY MEMBERS Direction reverse next move direction End of loop M1486A Forward move Num steps in positive direction range 1 to 16 000 000 96 bits input buffer RAM command memory Go absolute go to absolute position 864 bits soeed up to 20 000 steps sec Go positive go continuously in positive direction till external interrupt M1486A2x up to 40 000 steps sec Go negative go continuously in negative direction till external interrupt Home run home M1486B Num Value Num If if Num input is equal to Value transfers program control to the Num label pin and function compatible with M1486A Num Jump transfers program control to the Num label 80 labels 256 bits input buffer RAM command Kill decelerate immediately stop program execution memory 2032 bits Num Loop repeat subsequent commands Num times
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