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mb39c601 led lighting system bulb 9w zigbee control

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1. ey n mg pra ANA UM 500001 E 10 Page 17 L FUJITSU MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL Chapter 6 Reference Data 6 1 2 LED Driver bomlist Here is the bomlist for LED Driver board i Item LM317 TO 220F _ M317 MB39C601 SOP 8 MB39C601 Opto Coupler PS2581L2 PS2581L2 PS2581L2 Opto Coupler Operation Operation Rectifier Bridge MB6S Rectifier Bridge 22nF 630V DC 22 Capacitor 15nF 250V i C3 2 2uF 50V 470uF 50V Electrolytic 10uF 25V C8 C9 C15 10nF 50V l Electrolytic VOU EN ee PP Capacitor 1uF 50V 0603 0603 _ Capacitor 330nF 50V 1 01 Diode SMA STTH108A _1 2 Dode Dost UF4007 _1 b3 Diode 0 023 MMBD1404 iode T1 Transformer 2020 Transformer MOFET TO 220F SPAO7N60C3 MOSFET R1 R4 R5 560K 0805 Resistor 1 1206 3 7 R istor p 1 R3 Resistor 1 033R 1206 Resistor 1 RR Resistor 1 49R 003 Resistor 1 R7 Resistor 1 8018 0805 Resistor 2 R8 R15 Resistor 1 10K 003 Resistor 1 RB Resistor 1 270R 08055 oo Resistor 1 Saeg RA 1 mseries Resistor 1 86R 0805 oO Resistor 1 R11 Resistor 1 110K 0805 Resistor 1 R12 Resistor 1 332K 003 Resistor 1 M3 50 1 402K 003 Resistor Resistor
2. 3 337 4 1 4 2 4 3 77 7 111 1 11 11 0 1111111 IN HED FUDD FN HWNN UC YE FU FD ci 5 1 5 2 6 REFERENCE DATA 6 1 6 2 WN O sere di die ei ta bra n ks kk kr ka ty ob a je je atab ba NN FA NN NR HNN 1 TA See Cl titit tt kasav ks RYN ba tat ks tat FFAN FARA RYN NYFFRYN MYR 5 22 33 1 11111 0 LED Driver schematic and Layout cccceccsecceeeeeeeeeeeeeeeeeeeeeeseeeseeeseeeseeeseeeseeees Balak LED Driver schemat xtc 11 11 0 6 1 2 LED Driver DOMIISt cece cccc cece IAL cece eeceeeseeeseeeseeeseeeseeeseeseeeseeenes 6 1 3 LED Driver PCB layout scciccccccnsccecscntsceaseneseeesccesenpssncseepsedewsiseneseetaactesusaes Zigbee control schematic and LayOuUt 222224226646 6 2 1 Zigbee control SCNEMALIC ccccceccceeeceeeceeeeeeeceeeseeeseeeseeeseeeseeeseeeneeenes 6 22 Zigbee control BOMIS 1 6 2 3 Zigbee control Layout 2 22eeeeeeeseteninnneninininininnnns ANA UM 500001 E 10 Page 3 FUJITSU MB39C601 LED LIGHTING SYSTEM BULB 9W Z
3. Resistor Resistor Resistor pT Resistor Resistor 5K 6R 100K 0603 Resistor 196 240K 0603 R17 R18 0603 Resistor 1 0603 560K 0603 0603 Resistor 196 0603 ANA UM 500001 E 10 Page 18 cO MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL FUJITSU Chapter 6 Reference Data Continued Item Connecting Operation LMV321DBV SOT 235 LMVa21DBV Operation Amplifier Amphtier 39pF 50V Not 2200pF NC 2200pF me p pF 1 7 9 100nF 50V L n Resistor 1 06003 o Resistor Resistor 1 06003 Resistor 6 1 3 LED Driver PCB layout Top view 6 2 Zigbee control schematic and Layout 6 2 1 Zigbee control schematic ANA UM 500001 E 10 Page 19 FUJITSU MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL Chapter 6 Reference Data A Remote Board 1 ja B Node Board HEL LIV EE Ri Lid MEEPS SON TH AR ies 4 TK COME a Bigs 1 ici LILI 1171 1 luk a Pon til Port 1 2 Vin Jimi iim Win CE E Hl 1 Ti drear VI Vin lav Cia ti L uP MUL I kal NE ANA UM 500001 E 10 Page 20 cO MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL FUJITSU Chapter 6 Reference Data 6 2 2 Zigbee control Bomlist 23 TT O ee wl ew Ts Rew BP key Cu ot Ron B
4. in over voltage protection function Built in over temperature protection function MB95560H e F2MC 8FX CPU core Clock Timer LIN UART External interrupt 8 10 bit A D converter Low power consumption standby modes I O port On chip debug Hardware software watchdog timer Power on reset Low voltage detection reset circuit e Clock supervisor counter Dual operation Flash memory Flash memory security function ANA UM 500001 E 10 Page 5 FUJITSU MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL Chapter 3 System Installation 3 System Installation Block and Connection of System 3 1 System Block I AC Input 2200 LED Driver a Ln 9 kk tret EE l rm m en W W MN n EE I a wireless Remark MPower Box module input AC110V 220V Lamp module The LEDs are in the lamp Zigbee module Zigbee Controller and receiver Figure 3 1 System Block Diagram Figure 3 2 Connection of the Boards This demo system is made up with two daughter board They are e Power Box Module This module contains electrical outlet bulb holder and ON OFF switch Electrical outlet is the input of 110V AC 220V AC and the lighting bulb is put in the bulb holder ANA UM 500001 E 10 Page 6 cO MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL FUJITSU Chapter 3 System Installation When the power on using ON OFF switch can
5. Fujitsu Semiconductor Design Chengdu Co Ltd User Manual ANA UM 500001 E 10 MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL USER MANUAL FUJITSU r MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL FUJITSU Revision History Revision History Version Date Updated by Approved by Modifications 1 0 0 2012 8 17 Denny Deng First Draft This manual contains 23 pages Specifications are subject to change without notice For further information please contact each office All Rights Reserved The contents of this document are subject to change without notice Customers are advised to consult with sales representatives before ordering The information such as descriptions of function and application circuit examples in this document are presented solely for the purpose of reference to show examples of operations and uses of FUJITSU SEMICONDUCTOR device FUJITSU SEMICONDUCTOR does not warrant proper operation of the device with respect to use based on such information When you develop equipment incorporating the device based on such information you must assume any responsibility arising out of such use of the information FUJITSU SEMICONDUCTOR assumes no liability for any damages whatsoever arising out of the use of the information Any information in this document including descriptions of function and schematic diagrams shall not be construed as license of the use or exercise of any i
6. IGBEE CONTROL z Chapter 1 Introduction 1 Introduction 1 1 Purpose This user manual describes flash operation about LED Driver solution This can light the LED when the LED load is connected with the output and the AC source is impressed to the input LED load 350mA 6 10 pieces in series 1 2 Reference Documents MB39C601 EVB 04 E1 0 MB39C601 PO EO 1 pdf ANA UM 500001 E 10 Page 4 cO MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL FUJITSU Chapter 2 Overview and Features 2 Overview and Features Overview and Features of System 2 1 Overview The LED Driver use MB39C601 as controller IC And MB39C601 is a flyback type switching regulator controller IC The LED current is regulated by controlling the switching on time or controlling the switching frequency depending on the LED load It is most suitable for the general lighting applications for example residencial LED lighting The MB95560H is general purpose single chip microcontrollers In addition to a compact instruction set the microcontrollers of these series contain a variety of peripheral resources 2 2 Features MB39C601 High power factor in Single Conversion High Efficiency High Performance flyback converter Worldwide AC input 85V 265V and use Zigbee module as dimmer e Low EMI switching topology Suitable for LED lighting application 6W 15W Built in under voltage lock out function Built in over load protection function Built
7. ING SYSTEM BULB 9W ZIGBEE CONTROL FUJITSU Chapter 4 Operation Description 4 Operation Description Introduce operation about each module 4 1 Power On We can give 110V 220V AC at the electrical outlet of power box module Take 220VAC 60Hz for example When press the power key shown in figure 4 1 x m a Figure 4 1 Power on When we turn the left switch ON the first bulb is lighting See it in figure 4 2 And then when we do the same operation for the right switch the second bulb is lighting too So when turn on the zigbee remote controller we can control the lighting bulb with wireless Figure 4 2 Lighting bulb lighting ANA UM 500001 E 10 Page 11 cO FUJITSU MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL Chapter 4 Operation Description 4 2 Bulb lighting Give 220VAC to the system and turn the Left switch ON the first bulb is lighting See it in figure 4 3 a And when we turn the other switch ON the secnond bulb is lighting too see it gt in figure 4 3 b a b Figure 4 3 one bulb lighting When we turn the both switches ON the both bulbs are lighting Please see it in figure 4 4 Figure 4 4 both bulbs lighting 4 3 Zigbee Controlling Turn on zigbee remote controller It is shown in figure 4 5 Then we can control the lighting bulb making it brighter or darker Figure 4 5 turn on controller ANA UM 500001 E 10 Page 12 MB39C601 LED LIGHTING SYS
8. TEM BULB 9W ZIGBEE CONTROL Chapter 4 Operation Description It is set 7 levels from the darkest to brightest And the levels can be changed by user with using softune which is our MCU development tool Make switch ON and make bulbs keeping the lighting state Turn on the remote controller then D1 is turn on it is defaulted when turn on the remote controller It means the first bulb is chosen and it can be controlled by the remote controller When press the Key the chosen lighting bulb becomes bright If we press the key again it changes brighter than before When press the key the chosen lighting bulb becomes dark If we press the key again it changes darker than before The detail is shown in figure 4 6 Figure 4 6 first bulb lighting with Left key If Keeping the first lighting bulb in one state we chose the second lighting bulb Press the Right key D2 is turn on It means the second bulb is chosen and it can be controlled by the remote controller When press the Key the chosen lighting bulb becomes bright If we press the key again it changes brighter than before When press the key the chosen lighting bulb becomes dark If we press the key again it changes darker than before See the detail in figure 4 7 Figure 4 7 second bulb lighting with Right key When first press the Enter key D1 D2 D3 and D4 are turn on but for this demo it can control two bul
9. bs It means we can control the both bulbs with the remote controller If press the same key again D1 is turn on and the others are turn off It means only one lighting bulb can be controlled by the remote controller But you can use the Left or Right key to change controlling state ANA UM 500001 E 10 Page 13 FUJITSU MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL Chapter 4 Operation Description When press the key the both lighting bulbs becomes bright If we press the key again they changes brighter than before When press the key the both bulbs becomes dark If we press the key again they changes darker than before The detail is shown in figure 4 8 Figure 4 8 Bulb lighting with Enter key ANA UM 500001 E 10 Page 14 cO MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL al Chapter 5 Caution FUJITSU 5 Caution Safety caution and warning 5 1 Warning lt must put 110V 200V AC at the electrical outlet of this demo system If beyond the voltage range it is not ensured that the system can operate normally And MB39C601 may be destroyed and also for LED Driver board Before assembly disassembly any components amp the demo set please make sure that the power is off because for its high input voltage 5 2 Safety Caution Description of each connector about this system will be introduced in the following 5 2 1 Zigbee receiver There are two connectors about zigbee receiver ou
10. m y a ee ee er fame am o Resistor re 5 am on To e ox Ro 0 Re ax ox 0 Resistor 0 ANA UM 500001 E 10 Page 21 CO FUJITSU MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL Chapter 6 Reference Data Continued a 6 2 3 Zigbee control Layout A Remote Board Top view ANA UM 500001 E 10 Page 22 MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL Chapter 6 Reference Data Bottom view B Node Board Top view Bottom view n 3 _ _ ANA UM 500001 E 10 Page 23
11. m Installation Number Port Designator Description 1 D1 D4 Which LED lighting means that the corresponding bulb is lighting TE se The key is not defined MAN It means all lighting bulbs are chosen or not RA Jm With the Left and Right key you can chose which bulb is lighting MAA VA Press the or key you can control the bulb brighter or darker 3 2 System Connection 3 2 1 Step 1 Connect zigbee receiver to the power box shown in figure 3 8 Figure 3 8 step 1 Connect zigbee receiver 3 2 2 Step 2 Install the lighting bulb on the box and it is shown in figure 3 9 Install te Sghing bulb with the dime Figure 3 9 step 2 Install lighting bulb And the completed state of installing is shown in figure 3 10 Figure 3 10 step 2 Install lighting bulb completed ANA UM 500001 E 10 Page 9 cO FUJITSU MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL Chapter 3 System Installation 3 2 3 Step 3 Connect lighting bulb to zigbee receiver and load See it in figure 3 11 d c Figure 3 11 step 3 connect zigbee receiver and load And for step 3 these operations are only for 110VAC input But for 220VAC input you needn t connect lighting bulb to load The step 3 b can be ignored 3 2 4 Step 4 Connect the power wire to the electrical outlet as shown in figure 3 12 Figure 3 12 step 4 Connect power supply wire ANA UM 500001 E 10 Page 10 MB39C601 LED LIGHT
12. ntellectual property right such as patent right or copyright or any other right of FUJITSU SEMICONDUCTOR or any third party or does FUJITSU SEMICONDUCTOR warrant non infringement of any third party s intellectual property right or other right by using such information FUJITSU SEMICONDUCTOR assumes no liability for any infringement of the intellectual property rights or other rights of third parties which would result from the use of information contained herein The products described in this document are designed developed and manufactured as contemplated for general use including without limitation ordinary industrial use general office use personal use and household use but are not designed developed and manufactured as contemplated 1 for use accompanying fatal risks or dangers that unless extremely high safety is secured could have a serious effect to the public and could lead directly to death personal injury severe physical damage or other loss i e nuclear reaction control in nuclear facility aircraft flight control air traffic control mass transport control medical life support system missile launch control in weapon system or 2 for use requiring extremely high reliability i e submersible repeater and artificial satellite Please note that FUJITSU SEMICONDUCTOR will not be liable against you and or any third party for any claims or damages arising in connection with above mentioned uses of the products Any semiconduct
13. or devices have an inherent chance of failure You must protect against injury damage or loss from such failures by incorporating safety design measures into your facility and equipment such as redundancy fire protection and prevention of over current levels and other abnormal operating conditions Exportation release of any products described in this document may require necessary procedures in accordance with the regulations of the Foreign Exchange and Foreign Trade Control Law of Japan and or US export control laws The company names and brand names herein are the trademarks or registered trademarks of their respective owners Copyright 2012 Fujitsu Semiconductor Design Chengdu Co Ltd All rights reserved ANA UM 500001 E 10 Page 2 REVISION HISTORY CONTENTS 1 INTRODUCTION 1 1 1 2 2 OVERVIEW AND FEATURES 2 1 2 2 3 1 3 2 MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL FUJITSU Contents Contents Fe UTS tee 1 1 5090 Reference DOCUMENIS ccccccecccccceccccccccceccecuueccecuueaueccuusuesuuestesuueauesuuestesuutsnesneas DE ae ON Y 311 1 111111 11 1 111111111111111 0 FS 1111111111111313131313113 3 35 3 1 13 1 1 1 1 1 1 1111 111 0 UO FYRR 0 i JAN 111 GAN 3 11 1 11 4 1
14. tput terminal and input terminal When 220VAC power is on the system can supply 5V to receiver through terminal A1 connecting to terminal A2 See it in figure 5 1 Figure 5 1 Caution of zigbee receiver 1 And then the receiver can supply PWM signal to the driver board in lighting bulb through terminal B2 connecting terminal B1 See it in figure 5 2 Figure 5 2 Caution of zigbee receiver 2 ANA UM 500001 E 10 Page 15 FUJITSU MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL Chapter 5 Caution 5 2 2 Lighting bulb There is one load connector of lighting bulb When 220VAC power is on the system can supply less than 27V at the terminal C2 if 110VAC input it will connected to terminal C1 It is the output of the LEDs in the system See it in figure 5 3 Figure 5 3 Caution of lighting bulb ANA UM 500001 E 10 Page 16 0 MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL FUJITSU Chapter 6 Reference Data 6 Reference Data Schematic bomlist and layout of LED system 6 1 LED Driver schematic and Layout 6 1 1 LED Driver schematic ee a ei ag Wg i ad i i Go F J i rr ci an EE iz F a ax l ma a mn ra yr Bu IEY CK EDUC d u f m rr a inal ci y z L vi 5 S EL cn kan B a 5 Rilo OK z E E es 23
15. turn on or off the lighting bulb The detail is shown in figure 3 3 Lamp Holder Electrical Outlet ON OFF Switch Figure 3 3 Power Box Module e Lighting bulb Module The LED Driver Board is put in lighting bulb It has two connectors one is for PWM of Zigbee and the other is for the loading The details are shown in figure 3 4 a and b Figure 3 4 Lighting bulb Module a Figure 3 4 Lighting bulb Module b ANA UM 500001 E 10 Page 7 FUJITSU MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL Chapter 3 System Installation Zigbee Module This module contains zigbee remote controller and receiver But the zigbee receiver is connected to lighting bulb The remote controller sends command to receiver with wireless The detail is shown in figure 3 5 2 I t Ch FUJITSU 3 i ne G3 ot ai 1 RN ae TRS va d W aa sms an a Figure 3 5 Zigbee Module Zigbee remote controller is powered by 3 cells bailing which is shown in figure 3 6 Figure 3 6 Power of Zigbee remote controller The description of each part of zigbee remote controller is shown in figure 3 7 And the function descriptions of the controller are shown in the following table OS _ a o VU heddi tit ere OC h A A Figure 3 7 Zigbee remote controller description ANA UM 500001 E 10 Page 8 cO MB39C601 LED LIGHTING SYSTEM BULB 9W ZIGBEE CONTROL FUJITSU Chapter 3 Syste

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