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SIMADYN D Digital Control System Processor module

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1. 5 2 9 Binary oUtputs lett tt e oet eee deka eee 9 5 2 4 Serial Interfaces onn RED Ree eben bls 9 6 Pircallocation of the PM106 ie eta edite eei e d ee ss 10 6 1 Allocation of the serial interfaces X01 2 10 6 2 Pin allocation of the binary inputs and outputs Connector 5 11 7 STRUC L Mask for the PM16 board Master eene 12 8 Appendix esset iate Cle etti dli o aetate b etna 13 9 1 Block diagrami deis o E datas 13 8 2 Scale drawing and connector table s sse nnne 13 8 3 Arrangement drawing 5 Pt a Ege a ete vietata 13 9 MiscellarieoUs Pete ated tt tea hated btts 13 105 EGB Instr ctiOns sis nete nr a a Sn 14 Siemens AG Dk Nr 221441 Edition 05 95 SIMADYN D Hardware User Manual Warning information Edition 05 95 Siemens AG Dk Nr 221441 SIMADYN D Hardware User Manual Warning information NOTE The information in this Manual does not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes please contact your local Siemens office Further the contents of this M
2. 2 0 ISE1C CCT 8R 0 CCR 8 0 8R 0 CMS 8N 0 CTS 8N 0 MS 2M 0 X01 1M 0 X02 1M 0 X5C 8K lt X5D 8K lt X5A 8K gt X5B 8K gt processor module 1 standard L C bus alarm processing FP system error FP communication FP receive 1 permanent processing special communication FP transmit Bus Interrupt transmit C Bus Interrupt transmit basic sampling time 1 s t TO produced LB and CB conn 2 5 1 an an 3 s t d d 4 s t An an 5 s t d An sampling time of system Length SAVE area n 1 2 kByte Ignore syst except RDYINT Y N transmitter communication names receiver communication names Tx service communication names message system names comm transport system names message systems 1 serial interface 2 serial interface binary inp 1 interrupt ctr binary inp 2 interrupt ctr binary outputs 1 binary outputs 2 The PM16 requires 3 Sub modules 1 PROGRAM MEMORY 2 SERIAL INTERFACES The X5 connector binary input and output can be accessed by the following function modules CONN SECTION X5C BII8 X5D BID8 FUNCTION MODULE Binary input 8 Binary valu amp es Binary input 8 Binary valu amp es normal mode Edition 05 95 Siemens AG Dk Nr 221441 SIMADYN D Hardware User Manual Appendix SBI Numer
3. 4 V 3 90 mVA 8 Edition 05 95 Siemens AG Dk Nr 221441 SIMADYN D Hardware User Manual 5 2 2 Binary inputs NUMBER INPUT VOLTAGE INPUT VOLTAGE FOR 0 SIGNAL FOR 1 SIGNAL INPUT CURRENT FOR 1 SIGNAL RESPONSE TIME RESPONSE TIME 5 2 3 Binary outputs NUMBER POWER SUPPLY RATED VALUE HARMONICS PERM RANGE TEMPORARILY CURRENT COMSUMP Technical Specifications 16 NO GALVANIC ISOLATION 24V RATED VALUE 1 V TO 6 V OR BINARY INPUT OPEN 13 V TO 33V TYP 3MA 220 uS with hybrid capacitor 20 uS without hybrid capacitor Standard design 16 NO GALVANIC ISOLATION P24 EXTERNAL SUPPLY 24V 3 6 V 20 TO 30 V INCL HARMONICS 35 V SMALLER 0 5 SEC P24 MAX 900mA OUTPUT CURRENT FOR 1 SIGNAL RATED VALUE PERM RANGE 50 MA 0 2 MA TO 50 MA SHORT CIRCUIT PROTECT ELECTRONIC INDUCTIVE LIMITATION TRIP VOLTAGE TOTAL LOADING RESIDUAL CURRENT SIGNAL LEVEL FOR 0 SIGNAL FOR 1 SIGNAL SWITCHING DELAY 5 2 4 Serial Interfaces NUMBER DATA RATE Siemens AG Dk Nr 221441 AT VCC 1V 80 FOR50 DEG C ALL OUTPUTS 50 MA 20 uA FOR O SIGNAL MAX 3V MIN SUPPLY 2 5 V 15 uS 2 MAX 19 2 KBd SS1 20 mA SS2 V24 1 0 SS3 RS485 Edition 05 95 9 SIMADYN D Hardware User Manual Pin allocation of the PM16 6 Pin allocation of the PM16 6 1 Allocation of the serial interfaces X01 X02 PN 1 FRAME GROUND FRAME GROUND 2 TR
4. A 7 OUTPUT 7 X5A 8 OUTPUT 8 X5A 9 EXTERNAL X5A 10 M EXTERNAL X5A 11 OUTPUT 9 X5 B 12 OUTPUT 10 X5 B 13 OUTPUT 11 X5 B 14 OUTPUT 12 X5 B 15 OUTPUT 13 X5 B 16 OUTPUT 14 X5 B 17 OUTPUT 15 X5 B 18 OUTPUT 16 X5 B 19 P EXTERNAL X5B 20 M EXTERNAL X5B 21 INPUT 1 X5 pos INTERRUPT CONTROLLED 22 INPUT 2 X5 pos INTERRUPT CONTROLLED 23 INPUT 3 X5 pos INTERRUPT CONTROLLED 24 INPUT 4 X5 pos INTERRUPT CONTROLLED 25 INPUT 5 X5 pos INTERRUPT CONTROLLED 26 INPUT 6 X5 pos INTERRUPT CONTROLLED 27 INPUT 7 X5 pos INTERRUPT CONTROLLED 28 INPUT 8 X5 pos INTERRUPT CONTROLLED 29 P EXTERNAL 30 M EXTERNAL 31 INPUT 9 X5 D pos INTERRUPT CONTROLLED 32 INPUT 10 X5 D pos INTERRUPT CONTROLLED 33 INPUT 11 X5 D pos INTERRUPT CONTROLLED 34 INPUT 12 X5 D pos INTERRUPT CONTROLLED 35 INPUT 13 X5 D pos INTERRUPT CONTROLLED 36 INPUT 14 X5 D pos INTERRUPT CONTROLLED 37 INPUT 15 X5 D pos INTERRUPT CONTROLLED 38 INPUT 16 X5 D pos INTERRUPT CONTROLLED 39 P EXTERNAL 40 M EXTERNAL Siemens AG Dk Nr 221441 Edition 05 95 11 SIMADYN D Hardware User Manual STRUC L Mask for the PM16 board Master program 7 STRUC L Mask for the PM16 board Master program see Master program description STRUC L MASK PM16 1N 20 SFJ1N 0 PRX 1N 0 PJ1 1N PJ21N 0 PJ3 1N 0 PJ4 1N 0 PJ5 1N 0 PJ6 1N 0 PJ7 1N 0 PJ8 1N 0 PTX 1N 0 ILS IK 0 ICS IK 0 TO TG T1 TS T2 TS TS T4 TS T5 TS TY TX T SSM
5. ANSMIT DATA OUT T D 3 RECEIVE DATA IN R D 4 REQUEST TO SEND OUT RTS 5 CLEAR TO SEND CTS 6 DATA SET READY IN 7 GROUND 8 DATA CARRIER DETECT IN DCD 9 GROUND GROUND 10 CURRENT LOOP TRANSMIT T D 11 15V 15V 12 20 MA SOURCE 1 13 CURRENT LOOP RECEIVE R D 14 CURRENT LOOP RECEIVE R D 15 RECEIVE TRANSMIT CLOCK RT C 16 20 MA SOURCE 2 17 RECEIVE TRANSMIT CLOCK 18 GROUND GROUND 19 CURRENT LOOP TRANSMIT T D 20 DATA TERMINAL READY OUT 21 20 MA DRAIN 1 22 5V 5V 23 5V 5V 24 TRANSMIT RECEIVE CLOCK TR C 20 MA DRAIN 2 25 15V 15V PIN RS485 1 FRAME GROUND 2 REQUEST TO SEND OUT 1 D 3 TRANSMIT RECEIVE CLOCK IN 2 R 4 he 5 TRANSMIT DATA OUT OUT 2 D 6 RECEIVE TRANSMIT CLOCK IN 3 R 7 DATA CARRIER DETECT IN 4 R 8 RECEIVE DATA IN IN 1 R 9 GROUND 10 11 15 12 13 14 REQUEST SEND OUT 1 D 15 TRANSMIT RECEIVE CLOCK IN 2 R 16 17 TRANSMIT DATA OUT OUT 2 D 18 GROUND 19 RECEIVE TRANSMIT CLOCK IN 3 R 20 DATA CARRIER DETECT IN 4 R 21 RECEIVE DATA IN IN 1 R 22 5V 23 5V 24 25 15V 10 Edition 05 95 Siemens AG Dk Nr 221441 SIMADYN D Hardware User Manual Pin allocation of the PM16 6 2 Pin allocation of the binary inputs and outputs Connector X5 Ribbon cable connector PIN DES CONNECTO R 1 OUTPUT 1 X5 A 2 OUTPUT 2 X5A 3 OUTPUT 3 X5A 4 OUTPUT 4 X5A 5 OUTPUT 5 X5A 6 OUTPUT 6 X5
6. SIMADYN D User Manual Digital Control System Processor module PM16 Edition 05 95 DK Nr 221441 User Manual Processor module PM16 Processor module PM16 03 91 E ER _ ppt Copying of this document and giving it to others and the use or communication of the contents thereof is forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design We have checked the contents of this Manual to ensure that they coincide with the described hardware and software However deviations cannot be completely ruled out so we cannot guarantee complete conformance However the information in this document is regularly checked and the necessary corrections included in subsequent editions We are thankful for any recommendations or suggestions Contents Contents Warning IrfOrtmatlon s it teint d nti T ead tim 1 t Order Designation eee e Eie nete e 3 2 Functional Description dietro etae et Lt dalton ara Rete esce cet ep 3 3 0 5 n Ed tete dedo s Lett E buius oe 4 4 Application 5 5 Technical Specifications Ite URS ie Petit isla 8 5 1 General Data m Dp ED tees 8 BA Electricalidata e niece emendet edes 8 5 21 4 POWer Supply xe es epa bee e eg e apa le aee ge edd 8 5 2 2 Binary Inpute s i tte e ode tae 9
7. anual shall not become a part of or modify any prior or existing agreement committment or relationship The sales contract contains the entire obligation of Siemens The warranty contained in the contract between the parties is the sole warranty of Siemens Any statements contained herein do not create new warranties nor modify the existing warranty Warning information WARNING Electrical equipment has components which are at dangerous voltage levels If these instructions are not strictly adhered to severe bodily injury and material damage can result Only appropriately qualified personnel may work on this equipment or in its vicinity This personnel must be completely knowledgeable about all the warnings and service measures according to this User Manual The successful and safe operation of this equipment is dependent on prope handling installation operation and maintenance Siemens AG Dk Nr 221441 Edition 05 95 1 SIMADYN D Hardware User Manual Warning information Definitions QUALIFIED PERSONNEL For the purpose of this User Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the prop
8. be dir Er E RES 2 Interface Interface Interface Interface module module module module 6 Edition 05 95 Siemens AG Dk Nr 221441 SIMADYN D Hardware User Manual Additional PM16 components a Serial Interfaces Hybrid interface Hybrid interface Cable PM SE12 1 Cable PM AS 512 SS1 20 mA 552 V24 C30 1 20 mA 2 m SC22 1 20 mA 10 m Cable PM PG 675 SC32 20 10 Cable PM printer SC34 20 mA 10m Set of parts 25pin Cannon connector SM3 1 Hybrid interface Cable SS3 RS485 SC27 RS485 2 1 m SE 47 1 Bus connector module b Binary input cable 40pin 2 0m SC18 40pin gt 4 10 2 0 SC13 c Interface module SE3 1 6DD 1688 1AA0 600 1688 1 600 1684 0DA1 600 1684 0CC1 600 1684 0DCO 600 1684 0DEO 600 1680 0ADO 600 1688 1ACO 600 1684 0CHO 600 1681 0EHO 600 1684 0BJO 600 1684 0BDO 600 1681 0 16 Binary inputs and outputs galvanic isolation SE4 1 6DD 1681 0AE1 8 Binary inputs and outputs no galvanic isolation SE5 3 6DD 1681 0AF3 8 Binary inputs maximum 220V galvanic isolation SE6 1 6DD 1681 0AG1 8 Binary outputs maximum 220V galvanic isolation SE37 8 Binary outputs 24V galvanic isolation SE41 1 8 Binary inputs 48V galvanic isolation 8 Binary inputs 24V galvanic isolation Siemens AG Dk Nr 221441 SIMADYN D Hardware User Manua
9. e processor module The interface modules implement both the mechanical connection terminal and the electrical signal adaptation The plant signals can be directly connected to these terminals Two serial interfaces connectors X01 X02 are available for communication to a higher level computer for data transfers between SIMADYN D systems listing outputs to printers to the SIMADYN D system peripheral IO operator panel OP1 service unit US1 and programming unit PG 675 685 or 750 The seven segment display on the board front panel indicates a character during the start up phase and the configured processor number during normal operation The display flashes with an error code when a fault occurs The error codes are described in the processor module handling instructions 1 When an error message is displayed the HEX supervisor can be activated by pressing the S1 key A forced board reset Restart can be initiated using the twin jack connectors X10 and X11 The jack connectors must therefore be jumpered by a switch or a shorting plug The 50 pin diagnostic connector X4 is available on the board for hardware diagnostics using a logic analyzer or a recorder Three watchdogs are installed on each processor board to monitor the hardware and software system states Siemens AG Dk Nr 221441 Edition 05 95 3 SIMADYN D Hardware User Manual Board Design The hardware monitor checks Ready signal time outs during syste
10. er care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid DANGER For the purpose of this User Manual and product labels Danger indicates death severe personal injury and or substantial property damage will result if proper precautions are not taken WARNING For the purpose of this User Manual and product labels Warning indicates death severe personal injury or property damage can result if proper precautions are not taken CAUTION For the purpose of this User Manual and product labels Caution indicates that minor personal injury or material damage can result if proper precautions are not taken NOTE For the purpose of this User Manual Note indicates information about the product or the respective part of the User Manual which is essential to highlight CAUTION This board contains components which can be destroyed by electrostati discharge Prior to touching any electronics board your body must be electrically discharged This can be simply done by touching a conductive grounded object immediately beforehand e g bare metal cabinet components socket protective conductor contact WARNING Hazardous voltages are present in this electrical equipment during operation Non observance of the safety instructions can result in severe personal injury or property damage It is especially important that the warning information in all of the
11. ical input Byte X5A BIQ8 Binary output 8 Binary valu amp es X5B BQD8 Binary output 8 Binary valu amp es normal mode SBQ Numerical output Byte 8 Appendix 8 1 Block diagram Block diagram 3GE 465 600 9005 01 SU 8 2 Scale drawing and connector table Scale drawing with front panel view and table of the utilized connectors 3GE 465 600 9005 00 MB 8 3 Arrangement drawing Arrangement drawing 3GE 465 600 9005 02 AO 9 Miscellaneous Siemens AG Dk Nr 221441 Edition 05 95 13 SIMADYN D Hardware User Manual ECB instructions 10 ECB instructions Components which can be destroyed by electrostatic discharge ECB Generally electronic boards should only be touched when absolutely necessary The human body must be electrically discharged before touching an electronic board This can be simply done by touching a conductive grounded object directly beforehand e g bare metal cubicle components socket outlet protective conductor contact Boards must not come into contact with highly insulating materials e g plastic foils insulated desktops articles of clothing manufactured from man made fibers Boards must only be placed on conductive surfaces When soldering the soldering iron tip must be grounded Boards and components should only be stored and transported in conductive packaging e g metalized plastic boxes metal containers If the packing material is not conductive the boards must be wrapped
12. l 6DD 1681 0DHO 6DD 1681 0EB1 6DD 1681 0EB2 Edition 05 95 Application Notes Technical Specifications 5 Technical Specifications 5 1 General Data INSULATION GROUP A FROM VDE 011 PARAGRAPH 13 GROUP 2 AT 24V 15V 5V AMBIENT TEMPERATURE 0 TO 55 DEG C WITH FORCED VENTILATION STORAGE TEMPERATURE 40 TO 70 DEG C HUMIDITY CLASS F ACCORDING TO DIN 40050 ALTITUDE RATING S ACCORDING TO DIN 40040 MECHANICAL STRESS INSTALL IN FIXED EQUIPMENT SENSITIVE TO VIBRATIONS PACKAGING SYSTEM ES 902 C DIMENSIONS 233 4 220 MM BOARD WIDTH 2 2 3 SEP 2EB 40 28 MM WEIGHT 0 7 KG 5 2 Electrical data 5 2 1 Power supply cross connection rotection Fuse protection VOLTAGE 45V no no VOLTAGE 15V no no VOLTAGE 15V no no VOLTAGE VCC no no VOLTAGE 3 4V EXT yes no DES MIN TYPICAL MAX UNIT VOLTAGE 5 V 5V 4 75 5 25 V VOLTAGE 15 V 15V 14 40 15 60 V VOLTAGE 15 V 15V 14 40 15 60 V VOLTAGE VCC VCC 2 20 5 25 V VOLTAGE 3 4 V EXT 3 4VEXT 2 20 5 90 V HARMONICS 5 V 0 10 Vpp HARMONICS 15 V 0 15 Vpp HARMONICS 15 V 0 15 Vpp HARMONICS VCC Vpp HARMONICS 3 4V Vpp CURRENT 5 V without modules 1 30 A CURRENT 5 V without module 1 40 A CURRENT 15 V 0 05 A CURRENT 15 V 0 05 A CURRENT VCC buffered 0 80 mA CURRENT 3 4 V buffered 1 15 mA POWER LOSS 5 V without modules 7 00 VA POWER LOSS 15 V 0 78 VA POWER LOSS 15 V 0 78 VA VCC 4 00 mVA 3
13. m bus accessing Double address decoding errors Accessing unused or non existent addresses Collision detection of a DMA access with a system bus access Detection can be disabled by software System bus fault messages The software monitor checks Whether the processor is still running a cyclic task Whether the interrupt controller for the serial interface timer and inputs are fully operational A Non Maskable Interrupt NMI is generated when the supervisor detects a fault The processor attempts to resolve the problem and resume cyclic operation If the fault is caused by the processor itself then the processor switches to inactive the red dot on the seven segment display is switched on and the bus signal system error is activated 3 Board Design Connectors for local and communication busses CPU 80C186 16 MHz RAM 128 K Byte Battery buffered by the power supply PS Connector terminal for the program memory sub modules MS3 31 4 45 2 serial interfaces selection of V24 RS232 20mA TTY RS485 16 binary inputs no galvanic isolation used as interrupt controlled inputs 16 binary outputs no galvanic isolation maximum of 30V 50mA Real time clock resolution 10 ms battery buffered by the PS 7 segment display for the configured processor number or error display Board identification 4 Edition 05 95 Siemens AG Dk Nr 221441 SIMADYN D Hardware User Manual Application Note
14. on connector X52 U2 see printed diagram for the interface X02 ATTENTION CHECK INSTALLATION LOCATION CAREFULLY The binary inputs and outputs are connected via interface modules which are fixed to a terminal rail The connection from the board connector X5 to the interface modules is implemented with ribbon cable Siemens AG Dk Nr 221441 Edition 05 95 5 SIMADYN D Hardware User Manual Application Notes The following connection configurations are possible a All 16 binary inputs and outputs are brought from the PM16 connector X5 to the interface module SE3 1 24V no galvanic isolation via a 40 pin ribbon cable The external connection to the plant are implemented there screw terminals PM16 m ribbon cable 16 Binar 40 way in outputs 24V Interface module SE3 1 b The 16 binary inputs and outputs are distributed to 4 different interface modules A ribbon cable is therefore connected to the PM16 board connector X5 with split connectors at the other end 4x10 pin which are then brought out to the interface modules It is then possible to connect e g 8 inputs or outputs with galvanic isolation and 8 without galvanic isolation The reference voltage of M24 screen may be selected via the DIP FIX switch S2 for the binary input signals The default setting is the reference voltage for M24 s 2GE 465 600 9005 01 AO PM16 16 binary 40 way BED in outputs 24V 7 10 way 10 way 10 way
15. relevant Operating Instructions are strictly observed 2 Edition 05 95 Siemens AG Dk Nr 221441 SIMADYN D Hardware User Manual Order Designation 1 Order Designation 600 1600 0AFO Processor module PM16 with 128K RAM for software versions from 3 0 2 Functional Description The processor module PM16 processes general technological control calculation and regulation tasks in the SIMADYN D system These tasks lie above the drive level control and regulation functions torque shell The board contains the CMOS 16 bit microprocessor 80C186 16MHz with corresponding peripherals Plug in program memory modules MS31 MS3 are used in the mounting location X50 for the board user programs as well as for the system firmware operating system supervisor program function module code The user programs run on the processor under the SIMADYN D real time operating system This guarantees interrupt controlled fixed cycle times of gt 1ms dependent upon the configuration There are 16 binary input and 16 binary output channels available for the fast exchange of data with the process IO connector X5 The binary inputs can be declared via software as interrupt inputs At the occurrence of a signal edge at an interrupt input the processor interrupts the current cyclic processing and runs the function packet process interrupt job PIJ Connection cables carrying binary signals are connected to interface modules and not directly to th
16. s Hardware and software monitoring by watchdogs Test connector for a logic analyzer or recorder 4 Application Notes The processor module PM16 can be installed in both the large racks such as SR1 and SR5 with local and communication busses the small racks such as SR2 and SR4 with local bus It occupies two standard slots in the racks The rack must either be installed with the bus terminator or a memory coupling board The board can be installed on any rack slot with slot number coding that contains the SIMADYN D system bus interface Whereby it should be noted that the left aligned slot must be installed with a local bus master processor module If this is not adhered to then the local peripheral boards will not be supplied with the 8MHz clock Daisy chain jumpers must be installed on empty slots for multi processor configurations The board must be fixed to the rack by screws even during commissioning to ensure correct functioning If the board is connected to an adapter then the frame must be shorted to the rack housing by a short conductor The board may not be pulled or installed under power When the serial interfaces X01 and X02 are used then thick film interface modules hybrid modules must be installed The following hybrid modules are currently available SS1 20 mA TTY SS2 V 24 RS 232 SS3 RS 485 The hybrid module for the serial interface X01 is to be installed on connector X51 U1 and
17. with a conductive packing material e g conductive foam rubber or household aluminum foil The necessary ECB protective measures are clearly shown in the following diagram a Conductive floor surface d ECB overall b ECB table e ECB chain c ECB shoes f Cubicle ground connection 14 Edition 05 95 Siemens AG Dk Nr 221441 SIMADYN D Hardware User Manual ECB instructions Siemens AG Dk Nr 221441 Edition 05 95 15 SIMADYN D Hardware User Manual ECB instructions Drives and Standard Products Motors and Drives Systems Group Postfach 3269 D 91050 Erlangen System Based Technology 16 Edition 05 95 Siemens AG Dk Nr 221441 SIMADYN D Hardware User Manual

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