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Quick Reference Guide Raychem Cable Accessories

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1. Diameter Over Core Insulation 50 Diameter Cable Oversheath Reference kV mm mm mm mm MXSU 5311 22 25 95 9 2 12 0 17 9 26 0 48 72 MXSU 5321 22 50 150 7 2 15 0 202295 55530 MXSU 5331 22 95 240 105 19 2 25 0 J56 62 89 MXSU 5332 22 150 300 IZ ZG 2510 35 0 70 96 MXSU 5341 22 185 400 14 8 24 6 27 0 38 8 Screened 1 Core to 3 Core Plastic Insulated Cables without Armour 12 amp 24kV Catalogue Reference MXSU 5311 1C Voltage kV Size Range mm Diameter Conductor mm 6e 1216 Diameter Over Core Insulation mm 18 5 26 0 76 105 Diameter Cable Oversheath mm 52 5 71 5 MXSU 5321 1C 72 ow 202295 55 0 80 0 MXSU 5331 1C MXSU 5332 1C 150 300 105 3132 129 216 29 7 55 6 725 2 5058 62 5 89 0 70 0 96 0 MXSU 5341 1C te com energy 240 400 15 5 24 6 28 1 38 8 Page 93 76 0 105 0 TE connectivity 22kV MXSU 24 Heat Shrink MV Joints Transition Joints from 1 Core Polymeric Cable without Armour to 3 Core H S L Type Paper Cable Catalogue Reference Single core Polymeric Cable Three core HSL Type Paper Insulated Cable Voltage Size Range Size Range 12kV mm mm MXSU 24A 1XU 3HL 22 25 95 25
2. RSTI CC 5810 RSTI CC 5830 25 12 7 225 0 RSTI CC 5810 RSTI CC 5830 25 12 7 25 0 RSTI CC 581 1 RSTI CC 5831 35 1257 250 RSTI CC 581 1 RSTI CC 5831 65 127 250 RSTI CC 5812 RSTI CC 5832 50 12 7 250 RSTI CC 5812 RSTI CC 5832 50 2O RSTI CC 5813 RSTI CC 5833 70 1277 25 0 RSTI CC 5813 RSTI CC 5833 70 WAGES ASO RSTI CC 5814 RSTI CC 5834 95 12 7 25 0 RSTI CC 5824 RSTI CC 5844 95 21 35 34 6 RSTI CC 5815 RSTI CC 5835 120 223 0 RSTI CC 5825 RSTI CC 5845 120 21 3 34 6 RSTI CC 5826 RSTI CC 5846 150 21 3 34 6 RSTI CC 5826 RSTI CC 5846 150 21 3 34 6 RSTI CC 5827 RSTI CC 5847 21 3 34 6 RSTI CC 5827 RSTI CC 5847 21 3 34 6 RSTI CC 5828 RSTI CC 5848 21 3 34 6 RSTI CC 5828 RSTI CC 5848 21 3 34 6 RSTI CC 5829 RSTI CC 5849 te com energy 21 3 34 6 RSTI CC 5829 RSTI CC 5849 Page 156 21 3 34 6 B Ee B connectivity ENERGY Screened Separable Connection System 630 800 amp 42kV Raychem RSTI screened separable connectors are designed to connect single and three core polymeric cables to medium voltage gas insulated switchgear and other equipment using CENELEC bushings Type C 630 A and C 1250 A specified up to 42 kv Made of a highly
3. Base Modules always choose the module to suit the largest cable size Size in mm 7 2 kV 12 kV amp 17 5 kV EFSJ A 25 2 30 16 50 EFSJ B 70 120 50 95 EFSJ C 120 240 95 185 EFSJ D 240 300 For transition joints only Transition Modules 3 core paper to single core polymeric Size in mm 185 300 EFSJ T1 EFSJ T2 70 120 50095 EFSJ T3 120 185 95 185 EFSJ T4 185 300 185 300 Steel Wire Armour Modules for 3 core polymeric Size in mm 6 6 kV 11 kV EFSJ G6 25 70 16 50 EFSJ G7 95 120 70 95 EFSJ G8 150 185 120 185 EFSJ G9 240 300 240 300 Transition Modules 3 core paper to 3 polymeric Size in mm 6 6 kV core 11 kV EFSJ T6 25 0 16 50 EFSJ T7 70 120 50 95 EFSJ T8 120 185 95 185 EFSJ T9 Mechanical Earth Kits for Lead Sheath Max 10kA Earth Fault Level Size in mm EFSJ L1 EFSJ L2 150 300 Mechanical Earth Kits for Aluminium Sheath Size in mm 11 kV EFSJ Al te com energy 50 300 185 300 Page 86 185 300 TE connectivity Paper Insulated Cables Inline and Transitions Module 3 Core Paper or 1 3 Core Plastic mm 3 Core Paper 1 Core Plastic 3 Core Plastic with Armour Heat Shrink MV Joints
4. EEEN SL LITTEEE l ilEW 1I lilii i V7 IIttltl tet EE HEEHHTEHE te com energy Page 5 _ TE CAIEDRY ENERGY Heat Shrink Thin Wall Tubing High Shrink Ratio Adhesive Lined Polyolefin Tubing ia Features Applications e 3 1 and 4 1 shrink ratios allow for Environmentally seals and protects connector to cable sealing a wide variety of electrical e Tubing environmentally seals applications including back end and protects components and connector sealing breakouts and interconnections connector to cable transitions High expansion ratio makes it possible to repair most damaged cable jackets without removing connectors e The adhesive in ATUM tubing Installation bonds to a wide variety of B plastics rubbers and metals Minimum shrink temperature 80 C e Medium wall provides increased mechanical protection including polyethylene Minimum full recovery temperature aluminium steel and copper 110 C e RoHS compliant Operating Temperature Range e Standard length 1200mm stick 55 C to 110 C Specifications Approvals Series UL Military Raychem E8538 x ATUM 6OOV 110 C AMS DTL 23053 4 Class 3 RW 2063 Black RK 6024 Colours and clear Formerly MIL l 23053 4 and MIL DTL 23053 4 Sizes 3 1 6 2 12 4 24 8 and 40 13 only Black only except sizes 3 1 and 4 1 Inside Diameter Recovered Wall Thickness Min Max Adhesive Wall Catalogue Total Wall Reiroto Expanded
5. IXSU F3324 OXSU F3324 25 70 1200 IXSU F3331 OXSU F3331 95 240 450 IXSU F3334 OXSU F3334 95 240 1200 IXSU F3341 OXSU F3341 240 500 450 IXSU F3344 OXSU F3344 240 500 1200 connectivity te com energy Page 67 TIKV Termination with Mechanical Lug Screened 3 Core Plastic and Rubber Cable without Armour Catalogue Reference Indoor Catalogue Reference Outdoor Cross Section Heat Shrink MV Terminations Tail Length mm mm IXSU F3311 ML 1 13 IXSU F3311 ML 1 17 OXSU F3311 ML 1 13 OXSU F3311 ML 1 17 2235 450 IXSU F3314 ML 1 13 OXSU F3314 ML 1 13 IXSU F3314 ML 1 17 IXSU F3321 ML 1 13 OXSU F3314 ML 1 17 OXSU F3321 ML 1 13 IXSU F3321 ML 1 17 OXSU F3321 ML 1 17 IXSU F3324 ML 1 13 IXSU F3324 ML 1 17 OXSU F3324 ML 1 13 OXSU F3324 ML 1 17 IXSU F3331 ML 4 13 OXSU F3331 ML 4 13 IXSU F3331 ML 4 17 IXSU F3334 ML 4 13 OXSU F3331 ML 4 17 OXSU F3334 ML 4 13 95 240 IXSU F3334 ML 4 17 OXSU F3334 ML 4 17 95 240 IXSU F3341 ML 6 13 IXSU F3341 ML 6 17 OXSU F3341 ML 6 13 OXSU F3341 ML 6 17 300 400 300 400 IXSU F3341 ML 6 21 OXSU F3341 ML 6 21 300 400 IXSU F3344 ML 6 13 IXSU F3344 ML 6 17 OXSU F3344 ML 6 13 OXSU F3344 ML 6 17 300 400 300 400 IXSU F3344 ML 6 21 OXSU F3344 ML 6 21 22kV Termination for Crimp
6. LVIT 150 50 A U 30 50 15 LVIT 235 105 A U 25 Wall thickness will be less if tubing recovery is restricted during shrinkage te com energy t5 nb B connectivity ENERGY Page 108 Low Fire Hazard Busbar Insulation Tubing ZBIT is a halogen free black medium wall heat shrinkable tubing which insulates busbars and other equipment to the same fire safety standards as modern Low Fire Hazard specified cables The ZBIT range of busbar insulation tubings uses the latest Low Fire Hazard zero halogen polymer technology LSF performance This provides ZBIT with exceptionally high flame retardancy and Low Smoke and Fume performance This significantly reduces potential dangers to people from toxic smoke and reduced visibility Equipment is also protected from corrosive fumes Low Smoke and Fume and Low Fire Hazard systems are increasingly specified for places such as railways buildings power plants ships oil and gas production installations and chemical plants ZBIT tubing can be easily installed using an oven gas torch or hot air Applications ZBIT is ideal for enclosed and exposed busbars and connections in substations switchgear motors and other electrical equipment All sizes Product Details Catalogue Reference of ZBIT are suitable for aluminium or copper busbars of rectangular or round cross sections Features benefits Zero halogen material has low toxi
7. M mm mm mm NT 1 8 O 30 52 1 6 0 69 0 20 NT 3 16 O 30 4 8 2 5 0 84 0 25 NT 1 4 O 30 6 4 3 6 0 89 0 25 NT 3 8 O 30 955 5 5 1 01 0 25 NT 1 2 0 30 127 7 3 1 21 0 38 NT 5 8 O 30 15 9 9 1 1 52 0 38 NT 3 4 0 30 19 1 1 44 0 38 NT 7 8 O 30 222 1 65 0 38 NT 1 O 30 25 4 1 77 0 51 NT 1 1 4 O 30 31 8 2 20 1 0 51 NT 1 1 2 0 30 38 1 2 41 0 51 NT 1 3 4 0 30 44 5 2 71 0 51 NT 2 O 30 50 8 2 79 0 51 NT 3 O 30 76 2 SI O51 NT 4 0 30 Wall thickness will be less if tubing recovery is restricted during shrinkage te com energy 101 6 3 55 0 51 TE connect vity ENERGY Page 11 Heat Shrink Heavy Wall Tubing Heat Shrinkable Halogen Free Heavy Wall Insulating Tubing Raychem WCSM is a heat shrinkable heavy wall tubing for insulating and sealing power cables and accessories In this tubing the electrical and physical properties of a cable oversheath material are combined with ruggedness and easy installation Lengths All sizes are available in the standard lengths 1000 mm and 1500 mm Sealant Raychem tubing WCSM are coated with an inner sealant wall The sealant exhibits excellent bonding WCSM and sealing characteristics to all materials commonly used in the various cable insulation and sheath constru
8. Diameter O 1 or 2 Cables 3 or 4 Cables 5 6 or 7 Cables 32 RDSS 45 13 RDSS 45 1 RDSS CLIP 45 8 RDSS 45 2 RDSS CLIP 45 38 RDSS 45 25 RDSS 45 1 RDSS CLIP 45 20 RDSS 45 2 RDSS CLIP 45 45 RDSS 45 32 RDSS 45 1 RDSS CLIP 45 27 RDSS 45 2 RDSS CLIP 45 50 RDSS 60 30 RDSS 60 1 RDSS CLIP 75 25 RDSS 60 2 RDSS CLIP 75 57 RDSS 60 41 RDSS 75 1 RDSS CLIP 75 36 RDSS 75 2 RDSS CLIP 75 64 RDSS 75 38 RDSS 75 1 RDSS CLIP 75 33 RDSS 75 2 RDSS CLIP 75 70 RDSS 75 46 RDSS 75 1 RDSS CLIP 75 41 RDSS 75 2 RDSS CLIP 75 715 RDSS 75 56 RDSS 75 1 RDSS CLIP 75 50 RDSS 75 2 RDSS CLIP 75 33 RDSS 100 56 RDSS 100 1 RDSS CLIP 100 50 RDSS 100 2 RDSS CLIP 100 89 RDSS 100 66 RDSS 100 1 RDSS CLIP 100 61 RDSS 100 2 RDSS CLIP 100 95 RDSS 100 74 RDSS 100 1 RDSS CLIP 100 69 RDSS 100 2 RDSS CLIP 100 100 RDSS 100 80 RDSS 100 1 RDSS CLIP 100 75 RDSS 100 2 RDSS CLIP 100 108 RDSS 100 89 RDSS 100 1 RDSS CLIP 100 85 RDSS 100 2 RDSS CLIP 100 114 RDSS 100 89 RDSS 100 1 RDSS CLIP 100 85 RDSS 100 2 RDSS CLIP 100 121 RDSS 125 97 RDSS 125 1 RDSS CLIP 125 92 RDSS 125 2 RDSS CLIP 125 125 RDSS 125 104 RDSS 125 1 RDSS CLIP 125 98 RDSS 125 2 RDSS CLIP 125 133 RDSS 150 109 RDSS 150t 1 RDSS CLIP 150 104 RDSS 150t 2 RDSS CLIP 150 140 RDSS 150t 120 RDSS 150 t 1 RDSS CLIP 150 114 RDSS 150t 2 RDSS CLIP 150 146 RDSS 150t 124 RDSS 150t 1 RDSS CLIP 150 119 RDSS 150t 2 RDSS CLIP 150 150 RDSS 150t 129 RDSS 150t 1
9. GUROFLEX is an environmentally friendly easy to handle two component cold casting material based on hydrocarbons Due to its elasticity it is well suited to accommodate thermal expansion of insulated cables thereby preventing tears breaks and cracks that could permit water ingress It is an excellent insulating material with water repellent properties It covers and adheres to metal components and protects them from corrosion Why is GUROFLEX unique Compared with other resin types such as polyurethane and epoxy systems GUROFLEX is easy to process and has outstanding properties it is environmentally friendly non hazardous and Technical data generates no heat during curing Furthermore GUROFLEX is resistant to low temperatures and can be stored at temperatures as low as 20 C Processing is possible at temperatures as low as 10 C Its low water absorption makes GUROFLEX moisture resistant during curing and avoids the formation of foam or bubbles when it comes in contact with water Where can GUROFLEX be used GUROFLEX is suited for use in all cable joint systems with robust closures up to 1 kV It is qualified according to CENELEC HD 623 It is suitable for filled XLPE PE PVC and paper insulated cables GUROFLEX is available in double chamber bags and cans of various sizes GUROFLEX Density component A 1 36 g cm component B 0 94 g cm Viscosity at 20 C component A 5000 mPa s com
10. RNF 100 3 32 colour code STK or SP 150 2 4 1 2 0 50 RNF 100 1 8 colour code STK or SP 150 32 1 6 0 50 RNF 100 3 16 colour code STK or SP 150 4 8 2 4 0 50 RNF 100 1 4 colour code STK or SP 75 6 4 52 0 65 RNF 100 3 8 colour code STK or SP 95 4 8 0 65 RNF 100 1 2 colour code STK or SP WAI 6 4 0 65 RNF 100 3 4 colour code STK or SP 19 0 gs 0 76 RNF 100 1 colour code STK or SP 25 4 12 7 0 89 RNF 100 1 1 4 colour code STK or SP 32 O 16 0 1 02 RNF 100 1 1 2 colour code STK or SP 8 0 19 0 1 02 RNF 100 2 colour code STK or SP 51 0 25 4 115 RNF 100 3 colour code STK or SP 76 0 38 0 RNF 100 4 colour code STK or SP Standard 102 0 51 0 colour Code te com energy connectivity Page 8 ENEDA Heat Shrink Thin Wall Tubing Flexible Flame Retardant General Purpose Polyolefin Tubing HS Features in both commercial and military Made from Flame Retardant applications Polyolefin Material EziShrink has Installation excellent physical chemical and Minimum shrink temperature 70 C electrical properties that meet industry standards for highly reliable heat shrink tubing 95 C to 125 C Available in 1200mm sticks part without suffix or soools SP Applications EziShrink Thin Wall Tubing
11. 1000mm buried installations e 1500mm e Internally coated with hot melt adhesive or mastic both giving high corrosion and mechanical performance XCSM 85 22 1500 S Product type Size Standard length S sealant Inside Diameter Min Max Expanded as Recovered Catalogue Reference Supplied after Heating mm mm XCSM 23 6 23 XCSM 30 8 30 XCSM 44 12 44 XCSM 55 18 55 XCSM 85 22 85 XCSM 115 30 XCSM 130 41 XCSM 160 55 XCSM 178 60 B M te com energy Page 13 al TE ENERGY Heat Shrink Heavy Wall Tubing High Flex Heavy Wall Heat Shrinkable Tubing Features e Offers high flexibility e Provides excellent insulation and abrasion protection per U S Mine Safety and Health Administration MSHA regulations e Flame retardant e ROHS compliant Applications Developed for cable jacketing applications where cable flexibility is important high flex CHF tubing is good for jacketing cables where sharp bends or turns are required Also suitable for situations where the cable is subject to motion Such situations are common for industrial machinery transportation equipment robotics welding and many other cabling applications To complete the cable jacket seal the ends may be sealed for further water and corrosion protection by using available tape sealant or adhesive Installation Min shrink temp 80 C Min full recovery temp 121 C
12. 185 300 70 114 280 Dia over Copper Tape Core Screen min max mm mm mm CNTT 38 11 200 2 200 15 32 CNTT 38 11 400 2 400 15 32 CNTT 45 25 200 2 200 30 39 CNTT 45 25 400 2 400 Application Range Range Cable Entry 30 59 Catalogue Reference min max Tail Length Cold Applied MV Terminations Voltage Class TIKV 22kV mm mm mm mm mm TRFK S H1 32 89 400 25 185 50 150 TRFK S H2 52 89 600 25 185 50 150 TRFK S H3 32 89 800 25 185 50 150 TRFK L H1 70 400 150 400 185 300 TRFK L H2 70 600 150 400 185 300 TRFK L H3 70 800 150 400 185 300 nb T BD connectivity te com energy Page 60 TIKV Trifurcation Kit Catalogue Reference Voltage Class Tail Length Indoor Outdoor P L L Cable Cross Section mm mm mm mm TRFK S H1 TRFK S H2 400 270 280 25 1635 25 185 TRFK S H3 25 185 TRFK L H1 TRFK L H2 150 400 150 400 TRFK L H3 22kV Trifurcation Kit Catalogue Reference Voltage Class Tail Length Indoor Outdoor P L L 150 400 Cable Cross Section mm mm mm
13. 3 Core Paper Insulated Cables up to 12kV The Raychem EFSJ series of filled joints are problem solving products based on materials science expertise The main features of the joints are Heat shrink compound box No pouring of hot compounds Lightweight and low profile Versatile and easy to install Many utilities today are installing polymeric cables as standard Nevertheless much of the existing network and a substantial proportion of new installations are 12 kV paper insulated MIND or MI cable It is widely recognised that heat shrinkable cable accessories are the answer to jointing the new polymeric cables due to their ease of installation and reliability For paper cables the Raychem EFSJ system offers joints that e Simplify installation e Accommodate transitions to polymeric cables e Are compatible with proven jointing practices Primary insulation over the connectors is provided with proven heat shrinkable insulating sleeves The bulk filling medium is a cold applied mastic compound fully compatible with the materials that are used to impregnate paper cables The compound is contained in a low profile heat shrinkable casing a shrinkable compound box During installation of the heat shrinkable casing the compound flows and fills ensuring a fully blocked joint The result is a joint that can be made quickly and reliably without the need to handle heavy metal joint cases and without the requirement to
14. LVBT LVBT easily insulates unusual IEC specifications connections and geometries in the Rated to ANSI IEEE C37 20 factory or field 1987 e UL recognised to Standard 224 file E137417 600 V 125 C VW 1 Rated Voltage 1kV Features benefits e Adhesive layer fuses the tape e layers but does not stick to Product Details Roll Width Roll Length Catalogue Reference mm mm LVBT 1 R 25 7500 LVBT 2 R 50 7500 LVBT 4 R 7500 Note Maximum longitudinal change after free recovery 30 Rectangular Busbar CdD Bus Length Insulated per Roll Square Busbar Bus Width Bus benga Insulated per Roll Rolls Bus Width Rolls Catalogue Standard Barcrenee Standard mm mm Pack mm mm Pack LVBT 1 R 25 1200 LVBT 2 R 25 2000 LVBT 2 R 50 1500 LVBT 2 R 50 1000 LVBT 2 R 75 1100 LVBT 2 R 75 600 LVBT 2 R 800 LVBT 4 R 1000 LVBT 2 R 600 LVBT 4 R 600 LVBT 4 R 900 LVBT 4 R 900 Catalogue Reference Maximum thickness 15mm Round Busbar C Bus Bus Length Diameter Insulated per Roll Rolls Standard mm mm Pack LVBT 1 R 12 2600 LVBT 2 R 25 2600 LVBT 2 R 50 1300 LVBT 2 R 75 900 LVBT 4 R 1300 LVBT 4 R 900 Catalogue Reference B B connect vity ENERGY Page 107 te com energy Low Voltage Busbar Insulation Tubing LVIT is a black medium wall flame retarded heat shrinka
15. MWTM 63 19 21 0 6 2 4 MWTM 75 22 24 0 6 27 MWTM 85 25 28 0 6 2 8 MWTM 95 29 32 OW 51 MWTM 115 34 7 0 7 51 MWTM 140 42 46 O 7 351 MWTM 160 50 55 2 MWTM 180 60 66 3 2 MWTM 245 80 38 2 4 MWTM 285 135 uncoated only te com energy 1 4 TE connectivity Page 10 Flexible General Purpose Medium Wall Elastomeric Tubing Features e Remains flexible at temperatures as low as 55 C 67 F e Offers good resistance to abrasion and physical abuse while providing the flexibility and strain relief needed in general purpose harnessing applications e Resistant to most common fluids and solvents e RoHS compliant Specifications Approvals Series Raychem NT RT 510 Standard Inside Diameter Applications Widely used for insulation strain relief and abrasion protection on cable harnesses and wire bundles in the commercial electronics industries where a reliable general purpose tubing is needed Suitable for applications requiring some exposure to common fluids and solvents Installation Min shrink temp 90 C Min full recovery temp 135 C Operating Temperature Range 55 C to 90 C Thickness Recovered Wall Heat Shrink Medium Wall Tubing NT Length spool Catalogue Reference Min Expanded as Supplied Max Recovered Heatin after Heating g Total Wall after
16. Page 105 Insulating Covers Medium Voltage Conductor Covers for Outage Prevention BENAG Raysulate Medium Voltage e MVCC covers are designed to Conductor Covers MVCC provide protect energised conductors high quality electrical insulation for from flashovers due to contact substation leads and jumpers These from birds and animals covers are made from a non tracking s The Medium Voltage Conductor silicone material that is suitable for Cover is suitable for applications harsh medium voltage outdoor up to 25 kV phase to earth environments MVCC covers are e Two sizes are currently available split for easy installation and will fit conductors with diameters ranging from 12 Features 28mm e The MVCC s flexibility allows installation on tight bends which makes it ideal for substation applications Product Details Conductor Catalogue Diameter Range Reference mm MVCC 10 40 MVCC G 10 40 MVCC 19 0 750 MVCC G 19 0 750 MVCC 25 1 0 MVCC G 25 1 0 B E te com energy Page 106 TE ENERGY Low Voltage Busbar Insulating Heat Shrink Tape LVBT is an adhesive coated low voltage heat shrinkable tape One wrap insulates straight and bent bars in retrofit applications where tubing cannot be used In addition bus or hardware providing tough insulation up to 1 kV in accordance with ANSI C37 20 1987 and up to 3 6 kV in accordance with Low Voltage Tapes and Tubings
17. Simplified Installation Components are lightweight and non shattering Clear instruction sheets Common installation procedure for polymeric and MIND paper cables Factory engineered kit permits rapid on site installation te com energy Heat Shrinkable Termination System for Cables No mechanical stress at insulation screen cutback Termination accommodates same bending radius as cable Visual confirmation of correct assembly sequence possible after installation Rain skirts can be installed to allow either top or bottom feed No soldering of earthing accessories required Outstanding Long Term Reliability Fully sealed against water ingress from the environment or from within the conductor strands Polymeric materials load cycle with the cable without mechanically stressing termination components and sealants Unsurpassed performance in polluted environments proven over three decades Page 2 Heat Shrink MV Terminations EPKT B a B connectivity ENERGY Heat Shrink MV Terminations Terminations System Designer This worksheet enables you to arrive at a part number for an EPKT termination Choose one figure from the left hand column of each table Typical part number EPKT 17 C3MOHS Voltage Umax a Cable size HLO Length 3 core cables ti Number of cores H Dielectric th Location at Hit ui Voltage in kV 7 for 7 2 kV
18. mm mm mm mm mm MXSU 3131 T2 25 95 95 240 52 20 BEIS IOS 19 2 17 6 29 4 23 MXSU 3141 T4 95 240 185 400 1055 192 17 6 29 4 15 5 24 6 252 23 52 6 26 MXSU 3151 T6 185 400 500 15 5 24 6 DIA S2 22 92 27 6 SSG 57 2 SE MXSU 3161 T6 185 400 630 15 5 24 6 2312 52 6 DAS OTIS 37 5 40 0 3 MXSU 3161 T7 Catalogue Reference 500 630 Size Range 25 5 2148 Diameter Conductor SIS S2 29 525 Diameter Over Core Insulation 37 5 40 0 44 Diameter Cable Oversheath mm mm mm mm MXSU 3311 25 95 5 2 12 0 13 2 21 8 40 61 MXSU 3321 70 150 8 7 15 0 17 6 24 3 45 68 MXSU 3331 95 240 10 5 16 2 18 5 29 4 SS T MXSU 3332 150 300 12 9 21 6 21 6 31 4 99 85 MXSU 3341 Catalogue Reference 185 400 Size Rang e 14 8 24 6 Diameter Conductor 21 6 34 6 Diameter Over Core Insulation 99 85 Diameter Cable Oversheath mm mm mm mm MXSU 3311 1C 25 95 9 2 120 12a ZAS 42 5 61 0 MXSU 3321 1C 70 150 8 7 15 0 17 6 24 3 45 0 68 0 MXSU 3331 1C 95 240 10 3 19 2 18 5 29 4 53 0 77 0 MXSU 3332 1C 150 300 12 9 21 6 21 6 31
19. 3 Core Plastic without Armour mm mm mm mm EFSJ SP1 49 95 16 35 EFSJ SP2 120 185 16 70 EFSJ SP3 240 300 16 50 EFSJ SP4 240 300 70 95 EFSJ SP5 240 300 120 150 EFSJ SY1 VO oS IG 335 EFSJ SY1 120 185 16 70 EFSJ SY2 240 300 16 50 EFSJ SY3 240 300 TOROS EFSJ SY4 240 300 120 150 EFSJ SX1 40 95 I8 35 EFSJ SX1 120 185 16 70 EFSJ SX2 240 300 16 50 EFSJ SX3 240 300 TO DSS EFSJ SX4 240 300 120 150 EFSJ SX1 70 95 185 95 EFSJ SX5 120 185 16 70 EFSJ SX6 240 300 16 50 EFSJ SX7 240 300 70 95 EFSJ SX8 Example EFSJ 11 A TIkV 3 core paper cable inline joint 16 50mm 240 300 Example EFSJ 11 B and EFSJ T2 TIkV 3 core paper cable to 3 single core XLPE transition joint 50 95mm Example EFSJ 11 C and EFSJ T8 and EFSJ G8 TIkV 3 core paper cable to 3 core XLPE with steel wire armours transition joint 120 185mm Example EFSJ 11 D and EFSJ T9 and EFSJ SP4 TIkV 3 core paper cable 70mm to 3 core XLPE cable 300mm te com energy 120 150 TE P a g e 8 7 aiii connectivity Heat Shrink MV Joints Heat Shrinkable Joints for Screened Plastic and Rubber Insulated Cables up to 36kV For jointing plastic insulated
20. GELCAP SL 2 0 3HOLE ZO Hole B i iD te com energy 156 20 5 2 10 Silicone gel is high dielectric insulation and provides constant pressure on cable and connector to provide water seal PowerGel sealing gel is specially formulated for high temperature environments removal Snap lock feature provides quick installation and 13 6 17 Moulded clamp of UV stable impact resistant polypropylene secures cover in place Moulded cover of high abrasive and impact resistant elastomer provides Pa rugged protection for electrical connection B BD connectivity ENERGY Page 55 PowerGel Filled Cable Joints for Single and Multi Core Polymeric Cables 0 6 1kV PowerGel filled joint install snap close applied and UV stable Raychem RayGel offers a reliable sealed joint for underground and overhead applications PowerGel sealing gel technology The cutting edge sealing gel called PowerGel covers and seals the joint quickly and easily saving both time and effort Capacity Four sizes for straight and branch joints are available ranging for single core cables from 10 up to 50mm and for 3 to 5 core cables from 1 5 up to 16mm 7 for details see selection table Easy to install Closing the rugged RayGel closure is literally a snap The short lengths easy to clean cold Application Range also allow for installations in cramped locations No spec
21. Overall Diameter Min Max mm mm ECKJ 0018 ECKJ 0019 ECKJ 0020 ECKJ 0021 Multi Core Cables without Armours Catalogue Reference Number of Cores Overall Diameter ECKJ 0266 ECKJ 0267 ECKJ 0268 ECKJ 0269 ECKJ 0270 ECKJ 0271 te com energy D connectivity Page 45 inline Joints for Polymeric Cables to Paper Cables up to 1kV The problem of connecting plastic insulated power cables to existing paper insulated ones has led to the Adhesive precoated on the inside of the breakout melts and flows during the shrinking action to form a lasting Heat Shrink Joints EPKJ TRANS requirement for an insulating and barrier on the tubing covered cores sealing system with proven service and the cables metal sheath records of reliability for jointing The conductors can be jointed with each of the two cable types either mechanical compression or soldered connectors which are then insulated by shrinking adhesive lined thick walled tubing over them at the same time finally sealing the cores of both cables Installation The heat shrinkable design of the joint enables a dependable seal to be made easily at the end of the paper insulated cable To keep water out and oil in the cores are protected with heat shrinkable tubing and the cable crutch sealed with a heat shrinkable breakout Joints for 4 Core Cables without Armour
22. Quick Reference Guide Raychem Cable Accessories te com energy from TE Connectivity er a cm st M Peri a Put Contents SECTION 1 Heat Shrink Tubings 5 SECTION 2 Cable Breakouts End Caps and Repair Sleeves 19 SECTION 3 Low Voltage Joints amp Terminations up to 1kV 31 SECTION 4 Medium Voltage Terminations up to 42kV 55 SECTION 5 Medium Voltage Joints up to 42kV 75 SECTION 6 Insulating Covers Tapes and Tubings 99 SECTION 7 Cable Glands amp Duct Seals 119 SECTION 8 Switchgear Connections Straight and Elbows 125 SECTION 9 Tools amp Equipment 143 B a te com energy Page 3 _ TE CA E DRY ENERGY i te com energy Page 4 _ TE eee ae AIC DCN NERGY m Section 1 Heat Shrink Tubings THIN WALL ATUM Thin Wall Tubing with Adhesive black 6 DCPT General Purpose Dual Colour Yellow Green Stripe Thin Wall Tubing 7 RNF Mil Spec Thin Wall Tubing without adhesive Black and Colours 8 HS General Purpose Thin Wall Tubing without adhesive Black and Colours 9 MEDIUM WALL MWTM General Purpose Medium Wall Tubing 10 NT Flexible Neoprene Elastomeric Medium Wall Tubing 11 HEAVY WALL WCSM General Purpose Heavy Wall Tubing 12 XCSM High Ratio Recovery Extra Heavy Duty Tubing 13 HF Flexible Heavy Wall Tubing 14 HALOGEN FREE NUCLEAR FCSM Flame Retardant Heavy Wall Tubing 15 WCSF Flame Retardant Heavy Wall Tubing for Nuclear Environments 16 ZCSM Halogen Free Heavy Wall Tubing 17 B ee vo
23. mm mm RPIT 321x 800 95 500 11 0 21 6 19 3 30 4 RPIT 521x 800 50 300 Va DE 20 2 34 6 RPIT 621x 630 50 185 7 7 16 8 292 559 RPIT 331x 1250 240 630 17 8 32 5 26 4 29 6 RPIT 531x 1250 150 630 15 9 52 5 26 5 45 6 RPIT 631x Note Product is available with and without test point Bushing Parts Catalogue Reference Size 1250 95 050 ROS SUS Modification RPIS 2 1S Size 2 800A without test point RPIS 2 1S VD Size 2 800A with test point RPIS 3 IS Size 3 1250A without test point RPIS 3 I1S VD Size 3 1250A Insulating Cap Catalogue Reference RPIC 2 RPIC 3 te com energy with test point 28 5 49 2 B connectivity ENERGY Page 65 Heat Shrink MV Terminations Heat Shrinkable Medium Voltage Terminations for Indoor and Outdoor Applications for Polymeric Cables up to 42kV Raychem heat shrinkable medium voltage terminations IXSU F OXSU F are widely acknowledged in the industry and feature an unique integrated ZnO based stress control system flexibility of usage for crimp or mechanical lugs unlimited shelf life and range taking kits Designed for both indoor and outdoor applications The components combine to provide the important functions required for all medium voltage products
24. 1 Core Cables Aluminium Gland 65 EAKT 1605 EAKT 1608 95 EAKT 1606 te com energy EAKT 1607 SMOE 50153 B B connect vity ENERGY Page 121 Duct Sealing System Easily and quickly installed Provides watertight duct seal Helos prevent flooding Installs with water flowing The RDSS duct seal is an inflatable duct sealing system that wraps around cables in the ducts of manholes or exchange vaults The product effectively seals power cable ducts stopping or preventing water from leaking into the manhole or vault The RDSS duct seal is suitable for use with polyethylene or lead sheath cables in the plastic concrete or steel ducts of wall feed through systems RDSS duct seal also seals around unjacketed concentric neutral cable It permits cable movement and thermal expansion while retaining its sealing properties The RDSS duct seal system has been tested in severe environmental conditions RDSS IT 16 bar E7512 0160 RDSS IGG SR AS te com energy and is water and airtight up to 50 kPa equivalent to 16 7ft water head Request test report EDR 5255 The product can be easily and quickly installed even in flowing water The RDSS duct seal is inflated with air or CO2 gas and conforms to the irregular geometry of cable and ducts It is easy to remove as well even in adverse field conditions Standard kits accommodate a wide range of cable diameters as
25. 257 2 6 29 825 CSJH 24B 1XU 1XU M 18 9 28 5 PAS OR 98 40 G8 19 2 CSJH 24C 1XU 1XU M1 CSJH 24C 1XU 1XU M2 120 500 27 O20 24 3 4 6 30 0 44 0 2 0 46 0 ORIO 12 5 26 CSJH 24D 1XU 1XU M 185 400 27 4 37 8 35 0 49 0 15 5 24 6 CSJH 24E 1XU 1XU M1 CSJH 24E 1XU 1XU M2 500 630 37 9 40 6 41 0 44 0 46 0 52 0 56 0 57 0 257I 29 5 52 5 CSJH 36D 1XU 1XU M 95 240 27 8 37 6 35 0 48 0 11 0 19 2 CSJH 36E 1XU 1XU M1 CSJH 36E 1XU 1XU M2 240 400 4 9 42 8 42 6 45 6 42 0 54 0 51 0 57 0 17 8 24 6 29 7 2148 CSJH 36E 1XU 1XU M3 45 8 49 2 56 0 61 0 298 S25 The application range given in the table is based on polymeric insulated cables according to IEC 60502 with stranded circular conductors Due to different conductor dimensions and or cable constructions the minimum and maximum application range may be extendable Please contact your local sales representative The diameter over conductor is needed only for kits including TE BSM connectors The values given in the selection table refer to aluminium circular conductors and may change for other materials and shapes connectivity te com energy Page 77 Cold Applied MV Joints Cold Shrinkable All in One Straight Joint for Polymeric Insulated Cables up to 42kV Features e Joint body earthing system a
26. ENERGY Heat Shrink MV Joints Heat Shrinkable Medium Voltage Branch Joints for Single Core Polymeric Cables up to 24kV a Features e Shear bolt connector MXSB joints use shear bolt Connector and insulation in one Connectors to simplify the kit interconnection of conductors Heat shrinkable insulating components e Range taking kit supply pre engineered thicknesses Compact robust and buriable of insulation and stress control material This is amajor step forward Features in comparison with traditional ae taping solutions e No special installation tools or Eee dies needed e No other engineering required e Wide range of application e Space saving low total costs MXSB Branch Joints Conductor Diameter Diameter over Diameter Cable Voltage Catalogue g Cross Section Conductor Core insulation Oversheath Reference mm mm mm mm MXSB 12B 1XU 2XU 70 185 8 7 16 8 17 6 25 9 25 39 MXSB 12C 1XU 2XU 150 300 13 9 231 PD 304 28 43 MXSB 24B 1XU 2XU 70 185 8 7 16 8 21 9 301 30 39 MXSB 24C 1XU 2XU 120 300 127 n 25 0 34 6 32 48 For other combinations of cable sizes or information for 36 kV cables please contact your local sales representative B te com energy Page 98 am TE ENERGY Section 6 Insulating Covers Tapes and Tubings INSULATING COVERS BCAC Bushing Connection Animal Cover up to 35kV 100 BCIC Raysulate Bird Prote
27. IXSU F6344 ML 5 17 OXSU F6344 ML 5 17 150 300 1200 IXSU F6352 ML 6 13 OXSU F6352 ML 6 13 400 650 IXSU F6352 ML 6 17 OXSU F6352 ML 6 17 400 650 IXSU F6352 ML 6 21 OXSU F6352 ML 6 21 400 650 IXSU F6354 ML 6 13 OXSU F6354 ML 6 13 400 1200 IXSU F6354 ML 6 17 OXSU F6354 ML 6 17 400 1200 IXSU F6354 ML 6 21 te com energy OXSU F6354 ML 6 21 400 1200 lt TE connect vity Page 71 up to 36kV Universal Selection Procedure Simplified selection table allows quick selection based on conductor cross section and voltage class for either polymeric or MIND paper insulated cables For MI draining oil cables contact your local representative Simple modification codes permit easy specification of optional accessory kits Enhanced range taking ability means that one kit fits more conductor Sizes reducing stocking requirements Unlimited shelf life allows stocking of economic quantities without product spoilage Simplified Cable Preparation Improved treatment of screen cut back is compatible with all state of the art screen removal techniques No tapering of insulation required No polishing of polymeric insulation surface No special preparation of sectored or eccentric conductors or of cable that is curved after unreeling from the cable drum Cable preparation steps are similar to those for Raychem joints
28. Insulation Diameter Over Core 100 0 120 0 Diameter Cable Oversheath kV mm mm mm mm MXSU 6311 1C 55 595095 6 0 12 0 24 0 30 0 5210 77 2 MXSU 6331 1C 58 150 500 18 59 a Ze 31 1 39 6 83 0 100 0 MXSU 6341 1C te com energy 99 185 400 15 9 24 6 2 0 42 8 Page 95 85 0 110 0 TE connectivity Heat Shrink MV Joints Joints for Polymeric Insulated Cable with Aluminium Wire Armour Including Mechanical Connectors Catalogue Reference Voltage Size Range Diameter Conductor Diameter Over Core Insulation Diameter Cable Oversheath kV mm mm mm mm MXAW 5151 22 95 185 10 3 17 6 25 51 2 D A5 MXAW 5132 22 150 300 12 9 21 6 25 8 34 6 AO 48 MXAW 5141 22 240 400 17 8 24 6 29 4 38 8 44 54 MXAW 5151 22 500 PASTS 7 29 37 2 41 6 48 56 MXAW 5161 22 630 290 52 5 39 2 44 7 50 60 Three Core Screened Polymeric Insulated Cable with Steel Wire Armour and Copper Tape Shield Catalogue Reference Voltage Size Range Diameter Conductor Diameter Over Core Insulation Diameter Cable Oversheath kV mm mm mm mm MXSW 3331 11 95 240 10 5 19 2 17 6 29 4 62 80 MXSW 3332 C
29. OXSU F3161 11kV Termination with Mechanical Lug Screened Single Core Plastic and Rubber Cable Catalogue Reference Indoor IXSU F3111 ML 1 13 Catalogue Reference Outdoor OXSU F3111 ML 1 13 800 1200 Cross Section 595500 Diameter over Insulation 18 727 165 IXSU F3111 ML 1 17 OXSU F3111 ML 1 17 18 7 18 IXSU F3121 ML 1 13 IXSU F3121 ML 1 17 OXSU F3121 ML 1 13 OXSU F3121 ML 1 17 153 7 20 8 1 amp 7 20 8 IXSU F3131 ML 4 13 OXSU F3131 ML 4 13 18 6 28 4 IXSU F3131 ML 4 17 IXSU F3131 ML 5 13 OXSU F3131 ML 4 17 OXSU F3131 ML 5 13 120 300 18 6 28 4 20 1 30 4 IXSU F3131 ML 5 17 OXSU F3131 ML 5 17 120 300 20 1 30 4 IXSU F3141 ML 6 13 IXSU F3141 ML 6 17 OXSU F3141 ML 6 13 OXSU F3141 ML 6 17 185 400 185 400 2527 390 2527 YIG IXSU F3151 ML 7 17 OXSU F3151 ML 7 17 500 630 34 4 40 0 IXSU F3151 ML 7 21 OXSU F3151 ML 7 21 11kV Termination for Crimp Lug Screened 3 Core Plastic and Rubber Cable without Armour Catalogue Reference Indoor Catalogue Reference Outdoor 500 630 Cross Section 4 4 40 0 Tail Length mm mm IXSU F3301 OXSU F3301 10 16 450 IXSU F3304 OXSU F3304 10 16 1200 IXSU F3311 OXSU F3311 16 5 450 IXSU F3314 OXSU F3314 16 35 1200 IXSU F3321 OXSU F3321 25 1K 450
30. Operating Temperature Range 55 C to 90 C Lengths All sizes types are available in the standard length of 7500 mm Other lengths on request HF HF 17 FRX 25 Catalogue Reference Standard Length spool Inside Diameter Product type Flame retardant Length 7500mm Recovered Wall Thickness Min Expanded as Supplied Max Recovered after Heating Total Wall after Heating mm mm mm mm HF O4FRX25 7500 10 1 52 HF OZFRX25 7500 19 1 52 HF 11FRX25 7500 28 2 67 HF 13FRX25 7500 55 2 67 HF 15FRX25 7500 38 3 05 HF 17FRX25 7500 43 3 05 HF 2OFRX25 7500 51 3 56 HF 27FRX25 17500 te com energy 69 3 94 B a bp connectivity ENERGY Page 14 Heat Shrink Halogen Free Nuclear Tubing Heat Shrinkable Flame Retarded Heavy Wall Tubing Raychem FCSM heat shrinkable tubing is a tough electrical insulating material which combines flame retarded properties with flexibility abrasion resistance and a rapid installation technigue This combination of features has led FCSM tubing to be used in a wide range of demanding applications in particular to insulate to protect and to seal flexible cable joints accessories and connections Installation is effected by heating above 125 C which causes the tubing to shrink in diameter while retaining its form
31. Rated Voltage 25kV Inside Diameter BPTM Recovered Wall Thickness Min Expanded as Supplied Heating Max Recovered after Total Wall after Heating m mm mm mm BPTM 15 6 A U 4 30 15 6 1 90 BPTM 30 12 A U 4 30 30 12 2 20 BPTM 50 20 A U 4 30 50 20 250 BPTM 75 30 A U 4 20 75 30 2155 BPTM 100 40 A U 4 25 40 255 BPTM 120 50 A U 4 50 2 80 BPTM 175 70 A U 4 70 2 80 BPTM 205 110 A U 4 2 80 BPTM 235 130 A U 4 Wall thickness will be less if tubing recovery is restricted during shrinkage te com energy Page 110 3 10 bp B connectivity ENERGY Medium Voltage Tapes and Tubings Clearance Reduction IEC 71 2 A Rated Voltage Phase Phase Phase Earth c i The tables indicate the clearance reductions which are possible using BPTM tubing These are derived from BIL AC withstand DC Round Busbars withstand and discharge extinction tests These clearances should not be adopted without testing by the user Sharp electrodes and unusual geometries may require wider clearances Clearance kV mm mm mm Product Selection BPTM should normally be used on the following busbar sizes r min 0 8mm Rectangular bars Round bars Product Size L 4 T mm D mm BPTM 15 6 BPTM 30 12 BPTM 50 20 BPTM 75 30 BPTM
32. electrical performance stress control and moisture sealing The proprietary materials used in our cable accessories are designed for optimised manufacturing and to provide exceptional product performance in the harshest of service environments Variations and differences can exist amongst base polymer grades and additives Compounds consist of polymers additives and fillers that highly influence the properties of the base material The formulation the compounding procedures material processing product design and assembly all contribute to the overall product performance Polymeric insulation The materials used in the Raychem termination generation of products have undergone many years of development yielding a polymeric material with outstanding electrical and weathering properties The formulation is based on polymer compounds and has proven to be stable and functional over several decades under severe environmental conditions The formulation offers exceptional tracking and erosion resistance mechanical strength weatherability and dielectric properties te com energy One piece termination The Raychem stress control material IXSU F OXSU F is a recently formulated electrical stress control compound that is based on extensive experience with Raychem ceramic semiconductor technology ZnO The ZnO based stress control system is integrated in heat shrinkable insulating tubing This stress control system fills
33. minutes even in cold weather Rayligator joints have no shelf life restriction You don t have to worry about the expiry date as with conventional two component fillers since the mastic has an unlimited shelf life Rayligator joints are clean Because the kit contains no liquids the hazards associated with handling conventional two component or bitumen fillers are eliminated Multi Core Connector Heat Shrink Joints Dimensions Max Diameter Branch Cable Length Diameter mm mm mm mm mm BMHM 1001 4B1 16 185 9595 115 500 155 BMHM 1001 4C1 95 185 6 95 115 500 155 BMHM 1001 4D2 95 240 6 150 135 560 155 The application range of this kit can also be covered with the kit BMHM 4Cl1 and a separately ordered black mastic EPPA 206 4 250 as a shim te com energy bp B connectivity ENERGY Page 48 Filled Joints for Armoured and Unarmoured Power and Control Cables up to 1kV Range taking joint kits with few components for guick and simple installation e Clear robust snap together joint shells for easy positioning and filling e Joint Insulation sealing and mechanical protection provided by proven two part filler materials supplied in convenient foil packs e Choice of kits with or without screw connectors for copper and aluminium conductors e Core separator to ensure adequate clearance between conducto
34. mm TRFK S H1 400 280 2590 50 150 TRFK S H2 TRFK S H3 600 280 590 50 150 50 150 TRFK L H1 185 300 TRFK L H2 TRFK L H3 33kV Trifurcation Kit Catalogue Reference Voltage Class Tail Length Indoor Outdoor P L L 185 300 185 300 Cable Cross Section mm mm mm mm TRFK S H1 400 590 640 50 TRFK S H2 600 T590 640 50 TRFK S H3 800 IOO 640 50 TRFK L H1 400 2590 640 TRFK L H2 600 T590 640 TRFK L H3 te com energy 800 590 640 Cold Applied MV Terminations ja mM TE connectivity Page 61 ENERGY ENERGY Features Pre expanded single piece silicone rubber joint body with high mechanical expansion properties allows a wide application range Electrical stress control of the screen cut area by integrated MV Cold Shrinkable End Seal for Polymeric Insulated Cables up to 42 kV Easy to install end seal with short installation time Dual wall Rayvolve sleeve with specially formulated EPDM elastomer High performance sealant provides a reliable moisture seal Cold Applied MV Terminations CSER conductive geometrical stress cones and corrosion protection e Polypropylene rod with high stiffness and breaking strength e Exceeds C
35. 0 RSTI 6953 800 SON bp f te com energy Page 139 ii TE ENERGY Push On Switchgear Connections RSTI CC 39 59 69 Screened Separable Coupling Connection System for Large Cross Sections 1250 amp 42kV Features The screened coupling connector is designed to mate with the rear end of the base screened connector system RSTI designed for 42 kV The insulation of the coupling connector is made of a highly modified silicone rubber characterised by high tracking resistance elongation at break and non flammability A thin walled screen is permanently bonded onto the insulation and protects the connection system against accidental contact The screened coupling connector need not be removed for oversheath testing The combination of screened connector and coupling connector exceeds CENELEC HD 629 1 SI requirements which include BS VDE and other international specifications Design of combination fits 630 A and 1250 A bushings Interface CT and C2 as specified by EN 50180 and EN 50181 The compact design supports the use of double T connections inside standard terminal boxes The wide application range covers cable cross sections from 400 to 800 mm Conductor connection mechanical lugs with Easily accessible rear plug with Capacitive test point Few accessories required for system test and earth connection Complete kit including lugs for easier installation and
36. 17 for 12 kV amp 17 5 kV for 24 kV for 36 kV Size in mm 7 2 kV 12 kV amp 17 5 kV 24 kV 18 55 16 25 50 95 35 70 25 50 120 185 95 185 70 185 50 95 240 400 240 400 240 300 120 185 500 1000 500 800 400 650 240 500 gt 1000 800 1000 630 1000 Number of Cores 1 for single core 3 for three core Dielectric of insulation type X for plastic eg XLPE EPDM EPR etc M for MIND non draining paper not applicable for draining paper cables Location of the termination for INDOOR for OUTDOOR Length only 3 Core of the terminated portion tail H1 for 450mm long H2 for 650mm long min for 17 kKV outdoor and 36kV indoor H3 for 800mm long min for 24kV outdoor and 36kV outdoor H4 for 1200mm long B SEEN lEaEBEEERTETS Sti V V S eee S te com energy Page 73 aii TE ENERGY Heat Shrink MV Terminations Live End Seal MXSE e Range extension kits up to 1000mm e Possible voltage class extension up to 36kV e Installation procedure and design very close to MXSU e Application can be extended to 3 core and paper cable applications Catalogue Voltage Cross Section Reference kV mm MXSE 3131 11 70 240 MXSE 3141 11 240 400 MXSE 3151 11 500 MXSE 3161 11 630 MXSE 3171 11 800 MXSE 3181 11 1000 MXSE 5131 22 70 240 MXSE 5141 DD 24
37. 5 GELPORT 40 GELWRAP 29 GHFC 42 GILS 41 RCAB 41 127 GUROFLEX 52 RCAB 51 128 GUROFLEX 63 RDSS 122 GUROSIL 43 RICS 3 129 GWRS 30 RICS 150 HF 14 RNF 8 HS 9 RPIT 64 HVBT 114 RPIT 151 HVCE 117 RRBB 116 HVCE WA 118 RSES 5S2Z 132 HVIA STRIPPER 35 90 150 RSES 54 155 HVIA STRIPPER 75 150 151 RSES 64 154 HVIS 115 RSRB 126 IXSU 66 KSSSZSZ 152 JOR 21 RSTI 39 59 69 159 KL RFSM 27 RSTI 58 135 LINKBOX 51 RSTI 68 157 LVBT 107 RSTI CC 39 59 69 140 LVIT 108 RSTI CC 58 136 MRSM 26 RSTI CC 68 138 MVCC 106 RSTI SA O5 141 MVLC 103 RSTI SA 10 142 MV TI 56 RVC 2 MVTO 56 RVS 33 MWTM 10 TBJ 50 MXAW 90 TERK 59 MXSB 98 TSJ 50 MXSE 74 WCSF 16 MXSU 90 WCSM 12 MXSW 90 WMCB 54 NT 11 XCSM 15 OLIC 104 ZBIT 109 OLIT 105 ZCSM 17 OXSU 66 PXE 49 RAPID 55 RAYGEL 36 RAYGEL PLUS 57 RAYGEL REPAIR 38 te com energy Page 154 TE connectivity ge az TE P age 155 connectivity te com energy FOR MORE INFORMATION TE Technical Support Centre NSW t61 2 9554 2694 QLD 61 2 9554 2627 VIC TAS SA NT 61 3 8562 7966 WA 61 8 9358 7805 New Zealand 64 9 634 4580 Part numbers in this brochure are ROHS Compliant unless marked otherwise as defined www te com leadfree te com 2012 Tyco Electronics Energy Pty Ltd a TE Connectivity Ltd Company All Rights Reserved EPP 1984 AU 8 12 ENG SS 1000 8 2012 While TE Connectivity TE has made every reasonable effort to ensure the accuracy of the information in
38. 7141 ML 6 13 120 300 185 400 30 6 43 4 MVTI 7141 ML 6 17 MVTO 7141 ML 6 17 185 400 D connectivity te com energy Page 57 11kV Dimensions as Delivered Height Voltage 2 Housing Catalogue Creepage Distance Flashover Distance Diameter over Sheds Cold Applied MV Terminations Installed Length L Reference mm mm mm mm mm MVTI 3121 232 253 255 39 225 MVTI 3131 252 253 265 43 245 MVTO 3121 276 379 281 61 270 MVTO 3131 276 22kV Dimensions as Delivered Height Voltage 9 Housing Catalogue 412 Creepage Distance 284 Flashover Distance 76 Diameter over Sheds 290 Installed Length L Reference kV mm mm mm mm mm MVTI 5121 22 276 412 284 76 270 MVTI 5131 22 276 MVTO 5121 412 284 80 290 MVTO 5131 33kV Dimensions as Delivered Height Voltage i z Housing Catalogue Creepage Distance Flashover Distance Diameter over Sheds Installed Length L Reference kV mm mm mm mm mm MVTI 6121 33 995 676 369 101 370 MVTI 6131 3 420 MVTI 6141 878 482 140 455
39. BN38 38 0 90 FH 1630 S BN50 2 00 FH 1630 S PN17 0 24 for plumbing FH 1630 S MC10 Torch box of red enamelled galvanised steel three Torch box with content nozzles BN28 BN38 and PN17 one torch handle HSZ one constant pressure regulator R1 one automatic cut off valve CV one 5 m high pressure hose SW5 Weight 4 8 kg Size 450 x 210 x 74 mm bp te com energy Page 144 am TE ENERGY FH 1630 S BH2O Compact gas bottle FH 1630 PIE Torch handle Nozzles for FH 1630 PIE handle Constant pressure regulator for all FH 1630 hoses This highly portable lightweight gas bottle is supplied complete with a robust carrying hook and a stand for the work bench or desk top The bottle and stand are finished in red enamel and the unfilled bottle weighs only 1 45 kg Capacity 0 425 kg Torch handle with Piezo automatic ignition Gas flow with pressed trigger only Nozzle connection bayonet socking Hose connection thread R3 8 left Nozzle Gas Consumption Max mm kg h FH 1630 PIE BN28 28 0 46 FH 1630 PIE BN38 38 0 90 FH 1630 PIE BN50 2 00 FH 1630 PIE PN18 0 24 for plumbing Applicable on propane gas tanks with a capacity of 5 kg to 11 kg Gas flow max 6 kg h Constant pressure 2 bar The constant pressure regulator screw connections are compatible with all FH 1630 high pressure hoses Hose Connection Thread Gas Bottle Connection Thread FH 1630 PlE
40. Core Plastic Cables without Wire Armour Size of Conductor Cable Core Diameter Overall Diameter Catalogue Reference mm mm mm EPKT 0015 4 35 4 9 17 43 EPKT 0031 25 70 8 18 20 43 EPKT 0047 70 150 10 23 26 68 EPKT OO63 185 400 I5 58 55 90 Multi Core Cables without Armours with without ECC Size of Conductor Cable Core Diameter Diameter over Metal Sheath Catalogue Reference mm mm mm EPKT 0453 4 16 Aay 185 1 EPKT 0461 16 35 6 9 16 23 EPKT 0469 Soe 70 Sls 22 30 EPKT 0477 70 150 12 18 29 42 EPKT 0485 150 300 I8 25 A57 TE P a g e 4 7 connect vity ENERGY te com energy Heat Shrinkable 1kV Branch Joints The Rayligator branch joint system uses a pressure resistant mastic to fill the entire joint area The mastic ensures good sealing to the plastic insulation as well as to the metal connector Rayligator joints are tough The outer heat shrinkable sleeve is reinforced with rugged fibres giving a tough joint The mastic fills the joint area and prevents any ingress of water Rayligator joints are easy to install Simply apply the mastic around the joint area and cover it with the outer heat shrinkable sleeve Heat the sleeve with a suitable torch until the green indicator colour disappears Catalogue Reference Main Cable Cross Section Heating is completed within a few
41. R1 R3 8 LH W21 8 x 1 14 LH DIN Combi FH 1630 PIE R2 R3 8 LH W20 x 1 14 LH POL FH 1630 PIE R3 R3 8 LH W20 x 1 14 LH SHELL High pressure hoses for Fitted with screw connections for all all FH 1630 handles te com energy FH 1630 constant pressure regulators and torch handles Internal diameter 4 mm Connection threads R3 8 LH Colour orange FH 1630 PIE SW4 4 m length FH 1630 PIE SW5 5 m length FH 1630 PIE SW10 10 m length Tools and Equipment TE P a g e 1 4 5 connectivity ENERGY Tools and Eguipment FH 1630 PIE CV Automatic cut off valve The automatic cut off valve is fitted between the hose and the constant pressure regulator and cuts off the gas supply in the event of damage to the hose or torch handle Connection threads R3 8 LH FH 1630 PIE LGS Safety valve The safety valve is a combination of FH 1630 PIE R1 and FH 1630 CV including an automatic gas leakage device Max hose length 10 m Torch holder The snap fitting torch holder enables the torch to be put aside in a convenient clean and safe position during installation work in the field Galvanised steel Nominal diameter of fixing ring mm FH 1630 TH229 229 FH 1630 TH300 IT 1000 001 A compact and comprehensive kit for the installation of Tool Kit for cable cable accessories joints terminations etc installation IT 1000 002 The IT 1000 002 cable vice f
42. The insulation of the screened surge arrester is made of a highly modified silicone rubber characterised by high tracking resistance elongation at break and non flammability A thin walled screen is permanently bonded onto the insulation and protects the connection system against unintentional contact Standalone Arrestor Voltage Class kV RSTI 68SA1210 12 RSTI 68SA2410 24 RSTI 68SA3310 33 Length Catalogue Reference mm 285 400 520 The active part is a metal oxide arrester which meets the requirements of IEC 60099 4 for separable and dead front arresters The combination of screened connector and surge arrester exceeds CENELEC HD 629 1 S2 requirements which includes BS VDE and other international specifications Easily accessible rear plug with capacitive test point Few accessories required for system test and earth connection Complete kit including screened surge arrester threaded pin and earth lead for three phases facilitates installation and storage Piggy Back Arrestor Voltage Class kV Catalogue Reference RSTI CC 68SA1210 RSTI CC 68SA2410 RSTI CC 68SA3310 Notes 1 Can be used as a piggy back on RSTI 58 type elbows 2 Can be used as a piggy back on RSTI CC 58 type elbows Push On Switchgear Connections RSTI SA 10 3 Can be used as a piggy back on RSTI 39 type elbows with the addition of support pin RSTI SA PIN 4 Can be used as
43. a piggy back on RSTI 59 type elbows with the addition of support pin RSTI SA PIN 5 Can be used as a piggy back on RSTI 69 type elbows with the addition of support pin RSTI SA PIN bp a B connectivity ENERGY te com energy Page 142 Section 9 Tools and Equipment Accessories for the Installation of Heat Shrinkable and Cold Applied Products 1658 HVIA Cable Screen Semi Con Stripping Tool Small 150 HVIA Cable Screen Semi Con Stripping Tool Large 151 IT 1000 033 Cordless Impact Wrench 152 B e f te com energy Page 143 iii TE ENERGY Tools and Eguipment Accessories for the installation of Heat Shrinkable and Cold Applied Products FH 1630 Torch The FH 1630 torch assembly for rapid installation of heat shrinkable materials offers Assembly maximum burning efficiency and the best available balance of surface preheat All system components are fully compatible FH 1630 S HNZ Torch handle with holder and shutoff valve for use on all Torch handle FH 1630 S nozzles PIE regulators and hoses Nozzle connection thread R3 8 right Hose connection thread R3 8 left FH 1630 S HSZ Torch handle with holder and shutoff valve and pilot full Torch handle flame lever for all FH 1630 S nozzles PIE regulators and hoses Nozzle connection thread R3 8 right Hose connection thread R3 8 left Nozzles for Nozzle Gas Consumption Max FH 1630 S handles mm kg h FH 1630 S BN28 28 0 46 FH 1630 S
44. achieved Pre expanded silicone joint body The silicone rubber joint body is delivered in a _pre expanded condition ona spiral holdout system Silicone materials with excellent mechanical properties allow high expansion forces and therefore guarantee a wide application range Integrated stress control mechanism and conductive outer layer provide te com energy exceptional electrical performance The joint body can be easily removed from the spiral holdout with low release forces particularly designed for joint applications Electrical stress control Electrical stress control is fully integrated in the silicone joint body by well defined conductive areas Conductive cones with an exactly defined geometrical design over the screen cut area provide excellent electrical stress control The electrical stress control of the connector area is made with an integrated conductive screen performing as a Faraday cage The coverage of voids and edges at the connection area with void fillers is not necessary Shield continuity Typical shield wire cross sections up to 35 mm can easily be connected by either mechanical or compression connectors Positioned at the oversheath cut back the connection provides a smooth profile resistant to mechanical damage Additional layers of copper mesh are applied around the joint to provide shielding and protection Outer sealing and protection CSJx joints are available with alternative re ja
45. and saltwater environments It is UV resistant and rated for aerial exposure Splices made with FSTW qualify to ANSI C119 1 Environmental Seal FSTW provides a complete watertight seal for use in submersible applications Easy Removal Mastic is in contact with cable surface only at ends which allows for easy removal Thickness CPGI FSTW 2 1 4 FSTW 2 1 6 te com energy Repair Sleeves FSTW bp a B connectivity ENERGY Wrap around Splice Cover 1000V Raychem s GelWrap closure sleeves quickly and conveniently insulate and seal buried electrical connections rated up to 1000 volts The robust yet compact design is engineered to handle the harsh environments of direct burial and manhole applications GelWrap sleeves are equally well suited for insulation and jacket repair Features connection Moisture cannot enter the splice PowerGel sealing gel was specifically developed for the electrical power industry PowerGel sealing gel IS hydrophobic and provides an excellent moisture seal over a wide operating temperature range 40 C to 95 C e Installers will appreciate the Itis compatible with solid dielectric simple wraparound design cable insulations and dependable gel sealing performance Simply wrap and Other common uses for GelWrap snap the sleeve on any cable sleeves in the use range The gel in the sleeve seals on contact Installation is literally a s
46. any irregularities bonds to the insulation and provides superb electrical performance Product range The product line is designed for polymer cables from 10 to 1200 mm and up to 42 kV This coverage is achieved with a minimum number of design variants The products are fully tested in accordance with IEEE 48 IEC 60502 4 and the CENELEC HD629 1S1 specification For cable box applications the Raychem termination IXSU F can be combined with either Raychem elastomeric bushing boot RCAB or Raychem insulated connection system RICS to fit most types of switchgear bushing currently available For pole top applications we can supply Raychem termination OXSU F along with polymeric support insulators EPBI Polygarde metal oxide surge arresters HDA and most fittings required for installation All raw materials of Raychem IXSU F OXSU F are fully traceable Page 66 STE IXSU OXSU connectivity ENERGY Heat Shrink MV Terminations 11kV Termination for Crimp Lug Screened Single Core Plastic and Rubber Cable Catalogue Reference Catalogue Reference Cross Section Diameter over Insulation Indoor Outdoor mm mm IXSU F3111 OXSU F3111 10 558 16 3 IXSU F3121 OXSU F3121 AS 95 153 7 20 8 IXSU F3131 OXSU F3131 95 240 18 6 28 4 IXSU F3141 OXSU F3141 240 500 2O O IXSU F3151 OXSU F3151 500 800 34 0 42 2 IXSU F3161
47. conductor 33kV Single Core Push On Termination with Mechanical Connectors Catalogue Reference Indoor Catalogue Reference Outdoor 120 3007 Cross Section 24 3 34 6 Diameter over Insulation mm mm MVTI 6121 ML 2 13 55 150 24 33 5 MVTI 6121 ML 2 17 35 150 22 33 MVTI 6131 ML 2 13 MVTO 6131 ML 2 13 95 150 2187 555 MVTI 6131 ML 2 17 MVTO 6131 ML 2 17 95 150 2187 985 MVTI 6131 ML 4 13 MVTO 6131 ML 4 13 95 240 27 8 537 6 MVTI 6131 ML 4 17 MVTO 6131 ML 4 17 95 240 2148 57 6 MVTI 6141 ML 5 13 MVTO 6141 ML 5 13 120 300 295 59 6 MVTI 6141 ML 5 17 MVTO 6141 ML 5 17 120 3500 29 3 39 6 MVTI 6141 ML 6 13 MVTO 6141 ML 6 13 185 400 32 4 42 8 MVTI 6141 ML 6 17 42kV Single Core Push On Termination with Mechanical Connectors Catalogue Reference Indoor MVTI 7131 ML 2 13 MVTO 6141 ML 6 17 Catalogue Reference Outdoor MVTO 7131 ML 2 13 Voltage 185 400 Cross Section 2 4 42 8 Diameter over Insulation 27 36 5 MVTI 7131 ML 2 17 MVTO 7131 ML 2 17 27 992 MVTI 7131 ML 4 13 MVTI 7131 ML 4 17 MVTO 7131 ML 4 13 MVTO 7131 ML 4 17 95 240 29 9 41 0 29 9 41 0 MVTI 7141 ML 5 13 MVTO 7141 ML 5 13 120 300 30 6 43 4 MVTI 7141 ML 5 17 MVTI 7141 ML 6 13 MVTO 7141 ML 5 17 MVTO
48. conductors with diameter from 4 mm to 25 mm Both channels are available in 1 m and 3 m lengths These can be cut easily to form a range of shapes and linked together to form long lengths OLIC has passed test programmes Product Details Catalogue Dimension H nom Dimension W min Reference set by Raychem and utilities for applications up to 15 kV COLIC O and 24 kV COLIC C Live line working OLIC O has been installed by one large utility using live line working techniques Features benefits e Clip on tool free installation allows easy retrofit application e Modular design permits re enterable and re usable applications e High dielectric strength provides good protection against accidental line flashovers e UV resistance and weather resistance gives maintenance free lifetime e Raychem s high voltage test programme assures long term reliability e Mechanically robust polymer design is lightweight and vandal resistant mm mm OLIC O 1000 1 5 OLIC O 3000 OLIC C 1000 1 5 OLIC C 3000 OLIC C te com energy Insulating Covers OLIC B a B connectivity ENERGY Overhead Line Insulation Tape OLIT tape is an adhesive lined heat shrinkable insulating tape which has been helically preformed to make it easy to install on overhead conductors When the tape is wrapped around the conductor and shrunk down by the applica
49. is a high quality heat shrinkable product for a variety of uses It is the industry standard for insulation strain relief wire bundling and colour coding Operating Temperature Range Specifications Approvals Series UL E203950 600V 125 C Standard Inside Diameter Recovered Wall Thickness Catalogue Length Min Expanded Max Recovered i Total Wall after Heatin Reference spool as Supplied after Heating 9 mm mm mm mm HS colour code 1 2 0 6 SP or blank 200 12 0 6 0 22 HS colour code 1 5 0 8 SP or blank 200 1s 0 8 0 28 HS colour code 2 1 SP or blank 200 2 0 35 HS colour code 3 1 5 SP or blank 200 j 0 40 HS colour code 4 2 SP or blank 200 0 50 HS colour code 6 3 SP or blank 100 O55 HS colour code 10 5 SP or blank 100 5 0 60 HS colour code 12 6 SP or blank 100 0 60 HS colour code 20 10 SP or blank 100 0 80 HS colour code 25 12 SP or blank 50 0 90 HS colour code 30 15 SP or blank 50 0 90 HS colour code 40 20 SP or blank 50 1 00 HS colour code 50 25 SP or blank 25 1 00 HS colour code 80 40 SP or blank 25 1 46 HS colour code 100 50 SP or blank 25 1 46 Standard Green Yellow colour Code B TE te com energy Page 9 ire rs ENERGY Heat Shrinkable Halogen Free Medium Wall Insulating Tubing Features Raychem MWTM tubing is fast and easily installed and has proven its long t
50. of the Max Shed Dia Min Shed Dia Creepage Reference Extender as of Insulator of Insulator Extension per supplied Extender mm mm mm mm HVCE 100 80 01 115 100 80 100 HVCE 120 100 01 HVCE 140 120 01 HVCE 160 140 01 HVCE 183 161 01 HVCE 205 184 01 HVCE 226 206 11 HVCE 247 227 11 HVCE 268 248 11 HVCE 289 269 11 HVCE 310 290 11 HVCE 331 311 11 HVCE 352 332 11 HVCE 373 353 11 HVCE 394 374 11 B Page 117 TE ENERGY te com energy High Voltage Creepage Extenders Wraparound TE has now added a range of cold applied wraparound creepage extenders to its list of Raychem heat shrink creepage extenders HVCE s This will considerably reduce installation time in situations where heavy metal work or complicated connection geometry makes disconnection on the insulator or bushing difficult Cold applied wraparound creepage extenders work the same way as conventional extenders but leave a gap where the extender has stretched open allowing it to wrap path along the insulator or bushing orofile extensive testing and field application clearly prove otherwise Application Range Each extender is tailored to suit the insulator or bushing profile used There is a wide range of extenders already available many of which fit the more commonly used profiles When an extender is required for a previously unused profile it is straight forward to create The ra
51. performance modern mechanical connectors standards needing no special installation tooling e Insulation sealing and mechanical protection provided by proven and qualified two part resin supplied in convenient foil packs Catalogue Cable Conductor Size Reference Cable Entry Diameter 2 amp 3 Core 4 Core mm mm mm mm TSJ 6 TSJ 6 1 5 10 1 5 Straight Joints Branch Joints TSJ 16 TBJ 16 10 25 10 TSJ 35 TBJ 35 TSJ 70 TBJ 70 TSJ 120 TBJ 120 TSJ 185 TBJ 185 TSJ 300 TBJ 300 B a connectivity ENERGY te com energy Page 50 Application Low voltage underground 2 and 4 way link boxes are used for connecting and switching adjacent sections of low voltage 3 or 4 core cable from 70mm to 300mm They are supplied complete with a plastic foundation pad outer enclosure set and concrete filled Features and Benefits Compact modular concept reduces weight and space required for link box positioning making installation possible in congested areas whilst reducing excavation and reinstatement costs Retained ABS moulded lid replaces the traditional cast iron diving bell lid which reduces weight and is non conductive making operation safer Integrated locking facility combined with the lid retaining system and toolbox with fail safe positioning and operation Low Voltage 2 amp 4 Way Link Box installation and inspection prior to
52. pour hot compounds and oils te com energy The EFSJ is versatile It is factory engineered for use on belted or screened three core paper insulated MI and MIND cables Each basic joint kit can accommodate several cable sizes so only four kits are required for the range of cross sections from 16 to 300 mm Transitions between paper cables of different cross sections and from paper to polymeric cables are achieved simply by the use of add on transition modules Mechanical kits are available that eliminate the requirement for plumbing in connecting cable sheaths a Black filler profile a Core Separator Heat Shrink MV Joints EFSJ 1 Insulating sleeves are shrunk over the connectors 2 The cold applied mastic compound is placed over the insulated cores 3 The heavy dual walled insulating conducting sleeve is shrunk down 4 The copper earth braid and steel armour wrap are installed 5 The outer sealing sleeves are shrunk down The cable can be energised at once bp B connect vity ENERGY Page 85 Heat Shrink MV Joints Joint System Designer This worksheet enables you to arrive at a part number for an EFSJ straight or transition joint Choose one figure from the left hand column of each table Typical part number EFSJ 11 C T1 T9 G6 G9 L1 L3 A1 Voltage e Base Modules Transition Modules Armour Modules Solderless Earthing Modules Voltage in kV 11 for 6 6 11kV
53. sealing and protection The CSJA joint has an integrated outer protection system which is already expanded onto the joint body and requires no additional parking distance The EPDM sleeve combined with a high performance sealant forms a reliable moisture seal and corrosion protection It is easy to install by just rolling out the flipped back rejacketing Page 78 CSJA STE connectivity ENERGY CSJA Joint with Mechanical Connector Applicable Range Catalogue Voltage Reference Diameter Over Core Insulation Diameter Over Outer Sheath Cold Applied MV Joints Diameter Over Conductor kV mm mm mm mm CSJA 12B 1XU 1XU M 12 95 240 18 6 28 4 250 59 00 11 0 19 2 CSJA 12C 1XU 1XU M 12 185 300 252526 30 0 44 0 15 5 23 1 CSJA 12D 1XU 1XU M 12 240 400 25 74 SIG 33 0 45 0 17 8 24 6 CSJA 12E 1XU 1XU M1 12 500 34 4 36 2 43 0 48 0 Zo 27 6 CSJA 12E 1XU 1XU M2 12 630 38 0 40 0 47 0 52 0 DOES 52 5 CSJA 24B 1XU 1XU M 24 oo 150 18 9 28 5 26 0 39 0 6 8 19 2 CSJA 24C 1XU 1XU M1 24 95 240 25 5 7 Y2 30 0 44 0 11 0 19 2 CSJA 24C 1XU 1XU M2 24 120 300 24 3 34 6 32 0 46 0 IZ ne CSJA 24D 1XU 1XU M 24 185 400 27 4 37 8 35 0 49 0 15 5 24 6 CSJA 24E 1XU 1XU M1 24 500 37 9 40 6 46 0 52 0 29 7 ZIS CSJA 24E 1XU 1XU M
54. storage Selection Table Screened separable connection system 12 kV with mechanical lugs Dia Core Insulation Cross Section Catalogue Reference RSTI CC 3951 RSTI CC 3952 RSTI CC 3953 RSTI CC 3954 28 9 36 4 28 9 36 4 34 0 45 4 34 0 45 4 Screened separable connection system 24 kV with mechanical lugs Dia Core Insulation Cross Catalogue Section Reference mm 34 0 45 4 34 0 45 4 39 1 59 39 1 59 mm RSTI CC 5951 400 RSTI CC 5952 500 RSTI CC 5953 630 RSTI CC 5954 800 Screened separable connection system 36 amp 42 kV with mechanical lugs Dia Core Insulation Cross Catalogue Section Reference mm RSTI CC 6951 400 RSTI CC 6952 500 630 RSTI CC 6953 800 mm 34 0 45 4 39 1 59 39 1 59 B a B connectivity ENERGY te com energy Page 140 Screened Separable Surge Arrester 5kA The screened gapless surge arrester is a T shaped product It is designed for direct connection onto outer cone bushings in accordance to EN50180 or EN50181 with interface type C or for parallel connection mating to the rear entry of the base screened connector system RSTI 58 designed for system voltage up to 24 kV The insulation of the screened surge arrester is made of a highly modified silicone rubber characterised by high tracking resistance elongation at break and non flammabi
55. this catalogue TE does not guarantee that it is error free nor does TE make any other representation warranty or guarantee that the information is accurate correct reliable or current TE reserves the right to make any adjustments to the information contained herein at any time without notice TE expressly disclaims all implied warranties regarding the information contained herein including but not limited to any implied warranties of merchantability or fitness for a particular purpose The dimensions in this catalogue are for reference purposes only and are subject to change without notice Specifications are subject to change without notice Consult TE for the latest dimensions and design specifications Raychem Utilux TE Connectivity and the TE connectivity logo are trademarks Other logos product and or company names might be trademarks of their respective owners connectivity
56. using Standard Connectors Size of Catalogue Conductor Reference mm EPKJ 0903 10 16 EPKJ 0910 2550 EPKJ O917 70 150 EPKJ 0924 185 300 Joints for 4 Core Cables withArmour using Solder or Crimp Connectors Size of Catalogue Conductor Reference EPKJ 0828 EPKJ 0835 35 50 EPKJ 0842 70 150 EPKJ 0856 185 300 bp te com energy Page 46 mm TE ENERGY Heat Shrink Terminations Heat Shrinkable Termination Systems for MI MIND Paper amp Plastic Ins Cables for up to 1kV With millions of installations throughout the world Raychem cable terminations for up to 1 kV are acknowledged to be more reliable and quicker to install than conventional systems work in confined spaces Varying cable constructions can be easily accommodated and every kit typically covers three to four cable sizes Thus inventories are reduced and stock keeping minimised EPKT Ease of installation Installed by way of heat shrinking the Raychem system saves time eliminates special equipment and simplifies work overhead and 4 Core Plastic Cables Wire Armour Diameter over Overall Diameter Armour Size of Conductor Cable Core Diameter Catalogue Reference mm mm mm mm EPKT 0003 4 16 4 9 19 15 26 EPKT 0019 25 50 8 15 31 22 39 EPKT 0035 70 150 12 23 49 36 59 EPKT 0051 185 300 18 31 66 41 79 EPKT 0067 500 25 38 82 65 90 4
57. well as empty ducts and ducts with multiple cables The RDSS duct seal system is environmentally friendly no hazardous chemicals are used to create the seal It is made from chemical and bacteria resistant materials and will provide a reliable durable long lasting seal Improve your service and reduce your maintenance costs with RDSS duct seals from TE Connectivity Page 122 Cable Glands and Duct Seals RDSS The inflation tool uses CO2 gas cylinders The CO2 gas cylinders contain 16 gr CO2 One cylinder will inflate 3 pcs of RDSS 100 duct seals in vacant ducts If ducts are occupied with cables more inflations per cylinder can be performed The tool is designed with an ON OFF switch and has an automatic pressure monitoring system of 45 3 psi 3 0 0 2 16 gr CO2 gas cylinders for RDSS IT 16 tool Each gas cylinder inflates approx 5 pcs of RDSS 100 duct seals Each box contains 10 gas cylinders The inflation gun connects to a pressurized air bottle bump or compressor with an outlet pressure of 60 to 150 psi 4 to 10 bar to feed the inflation gun The inflation gun is designed with a safety relief valve and audible signal device to facilitate the installation B a B connectivity ENERGY Cable Glands and Duct Seals Size Selection Guide For ducts containing three or more cables one RDSS duct seal clip for every two cables is required Duct Inner Number of Cables in Duct Maximum Cable Bundle Diameter
58. with precise High abrasion resistance flexibility and insulating properties are combined in the tough modified polyolefin material from which Raychem wraparounds MRSM are made Quickly fitted in place by means of its rail and channel closure heating above 125 C causes the repair sleeve to shrink in diameter to fit the cable At the same time the adhesive liner melts and seals against fluids and dirt Repair Sleeves MRSM instructions for use thus completing the job MRSM 50 23 250 239 Product type Size Standard length 239 adhesive Catalogue Application Reference Range MRSM 50 23 250 600 300 600 750 250 600 750 MRSM 73 38 MRSM 100 51 Notes 1 Dimensions in millimetres a as supplied b after free recovery at minimum supplied width 2 Max longitudinal change after free recovery 10 3 Other lengths and sizes on request nb Page 26 So TE ENERGY te com energy Repair Sleeves Fibre Reinforced Repair Sleeve KL RFSM The fibre reinforced wraparound KL RFSM is used for fast and reliable cable repairs in applications where high mechanical resistance is required The wraparound is supplied with an adhesive coating The KL RFSM wraparounds can also be used as an outer sheath for low and medium voltage joints Adhesive J KL RFSM 45 15 500 123 Product type Size Standard length 123 adhesiv
59. 0 400 MXSE 5151 22 500 MXSE 5161 22 630 MXSE 5171 DD 800 MXSE 5181 22 1000 MXSE 6131 33 70 240 MXSE 6141 SE 240 400 MXSE 6151 33 500 MXSE 6161 33 630 MXSE 6171 33 800 MXSE 6181 33 1000 te com energy lt TE P a g e 7 4 connectivity ENERGY Section 5 Medium Voltage Joints up to 42kV COLD APPLIED CSJR CSJH Single Core Inline Joint for Polymeric Cables up to 36kV 76 CSJA All in One Single Core Inline Joint for Polymeric Cables up to 42kV 78 CSJT H 3 Core Joints for Polymeric Unarmoured Cables up to 24kV Resin Case 80 CSJH 3 Core Joints for Polymeric Unarmoured Cables up to 24kV Heat 9 Shrink Outer Sleeve CATJ 3 Core Transition Joints for Polymeric to Paper Cables up to 36kV 82 CSBJ Branch Joint for Polymeric Cables up to 24kV 84 HEAT SHRINK EFSJ TIkV 3 Core Joints for Screened or Belted Paper Cables and Transitions to g5 Polymeric up to 12kV EPKJ Single and 3 Core Joints for Polymeric and Paper Cables 12kV up to 36kV 88 MXSU 3 Single Core and 3 Core Inline Joints for Polymeric Cable up to 11kV 90 MXSU 12 Single and 3 Core Transition Joints Polymeric to Paper 11kV 92 MXSU 5 Single Core and 3 Core Inline Joints for Polymeric Cable up to 22kV 93 MXSU 24 Single and 3 Core Transition Joints Polymeric to Paper 22V 94 MXSU 6 Single Core and 3 Core Inline Joints for Polymeric Cable up to 33kV 95 MXSW MXAW 3 Core Inline Joints Polymeric Armoured Cable up to 22kV 96 EAKJ Airfield
60. 1 ML 6 21 OXSU F6141 ML 6 21 185 400 32 4 42 8 IXSU F6151 ML 7 17 OXSU F6151 ML 7 17 500 630 42 6 49 2 IXSU F6151 ML 7 21 te com energy OXSU F6151 ML 7 21 500 630 42 6 49 2 Page 70 TE connectivity 33kV Termination for Crimp Lug Screened 3 Core Plastic and Rubber Cable without Armour Catalogue Reference Indoor Catalogue Reference Outdoor Cross Section Heat Shrink MV Terminations Tail Length mm mm IXSU F6332 OXSU F6332 50 120 650 IXSU F6334 OXSU F6334 50 120 1200 IXSU F6342 OXSU F6342 150 300 650 IXSU F6344 OXSU F6344 150 300 1200 IXSU F6352 OXSU F6352 400 500 650 IXSU F6354 OXSU F6354 400 500 1200 IXSU F5341 OXSU F5341 185 400 450 IXSU F5344 OXSU F5344 33kV Termination with Mechanical Lug Screened 3 Core Plastic and Rubber Cable without Armour Catalogue Reference Indoor Catalogue Reference Outdoor 185 400 Cross Section 1200 Tail Length mm mm IXSU F6332 ML 2 13 OXSU F6332 ML 2 13 50 120 650 IXSU F6334 ML 2 13 OXSU F6334 ML 2 13 50 120 1200 IXSU F6342 ML 5 13 OXSU F6342 ML 5 13 150 300 650 IXSU F6342 ML 5 17 OXSU F6342 ML 5 17 150 300 650 IXSU F6344 ML 5 13 OXSU F6344 ML 5 13 150 300 1200
61. 100 40 BPTM 120 50 BPTM 175 70 BPTM 205 110 BPTM 235 130 Key Product Specifications Test Method Requirement Thermal endurance IEC 216 105 C min Accelerated ageing 168 hrs 120 C Tensile strength ISO 188 ASTM D2671 10 MPa min Ultimate elongation 300 min Comparative tracking index IEC 112 VDE 0303 1 KA 3c 180 kV cm min 2 mm Dielectric strength ASTM D149 IEC 243 150 kV cm min 2 5 mm 120 kV cm min 3 mm Low temperature flexibility ASTM D2671 Procedure C No cracking after 4 hrs 40 C Smoke index NES 711 Less than 120 Acid gas generation Raychem PPS 3010 4 23 Less than 1 by weight lt TE te com energy Page 111 ire rs Medium Voltage Tapes and Tubings Heavy Wall Busbar Insulation Tubing 36kV BBIT is a thick wall heat shrinkable tubing which provides insulation enhancement and protection against flashover and accidentally induced discharge Particularly useful in confined spaces BBIT tubing can be used on both circular and rectangular copper or aluminium busbars On application of heat the tubing shrinks snugly over the busbar profile ensuring that the required minimum wall thickness is obtained BBIT tubing can be installed easily during large scale production using an oven or in the field using a gas torch or hot air BBIT tubing is manufactured from a non halogen based polymer which has excellent performance in high vol
62. 12C 3XU 3SB 12 185 300 PU Pat IAS 2915556 155625 CATJ 24C 3XU 3SB 24 95 240 2513 S200 PRESAS 11 0 19 2 CATJ 36D 3XU 3SB 36 42 95 240 27 8 37 6 29 3 36 1 Wee S Catalogue Voltage Reference For all applications the diameter of the outer sheath should be within 50 mm to 120 mm The application range given in the table is based on polymeric insulated cables according to IEC 60502 with stranded circular conductors Due to different conductor dimensions and or cable constructions the minimum and maximum application range may be extendable Please contact your local sales representative The values given in the selection table refer to aluminium circular conductors and may change for other materials and shapes Possible adaptations of Raychem CATJ MV cold applied transition joints Applications for other cross sections and system voltages are available on reguest CATJ cold applied transition joints can be modified for armoured and or for tape shielded cables CATJ cold applied transition joint system is also available for single core applications CATJ cold applied transition joints can be adopted for paper paper connections Please contact your local sales representative B SZENN EEEEEHTES E ttjTf V V VS C vS S Co oGeavz UUSSAjAlJl s sj FFF CSV S G7Vztlllllltl lululElmt tg a HHEEH E te com energy Page 83 aii TE ENERGY Cold Applied MV Joints MV Cold Shr
63. 2 24 630 41 0 44 0 56 0 57 0 292S CSJA 36D 1XU 1XU M 36 95 240 27 8 57 6 35 0 48 0 11 0 19 2 CSJA 36E 1XU 1XU M1 36 240 400 34 9 42 8 42 0 54 0 17 8 24 6 CSJA 36E 1XU 1XU M2 36 500 42 6 45 6 SLOR 5740 Zoe 2 28 CSJA 36E 1XU 1XU M3 36 630 45 8 49 2 56 0 61 0 298 7 82 52 The application range given in the table is based on polymeric insulated cables according to IEC 60502 with stranded circular conductors Due to different conductor dimensions and or cable constructions the minimum and maximum application range may be extendable Please contact your local sales representative The diameter over conductor is needed only for kits including TE s BSM connectors The values given in the selection table refer to aluminium circular conductors and may change for other materials and shapes B Page 79 TE ENERGY te com energy Cold Applied MV Joints MV Cold Shrinkable Joint for 3 Core Cables with Resin Encapsulation eres Features e Pre expanded single piece e Proven shield continuity silicone rubber joint body with concept high mechanical expansion e Fast and easily filled resin outer capability allows a wide sealing and protection system application range providing effective impact e Electrical stress control of the resistance screen cut area by integrated e Hard elastic polyurethane type conductive geometric
64. 2 positions Blade EXRM 0982 R 20 for removing bonded cable screen Locking screw for cable screen blade Setting screw to adjust cutting depth of blade for chamfering the semicon screen at screen transition Fixed handle B a te com energy Page 151 al TE ENERGY Tools and Eguipment Cordless Impact Wrench Features Catalogue Reference IT 1000 033 AU Voltage 14 4V No Load Speed Tools and Equipment Nominal Tightening Torque 200Nm Rechargeable battery 3 0Ah Li ion 8 cells Charging Time Weight Vibration emission value ah Packaging 1 Tool 2 Batteries 1 Charger Sockets User manual B a te com energy Page 152 TE ENERGY az TE P age 153 connectivity te com energy 102L 20 302 22 402 22 502 22 ATUM 6 BBIT 112 BCAC 100 BCIC 101 BISG 102 BMHM 48 BPTM 110 CATJ 82 CETS 120 CRPS 24 CRSM 25 CSBJ 34 CSER 62 CSJA 78 CSJH 1XU 1XU 76 CSJH 3XU 3XU 81 CSJR 76 CSJFA 80 DCPT Z EAKJ 97 EAKT 121 EFSJ 85 EPKJEPOLCY 44 EPKJ TRANS 46 EPKJ MV 88 EPKT LV 47 EPKT MV 72 FCSM 15 FSTW 28 GELBOX 39 GELCAP 54 GELCAP SL
65. 4 59 0 85 0 MXSU 3341 1C 240 400 15 5 24 6 23 9 34 6 91 te com energy Page 70 0 105 0 TE connectivity Heat Shrink MV Joints TIKV MXSU 12 Transition Joints from 1 Core Polymeric Cable without Armour to 3 Core Belted or Screened Paper Cable Three Core Belted Screened Paper Cable Single Core Polymeric Cable Catalogue Reference Voltage Size Range Size Range mm mm MXSU 12A 1XU 3SB 29 93 25 O MXSU 12B 1XU 3SB 70 150 70 120 MXSU 12C 1XU 3SB 95 240 95 185 MXSU 12D 1XU 3SB 150 300 150 240 MXSU 12E 1XU 3SB Catalogue Reference 240 400 Single Core Polymeric Cable 240 300 Three Core Belted Screened Paper Cable Diameter over Core insulation Diameter Cable Oversheath Diameter over Core insulation Diameter over Lead sheath Diameter Cable oversheath mm mm mm mm mm MXSU 12A 1XU 3SB 13 2 21 8 25 52 IZOR 30 36 36 46 MXSU 12B 1XU 3SB 17 6 24 5 28 S 16 0 20 4 So gt 435 41 53 MXSU 12C 1XU 3SB 17 6 29 4 26 41 1748 29 39 48 49 58 MXSU 12D 1XU 3SB 21 6 31 4 29 43 20 0 26 1 435 53 52 64 MXSU 12E 1XU 3SB 25 0 34 6 55 A 24 7 28 6 48 64 59 2 Transition Joints from 1 Core Polymeri
66. 5 36kV Dia Core Insulation Reference mm mm RSES 6451 RSES 6452 90 95 95 150 22 4 35 5 22 4 35 5 RSES 6453 120 240 28 9 42 0 RSES 6455 185 300 te com energy 28 9 42 0 Push On Switchgear Connections RSES 64 B a B connectivity ENERGY Page 134 Push On Switchgear Connections Screened Separable Elbow Connection System 630 800 amp 24kV RSTI 58 Raychem RSTI 58 screened terminal box RSTI 58 connectors separable connectors are designed to connect single and three core polymeric cables to medium voltage are equipped with a capacitive test point for determining whether the circuit is energised This test point is gas insulated switchgear and protected by a conductive cap other equipment using CENELEC after cable preparation and bushings type C specified for lubrication the stress control 630 1250 A up to 24 kV Made of a highly modified silicone rubber and protected by a thin walled outer conductive screen connected to earth RSTI 58 connectors are equally suited for indoor and outdoor installation Supporting a wide application range the design incorporates one body and two stress cone adapters to cover all cross sections from 25 to 400 mm The overall and cut back dimensions are designed to take up minimum space in the Selection table adapter is simply slid into place followed by the screened connector bo
67. 5 240 10 3 19 2 202S 25 0 35 6 MXSU 5132 150 300 12 9 21 6 250 892 MXSU 5141 MXSU 5151 240 400 17 8 24 6 259 Z1 29 9 38 8 37 2 41 6 MXSU 5161 2010625 39 2 44 7 MXSU 5171 MXSU 5181 S20 356 Oe om S2 44 8 46 9 49 4 53 2 Size Transition Joints including Dual Range Mechanical Connectors Catalogue Reference Voltage Lower Range Upper Range Size Range Diameter Conductor Diameter Over Core Insulation Diameter Conductor Diameter Over Core Insulation Min Diameter Cable Over Sheath mm mm mm mm mm mm MXSU 5131 T2 25 95 95 240 5A 20 17 9 26 0 0 5 19 2 25 0 33 6 25 MXSU 5141 T 4 95 240 240 400 103 192 23 0 33 6 17 8 24 6 29 9 38 8 30 MXSU 5151 T6 185 400 500 15 5 24 6 27 4 38 8 255276 37 2 41 6 35 MXSU 5161 T6 185 400 630 15 5 24 6 27 4 38 8 DAS ONS 25 39 2 44 7 35 MXSU 5161 T7 500 630 2349 27 6 37 2 41 6 29 0 752 5 39 2 44 7 48 MXSU 5171 T8 630 800 29 0 5215 39 2 44 7 52 0 335 6 44 8 46 9 50 MXSU 5181 T8 630 1000 Z91O S52 3 Core Cable with Wire Shield without Armour Catalogue Voltage Size Range 39 2 44 7 Diameter Conductor 66 5 99 2 49 4 53 2
68. 64 WCSF 1500 114 38 1000 43 97 WCSF 2500 177 63 1000 9 70 Maximum use range over bolted connections 1 Fibreglass bolt pads are required for bolted connections in all cases Recommended bolt pad is EPPA 109N sized as needed 2 These tubings can be used as splice insulation sleeve and are qualified with 25 mm seal length All others require 50 mm seal length 3 When used as a shim or small wire jacketing the use range of WCSF 050 3 1 N is 1 3 2 5 mm B a B connectivity ENERGY te com energy Page 16 Heat Shrink Halogen Free Nuclear Tubing Heat Shrinkable Halogen Free Heavy Wall Tubing for Low Fire Hazard Areas We have developed a range of halogen free thick wall tubing for use in cable accessories and as insulating tubing in hazardous areas where very high material specifications are reguired This low fire hazard material has been developed using the latest polymer technology to provide low smoke low toxicity and low acid gas generation while being highly flame retarded and having low calorific value ELLA LVA ALA A A A A A A Z Application Range Lengths All sizes are available in the standard lengths e 1000mm e 1500mm Size Product type ZCSM ZCSM 85 22 1500 S Standard length S sealant Catalogue from Reference to after free as supplied PP recovery as supplied after free recov
69. 9 6 25 S2 4 10 11 70 S3 ks gt Ss 16 70 S4 50795 25 S5 120 150 30 S6 185 300 40 S7 400 630 2 3 amp 4 Core Cables without Armours with without ECC Catalogue Reference Size of Conductor mm Nominal Cable Number of O D 50 Connector Width or Bolt Length Range Cores Min Dia Max Length Max mm mm AUST M1 1 5 6 2 3 4 35 AUST M2 10 16 2 3 4 50 AUST M3 16 55 2 3 4 70 AUST M4 50 70 3 4 AUST M5 95 190 3 4 AUST M6 te com energy 185 300 3 4 bp Page 44 So TE ENERGY 2 3 8 4 Core Cables with Steel Wire Armours with without ECC Catalogue Reference Size of Conductor Number of Nominal Cable O D Heat Shrink Joints Connector Width or Bolt Length Range Cores Min Dia Max Length Max mm mm mm mm AUST M1 ore 25 4 9 10 35 AUST M2 10 16 2354 12 11 50 AUST M3 16 35 2 3 4 16 16 70 AUST MA7 50 70 35 4 30 25 AUST MA8 957120 5 4 34 55 AUST MA9 150 185 3 4 40 35 AUST MA10 240 300 Multi Core Cables with Armours Catalogue Reference ECKJ 0017 Number of Cores 3 4 Min mm 50 Diameter Over Inner Sheath Max mm 45
70. 9 42 0 RSTI 6817 RSTI 6818 RSTI 6827 RSTI 6828 te com energy 28 9 42 0 28 9 42 0 B B connect vity ENERGY Page 137 Features The screened coupling connector is designed to mate with the rear end of the base screened connector system RSTI designed for 42 kV The insulation of the coupling connector is made of a highly modified silicone rubber characterised by high tracking resistance elongation at break and non flammability Screened Separable Coupling Connection System 630 800 amp 42kV HD 629 1 S1 requirements which include BS VDE and other international specifications Design of combination fits 630 A and 1250 A bushings Interface Cl and C2 as specified by EN 50180 and EN 50181 The compact design supports the use of double T connections inside standard terminal boxes The wide application range e A thin walled screen is covers cable cross sections permanently bonded onto the from 35 to 400 mm insulation and protects the Conductor connection with connection system against mechanical or DIN lugs accidental contact Easily accessible rear plug with e The screened coupling Capacitive test point connector need not be removed for oversheath testing The combination of screened Few accessories for system test connection required and earth Push On Switchgear Connections RSTI CC 68 connector and coupling Connector
71. 95 MXSU 24B 1XU 3HL 22 50 150 50 150 MXSU 24C 1XU 3HL 22 95 240 95 240 MXSU 24D 1XU 3HL 22 150 300 150 300 MXSU 24E 1XU 3HL Catalogue Reference 22 240 400 Single core Polymeric Cable 240 400 Three core HSL Type Paper Insulated Cable Diameter over Core insulation Diameter Cable Oversheath Diameter over Core insulation Diameter over Lead sheath Diameter Cable oversheath mm mm mm mm mm MXSU 24A 1XU 3HL 17 6 26 0 24 38 140 29 58 20 27 5209 MXSU 24B 1XU 3HL MXSU 24C 1XU 3HL 1950295 2227 9590 27 41 18 5 26 5 225 SiO PDI a 32 58 77 MXSU 24D 1XU 3HL 25 0 34 6 220 5 56 MXSU 24E 1XU 3HL 29 4 38 8 29 4 36 1 Transition Joints from 1 Core Polymeric Cable without Armour to 3 Core Belted or Screened Paper Cable Catalogue Reference Single core Polymeric Cable Three core Belted Screened Paper Cable Voltage Size Range Size Range 12kV mm mm MXSU 24A 1XU 3SB MXSU 24B 1XU 3SB 22 25 93 50 150 25 70 70 120 MXSU 24C 1XU 3SB 95 240 95 kes MXSU 24D 1XU 3SB MXSU 24E 1XU 3SB Catalogue Reference MXSU 24A 1XU 3SB 150 300 240 400 Single core Polymeric Cable 150 240 240 300 Three core Belted Screened Paper Cable Diameter ove
72. BBIT 100 40 A U 40 3 6 BBIT 150 60 A U 60 3 6 BBIT 175 80 A U 80 Wall thickness will be less if tubing recovery is restricted during shrinkage te com energy Page 112 3 6 bp a B connectivity ENERGY Medium Voltage Tapes and Tubings Clearance Reduction IEC 71 2 Air The tables indicate the clearance Rated Voltage Phase Phase enase Fettn Clearance reductions which are possible using kV mm mm mm BPTM tubing These are derived from BIL AC withstand DC withstand and discharge extinction tests These clearances should not be adopted without testing by the user Sharp electrodes and unusual geometries may require wider clearances Product Selection Round Busbars 12 24 36 Rectangular Busbars 12 BPTM should normally be used on the following busbar sizes r min 0 8mm Rectangular bars Round bars Product Size L 4 T mm D mm BBIT 25 10 BBIT 40 16 BBIT 65 25 BBIT 100 40 BBIT 150 60 BBIT 175 80 Key Product Specifications Test Method Requirement Thermal endurance Accelerated ageing Tensile strength Ultimate elongation IEC 216 ISO 188 ASTM D2671 105 C min 168 hrs 120 C 10 MPa min 300 min Comparative tracking index IEC 12 VDE 0303 1 KA 3c Dielectric strength Low temperature flex
73. ENELEC HD 6291 requirements which include IEC BS VDE and other international specifications e Electrical stress control of the connector area by an integrated screened connection area Faraday cage e Pre expansion on a well known and easily to install holdout system araoa eaaa t tetett tel t t t t t tet s eee CSER cold shrinkable end seal with mechanical connector Diameter over conductor Diameter over outer sheath Diameter over core Application range PP g insulation Catalogue Voltage Reference mm 95 240 185 300 35 150 95 240 120 300 mm 18 6 28 4 23 2 32 6 18 9 28 5 23 5 32 6 24 3 34 6 27 8 37 6 mm 26 0 39 0 30 0 44 0 26 0 39 0 30 0 44 0 32 0 46 0 35 0 48 0 mm 11 0 19 2 15 5 231 6 8 15 0 11 0 19 2 12 7 231 11 0 19 2 The application range given in the table is based on polymeric insulated cables according to IEC 60502 with stranded circular conductors Due to different conductor dimensions and constructions the minimum and maximum application range may be extendable Please contact your local sales representative The diameter over conductor is needed only for kits including TE BSM connectors The values given in the selection table refer to aluminium stranded circular conductors and may change for other materials and shapes CSER 12B 1XU CSER 12C 1XU CSER 24B 1XU CSER 24C 1XU M1 CS
74. ER 24C 1XU M2 CSER 36D 1XU 36 42 B a B connectivity ENERGY te com energy Page 62 Cold Pour Insulating Compound for Medium Voltage Applications GUROFLEX MV is a two component cold pour insulating compound After mixing and pouring it cures to a soft rubbery solid that will not melt or flow It has excellent electrical characteristics and is suitable for a wide range of bulk insulation applications in medium voltage electrical power equipment Because GUROFLEX MV is a cold pour material there are none of the serious hazards associated with the heating and pouring of conventional bitumen or oil based insulating compounds One of the outstanding advantages of its chemical make up is that GUROFLEX MV is non hazardous and does not contribute to environmental problems The liquid components and mixed compound are not subject to any safety classification and no special measures are required for transportation handling or disposal of waste The principal application for GUROFLEX MV is as a filling compound for cable termination boxes and bus bar enclosures associated with transformers switchgear and motors It is the ideal solution for non air clearance cable boxes where the phase metalwork cannot be satisfactorily insulated with heat shrink GUROFLEX MV Cold Pour Insulating Compound for Medium Voltage Applications components tapes or other applied insulation GUROFLEX MV will also s
75. For details see Selection Table Enclosure design The halogen free polypropylene enclosure is designed to house straight and branch connections in one solution only This helps to minimise the required stock level and serves a wide range of applications RayGel Plus joints can be snap closed by hand due to its flexible wave like gel barriers A strain relief is integrated within the enclosure and quickly installed with two cable ties All joints fulfil the requirement of ingress protection class IP68 push wire connector required for RayGel Plus 0 1 joints Dimensions Connector Size CAROUSE Main Cable Branch Cables LxWxH max LxWxH Reference mm mm mm mm Without Connector 2S SAS RAYGEL PLUS O TES 256X15 I x 10 16 100 x 37 x 24 26x24x16 9 3 X L25 RAYGEL PLUS 1 T 3 5 x 1 5 1 x 10 16 139 x 51 x 24 26 x 38 x 16 Including Universal Connector Block RAYGEL PLUS 2 5 5 X 15 6 233 x 78 x 40 included RAYGEL PLUS 3 3 5 x 6 16 te com energy 313 x 90 x 47 included Gel Filled Joints amp Terminations RAYGEL PLUS B a BD connectivity ENERGY Page 57 PowerGel Filled Cable Repair Joint for Multi Core Polymeric Cables 0 6 1kV Features and Benefits e For outdoor and direct buried applications e Quick easy and clean to install saving both time and effort e No special tools needed e Repairs up to 150 mm o
76. For sealing and corrosion protection purposes FCSM supplied tubing can be Application Range internally precoated with a sealant liner which melts flows and bonds as the tubing shrinks Lengths All sizes are available in the standard lengths 1000 mm and 1500 mm Sealant FCSM tubing is available with or without an inner sealant wall The sealant exhibits excellent bonding and sealing characteristics to all materials commonly used in the various cable insulation and sheath constructions such as plastic rubber lead and aluminium Size Product type FCSM Tae tte men Se oe FCSM 68 22 1500 S Standard length S sealant or U without sealant Catalogue from Reference after free as supplied PP recovery as supplied after free recovery mm max nom min FCSM 9 3 3 9 0 6 2 O FCSM 19 6 6 5 O 7 2 4 FCSM 28 9 10 0 8 SZ FCSM 38 12 13 1 0 41 FCSM 51 16 17 5 1 0 41 FCSM 68 22 24 1 0 4 1 FCSM 90 30 55 1 0 4 1 FCSM 120 40 44 1 0 4 1 FCSM 177 63 96 te com energy 1 0 Page 15 41 B connectivity ENERGY Heat Shrink Halogen Free Nuclear Tubing Heat Shrinkable Heavy Wall Flame Retarded Tubing for Nuclear Environments Raychem WCSF tubing is a heavy wall flame retarded heat shrinkable tubing It is precoated with a hot melt radi
77. Lighting Joints Screened 12kV and Unscreened 7 2kV Cables 97 MXSB Branch Joint for Single Core Polymeric Cables up to 36kV 98 Se E te com energy Page 75 _ TE EAJIEDGCY VI I Cold Shrinkable Straight Joints for Polymeric Insulated Cables up to 36kV Features e Pre expanded single piece silicone rubber joint body with high mechanical expansion capability allows a wide application range e Electrical stress control of the screen cut area by integrated conductive geometrical stress cones e Electrical stress control of the connector area by an integrated screened connection area Faraday cage e Pre expansion on a well known and easy to install holdout system e Choice of outer sealing and protection systems e Easy to install joint system with short installation time e Exceeds CENELEC HD 629 1 requirements which include IEC BS VDE and other international specifications e Mechanical shear bolt connectors to IEC 61238 1 with wide application range for conductor and wire shield can be supplied with the kit e Proven shield continuity concept Mechanical shear bolt connectors CSJR CSJH joints are available with TE Connectivity s BSM mechanical connectors fitted with shear head bolts to ensure a reliable connection for different conductor materials shapes and types used in today s network The pre set shear torque of the bolts ensures that the correct contact pressure is always
78. Lug Screened Single Core Plastic and Rubber Cable Catalogue Reference Indoor Catalogue Reference Outdoor 300 400 Cross Section Diameter over Insulation mm mm IXSU F5121 OXSU F5121 25 0 17 9 23 4 IXSU F5131 OXSU F5131 70 240 2 9 52 6 IXSU F5141 OXSU F5141 185 400 27 4 37 8 IXSU F5151 OXSU F5151 400 800 535 1 46 9 IXSU F5161 OXSU F5161 22kV Termination with Mechanical Lug Screened Single Core Plastic and Rubber Cable Catalogue Reference Indoor Catalogue Reference Outdoor 1000 1200 Cross Section 49 4 56 0 Diameter over Insulation mm mm IXSU F5121 ML 1 13 OXSU F5121 ML 1 13 25 95 179 250 IXSU F5121 ML 1 17 OXSU F5121 ML 1 17 25 95 149 250 IXSU F5131 ML 4 13 OXSU F5131 ML 4 13 95 240 2540 526 IXSU F5131 ML 4 17 OXSU F5131 ML 4 17 95 240 25 0 52 6 IXSU F5131 ML 5 13 OXSU F5131 ML 5 13 120 300 24 3 34 6 IXSU F5131 ML 5 17 OXSU F5131 ML 5 17 120 300 24 3 34 6 IXSU F5141 ML 6 13 OXSU F5141 ML 6 13 120 300 24 3 34 6 IXSU F5141 ML 6 17 OXSU F5141 ML 6 17 185 400 21 4 57 8 IXSU F5141 ML 6 21 OXSU F5141 ML 6 21 185 400 27 4 37 8 IXSU F5151 ML 7 17 OXSU F5151 ML 7 17 500 630 37 9 44 0 IXSU F5151 ML 7 21 te com ener
79. MVTO 6131 MVTO 6141 42kV Dimensions as Delivered Height Voltage 9 Housing Catalogue Reference MVTI 7131 Creepage Distance Flashover Distance Diameter over Sheds Installed Length L mm mm mm 482 140 455 MVTI 7141 MVTO 7131 MVTO 7141 Terminations with mechanical lug type BLMT and depending on cable construction te com energy lt TE connectivity Cold Applied Trifurcation System for 3 Core Cold Applied MV Terminations TFRK Polymeric MV Cable and TFTI O up to 36kV Features e Suitable for three core armoured and unarmoured cables with copper tape or copper shield wires e Adjustable tail length e Tested in accordance to IEC 60502 4 e Easy to install Benefits e Excellent UV and Ozone Resistance e Hydrophobic e Non Flammable e Self Extinguishing Trifurcation system The breakout and the core protection sleeves are made of high quality silicone rubber that has excellent mechanical hydrophobic properties The system is designed for indoor and outdoor use in all climate conditions Electrodes that are picking up the leakage current protect the trifurcation system from electrical activity on its surface The components combined to provide the important functions required for all medium voltage products e Protection against sharp edges over the armour and earthing leads e Sealing funct
80. RDSS CLIP 150 124 RDSS 150t 2 RDSS CLIP 150 159 RDSS 150t 138 RDSS 150 t 1 RDSS CLIP 150 133 RDSS 150t 2 RDSS CLIP 150 165 210mm Ducts in this range require the use of RDSS AD 210 adapter Contact TE for application information tSee Ordering information below Maximum cable range is the sum of the diameters of all cables in the duct plus 0 2 for each RDSS duct seal clip Sealing RDSS 150 in a duct that is empty or contains a cable less than 2 4 60mm in outside diameter requires a RDSS AT AP 150 device This device and instructions for its installation are available in a separate kit 1x RDSS AD 210 2 x RDSS AD 210 1x RDSS AD 210 2 x RDSS AD 210 Duct Inside RDSS 125 RDSS 125 RDSS 150 RDSS 150 Diameter Cable Diameter Cable Diameter Cable Diameter Cable Diameter 60 155 60 139 115 155 120 160 Empty ducts only Suitable for empty ducts With cables only Duct seals Do not inflate the duct seal outside the duct TE te com energy Page 123 ire rs ge TET TE P age 124 connectivity te com energy Section 8 Switchgear Connections Straight amp Elbows HEAT SHRINKABLE RSRB Inline and Right Angle Bushing Boots PUSH ON ELBOWS RCAB 41 Elastomeric Flexible Bushing Boot up to 17 5kV RCAB 51 Inline Cold Applied Boot up to 24kV RICS 3 Insulated Elbow up to 12kV for SF6 Insulated Switchgear RICS 5 Insulated Elbow Adap
81. ROSIL Gel Filled Junction Box IP68 including Terminal Strip 43 HEAT SHRINK JOINTS EPKJ POLY Inline Joints for Polymeric Cables 44 EPKJ TRANS Transition Joints for Polymeric to Paper Cables 46 EPKT Terminations for Polymeric and MI MIND Paper Insulated Cables 47 BMHM Rayligator Heat Shrinkable Branch Joints for Polymeric Cables 48 RESIN FILLED JOINTS PXE Joints for Armoured and unarmoured cables 49 TSJ TBJ Mains Straight and Branch Joints Polymeric Cables 50 LINKBOX 2 amp 4 Way Resin Filled Link Box for 3 and 4 Core Polymeric cables 51 GUROFLEX Isocyanate Free Environmentally Friendly Green Resin 52 RAPID Two Component Polyurethane Resins 53 WALL MOUNTED JOINTS WMCB Wall Mounted Connection Boxes for LV Service Cables 54 B ee HETEN lLLtEsEE j EEEN ITI lilili i iEW IK lltliii 1T7 Ittltl lt E HEEEHUEEE te com energy Page 31 _ TE Rayvolve Roll On Stub Connection Insulation Kits Rayvolve RVC splice cover kits offer the quick and easy roll on way to insulate and seal stub connections in motors and street lights to 1000 volts The elastomeric Rayvolve cap splice cover provides the required insulation thickness withstands abrasion and forms a water resistant Seal The tool free RVC cap is ideal for installation in cramped motor boxes It slides on easily and will not leak unravel or slip off Bolt Dimensions Catalogue Feeder Size a ize Reference Length Lug Length Cold Ap
82. S 52 5 CSJR 24B 1XU 1XU M 24 oo 150 18 9 28 5 26 0 39 0 6 8 19 2 CSJR 24C 1XU 1XU M1 24 95 240 25 5 7 Y2 30 0 44 0 11 0 19 2 CSJR 24C 1XU 1XU M2 24 120 300 24 3 4 6 32 0 46 0 IZ ne CSJR 24D 1XU 1XU M 24 185 400 27 4 37 8 35 0 49 0 15 5 24 6 CSJR 24E 1XU 1XU M1 24 500 37 9 40 6 46 0 52 0 29 7 ZIS CSJR 24E 1XU 1XU M2 24 630 41 0 44 0 56 0 57 0 292S CSJR 36D 1XU 1XU M 36 95 240 27 8 57 6 35 0 48 0 11 0 19 2 CSJR 36E 1XU 1XU M1 36 240 400 34 9 42 8 42 0 54 0 17 8 24 6 CSJR 36E 1XU 1XU M2 36 500 42 6 45 6 SLOR S70 BASIE OTA CSJR 36E 1XU 1XU M3 36 630 45 8 49 2 56 0 61 0 298 7 52 52 Cold Shrinkable Inline Joints with WCSM Heat Shrinkable Sleeve as Outer Protection Applicable Diameter Over Diameter Over Diameter Over Voltage 9 Range Core Insulation Outer Sheath Conductor Catalogue Reference kV mm mm mm mm CSJH 12B 1XU 1XU M CSJH 12C 1XU 1XU M 12 95 240 185 300 18 6 28 4 DESO SONS 26 0 39 0 30 0 44 0 11 0 19 2 15 5 25 CSJH 12D 1XU 1XU M 240 400 25 996 33 0 45 0 17 8 24 6 CSJH 12E 1XU 1XU M1 CSJH 12E 1XU 1XU M2 500 4 4 36 2 38 0 40 0 43 0 48 0 47 0 52 0
83. SSS25259 RSES 5244 Page 132 Push On Switchgear Connections RSES 52 RSSS 52 STE connectivity ENERGY Push On Switchgear Connections Screened Separable Elbow Connection System 400 amp 24kV Raychem RSES screened separable eloow connectors are designed to connect single and three core polymeric cables to medium voltage gas insulated switchgear and other equipment using CENELEC bushings specified for 400 A up to 24 kV Made of a highly modified silicone rubber and protected by a thin walled outer conductive screen connected to earth RSES elbow connectors are equally suited for indoor and outdoor installation Supporting a wide application range the design incorporates one body and two stress cone adapters to cover all cross sections from 25 to 240 mm The overall and cut back dimensions are designed to take Selection table up minimum space in the terminal box RSES elbow connectors are equipped with a capacitive test point for determining whether the circuit is energised This test point is protected by a conductive cap After cable preparation and lubrication the stress control adapter is simply slid into place followed by the screened connector body These two components can be installed under virtually any conditions A separable mounting system ensures easy installation of the connector onto the bushing All kits include high performance multi range mechanical or deep indent compre
84. XSU F5341 ML 6 13 OXSU F5341 ML 6 13 185 400 450 IXSU F5341 ML 6 17 OXSU F5341 ML 6 17 185 400 450 IXSU F5341 ML 6 21 OXSU F5341 ML 6 21 185 400 450 IXSU F5344 ML 6 13 OXSU F5344 ML 6 13 185 400 1200 IXSU F5344 ML 6 17 OXSU F5344 ML 6 17 185 400 1200 IXSU F5344 ML 6 21 OXSU F5344 ML 6 21 185 400 1200 TE P a g e 6 9 connectivity te com energy 33kV Termination for Crimp Lug Screened Single Core Plastic and Rubber Cable Catalogue Reference Indoor Catalogue Reference Outdoor Cross Section Heat Shrink MV Terminations Diameter over Insulation mm mm IXSU F6131 OXSU F6131 50 120 24 5 32 0 IXSU F6141 OXSU F6141 150 400 30 8 42 8 IXSU F6151 OXSU F6151 33kV Termination with Mechanical Lug Screened Single Core Plastic and Rubber Cable Catalogue Reference Indoor Catalogue Reference Outdoor 500 800 Cross Section 42 6 53 4 Diameter over Insulation mm mm IXSU F6131 ML 2 13 OXSU F6131 ML 2 13 59 120 24 0 32 0 IXSU F6141 ML 5 13 OXSU F6141 ML 5 13 150 300 5308 59 6 IXSU F6141 ML 5 17 OXSU F6141 ML 5 17 150 300 30 8 39 6 IXSU F6141 ML 6 13 OXSU F6141 ML 6 13 185 400 32 4 42 8 IXSU F6141 ML 6 17 OXSU F6141 ML 6 17 185 400 2 4 42 8 IXSU F614
85. al stress encapsulation with excellent cones insulation properties hydrolytic e Electrical stress control of stability and hydrophobic the connector area by an characteristics integrated screened connection Exceeds CENELEC HD 62911 area Faraday cage requirements which include e Pre expansion on a well known IEC BS VDE and other and easy to install holdout international specifications system CSJA Joint with Mechanical Connector Applicable Diameter Over Diameter Over Admissible Connector Voltage d Catalogue Range Core Insulation Outer Sheath Dimensions Reference Max Length Max Dia mm mm mm cane Cam CSJT 12B 3XU 3XU H 95 240 18 6 28 4 50 0 100 0 CSJT 12C 3XU 3XU H 185 300 2o 2 52 6 50 0 100 0 CSJT 24B 3XU 3XU H 55 les 18 9 30 1 50 0 100 0 CSJT 24C 3XU 3XU H 23 5 34 6 50 0 100 0 The application range given in the table is based on polymeric insulated cables according to IEC 60502 with stranded circular conductors Due to different conductor dimensions and or cable constructions the minimum and maximum application range may be extendable Please contact your local sales representative Note CSJT H 3 core joints can be supplied with compression connectors or TE s mechanical BSM connectors CSJT H 3 core joints can be modified for different armour types and or wire shield cables Please contact your local sales representative bp M e te com e
86. any years of reliable operation in the harshest environments Conductor Insulating Covers MVLC Catalogue Voltage Class Spool Length Size Substation Installation Overhead Installation Reference Tool Tool kV m mm MVLC 14 A U 15 Up to 99 100 MVLC HAND TOOL 14 MVLC 14 TOOL 100 MVLC 14 A 241 25 Up to 99 100 MVLC 18 A U 15 Up to 185 ES MVLC 18 A 241 Up to 185 75 MVLC 38 A U Up to 800 50 MVLC 38 A 241 Up to 800 50 MVLC HAND TOOL 14 MVLC HAND TOOL 02 MVLC HAND TOOL 02 MVLC HAND TOOL O02 MVLC HAND TOOL 02 MVLC 14 TOOL 100 MVLC 18 TOOL 03 2006 MVLC 18 TOOL 03 2006 MVLC 38 TOOL 03 2006 MVLC 38 TOOL 03 2006 bp Page 103 TE ENERGY te com energy Overhead Line Insulating Channel OLIC is a clip on insulating channel which provides flashover protection for overhead lines Installation of OLIC prevents power outages from swinging conductors and intermittent contact with birds animals and trees OLIC is made from a track resistant cross linked polymer of high dielectric strength Installation is simple requiring no heat and no tools making OLIC ideal for retrofit applications OLIC O sections clip over the conductor and are held in place with UV stabilised plastic tie wraps OLIC C sections clip over the conductor and are held in place with a removable and re usable closure rail Applications OLIC O and OLIC C are suitable for use on overhead line
87. arsh environments e Rugged impact resistant housing stands up to rough installations e Clear view back allows for easy positive visual indication of wire position in connector Fast reliable installation every time The GelPort connection system reoresents a revolutionary product for secondary connectors Strip the Catalogue Clear View Reference Number of cable and push it into the gel filled cable port The cable is encapsulated in gel and instantly sealed It s that simple PowerGel sealing gel PowerGel sealing gel was specifically developed for the electrical power industry It consists of a chemically cross linked silicone elastomer with silicone oil PowerGel sealing gel is hydrophobic and provides an excellent moisture seal over a wide operating temperature range 40 C to 95 C It is compatible with solid dielectric cable insulation and connector deoxidizing greases and has excellent insulation properties Conductor Length Range 9 Gel Filled Joints amp Terminations GELPORT Height Ports mm mm mm GPRT 350 3P 2 130 117 89 GPRT 350 4P 89 GPRT 350 5P 2 150 180 89 GPRT 350 6P 5 4 2 150 149 5 6 2 150 212 89 GPRT 350 8P 8 2 150 276 89 GPRT 350 4P 500 1P 5 Hybrid 180 89 4 1 GPRT 350 6P 500 2P 8 Hybrid 6 te com energy 2 bp a B connect
88. as Recovered after Heatin after Heating Supplied after Heating 9 Nominal mm mm mm mm ATUM 3 1 0 STK 3 1 00 0 28 0 5 ATUM 4 5 1 5 O STK 4 5 I 110 0 25 0 5 ATUM 6 2 0 STK 1 00 0 28 0 5 ATUM 9 3 0 STK 9 1 40 0 28 0 61 ATUM 12 4 O STK 1 78 0 38 0 76 ATUM 19 6 0 STK 2 25 0 55 0 76 ATUM 24 8 0 STK 2 54 0 55 1 02 ATUM 40 13 0 STK 2 54 0 55 1 02 ATUM 4 1 0 STK 4 1 00 0 28 0 5 ATUM 8 2 0 STK 8 1 00 0 28 0 5 ATUM 12 3 0 STK 1 40 0 28 ATUM 16 4 0 STK 1 78 0 38 ATUM 24 6 0 STK 2 25 0 55 ATUM 32 8 0 STK 2 54 0 55 ATUM 52 13 0 STK 2 54 0 55 Wall thickness will be less if tubing recovery is restricted during shrinkage For supply to MIL spec add MS to ordering description TE te com energy Page 6 ene Heat Shrink Thin Wall Tubing Flexible Flame Retardant Dual Colour Polyolefin Tubing DCPT Features Applications e 2 1 and 3 1 shrink ratio Used to identify earth on wires e Dual colours yellow green for and in cables and to jacket and instant identification insulate light duty harnesses Easily marked by conventional techniques A ren Or ping lt u for additional identification of wires giving colour permanence superior to that of conventional PDO ARE ink marking Installation e Flame retardant Minimum shrink temperature 95 C e Flexibility able to conform to Minimum full recovery temperature irregular shape
89. atalogue Reference 11 Voltage 150 300 Size Range 12 9 21 6 Diameter Conductor 22 0 31 4 Diameter Over Core Insulation 68 85 Diameter Cable Oversheath kV mm mm mm mm MXSW 5331 MXSW 5332 te com energy 22 95 240 150 300 10 3 19 2 ZOE Ze 2510 996 23510 55 09 Page 96 V2 90 TE connectivity Heat Shrink MV Joints Heat Shrinkable Airfield Lighting Cable Joints for Screened and Unscreened Cables iia Features A simple fast jointing technique e High performance joint material The joint components are supplied as a pre engineered set of heat e RERIN shrinkabletubings Cable preparation e Connector included and installation techniques on the EAKJ are identical with medium Features voltage jointing systems The cross linked polymeric materials provide highest performance also on smallest cross sections The long e Easy and safe installation term performance of Raychem s e Unlimited shelf life heat shrinkable materials has been well proven by millions of jointing systems up to 72 kv e Applicable for 4 kV and 7 kV lighting systems EAKJ Airfield Lighting Cable Joints Catalogue Voltage Cross Section Reference kV mm EAKJ 12A 1XU 1XU 6 10 12 kV 6 Single Core Screened EAKJ 2257 3 6 6 7 2 kV 6 Single Core Unscreened bp f te com energy Page 97 m TE
90. ation resistant adhesive to provide a positive environmental seal It is designed for electrical insulating up to 1000 V and general purpose sealing applications where flame retardancy radiation iS individually insulated and sealed Additionally the sleeves can also be used for a wide range of related applications including sealing oversheath replacement and strain relief throughout the plant They can also be supplied as kits of components for specific applications WCSF resistance and severe environmental PemOr mane ele eine WCSF tubing is already qualified for a 60 year service life to take into account the requirements of the third generation of nuclear power plants WCSF tubing is suitable for a wide range of jointing or connection applications for Class 1E wire and cable systems in accordance IEEE 383 Each connection with WCSF 70 2 1000 5S Product type Standard length U Uncoated or N Adhesive Coated Length on Spool uncoated only Standard Application Range W Catalogue Cut Reference Length after free as supplied recovery PP from to as supplied mm metre mm mm i max WCSF 050 3 1 1000 30 1 3 1 8 1 3 1 2 3 WCSF 070 6 2 1000 30 1 8 4 4 3 6 1 8 1 2 WCSF 115 9 3 1000 30 PRO 7 5 5 8 29 192 WCSF 200 18 5 1000 Sol 12 7 10 2 5 3 1 2 WCSF 300 28 8 1000 7 9 19 15 2 7 6 WCSF 500 38 13 1000 14 32 WCSF 650 50 17 1000 18 41 WCSF 1000 76 26 1000 28
91. ble tubing suitable for insulating busbars up to 1 kV This highly flexible tubing can be used on a variety of curved and bent busbars of both circular and rectangular cross section LVIT tubing can be easily installed in a factory environment using an oven or in the field using a gas torch or hot air LVIT tubing is manufactured in UV resistant material making it suitable for both indoor and outdoor applications Applications LVIT is suitable for both enclosed and exposed busbars and for connections in switchgear substations motor control centres and other electrical equipment Product Details Catalogue Reference Features benefits Standard Length spool Flame retarded Continuous operating temperature rating up tolO5 C High shrink ratio reduces inventory and simplifies product selection Suitable for indoor and outdoor applications Electrical and mechanical performance are retained after cleaning with hydrocarbon solvent Good thermal emissivity and contact with busbars means no derating is needed Can be stored indefinitely at temperatures up to 50 C without loss of performance UL approved Rated Voltage 1kV Inside Diameter Low Voltage Tapes and Tubings LVIT Recovered Wall Thickness Min Expanded as Supplied Max Recovered after Heating Total Wall after Heating m mm mm mm LVIT 30 10 A U 60 30 10 1 5 LVIT 75 25 A U 30 75 25 1 5
92. boxes where air clearances are insufficient for normal operation and they also protect against flashover caused by rodents or high humidity The non tracking elastomeric housing has excellent erosion resistance dielectric properties and environmental resistance giving superb performance in areas of high humidity and electrical stress RCAB boots can be used with all Raychem heat shrink terminations RCAB boots are quick and easy to install and eliminate taping of the bushing or termination The boot can be Basic Max System Voltage Catalogue Reference Level Impulse removed and reinstalled easily without the need for additional material or tooling for convenient access to the bushing connection for test purposes Features e Tool free application e High performance insulation material e Excellent track and erosion resistance e Removable and re installable Benefits e Simple and easy installation e Unlimited shelf life e Connection can be energised immediately after installation Bushing Dia Bushing Type Application Range kV kV mm A mm RCAB 5120 24 125 te com energy 46 61 400 630 35 500 Push On Switchgear Connections RCAB 51 B a B connectivity ENERGY Page 128 Insulated T Adapter for SF Insulated Switchgear with Bushings 12kV This insulated adapter provides perfect sealing electrical insulation and an ele
93. c Cable without Armour to 3 Core H S L Type Paper Cable Catalogue Reference Single Core Polymeric Cable Three Core HSL Type Paper Insulated Cable Voltage Size Range Size Range mm mm MXSU 12A 1XU 3HL por OS 25 95 MXSU 12B 1XU 3HL 70 150 70 150 MXSU 12C 1XU 3HL 95 240 95 240 MXSU 12D 1XU 3HL 150 300 150 300 MXSU 12E 1XU 3HL Catalogue Reference 240 400 Single Core Polymeric Cable 240 400 Three Core HSL Type Paper Insulated Cable Diameter over Core insulation Diameter Cable Oversheath Diameter over Core insulation Diameter over Lead sheath Diameter Cable oversheath mm mm mm mm mm MXSU 12A 1XU 3HL IS 2 S218 25 52 12 6 18 9 17 24 46 58 MXSU 12B 1XU 3HL MXSU 12C 1XU 3HL 17 6 24 5 17 6 29 4 26 37 16 0 21 9 17 9 261 ZA a 27 55 5 70 MXSU 12D 1XU 3HL 21 6 31 4 20 0 28 5 MXSU 12E 1XU 3HL te com energy 25 0 34 6 24 7 51 5 Page 92 lt TE connectivity 22kV MXSU 5 Single Core Cable with Wire Shield without Armour Catalogue Reference MXSU 5101 Size Range mm Diameter Conductor mm Heat Shrink MV Joints Diameter Over Core Insulation mm 15 0 22 0 Diameter Cable Oversheath mm MXSU 5111 17 9 26 0 MXSU 5121 MXSU 5131 9
94. cables for up to 36 kV we offer a system based on heat shrinkable materials which are fast and simple to install eliminates shelf life limitations even in severe climates and permits immediate back filling of the trench and re energise Reliability in installation The insulating screening and electrical field control layers of the joint are made of cross linked polymeric materials with precisely defined electrical characteristics The cross linking process results in an elastic memory activated simply by heating The memory then causes the components to shrink to a predetermined diameter the correct insulation thickness is thus achieved in one step automatically A simple fast jointing technique The joint components are supplied as a pre engineered set of heat shrinkable tubings which means the cable fitter does not have to check the thickness or length of the system Our system thus ensures accurate installation work while enabling the joint to be installed in significantly less time than many alternative techniques Proven technology The long term performance of Raychem heat shrinkable materials has been demonstrated by well proven Raychem termination system Millions of cable accessory installations for up to 36 kV in some of the severest service conditions have confirmed their reliability under high electrical thermal and environmental stress A universal system Cable preparation and installation techni
95. cations and is easily installed over a wide variety of shapes including complex connections e Rated Voltage 36kV Dimensions HVBT Catalogue Reference Spool Length HVBT 12 A HVBT 14 A HVBT 15 A HVBT 16 A Clearance Reduction Rated Voltage IEC 71 2 Air Clearance kV mm Round Busbars 12 17 5 24 36 Rectangular Busbars 12 145 24 36 te com energy Wy backing B a bp connectivity ENERGY Medium Voltage Tapes and Tubings High Voltage Insulation Sheets HVIS is an adhesive coated heat shrinkable sheet which provides insulation enhancement and protection against accidently induced discharge When heated the HVIS sheet shrinks in two directions to tightly conform to complex shapes A Raychem void filling mastic S1061 can be added to ensure that even protruding shapes are insulated A Raychem sealing mastic S1085 can also be applied to provide an environmentally sealed connection The sheet can be cut to size on site and loosely secured in place with clamps and brackets available from us Once installed the clamps and brackets can be Product Details removed and re used HVIS sheet will provide flashover protection up to 17 5 kV or up to 25 kV if the void filling mastic is applied underneath the sheet or up to 36 kV if a double layer of HVIS is used Re usab
96. city index and acid gas generation Low smoke and fume formulation improves visibility in emergencies and reduces acid gas High flame retardants helps fire containment Continuous operating temperature up to 105 C Radiation cross linked polymer technology gives good solvent resistance Good thermal emissivity and contact with busbars means no derating is required Extremely high split resistance and excellent flexibility Can be stored indefinitely at temperatures up to 50 C without loss of performance Rated Voltage 3 6kV Inside Diameter Standard Length spool Low Voltage Tapes and Tubings ZBIT Recovered Wall Thickness Min Expanded as Supplied Max Recovered after Heating Total Wall after Heating m mm mm mm ZBIT 55 22 30 55 22 15 ZBIT 80 35 20 80 35 2 0 ZBIT 130 55 25 55 Wall thickness will be less if tubing recovery is restricted during shrinkage te com energy 2 0 B B connect vity ENERGY Page 109 Medium Wall Busbar Insulation Tubing 25kV BPTM is a medium wall heat shrinkable tubing which provides insulation enhancement and protection against flashover and accidentally induced discharge Particularly useful in confined spaces BPTM tubing can be used on both circular and rectangular copper or aluminium busbars On application of heat the tubing shrinks snugly over the busbar p
97. cketing methods CSJR joints include a dual wall Rayvolve sleeve with entrapped lubricant The elastomeric sleeve rolls onto the cable and over the joint area The gripping force of the specially formulated EPDM elastomer combined with a high performance sealant forms a reliable moisture seal and corrosion protection for the joint system On CSJH joints the outer sealing and protection is provided by a thick wall heat shrinkable tubing Effective moisture seal and corrosion protection for the joint is ensured by the co extruded hot melt adhesive When installed the heat shrinkable tubing provides a similar level of protection as the PE oversheath of modern cables Cold Applied MV Joints Page 6 STE CSJR CSJH connectivity ENERGY Cold Applied MV Joints Cold Shrinkable Inline Joints with Rayvolve EPDM Sleeve as Outer Protection Applicable Diameter Over Diameter Over Diameter Over Catalogue Reference Voltage Range Core Insulation Outer Sheath Conductor kV mm mm mm mm CSJR 12B 1XU 1XU M 12 95 240 18 6 28 4 250 59 00 MORIO CSJR 12C 1XU 1XU M 12 185 300 252526 30 0 44 0 15 5 23 1 CSJR 12D 1XU 1XU M 12 240 400 25 74 SIG 33 0 45 0 17 8 24 6 CSJR 12E 1XU 1XU M1 12 500 34 4 36 2 43 0 48 0 25 27 6 CSJR 12E 1XU 1XU M2 12 630 38 0 40 0 47 0 52 0 DOE
98. cone Rubber Cable End Caps Cable end caps are used to protect cable ends against humidity during transportation and storage They have high elasticity and toughness against crack propagation They are weatherproof and resistant against UV rays Cable Cable Cross Catalogue Diameter Section Reference mm mm JOR 60196 B6758 5x2 5 JOR 60198 B6779 4x4 5x6 JOR 60197 B6780 4x10 5x16 JOR 60200 B6780 5x16 4x35 JOR 60210 B6785 4x35 4x70 JOR 60220 B6790 4x70 4x120 JOR 60230 B6795 4x120 4x185 B a te com energy Page 21 ii TE ENERGY Raychem low voltage breakouts are an easily installed light weight insulation for sealing the crutches of plastic paper and rubber insulated cables up to 1 kV Raychem cable breakouts offer savings in weight space and time over conventional methods and make overhead installation and cable transport easier Requiring no special tools or skills installation is completed within minutes by simply heating the breakout The diameter then reduces to tightly grip the outer jacket and the cores At the same time the precoated sealant melts and reliably seals the cable crutch against moisture and the environment The heat shrinkable feature also means smaller inventories as each breakout size will shrink to fit several different sizes and types of cables Made from semi rigid cross linked halogen free polyolefin these medium wall breakouts also of
99. ction Cover up to 24kV 101 BISG Bus Insulator Squirrel Possum Guard 102 MVLC Medium Voltage Line Cover up to 24kV 103 OLIC Overhead Line Insulating Cover up to 24kV 104 OLIT Overhead Line Insulating Tape up to 24kV 105 MVCC Medium Voltage Conductor Cover up to 24kV 106 LOW VOLTAGE TAPES AND TUBING LVBT Busbar Insulation Tape up to 1Kv 107 LVIT Busbar Insulation Tubing up to 1Kv 108 ZBIT Zero Halogen Low Fire Hazard Busbar Insulation Tubing up to 3 6kV 109 MEDIUM VOLTAGE TAPES AND TUBING BPTM Busbar Insulation Tubing up to 24kV 110 BBIT Busbar Insulation Tubing up to 36kV 112 HVBT Busbar Insulation Tape up to 24kV 114 HVIS Busbar Insulation Sheeting up to 36kV 115 RRBB Rigid Red Barrier Board Phase separation device 116 CREEPAGE EXTENDERS HVCE High Voltage Creepage Extenders up to 66kV 117 HVCE WA High Voltage Creepage Extenders Wraparound 118 bp EEE o_o E te com energy Page 99 _ TE ENERGY Bushing Connection Animal Cover These insulating covers are designed to prevent animal caused outages on bushings ranging from 11 to 33kv They fit a wide range of bushing sizes and are suitable for substation and distribution applications Reliable Outage Protection TE s insulating covers have been successfully eliminating outages from all types of animals for years These covers have been designed to provide the same great protection with enhanced features Fast and Versatil
100. ctions such as plastic Raychem WCSM s mechanical strength enables immediate back filling of cable trenches after jointing Widely used to insulate protect and seal power cable joints accessories and electrical connections it is one result of our extensive capability in materials technology The material used is halogen free and UV resistant rubber lead and aluminium WCSM 34 8 1200 5 Product type Standard length S sealant Application Range Catalogue Reference after free recovery after free from as supplied recovery as supplied mm i max nom min WCSM 12 3 3 5 3 0 8 2 0 WCSM 16 4 4 5 4 0 9 2 4 WCSM 24 6 6 5 6 1 0 2T WCSM 34 8 9 1 3 4 0 WCSM 48 12 13 LS 4 5 WCSM 56 16 LS 4 4 WCSM 70 20 1 4 4 4 WCSM 90 25 1 3 4 3 WCSM 110 30 1 2 4 5 WCSM 130 35 1 2 4 3 WCSM 160 50 1 0 4 3 WCSM 180 50 4 3 WCSM 200 50 a 4 3 WCSM 250 65 a 4 3 WCSM 320 95 a 4 3 WCSM 390 110 a 4 3 Bb a connectivity ENERGY te com energy Page 12 Heat Shrink Heavy Wall Tubing High Performance Thick Wall Heat Shrinkable Tubing en e High recovery ratio reducing the Lengths number of sizes and inventory All sizes are available in the standard costs lengths e UV stabilised material suitable 250mm for aerial and underground e oom applications e Used where maximum reliability e 750mm is required submersible direct
101. ctrical connection between all Raychem terminations and SF insulated switchgear up to 12 kV It is designed to fit bushing profiles according to EN 50181 type C Design Raychem elastomeric RICS adapters are moulded parts which fit over the connection between the cable lug and the right angled bushing of a gas insulated switchgear where the air clearances are insufficient for normal operation The non tracking elastomeric housing has excellent erosion resistance dielectric properties and environmental resistance giving superb performance in areas of high humidity and electrical stress RICS adapters are quick and easy to install and work in combination with all Raychem termination product lines The adapter can easily be removed and reinstalled without the need for additional material or tooling allowing access to the bushing connection for test purposes Installation The elastomeric body is simply pulled over a termination even with bulky mechanical lugs and covers a wide cross section range of 70 300 mm A terminal stud with nut connects the cable lug of the termination with the bushing The back end of the adapter is reliably sealed by a easy to remove snap in elastomeric cap Performance Tests The RICS adapter is tested to CENELEC HD 629 1 S2 2006 and GOST requirements including tests like AC DC 60kV BIL C95kV long term loadcycling at AC voltage 16kV phase earth 2 5 UO All voltage tests were perfor
102. curing summer and winter alike Permanent elasticity ensures long term stability and accommodation of cable movement As a result of the cross linking reaction the resin bonds strongly to functional parts preventing the creation of voids between hardened resin and cable insulation Where is RAPID used RAPID 3010 is suited for use in all low and medium voltage cable joint systems classification according HD 631 1 S2 LMP LI W MMP MI W RAPID 4300 is suited for all low voltage cable joint systems and for medium voltage systems where mechanical protection and protection against water ingress IS required classification according HD 631 1 S2 LMP LI W MMP W RAPID 3010 RAPID 6000 Type Polyurethane MDI Polyurethane MDI Polyurethane HDI Colour beige blue beige Shelf life 24 months 24 months 24 months Reaction temperature COKE 80 C 35C Gel time 23 C 15 mins 13 mins 25 mins Storage temperature i maximum 5 C minimum 40 C 5 C minimum 40 C maximum 5 C minimum 35 C maximum Hardness 30 Shore D 44 Shore D 4O Shore A 4 MPa Tensile strength 8 MPa 1MPa Elongation at break 30 te com energy 45 20 Page 53 Resin Filled Joints RAPID gt TE connectivity ENERGY Wall Mounted Connection Boxes for LV Service Cables WMCB jointing kits are wall mounted Cunder eaves connection boxes for single
103. d ANSI IEEE 386 specifications as well as to the Raychem specification PPS 3013 The test requirements and results are summarized in Raychem Test Report PPR 1106 which is available on request The insulated adapter termination system provides perfect sealing electrical insulation and an electrical connection between Raychem terminations and SF6 insulated switchgear up to 24 kV Its lead in insulator 630 A conforms to DIN 47636 and ANSI IEEE 386 The cable box of the switchgear must be provided with suitable protection against electric shock The insulating adapter is compatible with all Raychem terminations T adapter with or without surge arrester Design Thick walled insulator made of high quality elastomer with sealing face over the te mination bushing cone and plug The electrical connection is made with a terminal stud and the cable lug of the termination Two cable connection is possible A special plug which allows cable testing without disconnecting the adapter is also offered The design te com energy of the adapter for connecting the surge arrester is basically identical The elastomer insulator has an additional lead in duct for the surge arrester Details of the surge arresters can be found in the brochure EPP 0533 Scope of supply for three phases Insulator plug terminal stud small accessories and installation instructions Straight adapter Design A thick walled heat shrinkable insulating
104. d cover most conductor constructions including their tolerances e No crimping tools or tool maintenance required e Short and space saving design for installation e Improves installation reliability e Has unlimited shelf life simplifies material logistics and reduces cost e Avoids bulky waste and costly waste disposal e Exceeds international performance standards including CENELEC HD 629 or IEC 60502 4 for joints Modern jointing Today s jointing technology must achieve higher levels of reliability and flexibility to meet the demand of operators who are under increasing pressure to improve network efficiency In an environment with less engineering resources for product selection outsourced services emphasis on repair time and a variety of cable and conductor types in the network a universal joint including range taking screw connectors ensures reliable application and service Mechanical shear bolt connectors All joint kits incorporate a Raychem designed screw connector with shear head bolts to ensure a reliable pre engineered electrical connection for the different conductor materials shapes and types used in today s network The connectors have been tested in accordance with IEC 61238 1 class A Electrical stress control The stress control tubing at each cable end in combination with the yellow stress grading mastic at the screen cut provide a precisely defined impedance characteristic which smoot
105. ded as conductive outer layer on the oil blocking tubing The paper cable is thus sealed and free from electrical stress between the phases independent from the voltage level Cable crutch filling Oil barrier material in the crutch and novel sealing tapes create an improved oil barrier On top of the sealing the red pressure tape forces air out to prevent discharge and ensures proper filling of the crutch After installation the pressure tape holds the oil blocking filler in place to resist internal cable pressure te com energy Connector seal In the connector area additional oil blocking double layer tapes are used to keep oil in the paper insulated cable In combination with TE s BSM mechanical connectors reliable connection for different conductor shapes and types is ensured Pre expanded silicone joint body The silicone rubber joint body is delivered in a_pre expanded condition on a spiral holdout system Silicone materials with excellent mechanical properties allow high expansion forces and therefore provide a wide application range Integrated stress control mechanism and conductive outer layer provide high electrical performance The joint body can be easily removed from the spiral holdout with low release forces particularly designed for joint applications Shield continuity Positioned at the lead sheath the cables screens are connected by a constant force roll spring The roll spring ensures a tool free i
106. dy These two components can be installed under virtually any conditions A separable mounting system ensures easy installation of the connector onto the bushing All kits include high performance multi range mechanical or DIN compression lugs matching the design of the RSTI 58 connector Screened separable connection system with DIN compression lugs Catalogue Catalogue Cross 12kV Dia Core Catalogue Catalogue Cross 24kV Dia Core Reference Reference Section Insulation Reference Reference Section AL CU mm mm AL CU Insulation mm mm RSTI 5810 RSTI 5830 25 127 25 0 RSTI 5810 RSTI 5830 25 12 7 250 RSTI 5811 RSTI 5812 RSTI 5831 RSTI 5832 55 IZ 250 IZ 250 RSTI 5811 RSTI 5812 RSTI 5831 RSTI 5832 35 127 250 12 7 250 RSTI 5813 RSTI 5833 J27 250 RSTI 5813 RSTI 5833 127 250 RSTI 5814 RSTI 5815 RSTI 5834 RSTI 5835 127 250 12 7 250 RSTI 5824 RSTI 5825 RSTI 5844 RSTI 5845 21 3 34 6 21 3 34 6 RSTI 5826 RSTI 5846 21 5 34 6 RSTI 5826 RSTI 5846 21 3 34 6 RSTI 5827 RSTI 5828 RSTI 5847 RSTI 5848 21 3 34 6 RSTI 5827 RSTI 5828 RSTI 5847 RSTI 5848 21 3 34 6 21 3 34 6 RSTI 5829 RSTI 5849 240 21 3 34 6 300 21 3 34 6 RSTI 5829 RSTI 5849 Screened separable connection system with mec
107. e Catalogue Application Reference Range KL RFSM 45 15 500 123 KL RFSM 45 15 750 123 KL RFSM 65 20 500 123 KL RFSM 65 20 1000 123 KL RFSM 95 30 750 123 KL RFSM 95 30 1000 123 KL RFSM 95 30 1500 123 KL RFSM 125 40 750 123 KL RFSM 125 40 1000 123 KL RFSM 125 40 1500 123 KL RFSM 165 55 750 123 KL RFSM 165 55 1500 123 KL RFSM 205 65 750 123 KL RFSM 205 65 1500 123 KL RFSM 205 65 2500 123 Notes 1 Dimensions in millimetres a as supplied b after free recovery bp E f te com energy Page 27 ii TE ENERGY Fast Splicing Tape Wrap Raychem s FSTW is a thermoplastic rubber tape combined with a butyl rubber sealant specially formulated for underground applications FSTW is ideal for repairing cable jackets sealing low voltage splices and rejacketing MV cable splices Saves Time and Money FSTW provides a complete rejacketing solution in one pass as opposed to the multi layer construction required when using traditional tape products It s quick to install There is no need for separate sealing mastic and tape as it combines sealant and rubber tape in one convenient product Tough Protection FSTW rubber tape is made 13mm Standard Catalogue Length Reference thick which offers strong puncture resistance from underground material and debris FSTW is rated for use on 90 C rated cables in underground use in acid or caustic soils
108. e Adjustable wall mounting e Resistant to unauthorised entry e Provision for security seals e Tested to relevant performance standards External Dimensions Catalogue Reference Iph CNE Iph SNE Cable Length x Height x Width Diameter g 9 mm mm mm mm WMCB35CNE 16 35 16 amp 25 5 17 250 x 150 x 50 WMCB35SNE 185 85 IGi235 te com energy 10 23 300 x 190 x 50 Wall Mounted Joints WMCB TE P a g e 5 4 connectivity ENERGY Section 4 Medium Voltage Terminations up to 42kV COLD APPLIED MVTI MVTO Single Core Polymeric Termination Push On up to 42kV Integrated Stress Control 98 TREK 3 Core Polymeric Trifurcation up to 36kV 59 CSER End Seal for Polymeric Insulated Cables Up to 42kV 62 GUROFLEX MV Medium Voltage Cold pour Insulating Compound for Transformer Boxes 63 RPIT Raychem Plug in Termination Up to 42kV Gas Insulated Switchgear 64 HEAT SHRINK IXSU OXSU Uniterm Terminations for Polymeric Cables up to 42kV 66 EPKT Heat Shrinkable Termination System for cables up to 36kV 72 MXSE Live End Seal 74 ee oo a EHETEK E te com energy Page 55 a TE ENERGY Cold Applied MV Terminations Silicone Push On Termination with Integrated Stress Control for Single Core Polymeric Cables up to 36 42kV Features MVTI MVTO including good tracking resistance and high dielectric e Integrated geometrical stress cone s
109. e Installation These BCACs are fast and easy to install No trimming is required and they fit a wide range of bushing skirt diameters see chart below If needed they can be installed on energised equipment as well The Product Details Max Shed Catalogue Diameter Reference BCAC 5D 8 B12 feathered edges of these covers allow for conductor exits in both vertical and horizontal directions These same edges act as thermal scan sites for true temperature evaluation of the covered hardware High Performance Material Superior high voltage outdoor materials are used in the BCAC cover design The rugged non tracking UV resistant polymer ensures long term performance even in the most extreme environmental conditions Cover Height BCAC 7D 10 B6 BCAC 8D 14 B6 te com energy Page 100 Insulating Covers BCAC B a B connectivity ENERGY Bus Connection Insulating Covers Designed to protect energised conductors or busbar from flashovers due to contact from birds squirrels and other wildlife BCIC parts are made from a UV stable track resistant high performance Raysulate material to ensure years of reliable service A variety of different shapes and sizes are available to cover circuit breaker bushings bus standoff insulators capacitors transformer bushings voltage regulators potential transformers and more Represents its geometry see below Installation ca
110. e gas or electric heating devices are not approved Max Connector Dim Catalogue Range Reference min max Dia Length RVS Sleeve Length mm mm max RVS 11 10 70 17 127 RVS 12 50 120 eS RVS 13 120 5300 18 30 RVS 14 300 500 25 98 he te com energy Page 353 B B connect vity ENERGY Motor Connection Kit 1kV Raychem s GelCap motor connection kits provide quick installation dependable performance and easy reentry GelCap motor connection kits quickly and conveniently insulate seal and protect stub splice connections up to 1000 volts The robust yet compact design was engineered to handle the harsh environment of motor connections GelCap kits are equally well suited to many other connection applications including street light connections Fast and easy installation GelCap motor connection kits provide for fast installation Simply push the cover down over the connection and snap the clamp closed The PowerGel sealing gel is already in the cap no extra material or grease is required Easy reentry The corner of the stub connection is easy to reenter as the PowerGel sealing gel pulls away leaving a Catalogue Conductor Size clean connection Reentry is also safer than other methods because no sharp objects or cutting tools are required for removal of the cap PowerGel sealin
111. e of cellulose paper multiple felded and impregnated with isopropyl alcohol Cleaning tissues can be used to clean and degrease the surface of metal plastic rubber etc components before the installation of heat shrinkable products Supplied in individual sachets Size 140 x 200 mm folded to 60 x 80 mm T E connectivity ENERGY Page 149 Tools and Eguipment Stripping Tool from 35 930mm HVIA STRIPPER 35 90 HVIA Handle to adjust spindle to cable diameter H ia STRIPPER 35 90 Setting screw to adjust cutting depth of blade for removing primary insulation Locating hole for blade Locking screw for cable insulation blade Blade EXRM 0982 1 22 5 for removing primary insulation Adjustable rollers 2 positions Blade EXRM 0982 R 20 for removing bonded cable screen Locking screw for cable screen blade Setting screw to adjust cutting depth of blade for chamfering the semicon screen at screen transition Fixed handle bp te com energy Page 150 am TE ENERGY Tools and Eguipment Stripping Tool from 75 150mm HVIA STRIPPER 75 150 HVIA Handle to adjust spindle to cable diameter Raychem HVA 5 TROPPER 75 150 Setting screw to adjust cutting depth of blade for removing primary insulation Locating hole for blade Locking screw for cable insulation blade Blade EXRM 0962 1 22 5 for removing primary insulation Adjustable rollers
112. ed in power switch gear and power transformers TE Connectivity has several decades of experience in the field of hermetically insulated termination systems for medium voltage applications Thus the bushings designed for gas insulated switchgear meet the standard EN50181 for connection type size 2 800 A and size 3 1250 A at operating voltage 12 kV up to 36 42 kV te com energy The basic construction of the mating termination follows well known design principles and incorporates a lamellate contact system which ensures reliable current transmission via a cone clamp to the conductor The interface between silicone body of the termination and the bushing is kept permanently sealed via the pressure of a spring between the insulator and the flange of the termination cover The termination cover is sealed at the flange area with well known sealing methods and at the cable side with heat shrinkable tubing against ingress of moisture RPIT conductor epoxy resin 5 4 hexagon socket Sime asd can ccrawe di head cap screws contact ring wedge stopper ring stress relief cone my hexagon socket tes rad ean carane head cap screws protection cover water proof seal Page 64 STE connectivity ENERGY Cable Terminations Catalogue Reference Voltage Nominal Current Cross Section Diameter Over Conductor Cold Applied MV Terminations Diameter Over Insulation A mm
113. ed switchgear and other equipment using CENELEC bushings Type B specified for 400 A up to 36 kV Made of a highly modified silicone rubber and protected by a thin walled outer conductive screen connected to earth RSES elbow connectors are equally suited for indoor and outdoor installation Supporting a wide application range the design incorporates one body and two stress cone adapters to cover all cross sections from 50 to 300 mm The overall and cut back dimensions are designed to take up minimum space in the terminal Selection Table box RSES elbow connectors are equipped with a capacitive test point for determining whether the circuit is energised This test point is protected by a conductive cap After cable preparation and lubrication the stress control adapter is simply slid into place followed by the screened connector body These two components can be installed under virtually any conditions A separable mounting system ensures easy installation of the connector onto the bushing All kits include high performance multi range mechanical lugs matching the design of the RSES elbow connector Screened separable elbow connection system with mechanical lugs and shear bolts Catalogue Cross Section 24kV Dia Core Insulation Reference mm mm RSES 6451 YOR 95 22 4 35 5 RSES 6452 95 240 22 4 35 5 RSES 6454 185 300 Cross Section Catalogue 22 4 35
114. emove repairable and self resealing Electrical connections can be tested and repaired quickly where required even after installation had been finished Catalogue Reference Features and Benefits e I IP68 proven casting system e Provides reliable against humidity shock and vibration protection mechanical e Quick easy and clean to install using customary caulking guns e Very good electrical insulation e Soft elastic transparent self repairing and self resealing e Easy to remove GUROSIL Gel e Halogen isocyanate free silicon and e Environment friendly and not subject to labelling requirements Standard Package Gel Filled Joints amp Terminations GUROSIL JOR 53800 Junction Box Terminal Strip and GUROSIL Gel Cartridge incl Mixer JOR 53801 GUROSIL Gel Cartridge incl Mixer 250ml JOR 40203 Technical Data Application Protection Class Nominal Voltage 400V Dielectric Strength gt 20kV mm Cable Diameter Cable Entry Terminal System Enclosure Material Enclosure Colour Dimensions te com energy Turbo Mixer for Gurosil Rooms with high humidity effect or outdoor use IP68 tested up to 18m water depth for over 1000h 6 x Imm 5 x 1 5mm or 4 x 2 5mm per connection Terminal block 4mm 5 poles pluggable Shock resistant and flame retardant plastic material Light grey CRAL 7035 Lx W x H 90 x 90 x 52mm 7 x M25 including plug in seals for cable d
115. erm reliability in harsh climatic conditions and polluted environments Appropriate to the particular application our MWTM tubing is available with an inner sealant wall which melts and flows under the heat and shrinking action of installation This makes it suitable for either cable oversheath replacement and sealing or uncoated as an insulating material The shelf life restrictions usually associated with tapes and resins do not apply and the completed installation may be taken into service at once Application Range Lengths All sizes types are available in the standard lengths 1000 mm and 1500 mm Spools and other lengths on request All lengths subject to standard cutting tolerances Coatings Raychem tubing MWTM is available with or without an inner sealant wall The sealant exhibits excellent bonding and sealing characteristics to all materials commonly used in the various cable insulation and sheath constructions such as plastic rubber lead and aluminium Size Product type Heat Shrink Medium Wall Tubing MWTM MWTM 25 8 1200 S Standard length S sealant or U without sealant Catalogue from Reference to after free as supplied PP recovery as supplied after free recovery mm max nom min MWTM 10 3 3 5 3 0 3 1 0 MWTM 16 5 55 0 3 1 4 MWTM 25 8 9 0 0 4 2 0 MWTM 35 12 13 0 0 4 2 0 MWTM 50 16 18 0 5 2 0
116. ery mm max nom min ZCSM 8 3 5 5 0 6 2 0 ZCSM 16 5 55 0 7 2 4 ZCSM 24 8 9 0 0 9 2 9 ZCSM 32 12 13 0 1 0 4 0 ZCSM 45 16 17 5 1 0 4 0 ZCSM 60 22 1 0 4 0 ZCSM 70 25 1 0 4 0 ZCSM 85 36 1 0 4 0 ZCSM 120 50 1 0 4 2 ZCSM 180 75 te com energy 1 0 Page 17 4 2 connectivity ENERGY _ _ _ _ _ _ vw Ce te com energy Page 18 m TE ENERGY Section 2 Cable Breakouts End Caps and Repair Sleeves END CAPS 102L Heat Shrinkable End Caps 20 JOR Push On Silicone Clear amp Rubber Grey End Caps 21 BREAKOUT GLOVES 302 402 502 Heat Shrinkable Cable Breakouts 2 3 amp 4 Fingered Gloves 22 REPAIR SLEEVES CRPS Cold Repair Strip Flame Retarded 24 CRSM Heat Shrinkable Wrap Around Cable Repair Sleeve 25 MRSM Heat Shrinkable Wrap Around Cable Repair Sleeve for Rubber Cables 26 KL RFSM Heat Shrinkable Woven Wrap Around Repair Sleeve 27 FSTW Cold Applied Fast Splicing Tape Wrap 28 ee Gel Filled Wrap Around Repair Sleeve 29 gs inl SZE Gel Wraparound Rejacketing Sleeves 30 B E te com energy Page 19 an TE ENERGY Heat Shrinkable Halogen Free Cable Caps Raychem Cable Caps shrink when heated to tightly fit a range of cable sizes and constructions At the same time a special sealant also melts and flows under the shrinki
117. eter Conductor Diameter Over Core Insulation Diameter Conductor Diameter Over Core Insulation Cable Over Sheath mm mm mm mm mm mm MXSU 6141 T4 95 240 240 400 10 5 19 2 27 8 37 6 17 8 24 6 6 2 42 8 35 MXSU 6151 T6 185 400 500 15 5 24 6 2 4 42 8 DDD 27 0 40 1 46 6 40 MXSU 6161 T6 185 400 630 15 5 24 6 2 4 42 8 29 0 525 45 8 50 5 40 MXSU 6161 T7 500 630 252 ZIS 40 1 46 6 29 Ore 752 5 45 8 50 5 52 MXSU 6171 T8 630 800 29 0 32 5 45 8 50 5 32 0 33 8 50 1 53 4 55 MXSU 6181 T8 630 1000 290P 25 45 8 50 5 585 592 557 7588 55 3 Core Cable with Wire Shield without Armour Catalogue Reference Voltage Size Range Diameter Conductor Diameter Over Core Insulation Diameter Cable Oversheath kV mm mm mm mm MXSU 6311 33 3095 6 0 12 0 24 0 30 0 590R MXSU 6321 MXSU 6331 33 70 150 150 300 8 7 15 15 9 21 6 26 2 34 5 SMEO 73 0 85 0 83 0 100 0 MXSU 6341 240 400 17 8 24 6 36 2 42 8 92 0 110 0 MXSU 6351 500 DS NON 29 2 40 1 46 6 Screened 1 Core to 3 Core Plastic Insulated Cables without Armour 24kV Catalogue Reference Voltage Size Range Diameter Conductor
118. ew design incorporates Product Details Catalogue Reference Application a wedge device which makes hot stick installations on vertical and horizontal mounted insulators quick and easy Size Range Secure The BISG 24 guard fits insulator core diameters ranging from 62mm through 125mm The grill type designallows easy field modifications for even larger diameters see your local TE sales representative for details For tight phase to phase insulator applications the BISG outside diameter can be reduced by trimming along the grill ribs The BISG continues to maintain excellent mechanical resistance to power arcs and high wind speeds Invisible Appearance The invisible design allows excellent visibility of switch blades and other equipment components through the guard Diameter Range Diameter Insulating Covers BISG Insulator Core Overall Product mm mm BISG 60 115 02 S10 Dead Hand Installed 25 115 580 BISG 60 115 03 HOT B10 Live Hot Stick Applied 25 115 580 BISG 24 01 B10 Dead Hand Installed 62 125 610 Overall product diameter can be trimmed down to 430mm for BISG 60 and 406mm diameter for BISG 24 te com energy bp a B connectivity ENERGY Medium Voltage Line Cover Outage Prevention The MVLC line cover provides state of the art insulation to help prevent electrical outages caused by trees or wildlife comi
119. exceeds CENELEC Complete kit including lugs for easier installation and storage Selection Table Screened separable coupling connection system 36 kV and 42 kV with mechanical lugs and shear bolts Dia Core Insulation Cross Catalogue Section Reference mm 22 4 35 5 22 4 35 5 28 9 42 0 28 9 42 0 28 9 42 0 mm RSTI CC 6851 RSTI CC 6852 95 120 RSTI CC 6853 150 240 RSTI CC 6855 300 RSTI CC 6856 240 400 vo 95 Screened separable coupling connection system 36 kV and 42 kV with DIN compression lugs Dia Core Insulation Cross Catalogue Section Reference CU Catalogue Reference AL mm mm RSTI CC 6811 RSTI CC 6821 50 22 4 35 5 RSTI CC 6812 RSTI CC 6813 RSTI CC 6822 RSTI CC 6823 70 22 4 35 5 22 4 35 5 RSTI CC 6814 RSTI CC 6824 22 4 35 5 RSTI CC 6815 RSTI CC 6816 RSTI CC 6825 RSTI CC 6826 28 9 42 0 28 9 42 0 RSTI CC 6817 RSTI CC 6827 28 9 42 0 RSTI CC 6818 RSTI CC 6828 te com energy 28 9 42 0 bp B connectivity ENERGY Page 138 Push On Switchgear Connections Screened Separable Connection System RSTI 1250 amp 42kV 39 59 69 Raychem RSTI screened separable connectors are designed to connect single and three core polymeric cables to medium voltage gas insulated switchgear and other equipment using CENELEC bushings Type C 630 A a
120. f damaged cable e Rugged halogen free and UV resistant polypropylene closure e PowerGel filled for reliable insulation and sealing in just one step e Rated to 90 C continuous operating temperature at the cores Application Range e No shelf life limitation e Performance of RayGel 24 joint is qualified according to European standard EN 50393 The Raychem RayGel Repair Joint consists of two RayGel 24 joint closures and a special pre assembled kit of two connector blocks and the connection wires The joint is typically used on multi core cables with round solid conductors and cross sections from 5 x 2 5 mm up to 5 x 16 mm catalogue Main Cable Branch Cables Reference mm mm RAYGEL 24 RE16 5x25 te com energy 5x16 Gel Filled Joints amp Terminations RAYGEL REPAIR bp a bp connectivity ENERGY Page 38 Gel Filled Cable Joint including Mechanical Connector Block Uniquely easy to install snap close clean cold applied and UV stable PowerGel filled closure including a sealed mechanical shear bolt insulation piercing connector block Excellent cold applied seal The Raychem GelBox offers a state of the art sealed joint for underground and direct buried applications PowerGel sealing gel technology The GelBox closure and the connector block with their revolutionary PowerGel sealing gel cover and seal the joint quickly and easily saving bot
121. fer resistance to abrasion weathering and atmospheric pollution As one of the world s leading manufacturers of heat shrinkable materials we offer a wide range of tubings and moulded parts for any application where a sealed protective insulating or fluid resistant cover is required over uniform or irregularly shaped objects Our products are available in a wide variety of materials to meet the demands of the modern electrical power industry Breakouts Cte lila Glelicmatcleese 10M ol a 1 Oto Jeet Collings 302 402 502 te com energy bp a B connectivity ENERGY Page 22 Breakouts Catalogue Number Reference of Cores 10 1202 15 5 2 34 2 0 45 2 5 302K333 S 302K224 S 302K466 S 402W533 S 402W516 S 402W520 S 402W525 S 402W530 S 402W526 S 402W248 S 402W545 S 402W439 S 502S013 S 502K033 S 502K046 S 502K016 S 50 5 5 502K020 S 50 55 502K026 S 4 5 5 502R810 S S417 4 0 One of 4 outlets dim 43 19 22 BAT 35 55 32 4 0 38 5 0 46 27 42 55 64 4 0 65 5 0 85 4 2 13 2 0 2 5 45 55 AIAI AIAI RIL WIE NINININI NINININI nm dS sd Notes 1 Dimensions in millimeters a as supplied b after free recovery 2 Drawing depicts typical part 3 The recommended application range is from 20 above the recovered diameter to 20 below the expanded diameter TE te com e
122. g gel technology The GelCap motor connection kits feature revolutionary PowerGel sealing gel which provides an excellent moisture seal over a wide temperature range 40 C to 105 C PowerGel sealing gel has excellent insulating properties and the added benefit of acting as a vibration damper Common uses e Motor connections e Street lighting e Over wire nuts for sealing e Irrigation systems e HVAC e Outdoor lighting Reference mm GELCAP 1 S S GELCAP 2 8 35 GELCAP 3 55 105 Silicone gel is high dielectric insulation and provides GELCAP 4 125 250 Note For wire sizes 1 31 5 26mm the unique design of the GelCap 1 kit saves space by allowing all three phase constant pressure on cable and connector to provide water seal PowerGel sealing gel is specially formulated for high temperature environments connections to be installed in one cover Product sizes 2 3 and 4 include one cap per phase te com energy Snap lock feature provides quick installation and removal Gel Filled Joints amp Terminations GELCAP Moulded clamp of UV stable impact resistant polypropylene poar cover in place Moulded cover of high abrasive and impact resistant elastomer provides rugged protection for electrical connection B a B connectivity ENERGY Page 54 Stub Connection Kit for Street Lights 1kV Raychem s GelCap SL stub connection
123. gy OXSU F5151 ML 7 21 500 650 37 9 44 0 BD connectivity Page 68 Heat Shrink MV Terminations 22kV Termination for Crimp Lug Screened 3 Core Plastic and Rubber Cable without Armour Cross Section Tail Length Catalogue Reference Catalogue Reference Indoor Outdoor mm mm IXSU F5311 OXSU F5311 10 25 450 IXSU F5314 OXSU F5314 10 25 1200 IXSU F5321 OXSU F5321 25 50 450 IXSU F5324 OXSU F5324 25 50 1200 IXSU F5331 OXSU F5331 70 185 450 IXSU F5334 OXSU F5334 70 185 1200 IXSU F5341 OXSU F5341 185 400 450 IXSU F5344 OXSU F5344 22kV Termination with Mechanical Lug Screened 3 Core Plastic and Rubber Cable without Armour Catalogue Reference Indoor Catalogue Reference Outdoor 185 400 Cross Section 1200 Tail Length mm mm IXSU F5321 ML 1 13 OXSU F5321 ML 1 13 25 50 450 IXSU F5321 ML 1 17 OXSU F5321 ML 1 17 25250 450 IXSU F5324 ML 1 13 OXSU F5324 ML 1 13 253 50 1200 IXSU F5324 ML 1 17 OXSU F5324 ML 1 17 295 50 1200 IXSU F5331 ML 4 13 OXSU F5331 ML 4 13 95 185 450 IXSU F5331 ML 4 17 OXSU F5331 ML 4 17 95 185 450 IXSU F5334 ML 4 13 OXSU F5334 ML 4 13 95 185 1200 IXSU F5334 ML 4 17 OXSU F5334 ML 4 17 95 185 1200 I
124. h and without Armour The connection of cables to medium voltage equipment can be problematic if the cable box is dimensioned for compound filling In a wide range of boxes where the distance from bushing to baseplate is a limiting factor this problem may now be overcome with the Raychem cable gland Simple Installation The gland is a simple bolt on modification which significantly reduces the minimum box height required This allows cables to be connected in many British type boxes without requiring compound using the easy and efficient Raychem heat shrinkable termination technique Product Details Cable Glands for Plastic and Paper Insulated Cables Internal Gland Diameter Kitted Components To match stud spacing to BS 2562 Raychem cable glands are available in two sizes complete with fixing bolts Also included in each kit are screw clips to fasten the armour to the gland an adhesive coated heat shrinkable sleeve to insulate the assembly and protect it from corrosion and illustrated installation instructions Separate Earthing Where it is required to separate the cable earth from the equipment earth the Raychem cable gland can be obtained with an additional insulating spacer and bolts Catalogue Reference Cable Glands and Duct Seals EAKT Multicore Cables mm Multicore Cables Split Gland Multicore Cables Insulated Gland
125. h time and effort PowerGel sealing gel is rated to 90 C continuous temperature with an unlimited shelf life Capacity The Raychem GelBox covers a wide application range of 4 core cables from 6 to 25mm for both aluminium and copper conductors stranded or Catalogue No of Cores Reference solid and in addition 35mm with round solid aluminium conductors Size transitions or transitions from copper to aluminium are also possible Performance tests The GelBox is qualified to CENELEC HD623 the European specification for buried applications This includes a three week heat cycling test with the joint immersed in one metre depth of water A test report with detailed information is available on request Easy to install Closing the rugged GelBox closure is literally a snap No special tools needed no rip cords to break and no trimming mixing pouring or heating is required The GelBox can immediately be put into service Gel Filled Joints amp Terminations GELBOX Application Range Solid Stranded Conductors min max mm mm GELBOX 25 4x6 425 GELBOX 25 5 te com energy 5x6 5x16 B Page 39 TE ENERGY Submersible Secondary Connectors for URD Distribution 1kV Demand the best e Corrosion resistance e No loose parts due to one piece housing e Gel filled cable entry ports provide a reliable cable seal e PowerGel sealing gel seals out h
126. hanical lugs and shear bolts Cross Catalogue Section Reference RSTI 5851 12kV Dia Core Insulation 12 7 25 0 Cross Catalogue Section Reference RSTI 5851 24kV Dia Core Insulation 127 250 RSTI 5852 12 7 25 0 RSTI 5853 MORES 2 6 RSTI 5853 RSTI 5854 150 240 17 0 326 21 3 34 6 RSTI 5854 RSTI 5855 185 300 RSTI 5855 185 300 21 3 34 6 RSTI 5856 240 400 te com energy 21 5 34 6 21 53 34 6 21 5 34 6 Page 155 21 3 34 6 TE connectivity ENERGY Push On Switchgear Connections Screened Separable Coupling System 630 800 amp 24kV RSTI CC 58 Features e The compact design supports e The screened coupling the use of double T connections inside standard connector is designed to mate with the rear end of the base terminal boxes screened connector system e The wide application range RSTI 58 designed for 24 kV covers cable cross sections e The insulation of the coupling from 25 to 400 mm connector is made of a highly e Conductor connection with modified silicone rubber characterised by high tracking resistance elongation at break and nonflammability mechanical or DIN lugs Easily accessible rear plug with capacitive test point l e Few accessories required e A thin walled screen is for system test and earth permanently bonded onto the connection lin e e Com
127. hs the electrical field For ease of installation a stress control patch is applied around the mechanical connector to provide a similar function Shield continuity Typical shield wire cross sections up to 35mm can easily be connected with the mechanical connector supplied in the kit Positioned at the oversheath cut back the connection provides a smooth profile and resists mechanical damage There is no need for a crimping tool and its maintenance Two shear bolts provide the required contact force in order to ensure safe installation and reliable performance during load cycling in service as well as during short circuit conditions Rayfit joint body The conductive outer layer together with the insulating middle layer represent the heat shrinkable hold out for the inner elastomeric layer of the joint body During the shrinking process the stored recovery force of the elastomeric layer is released and adds up to the recovery force generated by the heat shrinkable outer layers of the joint body Robust outer sealing and protection Modern cable laying techniques require a robust oversheath replacement capable of withstanding high mechanical stresses during conventional cable laying as well as mechanical impact occurring during the entire cable life time The thick wall heat shrinkable tubing is internally coated with a hot melt adhesive to ensure an effective moisture seal and corrosion protection for the joint When instal
128. ial tools needed no rip cords to break and no trimming mixing pouring or heating is required RayGel joints can immediately be put into service Performance tests Raychem RayGel joints are qualified to CENELEC HD623 the European specification for buried applications This includes a three week heat cycling test with the joint immersed in one metre depth of water A test report with detailed information is available on request Closure material The polypropylene is halogen free A flame retarded version is available on request Catalogue Main Cable Reference Branch Cables Dimensions mm mm mm Without Connector RAYGEL 12 1x 10 50 86 x 46 x 28 RAYGEL 23 4 x 1 5 6 145 x 51 x 30 RAYGEL 24 4 x 6 16 178 x 70 x 41 Including Mechanical Connector RAYGEL 23 M 4 x 1 5 6 145 x 51 x 30 RAYGEL 24 M 4 x 6 16 178 x 70 x 41 Including Mechanical Connector Block RAYGEL 22 M 5 3 5 x 1 5 6 gt 145 x 56 x 36 RAYGEL 24 M 5 3 5 x 6 10 16 178 x 70 x 41 RAYGEL 24 M5 9 5 X 2 5 6 circular solid conductors only te com energy 9 3 X 5 2 5 178 x 70 x 41 Gel Filled Joints amp Terminations RAYGEL B a B connectivity ENERGY Page 36 PowerGel Filled Cable Joints for Single and Multi Core Polymeric Cables 0 6 1kV Branching Application e Stree
129. iameter shrink and the sealant coating melt e 250mm and flow into interstices Because e 500mm of its heat shrinkability each CRSM e 750mm size will fit several different cable e 1000mm diameters The sealant exhibits e 1500mm excellent bonding and sealing characteristics to all materials commonly used in the various cable and sheath constructions such as plastic rubber lead and aluminium CRSM wraparounds are made of lan CRSM 53 13 1500 239 gt Product type __ Size Standard length 239 sealant Catalogue Application Reference Range CRSM 34 10 11 21 CRSM 53 13 I7 52 CRSM 84 20 24 50 CRSM 107 29 SIES CRSM 143 36 33 86 CRSM 198 55 56 120 CRSM 250 98 103 150 Notes 1 Dimensions in millimetres a as supplied b after free recovery at minimum supplied width 2 Max longitudinal change after free recovery O 10 IB te com energy Page 25 ii TE ENERGY Heat Shrinkable Wraparound System for Rubber Sheathed Cable Repair Raychem wraparounds MRSM are a fast versatile and permanent repair for damaged flexible cable oversheaths Since they are heat shrinkable several cable sizes and types can be repaired by any one size of Raychem MRSM wraparound This one step installation method ensures a tight moisture proof and insulating seal which is reliable and repeatable Each wraparound is supplied complete
130. iameter 4 20mm B a Bb connectivity ENERGY Page 43 Inline Joints for Polymeric Cables up to 1kV While fully comparable in ease and speed of installation to other modern methods Raychem joints also eliminate mixing pouring and topping up delays as they require no jointing compound or resin This feature cuts out curing time and enables the joints to be buried immediately As the joint components are of heat shrinkable material they can also be held in stock in varying climatic conditions without risk of long term deterioration Installation Applying equally well to both armoured and unarmoured cables the Raychem technique achieves insulating and sealing in one step by heating This causes tubing slipped over the cores before jointing to shrink to tightly fit the connectors and insulation At the same time the heat causes the sealant supplied already precoated on the inside of the tubing to melt and flow The high integrity bond thus formed seals out moisture and corrosion follows the thermal expansion of the cable and can be reliably made on a range of core sizes and connector types without special skills or procedures Heat Shrink Joints EPKJ POLY Single Core Cables Single and Double Insulated Catalogue Reference Size of Conductor Cable Core Insulation Connector Width or Bolt Length Range Min Dia Dia Max Length Max mm mm mm mm S1 125 2
131. ibility ASTM D149 IEC 243 ASTM D2671 Procedure C 180 kV cm min 2 mm 150 kV cm min 2 5 mm 120 kV cm min 3 mm No cracking after 4 hrs 40 C Smoke index NES 711 Less than 120 Acid gas generation te com energy Raychem PPS 3010 4 23 Page 113 m Less than 1 by weight TE connectivity Medium Voltage Tapes and Tubings High Voltage Busbar Insulation Tape TE s HVBT is a heat shrinkable adhesive coated tape which provides insulation enhancement and protection against accidentally induced discharge HVBT tape is designed to combine the integrity of a heat shrinkable tubing with the versatility of a wraparound product HVBT is quick and easy to install Upon application of heat the tape shrinks down and the adhesive lining melts amalgamating the overlapping layers together producing a complete lap to lap seal A single layer of HVBT tape two thirds overlapped will provide AC voltage withstand flashover protection to at least 17 5 kV increasing to 25 kV if Product Details a second layer is applied Although HVBT tape will stick to itself and other insulating materials it will not adhere to metal or porcelain allowing easy removal for maintenance Applications HVBT tape offers a simple and effective solution to the problems of retrofit insulation of busbars particularly where existing equipment cannot be dismantled It can be used for indoor and outdoor appli
132. ing e Flexible conforms to irregular shapes e Flame retardant colours only e RoHS compliant e Available in 1200mm STK or spools SP sticks Specifications Approvals Series UL Applications Designed to provide superior mechanical abrasion cut through and strain relief thermal and fluid resistance performance in demanding environments Widely used to provide insulation and strain relief of wire terminations and connections Used for jacketing wire bundles and to identify and colour code electrical connections and wire bundles Installation Minimum shrink temperature 95 C Minimum full recovery temp 121 C Operating Temperature Range 55 C to 135 C CSA Military Heat Shrink Thin Wall Tubing RNF Raychem E35586 6O0OV 125 C RNF 100 Type 1 colours 6O0OV 125 C LR31929 Def Stan 59 97 Type 2B AMS DTL 23053 5 Class 1 RT 350 Type 1 RK 6001 RNF 100 Type 2 clear VG 95343 Pt 5 Type B Formerly MIL I 23053 5 and MIL DTL 23053 5 Catalogue Reference Standard AMS DTL 23053 5 Class 2 Inside Diameter RT 350 Type 1 RK 6001 Recovered Wall Thickness Length spool Min Expanded as Supplied Max Recovered after Heating Total Wall after Heating m mm mm mm RNF 100 3 64 colour code STK or SP 300 1 2 0 6 0 45 RNF 100 1 16 colour code STK or SP 300 1 6 0 8 0 45
133. inkable Branch Joint for Polymeric Insulated Cable CSBJ Features e Single piece silicon rubber e Electrical stress control of push on adaptors for easy the connector area by an installation integrated screened connection e Joint body earthing system area Faraday cage and rejacketing pre expanded e Mechanical shear bolt on one holdout system connector is supplied with the e Well known and easy to install kit holdout system e Exceeds CENELEC HD 629 1 requirements which include IEC BS VDE and other international specifications e Short parking distance required e Electrical stress control of the screen cut area by integrated conductive geometrical stress cones CSJB with Mechanical Connector Applicable Diameter Over Diameter Over Diameter Over Vol e Catalogue onag Range Core Insulation Outer Sheath Conductor Reference kV mm mm mm mm CSBJ 12F 1XU 2XU M 12 95 240 18 6 28 4 26 0 39 0 MORIO CSBJ 24F 1XU 2XU M 24 95 240 265626 30 0 44 0 11 0 19 2 The application range given in the table is based on polymeric insulated cables according to IEC 60502 with stranded circular conductors Due to different conductor dimensions and or cable constructions the minimum and maximum application range may be extendable Please contact your local sales representative bp te com energy Page 84 mm TE ENERGY Filled Joint for Belted or Screened MI or MIND
134. ion e Installability te com energy Insulation material The material used has undergone thoroughly testing in the develooment stage yielding a silicone rubber with exceptional weathering properties The formulation is based on proven silicon compounds exhibiting excellent stability and long term performance under severe environmental conditions It delivers outstanding mechanical strength elasticity weatherability properties Application range The components will suit three core armoured DSTA AWA SWA and unarmoured cables from 25 to 400 mm2 This coverage is achieved with only two sizes of breakouts and core protection tubes for the voltage classes 7 2kV up to 36kV Installation Each kit contains an easy to follow installation instruction with excellent visuals of the installation steps Installation is both fast and simple Test reports The products are tested at IEH in Karlsruhe Germany in accordance with IEC 60502 4 Quality All components have full traceability of raw materials and manufacture according to ISO 9001 and ISO 14001 B B connect vity ENERGY Page 59 Dimensions as Delivered Catalogue Diameter over Cable Jacket Diameter over Copper Tape Core Screen Reference max min max mm mm mm TRFK S H1 50 150 52 eg 280 TRFK L H3 Core Protection Sleeve Catalogue Reference Tube Length Fully Recovered
135. ion in air or Straight Boots Catalogue Application Range Reference mm RSRB 4022 10 35 RSRB 4024 50 95 RSRB 4026 120 300 Right Angle Boots Long Catalogue Application Range Reference mm RSRB 4042 10 35 RSRB 4044 50 95 RSRB 4046 120 300 Right Angle Boots Short Catalogue Application Range Reference mm RSRB 4062 10 35 RSRB 4064 50 95 RSRB 4066 120 300 Note 1 Long boots are 110 mm long over the bushing The short boots are 90 mm long 2 Insulating boot kits are also available for up to 36 kV applications For such requirements please refer to your local sales representative B a E te com energy Page 126 TE ENERGY Elastomeric Insulating Bushing Boot 17 5kV Raychem elastomeric insulating boots are moulded parts which fit over the connection between the cable lug and the inline or right angled equipment bushing to improve phase to phase and phase to earth insulation They are used in switchgear and transformer cable boxes where the air clearances are insufficient for normal operation or to protect against flashover due to rodents or high humidity The non tracking elastomeric housing has excellent erosion resistance dielectric properties and environmental resistance giving superb performance in areas of high humidity and electrical stress RCAB boots work in combination with all Raychem termination pr
136. ivity ENERGY Page 40 Gel In Line Splice Kit 1kV Super easy snap close gel filled closure Best cold applied seal The GILS gel in line splice kit offers a state of the art sealed splice for both underground buried and overhead applications PowerGel sealant technology The GILS closure with its revolutionary PowerGel sealing gel covers and seals the splice quickly and easily saving both time and effort PowerGel sealant is rated to 95 C Capacity The kits range taking mechanical connector splices aluminium and Application Catalogue Range Reference GILS 4 0 Rec Torque copper cables Since everything is included in one convenient kit even the connectors you will not get caught without all the right equipment Easy to install Closing the rugged GILS closure is literally a snap Small housings allow for installation in cramped locations Re enterable The GILS closure is simple to re enter because the PowerGel sealant pulls away leaving a clean connection Tools required 5 16 Allen wrench or a torque wrench and a knife Gel Filled Joints amp Terminations GILS GILS 350 Moulded clamp of UV stable impact resistant polypropylene provides rugged protection for underground or overhead applications Frangible fingers provide wide kn cable range Silicone gel is high dielectric insulation and provides constant pressure on cable and remains clo
137. kits provide quick installation dependable performance and easy reentry GelCap SL stub connection kits quickly and conveniently connect insulate seal and protect stub splice connections up to 1000 volts The robust yet compact design was engineered to handle the harsh environment of motor connections Fast and easy installation GelCap stub connection kits provide for fast installation Simply push the cover down over the connection and snap the clamp closed The PowerGel sealing gel is already in the cap no extra material or grease is required Easy reentry The corner of the stub connection is easy to reenter as the PowerGel Holes A sealing gel pulls away leaving a clean connection Reentry is also safer than other methods because no sharp objects or cutting tools are required for removal of the cap PowerGel sealing gel technology The GelCap stub connection kits feature revolutionary PowerGel sealing gel which provides an excellent moisture seal over a wide temperature range 40 C to 105 C PowerGel sealing gel has excellent insulating properties and the added benefit of acting as a vibration damper Common uses e Motor connections e Street lighting e HVAC e Outdoor lighting Hole B Gel Filled Joints amp Terminations GELCAP SL Catalogue Reference Range Application Application Range Rec Torque Values Rec Torque Values mm N m mm N m
138. le joint covers can also be made to allow access or maintenance when required Applications HVIS sheet will cover almost any size or shape of busbar joint making it ideal for insulating busbar tees elbows and other connections where tubing and tape cannot be used e Rated Voltage 36kV Dimensions Catalogue Reference 2 W b HVIS O5 HVIS 10 1061 8 300 1085 1 300 HVIS TOOLS O1 basic clamp and bracket kit HVIS TOOLS 02 Clearance Reduction Rated Voltage extended clamp and bracket kit IEC 71 2 Air Clearance kV mm Round Busbars 12 17 5 24 36 Rectangular Busbars te com energy HVIS Why backing B B connect vity ENERGY Medium Voltage Tapes and Tubings Interphase Insulating Barrier Board RRBB RRBB board is a red non structural interohase barrier for switchgear applications The RRBB board is made from a homogeneous polymer and has excellent track resistance especially after a power arc It can be easily fabricated into a shape it produces less nuisance dust and less tooling wear than other boards It is a tough insulating board that can be secured to the underside of structures to insulate them from live equipment where there are Product Details reduced clearances Raychem RRBB can be easily cut drilled or formed on site to allow fitti
139. led the joints provide the similar level of protection and thickness as modern cables with PE oversheath All voltage sheath testing commonly used today after cable laying or as control test methods have easily been passed Heat Shrink MV Joints MXSU MXAW MXSW bp Page 90 So TE ENERGY te com energy TIKV MXSU 3 Single Core Cable with Wire Shield without Armour Catalogue Reference Voltage Size Range Diameter Conductor Diameter Over Core Insulation Heat Shrink MV Joints Diameter Cable Oversheath mm mm mm mm MXSU 3111 25 95 9 2 12 0 152 ZS RO oe MXSU 3121 70 150 8 7 15 0 17 6 24 3 2558 MXSU 3131 95 240 1O05 19 2 17 6 29 4 26 40 MXSU 3132 150 300 12 96216 21 6 30 4 29 43 MXSU 3141 240 400 17 8 24 6 252 3 47 MXSU 3151 500 25 57 2 6 5 8 S 2 44 50 MXSU 3161 630 290 32 5 37 5 40 0 47 54 MXSU 3171 800 32 0 33 8 39 5 42 6 52 57 MXSU 3181 1000 S5 392 45 0 47 6 Size Transition Joints including Dual Range Mechanical Connectors 59 64 Lower Range Upper Range Min Diameter Catalogue Reference Voltage Size Range Diameter Conductor Diameter Over Core Insulation Diameter Conductor Diameter Over Core Insulation Cable Over Sheath mm
140. lity A thin walled screen is permanently bonded onto the insulation and protects the connection system against unintentional contact Standalone Arrestor Voltage Class kV RSTI 58SA1205 12 RSTI 58SA2405 24 Catalogue Reference te com energy The active part is a metal oxide arrester which meets the requirements of IEC 60099 4 for separable and dead front arresters The combination of screened connector and surge arrester exceeds CENELEC HD 629 1 ST requirements which includes BS VDE and other international specifications Easily accessible rear plug with capacitive test point Few accessories required for system test and earth connection Complete kit including screened surge arrester threaded pin and earth lead for three phases facilitates installation and storage Piggy Back Arrestor Voltage Catalogue Class Reference RSTI CC 58SA1205 RSTI CC 58SA2405 Can be used with RSTI 58 Elbows Push On Switchgear Connections RSTI SA 05 B B connect vity ENERGY Page 141 Screened Separable Surge Arrester 1OkA The screened gapless surge arrester is a T shaped product It is designed for direct connection onto outer cone bushings in accordance to EN50180 or EN50181 with interface type C or for parallel connection mating to the rear entry of the base screened connector system RSTI designed for system voltage up to 41 kV
141. med in confined metallic enclosures to generate highest electrical stresses To test for electrical and moisture sealing in worst possible condition even load cycling under water with a test voltage of 16 kV phase earth 2 5 U was successfully passed RICS Adapter Selection table with most common Raychem Terminations Catalogue Application Range Reference mm Term for Polymeric Cables incl Mech Lugs RICS 3133 70 150 IXSU F31531 ML 2 17 RICS 3133 RICS 3133 95 240 120 360 Packaging IXSU F3131 ML 4 17 IXSU F31531 ML 5 17 Push On Switchgear Connections RICS 3 The insulating body fixing bolts terminal stud and cap are supplied in a 3 phase set complete with installation instruction Cable terminations with lugs for M16 studs have to be ordered separately Adapters for other types of bushing and for other cable are available on request If required a separate test rod is available to apply test voltage directly onto the cable stud inside the RICS adapter Ordering descriptions are RICS 5002 50 24 for a 290 mm version and RICS 5002 50 25 for the long 390 mm version 2 normal 1 long version needed for 3 phase testing te com energy B ea B connect vity ENERGY Page 129 Push On Switchgear Connections Raychem Insulated Adapter Termination System RICS for SF Insulated Switchgear up to 24 kV Tests The adapters conform to IEC 540 VDE 0278 an
142. modified silicone rubber and protected by a thin walled outer conductive screen connected to earth RSTI connectors are equally suited for indoor and outdoor installation Selection Table Supporting a wide application range the design incorporates one body and two stress cone adapters to cover all cross sections from 35 to 400 mm The overall and cut back dimensions are designed to take up minimum space in the terminal box RSTI connectors are equipped with a capacitive test point for determining whether the circuit is energised A conductive cap protects this test point Screened separable connection system 36 kV and 42 kV with mechanical lugs and shear bolts 24kV Dia Core Insulation Cross Catalogue Section Reference mm mm RSTI 6851 55 95 22 4 35 5 RSTI 6852 95 150 22 4 35 5 RSTI 6853 120 240 28 9 42 0 RSTI 6855 185 300 28 9 42 0 RSTI 6856 240 400 28 9 42 0 Push On Switchgear Connections RSTI 68 Screened separable connection system 36 kV and 42 kV with DIN compression lugs Cross 12kV Dia Core Catalogue Catalogue Section Insulation Reference AL Reference CU mm mm RSTI 6811 RSTI 6812 RSTI 6821 RSTI 6822 22 4 35 5 22 4 35 5 RSTI 6813 RSTI 6823 22 4 35 5 RSTI 6814 RSTI 6815 RSTI 6824 RSTI 6825 22 4 35 5 28 9 42 0 RSTI 6816 RSTI 6826 28
143. mour Code Voltage in kV 17 up to 17 5 kV 24 24 kV 36 36 kV Size Size in mm A 95 185 70 150 55570 95 150 240 400 185 300 95 240 185 400 500 630 400 500 300 400 Inline Joint Type TXU 1XU Single Core Plastic without Armour TXU 3XU Single Core to 3 Core Plastic without Armour TXU 1HL 500 630 Transition Joint Type Single Core Plastic to Single Core HSL Paper 3XU 5XU 3 Core Plastic without Armour 1XU SHL Single Core Plastic to 3 Core HSL Paper THL 1HL Single Core HSL Paper 1XU 3SB Single Core Plastic to 3 Core S B Paper THL 3HL Single Core HSL to 3 Core HSL Paper 3XU 1HL 3 Core Plastic to 1 Core HSL Paper 1HL 3SB Single Core HSL Paper to 3 Core S B Paper 3XU 3HL 3 Core Plastic to 3 Core HSL Paper SHL 3HL 3 Core HSL Paper SHL 3SB 3 Core HSL Paper to 3 Core S B Paper 3SB 3SB Armour Code 3 Core Screened Belted Tape Armour Wire Armour te com energy 3XU 3SB 3 Core Plastic to 3 Core S B Paper TE P a g e 8 9 men connectivity Jointing System up to 36kV Complete with Mechanical Connectors MXSU is based on a joint design using mechanical connectors e Mechanical connectors for conductor and wire shield are supplied with the kit e Kits are widely range taking an
144. n be made quickly in the field by trimming the entry and exit holes to the required dimensions The BCIC covers can be reentered for other maintenance needs and then reused thus lowering overall lifetime costs Refer to the BCIC Quick Reference Guide for more details Represents diameter mm H 50 e g 130 mm 3 Represents diameter mm J 50 e g 180 mm 4 Mod code used to distinguish two similar parts e g BCIC 3331 and BCIC 3332 have H 140 mm and H 160 mm without the mod code they would have the same part number BOX 5 te com energy Insulating Covers BCIC ELBOW 4 2 I B a nb connectivity ENERGY Page 101 Bus Insulator Squirrel Guard for Energised installations This improved isolation guard prevents animal caused outages in electrical substation equipment Reliable Outage Prevention BISG discs have been successfully eliminating outages from squirrels raccoons possums cats and other animals in substations for years The BISG 24 guard has been designed to provide the same great protection with added features Same High Performance Material Superior high voltage outdoor materials are used in the BISG 24 guard design The rugged non tracking UV resistant polymer ensures long term performance even in the most extreme environmental conditions Faster Easier Installation The BISG 24 guard can be installed on energised equipment by one person The n
145. nap e The factory cured silicone gel sealant in the GelWrap sleeve completely encapsulates the Application Catalogue Range Reference LV cable repair sleeves MV cable jacket repair MV splice rejacketing Elbow sealing sleeve Sleeve rsi Length Conductor Size Repair Sleeves GELWRAP Max Connector Opening mm mm mm mm GELWRAP 18 4 100 4 95 25 GELWRAP 18 4 150 4 95 75 GELWRAP 18 4 200 4 95 GELWRAP 18 4 250 4 95 GELWRAP 18 4 300 4 95 GELWRAP 33 10 150 35 240 GELWRAP 33 10 200 35 240 GELWRAP 33 10 250 35 240 GELWRAP 33 10 300 35 240 GELWRAP 33 10 350 35 240 GELWRAP 50 20 200 250 750 120 400 GELWRAP 50 20 250 250 750 120 400 GELWRAP 50 20 300 250 750 120 400 GELWRAP 50 20 350 250 750 120 400 GELWRAP 50 20 400 te com energy 250 750 120 400 bp Page 29 TE ENERGY Gel Wraparound Rejacketing Sleeves up to S5kV Cold applied Gel Wraparound Rejacketing Sleeves quickly and conveniently seal and protect medium voltage cable splices up to 35 kV GWRS rejacketing closure sleeves can also be used to repair cables with jacket damage GWRS The wraparound design reduces installation space because it is not required to position a tube to the side while installing the splice The result is easier installation in c
146. nd C 1250 A specified up to 42 kV Made of a highly modified silicone rubber and protected by a thin walled outer conductive screen connected to earth Raychem RSTI connectors are equally suited for indoor and outdoor application Selection Table Supporting a wide application range the design incorporates one body and three stress cone adapters to cover all cross sections from 400 to 800 mm and all voltage classes from 12 to 42 kV The overall and cut back dimensions are designed to take up minimum space in the terminal box Raychem RSTI connectors are equipped with a capacitive test point for determining whether the circuit is energised A conductive cap protects this test point Screened separable connection system 12 kV with mechanical lugs Cross Dia Core Catalogue Section Insulation Reference mm mm RSTI 3951 400 28 9 36 4 RSTI 3952 28 9 36 4 RSTI 3953 34 0 45 4 RSTI 3954 34 0 45 4 Screened separable connection system 24 kV with mechanical lugs Cross Dia Core Catalogue Section Insulation Reference mm mm RSTI 5951 400 34 0 45 4 RSTI 5952 500 34 0 45 4 RSTI 5953 630 391 59 0 RSTI 5954 800 391 59 0 Screened separable connection system 36 amp 42 kV with mechanical lugs Cross Dia Core Catalogue Section Insulation Reference mm mm RSTI 6951 400 34 0 45 4 RSTI 6952 500 630 99 59
147. nd rejacketing pre expanded on one holdout system e Single piece silicone rubber joint body with high mechanical expansion capability allows a wide application range e Electrical stress control of the screen cut area by integrated conductive geometrical stress cones e Electrical stress control of the connector area by an integrated screened connection area Faraday cage e Well known and easy to install holdout system Short parking distance required e Easy to install joint system with short installation time e Exceeds CENELEC HD 629 1 requirements which include IEC BS VDE and other international specifications e Mechanical shear bolt connector to IEC 61238 1 is supplied with the kit e Proven shield continuity concept Mechanical shear bolt connectors CSJA joints are provided with TE s BSM mechanical connectors fitted with shear head bolts to ensure a reliable connection for different conductor materials shapes and types used in today s network The pre set shear torque of the bolts ensures that the correct contact pressure is always achieved The specially designed contact surface on the inside of the connector breaks up any oxide layer and ensures reliable service over the entire life of the joint Different sizes of mechanical connectors with wide application ranges are available The connectors have been tested in accordance with IEC 61238 1 class A te com energy Pre expanded silicone joint bod
148. nergy Page 23 ire rs Repair Sleeves Flexible Cable Repair Kit CRPS Raychems CRPS repair strip is a high quality replacement jacket for low and high voltage flexible mining cables It is a tool free flexible flame retardant elastomeric strip that has been specially formulated to provide excellent resistance to abrasion tearing and cutting e Precoated with a thermoplastic sealant that provides an excellent seal against moisture and corrosive elements e MSHA approved No P 137 13 MSHA e Tool free flexible flame retardant elastomeric strip for jacket repair on mining and other flexible cables Catalogue Standard Strip Length Strip Width Reference Pack mm mm CRPS 248 51 CRPS 260 51 CRPS 290 51 CRPS 2120 51 Recommended coverage area includes 3 inches on either side of damaged area bn E te com energy Page 24 TE ENERGY Repair Sleeves Heat Shrinkable Wraparound System for Plastic or Metal Sheathed Cable Repair CRSM CRSM wraparounds are a fast and an abrasion and corrosion resistant permanent cable repair and sealing semi rigid material and are one system The repair sleeve is quickly result of our extensive capability in fitted in place by means of itsrailand materials technology channel closure A moisture proof insulating and tight fitting repair is Lengths then obtained in one step by heating All sizes are available in lengths of which makes the sleeve d
149. nergy Page 80 am TE ENERGY Cold Applied MV Joints MV Cold Shrinkable Joint for 3 Core Cables with Heat Shrinkable Protection CSJH Features e Pre expanded single piece e Proven shield continuity silicone rubber joint body with concept high mechanical expansion e The WCSM heat shrinkable capability allows a wide outer protection provides application range effective impact resistance e Electrical stress control of the e Hot melt adhesive ensures an screen cut area by integrated effective moisture seal and conductive geometrical stress corrosion protection oe Exceeds CENELEC HD 62911 e Electrical stress control of requirements which include IEC the connector area by an BS VDE and other international integrated screened connection specifications area Faraday cage e Pre expansion on a well known and easy to install holdout system CSJH 3 Core Joint without Connector Voltage Applicable Diameter Over Diameter Over Admissible Connector Catalogue 8 Range Core Insulation Outer Sheath Dimensions Reference mm mm mm ernie Gam CSJH 12B 3XU 3XU 95 240 18 6 28 4 50 0 120 0 CSJH 12C 3XU 3XU 185 300 25 2520 50 0 120 0 CSJH 24B 3XU 3XU 55 leo 18 9 30 1 50 0 120 0 CSJH 24C 3XU 3XU 23 5 34 6 50 0 120 0 The application range given in the table is based on polymeric insulated cables according to IEC 60502 with stranded circular conductors Due to different cond
150. ng action gripping the cable and ensuring a high integrity moisture seal Cable Caps however are far more than an exceptionally effective sealing system Our advances in materials science ensure that these crosslinked halogen free polymer products also provide high quality electrical insulation while at the same time resisting abrasion weathering and chemical attack Material Cable Caps are made from materials specially formulated for sealing applications for all commonly used cables and cable sheath materials The material from which Cable Caps are made contains carbon black to protect it from ultra violet radiation Please consult your local sales engineer about other applications and Cable Caps made from other materials Coating The sealant can be used on plastic rubber and paper insulated cables These Cable Caps are also available uncoated i e X Coating mp Catalogue Reference b 15 10 102L011 S 38 102L022 S 55 102L027 S 93 102L033 S 90 102L044 S 102L048 S 102L050 S 102L055 S 102L066 S Change from S to U for Uncoated Cable Caps te com energy End Caps 102L Notes 1 Dimensions in millimeters a as supplied b after free recovery 2 Drawing depicts typical part bp Ee B connectivity ENERGY Page 20 End Caps Push on End Caps Clear JOR Sili
151. ng and service applications Provides rugged protection UV resistant Qualified for temperatures from 40 C to 90 C Impact and abrasion resistant Catalogue Main Reference Standard T ap Package mm mm GHFC 1 90 16 gt 35 2 5 10 10 each GHFC 2 90 5570 2 5 16 10 each GHFC 2 5 90 50795 16 85 30 each GHFC 3 90 185 95 N 6 each Moulded clamp of UV stable impact resistant polypropylene provides rugged protection for underground or overhead applications Frangible fingers provide wide N cable range Silicone gel is high dielectric insulation and provides constant pressure on cable and connector to provide water seal PowerGel sealing gel is specially formulated for high temperature environments te com energy remains closed Gel Filled Joints amp Terminations GHFC Snap lock ensures that cover a connectivity ENERGY Page 42 Gel Filled Junction Box IP68 including Terminal Strip Application The GUROSIL Gel filled OBO Junction Box T40 is designed to protect electrical connections from the ingress of water used in rooms with high humidity effects as well as in outdoor applications GUROSIL Gel is a soft elastic hardening amber cold casting compound that is based on hydrocarbon resins Quick and clean casting is simple with the help of customary caulking guns so no special tools are required It is easy to r
152. ng into contact with distribution lines Cost Effective The MVLC cover is designed to insulate existing bare lines without costly conductor replacement expenditures or additional line hardware The MVLC cover may be applied selectively on problem spans when temperatures are above O C Live Consistent Installation TE has designed a special tool that ensures fast and reliable application of the MVLC cover The tool allows application on energised lines It attaches directly to the overhead conductor and remains stationary in a single location on each span The tool may be manually or automatically operated using a hand crank or with the aid of a gasoline Product Details powered drill The tool forms closes and feeds the MVLC cover along the conductor with speed and consistency The MVLC hand tool also allows for quick installation on short lengths of conductors especially in substations Wide Use Range Three sizes cover conductors from 16 800mm Higher performance product available A mastic sealed version of the product is available for 25 kV or higher performance at 15 kV High Voltage Material TheMVLC cover material formulation is based on TE s Raychem products field proven experience with HV products in harsh environments The MVLC material is UV stable as well as tracking and erosion resistant The MVLC cover is electronically cross linked to create an extremely robust insulation system ensuring m
153. ng to complex structures Dimensions Catalogue Reference Length Thickness mm mm RRBB 6 1 25Mx1 25M B RRBB 2440 1220 6 2 BP te com energy 1220 6 B Page 116 So TE ENERGY High Voltage Creepage Extenders Raysulate Creepage Extenders increase the flashover performance of insulators by reducing the surface electric stress reducing the leakage current and increasing the electric strength of the insulators Installation of creepage extenders Increases creepage length This increases electric strength by reducing leakage current and surface stress Improves insulator shape The increased shed diameter improves strike distance and improvesheavy wetting performance by creating an umbrella effect Bonds to insulator surface The extender adhesive has been Product Details Dimensions specially formulated to strongly bond to the existing porcelain or glass skirt Thus the assembly needs only periodic inspection and will be effective many times longer than grease Rugged Extenders are designed to be resistant to conventional spray washing techniques and will withstand all normal handling abuse and extreme weather conditions Simple to install Just degrease the insulator and shrink the extender with a gas torch or hot air gun Raychem can provide installation training Application Range Creepage Extenders HVCE Min Internal Nominal Catalogue Dia
154. nge already covers many insulator and bushing profiles from Creepage Extenders HVCE WA approximately 150mm to 500mm in diameter There is no upper voltage limit to the use of creepage extenders with applications in use gt 250kV a c and d c around the porcelain or glass skirt onto which it is installed Typically the gap is between 20mm and 30mm Although it may appear to offer the leakage current an easy Product Details Shed Diameter Standard Pack Catalogue of Insulator Reference mm pcs box HVCE WA 109 01 FT B6 109 6 HVCE WA206 01 B6 206 HVCE WA 216 01 B6 216 HVCE WA 248 01 B6 248 HVCE WA 251 01 B6 251 HVCE WA 267 01 B6 267 HVCE WA 280 01 FT B6 280 HVCE WA 303 01 B6 303 HVCE WA 319 01 B6 319 HVCE WA 320 01 B6 320 HVCE WA 330 01 B6 330 HVCE WA 341 01 B6 340 HVCE WA 356 01 B6 356 HVCE WA 367 01 B6 367 HVCE WA 393 01 B6 393 HVCE WA 440 O1 B6 440 HVCE WA 452 O1 B6 452 HVCE WA 501 01 B6 501 HVCE WA 528 O1 B6 528 HVCE WA 611 01 B6 611 DI NWI DI DI a aaa awuua jaaa aaa aa Other sizes available on request bp Page 118 So TE ENERGY te com energy Section 7 Cable Glands and Duct Seals CFTS Heat Shrinkable Cable Feed Through Seal 120 EAKT Metal Cable Glands for Polymeric and Paper Cables 121 RDSS Rayflate Inflatable Duct Seal 122 B SZSKEKc HEE i6 LlCV VS eoazgy
155. nnectivity te com energy Page 56 ENERGY Cold Applied MV Terminations 11kV Single Core Push On Termination with Mechanical Connectors Diameter over Catalogue Reference Indoor Catalogue Reference Outdoor Voltage Cross Section Insulation mm mm MVTI 3121 ML 1 13 MVTO 3121 ML 1 13 25 95 13 7 20 8 MVTI 3121 ML 1 17 MVTO 3121 ML 1 17 25 95 137 20S MVTI 3121 ML 2 13 MVTO 3131 ML 2 13 55 150 14 8 24 3 MVTI 3121 ML 2 13 MVTO 3131 ML 2 17 55 150 14 8 24 3 MVTI 3131 ML 4 13 MVTO 3131 ML 4 13 95 240 3500 18 6 30 4 MVTI 3131 ML 4 17 MVTO 3131 ML 4 17 the kits suits 300mm solid Al conductor 22kV Single Core Push On Termination with Mechanical Connectors Catalogue Reference Indoor Catalogue Reference Outdoor 95 240 3500 Cross Section 18 6 30 4 Diameter over Insulation mm mm MVTI 5121 ML 1 13 MVTO 5121 ML 1 13 235 95 179 250 MVTI 5121 ML 1 17 MVTO 5121 ML 1 17 25 95 17 9 25 0 MVTI 5131 ML 4 13 MVTO 5131 ML 4 13 95 240 300 23 5 34 6 MVTI 5131 ML 4 17 MVTO 5131 ML 4 17 95 240 300 23 5 34 6 MVTI 5131 ML 5 13 MVTO 5131 ML 5 13 ZOER OOL 24 3 34 6 MVTI 5131 ML 5 17 MVTO 5131 ML 5 17 the kits suits 3500mm solid Al conductor the kit suit 300mm round stranded
156. nstallation and provides a reliable contact force for excellent performance during load cycle and short circuit conditions This solderless earth connection is a proven concept and has more than 25 years service experience Resin encapsulation The fast and easily filled resin outer sealing and protection system provides effective impact resistance The hard elastic polyurethane type encapsulation has excellent insulation properties hydrolytic stability and hydrophobic characteristics The resin encapsulation provides a reliable moisture seal and corrosion protection Cold Applied MV Joints CATJ B a connectivity ENERGY Page 82 Cold Applied MV Joints 3 Core Paper to Single Core Polymeric Diameter Over Dimensions Applicable Core Insulation Over Core Diameter Over Range Polymeric Insulation Conductor Cable Paper Cable Catalogue Voltage Reference kV mm mm mm mm CATJ 12B 1XU 3SB 12 95 240 18 6 28 4 UA 29 5 11 0 19 2 CATJ 12C 1XU 3SB 12 185 300 2512 O26 PLS NOES 1539 291 CATJ 24C 1XU 3SB 24 95 240 299 52 6 21 3 34 5 11 0 19 2 CATJ 36D 1XU 3SB 36 42 95 240 27 3 57 6 286 50 MORS 3 Core Paper to 3 Core Polymeric Diameter Over Dimensions Applicable Core Insulation Over Core Diameter Over Range Polymeric Insulation Conductor Cable Paper Cable kV mm mm mm mm CATJ 12B 3XU 3SB 12 95 240 18 6 28 4 Ile 295 ILO TS CATJ
157. oduct lines including both elastomeric and traditional heat shrink technology RCAB boots are quick and easy to install and do not require any taping of the bushing or the termination The boot can easily be removed Basic Impulse Level kV kV Max System Voltage Catalogue Reference Collar Size and reinstalled without the need for additional material or tooling allowing access to the bushing connection for test purposes The universal screw EXRM 1366 is available on request Features e Tool free application e High performance insulation material e Excellent track and erosion resistance e Removable and re installable Benefits e Simple and easy installation e Unlimited shelf life e Connection can be energised immediately after installation e One product for inline and right angle application Bushing Dia Bushing Type Application Range mm A mm RCAB 4110 17 5 95 1 45 35 400 RCAB 4120 17 5 95 te com energy 46 70 400 630 35 400 Push On Switchgear Connections RCAB 41 EXRM 13566 B B connect vity ENERGY Page 127 Elastomeric Insulating Bushing Boot 24kV Raychem elastomeric insulating boots are moulded parts that fit over the connection between the cable lug and the inline equipment bushing to provide phase to phase and phase to earth insulation They are used in switchgear and transformer cable
158. olve problems with air clearance enclosures caused by hostile environmental conditions persistent humidity chemical pollution etc GUROFLEX MV has been thoroughly tested to the requirements of CENELEC cable accessory performance standard HD 629 1 including the requirements of IEC te com energy 60502 4 for rated voltages up to 12 kV Additional testing has included impulse voltage withstand at 125 kV Performance qualification for applications at rated voltage 36 kV is in progress GUROFLEX MV is compatible with all commonly used terminations for MV polymeric and paper cables It is also unaffected by the presence of oil based residues of traditional hot pour filling compounds The curing reaction is not affected by the presence of water and the cured compound has very low moisture absorption GUROFLEX MV is supplied as a kit comprising secure cans a mixing spatula and a mixing pouring instruction Recommended shelf life of the components is 2 years Mixing takes about 3 minutes and can be aided by the use of a power driven stirrer No heat is involved and the curing compound does not generate heat No topping up is needed and the equipment can be energised immediately after filling Once the compound has cured to a cross linked solid there is no possibility of leakage from gaskets or cable glands The curing reaction of GUROFLEX MV is relatively insensitive to temperature making it feasible to mix and
159. on range over insulation 10 50 mm e Min screen cutback 10 mm e Variable cutting thickness for Screen Removal Tool IT 1000 030 2 for Screen Removal Tool IT 1000 030 2 bp Page 147 TE ENERGY Cable Sheath Joggling Tool IT 1000 004 Ligarex Pliers AD 1522 1 Crimp Tool IT 1000 010 Diameter Tape EXRM 1004 Insulation Removal Tool te com energy SIML O 0711744 1 PG2 Cable Diameter 21 35 mm SIML O 0711745 1 PG3 Cable Diameter 26 52 mm SIML O 0711746 1 PG4 Cable Diameter 47 75 mm Ligarex Pliers are used to fasten stainless steel Ligarex collar Ligarex Collar Description EXRM 0302 250 EXRM 0302 500 EXRM 0302 800 The AD 1522 crimp tool crimps all DuraSeal crimp and PolyCrimp products Total length 2 m For the removal of paper insulation Application Diameter Range 13 55 mm Length 190 mm Page 148 Tools and Equipment B E connectivity ENERGY EXRM O607 Cable Knife EXRM 1228 Hexagon Insert Socket EXRM 1455 600 1000 Heat Protection Cover EXRM 0764 Insulation stripping string EPPA 004 Cleaning Tissue te com energy Tools and Equipment Total length 175 mm Extra long hexagon insert socket wrench used for the installation of RICS adaptors Insert socket size 19 mm Dimensions Length 1000 x Width 600 mm Material Kevlar needle felt Insulation stripping string for plastic insulated cables Length 2m A special typ
160. or fast and easy installation Cable Vice of joints and the repair of cables An adaptor is included which enables the cable vice to be used for the installation of terminations Suitable for field installation and for workshop use When fixed to a work bench the upper part with the clamps can be used without the legs Cable vice for the installation of joints and the repair of cables Overall Diameter of Cable Length Width of Legs Height of Upper Part Height Total Weight mm mm mm mm mm kg 15 100 te com energy 700 1210 800 450 580 1010 1140 11 5 B B connectivity ENERGY Page 146 IT 1000 019 Installation Tool for Mechanical Connectors IT 1000 031 Screen Removal Tool IT 1000 030 2 Screen Removal Tool IT 1000 030 2 Blade Spare Blade IT 1000 030 2 Grease Silicone Grease te com energy Tools and Equipment This tool avoids the cable cores being over bend during installation of mechanical connectors Application diameter range 15 60 mm Length of handle 205 mm For bonded screens on sector shaped conductors packed in a belt pouch Spare blade included TE s Screen Removal Tool IT 1000 030 2 for bonded screens on round conductors of MV Cables incl 1 spare blade silicone grease and allen key delivered in a robust polypropylene box Suitable for one and three core cables Features e Applicati
161. phase service cables The boxes are made of UV resistant high density polyethylene and require no filling with resin or other insulating or sealing material Phase connections are insulated and sealed in well proven gel joint boxes firmly located within the housing These connections are therefore effectively double insulated and mechanically protected The housing boxes have been designed to resist unauthorised penetration and contact with live parts WMCEB jointing kits are available in two sizes e smaller size is designed for CNE connections up to 35 mm SNE up to 25 mm e larger size is for SNE or CNE connections up to 35 mm Each of the two sizes accommodates straight or branch connections Completed connections can be fully re entered e CNE Combined Neutral Earth Cables have circumferential Cable Size Straight and Branch Connections copper wire neutral earth conductor e SNE Separate Neutral Earth Cables have circumferential copper wire conductor divided into earth Cun insulated and neutral insulated Features and Benefits e Resin free system e Double insulation for phase connection e Designed for CNE and SNE cables e Proven gel insulation and sealing for phase connection e Unobtrusive low profile design e Fully re enterable e Ingress protection category IP35 e Phase connectors suitable for Cu AI conductors e Sheath stripping guide marks moulded in housing base
162. plete kit including lugs for y easier installation and storage accidental contact e The screened coupling Selection Table connector need not be removed i i i ical n for oversheath testing Screened separable coupling connection system with mechanical lugs and shear bolts e The combination of screened connector and coupling Er s 12kV Dia Gigs 24kV connector exceeds CENELEC Catalogue Saction Core Catalogue Saction Dia Core HD 629 1 S2 requirements which Reference Insulation Reference Insulation include BS VDE and other mm mm mm mm international specifications a RSTI CC 5851 35 95 12 7 25 0 RSTI CC 5851 35 70 1272250 e The combination of screened RSTI CC 5852 95 120 12 7 25 0 RSTI CC 5853 95 185 17 0 32 6 connector and coupling connector fits 630 1250 A RSTI CC 5853 95 240 17 0 32 6 RSTI CC 5854 95 240 21 3 34 6 bushings type C as specified by EN50180 and EN50181 RSTI CC 5854 150 240 21 53 34 6 RSTI CC 5855 185 300 21 3 34 6 RSTI CC 5856 240 400 21 3 34 6 RSTI CC 5855 185 300 21 5 34 6 Screened separable coupling connection system with DIN compression lugs Catalogue Reference AL Catalogue Reference CU Cross Section 12kV Dia Core Insulation mm mm Catalogue Reference AL Catalogue Reference CU Cross Section 24kV Dia Core Insulation mm mm
163. plied Sleeves amp Caps RVC Cap Length mm max max max nom RVC 1V 15 45 75 RVC 2V 35595 120 240 te com energy J Page 32 TE ENERGY Cold Applied Sleeves 8 Caps Rayvolve Low Voltage Cable Connection Kits Rayvolve RVS kits are the easy roll on way to insulate and seal cable connections up to 1kV The gripping force of the specially formulated EPDM elastomer combines with a high performance sealant to form a reliable water resistant insulating sleeve that is UL listed and CSA certified for direct burial applications over in line compression connectors In addition RVS kits are well suited for evaluation in other applications e residential junction blocks e connections to network protectors secondary e joint covers for Y connections in street lighting circuits e cable connection for overhead bundled cable Application Cable OD e environmental seals for terminal lugs and insulated airport connectors Four sizes of Rayvolve sleeves cover all common low voltage cable types from 10 500mm Easy tool free installation Rayvolve sleeves feature a dual wall design with an entrapped lubricant making installation fast and simple The elastomeric sleeve rolls onto the cable with minimal effort even at temperatures below 25 C The cable can be energised immediately after installation It is ideal for use wher
164. ponent B 5000 mPa s Dielectric strength gt 10 kV mm Minimum storage temperature 20 C Minimum installation temperature 10 C Shore hardness A 20 Shelf life 2 years at 23 C Colour Catalogue Reference green Volume GUROFLEX MV C1000 10 0L GUROFLEX MV C430B 4 3L GUROFLEX MV C530 te com energy 5 512 Page 52 Resin Filled Joints GUROFLEX gt TE connectivity ENERGY Casting Materials for Low and Medium Voltage Cable Joints The function of a casting material is to insulate and protect electrical connections in underground cable joints and to prevent water ingress from outside the joint or from within the cable RAPID type resins are two component polyurethane type casting materials All three materials are hydrophobic elastic polyurethane resins meeting the requirements of HD 631 1 S2 and EN 50393 They have excellent insulation properties and are well suited for all cable jointing systems Why is RAPID unique Their outstanding properties include excellent hydrolytic stability and most impressive hydrophobic characteristics Foaming problems during curing are avoided even in a relatively high humidity environment This ensures long term Stability under service conditions Furthermore RAPID systems have an excellent curing profile at various temperatures which allows easy Technical data RAPID 4300 handling and
165. pour the compound in very cold or hot ambient conditions The compound will cease to flow about one hour after mixing The cured compound can be cut out of the enclosure if connections have to be changed at a later date No heat is required Cold Applied MV Terminations GUROFLEX Further information Please ask your local TE representative or distributor Performance testing reports Technical data sheet Installation Instruction Questions and Answers Safety data sheets Product Details Catalogue Reference Pack Type GUROFLEX MV C430B 4 3L box GUROFLEX MV C530 5 3L Tin GUROFLEX MV C1000 Page 63 10L Tin B a B connect vity ENERGY Cold Applied MV Terminations Raychem Plug In Termination System up to 42kV for Gas Insulated Switchgear Features e Separable inline connection for high current gas insulated switchgears up to 42 kV e Termination mates interfaces in accordance to EN50180 and EN50181 for inner cone connections e The contact parts are designed for stranded circular aluminium Or copper conductors in accordance to IEC 60228 Technical Information The increasing popularity of gas insulated switchgear called for the develooment of appropriate connection systems to standardised bushings in accordance to EN50181 TE Connectivity has developed two systems one is related to the outer cone and the other one to the inner cone system Later is us
166. ques for Raychem medium voltage joints are identical to those for Raychem heat shrinkable terminations The same basic design is also shared by Raychem joints for MIND paper insulated cables for up to 36 kV In this respect again the heat shrinkable system sets new standards of efficiency and simplicity for the cable fitter s work Rational stock keeping The performance and ease of installation of Raychem high voltage heat shrinkable materials are not sensitive to storage time or normal storage conditions A few kits cover the standard size range of cables including single core cables for 36 kV up to 630 mm2 allow the use of various types of connectors and shrink to fit either round or sector shaped cores and different constructions Mechanical strength For steel wire or tape armoured cables Raychem joints incorporate a lightweight impact resistant galvanised steel joint case which is quick to install and provides earth fault current capacity Heat shrinkable sleeves provide outer sealing and corrosion protection of the joint te com energy Page 88 EPKJ gt TE connectivity ENERGY Heat Shrink MV Joints Joint System Designer This worksheet enables you to arrive at a part number for an EPKJ straight or transition joint Choose one figure from the left hand column of each table Typical part number EPKJ 17 A 1XU 1XU T Voltage o O Size Inline Transition Joint Type Ar
167. r Core insulation mm 17 6 26 0 Diameter Cable Oversheath mm Diameter over Core insulation mm 17 0 21 9 Diameter over Lead sheath mm Diameter Cable oversheath mm MXSU 24B 1XU 3SB 195235 18 5 265 MXSU 24C 1XU 3SB MXSU 24D 1XU 3SB 225 SIO 25 0 34 6 D29 28 5 25 4 31 7 MXSU 24E 1XU 3SB te com energy 29 4 38 8 29 4 551 Page 94 lt TE connectivity 33kV MXSU 6 Single Core Cable with Wire Shield without Armour Catalogue Reference Voltage Size Range Diameter Conductor Heat Shrink MV Joints Diameter Over Core Insulation Diameter Cable Oversheath kV mm mm mm mm MXSU 6111 55 55 95 6 0 12 0 24 0 30 0 52 gt 435 MXSU 6121 SS 70 150 5 7 150 26 2 34 5 34 44 MXSU 6131 33 150 300 13 9 21 6 Sill 59 6 3 55 MXSU 6141 33 240 400 17 8 24 6 36 2 42 8 40 54 MXSU 6151 99 500 232 292 40 1 46 6 52 60 MXSU 6161 55 630 2910525 45 8 50 5 55 68 MXSU 6171 55 800 520 998 50 1 53 4 62 66 MXSU 6181 3S 1000 Gera 2 Oo 55 7 58 8 Size Transition Joints including Dual Range Mechanical Connectors Catalogue Reference Voltage Lower Range Upper Range 6375 Size Range Min Diameter Diam
168. r connectors e Easy to follow pictorial installation instruction e Earth bonding components included in kits for armoured cables e Abrasive cloth sealing tape and protective gloves included in the kit e Performance tested to European standard EN 50393 Straight joints for armoured and unarmoured cables Conductor screw connectors included Catalogue Catalogue Reference Reference 4 Core Cable Cable Entry Conductor Size Diameter Unarmoured Armoured mm mm PXE SU2 C1 PXE SW2 C1 SEG 27 PXE SU4 C1 PXE SW4 C1 10 16 IORS PXE SU5 C1 PXE SW5 C1 16 83 20 44 PXE SU6 C1 PXE SW6 C1 5570 26 52 PXE SW7 C1 95 2O 55 6 PXE SU7 C1 955 150 55167 Joints are suitable for use with 2 amp 3 core cables of these sizes but build up of cable diameter may be necessary Suitable also for 3 core cables up to 185 mm te com energy Resin Filled Joints PXE B ea B connectivity ENERGY up to 1kV A comprehensive range of resin filled straight joints and branch joints for low voltage armoured power cables with conductor Resin Filled Joints for Armoured Power Cables Clear rigid joint shells to aid correct installation Armour continuity bonding components included in every Resin Filled Joints TSJ TBJ sizes up to 300 mm kit e Designed with generous e Qualified to national and dimensions to accommodate international
169. ramped manholes and less digging for direct buried applications Repair Sleeves GWRS closure sleeves are designed for manhole direct buried or weather exposed applications The GWRS closure sleeves can be used over all types and brands of poush on and cold applied splices when a water tight cover is required PRESA Splice Max Application Catalogue Range Diameter Jacket Reference Use Range Opening mm mm GWRS 75 25 750 GWRS 75 25 850 GWRS 75 25 1050 GWRS 100 40 1050 Note Add X at the end of the catalog number e g GWRS 100 40 1050x for external earthing this kit includes gel strips for sealing neutrals or earth wire exits B E te com energy Page 30 mm TE ENERGY Section 3 Low Voltage Joints and Terminations up to 1kV COLD APPLIED SLEEVES amp CAPS RVC Re usable Roll On Stub Seal Connection Kit 32 RVS Re usable Roll On Jointing Sleeves 33 GEL FILLED JOINTS amp TERMINATIONS GELCAP Gel Filled Three Phase Connection Kit 34 GELCAP SL Stub Connection Kit for Street Lights 35 RAYGEL Gel Filled Single and Multi Core Joint 0 6 1kV 36 RAYGEL PLUS Gel Filled Single and Multi Core Joint 0 6 1kV Branching 37 RAYGEL REPAIR Gel Filled Cable Repair Joint 38 GELBOX Gel Filled 4 Core Joint with Shear Bolt Piercing Connector 39 GELPORT Gel Filled Submersible Connectors for URD distribution 40 GILS Gel Filled Inline Splice Kit 41 GHFC Gel Filled Branch Joint Connector Kit 42 GU
170. recommended for applications where a torch is unavailable or cannot be used Heat Shrinkable Sealing Moisture seal and phase marking A reliable moisture can also be produced by using a mastic in conjunction with a heat shrinkable sleeve This solution has the additional advantage of providing phase marking A standard torch carried by most jointers is used Cross Section Al or Cu Conductor Insulation 16 mm 25 mm 35 mm 50 mm 70 mm 95 mm 120 mm 13 5 17 4 mm RSES 5201 RSES 5202 RSES 5203 RSES 5205 16 3 20 8 mm RSES 5211 RSES 5212 RSES 5213 RSES 5215 RSES 5217 RSES 5219 19 6 241 mm RSES 5223 RSES 5225 RSES 5227 RSES 5229 RSES 5224 23 1 27 7 mm RSES 5235 RSES 5237 RSES 5239 RSES 5234 27 9 33 5 mm Screened Elbow Adaptors Diameter Over Insulation Cross Section Al or Cu Conductor RSES 5249 16 mm 25 mm 35 mm 50 mm 70 mm 13 5 17 4 mm 16 3 20 8 mm RSSS 5201 RSSS SZTI RSSS 5202 RSSS 5212 RSSS 5203 RSSS 5213 RSSS 5205 RSSS 5215 RSSS 5217 RSSS 5219 19 6 241 mm RSSS 5223 RSSS 5225 RSSS 5227 RSSS 5229 21 0 26 5 mm RSSS 5259 RSSS 5257 Add mod code R to kit number for cold applied tubing Rayvolve Add mod code P to kit number for heat shrink tubing with phase marking te com energy R
171. resin fill Shell designed for crossing 300mm cores with sufficient resin coverage Single resin casting eliminates moisture ingress issues that are associated with multiple cast link boxes Reduced number of connections improves electrical performance and product longevity Error proof factory assembly due to torque and system control software and zero fault technology Standards BS EN 50393 2006 EA Technology draft specification for 2 and 4 way underground link boxes BS EN 60947 1 2004 ER C81 4 1999 Pit frame and cover meet B125 EN124 standards Resin Fille d Joints LINKBOX vacuum formed body allows both easy cable e Clear shell Conductor Weight Range re Catalogue Reference Description mm kg 2 Way 3 Core Mk3 Linkbox 59 BAH O28110129 BAH O28110130 4 Way 3 Core Mk3 Linkbox BAH 028110128 2 Way Multicable Mk3 Linkbox 2 Way 3 Core Mk3 Link Box Double BAH 028110141 Bolt Verion 4 Way 3 Core Mk3 Link Box Double BAH 028110142 BAEVA 2 Way 3 8 4 Core Untailed Mk3 BAH 028110145 Linkbox 4 Way 3 amp 4 Core Untailed Mk3 BAH 028110146 Linkbox B a connectivity ENERGY te com energy Page 51 Casting Materials for Low and Medium Voltage Cable Joints The function of a casting material is to insulate electrical connections in underground cables and prevent water ingress from outside the joint or from within the cable
172. rofile ensuring that the required minimum wall thickness is obtained BPTM tubing can be installed easily during large scale production using an oven or in the field using a gas torch or hot air BPTM tubing is manufactured from a non halogen based polymer which has excellent performance in high voltage environments and greatly reduces the noxious and corrosive effects in fire situations Applications The use of BPTM tubing allows equipment designers the freedom to reduce air spacing between busbars such as in the manufacture of switchgear cabinets where space is at a premium BPTM provides flashover protection up to 25 kV Product Details Catalogue spool Reference Standard Length Medium Voltage Tapes and Tubings Features benefits Excellent flexibility can be installed on a wide range of curved or bent busbars without cracking or creasing High shrink ratio reduces inventory and simplifies product selection Exceptional insulation and long term reliability even at high continuous operating temperatures Extremely durable resists damage from solvents ultraviolet light weathering mechanical impact and general wear and tear Suitable for indoor and outdoor use Excellent anti tracking properties Good thermal emissivity and contact with busbars means no derating is required Flame retardant and non halogen based material reduces flammability and the toxic and corrosive effects in fire situations
173. s switchgears motors etc up to 24 kV Made of crosslinked EPDM and protected with a minimum 3 mm moulded conductive shield connected to earth Raychem deadbreak adaptors are suitable for both indoor and outdoor installations Their wide application range allows a minimum number of bodies to cover several different cable cross sections without the need for additional cable adaptors The cut back dimensions for all cable sizes are the same for RSSS and RSES Raychem screened adaptors are equipped with a capacitive test point to ensure that the circuit is not energised before disconnection The capacitive test point is protected by a conductive cap A range of high strength bimetallic compression connectors tested to VDE 0220 are offered to connect both aluminium and copper conductor cables After cable preparation and lubrication Selection Tables Screened Elbow Adaptors Diameter Over the Raychem Screened Adaptors can simply be slid into place under virtually all conditions A separable mounting system provides for an easy installation of the adaptor onto the bushing In addition Rayvolve tubing or heat shrink phase marking sleeves are offered as an option to provide a superior environmental seal Rayvolve Sealing Cold applied technology Rayvolve is used in conjunction with a pressure sensitive mastic and is simply rolled into place Thus a reliable moisture seal is achieved The use of Rayvolve is particularly
174. s 120 C e Excellent physical chemical Operating Temperature Range and electrical properties that 55 C to 135 C meet industry standards for highly reliable general purpose tubing e RoHS compliant Specifications Approvals Series UL CSA Military Raychem E35586 LR31929 DCPT 600V 125 C 600V 125 C VG 95343 Pt 5 Type A RW 2056 i Recovered Wall Inside Diameter Standard Thickness Catalogue Length Min Max Reference spool Expanded as Recovered Supplied after Heating Total Wall after Heating m mm mm mm DCPT 3 1 5 45 SP 300 1 5 0 51 0 10 DCPT 6 3 45 SP 150 3 0 58 0 10 DCPT 8 4 45 SP 150 0 64 0 10 DCPT 10 5 45 SP 150 0 64 0 10 DCPT 12 6 45 SP 150 0 64 0 10 DCPT 19 9 45 SP 150 0 76 0 12 DCPT 26 13 45 SP 60 0 89 0 12 DCPT 38 19 45 SP 60 1 00 0 12 DCPT 51 19 45 SP 30 1 02 015 Wall thickness will be less if tubing recovery is restricted during shrinkage For supply to MIL spec add MS to ordering description bp TE te com energy Page 7 ire rs ENERGY Flexible Flame Retardant Mil Spec Polyolefin Tubing Features e 2 1 shrink ratio e Superior abrasion and solvent resistance when compared with that of many flexible general purpose polyolefin tubings e Excellent physical chemical and electrical properties that meet or exceed industrial and military standards for highly reliable general purpose tub
175. sed connector to provide water seal PowerGel sealing gel is specially formulated for high temperature environments te com energy Range taking mechanical connector made of aluminium Accepts both copper and aluminium conductors Snap lock ensures that cover B BD connectivity ENERGY Page 41 Gel H Frame Closure 1kV Raychems GHFC gel H frame closure provides a fast and simple method for insulating and environmentally sealing low voltage cable taps and splices made with H frame compression connectors The closure utilises Raychem s innovative PowerGel sealing gel to protect the connection from moisture ingress corrosion and pollution The low voltage H frame closure is ideal for both underground and overhead applications and is especially useful for street lighting applications Simply place the connection on the closure and press the closure together It s that easy no tapes mastics tools or mixing are required The closure can be easily installed with one hand even while wearing high voltage gloves Conductor Range Saves time and money No taping or tools required Installs in seconds Hinged closure allows for one step installation Just snap closed Provides water tight seal Designed to maintain full insulating value in direct buried applications Re enterable Silicone gel easily peels away leaving a clean connection Broad use range Ideal for street lighti
176. sleeve provides a hermetic seal over the cone of the bushing and the termination The adapter area iS smoothed with a meltable filler strip Scope of supply for three phases Heat shrinkable insulating sleeving filler strip small accessories and installation instructions Terminal stud and lug must be enclosed For selection information please contact TE Connectivity Page 130 RICS 5 STE connectivity ENERGY Push On Switchgear Connections Plug in Termination System for Gas Insulated Switchgear 42kV Features e Separable inline connection for high current gas insulated switchgears up to 42 kV e Termination mates interfaces in accordance to EN50180 and EN50181 for inner cone connections e The contact parts are designed for stranded circular aluminium Or copper conductors in accordance to IEC 60228 Technical Information The increasing popularity of gas insulated switchgear called for the develooment of appropriate connection systems to standardised bushings in accordance to EN50181 TE has developed two systems one is related to the outer cone and the other one to the inner cone system Later is used in power switch gear and power transformers TE has several decades of experience in the field of hermetically insulated Selection Table termination systems for medium voltage applications Thus the bushings designed for gas insulated switchgear meet the standard EN50181 for connection
177. ssion lugs matching the design of the RSES elbow connector RSES 54 Screened separable elbow connection system with deep indent compression lugs Catalogue Cross Section 12kV Dia Core Insulation Catalogue Cross Section 24kV Dia Core Insulation Reference mm Reference mm mm mm RSES 5460 25 1207 250 RSES 5460 25 12 7 25 0 RSES 5461 55 12 7 25 0 RSES 5461 SS WATE A250 RSES 5462 50 12 7 250 RSES 5462 50 12 7 250 RSES 5463 70 12 7 25 0 RSES 5463 70 WES 25 0 RSES 5464 95 12 7 250 RSES 5474 95 21 2 34 6 RSES 5465 127 250 RSES 5475 21 2 34 6 RSES 5476 21 2 34 6 RSES 5476 21 2 34 6 RSES 5477 21 2 34 6 RSES 5477 21 2 34 6 RSES 5478 21 2 34 6 RSES 5478 Screened separable elbow connection system with mechanical lugs and shear bolts Catalogue Cross Section Reference 12kV Dia Core Insulation 21 2 34 6 Catalogue Reference RSES 5454 Cross Section 21 2 34 6 24kV Dia Core Insulation 21 2 34 6 B a B connect vity ENERGY te com energy Page 133 Screened Separable Elbow Connection System 400 amp 36kV Raychem RSES screened separable elbow connectors are designed to connect single and three core polymeric cables to medium voltage gas insulat
178. t garden and pool lighting e Connection of outdoor equipment like pumps filters garage door openers loudspeakers door intercom systems etc e Frost protection systems e Cable trays and cable ducts e Protection of small electronic boards e And many more Features and benefits e Quick easy and clean installation e Reliable protection against humidity and water e Suitable for outdoor and direct buried applications IP 68 e Full branch capabilities without cutting of main cables e Optimised joint design with integrated strain relief e Easy to _ install latchable connector blocks e Qualified to international joint standard CENELEC EN 50393 e Halogen free and UV resistant e Unlimited shelf life e Environment friendly and no subject to labeling requirements e PowerGel sealing gel technology The RayGel Plus enclosure with its Application Range revolutionary PowerGel sealing gel covers and seals the joint quickly and easily saving both time and effort PowerGel sealing gel is rated to 90 C continuous temperature and is halogen free with an unlimited shelf life The RayGel Plus joint series is yet another of TE Connectivity s fieldoroven PowerGel filled products for the demanding requirements of the electrical power industry Application range Four sizes for straight and branch joints are available ranging from 10 up to 50mm single core and multi core cables from 1 5 up to 16mm
179. tage environments and reduces the noxious and corrosive effects in fire situations Applications The use of BBIT tubing allows equipment designers the freedom to reduce air spacing between busbars such as in the manufacture of switchgear cabinets where space is at a premium BBIT tubing provides flashover protection up to 36 kv Product Details Catalogue spool Reference Standard Length Features benefits Excellent flexibility means BBIT can be installed on a wide range of curved or bent busbars without cracking or creasing Exceptional insulation and long term reliability even at high continuous operating temperatures Extremely durable damage from solvents ultraviolet light weathering mechanical impact and general wear and tear Suitable for indoor and outdoor use Excellent anti tracking properties Good thermal emissivity and contact with busbars means no derating is required Flame retardant and non halogen based material reduces flammability and the toxic and corrosive effects in fire situations Can be stored indefinitely at temperatures up to 50 C without loss of performance Rated Voltage 36kV resists Inside Diameter BBIT Recovered Wall Thickness Min Expanded as Supplied Heating Max Recovered after Total Wall after Heating m mm mm mm BBIT 25 10 A U 25 25 10 3 6 BBIT 40 16 A U 40 16 3 6 BBIT 65 25 A U 65 25 3 6
180. tion of heat the adhesive melts and amalgamates the overlapping layers of tape together thus producing in effect a wraparound tube Although self amalgamating OLIT tape does not adhere to metal allowing easy removal for maintenance Applications OLIT tape provides overhead line insulation for the prevention of faults caused by swinging conductors and intermittent contact with tree branches birds and animals OLIT tape provides flashover protection up to 17 5 kV or 25 kV if a second layer of tape is applied Product Details Catalogue Reference Diameter Conductor Outside Features benefits e Compatible with all other products in the Raychem MV insulation enhancement system e Remains flexible at low temperatures e High dielectric strength weather and track resistance ensure excellent electrical performance e Continuous operating temperature up to 70 C e Suitable for indoor and outdoor use e Preformed into a spiral for easy installation on overhead conductors e Easily and cleanly removed for maintenance e Can be stored indefinitely at temperatures up to 50 C without loss of performance Conductor Size Spool Length Insulating Covers OLIT Conductor Length Insulated per Piece mm mm mm 35 6 7 50 6 2 95 55 Note Maximum longitudinal change after free recovery 30 te com energy 4 4 bp B connect vity ENERGY
181. tors up to 24kV RPIT Raychem Plug in Termination Up to 42kV Gas Insulated Switchgear RSES RSSS Insulated Screened Elbows 250A up to 24kV Pin Type RSES 54 Insulated Screened Elbows 400A up to 24kV Pin Type RSES 64 Insulated Screened Elbows 400A 33kV Pin Type RSTI 58 Insulated Screened Elbows 630 800A up to 24kV RSTI CC 58 Insulated Screened Elbow Piggyback Coupling System up to 24kV RSTI 68 Insulated Screened Elbows 630 800A up to 42kV RSTI CC 68 Insulated Screened Elbow Piggyback Coupling System up to 42kV RSTI 39 59 69 Screened Separable Connection System 1250A up to 42kV RSTI CC 69 Insulated Screened Elbow Piggy Back Coupling System 1250A RSTI SA O5 Surge Arrestor for Insulated Screened Elbows up to 24kV 5kA RSTI SA 10 Surge Arrestor for Insulated Screened Elbows up to 24kV 10kA UII te com energy Page 125 126 127 128 129 150 151 152 133 134 135 156 157 158 139 140 141 142 STE connectivity ENERGY Heat Shinkable Switchgear Connections inline and Right Angle Bushing Boots RSRB Insulating boots are moulded to protect against flash over due to parts which are shrunk over the rodents or extreme humidity connection between the cable A full range of insulating boots are lug and bushing to insulate them available up to 17 5 kV They are used in switchgear and transformers with compound filled boxes where the clearances are insufficient for operat
182. trength e Suitable for hexagonal deep Hydrophobic water repelling indent crimp and mechanical lugs according to IEC 61238 Compact design Non Flammable Self Extinguishing e Retains performance over e Long creepage distance wide temperature range 55 to e Easy to install 180 C e Reduced waste for disposal e Highly elastic material with good resistance to permanent e Tested in accordance to set CENELEC HD 629 1 S2 2006 and IEC 60502 4 e Manufactured according to ISO 9001 and ISO 14001 No shelf life issues All components have traceability of raw materials full Benefits Application range e Outstanding weathering UV The product line is designed for and ozone Resistance polymer cables from 25 to 300 mm s Chemicalieresictant for 12 kV and 24 kV 35 to 400 mm y for 36 kV and 50 to 400mm for 42 e Resistant to fungi kV e Excellent electrical properties Technical Data 11kV 13 7 30 4 22kV 17 0 34 6 33 44kV 24 0 45 0 35 50 400 36 42 194 200 Technical Data Cable insulation diameter mm Cross section range mm Max system voltage U kV Basic impulse level kV Partial discharge at 2 U pC lt AC Voltage withstand 5 min kV DC Voltage withstand 15min kV 81 94 108 120 The terminations meet the CENELEC HD 629 1 S2 2006 specification 170 kV BIL for 35 150 mm Indoor termination MVTI 6121 81 kV AC 108 kV DC lt TE co
183. type size 2 800 A and size 3 1250 A at operating voltage 12 kV up to 36 42 kV The basic construction of the mating termination follows well known design principles and incorporates a lamellate contact system which ensures reliable current transmission via a cone clamp to the conductor The interface between silicone body of the termination and the bushing is kept permanently sealed via the pressure of a spring between the insulator and the flange of the termination cover The termination cover is sealed at the flange area with well known sealing methods and at the cable side with heat shrinkable tubing against ingress of moisture RPIT Screened separable connection system 12 kV with mechanical lugs Nominal System Cross Dia over Dia over Catalogue c Size urrent Voltage Section Conductor Insulation Reference A kV mm mm mm RPIT 321x 2 800 12 95 300 11 0 21 6 19 3 30 4 RPIT 521x 2 800 24 50 300 7 7 21 6 20 2 34 6 RPIT 621x 2 630 36 50 185 7 7 16 8 252551 RPIT 331x 3 1250 12 240 630 17 8 32 5 26 4 29 6 RPIT 531x 3 1250 24 150 630 13 9 32 5 26 5 45 6 RPIT 631x 3 1250 36 42 95 630 WO 325 28 5 49 2 te com energy Page 131 STE connectivity ENERGY Screened Adaptor System 250 amp 24kV Raychem separable screened adaptors are designed to connect single core polymeric cables to medium voltage equipment transformer
184. uctor dimensions and or cable constructions the minimum and maximum application range may be extendable Please contact your local sales representative Note CSJH 3 core joints can be supplied with compression connectors or TE mechanical BSM connectors CSJH 3 core joints can be modified for armoured and or wire shield cables Please contact your local sales representative B f te com energy Page 81 TE ENERGY MV Cold Applied Transition Joint for 3 Core Paper Insulated Cables to Polymeric Insulated Cables Features e Entirely cold applied solution with cold shrinkable silicone joint body and oil blocking materials e Novel crutch filling and core sealing materials providing high quality oil blocking properties e Electrical stress control of the screen cut area by integrated conductive geometrical stress cones e Electrical stress control of the connector area by an integrated screened connection area Faraday cage e Well known and easy to install holdout system Proven solderless shield continuity concept e Exceeds CENELEC HD 629 2 requirements which include IEC BS VDE and other international standards like IEEE 404 e Mechanical shear bolt connector to IEC 61238 1 supplied with the kit Paper core sealing The cold shrinkable silicone tubing provides excellent oil sealing property Non spiral holdouts over the paper cores prevent damage to paper insulation layers Screening is provi
185. uuut rrrl l k SV sveat ttlyyfV lt o opy EEuHEHEHBEun a te com energy Page 119 ii TE ENERGY Cabinet Feedthrough Seals CFTS seals are heat shrinkable molded part for moisture sealing applications where cable enters enclosures such as cabinets or connection boxes CFTS seals e Are suitable for environments that have existing periodic pressure difference and or temperature differential e Are precoated with a thermoplastic adhesive that seals around the entering cable The O ring creates the water air seal at the cabinet entry e Utilise a rigid plastic that when inserted through the cabinet wall protects the entering cable from abrasion or cut through Product Details Cable Diameter Catalogue Reference Cable Glands and Duct Seals CFTS Ordering information 1 Select the appropriate catalogue number based on cable diameter 2 CFTS seals are a three part assembly rigid plastic nut elastomeric O ring and heat shrinkable molded part 3 CFTS molded parts are precoated with a thermoplastic adhesive 4 Use CFTS seals with a maximum cabinet wall thickness of 0 20 in 5 mm 5 Standard package 5 kits box 6 Related test report EDR 5212 B Clearance knockout hole size A Length of Molded Part te com energy li iN TE connectivity ENERGY Page 120 Cable Glands for Plastic and Paper Cables wit
186. y The silicone rubber joint body is delivered in a pre expanded condition on a spiral holdout system Silicone materials with excellent mechanical properties allow high expansion forces and therefore guarantee a wide application range Integrated stress control mechanism and conductive outer layer provide exceptional electrical performance The joint body can be easily removed from the spiral holdout with low release forces particularly designed for joint applications Electrical stress control Electrical stress control is fully integrated in the silicone joint body by well defined conductive areas Conductive cones with an exactly defined geometrical design over the screen cut area provide excellent electrical stress control The electrical stress control of the connector area is made with an integrated conductive screen performing as a Faraday cage The coverage of voids and edges at the connection area with void fillers is not necessary Shield continuity The integrated pre expanded copper mesh is connected to the cable screens by constant force roll springs This connection method reliably operates during load cycling and thermal short circuits of the conductors on all cable types regardless of whether the oversheath is PVC or PE It provides a smooth profile which is resistant to mechanical impacts The solderless earth connection has more than 25 years service experience in Raychem joint systems used worldwide Outer

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