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SOUL 700 Pellet Stove and Insert

1. OMNI Approved 17 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL INSTALLATION THROUGH SIDE OF MASONRY CHIMNEY Fig N 19 NOTE Follow L Vent chimney manufacturer s instructions Position the stove adhering to the clearances in figure Ne 11 Mark the center of the hole where the pipe is pierce the masonry chimney It will be necessary to break out the masonry around the location of the pipe center mark Use a 4 inch diameter hole for 3 inch pipe and 5 inch diameter hole for a 4 inch pipe Measure and build chimney top plate Cut out holes for chimney pipe and if used cut necessar holes for the outside air pipe Install the tee on the bottom of the vertical pipe system and lower it down the chimney until the center branch of the tee is level with the center of the hole in the masonry as shown in Figure N 19 Install and seal the top plate from step 3 with non hardening mastic Slip the storm collar over the pipe and while holding the pipe at the proper elevation affix the collar with a minimum of three 1 4 stainless steel sheet metal screws Seal all joints and seams around the collar Connect the horizontal pipe by pushing it through the hole in the masonry and lining it up with the bran
2. Apply non hardening waterproof mastic where the storm collar will meet the vent and flashing Slide storm collar down until it sits on the flashing Seal and install cap Mobile home installations must use a spark arrester NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL VERTICALLY INTO EXISTING CHIMNEY SYSTEM Refer to Figures 17a 17b Adapters are available to adapt from 3 L Vent to 6 or 8 Class A chimney Figure 17 As an alternative 3 or 4 L Vent can be run inside existing chimney to termination Figure 170 This is the preferred method Follow guidelines for equivalent 24 MIN INSULATION INSULATION SHIELD CEILING SUPPORT FIRESTOP SHIELD CEILING SUPPORT FIRESTOP SPACER SPACER TEE WITH CLEAN OUT ADAPTER TEE WITH CLEAN OUT ADAPTER fig Ne17a fig Ne17b NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL VERTICALLY INTO EXISTING MASONRY FIREPLACE Fig N 18 NOTE Follow L Vent chimney manufacturer s instructions ave the masonry chimney inspected by a qualified chimney sweep or installer to determine its structural condition
3. DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES IN THE INSTALLATION OF THIS UNIT INSTALL VENT WITH CLEARANCES SPECIFIED BY THE VENT MANUFACTURER ALCOVE CLEARANCES FRONT VIEW TOP VIEW A 3in 76 mm in 178 mm 36 in 55 in pu m 1400 mm minumum height NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA COMBUSTION AIR SUPPLY Soul 700 Pellet Free Standing For a mobile home installation the stove must be connected to an outside source of combustion air A 2 inside diameter metallic pipe either flexible or rigid may be attached to the inlet at the stove s rear refer to Fig N 13 A rodent guard wind hood 1 4 minimum wire mesh must be used at the termination All connections must be secured and airtight by using the appropriately sized hose clamp and or UL 181 AP foil tape SELECT A LOCATION BETWEEN FRAMING MEMBRES FOR THE OUTSIDE AIR HOLE WALL COVER PLATE SEAL THE AREA AROUND THE TUBE TO PREVENT AIR FROM ENTERING THE WALL i RAIN HOOD WITH RODENT CUT A MINIM SEAL THE SCREEN DIAMETER HOLE IN VENT WITH THE WALL SILICONE 2 FLEX DUCT NON COMBUSTIBLE OUTSIDE TERMINATION MUST BE 12 MIN FROM THE EXHAUST TERMINA
4. NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insulation such as fiberglass mineral wool or ceramic material Do not use high temperature caulking materials to seal any edge to prevent future serviceability 23 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA FULL RELINE WITH OUTSIDE AIR Fig N 26 12 305 MM 12 305 MIN BELOW g OUTSIDE AIR TERMINATION AT CHIMNEY TOP EXIT THROUGH THE ASH CLEAN OUT OF MASONRY CHIMNEY OUTSIDE AIR THROUGH REAR WALL fig N 26 INSTALLING SURROUND PANEL Soul 700 Pellet Insert 1 SORROUND PANEL ASSEMBLY Fig N 27 a Install four 3 8 hex head leveling bolts to bottom if needed depending on fireplace floor and hearth material b Slide surround panel from top down Align surround panel holes to stove body d Loosely install six 1 4 hex head bolts to stove body e Check surround panel alignment and then tighten f Connect hopper switch wire to hopper switch by sliding female connetors on to male spade connector on hopper switch 24 Toll Free 1 866 667 8454 NorthlineExpress com www NorthlineExpress com OW NER S MANUAL 2 HIGH HOPPER PELLET CHUTE ASSEMBLY Fig N 28 Unpack hopper top assembly b Hopper top is adjustable according to fireplace dimensi
5. fig 35 INSPECT BEHIND THESE CLEANING PLATES AT LEAST ONCE PER TON OF PELLETS BURNED UNTIL YOU ARE FAMILIAR W ITH HOW ASHES AND CREOSOTE ACCUMULATE WITH YOUR OPERATING PRACTICES NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA BLOWERS DANGER RISK OF ELECTRIC SHOCK DISCONNECT POWER BEFORE SERVICING UNIT CLEANING Over time ashes or dust may collect on the blades of both the combustion and convection blowers The blowers should be vacuumed clean periodically as this debris can impede performance Creosote can also accumulate in the combustion blower which is accessed by the left side panel The convection blower is on the right facing stove NOTE When servicing fans be careful not to disloage the balancing clip on the convection blower or to bend fan blades CHIMNEY CLEANING Soot and Flyash the products of combustion will contain particles of flyash The flyash will collect in the exhaust venting system and restrict the flow of gases Incomplete combustion such as occurs during startup shutdown or incorrect operation of the room heaters can lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected al least once every year to determine if cleaning is necessary Creosote Formation When any wood is burned slowly it produces tar and other organic vapors which combine with d moisture to torm c
6. El Northline 7777 5 Owner 5 Manual SOUL 700 Pellet Stove and Insert Installation and Operating Instructions Save These Instructions Please read this entire manual before you install and use your BOSCA SOUL 700 Pellet Stove Failure to follow instructions may result in property damage bodily injury or even death NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA OWNER S MANUAL WARNING If your appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area PLEASE read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Save these instructions PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 TABLE OF CONTENTS INTRODUCTION 3 SAFETY PRECAUTIONS 4 INSTALLATION 5 Specifications Soul 700 Free Standing 5 Preparation Soul 700 Free Standing 6 Free Standing Kit Assembly Instructions Soul 700 Free Standing 6 Clearances Soul 700 Free Standing 0 Combustion Air Supply Soul 700 Free Standing 2 When Outside Air Supply is not Used Soul 700 Free Standing 2 Venting Soul 700 Fre
7. a Remove firebox floor plate by removing 6 bolts 1 4 flat head See Fig N 2 b Unpack Ash Box c Align ash box to stove firebox bottom start front bolts 1 47 hex head Adjust and install remaining 1 4 hex head bolts Do not fully tighten until alignment of all bolts are started press ash box up to stove bottom and tighten NOTE Make sure to get a tight seal A leak may cause stove to burn incorrectly NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA 3 PEDESTAL ASSEMBLY fig N 4 a Unpack pedestal assembly b Lay pedestal assembly on it s back c Line up four 1 4 hex head bolts to stove bottom d Start all four holes but do not tighten untill all four are aligned Once all four holes are aligned securely tighten the four bolts PEDESTAL ASSEMBLY 4 STAND THE STOVE UP fig N 5 a Carefully raise the stove from back until resting solid 7 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OWNER 5 MANUAL BOSCA 5 SIDE PANEL ASSEMBLY fig N 6 Unpack side panels b Left side panel has hopper switch located at topan 2 SIDE PANELS Connect hopper switch wires by sliding female wire connection over male spade connectors on hopper switch d Align left panel into place e Install bolts through pedestal into side panel f Loosely tighten g Install top s
8. SMOKE SMELL COMING BACK INTO THE HOME Possibles Causes Possibles Remedies Unplug stove first when possible There is a leak in the vent pipe system Inspect all vent pipe connections Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher Also seal joints with UL 181 AP foil tape Also make sure the square to round adapter piece on the combustion blower has been properly sealed with the same RTV 2 The gasket on the combustion blower has gone Inspect both gaskets on the combustion blower to make sure they bad are in good shape CONVECTION BLOWER SHUTS OFF AND COMES BACK ON Possibles Causes Possibles remedies Unplug stove first when possible The convection blower is overheating and tripping Try lubricating the convection blower Put 1 2 drops of SAE 20 oil in the internal temperature shutoff each of the two oiling ports Also clean any dust off of the windings fan blades If oiling the blower does not help the blower be bad Test the current going to the convection blower If there is power 2 Circuit board malfunction being sent to the blower when it is shut off then the control board is fine If there is NOT power being sent to the blower when it shuts off during operation then you have a bad control board NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA STOVE WILL NOT F
9. INSTALLATION AND USE OF THIS PELLET FUEL BURNING ROOM HEATER FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH KEEP THIS MANUAL HANDY FOR FUTURE REFERENCE This stove has been independently tested to ASTM E 1509 04 Standard Specification for Room Heaters Pellet Fuel Burning Type 1 UL 1482 1998 Standard for Solid Fuel Room Heaters Oregon Administrative Rules for Mobile Homes 814 23 900 through 814 23 909 and Installation as a Stove Heater This pellet stove when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 This appliance is designed specifically for use only with pelletized wood It is designed for residential installation according to current national and local building codes as a residential room heater It is also approved as a mobile home heater and is designed for connection to an outside combustion air source The stove will not operate using natural draft or without a power source for the blower systems and fuel feed system and must not be burned with any type of coal see PROPER FUEL his stove is designed to provide the optimum proportions of fuel and air to the fire in order to burn free of smoke and soot Any ockage of the air supply to or from the stove will seriously degrade its performance and will be evidenced by a smoking exhaust nd a so
10. Make sure burnpot is seated in correct position and is clean 3 Press power button ON OFF Make sure light comes on and close hopper lid 4 Adjust the damper to 1 to 1 open pushed in is open This will vary depending on your installation and elevation Once a fire is established adjust for desired flame by increasing the amount the damper is open as the heat setting is increased See DAMPER CONTROL 5 Adjust the pellet fuel feed rate to desired setting by pressing Feed Rate Advance Heat Level button If stove doesn t start in 15 minutes press power ON OFF wait a few minutes go through startup procedure again starting with step 3 DAMPER CONTROL Fig N 31 The damper control rod on the stove s lower right front side adjusts the combustion air This control is necessary due to the varied burn characteristics of individual installations different pellet brands and pellet feed rate It allows you to improve the efficiency of your stove Providing correct combustion air will reduce the frequency of cleaning the glass door and prevent the rapid buildup of creosote inside your stove and chimney You should adjust the damper based on the fire s appearance A low readish dirty fire can be improved by pushing the damper rod in slightly A blow torch fire can be improved by pulling the damper out a bit As a general rule on lower feed rate settings the damper should
11. OVERFIRING Immediately press the POWER switch on the control panel KEEP ALL COMBUSTIBLE HOUSEHOLD ITEMS SUCH AS FURNITURE DRAPES TOYS ETC AT LEAST THREE FEET FROM THE OPERATING STOVE Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for the combustion process to take place Modern houses are often so well insulated that it may become necessary to open a window slightly or install an outside air vent to provide sufficient combustion air Since heating with a solid fuel is potentially hazardous even with a well made and thoroughly tested stove it would be wise to install strategically placed smoke detectors and have a fire extinguisher in a convenient location near an exit Do not open stove door during operation unless absolutely necessary This will create a dirty inefficient burn and could allow smoke and or sparks to escape Do not permit operation by young children or those unfamiliar with the stove s functions DO NOT CLEAN OR SERVICE THIS APPLIANCE WITHOUT DIS CONNECTING THE POWER CORD Do not abuse the door glass by striking slamming or similar trauma Do not operate the stove with the glass cracked broken or removed f the stove is installed in a room without air conditioning or in an area where direct sunlight can shine on it it is possible that this could cause the temperature of the stove to rise to operational levels One of the sensors could then make the convection
12. WALL THIMBLE OPTIONAL a not less than 3 feet above any forced air inlet HOUSE located with 10 feet SHIELD not less than 4 feet below or horizontally from or one foot above any door window or gravity air inlet into any building not less than 2 feet from an adjacent building and SQUARE not less than 7 feet above grade when located HORIZONTAL djacent to a public walkway Mobile home CAP nstallations must use a spark arrester NOTE In Canada where passage through a wall of combustible construction is desired the installation 12 INCHES shall conform to CAN CSA B 365 MINIMUN fig Ne14 NOTE Follow L Vent chimney manufacturer s instructions Position stove adhering to clearances show in Figure N 1 Locate position of hole in wall directly behind stove exhaust vent Always maintain 3 clearance from combustible materials Install L Vent wall thimble per L Vent manufacturer s instructions refer fig Ne 15 Attach enough piping to penetrate and extend at least 1 2 beyond exterior walls 5 foot vertical pipe run is suggested where possible to reduce the possibility of smoke spillage in the event of a loss of negative pressure Attach cap and seal outside wall thimbles with non hardening waterproof mastic Termination should not be located so that hot exhaust gases can ignite trees shrub
13. firebox then reinstall burnpot Clean door glass if necessary a dry cloth or paper towel is usually sufficient Never use abrasive cleaners on the glass or door Check fuel in the hopper and refill if necessary Make sure hopper lid is closed If left open the auger will not feed pellets BUILDING A FIRE Never use a qrate of other means of supporting the fuel Use only the BOSCA approved burnpot NOTE During the first few fires your stove will emit an odor as the high temperature paint cures or becomes seasoned to the metal Maintaining smaller fires will minimize this Avoid placing items on the stovetop during this period because the paint could be affected NOTE You will have the prime the auger system before the stove will ignite You may have to go through 2 3 startup cycles with each cycle lasting 15 minutes The stove will shut off You must then go through the startup procedure again NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA NOTE To speed up the time it takes to prime the auger system you may press and hold the hopper switch and press and hold the auger button on the control board after you have turned the stove on by pressing the power button This allows the auger to turn continuously When you hear pellets drop into the burnpot close the lid and the unit will continue in startup mode 1 Fill hopper with pellet fuel 2
14. into the metal that could have caused a jam 5 Loose wire or connector Check all wires and connectors that connect to the auger motor igh limit switch and the Molex connector 6 Bad control board f the fuse is good the wires and connectors check out good and the high limit switch did not trip test for power going to the auger motor If there is not a full current going to the auger motor when the fuel feel light is on you have a bad control board GLASS SOOTS UP AT VERY FAST RATE FLAME IS LAZY DARK AND HAS BLACK TIPS AFTER STOVE HAS BEEN ON FOR AWHILE THE BURNPOT OVERFILLS Possibles Causes Possibles remedies l Stove or vent pipe is dirty which restricts airflow Follow all cleaning procedure in the maintenance section of the through the burnpot owner s manual 2 Fire box baffle or heat exchanger dirty Clean heat exchanger or access baffle clean out 3 Vent pipe installed improperly Check to make sure the vent pipe has been installed according to the criteria in the owner s manual 4 Air damper is set too closed for a higher setting Pull the damper knob father out away from the side of the stove and try to burn the unit again NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA 5 Burnpot holes are blocked Remove the burnpot and thoroughly clean it r damper is broken isu
15. s Manual Louver Ash Door Cover Plate Side Window Frame Side Glass Unit Side Panel rigth Unit Side Panel left 42 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA 43 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OWNER S MANUAL BOSCA NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OWNER S MANUAL BOSCA STATEMENT OF POLICY BOSCA warrants its products from component failure and defects in material or workmanship per the terms of the warranty supplied with the product All dealers and distributors shall honor BOSCA s warranties regardless of whether they sold and installed the product or not Installation and startup procedures are considered to be normal required activities not associated with warranty service Issues such as air shutter adjustments or venting should be included in startup Such procedures are not covered by warranty WARRANTY PERIOD The warranty period for consumers begins at date of occupancy new construction or date of installation remodel LIMITED LIFETIME WARRANTY BOSCA s limited lifetime warranty guarantees that the following components will work as designed for the first seven 7 years for all pellet stoves and limited labor for the first two 2 years t
16. tool Make sure holes are not plugged Vacuum to remove ashes from the burn chamber interior and the burnpot shell or sweep the ash into the ash cleanout drawer with a small broom W ARNING MAKE SURE ASHES ARE COOL TO THE TOUCH BEFORE USING A VACUUM See VACUUM USE Dispose of ashes properly See ASH DISPOSAL Replace inner section into burnpot make sure it is level and pushed all the way back down with the igniter hole to the rear Fig 33a 33b 33c Check the condition of the gasket on air intake tube Make sure the burnpot is level and pushed all the way in If the collar on the burnpot attached to the fresh air tube is not pushed back to meet the firebox wall the Hot Rod igniter will not work properly 32 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL 33 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA ASH DISPOSAL Ash should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible surface or on the ground well away from all combustible materials pending final disposal If ashes are disposed of by soil burial or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled VACUUM USE CAUTION DO NOT VACUUM HOT EMBERS OR ASH I
17. wiring harness 7 Combustion blower failure With the stove on check to see if the combustion blower is running If it is not you will need to check for power going to the combustion blower It should be a full current If there is power the blower is bad If there is not see 8 8 Control board not sending power to combustion If there is not current going to the combustion blower check all blower wire connections If all wires are properly connected you have a bad control board 9 Control board not sending power to air switch There should be a 5 volt current approximately going to the air switch after the stove has been on for 30 seconds 10 Air switch has failed very rare To test the air switch you will need to disconnect the air hose from the body of the stove With the other end still attached to he air switch very gently suck on the loose end of the hose you may want to remove the hose entirely off the stove and he air switch first and make sure it is clear If you hear a click he air switch is working BE CAREFUL TOO MUCH VACUUM CAN DAMAGE THE AIR SWITCH NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL STOVE SHUTS OFF AND THE 3 LIGHT FLASHES Possibles Causes Possibles remedies Unplug stove first when possible hopper is out of pellets or bridged Refill tne hopper pellets 2 Hopper lid left open L
18. 2 c 30 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OWNER S MANUAL BOSC A EXTREMELY IMPORTANT READ CAREFULLY The stove is hot while in operation Keep children pets clothing and furniture away Contact may cause burns If you notice a smoldering fire burnpot full but no visible flame AND a heavy smoke buildup in the firebox immediately TURN OFF the stove but DO NOT unplug it Do not open the door change the damper setting or tamper with any controls on the stove Wait until the firebox clears and blowers have shut down then do as instructed in PRE STARTUP CHECK and BUILDING A FIRE then attempt to restart the fire If the problem persists contact your dealer W ARNING DO NOT OPEN THE DOOR DURING THE STARTUP CYCLE AND DO NOT ADD PELLETS TO THE BURNPOT BY HAND AT ANY TIME OTHERWISE A DANGEROUS CONDITION COULD RESULT Pellets should be stored in a dry place The pellets must not be stored within 12 of the stove DO NOT STORE OR USE FLAMMABLE LIQUIDS ESPECIALLY GASOLINE IN THE VICINITY OF YOUR BOSCA SOUL 700 PELLET STOVE NEVER USE A GAS OR PROPANE TORCH GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR FLUIDS TO START OR FRESHEN UP A FIRE WARNING DO NOT OVERFIRE THIS STOVE This may cause serious damage to your stove and will void your warranty It also may create a fire hazard in your home IF ANY EXTERNAL PART OF THE UNIT BEGINS TO GLOW YOU ARE
19. EED PELLETS BUT FUEL FEED LIGHT COMES AS DESIGNED Possibles Causes Possibles remedies Unplug stove first when possible 1 Fuse on control board blew Remove the control board If the fuse appears to be bad replace it with a 5 Amp 250 Volt Fuse Plug the stove back in and try to run 2 High limit switch has tripped or is defective Wait for the stove to cool for about 30 45 minutes It should now function normally If not use the Owner s Manual to locate the high imit thermodisc To test if the thermodisc is bad you can bypass it described previously for the POF thermodisc 3 Bad auger motor ove the auger motor from the auger shaft and try to run the it If the motor will turn the shaft is jammed on something If the ill not turn the motor is bad 4 Auger jam mptying the hopper Then remove the auger motor by ing the auger pin Remove the auger shaft inspection plate pper so that you can see the auger shaft Gently lift the shaft straight up so that the end of the auger shaft comes up out of the bottom auger bushing Next remove the two nuts that hold the top auger biscuit in Then rotate the bottom end of the auger shaft up towards you until you can lift the shaft out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of damage such as burrs rough spots or grooves cut
20. ION Model Style Serial Number Purchase Date Purchased From NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 Made in Chile NorthlineExpress com www NorthlineExpress com BOSCA CHILE S A Av Am rico Vespucio 2077 Huechuraba Santiago Chile Telephone b6 2 3288500 Fax 56 2 624 1891 www boscastoves com Toll Free 1 866 667 8454
21. M Room Air Blower 160 CFM Exhaust Blower 160 CFM NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA INSTALLATION CHECKLIST Soul 700 Pellet Insert Professional installation of your BOSCA SOUL 700 Pellet Insert is strongly recommended If you choose to install the insert yourself it is critical to the safety of yourself and your property to follow this Owner s Manual exactly Check off each item as your proceed with the installation process Read the ENTIRE stove installation section either freestanding or insert first Determine the appropriate measurements and locations for your installation Follow the general installation directions under Stove Installation appropriate to your stove Be sure to pre fit all items before you install fasten or set the stove permanently It is important to level the appliance If necessary install the two leveling bolts into the two threaded holes at the rear base of the insert and adjust until level 5 Prior to lighting your stove Y Review all of the Warnings in this Owner s Manual Y Review and follow instructions in the Care and Operation Section Y Plug power cord connector into corresponding connector on the back of the appliance Note Route insert power cord behind side surround panel Y Review the routine cleaning and maintenance information ELECTRICAL INSTALLATION This stove is equipped wi
22. REPLACES The BOSCA SOUL 700 Pellet Insert is approved for installation into a solid fuel burning fireplace either a masonry fireplace built to UBC37 or ULC 628 standards or an approved factory built zero clearance fireplace built to UL 127 or ULC S610 standards MASONRY MINIMUM OPENING Fig N 21 fig Ne21 A Height B Depth straight out 20 5in to 23 5 in B Depth w tee C Hearth extension front D Width MINIMUM OPENING FOR ZERO CLEARANCE FIREPLACES Fig N 22 fig N 22 A Height 20 5in to 23 5 in B Depth straight out 14 in B Depth w tee 19 5 in C Hearth extension front 18 D Width 27 in Recommended clearance zone from the front of the appliance to combustible items is 4 feet minimum NorthlineExpress com www NorthlineExpress com 20 Toll Free 1 866 667 8454 OWNER S MANUAL CAUTION The fireplace into which the BOSCA SOUL 700 Pellet Insert is to be installed must be thoroughly cleaned if it has been used to burn wood or synthetic logs Have the chimney and all inside surfaces of the fireplace brushed and vacuumed so that no soot embers or loose combustion deposits can be drawn into the heat circulation blower and blown into the living area If any portion of the chimney system shows signs of structural or me
23. RFILL HOPPER 29 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA SHUTDOWN PROCEDURE Turning your BOSCA SOUL 700 Pellet Stove off is a matter of pressing the Power button on the control panel The red light will go out The blowers will continue to operate until internal firebox temperatures have fallen to the preset level SAFETY FEATURES A Your stove is equipped with a high temperature thermodisc This safety switch has two functions l To recognize an overheat situation in the stove and shut down the fuel feed or auger system 2 In case of a malfunctioning convection blower the thermodisc will automatically shut down the auger preventing the stove from overheating NOTE The thermodisc has no reset button and will reset itself once the stove has cooled BOSCA recommends that you call your dealer if this occurs as it may indicate a more serious problem and require a service call B If the combustion blower fails an air pressure switch will automatically shut down the auger NOTE Opening the stove door for more than 30 seconds during operation will cause enough pressure change to activate the air switch shutting off the fuel feed Close the door and press the ON OFF button to continue operation of your stove THERMOSTAT INSTALLATION Your BOSCA BOSCA SOUL 700 Pellet Stove is ready to plug in a thermostat It must be a millivolt thermostat To connec
24. TION For Mobile home installations only 2 inside diameter pipe may be used for first 5 feet of combustion air supply run From 5 to 10 feet use 2 3 4 inside diameter pipe No combustion air supply may exceed 20 feet SOURCES OF OUTSIDE COMBUSTION AIR In Fireplaces Chimney top Ash clean out door For freestanding installations A hole in floor near stove rear terminating only in a ventilated crawl space A hole in the wall behind the stove WHEN OUTSIDE AIR IS USED Soul 700 Pellet Free Standing If outside air is not used it is important that combustion air is easily available to the air inlet A closeable outside air register can be used in tightly insulated homes 12 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OWNER S MANUAL BOSC MANUAL BOSCA VENTING Soul 700 Pellet Free Standing The BOSCA SOUL 700 Pellet Stove is certified for use with listed TYPE L Vent 3 or 4 diameter in size The stove was tested with Simpson Duravent brand Class A chimney is not required Refer to the instructions provided by the vent manufacturer especially when passing through a wall ceiling or roof This is a pressurized exhaust system All vent connector joints must sealed with 500 F 260 C RTV silicone sealant to ensure consistent performance and avoid smoke spillage All horizontal connector joints must be sealed with UL 181 AP foil tape We requi
25. WNER S MANUAL BOSCA Contact an Authorized Bosca Stove Dealer to obtain any of these parts Never use substitute materials Use of non approved parts can result in poor performance and safety hazards UNIT FREE STANDING NUMBER CODE DESCRIPTION NUMBER CODE DESCRIPTION Auger Motor Control Board Combustion Blower Convection Blower Low Limit Switch High Limit Switch Vacuum Hose Convection Blower Gasket Auger Housing Gasket Wire Harmess Air Preassure Switch Hopper Switch Door without ceramic glass INSERT Ash Doo NUMBER CO D E DESCRIPTIO Ashpan Cleaning Tool Latch Assembly Door Handle Bottom Cover Plate Baffle Plate Sorround Panel standard opper Lid opper Top adjustable Low Hopper Chute Burn Pot Burn Pot Gasket igh Hopper Chute opper chute cap ide Panel rigth ide Panel left edestal Door opper Top opper Door astic Handle ee Standing Ash Pan ee Standing Ash Box Ash Box Door Back Panel Burn Grate Heat Exchange Acces Door Left Pannel Right Panne Control Board Door Heat Exchange Cleaning Rod Assembly Damper Linkage gnitor Assembly 12720045 Ceramic Glass with gasket Top Rear Shield Bottom Rear Shield Auger 12720049 Upper and Lower Brass Bushing 12720050 Auger Motor Mounting Brackets 12720051 Auger Mounting Collar and Bolt 12720052 Glass Retainer with brackets screws and rope 12720053 Vacuum Niple Assembly Owner
26. You will need a pipe length equal to the chimney height from the hearth If outside combustion air is to be used you will need a pipe length equal to the chimney height plus 18 inches nstall a blanking plate and the chimney pipe and if used the outside air pipe ttach the L Vent adapter a section of pipe and clean out tee making sure the clean out tee is centered in the chimney flue area Use RTV metallic tape and a minimum of three selftaping screws at all joint connections to ensure a tight seal nstall and seal the top plate from step 3 with non hardening mastic Slip the storm collar over the pipe and while holding the pipe at the proper elevation affix the collar with a minimum of three 1 4 stainless steel sheet metal screws Seal all joints and seams around the collar d Connect the horizontal pipe by pushing it through the hole in the masonry and lining it up with the branch in the tee Push the pipe into the tee while twisting it to lock it into the tee If desired once the horizontal pipe is in place the space between the pipe and masonry may be filled with high temperature grout install the trim collar An adjustable pipe length and adapter may be needed to finish the connection to the stove REDUCTION COLLAR OR TRIMCOLLAR
27. ailure 5 factory defect You can usually solve those problems related to 1 and 2 Your dealer can solve problems relating to 3 4 and 5 STOVE SHUTS OFF AND THE 2 LIGHT FLASHES Possibles Causes Possibles remedies Unplug stove first when possible Airflow switch hose or stove attachment pipes for Unhook air hose from the air switch and blow through it If air hose are blocked flows freely the hose and tube are fine If air will not flow throw the hose use a wire coat hanger to clear the blockage 2 The air inlet burnpot interior combustion air chambers Follow all cleaning procedures in the maintenance section of combustion blower or exhaust pipe are blocked with the owner s manual ash or foreign material 3 The firebox is not properly sealed ake sure the door is closed and that the gasket is in good shape If the ash door has a latch make sure the ash door is properly latched and the gasket is sealing good If the stove has just a small hole for the ashes to fall through under the burnpot nake sure the slider plate is in place to seal off the firebox floor 4 Vent pipe is incorrectly installed heck to make sure vent pipe installation meets criteria in Owner s anual 5 The airflow switch wire connections are Check the connectors that attach the gray wires to the air switch 6 The gray wires are pulled loose at the Molex connector eck to see if the gray wires are loose at the Molex connector on the
28. ally inspect the damper assembly Make sure the damper plate is attached to the damper rod When the damper rod is moved e plate should move with it ockage in air intake pipe Visually inspect the air intake pipe that leads into the burnpot for foreign material ircuit board malfunction e fuel feel light at each setting after the stove has completed tup cycle Make sure the times match the auger timing f the auger motor runs constantly the board is bad 9 Combustion blower is not spinning fast enough Test the RPM on the blower after the blades have been c The RPM should be approximately 3000 RPM 10 Bad Pellets Applies to GLASS SOOT S UP AT A he brand of pellets or the batch of pellets that are being used VERY FAST RATE only may be of poor quality If possible try a different brand of pellets You might also want to try a brand that is made from a different type of wood softwood vs hardwood Different woods have different characteristics when being burned The trim setting on the feed rate is to low pplies Use the Reset Trim button to increase the low feed rate setting LASS SOOT S UP AT A VERY FAST RATE only he amp 3 are on the stove is currently on the lowest setting If ly the 1 light is on the stove is in the default medium setting he amp 4 lights are on the stove is in the high trim setting for the low feed rate If the stove is being burned on one of the
29. be out further On higher feed rates the damper should be more open Through trial and error you will find the best setting Consult your dealer if you need help NOTE On 1 the damper should be out approximately 1 to 177 If the damper is out too far it can cause the fire to go out Remember to push the damper in for more air and pull it out for less air Fig N 31 OPENING DOOR If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut down If the stove shuts down push the Power button to continue the operation of your stove ROOM AIR FAN When starting your stove the room air fan will not come on until the stove s heat exchanger warms up This usually takes about 10 minutes from startup IF STOVE RUNS OUT OF PELLETS The stove will go out and the auger motor and blowers will run until the stove cools This will take 30 45 minutes After the stove components stop running the POWER BAR GRAPH lights will stay on for 10 minutes After that the 3 light on the bar graph will flash and the POWER light will go off To restart fill the hopper press the Power button and then press Fuel Feed until pellets begin to fall into the burnpot REFUELING NOTE We recommend that you not let the hopper drop below 1 4 full KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING IF LEFT OPEN AUGER WILL NOT FEED DO NOT OVE
30. ch in the tee Push the pipe into the tee while twisting it to lock it into the tee If desired once the horizontal pipe is in place the space between the pipe and masonry may be filled with high temperature grout If desired once the horizontal pipe is in place the space between the pipe and masonry may be filled with high temperature grout Install the trim collar An adjustable pipe length and adapter may be needed to finish the connection to the stove fig Ne19 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL SPECIFICATIONS Soul 700 Pellet Insert Fig N 20 40 in standard 45 in oversize 30 5 in standard 34 in oversize Total Depth E FRONT VIEW 45 in TOP VIEW 1143 mm oversize with 864 mm oversize with 34 in 40 in 1017 mm standard SIDE VIEW Adjustable 19 5 to 22 5 in LT Approved Installations Mobile Home Alcove Conventional fig N 20 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL INSTALLATION Soul 700 Pellet Insert MASONRY AND FACTORY BUILT FI
31. chanical weakness such as cracks leaky joints corroded or warped surfaces the faulty portion must be repaired or replaced prior to installing this appliance IMPORTANT When installing this appliance into a factory built fireplace or heatform the air flow within and around the fireplace shall not be altered by the installation of the insert DO NOT BLOCK louvers or cooling air inlet or outlet ports circulating air chambers in a steel fireplace liner or metal heat circulator The factory built firebox must accept the insert without modification other than removing bolted or screwed together pieces such as smoke shelf deflectors ash lips screen or door tracks and damper assemblies Any fireplace components which are removed must be retained so they can be reinstalled to restore the fireplace to its original operating condition The removal of any part must not alter the integrity in any way A Warning Label provided with appliance must be installed in the fireplace firebox so that it will be visible upon removal of the insert Use RTV high temperature silicone as adhesive to affix the warning label Fireplace Warning Label Provided in accesory package insert only THIS FIREPLACE HAS BEEN ALTERED TO ACCOMMODATE A FIREPLACE INSERT AND SHOULD BE INSPECTED BY A QUALIFIED PERSON PRIOR TO RE USE AS A CONVENTIONAL FIREPLACE COMBUSTIBLE FLOOR AND FRAMING Fig N 23 Bo
32. design incorporates automatic feed of the pellet fuel into the fire at a carefully prescribed rate Any additional fuel introduced by hand will not increase heat output but may seriously impair the stoves performance by generating considerable smoke Do not burn wet pellets The stove s performance depends heavily on the quality of your pellet fuel Avoid pellet brands that display these characteristics Excess Fines Fines is a term describing crushed pellets or loose material that looks like sawdust or sand Pellets can be screened before being placed in the hopper to remove most fines Binders Some pellets are produced with materials to hold them together or bind them High Ash Content Poor quality pellets will often create smoke and dirty glass They will create a need for more frequent maintenance You will have to empty the burnpot and vacuum the entire system more often Poor quality pellets could damage the auger BOSCA cannot accept responsibility for damage due to poor quality pellets Your dealer can recommend a good quality pellet brand in your area Proper Fuel Storage Keep fuel raised off the floor and in a covered area to avoid moisture and water contact CAUTION DO NOT PLACE FUEL WITHIN SPACE HEATER INSTALLATION OR WITHIN THE SPACE REQUIRED FOR CHARGING AND ASH REMOVAL PRE STARTUP CHECK Remove burnpot making sure it is clean and none of the air holes are plugged Clean the
33. e Standing 3 Installations Soul 700 Free Standing 4 Specifications Soul 700 Insert 9 Installations Soul 700 Insert 20 Venting System Soul 700 Insert 23 Installing Surround Panel Soul 700 Insert 24 Specifications Soul 700 Insert 25 Installation Check List Soul 700 Insert 26 Electrical Installation 26 OPERATION 27 Panel Controls 27 Proper Fuel 28 Pre Start Up Check 28 Building a Fire 28 Damper Control 29 Opening Door 29 Room Air Fan 29 If Stove Runs out of Pellets 29 Refueling 29 Shutdown Procedures 30 Safety Features 30 Thermostat Installation 30 Modes 30 OPERATING SAFETY PRECAUTIONS 3l MAINTENANCE 32 Maintenance Tool 32 Ash Removal 32 Ash Disposal 34 Vacuum Use 34 Cleaninq 34 Blowers 35 Chimney Cleaning 35 Recommended Maintenance Schedule 35 Removal and Replacement of Broken Door Glass 36 TROUBLESHOOTING GUIDE 36 ELECTRICAL DIAGRAM 41 REPLACEMENT PARTS 42 LIFETIME LIMITED WARRANTY 45 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 INTRODUCTION Thank you for purchasing the BOSCA SOUL 700 Pellet Stove You are now prepared to burn wood pellets in the most efficient convenient way possible To achieve the safest most efficient and most enjoyable performance from your stove you must do three things 1J Install it properly 2 Operate it correctly and 3 Maintain it regularly The purpose of this manual is to help you do all three PLEASE READ THIS ENTIRE MANUAL BEFORE
34. etime Warranty does not apply to the venting components hearth components or other accessories used in conjunction with the installation of this product which are not manufactured by BOSCA NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA This Warranty is void if the stove has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals It will also be void if the stove is subjected to prolonged periods of dampness or condensation or if there is any damage to the stove or components due to water or weather damage which is the result of but not limited to improper chimney or venting installation BOSCA may at its discretion fully discharge all obligations with respect to this Warranty by either repairing or replacing the unit or refunding the wholesale price of the defective part s The Warranty extended by BOSCA described above covers only stoves appliances sold in the United States and Canada and will be considered null and void if the serial number label is removed or altered The Dealer is not authorized to alter this warranty Warranty limitations may not apply in your area This Warranty gives you specific legal rights You may also have other rights which vary from state to state All other stove warranties expressed or implied are excluded to the extent possible by law IMPORTANT INFORMAT
35. f vacuum is used to clean your unit we suggest using a vacuum designed for ashes BOSCA recommends LoveLess Ash Vac 1 800 568 3949 ext 27 Some regular vacuums and shop type vacuums leak ash into the room Your vacuum or shop type vacuum may have a special filter or bag available to eliminate this leakage CLEANING Heat Exchanger Tubes Your Bosca SOUL 700 Pellet Stove is designed with a built in heat exchange tube cleaner The cleaner rod is located in the grill above the stove door This should be used every two or three days to remove accumulated ash on the tubes which reduced heat transfer on the stove Move the cleaner rod back and forth several times to clean the heat exchanger tubes Be sure to leave tube cleaner at the rear of the stove refer to figure Ne 34 Decorative Firebricks Removal sfjsfsdkfh kjfhshfkjashfkds Ijhsdkjhfskjhaf khafskjhfsakjfha kjasfkjhafskjhfsak kjasfhkjhfaskjhfsa kjasfkjafskjasf fig N 34 Interior Chambers Two doors behind firebricks in the firebox shaped ike ain drops be opened for periodic cleaning Fig Ne 34 These doors allow access to the chamber surrounding the firebox Periodically you must vacuum ashes from this chamber n some cases you will need to remove creosote which can accumulate rapidly under certain conditions A small wire brush can be used It is important to remove this creosote because it is highly combustible
36. fan and or feed system to start on its own It is recommended that the stove be unplugged when not in use for extended periods of time such as the summer months Do not burn garbage or flammable fluids such as gasoline lighter fluids or engine oil NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA MAINTENANCE FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED CAN RESULT IN POOR PERFORMANCE AND SAFETY HAZARDS NEVER CLEAN WHEN HOT NOTE Inspect burnpot periodically to see that no holes have become plugged If so clean thoroughly BOSCA MAINTENANCE TOOL special tool has been provided to help with the following functions Stirring the pellets in the hopper Unlike liquids in a tank pellets do not drain evenly into the auger Bridging across the opening can occur Pellets can hang up on the sides of the hopper Occasionally stirring the pellets can help NOTE To prevent bridging of pellets common wax paper can be rubbed on the sidewalls and bottom of the hopper Scrape ashes from the burnpot into the ash drawer ASH REMOVAL Remove ashes periodically as they accumulate in the firebox To remove ashes Make sure the fire is out and the firebox is cool Clean heat exchanger tubes See CLEANING and Figure Ne 34t Remove the burnpot s inner section by grasping it and pulling straight up Empty ashes from the inner section and scrape with the cleaning
37. from side walls and 2 94 above hopper These are minimum clearances and we recommend adding some space for maintenance or servicing the insert If vertical venting always calculate for added depth depending on venting manufacturers requirements Make sure all clearances to combustibles are met and maintained Recommend that power source of outlet have in line switch or shut off if located behind panel HEARTH FLOOR PROTECTION BOSCA SOUL 700 Pellet Insert In the US and Canada the area below and directly in front of this appliance must be an approved fireplace hearth or protected by a non combustible hearth floor protector with a minimum thickness of 3 8 which has a thermal conductivity of k per inch 84 or lower value better thermal protection or resistance of r per inch 1 19 or higher value The protected area must extend 6 to the front of the face of the fireplace insert MINIMUM CLEARANCES TO COMBUSTIBLES Masonry and Factory Built Fireplaces Fig N 24 Mantel Face Trim H fig N 24 A Insert to side wall 6 5 in B Insert to the side trim 6 5 in C Insert to t
38. he auger motor from the auger shaft and try to run the unit It the motor will turn the shaft is jammed on something If the motor will not turn the motor is bad 9 The Proof of Fire POF thermodisc has malfunctioned Temporarily bypass the POF thermodisc by disconnecting the two brown wires and connecting them with a short piece of wire Then plug the stove back in If the stove comes on and works you need to replace the POF thermodisc This is for testing only DO NOT LEAVE THE THERMODISC BYPASSED Your blowers will never shut off and if t he fire went out the auger will continue to feed pellets until the hopper is empty if you leave the POF thermodisc bypassed 10 The high limit thermodisc has tripped or is defective Wait for the stove to cool for about 30 40 minutes It should now function normally If not use the Owner s Manual to locate the high imit thermodisc To test if the thermodisc is bad you can bypass it as described previously for the POF thermodisc 1 The fuse on the control board has blown Remove the control board If the fuse appears to be bad replace it with a 5 Amp 250 Volt fuse Plug the stove back in and try to run the unit 12 The control board is not sending power to the POF There should be a 5 volt approximately current going to the POF thermodisc or other auger system components thermodisc after the stove has been on for 10 minutes NorthlineExp
39. id must be closed for pellets to feed 3 The air damper is too far open for a low feed setting Make sure that the air intake collar on the burnpot is touching the rear wall of the firebox 4 The burnpot is not pushed completely to the rear of Make sure that the air intake collar on the burnpot is touching the the firebox rear wall of the firebox 5 The burnpot holes are blocked Remove the burnpot and thoroughly clean it 6 The air inlet the interior chambers or exhaust system Follow all cleaning procedures in the maintenance section of the has a partial blockage owner s manual e auger shaft if jammed Start by emptying the hopper Then remove the auger motor by removing the auger pin Remove the auger shaft inspection plate in the hopper so that you can see the auger shaft Gently lift the auger shaft straight up so that the end of the auger shaft comes up out of the bottom auger bushing Next remove the two nuts that hold the top auger biscuit in Then rotate the bottom end of the auger shaft up towards you until you can lift the shaft out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 8 The auger motor has failed Remove t
40. ide panel bolts loosely h Align side panel and tighten bolts i Use same instruction on right side panel except hopper switch connection 6 HOPPER TOP ASSEMBLY fig N 7 Unpack hopper top assembly b Slide hopper top down in between side panels Cc Adjust to be level with side panels d Screw front three 3 8 Oval Head Phillips screws into stove hopper front e Adjust for level and install screws to side panels f Tighten all screws securely make sure all sides fit tightly to hopper NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA 7 HOPPER DOOR ASSEMBLY fig N 8 Unpack hopper door assembly b Place hopper top over hopper c Align top squarely and make sure hopper switch aligns with contact on hopper door d Align five 3 8 Oval Head Phillips screws on back of hopper top back to hopper door hinge and tighten e Lift hopper door to ensure it moves freely and aligns with hopper switch 8 BACK PANEL ASSEMBLY fig N 9 Unpack back panel assembly b Align the back panel to prearilled holes on hopper top assembly and side panels c Install nine 3 8 Oval Head Phillips screws d Align lower back panel to pre drilled holes on side panels e Install six 3 8 Oval Head Phillips screws and tighten secure
41. is attached to the blower RECOMENDED MAINTENENCE SCHEDULE Use this as a guide under average use conditions Burnpot Stirred Emptied Glass Wiped Cleaned Combustion Chamber Brushed Ashes Emptied Interior Chambers Vacuumed Heat Exchange Tubes Combustion Blower Blades Two passes Vacuumed Brushed Convection Blower Impeller Vacuumed Brushed Vent System Cleaned Gaskets Inspected Hopper end of season Emptied Vacuumed Gasket around door and door glass should be inspected and repaired or replaced when necessary See REPLACEMENT PARTS NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS While wearing leather gloves or any other gloves suitable for handling broken glass carefully remove any loose pieces of glass from the doorframe Dispose of all broken glass properly Return the damaged door to your Dealer for repair or replacement NOTE Neither the appliance owner nor any other unauthorized person s should replace the door glass An authorized dealer must perform all repairs involving door glass TROUBLESHOOTING GUIDE When your stove acts out of the ordinary the first reaction is to call for help This guide may save time and money by enabling you to solve simple problems yourself Problems be caused by to only five factors 1 poor fuel 2 poor operation or maintenance 3 poor installation 4 component f
42. lineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA When the 17 light is illuminated on the bar graph the low feed rate is at its normal setting When the 17 amp 4 lights are illuminated on the bar graph the low feed rate is at its highest setting NOTE When the stove is set on 1 the reset trim values will be shown on the Feed Rate Advance bar graph For example if the Reset Trim is set to low the 1 and 3 lights will be illuminated on the bar graph HEAT LEVEL ADVANCE This button when pushed will set the pellet feed rate hence the heat output of your stove The levels of heat output will incrementally change on the bar graph starting from level 1 to 5 NOTE When dropping more than 2 heat level settings i e to 1 push the High Fan button and allow the room air fan to run at that setting for at least 5 minutes to prevent the stove from tripping the high temp thermodisc If the high temp thermodisc does trip see SAFETY FEATURES PROPER FUEL NOTE THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY Factory approved pellets are those 1 4 or 5 16 in diameter and not over long Longer or thicker pellets sometimes bridge the auger flights which prevents proper pellet feed Burning wood in forms other than pellets is not permitted It will violate the building codes for which the stove has been approved and will void all warranties The
43. ll nullify this Warranty Labor to repair or replace items covered under the Limited Lifetime Warranty will be covered for the first five 5 years in accordance with BOSCA s Warranty Service Fee Reimbursement Schedule Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call and will not be covered The replacement of consumer replaceable items and installation of upgraded component parts do not qualify for a service call and will not be covered This Lim9ited Lifetime Warranty does not extend to or include surface finish on the appliance door gasket glass gasket glass or firebrick It does not cover installation or operationalrelated problems such as over firing use of corrosive driftwood downarafts or spillage caused by environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets or negative air pressures caused by mechanical systems such as furnaces fans clothes dryers etc Any installation construction transportation or other related costs or expenses arising from defective part s repair replacement etc will not be covered by this Warranty nor will BOSCA assume responsibility for them Further BOSCA will not be responsible for any incidental indirect or consequential damages except as results in damage to the interior or exterior of the building in which this appliance is installed This Limited Lif
44. ly NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA CLEARANCES Soul 700 Pellet Free Standing The BOSCA SOUL 700 Pellet Stove has been tested and listed for installation in residential mobile home and alcove applications FLOOR PROTECTION Freestanding installations minimum 33 wide by 36 deep The stove must be placed on a continuous grouted joints noncombustible material such as ceramic tile cement board brick 3 8 millboard or equivalent or other approved or listed material suited for floor protection refer to Fig N 10 FLOOR PROTECTION MINIMUM 152 mm NOTE ceramic or any tile requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cracks or separation should occur in the finished surface this would include floor protection for Built in raised hearths Check local codes for approved alternatives Clearances are measured from the sides back and face door opening or stove body refer to fig Ne 11 The clearances may only be reduced by means approved by the regulatiory authority NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA W ALL CLEARANCES Back wall 3 n 76 mm Side wall
45. ly adhered to Do not use makeshift methods or compromise in the instal stove to cool before carrying out any maintenance or cleaning Ash tn a tight lid and place temperature of the stove to rise to operationa d or feed system start on its own It Is recomm ended that the stove be unpl e summer months ugged when not in use building officials to obtain a permit and information on any installation restrictions or inspection urance company of this stove as well properly installed to prevent the possibility of a house fire The instructions in this Manual must be ation es must be disposed of in a metal container on non combustible surface well away from the home structure e stove must D e exhaust system should be checked a minimum of twice a yea e exhaust system must be completely airtight and properly installed The e connected to a standard 1 20V 60 Hz grounded electrical outlet Do not use an adapter plug or neath in front of or over the stove for any buildup of soot or creosote pellet vent joints must be sealed with RTV 500 F 260 C si Your stove requ your home This stove is desi the warranty an icone sealant or with UL 18T AP foil tape Fasten with at least 3 screws ires periodic maintenance and cleaning Failure to maintain your stove may lead to smoke spillage into qned and approved for pelletized wood fuel only Any other type of fuel burned in
46. not recommend one to the consumer 5 High limit switch is malfunctioning If the other items check out ok replace the high limit switch NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA SMOKE SMELL OR SOOT BUILD UP Because it is a wood burning device your BOSCA SOUL 700 Pellet stove may emit a faint wood burning odor If this increases beyond normal or if you notice any soot build up on walls or furniture check your exhaust system carefully for leaks All joints should be properly sealed Also clean your stove following instructions in MAINTENANCE If problem persists contact your dealer ELECTRICAL DIAGRAM CONTROL BOARD ACE MOLEX 12 RA PEE SS3 HOT BLACK 5 VDC e e e 120 230 PWR IMPUT WHITE o PROF OF FIRE COMMON ORANGE BROWN BROWN 0 TEMP oc e e SWITCH ORANGE LL AIR SWITCH ss 0 ERAY MOLEX CONNECTOR MANUAL RE SET PINK Q oe 552 REQUIRED BLUE ONG GRAYPINK BLUE YELLIRED FAN 1 FAN 2 E RED ONG GRAY BRN BRN WHT BLK 1 j EN Ly uU IGNITER CONVECTION E BLOWER COMBUSTION BLOWER GEAR MOTOR SPEED ADJ i SPEEDADJ WHITE AUGER NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 O
47. o the original purchaser This warranty covers firebox heat exchanger burnpot firebox panels ceramic glass panels and door assembly Certain restrictions and exclusions may apply See CONDITIONS on the next page Three Year Warranty Under this Warranty BOSCA covers the burnpot liner against defects in materials and workmanship for repair or replacement for the first three 3 years Certain restrictions and exclusions may apply Two Year Warranty Under this Warranty BOSCA covers all electrical components such as blowers auger motors igniters wiring vacuum switches speed controls control boxes and thermodisc switches for a period of two 2 years to the original purchaser Certain restrictions and exclusions may apply One Year Warranty Under this Warranty BOSCA covers all exterior surface finishes against defects in materials and workmanship for part repair or replacement and limited labor for the first one year to the original purchaser Certain restrictions and exclusions may apply CONDITIONS OF WARRANTY This Warranty is non transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized BOSCA Stove Dealer It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product as well as any local and national building codes Any alteration willful abuse accident or misuse of the product sha
48. ons c Tope is slotted for height adjustment d Adjust lid height and install seven 1 4 flat head screws securely e Align hopper chute wide or narrow depending on firebox size f Attach by three screw to top g Install and adjust cap to fit and seal hopper chute with two adjustable slots on ends h Install two screws to secure cap NOTE Make sure that hopper top securely attaches to hopper so pellets and dust does not exit hopper NOTE Hopper and chutes are supplied to MW e fit most fireplaces fig N 28 3 LOW HOPPER PELLET CHUTE ASSEMBLY Fig N 29 Unpackage hopper top assembly b Hopper top is adjustable according to fireplace dimensions c Tope is slotted for height adjustment d Adjust lid height and install seven 1 4 flat head screws securely e Align hopper chute wide or narrow depending on firebox size f Attach by three screw to top g Install and adjust cap to fit and seal hopper chute with two adjustable slots on ends h Install two screws to secure cap NOTE Make sure that hopper top securely attaches to hopper so pellets and dust does not exit hopper NOTE Hopper and chutes are supplied to fit most fireplaces SPECIFICATIONS Soul 700 Pellet Insert ue Size 3 or 4 i B n F Floor Protection Requirement 6 From Front of Firebox opening behind door H F Emissions 2 5 grs per hour Ship Weight TBD Auger Motor 1 1 RP
49. op trim 11 25 in D Hearth extension front 18 in E Hearth extension side 6in F Insert to mantel 20 5 in USA Only Venting into an Existing Chimney This pellet insert may be installed into a masonry fireplace built to UBC 37 or ULC 5628 standards or a factory built fireplace built to UL 127 or ULC S610 standards When installing into a masonry chimney it is recommended that the exhaust vent be extended to the top of the chimney However if the vent pipe does not extend to the top of the chimney the vent must extend a minimum of 18 above the damper You must seal the damper area so that the air exhaust in the chimney cannot communicate with the air in the fireplace firebox This is a positive flue connection US and Canada Direct Connection Positive Flue Connection IN Canada this appliance requires a full reline when installing into a masonry fireplace In the USA as a minimum the vent connector from the insert flue outlet must extend a minimum of 18 above the damper and the damper area must be sealed to prevent dilution air from entering the chimney which will affect proper drafting of the appliance By p NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA VENTING SYSTEM Soul 700 Pellet Insert Direct Connect With Outside Air Fig N 25 OUTSIDE AIR THROUGH REAR WALL
50. oting window For best operation the ash content of the pellet fuel should be less than 196 and the caloric value pproximately 8200 BTU LB Avoid high ash content fuels because this will rapidly fill up the burn pot and eventually cut off the ombustion air supply Or CY CJ 0 The BOSCA SOUL 700 Pellet Stove should not be used for commercial and industrial installation since operational control is often not well managed in these settings NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA d ealer Never use gasoline gasoline ty fire in this stove Do not operate your stove if you smell smoke coming from it Turn it off do not unplug monitor it and call your pe lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a eep all such liquids well away from the stove while in use ever block free airflow through the open vents of the stove ever try to repair or replace any part of the stove unless instructions are given in this Manual All other work should be done by a trained technician x The stove will not operate a power outage If an outage does occur check the stove for smoke spillage and open a window if any smoke spills into the room this can cause the convection for extended periods of time i e during th Disconnect t NOTE Turning the stove off does not disconnect all
51. power from the stove Don eep Don Don Don Contact your I 4 requirements in your area Notify your ins Th str Al w Th sever the grounding plug Do not route the electrical cord unde Th Th foreign ot throw this Manual o ata later time Always follow t ower cord before performing any maintenance or repairs on the stove ot unplug the stove if you suspect a malfunction Turn the stove off immediately inspect it and call your dealer objects out ofthe hopper This Manual has important operating and maintenance instructions that you will need instructions in this Manual ot place clothing or other flammable items on or near your stove The viewing door must be closed and latched during operation The stove is hot w all ch room as the stove ildren of the If the stove is insta not operate th off immediately in e stove if the flame becomes dark and sooty or if the burn pot overfills with pellets Turn the stove spect it and call your dealer cause skin burns Educate hen they are in the same Contact ma e supervised w hile in operation Keep children clothing and furniture a danger of a high temperature stove Young children should b led in a room without air conditioning or in an area where direct sunlight ca n shine on it it is possible levels One of the sensors co uld then make the is unit must be low the s fan an ur loca ict
52. red that all vertical vent connector joints be secured with a minimum of 3 screws DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER SECURE EXHAUST VENTING SYSTEM TO THE APPLIANCE WITH AT LEAST 3 SCREW S ALSO SECURE ALL CONNECTOR PIPE JOINTS WITH AT LEAST 3 SCREWS THROUGH EACH JOINT EQUIVALENT VENT LENGTH EVL The longer the run of pipe in your installation the more restrictions there is in the system Therefore larger diameter pipe should be used Use 4 pipe if you have more than 15 feet of equivalent vent length Horizontal runs shall not exceed 10 feet of EVL It is recommended that vertical runs be a minimum of 8 feet To calculate EVL use the following conversions 90 elbow or T 5 equivalent feet 459 elbow 3 equivalent feet Horizontal Pipe Run equivalent foot per actual foot Vertical Pipe Run 0 5 equivalent foot per actual foot NOTE At altitudes above 3 000 feet we suggest the use of 4 diameter vent at an EVL of 7 feet or more NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL FREESTANDING INSTALLATIONS Soul 700 Pellet Free Standing HORIZONTALLY THROUGH WALL HORIZONTALL TERMINATION Fig N 14 Fig 14 Locate terminations
53. reosote The creosote vapors condense in the relatively cool chimney flue or a newly started fire or from a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire which may damage the chimney or even destroy the house Despite their high efficiency pellet stoves can accumulate creosote under certain conditions Fly Ash This accumulates in the horizontal portion of an exhaust run Though noncombustible it may impede the norma exhaust flow It should therefore be periodically removed Inspection and Removal The chimney connector and chimney should be inspected annually or per ton to determine if a creosote or fly ash build up has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire Inspect the system at the stove connection and at the chimney top Cooler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom The creosote should be removed with a brush specifically designed for the type of chimney in use A qualified chimney sweep can perform this service It is also recommended that before each heating season the entire system be professionally inspected cleaned and if necessary repaired To clean the chimney detach the vent at the combustion blower transition where it
54. ress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA STOVE FEEDS PELLETS BUT WILL NOT IGNITE Possibles Causes Possibles Remedies Unplug stove first when possible l Air damper open too far for ignition Pull the air damper out for startup In some situations it may be necessary to have the damper completely closed for ignition to take place After there is a flame the damper can then be adjusted for the desired feed setting 2 Blockage in igniter tube or inlet for igniter tube Find the igniter housing on the backside of the firewall The air intake hole is a small hole located on bottom side of the housing Make sure it is clear Also look from the front of the stove to make sure there is not any debris around the igniter element inside of the igniter housing 3 The burnpot is not pushed completely to the Make sure that the air intake collar on the burnpot is touching the rear of the firebox rear wall of the firebox 4 Bad igniter element Put power directly to the igniter element Watch the tip of the igniter from the front of the stove After about 2 minutes the tip should glow If it does not the element is bad 5 The control board is not sending power to the Check the voltage going to the igniter during startup It should be igniter a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad
55. s continuously into the burnpot While the stove s auger system is feeding pellets the amber light in the Fuel Feed box will be on Fig Ne30bJ fig Ne30a CAUTION DO NOT USE THIS CONTROL DURING NORMAL OPERATION BECAUSE AT MANUAL IF COULD SMOTHER THE FIRE AND LEAD TO A DANGEROUS SITUATION gt HIGH SWITCH The room air fan speed varies directly with the feed rate The HIGH FAN switch overrides this variable speed function It will set the room air blower speed to high at any feed rate setting When the HIGH button is pushed the room air fan will switch to its highest setting Amber Light On When this button is pushed again the room air fan will return to its original setting based on the Feed Rate Advance setting RESET TRIM Different size and quality pellet fuel may require adjustment of the 1 feed setting on the Feed Rate Advance bar graph This is usually a one time adjustment based on the fuel you are using The RESET TRIM button when adjusted will allow for 3 different feed rate settings for the 1 feed setting only To adjust simply push the RESET TRIM button while the stove is operating at setting 1 and watch the bar graph When the 1 and 3 lights are illuminated on the bar graph the low feed rate is ige Beau at its lowest setting approx 0 9 pounds per hour 27 NorthlineExpress com www North
56. s or grasses or be a hazard to children Exhaust gases can GALVANIZED EXTERIOR reach temperatures of 500 F and cause serious STAINLESS STEEL FOR burns if touched CORVENT BLACK INTERIOR fig Ne15 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL VERTICALLY WITH NEW CHIMNEY SYSTEM Refer to Figures 16a 16b ATTIC INSULATION lt SHIELD a CEILING FIRESTOP m SUPPORT FIRESTOP SPACER TEE WITH CLEAN OUT ADAPTER fig Ne16a fig N 1 6b NOTE Follow L Vent chimney manufacturer s instructions OPTION install L Vent elbow in place of clean out tee Locate stove Drop plumb bob to center of tee outlet mark point on ceiling Install ceiling support and L Vent pipe per L Vent manufacturer s instructions Always maintain 3 clearance from combustible materials When passing through additional floors or ceilings always install firestop spacer After lining up for hole in roof cut either around or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials nail to the roof along upper edge Do not nail lower edge Seal nail head with non hardening waterproof mastic
57. sca ZC Kit Floor Protection Part fig N 23 A Framing With B Framing Depth C Framing Height For vertical venting follow pipe manufactures requirements and dimensions to determine depth of frame W ARNING BOSCA ZC KIT REQUIRED FOR FLOOR PROTECTION ON COMBUSTIBLE SUBFLOORING PART When installing your Bosca into a framed wall make sure to follow our required clearances and floor protection kit requirements If there is any type of combustible sub flooring NOT CEMENT SLAB ON GRADE FLOORING the Bosca zero clearance floor protector part is REQUIRED NO EXCEPTONS ALLOWED You must use a non combustible material to fill further hearth requirements such as masonry board tile or masonry products also make sure to adjust framing height from top of finished material used on top of ZC FLOOR PROTECTOR Floor protection must be securely attached to the floor See hearth protection page 21 NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA You must use a non combustible material to fill further hearth requirements such as masonry board tile or masonry products also make sure to adjust framing height from top of finished material used on top of ZC FLOOR PROTECTOR Floor protection must be securely attached to the floor See hearth protection _ _ Combustible clearances for the insert portion from panel back into wall are 2794
58. se High Temp silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure Refer to VENTING for proper exhaust configurations CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OWNER 5 MANUAL BOSCA PANEL CONTROLS STAT MANUAL The blowers and automatic fuel supply are controlled from a panel on the top right hand side of the stove The control panel functions are as follows ON OFF SWITCH When pushed the stove will automatically ignite No other firestarter is necessary The igniter will stay on for at least 10 and up to 15 minutes depending on when Proof of Fire is reached The fire should start in about 5 minutes The green light located above the On Off button in the On Off box will flash during the ignition start up period Fig N 30a The Feed Rate Advance is inoperable during the ignition start period When the red light continuously stays on the Feed Rate Advance can be adjusted to achieve the desired heat output NOTE If the stove has been shut off and you want to re start it while it is still warm the On Off button must be held down for 2 seconds FUEL FEED SWITCH When the Fuel Feed button is pushed and held down the stove will feed pellet
59. t your stove to a thermostat follow these steps Unplug the stove from the power outlet Find the white red wire to connect the thermostat located at the back of the stove near the control board Plug in the wires of the thermostat a Plug the stove back into the power outlet MODES NOTE To switch between any ofthe three modes the stove must be shut off the new mode selected and the stove restarted Manual Mode Fig N 32a In this mode the stove will operate only from the control panel as detailed in the OPERATION section of this manual On Off Thermostat Mode See Fig N 32b When set to this mode the stove will automatically switch between two settings When warm enough it will switch to the 1 or low setting The room air blower will also slow to its lowest speed The Heat Level Advance setting on the bar graph will stay where it was originally set When the house cools below the thermostat setting the stove will switch to the feed rate of the heat level advance setting High Low Thermostat Mode See Fig N 32c In this mode when the home is warm enough the stove will shut off The fans will continue to run until the stove cools When the home cools below the thermostat setting the stove will automatically restart and run at the last feed rate setting MANUAL ON OFF HIGH LOW T STAT T STAT MANUAL A MANUAL MANUAL fig No32a 7 No32b 7 fig Ne3
60. th a 6 foot grounded electrical cord extending from the rear of the stove We recommend connecting to a good quality surge protector that is plugged into a standard three prong 1 20V 60hz electrical outlet Voltage variations can lead to serious performance problems The BOSCA SOUL 700 Pellet is designed for 120V AC with no more than 5 variation BOSCA cannot accept responsibility for poor performance or damage due to inadequate voltage If connected to an older two prong outlet a separate ground wire must be run to a proper ground refer this to a qualified electrician Always route the electrical cord so that it will not come in contact with any hot part of the stove SPECIAL MOBILE HOME REQUIREMENTS W ARNING DO NOT INSTALL IN A SLEEPING ROOM For installation in a mobile home an outside source of combustion air must be used see COMBUSTION AIR SUPPLY The outside source of combustion air must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage Some spillage could also set off smoke alarms The stove must be grounded to the steel chassis of the nome with 8 Ga Copper wire using a serrated or star washer to penetrate paint or protective coating to ensure grounding The stove must be securely fastened to the floor of the mobile home using 2 1 4 lag bolts that are long enough to go through both a hearth pad if used and the floor of the home U
61. this heater will void d safety listing W hen installed i n a mobile or manufactured home the stove must be bolted to the floor and have outside combustion air per H U D requirements Check with local building officials THIS STOVE MUST NOT BE INSTALLED IN A BEDROOM OR SLEEPING ROOM BOSCA grants no warranty implied or stated for the installation or maintenance of your stove and assumes no responsibility for any consequential damages NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OWNER S MANUAL BOSCA SPECIFICATIONS Soul 700 Pellet Free Standing TT 2 FRONT VIEW TOP VIEW Approved Installations Mobile Home Alcove Conventional NorthlineExpress com www NorthlineExpress com Toll Free 1 866 667 8454 OW NER S MANUAL BOSCA PREPARATION Soul 700 Pellet Free Standing Factory packaging must be removed and some minor assembly work is required prior to installation Access to the rear of the stove is necessary FREE STANDING KIT ASSEMBLY INSTRUCTIONS Soul 700 Pellet Free Standing 1 PEDESTAL ASSEMBLY fig N 2 Unpack the stove b Unbolt stove from pallet 4 hex head bolts Carefully lay the stove on its back FIRE BOX FLOOR PLATE 2 ASH BOX ASSEMBLY fig N 3
62. two ower settings advance to the next trim setting and try burning the stove HIGH LIMIT SW ITCH KEEPS TRIPPING Possibles Causes Possibles remedies 1 The convection blower is overheating and tripping Clean any dust off of t he windings and fan blades If cleaning the internal temperature shutoff the blower does not help the blower may be bad 2 The stove is being left on the highest setting for ighest heat level setting is designed for use over short periods extended periods of time e Burning the stove on the highest setting for longer than hours could lead to potential overheating situations 3 Fuel other than wood pellets is being burned in Bosca pellet stoves are designed and tested to use wood pellets the stove While it is possible to burn a corn mixture corn mixed in with wood pellets in the stove it is not recommended to burn above the number 3 heat level Check for signs of fuel other than wood pellets If there are signs of corn being used find out what mixed was being used and what setting No other types of fuel have been approved for Bosca pellet stoves If there are signs of other types of fuel being used advise the consumer to stop using them immediately 4 Power surge or brown out situation power surge spike or voltage drop could cause the high limit Switch to trip Check to see if a surge protector is being used on the stove If

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