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1. CD Eng REVO M 2PH 30 40A Thyristors Units 4 3 CD Automation srl REVO M User s Manual 21 Maintenance In order to have a corrected cooling the user must clean the heat sink and the protective grill of the fans The frequency of this servicing depends on environmental pollution Also check periodically if the screw for the power cables and safety earth are tightened correctly See Connection Diagram 21 1 Trouble Shooting Small problems sometimes can be solved locally with the help of the below tab of trouble shooting If you don t succeed contact us or your nearest distributor Indication on Possible reasons of the Symptom front unit symptom Green LED ON light OFF Load current doesn t flow Green LED ON light ON Load current flow also without input signal Red LED SC light on Yellow LED HB Current flows at light on nominal value but Yellow LED Or HB SC is light on Red LED SC light on Thyristor unit doesn t work properly 21 2 Warranty condition No Auxiliary Voltage No input signal Reversed polarities of input signal Fuse failure Load connection interruption Load failure The yellow led HB is light on with HB option Thyristor fault The red led SC is light on with HB option Wrong wiring SCR short circuit HB circuit not tuned Current
2. apo uongdinsag poo JHOWINN apo uongdinsad EI EIS uodo snj TL 1 SUIPUSd OPA UPI SLY 404 ND mw KA PEA pas 1SAOd O uk oreo Joe f ueadoin3 og 9a p 0 oT ued speaciddy apo joMuos 9L SI PL L cl LI T JON 4g Suny yang 13 vo ISLA XEN A055 005 E AGp 08T pre ASIT OLI Ajddns asezjon xny CD Eng REVO M 2PH 30 40A Thyristors Units CD Automation srl REVO M User s Manual 9 Technical Specifications 9 1 General features Cover and Socket material PolymericV2 DIN bar thickness type 1mm Max Utilization Category AC 51 AC 55b IP Code Method of Connecting Load in Delta Load in Star Auxiliary voltage power supply Control Circuit Relay output for Heater Break Alarm 0 5A a 125VAC only with HB option 9 2 Input features Digital Input 4 30Vdc 5mA Max ON gt 4Vdc OFF lt 1Vdc 9 3 Output features power device Nominal current in continuous service See order code 400A for unit type 030 Max peak current 10ms 600A for unit type 035 800A for unit type 040 Repetitive peak reverse voltage Uimp 780 ALI s for unit type 030 I2T value tp 10msec 1750 ALI s for unit type 035 3110 ALI s for unit type 040 Frequency range 76W for unit type 030 88W for unit type 035 100W for unit type 040 Isolation Voltage UI 2500Vac Power loss I Inom CD Eng REVO M 2PH 30 40A Thyristors Units 1 4 CD Automation srl REVO M User s Manual 10 Installation Befor
3. Fir Burst Firing bF Load Type Default Value Load Load Type SW R W Ww O STAR 2 DELTA CD Eng REVO M 2PH 30 40A Thyristors Units 2 9 CD Automation srl REVO M User s Manual Set Proportional Band This parameter is the gain of the feed back loop Parameter Parameter Default Min Max Min Max Par Displa Value Value Value Value Value Tvpe pay UM DEC DEC UM UM YP Proportional po Proponi 255 Set Integral Time This parameter is the integral time of the feed back loop Parameter Parameter Default Min HEE Min ss Par Displa Value Value Value Value Value Tvpe DES UM DEC DEC UM um YP Set Integral ine 20 255 R W Start Up Displayed Parameter This parameter select the default output value displayed at the start up of the unit Parameter Parameter Default Min Max Min Max Par Displa Value Value Value Value Value Tvpe p ay UM DEC DEC UM UM YP Start Up Parameter nen 1055 81 Voltage output U 82 Current output 128 Power V X I P CD Eng REVO M 2PH 30 40A Thyristors Units 3 0 CD Automation srl REVO M User s Manual 12 4 Hardware Menu HArd Push simultaneously L R and F for few seconds to access to the menu HE Pru flashing 11 Select by arrows UP and DOWN rc then press F Select by arrows UP and DOWN 5 as password then press F You have access to the parameter on HHrd menu Select by arrows UP and DOWN the re
4. P Nominal power of the load Delta wiring with resistive load control on two phases with REVO M 2PH gt P 1 3V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load CD Eng REVO M 2PH 30 40A Thyristors Units 1 1 CD Automation srl REVO M User s Manual 8 Identification and Order Code 8 1 Identification of the unit Caution Before to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered Ser No 12345 6789 001 Date 01 2009 C Mod REVO RM1030 41VZOYOL21 CD Automation s r l CD Eng REVO M 2PH 30 40A Thyristors Units 1 2 REVO M User s Manual CD Automation srl 8 2 Order Code BLUIPM BP 0A MPIJIXNY papals u papnpul 29 psn 2823 04 peo iig 270N AOOP VOP XI s M3PBiq SPISU peo JO 38P I0A pue JUSNS JHAA YIP U 91 JAY Z SION Hd CAN OATH s uorsu up 10 t p oH SMP E im HdZ WOA32 suo p u no JI 1 SION 1 D OH sasn4 sasn4 GN3531 OA UIA UOISI9A PIS I LEI Yeaig 13 29H SHOE PHIL J9ULOJS UBI JUBIIND ENUEN pua enue ewe SBEIjoA Ued cy enuey Uee SPJOH asny sn1 Dot Pp OH asny asi Spoo 2HeUINN
5. in ant parallel To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal The benefits of thyristor units compared with elettromechanical contactors are numerouses no moving parts no maintenance and capacity to switch very fast Thyristors are the only solution to control transformers and special loads that change resistance with temperature and with age Li 4 Advantages compared with analog thyristor unit Communication RS485 is a standard feature of REVO M this allows the use of many information like current power load state and all the parameters for diagnostic and configuration Ulterior advantages of the digital system vs the analogical is the flexibility and the possibility of implement special characteristics without change the hardware Several strategies can be implemented and selected through the configuration parameters With CDA software configuration you can have access to the configuration parameters To connect the Thyristor unit to the computer use the USB TTL converter CD Eng REVO M 2PH 30 40A Thyristors Units 8 CD Automation srl REVO M User s Manual 5 Software Configurator CDA Thyristor configurator software CDA Thyristor configurator software is free and is possible download it from our site www cdautomation com If the Order Code is in line with requirement then REVO M has been already configured in Factory an
6. transformers not properly wired Auxiliary voltage supply out of limits Wrong input signal selection Wrong input signal calibration out of range CD Automation gives a 12 months warranty to its products The warranty is limited to repairing and parts substitution in our factory and does exclude products not properly used and fuses Warranty does not include products with serial numbers deleted The faulty product should be shipped to CD Automation at customer s cost and our Service will evaluate if product is under warranty terms Substituted parts remain of CD Automation property CD Eng REVO M 2PH 30 40A Thyristors Units 44 Give auxiliary voltage supply See Connection Diagram Provide to give input signal Reverse the input signal polarity Change the fuse Check the wiring Check the load Change the thyristor module Check the wiring Change the thyristor module Make HB calibration procedure Check current transformers wiring Verify the auxiliary voltage supply Control input signal setting Check input setting CD Automation srl REVO M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 4 5
7. with the programming cable The programming cable is not included To Personal Computer USB port TTL PORT not USB CD Eng REVO M 2PH 30 40A Thyristors Units 41 CD Automation srl REVO M User s Manual 19 RS485 Serial Port The serial communication port RS485 is available on the Command Terminals On this port may be done a network up to 127 REVO M RS485 A B RS485B CD Eng REVO M 2PH 30 40A Thyristors Units 4 2 CD Automation srl REVO M User s Manual 20 Internal Fuse The thyristor unit have internal fuse extrarapid at low I2t for the thyristor protection of against the short circuits The Fuses must have I2t 20 less than thyristor s I2t The warranty of thyristor is null If no proper fuses are used Fuse Code Max Power Spare Part Lost W FU1451 40A FU1451 50A FU1451 50A The I2t on the table is related to 660 Vac for real value see this correction factor graphic 200 300 400 500 600 zoo Vac Caution High speed fuses are used only for the thyristor protection and can not be used to protect the installation Caution The warranty of thyristor is null if no proper fuses are used See tab Warning When it is supply the Thyristor unit is subject to dangerous voltage don t open the Fuse holder module and don t touch the electric equipments 20 1 Fuses Replacement Open the Fuse Holder Pull out the fuse
8. Enable Enfib 2 Change To V FeedBack Fbtr 3 L R Enable irl 4 Change Firing PA xx F irl U Digital input 2 configuration This parameter selects the function of digital input Parameter Parameter Default Min sr Min sr Par Displa Value Value Value Value Value T play UM DEC DEC UM UM YP Digital input 2 be configuration SW Sample Values and Note O Enable EnAb 2 Change To V FeedBack Fbtr 3 L R Enable irl 4 Change Firing PA xx F irl Digital Output 1 configuration Parameter Parameter Default Min ps Min sro Par Displa Value Value Value Value Value T play UM DEC DEC UM um YP DigitalOut 1 DOO configuration Sample Values and Note O Enable HB SCR s c Alarms ALEn 1 Disable HB Alarm SL En 2 Disable SCR Alarm HbEn 3 Disable HB SCR s c Alarms Non Serial port Baud Rate This parameter selects the Baud rate on the serial port Parameter Parameter Default Min Max Min Max Par Displa Value Value Value Value Value Tvpe play UM DEC DEC UM UM YP bAud Baud Rate R W W Sample Values and Note mm O 4800 baud BUU 1 9600 baud 9600 2 19200 baud 920 3 38400 baud 3840 CD Eng REVO M 2PH 30 40A Thyristors Units 3 2 CD Automation srl REVO M User s Manual Serial port Address This parameter selects the Address on the serial port for the thyristor unit Default Max Parameter Paramete
9. URER CD Automation S R L INDIRIZZO ADDRESS Via Pablo Picasso 34 36 20025 Legnano Mi Italia Dichiara che il prodotto Declare that the product RevoM 2ph da 30 a 40A SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2008 EN60947 4 3 2001 EN60947 4 3 2000 Specifica sulle emissioni EN60947 4 3 2000 Specifica sulle Immunit FULFILS THE REQUIREMENTS OF THE STANDARD EN60947 1 2008 Electrical safety Standard EN60947 4 3 2001 Generic Emission standard EN60947 4 3 2000 Generic Immunity standard EN60947 4 3 2000 CDAutomation dichiara che prodotti sopra menzionati sono conformi alla direttiva CDAutomation declares that The products above mentioned they am conforming to the directive EMC 2004 108 CEE e alla direttiva Bassa Tensione low Voltage 2006 95 CEE DESCIZIONE DEL PRODOTTO Unit di controllo potenza elettrica PRODUCT DESCRIPTION Elettric power controll UTILIZZO Controllo processi termici SCOPE OF APPLICATION Thermal controll process Amministratore Unico e Data di emissione 20 04 2010 20 04 2010 Legale Rappresentante Claudio Brizzi Issued on CD Eng REVO M 2PH 30 40A Thyristors Units CD Automation srl REVO M User s Manual 1 Important warnings for safety This chapter contains important information for the safety The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the compone
10. USER S MANUAL Rev 12 2011 00028 Revo M 2PH FROM 30A TO 40A I i Il I s III CD Automation S r l Via Picasso 34 36 20025 Legnano MI ITALY Tel 39 0331 577479 Fax 39 0331 579479 E Mail info cdautomation com WEB www cdautomation com CD Automation srl REVO M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 2 CD Automation srl REVO M 1 IMPORTANT WARNINGS FOR SAFETY 2 NOTE 3 INTRODUCTION 4 ADVANTAGES COMPARED WITH ANALOG THYRISTOR UNIT 5 SOFTWARE CONFIGURATOR CDA THYRISTOR CONFIGURATOR SOFTWARE 6 QUICK START 7 BASIC CONNECTIONS AND SIZING 8 IDENTIFICATION AND ORDER CODE 8 1 Identification of the unit 8 2 Order Code 9 TECHNICAL SPECIFICATIONS 9 1 General features 9 2 Input features 9 3 Output features power device 10 INSTALLATION 10 1 Environmental installation conditions 10 2 Derating Curve 10 3 Dimensions and Weight 10 4 Fixing holes 11 WIRING INSTRUCTIONS 11 1 Access to L1 L3 and T1 T3 terminal Screw 11 2 Command Terminals 11 2 1 Terminal block M2 11 2 2 Terminal block M1 11 2 3 Terminal block M3 11 2 4 Terminal block M4 11 3 Schematic 11 4 Connection Diagram for 3 phases control on 2 phases 12 CONTROL PANEL 12 1 Scroll the parameters 12 2 Operator Menu oPEr 12 3 Setup Menu SEE LILI 12 4 Hardware Menu naro 12 5 Control Panel Led 12 6 Displayed Alarms 13 INPUT OUTPUT SIGNAL 13 1 Digital Input 13 1 1 Start Stop Terminal 3 of M2 13 1 2 Configu
11. Weight kg FT TP lt e s 109 7 CD Eng REVO M 2PH 30 40A Thyristors Units 16 CD Automation srl REVO M User s Manual 11 Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply for this reason in accord to the fundamental practices rules is opportune take some precautions e The coil contactor the relays and other inductive loads must be equipped with opportune RC filter e Use shielded bipolar cables for all the input and output signals e The signal cables must not be near and parallel to the power cables Local regulations regarding electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only Power cable torque suggested Tvpe Connector Torque Wire Range MAX Current Wire Terminals YP Type Lb in N m mm AWG Terminals UL Listed ZMVV 030 035 i I Rigid Flexible Cable dimensions of the Command Terminals 0 5mm2 AWG 18 Cable dimensions of the Earth suggested 6 mm AWG 10 Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources Description Line Input Phase 1 Load Output Phase 1 Line Input Phase 2 CD Eng REVO M 2PH 30 40A Thyristors Units 1 7 CD Automation srl REVO M User s Manual 11 1 Access to L1 L3 and T1 T3 terminal Screw 4 Close the cover by pre
12. age of REVO M 2 Verify the Installation 3 Verify the Wiring e all auxiliary connections must be done in line with wirings on this manual e verify that there isn t a short circuit on the load 4 Supply the auxiliary voltage of the unit Set the parameters U_OP Operative Voltage and A_Lo Nominal Current of the load using the frontal keypad or CDA Thyristor configurator software U_oP Operative Voltage V R W Function It s necessary to specify the operative voltage Min Max 24 1000V Default 230 Note With voltage up to 330V and over 600V REVO M needs hardware modifications specify this in phase of ordination Allo Load nominal current A R W Function It s necessary to specify the load current value at nominal voltage This current and voltage value are necessary to be able to read the power in engineering units Min Max 1 100 0 Ampere for size up to 100A Default Nominal REVO M current value if load current has not been specified If your REVO M code is NOT in line with what you really need use the enclosed configurator software tool to set up the unit Install the software on your PC select REVO M and click on test unit changing what you need CD Eng REVO M 2PH 30 40A Thyristors Units 1 0 CD Automation srl REVO M User s Manual 7 Basic Connections and sizing Star wiring with resistive load control on two phases with REVO M 2PH P I 1 3V V Nominal voltage of the load I Nominal current of the load
13. all necessary safety cautions Our thyristor units have an excellent immunity to electromagnetic interferences if all Suggestions contained in this manual are respected In respect to a good Engineering practice all inductive loads like solenoids contactor coils should have a filter in parallel All solid state power controllers emit a certain amount of radio frequency energy because of the fast switching of the power devices The CD Automation s Thyristor unit are in accord with the EMC norms CE mark In most installations near by electronic systems will experience no difficulty with interference If very sensitive electronic measuring equipment or low frequency radio receivers are to be used near the unit some special precautions may be required These may include the installation of a line supply filter and the use of screened shielded output cable to the load Warning This icon is present in all the operational procedures where the Improper operation may result in serious personal injury or death Caution This icon is present in all the operational procedures where the Improper operation can cause damage for the Thyristor unit gt Di CD Automation reserves the right to modify the own products and this manual without any CE CD Eng REVO M 2PH 30 40A Thyristors Units 7 CD Automation srl REVO M User s Manual 3 Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors
14. alue Value T a play UM DEC DEC UM um YP sw 5 O 1 Unit Enable Selection Off Sample Values and Note EnAb Off EnAb Was Digital Set Point Parameter Parameter Default Min Max Min Max Par Displa Value Value Value Value Value Tvpe play UM DEC DEC UM UM YP Soot 100 0 1023 100 Input 4mA P0155P 0 Input 12mA P015 SP 50 Input 20mA P015 SP 100 CD Eng REVO M 2PH 30 40A Thyristors Units 2 7 CD Automation srl REVO M User s Manual 12 3 Setup Menu SEE e Push simultaneously L R and F for few seconds to access to the menu IEn flashing e Select by arrows UP and DOWN SEE then press F e Select by arrows UP and DOWN il as password then press F You have access to the parameter on SEE menu e Select by arrows UP and DOWN the required parameter If the parameter is Write Read W R press F parameter flashing then select by arrows UP and DOWN the required velue press F to set the new value e Push simultaneously L R and F for few seconds to Exit from the menu Set Firing type Parameter Parameter Default Min Max Min Max Write Displa Value Value Value Value k a Read paay UM DEC DEC UM Firing mode Selection 1024 1024 R W Rw Default Value if not specified in the Order Code Sample Values and Note 1 Zero Crossing Cr 2 Burst Firing bF Set HB sensitivity This parameter defines the threshold of resistance that activa
15. d it s ready to use You need the software only to modify the ordered configuration Anyway we suggest to check the unit on the machine with the Test unit section For install the software launch the program and follow the instructions on the screen Run the software configurator and set the serial port of the PC with con baudrate 19200 default and the address of Thyristor unit default 1 To connect the unit at the PC it s necessary use the USBNTTL converter connected between the unit and the USB port of the PC USBNTTL converter need a driver to work properly you can find it at www cdautomation com Is available a full programmer kit composed by USB TTL converter Two cable CDA Thyristor configurator software USB driver on CD Rom Utility driver USB With the CD RS serial converter is possible configure the Thyristor unit also through the RS485 For this solution the programming cable is not necessary CD Eng REVO M 2PH 30 40A Thyristors Units 9 CD Automation srl REVO M User s Manual 6 Quick Start Attention this procedure must be carried out by skilled people only If your REVO M code is in line with what you really need then the main configuration is already done by CD Automation and you just need to do the following steps 1 Verify REVO M s current sizing Be sure that e the load current is equal or less than the nominal one of REVO M e the main voltage is equal or less than the nominal volt
16. d voltage and secondary equal to the Auxiliary Voltage CD Eng REVO M 2PH 30 40A Thyristors Units 3 9 CD Automation srl REVO M User s Manual 17 3 Analog Inputs Configuration Primary Input Terminals 5 and 6 of M2 The primary input is already configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label However if you wish to change the primary input ex from 0 10V to 4 20mA proceed as follows A B C A B C A B C POT 17 3 1 Primary Input calibration procedure When you change the hardware setting is necessary make the Input calibration procedure To make the Input calibration procedure follow these steps e Give the power supply e With Control Panel go in the Hardware menu PASS 5 e Set the input signal to the min value ex OV for O 10V or 4mA for 4 20mA e Select the parameter L f I then press F L R Flashing e Press Up key SAuE on display e Press F key to confirm dEF on display e Set the input signal to the max value ex 10V for 0 10V or 20MA for 4 20mA e Select the parameter H IR I then press F L 14 Flashing e Press Up key SAuE on display e Press F key to confirm dEF on display The Input calibration procedure is done CD Eng REVO M 2PH 30 40A Thyristors Units 40 CD Automation srl REVO M User s Manual 18 PG Connector The PG Connector is used to configure the thyristor unit with the configuration software and
17. e Push simultaneously L R and F for few seconds to Exit from the menu s Maximum output Its a scaling factor of the Input command signal Parameter Parameter Default Min Max Min Max Par Displa Value Value Value Value Value Tvpe P ay UM DEC DEC UM UM YP Maximum oun Maxima 100 Sample Values and Note Power Adjust 100 Power Adjust 40 80 10 60 40 20 Input Power output This parameter shows the Average power output Parameter Parameter Default Min Max Min Max Par Displa Value Value Value Value Value Tvpe Era UM DEC DEC UM um YP Power output 1023 100 Current output This parameter shows the Average Current output Parameter Parameter Default Min sds Min sds Par Displa Value Value Value Value Value Tvpe play UM DEC DEC UM um YP Current 1023 102 3 output Average voltage output This parameter show the Average voltage output Parameter Parameter Default Min JLE Min a Par Displa Value Value Value Value Value Tvpe play UM DEC DEC UM UM YP Average voltage 1023 1023 CD Eng REVO M 2PH 30 40A Thyristors Units 2 5 CD Automation srl REVO M User s Manual Operative Load Voltage This parameter is used to set in volt the operative voltage of the Default Min Max Min Max Par Value Value Value Value Value Tvpe DEC DEC UM UM YP load Operat
18. e to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product Verify that the product is the same thing as ordered The Thyristor unit must be always mounted in vertical position to improve air cooling on heat sink Maintain the minimum distances in vertical and in horizontal as represented When more unit has mounted inside the cabinet maintain the air circulation like represented in figure Sometimes is necessary installing a fan to have better air circulation 10 1 Environmental installation conditions l 0 40 C at nominal current Over 40 C use the Ambient temperature derating curve Storage temperature 25 C a 70 C Don t install at direct sun light where there are Installation place conductive dust corrosive gas vibration or water and also in salty environmental Up to 1000 meter over sea level For higher Altitude altitude reduce the nominal current of 2 for each 100m over 1000m Humidity From 5 to 95 without condense and ice Pollution Level Up to 2nd Level ref IEC 60947 1 6 1 3 2 10 2 Derating Curve Far z NOM xK 40 50 60 70 80 C CD Eng REVO M 2PH 30 40A Thyristors Units 1 5 CD Automation srl REVO M User s Manual 10 3 Dimensions and Weight REVO M 2PH at t TENA ms St i Ni a DS lt iilii nl FATA u al li fr A dit il allii eddie Te lie lj fin jr du i x
19. eter SP is not stored in memory 13 2 Digital Output terminal terminal 14 15 16 of M1 The REVO M thyristor unit has 1 relay output on terminal 14 15 16 of terminal block M1 Max 500mA 125Vac The functionality of this output cane be setted with the parameter Lo i This digital output can be configured in order to activate itself after that one of these alarms occours e HB and SC alarm are active e Only HB alarm is active e Only SC alarm is active 13 3 Analog Input Primary Input Terminals 5 and 6 of M2 The REVO M thyristor unit has 1 analog inputs 0 10V 0 20mA 4 20mA ecc for the analog setpoint The primary input is already configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label However if you wish to change the primary input ex from 0 10V to 0 20mA 4 20mA see par Analog Inputs 17 3 for details CD Eng REVO M 2PH 30 40A Thyristors Units 34 CD Automation srl REVO M User s Manual 14 Heater Break alarm and SCR short circuit HB Option Caution to work properly the load must be powered at least about 160msec The Heater Break circuit read the load resistance with an Internal voltage transducer and Internal current transformer C T to calculate the resistance V I Minimum current is 10 of the current transformer size If load current is below this value the Heater Break Alarm doesn t work properly 14 1 Heater break Cal
20. ibration procedure An automatic function sets the Heater Break Alarm when write in the parameter R_Lo the load current and in the parameter U oP the load voltage If the load resistance increases due to a partial or total load failure the HB alarm become ON and alarm relay change status You can Adjust the sensibility of HB alarm by using the parameter Hb S This parameter is set between 1 and 255 of the nominal resistance This parameter is the maximum increment of the resistance Load to establish the HB Alarm There is also H8_d parameter to set a delay to have HB alarm active 14 2 HB alarm contact digital output The Revo unit with HB option is supplied with Heater Break alarm contact normally opened NO e In normal conditions without alarm and with auxiliary power supply the contact to the terminals has opened relay coil energized In alarm condition or without auxiliary power supply the contact to the terminals is closed relay coil not energized This alarm can be configured in order to activate itself after that one of these alarms occours e HB and SC alarm are active e Only HB alarm is active e Only SC alarm is active CD Eng REVO M 2PH 30 40A Thyristors Units 3 5 CD Automation srl REVO M User s Manual 15 Firing type Choose an correct firing type allows to optimize the thyristor unit for the installed load The firing type has already configured in line with customer requirements that are defined in the O
21. is different from Supply Voltage to the load use an external transformer as designated CD Eng REVO M 2PH 30 40A Thyristors Units 2 0 REVO M User s Manual CD Automation srl DOWN VIEW TOP VIEW JI A HN Ea L 21 CD Eng REVO M 2PH 30 40A Thyristors Units CD Automation srl REVO M User s Manual 11 4 Connection Diagram for 3 phases control on 2 phases Caution this procedure must be performed only by qualified persons TO LOAD AUX Voltage Supply See order code for M 4 the Value NC HB CONTACTH N i C M 2 Control Input SSR 0 10Vdc 4 20mA NNW VU d NODO Drive M Power Dev Power Dev Note Aux Voltage and Load Voltage DOWN DOWN 1 DOWN 2 must be syncronized Load Type CD Eng REVO M 2PH 30 40A Thyristors Units 2 2 CD Automation srl REVO M User s Manual 12 Control Panel The Control Panel is placed on the front of the thyristor unit on his display you can visualize the alarms the input and output signals and all the configuration parameters al The function keys are the following The Function key F is used to scroll the parameter n u Fi The UP key and DOWN key are used to set the parameters in the menu and to change data The L R key is used to edit the parameters and to save the modified values The F L R is used for enter and exit from the menu The Control Panel have three menu and to enter in one of
22. ish to change the Feed back type you can use the software configurator or the Control Panel Caution this procedure must be performed only by qualified persons The Feed back type is defined by the parameter FEEd If the configurable digital input has set like Feed Back Selection it s possible to change the select Feed Back with the Voltage Feed Back V simply activating the input The feed back defines the Control Mode It s possible to have e V Voltage feed back The input signal is proportional to the output voltage This means that input signal becomes a voltage demand This control mode compensates the voltage fluctuation of the incoming line supply e W Power feed back The input signal is proportional to the power output This means that input signal becomes a power demand The power remains constant also if voltage and load impedance change This control mode is used with silicon carbide elements that change its resistive value with temperature and with age In addition it compensates the voltage fluctuation of the incoming line supply e NO No Feedback Open Loop The input is proportional to the firing angle O Also available for special application e I Current feed back The input signal is proportional to the current output This means that input signal becomes a current demand This control mode maintain the current also if the load impedance changes e V2 Square Voltage feed back The input signal is prop
23. ive Load Voltage Wes wee Load nominal Current This parameter is used to set the Load nominal Current This parameter is necessary to have the correct rescaling inside the unit For this reason it s very important specify this value in the order code Min Max Min Max eee POLES Pacha Value Value Value Value on p ay DEC DEC UM UM YP UnitType A Lo Loadnomial max 1023 102 3 Current Curreni Digital Input 1 Parameter Parameter Default Min SLES Min so Par Dicci Value Value Value Value Value E play UM DEC DEC UM UM YP Di1 Digital input 1 SW Sample Values and Note Dil orr Dil ON tt Digital Input 2 Digital input1 SW Default Min Max Min Max Par Value Value Value Value Value T E DEC DEC UM UM YP Sample Values and Note Di2 ill ori Di2 el min a Analog Digital Selection to set the main reference parameter taken from Analogic or Digital Input Parameter Parameter Default Min Max Min Max Par Displa Value Value Value Value Value T play UM DEC DEC UM UM YP Analog Digital Selection SW Digital Sample Values and Note 5 Digital as x J A d A d l 1 1 Analog CD Eng REVO M 2PH 30 40A Thyristors Units 26 CD Automation srl REVO M User s Manual Unit Enable Selection Parameter Parameter Default Min Max Min Max Par Displa Value Value Value V
24. lenoids and other It s recommended to use a shielded transformer Electric Shock Hazard Risque de choque lectrique Rischi di scosse elettriche When the Thyristor unit is energized after the power supply is shut off wait least a minute for allow the discharge of the internal capacitors where there is a dangerous tension Before working make sure that e Only authorized personnel must perform maintenance inspection and replacement operations e The authorized personnel must read this manual before to have access to the unit Unqualified People don t perform jobs on the same unit or in the immediate vicinities gt P P P P P P CD Eng REVO M 2PH 30 40A Thyristors Units 6 CD Automation srl REVO M User s Manual Important warnings Attention Avvertenze importanti During the operations with units under tension local regulations regarding electrical installation should be rigidly observed Respect the internal safety rules Don t bend components to maintain insulation distances Protect the units from high temperature humidity and vibrations Don t touch components to prevent electrostatic discharges on them Verify that the size is in line with real needs To measure voltage current etc on unit remove rings and other jewels from fingers and hands e Authorized personnel that work on thyristor unit under power supply voltage must be on insulated board This listing does not represent a complete enumeration of
25. n F ne Band irlvia i Set Integral F 5 Time Cad GMa sles Dal parameter EMP E a not used EP lt To exit from the menu push a long time both E Hardware Menu HRrd Set analog input type IL grg ms Set Min Valu Input 1 r gt Input 1 Set Max Value N Bl L o Set Digital Input 1 Flo Ei Set Digital Input 2 El lt B E Ca O Output 1 M lt lt gt Serial Port Baud Rate i Set Digital Pl O D C Oo Serial Port Address time both To exit from the L R meni push a or CD Eng REVO M 2PH 30 40A Thyristors Units 24 CD Automation srl REVO M User s Manual 12 2 Operator Menu oPEr e Push simultaneously L R and F for few seconds to access to the menu HE Ermu flashing oc e Select by arrows UP and DOWN pr Cr then press F e Select by arrows UP and DOWN Z as password then press F You have access to the parameter on o r menu e Select by arrows UP and DOWN the required parameter If the parameter is Write Read W R press F parameter flashing then select by arrows UP and DOWN the required velue press F to set the new value
26. nts system included The installation should be performed by qualified persons The Thyristor unit are integral part of industrial equipments When it is supply the Thyristor unit is subject to dangerous tensions Don t remove the protection Cover Don t use these unit in aerospace applications and or nuclear The nominal current corresponds to use at temperature not superior to 45 C e The Thyristor unit must be mounted in vertical position and without obstruction above and below to allow a good flow ventilation e The hot air of one thyristor unit must not invest the unit positioned above For side by side placed leave a space of 15mm between the unit A suitable device must ensure that the unit can be electrically isolated from the supply this allows the qualified people to work in safety Protection Protection Protezione The unit have IP20 protection rating as defined by the specific international Is necessary consider the place of installation Earth Terre Messa a terra For safety the Thyristor unit with isolated heat sink must be connected to earth Earth impedance should be correspondent to local earth regulation Periodically the earth efficiency should be inspected Electronic supply Alimentation lectronique Alimentazione elettronica The electronic circuit of the Thyristor unit must be supplied by dedicated voltage for all electronic circuits and not in parallel with coil contactors so
27. ortional to the output square voltage This means that input signal becomes a power demand The power remains constant if the load impedance doesn t change CD Eng REVO M 2PH 30 40A Thyristors Units 3 7 CD Automation srl REVO M User s Manual 17 Electronic boards 17 1 How to access ur Ay a ty CA poi a A dh ft b PE A h F r y A AM ge Wa Nai E Si o ERA s e k A D pa t_ RUT CD Eng REVO M 2PH 30 40A Thyristors Units 3 8 CD Automation srl REVO M User s Manual 17 2 Supply the Electronic Board The REVO M thyristor unit to work requires a voltage supply for the electronic boards The Max consumption is 10VA The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label A Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources Terminal M4 Voltage Supply for Electronic Boards Auxiliary Voltage Not Used Voltage Supply for Electronic Boards Auxiliary Voltage To change auxiliary supply voltage sold the correct link jumper on Revo M board The type of mounted transformer depends of the chosen Voltage in the order code If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external transformer with primary equal to loa
28. quired parameter If the parameter is Write Read W R press F parameter flashing then select by arrows UP and DOWN the required velue press F to set the new value Push simultaneously L R and F for few seconds to Exit from the menu Ya Set Analog input Value Default Min Max Min Max Par Value Value Value Value Value Tvpe DEC DEC UM UM YP 255 R W Sample Values and Note 0 SSR Input 55r 1 0 10 Vdc 10Kpot D_ 10 2 4 20 mA Uol 3 0 20 mA 0 00 Set Minimum inputi value Save value Minimum input 1 Default Min Max Min Max Par Value Value Value Value Value T DEC DEC UM UM YP Sample Values and Note Default Value der Save Value SALE Only with AL In Analog Input Value O_ l Y_20 0 00 Set Maximum inputi value Save value Maximum input 1 Default Min Max Min Max Par Value Value Value Value Value T E DEC DEC UM UM YP Sample Values and Note Default Value der Save Value SAVE Only with R_ In Analog Input Value O_ IO 4_20 0_00 CD Eng REVO M 2PH 30 40A Thyristors Units 3 1 CD Automation srl REVO M User s Manual Digital input 1 configuration This parameter selects the function of digital input Parameter Parameter Default Min Max Min Max Par Displa Value Value Value Value Value T A pay UM DEC DEC UM UM YP Digital input 1 SaN configuration Sample Values and Note 0
29. r Par Vee Value Display Name DEC Type Addr Address Add 255 R W 12 5 Control Panel Led LED 4 Alarm WAlarm Active E No Alarm LED 3 Not Used LED1L R Loca Digital Settings Flashing m Remote Analog Value Reading LED 2 Enable Enable ON m Enable OFF 12 6 Displayed Alarms Alarm on Description Display p Short Circuit on SCR Heater Break Alarm CD Eng REVO M 2PH 30 40A Thyristors Units 3 3 CD Automation srl REVO M User s Manual 13 Input output signal 13 1 Digital Input The REVO M thyristor unit has 2 digital inputs opto isolated to 24Vdc 5 mA You can activate the inputs with the internal supply or with an external source for example the PLC 13 1 1 Start Stop Terminal 3 of M2 This is the start command Enable of the REVO M If you Remove the Start command the REVO M thyristor unit will be stopped and the output will return at zero 13 1 2 Configurable Input Terminal 4 of M2 This digital input is configured by the parameter Cd 1 and could perform different functions Enable This function forces the output at zero Feed Back Selection With this function when you active the input the feed back setted in the parameter FEEd change in Voltage Feed Back V e Analog Digital Setpoint Local Remote With this function when you active the input the setpoint reference change from Analog input to Digital value in bumpless mode setted in the parameter 5P The param
30. rable Input Terminal 4 of M2 13 2 Digital Output terminal terminal 14 15 16 of M1 13 3 Analog Input CD Eng REVO M 2PH 30 40A Thyristors Units 3 User s Manual O 0 0 N a 10 12 12 13 14 14 14 14 15 15 15 16 16 17 18 19 19 19 19 19 20 22 23 24 25 28 31 33 33 34 34 34 34 _34 34 CD Automation srl REVO M 14 HEATER BREAK ALARM AND SCR SHORT CIRCUIT HB OPTION 14 1 Heater break Calibration procedure 14 2 HB alarm contact digital output 15 FIRING TYPE 15 1 Zero Crossing ZC Lr 15 2 Burst Firing BF bF 16 FEED BACK TYPE 17 ELECTRONIC BOARDS 17 1 How to access 17 2 Supply the Electronic Board 17 3 Analog Inputs Configuration 17 3 1 Primary Input calibration procedure 18 PG CONNECTOR 19 RS485 SERIAL PORT 20 INTERNAL FUSE 20 1 Fuses Replacement 21 MAINTENANCE 21 1 Trouble Shooting 21 2 Warranty condition CD Eng REVO M 2PH 30 40A Thyristors Units 4 User s Manual 35 35 35 36 36 36 37 38 38 39 40 40 41 42 43 43 44 44 44 REVO M User s Manual CD Automation srl CD Automation s Controllers Drives amp Automation Via Picasso 34 36 20025 Legnano MI Italia P I 08925720156 Tel 0331 577479 Fax 0331 579479 Internet www cdautomation com E MAIL info cdautomation com l II S dea Il Il qu Dichiarazione di Conformit C Declaration of Conformity PRODUTTORE PRODUCT MANUFACT
31. rder Code The Order Code is written on the identification label However if you wish to change the firing type you can use the software configurator or the Control E a CEL Panel 1 parameter on JCC menu Caution this procedure must be performed only by qualified persons 15 1 Zero Crossing ZC Lr ZC firing mode is used with Logic Output from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage VOLTAGE SUPPLY V LOAD VOLTAGE V SSR from controller 15 2 Burst Firing BF bf The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 2 and 255 with input signal equal at 50 Burst Firing is a method zero crossing that it reduces the electromagnetic interferences because the thyristor switches at zero voltage crossing The example show the Burst Firing with Burst cycles bf n 4 VOLTAGE SUPPLY V LOAD VOLTAGE V ipso A AA AA AA A A A a A fa A a AAA VU UU IU A AT AiAiA 100 CD Eng REVO M 2PH 30 40A Thyristors Units 3 6 CD Automation srl REVO M User s Manual 16 Feed back type The Feed back type has already configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label However if you w
32. ser s Manual Operator Menu oPEr Set Max Output O C rT Ei Read Current Output Read Power Output E voltage Outpu Read Ta t E ci gt 5 E e i Q o B 2 O _ i Ele Ei gt isi mi 9 O lt B m 3 gt o HM Set J DO Load Voltage TTT BRO a Ra Digital input L Value re E Digital input di Value sos n Analogic Dig a Value a irivlA Unit Enable PR a Value Digital ES Set Point JEE To exit from the menu push a long time both m o E E Setup Menu SEE Set Firing type Set HB Sensitivity L DU lt ean Ei gt Ei o o et FeedBack LF type En i FEED ara m B O O 3 JA ceo D m Z El m z un fr D 9 IRAN ou Ja Only F gute BOD i GMA Set Load oo Type MAU s Proportio
33. ssing Repeat for each phase CD Eng REVO M 2PH 30 40A Thyristors Units 1 8 CD Automation srl REVO M User s Manual 11 2 Command Terminals Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources 11 2 1 Terminal block M2 ma wa ax E sive Output factory connection lll o Slave Output factory connection O O 11 2 2 Terminal block M1 i 11 2 3 Terminal block M3 11 2 4 Terminal block M4 Aux Voltage Supply for elettronic boards and syncronizzation See order code for the Value Not Connected L2 N Aux Voltage Supply for elettronic boards and syncronizzation See order code for the Value CD Eng REVO M 2PH 30 40A Thyristors Units 1 9 CD Automation srl REVO M User s Manual 11 3 Schematic mij J HB RELAY ALARM 4 20mA Pri z gt 0 10Vdc o E C LLI 8 Pot 10K nani Y Y Y GND sn Control NOTE The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator The Fuse I2t should be 20 less than I2t of power controller Semiconductor fuses are classified for UL as supplemetar protection for semiconductor They are note approved for branch circuit protection x2 The auxiliary voltage supply of the Revo M unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label
34. tes the HB alarm This value is in percentage respect the nominal resistance load value Default Min Max Min Max Par Value Value Value Value Value Tvpe DEC DEC UM um YP 100 100 R W Default Min Max Min Max Par Value Value Value Value Value Tvpe DEC DEC UM um YP 255 R W Set FeedBack type This parameter selects the Feed back type Parameter Parameter Default Min Max Min Max Par Displa Value Value Value Value Value Tvpe Pray UM DEC DEC UM UM YP Feed back EEG Feedback sy gt 1024 0 4024 Default Value if not specified in the Order Code Sample Values and Note O V2 Ue 1 NO Feed Back noonE 32 Voltage V U 64 Current I 128 Power V X I P CD Eng REVO M 2PH 30 40A Thyristors Units 2 8 CD Automation srl REVO M User s Manual Cycle Time The Cycle Time is the time which the Thyristor modulates to obtain the power demand Default Min Max Min Max Par Value Value Value Value Value Tvpe DEC DEC UM UM YP Sample Values and Note Cycle Time Only with Fir Zero Crossing Cr With a Cycle time at 4 sec 25 gt 1sec On 3sec off 50 gt 2sec On 2sec off 75 gt 35sec On 1sec off Burst Firing Cycles number Time It defines the number of voltage cycles in ON condition at 50 of power demand Default Value Default Value if not specified in the Order Code Sample Values and Note Only with
35. them you must set correctly the parameter PASS Operator Menu PASS 2 This men contains a reading parameters that give information on the state of the unit it include also the base parameters for quick start like the value of current and voltage load and the Set point data Hardware Menu PASS 5 This menu contains all the configuration parameters for analogic and digital I O and the parameters to set the serial port like the address and the baudrate e Setup Menu PASS 10 This menu contains all the setting parameters to configure the thyristor unit like the firing type the current limit ecc UUU Push L R to select the Analog reference parameter read only or digital led1 flashing an set it with arrows Ege Push F to select the view of basic parameter as voltage current power and alarm R u P Push Simultaneously L R and F for few secconds to access to the MEnu ina ANAN va lt voou Y i 7 Operator Menu oPEr Setup Menu SEE Hardware Menu HArd Select menu oPEr Select menu SEt E Select men Hard E password O Jun PASS E ui 10 Jon PASS G rr Jun PASS by arrows vja 0002 by arrows KF 00 In by arrows via UUUS EE E E CD Eng REVO M 2PH 30 40A Thyristors Units 23 CD Automation srl REVO M 12 1 Scroll the parameters U

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